TWI555925B - Variable pre-press force and self-lubricating sliding module - Google Patents

Variable pre-press force and self-lubricating sliding module Download PDF

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TWI555925B
TWI555925B TW104100772A TW104100772A TWI555925B TW I555925 B TWI555925 B TW I555925B TW 104100772 A TW104100772 A TW 104100772A TW 104100772 A TW104100772 A TW 104100772A TW I555925 B TWI555925 B TW I555925B
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self
pressing
adjustable
adjusting
lubricating
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TW104100772A
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Chinese (zh)
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TW201625855A (en
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洪瑞斌
陳泳潤
吳昆達
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國立勤益科技大學
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可調預壓自潤滑塊模組 Adjustable pre-pressure self-lubricating block module

本發明是有關於滑塊模組,且特別是有關於一種可調預壓的自潤滑塊模組。 The present invention relates to a slider module, and more particularly to an adjustable preloaded self-lubricating block module.

線性滑軌係應用於機械加工、半導體製造及自動化設備之一種機械傳動機構。為了降低線性滑軌到達臨界速度而發生膠著滑動的問題。一般於滑塊及滑軌間設置滾動體,用來避免膠著滑動。現今市面上大多採用滾珠或滾柱式線性滑軌,藉此降低其接觸面之摩擦力及避免膠著滑動。 Linear slides are a mechanical transmission used in machining, semiconductor manufacturing and automation equipment. In order to reduce the linear slide to reach the critical speed, the problem of slippage occurs. Generally, a rolling body is arranged between the slider and the slide rail to prevent the glue from sliding. Ball or roller linear slides are mostly used on the market today to reduce the friction of the contact surfaces and prevent slippage.

然而,線性滑軌應用在高穩定性與精度要求之定位系統機械上時,必須考量滑塊往復運動產生的振動衝擊,但滾珠或滾柱線軌則因滾動體為點或線接觸模式,其剛性與阻尼性較差且機械結構相對複雜。因此,如必須增加線性滑軌的剛性並提高其阻尼,必須使線性滑軌產生預壓,習知預壓技術亦即加大滾動體直徑來減少滑軌與滑塊的徑向間隙,藉此減少振擺而增加線性滑軌的鋼性。 However, when the linear slide is applied to the positioning system of the high stability and precision requirements, the vibration shock generated by the reciprocating motion of the slider must be considered, but the ball or the roller line is in the point or line contact mode due to the rolling element. The rigidity and damping are poor and the mechanical structure is relatively complicated. Therefore, if it is necessary to increase the rigidity of the linear slide and increase its damping, it is necessary to pre-stress the linear slide. The conventional preloading technique also increases the diameter of the rolling element to reduce the radial clearance between the slide rail and the slider. Reduce the runout and increase the rigidity of the linear slide.

然而前述線性滑軌預壓的方式,必須在工廠製作線性滑軌時就必須調整完成,一旦工廠選擇設定了預壓力就無 法再輕易進行改變。因此,本發明人有鑑於產業的困擾,花費長久時間毫不懈怠進行相關實驗,終能研發出一種可調預壓自潤滑塊模組。 However, the above-mentioned linear rail preloading method must be adjusted when the factory produces the linear slide rail. Once the factory chooses to set the pre-pressure, there is no The law is easy to change. Therefore, the inventors have developed a kind of adjustable preload self-lubricating block module in view of the troubles of the industry and taking a long time to carry out relevant experiments without delay.

本發明之目的是在於提供一種可調預壓自潤滑塊模組,可針對使用者需求即時調整預壓力,且比起滾珠及滾柱式線性滑軌之預壓方式具有較低加工成本及物力成本之優點。 The object of the present invention is to provide an adjustable pre-pressure self-lubricating block module, which can adjust the pre-pressure immediately according to the user's demand, and has lower processing cost and material force than the pre-pressing method of the ball and roller type linear sliding rail. The advantage of cost.

根據本發明一實施方式是在提供一種可調預壓自潤滑塊模組,其可滑動地設置在一滑軌上,可調預壓自潤滑塊模組包含一滑塊、至少一預壓嵌塊以及至少一調整件。滑塊包含一開放內槽,開放內槽包含一第一傾斜面。預壓嵌塊設於開放內槽,預壓嵌塊包含一第二傾斜面及一預壓面,第一傾斜面相對應抵靠第二傾斜面,預壓嵌塊之預壓面與滑軌間具有一間隙。調整件可移動地設於滑塊上並帶動預壓嵌塊,藉調整間隙而調整可調預壓自潤滑塊模組之一預壓力。 According to an embodiment of the present invention, an adjustable pre-pressure self-lubricating block module is provided that is slidably disposed on a slide rail, and the adjustable pre-pressure self-lubricating block module includes a slider and at least one pre-compacting a block and at least one adjustment member. The slider includes an open inner groove, and the open inner groove includes a first inclined surface. The pre-pressing insert is disposed in the open inner groove, and the pre-pressing insert comprises a second inclined surface and a pre-pressing surface, wherein the first inclined surface corresponds to the second inclined surface, and the pre-pressing surface of the pre-pressing insert has a gap between the sliding rail and the sliding rail A gap. The adjusting member is movably disposed on the slider and drives the pre-pressing insert to adjust the pre-pressure of one of the adjustable pre-pressure self-lubricating block modules by adjusting the gap.

根據本發明一實施方式之一實施例,其中滑塊更包含至少一調整槽,調整槽設於第一傾斜面,調整件螺設於調整槽,且預壓嵌塊更包含至少一卡掣槽,卡掣槽搭配調整槽容置調整件。調整件可為一螺絲,其依序具有一螺帽、一螺柱及一螺紋段,螺紋段螺鎖於調整槽。可調預壓自潤滑塊模組更可包含一卡掣環,其可容設於卡掣槽,且卡掣環供螺絲之螺柱樞穿過而限位螺絲之螺帽。可調預壓自潤滑塊模組更可包含一底板,其固定預壓嵌塊於滑塊上用以限制預壓嵌塊位移。調整 槽、調整件、卡掣槽及卡掣環之數量可分別為二且對稱設置在預壓嵌塊的二端。可調預壓自潤滑塊模組更可包含一固定嵌塊,其相對預壓嵌塊設於開放內槽另一側,固定嵌塊、預壓嵌塊及開放內槽形成一滑槽,用以供滑塊可滑動地設置於滑軌上。滑槽可呈鳩尾型。 According to an embodiment of the present invention, the slider further includes at least one adjusting groove, the adjusting groove is disposed on the first inclined surface, the adjusting member is screwed on the adjusting groove, and the pre-pressing block further comprises at least one latching groove The card slot is matched with the adjustment slot to accommodate the adjustment member. The adjusting member can be a screw, which has a nut, a stud and a threaded segment in sequence, and the threaded portion is screwed to the adjusting groove. The adjustable pre-compression self-lubricating block module can further comprise a snap ring, which can be accommodated in the latching groove, and the snap ring is used for the screw stud to pass through the nut of the limit screw. The adjustable pre-pressure self-lubricating block module may further comprise a bottom plate, which fixes the pre-pressing block on the slider to limit the displacement of the pre-pressing block. Adjustment The number of the groove, the adjusting member, the card slot and the click ring may be two and symmetrically disposed at the two ends of the pre-pressing block. The adjustable pre-compression self-lubricating block module may further comprise a fixed insert, the opposite pre-pressing insert is arranged on the other side of the open inner groove, and the fixed insert, the pre-pressed insert and the open inner groove form a chute, The slider is slidably disposed on the slide rail. The chute can be of the dovetail type.

因此,由前述可調預壓自潤滑塊模組之實施方式及實施例之可得知,利用預壓嵌塊之第二傾斜面相對開放內槽之第一傾斜面進行位移,能夠調整預壓嵌塊之預壓面與滑軌之間隙。而當間隙越來越小甚至造成負間隙時,表示可調預壓自潤滑塊模組之預壓力越大,可應用於高剛性且耐高衝擊度之需求。當間隙越來越大造成微間隙時,表示可調預壓自潤滑塊模組之預壓力越小,可應用於低阻尼之需求。 Therefore, according to the embodiment and the embodiment of the adjustable preload self-lubricating block module, the second inclined surface of the pre-pressing block can be displaced relative to the first inclined surface of the open inner groove, and the preload can be adjusted. The gap between the pre-stressed surface of the block and the slide rail. When the gap is smaller or smaller and the negative gap is caused, the larger the pre-pressure of the adjustable pre-pressure self-lubricating block module can be applied to the requirement of high rigidity and high impact resistance. When the gap is larger and larger, the micro-gap is formed, indicating that the pre-pressure of the adjustable pre-pressure self-lubricating block module is smaller, which can be applied to the requirement of low damping.

100‧‧‧可調預壓自潤滑塊模組 100‧‧‧Adjustable preloading self-lubricating block module

200‧‧‧滑塊 200‧‧‧ slider

210‧‧‧開放內槽 210‧‧‧Open inner slot

211‧‧‧第一傾斜面 211‧‧‧ first inclined surface

220‧‧‧調整槽 220‧‧‧Adjustment slot

300‧‧‧預壓嵌塊 300‧‧‧Preloaded inserts

300a‧‧‧固定嵌塊 300a‧‧‧Fixed inserts

310‧‧‧第二傾斜面 310‧‧‧Second inclined surface

320‧‧‧預壓面 320‧‧‧Preloading surface

330‧‧‧卡掣槽 330‧‧‧ card slot

400‧‧‧調整件 400‧‧‧Adjustment

500‧‧‧卡掣環 500‧‧‧Card ring

600‧‧‧底板 600‧‧‧floor

700‧‧‧滑軌 700‧‧‧Slide rails

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: The above and other objects, features, advantages and embodiments of the present invention will become more apparent and understood.

第1圖係繪示依照本發明一實施方式的一種可調預壓自潤滑塊模組之爆炸示意圖。 1 is a schematic exploded view of an adjustable preloaded self-lubricating block module in accordance with an embodiment of the present invention.

第2圖係繪示依照本發明一實施方式的一種可調預壓自潤滑塊模組之立體示意圖。 2 is a perspective view of an adjustable pre-pressure self-lubricating block module according to an embodiment of the invention.

第3A圖係繪示依照本發明一實施方式的可調預壓自潤滑塊模組割線3-3之剖面示意圖。 FIG. 3A is a cross-sectional view showing the secant line 3-3 of the adjustable pre-pressure self-lubricating block module according to an embodiment of the present invention.

第3B圖係繪示第3A圖中一調整件前進,另一調整件退後之動作示意圖。 FIG. 3B is a schematic view showing the movement of one adjusting member in FIG. 3A and the other adjusting member retreating.

第3C圖係繪示相對第3B圖中一調整件前進,另一調整件退後之另一動作示意圖。 FIG. 3C is a schematic view showing another operation of the one of the adjustment members in FIG. 3B and the other adjustment member being retracted.

第4A圖係繪示相對第3A圖中預壓嵌塊與滑軌之位置示意圖。 Fig. 4A is a schematic view showing the position of the pre-pressed insert and the slide rail in the third drawing.

第4B圖係繪示相對第3B圖中預壓嵌塊與滑軌之動作示意圖。 Fig. 4B is a schematic view showing the action of the pre-pressed insert and the slide rail in the third drawing.

第4C圖係繪示相對第3C圖中預壓嵌塊與滑軌之另一動作示意圖。 Fig. 4C is a schematic view showing another action of the pre-pressed insert and the slide rail in the third embodiment.

請參照第1圖至第2圖,其係繪示依照本發明一實施方式的一種可調預壓自潤滑塊模組之爆炸示意圖及立體示意圖。可調預壓自潤滑塊模組100可滑動地設置在一滑軌上,可調預壓自潤滑塊模組100包含一滑塊200、一預壓嵌塊300、一固定嵌塊300a、二調整件400、二卡掣環500及二底板600。 Please refer to FIG. 1 to FIG. 2 , which are schematic exploded perspective views and perspective views of an adjustable pre-pressure self-lubricating block module according to an embodiment of the invention. The adjustable pre-pressure self-lubricating block module 100 is slidably disposed on a slide rail, and the adjustable pre-pressure self-lubricating block module 100 includes a slider 200, a pre-pressing block 300, a fixed block 300a, and two The adjusting member 400, the second clamping ring 500 and the second bottom plate 600 are provided.

滑塊200包含一開放內槽210及二調整槽220,開放內槽210包含一第一傾斜面211,二調整槽220相對設於第一傾斜面211,呈前窄後寬之兩階段圓柱狀。 The slider 200 includes an open inner groove 210 and two adjustment grooves 220. The open inner groove 210 includes a first inclined surface 211. The two adjustment grooves 220 are oppositely disposed on the first inclined surface 211, and have a two-stage cylindrical shape with a front narrow width. .

預壓嵌塊300設於開放內槽210內,預壓嵌塊300包含一第二傾斜面310、一預壓面320及二卡掣槽330,第一傾斜面211相對應第二傾斜面310,二卡掣槽330分別對應連接二調整槽220。 The pre-pressing block 300 is disposed in the open inner groove 210. The pre-pressing block 300 includes a second inclined surface 310, a pre-pressing surface 320 and two clamping grooves 330. The first inclined surface 211 corresponds to the second inclined surface 310. The two card slots 330 are respectively connected to the two adjustment slots 220.

固定嵌塊300a相對預壓嵌塊300設於開放內槽210另一側,固定嵌塊300a、預壓嵌塊300及開放內槽210形成一鳩尾型之滑槽,用以供滑塊200可滑動地設置於滑軌上。 The fixing block 300a is disposed on the other side of the open inner groove 210 with respect to the pre-pressing block 300. The fixing block 300a, the pre-pressing block 300 and the open inner groove 210 form a dovetail type slot for the slider 200 to be Slidingly disposed on the slide rail.

二調整件400分別可移動地設於滑塊200上之二調整槽220,二調整件400分別可帶動預壓嵌塊300,使預壓嵌塊300之第二傾斜面310相對開放內槽210之第一傾斜面211移動,藉此增加或減少預壓嵌塊300之預壓面320與滑軌之一間隙,用以調整可調預壓自潤滑塊模組100之一預壓力。本實施方式中調整件400可為一螺絲,藉此可螺鎖於調整槽220。 The two adjusting members 400 are respectively movably disposed on the two adjusting slots 220 of the slider 200. The two adjusting members 400 respectively drive the pre-pressing block 300 so that the second inclined surface 310 of the pre-pressing block 300 is opposite to the open inner slot 210. The first inclined surface 211 is moved, thereby increasing or decreasing the gap between the pre-pressure surface 320 of the pre-pressing block 300 and the slide rail for adjusting the pre-pressure of one of the adjustable pre-pressure self-lubricating block modules 100. In the embodiment, the adjusting member 400 can be a screw, thereby being screwed to the adjusting groove 220.

二卡掣環500可分別容設於二卡掣槽330,並用以限位二調整件400上。 The two latching rings 500 can be respectively received in the two latching slots 330 and used to limit the two adjusting members 400.

二底板600分別加強固定預壓嵌塊300及固定嵌塊300a於滑塊200上,用以限制預壓嵌塊300及固定嵌塊300a位移。 The two bottom plates 600 respectively reinforce the fixed pre-pressing block 300 and the fixing block 300a on the slider 200 for limiting the displacement of the pre-pressing block 300 and the fixed block 300a.

請參照第3A至3C圖以及第4A至第4C圖,第3A圖係繪示依照本發明一實施方式的可調預壓自潤滑塊模組100割線3-3之剖面示意圖。第3B圖係繪示第3A圖中一調整件400前進,另一調整件400退後之動作示意圖。第3C圖則繪示相對第3B圖中一調整件400前進,另一調整件400退後之另一動作示意圖。第4A圖係繪示相對第3A圖中預壓嵌塊300與滑軌700之位置示意圖。第4B圖係繪示相對第3B圖中預壓嵌塊300與滑軌700之動作示意圖。第4C圖則繪示相對第3C圖中預壓嵌塊300與滑軌700之另一動作示意圖。 Please refer to FIGS. 3A to 3C and FIGS. 4A to 4C. FIG. 3A is a schematic cross-sectional view showing the secant line 3-3 of the adjustable pre-pressure self-lubricating block module 100 according to an embodiment of the present invention. FIG. 3B is a schematic diagram showing the movement of one adjusting member 400 in FIG. 3A and the other adjusting member 400 being retracted. FIG. 3C is a schematic view showing another operation of the adjustment member 400 in the third FIG. 3B and the other adjustment member 400 being retracted. FIG. 4A is a schematic view showing the position of the pre-pressing block 300 and the slide rail 700 in FIG. 3A. FIG. 4B is a schematic view showing the operation of the pre-pressing block 300 and the slide rail 700 in FIG. 3B. FIG. 4C is a schematic diagram showing another operation of the pre-pressing block 300 and the slide rail 700 in FIG. 3C.

如第3A圖及第4A圖所示,調整件400及預壓嵌塊300係於起始動作位置。而如第3B圖及第4B圖所示,當其中一調整件400往前時,另一調整件400則相對往後,則預壓嵌塊300之第二傾斜面310相對位移於第一傾斜面211,使預壓嵌塊 300之預壓面320與滑軌700之間隙越來越小而互相緊密抵靠時,表示其預壓力越大。而如第3C圖及第4C圖所示,當兩調整件400以及預壓嵌塊300往另一方向移動時(相反第3B圖之方向移動),使預壓嵌塊300之預壓面320與滑軌700之間隙越來越大時,表示其預壓力越小。 As shown in FIGS. 3A and 4A, the adjustment member 400 and the preloading block 300 are at the initial operating position. As shown in FIG. 3B and FIG. 4B, when one of the adjusting members 400 is forward and the other adjusting member 400 is relatively backward, the second inclined surface 310 of the pre-pressing block 300 is relatively displaced from the first tilt. Face 211, pre-pressing the block When the gap between the pre-stressed surface 320 of the 300 and the slide rail 700 is smaller and closer to each other, it means that the pre-stress is larger. As shown in FIG. 3C and FIG. 4C, when the two adjusting members 400 and the pre-pressing block 300 are moved in the other direction (opposite to the direction of FIG. 3B), the pre-compression surface 320 of the pre-pressing block 300 is brought forward. When the gap with the slide rail 700 is larger and larger, it indicates that the preload pressure is smaller.

根據可調預壓自潤滑塊模組之實施方式及實施例之可得知其利用調整件之進給或後退,即可由預壓嵌塊之第二傾斜面與開放內槽之第一傾斜面的相對位移來調整可調預壓自潤滑塊模組之預壓力,藉由本發明之可調預壓自潤滑塊模組可應用於任何機械傳動需求,不論是需求高剛性、高阻尼或是低阻尼、高速度,皆可由使用者自行調整。 According to the embodiment and the embodiment of the adjustable preload self-lubricating block module, it can be known that the second inclined surface of the pre-pressing block and the first inclined surface of the open inner groove can be fed or retracted by the adjusting member. The relative displacement of the adjustable preloaded self-lubricating block module can be applied to any mechanical transmission requirement by the adjustable preloaded self-lubricating block module of the present invention, whether it is required to be high rigidity, high damping or low Damping and high speed can be adjusted by the user.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

100‧‧‧可調預壓自潤滑塊模組 100‧‧‧Adjustable preloading self-lubricating block module

200‧‧‧滑塊 200‧‧‧ slider

210‧‧‧開放內槽 210‧‧‧Open inner slot

211‧‧‧第一傾斜面 211‧‧‧ first inclined surface

220‧‧‧調整槽 220‧‧‧Adjustment slot

300‧‧‧預壓嵌塊 300‧‧‧Preloaded inserts

300a‧‧‧固定嵌塊 300a‧‧‧Fixed inserts

310‧‧‧第二傾斜面 310‧‧‧Second inclined surface

320‧‧‧預壓面 320‧‧‧Preloading surface

330‧‧‧卡掣槽 330‧‧‧ card slot

400‧‧‧調整件 400‧‧‧Adjustment

500‧‧‧卡掣環 500‧‧‧Card ring

600‧‧‧底板 600‧‧‧floor

Claims (7)

一種可調預壓自潤滑塊模組,其可滑動地設置在一滑軌上,該可調預壓自潤滑塊模組包含:一滑塊,其包含一開放內槽,該開放內槽包含一第一傾斜面;至少一預壓嵌塊,其設於該開放內槽,該預壓嵌塊包含一第二傾斜面及一預壓面,該第一傾斜面相對應抵靠該第二傾斜面,該預壓嵌塊之該預壓面與該滑軌間具有一間隙;以及至少一調整件,其可移動地設於該滑塊上並帶動該預壓嵌塊,藉調整該間隙而調整該可調預壓自潤滑塊模組之一預壓力;其中該滑塊更包含至少一調整槽,該調整槽設於該第一傾斜面,該調整件螺設於該調整槽;該預壓嵌塊更包含至少一卡掣槽,該卡掣槽搭配該調整槽容置該調整件。 An adjustable preloading self-lubricating block module slidably disposed on a sliding rail, the adjustable pre-pressing self-lubricating block module comprising: a slider comprising an open inner groove, the open inner groove comprising a first inclined surface; at least one pre-pressing block, disposed in the open inner groove, the pre-pressing block includes a second inclined surface and a pre-pressing surface, the first inclined surface corresponding to the second inclined a pre-pressing surface of the pre-pressing block has a gap between the pre-pressing surface and the sliding rail; and at least one adjusting member movably disposed on the sliding block and driving the pre-pressing insert to adjust the gap a preloading of the adjustable preloading self-lubricating block module; wherein the sliding block further comprises at least one adjusting groove, the adjusting groove is disposed on the first inclined surface, the adjusting member is screwed on the adjusting groove; the preloading The insert further includes at least one latching groove, and the latching groove is adapted to receive the adjusting component. 如請求項1所述之可調預壓自潤滑塊模組,其中該調整件為一螺絲,其依序具有一螺帽、一螺柱及一螺紋段,該螺紋段螺鎖於該調整槽。 The adjustable pre-compression self-lubricating block module of claim 1, wherein the adjusting member is a screw, which in turn has a nut, a stud and a threaded segment, the threaded segment is screwed to the adjusting slot . 如請求項2所述之可調預壓自潤滑塊模組,更包含:一卡掣環,其可容設於該卡掣槽,且該卡掣環供該螺柱樞穿過而限位該螺帽。 The adjustable preloading self-lubricating block module of claim 2, further comprising: a latching ring, which is receivable in the latching slot, and the latching ring is used for the stud to pass through the limit The nut. 如請求項3所述之可調預壓自潤滑塊模組,更包含:一底板,其固定該預壓嵌塊於該滑塊上,該底板用以限制該預壓嵌塊的位移。 The adjustable preloading self-lubricating block module of claim 3, further comprising: a bottom plate for fixing the pre-pressing block to the slider, the bottom plate for limiting the displacement of the pre-pressing block. 如請求項4所述之可調預壓自潤滑塊模組,其中該調整槽、該調整件、該卡掣槽及該卡掣環之數量為二且對稱設置在該預壓嵌塊的二端。 The adjustable preloading self-lubricating block module of claim 4, wherein the adjusting slot, the adjusting member, the latching slot and the latching ring are two and symmetrically disposed on the pre-pressing block end. 如請求項5所述之可調預壓自潤滑塊模組,更包含:一固定嵌塊,其相對該預壓嵌塊設於該開放內槽另一側,該固定嵌塊、該預壓嵌塊及該開放內槽形成一滑槽,用以供該滑塊可滑動地設置於該滑軌上。 The adjustable pre-compression self-lubricating block module of claim 5, further comprising: a fixed insert, the pre-pressing insert is disposed on the other side of the open inner groove, the fixed insert, the pre-press The insert and the open inner groove form a sliding slot for the slider to be slidably disposed on the slide rail. 如請求項6所述之可調預壓自潤滑塊模組,其中該滑槽呈鳩尾型。 The adjustable preload self-lubricating block module of claim 6, wherein the chute is of a dovetail type.
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TWI622716B (en) * 2017-06-28 2018-05-01 Proth Industrial Co Ltd Hydrostatic slider device

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TWI622716B (en) * 2017-06-28 2018-05-01 Proth Industrial Co Ltd Hydrostatic slider device

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