TWI550186B - Manual oil ball manufacturing method - Google Patents

Manual oil ball manufacturing method Download PDF

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TWI550186B
TWI550186B TW103137840A TW103137840A TWI550186B TW I550186 B TWI550186 B TW I550186B TW 103137840 A TW103137840 A TW 103137840A TW 103137840 A TW103137840 A TW 103137840A TW I550186 B TWI550186 B TW I550186B
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mold
oil
ball
nozzle
syringe
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TW103137840A
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Chinese (zh)
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TW201615968A (en
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Gu-Zhen Jiang
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Description

手動輸油球製造方法 Manual oil ball manufacturing method

本發明係關於一種輸油球的相關領域,特別是指一種手動輸油球製造方法。 The present invention relates to a related art of oil delivery balls, and more particularly to a manual oil delivery ball manufacturing method.

一般以引擎為動力的小型運輸裝置如小船,其輸送引擎燃料油的裝置係在一手持之輸油球(Primer Bulb)兩端分別連接一軟管,藉該輸油球係一圓球體或橄欖球體形狀,使用者以手按壓及放開該輸油球時,燃料油就被輸送至一引擎。 Generally, an engine-powered small transport device such as a boat, the device for transporting engine fuel oil is connected to a hose at both ends of a hand-held oil ball (Primer Bulb), by which the ball is a sphere or a rugby body. In the shape, when the user presses and releases the oil ball by hand, the fuel oil is delivered to an engine.

而目前所使用的輸油球係可如美國專利US8834137所示,然而,其結構係非常複雜,而且元件間的組合很容易因為長時間的壓縮使用而導致漏油等問題,而且生產製造的組裝時間較久,因此產量有限。 The oil transfer ball system currently used can be as shown in US Pat. No. 8,834,137. However, the structure is very complicated, and the combination between components is easy to cause problems such as oil leakage due to long-term compression use, and manufacturing assembly. The time is long, so production is limited.

本發明係提供一種手動輸油球製造方法,不但可以自動化生產,並可以模組化後,提高製造產量,藉此以縮短製造時間以及降低不良率。 The invention provides a manual oil ball manufacturing method, which can not only automate the production, but also can improve the manufacturing yield after being modularized, thereby shortening the manufacturing time and reducing the defect rate.

本發明係提供一種手動輸油球製造方法,係包括:步驟S1:一注射器將一塑膠液注在一模具內,該模具係由一第一半模具及一第二半模具所結合而成,且該模具內係形成有一輸油球型腔室;步驟S2:當該塑膠液注滿該輸油球型腔室時,該注射器退回一預備位置,並以設置在鄰近該注射器處的一刀片將殘留的該注射液切離該注射器; 步驟S3:該模具係移至一噴嘴下方,該噴嘴係與該注射器間隔設置;步驟S4:該噴嘴移至該模具之該輸油球腔室頂部並進行吹氣,使該輸油球腔室內的該塑膠液成型為一第一輸油球半成品;步驟S5:該噴嘴退回初始位置,並使該模具冷卻後,再移至一軌道處,該軌道係與該噴嘴相間隔設置,並位在該噴嘴相對該注射器的一側;步驟S6:該模具移至該軌道處後係開啟使該第一半模具及該第二半模具分離,並繼續朝該軌道方向移動,使該第一輸油球半成品位在該軌道上;步驟S7:該第一半模具及該第二半模具再次結合,並分別同時帶動一第一刀具及一第二刀具朝該第一輸油球半成品的上部裁切,以形成一第二輸油球半成品;以及步驟S8:該第二輸油球半成品係掉入一集結箱內進行收集。 The invention provides a method for manufacturing a manual oil delivery ball, comprising: step S1: a syringe injects a plastic liquid into a mold, the mold is formed by combining a first mold half and a second mold half. And the oil mold ball chamber is formed in the mold; step S2: when the plastic liquid fills the oil ball chamber, the syringe is returned to a preparatory position and is disposed at a blade adjacent to the syringe Cutting the residual injection from the syringe; Step S3: the mold is moved under a nozzle, and the nozzle is spaced from the syringe; Step S4: the nozzle is moved to the top of the oil ball chamber of the mold and blown to make the oil ball chamber The plastic liquid is formed into a first oil ball semi-finished product; step S5: the nozzle is returned to the initial position, and the mold is cooled, and then moved to a track, the track system is spaced apart from the nozzle, and is located at The nozzle is opposite to one side of the injector; step S6: the mold is moved to the rail and then opened to separate the first mold half and the second mold half, and continues to move toward the track to make the first oil The ball semi-finished product is located on the track; step S7: the first mold half and the second mold half are combined again, and simultaneously drive a first cutter and a second cutter toward the upper portion of the first oil transfer ball semi-finished product. To form a second oil ball semi-finished product; and step S8: the second oil ball semi-finished product is dropped into a junction box for collection.

所述的製造方法,更包括一步驟S9,係將該第二輸油球半成品的下部裁切,以形成一輸油球成品。 The manufacturing method further includes a step S9 of cutting the lower portion of the second oil ball semi-finished product to form a finished oil ball.

在某些實施例中,該模具、該第一刀具、該第二刀具、該噴嘴、該軌道以及該集結箱係為一成型模組,該成型模組係為兩組,並分別位在該注射器的左右兩側,並可連動。 In some embodiments, the mold, the first cutter, the second cutter, the nozzle, the rail, and the assembly box are a molding module, and the molding module is two sets, and is respectively located in the The left and right sides of the syringe can be linked.

[本發明] [this invention]

1‧‧‧注射器 1‧‧‧Syringe

2‧‧‧模具 2‧‧‧Mold

21‧‧‧第一半模具 21‧‧‧first half mold

22‧‧‧第二半模具 22‧‧‧second half mold

23‧‧‧輸油球型腔室 23‧‧‧ Oil ball type chamber

3‧‧‧刀片 3‧‧‧blade

4‧‧‧噴嘴 4‧‧‧ nozzle

5‧‧‧軌道 5‧‧‧ Track

61‧‧‧第一刀具 61‧‧‧First tool

62‧‧‧第二刀具 62‧‧‧second tool

7‧‧‧集結箱 7‧‧‧Set box

100‧‧‧塑膠液 100‧‧‧ plastic liquid

200‧‧‧第一輸油球半成品 200‧‧‧First oil ball semi-finished products

300‧‧‧第二輸油球半成品 300‧‧‧Second oil ball semi-finished products

400‧‧‧輸油球成品 400‧‧‧The finished oil ball

500‧‧‧成型模組 500‧‧‧Molding module

步驟S1~S9‧‧‧依據本發明手動輸油球製造方法 Step S1~S9‧‧‧Manufacturing method of manual oil delivery ball according to the present invention

第1圖至第8圖係表示本發明手動輸油球製造方法的作動示意圖。 Fig. 1 to Fig. 8 are views showing the operation of the manual oil delivery ball manufacturing method of the present invention.

第9圖係表示本發明手動輸油球製造方法中以注射器將塑膠液注入模具時的示意圖。 Fig. 9 is a view showing a state in which a plastic liquid is injected into a mold by a syringe in the method for manufacturing a manual oil ball of the present invention.

第10圖係表示本發明手動輸油球製造方法中注射器完成將塑膠液注入模具後,以刀片將塑膠液切割分離的示意圖。 Figure 10 is a schematic view showing the method of manufacturing the manual oil delivery ball of the present invention in which the syringe is used to cut the plastic liquid into the mold after the syringe is injected into the mold.

第11圖係表示本發明手動輸油球製造方法中以噴嘴在模具之輸油球型腔室內吹氣成型的示意圖。 Figure 11 is a schematic view showing the nozzle in the oil-ball chamber of the mold in the method of manufacturing the manual oil ball of the present invention.

第12圖係表示本發明手動輸油球製造方法中第一輸油球半 成品設置在軌道上的示意圖。 Figure 12 is a view showing the first oil ball half in the manufacturing method of the manual oil ball of the present invention. A schematic diagram of the finished product placed on the track.

第13圖係表示本發明手動輸油球製造方法中以第一刀具及第二刀具裁切在軌道上之第一輸油球半成品上部的示意圖。 Figure 13 is a schematic view showing the upper portion of the first oil-delivery ball semi-finished product cut on the rail by the first cutter and the second cutter in the manual oil-ball manufacturing method of the present invention.

第14圖係表示本發明手動輸油球製造方法中形成之第二輸油球半成品的示意圖。 Figure 14 is a schematic view showing a second oil-delivery ball semi-finished product formed in the manual oil-ball manufacturing method of the present invention.

第15圖係表示本發明手動輸油球製造方法中形成之輸油球成品的示意圖。 Fig. 15 is a view showing the finished product of the oil ball formed in the manual oil ball manufacturing method of the present invention.

第16圖係表示本發明手動輸油球製造方法的流程圖。 Figure 16 is a flow chart showing the method of manufacturing the manual oil delivery ball of the present invention.

請同時參考第1圖至第16圖所示,本發明手動輸油球製造方法,其步驟係可包括:步驟S1:一注射器1將一塑膠液100注在一模具2內,模具2係可由一第一半模具21及一第二半模具22所結合而成,且模具2內係可形成有一輸油球型腔室23;步驟S2:當塑膠液100注滿輸油球型腔室23時,注射器1退回一預備位置,並以設置在鄰近注射器1處的一刀片3將殘留的注射液100切離注射器1(如第10圖所示);步驟S3:模具2係移至一噴嘴4下方,噴嘴4係與注射器1間隔設置;步驟S4:噴嘴4移至模具2之輸油球腔室23頂部並進行吹氣,使輸油球腔室23內的塑膠液100成型為一第一輸油球半成品200;步驟S5:噴嘴4退回初始位置,並使模具2冷卻後,再移至一軌道5處,軌道5係與噴嘴4相間隔設置,並位在噴嘴4相對注射器1的一側;步驟S6:模具2移至軌道5處後係開啟使第一半模具21及第二半模具22分離,並繼續朝軌道5方向移動,使第一輸油球半成品200位在軌道5上;步驟S7:第一半模具21及第二半模具22再次結合,並分別同時帶動一第一刀具61及一第二刀具62朝第一輸油球半成品200的上部 裁切,以形成一第二輸油球半成品300;以及步驟S8:第二輸油球半成品300係掉入一集結箱7內進行收集。 Referring to FIG. 1 to FIG. 16 simultaneously, the method for manufacturing the manual oil ball of the present invention may include the following steps: Step S1: A syringe 1 injects a plastic liquid 100 into a mold 2, and the mold 2 can be A first mold half 21 and a second mold half 22 are combined, and an oil ball type chamber 23 can be formed in the mold 2; step S2: when the plastic liquid 100 is filled with the oil ball type chamber 23 When the syringe 1 is returned to a preparatory position, and the remaining injection solution 100 is cut away from the syringe 1 by a blade 3 disposed adjacent to the syringe 1 (as shown in Fig. 10); step S3: the mold 2 is moved to a nozzle 4, the nozzle 4 is spaced from the syringe 1; step S4: the nozzle 4 is moved to the top of the oil ball chamber 23 of the mold 2 and blown, so that the plastic liquid 100 in the oil ball chamber 23 is formed into a first An oil delivery ball semi-finished product 200; Step S5: The nozzle 4 is returned to the initial position, and after the mold 2 is cooled, it is moved to a track 5, and the track 5 is spaced apart from the nozzle 4, and is positioned at the nozzle 4 relative to the syringe 1. One side; step S6: the mold 2 is moved to the rail 5 and then opened to make the first mold half 21 and the second mold half 22 And then continue to move in the direction of the track 5, so that the first oil ball semi-finished product 200 is on the track 5; step S7: the first mold half 21 and the second mold half 22 are combined again, and simultaneously drive a first cutter 61 And a second cutter 62 toward the upper portion of the first oil ball semi-finished product 200 Cutting to form a second oil ball semi-finished product 300; and step S8: the second oil ball semi-finished product 300 is dropped into a collecting box 7 for collection.

上述的製造方法,更包括一步驟S9,係將第二輸油球半成品300的下部裁切,以形成一輸油球成品400。 The above manufacturing method further includes a step S9 of cutting the lower portion of the second oil ball semi-finished product 300 to form a fuel ball finished product 400.

模具2、第一刀具61、第二刀具62、噴嘴4、軌道5以及集結箱7係為一成型模組500,成型模組500係可為兩組,並分別位在注射器1的左右兩側,並可連動。 The mold 2, the first cutter 61, the second cutter 62, the nozzle 4, the rail 5 and the assembly box 7 are a molding module 500, and the molding module 500 can be two groups and are respectively located on the left and right sides of the syringe 1. And can be linked.

藉由上述的製造方法,不但可以自動化生產,並可以模組化後,提高製造產量,藉此以縮短製造時間以及降低不良率。 According to the above manufacturing method, not only can the production be automated, but also the manufacturing yield can be improved after the module is formed, thereby shortening the manufacturing time and reducing the defective rate.

當前述係針對本發明之各實施例時,本發明之其他或進一步的實施例係可被設計出而無須違反其基本範圍,且其基本範圍係由下列的申請專利範圍所界定。雖然本發明以相關的較佳實施例進行解釋,但是這並不構成對本發明的限制。應說明的是,本領域的技術人員根據本發明的思想能夠構造出很多其他類似實施例,這些均在本發明的保護範圍之中。 While the foregoing is directed to the various embodiments of the present invention, further or further embodiments of the present invention may be devised without departing from the basic scope thereof, and the basic scope thereof is defined by the following claims. Although the present invention has been explained in connection with the preferred embodiments, it is not intended to limit the invention. It should be noted that many other similar embodiments can be constructed in accordance with the teachings of the present invention, which are within the scope of the present invention.

步驟S1~S9‧‧‧依據本發明的燃芯製造方法 Step S1 to S9‧‧‧ method for manufacturing a fuel core according to the present invention

Claims (3)

一種手動輸油球製造方法,其步驟係至少包括:步驟S1:一注射器將一塑膠液注在一模具內,該模具係由一第一半模具及一第二半模具所結合而成,且該模具內係形成有一輸油球型腔室;步驟S2:當該塑膠液注滿該輸油球型腔室時,該注射器退回一預備位置,並以設置在鄰近該注射器處的一刀片將殘留的該注射液切離該注射器;步驟S3:該模具係移至一噴嘴下方,該噴嘴係與該注射器間隔設置;步驟S4:該噴嘴移至該模具之該輸油球腔室頂部並進行吹氣,使該輸油球腔室內的該塑膠液成型為一第一輸油球半成品;步驟S5:該噴嘴退回初始位置,並使該模具冷卻後,再移至一軌道處,該軌道係與該噴嘴相間隔設置,並位在該噴嘴相對該注射器的一側;步驟S6:該模具移至該軌道處後係開啟使該第一半模具及該第二半模具分離,並繼續朝該軌道方向移動,使該第一輸油球半成品位在該軌道上;步驟S7:該第一半模具及該第二半模具再次結合,並分別同時帶動一第一刀具及一第二刀具朝該第一輸油球半成品的上部裁切,以形成一第二輸油球半成品;以及步驟S8:該第二輸油球半成品係掉入一集結箱內進行收集。 A manual oil ball manufacturing method, the method comprising the following steps: Step S1: a syringe injects a plastic liquid into a mold, the mold is formed by combining a first mold half and a second mold half, and Forming an oil ball type chamber in the mold; step S2: when the plastic liquid fills the oil ball type chamber, the syringe is returned to a preparatory position, and a blade disposed adjacent to the syringe will The residual injection is cut away from the syringe; step S3: the mold is moved under a nozzle, the nozzle is spaced from the syringe; step S4: the nozzle is moved to the top of the oil ball chamber of the mold and is performed Blowing, forming the plastic liquid in the oil ball chamber into a first oil ball semi-finished product; Step S5: the nozzle is returned to the initial position, and the mold is cooled, and then moved to a track, the track system And is spaced apart from the nozzle and located at a side of the nozzle opposite to the injector; Step S6: the mold is moved to the track and then opened to separate the first mold half and the second mold half, and continue to Moving in the direction of the track, The first oil ball semi-finished product is located on the track; step S7: the first mold half and the second mold half are combined again, and simultaneously drive a first cutter and a second cutter toward the first oil transfer ball The upper portion of the semi-finished product is cut to form a second oil-delivery ball semi-finished product; and step S8: the second oil-delivery ball semi-finished product is dropped into a collecting box for collection. 依據申請專利範圍第1項所述的製造方法,更包括一步驟S9,係將該第二輸油球半成品的下部裁切,以形成一輸油球成品。 According to the manufacturing method of claim 1, further comprising a step S9 of cutting the lower portion of the second oil ball semi-finished product to form a finished oil ball. 依據申請專利範圍第1項所述的製造方法,其中,該模具、該第一刀具、該第二刀具、該噴嘴、該軌道以及該集結箱係為一成型模組,該成型模組係為兩組,並分別位在該注射器的左右兩側,並可連動。 The manufacturing method according to claim 1, wherein the mold, the first cutter, the second cutter, the nozzle, the rail, and the assembly box are a molding module, and the molding module is The two groups are located on the left and right sides of the syringe and can be linked.
TW103137840A 2014-10-31 2014-10-31 Manual oil ball manufacturing method TWI550186B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4497290A (en) * 1983-04-11 1985-02-05 Stant Inc. Fuel system tester and primer
US5970935A (en) * 1998-09-03 1999-10-26 Federal-Mogul World Wide, Inc. Fuel system primer bulb

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4497290A (en) * 1983-04-11 1985-02-05 Stant Inc. Fuel system tester and primer
US5970935A (en) * 1998-09-03 1999-10-26 Federal-Mogul World Wide, Inc. Fuel system primer bulb

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