TWI542804B - Vacuum control valve - Google Patents

Vacuum control valve Download PDF

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Publication number
TWI542804B
TWI542804B TW103138128A TW103138128A TWI542804B TW I542804 B TWI542804 B TW I542804B TW 103138128 A TW103138128 A TW 103138128A TW 103138128 A TW103138128 A TW 103138128A TW I542804 B TWI542804 B TW I542804B
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TW
Taiwan
Prior art keywords
vacuum
sliding shaft
accommodating chamber
chamber
channel
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TW103138128A
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Chinese (zh)
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TW201617541A (en
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Ping-Zheng You
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Priority to TW103138128A priority Critical patent/TWI542804B/en
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Publication of TWI542804B publication Critical patent/TWI542804B/en

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Description

真空控制閥 Vacuum control valve

本創作係關於一種真空控制閥,主要係利用電磁閥與真空發生器相結合後,進而利用該內部複數通道所產生廻吸路徑,加以導引真空發生器內部的真空吸力於滑軸,使滑軸可順利達到最大位移,並傳送全部的供給壓力給真空發生器,此廻吸作用可減低供給壓力的消耗,使氣體資源能獲完善利用,以及減低資源浪費。 The present invention relates to a vacuum control valve, which mainly uses a solenoid valve and a vacuum generator to combine, and then uses the suction path generated by the internal plurality of channels to guide the vacuum suction inside the vacuum generator to the sliding shaft to make the slip The shaft can smoothly reach the maximum displacement and deliver all the supply pressure to the vacuum generator. This sucking action can reduce the consumption of the supply pressure, make the gas resources fully utilized, and reduce the waste of resources.

一般於市售既有產品中,如第8圖中所示,電磁閥(9)通常配合真空發生器(91)(利用正壓氣源產生負壓)使用,當氣源於進氣口(93)輸入後,透過本體(95)中所具嚮導孔(94)來傳送壓力,藉該電磁閥(9)內的可動鐵開關來供給壓力給真空發生器(91),而於真空吸入口(92)產生真空,此為市售產品中常見之技術;其真空吸入口(92)再藉以配合吸盤進行各種物料之吸附與搬運用途,共同特點在於所需抽氣量小,真空度要求不高且為間歇性工作。 Generally, in commercially available products, as shown in Fig. 8, the solenoid valve (9) is usually used in conjunction with a vacuum generator (91) (using a positive pressure source to generate a negative pressure) when the gas is sourced at the intake port ( 93) After input, the pressure is transmitted through the guide hole (94) provided in the body (95), and the movable iron switch in the solenoid valve (9) is used to supply pressure to the vacuum generator (91), and at the vacuum suction port. (92) Vacuum is generated, which is a common technology in commercially available products; the vacuum suction port (92) is used for the adsorption and handling of various materials by the suction cup. The common feature is that the required pumping amount is small and the vacuum requirement is not high. And work intermittently.

當真空發生器(91)所需流量增大時,因受限於電磁閥(9)的有效斷面積,就必需更換有效斷面積更大的電磁閥(9),才能達到流量需求之目的,但其缺點在於電磁閥(9)體積會越換越大型,也同時增加產品的成本。 When the required flow rate of the vacuum generator (91) is increased, due to the effective sectional area of the solenoid valve (9), it is necessary to replace the solenoid valve (9) with a larger effective sectional area in order to achieve the flow demand. However, the disadvantage is that the solenoid valve (9) will be replaced by a larger volume, which also increases the cost of the product.

對於習用的電磁閥與真空發生器的組設,由前述所知流量需配合電磁閥有效斷面積增加,才能滿足真空發生器的流量提高之目的,因此有需求者,則會透過本體配合有效斷面積更大的電磁閥進行連結,來達成其目的;本創作之真空發生器的優點在於:能讓相同尺寸的電磁閥,控制更大的真空發生器,不再因流量需求與電磁閥有效斷面積大小而有所受限。其主要是在於滑軸的設計技術,當電磁閥激磁後,會供給壓力給滑軸,並藉由滑軸於電磁閥端的圓面積而產生推力,使滑軸克服彈簧預設的彈力,而產生位移動作;當該滑軸打開後,該真空發生器內部的供給壓力由0逐漸增大,而所產生的真空度(負壓)也逐漸增加,藉由迴吸作用於滑軸真空吸力端的圓面積則產生真空吸力,即時協助該滑軸繼續前進,直到滑軸的最大行程,也同時產生最大真空度。 For the conventional solenoid valve and vacuum generator assembly, the known flow rate needs to be matched with the effective sectional area of the solenoid valve to meet the purpose of improving the flow rate of the vacuum generator. Therefore, if there is a demand, the body can be effectively broken through the body. A larger solenoid valve is connected to achieve its purpose; the vacuum generator of the present invention has the advantages of allowing a solenoid valve of the same size to control a larger vacuum generator, no longer being interrupted by flow demand and solenoid valves. The size of the area is limited. The main reason is the design technology of the sliding shaft. When the electromagnetic valve is excited, the pressure is supplied to the sliding shaft, and the thrust is generated by the circular area of the sliding shaft on the end of the electromagnetic valve, so that the sliding shaft overcomes the spring force preset by the spring. Displacement action; when the sliding shaft is opened, the supply pressure inside the vacuum generator is gradually increased by 0, and the generated vacuum degree (negative pressure) is gradually increased, by sucking back the circle acting on the vacuum suction end of the sliding shaft The area creates a vacuum suction that immediately assists the slide shaft to continue to advance until the maximum stroke of the slide shaft also produces maximum vacuum.

本創作於電磁閥切換開關的所需時間,能由滑軸設計配合真空吸力,且於習用結構相較下,所需時間也縮減許多,更因真空吸力的輔助下,使真空發生器所得到的供給壓力幾乎無損失,等同於電磁閥的供給壓力,能達成前述優點。 The time required for the creation of the solenoid valve switch can be designed by the sliding shaft to match the vacuum suction, and the required time is also reduced in comparison with the conventional structure, and the vacuum generator is obtained with the aid of the vacuum suction. The supply pressure has almost no loss, which is equivalent to the supply pressure of the solenoid valve, and the aforementioned advantages can be achieved.

[本創作] [This creation]

1‧‧‧本體 1‧‧‧ Ontology

11‧‧‧第一容置室 11‧‧‧First accommodation room

111‧‧‧接口 111‧‧‧ interface

112‧‧‧排氣口 112‧‧‧Exhaust port

151‧‧‧擋止部 151‧‧‧stops

16‧‧‧滑軸 16‧‧‧Sliding shaft

161‧‧‧彈性元件 161‧‧‧Flexible components

162‧‧‧電磁閥端 162‧‧‧ solenoid valve end

12‧‧‧第二容置室 12‧‧‧Second accommodation room

121‧‧‧進氣口 121‧‧‧air inlet

13‧‧‧通道 13‧‧‧ channel

131‧‧‧通道A 131‧‧‧Channel A

132‧‧‧通道B 132‧‧‧Channel B

133‧‧‧通道C 133‧‧‧Channel C

14‧‧‧真空吸入口 14‧‧‧Vacuum suction port

15‧‧‧真空調整桿 15‧‧‧ Vacuum adjustment lever

163‧‧‧真空吸力端 163‧‧‧Vacuum suction end

2‧‧‧電磁閥 2‧‧‧ solenoid valve

3‧‧‧真空發生器 3‧‧‧ Vacuum generator

4‧‧‧氣體 4‧‧‧ gas

5‧‧‧真空吸力 5‧‧‧Vacuum suction

A1‧‧‧氣體作業路徑 A1‧‧‧ gas operation path

A2‧‧‧真空廻吸路徑 A2‧‧‧ Vacuum suction path

[習知技術] [Practical Technology]

9‧‧‧電磁閥 9‧‧‧ solenoid valve

91‧‧‧真空發生器 91‧‧‧Vacuum generator

92‧‧‧真空吸入口 92‧‧‧Vacuum suction port

93‧‧‧進氣口 93‧‧‧air inlet

94‧‧‧嚮導孔 94‧‧‧guide hole

95‧‧‧本體 95‧‧‧ Ontology

第1圖係本創作之立體圖。 The first picture is a perspective view of the creation.

第2圖係本創作之立體系統圖。 Figure 2 is a three-dimensional system diagram of the creation.

第3圖係本創作之剖面示意圖。 Figure 3 is a schematic cross-sectional view of the creation.

第4圖係本創作之氣體作業與真空廻吸路徑示意圖。 Figure 4 is a schematic diagram of the gas operation and vacuum suction path of the present creation.

第5圖係本創作之通道的局部剖面位置示意圖。 Figure 5 is a partial cross-sectional view of the channel of the creation.

第6圖係本創作之滑軸受真空廻吸向下的局部示意圖。 Figure 6 is a partial schematic view of the sliding shaft of the present creation being vacuumed down.

第7圖係本創作之滑軸回復定位的局部示意圖。 Figure 7 is a partial schematic view of the sliding axis return positioning of the present creation.

第8圖係習知技術之示意圖。 Figure 8 is a schematic diagram of a prior art technique.

通常根據本創作,該最佳之可行之實施例,並配合圖式詳細說明後,俾增加對本創作之瞭解;本創作係一種真空控制閥,本體(1)上方連結有一電磁閥(2)呈固定狀,該本體(1)內部設有第一容置室(11)與第二容置室(12)、以及用以連結相通用途的複數通道(13),且該複數通道(13)係由通道A(131)、通道B(132)、通道C(133)組構成,而第一容置室(11)中設置有一個真空發生器(3),其位置位於該第一容置室(11)一端的接口(111),該第一容置室(11)的另一端則設有一排氣口(112);配合第1~3圖所示,該第二容置室(12)位於第一容置室(11)的右邊,此兩者係透過該第一容置室(11)的接口(111),配合通道A(131)相通連於第二容置室(12)的側緣,而該第二容置室(12)的側緣更連結有一進氣口(121),此外,該本體(1)下方設有一真空吸入口(14),且該真空吸入口(14)透過本體(1)內部所設的通道B(132)相通連;一真空調整桿(15)其前端配設有一 擋止部(151),一併設於該本體(1)內部位於該第二容置室(12)的下方,該真空調整桿(15)能藉由調節擋止部(151),進而控制通過真空調整桿(15)的真空吸力(5)強度或啟閉,而該第二容置室(12)下方更設有一通道C(133)用以相通連於該真空調整桿(15),而前述的通道B(132)也相通連該真空調調整桿(15)所設位置,由上述結構中,能得知本創作第一容置室(11)、第二容置室(12)、真空吸入口(14)、以及真空調整桿(15)之間,透過複數通道(13)相互通連。 Generally, according to the present creation, the best feasible embodiment, and with the detailed description of the drawing, the understanding of the creation is increased; the creation is a vacuum control valve, and a solenoid valve (2) is connected above the body (1). Fixedly, the body (1) is internally provided with a first accommodating chamber (11) and a second accommodating chamber (12), and a plurality of channels (13) for connecting the communicating uses, and the plurality of channels (13) are It is composed of a group A (131), a channel B (132), and a channel C (133), and a vacuum generator (3) is disposed in the first accommodating chamber (11), and the position is located in the first accommodating chamber. (11) an interface (111) at one end, the other end of the first accommodating chamber (11) is provided with an exhaust port (112); and the second accommodating chamber (12) is matched with the first to third figures Located on the right side of the first accommodating chamber (11), the two are communicated through the interface (111) of the first accommodating chamber (11), and the channel A (131) is connected to the second accommodating chamber (12). a side edge of the second receiving chamber (12) is further connected with an air inlet (121), and a vacuum suction port (14) is disposed under the body (1), and the vacuum suction port (14) ) through the channel B (132) provided inside the body (1) a vacuum adjustment rod (15) with a front end The stopping portion (151) is disposed inside the body (1) below the second accommodating chamber (12), and the vacuum adjusting rod (15) can be controlled by adjusting the stopping portion (151). The vacuum suction rod (15) has a vacuum suction force (5) strength or opening and closing, and a channel C (133) is disposed under the second accommodation chamber (12) for communicating with the vacuum adjustment rod (15). The channel B (132) is also connected to the position of the true air conditioning adjusting rod (15). From the above structure, the first housing chamber (11) and the second housing chamber (12) can be known. The vacuum suction port (14) and the vacuum adjustment rod (15) are connected to each other through a plurality of passages (13).

而前述第二容置室(12),更包含有一滑軸(16),透過一彈性 元件(161)(本創作實施中係以彈簧為例,能替換為具復位功能的相關構件,並不以此為限)配合置設於該第二容置室(12)內部,而該滑軸(16)上方設有一電磁閥端(162)、下方設有一真空吸力端(163)。 The second receiving chamber (12) further includes a sliding shaft (16) for transmitting a elasticity The component (161) (in the present embodiment, the spring is taken as an example, and can be replaced with a related component having a reset function, and is not limited thereto), and is disposed inside the second housing chamber (12), and the sliding A solenoid valve end (162) is disposed above the shaft (16), and a vacuum suction end (163) is disposed below.

請參閱第4~5圖所示,當氣體(4)經由進氣口(121輸入後,根 據伯努利定律於同一管線的連續流體輸入而言,配合圖中為本體(1)內部未裝各組件時的剖視圖,更能清楚瞭解該氣體作業路徑(A1)的走向,而該第一容置室(11)下方通道B(132),而讓真空吸入口(14)產生真空吸力(5),藉以吸附物品於生產製程中使用,此為本領域常見之設計技術。 Please refer to Figures 4~5, when the gas (4) is fed through the air inlet (121, root According to Bernoulli's law for the continuous fluid input of the same pipeline, the cross-sectional view of the body (1) without the components inside is shown in the figure, and the direction of the gas working path (A1) can be clearly understood, and the first The chamber B (132) is disposed below the chamber (11), and the vacuum suction port (14) is caused to generate a vacuum suction (5), whereby the adsorbed article is used in a production process, which is a common design technique in the art.

然而,本創作之特點是在於該通道B(132)設計,於前述結構 說明亦有提及,該通道B(132)相通連該真空調整桿(15)所設位置,且通道C(133)通連第二容置室(12),而該第二容置室(12)內所設滑軸(16),因該通道C(133)的真空吸力(5)會將該滑軸(16)於氣體(4)輸入通過時,能加以輔助該滑軸(16)的下降速度,使輸出氣體(4)之流量能夠更快達到預計輸出值,且能減少電磁閥(2)的能源使用量;如第6圖所示為主,並輔以第3~5圖參閱,此為第二容置室 (12)的滑軸(16)受真空廻吸作用的連續動作;由(A)可見為剛開始輸入氣體(4),該滑軸(16)受到電磁閥(2)驅動而開始作動;(B)為該滑軸(16)已開始向下位移,此時氣體(4)隨氣體作業路徑(A)通過至排氣口(112),而第一容置室(11)內藉由通道B(132)與通道C(133)產生的真空廻吸路徑(A2),將該滑軸(16)向下吸引產生位移動作;(C)為該滑軸(16)向下位移至該第二容置室(12)底端,此時的輸入氣體(4)能完全通過,此時的彈性元件(161)也被壓縮至最大。 However, this creation is characterized by the design of the channel B (132) in the aforementioned structure It is also mentioned that the passage B (132) is connected to the position of the vacuum adjustment rod (15), and the passage C (133) is connected to the second accommodation chamber (12), and the second accommodation chamber ( 12) The sliding shaft (16) is provided, and the sliding shaft (16) can be assisted by the vacuum suction (5) of the channel C (133) when the sliding shaft (16) is input through the gas (4). The falling speed enables the flow of the output gas (4) to reach the expected output value faster, and can reduce the energy usage of the solenoid valve (2); as shown in Fig. 6, and supplemented by the 3rd to 5th See, this is the second housing room. The sliding shaft (16) of (12) is subjected to the continuous action of vacuum suction; as shown by (A), the input gas (4) is just started, and the sliding shaft (16) is driven by the electromagnetic valve (2) to start to act; B) that the sliding shaft (16) has started to shift downward, at which time the gas (4) passes through the gas working path (A) to the exhaust port (112), and the passage in the first accommodation chamber (11) B (132) and the vacuum suction path (A2) generated by the channel C (133), the sliding shaft (16) is attracted downward to generate a displacement action; (C) the sliding shaft (16) is displaced downward to the first At the bottom end of the second housing chamber (12), the input gas (4) can pass completely at this time, and the elastic member (161) at this time is also compressed to the maximum.

如第7圖所示為主,並輔以第3~5圖參閱,此為第二容置室 (12)的滑軸(16)於真空廻吸作用停止後的復位連續動作;由(D)可見當停止氣體(4)輸入後,該真空吸力(5)也會逐漸消失,該彈性元件(161)則會開始帶動該滑軸(16)復位,經由(E)(F)至初始狀態。 As shown in Figure 7, with reference to Figure 3~5, this is the second housing room. The sliding shaft (16) of (12) is continuously operated after the vacuum suction is stopped; it can be seen from (D) that when the gas (4) is stopped, the vacuum suction force (5) also gradually disappears, and the elastic member ( 161) will start to reset the slide shaft (16) and pass (E) (F) to the initial state.

然而,本創作於該滑軸(16)上方的電磁閥端(162)的圓面積,需大於該滑軸(16)下方的真空吸力端(163)的圓面積,若兩者相等面積或小於時,將產生滑軸(16)復位動作時,真空吸力(5)大於彈性元件(161)的復歸力量,而產生故障情形(如滑軸無法復位、電磁閥無法關閉…等)。 However, the circular area of the solenoid valve end (162) created above the sliding shaft (16) needs to be larger than the circular area of the vacuum suction end (163) below the sliding shaft (16), if the two are equal or smaller than the area When the sliding shaft (16) is reset, the vacuum suction force (5) is greater than the returning force of the elastic member (161), and a fault condition occurs (for example, the slide shaft cannot be reset, the solenoid valve cannot be closed, etc.).

1‧‧‧本體 1‧‧‧ Ontology

11‧‧‧第一容置室 11‧‧‧First accommodation room

111‧‧‧接口 111‧‧‧ interface

112‧‧‧排氣口 112‧‧‧Exhaust port

12‧‧‧第二容置室 12‧‧‧Second accommodation room

121‧‧‧進氣口 121‧‧‧air inlet

13‧‧‧通道 13‧‧‧ channel

131‧‧‧通道A 131‧‧‧Channel A

132‧‧‧通道B 132‧‧‧Channel B

133‧‧‧通道C 133‧‧‧Channel C

14‧‧‧真空吸入口 14‧‧‧Vacuum suction port

15‧‧‧真空調整桿 15‧‧‧ Vacuum adjustment lever

151‧‧‧擋止部 151‧‧‧stops

16‧‧‧滑軸 16‧‧‧Sliding shaft

161‧‧‧彈性元件 161‧‧‧Flexible components

162‧‧‧電磁閥端 162‧‧‧ solenoid valve end

163‧‧‧真空吸力端 163‧‧‧Vacuum suction end

2‧‧‧電磁閥 2‧‧‧ solenoid valve

3‧‧‧真空發生器 3‧‧‧ Vacuum generator

Claims (3)

一種真空控制閥,包括:一本體,上方連結一電磁閥呈固定,該本體內部設有第一容置室與第二容置室、以及用以連結相通的複數通道,而第一容置室中設有一真空發生器位於該第一容置室一端的接口,該第一容置室另一端則設有一排氣口,而第二容置室側緣配合該通道A,相對應於第一容置室一端的接口相通連,且第二容置室側緣另連結一進氣口,該本體下方另配合該通道B設有一真空吸入口;一真空調整桿,配合該通道C與該第一容置室、及真空吸入口相通連;一滑軸,配合彈性元件置設於該第二容置室內,且該滑軸下緣配合該通道與一真空調整桿相通連;當氣體由進氣口進入時,滑軸向下位移,氣體依序通過第二容置室與第一容置室後,由排氣口輸出;其特徵在於:當氣體通過本體時,該第一容置室經通道B產生真空廻吸作用,使第二容置室藉通道C與通道B相通連,使該滑軸同時受真空廻吸作用,產生向下位移至底部,藉此能將該滑軸位移時間縮減,並讓氣體所供給壓力,能降低損耗通過該真空發生器,以產生最大真空度。 A vacuum control valve includes: a body, a solenoid valve is fixed on the upper portion, and the first accommodating chamber and the second accommodating chamber are disposed inside the body, and a plurality of channels for connecting and communicating, and the first accommodating The chamber is provided with an interface of a vacuum generator at one end of the first accommodating chamber, and the other end of the first accommodating chamber is provided with an exhaust port, and the side edge of the second accommodating chamber is matched with the channel A, corresponding to the An interface of one end of the accommodating chamber is connected, and a side of the second accommodating chamber is further connected with an air inlet. The bottom of the body is further provided with a vacuum suction port. The vacuum adjusting rod cooperates with the channel C and the The first accommodating chamber and the vacuum suction port are connected to each other; a sliding shaft is disposed in the second accommodating chamber with the elastic member, and the lower edge of the sliding shaft cooperates with the passage to communicate with a vacuum adjusting rod; When the air inlet enters, the sliding axial direction is displaced, and the gas is sequentially outputted through the second accommodating chamber and the first accommodating chamber, and is output by the venting port; and the first accommodating when the gas passes through the body The chamber generates a vacuum sucking effect through the passage B, so that the second housing chamber is borrowed The channel C is connected to the channel B, so that the sliding shaft is simultaneously subjected to the vacuum sucking action, and the downward displacement to the bottom portion, thereby reducing the displacement time of the sliding shaft and allowing the gas to supply the pressure, thereby reducing the loss through the vacuum. Generator to produce maximum vacuum. 根據申請專利範圍第1項之真空控制閥,其中該真空調整桿,更包含有:一擋止部,能藉由調節該擋止部,而控制真空廻吸作用所產生吸力強度或進而啟閉。 According to the vacuum control valve of claim 1, wherein the vacuum adjusting rod further comprises: a stopping portion capable of controlling the suction strength generated by the vacuum sucking action or opening and closing by adjusting the stopping portion . 根據申請專利範圍第1項之真空控制閥,其中該滑軸,更包含有:一電磁閥端,設於該滑軸上方;以及一真空吸力端設於該滑軸下方;該電磁閥端大於真空吸力端之面積,藉以保護該滑軸免於真空廻吸作用的吸力過大,而無法讓該滑軸自動復位。 The vacuum control valve according to the first aspect of the patent application, wherein the sliding shaft further comprises: a solenoid valve end disposed above the sliding shaft; and a vacuum suction end disposed under the sliding shaft; the solenoid valve end being greater than The area of the vacuum suction end is used to protect the sliding shaft from the suction force of the vacuum sucking action, and the sliding shaft cannot be automatically reset.
TW103138128A 2014-11-04 2014-11-04 Vacuum control valve TWI542804B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI695949B (en) * 2019-04-03 2020-06-11 台灣氣立股份有限公司 Energy-saving vacuum control valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI695949B (en) * 2019-04-03 2020-06-11 台灣氣立股份有限公司 Energy-saving vacuum control valve

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