TWI557510B - Photosensitive resin composition and uses thereof - Google Patents
Photosensitive resin composition and uses thereof Download PDFInfo
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- TWI557510B TWI557510B TW103144622A TW103144622A TWI557510B TW I557510 B TWI557510 B TW I557510B TW 103144622 A TW103144622 A TW 103144622A TW 103144622 A TW103144622 A TW 103144622A TW I557510 B TWI557510 B TW I557510B
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0757—Macromolecular compounds containing Si-O, Si-C or Si-N bonds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133512—Light shielding layers, e.g. black matrix
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
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Description
本發明係有關一種黑色矩陣用感光性樹脂組成物及使用該黑色矩陣所形成之彩色濾光片及液晶顯示元件。特別是提供一種改善解析度及錐度角的黑色矩陣用感光性樹脂組成物及使用該黑色矩陣所形成之彩色濾光片及液晶顯示元件。 The present invention relates to a photosensitive resin composition for a black matrix and a color filter and a liquid crystal display element formed using the black matrix. In particular, a photosensitive resin composition for a black matrix having improved resolution and a taper angle, and a color filter and a liquid crystal display element formed using the black matrix are provided.
近年來,各式各樣的液晶顯示技術蓬勃發展,而為了提高目前液晶顯示器之對比度及顯示品質,一般會於顯示器中的彩色濾光片之條紋(stripe)及點(dot)間隙中放置黑色矩陣。上述黑色矩陣可防止因畫素間的光洩漏所引起之對比度下降及色純度下降等問題。以往黑色矩陣所使用的材料皆以含有鉻或氧化鉻等的蒸鍍膜為主,然而,以上述蒸鍍膜作為黑色矩陣的材料時,存在製程複雜且材料昂貴等缺點。為了解決此問題,先前提出有利用感光性樹脂組成物透過光平版印刷(photo lithographic)之方式形成黑色矩陣之技術。 In recent years, various liquid crystal display technologies have flourished, and in order to improve the contrast and display quality of current liquid crystal displays, black is generally placed in the stripe and dot gaps of the color filters in the display. matrix. The black matrix described above can prevent problems such as a decrease in contrast due to light leakage between pixels and a decrease in color purity. Conventionally, materials used for the black matrix are mainly vapor-deposited films containing chromium or chromium oxide. However, when the vapor deposited film is used as a material of a black matrix, there are disadvantages such as complicated process and high material cost. In order to solve this problem, a technique of forming a black matrix by photolithographic use of a photosensitive resin composition has been proposed.
目前業界對於黑色矩陣的遮光性要求日益提高,其解決方法之一就是增加黑色顏料的使用量,藉此提高黑色矩陣的遮光性。舉例而言,日本專利特開第2006-259716號公報揭示一種黑色矩陣用的感光性樹脂組成物,其包含高使用量的黑色顏料、鹼可溶性樹脂、光聚合起始劑、具有二官能基的反應性單體以及有機溶劑。其中,具有二官能基的反應性單體可改善化合物之間的反應,以形成高精細的 圖案。藉此,於感光性樹脂組成物中,當以提升黑色顏料使用量之方式以增加遮光性之同時,尚可保持感光性樹脂組成物之錐度角。 At present, the industry has increasingly increased the shading requirements of the black matrix, and one of the solutions is to increase the amount of black pigment used, thereby improving the shading of the black matrix. For example, Japanese Laid-Open Patent Publication No. 2006-259716 discloses a photosensitive resin composition for a black matrix comprising a high-use black pigment, an alkali-soluble resin, a photopolymerization initiator, and a difunctional group. Reactive monomer and organic solvent. Among them, a reactive monomer having a difunctional group can improve the reaction between the compounds to form a high-definition pattern. Thereby, in the photosensitive resin composition, while increasing the light-shielding property so as to increase the amount of use of the black pigment, the taper angle of the photosensitive resin composition can be maintained.
另外,日本專利特開第2008-268854號公報揭示一種黑色矩陣用的感光性樹脂組成物。該感光性樹脂組成物包含具有羧酸基及含不飽和基之鹼可溶性樹脂、含乙烯性不飽和基的光聚合單體、光聚合起始劑及高使用量之黑色顏料。該黑色矩陣用感光性樹脂組成物中,藉由使用特定的鹼可溶性樹脂來改善高使用量黑色顏料之感光性樹脂組成物之解析度。 In addition, Japanese Laid-Open Patent Publication No. 2008-268854 discloses a photosensitive resin composition for a black matrix. The photosensitive resin composition contains an alkali-soluble resin having a carboxylic acid group and an unsaturated group, a photopolymerizable monomer containing an ethylenically unsaturated group, a photopolymerization initiator, and a high-usage black pigment. In the photosensitive resin composition for black matrices, the resolution of the photosensitive resin composition of the high-use black pigment is improved by using a specific alkali-soluble resin.
雖然現有技術中提高了黑色顏料使用量之感光性樹脂組成物能夠增加解析度等,然而,上述各前案之感光性樹脂組成物其解析度及錐度角尚未能令業界所接受。有鑑於此,仍有需要開發出可改善解析度及錐度角的黑色矩陣用感光性樹脂組成物。 Although the photosensitive resin composition in which the amount of the black pigment used is increased in the prior art, the resolution and the like can be increased. However, the resolution and the taper angle of the photosensitive resin composition of each of the above-mentioned prior methods have not yet been accepted by the industry. In view of this, there is still a need to develop a photosensitive resin composition for a black matrix which can improve the resolution and the taper angle.
本發明利用提供特殊聚矽氧烷聚合物及特殊光起始劑之成分,而得到解析度及錐度角俱佳之黑色矩陣用感光性樹脂組成物。 The present invention provides a photosensitive resin composition for a black matrix having excellent resolution and taper angle by using a component which provides a specific polyoxyalkylene polymer and a special photoinitiator.
因此,本發明提供一種感光性樹脂組成物,包含:聚矽氧烷聚合物(A);具有乙烯性不飽和基的化合物(B);光起始劑(C);溶劑(D);及黑色顏料(E);其中:該聚矽氧烷聚合物(A)的聚合用矽烷單體包含至少一具有式(I)結構之矽烷單體:Si(X1)t(OX2)4-t 式(I) Accordingly, the present invention provides a photosensitive resin composition comprising: a polyoxyalkylene polymer (A); a compound (B) having an ethylenically unsaturated group; a photoinitiator (C); a solvent (D); a black pigment (E); wherein: the polymerization decane monomer of the polyoxyalkylene polymer (A) comprises at least one decane monomer having the structure of the formula (I): Si(X 1 ) t (OX 2 ) 4- t formula (I)
t為1至3之整數,且當t表示2或3時,複數個X1各自為相同或不
同;且當4-t表示2或3時,複數個X2各自為相同或不同;至少一個X1表示經酸酐基取代之C1至C10之烷基、經環氧基取代之C1至C10之烷基或經環氧基取代之烷氧基,且其餘X1表示氫、C1至C10之烷基、C2至C10之烯基或C6至C15之芳香基;及X2表示氫、C1至C6之烷基、C1至C6之醯基或C6至C15之芳香基;該光起始劑(C)包含式(II)所示之α-酮肟酯化合物(C-1):
式(II)中:Y1表示具有1至5個甲基之甲基苯基基團;Y2表示C1至C10之烷基、苯甲醯基或C3至C6之環烷基;Y3表示甲基、乙基、丙基或苯甲醯基;及Y4表示-H、、、、、
本發明亦提供一種黑色矩陣,其係由前述之感光樹脂組成物所形成。 The present invention also provides a black matrix formed of the aforementioned photosensitive resin composition.
本發明又提供一種彩色濾光片,係包含前述之黑色矩陣。 The present invention further provides a color filter comprising the aforementioned black matrix.
本發明再提供一種液晶顯示元件,係包含前述之彩色濾光片。 The present invention further provides a liquid crystal display element comprising the aforementioned color filter.
圖1顯示掃描式電子顯微鏡中錐度角與光阻圖案之關係示意圖。 Figure 1 is a graph showing the relationship between the taper angle and the resist pattern in a scanning electron microscope.
本發明提供一種感光性樹脂組成物,包含:聚矽氧烷聚合物(A);具有乙烯性不飽和基的化合物(B);光起始劑(C);溶劑(D);及黑色顏料(E);其中:該聚矽氧烷聚合物(A)的聚合用矽烷單體包含至少一具有式(I)結構之矽烷單體:Si(X1)t(OX2)4-t 式(I) The present invention provides a photosensitive resin composition comprising: a polyoxyalkylene polymer (A); a compound (B) having an ethylenically unsaturated group; a photoinitiator (C); a solvent (D); and a black pigment (E); wherein: the polymerization decane monomer of the polyoxyalkylene polymer (A) comprises at least one decane monomer having the structure of the formula (I): Si(X 1 ) t (OX 2 ) 4-t (I)
t為1至3之整數,且當t表示2或3時,複數個X1各自為相同或不同;且當4-t表示2或3時,複數個X2各自為相同或不同;至少一個X1表示經酸酐基取代之C1至C10之烷基、經環氧基取代之C1至C10之烷基或經環氧基取代之烷氧基,且其餘X1表示氫、C1至
C10之烷基、C2至C10之烯基或C6至C15之芳香基;及X2表示氫、C1至C6之烷基、C1至C6之醯基或C6至C15之芳香基;該光起始劑(C)包含式(II)所示之α-酮肟酯化合物(C-1):
式(II)中:Y1表示具有1至5個甲基之甲基苯基基團;Y2表示C1至C10之烷基、苯甲醯基或C3至C6之環烷基;Y3表示甲基、乙基、丙基或苯甲醯基;及Y4表示-H、、、、、
聚矽氧烷聚合物(A)可選擇使用矽烷單體、聚矽氧烷預 聚物或者矽烷單體與聚矽氧烷預聚物的組合進行聚合(即水解及部分縮合)來形成。 Polyoxyalkylene polymer (A) can be selected from decane monomer and polyoxane The polymer or decane monomer is combined with the polyoxyalkylene prepolymer to form a polymerization (ie, hydrolysis and partial condensation).
根據本發明之聚矽氧烷聚合物(A)的聚合用矽烷單體包含至少一具有式(I)結構之矽烷單體:Si(X1)t(OX2)4-t 式(I) The decane monomer for polymerization of the polyoxyalkylene polymer (A) according to the present invention comprises at least one decane monomer having the structure of the formula (I): Si(X 1 ) t (OX 2 ) 4-t (I)
t為1至3之整數,且當t表示2或3時,複數個X1各自為相同或不同;且當4-t表示2或3時,複數個X2各自為相同或不同;至少一個X1表示經酸酐基取代之C1至C10之烷基、經環氧基取代之C1至C10之烷基或經環氧基取代之烷氧基,且其餘X1表示氫、C1至C10之烷基、C2至C10之烯基或C6至C15之芳香基;及X2表示氫、C1至C6之烷基、C1至C6之醯基或C6至C15之芳香基。 t is an integer from 1 to 3, and when t represents 2 or 3, the plurality of X 1 are each the same or different; and when 4-t represents 2 or 3, the plurality of X 2 are each the same or different; at least one X 1 represents a substituted alkyl group of an anhydride-C 1 to C 10, the epoxy-substituted the C 1 to C 10 alkyl group or of the epoxy-substituted alkoxy group, and the remaining X 1 represents hydrogen, C a C 1 alkyl group, a C 2 to C 10 alkenyl group or a C 6 to C 15 aryl group; and X 2 represents hydrogen, a C 1 to C 6 alkyl group, a C 1 to C 6 fluorenyl group or An aromatic group of C 6 to C 15 .
該經酸酐基取代且C1至C10烷基的具體例,如:乙基丁二酸酐、丙基丁二酸酐或丙基戊二酸酐等。 Specific examples of the acid anhydride group-substituted and C 1 to C 10 alkyl group are, for example, ethyl succinic anhydride, propyl succinic anhydride or propyl glutaric anhydride.
該經環氧基取代且C1至C10烷基的具體例,如:環氧丙烷基戊基(oxetanylpentyl)或2-(3,4-環氧環己基)乙基[2-(3,4-epoxycyclohexyl)ethyl]等。 Specific examples of the epoxy group-substituted and C 1 to C 10 alkyl group, such as oxetanylpentyl or 2-(3,4-epoxycyclohexyl)ethyl [2-(3, 4-epoxycyclohexyl)ethyl] and the like.
該經環氧基取代的氧烷基之具體例,如:環氧丙氧基丙基(glycidoxypropyl)或2-環氧丙烷基丁氧基(2-oxetanylbutoxy)等。 Specific examples of the epoxy group-substituted oxyalkyl group are, for example, glycidoxypropyl or 2-oxetanylbutoxy.
於X2中,前述之烷基可包含但不限於甲基、乙基、正丙基、異丙基或正丁基等。醯基可包含但不限於乙醯基。芳香基則可包含但不限於苯基。 In X 2 , the aforementioned alkyl group may include, but is not limited to, methyl, ethyl, n-propyl, isopropyl or n-butyl groups and the like. The thiol group can include, but is not limited to, an ethyl group. The aryl group can include, but is not limited to, a phenyl group.
該式(I)所示的矽烷單體可包含但不限於3-環氧丙氧基丙基三甲氧基矽烷(3-glycidoxypropyltrimethoxysilane;TMS-GAA)、3-環氧丙氧基丙基三乙氧基矽烷(3-glycidoxypropyltriethoxysilane)、2-(3,4-環氧環己基)乙基三甲氧基矽烷[2-(3,4-epoxycyclohexyl)ethyl trimethoxy silane]、2-環氧丙烷基丁氧基丙基三苯氧基矽烷(2-oxetanylbutoxypropyltriphenoxysilane)、3-(三苯氧基矽基)丙基丁二酸酐、3-(三甲氧基矽基)丙基戊二酸酐(TMSG)、3-(三乙氧基矽基)丙基戊二酸酐、3-(三苯氧基矽基)丙基戊二酸酐、二異丙氧基-二(2-環氧丙烷基丁氧基丙基)矽烷[diisopropoxy-di(2-oxetanylbutoxy propyl)silane;DIDOS]、二(3-環氧丙烷基戊基)二甲氧基矽烷[di(3-oxetanylpentyl)dimethoxy silane]、(二正丁氧基矽基)二(丙基丁二酸酐)、(二甲氧基矽基)二(乙基丁二酸酐)、3-環氧丙氧基丙基二甲基甲氧基矽烷(3-glycidoxypropyldimethylmethoxysilane)、3-環氧丙氧基丙基二甲基乙氧基矽烷(3-glycidoxypropyldimethylethoxysilane)、二(2-環氧丙烷基丁氧基戊基)-2-環氧丙烷基戊基乙氧基矽烷[di(2-oxetanylbutoxypentyl)-2-oxetanylpentylethoxy silane]、三(2-環氧丙烷基戊基)甲氧基矽烷[tri(2-oxetanylpentyl)methoxy silane]、(苯氧基矽基)三(丙基丁二酸酐)、(甲基甲氧基矽基)二(乙基丁二酸酐);東亞合成株式會社製造,型號為TMSOX-D之2-環氧丙烷基丁氧基丙基三甲氧基矽烷(2-oxetanylbutoxypropyltrimethoxysilane),型號為TESOX-D之2-環氧丙烷基丁氧基丙基三乙氧基矽烷(2-oxetanylbutoxypropyltriethoxysilane),型號為TMSOX之3-乙基-3-{[3-(三甲氧基矽基)丙氧基]甲基}環氧丙烷;信越化學株式會社製造,型號為X-12-967之3-(三甲氧基矽基)丙基丁二酸酐;WACKER公司所製造,型號為GF-20之3-(三乙氧基矽基)丙基丁二酸酐等。上述式(I)所示之矽烷單體可單獨一種使用或混合複數種使用。 The decane monomer represented by the formula (I) may include, but is not limited to, 3-glycidoxypropyltrimethoxysilane (TMS-GAA), 3-glycidoxypropyltriethyl 3-glycidoxypropyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxydecane[2-(3,4-epoxycyclohexyl)ethyl Trimethoxy silane], 2-oxetanylbutoxypropyltriphenoxysilane, 3-(triphenyloxyindenyl)propyl succinic anhydride, 3-(trimethoxyindenyl) ) propyl glutaric anhydride (TMSG), 3-(triethoxymethyl) glutaric anhydride, 3-(triphenyloxyindenyl) propyl glutaric anhydride, diisopropoxy-di ( Diisopropoxy-di(2-oxetanylbutoxypropyl)silane; DIDOS], bis(3-epoxypropenylpentyl)dimethoxydecane [di(3-oxetanylpentyl) Dimethoxy silane], (di-n-butoxycarbonyl) bis(propyl succinic anhydride), (dimethoxyindenyl) bis(ethyl succinic anhydride), 3-glycidoxy propyl 3-glycidoxypropyldimethylmethoxysilane, 3-glycidoxypropyldimethylethoxysilane, bis(2-propylene oxide-butoxypentyl)-2 -di(2-oxetanylbutoxypentyl)-2-oxetanylpentylethoxysilane, tris(2-oxetanylpentyl)methoxysilane (phenoxy Mercapto) tris(propyl succinic anhydride), (methyl methoxy decyl) bis (ethyl succinic anhydride); manufactured by Toagosei Co., Ltd., model TMSOX-D 2-epoxypropane butoxide 2-oxetanylbutoxypropyltrimethoxysilane, 2-oxetanylbutoxypropyltriethoxysilane of the type TESOX-D, model 3-SOX-ethyl 3-ethyl- 3-{[3-(trimethoxyindenyl)propoxy]methyl} propylene oxide; 3-(trimethoxyindenyl)propyl butylate manufactured by Shin-Etsu Chemical Co., Ltd., model X-12-967 Diacid anhydride; 3-(triethoxyindenyl)propyl succinic anhydride manufactured by WACKER, model GF-20. The decane monomers represented by the above formula (I) may be used singly or in combination of plural kinds.
於本發明之另一較佳具體例中,本發明之聚矽氧烷聚合物(A)的聚合用矽烷單體還包含下列結構式(I-1)所示之矽烷單體:Si(X3)u(OX4)4-u 式(I-1) In another preferred embodiment of the present invention, the decane monomer for polymerization of the polyoxyalkylene polymer (A) of the present invention further comprises a decane monomer represented by the following structural formula (I-1): Si (X) 3 ) u (OX 4 ) 4-u (I-1)
其中:X3表示選自由氫原子、C1至C10之烷基、C2至C10之烯基及C6至C15之芳基所組成之群,其中C1至C10之烷基不含有羧酸酐取代基;X4係獨立選自由氫原子、C1至C6之烷基、C1至C6之醯基及C6至C15之芳基所組成之群;及u表示1至3之整數;當u代表2或3時,複數的X3可相同亦可不同;當(4-u)代表2、3或4時,複數的X4可相同或相異。 Wherein: X 3 represents a group selected from the group consisting of a hydrogen atom, a C 1 to C 10 alkyl group, a C 2 to C 10 alkenyl group, and a C 6 to C 15 aryl group, wherein the C 1 to C 10 alkyl group Does not contain a carboxylic anhydride substituent; X 4 is independently selected from the group consisting of a hydrogen atom, a C 1 to C 6 alkyl group, a C 1 to C 6 fluorenyl group, and a C 6 to C 15 aryl group; and u represents An integer from 1 to 3; when u represents 2 or 3, the plural X 3 may be the same or different; when (4-u) represents 2, 3 or 4, the plural X 4 may be the same or different.
於X3中,烷基可包含但不限於甲基、乙基、正丙基、異丙基、正丁基、第三丁基、正己基、正葵基、三氟甲基、3,3,3-三氟丙基、3-胺丙基、3-巰丙基或3-異氰酸丙基等。烯基可包含但不限於乙烯基、3-丙烯醯氧基丙基或3-甲基丙烯醯氧基丙基等。芳香基可包含但不限於苯基、甲苯基、對-羥基苯基、1-(對-羥基苯基)乙基、2-(對-羥基苯基)乙基、4-羥基-5-(對-羥基苯基羰氧基)戊基或萘基等。 In X 3 , the alkyl group may include, but is not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, t-butyl, n-hexyl, n-butyl, trifluoromethyl, 3,3 , 3-trifluoropropyl, 3-aminopropyl, 3-mercaptopropyl or 3-isocyanatopropyl, and the like. The alkenyl group may include, but is not limited to, a vinyl group, a 3-propenyloxypropyl group, a 3-methylpropenyloxypropyl group, and the like. The aryl group may include, but is not limited to, phenyl, tolyl, p-hydroxyphenyl, 1-(p-hydroxyphenyl)ethyl, 2-(p-hydroxyphenyl)ethyl, 4-hydroxy-5- ( p-Hydroxyphenylcarbonyloxy)pentyl or naphthyl and the like.
於X4中,烷基可包含但不限於甲基、乙基、正丙基、異丙基、正丁基等。醯基可包含但不限於乙醯基。芳香基可包含但不限於苯基。 In X 4 , the alkyl group may include, but is not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, and the like. The thiol group can include, but is not limited to, an ethyl group. The aryl group can include, but is not limited to, a phenyl group.
式(I-1)所示的矽烷單體可包含但不限於四甲氧基矽烷、四乙氧基矽烷、四乙醯氧基矽烷、四苯氧基矽烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三異丙氧基矽烷、甲基三正丁氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙基三異丙氧基矽烷、乙基三正丁氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、正己基三甲氧基矽烷、正己基三乙氧基矽烷、癸基三甲氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、對-羥基苯基三甲氧基矽烷、1-(對-羥基苯基)乙基三甲氧基矽烷、2-(對-羥 基苯基)乙基三甲氧基矽烷、4-羥基-5-(對-羥基苯基羰氧基)戊基三甲氧基矽烷、三氟甲基三甲氧基矽烷、三氟甲基三乙氧基矽烷、3,3,3-三氟丙基三甲氧基矽烷、3-胺丙基三甲氧基矽烷、3-胺丙基三乙氧基矽烷、二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二甲基二乙醯氧基矽烷、二正丁基二甲氧基矽烷、二苯基二甲氧基矽烷、三甲基甲氧基矽烷、三正丁基乙氧基矽烷、3-巰丙基三甲氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷或3-甲基丙烯醯氧基丙基三乙氧基矽烷等。前述式(I-1)所示之矽烷單體可單獨一種使用或混合複數種使用。 The decane monomer represented by the formula (I-1) may include, but is not limited to, tetramethoxy decane, tetraethoxy decane, tetraethoxy decane, tetraphenoxy decane, methyl trimethoxy decane, Triethoxy decane, methyl triisopropoxy decane, methyl tri-n-butoxy decane, ethyl trimethoxy decane, ethyl triethoxy decane, ethyl triisopropoxy decane, B Tri-n-butoxy decane, n-propyl trimethoxy decane, n-propyl triethoxy decane, n-butyl trimethoxy decane, n-butyl triethoxy decane, n-hexyl trimethoxy decane, hexane Triethoxy decane, decyl trimethoxy decane, vinyl trimethoxy decane, vinyl triethoxy decane, phenyl trimethoxy decane, phenyl triethoxy decane, p-hydroxyphenyl trimethyl Oxydecane, 1-(p-hydroxyphenyl)ethyltrimethoxynonane, 2-(p-hydroxyl) Phenyl)ethyltrimethoxydecane, 4-hydroxy-5-(p-hydroxyphenylcarbonyloxy)pentyltrimethoxydecane, trifluoromethyltrimethoxydecane, trifluoromethyltriethoxy Baseline, 3,3,3-trifluoropropyltrimethoxydecane, 3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, dimethyldimethoxydecane, dimethyl Diethoxy decane, dimethyl diethoxy decane, di-n-butyl dimethoxy decane, diphenyl dimethoxy decane, trimethyl methoxy decane, tri-n-butyl ethoxy Baseline, 3-mercaptopropyltrimethoxydecane, 3-propenyloxypropyltrimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane or 3-methylpropenyloxypropane Triethoxy decane and the like. The decane monomers represented by the above formula (I-1) may be used singly or in combination of plural kinds.
較佳地,本發明之聚矽氧烷聚合物(A)的聚合用聚矽氧烷預聚物包含如下式(I-2)所示之聚矽氧烷:
其中:X5、X6、X7及X8可為相同或不同,且分別選自由氫原子、C1至C10之烷基、C2至C6之烯基及C6至C15之芳基所組成之群;其中該烷基、烯基或芳基較佳係含有取代基;其中每個X5可為相同或不同,且每個X6可為相同或不同;前述之烷基可包含但不限於甲基、乙基或正丙基等。烯基可包含但不限於乙烯基、丙烯醯氧基丙基或甲基丙烯醯氧基丙基等。芳香基可包含但不限於苯基、甲苯基或萘基等;s為介於1至1000間之整數;較佳地,s為介於3至300間之整數;更佳地,s為介於5至200間之整數。 Wherein: X 5 , X 6 , X 7 and X 8 may be the same or different and are respectively selected from a hydrogen atom, a C 1 to C 10 alkyl group, a C 2 to C 6 alkenyl group and a C 6 to C 15 a group consisting of aryl groups; wherein the alkyl, alkenyl or aryl group preferably contains a substituent; wherein each X 5 may be the same or different, and each X 6 may be the same or different; the aforementioned alkyl group These may include, but are not limited to, methyl, ethyl or n-propyl groups and the like. The alkenyl group may include, but is not limited to, a vinyl group, a propylene methoxy propyl group, a methacryloxypropyl group, and the like. The aryl group may include, but is not limited to, phenyl, tolyl or naphthyl, etc.; s is an integer between 1 and 1000; preferably, s is an integer between 3 and 300; more preferably, s is An integer between 5 and 200.
X9及X10係分別選自由氫原子、C1至C6之烷基、C1至C6之醯基及C6至C15之芳基所組成之群;其中該烷基、醯基或芳基較佳係含有取 代基。較佳地,烷基例如但不限於甲基、乙基、正丙基、異丙基、正丁基等;醯基例如但不限於乙醯基;芳基例如但不限於苯基。 X 9 and X 10 are each selected from the group consisting of a hydrogen atom, a C 1 to C 6 alkyl group, a C 1 to C 6 fluorenyl group, and a C 6 to C 15 aryl group; wherein the alkyl group and the fluorenyl group are Or an aryl group preferably contains a substituent. Preferably, the alkyl group is, for example but not limited to, methyl, ethyl, n-propyl, isopropyl, n-butyl, and the like; the fluorenyl group is, for example, but not limited to, an ethyl group; the aryl group is, for example, but not limited to, a phenyl group.
式(I-2)所示之聚矽氧烷可包含但不限於1,1,3,3-四甲基-1,3-二甲氧基二矽氧烷、1,1,3,3-四甲基-1,3-二乙氧基二矽氧烷、1,1,3,3-四乙基-1,3-二乙氧基二矽氧烷或Gelest公司製造之矽烷醇末端聚矽氧烷,其型號分別為DM-S12(分子量為400至700)、DMS-S15(分子量為1500至2000)、DMS-S21(分子量為4200)、DMS-S27(分子量為18000)、DMS-S31(分子量為26000)、DMS-S32(分子量為36000)、DMS-S33(分子量為43500)、DMS-S35(分子量為49000)、DMS-S38(分子量為58000)、DMS-S42(分子量為77000)或PDS-9931(分子量為1000至1400)等。式(I-2)所示之聚矽氧烷可單獨一種使用或混合複數種使用。 The polyoxyalkylene represented by the formula (I-2) may include, but is not limited to, 1,1,3,3-tetramethyl-1,3-dimethoxydioxane, 1, 1, 3, 3 -tetramethyl-1,3-diethoxydioxane, 1,1,3,3-tetraethyl-1,3-diethoxydioxanane or stanol end of Gelest Polyoxane, the models are DM-S12 (molecular weight 400 to 700), DMS-S15 (molecular weight 1500 to 2000), DMS-S21 (molecular weight 4200), DMS-S27 (molecular weight 18000), DMS -S31 (molecular weight 26000), DMS-S32 (molecular weight 36000), DMS-S33 (molecular weight: 43500), DMS-S35 (molecular weight: 49,000), DMS-S38 (molecular weight: 58,000), DMS-S42 (molecular weight 77000) or PDS-9931 (molecular weight 1000 to 1400) and the like. The polyoxyalkylene represented by the formula (I-2) may be used singly or in combination of plural kinds.
較佳地,本發明之聚矽氧烷聚合物(A)可由所述的矽烷單體及/或聚矽氧烷預聚物經由共聚合來製備,或組合二氧化矽(silicon dioxide)粒子經由共聚合反應來製備。 Preferably, the polyoxyalkylene polymer (A) of the present invention can be prepared by copolymerization of the decane monomer and/or polydecane prepolymer, or in combination with silicon dioxide particles. Copolymerization is carried out to prepare.
該二氧化矽粒子的平均粒徑並無特別的限制,其平均粒徑範圍為2nm至250nm。較佳地,其平均粒徑範圍為5nm至200nm。更佳地,其平均粒徑範圍為10nm至100nm。 The average particle diameter of the cerium oxide particles is not particularly limited, and the average particle diameter thereof ranges from 2 nm to 250 nm. Preferably, the average particle size ranges from 5 nm to 200 nm. More preferably, the average particle diameter ranges from 10 nm to 100 nm.
該二氧化矽粒子可包含但不限於觸媒化成株式會社製造,型號為OSCAR 1132(粒徑為12nm,且分散劑為甲醇)、OSCAR 1332(粒徑為12nm,且分散劑為正丙醇)、OSCAR 105(粒徑為60nm,且分散劑為γ-丁內酯)或OSCAR 106(粒徑為120nm,且分散劑為二丙酮醇)等之商品;扶桑化學株式會社製造,型號為Quartron PL-1-IPA(粒徑為13nm,且分散劑為異丙酮)、Quartron PL-1-TOL(粒徑為13nm,且分散劑為甲苯)、Quartron PL-2L-PGME(粒徑為18nm,且分散劑為丙二醇單甲醚)或Quartron PL-2L-MEK(粒徑為 18nm,且分散劑為甲乙酮)等之商品;日產化學株式會社製造,型號為IPA-ST(粒徑為12nm,且分散劑為異丙醇)、EG-ST(粒徑為12nm,且分散劑為乙二醇)、IPA-ST-L(粒徑為45nm,且分散劑為異丙醇)或IPA-ST-ZL(粒徑為100nm,且分散劑為異丙醇)等之商品。該二氧化矽粒子可單獨一種使用或混合複數種使用。 The cerium oxide particles may include, but are not limited to, those manufactured by Catalyst Chemical Co., Ltd., model number OSCAR 1132 (particle diameter: 12 nm, and dispersant is methanol), OSCAR 1332 (particle diameter: 12 nm, and dispersant is n-propanol) , OSCAR 105 (particle size is 60 nm, and the dispersant is γ-butyrolactone) or OSCAR 106 (particle size is 120 nm, and the dispersant is diacetone alcohol), etc.; manufactured by Fuso Chemical Co., Ltd., model Quartron PL -1-IPA (particle size 13 nm, and dispersant is isopropanone), Quartron PL-1-TOL (particle size 13 nm, and dispersant is toluene), Quartron PL-2L-PGME (particle size 18 nm, and The dispersant is propylene glycol monomethyl ether) or Quartron PL-2L-MEK (particle size is 18nm, and the dispersant is methyl ethyl ketone); manufactured by Nissan Chemical Co., Ltd., model IPA-ST (particle size 12nm, and dispersant is isopropanol), EG-ST (particle size 12nm, and dispersant) It is a product of ethylene glycol), IPA-ST-L (having a particle diameter of 45 nm, and a dispersing agent is isopropyl alcohol) or IPA-ST-ZL (having a particle diameter of 100 nm, and the dispersing agent is isopropyl alcohol). The cerium oxide particles may be used singly or in combination of plural kinds.
前述之部份縮合反應可使用一般之方法,例如:在矽烷單體及/或聚矽氧烷預聚物中添加溶劑及水,且可選擇性地添加觸媒。接著,於50℃至150℃下加熱攪拌0.5小時至120小時。攪拌時,反應可藉由蒸餾去除副產物(醇類或水等)。 The above partial condensation reaction may be carried out by a usual method, for example, by adding a solvent and water to a decane monomer and/or a polyoxyalkylene prepolymer, and optionally adding a catalyst. Next, the mixture is heated and stirred at 50 ° C to 150 ° C for 0.5 hour to 120 hours. When stirring, the reaction can remove by-products (alcohols or water, etc.) by distillation.
基於該矽烷單體及/或聚矽氧烷預聚物的總使用量為100克,該溶劑的使用量為15克至1200克。較佳地,該溶劑的使用量為20克至1100克。更佳地,該溶劑的使用量為30克至1000克。 The total amount used based on the decane monomer and/or polydecane prepolymer is 100 g, and the solvent is used in an amount of 15 g to 1200 g. Preferably, the solvent is used in an amount of from 20 grams to 1100 grams. More preferably, the solvent is used in an amount of from 30 g to 1000 g.
基於該矽烷單體及/或聚矽氧烷預聚物中所含的可水解基團為1莫耳,水解所使用之水的使用量為0.5莫耳至2莫耳。 The water used for the hydrolysis is used in an amount of from 0.5 mol to 2 mol based on 1 mol of the hydrolyzable group contained in the decane monomer and/or polydecane prepolymer.
上述之觸媒沒有特別的限制。較佳地,該觸媒可選自於酸觸媒或鹼觸媒。該酸觸媒可包含但不限於鹽酸、硝酸、硫酸、氟酸、草酸、磷酸、醋酸、三氟醋酸、蟻酸、多元羧酸或其酐類,或者離子交換樹脂等。該鹼觸媒可包含但不限於二乙胺、三乙胺、三丙胺、三丁胺、三戊胺、三己胺、三庚胺、三辛胺、二乙醇胺、三乙醇胺、氫氧化鈉、氫氧化鉀、具有胺基的烷氧基矽烷或離子交換樹脂等。 The above catalyst is not particularly limited. Preferably, the catalyst may be selected from an acid catalyst or a base catalyst. The acid catalyst may include, but is not limited to, hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, oxalic acid, phosphoric acid, acetic acid, trifluoroacetic acid, formic acid, polycarboxylic acid or anhydride thereof, or an ion exchange resin. The base catalyst may include, but is not limited to, diethylamine, triethylamine, tripropylamine, tributylamine, triamylamine, trihexylamine, triheptylamine, trioctylamine, diethanolamine, triethanolamine, sodium hydroxide, Potassium hydroxide, an alkoxysilane having an amine group, an ion exchange resin, or the like.
基於該矽烷單體及/或聚矽氧烷預聚物的總量為100克,該觸媒的使用量範圍為0.005克至15克。較佳地,該觸媒的使用量範圍為0.01克至12克。更佳地,該觸媒的使用量範圍為0.05克至10克。 The catalyst is used in an amount ranging from 0.005 g to 15 g based on the total amount of the decane monomer and/or polydecane prepolymer being 100 g. Preferably, the catalyst is used in an amount ranging from 0.01 grams to 12 grams. More preferably, the catalyst is used in an amount ranging from 0.05 g to 10 g.
基於安定性的觀點,經縮合反應後所製得之聚矽氧烷聚 合物(A)以不含副產物(如醇類或水)及觸媒為佳,因此所製得之聚矽氧烷聚合物(A)可選擇性地進行純化。純化方法並無特別限制,較佳可使用疏水性溶劑稀釋該聚矽氧烷聚合物(A),接著以蒸發器濃縮經水洗滌數回的有機層,以除去醇類或水。另外,可使用離子交換樹脂除去觸媒。 Based on the viewpoint of stability, the polyoxyalkylene obtained by the condensation reaction is polymerized. The compound (A) is preferably free from by-products (e.g., alcohols or water) and a catalyst, and thus the obtained polyoxyalkylene polymer (A) can be selectively purified. The purification method is not particularly limited, and it is preferred to dilute the polyoxyalkylene polymer (A) with a hydrophobic solvent, followed by concentrating the organic layer washed several times with water by an evaporator to remove the alcohol or water. Alternatively, the catalyst can be removed using an ion exchange resin.
當無使用該聚矽氧烷聚合物(A)時,則感光性樹脂組成物的解析度不佳。 When the polyoxyalkylene polymer (A) is not used, the resolution of the photosensitive resin composition is not good.
根據本發明之感光性樹脂組成物包含一具有乙烯性不飽和基的化合物(B)。 The photosensitive resin composition according to the present invention contains a compound (B) having an ethylenically unsaturated group.
根據本發明之該具有乙烯性不飽和基的化合物(B)可選自具有1個乙烯性不飽和基的化合物或具有2個以上(含2個)乙烯性不飽和基的化合物。 The compound (B) having an ethylenically unsaturated group according to the present invention may be selected from a compound having one ethylenically unsaturated group or a compound having two or more (including two) ethylenically unsaturated groups.
前述之具有1個乙烯性不飽和基的化合物的具體例包括(甲基)丙烯醯胺((meth)acrylamide)、(甲基)丙烯醯嗎啉、(甲基)丙烯酸-7-胺基-3,7-二甲基辛酯、異丁氧基甲基(甲基)丙烯醯胺、(甲基)丙烯酸異冰片基氧乙酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸-2-乙基己酯、乙基二乙二醇(甲基)丙烯酸酯、第三辛基(甲基)丙烯醯胺、二丙酮(甲基)丙烯醯胺、(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二環戊烯酯、氮,氮-二甲基(甲基)丙烯醯胺、(甲基)丙烯酸四氯苯酯、(甲基)丙烯酸-2-四氯苯氧基乙酯、(甲基)丙烯酸四氫糠酯(tetrahydrofurfuryl(meth)acrylate)、(甲基)丙烯酸四溴苯酯、(甲基)丙烯酸-2-四溴苯氧基乙酯、(甲基)丙烯酸-2-三氯苯氧基乙酯、(甲基)丙烯酸三溴苯酯、(甲基)丙烯酸-2-三溴苯氧基乙酯、2-羥基-(甲基)丙烯酸乙酯、2-羥基-(甲基)丙烯酸丙酯、乙烯基己內醯胺、氮-乙烯基吡咯烷酮、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸五氯苯酯、(甲基)丙烯酸五溴苯酯、聚 單(甲基)丙烯酸乙二酯、聚單(甲基)丙烯酸丙二酯、(甲基)丙烯酸冰片酯等。上述的具有1個乙烯性不飽和基的化合物(B-1)可單獨使用或組合多種來使用。 Specific examples of the aforementioned compound having one ethylenically unsaturated group include (meth)acrylamide, (meth)acryl morpholine, and (meth)acrylic acid-7-amino group- 3,7-Dimethyloctyl, isobutoxymethyl(meth)acrylamide, isobornyloxyethyl (meth)acrylate, isobornyl (meth)acrylate, (meth)acrylic acid 2-ethylhexyl ester, ethyl diethylene glycol (meth) acrylate, trioctyl (meth) acrylamide, diacetone (meth) acrylamide, dimethyl (meth) acrylate Aminoethyl ester, dodecyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentenyl (meth)acrylate, nitrogen, nitrogen-dimethyl ( Methyl) acrylamide, tetrachlorophenyl (meth) acrylate, 2-tetrachlorophenoxyethyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, Tetrabromophenyl (meth)acrylate, 2-tetrabromophenoxyethyl (meth)acrylate, 2-trichlorophenoxyethyl (meth)acrylate, tribromobenzene (meth)acrylate Ester, 2-tribromophenoxyethyl (meth)acrylate, 2-hydroxy-(meth) propylene Ethyl ester, propyl 2-hydroxy-(meth)acrylate, vinyl caprolactam, nitrogen-vinylpyrrolidone, phenoxyethyl (meth)acrylate, pentachlorophenyl (meth)acrylate, Pentabromophenyl methacrylate, poly Ethylene (meth) acrylate, poly (mono) (meth) acrylate, methacrylate (meth) acrylate, and the like. The above compound (B-1) having one ethylenically unsaturated group may be used singly or in combination of two or more.
前述之具有2個以上(含2個)乙烯性不飽和基的化合物的具體例包括乙二醇二(甲基)丙烯酸酯、二(甲基)丙烯酸二環戊烯酯、三乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、三(2-羥基乙基)異氰酸二(甲基)丙烯酸酯、三(2-羥基乙基)異氰酸三(甲基)丙烯酸酯、己內酯改質的三(2-羥基乙基)異氰酸三(甲基)丙烯酸酯、三(甲基)丙烯酸三羥甲基丙酯、環氧乙烷(ethylene oxide,EO)改質的三(甲基)丙烯酸三羥甲基丙酯、環氧丙烷(propylene oxide,PO)改質的三(甲基)丙烯酸三羥甲基丙酯、三丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、聚酯二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、己內酯改質的二季戊四醇六(甲基)丙烯酸酯、己內酯改質的二季戊四醇五(甲基)丙烯酸酯、四(甲基)丙烯酸二三羥甲基丙酯(di(trimethylolpropane)tetra(meth)acrylate)、經環氧乙烷改質的雙酚A二(甲基)丙烯酸酯、經環氧丙烷改質的雙酚A二(甲基)丙烯酸酯、經環氧乙烷改質的氫化雙酚A二(甲基)丙烯酸酯、經環氧丙烷改質的氫化雙酚A二(甲基)丙烯酸酯、經環氧丙烷改質的甘油三(甲基)丙烯酸酯、經環氧乙烷改質的雙酚F二(甲基)丙烯酸酯、酚醛清漆聚縮水甘油醚(甲基)丙烯酸酯或其類似物,或上述化合物的組合。上述具有2個以上(含2個)乙烯性不飽和基的化合物可單獨使用或組合多種來使用。 Specific examples of the compound having two or more (including two) ethylenically unsaturated groups include ethylene glycol di(meth)acrylate, dicyclopentenyl di(meth)acrylate, and triethylene glycol di (Meth) acrylate, tetraethylene glycol di(meth) acrylate, tris(2-hydroxyethyl)isocyanate di(meth) acrylate, tris(2-hydroxyethyl)isocyanate (Meth) acrylate, caprolactone modified tris(2-hydroxyethyl)isocyanate tri(meth) acrylate, tris(methyl) acrylate trimethylol propyl ester, ethylene oxide ( Ethylene oxide, EO) modified trimethylolpropyl tris(meth)acrylate, propylene oxide (PO) modified tris (tri)methyl trimethacrylate, tripropylene glycol di Methyl) acrylate, neopentyl glycol di(meth) acrylate, 1,4-butanediol di(meth) acrylate, 1,6-hexanediol di(meth) acrylate, pentaerythritol III (meth) acrylate, pentaerythritol tetra (meth) acrylate, polyester di (meth) acrylate, polyethylene glycol di (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol Penta(meth) acrylate, Dipentaerythritol tetra(meth)acrylate, caprolactone modified dipentaerythritol hexa(meth) acrylate, caprolactone modified dipentaerythritol penta (meth) acrylate, tetra(meth) acrylate tris Di(trimethylolpropane)tetra(meth)acrylate, epoxide-modified bisphenol A di(meth)acrylate, propylene oxide modified bisphenol A di(methyl) Acrylate, ethylene oxide modified hydrogenated bisphenol A di(meth)acrylate, propylene oxide modified hydrogenated bisphenol A di(meth)acrylate, propylene oxide modified Triglyceride (meth) acrylate, ethylene oxide modified bisphenol F di(meth) acrylate, novolak polyglycidyl ether (meth) acrylate or the like, or a combination thereof . The above compound having two or more (including two) ethylenically unsaturated groups may be used singly or in combination of two or more.
上述具有乙烯性不飽和基的化合物(B)的具體例包括: 三丙烯酸三羥甲基丙酯、經環氧乙烷改質的三丙烯酸三羥甲基丙酯、經環氧丙烷改質的三丙烯酸三羥甲基丙酯、季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯、二季戊四醇六丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇四丙烯酸酯、己內酯改質的二季戊四醇六丙烯酸酯、四丙烯酸二三羥甲基丙酯、經環氧丙烷改質的甘油三丙烯酸酯或其類似物,或上述化合物的組合。 Specific examples of the above compound (B) having an ethylenically unsaturated group include: Trimethylolpropyl triacrylate, trimethylolpropyl triacrylate modified with ethylene oxide, trimethylolpropyl triacrylate modified with propylene oxide, pentaerythritol triacrylate, pentaerythritol tetraacrylate Ester, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, dipentaerythritol tetraacrylate, caprolactone modified dipentaerythritol hexaacrylate, ditrimethylolpropyl methacrylate, propylene oxide modified glycerol Triacrylate or an analog thereof, or a combination of the above compounds.
具有乙烯性不飽和基的化合物(B)較佳為三丙烯酸三羥甲基丙酯、二季戊四醇四丙烯酸酯、二季戊四醇六丙烯酸酯或上述化合物的組合。 The compound (B) having an ethylenically unsaturated group is preferably trimethylolpropyl triacrylate, dipentaerythritol tetraacrylate, dipentaerythritol hexaacrylate or a combination of the above compounds.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該具有乙烯性不飽和基的化合物(B)的使用量為20至200重量份;較佳為30至180重量份;更佳為40至160重量份。 The compound (B) having an ethylenically unsaturated group is used in an amount of 20 to 200 parts by weight, preferably 30 to 180 parts by weight, based on 100 parts by weight of the polyoxyalkylene polymer (A); It is preferably 40 to 160 parts by weight.
本發明之光起始劑(C)包含式(II)所示之α-酮肟酯化合物(C-1):
該Y1表示具有1至5個甲基之甲基苯基基團,其具體例為
、或;Y2表示C1至C10之烷基、苯甲醯基或C3至C6之環烷基,較佳地,前述之烷基可例如甲基;Y3表示甲基、乙基、丙基或苯甲醯基,其中以乙基為佳;Y4表示-H、、
本發明之較佳具體實施例中,該式(II)所示之α-酮肟酯化合物(C-1)包括具有如下示式(II-1)至(II-12)所示之結構:
於本發明之一具體例中,式(II)所示之α-酮肟酯化合物(C-1)係透過下述反應而得:首先,將咔唑化合物、醯氯化合物(acyl chloride)及n-甲基苯醯氯(n-methyl phenyl acyl chloride)在氯化鋁的存在下依序放入,該反應可以得到一醯基化合物,該醯基化合物在鹼觸媒的催化下與亞硝酸異戊酯(isoamyl nitrite)反應而得α-酮肟化合物;接著,該α-酮肟化合物與醯氯化合物在三乙胺(triethylamine)觸媒的催化下反應而得上述式(II)所示之α-酮肟酯化合物。 In a specific example of the present invention, the α-ketooxime ester compound (C-1) represented by the formula (II) is obtained by the following reaction: First, an oxazole compound or a ruthenium chloride compound (acyl) Chloride) and n-methyl phenyl acyl chloride are sequentially placed in the presence of aluminum chloride, and the reaction can give a mercapto compound which is catalyzed by a base catalyst. The α-ketooxime compound is reacted with isoamyl nitrite; and then the α-ketooxime compound is reacted with a ruthenium chloride compound under the catalysis of a triethylamine catalyst to obtain the above formula (II). The α-ketooxime ester compound shown.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該式(II)所示結構之α-酮肟酯化合物(C-1)的使用量為10至100重量份;較佳為12至90重量份;更佳為15至80重量份。當無使用該式(II)所示之α-酮肟酯化合物(C-1)時,則感光性樹脂組成物的解析度及錐度角不佳。 The α-ketooxime ester compound (C-1) having a structure of the formula (II) is used in an amount of 10 to 100 parts by weight, based on 100 parts by weight of the polyoxyalkylene polymer (A); preferably. It is 12 to 90 parts by weight; more preferably 15 to 80 parts by weight. When the α-ketooxime ester compound (C-1) represented by the formula (II) is not used, the resolution and the taper angle of the photosensitive resin composition are not good.
於本發明之一較佳具體例中,該本發明之光起始劑(C)另包含一光起始劑(C-2),在本發明之一實施例中,其可包含但不限於O-醯基肟系化合物、三氮雜苯系化合物、苯乙烷酮類化合物、二咪唑類化合物、二苯甲酮類化合物、α-二酮類化合物、酮醇類化合物、酮醇醚類化合物、醯膦氧化物類化合物、醌類化合物、含鹵素類化合物、過氧化物等,以下分述之。 In a preferred embodiment of the present invention, the photoinitiator (C) of the present invention further comprises a photoinitiator (C-2), which may include, but is not limited to, an embodiment of the present invention. O-mercapto lanthanide compound, triazabenzene compound, acetophenone compound, diimidazole compound, benzophenone compound, α-diketone compound, keto alcohol compound, keto alcohol ether The compound, the phosphonium oxide compound, the anthraquinone compound, the halogen-containing compound, the peroxide, and the like are described below.
上述之O-醯基肟系化合物的具體例為:1-[4-(苯基硫代)苯基]-庚烷-1,2-二酮2-(O-苯醯基肟)、1-(4-(苯基硫代)苯基)-辛烷-1,2-二酮-2-肟-氧-苯甲酸酯(例如Ciba Specialty Chemicals製的OXE-01)、1-[4-(苯醯基)苯基]-庚烷-1,2-二酮2-(O-苯醯基肟)、1-[9-乙基-6-(2-甲基苯甲醯基)-9氫-咔唑-3-取代基]-1-(氧-乙醯肟)(例如Ciba Specialty Chemicals製的OXE-02)、1-[9-乙基-6-(3-甲基苯醯基)-9H-咔唑-3-取代基]-乙烷酮1-(O-乙醯基肟)、1-[9-乙基-6-苯醯基-9H-咔唑-3-取代基]-乙烷酮1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-4-四氫呋喃基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-4-四氫吡喃基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-5-四氫呋喃基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-5-四氫吡喃基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-4-四氫呋喃基甲氧基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-4-四氫吡喃基甲氧基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-5-四氫呋喃基甲氧基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-(2-甲基-5-四氫吡喃基甲氧基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-{2-甲基-4-(2,2-二甲基-1,3-二氧雜戊環基)苯醯基}-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-{2-甲基-4- (2,2-二甲基-1,3-二氧雜戊環基)甲氧基苯醯基}-9H-咔唑-3-取代基]-1-(O-乙醯基肟)等。 Specific examples of the above O-indenyl lanthanide compound are: 1-[4-(phenylthio)phenyl]-heptane-1,2-dione 2-(O-phenylhydrazinyl), 1 -(4-(phenylthio)phenyl)-octane-1,2-dione-2-indole-oxy-benzoate (for example, OXE-01 manufactured by Ciba Specialty Chemicals), 1-[4 -(phenylhydrazino)phenyl]-heptane-1,2-dione 2-(O-phenylhydrazinyl), 1-[9-ethyl-6-(2-methylbenzhydryl) -9 hydrogen-carbazole-3-substituted]-1-(oxy-acetamidine) (for example, OXE-02 manufactured by Ciba Specialty Chemicals), 1-[9-ethyl-6-(3-methylbenzene) Mercapto)-9H-carbazole-3-substituted]-ethanone 1-(O-acetamidoxime), 1-[9-ethyl-6-benzoin-9H-carbazole-3- Substituent]-ethane ketone 1-(O-ethenyl hydrazine), ethane ketone-1-[9-ethyl-6-(2-methyl-4-tetrahydrofurylphenyl fluorenyl)-9H-indole Zyridin-3-substituted]-1-(O-ethylindenyl), ethane ketone-1-[9-ethyl-6-(2-methyl-4-tetrahydropyranylphenyl) -9H-carbazole-3-substituted]-1-(O-acetylindenyl), ethane ketone-1-[9-ethyl-6-(2-methyl-5-tetrahydrofuranylphenyl) )-9H-carbazole-3-substituted]-1-(O-acetamidoxime), ketone-1-[9-ethyl-6-(2-methyl-5-tetrahydropyran) Benzo hydrazino)-9H-carbazole-3-substituted]-1-(O-ethenyl) Ethyl ketone-1-[9-ethyl-6-(2-methyl-4-tetrahydrofurylmethoxyphenyl)-9H-indazole-3-substituted]-1-(O-) Ethyl hydrazide), ethane ketone-1-[9-ethyl-6-(2-methyl-4-tetrahydropyranylmethoxyphenyl)-9H-carbazole-3- substituent ]-1-(O-acetylindenyl), ethane ketone-1-[9-ethyl-6-(2-methyl-5-tetrahydrofurylmethoxyphenyl)-9H-carbazole- 3-Substituent]-1-(O-acetamidoxime), ketone-1-[9-ethyl-6-(2-methyl-5-tetrahydropyranylmethoxyphenyl) )-9H-carbazole-3-substituted]-1-(O-acetylindenyl), ethane ketone-1-[9-ethyl-6-{2-methyl-4-(2,2 - dimethyl-1,3-dioxolanyl)phenylhydrazinyl}-9H-indazole-3-substituted]-1-(O-ethylindenyl), ethane ketone-1-[ 9-ethyl-6-{2-methyl-4- (2,2-Dimethyl-1,3-dioxolanyl)methoxybenzoinyl}-9H-indazole-3-substituted]-1-(O-ethylindenyl), etc. .
前述之O-醯基肟系化合物以1-[4-(苯基硫代)苯基]-辛烷-1,2-二酮2-(O-苯醯基肟)[OXE 01]、1-[9-乙基-6-(2-甲基苯醯基)-9H-咔唑-3-取代基]-乙烷酮1-(O-乙醯基肟)[OXE 02]、乙烷酮-1-[9-乙基-6-(2-甲基-4-四氫呋喃甲氧基苯醯基)-9H-咔唑-3-取代基]-1-(O-乙醯基肟)、乙烷酮-1-[9-乙基-6-{2-甲基-4-(2,2-二甲基-1,3-二氧雜戊環基)甲氧基苯醯基}-9H-咔唑-3-取代基]-1-(O-乙醯基肟)等為較佳。上述之O-醯基肟系化合物可單獨一種或混合複數種使用,端視實際需要而定。倘若完全無使用O-醯基肟系化合物時,則所得之感光樹脂組成物會有顯影後密著性不佳之缺點。 The aforementioned O-indenyl lanthanide compound is 1-[4-(phenylthio)phenyl]-octane-1,2-dione 2-(O-phenylhydrazinyl)[OXE 01], 1 -[9-ethyl-6-(2-methylphenylhydrazino)-9H-indazole-3-substituted]-ethanone 1-(O-ethylindenyl)[OXE 02], ethane Keto-1-[9-ethyl-6-(2-methyl-4-tetrahydrofuranmethoxyphenyl)-9H-indazole-3-substituted]-1-(O-ethylindenyl) Ethyl ketone-1-[9-ethyl-6-{2-methyl-4-(2,2-dimethyl-1,3-dioxolanyl)methoxybenzoquinone} -9H-carbazole-3-substituted]-1-(O-ethylindenyl) and the like are preferred. The above O-indenyl lanthanide compounds may be used singly or in combination of plural kinds, depending on actual needs. If the O-mercaptoquinone-based compound is not used at all, the resulting photosensitive resin composition has a drawback that the adhesion after development is poor.
上述之三氮雜苯系化合物可包括但不限於乙烯基-鹵代甲基-s-三氮雜苯化合物、2-(萘并-1-取代基)-4,6-雙-鹵代甲基-s-三氮雜苯化合物及4-(對-胺基苯基)-2,6-二-鹵代甲基-s-三氮雜苯化合物等。 The above triazabenzene compounds may include, but are not limited to, vinyl-halomethyl-s-triazabenzene compounds, 2-(naphtho-1-substituted)-4,6-bis-halo A bis-s-triazabenzene compound and a 4-(p-aminophenyl)-2,6-di-halomethyl-s-triazabenzene compound.
前述之乙烯基-鹵代甲基-s-三氮雜苯化合物的具體例為:2,4-雙(三氯甲基)-6-對-甲氧基苯乙烯基-s-三氮雜苯、2,4-雙(三氯甲基)-3-(1-對-二甲基胺基苯基-1,3-丁二烯基)-s-三氮雜苯、2-三氯甲基-3-胺基-6-對-甲氧基苯乙烯基-s-三氮雜苯等。 Specific examples of the aforementioned vinyl-halomethyl-s-triazabenzene compound are: 2,4-bis(trichloromethyl)-6-p-methoxystyryl-s-triaza Benzene, 2,4-bis(trichloromethyl)-3-(1-p-dimethylaminophenyl-1,3-butadienyl)-s-triazabenzene, 2-trichloro Methyl-3-amino-6-p-methoxystyryl-s-triazabenzene and the like.
前述之2-(萘并-1-取代基)-4,6-雙-鹵代甲基-s-三氮雜苯化合物的具體例為:2-(萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(4-甲氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(4-乙氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(4-丁氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-[4-(2-甲氧基乙基)-萘并-1-取代基]-4,6-雙-三氯甲基-s-三氮雜苯、2-[4-(2-乙氧基乙基)-萘并-1-取代基]-4,6-雙-三氯甲基-s-三氮雜苯、2-[4-(2-丁氧基乙基)-萘并-1- 取代基]-4,6-雙-三氯甲基-s-三氮雜苯、2-(2-甲氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(6-甲氧基-5-甲基-萘并-2-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(6-甲氧基-萘并-2-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(5-甲氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(4,7-二甲氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(6-乙氧基-萘并-2-取代基)-4,6-雙-三氯甲基-s-三氮雜苯、2-(4,5-二甲氧基-萘并-1-取代基)-4,6-雙-三氯甲基-s-三氮雜苯等。 Specific examples of the aforementioned 2-(naphtho-1-substituted)-4,6-bis-halomethyl-s-triazabenzene compound are: 2-(naphtho-1-substituted)-4 ,6-bis-trichloromethyl-s-triazabenzene, 2-(4-methoxy-naphtho-1-substituted)-4,6-bis-trichloromethyl-s-triazole Heterobenzene, 2-(4-ethoxy-naphtho-1-substituted)-4,6-bis-trichloromethyl-s-triazabenzene, 2-(4-butoxy-naphtho -l-substituted)-4,6-bis-trichloromethyl-s-triazabenzene, 2-[4-(2-methoxyethyl)-naphtho-1-yl]-4 ,6-bis-trichloromethyl-s-triazabenzene, 2-[4-(2-ethoxyethyl)-naphthyl-1-substituted]-4,6-bis-trichloromethyl Base-s-triazabenzene, 2-[4-(2-butoxyethyl)-naphtho-1- Substituent]-4,6-bis-trichloromethyl-s-triazabenzene, 2-(2-methoxy-naphtho-1-substituted)-4,6-bis-trichloromethyl -s-triazabenzene, 2-(6-methoxy-5-methyl-naphtho-2-substituted)-4,6-bis-trichloromethyl-s-triazabenzene, 2 -(6-methoxy-naphtho-2-substituted)-4,6-bis-trichloromethyl-s-triazabenzene, 2-(5-methoxy-naphtho-1-substituted -4,6-bis-trichloromethyl-s-triazabenzene, 2-(4,7-dimethoxy-naphtho-1-substituted)-4,6-bis-trichloro Methyl-s-triazabenzene, 2-(6-ethoxy-naphtho-2-substituted)-4,6-bis-trichloromethyl-s-triazabenzene, 2-(4 , 5-dimethoxy-naphthyl-1-substituted)-4,6-bis-trichloromethyl-s-triazabenzene and the like.
前述之4-(對-胺基苯基)-2,6-二-鹵代甲基-s-三氮雜苯化合物的具體例為:4-[對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-甲基-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-甲基-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-(對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-[對-N,N-二(苯基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-(對-N-氯乙基羰基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-[對-N-(對-甲氧基苯基)羰基胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-溴-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-氯-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-氟-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-溴-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-氯-對-N,N-二(乙氧基羰基甲基)胺基苯基-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-氟-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-溴-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)- s-三氮雜苯、4-[鄰-氯-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[鄰-氟-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-溴-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-氯-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-[間-氟-對-N,N-二(氯乙基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-溴-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-氯-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-氟-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-溴-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-氯-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-氟-對-N-乙氧基羰基甲基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-溴-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-氯-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(間-氟-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-溴-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-氯-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、4-(鄰-氟-對-N-氯乙基胺基苯基)-2,6-二(三氯甲基)-s-三氮雜苯、2,4-雙(三氯甲基)-6-[3-溴-4-[N,N-雙(乙氧基羰基甲基)胺基]苯基]-1,3,5-三氮雜苯等。 Specific examples of the aforementioned 4-(p-aminophenyl)-2,6-di-halomethyl-s-triazabenzene compound are: 4-[p-N,N-di(ethoxy) Carbonylmethyl)aminophenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-[o-methyl-p-N,N-di(ethoxycarbonyl) Aminophenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-[p-N,N-bis(chloroethyl)aminophenyl]-2, 6-bis(trichloromethyl)-s-triazabenzene, 4-[o-methyl-p-N,N-bis(chloroethyl)aminophenyl]-2,6-di(three Chloromethyl)-s-triazabenzene, 4-(p-N-chloroethylaminophenyl)-2,6-di(trichloromethyl)-s-triazabenzene, 4-( p-N-ethoxycarbonylmethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-[p-N,N-di(phenyl)amine Phenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(p-N-chloroethylcarbonylaminophenyl)-2,6-di(trichloromethane) -s-triazabenzene, 4-[p-N-(p-methoxyphenyl)carbonylaminophenyl]-2,6-di(trichloromethyl)-s-triaza Benzene, 4-[m-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloromethyl)-s-triazabenzene, 4-[inter- Bromo-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6- (trichloromethyl)-s-triazabenzene, 4-[m-chloro-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloro) Methyl)-s-triazabenzene, 4-[m-fluoro-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloromethyl) -s-triazabenzene, 4-[o-bromo-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloromethyl)-s- Triazabenzene, 4-[o-chloro-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl-2,6-di(trichloromethyl)-s-triazabenzene 4-[o-fluoro-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloromethyl)-s-triazabenzene, 4- [o-bromo-p-N,N-bis(chloroethyl)aminophenyl]-2,6-di(trichloromethyl)- S-triazabenzene, 4-[o-chloro-p-N,N-bis(chloroethyl)aminophenyl]-2,6-di(trichloromethyl)-s-triazabenzene 4-[o-fluoro-p-N,N-bis(chloroethyl)aminophenyl]-2,6-di(trichloromethyl)-s-triazabenzene, 4-[m- Bromo-p-N,N-bis(chloroethyl)aminophenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-[m-chloro-p-N, N-bis(chloroethyl)aminophenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-[m-fluoro-p-N,N-di(chloroethane) Aminophenyl]-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(m-bromo-p-N-ethoxycarbonylmethylaminophenyl)- 2,6-bis(trichloromethyl)-s-triazabenzene, 4-(m-chloro-p-N-ethoxycarbonylmethylaminophenyl)-2,6-di(trichloro) Methyl)-s-triazabenzene, 4-(m-fluoro-p-N-ethoxycarbonylmethylaminophenyl)-2,6-di(trichloromethyl)-s-triazole Benzene, 4-(o-bromo-p-N-ethoxycarbonylmethylaminophenyl)-2,6-di(trichloromethyl)-s-triazabenzene, 4-(o- Chloro-p-N-ethoxycarbonylmethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(o-fluoro-p-N-ethoxylate Carbocarbonylmethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(m- Bromo-p-N-chloroethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(m-chloro-p-N-chloroethylamino group Phenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(m-fluoro-p-N-chloroethylaminophenyl)-2,6-di(three Chloromethyl)-s-triazabenzene, 4-(o-bromo-p-N-chloroethylaminophenyl)-2,6-di(trichloromethyl)-s-triazabenzene , 4-(o-chloro-p-N-chloroethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 4-(o-fluoro-p-N -Chloroethylaminophenyl)-2,6-bis(trichloromethyl)-s-triazabenzene, 2,4-bis(trichloromethyl)-6-[3-bromo-4- [N,N-Bis(ethoxycarbonylmethyl)amino]phenyl]-1,3,5-triazabenzene and the like.
前述之三氮雜苯系化合物以4-[間-溴-對-N,N-二(乙氧基羰基甲基)胺基苯基]-2,6-二(三氯甲基)-s-三氮雜苯、2,4-雙(三氯甲基)-6-對-甲氧基苯乙烯基-s-三氮雜苯等為較佳。上述之三氮雜苯系化合物可單獨一種或混合複數種使用,端視實際需要而定。 The aforementioned triazabenzene compound is 4-[m-bromo-p-N,N-bis(ethoxycarbonylmethyl)aminophenyl]-2,6-di(trichloromethyl)-s Triazine, 2,4-bis(trichloromethyl)-6-p-methoxystyryl-s-triazabenzene and the like are preferred. The above-mentioned triazabenzene compounds may be used singly or in combination of plural kinds, depending on actual needs.
上述之苯乙烷酮類化合物之具體例為:對二甲胺苯乙烷酮、α,α'-二甲氧基氧化偶氮苯乙烷酮、2,2'-二甲基-2-苯基苯乙烷酮、對-甲氧基苯乙烷酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎福啉代-1-丙 酮、2-苄基-2-N,N-二甲胺-1-(4-嗎啉代苯基)-1-丁酮等。前述之苯乙烷酮類化合物以2-甲基-1-[4-(甲硫基)苯基]-2-嗎福啉代-1-丙酮、2-苄基-2-N,N-二甲胺-1-(4-嗎啉代苯基)-1-丁酮等為較佳。上述之苯乙烷酮類化合物可單獨一種或混合複數種使用,端視實際需要而定。 Specific examples of the above-mentioned acetophenone compounds are: p-dimethylaminophenone, α,α'-dimethoxyoxyazopropenone, 2,2'-dimethyl-2- Phenylacetophenone, p-methoxyacetophenone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholine-1-propane Ketone, 2-benzyl-2-N,N-dimethylamine-1-(4-morpholinophenyl)-1-butanone and the like. The aforementioned acetophenone compound is 2-methyl-1-[4-(methylthio)phenyl]-2-morpholine-1-propanone, 2-benzyl-2-N,N- Dimethylamine-1-(4-morpholinophenyl)-1-butanone or the like is preferred. The above-mentioned acetophenone compounds may be used singly or in combination of plural kinds, depending on actual needs.
上述之二咪唑類化合物之具體例為:2,2'-雙(鄰-氯苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(鄰-氟苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(鄰-甲基苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(鄰-甲氧基苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(鄰-乙基苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(對-甲氧基苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(2,2',4,4'-四甲氧基苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(2-氯苯基)-4,4',5,5'-四苯基二咪唑、2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基二咪唑等。前述之二咪唑類化合物以2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基二咪唑為較佳。上述之二咪唑類化合物可單獨一種或混合複數種使用,端視實際需要而定。 Specific examples of the above diimidazole compounds are: 2,2'-bis(o-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o- Fluorophenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-methylphenyl)-4,4',5,5'-tetraphenyl Imidazole, 2,2'-bis(o-methoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(o-ethylphenyl)-4 , 4',5,5'-tetraphenyldiimidazole, 2,2'-bis(p-methoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2 '-Bis(2,2',4,4'-tetramethoxyphenyl)-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(2-chlorophenyl) )-4,4',5,5'-tetraphenyldiimidazole, 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyldiimidazole Wait. The above second imidazole compound is preferably 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetraphenyldiimidazole. The above-mentioned diimidazole compounds may be used singly or in combination of plural kinds, depending on actual needs.
上述之二苯甲酮類化合物之具體例為:噻噸酮、2,4-二乙基噻噸酮、噻噸酮-4-碸、二苯甲酮、4,4'-雙(二甲胺)二苯甲酮、4,4'-雙(二乙胺)二苯甲酮等。前述之二苯甲酮類化合物以4,4'-雙(二乙胺)二苯甲酮為較佳。上述之二苯甲酮類化合物可單獨一種或混合複數種使用,端視實際需要而定。 Specific examples of the above benzophenone compounds are: thioxanthone, 2,4-diethylthioxanthone, thioxanthone-4-oxime, benzophenone, 4,4'-bis(dimethyl Amine) benzophenone, 4,4'-bis(diethylamine) benzophenone, and the like. The aforementioned benzophenone compound is preferably 4,4'-bis(diethylamine)benzophenone. The above benzophenone compounds may be used singly or in combination of plural kinds, depending on actual needs.
上述之α-二酮類化合物之具體例為:苯偶醯、乙醯基等。上述之酮醇類化合物之具體例為:二苯乙醇酮。上述之酮醇醚類化合物之具體例為:二苯乙醇酮甲醚、二苯乙醇酮乙醚、二苯乙醇酮異丙醚等。上述之醯膦氧化物類化合物之具體例為:2,4,6-三甲基苯醯二苯基膦氧化物、雙-(2,6-二甲氧基苯醯)-2,4,4-三甲基苯基膦氧化物等。上述之醌類化合物之具體例為:蒽醌、1,4-萘醌等。上述之含鹵素類化合物之具體例為:苯醯甲基氯、三溴甲基苯碸、三(三氯甲 基)-s-三氮雜苯等。上述之過氧化物之具體例為:二-第三丁基過氧化物等。上述之α-二酮類化合物、酮醇類化合物、酮醇醚類化合物、醯膦氧化物類化合物、醌類化合物、含鹵素類化合物、過氧化物等可單獨一種或混合複數種使用,端視實際需要而定。 Specific examples of the above-mentioned α-diketone compound are benzoin, ethenyl and the like. A specific example of the above ketone alcohol compound is benzophenone. Specific examples of the above ketol ether compound are benzophenone methyl ether, benzophenone ethyl ether, and diphenylethanol ketone isopropyl ether. Specific examples of the above fluorinated phosphonium oxide compound are: 2,4,6-trimethylphenylhydrazine diphenylphosphine oxide, bis-(2,6-dimethoxybenzoquinone)-2,4, 4-trimethylphenylphosphine oxide or the like. Specific examples of the above terpenoids are: hydrazine, 1,4-naphthoquinone, and the like. Specific examples of the above halogen-containing compound are: benzoquinone methyl chloride, tribromomethylphenylhydrazine, and tris(trichloromethyl) Base)-s-triazabenzene and the like. Specific examples of the above peroxides include di-tert-butyl peroxide and the like. The above-mentioned α-diketone compound, keto alcohol compound, keto alcohol ether compound, phosphine oxide compound, quinone compound, halogen-containing compound, peroxide, or the like may be used singly or in combination of plural kinds. Depending on actual needs.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該光起始劑(C)的使用量為15至120重量份;較佳為17至110重量份;更佳為20至100重量份。 The photoinitiator (C) is used in an amount of 15 to 120 parts by weight, preferably 17 to 110 parts by weight, more preferably 20 to 10 parts by weight based on 100 parts by weight of the polyoxyalkylene polymer (A). 100 parts by weight.
本發明適合之溶劑(D)以可以溶解聚矽氧烷聚合物(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、黑色顏料(E)、具有不飽和基的樹脂(F)及熱起始劑(G),且不與上述成分相互反應,並具有適當揮發性者為佳。 The solvent (D) suitable for the present invention is such that it can dissolve the polyoxyalkylene polymer (A), the compound (B) having an ethylenically unsaturated group, the photoinitiator (C), the black pigment (E), and having an unsaturated state. The base resin (F) and the hot starter (G) are preferably not reactive with the above components and have a suitable volatility.
前述之溶劑(D)之具體例如:乙二醇單甲醚、乙二醇單乙醚、二乙二醇單乙醚、二乙二醇單正丙醚、二乙二醇單正丁醚、三乙二醇單甲醚、三乙二醇單乙醚、丙二醇單甲醚、丙二醇單乙醚、二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單正丙醚、二丙二醇單正丁醚、三丙二醇單甲醚或三丙二醇單乙醚等烷基二醇單烷醚類化合物;乙二醇甲醚醋酸酯、乙二醇乙醚醋酸酯或丙二醇甲醚醋酸酯或丙二醇乙醚醋酸酯等烷基二醇單烷醚醋酸酯類化合物;二乙二醇二甲醚、二乙二醇甲乙醚、二乙二醇二乙醚或四氫呋喃等其他醚類化合物;甲乙酮、環己酮、2-庚酮、3-庚酮或二丙酮醇等酮類化合物;乳酸甲酯或乳酸乙酯等乳酸烷酯類化合物;2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基醋酸乙酯、羥基醋酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲基-3-甲氧基丁基醋酸酯、3-甲基-3-甲氧基丁基丙酸酯、醋酸乙酯、醋酸正丙酯、醋酸異丙酯、醋酸正丁酯、醋酸異丁酯、醋酸正戊酯、醋酸異戊酯、丙酸正丁酯、丁酸乙 酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯醋酸甲酯、乙醯醋酸乙酯或2-氧基丁酸乙酯等其他酯類化合物;甲苯或二甲苯等芳香族烴類化合物;N-甲基吡咯烷酮、N,N-二甲基甲醯胺或N,N-二甲基乙醯胺等羧酸胺類化合物;或上述之任意組合。前述之溶劑(D)一般可單獨一種或混合複數種使用。 Specific examples of the aforementioned solvent (D) include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-propyl ether, diethylene glycol mono-n-butyl ether, and triethyl ethane. Glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol single An alkyl glycol monoalkyl ether compound such as methyl ether or tripropylene glycol monoethyl ether; an alkyl glycol monoalkane such as ethylene glycol methyl ether acetate, ethylene glycol ethyl ether acetate or propylene glycol methyl ether acetate or propylene glycol diethyl ether acetate Ether acetate compound; diethylene glycol dimethyl ether, diethylene glycol methyl ether, diethylene glycol diethyl ether or tetrahydrofuran and other ether compounds; methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone Or a ketone compound such as diacetone alcohol; an alkyl lactate compound such as methyl lactate or ethyl lactate; methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, 3 Methyl methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, Ethyl ethoxyacetate, ethyl hydroxyacetate, methyl 2-hydroxy-3-methylbutanoate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxy Butyl propionate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, n-butyl propionate, butyrate B Ester, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetate, ethyl acetate or 2- Other ester compounds such as ethyl oxybutyrate; aromatic hydrocarbon compounds such as toluene or xylene; N-methylpyrrolidone, N,N-dimethylformamide or N,N-dimethylacetamide An carboxylic acid amine compound; or any combination of the above. The aforementioned solvent (D) can be generally used singly or in combination of plural kinds.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該溶劑(D)的使用量為1200至10000重量份;較佳為1600至9000重量份;更佳為2000至8000重量份。 The solvent (D) is used in an amount of from 1200 to 10,000 parts by weight, based on the amount of the polyoxyalkylene polymer (A), preferably from 1600 to 9000 parts by weight; more preferably from 2,000 to 8,000 parts by weight. .
適用於本發明之黑色顏料(E)以具有耐熱性、耐光性以及耐溶劑性的黑色顏料為較佳。 The black pigment (E) suitable for use in the present invention is preferably a black pigment having heat resistance, light resistance and solvent resistance.
前述之黑色顏料(E)之具體例如:二萘嵌苯黑(perylene black)、花青黑(cyanine black)、苯胺黑(aniline black)等黑色有機顏料;由紅、藍、綠、紫、黃色、花青(cyanine)、洋紅(magenta)等顏料中,選擇兩種或兩種以上的顏料進行混合,使其成近黑色化之混色有機顏料;碳黑(carbon black)、氧化鉻、氧化鐵、鈦黑(titanium black)、石墨等遮光材,其中前述之碳黑可包含但不限於C.I.pigment black 7等,前述之碳黑的具體例如三菱化學所製造之市售品(商品名MA100、MA230、MA8、#970、#1000、#2350、#2650)。前述之黑色顏料(E)一般可單獨一種或混合複數種使用。 Specific examples of the aforementioned black pigment (E) include black organic pigments such as perylene black, cyanine black, and aniline black; and red, blue, green, purple, and yellow colors. Among the pigments such as cyanine and magenta, two or more pigments are selected and mixed to form a nearly blackened mixed color organic pigment; carbon black, chromium oxide, iron oxide A light-shielding material such as titanium black or graphite, wherein the carbon black may include, but not limited to, CIpigment black 7, etc., and the carbon black is specifically manufactured by a product such as Mitsubishi Chemical Corporation (trade name: MA100, MA230). , MA8, #970, #1000, #2350, #2650). The above-mentioned black pigments (E) can be generally used singly or in combination of plural kinds.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該黑色顏料(E)的使用量為200重量份至1200重量份;較佳為250至1100重量份;更佳為300至1000重量份。 The black pigment (E) is used in an amount of from 200 parts by weight to 1200 parts by weight, based on the polyoxymethane polymer (A), in an amount of from 200 parts by weight to 1200 parts by weight; more preferably from 250 to 1100 parts by weight; more preferably from 300 to parts by weight 1000 parts by weight.
根據本發明之具有不飽和基的樹脂(F)是由一混合物進行聚合反應而獲得,且該混合物包含具有至少二個環氧基的環氧化合物(i),以及具有至少一個羧酸基與至少一個乙烯性不飽和基的化合物 (ii)。除此之外,前述之混合物更可選擇性包含羧酸酐化合物(iii)及/或含環氧基的化合物(iv)。 The resin (F) having an unsaturated group according to the present invention is obtained by polymerization of a mixture, and the mixture contains an epoxy compound (i) having at least two epoxy groups, and having at least one carboxylic acid group and At least one ethylenically unsaturated compound (ii). Besides, the aforementioned mixture may more optionally contain a carboxylic anhydride compound (iii) and/or an epoxy group-containing compound (iv).
該具有至少二個環氧基的環氧化合物(i)具有如下式(III)所示之結構:
其中,R1、R2、R3與R4分別為相同或不同之氫原子、鹵素原子、C1至C5的烷基、C1至C5的烷氧基、C6至C12的芳香基或C6至C12的芳烷基。 Wherein R 1 , R 2 , R 3 and R 4 are each the same or different hydrogen atom, a halogen atom, a C 1 to C 5 alkyl group, a C 1 to C 5 alkoxy group, or a C 6 to C 12 An aryl group or a C 6 to C 12 aralkyl group.
該具有如式(III)所示之結構之具有至少二個環氧基的環氧化合物(i)可包括但不限於由雙酚芴型化合物(bisphenol fluorene)與鹵化環氧丙烷(epihalohydrin)反應而得之含環氧基之雙酚芴型化合物。 The epoxy compound (i) having at least two epoxy groups having a structure represented by the formula (III) may include, but is not limited to, a reaction of a bisphenol fluorene with an epihalohydrin. The epoxy group-containing bisphenol quinone type compound is obtained.
上述之雙酚芴型化合物的具體例如:9,9-雙(4-羥基苯基)芴[9,9-bis(4-hydroxyphenyl)fluorene]、9,9-雙(4-羥基-3-甲基苯基)芴[9,9-bis(4-hydroxy-3-methylphenyl)fluorene]、9,9-雙(4-羥基-3-氯苯基)芴[9,9-bis(4-hydroxy-3-chlorophenyl)fluorene]、9,9-雙(4-羥基-3-溴苯基)芴[9,9-bis(4-hydroxy-3-bromophenyl)fluorene]、9,9-雙(4-羥基-3-氟苯基)芴[9,9-bis(4-hydroxy-3-fluorophenyl)fluorene]、9,9-雙(4-羥基-3-甲氧基苯基)芴[9,9-bis(4-hydroxy-3-methoxyphenyl)fluorene]、9,9-雙(4-羥基-3,5-二甲基苯基)芴[9,9-bis(4-hydroxy-3,5-dimethylphenyl)fluorene]、9,9-雙(4-羥基-3,5-二氯苯基)芴[9,9-bis(4- hydroxy-3,5-dichlorophenyl)fluorene]、9,9-雙(4-羥基-3,5-二溴苯基)芴[9,9-bis(4-hydroxy-3,5-dibromophenyl)fluorene]等化合物。 Specific examples of the above bisphenol quinoid compound are, for example, 9,9-bis(4-hydroxyphenyl)fluorene, 9,9-bis(4-hydroxy-3- [9,9-bis(4-hydroxy-3-methylphenyl)fluorene], 9,9-bis(4-hydroxy-3-chlorophenyl)indole [9,9-bis(4- Hydroxy-3-chlorophenyl)fluorene], 9,9-bis(4-hydroxy-3-bromophenyl)fluorene, 9,9-double (9,9-bis(4-hydroxy-3-bromophenyl)fluorene] 4-hydroxy-3-fluorophenyl)fluorene, 9,9-bis(4-hydroxy-3-methoxyphenyl)fluorene [9] ,9-bis(4-hydroxy-3-methoxyphenyl)fluorene], 9,9-bis(4-hydroxy-3,5-dimethylphenyl)anthracene [9,9-bis(4-hydroxy-3, 5-dimethylphenyl)fluorene], 9,9-bis(4-hydroxy-3,5-dichlorophenyl)indole [9,9-bis(4- Hydroxy-3,5-dichlorophenyl)fluorene],9,9-bis(4-hydroxy-3,5-dibromophenyl)fluorene] And other compounds.
上述適合之鹵化環氧丙烷(epihalohydrin)可包括但不限於3-氯-1,2-環氧丙烷(epichlorohydrin)或3-溴-1,2-環氧丙烷(epibromohydrin)等。 Suitable epihalohydrins as described above may include, but are not limited to, 3-chloro-1,2-epoxyhydrin or 3-bromo-1,2-epoxyhydrin.
上述所得之含環氧基之雙酚芴型化合物包含但不限於(1)新日鐵化學製造之商品:例如ESF-300等;(2)大阪瓦斯製造之商品:例如PG-100、EG-210等;(3)S.M.S Technology Co.製造之商品:例如SMS-F9PhPG、SMS-F9CrG、SMS-F914PG等。 The epoxy group-containing bisphenol quinoid compound obtained above includes, but is not limited to, (1) a product manufactured by Nippon Steel Chemical Co., Ltd., such as ESF-300, etc.; (2) a product manufactured by Osaka Gas, such as PG-100, EG- 210, etc.; (3) Goods manufactured by SMS Technology Co.: for example, SMS-F9PhPG, SMS-F9CrG, SMS-F914PG, and the like.
其次,該具有至少二個環氧基的環氧化合物(i)更可具有如下式(IV)所示之結構:
其中,R5至R18分別為相同或不同之氫原子、鹵素原子、C1至C8的烷基或C6至C15的芳香基,且n表示0至10之整數。 Wherein R 5 to R 18 are each the same or different hydrogen atom, a halogen atom, a C 1 to C 8 alkyl group or a C 6 to C 15 aromatic group, and n represents an integer of 0 to 10.
該具有如式(IV)所示之結構之具有至少二個環氧基的環氧化合物(i)可例如在鹼金屬氫氧化物存在下,使具有下式(IV-1)結構之化合物與鹵化環氧丙烷進行反應而得:
該(IV-1)中,R5至R18以及n的定義是分別與式(IV)中的R5至R18以及n的定義相同,在此不另贅述。 The (IV-1), the formula is R 5 to R 18 (IV) are the same, respectively, and n are defined as 5 to R 18 and R n is defined, which is not repeated herein.
再者,該具有如式(IV)所示之結構之具有至少二個環氧
基的環氧化合物(i)是在酸觸媒存在下,使用具有下式(IV-2)結構之化合物與酚(phenol)類進行縮合反應後,形成具有式(IV-1)結構之化合物。接著,加入過量的鹵化環氧丙烷進行脫鹵化氫反應(dehydrohalogenation),而得具有如式(IV)所示之結構之具有至少二個環氧基的環氧化合物(i):
其中,R19與R20分別為相同或不同之氫原子、鹵素原子、C1至C8的烷基或C6至C15的芳香基;Z1及Z2分別為相同或不同之鹵素原子、C1至C6的烷基或C1至C6的烷氧基。較佳地,前述之鹵素原子可例如氯或溴,前述之烷基可例如甲基、乙基或第三丁基,前述之烷氧基可例如甲氧基或乙氧基。 Wherein R 19 and R 20 are the same or different hydrogen atom, a halogen atom, a C 1 to C 8 alkyl group or a C 6 to C 15 aromatic group; and Z 1 and Z 2 are the same or different halogen atoms, respectively. a C 1 to C 6 alkyl group or a C 1 to C 6 alkoxy group. Preferably, the aforementioned halogen atom may be, for example, chlorine or bromine, and the aforementioned alkyl group may be, for example, a methyl group, an ethyl group or a third butyl group, and the aforementioned alkoxy group may be, for example, a methoxy group or an ethoxy group.
上述適合之酚類的具體例如:酚(phenol)、甲酚(cresol)、乙酚(ethylphenol)、n-丙酚(n-propylphenol)、異丁酚(isobutylphenol)、t-丁酚(t-butylphenol)、辛酚(octylphenol)、壬基苯酚(nonylphenol)、茬酚(xylenol)、甲基丁基苯酚(methylbutylphenol)、二第三丁基酚(di-t-butylphenol)、乙烯苯酚(vinylphenol)、丙烯苯酚(propenylphenol)、乙炔苯酚(ethinylphenol)、環戊苯酚(cyclopentylphenol)、環己基酚(cyclohexylphenol)或環己基甲酚(cyclohexylcresol)等。前述之酚類一般可單獨一種或混合複數種使用。 Specific examples of the above suitable phenols are: phenol, cresol, ethylphenol, n-propylphenol, isobutylphenol, t-butanol (t- Butyl phenol, octylphenol, nonylphenol, xylenol, methylbutylphenol, di-t-butylphenol, vinylphenol , propenylphenol, ethinylphenol, cyclopentylphenol, cyclohexylphenol or cyclohexylcresol. The aforementioned phenols can be generally used singly or in combination of plural kinds.
基於上述具有式(IV-2)結構之化合物的使用量為1莫耳,酚類的使用量為0.5莫耳至20莫耳,然以2莫耳至15莫耳為較佳。 The compound having the structure of the above formula (IV-2) is used in an amount of 1 mol, and the phenol is used in an amount of from 0.5 mol to 20 mol, preferably from 2 mol to 15 mol.
前述之酸觸媒的具體例如:鹽酸、硫酸、對甲苯磺酸 (p-toluenesulfonic acid)、草酸(oxalic acid)、三氟化硼(boron trifluoride)、無水氯化鋁(aluminium chloride anhydrous)、氯化鋅(zinc chloride)等,然以對甲苯磺酸、硫酸或鹽酸為較佳。前述之酸觸媒可單獨一種或混合複數種使用。 Specific examples of the aforementioned acid catalyst are: hydrochloric acid, sulfuric acid, p-toluenesulfonic acid (p-toluenesulfonic acid), oxalic acid, boron trifluoride, aluminum chloride anhydrous, zinc chloride, etc., but with p-toluenesulfonic acid, sulfuric acid or Hydrochloric acid is preferred. The above acid catalysts may be used singly or in combination of plural kinds.
另外,前述之酸觸媒之使用量雖無特別之限制,但,較佳地,基於上述具有式(IV-2)結構之化合物的使用量為100重量百分比(wt%),酸觸媒的使用量為0.1wt%至30wt%。 Further, the amount of the acid catalyst to be used is not particularly limited, but preferably, the amount of the compound having the structure of the above formula (IV-2) is 100 weight percent (wt%), and the acid catalyst is used. The amount used is from 0.1% by weight to 30% by weight.
前述之縮合反應可在無溶劑或是在有機溶劑之存在下進行。其次,上述之有機溶劑的具體例如:甲苯(toluene)、二甲苯(xylene)或甲基異丁基酮(methyl isobutyl ketone)等。上述之有機溶劑可單獨一種或混合複數種使用。 The aforementioned condensation reaction can be carried out in the absence of a solvent or in the presence of an organic solvent. Next, specific examples of the above organic solvent include toluene, xylene, or methyl isobutyl ketone. The above organic solvents may be used singly or in combination of plural kinds.
基於具有式(IV-2)結構之化合物及酚類的總重量為100wt%,上述之有機溶劑的使用量為50wt%至300wt%,然以100wt%至250wt%為較佳。另外,前述之縮合反應的操作溫度為40℃至180℃,且縮合反應的操作時間為1小時至8小時。 The organic solvent is used in an amount of from 50% by weight to 300% by weight based on the total weight of the compound having the structure of the formula (IV-2) and the phenol, and is preferably from 100% by weight to 250% by weight. Further, the aforementioned condensation reaction has an operation temperature of 40 ° C to 180 ° C, and the operation time of the condensation reaction is 1 hour to 8 hours.
在完成前述之縮合反應後,可進行中和處理或水洗處理。前述之中和處理是將反應後的溶液之pH值調整為pH 3至pH 7,然以pH 5至pH 7為較佳。前述之水洗處理可使用中和劑來進行,其中此中和劑為鹼性物質,且其具體例如:氫氧化鈉(sodium hydroxide)、氫氧化鉀(potassium hydroxide)等鹼金屬氫氧化物;氫氧化鈣(calcium hydroxide)、氫氧化鎂(magnesium hydroxide)等鹼土類金屬氫氧化物;二伸乙三胺(diethylene triamine)、三伸乙四胺(triethylenetetramine)、苯胺(aniline)、苯二胺(phenylene diamine)等有機胺;以及氨(ammonia)、磷酸二氫鈉(sodium dihydrogen phosphate)等。前述之水洗處理可採用習知方法進行,例如,在反應後的溶液中,加入含中和劑的水溶液,反覆進行萃取即可。經中和處理或水洗 處理後,經減壓加熱處理,將未反應的酚類及溶劑予以餾除,並進行濃縮,即可獲得具有式(IV-1)結構之化合物。 After completion of the aforementioned condensation reaction, a neutralization treatment or a water washing treatment may be performed. The neutralization treatment described above is to adjust the pH of the solution after the reaction to pH 3 to pH 7, and preferably pH 5 to pH 7. The water washing treatment may be carried out using a neutralizing agent, wherein the neutralizing agent is a basic substance, and specific examples thereof include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; hydrogen Alkaline earth metal hydroxides such as calcium hydroxide and magnesium hydroxide; diethylene triamine, triethylenetetramine, aniline, phenylenediamine (diethyltetramine) Organic amines such as phenylene diamine; and ammonia, sodium dihydrogen phosphate, and the like. The aforementioned washing treatment can be carried out by a conventional method. For example, an aqueous solution containing a neutralizing agent is added to the solution after the reaction, and extraction can be carried out repeatedly. Neutralized or washed After the treatment, the unreacted phenols and the solvent are distilled off by heat treatment under reduced pressure, and concentrated to obtain a compound having the structure of the formula (IV-1).
上述適合之鹵化環氧丙烷的具體例如:3-氯-1,2-環氧丙烷、3-溴-1,2-環氧丙烷或上述之任意組合。在進行前述之脫鹵化氫反應之前,可預先添加或於反應過程中添加氫氧化鈉、氫氧化鉀等鹼金屬氫氧化物。前述之脫鹵化氫反應的操作溫度為20℃至120℃,其操作時間範圍為1小時至10小時。 Specific examples of the above-mentioned suitable halogenated propylene oxide are, for example, 3-chloro-1,2-epoxypropane, 3-bromo-1,2-epoxypropane or any combination thereof. An alkali metal hydroxide such as sodium hydroxide or potassium hydroxide may be added in advance or added to the reaction before the dehydrohalogenation reaction. The aforementioned dehydrohalogenation reaction has an operating temperature of from 20 ° C to 120 ° C and an operation time ranging from 1 hour to 10 hours.
在一實施例中,上述脫鹵化氫反應中所添加之鹼金屬氫氧化物亦可使用其水溶液。在此實施例中,將上述之鹼金屬氫氧化物水溶液連續添加至脫鹵化氫反應系統內的同時,可於減壓或常壓下,連續蒸餾出水及鹵化環氧丙烷,藉此分離並除去水,同時可將鹵化環氧丙烷連續地回流至反應系統內。 In one embodiment, an aqueous solution of the alkali metal hydroxide added to the above dehydrohalogenation reaction may also be used. In this embodiment, while the above aqueous alkali metal hydroxide solution is continuously added to the dehydrohalogenation reaction system, water and halogenated propylene oxide can be continuously distilled off under reduced pressure or normal pressure, thereby separating and removing. Water, at the same time, the halogenated propylene oxide can be continuously refluxed into the reaction system.
上述之脫鹵化氫反應進行前,亦可添加氯化四甲銨(tetramethyl ammonium chloride)、溴化四甲銨(tetramethyl ammonium bromide)、三甲基苄基氯化銨(trimethyl benzyl ammonium chloride)等的四級銨鹽作為觸媒,並在50℃至150℃下,反應1小時至5小時,再加入鹼金屬氫氧化物或其水溶液,於20℃至120℃的溫度下,其使反應1小時至10小時,以進行脫鹵化氫反應。 Before the above dehydrohalogenation reaction is carried out, tetramethyl ammonium chloride, tetramethyl ammonium bromide, trimethyl benzyl ammonium chloride or the like may be added. The quaternary ammonium salt is used as a catalyst, and reacted at 50 ° C to 150 ° C for 1 hour to 5 hours, and then an alkali metal hydroxide or an aqueous solution thereof is added thereto, and the reaction is allowed to proceed for 1 hour at a temperature of 20 ° C to 120 ° C. Up to 10 hours to carry out the dehydrohalogenation reaction.
基於上述之具有式(IV-1)結構之化合物中的羥基總當量為1當量,上述之鹵化環氧丙烷的使用量為1當量至20當量,然以2當量至10當量為較佳。基於上述之具有式(IV-1)結構之化合物中的羥基總當量為1當量,上述之脫鹵化氫反應中添加的鹼金屬氫氧化物的使用量為0.8當量至15當量,然以0.9當量至11當量為較佳。 The total hydroxyl group equivalent weight in the compound having the structure of the above formula (IV-1) is 1 equivalent, and the above halogenated propylene oxide is used in an amount of from 1 equivalent to 20 equivalents, preferably from 2 equivalents to 10 equivalents. The total equivalent weight of the hydroxyl group in the compound having the structure of the above formula (IV-1) is 1 equivalent, and the alkali metal hydroxide added in the above dehydrohalogenation reaction is used in an amount of 0.8 to 15 equivalents, and then 0.9 equivalents. It is preferably up to 11 equivalents.
此外,為了使上述之脫鹵化氫反應順利進行,亦可添加甲醇、乙醇等醇類之外,亦可添加二甲碸(dimethyl sulfone)、二甲亞碸(dimethyl sulfoxide)等非質子性(aprotic)的極性溶媒等來進行反應。 在使用醇類的情況下,基於上述之鹵化環氧丙烷的總量為100wt%,醇類的使用量為2wt%至20wt%。然以4wt%至15wt%為較佳。在使用非質子性的極性溶媒的例子中,基於鹵化環氧丙烷的總量為100wt%,非質子性的極性溶媒的使用量為5wt%至100wt%然以10wt%至90wt%為較佳。 Further, in order to smoothly carry out the above-described dehydrohalogenation reaction, an aprotic such as dimethyl sulfone or dimethyl sulfoxide may be added in addition to an alcohol such as methanol or ethanol. The reaction is carried out by a polar solvent or the like. In the case of using an alcohol, the total amount of the halogenated propylene oxide based on the above is 100% by weight, and the amount of the alcohol used is 2% by weight to 20% by weight. However, it is preferably from 4% by weight to 15% by weight. In the case of using an aprotic polar solvent, the total amount of the halogenated propylene oxide is 100% by weight, and the aprotic polar solvent is preferably used in an amount of 5 wt% to 100 wt%, preferably 10 wt% to 90 wt%.
在完成脫鹵化氫反應後,可選擇性地進行水洗處理。之後,利用加熱減壓的方式,例如於溫度為110℃至250℃且壓力為1.3kPa(10mmHg)以下,除去鹵化環氧丙烷、醇類及非質子性的極性溶媒等。 After completion of the dehydrohalogenation reaction, a water washing treatment can be selectively performed. Thereafter, the halogenated propylene oxide, the alcohol, and the aprotic polar solvent are removed by heating and depressurizing, for example, at a temperature of 110 ° C to 250 ° C and a pressure of 1.3 kPa (10 mmHg) or less.
為了避免形成之環氧樹脂含有加水分解性鹵素,可將脫鹵化氫反應後的溶液加入甲苯、甲基異丁基酮(methyl isobutyl ketone)等溶劑,並加入氫氧化鈉、氫氧化鉀等鹼金屬氫氧化物水溶液,再次進行脫鹵化氫反應。基於上述之具有式(IV-1)結構之化合物中的羥基總當量為1當量,鹼金屬氫氧化物的使用量為0.01莫耳至0.3莫耳,然以0.05莫耳至0.2莫耳為較佳。另外,上述之脫鹵化氫反應的操作溫度範圍為50℃至120℃,且其操作時間範圍為0.5小時至2小時。 In order to prevent the formed epoxy resin from containing a hydrolyzable halogen, the solution after the dehydrohalogenation reaction may be added to a solvent such as toluene or methyl isobutyl ketone, and a base such as sodium hydroxide or potassium hydroxide may be added. The metal hydroxide aqueous solution is again subjected to a dehydrohalogenation reaction. The total hydroxyl group equivalent weight in the compound having the structure of the above formula (IV-1) is 1 equivalent, and the alkali metal hydroxide is used in an amount of 0.01 mol to 0.3 mol, and is 0.05 mol to 0.2 mol. good. Further, the above dehydrohalogenation reaction has an operating temperature ranging from 50 ° C to 120 ° C and an operation time ranging from 0.5 hour to 2 hours.
在完成脫鹵化氫反應後,藉由過濾及水洗等步驟去除鹽類。此外,可利用加熱減壓的方式,將甲苯、甲基異丁基酮等溶劑予以餾除,則可得到具有如式(IV)所示之結構之具有至少二個環氧基的環氧化合物(i)。上述具有如式(IV)所示之具有至少二個環氧基的環氧化合物(i)可包含但不限於例如商品名為NC-3000、NC-3000H、NC-3000S及NC-3000P等日本化藥製之商品。 After completion of the dehydrohalogenation reaction, the salts are removed by filtration, washing, and the like. Further, by evaporating a solvent such as toluene or methyl isobutyl ketone by heating and depressurizing, an epoxy compound having at least two epoxy groups having a structure represented by the formula (IV) can be obtained. (i). The above epoxy compound (i) having at least two epoxy groups as shown in the formula (IV) may include, but is not limited to, for example, trade names NC-3000, NC-3000H, NC-3000S, and NC-3000P. Chemical products.
該具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)是選自於由以下(1)至(3)所組成之一族群:(1)丙烯酸、甲基丙烯酸、2-甲基丙烯醯氧乙基丁二酸(2-methacryloyloxyethylbutanedioic acid)、2-甲基丙烯醯氧丁基丁二酸、2-甲基丙烯醯氧乙基己二酸、2- 甲基丙烯醯氧丁基己二酸、2-甲基丙烯醯氧乙基六氫鄰苯二甲酸、2-甲基丙烯醯氧乙基馬來酸、2-甲基丙烯醯氧丙基馬來酸、2-甲基丙烯醯氧丁基馬來酸、2-甲基丙烯醯氧丙基丁二酸、2-甲基丙烯醯氧丙基己二酸、2-甲基丙烯醯氧丙基四氫鄰苯二甲酸、2-甲基丙烯醯氧丙基鄰苯二甲酸、2-甲基丙烯醯氧丁基鄰苯二甲酸,或2-甲基丙烯醯氧丁基氫鄰苯二甲酸;(2)由含羥基之(甲基)丙烯酸酯與二元羧酸化合物反應而得之化合物,其中二元羧酸化合物包含但不限於己二酸、丁二酸、馬來酸、鄰苯二甲酸;(3)由含羥基之(甲基)丙烯酸酯與羧酸酐化合物(iii)反應而得之半酯化合物,其中含羥基之(甲基)丙烯酸酯包含但不限於2-羥基乙基丙烯酸酯[(2-hydroxyethyl)acrylate]、2-羥基乙基甲基丙烯酸酯[(2-hydroxyethyl)methacrylate]、2-羥基丙基丙烯酸酯[(2-hydroxypropyl)acrylate]、2-羥基丙基甲基丙烯酸酯[(2-hydroxypropyl)methacrylate],4-羥基丁基丙烯酸酯[(4-hydroxybutyl)acrylate]、4-羥基丁基甲基丙烯酸酯[(4-hydroxybutyl)methacrylate],或季戊四醇三甲基丙烯酸酯等。另外,此處所述之羧酸酐化合物可與下述具有不飽和基的樹脂(F-1)之混合物所含的羧酸酐化合物(iii)為相同,故不另贅述。 The compound (ii) having at least one carboxylic acid group and at least one ethylenically unsaturated group is selected from the group consisting of (1) to (3): (1) acrylic acid, methacrylic acid, 2- 2-methacryloyloxyethylbutanedioic acid, 2-methylpropenyloxybutyl succinic acid, 2-methylpropenyloxyethyl adipate, 2- Methyl propylene oxide oxybutyl adipate, 2-methyl propylene oxiranyl hexahydrophthalic acid, 2-methyl propylene oxirane maleic acid, 2-methyl propylene methoxy propyl horse Acid, 2-methylpropenyloxybutyl maleic acid, 2-methylpropenyloxypropyl succinic acid, 2-methylpropenyloxypropyl adipate, 2-methylpropene oxalate Tetrahydrophthalic acid, 2-methylpropenyl propyl phthalate, 2-methylpropenyl butyl phthalate, or 2-methyl propylene oxybutyl phthalate Formic acid; (2) a compound obtained by reacting a hydroxyl group-containing (meth) acrylate with a dicarboxylic acid compound, wherein the dicarboxylic acid compound includes, but is not limited to, adipic acid, succinic acid, maleic acid, ortho (3) a half ester compound obtained by reacting a hydroxyl group-containing (meth) acrylate with a carboxylic anhydride compound (iii), wherein the hydroxyl group-containing (meth) acrylate includes, but not limited to, 2-hydroxy ethane 2-(hydroxyethyl)acrylate, 2-hydroxyethylmethacrylate, 2-hydroxypropylacrylate, 2-hydroxypropyl Base armor Acrylate [(2-hydroxypropyl)methacrylate], 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, or pentaerythritol trimethacrylate Wait. Further, the carboxylic anhydride compound described herein may be the same as the carboxylic anhydride compound (iii) contained in the mixture of the following unsaturated group-containing resin (F-1), and therefore will not be further described.
誠如前述,該具有不飽和基的樹脂(F-1)之混合物更可選擇性包含羧酸酐化合物(iii)及/或含環氧基的化合物(iv)。前述之羧酸酐化合物(iii)可選自於由以下(1)至(2)所組成之一族群:(1)丁二酸酐(butanedioic anhydride)、順丁烯二酸酐(maleic anhydride)、衣康酸酐(Itaconic anhydride)、鄰苯二甲酸酐(phthalic anhydride)、四氫鄰苯二甲酸酐(tetrahydrophthalic anhydride)、六氫鄰苯二甲酸酐(hexahydrophthalic anhydride)、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基橋亞甲基四氫鄰苯二甲酸酐(methyl endo-methylene tetrahydro phthalic anhydride)、氯茵酸酐(chlorendic anhydride)、戊二 酸酐或偏三苯甲酸酐(1,3-dioxoisobenzofuran-5-carboxylic anhydride)等二元羧酸酐化合物;以及(2)二苯甲酮四甲酸二酐(benzophenone tetracarboxylic dianhydride,簡稱BTDA)、雙苯四甲酸二酐或雙苯醚四甲酸二酐等四元羧酸酐化合物。 As described above, the mixture of the unsaturated group-containing resin (F-1) may more optionally contain a carboxylic anhydride compound (iii) and/or an epoxy group-containing compound (iv). The aforementioned carboxylic anhydride compound (iii) may be selected from the group consisting of (1) to (2): (1) butanedioic anhydride, maleic anhydride, and itacona Anhydride (phthalic anhydride), phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, Methyl hexahydrophthalic anhydride, methyl endo-methylene tetrahydro phthalic anhydride, chlorendic anhydride, glutaric acid a dicarboxylic anhydride compound such as an acid anhydride or a trimellitic anhydride (1,3-dioxoisobenzofuran-5-carboxylic anhydride); and (2) benzophenone tetracarboxylic dianhydride (BTDA), diphenyltetracarboxylic acid A tetracarboxylic carboxylic anhydride compound such as formic acid dianhydride or diphenyl ether tetracarboxylic acid dianhydride.
前述之含環氧基的化合物(iv)是選自於甲基丙烯酸環氧丙酯、3,4-環氧基環己基甲基丙烯酸酯、含不飽和基的縮水甘油醚化合物、含環氧基的不飽和化合物或上述之任意組合所組成之一族群。前述含不飽和基的縮水甘油醚化合物包含但不限於商品名Denacol EX-111、EX-121 Denacol、Denacol EX-141、Denacol EX-145、Denacol EX-146、Denacol EX-171、Denacol EX-192等(以上為長瀨化成工業株式會社之商品)。 The above epoxy group-containing compound (iv) is selected from the group consisting of glycidyl methacrylate, 3,4-epoxycyclohexyl methacrylate, an unsaturated group-containing glycidyl ether compound, and an epoxy group. A group of unsaturated compounds of the group or any combination of the above. The unsaturated group-containing glycidyl ether compound includes, but is not limited to, the trade names Denacol EX-111, EX-121 Denacol, Denacol EX-141, Denacol EX-145, Denacol EX-146, Denacol EX-171, and Denacol EX-192. Etc. (The above is a product of Changchun Chemical Industry Co., Ltd.).
該具有不飽和基的樹脂(F-1)可由具有如式(III)所示之結構之具有至少二個環氧基的環氧化合物(i)與具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)進行聚合反應,形成一含羥基的反應產物,接著,再添加羧酸酐化合物(iii)進行反應所製得。較佳地,基於前述之含羥基的反應產物的羥基總當量為1當量,羧酸酐化合物(iii)所含有的酸酐基的當量為0.4當量至1當量,然以0.75當量至1當量為較佳。當使用複數個羧酸酐化合物(iii)時,可於反應中依序添加或同時添加。較佳地,羧酸酐化合物(iii)是使用二元羧酸酐化合物及四元羧酸酐化合物時,二元羧酸酐化合物及四元羧酸酐化合物的莫耳比例為1/99至90/10,然以5/95至80/20為較佳。另外,上述反應的操作溫度範圍為50℃至130℃。 The unsaturated group-containing resin (F-1) may have an epoxy compound (i) having at least two epoxy groups having a structure represented by the formula (III) and having at least one carboxylic acid group and at least one ethyl group. The unsaturated group compound (ii) is subjected to a polymerization reaction to form a hydroxyl group-containing reaction product, followed by addition of a carboxylic anhydride compound (iii) to carry out a reaction. Preferably, the hydroxyl group-based reaction product has a total hydroxyl equivalent of 1 equivalent, and the carboxylic anhydride compound (iii) has an acid anhydride group equivalent of 0.4 equivalent to 1 equivalent, preferably 0.75 equivalent to 1 equivalent. . When a plurality of carboxylic anhydride compounds (iii) are used, they may be added sequentially or simultaneously in the reaction. Preferably, when the carboxylic anhydride compound (iii) is a dicarboxylic anhydride compound and a tetracarboxylic anhydride compound, the molar ratio of the dicarboxylic anhydride compound and the tetracarboxylic anhydride compound is from 1/99 to 90/10, It is preferably 5/95 to 80/20. Further, the above reaction has an operating temperature in the range of 50 ° C to 130 ° C.
該具有不飽和基的樹脂(F-1)可由具有如式(IV)所示之結構之具有至少二個環氧基的環氧化合物(i)與具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)進行反應,形成一含羥基的反應產物,接著,再添加羧酸酐化合物(iii)及/或含環氧基的化合物(iv)進 行聚合反應所製得。較佳地,基於具有如式(IV)所示之結構之具有至少二個環氧基的環氧化合物(i)上的環氧基總當量為1當量,前述之具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)的酸價當量為0.8當量至1.5當量,然以0.9當量至1.1當量為較佳。基於前述之含羥基的反應產物的羥基總量為100莫耳百分比(莫耳%),羧酸酐化合物(iii)的使用量為10莫耳%至100莫耳%,然以20莫耳%至100莫耳%為較佳,又以30莫耳%至100莫耳%為更佳。 The unsaturated group-containing resin (F-1) may have an epoxy compound (i) having at least two epoxy groups having a structure represented by the formula (IV) and having at least one carboxylic acid group and at least one ethyl group. The unsaturated group compound (ii) is reacted to form a hydroxyl group-containing reaction product, followed by the addition of the carboxylic anhydride compound (iii) and/or the epoxy group-containing compound (iv). It is obtained by a polymerization reaction. Preferably, the total epoxy group equivalent weight based on the epoxy compound (i) having at least two epoxy groups having a structure represented by the formula (IV) is 1 equivalent, and the above has at least one carboxylic acid group and The compound (ii) of at least one ethylenically unsaturated group has an acid value equivalent of from 0.8 equivalents to 1.5 equivalents, preferably from 0.9 equivalents to 1.1 equivalents. The total amount of hydroxyl groups based on the aforementioned hydroxyl group-containing reaction product is 100 mol% (mol%), and the carboxylic anhydride compound (iii) is used in an amount of 10 mol% to 100 mol%, and then 20 mol% to More preferably, 100% by mole is more preferably 30% by mole to 100% by mole.
在製備該具有不飽和基的樹脂(F-1)時,為加速反應,通常會於反應溶液中添加鹼性化合物作為反應觸媒。前述之反應觸媒可單獨或混合使用,且前述之反應觸媒包含但不限於三苯基膦(triphenyl phosphine)、三苯基銻(triphenyl stibine)、三乙胺(triethylamine)、三乙醇胺(triethanolamine)、氯化四甲基銨(tetramethylammonium chloride)、氯化苄基三乙基銨(benzyltriethylammonium chloride)等。較佳地,基於前述之具有至少二個環氧基的環氧化合物(i)與具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)的總重量為100重量份,反應觸媒的使用量為0.01重量份至10重量份,然以0.3重量份至5重量份為較佳。 In the preparation of the unsaturated group-containing resin (F-1), in order to accelerate the reaction, a basic compound is usually added as a reaction catalyst to the reaction solution. The aforementioned reaction catalysts may be used singly or in combination, and the aforementioned reaction catalysts include, but are not limited to, triphenyl phosphine, triphenyl stibine, triethylamine, triethanolamine. ), tetramethylammonium chloride, benzyltriethylammonium chloride, and the like. Preferably, the reaction is based on 100 parts by weight of the total weight of the epoxy compound (i) having at least two epoxy groups and the compound (ii) having at least one carboxylic acid group and at least one ethylenically unsaturated group. The catalyst is used in an amount of from 0.01 part by weight to 10 parts by weight, preferably from 0.3 part by weight to 5 parts by weight.
此外,為了控制聚合度,通常還會於反應溶液中添加阻聚劑。上述之阻聚劑可包含但不限於甲氧基酚(methoxyphenol)、甲基氫醌(methylhydroquinone)、氫醌(hydroquinone)、2,6-二第三丁基對甲酚(2,6-di-t-butyl-p-cresol),或吩噻嗪(phenothiazine)等。上述之阻聚劑一般可單獨一種或混合複數種使用。基於前述之具有至少二個環氧基的環氧化合物(i)與具有至少一個羧酸基及至少一個乙烯性不飽和基的化合物(ii)的總重量為100重量份,阻聚劑的使用量為0.01重量份至10重量份,然以0.1重量份至5重量份為較佳。 Further, in order to control the degree of polymerization, a polymerization inhibitor is usually added to the reaction solution. The above polymerization inhibitor may include, but is not limited to, methoxyphenol, methylhydroquinone, hydroquinone, 2,6-di-t-butyl-p-cresol (2,6-di). -t-butyl-p-cresol), or phenothiazine or the like. The above-mentioned polymerization inhibitors can be generally used singly or in combination of plural kinds. The use of a polymerization inhibitor based on the total weight of the above epoxy compound (i) having at least two epoxy groups and compound (ii) having at least one carboxylic acid group and at least one ethylenically unsaturated group is 100 parts by weight The amount is preferably from 0.01 part by weight to 10 parts by weight, more preferably from 0.1 part by weight to 5 parts by weight.
在製備該具有不飽和基的樹脂(F-1)時,必要時可使用聚 合反應溶劑。前述之聚合反應溶劑的具體例如:乙醇、丙醇、異丙醇、丁醇、異丁醇、2-丁醇、己醇或乙二醇等醇類化合物;甲乙酮或環己酮等酮類化合物;甲苯或二甲苯等芳香族烴類化合物;賽珞素或丁基賽珞素(butyl cellosolve)等賽珞素(cellosolve)類化合物;卡必妥或丁基卡必妥等卡必妥類化合物;丙二醇單甲醚等丙二醇烷基醚類化合物;二丙二醇單甲醚[di(propylene glycol)methyl ether]等多丙二醇烷基醚[poly(propylene glycol)alkyl ether]類化合物;醋酸乙酯、醋酸丁酯、乙二醇乙醚醋酸酯(ethylene glycol monoethyl ether acetate)或丙二醇甲醚醋酸酯(propylene glycol methyl ether acetate)等醋酸酯類化合物;乳酸乙酯(ethyl lactate)或乳酸丁酯(butyl lactate)等乳酸烷酯(alkyl lactate)類化合物;或二烷基二醇醚類。前述之聚合反應溶劑一般可單獨一種或混合複數種使用。另外,前述之具有不飽和基的樹脂(F-1)的酸價為50mgKOH/g至200mgKOH/g,然以60mgKOH/g至150mgKOH/g為較佳。 When preparing the unsaturated group-containing resin (F-1), it is possible to use a poly The reaction solvent. Specific examples of the above polymerization solvent include alcohols such as ethanol, propanol, isopropanol, butanol, isobutanol, 2-butanol, hexanol or ethylene glycol; ketone compounds such as methyl ethyl ketone or cyclohexanone; An aromatic hydrocarbon compound such as toluene or xylene; a cellosolve compound such as celecin or butyl cellosolve; a carbital compound such as carbital or butyl carbitol a propylene glycol alkyl ether compound such as propylene glycol monomethyl ether; a poly(propylene glycol alkyl ether) compound such as di(propylene glycol) methyl ether; ethyl acetate, acetic acid Acetate compound such as butyl ester, ethylene glycol monoethyl ether acetate or propylene glycol methyl ether acetate; ethyl lactate or butyl lactate An alkyl lactate compound; or a dialkyl glycol ether. The above-mentioned polymerization solvent can be generally used singly or in combination of plural kinds. Further, the acid value of the above-mentioned unsaturated group-containing resin (F-1) is preferably from 50 mgKOH/g to 200 mgKOH/g, and more preferably from 60 mgKOH/g to 150 mgKOH/g.
基於聚矽氧烷聚合物(A)的使用量為100重量份,該具有不飽和基的樹脂(F)的使用量為15至150重量份;較佳為20至130重量份為較佳;更佳為30至110重量份。當使用具有不飽和基的樹脂(F)時,可進一步改善該感光樹脂組成物之錐度角。 The resin (F) having an unsaturated group is used in an amount of 15 to 150 parts by weight, preferably 20 to 130 parts by weight, based on 100 parts by weight of the polyoxyalkylene polymer (A); More preferably, it is 30 to 110 parts by weight. When the resin (F) having an unsaturated group is used, the taper angle of the photosensitive resin composition can be further improved.
本發明之熱起始劑(G)並無特別限制,在本發明之一實施例中,其可包含但不限於偶氮化合物、有機過氧化物及過氧化氫化合物等。 The thermal initiator (G) of the present invention is not particularly limited, and in one embodiment of the present invention, it may include, but is not limited to, an azo compound, an organic peroxide, a hydrogen peroxide compound, and the like.
上述之偶氮化合物的具體例為:2,2'-偶氮二異丁腈[2,2'-azobis(isobutyronitrile)]、2,2'-偶氮二(2-甲基丁腈)[2,2'-azobis(2-methyl butyronitrile)]、1,1'-偶氮二(環己烷-2-甲腈)[1,1'-azobis(cyclohexane-1-carbonitrile)]、2,2'-偶氮二(2,4-二甲基戊腈)[2,2'-azobis(2,4-dimethylvaleronitrile)、1-[(1-氰基-1-甲基乙基)偶 氮]甲醯胺{1-[(1-cyano-1-methylethyl)azo]formamide}、2,2-偶氮二{2-甲基-氮-[1,1-二(羥基甲基)-2-羥基乙基]丙醯胺{2,2-azobis{2-methyl-N-[1,1-bis(hydroxymethyl)-2-hydroxyethyl]propionamide}、2,2'-偶氮二[氮-(2-丙烯基)-2-甲基丙醯胺]{2,2'-azobis[N-(2-propenyl)-2-methylpropionamide]、2,2'-偶氮二[氮-(2-丙烯基)-2-乙基丙醯胺]{2,2'-azobis[N-(2-propenyl)-2-ethyl propionamide]、2,2'-偶氮二(氮-丁基-2-甲基丙醯胺){2,2'-azobis(N-butyl-2-methylpropionamide)}、2,2'-偶氮二(氮-環己基-2-甲基丙醯胺)[2,2'-azobis(N-cyclohexyl-2-methyl propionamide)]、2,2'-偶氮二(二甲基-2-甲基丙醯胺)[2,2'-azobis(dimethyl-2-methyl propionamide)]、2,2'-偶氮二(二甲基-2-甲基丙酸酯)[2,2'-azobis(dimethyl-2-methylpropionate)]或2,2'-偶氮二(2,4,4-三甲基戊烯)[2,2'-azobis(2,4,4-trimethyl pentene)]等。 Specific examples of the above azo compound are: 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile) [ 2,2'-azobis(2-methyl butyronitrile)], 1,1'-azobis(cyclohexane-1-carbonitrile), 1, 2'-Azobis(2,4-dimethylvaleronitrile)[2,2'-azobis(2,4-dimethylvaleronitrile), 1-[(1-cyano-1-methylethyl) couple Nitro]carbamamine {1-[(1-cyano-1-methylethyl)azo]formamide}, 2,2-azobis{2-methyl-nitro-[1,1-di(hydroxymethyl)- 2-hydroxyethyl]propanamide {2,2-azobis{2-methyl-N-[1,1-bis(hydroxymethyl)-2-hydroxyethyl]propionamide}, 2,2'-azobis[nitrogen- (2-propenyl)-2-methylpropionamide] {2,2'-azobis[N-(2-propenyl)-2-methylpropionamide], 2,2'-azobis[nitrogen-(2- Propylene)-2-ethylpropanamide] {2,2'-azobis[N-(2-propenyl)-2-ethyl propionamide], 2,2'-azobis(nitro-butyl-2- Methylpropanamide) {2,2'-azobis(N-butyl-2-methylpropionamide)}, 2,2'-azobis(nitro-cyclohexyl-2-methylpropionamide) [2,2 '-azobis(N-cyclohexyl-2-methyl propionamide)], 2,2'-azobis(dimethyl-2-methylpropionamide) [2,2'-azobis(dimethyl-2-methyl propionamide) )], 2,2'-azobis(dimethyl-2-methylpropionate) or 2,2'-azobis (2) 4,4-'-azobis(2,4,4-trimethyl pentene) and the like.
上述之有機過氧化物的具體例為:過氧化苯甲醯、過氧化二第三丁基、過氧化二異丁醯(diisobutyryl peroxide)、過氧化新癸酸異丙苯酯(cumyl peroxyneodecanoate)、過氧化二碳酸二丙酯(di-n-propyl peroxydicarbonate)、過氧化二碳酸二異丙酯(diisopropyl peroxydicarbonate)、過氧化二碳酸二第二丁酯(di-sec-butyl peroxydicarbonate)、1,1,3,3-四甲基丁基過氧化新癸酸酯(1,1,3,3-tetramethylbutyl peroxyneodecanoate)、二(4-第三丁基環己基)過氧化二碳酸酯[di(4-t-butyl cyclohexyl)peroxydicarbonate]、1-環己基-1-甲基乙基過氧化二碳酸酯(1-cyclohexyl-1-methylethyl peroxyneodecanoate)、雙(2-乙氧基乙基)過氧化二碳酸酯[di(2-ethoxy-ethyl)peroxydicarbonate]、雙(2-乙基己基)過氧化二碳酸酯[di(2-ethylhexyl)peroxydicarbonate]、過氧化新癸酸第三己酯(t-hexyl peroxyneodecanoate)、二甲氧基丁基過氧化二碳酸酯(dimethoxybutyl peroxydicarbonate)、第三丁基過氧化新癸酸酯(t-butyl peroxyneodecanoate)、第三己基過氧化新戊酸酯(t-hexyl peroxypivalate)、第三丁基過氧化新戊酸酯(t-butyl peroxypivalate)、過氧化二(3,5,5-三甲基己醯)[di(3,5,5-trimethyl hexanoyl)peroxide]、過氧化二辛醯(di-n-octanoyl peroxide)、過氧化二月桂醯(dilauroyl peroxide)、過氧化二硬脂酸(distearoyl peroxide)、2-乙基過氧化己酸-1,1,3,3-四甲基丁酯(1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate)、2,5-二甲基-2,5-二(2-乙基己酸過氧化)己烷[2,5-dimethyl-2,5-di(2-ethylhexanoylperoxy)hexane]、2-乙基過氧化己酸第三己酯(t-hexylperoxy-2-ethylhexanoate)、過氧化二(4-甲基苯甲醯)[di(4-methylbenzoyl)peroxide]、2-乙基過氧化己酸第三丁酯(t-butylperoxy-2-ethylhexanoate)、過氧化二苯甲醯(dibenzoyl peroxide)、過氧化異丁酸第三丁酯(t-butyl peroxyisobutyrate)、1,1-二(第三丁基過氧化)-2-甲基環己烷(1,1-di(t-butylperoxy)-2-methylcyclohexane)、1,1-二(第三丁基過氧化)-3,3,5-三甲基環己烷[1,1-di(t-hexyl peroxy)-3,3,5-trimethylcyclohexane]、1,1-二(第三己基過氧化)環己烷[1,1-di(t-hexyl peroxy)cyclohexane]、1,1-二(第三丁基過氧化)環己烷[1,1-di(t-butylperoxy)cyclohexane]、2,2-二[4,4-二(第三丁基過氧化)環己基]丙烷{2,2-di[4,4-di(t-butylperoxy)cyclohexyl]propane}、第三己基過氧化異丙基碳酸酯(t-hexyl peroxy isopropyl monocarbonate)、第三丁基過氧化馬來酸酯(t-butylperoxy maleate)、第三丁基過氧化-3,5,5-三甲基己酸酯(t-butyl peroxy-3,5,5-trimethyl hexanoate)、第三丁基過氧化月桂酸酯(t-butyl peroxy laurate)、2,5-二甲基-2,5-二(3-甲基苯甲醯過氧化)己烷[2,5-dimethyl-2,5-di-(3-methyl benzoyl peroxy)hexane]、第三丁基過氧化異丙基碳酸酯(t-butyl peroxy isopropyl monocarbonate)、第三丁基過氧化-2-乙基己基碳酸酯(t-butyl peroxy-2-ethylhexyl monocarbonate)、第三己基過氧化苯甲酸酯(t-hexyl peroxy benzoate)、2,5-二甲基-2,5-二(苯甲醯過氧化)己烷[2,5-dimethyl-2,5-di(benzoyl peroxy)hexane]、第三丁基過氧化醋酸酯(t-butyl peroxy acetate)、2,2-二(第三丁基過氧化)丁烷[2,2-di(t-butylperoxy)butane]、第三丁基過氧化苯甲酸酯(t-butyl peroxy benzoate)、丁基-4,4-二(第三丁基過氧化戊酸酯[n-butyl-4,4-di(t-butylperoxy)valerate]、二(2-第三丁基過氧化異丙基)苯[di(2-t-butyl peroxy isopropyl)benzene]、過氧化異丙苯(dicumyl peroxide)、二第三己基過氧化物(di-t-hexyl peroxide)、2,5-二甲基-2,5-二(第三丁基過氧化)己烷[2,5-dimethyl-2,5-di(t-butyl peroxy)hexane]、二第三丁基過氧化物(di-t-butyl peroxide)、2,5-二甲基-2,5-二(第三丁基過氧化)己炔[2,5-dimethyl-2,5-di(t-butylperoxy)hexyne-3]、第三丁基三甲基過氧化矽烷(t-butyl trimethylsilyl peroxide)、二(3-甲基苯甲醯基)過氧化物[di(3-methylbenzoyl)peroxide]與苯甲醯基(3-甲基丙甲醯基)過氧化物[benzoyl(3-methylbenzoyl)peroxide]與二苯甲醯基過氧化物(dibenzoyl peroxide)的混合物等。 Specific examples of the above organic peroxides include: benzamidine peroxide, dibutylbutyl peroxide, diisobutyryl peroxide, cumyl peroxyneodecanoate, Di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, di-sec-butyl peroxydicarbonate, 1,1 ,3,3-tetramethylbutyl peroxyneodecanoate, di(4-tert-butylcyclohexyl)peroxydicarbonate [di(4- T-butyl cyclohexyl)peroxydicarbonate], 1-cyclohexyl-1-methylethyl peroxyneodecanoate, bis(2-ethoxyethyl)peroxydicarbonate [di(2-ethoxy-ethyl)peroxydicarbonate], bis(2-ethylhexyl)peroxydicarbonate, and t-hexyl peroxyneodecanoate Dimethoxybutyl peroxydicarbonate, third butyl peroxidation Ester (t-butyl Peroxyneodecanoate), t-hexyl peroxypivalate, t-butyl peroxypivalate, bis(3,5,5-trimethylhexyl peroxide)醯)[di(3,5,5-trimethyl hexanoyl)peroxide], di-n-octanoyl peroxide, dilauroyl peroxide, distearoyl peroxide ), 2-ethyl peroxyhexanoic acid-1,1,3,3-tetramethylbutylate (1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate), 2,5-dimethyl-2, 5-bis(2-ethylhexanoic acid peroxy)hexane [2,5-dimethyl-2,5-di(2-ethylhexanoylperoxy)hexane], 2-ethylperoxyhexanoic acid trihexyl ester (t- Hexylperoxy-2-ethylhexanoate), di(4-methylbenzoyl)peroxide, t-butylperoxy-2-ethylhexanoate , dibenzoyl peroxide, t-butyl peroxyisobutyrate, 1,1-di(t-butylperoxy)-2-methylcyclohexane ( 1,1-di(t-butylperoxy)-2-methylcyclohexane), 1,1-di(t-butylperoxy)-3,3,5-trimethyl 1,1 -1-di(t-hexyl peroxy-3,3,5-trimethylcyclohexane), 1,1-di(trihexylperoxy)cyclohexane [1,1-di(t- Hexyl peroxy)cyclohexane], 1,1-di(t-butylperoxycyclohexane), 2,2-di[4,4-di (third Butyl peroxy)cyclohexyl]propane {2,2-di[4,4-di(t-butylperoxy)cyclohexyl]propane}, t-hexyl peroxy isopropyl monocarbonate, T-butylperoxy maleate, t-butyl peroxy-3,5,5-trimethyl hexanoate ), t-butyl peroxy laurate, 2,5-dimethyl-2,5-bis(3-methylbenzhydrazyl peroxy)hexane [2,5- Dimethyl-2,5-di-(3-methyl benzoyl peroxy)hexane, t-butyl peroxy isopropyl monocarbonate, tert-butylperoxy-2-ethylhexyl T-butyl peroxy-2-ethylhexyl monocarbonate, third hexyl peroxybenzoate (t-hexyl) Peroxy benzoate), 2,5-dimethyl-2,5-di(benzoyl peroxy)hexane, 2,5-dimethyl-2,5-di(benzoyl peroxy)hexane T-butyl peroxy acetate, 2,2-di(t-butylperoxybutane), tert-butylperoxybenzoate (t-butyl peroxy benzoate), butyl-4,4-di(n-butyl-4,4-di(t-butylperoxy)valerate], two (2-third Di(2-t-butyl peroxy isopropyl)benzene, dicumyl peroxide, di-t-hexyl peroxide, 2 ,5-Dimethyl-2,5-di(t-butyl peroxy)hexane, 2,3,3-butyl peroxy hexane Di-t-butyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexyne [2,5-dimethyl-2,5-di(t-butylperoxy) Hexyne-3], t-butyl trimethylsilyl peroxide, di(3-methylbenzoyl)peroxide, and benzamidine (3-methylpropionyl) peroxide [benzoyl (3-m A mixture of ethylbenzoyl)peroxide and dibenzoyl peroxide.
上述之過氧化氫化合物的具體例為:萜烷過氧化氫(p-menthane hydroperoxide)、二異丙基苯過氧化氫[diisopropylbenzene hydroperoxide]、1,1,3,3-四甲基丁基過氧化氫(1,1,3,3-tetramethyl butyl hydroperoxide)、異丙苯過氧化氫(cumene hydroperoxide)、第三丁基過氧化氫(t-butyl hydroperoxide)等。 Specific examples of the above hydrogen peroxide compound are: p-menthane hydroperoxide, diisopropylbenzene hydroperoxide, 1,1,3,3-tetramethylbutyl Hydrogen peroxide (1,1,3,3-tetramethyl butyl hydroperoxide), cumene hydroperoxide, t-butyl hydroperoxide, and the like.
前述之熱起始劑(G)以2,2'-偶氮二異丁腈、2,2'-偶氮二(2-甲基丁腈)、2,2'-偶氮二(2,4-二甲基戊腈)、過氧化二異丁醯、過氧化二苯甲醯、過氧化異丁酸第三丁酯、異丙苯過氧化氫、過氧化新癸酸異丙苯酯等為較佳。上述之熱起始劑(G)可單獨一種或混合複數種使用,端視實際需要而定。 The aforementioned thermal initiator (G) is 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis (2, 4-dimethylvaleronitrile), diisobutylphosphonium peroxide, benzamidine peroxide, tert-butyl peroxyisobutyrate, cumene hydroperoxide, cumene peroxynonanoate, etc. It is better. The above-mentioned hot starter (G) may be used singly or in combination of plural kinds, depending on actual needs.
在本發明之一具體例中,基於聚矽氧烷聚合物(A)的使 用量為100重量份,該熱起始劑(G)的使用量為5重量份至45重量份;較佳為7至40重量份;更佳為10至35重量份。若使用熱起始劑(G),則可進一步改善感光樹脂組成物之解析度。 In a specific embodiment of the present invention, based on the polyoxyalkylene polymer (A) The amount of the hot start agent (G) used is from 5 parts by weight to 45 parts by weight, preferably from 7 to 40 parts by weight, more preferably from 10 to 35 parts by weight, per 100 parts by weight. When the thermal initiator (G) is used, the resolution of the photosensitive resin composition can be further improved.
在不影響本發明功效的前提下,本發明之感光性樹脂組成物更可選擇性進一步添加添加劑(H),其包含但不限於界面活性劑、填充劑、密著促進劑、架橋劑、抗氧化劑、防凝集劑,或聚矽氧烷聚合物(A)以外之其他能增加各種性質(如機械性質)的聚合物等。 The photosensitive resin composition of the present invention may be further optionally further added with an additive (H) including, but not limited to, a surfactant, a filler, a adhesion promoter, a bridging agent, and an anti-aging agent, without affecting the efficacy of the present invention. An oxidizing agent, an anti-agglomerating agent, or a polymer other than the polyoxyalkylene polymer (A) which can increase various properties such as mechanical properties.
前述之界面活性劑可選自於由陽離子系、陰離子系、非離子系、兩性、聚矽氧烷系、氟素系界面活性劑或上述之任意組合所組成之一族群。進而言之,前述之界面活性劑可包含但不限於聚乙氧基十二烷基醚、聚乙氧基硬酯醯醚或聚乙氧基油醚等聚乙氧基烷基醚類;聚乙氧基辛基苯基醚或聚乙氧基壬基苯基醚等聚乙氧基烷基苯基醚類;聚乙二醇二月桂酸酯或聚乙二醇二硬酸酯等聚乙二醇二酯類;山梨糖醇酐脂肪酸酯類;脂肪酸改質之聚酯類;以及三級胺改質之聚胺基甲酸酯類。上述之界面活性劑可單獨一種或混合複數種使用。 The surfactant may be selected from the group consisting of cationic, anionic, nonionic, amphoteric, polyoxyalkylene, fluorosurfactant or any combination thereof. Further, the aforementioned surfactant may include, but is not limited to, polyethoxylated alkyl ethers such as polyethoxydodecyl ether, polyethoxylated oxime ether or polyethoxylated oleyl ether; Polyethoxylated alkylphenyl ethers such as ethoxyoctylphenyl ether or polyethoxylated nonylphenyl ether; polyethylene glycol such as polyethylene glycol dilaurate or polyethylene glycol distearate Diol diesters; sorbitan fatty acid esters; fatty acid modified polyesters; and tertiary amine modified polyurethanes. The above surfactants may be used singly or in combination of plural kinds.
適合之界面活性劑的具體例如:KP(信越化學工業製)、SF-8427(道康寧東麗聚矽氧股份有限公司製)、Polyflow(共榮社油脂化學工業製)、F-Top(Tochem Product Co.,Ltd.製)、Megafac(大日本INK化學工業製)、Fluorade(住友3M製)、Asahi Guard、Surflon(旭硝子製)或SINOPOL E8008(中日合成化學製)等。 Specific examples of suitable surfactants include: KP (manufactured by Shin-Etsu Chemical Co., Ltd.), SF-8427 (made by Dow Corning Dongli Polyxanthate Co., Ltd.), Polyflow (manufactured by Kyoei Oil & Fat Chemical Industry Co., Ltd.), F-Top (Tochem Product) Co., Ltd., Megafac (manufactured by Dainippon INK Chemical Industry Co., Ltd.), Fluorade (manufactured by Sumitomo 3M), Asahi Guard, Surflon (manufactured by Asahi Glass Co., Ltd.), or SINOPOL E8008 (manufactured by Nippon Synthetic Chemical Co., Ltd.).
適合之填充劑的具體例如:玻璃或鋁等。 Specific examples of suitable fillers are, for example, glass or aluminum.
適合之密著促進劑的具體例如:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲 氧基矽烷、3-胺丙基三乙氧基矽烷、3-環氧丙醇丙基三甲氧基矽烷、3-環氧丙醇丙基甲基二乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙醯氧基丙基三甲氧基矽烷或3-巰丙基三甲氧基矽烷等。 Specific examples of suitable adhesion promoters are, for example, vinyltrimethoxydecane, vinyltriethoxydecane, vinyltris(2-methoxyethoxy)decane, N-(2-aminoethyl) 3-aminopropylmethyldimethoxydecane, N-(2-aminoethyl)-3-aminopropyltrimethyl Oxydecane, 3-aminopropyltriethoxydecane, 3-glycidylpropyltrimethoxydecane, 3-glycidylpropylmethyldiethoxydecane, 2-(3,4 -Epoxycyclohexyl)ethyltrimethoxydecane, 3-chloropropylmethyldimethoxydecane, 3-chloropropyltrimethoxydecane, 3-methylpropoxypropyltrimethoxydecane Or 3-mercaptopropyltrimethoxydecane, and the like.
適合之抗氧化劑的具體例如:2,2-硫代雙(4-甲基-6-第三丁基苯酚)或2,6-二-第三丁基苯酚等。 Specific examples of suitable antioxidants are, for example, 2,2-thiobis(4-methyl-6-tert-butylphenol) or 2,6-di-t-butylphenol.
適合之防凝集劑的具體例如:聚丙烯酸鈉等。 Specific examples of suitable anti-agglomerating agents are, for example, sodium polyacrylate.
適合之架橋劑的具體例如:日本環氧樹脂公司製的1031S、157S-70等之環氧系化合物或樹脂等。 Specific examples of suitable bridging agents include epoxy compounds such as 1031S and 157S-70 manufactured by Nippon Epoxy Co., Ltd., and resins.
基於聚矽氧烷聚合物(A)的總量為100重量份,添加劑(H)中的填充劑、密著促進劑、抗氧化劑、防凝集劑或聚矽氧烷聚合物(A)以外的聚合物的含量範圍為10重量份以下,較佳為6重量份以下。 The total amount of the polyoxyalkylene polymer (A) is 100 parts by weight, other than the filler, the adhesion promoter, the antioxidant, the anti-agglomerating agent or the polyoxyalkylene polymer (A) in the additive (H). The content of the polymer is in the range of 10 parts by weight or less, preferably 6 parts by weight or less.
基於聚矽氧烷聚合物(A)的總量為100重量份,添加劑(H)中的界面活性劑的含量範圍為6重量份以下,較佳為4重量份以下為較佳。 The content of the surfactant in the additive (H) is preferably 6 parts by weight or less, preferably 4 parts by weight or less, based on 100 parts by weight of the total of the polyoxyalkylene polymer (A).
基於聚矽氧烷聚合物(A)的總量為100重量份,添加劑(H)中的架橋劑的含量範圍為100重量份以下,較佳為80重量份以下為較佳。 The content of the bridging agent in the additive (H) is preferably 100 parts by weight or less, preferably 80 parts by weight or less, based on 100 parts by weight of the total of the polyoxyalkylene polymer (A).
本發明之感光性樹脂組成物一般係將上述之聚矽氧烷聚合物(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、溶劑(D)、黑色顏料(E)、具有不飽和基的樹脂(F)以及熱起始劑(G)放置於攪拌器中攪拌,使其均勻混合成溶液狀態,必要時亦可添加界面活性劑、填充劑、密著促進劑、架橋劑、抗氧化劑、防凝集劑等添加劑(H),予以均勻混合後,便可調製得呈溶液狀態之感光性樹脂組成物。 The photosensitive resin composition of the present invention generally comprises the above polyoxyalkylene polymer (A), a compound (B) having an ethylenically unsaturated group, a photoinitiator (C), a solvent (D), and a black pigment. (E), the unsaturated group-containing resin (F) and the hot starter (G) are placed in a stirrer and stirred to uniformly mix into a solution state, and if necessary, a surfactant, a filler, and a sealant may be added. The additive (H) such as an accelerator, a bridging agent, an antioxidant, and an anti-agglomerating agent is uniformly mixed, and then a photosensitive resin composition in a solution state can be prepared.
其次,本發明之感光性樹脂組成物之製備方法並沒有特別的限定,例如,可將黑色顏料(E)直接加入感光性樹脂組成物中分散而成,或者是事先將一部分的黑色顏料(E)分散於一部分的含有具有不飽和基的樹脂(F)及溶劑(D)的媒介中,形成顏料分散液後,再混合聚矽氧烷聚合物(A)、具有乙烯性不飽和基的化合物(B)、光起始劑(C)、熱起始劑(G)、具有不飽和基的樹脂(F)及溶劑(D)之其餘部份而製得。上述黑色顏料(E)之分散步驟則可藉由例如珠磨機(beads mill)或輥磨機(roll mill)等混合器混合上述成份而進行。 Next, the method for preparing the photosensitive resin composition of the present invention is not particularly limited. For example, the black pigment (E) may be directly added to the photosensitive resin composition, or a part of the black pigment (E) may be previously prepared. Dispersing a part of the resin containing the unsaturated group-containing resin (F) and the solvent (D) to form a pigment dispersion, and then mixing the polyoxyalkylene polymer (A) and the compound having an ethylenically unsaturated group (B), a photoinitiator (C), a hot starter (G), a resin (F) having an unsaturated group, and the remainder of the solvent (D) are obtained. The dispersion step of the above black pigment (E) can be carried out by mixing the above components by a mixer such as a beads mill or a roll mill.
本發明亦提供一種黑色矩陣,其係由前述之感光樹脂組成物所形成。 The present invention also provides a black matrix formed of the aforementioned photosensitive resin composition.
該黑色矩陣係由對如上所述的感光樹脂組成物依序施予預烤、曝光、顯影及曝後烤處理而製得,其中,於膜厚為1μm時,此黑色矩陣之光學密度範圍為3.0以上。較佳地,於膜厚為1μm時,此黑色矩陣之光學密度範圍為3.2至5.5;更佳地,於膜厚為1μm時,此黑色矩陣之光學密度範圍為3.5至5.5。 The black matrix is obtained by sequentially pre-baking, exposing, developing, and post-baking the photosensitive resin composition as described above, wherein the optical density of the black matrix is in a film thickness of 1 μm. 3.0 or more. Preferably, the optical density of the black matrix ranges from 3.2 to 5.5 at a film thickness of 1 μm; more preferably, the optical density of the black matrix ranges from 3.5 to 5.5 at a film thickness of 1 μm.
本發明之黑色矩陣可以藉由旋轉塗佈或流延塗佈等塗佈方法,將前述之感光性樹脂組成物塗佈在基板上,並以減壓乾燥及預烤處理將其中的溶劑去除,進而在基板上形成一預烤塗膜。其中,前述減壓乾燥及預烤之條件,依各成份的種類、配合比率而異,通常,減壓乾燥是在一小於200mmHg之壓力下進行1秒至20秒,而預烤處理則是在70℃至110℃溫度下進行1分鐘至15分鐘。預烤後,將前述塗膜於指定之光罩下曝光,然後於23±2℃的溫度下浸漬於一顯影劑中,歷時15秒至5分鐘,以將不要之部份除去而形成特定的圖案。曝光所使用的光線,以g線、h線或i線等之紫外線為佳,而紫外線照射裝置可為(超)高壓水銀燈及金屬鹵素燈。 The black matrix of the present invention can be applied to a substrate by a coating method such as spin coating or cast coating, and the solvent can be removed by drying under reduced pressure and pre-baking. Further, a pre-baked coating film is formed on the substrate. The conditions for the drying under reduced pressure and the pre-baking are different depending on the type and blending ratio of each component. Usually, the drying under reduced pressure is carried out at a pressure of less than 200 mmHg for 1 second to 20 seconds, and the pre-baking treatment is performed at It is carried out at a temperature of 70 ° C to 110 ° C for 1 minute to 15 minutes. After pre-baking, the coating film is exposed to a designated mask, and then immersed in a developer at a temperature of 23±2° C. for 15 seconds to 5 minutes to remove unnecessary portions to form a specific one. pattern. The light used for the exposure is preferably ultraviolet rays such as g-line, h-line or i-line, and the ultraviolet irradiation device may be an (ultra) high-pressure mercury lamp and a metal halide lamp.
前述適用的顯影劑之具體例如:氫氧化鈉、氫氧化鉀、 碳酸鈉、碳酸氫鈉、碳酸鉀、碳酸氫鉀、矽酸鈉、甲基矽酸鈉、氨水、乙胺、二乙胺、二甲基乙醇胺、氫氧化四甲胺、氫氧化四乙胺、膽鹼、吡咯、哌啶或1,8-二氮雜二環-〔5,4,0〕-7-十一烯等之鹼性化合物等。顯影液之濃度一般為0.001重量百分比(wt%)至10wt%,較佳為0.005wt%至5wt%,更佳為0.01wt%至1wt%。 Specific examples of the aforementioned suitable developer are, for example, sodium hydroxide, potassium hydroxide, Sodium carbonate, sodium hydrogencarbonate, potassium carbonate, potassium hydrogencarbonate, sodium citrate, sodium methyl citrate, aqueous ammonia, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylamine hydroxide, A basic compound such as choline, pyrrole, piperidine or 1,8-diazabicyclo-[5,4,0]-7-undecene. The concentration of the developer is generally from 0.001% by weight (% by weight) to 10% by weight, preferably from 0.005% by weight to 5% by weight, more preferably from 0.01% by weight to 1% by weight.
使用此等顯影劑時,一般係於顯影後以水洗淨,再以壓縮空氣或壓縮氮氣將圖案風乾後,再以熱板或烘箱等加熱裝置進行後烤處理。後烤溫度通常為150至250℃,其中,使用熱板之加熱時間為5分鐘至60分鐘,使用烘箱之加熱時間為15分鐘至150分鐘。經過以上之處理步驟後即可於基板上形成黑色矩陣。 When such a developer is used, it is usually washed with water after development, and then air-dried with compressed air or compressed nitrogen, and then post-baked by a heating device such as a hot plate or an oven. The post-baking temperature is usually from 150 to 250 ° C, wherein the heating time using the hot plate is from 5 minutes to 60 minutes, and the heating time in the oven is from 15 minutes to 150 minutes. After the above processing steps, a black matrix can be formed on the substrate.
上述基材之具體例如:用於液晶顯示裝置等之無鹼玻璃、鈉鈣玻璃、硬質玻璃(派勒斯玻璃)、石英玻璃及於此等玻璃上附著透明導電膜者;或用於固體攝影裝置等之光電變換裝置基板(如:矽基板)等。 Specific examples of the substrate include: alkali-free glass, soda-lime glass, hard glass (Pyrus glass), quartz glass, and the like, and a transparent conductive film attached to the glass; or A photoelectric conversion device substrate (such as a germanium substrate) such as a device.
本發明又提供一種彩色濾光片,係包含前述之黑色矩陣。 The present invention further provides a color filter comprising the aforementioned black matrix.
本發明之彩色濾光片之形成方法可藉由迴轉塗佈、流延塗佈或輥式塗佈等塗佈方式,將上述混合成溶液狀態之彩色濾光片用感光性組成物塗佈在基板上,其中此基板已預先利用前述之感光樹脂組成物形成隔離各畫素著色層之黑色矩陣。塗佈後,先以減壓乾燥之方式,去除大部分之溶劑,再以預烤(pre-bake)方式將溶劑去除而形成一預烤塗膜。其中,減壓乾燥及預烤之條件,依各成份之種類,配合比率而異,通常,減壓乾燥乃在0mmHg至200mmHg之壓力下進行1秒鐘至60秒鐘,而預烤乃在70℃至110℃溫度下進行1分鐘至15分鐘。預烤後,該預烤塗膜介於所指定之光罩(mask)間曝光,於23±2℃溫度下浸漬於前述之顯影液15秒至5分鐘進行顯影,不要之部分除去而形 成具有圖案。曝光使用之光線,以g線、h線、i線等之紫外線為佳,而紫外線裝置可為(超)高壓水銀燈及金屬鹵素燈。 The method for forming a color filter of the present invention can be applied to a color filter prepared by mixing the solution into a solution state by a coating method such as rotary coating, cast coating or roll coating. On the substrate, wherein the substrate has previously formed a black matrix separating the pixel colored layers by using the aforementioned photosensitive resin composition. After coating, most of the solvent is removed by drying under reduced pressure, and the solvent is removed by pre-bake to form a pre-baked coating film. Among them, the conditions of drying under reduced pressure and pre-baking vary depending on the type of each component and the blending ratio. Usually, the drying under reduced pressure is carried out at a pressure of 0 mmHg to 200 mmHg for 1 second to 60 seconds, and the pre-bake is at 70. It is carried out at a temperature of from ° C to 110 ° C for 1 minute to 15 minutes. After pre-baking, the pre-baked coating film is exposed between the specified masks, and immersed in the above-mentioned developing solution at a temperature of 23±2° C. for 15 seconds to 5 minutes for development, and is not partially removed. It has a pattern. For the light used for exposure, ultraviolet rays such as g-line, h-line, and i-line are preferable, and the ultraviolet device may be a (super) high-pressure mercury lamp and a metal halide lamp.
經上述顯像後以水洗淨,並以壓縮空氣或壓縮氮氣將圖案風乾後,再以熱板或烘箱等加熱裝置進行後烤處理,後烤處理的條件悉如前述,此處不贅述。 After the above-mentioned development, it is washed with water, and the pattern is air-dried by compressed air or compressed nitrogen, and then subjected to post-baking treatment by a heating device such as a hot plate or an oven. The conditions of the post-baking treatment are as described above, and are not described herein.
各色(主要包括紅、綠、藍三色)重覆上述步驟,便可製得彩色濾光片之畫素層。其次,在畫素層上以220℃至250℃溫度之真空環境下,形成氧化銦錫(ITO)蒸鍍膜,必要時,對ITO鍍膜施行蝕刻暨佈線之後,再塗佈液晶配向膜用聚醯亞胺,進而燒成之,即可作為液晶顯示元件用之彩色濾光片。 The color layer of the color filter can be obtained by repeating the above steps for each color (mainly including red, green, and blue colors). Next, an indium tin oxide (ITO) vapor-deposited film is formed on the pixel layer in a vacuum environment at a temperature of 220 ° C to 250 ° C, and if necessary, the ITO coating film is subjected to etching and wiring, and then the liquid crystal alignment film is coated with a polymerized film. The imine, which is further fired, can be used as a color filter for a liquid crystal display element.
本發明再提供一種液晶顯示元件,係包含前述之彩色濾光片。 The present invention further provides a liquid crystal display element comprising the aforementioned color filter.
本發明之液晶顯示元件,係藉由上述彩色濾光片之製造方法所形成之彩色濾光片基板,與設置有薄膜電晶體(thin film transistor;TFT)之驅動基板,在上述二片基板間介入間隙(晶胞間隔,cell gap)作對向配置,上述二片基板的周圍部位用封止劑貼合,在基板表面以及封止劑所區分出的間隙內充填注入液晶,封住注入孔而構成液晶晶胞(cell)。然後,在液晶晶胞的外表面,亦即構成液晶晶胞的各個基板的其他側面上,貼合偏光板後,而製得液晶顯示元件。 The liquid crystal display device of the present invention is a color filter substrate formed by the method for producing a color filter, and a driving substrate provided with a thin film transistor (TFT), between the two substrates The intervening gap (cell gap) is disposed oppositely, and the peripheral portions of the two substrates are bonded together with a sealing agent, and the liquid crystal is filled in the gap between the surface of the substrate and the sealing agent to seal the injection hole. A liquid crystal cell is formed. Then, on the outer surface of the liquid crystal cell, that is, on the other side faces of the respective substrates constituting the liquid crystal cell, the polarizing plate is bonded to each other to obtain a liquid crystal display element.
至於前述使用的液晶,亦即液晶化合物或液晶組成物,此處並未特別限定,惟可使用任何一種液晶化合物及液晶組成物。 The liquid crystal used in the above, that is, the liquid crystal compound or the liquid crystal composition is not particularly limited herein, and any liquid crystal compound and liquid crystal composition can be used.
再者,前述使用的液晶配向膜,係用於限制液晶分子之配向,此處並未特別限定,舉凡無機物或有機物任一者均可。至於形成液晶配向膜之技術為本發明所屬技術領域中任何具有通常知識者所熟知,且非為本發明的重點,故不另贅述。 Further, the liquid crystal alignment film used as described above is used to restrict the alignment of liquid crystal molecules, and is not particularly limited herein, and any of an inorganic substance or an organic substance may be used. The technique for forming a liquid crystal alignment film is well known to those of ordinary skill in the art to which the present invention pertains, and is not the focus of the present invention, and therefore will not be further described.
茲以下列實例予以詳細說明本發明,唯並不意謂本發明僅侷限於此等實例所揭示之內容。 The invention is illustrated by the following examples, which are not intended to be limited to the scope of the invention.
<聚矽氧烷聚合物(A)之合成> <Synthesis of polyoxyalkylene polymer (A)>
合成例A-1: Synthesis Example A-1:
在一容積500毫升的三頸燒瓶中,加入0.3莫耳的甲基三甲氧基矽烷(以下簡稱MTMS)、0.45莫耳的苯基三甲氧基矽烷(以下簡稱PTMS)、0.05莫耳的3-(三乙氧基矽基)丙基丁二酸酐(以下簡稱GF-20)、0.2莫耳的3-(三甲氧基矽基)丙基甲基丙烯酸酯(以下簡稱KBM-503)及180克之4-羥基-4-甲基-2-戊酮(以下簡稱為DAA),並於室溫下一邊攪拌一邊於30分鐘內添加草酸水溶液(0.4克之草酸溶解於75克的水中)。接著,將燒瓶浸漬於30℃的油浴中,攪拌30分鐘後,將上述之反應溶液加熱至110℃,持續攪拌以進行聚縮合反應。反應6小時後,利用蒸餾方式去除溶液中之溶劑,即可得到聚矽氧烷聚合物(A-1)。 In a 500 ml three-necked flask, 0.3 mol of methyltrimethoxydecane (hereinafter referred to as MTMS), 0.45 mol of phenyltrimethoxydecane (hereinafter referred to as PTMS), 0.05 mol of 3- (triethoxymethyl) propyl succinic anhydride (hereinafter referred to as GF-20), 0.2 mol of 3-(trimethoxyindolyl) propyl methacrylate (hereinafter referred to as KBM-503) and 180 g of 4-Hydroxy-4-methyl-2-pentanone (hereinafter abbreviated as DAA), and an aqueous oxalic acid solution (0.4 g of oxalic acid dissolved in 75 g of water) was added thereto over 30 minutes while stirring at room temperature. Next, the flask was immersed in an oil bath at 30 ° C, and after stirring for 30 minutes, the above reaction solution was heated to 110 ° C, and stirring was continued to carry out a polycondensation reaction. After reacting for 6 hours, the solvent in the solution was removed by distillation to obtain a polyoxyalkylene polymer (A-1).
合成例A-2至A-6及A': Synthesis Examples A-2 to A-6 and A':
合成例2至6及A'係使用與合成例A-1之聚矽氧烷聚合物(A-1)的製作方法相同之製備方法,不同之處在於合成例2至6及A'改變聚矽氧烷聚合物中原料的種類與使用量及聚合條件,其配方及聚合條件分別如表1所示,此處不另贅述。 Synthesis Examples 2 to 6 and A' used the same preparation method as that of the polyoxyalkylene polymer (A-1) of Synthesis Example A-1 except that Synthesis Examples 2 to 6 and A' changed the polymerization. The type and amount of the raw materials in the siloxane polymer and the polymerization conditions, and the formulation and polymerization conditions thereof are shown in Table 1, and are not described here.
<具有不飽和基的樹脂(F)之合成> <Synthesis of Resin (F) with Unsaturated Group>
合成例F-1 Synthesis Example F-1
將100重量份的芴環氧化合物(型號ESF-300,新日鐵化學製;環氧當量231)、30重量份的丙烯酸、0.3重量份的氯化苄基三乙基銨、0.1重量份的2,6-二第三丁基對甲酚,及130重量份的丙二醇甲醚醋酸酯以連續式添加方式加入至500mL的四口燒瓶中,且入料速度控制在25重量份/分鐘,該反應過程的溫度維持在100℃至110 ℃,反應15小時,即可獲得一固成分濃度為50wt%之淡黃色透明混合液。 100 parts by weight of an antimony epoxy compound (Model ESF-300, manufactured by Nippon Steel Chemical Co., Ltd.; epoxy equivalent 231), 30 parts by weight of acrylic acid, 0.3 parts by weight of benzyltriethylammonium chloride, 0.1 part by weight 2,6-di-t-butyl-p-cresol, and 130 parts by weight of propylene glycol methyl ether acetate were continuously added to a 500 mL four-necked flask, and the feed rate was controlled at 25 parts by weight/min. The temperature of the reaction process is maintained at 100 ° C to 110 After reacting for 15 hours at ° C, a pale yellow transparent mixture having a solid concentration of 50% by weight was obtained.
接著,將100重量份的上述所得的淡黃色透明混合液溶於25重量份的乙二醇乙醚醋酸酯中,並同時添加6重量份的四氫鄰苯二甲酸酐及13重量份的二苯甲酮四甲酸二酐,並加熱至110℃至115℃,反應2小時,即可得一酸價為98.0mgKOH/g之具有不飽和基的樹脂(以下簡稱為F-1)。 Next, 100 parts by weight of the above-obtained pale yellow transparent mixed solution was dissolved in 25 parts by weight of ethylene glycol ethyl ether acetate, and 6 parts by weight of tetrahydrophthalic anhydride and 13 parts by weight of diphenyl were simultaneously added. The ketone tetracarboxylic dianhydride was heated to 110 ° C to 115 ° C for 2 hours to obtain an unsaturated group-containing resin having an acid value of 98.0 mg KOH/g (hereinafter abbreviated as F-1).
合成例F-2 Synthesis Example F-2
將100重量份的芴環氧化合物(型號ESF-300,新日鐵化學製;環氧當量231)、30重量份的丙烯酸、0.3重量份的氯化苄基三乙基銨、0.1重量份的2,6-二第三丁基對甲酚,及130重量份的丙二醇甲醚醋酸酯以連續式添加方式加入置500mL的四口燒瓶中,且入料速度控制在25重量份/分鐘,該反應過成的溫度維持在100℃至110℃,反應15小時,即可獲得一固成分濃度為50wt%之淡黃色透明混合液。 100 parts by weight of an antimony epoxy compound (Model ESF-300, manufactured by Nippon Steel Chemical Co., Ltd.; epoxy equivalent 231), 30 parts by weight of acrylic acid, 0.3 parts by weight of benzyltriethylammonium chloride, 0.1 part by weight 2,6-di-t-butyl-p-cresol, and 130 parts by weight of propylene glycol methyl ether acetate were continuously added to a 500-mL four-necked flask, and the feed rate was controlled at 25 parts by weight/min. The reaction was maintained at a temperature of from 100 ° C to 110 ° C for 15 hours to obtain a pale yellow transparent mixture having a solid concentration of 50% by weight.
接著,將100重量份的上述所得的淡黃色透明混合液溶於25重量份的乙二醇乙醚醋酸酯中,並添加13重量份的二苯甲酮四甲酸二酐,在90℃至95℃下反應2小時,接著,添加6重量份的四氫鄰苯二甲酸酐,並於90℃至95℃下反應4小時,即可得一酸價為99.0mgKOH/g之具有不飽和基的樹脂(以下簡稱為F-2)。 Next, 100 parts by weight of the above-obtained pale yellow transparent mixture is dissolved in 25 parts by weight of ethylene glycol ethyl ether acetate, and 13 parts by weight of benzophenone tetracarboxylic dianhydride is added at 90 ° C to 95 ° C. The reaction was carried out for 2 hours, and then, 6 parts by weight of tetrahydrophthalic anhydride was added, and reacted at 90 ° C to 95 ° C for 4 hours to obtain an unsaturated group-containing resin having an acid value of 99.0 mgKOH/g. (hereinafter referred to as F-2).
合成例F-3 Synthesis Example F-3
將400重量份的環氧化合物(型號NC-3000,日本化藥(株)製;環氧當量288)、102重量份的丙烯酸、0.3重量份的甲氧基酚(methoxyphenol)、5重量份的三苯基膦,及264重量份的丙二醇甲醚醋酸酯置於反應瓶中,該反應過成的溫度維持在95℃,反應9小時,即可獲得一酸價為2.2mgKOH/g之中間產物。接著,加入151重量份的 四氫鄰苯二甲酸酐(tetrahydrophthalic anhydride),在95℃下反應4小時,即可得一酸價為102mgKOH/g,且重量平均分子量為3,200之具有不飽和基的樹脂(以下簡稱為F-3)。 400 parts by weight of an epoxy compound (Model NC-3000, manufactured by Nippon Kayaku Co., Ltd.; epoxy equivalent 288), 102 parts by weight of acrylic acid, 0.3 parts by weight of methoxyphenol, and 5 parts by weight Triphenylphosphine, and 264 parts by weight of propylene glycol methyl ether acetate were placed in a reaction flask, and the temperature of the reaction was maintained at 95 ° C for 9 hours to obtain an intermediate product having an acid value of 2.2 mg KOH / g. . Next, adding 151 parts by weight Tetrahydrophthalic anhydride, reacted at 95 ° C for 4 hours, to obtain a resin having an acidity of 102 mg KOH / g and an average molecular weight of 3,200 having an unsaturated group (hereinafter referred to as F- 3).
<感光性樹脂的實施例及比較例> <Example and Comparative Example of Photosensitive Resin>
實施例1 Example 1
將100重量份的聚矽氧烷聚合物(A-1)、40重量份的二季戊四醇四丙烯酸酯(以下簡稱B-2)、10重量份的式(7-1)所示之α-酮肟酯化合物(以下簡稱C-1-1)、5重量份的1-[9-乙基-6-(2-甲基苯甲醯基)-9氫-咔唑-3-取代基]-1-(氧-乙醯肟)(商品名OXE-02;汽巴精化有限公司製;以下簡稱C-2-1)、1200重量份的丙二醇單甲醚醋酸酯(以下簡稱D-1)、200重量份的C.I.Pigment BK7(以下簡稱E-1),及15重量份的具有不飽和基的樹脂(F-1),以搖動式攪拌器形成均勻溶液狀態,即可製得一本發明感光性樹脂組成物。所得之感光性樹脂組成物以後述之各評價方式進行特性測定,所得結果如第1表所示。 100 parts by weight of the polyoxyalkylene polymer (A-1), 40 parts by weight of dipentaerythritol tetraacrylate (hereinafter referred to as B-2), and 10 parts by weight of the α-ketone represented by the formula (7-1) An oxime ester compound (hereinafter referred to as C-1-1), 5 parts by weight of 1-[9-ethyl-6-(2-methylbenzylidenyl)-9hydro-indazole-3-substituent]- 1-(oxy-acetonitrile) (trade name: OXE-02; manufactured by Ciba Specialty Chemicals Co., Ltd.; hereinafter referred to as C-2-1), and 1200 parts by weight of propylene glycol monomethyl ether acetate (hereinafter referred to as D-1) 200 parts by weight of CIPigment BK7 (hereinafter referred to as E-1), and 15 parts by weight of the unsaturated group-containing resin (F-1) can be formed into a uniform solution state by a rocking stirrer, thereby obtaining an invention. A photosensitive resin composition. The obtained photosensitive resin composition was subjected to characteristic measurement in each evaluation method described later, and the obtained results are shown in Table 1.
實施例2至10及比較例1至4 Examples 2 to 10 and Comparative Examples 1 to 4
實施例2至10及比較例1至4是以與實施例1相同的步驟來製備,並且其不同處在於:改變感光性樹脂組成物的成分種類及其使用量(如表2及表3所示)。將所製得的感光性樹脂組成物以下列各評價方式進行評價,其結果如表2及表3所示。 Examples 2 to 10 and Comparative Examples 1 to 4 were prepared in the same manner as in Example 1, and were distinguished by changing the kinds of components of the photosensitive resin composition and the amounts thereof used (as shown in Tables 2 and 3). Show). The obtained photosensitive resin composition was evaluated by the following evaluation methods, and the results are shown in Table 2 and Table 3.
<評價方式> <Evaluation method>
解析度: Resolution:
以旋轉塗佈方式將實施例以及比較例所製得的各種感光性樹脂組成物,塗佈於玻璃基板上。接著,在100℃下預烤2分鐘,即可得到約1.2μm的預烤塗膜。然後,將上述預烤塗膜放置於線與間距(line and space)的光罩(由日本惠爾康(Nibbon Filcon)製造)下,並且利用50mJ/cm2的紫外光(曝光機型號AG500-4N;由M&R Nano Technology製造)進行曝光。接著,以0.045%氫氧化鉀水溶液於23℃下顯影1分鐘,以將基板上未曝光部份的塗膜除去。然後,將具有特定的圖案的玻璃基板以水洗淨。最後,將玻璃基板上所形成的圖案的線條幅度的最小值定義為解析度。將線條幅度以下列方式評價。值得注意的是,最小圖案線幅越小代表感光性樹脂組成物的解析度越好。 Various photosensitive resin compositions obtained in the examples and the comparative examples were applied onto a glass substrate by spin coating. Next, prebaking at 100 ° C for 2 minutes gave a pre-baked coating film of about 1.2 μm. Then, the above prebaked coating film was placed under a line and space mask (manufactured by Nibbon Filcon, Japan), and ultraviolet light of 50 mJ/cm 2 was used (exposure model AG500- 4N; manufactured by M&R Nano Technology) for exposure. Subsequently, development was carried out at 23 ° C for 1 minute in a 0.045% potassium hydroxide aqueous solution to remove the coating film on the unexposed portion of the substrate. Then, the glass substrate having a specific pattern is washed with water. Finally, the minimum value of the line width of the pattern formed on the glass substrate is defined as the resolution. The line amplitude was evaluated in the following manner. It is to be noted that the smaller the minimum pattern line width, the better the resolution of the photosensitive resin composition.
◎:最小圖案線幅≦4μm ◎: Minimum pattern width ≦ 4μm
○:4μm<最小圖案線幅≦6μm ○: 4 μm < minimum pattern width ≦ 6 μm
△:6μm<最小圖案線幅≦8μm △: 6 μm < minimum pattern width ≦ 8 μm
×:8μm<最小圖案線幅 ×: 8 μm < minimum pattern line width
錐度角: Taper angle:
以旋轉塗佈方式將實施例以及比較例所製得的各種感光性樹脂組成物,塗佈於玻璃基板上。接著,在100℃下預烤2分鐘,即可得到約1.2μm的預烤塗膜。然後,將上述預烤塗膜放置於光罩下進行曝光(曝光機型號AG500-4N;由M&R Nano Technology製造)。接著,以0.045%氫氧化鉀水溶液於23℃下顯影1分鐘,以將基板上未曝光部份的塗膜除去。然後,將具有特定的圖案的玻璃基板以水洗淨而得到光阻圖案。以掃描式電子顯微鏡(S-4800、Hitachi High-Technologies製)觀察光阻圖案的錐度角(參考圖1)。 Various photosensitive resin compositions obtained in the examples and the comparative examples were applied onto a glass substrate by spin coating. Next, prebaking at 100 ° C for 2 minutes gave a pre-baked coating film of about 1.2 μm. Then, the prebaked coating film was placed under a reticle for exposure (exposure model AG500-4N; manufactured by M&R Nano Technology). Subsequently, development was carried out at 23 ° C for 1 minute in a 0.045% potassium hydroxide aqueous solution to remove the coating film on the unexposed portion of the substrate. Then, the glass substrate having a specific pattern was washed with water to obtain a photoresist pattern. The taper angle of the resist pattern was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technologies) (refer to Fig. 1).
◎:50度≦錐度角≦60度 ◎: 50 degree ≦ taper angle ≦ 60 degrees
○:60度<錐度角≦65度或45度≦錐度角<50度 ○: 60 degrees < taper angle ≦ 65 degrees or 45 degrees ≦ taper angle < 50 degrees
△:65度<錐度角≦80度或30度≦錐度角<45度 △: 65 degrees < taper angle ≦ 80 degrees or 30 degrees ≦ taper angle < 45 degrees
×:80度<錐度角或錐度角<30度 ×: 80 degrees < taper angle or taper angle < 30 degrees
上述實施例僅為說明本發明之原理及其功效,而非限制本發明。習於此技術之人士對上述實施例所做之修改及變化仍不違背本發明之精神。本發明之權利範圍應如後述之申請專利範圍所列。 The above-described embodiments are merely illustrative of the principles and effects of the invention, and are not intended to limit the invention. Modifications and variations of the embodiments described above will be apparent to those skilled in the art without departing from the spirit of the invention. The scope of the invention should be as set forth in the appended claims.
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