TWI553235B - Self - drilling and Pulling Fastener and Its Forming Method - Google Patents
Self - drilling and Pulling Fastener and Its Forming Method Download PDFInfo
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- TWI553235B TWI553235B TW102136672A TW102136672A TWI553235B TW I553235 B TWI553235 B TW I553235B TW 102136672 A TW102136672 A TW 102136672A TW 102136672 A TW102136672 A TW 102136672A TW I553235 B TWI553235 B TW I553235B
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Description
本發明有關一種金屬板材一體成型拉爆扣件,尤指一種能自鑽之拉爆扣件。 The invention relates to a metal plate integrated molding blasting fastener, in particular to a self-drilling blasting fastener.
傳統膨脹扣件可用於固定多層板材如建材板材的接合使用。該膨脹扣件包括一螺栓及一拉爆扣件。如圖一所示係為習知拉爆扣件10的一代表性實施例,該拉爆扣件10具有一釘座本體11,其上形成數條縱向長形槽12且界定多數中段部位13;一螺帽14連結於該釘座本體11頂端;以及一底蓋15連結於該釘座本體11底端。如圖二所示,該拉爆扣件10可供該螺栓16自底蓋15插入直到與螺帽14螺合為止,當釘座本體11受到一拉力時,將使中段部位13向外擴張變形,使受著物17與固定物18形成卡合固定。 Conventional expansion fasteners can be used to secure the joining of multi-layer panels such as building materials panels. The expansion fastener includes a bolt and a blast fastener. As shown in FIG. 1, a representative embodiment of a conventional squib fastener 10 having a spike body 11 having a plurality of longitudinal elongate slots 12 defined therein defines a plurality of midsection portions 13 A nut 14 is coupled to the top end of the nail base 11; and a bottom cover 15 is coupled to the bottom end of the nail base 11. As shown in FIG. 2, the blasting fastener 10 allows the bolt 16 to be inserted from the bottom cover 15 until it is screwed into the nut 14. When the nail body 11 is subjected to a pulling force, the middle portion 13 is outwardly expanded and deformed. The subject 17 is fixedly engaged with the fixture 18.
習知拉爆扣件10組合上有幾個固有問題。第一,螺帽14及底蓋15以焊接方式連結在釘座本體11上,故其製造成本高且耗費工時。第二,使用拉釘於施工於板材時,必須採取二段式施工方法,首先在固定物18上鑽出相應尺寸的孔,緊接著將該釘座本體11裝入孔中,並以敲擊方式將該釘座本體11釘入於孔中成為緊密結合,以防止空轉,惟此施工方法相當繁瑣且耗費工時,須要予以克服。 There are several inherent problems with the conventional pull fastener 10 combination. First, the nut 14 and the bottom cover 15 are joined to the nail base 11 by welding, so that the manufacturing cost is high and the man-hour is time-consuming. Secondly, when using the rivet for construction on the board, a two-stage construction method must be adopted. First, a hole of a corresponding size is drilled on the fixture 18, and then the nail base 11 is inserted into the hole and tapped. The nail base 11 is nailed into the hole to form a tight joint to prevent idling. However, the construction method is rather cumbersome and time consuming, and needs to be overcome.
本發明的主要目的係提供一種可自鑽之拉爆扣件,它以一段 式施工方法使板材連接鎖扣安裝,以減化施工方法,及提昇工作效率。 The main object of the present invention is to provide a self-drilling pull-off fastener which is a section The construction method enables the plate to be connected with the lock to reduce the construction method and improve work efficiency.
本發明的次要目的係提供一種以金屬板材經連續沖壓成型技術製造而成之自鑽式拉爆扣件,使製程簡單,及提昇產能效率。 A secondary object of the present invention is to provide a self-drilling blasting fastener manufactured by continuous stamping of metal sheets, which is simple in process and improved in productivity.
為達上述目的及功效,本發明自鑽式拉爆扣件為一體結構,其包括一膨脹結構,具有多數內螺紋及多道消力分裂片;及一鑽頭結構,位於該膨脹結構的頂端,其具有一擋屑蓋可覆蓋於該膨脹結構末端,及一鑽頭自該擋屑蓋向上延伸而成,能對該多層板材自鑽,且使該消力分裂片伸出該多層板材,並使該膨脹結構緊固地安置於該多層板材中;當該螺紋工件與該膨脹結構的內螺紋完全鎖合時,隨螺紋漸次向內拉動,將撐爆該消力分裂片,而向外膨脹展開呈縮疊狀,藉此緊固鎖扣該多層板材。 In order to achieve the above object and effect, the self-drilling blasting fastener of the present invention is an integral structure comprising an expansion structure having a plurality of internal threads and a plurality of force-dissipating split pieces; and a drill bit structure located at the top end of the expansion structure. The utility model has a chip cover covering the end of the expansion structure, and a drill bit extending upward from the chip cover, capable of self-drilling the multi-layer plate, and extending the force-dissipating piece out of the multi-layer plate, and The expansion structure is securely disposed in the multi-layer sheet; when the threaded workpiece is completely engaged with the internal thread of the expansion structure, the thread is gradually pulled inwardly, and the force-dissipating piece is exploded and expanded outwardly. It is in a folded shape, thereby fastening the multi-layer sheet by fastening.
為達上述目的及功效,本發明自鑽式拉爆扣件之成型方法,包含以下步驟:(a)取得所需用料尺寸,並取得產品所需的膨脹結構材料區,及鑽頭結構材料區;(b)於膨脹結構材料區沖壓所需螺紋尺寸,定義為螺紋成型區;(c)於膨脹結構材料區沖製出多道消力分裂片,定義為套筒本體成型區;(d)於鑽頭結構材料區壓製出所需之擋屑蓋;(e)於鑽頭結構材料區壓製出所需之鑽頭;及(f)於螺紋成型區及套筒本體成型區沖壓出所需之指定形狀。 In order to achieve the above object and effect, the method for forming a self-drilling blasting fastener of the present invention comprises the following steps: (a) obtaining the required material size, obtaining the expanded structural material region required for the product, and the bit structural material region. (b) the required thread size for stamping in the expanded structural material area, defined as the thread forming zone; (c) punching multiple ductile splitting pieces in the expanded structural material area, defined as the sleeve body forming zone; (d) Pressing the required chip cover in the material area of the drill bit; (e) pressing the required drill bit in the material area of the drill bit; and (f) punching out the desired shape in the thread forming zone and the forming body of the sleeve body .
20‧‧‧自鑽式拉爆扣件 20‧‧‧Self-drilling blasting fasteners
21‧‧‧膨脹結構 21‧‧‧Expanded structure
22‧‧‧螺紋本體 22‧‧‧Threaded body
23‧‧‧套筒本體 23‧‧‧Sleeve body
24‧‧‧內螺紋 24‧‧‧ internal thread
25‧‧‧消力分裂片 25‧‧‧The force splitting piece
26‧‧‧分隔槽 26‧‧‧Separation slot
27‧‧‧卡扣翼部 27‧‧‧Snap wings
28‧‧‧止動片 28‧‧‧stop film
30‧‧‧鑽頭結構 30‧‧‧Drill structure
31‧‧‧擋屑蓋 31‧‧‧Stain cover
32‧‧‧鑽頭 32‧‧‧ drill bit
33‧‧‧側板 33‧‧‧ side panels
34‧‧‧鑽刃 34‧‧‧Drill
35‧‧‧斷裂槽 35‧‧‧breaking trough
40‧‧‧結合裝置 40‧‧‧ Combined device
41‧‧‧凸耳部 41‧‧‧Lugs
42‧‧‧凹入部 42‧‧‧ recessed
50‧‧‧受著物 50‧‧‧ receiving objects
51‧‧‧固定物 51‧‧‧Fixed objects
52‧‧‧螺紋工件 52‧‧‧Threaded workpiece
53‧‧‧六角工具 53‧‧‧hex tools
60‧‧‧膨脹結構材料區 60‧‧‧Expanded structural material area
61‧‧‧結合裝置 61‧‧‧ Combined device
62‧‧‧止動片 62‧‧‧stop film
63‧‧‧螺紋 63‧‧‧ thread
64‧‧‧螺紋成型區 64‧‧‧Thread forming zone
65‧‧‧消力分裂片 65‧‧‧The force splitting piece
66‧‧‧套筒本體成型區 66‧‧‧Sleeve body forming zone
67‧‧‧卡扣翼部 67‧‧‧Snap wings
70‧‧‧鑽頭結構材料區 70‧‧‧Drill structural material area
71‧‧‧擋屑蓋 71‧‧‧Stain cover
72‧‧‧鑽頭 72‧‧‧ drill bit
73‧‧‧斷裂槽 73‧‧‧breaking trough
圖一為習知拉爆扣件之立體分解圖。 Figure 1 is a perspective exploded view of a conventional blast fastener.
圖二為習知拉爆扣件之使用狀態示意圖。 Figure 2 is a schematic view showing the state of use of the conventional blast fastener.
圖三為本發明自鑽式拉爆扣件之立體圖。 Figure 3 is a perspective view of the self-drilling blast fastener of the present invention.
圖四為本發明自鑽式拉爆扣件之前視圖。 Figure 4 is a front elevational view of the self-drilling blast fastener of the present invention.
圖五為本發明自鑽式拉爆扣件之展開圖。 Figure 5 is a development view of the self-drilling type blasting fastener of the present invention.
圖六為本發明自鑽式拉爆扣件之部份剖面立體圖。 Figure 6 is a partial cross-sectional perspective view of the self-drilling blast fastener of the present invention.
圖七A至圖七C為本發明自鑽式拉爆扣件安裝於板材之操作步驟圖。 7A to 7C are operational steps of the self-drilling blast fastener of the present invention installed on a plate.
圖八A至圖八I為本發明自鑽式拉爆扣件成型方法之步驟圖。 8A to 8I are diagrams showing the steps of a self-drilling type blasting fastener forming method of the present invention.
請參閱圖三至圖六所示,本發明自鑽式拉爆扣件20係為金屬板材一體成型結構,包括有一膨脹結構21及一鑽頭結構30位於該膨脹結構21的頂端。該膨脹結構21具有一螺紋本體22位於上端部份,及一套筒本體23位於下端部份。該螺紋本體22係為一圓柱體,界定多數內螺紋24。 Referring to FIG. 3 to FIG. 6 , the self-drilling blast fastener 20 of the present invention is a metal sheet integrally formed structure including an expansion structure 21 and a drill structure 30 at the top end of the expansion structure 21 . The expansion structure 21 has a threaded body 22 at an upper end portion and a sleeve body 23 at a lower end portion. The threaded body 22 is a cylinder defining a plurality of internal threads 24.
該套筒本體23係為一六角柱體,界定有一內六角孔。該套筒本體23具有多道消力分裂片25,一旦受到軸向拉力將引起應力發生在消力分裂片25,換言之,該消力分裂片25係為弱力區。如圖五所示,有六道消力分裂片25以等距縱向排列在套筒本體23上,該消力分裂片25與消力分裂片25之間以分隔槽26作為間隔。該套筒本體23具有至少一卡扣翼部27,如圖五所示,自套筒本體23的平面以定向傾斜角度向外沖壓有二只卡扣翼部27。該套筒本體23的底端具有至少一止動片28,如圖五所示,二片分開的止動片28自套筒本體23的底端向上折彎而成。 The sleeve body 23 is a hexagonal cylinder defining a hexagonal hole. The sleeve body 23 has a plurality of force-dissipating split pieces 25 which, once subjected to an axial pulling force, cause stress to occur in the force-dissipating split piece 25, in other words, the force-dissipating split piece 25 is a weak force zone. As shown in FIG. 5, six force-dissipating split pieces 25 are arranged on the sleeve body 23 in an equidistant longitudinal direction, and the force-dissipating split pieces 25 and the force-dissipating split pieces 25 are spaced apart by a partition groove 26. The sleeve body 23 has at least one snap wing portion 27, and as shown in FIG. 5, two snap wings 27 are outwardly stamped from the plane of the sleeve body 23 at an oblique angle. The sleeve body 23 has at least one stop piece 28 at its bottom end. As shown in FIG. 5, two separate stopper pieces 28 are bent upward from the bottom end of the sleeve body 23.
該鑽頭結構30包含一擋屑蓋31及一鑽頭32。如圖三所示,該 擋屑蓋31具有二側板33共同組合覆蓋於該螺紋本體22末端,且與螺紋本體22連接處有斷裂槽35;而該鑽頭32由二只鑽刃34共同構成,各該鑽刃34係自該側板33的平面向上折彎而成。 The drill bit structure 30 includes a chip cover 31 and a drill bit 32. As shown in Figure 3, this The chip cover 31 has two side plates 33 collectively covering the end of the thread body 22, and has a fracture groove 35 at the connection with the thread body 22; and the drill bit 32 is composed of two drill blades 34, each of the drill blades 34 is The plane of the side plate 33 is bent upward.
該膨脹結構21更包含至少一結合裝置40,具有一凸耳部41,及一凹入部42位於該凸耳部41的相對另端,且使該凸耳部41與凹入部42卡扣連結。 The expansion structure 21 further includes at least one coupling device 40 having a lug portion 41, and a concave portion 42 is located at the opposite end of the lug portion 41, and the lug portion 41 is snap-fitted to the concave portion 42.
圖七A-圖七C顯示本發明自鑽式拉爆扣件20安裝於板材之方法。首先,施加一轉動力量於該自鑽式拉爆扣件20的套筒本體23,使該鑽頭32對多層板材如受著物50及固定物51進行鑽孔作業(如圖七A),直到該止動片28抵住該受著物50為止,此時,多道消力分裂片25穿過固定物51,該卡扣翼部27嵌入於受著物50的孔壁周圍成為有著力的結合(如圖七B)。實質上,將一適配的六角工具54插入於該套筒本體23,該套筒本體23經由該六角工具54的轉動,促使該鑽頭32對受著物50及固定物51進行鑽孔,藉由該擋屑蓋31來防止鑽屑掉落膨脹結構21內。緊接著,使用一螺紋工件52自套筒本體23鎖入,直到與該螺紋本體22的內螺紋24完全鎖合為止,隨著螺紋工件52的鎖入深度,將螺紋本體22漸次向下拉動多道消力分裂片25,並撐爆消力分裂片25,而向外膨脹展開呈縮疊狀,達到緊固鎖扣受著物50,使受著物50連結在固定物51(如圖七C),此時,該螺紋工件52會伸出鑽頭32一預定長度,並將擋屑蓋31的側板33,及鑽頭32的鑽刃34向外頂開。 7A-7C show the method of mounting the self-drilling blast fastener 20 of the present invention on a sheet. First, a rotating force is applied to the sleeve body 23 of the self-drilling blast fastener 20, so that the drill bit 32 drills the multi-layer sheet material such as the object 50 and the fixture 51 (as shown in FIG. 7A) until The stopper piece 28 abuts against the object 50. At this time, the multi-channel force-dissipating piece 25 passes through the fixture 51, and the buckle wing portion 27 is embedded around the hole wall of the object 50 to become strong. Combine (Figure 7B). In essence, an adapted hex tool 54 is inserted into the sleeve body 23, and the sleeve body 23 is caused to rotate the hex tool 54 to cause the drill bit 32 to drill the object 50 and the fixture 51. The chip cover 31 prevents the cuttings from falling into the expanded structure 21. Next, a threaded workpiece 52 is locked from the sleeve body 23 until it is fully engaged with the internal thread 24 of the threaded body 22, and the threaded body 22 is gradually pulled downward as the threaded workpiece 52 is locked in depth. The dying force splits the piece 25 and blasts the force-dissipating piece 25, and expands and expands in a contracted shape to reach the fastening buckle receiving object 50, so that the receiving object 50 is coupled to the fixed object 51 (Fig. 7 C) At this point, the threaded workpiece 52 will extend a predetermined length of the drill bit 32 and will open the side plate 33 of the chip cover 31 and the drill edge 34 of the drill bit 32 outward.
總而言之,本發明自鑽式拉爆扣件20係為一體成型,且具有自鑽能力,以達到簡化零組件及降低生產成本之目的。 In summary, the self-drilling blast fastener 20 of the present invention is integrally formed and has self-drilling capability for the purpose of simplifying components and reducing production costs.
本發明自鑽式拉爆扣件20以金屬板材經連續沖壓成型技術 製成,具體成型方法請配合圖八(A)~圖八(I)所示,首先剝除廢料取得產品所需用料尺寸,以a作為基準線取得產品所需用料的膨脹結構材料區60,及鑽頭結構材料區70,並在指定膨脹結構材料區60沖壓出至少一結合裝置61,及底部沖壓出所需之止動片62,如圖八(A)所示;隨後於指定膨脹結構材料區60壓製出所需螺紋63,定義為螺紋成型區64,如圖八(B);然後於指定膨脹結構材料區60沖剪所需之多道消力分裂片65,定義為套筒本體成型區66,及同時於指定鑽頭結構材料區70沖剪所需之側板71及鑽刃72,如圖八(C)所示;緊接著於指定套筒本體成型區66沖製所需之卡扣翼部67及螺紋成型區64與側板71連接之斷裂槽73,如圖八(D)所示;然後折壓止動片62,側板71及鑽刃72,並由二側板71共同製成指定之擋屑蓋,及由二鑽刃72共同製成指定之鑽頭,如圖八(E)所示。 The self-drilling blasting fastener 20 of the invention adopts continuous stamping forming technology of metal sheet For the specific molding method, please refer to Figure 8 (A) ~ Figure 8 (I), first remove the scrap to obtain the required material size of the product, and use a as the baseline to obtain the expanded structural material area required for the product. 60, and the bit structure material region 70, and punching at least one bonding device 61 in the designated expanded structural material region 60, and punching out the required stopper piece 62 at the bottom, as shown in FIG. 8(A); The structural material region 60 presses the desired thread 63, defined as the thread forming zone 64, as shown in Figure VIII (B); and then the plurality of force-dissipating segments 65 required for punching in the designated expanded structural material region 60, defined as a sleeve The body forming zone 66, and the side plates 71 and the cutting edges 72 required for punching and shearing at the specified bit structure material region 70, as shown in FIG. 8(C); immediately after the specified sleeve body forming zone 66 is required for punching The buckle wing portion 67 and the rupture groove 73 of the thread forming portion 64 and the side plate 71 are connected as shown in FIG. 8(D); then the stopper piece 62, the side plate 71 and the cutting edge 72 are folded, and are formed by the two side plates 71. The designated chip cover and the designated drill bit are jointly formed by the two drill blades 72, as shown in Fig. 8(E).
完成上述步驟,最後沖壓該螺紋成型區64及套筒本體成型區66,並經多道製程折彎程序,使形狀漸次成型,如該螺紋成型區沖壓成近乎圓柱體;該套筒本體成型區沖壓成六角柱體,其定義有六角形孔,如圖八(F)-圖八(H),當指定螺紋成型區64及指定套筒本體成型區66整型完成時,即將結合裝置61扣合,而可取得本發明自鑽式拉爆扣件20,如圖八(I)。 After the above steps are completed, the thread forming zone 64 and the sleeve body forming zone 66 are finally punched, and the shape is gradually formed by a multi-pass bending process, such as the thread forming zone being stamped into a nearly cylindrical body; the sleeve body forming zone Stamped into a hexagonal cylinder, which defines a hexagonal hole, as shown in Fig. 8(F) - Fig. 8(H), when the designated thread forming zone 64 and the designated sleeve body forming zone 66 are completed, the bonding device 61 is buckled. In combination, the self-drilling squib fastener 20 of the present invention can be obtained as shown in Fig. 8(I).
由於,該自鑽式拉爆扣件20係採用連續沖壓製造而成,使其製程簡單且快速,而能大幅減少製造工序,縮短工時,及降低成本。 Since the self-drilling blasting fastener 20 is manufactured by continuous pressing, the manufacturing process is simple and fast, and the manufacturing process can be greatly reduced, the working hours can be shortened, and the cost can be reduced.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。在不脫離本發明之精神和範圍內,所為之更動與潤飾,均屬本發明之專利保護範圍。關於本發明所界定之保護範圍請參考所附之申請專利範圍。 Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the invention. It is within the scope of the invention to be modified and modified without departing from the spirit and scope of the invention. Please refer to the attached patent application for the scope of protection defined by the present invention.
20‧‧‧自鑽式拉爆扣件 20‧‧‧Self-drilling blasting fasteners
21‧‧‧膨脹結構 21‧‧‧Expanded structure
22‧‧‧螺紋本體 22‧‧‧Threaded body
23‧‧‧套筒本體 23‧‧‧Sleeve body
25‧‧‧消力分裂片 25‧‧‧The force splitting piece
26‧‧‧分隔槽 26‧‧‧Separation slot
27‧‧‧卡扣翼部 27‧‧‧Snap wings
28‧‧‧止動片 28‧‧‧stop film
30‧‧‧鑽頭結構 30‧‧‧Drill structure
31‧‧‧擋屑蓋 31‧‧‧Stain cover
32‧‧‧鑽頭 32‧‧‧ drill bit
33‧‧‧側板 33‧‧‧ side panels
34‧‧‧鑽刃 34‧‧‧Drill
35‧‧‧斷裂槽 35‧‧‧breaking trough
40‧‧‧結合裝置 40‧‧‧ Combined device
41‧‧‧凸耳部 41‧‧‧Lugs
Claims (10)
Priority Applications (1)
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TW102136672A TWI553235B (en) | 2013-10-11 | 2013-10-11 | Self - drilling and Pulling Fastener and Its Forming Method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW102136672A TWI553235B (en) | 2013-10-11 | 2013-10-11 | Self - drilling and Pulling Fastener and Its Forming Method |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201514385A TW201514385A (en) | 2015-04-16 |
TWI553235B true TWI553235B (en) | 2016-10-11 |
Family
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Family Applications (1)
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TW102136672A TWI553235B (en) | 2013-10-11 | 2013-10-11 | Self - drilling and Pulling Fastener and Its Forming Method |
Country Status (1)
Country | Link |
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TW (1) | TWI553235B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10962992B2 (en) | 2017-12-25 | 2021-03-30 | Industrial Technology Research Institute | Apparatus with two anchors |
TWI638153B (en) * | 2017-12-25 | 2018-10-11 | 財團法人工業技術研究院 | An apparatus with two anchors |
CN109958692B (en) * | 2017-12-25 | 2021-01-08 | 财团法人工业技术研究院 | Device with double fixed ends |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1985001552A1 (en) * | 1983-10-04 | 1985-04-11 | Aktieselskabet J.H. Holm Holding | A nut |
CN1550621A (en) * | 2003-04-24 | 2004-12-01 | ���ٵ��� | Wall anchor for a screw, and assembly constituted by such a wall anchor and a screw |
WO2009107018A2 (en) * | 2008-02-13 | 2009-09-03 | Société De Prospection Et D'inventions Techniques - Spit | Self-drilling dowel |
US7654781B2 (en) * | 2002-12-11 | 2010-02-02 | Cobra Fixations Cie Ltee-Cobra Anchors Co., Ltd | Anchor for hollow walls |
-
2013
- 2013-10-11 TW TW102136672A patent/TWI553235B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1985001552A1 (en) * | 1983-10-04 | 1985-04-11 | Aktieselskabet J.H. Holm Holding | A nut |
US7654781B2 (en) * | 2002-12-11 | 2010-02-02 | Cobra Fixations Cie Ltee-Cobra Anchors Co., Ltd | Anchor for hollow walls |
CN1550621A (en) * | 2003-04-24 | 2004-12-01 | ���ٵ��� | Wall anchor for a screw, and assembly constituted by such a wall anchor and a screw |
WO2009107018A2 (en) * | 2008-02-13 | 2009-09-03 | Société De Prospection Et D'inventions Techniques - Spit | Self-drilling dowel |
Also Published As
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TW201514385A (en) | 2015-04-16 |
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