TWI554718B - Led light tube with external light source - Google Patents

Led light tube with external light source Download PDF

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Publication number
TWI554718B
TWI554718B TW104106741A TW104106741A TWI554718B TW I554718 B TWI554718 B TW I554718B TW 104106741 A TW104106741 A TW 104106741A TW 104106741 A TW104106741 A TW 104106741A TW I554718 B TWI554718 B TW I554718B
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tube
elongated
led
light source
hole
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TW104106741A
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Chinese (zh)
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TW201534839A (en
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Jimmy Tzeng
yong-yi Zhuang
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Kaistar Lighting Xiamen Co Ltd
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Description

光源外置式LED燈管Light source external LED tube

本發明涉及LED燈管,尤其是一種光源外置式LED燈管。The invention relates to an LED lamp tube, in particular to a light source external LED tube.

螢光燈管自1938年通用電子(GE)公司發明至今,其構造一直沒有改變,就是將有毒的水銀蒸汽封在玻璃管中,通上高壓電,產生電弧發光。The fluorescent tube has been invented since 1938 by General Electric (GE). Its structure has not changed. It is to seal the toxic mercury vapor into the glass tube and put it on high voltage to generate arc light.

現今隨著LED光源的應用,人們把LED燈條作為光源封裝在燈管中形成LED燈管以替代傳統的螢光燈管。但是這種LED燈管由於LED燈條處於燈管中,一方面,LED燈條與燈管的裝配比較麻煩,難於實現自動化生產,成本難於降低;另一方面,LED發光時產生的廢熱不容易散發,影響LED使用壽命和光效的發揮。Nowadays, with the application of LED light source, LED light bar is used as a light source to be packaged in a lamp tube to form an LED lamp tube to replace the conventional fluorescent lamp tube. However, since the LED light tube is in the light tube, on the one hand, the assembly of the LED light strip and the light tube is troublesome, it is difficult to realize automatic production, and the cost is difficult to reduce; on the other hand, the waste heat generated when the LED emits light is not easy. Dissipate, affecting the LED's service life and light efficiency.

爰此,本發明要解決的技術問題是提供一種光源外置式LED燈管,其利於形成自動化生產,降低製造成本,同時LED光線的擴散出光效果好,LED產生廢熱更易散發。Therefore, the technical problem to be solved by the present invention is to provide a light source external LED tube, which is convenient for forming automatic production and reducing manufacturing cost, and at the same time, the light diffusion effect of the LED light is good, and the waste heat generated by the LED is more easily distributed.

為達到上述目的,本發明的技術方案是:一種光源外置式LED燈管,包括燈管、LED光源板,該LED光源板包括長條形基板和裝在長條形基板上的多個LED發光體,該燈管沿軸向開有長條形通孔,該長條形基板固連在燈管的外周面,多個LED發光體處於該長條形通孔兩側面之間。In order to achieve the above object, the technical solution of the present invention is: a light source external LED tube, comprising a lamp tube and an LED light source plate, the LED light source plate comprising an elongated substrate and a plurality of LEDs mounted on the elongated substrate The lamp tube has an elongated through hole in the axial direction, the elongated substrate is fixedly connected to the outer peripheral surface of the lamp tube, and the plurality of LED illuminators are located between the two sides of the elongated through hole.

優選該燈管為圓形玻璃燈管,該長條形通孔處於該燈管的頂部。由於圓形玻璃燈管具有較好透光性,更有利於LED發出的光射到外部。把該長條形通孔設置於該燈管的頂部,有利於改善產品外觀,另外在該燈管內周面設置一層擴散膜,使得燈管的出光效果更好,出光更為柔和。Preferably, the tube is a circular glass tube, and the elongated through hole is at the top of the tube. Since the circular glass tube has better light transmittance, it is more favorable for the light emitted by the LED to be emitted to the outside. The long through hole is arranged on the top of the lamp tube, which is beneficial to improve the appearance of the product, and a diffusion film is arranged on the inner circumference of the lamp tube, so that the light output of the lamp tube is better and the light is softer.

優選每個LED發光體均設置於靠近該燈管的外圓周面處。這樣每個LED發光體就遠離燈管的中心軸線,增加LED發光體發出光線到達燈管之路徑,也使得燈管內周面的各處都能接收到LED發光體發出的光線,提高光混合的效果,進一步提升LED燈管出光的均勻性。Preferably, each of the LED illuminators is disposed adjacent to an outer circumferential surface of the tube. In this way, each LED illuminator is far away from the central axis of the lamp tube, increasing the path of the LED illuminator emitting light to the lamp tube, and also allowing the light emitted by the LED illuminator to be received everywhere in the inner peripheral surface of the lamp tube to improve light mixing. The effect is to further improve the uniformity of the light output of the LED tube.

較佳地,該長條形通孔的寬度小於該長條形基板的寬度,該長條形基板的寬度小於該燈管的直徑,該長條形通孔的寬度與該燈管的直徑比例為1/2至1/7。Preferably, the width of the elongated through hole is smaller than the width of the elongated substrate, the width of the elongated substrate is smaller than the diameter of the tube, and the width of the elongated through hole is proportional to the diameter of the tube. It is 1/2 to 1/7.

作為一種優選,該長條形通孔的寬度為4.5mm至5.5mm,該長條形基板的寬度為8mm至12mm。Preferably, the elongated through hole has a width of 4.5 mm to 5.5 mm, and the elongated substrate has a width of 8 mm to 12 mm.

優選該長條形基板與該燈管通過粘接膠相固連。這樣更易於實現自動化生產。Preferably, the elongated substrate and the tube are fixed by an adhesive phase. This makes it easier to automate production.

進一步改進,該燈管在長條形通孔兩側外周面上設有連接平面,該長條形基板通過雙面膠條與該連接平面形成固連。這種固連方式較為簡單。Further, the lamp tube is provided with a connection plane on the outer peripheral surfaces of both sides of the elongated through hole, and the elongated substrate is fixedly connected to the connection plane by the double-sided tape. This method of fixing is relatively simple.

進一步改進,通過至少一根膠條粘接該長條形基板並貼在該燈管的外周面上把該長條形基板與該燈管相固連。這種固連方式也易於實現自動化生產。Further improved, the elongated substrate is bonded to the outer peripheral surface of the tube by at least one strip, and the elongated substrate is fixed to the tube. This type of attachment is also easy to automate production.

進一步改進,該燈管形成該長條形通孔的兩側部向內彎折,同時在靠近長條形通孔兩側外周面上延伸有兩個凸起以形成兩個八字形卡槽,該長條形基板卡接在兩個八字形卡槽上與該燈管形成固連。Further improved, the lamp tube forms two sides of the elongated through hole bent inwardly, and two protrusions extend on the outer peripheral surface of the two sides of the elongated through hole to form two figure-shaped card slots. The elongated substrate is snapped onto the two figure-shaped card slots to form a fixed connection with the lamp tube.

這種卡接的固連方式可以優選該長條形基板的寬度為8mm至9mm。Such a snap-fit fastening method may preferably have a width of the elongated substrate of 8 mm to 9 mm.

本發明由於把LED光源板的基板固連在燈管的外周面,多個LED發光體處於該長條形通孔兩側面之間。這種結構比現有的LED燈管需要把LED光源板封裝在燈管內,裝配更為方便,有利於採用設備進行自動化生產,降低製造成本;又由於LED光源板處於燈管的外部,LED產生廢熱的散發更好,有利於延長LED使用壽命和光效的發揮;另一方面,多個LED發光體處於該長條形通孔兩側面之間,更有利於把LED發出的光線射到燈管上,增大出光角度,提高光線的擴散效果。In the present invention, since the substrate of the LED light source panel is fixed to the outer peripheral surface of the lamp tube, a plurality of LED illuminators are disposed between both side faces of the elongated through hole. Compared with the existing LED tube, the structure needs to package the LED light source board in the lamp tube, and the assembly is more convenient, which is convenient for automatic production by using equipment, and reduces manufacturing cost; and because the LED light source board is outside the lamp tube, the LED is generated. The emission of waste heat is better, which is beneficial to prolonging the service life and light effect of the LED; on the other hand, a plurality of LED illuminators are located between the two sides of the elongated through hole, which is more favorable for the light emitted by the LED to be incident on the tube. On the top, increase the angle of light to improve the diffusion of light.

下面結合附圖和具體的實施方式對本發明作進一步詳細說明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

實施例一、第一圖所示,一種光源外置式LED燈管,包括燈管1、LED光源板2,該LED光源板2包括長條形基板21和裝在長條形基板21上的多個LED發光體22,多個LED發光體22沿長條形基板21均勻分佈,該燈管1沿軸向開有長條形通孔11,長條形通孔11位於該燈管1的頂部,該長條形基板21通過粘接膠23固連在燈管1長條形通孔11兩側的外周面上,多個LED發光體22處於該長條形通孔11兩側面之間。Embodiment 1 and the first figure show a light source external LED tube, comprising a lamp tube 1 and an LED light source plate 2, the LED light source plate 2 comprising an elongated substrate 21 and a plurality of mounted on the elongated substrate 21. The LED illuminators 22 are uniformly distributed along the elongated substrate 21, and the tube 1 is opened with an elongated through hole 11 in the axial direction, and the elongated through hole 11 is located at the top of the tube 1. The elongated substrate 21 is fixed to the outer peripheral surface of both sides of the long through hole 11 of the bulb 1 by an adhesive 23, and a plurality of LED illuminators 22 are disposed between both side faces of the elongated through hole 11.

這種設置結構把每個LED發光體22均設置於靠近該燈管1的外圓周面處。這樣每個LED發光體22就遠離燈管的中心軸線,增加LED發光體22發出光線到達燈管1之路徑,也使得燈管1內周面的各處都能接收到LED發光體22發出的光線,提高光混合的效果,進一步提升LED燈管出光的均勻性。This arrangement structure places each of the LED illuminators 22 near the outer circumferential surface of the bulb 1. Thus, each of the LED illuminators 22 is away from the central axis of the lamp tube, increasing the path of the LED illuminator 22 to the light reaching the lamp tube 1, and also allowing the LED illuminant 22 to be emitted everywhere in the inner peripheral surface of the lamp tube 1. Light, improve the effect of light mixing, and further improve the uniformity of light output from LED tubes.

為進一步提高燈管的出光效果,優選該燈管1為圓形玻璃燈管,且在該燈管1的內周面鍍有一層擴散膜12。In order to further improve the light-emitting effect of the lamp tube, the lamp tube 1 is preferably a circular glass lamp tube, and a diffusion film 12 is plated on the inner circumferential surface of the lamp tube 1.

較佳地,該長條形通孔11的寬度小於該長條形基板21的寬度,該長條形基板21的寬度小於該燈管1的直徑,可優選該長條形通孔11的寬度與該燈管1的直徑比例為1/2至1/7。這樣整個LED燈管的協調性好,可以提升產品外觀品質。Preferably, the width of the elongated through hole 11 is smaller than the width of the elongated substrate 21, and the width of the elongated substrate 21 is smaller than the diameter of the tube 1, and the width of the elongated through hole 11 is preferable. The ratio of the diameter to the tube 1 is 1/2 to 1/7. In this way, the coordination of the entire LED tube is good, and the appearance quality of the product can be improved.

進一步優選該長條形通孔11的寬度為5mm,該長條形基板21的寬度為12mm,該燈管1的外徑為Φ24.8mm。該長條形基板21選用PBC板,以方便製作該LED光源板2,降低製造成本。Further preferably, the elongated through hole 11 has a width of 5 mm, the elongated substrate 21 has a width of 12 mm, and the outer diameter of the tube 1 is Φ 24.8 mm. The elongated substrate 21 is selected from a PBC plate to facilitate the fabrication of the LED light source panel 2, thereby reducing manufacturing costs.

實施例二、第二圖所示,其與實施例一不同的是該燈管1在長條形通孔11兩側外周面上設有連接平面13,該長條形基板21通過雙面膠條3與該連接平面13形成固連;優選該長條形基板21的寬度為8mm。The second embodiment is different from the first embodiment in that the lamp tube 1 is provided with a connection plane 13 on the outer circumferential surfaces of the elongated through holes 11 , and the elongated substrate 21 passes through the double-sided tape. The strip 3 is fixedly connected to the connecting plane 13; preferably, the strip-shaped substrate 21 has a width of 8 mm.

實施例三、第三圖所示,其與實施例一不同的是通過多根膠條4粘接該長條形基板21並貼在該燈管1的外周面上把該長條形基板21與該燈管1相固連。優選該長條形基板21的寬度為8mm。The third embodiment and the third embodiment are different from the first embodiment in that the elongated substrate 21 is bonded by a plurality of strips 4 and attached to the outer peripheral surface of the bulb 1 to form the elongated substrate 21. It is fixed to the tube 1. Preferably, the elongated substrate 21 has a width of 8 mm.

實施例四、第四圖所示,其與實施例一不同的是該燈管1形成長條形通孔11的兩側部111向內彎折,同時在靠近長條形通孔11兩側外周面上延伸有兩個凸起14形成兩個八字形卡槽15,該長條形基板21卡接在兩個八字形卡槽15上與該燈管1形成固連;The fourth embodiment and the fourth embodiment are different from the first embodiment in that the lamp tubes 1 are formed with the two side portions 111 of the elongated through holes 11 bent inwardly while being adjacent to the sides of the elongated through holes 11. Two protrusions 14 extending on the outer peripheral surface form two splayed card slots 15, and the elongated substrate 21 is snapped onto the two figure-shaped card slots 15 to form a fixed connection with the lamp tube 1;

優選該長條形基板21的寬度為8mm;該長條形通孔11的寬度為7.54mm。Preferably, the elongated substrate 21 has a width of 8 mm; and the elongated through hole 11 has a width of 7.54 mm.

綜合上述實施例之說明,當可充分瞭解本發明之操作、使用及本發明產生之功效,惟以上所述實施例僅係為本發明之較佳實施例,當不能以此限定本發明實施之範圍,即依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆屬本發明涵蓋之範圍內。In view of the foregoing description of the embodiments, the operation and the use of the present invention and the effects of the present invention are fully understood, but the above described embodiments are merely preferred embodiments of the present invention, and the invention may not be limited thereto. Included within the scope of the present invention are the scope of the present invention.

1‧‧‧燈管1‧‧‧Light tube

11‧‧‧長條形通孔11‧‧‧Large through holes

111‧‧‧側部111‧‧‧ side

12‧‧‧擴散膜12‧‧‧Diffuser film

13‧‧‧連接平面13‧‧‧ Connection plane

14‧‧‧凸起14‧‧‧ bump

15‧‧‧八字形卡槽15‧‧‧eight-shaped card slot

2‧‧‧LED光源板2‧‧‧LED light source board

21‧‧‧長條形基板21‧‧‧Large substrate

22‧‧‧LED發光體22‧‧‧LED illuminator

23‧‧‧粘接膠23‧‧‧Adhesive

3‧‧‧雙面膠條3‧‧‧Double-sided strip

4‧‧‧膠條4‧‧‧Strips

[第一圖]係本發明第一種實施例的剖視結構圖;[First Figure] is a cross-sectional structural view of a first embodiment of the present invention;

[第二圖]係本發明第二種實施例的剖視結構圖;[Second figure] is a cross-sectional structural view of a second embodiment of the present invention;

[第三圖]係本發明第三種實施例的剖視結構圖;[Third Figure] is a cross-sectional structural view of a third embodiment of the present invention;

[第四圖]係本發明第四種實施例的剖視結構圖。[Fourth figure] is a cross-sectional structural view of a fourth embodiment of the present invention.

1‧‧‧燈管 1‧‧‧Light tube

11‧‧‧長條形通孔 11‧‧‧Large through holes

12‧‧‧擴散膜 12‧‧‧Diffuser film

2‧‧‧LED光源板 2‧‧‧LED light source board

21‧‧‧長條形基板 21‧‧‧Large substrate

22‧‧‧LED發光體 22‧‧‧LED illuminator

23‧‧‧粘接膠 23‧‧‧Adhesive

Claims (5)

一種光源外置式LED燈管,包括燈管、LED光源板,其中:該LED光源板包括長條形基板和裝在長條形基板上的多個LED發光體,該燈管沿軸向開有長條形通孔,該長條形基板固連在燈管的外周面,多個LED發光體處於該長條形通孔兩側面之間;其中,該燈管在長條形通孔兩側外周面上設有連接平面且該長條形基板通過雙面膠條與該連接平面形成固連,或者至少一根膠條粘接該長條形基板並貼在該燈管的外周面上把該長條形基板與該燈管相固連。 A light source external LED tube comprises a lamp tube and an LED light source plate, wherein: the LED light source plate comprises an elongated substrate and a plurality of LED illuminators mounted on the elongated substrate, the lamp tube is axially opened a long strip-shaped through hole fixed to the outer peripheral surface of the lamp tube, wherein the plurality of LED illuminants are between the two sides of the elongated through hole; wherein the lamp tube is on both sides of the elongated through hole a connecting plane is disposed on the outer peripheral surface, and the elongated substrate is fixedly connected to the connecting plane by a double-sided tape, or at least one strip is bonded to the elongated substrate and attached to the outer peripheral surface of the lamp The elongated substrate is fixed to the tube. 如申請專利範圍第1項所述之光源外置式LED燈管,其中,該燈管為圓形玻璃燈管,該長條形通孔處於該燈管的頂部,該燈管的內周面設置一層擴散膜。 The light source external LED tube according to the first aspect of the invention, wherein the tube is a circular glass tube, the elongated through hole is at the top of the tube, and the inner circumference of the tube is set A layer of diffusion film. 如申請專利範圍第1項所述之光源外置式LED燈管,其中,每個LED發光體均設置於靠近該燈管的外圓周面。 The light source external LED tube of claim 1, wherein each of the LED illuminators is disposed adjacent to an outer circumferential surface of the tube. 如申請專利範圍第1項所述之光源外置式LED燈管,其中,該長條形通孔的寬度小於該長條形基板的寬度,該長條形基板的寬度小於該燈管的直徑,該長條形通孔的寬度與該燈管的直徑比例為1/2至1/7。 The light source external LED tube of claim 1, wherein the length of the elongated through hole is smaller than the width of the elongated substrate, and the width of the elongated substrate is smaller than the diameter of the tube. The ratio of the width of the elongated through hole to the diameter of the tube is 1/2 to 1/7. 如申請專利範圍第1項所述之光源外置式LED燈管,其中,該長條形通孔的寬度為4.5mm至5.5mm,該長條形基板的寬度為8mm至12mm。 The light source external LED tube according to claim 1, wherein the elongated through hole has a width of 4.5 mm to 5.5 mm, and the elongated substrate has a width of 8 mm to 12 mm.
TW104106741A 2015-03-03 2015-03-03 Led light tube with external light source TWI554718B (en)

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CN203036343U (en) * 2013-01-31 2013-07-03 佛山电器照明股份有限公司 Light emitting diode (LED) fluorescent tube
CN203421625U (en) * 2013-07-15 2014-02-05 林钟圳 Fluorescent tube structure and lighting device using same
TWM473476U (en) * 2013-08-12 2014-03-01 Li-Zhen Wang Luminescent device

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