TWI537014B - Fibrous sponge dressing and manufacturing method thereof - Google Patents

Fibrous sponge dressing and manufacturing method thereof Download PDF

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TWI537014B
TWI537014B TW103146330A TW103146330A TWI537014B TW I537014 B TWI537014 B TW I537014B TW 103146330 A TW103146330 A TW 103146330A TW 103146330 A TW103146330 A TW 103146330A TW I537014 B TWI537014 B TW I537014B
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fiber
sponge material
chitin
fibrous
weight
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TW201622759A (en
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張文忠
李瑞生
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財團法人紡織產業綜合研究所
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Description

纖維海綿敷材及其製造方法 Fiber sponge material and manufacturing method thereof

本發明是有關於一種海綿敷材及其製造方法,特別是有關於一種纖維海綿敷材及其製造方法。 The present invention relates to a sponge material and a method of manufacturing the same, and more particularly to a fiber sponge material and a method of manufacturing the same.

在傳統傷口治療方式中,一般認為傷口保持乾燥可以提供傷口癒合較佳的環境,使傷口更容易癒合,故傳統上多用醫用紗布來避免傷口受到感染,並保持傷口乾燥及清潔。然而,近年來,研究指出反而在濕潤環境下,治癒傷口的效果較佳,並根據此研究成果開發出數種濕式先進敷材,例如水凝膠敷材(Hydrogel)、親水性膠體敷料(Hydrocolloid)、透明半透性敷料(Semi-permeable film)、海藻膠敷材(Alginate)、親水性纖維敷材(Hydrofiber)、泡棉敷材(Foam)及膠原蛋白敷材(Collagens),其中膠原蛋白敷材具有生物可分解、可吸收、維持濕潤以及可與其他藥物配合使用之等優點,為濕式先進敷材中的標竿產品。 In the traditional wound treatment mode, it is generally believed that the dryness of the wound can provide a better environment for wound healing and make the wound easier to heal. Therefore, medical gauze is often used to avoid wound infection and keep the wound dry and clean. However, in recent years, research has pointed out that in a humid environment, the effect of healing wounds is better, and based on the research results, several wet advanced dressings such as hydrogels and hydrophilic colloidal dressings have been developed. Hydrocolloid), Semi-permeable film, Alginate, Hydrofiber, Foam and Collagens, among which Collagen Protein dressings are biodegradable, absorbable, moisturizing and can be used in combination with other drugs. They are the standard products in wet advanced dressings.

然而,目前市面上之膠原蛋白敷材售價高,難普及化,且有動物病原組織免疫方面的疑慮。另,膠原蛋白 敷材之分解速度過快,故於治療傷口時需一再填補,使用不便。 However, the collagen dressings currently on the market are expensive, difficult to popularize, and have doubts about the immunity of animal pathogens. In addition, collagen The decomposition rate of the dressing material is too fast, so it is necessary to fill it repeatedly when treating the wound, which is inconvenient to use.

有鑑於此,目前需要一種纖維海綿敷材,其中纖維海綿敷材係生物可分解,且具有能配合組織修復時間的分解時程、於治療傷口的過程中不需更換、方便使用以及成本較膠原蛋白低廉等優點。 In view of this, there is a need for a fibrous sponge material in which the fibrous sponge material is biodegradable, has a decomposition time course that can match the time of tissue repair, does not need to be replaced during the treatment of the wound, is convenient to use, and costs more than collagen. The advantages of low protein and so on.

本發明係提供一種纖維海綿敷材,包含海綿狀纖維結構、多醣體以及甲殼素分解酵素。海綿狀纖維結構包含甲殼素纖維以及聚(乳酸-甘醇酸)共聚物纖維,且甲殼素纖維佔3重量份,聚(乳酸-甘醇酸)共聚物纖維佔1~9重量份。多醣體散佈於海綿狀纖維結構中,且佔1.33~20重量份。甲殼素分解酵素散佈於海綿狀纖維結構中,且含量為1~100U。其中1U代表於pH值6.0且溫度25℃下,甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量。 The present invention provides a fibrous sponge material comprising a sponge-like fibrous structure, a polysaccharide, and a chitin degrading enzyme. The spongy fiber structure comprises chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber, and the chitin fiber accounts for 3 parts by weight, and the poly(lactic acid-glycolic acid) copolymer fiber accounts for 1 to 9 parts by weight. The polysaccharide body is dispersed in the sponge-like fibrous structure and accounts for 1.33 to 20 parts by weight. The chitin degrading enzyme is dispersed in a sponge-like fibrous structure and has a content of 1 to 100 U. Among them, 1U represents the amount of enzyme required for chitin to decompose chitin at a pH of 6.0 and a temperature of 25 ° C to release 1.0 mg of N -acetyl glucosamine in one hour.

在本發明之一實施方式中,甲殼素之結晶度小於5%。 In one embodiment of the invention, the crystallinity of chitin is less than 5%.

在本發明之一實施方式中,甲殼素之分子量為5~100kDa。 In one embodiment of the invention, the molecular weight of chitin is 5 to 100 kDa.

在本發明之一實施方式中,甲殼素之去乙醯度大於95%。 In one embodiment of the invention, the degree of deacetylation of chitin is greater than 95%.

在本發明之一實施方式中,聚(乳酸-甘醇酸)共聚物之乳酸與甘醇酸的共聚比為50:50~75:25。 In one embodiment of the present invention, the poly(lactic-glycolic acid) copolymer has a copolymerization ratio of lactic acid to glycolic acid of 50:50 to 75:25.

在本發明之一實施方式中,聚(乳酸-甘醇酸)共聚物之分子量為5~100kDa。 In one embodiment of the invention, the poly(lactic-glycolic acid) copolymer has a molecular weight of from 5 to 100 kDa.

在本發明之一實施方式中,甲殼素纖維及聚(乳酸-甘醇酸)共聚物纖維之直徑為1~20μm。 In one embodiment of the present invention, the chitin fiber and the poly(lactic acid-glycolic acid) copolymer fiber have a diameter of 1 to 20 μm.

在本發明之一實施方式中,多醣體包含透明質酸以及海藻酸。 In one embodiment of the invention, the polysaccharide body comprises hyaluronic acid and alginic acid.

在本發明之一實施方式中,透明質酸佔0.8~12重量份,海藻酸佔0.53~8重量份。 In one embodiment of the present invention, hyaluronic acid accounts for 0.8 to 12 parts by weight, and alginic acid accounts for 0.53 to 8 parts by weight.

在本發明之一實施方式中,纖維海綿敷材更包含交聯劑,佔0.68~3重量份。 In an embodiment of the invention, the fiber sponge material further comprises a crosslinking agent, which is 0.68~3 parts by weight.

在本發明之一實施方式中,甲殼素分解酵素之含量為1~20U。 In one embodiment of the invention, the chitin degrading enzyme is present in an amount from 1 to 20 U.

在本發明之一實施方式中,纖維海綿敷材之基重為100~300g/m2In one embodiment of the invention, the fibrous sponge material has a basis weight of from 100 to 300 g/m 2 .

在本發明之一實施方式中,纖維海綿敷材之厚度為0.5~20mm。 In one embodiment of the invention, the fibrous sponge material has a thickness of from 0.5 to 20 mm.

在本發明之一實施方式中,纖維海綿敷材為仿真皮層組織結構之纖維海綿敷材。 In one embodiment of the invention, the fibrous sponge material is a fibrous sponge material that simulates a cortical structure.

本發明另提供一種製造纖維海綿敷材的方法,包含將甲殼素纖維3重量份、聚(乳酸-甘醇酸)共聚物纖維1~9重量份、多醣體1.33~20重量份以及甲殼素分解酵素1~100U於水中混合,以形成複合纖維液,其中1U代表於 pH值6.0且溫度25℃下,甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量。接著,冷凍乾燥複合纖維液以形成纖維海綿敷材。其中,甲殼素纖維與聚(乳酸-甘醇酸)共聚物纖維形成纖維海綿敷材之海綿狀纖維結構,且多醣體與甲殼素分解酵素散佈於海綿狀纖維結構中。 The present invention further provides a method for producing a fibrous sponge material comprising 3 parts by weight of chitin fiber, 1 to 9 parts by weight of poly(lactic acid-glycolic acid) copolymer fiber, 1.33 to 20 parts by weight of polysaccharide, and chitin decomposition. The enzyme 1~100U is mixed in water to form a composite fiber solution, wherein 1U represents the decomposition of chitin by chitin decomposing enzyme at a pH of 6.0 and a temperature of 25 ° C, and 1.0 mg of N -acetyl glucosamine is released in one hour. The amount of enzyme needed. Next, the composite fiber liquid is freeze-dried to form a fiber sponge material. Wherein, the chitin fiber and the poly(lactic acid-glycolic acid) copolymer fiber form a sponge-like fiber structure of the fiber sponge material, and the polysaccharide body and the chitin decomposing enzyme are dispersed in the sponge fiber structure.

在本發明之一實施方式中,多醣體包含透明質酸以及海藻酸。 In one embodiment of the invention, the polysaccharide body comprises hyaluronic acid and alginic acid.

在本發明之一實施方式中,透明質酸佔0.8~12重量份,海藻酸佔0.53~8重量份。 In one embodiment of the present invention, hyaluronic acid accounts for 0.8 to 12 parts by weight, and alginic acid accounts for 0.53 to 8 parts by weight.

在本發明之一實施方式中,甲殼素分解酵素之添加量為1~20U。 In one embodiment of the present invention, the chitin degrading enzyme is added in an amount of 1 to 20 U.

在本發明之一實施方式中,製造纖維海綿敷材的方法更包含添加0.68~3重量份的交聯劑於水中混合,以形成複合纖維液。 In one embodiment of the present invention, the method of producing a fibrous sponge material further comprises adding 0.68 to 3 parts by weight of a crosslinking agent to be mixed in water to form a composite fiber liquid.

在本發明之一實施方式中,纖維海綿敷材為仿真皮層組織結構之纖維海綿敷材。 In one embodiment of the invention, the fibrous sponge material is a fibrous sponge material that simulates a cortical structure.

本發明之纖維海綿敷材具有海綿狀的纖維結構,且其於治療傷口的過程中為梯度降解,故可提供傷口組織適當的生長環境。本發明之纖維海綿敷材為生物分解性敷材,約於治療1~3個月後被完全分解。 The fibrous sponge material of the present invention has a sponge-like fibrous structure, and it is subjected to gradient degradation during the treatment of the wound, thereby providing a suitable growth environment for the wound tissue. The fibrous sponge material of the present invention is a biodegradable material which is completely decomposed after about 1 to 3 months of treatment.

110、120‧‧‧步驟 110, 120‧‧‧ steps

210、220、230、240、250、260、270、310、320、330、340、350‧‧‧線條 210, 220, 230, 240, 250, 260, 270, 310, 320, 330, 340, 350‧‧‧ lines

為使本發明之特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:第1圖係顯示習知之膠原蛋白海綿敷材的顯微鏡影像圖。 In order to make the features, advantages and embodiments of the present invention more apparent, the description of the drawings is as follows: Figure 1 shows a microscopic image of a conventional collagen sponge dressing.

第2圖係顯示本發明一實施方式之纖維海綿敷材的顯微鏡影像圖。 Fig. 2 is a microscope image showing a fiber sponge material according to an embodiment of the present invention.

第3圖係繪示本發明一實施方式之製造纖維海綿敷材的流程示意圖。 Fig. 3 is a schematic flow chart showing the manufacture of a fibrous sponge material according to an embodiment of the present invention.

第4圖係繪示本發明實施例與比較例的降解率-時間關係圖。 Fig. 4 is a graph showing the degradation rate-time relationship between the examples of the present invention and the comparative examples.

第5圖係繪示本發明實施例與比較例的傷口癒合率-時間關係圖。 Fig. 5 is a graph showing the wound healing rate-time relationship between the examples of the present invention and the comparative examples.

為了使本揭示內容的敘述更加詳盡與完備,下文將參照附隨圖式來描述本發明之實施態樣與具體實施例;但這並非實施或運用本發明具體實施例的唯一形式。以下所揭露的各實施例,在有益的情形下可相互組合或取代,也可在一實施例中附加其他的實施例,而無須進一步的記載或說明。在以下描述中,將詳細敘述許多特定細節以使讀者能夠充分理解以下的實施例。然而,可在無此等特定細節之情況下實踐本發明之實施例。 In order to make the description of the present invention more detailed and complete, the embodiments of the present invention are described with reference to the accompanying drawings. The embodiments disclosed herein may be combined or substituted with each other in an advantageous manner, and other embodiments may be added to an embodiment without further description or description. In the following description, numerous specific details are set forth However, embodiments of the invention may be practiced without these specific details.

目前市面上之生物分解性海綿敷材標竿產品為膠原蛋白海綿敷材。請參照第1圖,其係顯示習知之膠原蛋白海綿敷材的顯微鏡影像圖。由圖可知,膠原蛋白海綿敷材為具有多個圓孔洞的海綿結構,然而,膠原蛋白海綿敷材的結構穩 定性不佳,且會受體內膠原蛋白酶(Collagenase)分解,使其分解速率太快,約1周就完全分解。因而使得於治療傷口時,需重複填補膠原蛋白海綿敷材,使用不便。由於膠原蛋白單價高,而膠原蛋白海綿敷材需重複填補,故整體療程的經濟成本高。另,由於膠原蛋白海綿敷材分解速度快,故在組織再生至海綿結構內之前海綿敷材即被分解,無法作為組織生長的支架,因而無法提供適當的組織再生環境。因此,使用膠原蛋白海綿敷材治療傷口,其分解速度大於傷口的癒合速度,易使肉芽組織(Granulation)及新生成的膠原蛋白組織結構不均,而傷口癒合後容易有疤痕的產生。此外,膠原蛋白的來源多為動物來源,使得膠原蛋白有動物病原(例如:狂牛症、口蹄疫、禽流感)組織免疫方面之疑慮。 At present, the biodegradable sponge dressing standard product on the market is a collagen sponge dressing. Please refer to Fig. 1, which is a microscope image showing a conventional collagen sponge material. As can be seen from the figure, the collagen sponge material is a sponge structure having a plurality of round holes, however, the structure of the collagen sponge material is stable. Poorly characterized, and the collagenase (Reagenase) in the receptor is decomposed, so that the decomposition rate is too fast, and it completely decomposes in about 1 week. Therefore, in the treatment of wounds, it is necessary to repeatedly fill the collagen sponge material, which is inconvenient to use. Since the collagen unit price is high, and the collagen sponge material needs to be repeatedly filled, the overall cost of the treatment is high. In addition, since the collagen sponge material is decomposed rapidly, the sponge material is decomposed before the tissue is regenerated into the sponge structure, and cannot be used as a scaffold for tissue growth, and thus an appropriate tissue regeneration environment cannot be provided. Therefore, the use of collagen sponge dressing to treat wounds, the decomposition rate is greater than the healing speed of the wound, easy to make granulation tissue (Granulation) and newly formed collagen tissue structure is uneven, and scars are easy to produce after wound healing. In addition, the source of collagen is mostly of animal origin, which makes collagen have doubts about the tissue immunity of animal pathogens (eg, mad cow disease, foot-and-mouth disease, avian influenza).

因此,本發明提供一種纖維海綿敷材,其生物分解時程可配合組織修復時間調整約為1~3個月,於治療傷口的過程中不需更換。本發明之纖維海綿敷材藉由調整纖維海綿敷材的成分,使纖維海綿敷材可階段性的降解,且纖維海綿敷材具有仿組織的海綿狀纖維結構,可提供適合細胞生長與組織再生的生長環境。 Therefore, the present invention provides a fibrous sponge material whose biodegradation time course can be adjusted with tissue repair time by about 1 to 3 months, and does not need to be replaced during the treatment of the wound. The fiber sponge material of the invention can adjust the fiber sponge material to be staged by stepwise adjustment, and the fiber sponge material has a tissue-like sponge fiber structure, which can provide suitable cell growth and tissue regeneration. The growth environment.

本發明之纖維海綿敷材包含海綿狀纖維結構、多醣體以及甲殼素分解酵素。海綿狀纖維結構包含甲殼素纖維以及聚(乳酸-甘醇酸)共聚物纖維,且甲殼素纖維佔3重量份,聚(乳酸-甘醇酸)共聚物纖維佔1~9重量份。多醣體散佈於海綿狀纖維結構中,且佔1.33~20重量份。甲殼素分解酵素散佈於海綿狀纖維結構中,且含量為1~100U。其中1U 代表於pH值6.0且溫度25℃下,甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量。 The fibrous sponge material of the present invention comprises a sponge-like fibrous structure, a polysaccharide, and a chitin degrading enzyme. The spongy fiber structure comprises chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber, and the chitin fiber accounts for 3 parts by weight, and the poly(lactic acid-glycolic acid) copolymer fiber accounts for 1 to 9 parts by weight. The polysaccharide body is dispersed in the sponge-like fibrous structure and accounts for 1.33 to 20 parts by weight. The chitin degrading enzyme is dispersed in a sponge-like fibrous structure and has a content of 1 to 100 U. Among them, 1U represents the amount of enzyme required for chitin to decompose chitin at a pH of 6.0 and a temperature of 25 ° C to release 1.0 mg of N -acetyl glucosamine in one hour.

甲殼素(Chitin),又名幾丁質,為一種長鏈狀聚合物,係由N-乙醯葡糖胺為單體聚合而成。在本發明之一實施方式中,甲殼素之結晶度小於5%,例如可為1%、2%、3%或4%。甲殼素之結晶度越小,製得之纖維海綿敷材越容易被分解。在本發明之一實施方式中,甲殼素之分子量為5~100kDa,例如可為5kDa、10kDa、20kDa、30kDa、40kDa、50kDa、60kDa、70kDa、80kDa、90kDa或100kDa。甲殼素之分子量較佳控制於此範圍內,若甲殼素之分子量過大,則製得之纖維海綿敷材不容易被分解。在本發明之一實施方式中,甲殼素之去乙醯度大於95%,例如可為96%、97%、98%、99%或100%。甲殼素之去乙醯度越大代表甲殼素之氨基量越多,帶有正電,因而具有抗菌效果。帶正電之甲殼素會干擾細菌表面的負電荷,改變細菌細胞壁之通透性,導致菌體內的物質外流而造成細菌死亡。 Chitin, also known as chitin, is a long-chain polymer formed by polymerizing N -acetylglucosamine as a monomer. In one embodiment of the invention, the crystallinity of chitin is less than 5%, for example 1%, 2%, 3% or 4%. The smaller the crystallinity of chitin, the easier the fiber sponge material to be decomposed. In one embodiment of the present invention, the molecular weight of chitin is 5 to 100 kDa, and may be, for example, 5 kDa, 10 kDa, 20 kDa, 30 kDa, 40 kDa, 50 kDa, 60 kDa, 70 kDa, 80 kDa, 90 kDa or 100 kDa. The molecular weight of chitin is preferably controlled within this range. If the molecular weight of chitin is too large, the obtained fibrous sponge material is not easily decomposed. In one embodiment of the invention, the degree of deacetylation of chitin is greater than 95%, such as 96%, 97%, 98%, 99% or 100%. The greater the degree of deacetylation of chitin, the more the amount of amino groups of chitin, the positively charged, thus having an antibacterial effect. Positively charged chitin interferes with the negative charge on the surface of the bacteria, altering the permeability of the bacterial cell wall, causing the outflow of material from the bacteria to cause bacterial death.

值得注意的是,甲殼素之結晶度及分子量的選擇係為了控制纖維海綿敷材的生物分解時間在於1~3個月的範圍內。 It is worth noting that the crystallinity and molecular weight of chitin are selected in order to control the biodegradation time of the fibrous sponge material in the range of 1 to 3 months.

聚(乳酸-甘醇酸)共聚物(Poly(lactic-co-glycolic)acid copolymer,PLGA)為乳酸與甘醇酸之共聚物。在本發明之一實施方式中,聚(乳酸-甘醇酸)共聚物之乳酸與甘醇酸的共聚比為50:50~75:25,例如可為50:50、55:45、60:40、65:35、 70:30或75:25。當聚(乳酸-甘醇酸)共聚物中乳酸鏈段含量較高時,被分解的速度較快。聚(乳酸-甘醇酸)共聚物之共聚比為50:50時,其分解速度較共聚比為75:25時快。在本發明之一實施方式中,聚(乳酸-甘醇酸)共聚物之分子量為5~100kDa,例如可為5kDa、10kDa、20kDa、30kDa、40kDa、50kDa、60kDa、70kDa、80kDa、90kDa或100kDa。聚(乳酸-甘醇酸)共聚物之分子量較佳控制於此範圍內,聚(乳酸-甘醇酸)共聚物之分子量越大,製得之纖維海綿敷材越不容易被分解,其分解的時間越長。 Poly(lactic-co-glycolic acid copolymer, PLGA) is a copolymer of lactic acid and glycolic acid. In one embodiment of the present invention, the poly(lactic acid-glycolic acid) copolymer has a copolymerization ratio of lactic acid to glycolic acid of 50:50 to 75:25, for example, 50:50, 55:45, 60: 40, 65:35, 70:30 or 75:25. When the poly(lactic acid-glycolic acid) copolymer has a high content of lactic acid segments, it is decomposed faster. When the poly(lactic acid-glycolic acid) copolymer has a copolymerization ratio of 50:50, the decomposition rate is faster than the copolymerization ratio of 75:25. In one embodiment of the present invention, the poly(lactic-glycolic acid) copolymer has a molecular weight of 5 to 100 kDa, and may be, for example, 5 kDa, 10 kDa, 20 kDa, 30 kDa, 40 kDa, 50 kDa, 60 kDa, 70 kDa, 80 kDa, 90 kDa or 100 kDa. . The molecular weight of the poly(lactic acid-glycolic acid) copolymer is preferably controlled within this range, and the larger the molecular weight of the poly(lactic acid-glycolic acid) copolymer, the less easily the fiber sponge material obtained is decomposed and decomposed. The longer it takes.

值得注意的是,聚(乳酸-甘醇酸)共聚物之共聚比及分子量的選擇係為了控制纖維海綿敷材的生物分解時間在於1~3個月的範圍內。 It is worth noting that the copolymerization ratio and molecular weight of the poly(lactic-glycolic acid) copolymer are selected in order to control the biodegradation time of the fiber sponge material in the range of 1 to 3 months.

在本發明之一實施方式中,甲殼素纖維及聚(乳酸-甘醇酸)共聚物纖維之直徑為1~20μm。 In one embodiment of the present invention, the chitin fiber and the poly(lactic acid-glycolic acid) copolymer fiber have a diameter of 1 to 20 μm.

多醣體係散佈於由甲殼素纖維與聚(乳酸-甘醇酸)共聚物纖維組成之海綿狀纖維結構中。本發明之纖維海綿敷材添加多醣體之一目的在於提升纖維海綿敷材的生物相容性及促癒功能。 The polysaccharide system is interspersed in a sponge-like fibrous structure composed of chitin fibers and poly(lactic-glycolic acid) copolymer fibers. One of the purpose of adding a polysaccharide to the fiber sponge material of the present invention is to enhance the biocompatibility and healing function of the fiber sponge material.

另一目的在於使纖維海綿敷材於治療傷口的過程中呈現梯度降解。纖維海綿敷材敷於傷口後,首先,傷口處之新生細胞以海綿狀纖維結構為支架進行貼附生長,當海綿狀纖維結構中的多醣體於數日內逐漸被體內酵素分解時,其分解後所留之空間係用以提供新生組織生長。接著,海綿狀纖維結構逐漸被分解,而再生的組織也逐漸生長至海 綿狀纖維結構內,並取代海綿狀纖維結構所佔之空間。如此漸進誘導組織再生,進而促進傷口癒合。纖維海綿敷材約於治療1~3個月後被完全分解,在治療期間內不需更換敷材。本發明之纖維海綿敷材相較於習知的膠原蛋白海綿敷材具有較長的生物分解時程,故於細胞/組織再生時作為生長支架的時間較長,可提供適當的組織生長環境。因此,使用本發明之海綿狀纖維結構進行治療的傷口,癒合後組織再生的外觀較為平整及均勻,可減少疤痕的產生。 Another object is to provide a gradient degradation of the fibrous sponge applicator during the treatment of the wound. After the fibrous sponge material is applied to the wound, first, the new cells in the wound are attached with a sponge-like fibrous structure as a scaffold. When the polysaccharide in the spongy fibrous structure is gradually decomposed by the enzyme in a few days, after decomposing The space left is used to provide new tissue growth. Then, the spongy fiber structure is gradually decomposed, and the regenerated tissue gradually grows to the sea. Within the fibrous structure, it replaces the space occupied by the sponge-like fibrous structure. This progressively induces tissue regeneration, which in turn promotes wound healing. The fibrous sponge material is completely decomposed after about 1 to 3 months of treatment, and there is no need to change the dressing during the treatment period. The fiber sponge material of the present invention has a longer biodegradation time course than the conventional collagen sponge material, so that it takes a longer time to grow the stent during cell/tissue regeneration, and can provide an appropriate tissue growth environment. Therefore, the wound treated by the sponge-like fibrous structure of the present invention has a smooth and uniform appearance after tissue healing, and can reduce the occurrence of scars.

在一實施方式中,多醣體包含透明質酸以及海藻酸,且透明質酸佔0.8~12重量份,海藻酸佔0.53~8重量份。此處所指之海藻酸包含海藻酸及其衍生之海藻酸鹽,海藻酸鹽例如海藻酸鈉及海藻酸鈣。 In one embodiment, the polysaccharide comprises hyaluronic acid and alginic acid, and the hyaluronic acid accounts for 0.8 to 12 parts by weight, and the alginic acid accounts for 0.53 to 8 parts by weight. Alginic acid as referred to herein includes alginic acid and its derived alginate, alginate such as sodium alginate and calcium alginate.

在本發明之一實施方式中,纖維海綿敷材更包含交聯劑,佔0.68~3重量份。在一實施方式中,多醣體包含海藻酸鈉時,交聯劑可為具有二價離子之交聯劑,例如氯化鈣(CaCl2)。於製備纖維海綿敷材時,交聯劑之二價鈣離子取代海藻酸鈉之鈉離子形成具有海藻酸鈣之纖維海綿敷材。海藻酸鈣結構穩定,使纖維海綿敷材於使用前不容易被分解。當具有海藻酸鈣之纖維海綿敷材用於治療傷口時,體內之鈉離子會取代鈣離子,使海藻酸鈣變回海藻酸鈉,而於體內被分解。 In an embodiment of the invention, the fiber sponge material further comprises a crosslinking agent, which is 0.68~3 parts by weight. In one embodiment, when the polysaccharide body comprises sodium alginate, the crosslinking agent may be a crosslinking agent having a divalent ion such as calcium chloride (CaCl 2 ). In the preparation of the fibrous sponge material, the divalent calcium ion of the crosslinking agent replaces the sodium ion of sodium alginate to form a fibrous sponge material having calcium alginate. The calcium alginate structure is stable, so that the fibrous sponge material is not easily decomposed before use. When a fibrous sponge material with calcium alginate is used to treat a wound, the sodium ions in the body will replace the calcium ions, causing the calcium alginate to return to the sodium alginate, which is decomposed in the body.

由於體內並不具有可分解甲殼素的酵素,故本發明之纖維海綿敷材包含甲殼素分解酵素,使纖維海綿敷材中的甲殼素於使用時可被分解。甲殼素的分解速度係由甲殼 素分解酵素之含量所控制,其中酵素之含量係由酵素單位(Unit,U)表示。甲殼素分解酵素的含量越高,甲殼素的分解速度越快。在一實施方式中,甲殼素分解酵素之含量為1~100U,較佳為1~20U,例如可為1U、5U、10U、15U或20U。 Since the body does not have an enzyme capable of decomposing chitin, the fibrous sponge material of the present invention contains chitin decomposing enzyme, so that chitin in the fibrous sponge material can be decomposed when used. Chitin is decomposed by carapace The content of the enzyme is controlled by the enzyme, and the content of the enzyme is represented by the enzyme unit (Unit, U). The higher the content of chitin degrading enzyme, the faster the decomposition of chitin. In one embodiment, the chitin degrading enzyme is present in an amount from 1 to 100 U, preferably from 1 to 20 U, for example 1 U, 5 U, 10 U, 15 U or 20 U.

本發明之纖維海綿敷材可另包含功能性成分,例如包含抗菌物,如銀等,使纖維海綿敷材具有抗菌效果,或者包含生長因子以助於傷口癒合。 The fibrous sponge material of the present invention may further comprise a functional ingredient, for example, comprising an antibacterial substance such as silver, or the like, to impart an antibacterial effect to the fibrous sponge material, or to contain a growth factor to aid wound healing.

在本發明之一實施方式中,纖維海綿敷材之基重為100~300g/m2。纖維海綿敷材之厚度可為0.5~20mm。纖維海綿敷材之面積可為10cm×10cm(±0.2mm)。 In one embodiment of the invention, the fibrous sponge material has a basis weight of from 100 to 300 g/m 2 . The thickness of the fiber sponge material can be 0.5 to 20 mm. The area of the fibrous sponge material can be 10 cm x 10 cm (± 0.2 mm).

本發明之纖維海綿敷材為仿真皮層組織結構之纖維海綿敷材。仿真皮層組織的結構可創造適合傷口處組織再生的環境。 The fiber sponge material of the present invention is a fiber sponge material which simulates a cortical structure. The structure of the simulated cortical tissue creates an environment suitable for tissue regeneration at the wound.

本發明之纖維海綿敷材的主體係由甲殼素纖維及聚(乳酸-甘醇酸)共聚物纖維複合而成,具有海綿狀的結構,可提升纖維海綿敷材的結構穩定性,而多醣體係散佈於海綿狀纖維結構中。請參照第2圖,其係顯示本發明一實施方式之纖維海綿敷材的顯微鏡影像圖。第2圖中之纖維結構係殼素纖維及聚(乳酸-甘醇酸)共聚物纖維,而散佈於其中之片狀結構係多醣體。由圖可知,本發明之纖維海綿敷材係由兩種纖維交錯而形成具有多個孔洞的海綿狀結構,且孔洞並非為圓孔狀。相較於第1圖之膠原蛋白海綿敷材的結構,本發明之纖維海綿敷材為纖維狀海綿結構,其與皮膚組織的結構 類似。因此,本發明之纖維海綿敷材可提供較佳的組織再生環境。 The main system of the fiber sponge material of the invention is composed of chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber, and has a sponge-like structure, which can improve the structural stability of the fiber sponge material, and the polysaccharide system Scattered in a sponge-like fibrous structure. Referring to Fig. 2, there is shown a microscope image of a fiber sponge material according to an embodiment of the present invention. The fibrous structure of the shell structure and the poly(lactic acid-glycolic acid) copolymer fiber in Fig. 2 are dispersed in the sheet structure of the polysaccharide. As can be seen from the figure, the fiber sponge material of the present invention is formed by interlacing two fibers to form a sponge-like structure having a plurality of pores, and the pores are not round holes. Compared with the structure of the collagen sponge material of Fig. 1, the fiber sponge material of the present invention is a fibrous sponge structure, and the structure of the skin tissue similar. Thus, the fibrous sponge sheath of the present invention provides a preferred tissue regeneration environment.

請參照第3圖,其係繪示本發明一實施方式之製造纖維海綿敷材的流程示意圖。本發明之製造纖維海綿敷材的方法首先將甲殼素纖維、聚(乳酸-甘醇酸)共聚物纖維、多醣體以及甲殼素分解酵素於水中混合,以形成複合纖維液(步驟110)。甲殼素纖維之添加量為3重量份,聚(乳酸-甘醇酸)共聚物纖維之添加量為1~9重量份,多醣體之添加量為1.33~20重量份,以及甲殼素分解酵素之添加量為1~100U。其中1U代表於pH值6.0且溫度25℃下,甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量。接著,冷凍乾燥複合纖維液以形成纖維海綿敷材(步驟120)。其中,甲殼素纖維與聚(乳酸-甘醇酸)共聚物纖維形成纖維海綿敷材之海綿狀纖維結構,且多醣體與甲殼素分解酵素散佈於海綿狀纖維結構中。 Please refer to FIG. 3, which is a schematic flow chart showing the manufacture of a fiber sponge material according to an embodiment of the present invention. The method for producing a fibrous sponge material of the present invention firstly mixes a chitin fiber, a poly(lactic acid-glycolic acid) copolymer fiber, a polysaccharide, and a chitin degrading enzyme in water to form a composite fiber liquid (step 110). The chitin fiber is added in an amount of 3 parts by weight, the poly(lactic acid-glycolic acid) copolymer fiber is added in an amount of 1 to 9 parts by weight, the polysaccharide is added in an amount of 1.33 to 20 parts by weight, and the chitin degrading enzyme is used. The amount of addition is 1~100U. Among them, 1U represents the amount of enzyme required for chitin to decompose chitin at a pH of 6.0 and a temperature of 25 ° C to release 1.0 mg of N -acetyl glucosamine in one hour. Next, the composite fiber liquid is freeze-dried to form a fiber sponge material (step 120). Wherein, the chitin fiber and the poly(lactic acid-glycolic acid) copolymer fiber form a sponge-like fiber structure of the fiber sponge material, and the polysaccharide body and the chitin decomposing enzyme are dispersed in the sponge fiber structure.

甲殼素纖維的製造方式可為將甲殼素以高濃度鹼進行鹼化於冰水中膨潤溶解後,中和析出甲殼素,使甲殼素之結晶度降低,結晶度降低之甲殼素較容易被分解。更具體地說,甲殼素之結晶度係控制在小於5%,分子量控制在5~100kDa,且去乙醯度控制在大於95%。接著,將甲殼素纖維化以形成甲殼素纖維。 The chitin fiber can be produced by alkalizing a chitin with a high concentration of alkali and swelling and dissolving it in ice water, neutralizing the precipitation of chitin, and lowering the crystallinity of the chitin, and the chitin which is reduced in crystallinity is more easily decomposed. More specifically, the crystallinity of chitin is controlled to be less than 5%, the molecular weight is controlled at 5 to 100 kDa, and the degree of deacetylation is controlled to be greater than 95%. Next, chitin is fiberized to form a chitin fiber.

聚(乳酸-甘醇酸)共聚物纖維的製造方式可為將乳酸單體與甘醇酸單體共聚,並將共聚比控制在50:50~75:25,且分子量控制在5~100kDa,以形成聚(乳 酸-甘醇酸)共聚物。接著,將聚(乳酸-甘醇酸)共聚物纖維化以形成聚(乳酸-甘醇酸)共聚物纖維。 The poly(lactic-glycolic acid) copolymer fiber can be produced by copolymerizing a lactic acid monomer with a glycolic acid monomer, and controlling the copolymerization ratio at 50:50 to 75:25, and controlling the molecular weight to 5 to 100 kDa. To form a poly (milk Acid-glycolic acid) copolymer. Next, the poly(lactic-glycolic acid) copolymer is fiberized to form a poly(lactic-glycolic acid) copolymer fiber.

在一實施方式中,多醣體包含透明質酸以及海藻酸,且透明質酸之添加量為0.8~12重量份,海藻酸之添加量為0.53~8重量份。 In one embodiment, the polysaccharide body comprises hyaluronic acid and alginic acid, and the amount of hyaluronic acid added is 0.8 to 12 parts by weight, and the amount of alginic acid added is 0.53 to 8 parts by weight.

纖維海綿敷材係由複合纖維液經冷凍乾燥去除水分所形成,甲殼素分解酵素因敷材不具有水分而喪失活性,故纖維海綿敷材中之甲殼素於使用前並不會被分解。當纖維海綿敷材用於治療時,敷材吸收傷口處的水分,因而使甲殼素分解酵素恢復活性並開始分解甲殼素。在一實施方式中,甲殼素分解酵素之添加量為1~20U。 The fibrous sponge material is formed by lyophilization of the composite fiber liquid to remove water, and the chitin decomposing enzyme loses activity because the material does not have moisture, so the chitin in the fiber sponge material is not decomposed before use. When a fibrous sponge material is used for treatment, the dressing absorbs moisture from the wound, thereby restoring the activity of the chitin enzyme and starting to decompose chitin. In one embodiment, the chitin degrading enzyme is added in an amount of 1 to 20 U.

在一實施方式中,步驟110更包含添加0.68~3重量份的交聯劑於水中混合,以形成複合纖維液。交聯劑可為具有二價離子之交聯劑,例如氯化鈣(CaCl2)。 In one embodiment, step 110 further comprises adding 0.68 to 3 parts by weight of a crosslinking agent to mix in water to form a composite fiber liquid. The crosslinking agent can be a crosslinking agent having a divalent ion such as calcium chloride (CaCl 2 ).

本發明之製造纖維海綿敷材的方法可在步驟110中額外添加功能性成分於水中混合,以形成複合纖維液。舉例而言,添加銀可使製得之纖維海綿敷材具有抗菌效果,或者添加生長因子可提升製得之纖維海綿敷材的傷口促癒效果。 The method of making a fibrous sponge dressing of the present invention may additionally add a functional ingredient to the water in step 110 to form a composite fiber liquid. For example, the addition of silver can impart an antibacterial effect to the prepared fibrous sponge material, or the addition of a growth factor can enhance the wound healing effect of the prepared fiber sponge material.

纖維海綿敷材係由含有甲殼素纖維及聚(乳酸-甘醇酸)共聚物纖維之複合纖維液經冷凍乾燥所形成,形成之纖維海綿敷材具有由兩種纖維交錯而成的海綿狀纖維結構。在一實施方式中,纖維海綿敷材為仿真皮層組織結構之纖維海綿敷材。 The fiber sponge material is formed by freeze-drying a composite fiber liquid containing chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber, and the fiber sponge material has a sponge fiber in which two fibers are interlaced. structure. In one embodiment, the fibrous sponge material is a fibrous sponge material that simulates a cortical structure.

本發明之纖維海綿敷材具有海綿狀纖維結構,其係由甲殼素纖維以及聚(乳酸-甘醇酸)共聚物纖維兩種纖維複合而成,藉由交錯的纖維形成具有多個孔洞的海綿狀結構。本發明之纖維海綿敷材的生物分解時程約為1~3個月,且於治療傷口的過程中為梯度降解,故可提供新生細胞/組織較完整的支撐,利於組織再生,且傷口癒合後外觀較為平整及均勻。此外,由於生物分解時程較長,故本發明之纖維海綿敷材適用於治療癒合時間較長的深層傷口,例如:褥瘡及糖尿病深層傷口。另,甲殼素及聚(乳酸-甘醇酸)共聚物的原料成本相對低廉,醫藥級聚(乳酸-甘醇酸)共聚物的單價約為醫藥級膠原蛋白單價的1/10~1/100。相較於習知之膠原蛋白海綿敷材,本發明之纖維海綿敷材具有成本低廉、不需重複更換敷材、減少疤痕產生等優點。 The fiber sponge material of the present invention has a sponge-like fiber structure which is composed of two kinds of fibers of chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber, and a sponge having a plurality of holes is formed by the interlaced fibers. Structure. The fiber sponge material of the invention has a biodegradation time course of about 1 to 3 months, and is gradient degradation during the treatment of the wound, so that the new cell/tissue is more intact, which is beneficial to tissue regeneration and wound healing. The appearance is relatively flat and uniform. In addition, the fibrous sponge dressing of the present invention is suitable for treating deep wounds with a long healing time, such as acne and deep diabetic wounds, due to the long biodegradation time course. In addition, the raw material cost of chitin and poly(lactic acid-glycolic acid) copolymer is relatively low, and the unit price of the pharmaceutical grade poly(lactic acid-glycolic acid) copolymer is about 1/10 to 1/100 of the unit price of pharmaceutical grade collagen. . Compared with the conventional collagen sponge material, the fiber sponge material of the invention has the advantages of low cost, no need to repeatedly change the dressing, and reduce scar generation.

以下列舉數個實施例以更詳盡闡述本發明之方法,然其僅為例示說明之用,並非用以限定本發明,本發明之保護範圍當以後附之申請專利範圍所界定者為準。 The following examples are given to illustrate the method of the present invention in more detail, and are intended to be illustrative only and not to limit the invention, and the scope of the invention is defined by the scope of the appended claims.

實驗例一、結構穩定度測試Experimental example 1, structural stability test

本實驗例係針對實施例及比較例之纖維海綿敷材的結構進行穩定度的測試。結構穩定度的測試方法為將樣品浸在37℃的二次水中過夜之後,觀察樣品之結構是否潰散,測試的結果列於下表一。 In this experimental example, the stability of the structure of the fibrous sponge material of the examples and the comparative examples was tested. The structural stability test method was to observe whether the structure of the sample was broken after immersing the sample in secondary water at 37 ° C overnight. The test results are shown in Table 1 below.

本實驗例之製造纖維海綿敷材的方法包含以下步驟: The method for producing a fibrous sponge material of the present experimental example comprises the following steps:

1.將甲殼素纖維、聚(乳酸-甘醇酸)共聚物纖維、透明質酸以及海藻酸以及交聯劑於二次水中混合,以形成複合纖維液。在此實施方式中,甲殼素纖維之分子量為18,560Da,聚(乳酸-甘醇酸)共聚物纖維之分子量為56,241Da,共聚比為75:25,且交聯劑為氯化鈣(CaCl2)。 1. Mixing chitin fiber, poly(lactic acid-glycolic acid) copolymer fiber, hyaluronic acid, and alginic acid and a crosslinking agent in secondary water to form a composite fiber liquid. In this embodiment, the molecular weight of the chitin fiber is 18,560 Da, the molecular weight of the poly(lactic-glycolic acid) copolymer fiber is 56,241 Da, the copolymerization ratio is 75:25, and the crosslinking agent is calcium chloride (CaCl 2 ). ).

2.將步驟1之複合纖維液冷凍乾燥,以形成實施例1~7之纖維海綿敷材。各實施例之組成配比請參照表一,其中之PLGA纖維係代表聚(乳酸-甘醇酸)共聚物纖維。 2. The composite fiber liquid of the step 1 was freeze-dried to form the fiber sponge material of Examples 1 to 7. For the composition ratio of each example, refer to Table 1, in which the PLGA fiber system represents a poly(lactic acid-glycolic acid) copolymer fiber.

以未添加海藻酸以及交聯劑之纖維海綿敷材作為比較例1,其組成配比請參照表一。 The fiber sponge material to which no alginic acid and a crosslinking agent were added was used as Comparative Example 1, and the composition ratio thereof is shown in Table 1.

值得注意的是,本實驗例中使用之纖維海綿敷材並未添加甲殼素分解酵素是為了避免於進行結構穩定度測試的過程中,因纖維海綿敷材中的甲殼素被分解而影響測試的結果。 It is worth noting that the fiber sponge material used in this experimental example was not added with chitin degrading enzyme in order to avoid the test of structural stability, the chitin in the fiber sponge material was decomposed and affected the test. result.

由結構穩定度測試之結果得到,實施例2之纖維海綿敷材各成份的組成配比較適合成型。以實施例2各成份之組成配比,並採用不同聚(乳酸-甘醇酸)共聚物纖維以及不同甲殼素分解酵素添加量,以製成不同規格之實施例2-1~2-5的纖維結構海綿敷材進行後續實驗例,其組成配比請參照表二。實施例2-1~2-4所使用之聚(乳酸-甘醇酸)共聚物纖維的分子量為56,241Da,共聚比為75:25。實施例2-5所使用之聚(乳酸-甘醇酸)共聚物纖維的分子量為14,145Da,共聚比為75:25。實施例2-1~2-5所使用之甲殼素纖維之分子量為18,560Da。 As a result of the structural stability test, the composition of each component of the fiber sponge material of Example 2 was suitable for molding. Taking the composition ratio of each component of Example 2, and using different poly(lactic-glycolic acid) copolymer fibers and different chitin decomposing enzymes to prepare different specifications of Examples 2-1 to 2-5. The fiber structure sponge material is subjected to subsequent experimental examples, and the composition ratio thereof is shown in Table 2. The poly(lactic-glycolic acid) copolymer fibers used in Examples 2-1 to 2-4 had a molecular weight of 56,241 Da and a copolymerization ratio of 75:25. The poly(lactic-glycolic acid) copolymer fiber used in Example 2-5 had a molecular weight of 14,145 Da and a copolymerization ratio of 75:25. The chitin fibers used in Examples 2-1 to 2-5 had a molecular weight of 18,560 Da.

實施例2-1~2-5之製備方法與實施例2類似,惟於步驟1中另添加甲殼素分解酵素以形成複合纖維液。 The preparation methods of Examples 2-1 to 2-5 were similar to those of Example 2 except that a chitin degrading enzyme was additionally added in the step 1 to form a composite fiber liquid.

以未添加甲殼素纖維、聚(乳酸-甘醇酸)共聚物纖維、海藻酸以及交聯劑之透明質酸海綿敷材作為比較例2;未添加甲殼素纖維、聚(乳酸-甘醇酸)共聚物纖維以及透明質酸之海藻膠海綿敷材作為比較例3;以及未添加甲殼素纖維以及聚(乳酸-甘醇酸)共聚物纖維之透明質酸/海藻膠複合海綿敷材作為比較例4,其組成配比請參照表二。另,以Smith & Nephew公司所販售之BIOSTEP®膠原蛋白海綿敷材為比較例5,進行後續實驗。 As a comparative example 2, a hyaluronic acid sponge material to which no chitin fiber, poly(lactic acid-glycolic acid) copolymer fiber, alginic acid and a crosslinking agent were added; no chitin fiber, poly(lactic acid-glycolic acid) Copolymer fiber and hyaluronic acid seaweed sponge sponge as Comparative Example 3; and hyaluronic acid/seaweed composite sponge material without adding chitin fiber and poly(lactic acid-glycolic acid) copolymer fiber as a comparison For example 4, please refer to Table 2 for the composition ratio. In addition, a BIOSTEP ® collagen sponge material sold by Smith & Nephew Co., Ltd. was used as Comparative Example 5 for subsequent experiments.

實驗例二、膨潤倍率測試Experimental example 2, swelling ratio test

本實驗例採用EN13726-1:2002的測試方法對實施例與比較例於生理食鹽水中進行膨潤倍率測試,結果紀錄於下表三。 In this experimental example, the swelling ratio test of the examples and the comparative examples in physiological saline was carried out by the test method of EN13726-1:2002, and the results are recorded in Table 3 below.

由表三之結果可知,實施例之膨潤倍率約為13~16倍,優於市面販售之產品BIOSTEP®(8.74倍)。 As can be seen from the results of Table 3, the swelling ratio of the examples was about 13 to 16 times, which was superior to the commercially available product BIOSTEP ® (8.74 times).

實驗例三、體外降解試驗Experimental Example 3, in vitro degradation test

本實驗例採用ASTM F1635-04a的測試方法對實施例與比較例進行體外降解試驗(in vitro)。請參照第4圖,其係繪示本發明實施例與比較例的降解率-時間關係圖,其中分別以線條210、220、230、240、250、260及270代表比較例5、比較例4、實施例2-1、實施例2-2、實施例2-3、實施例2-4及實施例2-5的結果。由第4圖可知,敷材降解90wt%所須時間為:比較例5(BIOSTEP®)約5天;比較例4約10天;實施例2-1大於90天;實施例2-2約84天;實施例2-3約70天;實施例2-4約42天;以及實施例2-5約28天。因此,可藉由調整聚(乳酸-甘醇酸)共聚物之共聚比與分子量、甲殼素分解酵素之含量以及敷材的組成與配比,調控本發明之纖維海綿敷材的降解速率。 In this experimental example, in vitro degradation tests ( in vitro ) were carried out on the examples and comparative examples using the test method of ASTM F1635-04a. Please refer to FIG. 4 , which is a diagram showing the degradation rate-time relationship between the embodiment of the present invention and the comparative example, wherein the lines 210, 220, 230, 240, 250, 260, and 270 represent the comparative example 5 and the comparative example 4, respectively. The results of Example 2-1, Example 2-2, Example 2-3, Example 2-4, and Example 2-5. As can be seen from Fig. 4, the time required for the material to degrade by 90 wt% is: Comparative Example 5 (BIOSTEP ® ) for about 5 days; Comparative Example 4 for about 10 days; Example 2-1 for more than 90 days; Example 2-2 for about 84 Days; Example 2-3 for about 70 days; Examples 2-4 for about 42 days; and Examples 2-5 for about 28 days. Therefore, the degradation rate of the fibrous sponge material of the present invention can be regulated by adjusting the copolymerization ratio and molecular weight of the poly(lactic-glycolic acid) copolymer, the content of the chitin degrading enzyme, and the composition and ratio of the dressing.

實驗例四、植入降解試驗Experimental example 4, implant degradation test

本實驗例採用ISO10993-6的測試方法對實施例與比較例進行植入降解試驗(in vivo),將樣品植入大鼠皮下,並觀察樣品被降解所需的時間。 In this experimental example, the examples and comparative examples were subjected to an implant degradation test ( in vivo ) using the test method of ISO 10993-6, the sample was implanted under the skin of the rat, and the time required for the sample to be degraded was observed.

比較例5的材料植入大鼠皮下後第7天,大鼠組織外觀已無法觀察到植入物。比較例4的材料在植入後第7天,尚可觀察到部分植入物,但植入後第30天大鼠組織外觀已無觀察到植入物。實施例2-1之敷材在植入後第7、30及90天皆可觀察到植入物,且敷材外觀隨時間逐漸縮小。實施例2-4之敷材在第7及30天後可觀察到部分植入物,且敷材外觀隨時間逐漸縮小;第90天大鼠組織外觀已無法觀察到植入物。實施例2-5之敷材在第7及30天後可觀察到部分植入物,且敷材外觀隨時間逐漸縮小;植入後第90天大鼠組織外觀已無法觀察到植入物。此實驗例的結果顯示與體外降解趨勢相符,可控制本發明之纖維海綿敷材於生理環境(例如:皮下)中分解時間約在1~3個月之範圍內。 On the 7th day after the material of Comparative Example 5 was implanted into the skin of rats, the implant was unable to observe the implant. The material of Comparative Example 4 was observed on the 7th day after implantation, but no implant was observed on the 30th day after implantation. The implant of Example 2-1 was observed on the 7th, 30th, and 90th day after implantation, and the appearance of the dressing gradually decreased over time. A portion of the implant was observed after the 7th and 30th days of the dressing of Examples 2-4, and the appearance of the dressing gradually decreased over time; the implant was no longer observed on the 90th day of the rat tissue appearance. A portion of the implant was observed after the 7th and 30th days of the dressing of Examples 2-5, and the appearance of the dressing gradually decreased over time; the implant was no longer observable on the 90th day after implantation. The results of this experimental example show that, in accordance with the trend of in vitro degradation, the fiber sponge material of the present invention can be controlled to decompose in a physiological environment (for example, subcutaneously) in the range of about 1 to 3 months.

實驗例五、傷口癒合綜效評估Experimental Example 5: Comprehensive evaluation of wound healing

本實驗例使用糖尿病豬的深層傷口,藉以評估實施例與比較例之敷材使傷口癒合的功效。實驗方式係在傷口處分別放置比較例5、實施例2-2、實施例2-4或實施例2-5之敷材,並於比較例或實施例之敷材上覆蓋外層保濕或抗菌敷材使內層敷材保持濕潤,並觀察傷口外觀及癒合速度。值得注意的是,由於比較例5於數天內即被完全降解,故需定時置換或補充。保濕或抗菌敷材例如:醫用紗布、Conva tec公司所販售 之AQUACEL®Ag等,需定時更換。以比較例5為內層敷材,且外層覆蓋AQUACEL®Ag作為比較例5-1,並以比較例5為內層敷材,且外層覆蓋醫用紗布作為比較例5-2。實施例2-2之外層係覆蓋AQUACEL®Ag,而實施例2-4及實施例2-5之外層係覆蓋保濕敷材。 This experimental example uses deep wounds of diabetic pigs to evaluate the effect of the dressings of the examples and comparative examples on wound healing. In the experimental manner, the dressing materials of Comparative Example 5, Example 2-2, Example 2-4 or Example 2-5 were placed on the wound, and the outer layer of the dressing of the comparative example or the example was covered with moisturizing or antibacterial coating. The material keeps the inner layer of material moist and observes the appearance of the wound and the rate of healing. It is worth noting that since Comparative Example 5 was completely degraded within a few days, it was timed to replace or supplement. Moisturizing or antibacterial dressings such as medical gauze, AQUACEL ® Ag sold by Conva tec, etc., need to be replaced regularly. In Comparative Example 5 the inner cladding material, and the outer covering AQUACEL ® Ag as Comparative Example 5-1, and Comparative Examples 5 to apply an inner layer material, the outer covering of medical gauze and Comparative Example 5-2. The outer layer of Example 2-2 covered AQUACEL ® Ag, while the outer layers of Examples 2-4 and Examples 2-5 covered the moisturizing dressing.

請參照第5圖,其係繪示實施例與比較例的傷口癒合率-時間關係圖,其中分別以線條310、320、330、340及350代表比較例5-1、比較例5-2、實施例2-2、實施例2-4及實施例2-5的結果。由第5圖可知,傷口癒合80%所須時間為:比較例5-1約25天;比較例5-2約26天;實施例2-2約19天(較比較例5-1縮短24%);實施例2-4約19天(較比較例5-1縮短24%);以及實施例2-5約17.5天(較比較例5-1縮短30%)。實施例之癒合時間(傷口80%癒合)較市售標竿產品BIOSTEP®(比較例5-1)縮短約24~30%。此外,由於使用比較例5治療之傷口需定時置換或補充內層敷材,故傷口癒合慢、組織再生結構不均、易有疤痕產生。另,由於比較例之內、外層的敷材皆需時常更換,故整體療程經濟成本高。使用實施例之纖維海綿敷材治療後之傷口癒合呈現較濕潤與平整,組織再生結構較均勻,故可減少疤痕產生。另,治療過程中僅須更換外層敷材,故經濟成本較低。 Please refer to FIG. 5 , which is a graph showing the wound healing rate-time relationship between the examples and the comparative examples, wherein the lines 310, 320, 330, 340 and 350 represent the comparative example 5-1 and the comparative example 5-2, respectively. The results of Example 2-2, Example 2-4 and Example 2-5. As can be seen from Fig. 5, the time required for the wound to heal 80% is: Comparative Example 5-1 about 25 days; Comparative Example 5-2 about 26 days; Example 2-2 about 19 days (Compared with Comparative Example 5-1 24) %); Example 2-4 was about 19 days (24% shorter than Comparative Example 5-1); and Example 2-5 was about 17.5 days (30% shorter than Comparative Example 5-1). The healing time of the examples (80% healing of the wound) was shortened by about 24 to 30% compared to the commercially available standard product BIOSTEP ® (Comparative Example 5-1). In addition, since the wound treated by the comparative example 5 needs to be replaced or supplemented with the inner layer, the wound healing is slow, the tissue regeneration structure is uneven, and scarring is easy. In addition, since the inner and outer layers of the comparative examples need to be replaced frequently, the overall treatment cost is high. After the treatment with the fiber sponge material of the embodiment, the wound healing is moist and flat, and the tissue regeneration structure is relatively uniform, so that the scar can be reduced. In addition, only the outer layer of the material has to be replaced during the treatment, so the economic cost is low.

前述實驗例三至實驗五的結果係整理於下表四,其中實驗例三係測試比較例與實施例之敷材於體外降解90wr%所須的時間;實驗例四係測試比較例與實施例之敷材於大 鼠皮下降解所須的時間;實驗例五係測試比較例與實施例之敷材使傷口癒合80%所須的時間,並觀察治療後之癒合組織的外觀。 The results of the foregoing Experimental Examples 3 to 5 are summarized in the following Table 4, wherein the experimental three series test the time required for the composite of the comparative example and the example to degrade 90 wr% in vitro; the experimental example four series test comparative examples and examples The material is large The time required for subcutaneous degradation of the mouse; Experimental Example Five tests the time required for the wound to heal 80% of the wound of the comparative example and the example, and observes the appearance of the healing tissue after the treatment.

由表四的結果可知,本發明之纖維海綿敷材不論是在體外或體內皆具有較長的生物分解時程(約1~3個月)。此外,以本發明之纖維海綿敷材處理的傷口癒合速度較快,且癒合之傷口組織外觀較為平整與均勻,不易產生疤痕。 As can be seen from the results of Table 4, the fibrous sponge material of the present invention has a long biodegradation time course (about 1 to 3 months) both in vitro and in vivo. In addition, the wound treated by the fiber sponge material of the present invention has a faster healing speed, and the wound tissue is more even and uniform in appearance, and is less likely to cause scarring.

綜上所述,本發明之纖維海綿敷材包含由甲殼素纖維以及聚(乳酸-甘醇酸)共聚物纖維複合而成之海綿狀 纖維結構及多醣體。海綿狀纖維結構係藉由交錯的纖維形成具有多個孔洞的結構,以提升纖維海綿敷材的結構穩定性,並作為細胞生長的支架,誘導組織再生。多醣體係提升纖維海綿敷材的生物相容性及促癒功能,且使纖維海綿敷材在治療傷口的過程中呈現梯度降解,故可提供再生之細胞適當的生長環境與組織再生之空間,且傷口癒合後的外觀較為平整及均勻。此外,由於生物分解時程較長(約1~3個月),故本發明之纖維海綿敷材適用於治療癒合時間較長的深層傷口。相較於習知之膠原蛋白海綿敷材,本發明之纖維海綿敷材具有成本低廉、使用方便(不需重複更換敷材)以及減少疤痕產生等優點。此外,本發明之製造纖維海綿敷材的方法係將混有各個成份之複合纖維液經冷凍乾燥即可製得纖維海綿敷材,製程簡單。 In summary, the fiber sponge material of the present invention comprises a sponge-like composite of chitin fibers and poly(lactic acid-glycolic acid) copolymer fibers. Fiber structure and polysaccharide. The spongy fibrous structure forms a structure having a plurality of pores by interlaced fibers to enhance the structural stability of the fibrous sponge material and to induce tissue regeneration as a scaffold for cell growth. The polysaccharide system enhances the biocompatibility and healing function of the fibrous sponge material, and causes the fibrous sponge material to exhibit a gradient degradation during the treatment of the wound, thereby providing a suitable growth environment and tissue regeneration space for the regenerated cells, and The appearance of the wound after healing is relatively flat and uniform. In addition, since the biodegradation time course is long (about 1 to 3 months), the fiber sponge material of the present invention is suitable for treating deep wounds having a long healing time. Compared with the conventional collagen sponge material, the fiber sponge material of the invention has the advantages of low cost, convenient use (no need to repeatedly change the dressing) and reduction of scar generation. In addition, the method for producing a fibrous sponge material of the present invention is to obtain a fiber sponge material by freeze-drying a composite fiber liquid containing various components, and the process is simple.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention can be modified and modified without departing from the spirit and scope of the present invention. The scope is subject to the definition of the scope of the patent application attached.

Claims (18)

一種纖維海綿敷材,包含:一海綿狀纖維結構,包含:甲殼素纖維,佔3重量份;以及聚(乳酸-甘醇酸)共聚物纖維,佔1~9重量份;一多醣體,散佈於該海綿狀纖維結構中,且佔1.33~20重量份;一交聯劑,佔0.68~3重量份;以及一甲殼素分解酵素,散佈於該海綿狀纖維結構中,其中,該甲殼素分解酵素之含量為1~100U,其中1U代表於pH值6.0且溫度25℃下,該甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量。 A fiber sponge material comprising: a sponge-like fiber structure comprising: chitin fiber, 3 parts by weight; and poly(lactic acid-glycolic acid) copolymer fiber, 1 to 9 parts by weight; a polysaccharide body, Dispersing in the sponge-like fibrous structure, and occupying 1.33 to 20 parts by weight; a crosslinking agent, accounting for 0.68 to 3 parts by weight; and a chitin degrading enzyme dispersed in the sponge-like fibrous structure, wherein the chitin The content of the decomposing enzyme is 1 to 100 U, wherein 1 U represents the enzyme required for the chitin to decompose chitin and release 1.0 mg of N -acetylglucosamine at a pH of 6.0 and a temperature of 25 ° C. the amount. 如申請專利範圍第1項所述之纖維海綿敷材,其中該甲殼素之結晶度小於5%。 The fibrous sponge material of claim 1, wherein the chitin has a crystallinity of less than 5%. 如申請專利範圍第1項所述之纖維海綿敷材,其中該甲殼素之分子量為5~100kDa。 The fibrous sponge material according to claim 1, wherein the chitin has a molecular weight of 5 to 100 kDa. 如申請專利範圍第1項所述之纖維海綿敷材,其中該甲殼素之去乙醯度大於95%。 The fibrous sponge material of claim 1, wherein the chitin has a degree of deacetylation greater than 95%. 如申請專利範圍第1項所述之纖維海綿敷材,其中聚(乳酸-甘醇酸)共聚物之乳酸與甘醇酸的共聚比為50:50~75:25。 The fiber sponge material according to claim 1, wherein the poly(lactic acid-glycolic acid) copolymer has a copolymerization ratio of lactic acid to glycolic acid of 50:50 to 75:25. 如申請專利範圍第1項所述之纖維海綿敷材,其中聚(乳酸-甘醇酸)共聚物之分子量為5~100kDa。 The fiber sponge material according to claim 1, wherein the poly(lactic acid-glycolic acid) copolymer has a molecular weight of 5 to 100 kDa. 如申請專利範圍第1項所述之纖維海綿敷材,其中該甲殼素纖維及該聚(乳酸-甘醇酸)共聚物纖維之直徑為1~20μm。 The fiber sponge material according to claim 1, wherein the chitin fiber and the poly(lactic acid-glycolic acid) copolymer fiber have a diameter of 1 to 20 μm. 如申請專利範圍第1項所述之纖維海綿敷材,其中該多醣體包含透明質酸以及海藻酸。 The fibrous sponge material of claim 1, wherein the polysaccharide comprises hyaluronic acid and alginic acid. 如申請專利範圍第8項所述之纖維海綿敷材,其中該透明質酸佔0.8~12重量份,該海藻酸佔0.53~8重量份。 The fiber sponge material according to claim 8, wherein the hyaluronic acid accounts for 0.8 to 12 parts by weight, and the alginic acid accounts for 0.53 to 8 parts by weight. 如申請專利範圍第1項所述之纖維海綿敷材,其中該甲殼素分解酵素之含量為1~20U。 The fiber sponge material according to claim 1, wherein the content of the chitin degrading enzyme is 1 to 20 U. 如申請專利範圍第1項所述之纖維海綿敷材,其中該纖維海綿敷材之基重為100~300g/m。 The fiber sponge material according to claim 1, wherein the fiber sponge material has a basis weight of 100 to 300 g/m. 如申請專利範圍第1項所述之纖維海綿敷材,其中該纖維海綿敷材之厚度為0.5~20mm。 The fiber sponge material according to claim 1, wherein the fiber sponge material has a thickness of 0.5 to 20 mm. 如申請專利範圍第1項所述之纖維海綿敷材,其中該纖維海綿敷材為一仿真皮層組織結構之纖維海綿敷材。 The fiber sponge material according to claim 1, wherein the fiber sponge material is a fiber sponge material of a simulated skin structure. 一種製造纖維海綿敷材的方法,包含:將甲殼素纖維3重量份、聚(乳酸-甘醇酸)共聚物纖維1~9重量份、一多醣體1.33~20重量份、一交聯劑0.68~3重量份以及一甲殼素分解酵素1~100U於水中混合,以形成一複合纖維液,其中1U代表於pH值6.0且溫度25℃下,該甲殼素分解酵素分解甲殼素,於一小時釋出1.0mg的N-乙醯葡糖胺所需之酵素量;以及 冷凍乾燥該複合纖維液以形成該纖維海綿敷材,其中,該甲殼素纖維與該聚(乳酸-甘醇酸)共聚物纖維形成該纖維海綿敷材之海綿狀纖維結構,且該多醣體與該甲殼素分解酵素散佈於該海綿狀纖維結構中。 A method for producing a fiber sponge material, comprising: 3 parts by weight of chitin fiber, 1 to 9 parts by weight of poly(lactic acid-glycolic acid) copolymer fiber, 1.33 to 20 parts by weight of a polysaccharide, and a crosslinking agent 0.68~3 parts by weight and one chitin decomposing enzyme 1~100U are mixed in water to form a composite fiber liquid, wherein 1U represents the pH of 6.0 and the temperature is 25 ° C, the chitin decomposing enzyme decomposes chitin in one hour. An amount of the enzyme required to release 1.0 mg of N -acetylglucosamine; and freeze-drying the composite fiber solution to form the fiber sponge material, wherein the chitin fiber is copolymerized with the poly(lactic acid-glycolic acid) The fibrous fiber forms a sponge-like fibrous structure of the fibrous sponge material, and the polysaccharide and the chitin degrading enzyme are dispersed in the sponge-like fibrous structure. 如申請專利範圍第14項所述之方法,其中該多醣體包含透明質酸以及海藻酸。 The method of claim 14, wherein the polysaccharide comprises hyaluronic acid and alginic acid. 如申請專利範圍第15項所述之方法,其中該透明質酸佔0.8~12重量份,該海藻酸佔0.53~8重量份。 The method of claim 15, wherein the hyaluronic acid comprises 0.8 to 12 parts by weight, and the alginic acid accounts for 0.53 to 8 parts by weight. 如申請專利範圍第14項所述之方法,其中該甲殼素分解酵素之添加量為1~20U。 The method of claim 14, wherein the chitin degrading enzyme is added in an amount of 1 to 20 U. 如申請專利範圍第14項所述之方法,其中該纖維海綿敷材為一仿真皮層組織結構之纖維海綿敷材。 The method of claim 14, wherein the fibrous sponge material is a fibrous sponge material of a simulated cortical structure.
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