TWI535344B - OLED flat lighting device - Google Patents

OLED flat lighting device Download PDF

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TWI535344B
TWI535344B TW103124773A TW103124773A TWI535344B TW I535344 B TWI535344 B TW I535344B TW 103124773 A TW103124773 A TW 103124773A TW 103124773 A TW103124773 A TW 103124773A TW I535344 B TWI535344 B TW I535344B
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electrode
lap
electrodes
printed circuit
overlapping
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TW201605298A (en
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Ultimate Image Corp
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Description

OLED平面照明裝置 OLED planar lighting device

本發明是有關於一種照明裝置,特別是指一種OLED平面照明裝置。 The invention relates to a lighting device, in particular to an OLED planar lighting device.

參閱圖1,習知一種OLED(Organic Light Emitting Diode)平面照明裝置1包括一基板11、一OLED發光模組12,及二撓性印刷電路板13(Flexible Printed Circuit,FPC)。該基板11包括一設置面110,該設置面110具有一供該OLED發光模組12設置的發光區域111及一位於該發光區域111外側且具有二間隔設置的電極鍵合區112的周邊區域113。該等電極鍵合區112分別供該等撓性印刷電路板13接合,以提供該OLED發光模組12對應的電源供應及訊號傳輸。 Referring to FIG. 1 , an OLED (Organic Light Emitting Diode) planar illumination device 1 includes a substrate 11 , an OLED light emitting module 12 , and a flexible printed circuit board (FPC). The substrate 11 includes a mounting surface 110 having a light emitting region 111 for the OLED light emitting module 12 and a peripheral region 113 disposed outside the light emitting region 111 and having two spaced electrode bonding regions 112. . The electrode bonding regions 112 are respectively connected to the flexible printed circuit boards 13 to provide power supply and signal transmission corresponding to the OLED lighting module 12.

由於OLED平面照明裝置1在運作時,會有一安培以上的大電流流經上述電極鍵合區112與撓性印刷電路板13的接點,因此會在OLED平面照明裝置上設計分別位於該等電極鍵合區112的兩組電源供應接點進行分流,各組電源供應接點的其中一接點(如圖中標號14、15的接點)電連接一外部供應電源(圖未示)的陽極,而各組電源供應接點的另一接點(如圖中標號16、17的接點)電連 接該外部供應電源的陰極,從而避免大電流只流經某一接點而燒毀。 Since the OLED planar illumination device 1 is in operation, a large current of more than one ampere flows through the junction of the electrode bonding region 112 and the flexible printed circuit board 13, and thus is designed on the OLED planar illumination device. The two sets of power supply contacts of the bonding area 112 are shunted, and one of the contacts of each group of power supply contacts (the contacts of the numerals 14 and 15 in the figure) is electrically connected to the anode of an external power supply (not shown). , and the other contact of each group of power supply contacts (the contacts of the numbers 16 and 17 in the figure) Connect the cathode of the external power supply to avoid large currents flowing only through a certain joint and burning.

然而,由於該等電極鍵合區112中的接點排列設計不相同,因此需要設計兩種具有不同線路分佈的撓性印刷電路板13,以分別對應該等電極鍵合區的接點排列,不僅提高所述撓性印刷電路板13的生產成本,且也容易造成上述不同規格的撓性印刷電路板13混料的風險,一旦其中之一電極鍵合區112完成接合到非對應的撓性印刷電路板13時,不僅會使得該OLED平面照明裝置功能失效,更嚴重的話則會造該OLED平面照明裝置內部電性短路而燒毀,此時而不是重新接合上正確對應的撓性印刷電路板13所能補救的。 However, since the arrangement of the contacts in the electrode bonding regions 112 is different, it is necessary to design two flexible printed circuit boards 13 having different line distributions to respectively correspond to the arrangement of the contacts of the electrode bonding regions. Not only the production cost of the flexible printed circuit board 13 is increased, but also the risk of mixing the above-described different specifications of the flexible printed circuit board 13 is easily caused, once one of the electrode bonding regions 112 is completed to be bonded to a non-corresponding flexibility. When the printed circuit board 13 is printed, not only the function of the OLED planar illumination device is disabled, but more serious, the internal OLED planar illumination device is electrically short-circuited and burned, instead of re-engaging the correctly corresponding flexible printed circuit board. 13 can remedy.

因此,本發明之目的,即在提供一種能有效降低生產成本且避免撓性印刷電路板錯誤接合的OLED平面照明裝置。 Accordingly, it is an object of the present invention to provide an OLED planar illumination device that can effectively reduce production costs and avoid mis-engagement of flexible printed circuit boards.

於是本發明OLED平面照明裝置包含一基板、一第一電極單元、一有機發光膜層結構、一第二電極單元、至少二搭接電極組,及至少二相同的撓性印刷電路板。 Therefore, the OLED planar illumination device of the present invention comprises a substrate, a first electrode unit, an organic light emitting film layer structure, a second electrode unit, at least two overlapping electrode groups, and at least two identical flexible printed circuit boards.

該基板包括一設置面。該設置面具有一發光區域及一位於該發光區域外側的周邊區域。 The substrate includes a mounting surface. The setting mask has a light emitting area and a peripheral area outside the light emitting area.

該第一電極單元蓋覆於該發光區域。 The first electrode unit covers the light emitting region.

該有機發光膜層結構蓋覆並電連接於該第一電極單元。 The organic light emitting film layer structure is covered and electrically connected to the first electrode unit.

該第二電極單元蓋覆並電連接於該有機發光膜層。 The second electrode unit is covered and electrically connected to the organic light emitting film layer.

該等搭接電極組間隔設置於該周邊區域。各搭接電極組包括多數間隔排列且分別電連接該第一電極單元及該第二電極單元其中一者的搭接電極。 The overlapping electrode groups are spaced apart from the peripheral region. Each of the overlapping electrode groups includes a plurality of overlapping electrodes that are spaced apart and electrically connected to one of the first electrode unit and the second electrode unit, respectively.

該等撓性印刷電路板分別搭接於該等搭接電極組,且各撓性印刷電路板包括一撓性基板及多數間隔設置於該撓性基板上的導電線路。該等導電線路分別具有一搭接端部。該等搭接端部分別可供該等搭接電極以一對一方式進行搭接。 The flexible printed circuit boards are respectively attached to the overlapping electrode groups, and each flexible printed circuit board comprises a flexible substrate and a plurality of conductive lines spaced apart from the flexible substrate. The conductive lines each have a lap end. The overlapping ends are respectively achievable in a one-to-one manner by the overlapping electrodes.

其中,各搭接電極搭接於該等導電線路其中一者的搭接端部。 Wherein, each of the overlapping electrodes overlaps the overlapping end of one of the conductive lines.

本發明的功效在於藉由使用相同設計規格的撓性印刷電路板,且使得各搭接電極皆能以一對一方式搭接於上述撓性印刷電路板的導電線路的搭接端部,以解決習知需設計製造不同規格的撓性印刷電路,從而降低生產成本,且避免撓性印刷電路混料的風險。 The effect of the present invention is to use a flexible printed circuit board of the same design specification, and each of the lap electrodes can be overlapped in a one-to-one manner on the overlapping end of the conductive line of the flexible printed circuit board, It is customary to design and manufacture flexible printed circuits of different specifications, thereby reducing production costs and avoiding the risk of mixing of flexible printed circuits.

2‧‧‧基板 2‧‧‧Substrate

21‧‧‧設置面 21‧‧‧Setting surface

211‧‧‧發光區域 211‧‧‧Lighting area

212‧‧‧周邊區域 212‧‧‧ surrounding area

3‧‧‧第一電極單元 3‧‧‧First electrode unit

31‧‧‧圖案化電極層 31‧‧‧ patterned electrode layer

311‧‧‧塊狀電極 311‧‧‧Block electrodes

32‧‧‧匯流排線 32‧‧‧ bus bar

4‧‧‧有機發光膜層結構 4‧‧‧Organic luminescent layer structure

5‧‧‧第二電極單元 5‧‧‧Second electrode unit

6‧‧‧搭接電極組 6‧‧‧lap electrode group

61‧‧‧搭接電極 61‧‧‧lap electrodes

62‧‧‧虛擬電極 62‧‧‧Virtual electrode

7‧‧‧撓性印刷電路板 7‧‧‧Flexible printed circuit boards

71‧‧‧撓性基板 71‧‧‧Flexible substrate

72‧‧‧導電線路 72‧‧‧Electrical circuit

721‧‧‧搭接端部 721‧‧‧ lap end

X‧‧‧第一方向 X‧‧‧ first direction

Y‧‧‧第二方向 Y‧‧‧second direction

本發明之其他的特徵及功效,將於參照圖式的較佳實施例詳細說明中清楚地呈現,其中:圖1是一示意圖,說明習知一OLED平面照明裝置;圖2是一示意圖,說明本發明OLED平面照明裝置的一實施例;圖3是一沿著圖2中的直線Ⅲ-Ⅲ所取得的剖視圖;及 圖4是一示意圖,說明該實施例的兩個搭接電極組不同的實施態樣。 The other features and advantages of the present invention will be apparent from the detailed description of the preferred embodiments of the invention, wherein: FIG. 1 is a schematic diagram illustrating a conventional OLED planar illumination device; FIG. 2 is a schematic diagram illustrating An embodiment of the OLED planar illumination device of the present invention; and FIG. 3 is a cross-sectional view taken along line III-III of FIG. 2; Fig. 4 is a schematic view showing a different embodiment of the two overlapping electrode groups of the embodiment.

參閱圖2及圖3,本發明OLED平面照明裝置的一實施例,包含一基板2、一第一電極單元3、一有機發光膜層結構4、一第二電極單元5、二搭接電極組6,及二相同的撓性印刷電路板7。 Referring to FIG. 2 and FIG. 3, an embodiment of the OLED planar illumination device of the present invention comprises a substrate 2, a first electrode unit 3, an organic light emitting film layer structure 4, a second electrode unit 5, and a second overlapping electrode group. 6, and two identical flexible printed circuit boards 7.

該基板2包括一設置面21。該設置面21具有一發光區域211及一位於該發光區域211外側的周邊區域212。該基板2選自可撓性或非可撓性材料,其中,可撓性材料是由高分子材料所製成,該高分子材料可選自聚對苯二甲酸乙二酯(polyethylene terephthalate)、聚碳酸酯(polycarbonate),聚丙烯酸(polyacrylic acid),及前述其中之一組合,而非可撓性材料可選自玻璃、石英,或壓克力板。 The substrate 2 includes a setting surface 21. The installation surface 21 has a light-emitting area 211 and a peripheral area 212 located outside the light-emitting area 211. The substrate 2 is selected from a flexible or non-flexible material, wherein the flexible material is made of a polymer material, and the polymer material may be selected from polyethylene terephthalate. Polycarbonate, polyacrylic acid, and combinations of the foregoing, the non-flexible material may be selected from the group consisting of glass, quartz, or acrylic sheets.

該第一電極單元3覆蓋於該基板2的設置面21的發光區域211。該有機發光膜層結構4蓋覆並電連接於該第一電極單元3。該第二電極單元5為一蓋覆並電連接於該有機發光膜層結構4的導電膜層。該有機發光膜層結構4自該第一電極單元3朝該第二電極單元5的方向基本上依序具有一電洞注入層(hole injection layer)、一電洞傳輸層(hole transfer layer)、一有機發光層(emissive layer)、一電子傳輸層(electron transfer layer),及一電子注入層(electron injection layer)。熟悉此技術領域的技術人員皆 知,該有機發光膜層結構4的基本態樣是如前面所述,有關於該有機發光膜層結構4的細部結構並非本發明的技術重點,於此不再多加贅述。 The first electrode unit 3 covers the light-emitting region 211 of the installation surface 21 of the substrate 2. The organic light emitting film layer structure 4 is covered and electrically connected to the first electrode unit 3. The second electrode unit 5 is a conductive film layer that is covered and electrically connected to the organic light-emitting film layer structure 4. The OLED layer 4 has a hole injection layer, a hole transfer layer, and a hole transfer layer from the first electrode unit 3 toward the second electrode unit 5 . An organic light emitting layer, an electron transfer layer, and an electron injection layer. Those skilled in the art are familiar with It is to be understood that the basic aspect of the organic light-emitting film layer structure 4 is as described above, and the detailed structure of the organic light-emitting film layer structure 4 is not the technical focus of the present invention, and will not be further described herein.

該第一電極單元3具有一圖案化電極層31及多數條匯流排線32。該圖案化電極層31具有多數個塊狀電極311。該等塊狀電極311沿著一第一方向X及一實質垂直於該第一方向X的第二方向Y彼此間隔且呈矩陣排列設置。該等匯流排線32平行該第二方向延伸且沿著該第一方向X間隔設置於該等塊狀電極311間,且各匯流排線32匯接該等塊狀電極其中數個。值得一提的是,該圖案化電極層31結構設計、該等匯流排線32的數量及與上述兩者的連接關係不以上述為限,可依不同照明功能設計而有所變化。 The first electrode unit 3 has a patterned electrode layer 31 and a plurality of bus bar lines 32. The patterned electrode layer 31 has a plurality of bulk electrodes 311. The bulk electrodes 311 are spaced apart from each other along a first direction X and a second direction Y substantially perpendicular to the first direction X and arranged in a matrix. The bus bars 32 extend parallel to the second direction and are disposed between the block electrodes 311 along the first direction X, and each of the bus bars 32 is connected to the plurality of block electrodes. It should be noted that the structural design of the patterned electrode layer 31, the number of the bus bars 32, and the connection relationship with the above two are not limited to the above, and may be changed according to different illumination function designs.

在本實施例中,該第一電極單元3是作為陽極使用,該第二電極單元5是作為陰極使用。該圖案化電極層31是由一透明導電材料(如,ITO)所構成,該等匯流排線32數量為二且分別由導電係數(electricity)及功函數(working function)皆高的金屬材料所構成。該第二電極單元可以視需求,使用透明導電材料或是高導電性金屬。 In the present embodiment, the first electrode unit 3 is used as an anode, and the second electrode unit 5 is used as a cathode. The patterned electrode layer 31 is composed of a transparent conductive material (for example, ITO), and the number of the bus bars 32 is two and each is made of a metal material having a high electrical conductivity and a working function. Composition. The second electrode unit may use a transparent conductive material or a highly conductive metal as needed.

該等搭接電極組6間隔設置於該基板2的設置面21的周邊區域212。各搭接電極組6包括多數間隔排列的搭接電極61。各搭接電極組6的搭接電極61其中數者以一對一方式電連接該等匯流排線32其中數者,然而各搭接電極組6的其餘搭接電極61則用以電連接該第二電極單元5。在本實施例中,該等搭接電極組6的搭接電極61數量 為相同十個,且兩者的搭接電極61間的排列方式相同。另外,各搭接電極61的面積不小於0.16mm2The overlapping electrode groups 6 are spaced apart from the peripheral region 212 of the mounting surface 21 of the substrate 2. Each of the overlapping electrode groups 6 includes a plurality of spaced-apart lap electrodes 61. The lap electrodes 61 of the lap electrode groups 6 are electrically connected to one of the bus bars 32 in a one-to-one manner, but the remaining lap electrodes 61 of the lap electrode groups 6 are electrically connected. Second electrode unit 5. In this embodiment, the number of overlapping electrodes 61 of the overlapping electrode groups 6 is the same ten, and the arrangement between the overlapping electrodes 61 of the two is the same. Further, the area of each of the lap electrodes 61 is not less than 0.16 mm 2 .

該等撓性印刷電路板7分別搭接於該等搭接電極組6,且各撓性印刷電路板7包括一撓性基板71及多數條間隔設置於該撓性基板71上的導電線路72。該等導電線路72分別具有一搭接端部721。該等搭接端部721分別以一對一方式搭接於該等搭接電極61。 The flexible printed circuit boards 7 are respectively overlapped with the overlapping electrode groups 6, and each of the flexible printed circuit boards 7 includes a flexible substrate 71 and a plurality of conductive lines 72 spaced apart from the flexible substrate 71. . The conductive lines 72 each have a lap end 721. The overlapping end portions 721 are respectively overlapped to the overlapping electrodes 61 in a one-to-one manner.

由於該等搭接電極組6的搭接電極61的排列方式相同,因此可使得該等撓性印刷電路板7使用相同設計規格的撓性印刷電路板7,即該等撓性印刷電路板7上的導線線路71排列及走線相同。 Since the overlapping electrodes 61 of the overlapping electrode groups 6 are arranged in the same manner, the flexible printed circuit boards 7 can be made to use the flexible printed circuit boards 7 of the same design specifications, that is, the flexible printed circuit boards 7 The upper wire lines 71 are arranged and routed the same.

另外,參閱圖4,當OLED平面照明裝置依不同照明功能設計而有所變化時,即該等搭接電極組6其中一者或兩者的搭接電極61的數量所有變動時,即上述搭接電極組6所需電連接該第一電極單元3及該第二電極單元5的搭接電極61的數量小於上述撓性印刷電路板7的導電線路71的數量,上述搭接電極組6只需增加一或數個虛擬電極(dummy pad)62來補足,使得各搭接電極6中的搭接電極61與虛擬電極62相配合是可分別相對應搭接各撓性印刷電路板7上的全部導電線路72的搭接端部721。藉此,也可使得該等撓性印刷電路板7沿用相同設計規格的撓性印刷電路板。在此補充說明的是,上述虛擬電極62不電連接該OLED平面照明裝置的任何元件。 In addition, referring to FIG. 4, when the OLED planar illumination device is changed according to different illumination function designs, that is, when the number of the overlapping electrodes 61 of one or both of the overlapping electrode groups 6 is changed, that is, the above-mentioned The number of the lap electrodes 61 electrically connected to the first electrode unit 3 and the second electrode unit 5 is smaller than the number of the conductive lines 71 of the flexible printed circuit board 7, and the lap electrode group 6 is only One or more dummy pads 62 need to be added to make up, so that the overlapping electrodes 61 and the dummy electrodes 62 in the overlapping electrodes 6 can respectively overlap the respective flexible printed circuit boards 7 . The overlapping ends 721 of all of the conductive traces 72. Thereby, the flexible printed circuit boards 7 can also be used with flexible printed circuit boards of the same design specifications. It is additionally noted that the dummy electrode 62 described above is not electrically connected to any of the elements of the OLED planar illumination device.

綜上所述,本發明OLED平面照明裝置藉由該 等搭接電極組6兩者間具有相同排列設計的搭接電極61,因此可使用相同設計規格的撓性印刷電路板7,以解決習知需設計製造不同規格的撓性印刷電路7,從而降低生產成本,且避免撓性印刷電路7混料的風險。另外,在各搭接電極組6的搭接電極61的數量小於上述撓性印刷電路板7的導電線路72的數量時,可藉由新增虛擬電極62的方式來補足,以供該等導電線路72的搭接端部721進行相對應搭接,故確實能達成本發明之目的。 In summary, the OLED planar illumination device of the present invention is The lap electrode 6 has the same arrangement of the lap electrodes 61, so that the flexible printed circuit board 7 of the same design specification can be used to solve the conventional need to design and manufacture the flexible printed circuit 7 of different specifications, thereby The production cost is reduced and the risk of mixing the flexible printed circuit 7 is avoided. In addition, when the number of the overlapping electrodes 61 of each of the overlapping electrode groups 6 is smaller than the number of the conductive lines 72 of the flexible printed circuit board 7, the dummy electrodes 62 can be added to supplement the conductive electrodes. The overlapping ends 721 of the line 72 are correspondingly overlapped, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.

2‧‧‧基板 2‧‧‧Substrate

21‧‧‧設置面 21‧‧‧Setting surface

211‧‧‧發光區域 211‧‧‧Lighting area

212‧‧‧周邊區域 212‧‧‧ surrounding area

3‧‧‧第一電極單元 3‧‧‧First electrode unit

31‧‧‧圖案化電極層 31‧‧‧ patterned electrode layer

311‧‧‧塊狀電極 311‧‧‧Block electrodes

32‧‧‧匯流排線 32‧‧‧ bus bar

5‧‧‧第二電極單元 5‧‧‧Second electrode unit

6‧‧‧搭接電極組 6‧‧‧lap electrode group

61‧‧‧搭接電極 61‧‧‧lap electrodes

7‧‧‧撓性印刷電路板 7‧‧‧Flexible printed circuit boards

71‧‧‧撓性基板 71‧‧‧Flexible substrate

72‧‧‧導電線路 72‧‧‧Electrical circuit

721‧‧‧搭接端部 721‧‧‧ lap end

X‧‧‧第一方向 X‧‧‧ first direction

Y‧‧‧第二方向 Y‧‧‧second direction

Claims (4)

一種OLED平面照明裝置,包含:一基板,包括一設置面,該設置面具有一發光區域及一位於該發光區域外側的周邊區域;一第一電極單元,蓋覆於該發光區域;一有機發光膜層結構,蓋覆並電連接於該第一電極單元;一第二電極單元,蓋覆並電連接於該有機發光膜層結構;至少二搭接電極組,間隔設置於該周邊區域,各搭接電極組包括多數間隔排列且分別電連接該第一電極單元及該第二電極單元其中一者的搭接電極;及至少二相同的撓性印刷電路板,分別搭接於該等搭接電極組,且各撓性印刷電路板包括一軟性基板及多數間隔設置於該軟性基板上的導電線路,該等導電線路分別具有一搭接端部,該等搭接端部分別可供該等搭接電極以一對一方式進行搭接;其中,各搭接電極搭接於該等導電線路其中一者的搭接端部。 An OLED planar illumination device comprising: a substrate comprising a setting surface, the setting mask having a light emitting area and a peripheral area outside the light emitting area; a first electrode unit covering the light emitting area; an organic light emitting a film structure, covered and electrically connected to the first electrode unit; a second electrode unit, covered and electrically connected to the organic light-emitting film layer structure; at least two overlapping electrode groups, spaced apart in the peripheral region, each The lap electrode group includes a plurality of lap electrodes that are spaced apart and electrically connected to one of the first electrode unit and the second electrode unit, respectively; and at least two identical flexible printed circuit boards respectively lapped to the laps An electrode assembly, and each flexible printed circuit board comprises a flexible substrate and a plurality of conductive lines spaced apart from the flexible substrate, the conductive lines respectively having a lap end, wherein the lap ends are respectively available for the electrodes The lap electrodes are overlapped in a one-to-one manner; wherein each lap electrode is overlapped with the lap end of one of the conductive lines. 如請求項1所述之OLED平面照明裝置,其中,該等撓性印刷電路板的導電線路的數量不小於各搭接電極組的搭接電極的數量。 The OLED planar lighting device of claim 1, wherein the number of conductive lines of the flexible printed circuit boards is not less than the number of overlapping electrodes of each of the overlapping electrode groups. 如請求項2所述之OLED平面照明裝置,其中,該等撓性印刷電路板的導電線路的數量大於該等搭接電 極組中至少一者的搭接電極的數量,上述搭接電極組還包括至少一虛擬電極,使得上述搭接電極中的搭接電極與虛擬電極相配合是可分別相對應搭接各撓性印刷電路板上的全部導電線路的搭接端部。 The OLED planar lighting device of claim 2, wherein the number of conductive lines of the flexible printed circuit boards is greater than the lapped power The number of the lap electrodes of the at least one of the pole groups, the lap electrode group further comprising at least one dummy electrode, such that the lap electrode of the lap electrode and the dummy electrode are matched to each other The overlapping ends of all conductive lines on the printed circuit board. 如請求項1至3中任一項所述之OLED平面照明裝置,其中,各搭接電極的面積不小於0.16mm2The OLED planar illumination device of any one of claims 1 to 3, wherein the area of each of the lap electrodes is not less than 0.16 mm 2 .
TW103124773A 2014-07-18 2014-07-18 OLED flat lighting device TWI535344B (en)

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TWI535344B true TWI535344B (en) 2016-05-21

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