TWI538798B - Three-dimensional printer - Google Patents
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- TWI538798B TWI538798B TW104100574A TW104100574A TWI538798B TW I538798 B TWI538798 B TW I538798B TW 104100574 A TW104100574 A TW 104100574A TW 104100574 A TW104100574 A TW 104100574A TW I538798 B TWI538798 B TW I538798B
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- 239000000976 ink Substances 0.000 claims description 105
- 238000010276 construction Methods 0.000 claims description 63
- 239000000843 powder Substances 0.000 claims description 59
- 238000006073 displacement reaction Methods 0.000 claims description 51
- 230000007246 mechanism Effects 0.000 claims description 40
- 238000007639 printing Methods 0.000 claims description 39
- 239000004035 construction material Substances 0.000 claims description 28
- 239000012530 fluid Substances 0.000 claims description 22
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 15
- 230000003020 moisturizing effect Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000012423 maintenance Methods 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 10
- 239000011230 binding agent Substances 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 239000004566 building material Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 4
- 238000009423 ventilation Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010146 3D printing Methods 0.000 description 6
- 238000003912 environmental pollution Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 5
- 238000005086 pumping Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
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- 230000009471 action Effects 0.000 description 2
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- 230000003749 cleanliness Effects 0.000 description 2
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- 238000005242 forging Methods 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 231100000206 health hazard Toxicity 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- 229940127554 medical product Drugs 0.000 description 1
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Description
本案係關於一種快速成型裝置,尤指一種可放在桌面上操作大幅縮減體積之三維打印機。 This case relates to a rapid prototyping device, especially a three-dimensional printer that can be placed on a table to greatly reduce the volume.
隨著科技的進步,近期三維打印技術正悄然崛起,足以能夠改變產品生產方式的潛在技術,即使只加工一件物品,其投入費用較低,任何形狀物品都能加工自如的優點。期待三維打印技術在製造業、醫療以及IT領域等多方面改變技術思維,引領產業的革新。三維打印技術已經在產業上部份製作過程中獲得應用,例如生醫領域運用都可以用三維打印機為主架構來製造所需求的三維醫療成品物,甚至是藝術品等種種具獨特性成品皆可用三維打印機來製造,應用面很廣泛。 With the advancement of technology, the recent three-dimensional printing technology is quietly rising, which is enough to change the potential technology of the production mode of the product. Even if only one item is processed, the input cost is low, and any shape item can be processed freely. We look forward to three-dimensional printing technology to change the technical thinking in the manufacturing, medical and IT fields, and lead the industry innovation. 3D printing technology has been applied in some parts of the industry. For example, in the field of biomedical applications, 3D printers can be used as the main structure to manufacture the required 3D medical products, and even unique products such as artworks can be used. It is manufactured by 3D printers and has a wide range of applications.
就市面上的三維打印機而言,可分為樹脂材料或者粉末類應用的三維打印機,例如SLA、DLP、FDM、MJM等技術為樹脂類應用裝置,SLS、3DP等技術為粉末類應用裝置,各有優缺點。然而不管任何材料的三維打印都有一定程度的污染,例如以樹脂為製造材料的三維印表機,因為是熱溶融塑膠成型,因此會發出有毒的燒塑膠味,而粉末類的三維打印機則會造成放置環境有一層薄粉末。諸如此類的三維打印機,不勝枚舉,這些輕則只是環境污染,重 則在於吸入人體的消化系統內,日積月累,使身體器管產生化學物質的毒害。 For three-dimensional printers on the market, it can be divided into three-dimensional printers for resin materials or powder applications. For example, SLA, DLP, FDM, MJM and other technologies are resin applications, and SLS, 3DP and other technologies are powder application devices. There are advantages and disadvantages. However, regardless of the 3D printing of any material, there is a certain degree of pollution. For example, a three-dimensional printer made of resin is a hot-melt plastic molding, so it emits a toxic plastic smell, while a powder-based 3D printer will A thin layer of powder is placed in the environment. Such three-dimensional printers are too numerous to mention, these are just environmental pollution, heavy It is inhaled into the digestive system of the human body, and it accumulates over time, causing the body tube to be poisoned by chemical substances.
就市面上的三維打印機在價格而言,雖樹脂材料應用的三維打印機價格較低廉,但其加工成形精度較低,成形複雜結構時須支撐材來輔助,支撐材卻不可回收也會造成環保問題,故其有熔融材料有劇毒問題及支撐材有環境物染等問題,因此在市面上價格推行上,雖具有小型化低廉可普及化之優點,但仍有造成一些環保及危害健康等問題,推行上仍有許多顧忌,仍無法大量應用在日常生活需求應用的產業上。 In terms of price of the three-dimensional printer on the market, although the three-dimensional printer applied by the resin material is relatively inexpensive, the processing precision is low, and the support material is required to assist in forming the complicated structure, and the support material is not recyclable, which may cause environmental problems. Therefore, there are problems such as highly toxic substances in molten materials and environmental pollution of supporting materials. Therefore, in the market price implementation, although it has the advantages of miniaturization and low cost, it still causes some environmental protection and health hazards. There are still many scruples in the implementation, and it is still not possible to apply it in a large number of industries that require daily life.
而目前市面上粉末式三維打印機而言,動輒百萬的粉末式三維打印機,其可粉末材料可為塑料、金屬、陶瓷等等,應用面很廣泛,且具有高成型精度,可成形複雜結構無須支撐材,未成型原料可回收,因此環保問題可大幅降低,雖有粉塵作業有些環境汙染會危害健康,但這問題可用一種可回收密封潔淨設計之裝置來克服,故其未來發展性大有可為。 At present, the powder type three-dimensional printer on the market, the powder type three-dimensional printer, the powder material can be plastic, metal, ceramic, etc., the application surface is wide, and has high molding precision, can form complex structures without The support material and the unformed raw materials can be recycled, so the environmental protection problem can be greatly reduced. Although some environmental pollution may be harmful to the health of the dust operation, the problem can be overcome by a device capable of recycling and sealing clean design, so that its future development is promising.
有鑑於此,此目前產業上需求高效能小型化之粉末式三維打印機來普及應用,這也是本發明研發之主要課題。 In view of this, the current demand for high-performance and compact powder-type three-dimensional printers in the industry is widely used, which is also a main subject of research and development of the present invention.
本案之主要目的在於提供一種高效能小型化粉末式之三維打印機,可普及應用,更具在製造性、速度、精度、強度、價格、市場需求、操作性、尺寸、潔淨度等優點。 The main purpose of this case is to provide a high-performance miniaturized powder type three-dimensional printer, which can be popularized and applied, and has advantages such as manufacturability, speed, precision, strength, price, market demand, operability, size, and cleanliness.
為達上述目的,本案之一較廣義實施態樣為提供一種三維打印機,包含:一主機體,設有一建構平台,並以一罩蓋覆蓋於上,使 該主機體內形成一封閉之建構平台空間,而該主機體內配一抽風設備及一過濾器,供以將該封閉之建構平台空間內之流體排出,形成一負壓工作區間,又該主機體外架設一供墨單元架座;一供料腔室,架構於該建構平台上,用以提供一粉末建構材料暫存於內;一建構腔室,架構於該建構平台上,堆疊該粉末建構材料成型;一建構位移機構,架構於該建構平台上,以進行相對位移;一噴印模組,組架於該建構位移機構上進行連動位移,並由一噴印位移機構驅動承載一內置至少一墨匣之該承載座作往復位移,且該至少一墨匣內儲存預設流體並設有一噴墨頭,該噴墨頭受驅動噴出預設流體於該粉末建構材料進行成型作業,而該噴印位移機構一端固定架構一吐廢墨盒,供該每個墨匣之噴墨頭能通過並保持位移在一同軸直線方向,另該噴印模組底部設置一擋推滾輪,供將該粉末建構材料推送至該建構腔室內;藉此,該建構位移機構位移至該建構腔室上方,再由該噴印模組之該至少一墨匣噴出預設流體於該建構腔室上方之該粉末建構材料上,完成層疊噴印三維物成型作業。 In order to achieve the above object, a broader aspect of the present invention provides a three-dimensional printer comprising: a main body having a construction platform covered with a cover so that The host body forms a closed construction platform space, and the main body is equipped with a ventilation device and a filter for discharging the fluid in the closed construction platform space to form a negative pressure working interval, and the main body is erected externally. An ink supply unit holder; a supply chamber is disposed on the construction platform for providing a powder construction material temporarily stored therein; a construction chamber is constructed on the construction platform, and the powder construction material is stacked a construction displacement mechanism is constructed on the construction platform for relative displacement; a printing module is arranged on the construction displacement mechanism for interlocking displacement, and is driven by a printing displacement mechanism to carry at least one ink The carrier is reciprocally displaced, and the predetermined fluid is stored in the at least one ink cartridge and is provided with an inkjet head, and the inkjet head is driven to discharge a predetermined fluid to form the powder construction material, and the inkjet printing is performed. The displacement mechanism has a fixed structure and a spitting ink cartridge at one end, and the ink jet head of each ink cartridge can pass and maintain displacement in a coaxial straight direction, and another stop is arranged at the bottom of the printing module. a roller for pushing the powder construction material into the construction chamber; thereby, the construction displacement mechanism is displaced above the construction chamber, and the at least one ink jet of the printing module ejects a predetermined fluid to the construction On the powder building material above the chamber, a three-layer forming operation of the stacked printing is completed.
本發明之較佳實施態樣為提供一種三維打印機進一步包含一粉末回收單元,收集該建構腔室外之該粉末建構材料回收再利用。 A preferred embodiment of the present invention provides a three-dimensional printer further comprising a powder recovery unit for collecting and recycling the powder construction material outside the construction chamber.
本發明之較佳實施態樣為提供一種三維打印機進一步包含該粉末回收單元,包括一溢出槽及一回收收集盒,該溢出槽設置於該建構腔室後方,而該回收收集盒連通該溢出槽,將該粉末建構材料未使用之餘料予以集中回收再利用。 A preferred embodiment of the present invention provides a three-dimensional printer further comprising the powder recovery unit, comprising an overflow tank and a recovery collection box, the overflow tank is disposed behind the construction chamber, and the collection collection box communicates with the overflow tank The unused materials of the powder construction material are collectively recovered and reused.
本發明提供一較佳實施態樣之三維打印機,進一步包含一維護模組,該維護模組包括一保濕單元及一刮片單元,該保濕單元用以 封閉該至少一墨匣之該噴墨頭以達到保濕效用,該刮片單元則對該至少一墨匣之該噴墨頭進行刮除污染清潔作業。 The present invention provides a three-dimensional printer according to a preferred embodiment, further comprising a maintenance module, the maintenance module comprising a moisturizing unit and a scraping unit, wherein the moisturizing unit is used for The inkjet head of the at least one ink cartridge is closed to achieve a moisturizing effect, and the doctor unit performs a scraping cleaning operation on the inkjet head of the at least one ink cartridge.
本發明提供一較佳實施態樣之三維打印機,其中該建構位移機構主要包括一架構台座架構於一組滑移滑軌上,且該架構台座由一驅動組件所驅動之驅動帶所帶動在該滑移滑軌上作一方向往復位移運動,且該驅動帶架構於一樞軸上受一張力調整組件所控制張力。 The present invention provides a three-dimensional printer according to a preferred embodiment, wherein the construction displacement mechanism mainly comprises a structural pedestal structure on a set of sliding sliding rails, and the structural pedestal is driven by a driving belt driven by a driving component. The sliding rail is subjected to a reciprocating displacement movement in a direction, and the driving belt is constructed on a pivot to be controlled by a force adjusting component.
本發明提供一較佳實施態樣之三維打印機,其中該張力調整組件由一擋板件及一調整板件以一鎖付件鎖付於該樞軸上所構成,又該擋板件一端設有一彈性壓縮器,該彈性壓縮器穿入該調整板件一端可受擋推,而該調整板件中間設有一開窗口,供該樞軸通過,當該擋板件調整移動時,該彈性壓縮器受壓縮改變該樞軸原中心位置,往該開窗口適當位置調整,再予以該鎖付件鎖固抵緊該擋板件在該調整板件上定位位置,以完成該驅動帶受該張力調整組件所調整控制張力。 The present invention provides a three-dimensional printer according to a preferred embodiment, wherein the tension adjusting assembly is formed by a baffle member and an adjusting plate member being locked to the pivot shaft by a locking member, and the baffle member is provided at one end. There is an elastic compressor, the elastic compressor penetrates one end of the adjusting plate member to be pushed, and an adjusting window is provided in the middle of the adjusting plate member for the pivot to pass, and when the baffle member adjusts and moves, the elastic compression The device is compressed to change the original center position of the pivot, and is adjusted to the appropriate position of the opening window, and then the locking member is locked against the positioning position of the baffle member on the adjusting plate member to complete the tension of the driving belt. Adjust the tension adjusted by the component.
本發明提供一較佳實施態樣之三維打印機,進一步包含一連續供墨單元,該連續供墨單元包含數個色料墨水補充容器、一黏結劑補充容器及一清潔流體補充容器置放於該供墨單元架座上定位,並分別透過複數個管路連通到該至少一墨匣內部儲存。 The present invention provides a three-dimensional printer according to a preferred embodiment, further comprising a continuous ink supply unit, wherein the continuous ink supply unit comprises a plurality of color ink replenishing containers, a binder replenishing container and a cleaning fluid replenishing container. The ink supply unit holder is positioned on the holder, and is respectively connected to the at least one ink cartridge for internal storage through a plurality of pipelines.
10‧‧‧主機體 10‧‧‧Host body
101‧‧‧建構平台 101‧‧‧Building platform
102‧‧‧罩蓋 102‧‧‧ Cover
103‧‧‧供墨單元架座 103‧‧‧ ink supply unit base
104‧‧‧抽風設備 104‧‧‧Exhaust equipment
105‧‧‧過濾器 105‧‧‧Filter
20‧‧‧供料腔室 20‧‧‧Feeding chamber
201‧‧‧升降位移機構 201‧‧‧ Lifting and Displacement Mechanism
30‧‧‧建構腔室 30‧‧‧Construction chamber
301‧‧‧升降位移機構 301‧‧‧ Lifting and Displacement Mechanism
40‧‧‧粉末回收單元 40‧‧‧Powder Recycling Unit
401‧‧‧溢出槽 401‧‧‧ overflow slot
402‧‧‧回收收集盒 402‧‧‧Recycling collection box
50‧‧‧建構位移機構 50‧‧‧ Construction of displacement mechanism
501‧‧‧架構台座 501‧‧‧ architecture pedestal
502‧‧‧滑移滑軌 502‧‧‧Slide rails
503‧‧‧驅動組件 503‧‧‧Drive components
504‧‧‧驅動帶 504‧‧‧ drive belt
505‧‧‧樞軸 505‧‧‧ pivot
506‧‧‧張力調整組件 506‧‧‧Tensor adjustment kit
506a‧‧‧擋板件 506a‧‧‧Baffle parts
506b‧‧‧調整板件 506b‧‧‧Adjustment plate
506c‧‧‧鎖付件 506c‧‧‧Locking parts
506d‧‧‧彈性壓縮器 506d‧‧‧elastic compressor
506e‧‧‧開窗口 506e‧‧‧Open window
60‧‧‧噴印模組 60‧‧‧Printing module
601‧‧‧噴印位移機構 601‧‧‧Printing displacement mechanism
602‧‧‧承載座 602‧‧‧ bearing seat
603‧‧‧墨匣 603‧‧‧Ink
604‧‧‧吐廢墨盒 604‧‧‧Spray cartridge
605‧‧‧架構台座 605‧‧‧ architecture pedestal
606‧‧‧擋推滾輪 606‧‧‧Shifting wheel
70‧‧‧維護模組 70‧‧‧Maintenance module
71‧‧‧保濕單元 71‧‧‧ moisturizing unit
72‧‧‧刮片單元 72‧‧‧Scraper unit
80‧‧‧連續供墨單元 80‧‧‧Continuous ink supply unit
801‧‧‧色料墨水補充容器 801‧‧‧Color ink refill container
802‧‧‧黏結劑補充容器 802‧‧‧Adhesive Replenishing Container
803‧‧‧清潔流體補充容器 803‧‧‧Clean fluid replenishing container
804‧‧‧管路 804‧‧‧ pipeline
90‧‧‧粉末建構材料 90‧‧‧Powder construction materials
A‧‧‧第一方向 A‧‧‧First direction
第1圖為本發明三維打印機較佳實施例之外觀示意圖。 1 is a schematic view showing the appearance of a preferred embodiment of a three-dimensional printer of the present invention.
第2圖為本發明三維打印機較佳實施例之內部結構示意圖。 2 is a schematic view showing the internal structure of a preferred embodiment of the three-dimensional printer of the present invention.
第3圖為本發明三維打印機較佳實施例之另一角度視得相關構件 示意圖。 Figure 3 is a perspective view of another embodiment of the preferred embodiment of the three-dimensional printer of the present invention. schematic diagram.
第4圖為本發明三維打印機較佳實施例之抽風設備及過濾器相關構件組設示意圖。 Fig. 4 is a schematic view showing the assembly of the ventilation device and the filter-related components of the preferred embodiment of the three-dimensional printer of the present invention.
第5圖為本發明三維打印機較佳實施例之供料腔室、建構腔室、粉末回收單元相關構件配置示意圖。 FIG. 5 is a schematic view showing the configuration of a supply chamber, a construction chamber, and a powder recovery unit according to a preferred embodiment of the three-dimensional printer of the present invention.
第6圖為為本發明三維打印機較佳實施例之供料腔室、建構腔室、粉末回收單元相關構件剖面示意圖。 Figure 6 is a schematic cross-sectional view showing the supply chamber, the construction chamber, and the powder recovery unit related components of the preferred embodiment of the three-dimensional printer of the present invention.
第7圖為本發明較佳實施例之建構位移機構相關構件示意圖。 Figure 7 is a schematic view showing the construction of a member related to a displacement mechanism in accordance with a preferred embodiment of the present invention.
第8圖為本發明較佳實施例之建構位移機構相關構件之皮帶調整張力示意圖。 Figure 8 is a schematic view showing the tension adjustment of the belt of the member related to the displacement mechanism according to the preferred embodiment of the present invention.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。 Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in various aspects, and is not to be construed as a limitation.
請參閱第1圖、第2圖、第3圖及第4圖所示,本案之三維打印機包含有一主機體10、供料腔室20、建構腔室30、粉末回收單元40、建構位移機構50、噴印模組60、維護模組70及連續供墨單元80。 Referring to FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , the three-dimensional printer of the present invention comprises a main body 10 , a supply chamber 20 , a construction chamber 30 , a powder recovery unit 40 , and a construction displacement mechanism 50 . The printing module 60, the maintenance module 70 and the continuous ink supply unit 80.
該主機體10設有一建構平台101,並設置一罩蓋102覆蓋於上,以使裝置可於一封閉空間中進行三維打印作業,避免粉塵飛揚等情形產生,以及該主機體10外架設一供墨單元架座103,促使連續供墨單元80之色料墨水補充容器801(C(Cyan)青色墨水、M(Magenta)品紅色墨水、Y(Yellow)黃色墨水、K(Black)黑色等色料墨水)、黏結劑補充容器802及清潔流體補充容器803置放其 上定位,如此外掛於該主機體10外之該供墨單元架座103設計,有別於舊有打印機置設於該主機體10內,如此在設備體積上就可有大幅的縮減,供以放在桌面上操作,對使用者來說,無需特地準備一個大空間,甚至連一般個體戶都可將三維打印機放在桌面上操作,使空間運用更有效率。 The main body 10 is provided with a construction platform 101, and a cover 102 is disposed to cover the device, so that the device can perform three-dimensional printing operations in a closed space to avoid dust flying and the like, and the main body 10 is provided with an external device. The ink unit holder 103 causes the color ink replenishing container 801 of the continuous ink supply unit 80 (C (Cyan) cyan ink, M (Magenta) magenta ink, Y (Yellow) yellow ink, K (Black) black color and the like Ink), a binder replenishing container 802, and a cleaning fluid replenishing container 803 The positioning of the ink supply unit holder 103, which is externally attached to the main body 10, is different from that of the old printer in the main body 10. Thus, the volume of the device can be greatly reduced. By placing it on the desktop, it is not necessary for the user to prepare a large space. Even the average individual can put the 3D printer on the desktop to make the space more efficient.
另外,如第2圖、第3圖及第4圖所示,在該主機體10一側配有一抽風設備104及過濾器105,該過濾器105設置於抽風設備104之流通路徑端部並連通該主機體10之內,可藉由抽風設備104之抽氣動作,將打印過程中產生的顆粒及氣味等雜質吸附在抽風設備104流通路徑端部上的過濾器105中,使機台內保持一潔淨的工作區間,並且使放置機台的環境保持整潔,營造一負壓無環境汙染的工作區間。 Further, as shown in FIG. 2, FIG. 3, and FIG. 4, a wind exhausting device 104 and a filter 105 are disposed on the main body 10 side, and the filter 105 is disposed at the end of the flow path of the air extracting device 104 and communicates with each other. In the main body 10, impurities such as particles and odor generated during printing can be adsorbed on the filter 105 at the end of the circulation path of the air extracting device 104 by the pumping operation of the air extracting device 104, so as to maintain the inside of the machine. A clean working area, and the environment of the machine is kept clean, creating a working area with negative pressure and no environmental pollution.
又如第5圖、第7圖及第8圖所示,該供料腔室20、該建構腔室30、該粉末回收單元40皆架設於該建構平台101上,且分別依次排列於前中後位置,而該建構位移機構50架構於該建構平台101上方作一X軸方向往復位移運動;而該建構位移機構50主要包括一架構台座501架構於一組滑移滑軌502上,且該架構台座501由一驅動組件503所驅動之驅動帶504所帶動在該滑移滑軌502上作一X軸方向往復位移運動;另外,該驅動帶504架構於一樞軸505上可受一張力調整組件506所控制張力,而該張力調整組件506由一擋板件506a及一調整板件506b以一鎖付件506c鎖付於該樞軸505上所構成,又該擋板件506a一端設有彈性壓縮器506d,該彈性壓縮器506d穿入該調整板件506b一端可受擋推,而該調整板件506b中間設有一開窗口506e,供該樞軸505通過,如此當該擋板件506a 往圖示第一方向A(第8圖)移動時,該彈性壓縮器506d可受壓縮,進而可改變該樞軸505原中心位置,往該開窗口506e適當位置調整,再予以鎖付件506c鎖固抵緊該擋板件506a在該調整板件506b上定位位置,即可完成該樞軸505之中心位置的微調,讓該樞軸505上所承載的該驅動帶504得以調整適當張力,可減少機構壽命所造成的精度降低。以本實施例為例,讓該建構位移機構50可調整機械精度可達0.02mm,而且運用於醫學領域上,也可利用該張力調整組件506之微調機械精度去實施,例如牙醫之齒模目前要求精度為至少要0.05mm,實際利用本發明之建構位移機構50之機械精度調整方式,即可達到0.1mm機械精度去實施三維打印。 As shown in FIG. 5, FIG. 7 and FIG. 8, the supply chamber 20, the construction chamber 30, and the powder recovery unit 40 are all mounted on the construction platform 101, and are sequentially arranged in the front. a rear displacement position, wherein the construction displacement mechanism 50 is configured to perform an X-axis reciprocating displacement motion over the construction platform 101; and the construction displacement mechanism 50 mainly includes a structural pedestal 501 on a set of sliding slide rails 502, and the structure The drive pedestal 501 is driven by a drive unit 503 driven by a drive assembly 503 to perform an X-axis reciprocating displacement motion on the slide rail 502. In addition, the drive belt 504 is configured to receive a force on a pivot 505. Adjusting the tension controlled by the component 506, and the tension adjusting component 506 is formed by a shutter member 506a and an adjusting plate member 506b being locked to the pivot 505 by a locking member 506c, and the shutter member 506a is provided at one end. An elastic compressor 506d, the elastic compressor 506d is inserted into the adjusting plate 506b at one end to be pushed, and the adjusting plate 506b is provided with an opening window 506e for the pivot 505 to pass through, so that the baffle member 506a When moving in the first direction A (Fig. 8), the elastic compressor 506d can be compressed, and the original center position of the pivot 505 can be changed, and the position of the opening window 506e can be adjusted, and then the locking member 506c can be applied. The locking member abuts the positioning position of the flap member 506a on the adjusting plate member 506b, so that the center position of the pivot shaft 505 can be finely adjusted, so that the driving belt 504 carried on the pivot shaft 505 can adjust the proper tension. It can reduce the precision caused by the life of the mechanism. Taking the embodiment as an example, the construction displacement mechanism 50 can adjust the mechanical precision to 0.02 mm, and can be applied to the medical field, and can also be implemented by using the fine adjustment mechanical precision of the tension adjustment component 506, for example, the dental model of the dentist is currently The required precision is at least 0.05 mm, and the mechanical precision adjustment method of the constructed displacement mechanism 50 of the present invention can be used to achieve three-dimensional printing with a mechanical precision of 0.1 mm.
又如第2圖及第6圖所示,該噴印模組60組架於該建構位移機構50上方可作一Y軸方向往復位移運動,並可使其與該建構位移機構50進行同步位移;而該噴印模組60由一噴印位移機構601架構於一架構台座605驅動承載一內置至少一墨匣603之承載座602作一Y軸方向往復位移,其中該架構台座605底部設置有一擋推滾輪606,以及該至少一墨匣603設有至少600dpi以上解析度之噴墨頭(未圖示),且該墨匣603內部可區隔儲存至少一單色液體。以本實施例為例,該承載座602承載兩個墨匣603,當然本發明之墨匣603數量,並不以此實施態樣為限,其可依據實際施作情形而任施變化。 As shown in FIG. 2 and FIG. 6 , the printing module 60 is mounted on the displacement mechanism 50 to perform a reciprocating displacement movement in the Y-axis direction, and can be synchronously displaced with the construction displacement mechanism 50. The printing module 60 is configured by a printing displacement mechanism 601 in a frame pedestal 605 to drive a carrier 602 having at least one ink cartridge 603 for reciprocal displacement in a Y-axis direction, wherein the bottom of the frame 605 is provided The thrust roller 606, and the at least one ink cartridge 603 are provided with an inkjet head (not shown) having a resolution of at least 600 dpi or more, and the ink cartridge 603 can internally store at least one monochromatic liquid. For example, the carrier 602 carries two ink cartridges 603. Of course, the number of ink cartridges 603 of the present invention is not limited to this embodiment, and may be changed according to actual application conditions.
又該每個墨匣603可以區隔儲存一黏結劑及三色色料墨水,一個墨匣603配置C(Cyan)青色墨水、M(Magenta)品紅色墨水及一黏結劑相互隔開儲存,另一個墨水603配置儲存Y(Yellow)黃色墨水、K(Black)黑色墨水及一黏結劑相互隔開儲存,不以此為限。上 述黏結劑及色料墨水可由一連續供墨單元80提供連續供墨至該墨匣603內部儲存,其利用補充容器(色料墨水補充容器801、黏結劑補充容器802及清潔流體補充容器803)透過複數個管路804到達該墨匣603內部儲存,亦即可由本實施例第5圖中所示該管路804之路徑到達該墨匣603內部儲存,以形成一連續不間斷供墨方式。本實施例中具有4個色料墨水補充容器801,分別儲存C(Cyan)青色墨水、M(Magenta)品紅色墨水、Y(Yellow)黃色墨水、K(Black)黑色。 In addition, each ink cartridge 603 can store a bonding agent and three color inks, and an ink cartridge 603 is configured with C (Cyan) cyan ink, M (Magenta) magenta ink and a bonding agent to store each other, and the other one. The ink 603 is configured to store Y (Yellow) yellow ink, K (Black) black ink and a binder separated from each other, and is not limited thereto. on The binder and the color ink may be continuously supplied to the ink cartridge 603 by a continuous ink supply unit 80, which utilizes a replenishing container (color ink replenishing container 801, binder replenishing container 802, and cleaning fluid replenishing container 803). The internal flow of the ink cartridge 603 is stored through a plurality of pipelines 804, and can be stored in the interior of the ink cartridge 603 by the path of the pipeline 804 shown in FIG. 5 of the embodiment to form a continuous uninterrupted ink supply mode. In this embodiment, there are four color ink replenishing containers 801 for storing C (Cyan) cyan ink, M (Magenta) magenta ink, Y (Yellow) yellow ink, and K (Black) black, respectively.
另外,該噴印模組60進一步包括一吐廢墨盒604,其固定架構於該噴印位移機構601一端,亦即可與該每個墨匣603保持位移在一Y軸直線方向可經過區域,如此可直接縮短每個墨匣603位移之距離,促使該每個墨匣603在噴墨使用前或經數次噴墨後可將噴墨頭汙染的廢墨吐出至該吐廢墨盒604中收集,不污染機台,可保持潔淨的工作區間,如此在同一Y軸直線方向之組配設計,有別舊有打印機之吐廢墨盒604置設於建構平台101某遠端處(未圖示),不僅需要較大置設空間,且執行吐廢墨時,需同時藉助該噴印位移機構601及該建構位移機構50之XY軸方向位移到達所設定位置,如此再執行速度效率上大幅浪費,因此本發明該吐廢墨盒604與該每個墨匣603在同一Y軸直線方向之組配設計,不僅可縮減整體設置體積,且目前市面上三維打印機打印速度為每分鐘2~4ppm,本發明三維打印機為使用更快速之演算法打印,並配合減輕馬達負載之設計,搭配高頻之噴墨單元,使其打印速度可達10ppm,以形成一高效能小型化之三維打印機。 In addition, the printing module 60 further includes a waste ink cartridge 604 fixed to one end of the printing displacement mechanism 601, and is also movable with the ink cartridge 603 in a linear direction of the Y-axis. Thus, the distance of displacement of each ink cartridge 603 can be directly shortened, so that each ink cartridge 603 can discharge the waste ink contaminated by the inkjet head to the waste ink cartridge 604 before the inkjet is used or after several inkjets. , does not pollute the machine, can maintain a clean working area, so in the same Y-axis linear direction design, different from the old printer's waste ink cartridge 604 is placed at a certain end of the construction platform 101 (not shown) In addition, when a large amount of space is required, and the waste ink is discharged, the XY axis direction displacement of the print displacement mechanism 601 and the construction displacement mechanism 50 is required to reach the set position, so that the speed efficiency is greatly wasted. Therefore, the waste ink cartridge 604 of the present invention and the ink cartridge 603 are arranged in the same Y-axis linear direction, which can not only reduce the overall installation volume, but the current three-dimensional printer printing speed on the market is 2 to 4 ppm per minute, and the present invention Three-dimensional playing Machine using the algorithm faster printing, and with the reduction of a design load of the motor, with the frequency of the ink jet unit so that the print speed of up to 10ppm, to form a three-dimensional efficiency of the printer can be miniaturized.
又如第2圖、第5圖及第6圖所示,於本實施例中,該維護模組70 設置於該建構平台101上後方位置;該維護模組70包括保濕單元71及刮片單元72,其中該保濕單元71在該每個墨匣603停止噴印作業時,將該墨匣603之噴墨頭(未圖示)予以完全密閉,以達到保溼的功能,而該刮片單元72在該每個墨匣603噴印一段時間或數量作業時,提供隨同該建構位移機構50同步位移X軸方向之該每個墨匣603至其上方往復位移進行刮除該墨匣603之噴墨頭上汙染源,並可透過複數個管路804連接流通該清潔流體補充容器803內清潔流體噴出去對該噴墨頭做清洗清潔作業,進而獲得更佳之列印品質。 As shown in FIG. 2, FIG. 5, and FIG. 6, in the embodiment, the maintenance module 70 The maintenance module 70 includes a moisturizing unit 71 and a doctor unit 72, wherein the moisturizing unit 71 sprays the ink cartridge 603 when the ink cartridge 603 stops the printing operation. The ink head (not shown) is completely sealed to achieve a moisturizing function, and the blade unit 72 provides a synchronous displacement X along with the construction displacement mechanism 50 when the ink cartridge 603 is printed for a period of time or a number of operations. Each of the ink cartridges 603 in the axial direction is reciprocally displaced upward to scrape the source of contamination on the inkjet head of the ink cartridge 603, and may be connected to the cleaning fluid in the cleaning fluid replenishing container 803 through a plurality of conduits 804 to spray the cleaning fluid. The inkjet head is cleaned and cleaned to achieve better print quality.
再請參閱第2圖、第5圖及第6圖所示,該供料腔室20用以提供粉末建構材料90暫存於內,該粉末建構材料90包含塑膠粉末、金屬粉末、陶瓷粉末等等,該供料腔室20並可藉由底部一升降位移機構201推移該粉末建構材料90之供料;當該建構位移機構50位移至該供料腔室20上方時,可利用該噴印模組60之該架構台座605底部擋推滾輪606將粉末建構材料90推送至鄰接的該建構腔室30上方,其後再由該噴印模組60之該每個墨匣603之該噴墨頭噴出預設流體(黏結劑或色料墨水)於該建構腔室30上方之粉末建構材料90上,完成一層三維物件之建構層噴印作業,如此該建構腔室30可利用一升降位移機構301下降一層待補充該粉末建構材料90之空間,再反覆令該噴印模組60之該架構台座605底部擋推滾輪606將粉末建構材料90推送至鄰接的該建構腔室30上方之該待補充該粉末建構材料90之空間,以形成另一層待噴印成型之建構層,再以該噴印模組60之該每個墨匣603之該噴墨頭噴出預設流體(黏結劑或色料墨水)於該建構腔室30上方之粉末建構材料90上, 完成另一層三維物件之建構層噴印作業,如此反覆鋪粉及噴印作業方式以層層堆砌出一三維物件。而該粉末回收單元40收集上述該噴印模組60之該架構台座605底部擋推滾輪606所推送該粉末建構材料90至該建構腔室30外之該粉末建構材料90,並予以回收再利用;該粉末回收單元40包括一溢出槽401及一回收收集盒402,該溢出槽401設置於該建構腔室30後方,而該回收收集盒402連通該溢出槽401,將該粉末建構材料90未使用之餘料予以集中回收再利用。 Referring to FIG. 2, FIG. 5 and FIG. 6, the supply chamber 20 is used for temporarily storing a powder construction material 90, which comprises a plastic powder, a metal powder, a ceramic powder, and the like. The feed chamber 20 can be used to feed the powder construction material 90 by a bottom lift displacement mechanism 201; the print can be utilized when the construction displacement mechanism 50 is displaced over the supply chamber 20. The bottom urging roller 606 of the frame 605 of the module 60 pushes the powder building material 90 above the adjacent construction chamber 30, and then the inkjet of the ink cartridge 603 of the printing module 60. The head ejects a preset fluid (adhesive or color ink) onto the powder building material 90 above the construction chamber 30 to complete a construction layer printing operation of the three-dimensional object, so that the construction chamber 30 can utilize a lifting displacement mechanism 301 descends a space to be replenished with the powder building material 90, and then the bottom urging roller 606 of the frame 605 of the printing module 60 is pushed to push the powder building material 90 to the adjacent construction chamber 30. Replenish the space of the powder construction material 90 Forming another layer of the layer to be printed, and ejecting a predetermined fluid (adhesive or color ink) into the construction chamber by the inkjet head of each of the ink cartridges 603 of the printing module 60 30 above the powder construction material 90, The construction layer printing operation of another three-dimensional object is completed, and the three-dimensional object is piled up in layers by repeating the powder-laying and printing operations. The powder recovery unit 40 collects the powder construction material 90 from the bottom of the frame 605 of the printing module 60 and pushes the powder construction material 90 to the outside of the construction chamber 30, and recycles and reuses the powder construction material 90. The powder recovery unit 40 includes an overflow tank 401 and a recovery collection box 402. The overflow tank 401 is disposed behind the construction chamber 30, and the recovery collection box 402 communicates with the overflow tank 401 to form the powder construction material 90. The remaining materials are used for centralized recycling and reuse.
由上述說明可知,本發明提供一種高效能精簡化設計之三維打印機,具有以下特色:製造性:少量多樣,客戶使用在非量產化製造,製作數量最適合於(100PCS以下),若批量>300PCS仍是傳統產技術優先,因此在大量量產前的小量測試及客制化等製作,皆為其優點。 It can be seen from the above description that the present invention provides a three-dimensional printer with high efficiency and simplified design, and has the following features: manufacturability: a small variety, the customer uses in non-production production, the production quantity is most suitable (below 100PCS), if batch > The 300PCS is still a priority for traditional production technology, so it is an advantage to make a small amount of testing and customization before mass production.
速度:目前市面上三維打印機打印速度為每分鐘2~4ppm;本發明三維打印機為使用更快速之演算法打印,並配合減輕馬達負載之設計,搭配高頻之噴墨單元,使其打印速度可達10ppm。 Speed: At present, the printing speed of 3D printers on the market is 2~4ppm per minute; the 3D printer of the present invention is designed to use a faster algorithm to print, and with the design of reducing the load of the motor, the high-frequency ink jet unit can be used to make the printing speed. Up to 10ppm.
精度(品質):本發明三維打印機為搭配600dpi以上之噴墨頭,以及運用張力調整組件,可減少機構壽命所造成的機械精度降低,機械精度可達0.02mm,運用於醫學領域,如牙醫之齒模目前要求精度為至少要0.05mm,實際機械精度0.1mm即可。 Accuracy (Quality): The 3D printer of the present invention is equipped with an inkjet head of 600 dpi or more, and the use of a tension adjusting component can reduce the mechanical precision caused by the life of the mechanism, and the mechanical precision can reach 0.02 mm, and is applied to the medical field, such as a dentist. The tooth mold currently requires an accuracy of at least 0.05 mm and an actual mechanical precision of 0.1 mm.
強度(材料):本發明三維打印機為配合獨特噴頭噴印黏結劑與粉末建構材料結合,該粉末建構材料包含塑膠粉末及金屬粉末等,使三維成型物品可達到全鍛造強度的程度。 Strength (Material): The three-dimensional printer of the present invention is combined with a unique nozzle printing adhesive and a powder construction material, and the powder construction material comprises a plastic powder and a metal powder, so that the three-dimensional molded article can reach the full forging strength.
價格:市面上動輒百萬的粉末式三維打印機,本發明將三維打印機予以精簡化設計,市場價格可較原本便宜一半以上,因此價格將更具有競爭性,這將有助於3D印表機的普及性。 Price: A million-dimensional powder type three-dimensional printer on the market. The invention simplifies the design of the three-dimensional printer, and the market price can be more than half cheaper than the original, so the price will be more competitive, which will contribute to the 3D printer. Popularity.
市場需求:市場需求在各國政府強力的政策推波助瀾下,進入普及教育市場,培養學生從小開始具有三維空間的概念,增加個人競爭力是可被預期的,就長遠來看,隨著科技的進步,許許多多生醫領域運用都是以3D印表機為主架構所製造,甚至是藝術品等種種具獨特性之成品,都可用三維打印機所製造可普及教育及生醫市場的應用。 Market demand: Market demand is driven by the strong policies of governments, entering the universal education market, cultivating students' concept of three-dimensional space from an early age, and increasing personal competitiveness can be expected. In the long run, with the advancement of technology, Many applications in the field of biomedicine are made with 3D printers as the main structure, and even unique products such as artworks can be used in the universal education and biomedical market.
操作性:目前三維打印機最為人垢病的是操作不易,因此使用前都需作一些教育訓練,本發明三維打印機搭配簡易的圖形化控制,簡易明瞭,比起舊有繁複的文字說明,更加能增加使用的興趣及更快速的上手。 Operationality: At present, the most serious problem of 3D printers is that it is not easy to operate. Therefore, some education training is required before use. The three-dimensional printer of the present invention is combined with simple graphical control, which is simple and clear, and is more capable than the old complicated text description. Increase your interest in use and get started faster.
尺寸:比起市面的三維打印機,使用者必需騰出一個大空間放置,本發明三維打印機尺寸,不但比起舊有打印機在體積上有大幅的縮減,且可放在桌面上操作,對使用者來說,無需特地準備一個大空間,甚至連一般個體戶都可將三維打印機放在桌面上操作,使空間運用更有效率。 Size: Compared with the three-dimensional printer in the market, the user must make a large space to place. The size of the three-dimensional printer of the present invention is not only smaller than that of the old printer, but also can be placed on the desktop for operation. In this case, there is no need to specially prepare a large space, and even the average individual can put the 3D printer on the desktop to make the space use more efficient.
潔淨度:本發明之三維打印機針對此部份作了更加嚴密的設計,機台內配有一抽風設備及過濾器,可藉由抽氣的動作將打印過程中產生的顆粒及氣味等雜質吸附在抽氣設備前的過濾器,使機台內保持一潔淨的工作區間,並且使放置機台的環境保持整潔,營造一負壓無環境汙染的工作區間。 Cleanliness: The three-dimensional printer of the present invention has a more rigorous design for this part. The machine is equipped with a suction device and a filter, and the particles and odors generated during the printing process can be adsorbed by the pumping action. The filter in front of the pumping device keeps a clean working space inside the machine, and keeps the environment of the machine table clean and tidy, creating a working area with negative pressure and no environmental pollution.
綜上所述,本案之三維打印機藉由外掛之該供墨單元架座設計,有別於舊有打印機置設於內部,在設備體積上就可有大幅的縮減,供以放在桌面上操作,對使用者來說,無需特地準備一個大空間,甚至連一般個體戶都可將三維打印機放在桌面上操作,使空間運用更有效率;本發明三維打印機機台內配有一抽風設備及過濾器,可藉由抽氣動作將打印過程中產生的顆粒及氣味等雜質吸附在抽氣設備前的過濾器,使機台內保持一潔淨的工作區間,並且使放置機台的環境保持整潔,營造一負壓無環境汙染的工作區間;本發明三維打印機為搭配600dpi以上之噴墨頭,以及運用張力調整組件,可減少機構壽命所造成的機械精度降低;本發明三維打印機將吐廢墨盒與該每個墨匣設置在同一Y軸直線方向之組配方式,不僅可縮減整體設置體積,且使用更快速之演算法打印及配合減輕馬達負載之設計,搭配高頻之噴墨單元,使其打印速度可達10ppm,以形成一高效能小型化之三維打印機。 In summary, the three-dimensional printer of the present case is designed to be externally mounted by the ink supply unit, which is different from the old printer in the interior, and can be greatly reduced in size of the device for operation on the desktop. For the user, there is no need to specially prepare a large space, and even a general self-employed person can operate the three-dimensional printer on the desktop to make the space use more efficient; the three-dimensional printer machine of the invention is provided with a ventilation device and a filter. The particles and odors generated during the printing process can be adsorbed to the filter in front of the pumping device by the pumping action, so that the machine maintains a clean working area and keeps the environment of the machine table clean and tidy. a negative pressure and no environmental pollution working area; the three-dimensional printer of the present invention is equipped with an ink jet head of more than 600 dpi, and the use of a tension adjusting component can reduce the mechanical precision caused by the life of the mechanism; the three-dimensional printer of the present invention will spout the ink cartridge and the Each ink cartridge is set in the same Y-axis linear direction, which not only reduces the overall setting volume, but also uses a faster algorithm. Printed and matched to reduce the motor load design, with high-frequency inkjet unit, its printing speed can reach 10ppm, to form a high-performance miniaturized 3D printer.
本案得由熟知此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。 This case has been modified by people who are familiar with the technology, but it is not intended to be protected by the scope of the patent application.
10‧‧‧主機體 10‧‧‧Host body
101‧‧‧建構平台 101‧‧‧Building platform
103‧‧‧供墨單元架座 103‧‧‧ ink supply unit base
105‧‧‧過濾器 105‧‧‧Filter
20‧‧‧供料腔室 20‧‧‧Feeding chamber
30‧‧‧建構腔室 30‧‧‧Construction chamber
40‧‧‧粉墨回收單元 40‧‧‧Ink recovery unit
401‧‧‧溢出槽 401‧‧‧ overflow slot
402‧‧‧回收收集盒 402‧‧‧Recycling collection box
50‧‧‧建構位移機構 50‧‧‧ Construction of displacement mechanism
60‧‧‧噴印模組 60‧‧‧Printing module
601‧‧‧噴印位移機構 601‧‧‧Printing displacement mechanism
602‧‧‧承載座 602‧‧‧ bearing seat
603‧‧‧墨匣 603‧‧‧Ink
604‧‧‧吐廢墨盒 604‧‧‧Spray cartridge
605‧‧‧架構台座 605‧‧‧ architecture pedestal
70‧‧‧維護模組 70‧‧‧Maintenance module
71‧‧‧保濕單元 71‧‧‧ moisturizing unit
72‧‧‧刮片單元 72‧‧‧Scraper unit
80‧‧‧連續供墨單元 80‧‧‧Continuous ink supply unit
801‧‧‧色料墨水補充容器 801‧‧‧Color ink refill container
802‧‧‧黏結劑補充容器 802‧‧‧Adhesive Replenishing Container
803‧‧‧清潔流體補充容器 803‧‧‧Clean fluid replenishing container
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TW104100574A TWI538798B (en) | 2015-01-08 | 2015-01-08 | Three-dimensional printer |
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TWI538798B true TWI538798B (en) | 2016-06-21 |
TW201625404A TW201625404A (en) | 2016-07-16 |
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