TWI552859B - Continuous pressing apparatus - Google Patents

Continuous pressing apparatus Download PDF

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Publication number
TWI552859B
TWI552859B TW097128155A TW97128155A TWI552859B TW I552859 B TWI552859 B TW I552859B TW 097128155 A TW097128155 A TW 097128155A TW 97128155 A TW97128155 A TW 97128155A TW I552859 B TWI552859 B TW I552859B
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Taiwan
Prior art keywords
workpiece
hot
region
temperature
endless belt
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TW097128155A
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Chinese (zh)
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TW200918278A (en
Inventor
岡崎靜明
近藤秀樹
弓戶良次
金內成
清水修
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北川精機股份有限公司
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Publication of TW200918278A publication Critical patent/TW200918278A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B5/00Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/04Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
    • B30B5/06Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/44Compression means for making articles of indefinite length
    • B29C43/48Endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/44Compression means for making articles of indefinite length
    • B29C43/48Endless belts
    • B29C2043/483Endless belts cooperating with a second endless belt, i.e. double band presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

連續冲壓裝置 Continuous stamping device

本發明係關於一種將半固化膠片(prepreg)等之薄片狀材料熱沖壓,將同一截面形狀之被加工物連續成形之連續沖壓裝置。 The present invention relates to a continuous press apparatus which continuously presses a sheet-like material such as a prepreg and continuously forms a workpiece having the same cross-sectional shape.

將積層有半固化膠片之構造材料,尤其使用碳纖維作為半固化膠片之補強材料者,係較為輕量且剛性、強度較高,而被使用於航空宇宙用途等(例如補強航空機之尾翼等之束子)。尤其,於航空宇宙用途,係利用長度方向之尺寸達10公尺之同一截面形狀者。為將如上述之構件(被加工物)成形,使用例如日本專利特開昭61-242816公報之間歇沖壓裝置。 A structural material in which a semi-cured film is laminated, in particular, a carbon fiber is used as a reinforcing material for a semi-cured film, which is lightweight, rigid, and high in strength, and is used in aerospace applications (for example, a bundle of reinforcing aircraft tails, etc.) ). In particular, for aerospace applications, the same cross-sectional shape of 10 meters in the longitudinal direction is used. In order to shape the member (work to be processed) as described above, an intermittent press device such as that disclosed in JP-A-61-242816 is used.

日本專利特開昭61-242816公報之間歇沖壓裝置,係具有控制成週期性開閉之熱盤對、及移送被加工物之搬送機構。亦即,熱盤對打開時,長形帶狀的被加工物之未成形之部分送至既定量熱盤對之間。其次,關閉熱盤對,將長形帶狀之被加工物之中位在熱盤對之間之部分熱沖壓。接著,打開熱盤對,被加工物經成形之部分自熱盤對之間送出,並且繼續將未成形之部分送入熱盤對之間。藉由持續進行該製程,同一截面形狀之長形帶狀之構件即成形。 The intermittent press device disclosed in Japanese Laid-Open Patent Publication No. SHO 61-242816 has a hot plate pair that is controlled to be periodically opened and closed, and a transfer mechanism that transfers the workpiece. That is, when the hot plate pair is opened, the unformed portion of the elongated strip-shaped workpiece is fed between the pair of predetermined hot plates. Next, the hot plate pair is closed, and a portion of the long strip-shaped workpiece among the hot plate pairs is hot stamped. Next, the hot plate pair is opened, and the formed portion is sent out between the pair of hot plates, and the unformed portion is continuously fed between the pair of hot plates. By continuing the process, the elongated strip-shaped members of the same cross-sectional shape are formed.

如上述之間歇沖壓裝置中,有以下之課題。第一,由於必須藉由一對熱盤對進行若為熱塑型樹脂則進行 加熱‧成形‧冷卻,若為熱固型樹脂則進行加熱‧成形‧熱硬化之所有製程,因此被加工物會自常溫‧常壓急遽地被加熱‧加壓。因此,半固化膠片係局部的急遽加熱至玻璃移轉溫度等而流動。然後因為該樹脂之流動,會於成形後之被加工物產生纖維之紊亂及樹脂流動的痕跡、產生空隙而白化、及因樹脂流動產生之厚度不均等之缺點;第二,於熱盤之端部,在被加工物之成形前之部分與成形中之部分物之間產生厚度方向之段差,而影響製品的強度。亦即,該段差也是一種缺點。 As described above, the intermittent press device has the following problems. First, since it is necessary to perform a thermoplastic resin by a pair of hot plate pairs. Heating, forming, and cooling. If it is a thermosetting resin, it is heated, formed, and thermally cured. Therefore, the workpiece is heated and heated from normal temperature and normal pressure. Therefore, the semi-cured film is locally heated to a glass transfer temperature or the like and flows. Then, due to the flow of the resin, there are defects in the disorder of the fiber, the flow of the resin, the whitening of the void, and the uneven thickness due to the flow of the resin, and the second, at the end of the hot plate. In the part, the difference in the thickness direction is generated between the portion before the forming of the workpiece and the portion in the forming, which affects the strength of the product. That is, the step is also a disadvantage.

為防止產生如上述之缺點,日本專利特開昭61-242816公報之間歇沖壓裝置,係於被加工物之送入方向,賦予沖壓面間隔傾斜或階段性變化(亦即段差),將送入側之沖壓面之間隔比送出側更加大。被加工物係首先在送入側調整其形狀,接著在送出側進行熱沖壓。於送出側,係加大熱盤間隔,因此樹脂不易流動。 In order to prevent the above-mentioned disadvantages, the intermittent press device disclosed in Japanese Laid-Open Patent Publication No. SHO 61-242816 is to be placed in the direction in which the workpiece is fed, and the press surface is inclined or stepwise (i.e., stepped), and will be fed. The interval between the side punch faces is larger than the feed side. The workpiece is first adjusted in shape on the feed side, and then hot stamped on the feed side. On the delivery side, the hot plate spacing is increased, so the resin does not easily flow.

然而,該方式中,熱盤係加熱至比被加工物之玻璃移轉溫度要充分高之溫度,因此無法完全防止樹脂之流動。又,於熱盤設段差時,會有於成形後之被加工物產生段差之可能性。 However, in this mode, the hot plate is heated to a temperature sufficiently higher than the glass transition temperature of the workpiece, so that the flow of the resin cannot be completely prevented. Moreover, when a step is set in the hot plate, there is a possibility that a step is formed in the workpiece after the forming.

本發明係有鑑於上述問題而研發。亦即,本發明之目的在提供一種成形時,被加工物不會產生缺陷而可製造長度製品之連續沖壓裝置。 The present invention has been developed in view of the above problems. That is, an object of the present invention is to provide a continuous press apparatus which can manufacture a length product without causing defects in the workpiece during molding.

為達成上述目的,本發明之連續沖壓裝置係具有:下面形成平坦之上部熱盤;設為與該上部熱盤之下面相對向,上面形成平坦之下部熱盤,在該上部及下部熱盤係分別制定有第一區域、與自該第一區域離開於該熱盤之面方向之第二區域;將兩熱盤之該第一區域加熱至第 一溫度之第一加熱機構;將兩熱盤之該第二區域加熱至比第一溫度要高之第二溫度之第二加熱機構;驅動該上部及下部熱盤之至少一方以推壓配置在兩熱盤間之被加工物之推壓機構;以及將藉由兩熱盤熱沖壓之被加工物搬送於自該第一區域朝該第二區域之搬送方向之被加工物搬送機構。 In order to achieve the above object, the continuous stamping apparatus of the present invention has a flat upper heat plate formed on the lower surface, opposite to the lower surface of the upper hot plate, and a flat lower heat plate formed on the upper and lower heat plates. Separately defining a first region and a second region away from the first region in a direction of the hot plate; heating the first region of the two hot plates to the first region a first heating mechanism of a temperature; a second heating mechanism for heating the second region of the two hot plates to a second temperature higher than the first temperature; driving at least one of the upper and lower hot plates to be placed under pressure a pressing mechanism for the workpiece between the two hot plates; and a workpiece conveying mechanism that transfers the workpiece to be hot-pressed by the two hot plates to the conveying direction from the first region to the second region.

如上述之構成時,在第一區域以低溫沖壓以調整被加工物之形狀,接著將被加工物搬送至第二區域以高溫熱沖壓。因而,能防止因被加工物之急遽的加熱所產生之缺陷。又,本發明中,為在與被加工物抵接之面形成平坦之一對熱盤調整被加工物之形狀,並且進行熱沖壓之構成,因此不會產生連接線狀之缺陷。 In the case of the above configuration, the shape of the workpiece is adjusted by pressing at a low temperature in the first region, and then the workpiece is conveyed to the second region and hot-rolled at a high temperature. Therefore, it is possible to prevent defects caused by the rapid heating of the workpiece. Further, in the present invention, since the shape of the workpiece is adjusted by forming a flat pair of hot plates on the surface abutting on the workpiece, and the hot stamping is performed, the line-shaped defect does not occur.

又,本發明更具有熱盤間隔制定機構,用以制定推壓被加工物時之該上部熱盤與該下部熱盤之間隔,且該熱盤間隔制定機構係可相對該第一區域與該第二區域構成不同的熱盤間隔。藉由如上述之構成,能在第一區域與第二區域改變被加工物之厚度及荷重。例如,能藉由於第一區域加大熱盤之間隔,減少施加於被加工物之荷重,並且於第二區域縮小熱盤之間隔,而於被加工物施加大的荷重。又,被加工物在熱沖壓之過程反應而使用收縮或膨脹之材料時,藉由將各區域之熱盤間隔調整為考慮收縮或膨脹程度之大小,最終能獲得所期望之厚度之被加工物。例如,將熱沖壓製程中收縮之材料作為被加工物時,係使第二區域中之熱盤的間隔更縮小而以所期望之荷重、厚度進行熱沖壓。 Moreover, the present invention further has a hot plate spacing establishing mechanism for determining the interval between the upper hot plate and the lower hot plate when the workpiece is pressed, and the hot plate spacing determining mechanism is opposite to the first area and the The second area constitutes a different hot plate spacing. According to the above configuration, the thickness and load of the workpiece can be changed in the first region and the second region. For example, by increasing the interval between the hot plates in the first region, the load applied to the workpiece can be reduced, and the interval between the hot plates can be reduced in the second region, and a large load can be applied to the workpiece. Further, when the workpiece is reacted during the hot stamping process and the material which shrinks or expands is used, the desired thickness of the workpiece can be finally obtained by adjusting the hot plate interval of each region to the extent of shrinkage or expansion. . For example, when a material which is shrunk in the hot stamping process is used as a workpiece, the interval between the hot plates in the second region is further reduced, and hot pressing is performed at a desired load and thickness.

又,熱盤間隔制定機構係設在該上部熱盤側與下部熱盤側之距離桿之對,藉由上部熱盤側之距離桿與下部 熱盤側之距離桿抵接,制定上部熱盤與下部熱盤之間隔,距離桿之對係分別於該第一區域與第二區域至少設一對。 Further, the hot plate spacing determining mechanism is disposed on the pair of the upper hot plate side and the lower hot plate side, and the distance rod and the lower portion on the upper hot plate side The distance rod on the hot plate side abuts, and the interval between the upper hot plate and the lower hot plate is determined, and the pair of the distance bars is at least one pair between the first region and the second region.

又,亦可為具有用以推壓配置在該第一區域之該被加工物之第1推壓部;以及用以推壓配置在該第二區域之該被加工物之第2推壓部之推壓機構之構成。藉此,第1推壓部係成為以能充分推壓第一區域之被加工物程度之低荷重而驅動熱盤,相較於以單一的推壓部推壓第1及第二區域兩者之裝置,能減少動力的損失。 Moreover, the first pressing portion for pressing the workpiece disposed in the first region and the second pressing portion for pressing the workpiece disposed in the second region may be provided The composition of the pushing mechanism. Thereby, the first pressing portion drives the hot plate with a low load that can sufficiently press the workpiece in the first region, and pushes both the first and second regions with a single pressing portion. The device can reduce the loss of power.

此處,第一溫度係大致等於該被加工物之玻璃轉移溫度。又,第二溫度係大致等於該被加工物之成形溫度。被加工物為熱固型樹脂時,成形溫度係設定為例如熱固性樹脂之硬化溫度區域。 Here, the first temperature system is substantially equal to the glass transition temperature of the workpiece. Further, the second temperature system is substantially equal to the forming temperature of the workpiece. When the workpiece is a thermosetting resin, the molding temperature is set to, for example, a hardening temperature region of the thermosetting resin.

又,亦可為被加工物搬送機構係於第1及第2推壓機構未推壓被加工物時,移動該被加工物之構成。例如,被加工物搬送機構係具有:下側無端帶,其係跨掛於具有一對滑輪之下側滑輪對,並在其上載置被加工物;上側無端帶,其係跨掛於具有一對滑輪之上側滑輪對,透過被加工物配置成與下側無端帶相對向;以及無端帶驅動機構,其係用以驅動上側無端帶與下側無端帶,下側無端帶之上側部分與前述上側無端帶之下側部分係配置在上部及下部熱盤之間,被加工物係在挾持於下側無端帶之上側部分與上側無端帶之下側部分之狀態,予以搬送,並且藉由上部及下部熱盤推壓每一前述下側無端帶之上側部分與前述上側無端帶之下側部分。又,無端帶驅動機構係具有:握爪,透過例如上側與下側無端帶,可把持被加工物;以及握爪驅動機構, 使前述握爪往返移動於搬送方向及搬送方向之相反方向之後退方向。又,握爪驅動機構係藉由例如汽缸機構往返移動握爪。此外,握爪係相對例如上部及下部熱盤,配置在搬送方向側或後退方向側之任一側。 Moreover, the workpiece conveying mechanism may be configured to move the workpiece when the first and second pressing mechanisms do not press the workpiece. For example, the workpiece conveyance mechanism has a lower endless belt which is hung on a pair of pulleys having a pair of pulleys below, and is placed on the workpiece; the upper endless belt has a cross-hook a pair of upper pulleys on the pulley, configured to be opposed to the lower endless belt through the workpiece; and an endless belt driving mechanism for driving the upper endless belt and the lower endless belt, the lower side endless belt upper side portion and the foregoing The lower side portion of the upper endless belt is disposed between the upper and lower hot plates, and the workpiece is conveyed in a state of being held on the lower side portion of the lower endless belt and the lower side portion of the upper endless belt, and is conveyed by the upper portion. And the lower hot plate presses the upper side portion of each of the aforementioned lower side endless belts and the lower side portion of the aforementioned upper side endless belt. Further, the endless belt drive mechanism has a gripper that can hold the workpiece through, for example, the upper and lower endless belts, and the gripper driving mechanism. The gripper is reciprocated in a direction opposite to the transport direction and the transport direction. Further, the gripper drive mechanism reciprocates the gripper by, for example, a cylinder mechanism. Further, the gripper is disposed on either the transport direction side or the retreating direction side with respect to, for example, the upper and lower hot plates.

又,下側滑輪對之滑輪之一方係彈壓於相對另一方分開之方向,上側滑輪對之滑輪之一方係彈壓於相對另一方分開之方向。藉此,能對無端帶賦予張力。又,下側滑輪對之滑輪之一方係相對另一方,可支持於搬送方向及後退方向具有微小的移動,上側滑輪對之滑輪之一方係相對另一方,可支持於搬送方向及後退方向具有微小的移動。本構成中,由於無端帶之一部份配置於熱盤間,因此上部熱盤接近於下部熱盤時會拉伸帶。本構成中,藉由可微小移動滑輪對之一方,緩和無端帶因為熱盤拉伸時所產生之過度的張力,且防止帶之斷裂。 Moreover, one of the pulleys of the lower pulley pair is biased in a direction separating from the other, and one of the pulleys of the upper pulley pair is biased in a direction separating from the other. Thereby, tension can be imparted to the endless belt. Further, one of the pulleys of the lower pulley pair is opposite to the other, and can support a slight movement in the conveying direction and the retreating direction, and one of the pulleys of the upper pulley pair is opposite to the other, and can support the conveying direction and the backward direction to be minute. The movement. In this configuration, since one of the endless belts is disposed between the hot plates, the upper hot plate is stretched when it is close to the lower hot plate. In this configuration, by one of the pair of minutely movable pulleys, the endless belt is relieved of excessive tension generated when the hot plate is stretched, and the belt is prevented from being broken.

又,無端帶係例如鋼等之金屬製之帶。或者為藉由耐熱性之樹脂(聚醯亞胺)等形成之樹脂製帶。 Further, the endless belt is a metal belt such as steel. Alternatively, it may be a resin tape formed of a heat resistant resin (polyimine).

又,亦可為更具有帶彈壓機構,使位在上側無端帶及下側無端帶之上部熱盤與下部熱盤之間之部份彼此彈壓於互相接近之方向之構成。如上述之構成,被加工物藉由熱盤推壓時,能將無端帶自熱盤分開。又,亦可為帶彈壓機構藉由上部及下部熱盤之該被加工物之推壓結束,兩熱盤互相分開後,以既定時間保持上側及下側無端帶與被加工物抵接之狀態,接著彈壓上側及下側無端帶以使兩無端帶之至少一方自被加工物慢慢分開之構成。如上述之構成,熱盤於開放被加工物時,無端帶不會忽然彈起而損傷製品。 Further, it is also possible to have a structure with a biasing mechanism for biasing the portions between the upper end endless belt and the lower end endless belt upper portion hot plate and the lower hot plate to be in close proximity to each other. According to the above configuration, when the workpiece is pressed by the hot plate, the endless belt can be separated from the hot plate. Further, the pressing mechanism of the upper and lower hot plates may be pressed by the pressing mechanism, and after the two hot plates are separated from each other, the upper and lower endless belts are kept in contact with the workpiece for a predetermined period of time. Then, the upper side and the lower side endless belt are pressed to make at least one of the two endless belts slowly separated from the workpiece. According to the above configuration, when the hot plate is opened, the endless belt does not suddenly bounce and damage the product.

又,例如,無端帶彈壓機構係具有:一對上側彈壓 滾輪,設在上部熱盤之上游測及下游側,構成為自上面側彈壓上側無端帶之下側部分,並且隨上側無端帶之進行而轉動;以及一對下側彈壓滾輪,設在下部熱盤雙方之上游測及下游側,構成為自下面側彈壓下側無端帶之上側部分,並且隨下側無端帶之進行而轉動。 Also, for example, the endless belt biasing mechanism has a pair of upper side biasing The roller is disposed on the upstream side of the upper hot plate and is disposed on the downstream side, and is configured to press the lower side portion of the upper end from the upper side and rotate with the upper end endless belt; and a pair of lower side elastic rollers are disposed at the lower part of the heat The upstream side of both sides of the disk and the downstream side are configured to press the upper side portion of the lower endless belt from the lower side, and rotate with the lower end endless belt.

又,亦可為於上部及下部熱盤,在比該第二區域更於搬送方向側制定第3區域,更具有將兩熱盤之該第3區域加熱至第3溫度之第3加熱機構,被加工物搬送機構係將被加工物自該第二區域搬送至第3區域之構成。如上述之構成,可將熱沖壓分成兩次進行,無須加長在第一區域之被加工物之沖壓時間,而能加長花費於熱沖壓之時間。又,亦可為推壓機構係具有推壓配置在第3區域之該被加工物之第3推壓部之構成。 Further, in the upper and lower hot plates, a third region may be formed on the side of the transport direction than the second region, and a third heating mechanism for heating the third region of the two hot plates to the third temperature may be provided. The workpiece conveyance mechanism is configured to convey the workpiece from the second region to the third region. According to the above configuration, the hot stamping can be carried out twice, and it is not necessary to lengthen the pressing time of the workpiece in the first region, and it is possible to lengthen the time spent on the hot stamping. Further, the pressing mechanism may have a configuration in which the third pressing portion of the workpiece placed in the third region is pressed.

又,例如第3溫度大致等於第二溫度,熱盤間隔制定機構係將被加工物推壓時之第3區域中的上部熱盤與下部熱盤之間隔,制定為大致相等於第二區域中的該間隔之間隔。 Further, for example, the third temperature is substantially equal to the second temperature, and the interval between the upper hot plate and the lower hot plate in the third region when the hot plate interval establishing mechanism presses the workpiece is set to be substantially equal to the second region. The interval between the intervals.

如以上所示,根據本發明之實施例,能實現成形時,被加工物不會產生缺陷而可製造長形狀製品之連續沖壓裝置。 As described above, according to the embodiment of the present invention, it is possible to realize a continuous press apparatus which can produce a long-shaped product without causing defects in the workpiece during molding.

以下參照圖式說明本發明之實施例。第一圖係顯示本實施例之沖壓裝置1之整體圖。本實施例之沖壓裝置1係為將複數積層有於合成纖維薄片含浸樹脂之半固化膠片薄片之被加工物熱沖壓,生成既定厚度之板狀製品之裝置。此外,製品係於沖壓成形後切成每數公尺之長 形狀之構件。如第一圖所示,沖壓裝置1之裝置本體2係配置在真空室10中,裝置本體2之一連串的沖壓動作,係在真空室10中在真空狀態下進行。 Embodiments of the invention are described below with reference to the drawings. The first figure shows an overall view of the stamping apparatus 1 of the present embodiment. The press apparatus 1 of the present embodiment is a device which thermally presses a plurality of workpieces of a prepreg film sheet in which a synthetic fiber sheet is impregnated with a resin to form a plate-shaped product having a predetermined thickness. In addition, the product is cut into a length of several meters after stamping. The shape of the component. As shown in the first figure, the apparatus body 2 of the press apparatus 1 is disposed in the vacuum chamber 10, and a series of press operations of the apparatus body 2 are performed in a vacuum state in the vacuum chamber 10.

如第一圖所示,裝置本體2係配置在真空室10之大致中央,在裝置本體之圖中右側係配置有複數配置有半固化膠片薄片之滾筒R之薄片配置區域16,而在圖中左側配置有配置沖壓成形後之製品配置區域17。在真空室10之側面係於薄片配置區域16及製品配置區域17附近,分別設有入口門18及出口門19。因而,能自入口門18補充半固化膠片薄片之滾筒R,自出口門19取出製品。又,在製品配置區域17與裝置本體2之間係配置有切刀22,形成為將透過裝置本體2連續成形之製品切成適當的長度。 As shown in the first figure, the apparatus body 2 is disposed substantially at the center of the vacuum chamber 10. On the right side of the apparatus body, a sheet arrangement area 16 in which a plurality of rollers R of a prepreg film sheet are disposed is disposed, and in the figure, A product arrangement area 17 in which press forming is disposed is disposed on the left side. The side of the vacuum chamber 10 is adjacent to the sheet arrangement area 16 and the product arrangement area 17, and an entrance door 18 and an exit door 19 are provided, respectively. Thus, the drum R of the semi-cured film sheet can be replenished from the entrance door 18, and the product can be taken out from the exit door 19. Further, a cutter 22 is disposed between the product placement region 17 and the apparatus main body 2, and the product continuously formed by the transmission device main body 2 is cut into an appropriate length.

接著說明真空室10之構造。真空室10係設有用以自真空室10內抽出空氣之真空泵15a、及用以將空氣導入真空室10之閥15b。本實施例中,藉由控制真空泵15a之作動及閥15b之開閉,能使真空室10之內部之氣壓在真空與大氣壓之間變化。亦即,在半固化膠片薄片之補充及製品之取出時,係將真空室10內之氣壓作為大氣壓,又於被加工物之熱沖壓時係將真空室10內之氣壓作為真空。 Next, the configuration of the vacuum chamber 10 will be described. The vacuum chamber 10 is provided with a vacuum pump 15a for extracting air from the vacuum chamber 10, and a valve 15b for introducing air into the vacuum chamber 10. In the present embodiment, by controlling the operation of the vacuum pump 15a and opening and closing the valve 15b, the pressure inside the vacuum chamber 10 can be changed between vacuum and atmospheric pressure. That is, when the semi-cured film sheet is replenished and the product is taken out, the air pressure in the vacuum chamber 10 is taken as the atmospheric pressure, and the air pressure in the vacuum chamber 10 is taken as the vacuum in the hot stamping of the workpiece.

又,如第一圖所示,裝置本體2係透過主腳部242,剛體支撐於基座B。真空室10係藉由室支撐腳11支撐於基座B。又,在真空室10之底面12係複數設有開口部12a,各個主腳部242係配置為貫通開口部12a。又,自開口部12a之外緣跨過基座B,裝置本體2之主腳部242係為蛇腹管14所覆蓋。蛇腹管14之上端14a與開 口部12a、及蛇腹管14之下端14b與基座B係藉由全周焊接加以接合,防止空氣透過開口部12a進入真空室10內。 Further, as shown in the first figure, the apparatus body 2 is transmitted through the main leg portion 242, and the rigid body is supported by the base B. The vacuum chamber 10 is supported by the base B by the chamber support leg 11. Further, the bottom surface 12 of the vacuum chamber 10 is provided with a plurality of openings 12a, and each of the main leg portions 242 is disposed to penetrate the opening 12a. Further, the outer leg portion 242 of the apparatus main body 2 is covered by the bellows tube 14 from the outer edge of the opening portion 12a. The upper end 14a of the bellows 14 is open The mouth portion 12a and the lower end 14b of the bellows tube 14 are joined to the base B by full-circle welding to prevent air from entering the vacuum chamber 10 through the opening portion 12a.

本實施例中,如上述,裝置本體2之主腳部242與真空室形成不接觸。又,真空室10之內壁部與裝置本體亦為互不接觸。因而,即使藉由真空室10之內外的氣壓差,而於真空室10產生歪曲,未與真空室10接觸之裝置本體2亦不會產生歪曲。藉此,即使於真空下,亦可由裝置本體2進行精密的沖壓加工。 In the present embodiment, as described above, the main leg portion 242 of the apparatus body 2 is not in contact with the vacuum chamber. Moreover, the inner wall portion of the vacuum chamber 10 and the device body are also not in contact with each other. Therefore, even if the vacuum chamber 10 is distorted by the difference in air pressure between the inside and the outside of the vacuum chamber 10, the apparatus body 2 that is not in contact with the vacuum chamber 10 is not distorted. Thereby, precise press working can be performed by the apparatus body 2 even under vacuum.

接著說明裝置本體2之構成。第二圖係裝置本體2之側視圖。如第二圖所示,裝置本體2係具有:以排列於上下方向之上側帶機構120及下側帶機構140挾持被加工物搬送之搬送機構100;配置搬送機構100之中,將所搬送之被加工物熱沖壓之熱沖壓機構300;以及配置搬送機構100之中,奪取熱沖壓後之被加工物之熱的同時,進行沖壓之冷沖壓機構400。搬送機構100、熱沖壓機構300及冷沖壓機構400,係透過框部200剛體支撐於基座B。詳細而言,基座B係固定有調平板241,框部200之主腳部242係透過調平螺栓243安裝在調平板241上。 Next, the configuration of the apparatus body 2 will be described. The second figure is a side view of the device body 2. As shown in the second figure, the apparatus main body 2 has a transport mechanism 100 for transporting a workpiece by the side belt mechanism 120 and the lower belt mechanism 140 arranged in the vertical direction, and the transport mechanism 100 is disposed in the transport mechanism 100. The hot stamping mechanism 300 for hot stamping of the workpiece; and the cold stamping mechanism 400 for performing the hot stamping of the workpiece after the hot stamping is disposed in the transport mechanism 100. The conveyance mechanism 100, the hot press mechanism 300, and the cold press mechanism 400 are rigidly supported by the susceptor B through the frame unit 200. Specifically, the base B is fixed with the adjustment plate 241, and the main leg portion 242 of the frame portion 200 is attached to the adjustment plate 241 via the leveling bolt 243.

接著說明搬送機構100之構成。本發明實施例中,如第一圖所示,構成為自配置在薄片配置區域16之半固化膠片薄片之滾筒R拉出半固化膠片薄片S,將其搬送至製品配置區域17。以下之說明中,相對裝置本體2將薄片配置區域16之側(圖中右側)定義為「上游測」、將製品配置區域17之側(圖中左側)定義為「下游側」。又,將自上游側朝下游側之方向定義為「搬送方向」, 將自下游側朝上游側之方向定義為「後退方向」。 Next, the configuration of the transport mechanism 100 will be described. In the embodiment of the present invention, as shown in the first figure, the prepreg film sheet S is pulled out from the roll R of the prepreg film sheet disposed in the sheet arrangement area 16, and is conveyed to the product arrangement area 17. In the following description, the side of the sheet arrangement area 16 (the right side in the drawing) is defined as "upstream measurement", and the side (left side in the figure) of the product arrangement area 17 is defined as "downstream side" with respect to the apparatus main body 2. Moreover, the direction from the upstream side to the downstream side is defined as "transport direction". The direction from the downstream side toward the upstream side is defined as the "reverse direction".

搬送機構100之上側帶機構120係具有下游側之滑輪121、上游側之滑輪122及跨掛於兩滑輪121、122之無端帶之鋼製帶123。滑輪121、122之旋轉軸121a、122a係透過各軸承121b、122b,旋轉自如的安裝在框部200之上部框部210。此處,軸承121b及122b係彈壓於互相分開之方向,將既定之張力賦予鋼製帶123。因此,使鋼製帶123之下側部分123a自上游側移動至下游側時,藉由作用於鋼製帶123與滑輪121、122之間之摩擦力,滑輪121、122係轉動於圖中順時針方向。 The upper belt mechanism 120 of the transport mechanism 100 includes a pulley 121 on the downstream side, a pulley 122 on the upstream side, and a steel belt 123 that is slid over the endless belts of the two pulleys 121 and 122. The rotation shafts 121a and 122a of the pulleys 121 and 122 are rotatably attached to the upper frame portion 210 of the frame portion 200 through the respective bearings 121b and 122b. Here, the bearings 121b and 122b are biased in directions apart from each other, and a predetermined tension is imparted to the steel belt 123. Therefore, when the lower side portion 123a of the steel belt 123 is moved from the upstream side to the downstream side, the pulleys 121 and 122 are rotated in the figure by the frictional force acting between the steel belt 123 and the pulleys 121 and 122. Hour direction.

接著說明用以賦予張力至鋼製帶123之機構。第三圖係上側無端帶機構之滑輪121及122附近之側視圖。如第三圖所示,軸承122b係安裝在框部200之上部框部210之上游側端,軸承121b係安裝在下游側端。 Next, a mechanism for imparting tension to the steel belt 123 will be described. The third figure is a side view of the vicinity of the pulleys 121 and 122 of the upper endless belt mechanism. As shown in the third figure, the bearing 122b is attached to the upstream side end of the upper frame portion 210 of the frame portion 200, and the bearing 121b is attached to the downstream side end.

上部框部210之上游側端部(圖中右側)係形成有字狀之引導框212,係具備延伸於搬送方向之一對導軌部212a、212b、與在下游側連接導軌部212a與212b之連接部212c。軸承122b係挾持於引導框212之導軌部212a、212b,可僅移動於搬送方向及後退方向。又,連接部212c係安裝有延伸於搬送/後退方向之螺絲122c。螺絲122c之上游側前端係與軸承122b扣合,藉由轉動螺絲122c,能將軸承122c之位置調整於搬送方向。進行定位後,藉由螺帽將螺絲122c固定於連接部212c及軸承122b。藉此,將軸承122b固定。 The upstream side end portion (the right side in the drawing) of the upper frame portion 210 is formed with The guide frame 212 having a shape includes a pair of rail portions 212a and 212b extending in the transport direction and a connecting portion 212c connecting the rail portions 212a and 212b on the downstream side. The bearing 122b is held by the rail portions 212a and 212b of the guide frame 212, and can be moved only in the conveying direction and the retreating direction. Further, the connecting portion 212c is attached with a screw 122c extending in the conveying/retracting direction. The upstream end of the screw 122c is engaged with the bearing 122b, and the position of the bearing 122c can be adjusted to the conveying direction by turning the screw 122c. After the positioning, the screw 122c is fixed to the connecting portion 212c and the bearing 122b by a nut. Thereby, the bearing 122b is fixed.

又,在上部框210之下游側端部係形成有引導框211,該引導框係具備延伸於搬送方向之一對導軌部211a、211b。上側帶機構120中的下游側之軸承121b 係挾持於引導框211之導軌部211a、211b,可僅移動於搬送/後退方向。又,在上部框210係安裝有汽缸121c。汽缸121c之下游側前端係與軸承121b扣合,藉由汽缸121c,軸承121b係彈壓於下游側。藉此,於鋼製帶123賦予張力。此外,下游側之軸承121b係構成為可微小移動於搬送/後退方向。藉由熱沖壓機構300及冷沖壓機構400,將鋼製帶123之下側部分123a拉伸至下方。如上述之情況,於本發明實施例中,由於追隨鋼製帶123之作動,軸承121b及滑輪121微小移動於後退方向,因此不會對鋼製帶123施加過度的張力。因而,本實施例中,即使將鋼製帶123拉伸於熱沖壓機構300及冷沖壓機構400亦不會斷裂。 Further, a guide frame 211 is formed at a downstream end portion of the upper frame 210, and the guide frame includes a pair of rail portions 211a and 211b extending in the transport direction. Bearing 121b on the downstream side of the upper side belt mechanism 120 It is held by the rail portions 211a and 211b of the guide frame 211, and can be moved only in the transport/retraction direction. Further, a cylinder 121c is attached to the upper frame 210. The downstream end of the cylinder 121c is engaged with the bearing 121b, and the bearing 121b is biased to the downstream side by the cylinder 121c. Thereby, the tension is given to the steel belt 123. Further, the bearing 121b on the downstream side is configured to be minutely movable in the transport/retraction direction. The lower portion 123a of the steel strip 123 is stretched downward by the hot stamping mechanism 300 and the cold stamping mechanism 400. As described above, in the embodiment of the present invention, since the bearing 121b and the pulley 121 are slightly moved in the backward direction following the operation of the steel belt 123, excessive tension is not applied to the steel belt 123. Therefore, in the present embodiment, even if the steel belt 123 is stretched to the hot stamping mechanism 300 and the cold stamping mechanism 400, it does not break.

又,如第二圖所示,搬送機構100之下側帶機構140係具有鋼製帶143,該鋼製帶係跨掛於下游側之滑輪141、上游側之滑輪142及兩滑輪141、142之無端帶。滑輪141、142之旋轉軸141a、142a係透過各軸承141b、142b旋轉自如的安裝在框部200之下部框部230。此處,軸承141b及142b係彈壓於互相分開之方向,且對鋼製帶143賦予既定張力。因此,使鋼製帶143之上側部份143a自上游側移動至下游側時,藉由作用於鋼製帶143與滑輪141、142之間之摩擦力,滑輪141、142係轉動於圖中逆時針方向。 Further, as shown in the second figure, the lower side belt mechanism 140 of the conveying mechanism 100 has a steel belt 143 that straddles the downstream side pulley 141, the upstream side pulley 142, and the two pulleys 141, 142. Endless belt. The rotation shafts 141a and 142a of the pulleys 141 and 142 are rotatably attached to the lower frame portion 230 of the frame portion 200 through the respective bearings 141b and 142b. Here, the bearings 141b and 142b are biased in directions apart from each other, and the steel belt 143 is given a predetermined tension. Therefore, when the upper portion 143a of the steel strip 143 is moved from the upstream side to the downstream side, the pulleys 141, 142 are rotated in the reverse direction by the frictional force acting between the steel belt 143 and the pulleys 141, 142. Hour direction.

用以彈壓支撐下側帶機構140之滑輪141、142之軸承141b、142b之機構,係為與上側帶機構120相同者。亦即,上游側之軸承142b係藉由螺絲調整決定搬送方向之位置,透過引導框固定在下部框部230。又,下游側之軸承141b係可微小移動於搬送/後退方向,藉 由汽缸機構彈壓於搬送方向。 The mechanism for biasing the bearings 141b and 142b supporting the pulleys 141 and 142 of the lower side belt mechanism 140 is the same as that of the upper belt mechanism 120. In other words, the upstream side bearing 142b is determined by the screw adjustment to determine the position of the conveyance direction, and is fixed to the lower frame portion 230 through the guide frame. Further, the bearing 141b on the downstream side can be slightly moved in the transport/retraction direction, The cylinder mechanism is biased in the conveying direction.

上側帶機構120之鋼製帶123之下的部份123a、下側帶機構140之鋼製帶143之上的部份143a、及挾持於兩鋼製帶之被加工物,係形成為藉由握爪150送往搬送方向。接著說明該握爪150之構造。 The portion 123a below the steel belt 123 of the upper belt mechanism 120, the portion 143a above the steel belt 143 of the lower belt mechanism 140, and the workpiece held by the two steel belts are formed by The gripper 150 is sent to the transport direction. Next, the configuration of the gripper 150 will be described.

如第二圖所示,握爪150係具有一對把持板151、152、及支撐該把持板151、152之一對軀體155(後述)。上側把持板151係配置在上側帶機構120之鋼製帶123之上側部份123b與下側部份123a之間。此外,下側把持板152係配置在下側帶機構140之鋼製帶143之上側部份143a與下側部份143b之間。將該把持板151、152驅動成互相接近時,形成將配置在鋼製帶123、143及鋼製帶142與143之間之被加工物M夾入兩把持板151、152之間。 As shown in the second figure, the gripper 150 has a pair of holding plates 151 and 152 and a pair of body members 155 (described later) that support the holding plates 151 and 152. The upper holding plate 151 is disposed between the upper portion 123b and the lower portion 123a of the steel belt 123 of the upper belt mechanism 120. Further, the lower holding plate 152 is disposed between the upper side portion 143a and the lower side portion 143b of the steel belt 143 of the lower side belt mechanism 140. When the holding plates 151 and 152 are driven to approach each other, the workpiece M disposed between the steel belts 123 and 143 and the steel belts 142 and 143 is sandwiched between the two holding plates 151 and 152.

接著說明握爪150之構造。第四圖係本發明實施例之握爪150的側視圖。第五圖係從後退方向觀看握爪150之前視圖(第二圖中的I-I箭頭方向所視之圖)。此外,第六圖係握爪150之俯視圖、第七圖係自下方觀看握爪150之下側把持板152的圖(第五圖III-III箭頭方向所視之圖)。又,第八圖係顯示藉由握爪150搬送被加工物M之順序的側視圖。 Next, the configuration of the gripper 150 will be described. The fourth figure is a side view of the gripper 150 of the embodiment of the present invention. The fifth figure is a front view of the gripper 150 viewed from the backward direction (view of the direction of the I-I arrow in the second figure). Further, the sixth drawing is a plan view of the gripper 150, and the seventh drawing is a view of the gripping plate 152 on the lower side of the gripper 150 viewed from below (the view of the arrow in the direction of the arrow in the fifth arrow III-III). Further, the eighth diagram shows a side view in which the workpiece M is conveyed by the gripper 150.

如第四圖、第五圖所示,把持板151、152係向鋼製帶143之寬度方向延伸之板狀構件,分別相對握爪150之軀體155構成為可滑動於垂直方向。具體而言,軀體155之搬送方向側(下游側)之側面係設有把持板支撐導軌155b,藉由該把持板支撐導軌155b與設在各把持板151、152之扣合部151a、152a(第六圖、第七圖)扣合, 而將把持板151、152之移動方向僅限制於垂直方向。把持板151、152係藉由分別具有油壓或空壓驅動之汽缸156a、157a與汽缸桿156b、157b之一對第一汽缸驅動機構156及兩對第二汽缸驅動機構157,驅動成互相接近/分開。第一汽缸驅動機構156之汽缸156a係固定於軀體155,汽缸桿156b之前端係固定於下側把持板152。因而,藉由驅動第一汽缸驅動機構156,能使下側把持板152相對軀體155上下移動。又,第二汽缸驅動機構157之汽缸157a係固定於下側把持板152之下面,汽缸桿157b之前端係固定於上側把持板151。因而,藉由驅動第二汽缸驅動機構157,能使上側把持板151相對下側把持板152接近/分開。此外,如第四圖及第五圖所示,第一汽缸機構156之汽缸156a係於一對軀體155各設一個(亦即於下側把持板152之寬度方向兩端),又,第二汽缸機構157之汽缸157a係於下側把持板152之四個角落各配置一個。 As shown in the fourth and fifth figures, the holding plates 151 and 152 are plate-like members extending in the width direction of the steel belt 143, and the body 155 of the grip 150 is slidably movable in the vertical direction. Specifically, the side of the transport direction side (downstream side) of the body 155 is provided with a grip plate support rail 155b, and the grip plate support rail 155b and the engaging portions 151a, 152a provided on the respective grip plates 151, 152 ( Figure 6 and Figure 7) The moving direction of the holding plates 151, 152 is limited only to the vertical direction. The holding plates 151, 152 are driven to be close to each other by one of the cylinders 156a, 157a and the cylinder rods 156b, 157b respectively driven by oil pressure or air pressure to the first cylinder driving mechanism 156 and the two pairs of second cylinder driving mechanisms 157. /separate. The cylinder 156a of the first cylinder drive mechanism 156 is fixed to the body 155, and the front end of the cylinder rod 156b is fixed to the lower holding plate 152. Therefore, by driving the first cylinder driving mechanism 156, the lower holding plate 152 can be moved up and down with respect to the body 155. Further, the cylinder 157a of the second cylinder drive mechanism 157 is fixed to the lower surface of the lower holding plate 152, and the front end of the cylinder rod 157b is fixed to the upper holding plate 151. Therefore, by driving the second cylinder drive mechanism 157, the upper holding plate 151 can be approached/separated from the lower holding plate 152. Further, as shown in the fourth and fifth figures, the cylinder 156a of the first cylinder mechanism 156 is provided for each of the pair of bodies 155 (that is, at both ends in the width direction of the lower holding plate 152), and second. The cylinders 157a of the cylinder mechanism 157 are disposed one at each of the four corners of the lower holding plate 152.

驅動第一汽缸驅動機構156將下側把持板152舉起第一距離,同時驅動第二汽缸驅動機構157使上側把持板151僅接近下側把持板較第一距離多之第二距離時,下側把持板152上升之同時上側把持板151下降,而兩板151、152互相接近。另一方面,驅動第一汽缸驅動機構156將下側把持板152僅下降第一距離,同時驅動第二汽缸驅動機構157將上側把持板151遠離下側把持板較第一距離多之第二距離時,下側把持板152下降之同時上側把持板151上升,而兩板151、152互相遠離。 Driving the first cylinder driving mechanism 156 to lift the lower holding plate 152 by a first distance while driving the second cylinder driving mechanism 157 so that the upper holding plate 151 is only close to the second distance of the lower holding plate by a first distance, When the side holding plate 152 is raised while the upper side holding plate 151 is lowered, the two plates 151, 152 are close to each other. On the other hand, the driving first cylinder driving mechanism 156 lowers the lower holding plate 152 by only a first distance while driving the second cylinder driving mechanism 157 to move the upper holding plate 151 away from the lower holding plate by a second distance. At the same time, the lower holding plate 152 is lowered while the upper holding plate 151 is raised, and the two plates 151, 152 are apart from each other.

如第二圖、第四圖、第五圖所示,於下部框部230係沿搬送/後退方向而設有導軌231。握爪150之一對軀 體155底面,分別設有與該導軌231扣合之腳部155a。藉由該扣合,握爪150係沿導軌231可自上游側往下游側移動,或自下游側往上游側移動。此外,如第五圖所示,導軌231係兩條並排設置於寬度方向。 As shown in the second, fourth, and fifth figures, the guide rail 231 is provided in the lower frame portion 230 in the transport/retraction direction. One of the grippers 150 The bottom surface of the body 155 is provided with a leg portion 155a that is engaged with the guide rail 231. By the snapping, the gripper 150 can be moved from the upstream side to the downstream side along the guide rail 231 or from the downstream side to the upstream side. Further, as shown in the fifth figure, the guide rails 231 are arranged side by side in the width direction.

接著參照第八(a)圖至第八(d)圖,說明握爪150之被加工物M之搬送順序。首先,握爪150係自後退於上游側之初期狀態(第八(a)圖),驅動第一汽缸驅動機構156及第二汽缸驅動機構157使把持板151、152互相接近。如此,如第八(b)圖所示,握爪150之把持板151、152成為把持住鋼製帶123、143及被加工物M之狀態。 Next, referring to the eighth (a) to eighth (d) drawings, the transfer order of the workpiece M of the gripper 150 will be described. First, the gripper 150 is in an initial state (the eighth (a)) from the backward side, and drives the first cylinder drive mechanism 156 and the second cylinder drive mechanism 157 to bring the grip plates 151 and 152 closer to each other. Thus, as shown in the eighth (b), the holding plates 151 and 152 of the gripper 150 are in a state of holding the steel belts 123 and 143 and the workpiece M.

自該狀態,將握爪150移動於搬送方向時,鋼製帶123、143及滑輪121、122、141、142係伴隨握爪150之移動而轉動,如第八(c)圖所示,將挾持於鋼製帶之被加工物朝搬送方向搬送。 From this state, when the gripper 150 is moved in the transport direction, the steel belts 123 and 143 and the pulleys 121, 122, 141, and 142 are rotated in accordance with the movement of the gripper 150, as shown in the eighth (c), The workpiece held in the steel belt is transported in the transport direction.

握爪150係移動至熱衝壓機構300之跟前(第四圖中以一點虛線所顯示之位置)為止後,驅動成使把持板151、152互相遠離以開放鋼製帶123、143及被加工物M(第八(d)圖)。接著,握爪150係移動至後退方向。此時,把持板151、152係未把持鋼製帶123、143,因此即使握爪150後退,鋼製帶123、143及在其間之被加工物M係未移動。結果,回到第八(a)圖之初期狀態。然後,再次將鋼製帶123、143及被加工物M夾入把持板151、152之間以移動於搬送方向。如上述,藉由一面開閉把持板151、152一面往返移動握爪150,能間歇性的使鋼製帶移動於搬送方向,藉此搬送被加工物。 The gripper 150 is moved to the front of the hot stamping mechanism 300 (the position shown by a dashed line in the fourth drawing), and is driven to move the gripping plates 151, 152 away from each other to open the steel strips 123, 143 and the workpiece. M (eighth (d) diagram). Next, the gripper 150 is moved to the reverse direction. At this time, since the grip plates 151 and 152 do not hold the steel belts 123 and 143, the steel belts 123 and 143 and the workpiece M therebetween do not move even if the gripper 150 retreats. As a result, it returns to the initial state of the eighth (a) figure. Then, the steel belts 123 and 143 and the workpiece M are again sandwiched between the grip plates 151 and 152 to move in the conveyance direction. As described above, by moving the gripper plates 151 and 152 on and off, the gripper 150 is reciprocated, and the steel strip can be intermittently moved in the transport direction to transport the workpiece.

握爪150之前進/後退係藉由汽缸機構來進行。如第二圖所示,構成汽缸機構之汽缸153係固定於下部框部 230。而且,一端插置於汽缸153中之活塞154,係透過連接機構154a安裝在握爪150之軀體155。然後,藉由驅動汽缸153使活塞154進退,握爪150係前進/後退。此外,如第五圖及第六圖所示,汽缸153與活塞154、連接機構154a係分別設有兩個。 The advance/retraction of the gripper 150 is performed by a cylinder mechanism. As shown in the second figure, the cylinder 153 constituting the cylinder mechanism is fixed to the lower frame portion. 230. Further, the piston 154 inserted into the cylinder 153 at one end is attached to the body 155 of the gripper 150 via the coupling mechanism 154a. Then, the piston 154 is moved forward and backward by driving the cylinder 153, and the gripper 150 is advanced/retracted. Further, as shown in the fifth and sixth figures, the cylinder 153 is provided with two pistons 154 and 154a, respectively.

接著說明熱沖壓機構300之構造。第九圖係熱沖壓機構300之側剖視圖。又,第十圖係自下游側觀看熱沖壓機構的前視圖(第二圖之II-II箭頭方向所視之圖)。如第九圖所示,熱沖壓機構300係為在構成為移動自如於上下方向之上部熱盤322、與相對下部框部230固定之下部熱盤324之間構成為熱沖壓被加工物之裝置。上部熱盤支撐框312係在搬送方向兩側固定支撐於上部框部210。上部熱盤322係自上部熱盤支撐框312下面透過熱盤移動用汽缸機構370及可動平台336加以垂掛。又,下部熱盤324係固定在透過支柱244固定支撐於下部框部230上之平台314上。 Next, the configuration of the hot stamping mechanism 300 will be described. The ninth drawing is a side cross-sectional view of the hot stamping mechanism 300. Further, the tenth drawing is a front view of the hot stamping mechanism viewed from the downstream side (the view of the arrow II-II in the second drawing). As shown in FIG. 9, the hot stamping mechanism 300 is a device that is configured to be hot-stamped between the hot plate 322 that is movable in the up-and-down direction and the lower hot plate 324 that is fixed to the lower frame portion 230. . The upper hot plate support frame 312 is fixedly supported by the upper frame portion 210 on both sides in the transport direction. The upper hot plate 322 is suspended from the lower portion of the upper hot plate support frame 312 through the hot plate moving cylinder mechanism 370 and the movable platform 336. Further, the lower hot plate 324 is fixed to the stage 314 which is fixedly supported by the lower frame portion 230 via the stay 244.

本發明實施例中,如第九圖及第十圖所示,上部熱盤322係藉由三對(六個)之熱盤移動用汽缸機構370,自上部熱盤支撐框312垂掛。如第十圖所示,汽缸機構370係具有汽缸371、自該汽缸371延伸於下方之桿372、及設在該桿372前端之連接機構373。汽缸371係固定在上部熱盤支撐框312之側面。又,桿372與可動平台336係藉由連接機構373加以連接。因而,藉由驅動桿372,能使可動平台336上下移動。此外,熱盤移動用汽缸機構370係藉由空壓或油壓機構使桿372進行進退。 In the embodiment of the present invention, as shown in the ninth and tenth views, the upper hot plate 322 is suspended from the upper hot plate support frame 312 by three pairs (six) of hot plate moving cylinder mechanisms 370. As shown in the tenth diagram, the cylinder mechanism 370 has a cylinder 371, a rod 372 extending from the cylinder 371, and a connecting mechanism 373 provided at the front end of the rod 372. The cylinder 371 is fixed to the side of the upper hot plate support frame 312. Further, the rod 372 and the movable platform 336 are connected by a connecting mechanism 373. Therefore, the movable platform 336 can be moved up and down by the drive lever 372. Further, the hot plate moving cylinder mechanism 370 advances and retracts the rod 372 by an air pressure or a hydraulic mechanism.

又,本發明實施例中,六個沖壓汽缸機構340具備 在上部熱盤支撐框312。藉由熱盤移動用汽缸機構370使上部熱盤322下降在將被加工物挾於熱盤間之狀態後,將上部熱盤322推壓於下方來進行沖壓。各沖壓汽缸機構340係具有活塞342、插置有活塞342之套筒344、及用以將套筒344固定於上部熱盤支撐框312下面之固定用板346。固定用板346係藉由例如焊接等手段與套筒344一體化,藉由利用螺栓348(第十圖)將固定用板346固定於上部熱盤支撐框312,套筒344係安裝於上部熱盤支撐框312。此外,可動平台336係固定在活塞342之下端。因而,藉由利用未圖示之油壓泵控制套筒344內之油壓,能以所期望之荷重沖壓被加工物。 Moreover, in the embodiment of the present invention, six punch cylinder mechanisms 340 are provided. The upper hot plate supports frame 312. The upper hot plate 322 is lowered by the hot plate moving cylinder mechanism 370 to bring the workpiece to the hot plate, and then the upper hot plate 322 is pressed downward to perform pressing. Each of the press cylinder mechanisms 340 has a piston 342, a sleeve 344 in which the piston 342 is inserted, and a fixing plate 346 for fixing the sleeve 344 to the lower surface of the upper hot plate support frame 312. The fixing plate 346 is integrated with the sleeve 344 by means of, for example, welding, and the fixing plate 346 is fixed to the upper hot plate supporting frame 312 by the bolt 348 (Fig. 10), and the sleeve 344 is attached to the upper heat. The disk supports frame 312. Further, the movable platform 336 is fixed to the lower end of the piston 342. Therefore, by controlling the hydraulic pressure in the sleeve 344 by a hydraulic pump (not shown), the workpiece can be pressed with a desired load.

又,如第九圖及第十圖所示,從可動平台336之下面,係於上部熱盤之寬度方向兩側複數設有延伸於垂直向下之上部距離桿352。同樣的,從平台314之上面,係於下部熱盤之寬度方向兩側複數設有延伸於垂直向上之下部距離桿354。各個上部距離桿352係與各個下部距離桿354相對向配置,藉由沖壓汽缸機構340將上部熱盤322驅動成接近下部熱盤324時,上部距離桿352之下面係與下部距離桿354之上面扺接,上部熱盤322係不會再更往下降。亦即,藉由距離桿352、354,能控制熱沖壓時之上部熱盤322與下部熱盤324之間隔,亦即被加工物之厚度。 Further, as shown in the ninth and tenth views, from the lower surface of the movable platform 336, a plurality of rods 352 extending from the vertically upper portion are provided on the both sides in the width direction of the upper hot plate. Similarly, from the top of the platform 314, a plurality of rods 354 extending from the vertically upward and downward portions are provided on both sides in the width direction of the lower hot plate. Each of the upper distance rods 352 is disposed opposite to each of the lower distance rods 354. When the upper hot plate 322 is driven to approach the lower hot plate 324 by the punch cylinder mechanism 340, the upper portion of the upper distance rod 352 is attached to the lower portion of the lower rod 354. The upper hot plate 322 will not fall further. That is, by the distance bars 352, 354, the interval between the upper hot plate 322 and the lower hot plate 324 during hot stamping, that is, the thickness of the workpiece can be controlled.

上部熱盤322、下部熱盤324係內設有加熱器(未顯示於圖),能使各熱盤升溫至所期望之溫度。又,在可動平台336與上部熱盤322之間設有斷熱材334,以使上部熱盤322之熱不會逃漏於活塞側。同樣的,在平台314與下部熱盤324之間設有斷熱材338,以使下部熱盤324 之熱不會逃漏於平台314側。 A heater (not shown) is provided in the upper hot plate 322 and the lower hot plate 324 to heat the respective hot plates to a desired temperature. Further, a heat insulating material 334 is provided between the movable platform 336 and the upper hot plate 322 so that the heat of the upper hot plate 322 does not escape to the piston side. Similarly, a heat-dissipating material 338 is disposed between the platform 314 and the lower hot plate 324 to enable the lower hot plate 324. The heat will not escape the platform 314 side.

如第九圖所示,本發明實施例中,在熱沖壓機構300係固定有位於上游側之預熱區300a、位於搬送/後退方向之大致中央部之第一加熱區300b及位於下游側之第二加熱區300c。各區之搬送方向之尺寸係大致相同,各區係配置有兩個沖壓汽缸機構340。又,各區之搬送方向的尺寸與握爪150(第二圖)之一循環之動作之被加工物之送出量係構成為大致相等。因而,本實施例中,被加工物係依序在預熱區300a、第一加熱區300b、第二加熱區300c進行沖壓。 As shown in the ninth embodiment, in the embodiment of the present invention, the hot stamping mechanism 300 is fixed with a preheating zone 300a on the upstream side, a first heating zone 300b located at a substantially central portion of the conveying/retracting direction, and a downstream side. The second heating zone 300c. The dimensions of the transport directions of the zones are substantially the same, and each zone is provided with two stamping cylinder mechanisms 340. Further, the size of the conveyance direction of each zone and the amount of the workpiece to be processed by one of the grippers 150 (second diagram) are substantially equal. Therefore, in the present embodiment, the workpiece is sequentially pressed in the preheating zone 300a, the first heating zone 300b, and the second heating zone 300c.

又,上部及下部熱盤322、324之溫度、距離桿352、354之長度(亦即熱盤間隔),係依每一區300a、300b、300c設定為不同之值。亦即,被加工物之厚度係藉由因應被加工物之構造及特性、尺寸等,調整所對應之距離桿352、354之長度,可依每一區個別控制。 Further, the temperatures of the upper and lower hot plates 322, 324 and the lengths of the rods 352, 354 (i.e., the hot plate spacing) are set to different values for each of the zones 300a, 300b, and 300c. That is, the thickness of the workpiece is adjusted according to the structure, characteristics, size, and the like of the workpiece, and the lengths of the distance rods 352 and 354 corresponding thereto can be individually controlled according to each zone.

又,沖壓汽缸機構340係形成為依每一區300a、300b、300c個別驅動。本實施例中,施加於各區之被加工物之荷重,係由距離桿352、354之長度、被加工物之尺寸及特性決定。亦即,距離桿352與354扺接後,係使套筒344內之油壓上升而增大施加於可動平台336之荷重,其荷重增大部份係未透過被加工物M,透過距離桿352、354由平台314接受,熱盤322、324不會影響到施加於被加工物M之荷重。換言之,各沖壓汽缸機構340係將可充分沖壓被加工物M之荷重賦予可動平台336即可,即使賦予更多的荷重,也只是動力損失。而且,本實施例中,由於能將被加工物之反應程度及距離桿352、354之長度依各區設定不同之值,因此一般應 施加於被加工物之荷重之大小係依各區不同。因而,藉由將施加於沖壓汽缸機構340之活塞342之荷重依各區個別控制,能僅以為沖壓配置在各區300a、300b、300c之被加工物M所需之荷重來驅動上部熱盤322,而能將動力之損失抑制於必要最低限度。 Further, the press cylinder mechanism 340 is formed to be individually driven in each of the zones 300a, 300b, and 300c. In the present embodiment, the load applied to the workpiece in each zone is determined by the length of the rods 352, 354, the size and characteristics of the workpiece. That is, after the distance between the rods 352 and 354, the oil pressure in the sleeve 344 is increased to increase the load applied to the movable platform 336, and the load-increasing portion is not transmitted through the workpiece M, and is transmitted through the distance rod. 352, 354 are accepted by the platform 314, and the hot plates 322, 324 do not affect the load applied to the workpiece M. In other words, each of the press cylinder mechanisms 340 can supply the load of the workpiece M sufficiently to the movable platform 336, and even if more load is applied, it is only a power loss. Further, in the present embodiment, since the degree of reaction of the workpiece and the length of the distance rods 352 and 354 can be set to different values depending on the respective areas, The amount of load applied to the workpiece varies depending on the area. Therefore, by individually controlling the load applied to the piston 342 of the press cylinder mechanism 340 by each zone, the upper hot plate 322 can be driven only by the load required to press the workpiece M disposed in each of the zones 300a, 300b, 300c. And can reduce the loss of power to the necessary minimum.

藉由熱沖壓機構300熱沖壓之被加工物,係接著藉由握爪150送至冷沖壓機構400。如第二圖所示,冷沖壓機構400係具有透過沖壓汽缸機構440自上部框部210垂掛之上部冷卻盤422、及透過支撐桿248固定於下部框部230上之下部冷卻盤424。上部冷卻盤422與下部冷卻盤424,係皆於內部設有用以循環冷煤(水、空氣、油等)之管路。藉由於管路內循環冷煤,冷卻盤422、424之溫度係保持為比熱盤322、324低。又,沖壓汽缸機構440係能驅動成使上部冷卻盤422相對下部冷卻盤424分開/接近。 The workpiece to be hot stamped by the hot stamping mechanism 300 is then sent to the cold stamping mechanism 400 by the gripper 150. As shown in the second figure, the cold press mechanism 400 has a lower cooling plate 422 suspended from the upper frame portion 210 through the press cylinder mechanism 440, and a lower cooling plate 424 fixed to the upper frame portion 230 via the support rod 248. Both the upper cooling plate 422 and the lower cooling plate 424 are internally provided with piping for circulating cold coal (water, air, oil, etc.). The temperature of the cooling plates 422, 424 is kept lower than the hot plates 322, 324 by circulating cold coal in the tubes. Further, the ram cylinder mechanism 440 can be driven to separate/close the upper cooling plate 422 with respect to the lower cooling plate 424.

本實施例中,藉由驅動沖壓汽缸機構440使上部冷卻盤422下降,能使被加工物密接於上部冷卻盤422與下部冷卻盤424。此時,被加工物之溫度係比兩冷卻盤422、424高,因此從被加工物朝冷卻盤422、424產生熱之移動,被加工物之溫度係降低。因而,能將藉由熱沖壓機構300熱沖壓之被加工物藉由冷沖壓機構400冷卻。此外,上部冷卻盤422及下部冷卻盤424之搬送方向尺寸係比握爪150之一次的送出量稍大,因此自熱沖壓機構300依序排出之熱沖壓完成之被加工物,係毫無遺漏的藉由冷沖壓機構400冷卻。 In the present embodiment, the upper cooling plate 422 is lowered by driving the press cylinder mechanism 440, so that the workpiece can be in close contact with the upper cooling plate 422 and the lower cooling plate 424. At this time, since the temperature of the workpiece is higher than the two cooling trays 422 and 424, heat is generated from the workpiece to the cooling trays 422 and 424, and the temperature of the workpiece is lowered. Therefore, the workpiece to be hot-stamped by the hot stamping mechanism 300 can be cooled by the cold stamping mechanism 400. In addition, the transport direction dimension of the upper cooling disk 422 and the lower cooling disk 424 is slightly larger than the one-time delivery amount of the gripper 150. Therefore, the hot-stamped finished workpiece discharged from the hot stamping mechanism 300 is exhausted. The cooling is performed by the cold stamping mechanism 400.

又,如第九圖所示,在熱沖壓機構300之搬送方向兩端係設有用以支撐鋼製帶123、143之壓送輥機構 361、362、363、364。壓送輥機構361係在熱沖壓機構300之下游側支撐鋼製帶123,362係在上游側支撐鋼製帶123,363係在下游側支撐鋼製帶143,364係在上游側支撐鋼製帶143。 Further, as shown in the ninth diagram, a nip roller mechanism for supporting the steel belts 123, 143 is provided at both ends of the conveying direction of the hot stamping mechanism 300. 361, 362, 363, 364. The nip roll mechanism 361 supports the steel belt 123 on the downstream side of the hot stamping mechanism 300, and the 362 series supports the steel belt 123 on the upstream side, and supports the steel belt 143 on the downstream side, and the 364 system is supported on the upstream side. With 143.

接著說明各壓送輥機構361~364之構造。如第九圖所示,壓送輥機構361~364係具有壓送輥361a~364a、及將該壓送輥在兩端旋轉自如的支撐之軸承部361b~364b。此處,說明壓送輥機構之彈壓機構。第十一圖係顯示下游側之壓送輥機構361及363之側視圖。如圖所示,各壓送輥361a、363a係藉由汽缸機構361c、363c彈性的彈壓於鋼製帶側。亦即,支撐上側帶機構120之鋼製帶123之壓送輥361a係彈壓於下方。另一方面,支撐下側帶機構140之鋼製帶143之壓送輥363a係彈壓於上方。此外,在上游側之壓送輥機構362及364亦設有與各壓送輥機構361及363大致相同之汽缸機構。 Next, the configuration of each of the pressure feed roller mechanisms 361 to 364 will be described. As shown in FIG. 9, the nip roller mechanisms 361 to 364 have nip rollers 361a to 364a and bearing portions 361b to 364b that support the nip roller at both ends. Here, the biasing mechanism of the nip roller mechanism will be described. The eleventh figure shows a side view of the nip rolls mechanisms 361 and 363 on the downstream side. As shown in the figure, each of the nip rollers 361a and 363a is elastically biased to the side of the steel belt by the cylinder mechanisms 361c and 363c. That is, the nip roll 361a of the steel belt 123 supporting the upper side belt mechanism 120 is biased downward. On the other hand, the nip roller 363a of the steel belt 143 supporting the lower side belt mechanism 140 is biased upward. Further, the nip rollers mechanisms 362 and 364 on the upstream side are also provided with cylinder mechanisms substantially the same as those of the nip rollers mechanisms 361 and 363.

上部熱盤322與下部熱盤324為分開。亦即未進行熱沖壓時,壓送輥機構361~364係彈壓鋼製帶123、143,以使鋼製帶123、143與上部及下部熱盤322、324僅稍微分開。此外,自該狀態使上部熱盤322下降時,上側帶機構120之鋼製帶123與上部熱盤322抵接,接著鋼製帶123係與上部熱盤322形成一體而移動於下方。此時,控制壓送輥機構361、362之汽缸機構,以使壓送輥361a、362a亦在抵接於鋼製帶123之狀態移動於下方。接著,上側帶機構120之鋼製帶123係透過被加工物與下側帶機構140之鋼製帶143抵接,再使上部熱盤322下降時,伴隨上部熱盤322之移動,下側帶機構140之鋼製帶143亦再下降而與下部熱盤324抵接。 此時,壓送輥363a、364a亦在抵接於鋼製帶143之狀態移動於下方。藉由如上述之製程,在熱盤間沖壓被加工物。如上述,本實施例中,鋼製帶123、143係彈壓於壓送輥機構361~364,以使不會強力的扺接於熱盤322及324之角落。 The upper hot plate 322 is separated from the lower hot plate 324. That is, when hot stamping is not performed, the nip rolls mechanisms 361 to 364 are spring-stretched steel belts 123, 143 so that the steel belts 123, 143 are only slightly separated from the upper and lower hot plates 322, 324. Further, when the upper hot plate 322 is lowered from this state, the steel belt 123 of the upper belt mechanism 120 comes into contact with the upper hot plate 322, and then the steel belt 123 is integrally formed with the upper hot plate 322 and moved downward. At this time, the cylinder mechanisms of the nip roller mechanisms 361 and 362 are controlled such that the nip rollers 361a and 362a are also moved downward in a state of abutting against the steel belt 123. Then, the steel belt 123 of the upper belt mechanism 120 passes through the workpiece and the steel belt 143 of the lower belt mechanism 140, and when the upper hot plate 322 is lowered, the lower belt is moved along with the upper hot plate 322. The steel belt 143 of the mechanism 140 is also lowered to abut the lower hot plate 324. At this time, the nip rollers 363a and 364a also move downward in a state of abutting against the steel belt 143. The workpiece is pressed between the hot plates by the above-described process. As described above, in the present embodiment, the steel belts 123, 143 are elastically pressed against the nip roller mechanisms 361 to 364 so as not to be strongly spliced to the corners of the hot plates 322 and 324.

又,沖壓結束後,上部熱盤322係上升,自下部熱盤324急速的分開。此時,壓送輥機構361~364之汽缸機構係短暫的期間(例如1秒鐘之間)控制成上部鋼製帶123、143與被加工物M抵接,接著,使鋼製帶123、143慢慢的朝上部及下部熱盤322、324移動。因而,藉由急速的鋼製帶之上下移動,不會損傷被加工物。 Further, after the end of the pressing, the upper hot plate 322 is raised, and the lower hot plate 324 is rapidly separated. At this time, the cylinder mechanisms of the nip roller mechanisms 361 to 364 are controlled such that the upper steel belts 123 and 143 abut against the workpiece M for a short period of time (for example, between 1 second), and then the steel belt 123, 143 slowly moves toward the upper and lower hot plates 322, 324. Therefore, the workpiece is not damaged by the rapid movement of the steel belt up and down.

又,握爪150(第四圖)把持被加工物時,伴隨鋼製帶123、143之移動,上游側之壓送輥362a及364a係移動為互相接近,且彈壓鋼製帶123、143,以使鋼製帶123之下的部份123a及鋼製帶143之上的部份143a形成大致水平。因而,藉由握爪之把持板151、152之邊緣不會損傷鋼製帶。 Further, when the gripper 150 (fourth drawing) grips the workpiece, the upstream side nip rollers 362a and 364a move toward each other with the movement of the steel belts 123 and 143, and the steel strips 123 and 143 are biased. The portion 123a below the steel strip 123 and the portion 143a above the steel strip 143 are formed substantially horizontally. Therefore, the edges of the holding plates 151, 152 by the grip claws do not damage the steel belt.

本實施例中,如第二圖所示,鋼製帶123之上的部份123b及鋼製帶143之下的部份143b係設有去除器125及145。去除器125、145係具備例如刮刀等,藉由沖壓處理將附著在鋼製帶123、143之外周面之樹脂片去除。 In the present embodiment, as shown in the second figure, the portion 123b above the steel strip 123 and the portion 143b below the steel strip 143 are provided with removers 125 and 145. The removers 125 and 145 are provided with, for example, a doctor blade, and the resin sheets adhering to the outer peripheral surfaces of the steel belts 123 and 143 are removed by press processing.

接著說明上述所說明之本發明實施例之沖壓裝置1之被加工物之沖壓順序。此外,於以下之說明,將包含熱固型樹脂之半固化膠片薄片成形為被加工物M。又,將自被加工物M之下游端前端由握爪150之送出量部份之長度的部份定義為第一部份、將相對第一部份鄰接於上游側之送出量部份之長度的部份定義為第二部份、將 相對第二部份鄰接於上游側之送出量部份之長度的部份定義為第三部份、將相對第三部份鄰接於上游側之送出量部份之長度的部份定義為第四部份。 Next, the punching procedure of the workpiece of the press apparatus 1 of the embodiment of the present invention described above will be described. Further, in the following description, a prepreg film sheet containing a thermosetting resin is formed into a workpiece M. Further, a portion from the end of the downstream end of the workpiece M from the portion of the gripping portion of the gripper 150 is defined as the first portion, and the length of the portion of the feed portion adjacent to the upstream portion of the first portion. Part of the definition is the second part, A portion of the second portion that is adjacent to the length of the delivery portion of the upstream side is defined as a third portion, and a portion that is opposite to the length of the portion of the third portion that is adjacent to the upstream side is defined as a fourth portion. Part.

首先,藉由握爪150(第四圖),將第一部份送至熱沖壓機構300之預熱區300a(第九圖)。接著,驅動熱盤移動用汽缸機構370(第十圖),將被加工物M之第一部份挾於熱盤322、324之間。再者,驅動沖壓汽缸機構340將被加工物M之第一部份沖壓。此處,預熱區300a中的熱盤322、324之溫度係比被加工物之樹脂成分之硬化溫度低,而控制為接近玻璃移轉溫度之溫度。因此,第1部份之樹脂部份係軟化,由於溫度較低,被加工物之熱硬化幾乎未進行,而第一部份係調整為所期望之厚度。 First, the first portion is sent to the preheating zone 300a of the hot stamping mechanism 300 (the ninth drawing) by the gripper 150 (fourth drawing). Next, the hot plate moving cylinder mechanism 370 (the tenth figure) is driven to wind the first portion of the workpiece M between the hot plates 322 and 324. Further, the driving press cylinder mechanism 340 presses the first portion of the workpiece M. Here, the temperature of the hot plates 322, 324 in the preheating zone 300a is lower than the hardening temperature of the resin component of the workpiece, and is controlled to be close to the temperature at which the glass is transferred. Therefore, the resin portion of the first portion is softened, and since the temperature is low, the thermal hardening of the workpiece is hardly performed, and the first portion is adjusted to a desired thickness.

接著,藉由減低沖壓汽缸機構340之油壓與熱盤移動用汽缸機構370,使熱盤322、324互相分開以開放被加工物M。再者,藉由握爪150,將被加工物M送於搬送方向。結果,被加工物M之第一部份係移動於第一加熱區300b,此外,第二部份係移動於預熱區300a。接著,驅動熱盤移動用汽缸機構370以使熱盤322、324互相接近,並且驅動沖壓汽缸機構340於上部熱盤322施加荷重。藉此,被加工物M之第一部份係在第一加熱區300b進行沖壓,又第二部份係在預熱區300a進行沖壓。此處,由於第一加熱區300b中之熱盤322、324的溫度係比預熱區300a中之熱盤溫度高,因此在被加工物M之第一部份係進行某程度熱硬化反應。又,在預熱區300a調整第二部份之形狀。此外,由於被加工物M係藉由熱硬化反應多少會收縮,因此制定距離桿352、 354(第十圖)之間隔,以使在第一加熱區300b將被加工物沖壓時之熱盤之間隔,多少比在預熱區300a中將被加工物沖壓時之熱盤間隔狹窄。 Next, by reducing the hydraulic pressure of the press cylinder mechanism 340 and the hot plate moving cylinder mechanism 370, the hot plates 322, 324 are separated from each other to open the workpiece M. Further, the workpiece M is sent to the transport direction by the gripper 150. As a result, the first portion of the workpiece M is moved to the first heating zone 300b, and in addition, the second portion is moved to the preheating zone 300a. Next, the hot plate moving cylinder mechanism 370 is driven to bring the hot plates 322, 324 into proximity with each other, and the press cylinder mechanism 340 is driven to apply a load to the upper hot plate 322. Thereby, the first portion of the workpiece M is stamped in the first heating zone 300b, and the second portion is stamped in the preheating zone 300a. Here, since the temperature of the hot plates 322, 324 in the first heating zone 300b is higher than the temperature of the hot plate in the preheating zone 300a, a certain degree of thermosetting reaction is performed in the first portion of the workpiece M. Further, the shape of the second portion is adjusted in the preheating zone 300a. In addition, since the workpiece M is somewhat shrunk by the heat hardening reaction, the distance rod 352 is established. The interval of 354 (the tenth figure) is such that the interval between the hot plates when the workpiece is punched in the first heating zone 300b is somewhat narrower than the interval of the hot plate when the workpiece is punched in the preheating zone 300a.

接著,藉由減低沖壓汽缸機構340之油壓與熱盤移動用汽缸機構370,使熱盤322、324互相分開以開放被加工物M。再者,藉由握爪150,將被加工物M送於搬送方向。結果,被加工物M之第一部份係移動於第二加熱區300c,第二部份係移動於第一加熱區300b,且第3部份移動於預熱區300a。接著,驅動熱盤移動用汽缸機構370以使熱盤322、324互相接近,並且驅動沖壓汽缸機構340於上部熱盤322施加荷重。藉此,被加工物M之第一部份係在第二加熱區300c進行沖壓,第二部份係在第一加熱區300b進行沖壓,第三部份係在預熱區300a進行沖壓。此處,第二加熱區300c中之熱盤322、324的溫度係與第一加熱區300b大約相同。被加工物M係藉由在第一、第二加熱區300b、300c依序加熱,而到最後進行熱硬化反應。因而被加工物M之第一部份係成形為所期望之剖面形狀。又,在第一加熱區中,係進行某程度第二部份之熱硬化反應。又,在預熱區300a調整第三部份之形狀。此外,由於在第二加熱區,被加工物M之熱硬化反應進一歩進行而被加工物會收縮,因此制定距離桿352、354之間隔,以使在第二加熱區300c將被加工物沖壓時之熱盤之間隔,多少比在第一加熱區300b中將被加工物沖壓時之熱盤間隔狹窄。 Next, by reducing the hydraulic pressure of the press cylinder mechanism 340 and the hot plate moving cylinder mechanism 370, the hot plates 322, 324 are separated from each other to open the workpiece M. Further, the workpiece M is sent to the transport direction by the gripper 150. As a result, the first portion of the workpiece M moves to the second heating zone 300c, the second portion moves to the first heating zone 300b, and the third portion moves to the preheating zone 300a. Next, the hot plate moving cylinder mechanism 370 is driven to bring the hot plates 322, 324 into proximity with each other, and the press cylinder mechanism 340 is driven to apply a load to the upper hot plate 322. Thereby, the first portion of the workpiece M is stamped in the second heating zone 300c, the second portion is stamped in the first heating zone 300b, and the third portion is stamped in the preheating zone 300a. Here, the temperature of the hot plates 322, 324 in the second heating zone 300c is about the same as the first heating zone 300b. The workpiece M is sequentially heated in the first and second heating zones 300b and 300c, and finally subjected to a thermosetting reaction. Thus, the first portion of the workpiece M is shaped into a desired cross-sectional shape. Further, in the first heating zone, a certain portion of the second portion of the thermosetting reaction is carried out. Further, the shape of the third portion is adjusted in the preheating zone 300a. Further, since the heat hardening reaction of the workpiece M proceeds in the second heating zone and the workpiece is shrunk, the distance between the rods 352, 354 is set so that the workpiece is punched in the second heating zone 300c. The interval between the hot plates at the time is somewhat narrower than the interval between the hot plates when the workpiece is punched in the first heating zone 300b.

接著,藉由減低沖壓汽缸機構340之油壓與熱盤移動用汽缸機構370,使熱盤322、324互相分開以開放被加工物M。再者,藉由握爪150,將被加工物M送於搬 送方向。結果,被加工物M之第一部份自熱沖壓機構300排出,且搬送至冷沖壓機構400之冷卻盤422、424之間。又,第二部份係移動至第二加熱區300c,第三部份係移動至第一加熱區300b,且第四部份係移動至預熱區300a。接著,驅動熱盤移動用汽缸機構370及沖壓汽缸機構440(第二圖),以使熱盤322與324及冷卻盤422與424互相接近,驅動沖壓汽缸機構340於上部熱盤322施加荷重。藉此,被加工物M之第一部份與冷卻盤422、424抵接而第一部份係冷卻。又,第二部份係在第二加熱區300c進行沖壓、第3部份係在第一加熱區300b進行沖壓、第四部份係在預熱區300a進行沖壓。 Next, by reducing the hydraulic pressure of the press cylinder mechanism 340 and the hot plate moving cylinder mechanism 370, the hot plates 322, 324 are separated from each other to open the workpiece M. Furthermore, the workpiece M is carried by the gripper 150. Send directions. As a result, the first portion of the workpiece M is discharged from the hot stamping mechanism 300 and transferred to the cooling trays 422, 424 of the cold stamping mechanism 400. Further, the second portion is moved to the second heating zone 300c, the third portion is moved to the first heating zone 300b, and the fourth portion is moved to the preheating zone 300a. Next, the hot plate moving cylinder mechanism 370 and the press cylinder mechanism 440 (second drawing) are driven to bring the hot plates 322 and 324 and the cooling plates 422 and 424 close to each other, and the press cylinder mechanism 340 is driven to apply a load to the upper hot plate 322. Thereby, the first portion of the workpiece M abuts against the cooling plates 422, 424 and the first portion is cooled. Further, the second portion is stamped in the second heating zone 300c, the third portion is stamped in the first heating zone 300b, and the fourth portion is stamped in the preheating zone 300a.

如上述,本實施例之沖壓裝置1中,被加工物之搬送與沖壓係交互進行,搬送方向尺寸比熱盤及冷卻盤大,能將長形之被加工物M成形。又,被加工物M係首先在預熱區300a調整形狀,接著在第一加熱區300b與第二加熱區300c藉由熱硬化反應成形,然後以冷沖壓機構400冷卻。如上述,為首先進行預熱調整形狀後,進行熱沖壓之構成,因此在未調整形狀之狀態下進行熱硬化反應而被加工物M不會產生缺陷(半固化膠片之纖維的紊亂、樹脂之流動、被加工物之白化、厚度不均等)。又,本實施例中,在一對無連接線之大型熱盤322、324進行預熱及熱沖壓兩者。因此,成形搬送方向尺寸比熱盤大之被加工物時,亦不會產生如連接線之缺陷。 As described above, in the press apparatus 1 of the present embodiment, the conveyance of the workpiece and the press system are alternately performed, and the transport direction size is larger than that of the hot plate and the cooling plate, and the elongated workpiece M can be formed. Further, the workpiece M is firstly shaped in the preheating zone 300a, then formed in the first heating zone 300b and the second heating zone 300c by a heat hardening reaction, and then cooled by the cold stamping mechanism 400. As described above, since the shape of the hot stamping is performed after the shape is preheated, the heat hardening reaction is performed without adjusting the shape, and the workpiece M does not cause defects (the disorder of the fiber of the semi-cured film or the resin). Flow, whitening of the workpiece, uneven thickness, etc.). Further, in the present embodiment, both the preheating and the hot stamping are performed on a pair of large hot plates 322 and 324 having no connection wires. Therefore, when the workpiece having a larger conveying direction dimension than the hot plate is formed, defects such as the connecting wire are not generated.

又,本實施例中,將被加工物M之加熱在第一加熱區300b與第二加熱區300c之兩處進行。亦即,進行熱沖壓之時間係為預熱時間之兩倍。即使在低溫進行沖壓之預熱區300a,被加工物M之熱硬化係稍微進行。本 實施例中,由於能使熱沖壓時間比預熱時間加長,因此能幾乎未進行熱硬化而在預熱區300a調整被加工物M之形狀,並且能再加熱區完成熱硬化。此外,本實施例中,相對一個預熱區準備兩個加熱區,但本發明並未限定於上述構成,而各區之數量係能因應成形被加工物之樹脂材料作適當變更。 Further, in the present embodiment, the heating of the workpiece M is performed at two places of the first heating zone 300b and the second heating zone 300c. That is, the time for hot stamping is twice the warm-up time. Even in the preheating zone 300a where the press is performed at a low temperature, the thermal hardening of the workpiece M is slightly performed. this In the embodiment, since the hot stamping time can be lengthened longer than the preheating time, the shape of the workpiece M can be adjusted in the preheating zone 300a with almost no thermal hardening, and the reheating zone can be thermally hardened. Further, in the present embodiment, two heating zones are prepared for one preheating zone, but the present invention is not limited to the above configuration, and the number of each zone can be appropriately changed in accordance with the resin material for forming the workpiece.

又,本實施例中,雖將包含熱固型樹脂之材料熱沖壓,但本發明並未限定於上述構成,亦可使用於包含熱塑型樹脂之被加工物。亦即,熱沖壓包含熱塑型樹脂之被加工物時,首先於預熱區以低溫調整被加工物之形狀。此時,被加工物係由於不太被加熱因此黏度較高,防止樹脂之流動。接著,於第一、第二加熱區以高溫進行被加工物之成形,且於冷卻盤將形狀固定。 Further, in the present embodiment, the material containing the thermosetting resin is hot-stamped, but the present invention is not limited to the above configuration, and may be used for a workpiece containing a thermoplastic resin. That is, when the workpiece including the thermoplastic resin is hot-stamped, the shape of the workpiece is first adjusted at a low temperature in the preheating zone. At this time, since the workpiece is not heated, the viscosity is high and the flow of the resin is prevented. Next, the workpiece is formed at a high temperature in the first and second heating zones, and the shape is fixed on the cooling disk.

又,本實施例中,握爪150係相對熱沖壓機構300配置於後退方向側。然而,本發明並未限定於該構成,握爪150係相對熱沖壓機構300配置於搬送方向側,亦即,亦可配置在熱沖壓機構300與冷沖壓機構400之間、及相對冷沖壓機構配置在搬送方向側。 Further, in the present embodiment, the gripper 150 is disposed on the reverse direction side with respect to the hot stamping mechanism 300. However, the present invention is not limited to this configuration, and the gripper 150 is disposed on the transport direction side with respect to the hot stamping mechanism 300, that is, may be disposed between the hot stamping mechanism 300 and the cold stamping mechanism 400, and a relatively cold stamping mechanism. It is placed on the transport direction side.

又,本實施例中,雖形成藉由轉動鋼製之鋼製帶123、143搬送被加工物M,但本發明並未限定於上述構成。亦即,鋼製帶123、143之代替亦可使用以其他金屬之無端帶及聚醯亞胺等之耐熱性樹脂成形之無端帶。 Further, in the present embodiment, the workpiece M is conveyed by the steel belts 123 and 143 which are made of steel, but the present invention is not limited to the above configuration. In other words, instead of the steel belts 123 and 143, an endless belt formed of a heat-resistant resin such as an endless belt of another metal or a polyimide may be used.

又,本實施例中,於上部熱盤322及下部熱盤324內設有加熱器,藉此形成將兩熱盤加熱。然而,本發明並未限定於上述構成,例如為藉由於熱盤循環熱媒體進行加熱之構成亦可。 Further, in the present embodiment, heaters are provided in the upper hot plate 322 and the lower hot plate 324, whereby the two hot plates are heated. However, the present invention is not limited to the above configuration, and may be, for example, a configuration in which heating is performed by a hot disk circulating heat medium.

1‧‧‧沖壓裝置 1‧‧‧ Stamping device

2‧‧‧裝置本體 2‧‧‧ device body

10‧‧‧真空室 10‧‧‧vacuum room

1‧‧‧沖壓裝置 1‧‧‧ Stamping device

100‧‧‧搬送機構 100‧‧‧Transportation agency

120‧‧‧上側帶機構 120‧‧‧Upper belt mechanism

121、141‧‧‧滑輪 121, 141‧‧‧ pulley

121a、122a、141a、142a‧‧‧旋轉軸 121a, 122a, 141a, 142a‧‧‧ rotating shaft

121b、122b‧‧‧軸承 121b, 122b‧‧‧ bearing

121c‧‧‧汽缸 121c‧‧‧ cylinder

141b、142b‧‧‧軸承 141b, 142b‧‧‧ bearing

122、142‧‧‧滑輪 122, 142‧‧‧ pulley

122c‧‧‧螺絲 122c‧‧‧screw

123‧‧‧鋼製帶 123‧‧‧Steel belt

123a‧‧‧下側部份 123a‧‧‧lower part

123b‧‧‧上側部份 123b‧‧‧ upper part

125、145‧‧‧去除器 125, 145‧‧‧ remover

140‧‧‧下側帶機構 140‧‧‧Bottom belt mechanism

143‧‧‧鋼製帶 143‧‧‧Steel belt

143a‧‧‧上側部份 143a‧‧‧ upper part

143b‧‧‧下側部份 143b‧‧‧lower part

150‧‧‧握爪 150‧‧‧ gripper

151、152‧‧‧把持板 151, 152‧‧‧ holding plate

153‧‧‧汽缸 153‧‧ ‧ cylinder

151a、152a‧‧‧扣合部 151a, 152a‧‧‧Deduction Department

154‧‧‧活塞 154‧‧‧Piston

154a‧‧‧連接機構 154a‧‧‧Connecting agency

155‧‧‧軀體 155‧‧‧ Body

155a‧‧‧腳部 155a‧‧‧foot

155b‧‧‧把持板支撐導軌 155b‧‧‧ Holding plate support rail

156‧‧‧第一汽缸驅動機構 156‧‧‧First cylinder drive mechanism

156a、157a‧‧‧汽缸 156a, 157a‧ ‧ cylinder

156b、157b‧‧‧汽缸桿 156b, 157b‧‧ ‧ cylinder rod

157‧‧‧第二汽缸驅動機構 157‧‧‧Second cylinder drive mechanism

200‧‧‧框部 200‧‧‧ Frame Department

210‧‧‧上部框部 210‧‧‧ upper frame

211‧‧‧引導框 211‧‧‧Guide frame

211a、211b‧‧‧導軌部 211a, 211b‧‧‧ rail department

212‧‧‧引導框 212‧‧‧Guide frame

212a、212b‧‧‧導軌部 212a, 212b‧‧‧ rail department

212c‧‧‧連接部 212c‧‧‧Connecting Department

230‧‧‧下部框部 230‧‧‧ Lower frame

231‧‧‧導軌 231‧‧‧rails

241‧‧‧調平板 241‧‧‧

242‧‧‧主腳部 242‧‧‧Main foot

243‧‧‧調平螺栓 243‧‧‧ Leveling bolts

244‧‧‧支柱 244‧‧ ‧ pillar

248‧‧‧支撐桿 248‧‧‧Support rod

300‧‧‧熱沖壓機構 300‧‧‧Hot stamping mechanism

300a‧‧‧預熱區 300a‧‧‧Preheating zone

300b‧‧‧第一加熱區 300b‧‧‧First heating zone

300c‧‧‧第二加熱區 300c‧‧‧second heating zone

312‧‧‧上部熱盤支撐框 312‧‧‧ upper hot plate support frame

314‧‧‧平台 314‧‧‧ platform

322‧‧‧上部熱盤 322‧‧‧ upper hot plate

324‧‧‧下部熱盤 324‧‧‧ Lower hot plate

334‧‧‧斷熱材 334‧‧‧heating materials

336‧‧‧可動平台 336‧‧‧ movable platform

338‧‧‧斷熱材 338‧‧‧heating materials

340‧‧‧沖壓汽缸機構 340‧‧‧Pressing cylinder mechanism

342‧‧‧活塞 342‧‧‧Piston

344‧‧‧套筒 344‧‧‧Sleeve

346‧‧‧固定用板 346‧‧‧Fixed plate

348‧‧‧螺栓 348‧‧‧Bolts

352‧‧‧距離桿 352‧‧‧ Distance rod

354‧‧‧距離桿 354‧‧‧ Distance rod

361、362、363、364‧‧‧壓送輥機構 361, 362, 363, 364‧‧‧pushing roller mechanism

361a、362a、363a、364a‧‧‧壓送輥 361a, 362a, 363a, 364a‧‧‧pushing rolls

361b、362b、363b、364b‧‧‧軸承部 361b, 362b, 363b, 364b‧ ‧ bearing

361c、363c‧‧‧汽缸機構 361c, 363c‧‧ ‧ cylinder mechanism

370‧‧‧繞盤移動用汽缸機構 370‧‧‧Cylinder mechanism for winding movement

371‧‧‧汽缸 371‧‧‧ cylinder

372‧‧‧桿 372‧‧‧ rod

373‧‧‧連接機構 373‧‧‧Connecting mechanism

400‧‧‧冷沖壓機構 400‧‧‧Cold stamping mechanism

422‧‧‧上部冷卻盤 422‧‧‧Upper cooling plate

424‧‧‧下部冷卻盤 424‧‧‧lower cooling plate

440‧‧‧沖壓汽缸機構 440‧‧ ‧ stamping cylinder mechanism

B‧‧‧基座 B‧‧‧Base

M‧‧‧被加工物 M‧‧‧Processed objects

R‧‧‧滾筒 R‧‧‧Roller

第一圖係本發明實施例之沖壓裝置之側視圖。 The first figure is a side view of a stamping apparatus of an embodiment of the present invention.

第二圖係本發明實施例之沖壓裝置之裝置本體之側視圖。 The second drawing is a side view of the apparatus body of the stamping apparatus of the embodiment of the present invention.

第三圖係本發明實施例之沖壓裝置之上側帶機構之滑輪之側視圖。 The third figure is a side view of the pulley of the upper side belt mechanism of the stamping apparatus of the embodiment of the present invention.

第四圖係本發明實施例之沖壓裝置之握爪之側視圖。 The fourth figure is a side view of the gripper of the stamping device of the embodiment of the present invention.

第五圖係第二圖之I-I箭頭方向所視之圖。 The fifth figure is a view of the direction of the arrow I-I of the second figure.

第六圖係本發明實施例之握爪之俯視圖。 The sixth drawing is a plan view of the grip of the embodiment of the present invention.

第七圖係第五圖之III-III箭頭方向所視之圖。 The seventh figure is a view of the direction of the arrow III-III of the fifth figure.

第八圖係用以說明本發明實施例之以握爪搬送被加工物之順序之側視圖。 The eighth drawing is a side view for explaining the order in which the gripper conveys the workpiece in the embodiment of the present invention.

第九圖係本發明實施例之熱沖壓機構之側剖視圖。 Figure 9 is a side cross-sectional view showing a hot stamping mechanism of an embodiment of the present invention.

第十圖係第二圖之II-II箭頭方向所視之圖。 The tenth figure is a view of the direction of the arrow II-II of the second figure.

第十一圖係顯示本發明實施例之沖壓裝置中的下游側之壓送輥機構之側視圖。 The eleventh drawing shows a side view of the nip roller mechanism on the downstream side in the press apparatus of the embodiment of the present invention.

1‧‧‧沖壓裝置 1‧‧‧ Stamping device

100‧‧‧搬送機構 100‧‧‧Transportation agency

120‧‧‧上側帶機構 120‧‧‧Upper belt mechanism

121‧‧‧滑輪 121‧‧‧ pulley

121a‧‧‧旋轉軸 121a‧‧‧Rotary axis

121b‧‧‧軸承 121b‧‧‧ Bearing

122‧‧‧滑輪 122‧‧‧ pulley

122b‧‧‧軸承 122b‧‧‧ Bearing

123‧‧‧鋼製帶 123‧‧‧Steel belt

123a‧‧‧下側部份 123a‧‧‧lower part

123b‧‧‧上側部份 123b‧‧‧ upper part

125‧‧‧去除器 125‧‧‧ remover

140‧‧‧下側帶機構 140‧‧‧Bottom belt mechanism

141‧‧‧滑輪 141‧‧‧ pulley

141a‧‧‧旋轉軸 141a‧‧‧Rotary axis

141b‧‧‧軸承 141b‧‧‧ bearing

142‧‧‧滑輪 142‧‧‧ pulley

142a‧‧‧旋轉軸 142a‧‧‧Rotary axis

142b‧‧‧軸承 142b‧‧‧ bearing

143‧‧‧鋼製帶 143‧‧‧Steel belt

143a‧‧‧上側部份 143a‧‧‧ upper part

143b‧‧‧下側部份 143b‧‧‧lower part

145‧‧‧去除器 145‧‧‧ remover

150‧‧‧握爪 150‧‧‧ gripper

151‧‧‧把持板 151‧‧‧ Holding board

152‧‧‧把持板 152‧‧‧ Holding board

153‧‧‧汽缸 153‧‧ ‧ cylinder

154‧‧‧活塞 154‧‧‧Piston

154a‧‧‧連接機構 154a‧‧‧Connecting agency

155‧‧‧軀體 155‧‧‧ Body

200‧‧‧框部 200‧‧‧ Frame Department

210‧‧‧上部框部 210‧‧‧ upper frame

222a‧‧‧旋轉軸 222a‧‧‧Rotary axis

230‧‧‧下部框部 230‧‧‧ Lower frame

231‧‧‧導軌 231‧‧‧rails

241‧‧‧調平板 241‧‧‧

242‧‧‧主腳部 242‧‧‧Main foot

243‧‧‧調平螺栓 243‧‧‧ Leveling bolts

244‧‧‧支柱 244‧‧ ‧ pillar

248‧‧‧支撐桿 248‧‧‧Support rod

300‧‧‧熱沖壓機構 300‧‧‧Hot stamping mechanism

314‧‧‧平台 314‧‧‧ platform

370‧‧‧繞盤移動用汽缸機構 370‧‧‧Cylinder mechanism for winding movement

400‧‧‧冷沖壓機構 400‧‧‧Cold stamping mechanism

422‧‧‧上部冷卻盤 422‧‧‧Upper cooling plate

424‧‧‧下部冷卻盤 424‧‧‧lower cooling plate

440‧‧‧沖壓汽缸機構 440‧‧ ‧ stamping cylinder mechanism

B‧‧‧基座 B‧‧‧Base

M‧‧‧被加工物 M‧‧‧Processed objects

Claims (21)

一種連續沖壓裝置,其係具有:下面形成平坦之上部熱盤;支持該上部熱盤之上部平台;設為與該上部熱盤之下面相對向,上面形成平坦之下部熱盤;支持該下部熱盤之下部平台;將在該上部及下部熱盤所制定之第一區域加熱至第一溫度之第一加熱機構;將在該上部及下部熱盤相對於該第一區域鄰接於各熱盤之面方向所制定之第二區域加熱至比第一溫度要高之第二溫度之第二加熱機構;驅動該上部及下部熱盤之至少一方以推壓配置在該上部熱盤及下部熱盤間之被加工物之推壓機構;以及將被加工物搬送於自該第一區域朝該第二區域之搬送方向之被加工物搬送機構;該上部與下部平台係分別於該第一區域與第二區域至少設一對距離桿;藉由該上部平台之距離桿與該下部平台之距離桿抵接,在各區域制定推壓被加工物時之該上部熱盤之下面與該下部熱盤之上面之間隔。 A continuous stamping device having: a flat upper upper heat plate; a top upper plate supporting the upper hot plate; a lower surface opposite to the upper hot plate, forming a flat lower hot plate; supporting the lower heat a lower platform; a first heating mechanism that heats the first region defined by the upper and lower hot plates to a first temperature; and the upper and lower hot plates are adjacent to the hot plates relative to the first region a second heating mechanism that is heated to a second temperature higher than the first temperature in the second direction; and drives at least one of the upper and lower hot plates to be placed between the upper hot plate and the lower hot plate a pressing mechanism for the workpiece; and a workpiece conveying mechanism for conveying the workpiece to the conveying direction from the first region toward the second region; wherein the upper portion and the lower platform are respectively in the first region and the first portion The second area is provided with at least one pair of distance rods; the distance rod of the upper platform abuts the distance rod of the lower platform, and the lower part of the upper hot plate and the lower part of the heat are pressed in each area when the workpiece is pressed The above interval. 如申請專利範圍第1項之連續沖壓裝置,其中,該上部及下部熱盤分別架構成為一體。 The continuous stamping device of claim 1, wherein the upper and lower hot plates are separately integrated. 如申請專利範圍第1項之連續沖壓裝置,其中,該上部及下部平台分別架構成為一體。 The continuous stamping device of claim 1, wherein the upper and lower platforms are respectively integrated into one body. 如申請專利範圍第2項之連續沖壓裝置,其中,該推壓機構係具有:用以推壓配置在該第一區域之該被加工物之第一推壓部;以及用以推壓配置在該第二區域之該被加工物之第二推壓部。 The continuous pressing device of claim 2, wherein the pressing mechanism has: a first pressing portion for pressing the workpiece disposed in the first region; and a pushing portion disposed at a second pressing portion of the workpiece in the second region. 如申請專利範圍第1項之連續沖壓裝置,其中,該第一溫度係大致等於該被加工物之玻璃轉移溫度。 The continuous stamping apparatus of claim 1, wherein the first temperature system is substantially equal to a glass transition temperature of the workpiece. 如申請專利範圍第1項之連續沖壓裝置,其中,該第二溫度係大致等於該被加工物之成形溫度。 The continuous stamping apparatus of claim 1, wherein the second temperature system is substantially equal to a forming temperature of the workpiece. 如申請專利範圍第6項之連續沖壓裝置,其中,該被加工物包含熱固型樹脂,該成形溫度係設定為該熱固型樹脂之硬化溫度域。 The continuous stamping apparatus of claim 6, wherein the workpiece comprises a thermosetting resin, and the forming temperature is set to a hardening temperature range of the thermosetting resin. 如申請專利範圍第1項之連續沖壓裝置,其中,該被加工物搬送機構係於該第一及第二推壓機構未推壓該被加工物時,移動該被加工物。 The continuous press device according to claim 1, wherein the workpiece transporting mechanism moves the workpiece when the first and second pressing mechanisms do not press the workpiece. 如申請專利範圍第1項之連續沖壓裝置,其中,具有:下面形成平坦之上部熱盤;設為與該上部熱盤之下面相對向,上面形成平坦之下部熱盤;將在該上部及下部熱盤所制定之第一區域加熱至第一溫度之第一加熱機構;將在該上部及下部熱盤相對於該第一區域鄰接於各熱盤之面方向所制定之第二區域加熱至比第一溫度要高之第二溫度之第二加熱機構;驅動該上部及下部熱盤之至少一方以推壓配置在該上部熱盤及下部熱盤間之被加工物之推壓機構;以及將被加工物搬送於自該第一區域朝該第二區域之搬送方向之被加工物搬送機構;該被加工物搬送機構係具有:跨掛於具有一對滑輪之下側滑輪對,在其上載置該被加工物之下側無端帶; 跨掛於具有一對滑輪之上側滑輪對,透過該被加工物配置成與該下側無端帶相對向之上側無端帶;以及用以驅動該上側無端帶與該下側無端帶之帶驅動機構;該下側無端帶之上側部分與該上側無端帶之下側部分係配置在該上部及下部熱盤之間;該帶驅動機構係具有:透過該上側無端帶之下側部分與該下側無端帶之上側部分,可把持該被加工物之握爪;以及使該握爪往返移動於該搬送方向及該搬送方向之相反方向之後退方向之握爪驅動機構;該被加工物係在挾持於該下側無端帶之上側部分與該上側無端帶之下側部分之狀態,予以搬送,並且藉由該上部及下部熱盤推壓每一該下側無端帶之上側部分與該上側無端帶之下側部分。 The continuous stamping device of claim 1, wherein: a flat upper heat plate is formed on the lower surface; and a flat lower heat plate is formed on the upper surface opposite to the lower heat plate; the upper and lower portions are formed on the upper portion and the lower portion a first heating mechanism for heating the first region of the hot plate to the first temperature; heating the second region defined by the upper and lower hot plates relative to the first region adjacent to the surface of each of the hot plates a second heating mechanism having a second temperature at which the first temperature is higher; and a pressing mechanism for driving at least one of the upper and lower hot plates to press the workpiece disposed between the upper hot plate and the lower hot plate; The workpiece conveyance mechanism is conveyed to the workpiece conveyance mechanism from the first region to the conveyance direction of the second region, and the workpiece conveyance mechanism has a pair of pulleys that are stacked on the lower side of the pulley and are uploaded thereon Place the endless belt on the underside of the workpiece; Suspended across a pair of pulleys having a pair of pulleys, through which the workpiece is disposed opposite the lower endless belt, and a belt drive mechanism for driving the upper endless belt and the lower endless belt The lower side endless belt upper side portion and the upper side endless belt lower side portion are disposed between the upper and lower hot plates; the belt driving mechanism has: a lower side portion passing through the upper side endless belt and the lower side The upper end portion of the endless belt, the gripper for gripping the workpiece; and the gripper driving mechanism for moving the gripping claw back and forth in the transport direction and the opposite direction of the transport direction; the workpiece is held in the gripper And conveying the upper side portion of the lower end endless belt and the lower side portion of the upper end endless belt, and pushing the upper side portion and the upper end endless belt of each of the lower end endless belt by the upper and lower hot plates Lower side part. 如申請專利範圍第9項之連續沖壓裝置,其中,該握爪驅動機構係藉由汽缸機構往返移動該握爪。 The continuous punching device of claim 9, wherein the gripper drive mechanism reciprocates the gripper by a cylinder mechanism. 如申請專利範圍第9項之連續沖壓裝置,其中,該握爪係相對該上部及下部熱盤,配置在搬送方向側或後退方向側之任一側。 The continuous press apparatus according to claim 9, wherein the gripper is disposed on either side of the transport direction side or the retreating direction side with respect to the upper and lower hot plates. 如申請專利範圍第9項之連續沖壓裝置,其中,該下側滑輪對之滑輪之一方係彈壓於相對另一方分開之方向;該上側滑輪對之滑輪之一方係彈壓於相對另一方分開之方向。 The continuous stamping device of claim 9, wherein one side of the pulley of the lower pulley pair is biased in a direction separating from the other side; the one side of the pulley of the upper pulley pair is biased to be separated from the other side. . 如申請專利範圍第12項之連續沖壓裝置,其中,該下側滑輪對之滑輪之一方係相對另一方,支持成微小移動自如於該搬送方向及該後退方向;該上側滑輪對之滑輪之一方係相對另一方,支持成微小移動自如於該搬送方向及該後退方向。 The continuous stamping device of claim 12, wherein one of the pulleys of the lower pulley pair is opposite to the other side, supporting a slight movement freely in the conveying direction and the backward direction; one of the pulleys of the upper pulley pair Relative to the other side, it supports the movement of the small movement freely in the transport direction and the backward direction. 如申請專利範圍第9項之連續沖壓裝置,其中,更具有帶彈壓機構,使該上側無端帶之下側部分與下側無端帶之上側部分彈壓於互相接近之方向。 The continuous punching device of claim 9, wherein the upper end portion of the upper endless belt and the upper side of the lower endless belt are biased in a direction close to each other. 如申請專利範圍第14項之連續沖壓裝置,其中,該帶彈壓機構係上部及下部熱盤之該被加工物之推壓結束,兩熱盤互相分開後,以既定時間保持上側及下側無端帶與該被加工物抵接之狀態,接著彈壓該上側及下側無端帶以使兩無端帶之至少一方自另一方慢慢分開。 The continuous stamping device of claim 14, wherein the pressing mechanism of the upper and lower hot plates is pressed by the workpiece, and after the two hot plates are separated from each other, the upper side and the lower side are kept endless for a predetermined time. The belt is in contact with the workpiece, and then the upper and lower endless belts are biased to slowly separate at least one of the two endless belts from the other. 如申請專利範圍第14項之連續沖壓裝置,其中,該帶彈壓機構係具有:設在該上部熱盤之上游測及下游側,構成為自上面側彈壓該上側無端帶之下側部分,並且隨該上側無端帶之進行而轉動之一對上側彈壓滾輪;以及設在該下部熱盤雙方之上游測及下游側,構成為自下面側彈壓該下側無端帶之上側部分,並且隨該下側無端帶之進行而轉動之一對下側彈壓滾輪。 The continuous press device of claim 14, wherein the belt biasing mechanism has: a downstream side of the upper hot plate and a downstream side, and is configured to press the lower side of the upper endless belt from the upper side, and Rotating one of the upper side of the upper side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side of the lower side One side of the endless belt is rotated and one of the lower side is biased. 如申請專利範圍第1項之連續沖壓裝置,其中,在比該上部及下部熱盤之該第二區域更於搬送方向側制定第三區域;進一步具有將兩熱盤之該第三區域加熱至第三 溫度之第三加熱機構;該被加工物搬送機構係將該被加工物自該第二區域搬送至第三區域。 The continuous press apparatus of claim 1, wherein the third area is formed on the side of the transport direction than the second area of the upper and lower hot plates; further comprising heating the third area of the two hot plates to third a third heating mechanism for transporting the workpiece from the second region to the third region. 如申請專利範圍第17項之連續沖壓裝置,其中,該推壓機構係具有推壓配置在該第三區域之該被加工物之第三推壓部。 The continuous press device of claim 17, wherein the pressing mechanism has a third pressing portion that presses the workpiece disposed in the third region. 如申請專利範圍第18項之連續沖壓裝置,其中,該第三溫度大致等於該第二溫度;該熱盤間隔制定機構係將該被加工物推壓時之該第三區域中的該上部熱盤與該下部熱盤之間隔,制定為大致相等於該第二區域中的該間隔之間隔。 The continuous stamping apparatus of claim 18, wherein the third temperature is substantially equal to the second temperature; the hot disc spacing determining mechanism is the upper heat in the third region when the workpiece is pressed The spacing of the disk from the lower heat plate is defined to be substantially equal to the spacing of the spaces in the second region. 如申請專利範圍第1項之連續沖壓裝置,其中,進一步具有相對該上部及下部熱盤配置於搬送方向側,且互相對向之第一及第二冷卻盤:該被加工物搬送機構係從該上部及下部熱盤之間將該被加工物移動至該第一及第二冷卻盤之間,更具有:控制該第一及第二冷卻盤之溫度,以使藉由該上部及下部熱盤熱沖壓後之該被加工物之熱移動至該第一及第二冷卻盤之冷卻盤溫度控制機構;以及驅動該第一及第二冷卻盤之至少一方,使該第一及第二冷卻盤抵接於該被加工物之冷卻盤驅動機構。 The continuous press device according to claim 1, further comprising: first and second cooling disks disposed opposite to each other on the transport direction side with respect to the upper and lower hot plates: the workpiece transport mechanism is Moving the workpiece between the upper and lower hot plates to between the first and second cooling trays, further comprising: controlling the temperatures of the first and second cooling trays to enable heat by the upper and lower portions The heat of the workpiece after the hot stamping is moved to the cooling tray temperature control mechanism of the first and second cooling trays; and driving at least one of the first and second cooling trays to cause the first and second cooling The disk abuts against the cooling disk drive mechanism of the workpiece. 如申請專利範圍第20項之連續沖壓裝置,其中,該冷卻盤溫度控制機構係將該第一及第二冷卻盤維持在比該第一溫度要低之第四溫度。 The continuous stamping apparatus of claim 20, wherein the cooling disc temperature control mechanism maintains the first and second cooling discs at a fourth temperature lower than the first temperature.
TW097128155A 2007-07-24 2008-07-24 Continuous pressing apparatus TWI552859B (en)

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CN1046657C (en) * 1994-02-19 1999-11-24 J·迪芬巴赫机器制造有限公司 Pressing/heating plate of continous working pressing machine for producing wood bits plate or fibre plate etc.
CN1202947C (en) * 1998-09-30 2005-05-25 帕罗克集团公司 Laminating apparatus

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CN101815609A (en) 2010-08-25
CN101815609B (en) 2014-01-01
TW200918278A (en) 2009-05-01
DE112008001971T5 (en) 2010-06-02
JP2009028730A (en) 2009-02-12
JP4999587B2 (en) 2012-08-15

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