TWI533494B - Preparation of Lithium Iron Phosphate / Carbon Cathode Composites - Google Patents

Preparation of Lithium Iron Phosphate / Carbon Cathode Composites

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TWI533494B
TWI533494B TW100125544A TW100125544A TWI533494B TW I533494 B TWI533494 B TW I533494B TW 100125544 A TW100125544 A TW 100125544A TW 100125544 A TW100125544 A TW 100125544A TW I533494 B TWI533494 B TW I533494B
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lithium
carbon
lifepo
source
phosphate
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TW201301642A (en
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Chun-Cheng Yang
ying-zhi Chen
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Chun-Cheng Yang
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/10Energy storage using batteries

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Description

磷酸鋰鐵/碳陰極複合材料之製備方法Method for preparing lithium iron phosphate/carbon cathode composite material

本發明係有關於一種陰極複合材料之製備方法,尤其是一種磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法。The invention relates to a method for preparing a cathode composite material, in particular to a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite material.

有鑒於地球石油及天然氣之蘊藏量,預估在未來30~50年左右用罄,以及日益嚴重的溫室效應所引起的問題,歐美各國莫不戮力開發「新能源」或「替代能源」。且因現今科技的進步,因此掌上型的電子產品也逐漸增多且樣式不同,例如:筆記型電腦、行動電話、PDA、攝錄影機、數位相機、藍芽耳機等,對於人類講求攜帶方便、東西小、功能高,因此對電池的高能量、長迴圈壽命、低成本、環境等都有所要求,因此市面上的科技產品大部分皆由二次電池所取代,尤其是鋰離子電池(Li-ion battery)為主,且隨著3C及電動車產業的快速發展,對高容量鋰離子電池陰極材料的市場需求大幅成長中。In view of the earth's oil and natural gas reserves, it is estimated that in the next 30 to 50 years, and the problems caused by the increasingly serious greenhouse effect, Europe and the United States will not be able to develop "new energy" or "alternative energy." And because of the advancement of today's technology, handheld electronic products are gradually increasing and different styles, such as: notebook computers, mobile phones, PDAs, video cameras, digital cameras, Bluetooth headsets, etc. Small things and high functions, so the battery has high energy, long loop life, low cost, environment, etc., so most of the technology products on the market are replaced by secondary batteries, especially lithium-ion batteries ( Li-ion battery is the mainstay, and with the rapid development of 3C and electric vehicle industry, the market demand for high-capacity lithium-ion battery cathode materials has grown significantly.

美國德州大學Goodenough教授所領導的研究小組,在1997年發現了LiFePO4陰極材料,屬於橄欖石結構(Olivine structure),其材料理論電容量為170 mAh g-1左右,當釋放出鋰離子(Li+)時,鋰離子行經於橄欖石結構中離開,則LiFePO4會變成FePO4,在充/放電過程中仍能保持穩定結構(因為P-O鍵在PO4 3-中的鍵結很強且不會放出氧熱穩定性佳),不像LiCoO2與LiNiO2等材料因為是層狀結構(layer structure)會有崩壞的情況發生。但是,LiFePO4材料有的電子導電度差的問題(約在10-9~10-10S cm-1)且Fe2+易氧化成Fe3+、鋰離子擴散系數低等缺點,此會造成克電容量減少,應用上有瓶頸,不過製備LiFePO4材料的製程中需要在惰性氣氛的環境下保護,以防止Fe2+氧化成Fe3+,另外,可加入碳源鍛燒或摻雜其他金屬離子或其他金屬物質提高材料的導電性,即可解決克電容量較低的問題。The research team led by Professor Goodenough of the University of Texas in the United States discovered the LiFePO 4 cathode material in 1997. It belongs to the Olivine structure and its theoretical theoretical capacitance is about 170 mAh g -1 when lithium ions are released. When + ) leaves the lithium ion in the olivine structure, LiFePO 4 will become FePO 4 , and the stable structure can be maintained during charge/discharge (because the bond of PO bond in PO 4 3- is strong and not It will release good oxygen heat stability, unlike materials such as LiCoO 2 and LiNiO 2 which will collapse due to the layer structure. However, the LiFePO 4 material has a problem of poor electronic conductivity (about 10 -9 ~10 -10 S cm -1 ) and Fe 2+ is easily oxidized to Fe 3+ , and the lithium ion diffusion coefficient is low, which causes There is a bottleneck in the application of the electro-capacitor capacity, but the process of preparing the LiFePO 4 material needs to be protected in an inert atmosphere to prevent the oxidation of Fe 2+ to Fe 3+ . In addition, the carbon source may be added to the calcination or doping other Metal ions or other metal substances improve the conductivity of the material, which can solve the problem of low capacity.

然而,鋰離子二次電池的基本架構主要可分為四個部分:(1)、陽極材料(Anode material)、(2)、電解液(Electrolyte)、(3)、隔離膜(Separator)以及(4)、陰極材料(Cathode material),其陰極材料晶格結構要穩定且有晶格空位存在,使鋰離子能夠自由的嵌入及嵌出,若以LiFePO4為例,其陰電極充放電時的半反應式如下所示:However, the basic structure of a lithium ion secondary battery can be mainly divided into four parts: (1), anode material (Anode material), (2), electrolyte (Electrolyte), (3), separator (Separator), and 4), cathode material (Cathode material), the cathode material lattice structure should be stable and there are lattice vacancies, so that lithium ions can be freely embedded and embedded. If LiFePO 4 is taken as an example, the cathode electrode is charged and discharged. The semi-reaction is as follows:

充電:LiFePO4→Li1-xFePO4+xLi++xe- (1)Charging: LiFePO 4 →Li 1-x FePO 4 +xLi + +xe - (1)

放電:Li1-xFePO4+xLi++xe-→LiFePO4 (2)Discharge: Li 1-x FePO 4 +xLi + +xe - →LiFePO 4 (2)

因為LiFePO4陰極材料是鋰離子二次電池中安全性高、成本低且無毒,非常符合綠色地球的理念,所以有許多鋰電池的研究團隊都朝向此材料研究,然而,目前常用的LiFePO4的合成方法有許多,例如:溶膠-凝膠法(Sol-gel method)、共沉澱法(Co-precipitation method)、固態反應法(Solid-state method)、噴霧裂解法(Spray pyrolysis method)、水熱合成法(Hydrothermal method)等。Because LiFePO 4 cathode materials are high-safety, low-cost, and non-toxic in lithium-ion secondary batteries, they are in line with the concept of green earth. Therefore, many lithium battery research teams are working toward this material. However, currently used LiFePO 4 There are many synthetic methods, such as a Sol-gel method, a Co-precipitation method, a solid-state method, a spray pyrolysis method, and a hydrothermal method. Hydrothermal method, etc.

Croce等人利用溶膠-凝膠法的優點是能使顆粒尺寸微小化、凝膠處理溫度低、反應易掌控,通常以金屬鹽類為起始物,經水解(hydrolysis)、縮合(condensation)、熟化(aging)以及聚合(polymerization)等步驟形成凝膠,再經過燒結將雜質與副產物去除而成奈米粉末。而一般以Fe(NO3)3當作起始物,以氨水來控制pH值,將所製成的凝膠在60-80℃進行熱處理,最後,在惰性氣氛(N2 or Ar)環境下燒結12小時,可以得到的純相橄欖石結構的LiFePO4,在小電流密度0.2 C放電之速率下,其放電克電容量可達120 mAh g-1The advantages of the sol-gel method by Croce et al. are that the particle size can be miniaturized, the gel treatment temperature is low, and the reaction is easy to control. Usually, metal salts are used as a starting material, and hydrolysis, condensation, and The steps of aging and polymerization form a gel, which is then sintered to remove impurities and by-products into nano powder. Generally, Fe(NO 3 ) 3 is used as a starting material, and the pH is controlled by ammonia water, and the prepared gel is heat-treated at 60-80 ° C, and finally, under an inert atmosphere (N 2 or Ar) environment. After sintering for 12 hours, the pure phase olivine structure of LiFePO 4 can be obtained at a rate of 0.2 C discharge at a small current density, and its discharge capacity can reach 120 mAh g -1 .

共沉澱法是將適當的原材料溶解後,加入其他離子溶液使其共同析出沉澱,經由過濾後將粉體乾燥並且燒結而獲得產物。Park等人利用共沉澱法達到前驅物的均勻混合,將LiOH加入到(NH4)2Fe(SO4)2‧6H2O和H3PO4混合溶液中得到共沉澱物,經過濾洗滌後,在惰性氣氛的環境保護下,燒結後得到橄欖石結構的LiFePO4,在0.1C的放電速率下,克電容量可達151 mAh g-1The coprecipitation method is to dissolve a suitable raw material, add another ionic solution to precipitate a precipitate together, and after drying, the powder is dried and sintered to obtain a product. Park et al. used the co-precipitation method to achieve uniform mixing of the precursors, and added LiOH to the mixed solution of (NH 4 ) 2 Fe(SO 4 ) 2 ‧6H 2 O and H 3 PO 4 to obtain a coprecipitate, which was filtered and washed. Under the environmental protection of inert atmosphere, LiFePO 4 with olivine structure is obtained after sintering, and the electric capacity can reach 151 mAh g -1 at a discharge rate of 0.1C.

由Kang等其他研究人員,利用操作上簡單的固態合成法製備LiFePO4,這些學者研究發現鍛燒溫度過高與鍛燒時間過長會造成LiFePO4顆粒變大,而在600℃與鍛燒3小時的產物,以0.1 C的速率進行放電測試,其放電克電容量則能達到160 mAh g-1。由此可知,鍛燒溫度的高低控制了LiFePO4的顆粒大小與晶粒型態,且經電化學分析發現,晶體越大其電容量相對減小。說明了製備溫度影響材料結晶顆粒尺寸,進而影響LiFePO4的克電容量的高低。LiFePO 4 was prepared by other researchers such as Kang and the simple solid state synthesis method. These scholars have found that excessive calcination temperature and excessive calcination time will cause LiFePO 4 particles to become larger, and at 600 ° C and calcination 3 The hourly product was tested for discharge at a rate of 0.1 C, and its discharge capacity was 160 mAh g -1 . It can be seen that the calcination temperature controls the particle size and grain shape of LiFePO 4 , and it is found by electrochemical analysis that the larger the crystal, the smaller the capacitance. It is indicated that the preparation temperature affects the crystal particle size of the material, which in turn affects the level of LiFePO 4 gram capacity.

噴霧裂解法是將金屬鹽類的溶液以霧狀的方式噴入高溫環境中,導致溶劑瞬間蒸發或金屬鹽的熱分解,使容易達到過飽和現象而析出所需粉體材料的方式。Yang等人利用噴霧裂解法並且在不同的環境溫度下製備LiFePO4,他們發現在450℃的條件下的產物,以0.1C的速率放電,產物的克電容量可達150 mAh g-1The spray pulverization method is a method in which a solution of a metal salt is sprayed into a high-temperature environment in a mist form, causing instantaneous evaporation of a solvent or thermal decomposition of a metal salt, so that a supersaturation phenomenon is easily formed and a desired powder material is precipitated. Yang et al. used spray lysis and prepared LiFePO 4 at different ambient temperatures. They found that the product at 450 ° C was discharged at a rate of 0.1 C, and the product had a gram capacity of 150 mAh g -1 .

而水熱(Hydrothermal)合成法是在密閉的高壓容器中,利用高溫高壓的條件,使容器內部的金屬鹽類有較高的活性,進而在水溶液中進行結晶反應。Yang等人使用水熱法合成的LiFePO4經其他方法測得的純度幾乎為百分之百,具有物相均一且粒徑也較小的產物,明顯縮小LiFePO4材料的顆粒大小,此可以增加接觸面積,所以可以縮短鋰離子擴散距離。且Dokko等研究人員,將LiOH、FeSO4與(NH4)2HPO4配成水溶液,並以莫耳比例Li:Fe:P為2:1:1混合,利用水熱合成法在170℃狀況下操作12小時製備LiFePO4的產物,其顆粒大小約為0.5 μm,並以0.1C速率做放電測試,其最佳的放電克電容量則可達150 mAh g-1The hydrothermal synthesis method uses a high-temperature and high-pressure condition in a closed high-pressure vessel to make the metal salt inside the vessel highly active, and further to carry out a crystallization reaction in an aqueous solution. The purity of LiFePO 4 synthesized by Yang et al. using hydrothermal method is almost 100%, and the product has uniform phase and small particle size, which significantly reduces the particle size of LiFePO 4 material, which can increase the contact area. Therefore, the lithium ion diffusion distance can be shortened. And researchers such as Dokko, LiOH, FeSO 4 and (NH 4 ) 2 HPO 4 were mixed into an aqueous solution, and the molar ratio of Li:Fe:P was 2:1:1, and the hydrothermal synthesis method was used at 170 °C. The product of LiFePO 4 was prepared under the operation for 12 hours, and the particle size was about 0.5 μm, and the discharge test was performed at a rate of 0.1 C, and the optimum discharge capacity was 150 mAh g -1 .

然而,LiFePO4材料的電子導電度太低,主要原因是LiFePO4中的FeO6八面體被其層間的PO4四面體分隔,相較於其他結構層,如:層狀結構的LiMO2(M=Co、Ni)、尖晶石結構的LiMn2O4,這兩種所存在共菱的MO6八面體連續結構不一樣,故LiFePO4的電子導電率相對較低,而另一方面,LiFePO4的結構中,LiO6八面體的氧原子接近於六方最密堆積的方式排列,所以能為鋰離子提供有限的通道,而阻礙了鋰離子在其中的嵌移進出。為了提高LiFePO4的導電性,目前常用的有二種方法:(1)、是添加金屬粉末;(2)、則是加入不同碳源後,混碳鍛燒,以形成碳包覆,提升材料的電子導電性。However, the electronic conductivity of the LiFePO 4 material is too low, mainly because the FeO 6 octahedron in LiFePO 4 is separated by the PO 4 tetrahedron between its layers, compared to other structural layers such as LiMO 2 in a layered structure ( M=Co, Ni), spinel-structured LiMn 2 O 4 , the continuous structure of the two eutectic MO 6 octahedrons is different, so the electronic conductivity of LiFePO 4 is relatively low, and on the other hand In the structure of LiFePO 4 , the oxygen atoms of the LiO 6 octahedron are arranged close to the hexagonal closest packing, so that lithium ions can be provided with a limited channel, which hinders the incorporation of lithium ions into and out of it. In order to improve the conductivity of LiFePO 4 , there are two methods commonly used: (1) adding metal powder; (2) adding carbon source, carbon mixed calcination to form carbon coating, lifting material Electronic conductivity.

本發明之一目的係提供一種磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法,係添加聚苯乙烯(PS)碳源以製備LiFePO4/C陰極複合材料,在添加聚苯乙烯碳源後可以有效改善複合材料的電子導電度差之問題,提高電化學性能。One object of the present invention is to provide a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite by adding a polystyrene (PS) carbon source to prepare a LiFePO 4 /C cathode composite, and adding polyphenylene. After the ethylene carbon source, the problem of poor electronic conductivity of the composite material can be effectively improved, and the electrochemical performance can be improved.

本發明之另一目的係提供一種磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法,所製備之LiFePO4/C陰極複合材料可供做成鈕扣型(Coin cell)電池之陰電極。Another object of the present invention is to provide a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite material, wherein the prepared LiFePO 4 /C cathode composite material can be used as a cathode of a coin type (Coin cell) battery. electrode.

為達上述之目的,本發明之一種磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法,其包括下列步驟:磷酸鋰鐵/碳陰極複合材料之製備方法,其包括下列步驟:(a)、將鋰(Li)源、鐵(Fe)源、磷(P)酸源與碳(C)源溶於水與有機溶劑中以形成混合水溶液;(b)置入油浴或烘箱中並均勻加熱該混合水溶液;(c)乾燥該混合水溶液,以得到一含碳的LiFePO4/C材料固體粉末;以及(d)燒結加熱該固體粉末。For the above purpose, a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite material of the present invention comprises the following steps: a method for preparing a lithium iron phosphate/carbon cathode composite material, comprising the following steps: (a) dissolving a lithium (Li) source, an iron (Fe) source, a phosphorus (P) acid source, and a carbon (C) source in water and an organic solvent to form a mixed aqueous solution; (b) placing in an oil bath or an oven And uniformly heating the mixed aqueous solution; (c) drying the mixed aqueous solution to obtain a carbon-containing LiFePO 4 /C material solid powder; and (d) sintering and heating the solid powder.

為使 貴審查委員能進一步瞭解本發明之結構、特徵及其目的,茲附以圖式及較佳具體實施例之詳細說明如后。The detailed description of the drawings and the preferred embodiments are set forth in the accompanying drawings.

請參照圖1,其繪示本案一較佳實施例之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法之流程示意圖。Please refer to FIG. 1 , which is a schematic flow chart of a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite according to a preferred embodiment of the present invention.

如圖1所示,本發明一較佳實施例之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法,其包括下列步驟:磷酸鋰鐵/碳陰極複合材料之製備方法,其包括下列步驟:(a)、將鋰(Li)源、鐵(Fe)源、磷(P)酸源與碳(C)源溶於水與有機溶劑中以形成混合水溶液;(b)置入油浴或烘箱中並均勻加熱該混合水溶液;(c)乾燥該混合水溶液,以得到一含碳的LiFePO4/C材料固體粉末;以及(d)燒結加熱該固體粉末。As shown in FIG. 1 , a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite according to a preferred embodiment of the present invention comprises the following steps: a method for preparing a lithium iron phosphate/carbon cathode composite material, The method comprises the following steps: (a) dissolving a lithium (Li) source, an iron (Fe) source, a phosphorus (P) acid source and a carbon (C) source in water and an organic solvent to form a mixed aqueous solution; (b) placing The mixed aqueous solution is uniformly heated in an oil bath or an oven; (c) drying the mixed aqueous solution to obtain a carbon-containing solid powder of LiFePO 4 /C material; and (d) sintering and heating the solid powder.

於該步驟(a)中,將鋰(Li)源、鐵(Fe)源、磷(P)酸源與碳(C)源溶於水與有機溶劑中以形成混合水溶液;其中,該Li:Fe:P之莫耳比例,例如但不限於為1:1:1、2:1:1或3:1:1,且該鋰源例如但不限於為氫氧化鋰、硝酸鋰、醋酸鋰、氯化鋰、磷酸氫鋰、磷酸鋰,在本實施例中係以氫氧化鋰(LiOH)為例加以說明,但並不以此為限;該鐵源例如但不限於為硫酸鐵、草酸亞鐵、磷酸鐵、醋酸鐵、硝酸鐵、氯化鐵,在本實施例中係以硫酸鐵(FeSO4)為例加以說明,但並不以此為限,且該FeSO4易與空氣中的氧氣做反應,使用此溶液應當天配製為佳;該磷酸源例如但不限於為磷酸銨、磷酸氫銨、磷酸二氫銨、磷酸鋰、磷酸氫鋰、磷酸銨鋰、磷酸、磷酸鈉,在本實施例中係以磷酸銨(NH4H2PO4)為例加以說明,但並不以此為限。In the step (a), a lithium (Li) source, an iron (Fe) source, a phosphorus (P) acid source and a carbon (C) source are dissolved in water and an organic solvent to form a mixed aqueous solution; wherein the Li: Fe: molar ratio of P, such as but not limited to 1:1:1, 2:1:1 or 3:1:1, and the lithium source is, for example but not limited to, lithium hydroxide, lithium nitrate, lithium acetate, Lithium chloride, lithium hydrogen phosphate, and lithium phosphate are exemplified by lithium hydroxide (LiOH) in the present embodiment, but are not limited thereto; and the iron source is, for example but not limited to, iron sulfate or oxalic acid. Iron, iron phosphate, iron acetate, iron nitrate, ferric chloride, in the present embodiment, iron sulfate (FeSO 4 ) is taken as an example, but not limited thereto, and the FeSO 4 is easy to be in the air. Oxygen is used for the reaction. It is preferred to use this solution for a day; for example, but not limited to, ammonium phosphate, ammonium hydrogen phosphate, ammonium dihydrogen phosphate, lithium phosphate, lithium hydrogen phosphate, lithium ammonium phosphate, phosphoric acid, sodium phosphate, In the present embodiment, ammonium phosphate (NH 4 H 2 PO 4 ) is taken as an example, but it is not limited thereto.

該有機溶劑例如但不限於為丙酮(acetone)、甲醇、乙醇、異丙醇、乙二醇或丁醇,在本實施例中係以丙酮為例加以說明,但並不以此為限,加入量約在5%~60%(v/v)之間,最佳量約在20~40%之間。The organic solvent is, for example, but not limited to, acetone, methanol, ethanol, isopropanol, ethylene glycol or butanol. In the present embodiment, acetone is taken as an example, but not limited thereto. The amount is between 5% and 60% (v/v), and the optimum amount is between 20 and 40%.

該碳源例如但不限於為聚苯乙烯(PS),係經由高溫鍛燒生成導電性碳,以增加電子導電度,該聚苯乙烯的分子量(M.W.)例如但不限於在500,000~10,000之間,在燒結後碳源含量為LiFePO4/C,粉末之重量百分比例如但不限於為0.10%~20wt.%之間,最佳碳源含量在3~10wt.%之間。該聚苯乙烯高分子若欲均勻的分散於有機溶劑丙酮中,其丙酮量需超過10~15wt.%。The carbon source is, for example but not limited to, polystyrene (PS), which is formed by high temperature calcination to increase the electronic conductivity. The molecular weight (MW) of the polystyrene is, for example but not limited to, between 500,000 and 10,000. The carbon source content after sintering is LiFePO 4 /C, and the weight percentage of the powder is, for example but not limited to, between 0.10% and 20 wt.%, and the optimum carbon source content is between 3 and 10 wt.%. If the polystyrene polymer is to be uniformly dispersed in the organic solvent acetone, the amount of acetone needs to exceed 10 to 15 wt.%.

於該步驟(b)中,置入油浴或烘箱中並均勻加熱該混合水溶液;其中,該混合水溶液係在不攪拌下以水熱法合成,其溫度例如但不限於為在150~200℃之間,最佳係在150~180℃之間。In the step (b), the oil is placed in an oil bath or an oven and the mixed aqueous solution is uniformly heated; wherein the mixed aqueous solution is hydrothermally synthesized without stirring, and the temperature thereof is, for example but not limited to, 150 to 200 ° C. Between the best, between 150 ~ 180 ° C.

於該步驟(c)中,乾燥該混合水溶液,以得到一含碳的LiFePO4/C材料固體粉末;其中,係在烘箱中以170℃持續加熱19小時,以加熱乾燥該混合水溶液,以利LiFePO4成核而得到含碳的LiFePO4/C材料固體粉末。In the step (c), the mixed aqueous solution is dried to obtain a carbon-containing solid powder of LiFePO 4 /C material; wherein, in an oven, heating is continued at 170 ° C for 19 hours to heat dry the mixed aqueous solution to facilitate LiFePO 4 nucleates to obtain a carbon-containing solid powder of LiFePO 4 /C material.

於該步驟(d)中,燒結加熱該固體粉末;其中係將該固體粉末烘乾後放置於石英舟(圖未示)內,並將該石英舟放入高溫鍛燒爐(圖未示)中鍛燒,該高溫鍛燒爐通以還原氣體之混合氣進行鍛燒,其中該還原氣體之種類及體積比率(v/v ratio)分別為H2:Ar=5%:95%、H2:Ar=3%:97%、H2:Ar=2%:98%及H2:Ar=1%:99%,其中該氬(Ar)惰性氣體也可以氮氣(N2)取代,而氣體流量例如但不限於為250 mL min-1,鍛燒反應升溫條件為10℃ min-1,升至100℃時,停留一小時,再持續升溫至所設定的溫度600~900℃之間,較佳為850℃,並恒溫約8~24小時之間,較佳為16~20小時,結束後待降至室溫,即完成製備工作。In the step (d), the solid powder is sintered by heating; wherein the solid powder is dried, placed in a quartz boat (not shown), and the quartz boat is placed in a high temperature forging furnace (not shown) In the medium calcination, the high-temperature calciner is calcined by a mixed gas of a reducing gas, wherein the type and volume ratio (v/v ratio) of the reducing gas are respectively H 2 : Ar=5%: 95%, H 2 : Ar = 3%: 97%, H 2 : Ar = 2%: 98% and H 2 : Ar = 1%: 99%, wherein the argon (Ar) inert gas may also be substituted with nitrogen (N 2 ), and the gas The flow rate is, for example but not limited to, 250 mL min -1 , and the calcination reaction temperature rise condition is 10 ° C min -1 . When it rises to 100 ° C, it stays for one hour, and then continues to rise to the set temperature of 600-900 ° C. Preferably, the temperature is 850 ° C, and the temperature is between about 8 and 24 hours, preferably 16 to 20 hours. After the end, the temperature is lowered to room temperature, that is, the preparation work is completed.

本發明中除了加入聚苯乙烯碳源可以有效改善複合材料的電子導電度差之問題,進而提高電化學性能外,也加入有機物溶劑丙酮。丙酮除了當作聚苯乙烯的溶劑也是一種結構調整助劑(structure-orient agent),加入有機物溶劑在前趨物混合物水溶液後,降低鹽類的溶解度,提供更多LiFePO4晶核成長的位置,同時也可以抑制晶粒的變大,更有利的純相的生成。In the present invention, in addition to the addition of a polystyrene carbon source, the problem of poor electronic conductivity of the composite material can be effectively improved, and the electrochemical performance can be improved, and the organic solvent acetone is also added. In addition to being used as a solvent for polystyrene, acetone is also a structure-orient agent. After adding an organic solvent to the aqueous solution of the precursor mixture, the solubility of the salt is lowered to provide more positions for the growth of the LiFePO 4 nucleus. At the same time, it is also possible to suppress the enlargement of crystal grains and the formation of a more favorable pure phase.

圖2以本案之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料製作陰極電極之流程示意圖。如圖2所示,根據本發明之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法所製備之陰極複合材料可應用於鈕釦型電池之陰極電極中,其製作方法如下:陰極電極(cathode)的製作,其材料成分包含:由上述水熱法所製備的LiFePO4/C複合材料、聚氟化亞乙烯(Poly vinylidene difluoride,PVDF)/甲基吡咯酮(NMP)(14 wt.%)粘著劑、甲基吡咯酮(NMP)溶劑和由Timcal公司所生產之Super P碳黑導電劑。一開始依照LiFePO4/C:PVDF:Super P碳黑導電劑=90wt.%:5wt.%:5wt.%之比例,分別秤取9 g的LiFePO4/C複合粉末、13.89 g的PVDF/NMP(約14 wt.%)、0.5 g的Super P,將Super P緩緩加入13.89 g的NMP中並用攪拌機攪拌1小時(步驟1);待攪拌均勻後,再將PVDF/NMP黏著劑加入此漿料繼續攪拌30分鐘(步驟2);接著將LiFePO4/C複合粉末慢慢加入漿料當中持續攪拌3.7小時(步驟3);待完全攪拌均勻後,將配製好的漿料以刮刀塗布於處理後鋁箔(Al foil)上,並將製作好的陰電極放入烘箱中,並以110℃烘乾1.5小時,以去除殘留的有機溶劑(步驟4);將烘乾後的陰電極利用滾壓機碾壓兩次以整平處理,每次下降厚度約10%(步驟5);最後,使用13 mm裁切機裁切圓形陰電極(步驟6)。陰極片製作其固液比控制為1:3,陰電極片平均活性物質的重量大約在8~12 mg之間。Figure 2 is a schematic view showing the flow of a cathode electrode made of the lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite material of the present invention. As shown in FIG. 2, the cathode composite prepared by the method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite according to the present invention can be applied to a cathode electrode of a button type battery, and the manufacturing method thereof is as follows: The cathode electrode is prepared by the following composition: LiFePO 4 /C composite prepared by the above hydrothermal method, Polyvinylidene difluoride (PVDF) / methylpyrrolidone (NMP) (14) Wt.%) Adhesive, methylpyrrolidone (NMP) solvent and Super P carbon black conductive agent produced by Timcal Corporation. Initially, 9 g of LiFePO 4 /C composite powder and 13.89 g of PVDF/NMP were weighed according to the ratio of LiFePO 4 /C:PVDF:Super P carbon black conductive agent=90 wt.%: 5 wt.%: 5 wt.%. (about 14 wt.%), 0.5 g of Super P, slowly add Super P to 13.89 g of NMP and stir with a blender for 1 hour (step 1); after stirring evenly, add PVDF/NMP adhesive to the slurry. Stirring was continued for 30 minutes (step 2); then the LiFePO 4 /C composite powder was slowly added to the slurry and stirring was continued for 3.7 hours (step 3); after being completely stirred uniformly, the prepared slurry was coated with a doctor blade. On the aluminum foil (Al foil), the prepared cathode electrode is placed in an oven and dried at 110 ° C for 1.5 hours to remove residual organic solvent (step 4); the dried cathode electrode is rolled The machine was milled twice to level the treatment, each time reducing the thickness by about 10% (step 5); finally, the circular cathode electrode was cut using a 13 mm cutter (step 6). The solid-liquid ratio of the cathode sheet is controlled to be 1:3, and the average active material of the cathode sheet is about 8 to 12 mg.

圖3繪示將本案之磷酸鋰鐵/碳(LiFePO4/C)陰極電極組裝於鈕釦型電池中之流程示意圖。如圖3所示,根據圖3所示方法所製備之陰極電極可應用於鈕釦型電池之中,其製作方法如下:先將鈕扣型電池(2032 coin cell)的各個元件先以95 wt.%的C2H5OH清洗乾淨,並放入真空烘箱中,待C2H5OH完全揮發後,再放入氬(Ar)手套箱中。在Ar手套箱中,將裁切好的鋰金屬(Li foil)圓錠6(直徑為13 mm)作為陽極,放置於鈕扣型電池的下蓋7的中心位置,接著取浸於電解液中的隔離膜5(separator)放置於鋰金屬圓錠6之上方,並且利用滴管滴些電解液於該隔離膜5上,然後將所裁切與秤重好的LiFePO4/C陰極電極片4放置於該隔離膜5上方面(電極面朝向該隔離膜5),再將墊片3、彈簧2,依序放置於該陰極電極4上,最後,蓋上上蓋1,使用電池封裝機密封該鈕扣型電池,即可完成該鈕扣型電池之封裝。FIG. 3 is a schematic flow chart showing the assembly of the lithium iron phosphate/carbon (LiFePO 4 /C) cathode electrode of the present invention in a button type battery. As shown in FIG. 3, the cathode electrode prepared according to the method shown in FIG. 3 can be applied to a button type battery, and the manufacturing method is as follows: first, each component of the button type battery (2032 coin cell) is firstly 95 wt. The % C 2 H 5 OH was cleaned and placed in a vacuum oven. After the C 2 H 5 OH was completely evaporated, it was placed in an argon (Ar) glove box. In the Ar glove box, a cut lithium metal (Li foil) round ingot 6 (diameter 13 mm) was used as an anode, placed in the center of the lower cover 7 of the button type battery, and then immersed in the electrolyte. A separator 5 is placed above the lithium metal ingot 6, and some electrolyte is dropped on the separator 5 by a dropper, and then the cut and weighed LiFePO 4 /C cathode electrode sheet 4 is placed. On the upper side of the separator 5 (the electrode surface faces the separator 5), the gasket 3 and the spring 2 are placed on the cathode electrode 4 in sequence, and finally, the upper cover 1 is covered, and the button is sealed using a battery packaging machine. The battery can be used to complete the packaging of the button battery.

圖4a為在未添加碳源之磷酸鋰鐵陰極複合材料在電子顯微鏡下之表面分析結構SEM分析圖;圖4b為添加碳源之磷酸鋰鐵陰極複合材料在電子顯微鏡下之表面分析結構SEM分析圖。如圖4(a)及4(b)所示,以水熱合成法所製備之磷酸鋰鐵/碳陰極材料的SEM表面分析結構圖,由該圖中可看出橄欖石結構形狀,周圍有少許的碳層,且LiFePO4晶粒大小,隨碳源的碳量的增加而變小,我們可以看到,未添加碳源於LiFePO4當中(如圖4a所示),顆粒大小明顯大許多,這也說明含碳量在鍛燒過程中碳源能有效的抑制晶粒的成長,而使得LiFePO4/C顆粒尺寸較小。Figure 4a is a SEM analysis of the surface analysis structure of a lithium iron phosphate cathode composite without a carbon source under an electron microscope; Figure 4b is an SEM analysis of the surface analysis structure of a lithium iron phosphate cathode composite with a carbon source under an electron microscope. Figure. As shown in Figures 4(a) and 4(b), the SEM surface analysis structure of the lithium iron phosphate/carbon cathode material prepared by hydrothermal synthesis method, the olivine structure shape can be seen in the figure, A little carbon layer, and the grain size of LiFePO 4 becomes smaller as the carbon content of the carbon source increases. We can see that no carbon is added to LiFePO 4 (as shown in Figure 4a), and the particle size is significantly larger. This also indicates that the carbon source can effectively inhibit the growth of crystal grains during the calcination process, and the LiFePO 4 /C particles are smaller in size.

因此,本發明之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法,其添加聚苯乙烯(PS)碳源以製備LiFePO4/C陰極複合材料,在添加聚苯乙烯碳源後可以有效改善複合材料的電子導電度差之問題,提高電化學性能;其加入有機物溶劑丙酮。丙酮除了當作聚苯乙烯的溶劑也是一種結構調整助劑,加入有機物溶劑在前趨物混合物水溶液後,降低鹽類的溶解度,提供更多LiFePO4晶核成長的位置,同時也可以抑制晶粒的變大,更有利的純相的生成等優點。因此,本發明之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法確實較習知技術具有進步性。Therefore, the method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite of the present invention comprises adding a polystyrene (PS) carbon source to prepare a LiFePO 4 /C cathode composite, and adding a polystyrene carbon source After that, the problem of poor electronic conductivity of the composite material can be effectively improved, and the electrochemical performance can be improved; and the organic solvent acetone is added. In addition to being used as a solvent for polystyrene, acetone is also a structural adjustment aid. After adding an organic solvent to the aqueous solution of the precursor mixture, the solubility of the salt is lowered, and more LiFePO 4 nucleation sites are provided, and the crystal grains can be suppressed. The advantages of larger, more favorable generation of pure phase. Therefore, the preparation method of the lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite of the present invention is indeed more advanced than the prior art.

圖5a為在不同的鍛燒溫度下所處理的未添加碳源之磷酸鋰鐵陰極複合材料的XRD分析圖;圖5b為在不同的加熱方法下本案添加碳源之磷酸鋰鐵陰極複合材料在XRD的分析圖。將水熱合成法所製備之磷酸鋰鐵/碳陰極材料,以不銹鋼研缽將材料磨細成粉末,填入不銹鋼載台中壓平,再放入X-ray繞射分析儀中(硬體設備:X’Pert Pro system,Philip,USA)。實驗操作的條件如下:X’Pert電壓為45 KV,電流為40 mA,掃描範圍為2θ=10°~50°之間,掃描速率為0.05°/step和4秒/step。所得之繞射光譜則依照儲存電腦中的材料資料庫作比對分析,進行材料晶格參數鑒定比較。如圖5a所示,係在不同的鍛燒溫度(無燒結物,750,800,850℃下)所處理的LiFePO4樣品(無碳源,0 wt.%PS)XRD分析圖,而圖5b所示,係在不同的加熱方法(例如,比較油浴及烘箱水熱並在850℃熱處理)所處理的LiFePO4/C樣品(有碳源,5wt.%PS)的XRD分析圖。而LFP材料中加入5 wt.%的PS高分子聚合物,並在不同的鍛燒溫度所處理後的LiFePO4/C之XRD繞射圖譜與晶體常數值,詳細結果比較,如表一所示,本水熱法所製備的材料a,b,c,V參數都接近文獻的理論值。經由電腦中的XRD資料庫比對後,由XRD圖中可發現有少許的雜質相會出現(此為Fe2P=☆,☆為在高溫製備LiFePO4陰極材料時所生成的不純物(相),但因Fe2P有較高的電子傳導率(electronic conductivity),對LiFePO4的導電率有一些提昇,但太多是不好的),然而當作碳源的添加劑中,若含有大量的碳或氫,或者是鍛燒溫度過高,也容易生成Fe2P不純物。雖然Fe2P是一種高導電性質,但有可能與LiFePO4相互排斥,使得克電容量不升反降的情形發生。另外,根據文獻顯示,Fe2P不純物的生成,猜想為可能為添加含量過高的碳源或鍛燒溫度過高而發生,故添加適當的碳源量與適當鍛燒溫度做優質化。Figure 5a is an XRD analysis of a lithium iron phosphate cathode composite with no carbon source treated at different calcination temperatures; Figure 5b is a lithium iron phosphate cathode composite with carbon source added under different heating methods. Analysis chart of XRD. The lithium iron phosphate/carbon cathode material prepared by the hydrothermal synthesis method is ground into a powder by a stainless steel mortar, filled into a stainless steel stage and flattened, and then placed in an X-ray diffraction analyzer (hardware equipment). :X'Pert Pro system, Philip, USA). The experimental conditions were as follows: X'Pert voltage was 45 KV, current was 40 mA, scanning range was 2θ = 10° to 50°, and scanning rates were 0.05°/step and 4 seconds/step. The obtained diffraction spectrum is compared and analyzed according to the material database in the storage computer, and the material lattice parameter identification is compared. As shown in Figure 5a, the X-ray analysis of the LiFePO 4 sample (no carbon source, 0 wt.% PS) treated at different calcination temperatures (no sinter, 750, 800, 850 ° C), and Figure 5b, XRD analysis of LiFePO 4 /C samples (with carbon source, 5 wt.% PS) treated in different heating methods (for example, comparing oil bath and oven water heat and heat treatment at 850 ° C). The LFP material was added with 5 wt.% of PS polymer, and the XRD diffraction pattern and crystal constant value of LiFePO 4 /C treated at different calcination temperatures were compared. The detailed results are shown in Table 1. The materials a, b, c, and V parameters prepared by the hydrothermal method are close to the theoretical values of the literature. After comparison with the XRD database in the computer, a small amount of impurity phase can be found in the XRD pattern (this is Fe 2 P = ☆, ☆ is the impurity (phase) generated when the LiFePO4 cathode material is prepared at a high temperature, However, due to the higher electron conductivity of Fe 2 P, there is some improvement in the conductivity of LiFePO 4 , but too much is not good. However, if it is a carbon source additive, if it contains a large amount of carbon. Or hydrogen, or the calcination temperature is too high, it is easy to produce Fe 2 P impurities. Although Fe 2 P is a highly conductive property, it is possible to repel each other with LiFePO 4 so that the gram capacity does not rise and fall. In addition, according to the literature, the formation of Fe 2 P impurities is conceivable as a carbon source with an excessively high content or an excessively high calcination temperature, so that an appropriate carbon source amount and an appropriate calcination temperature are added for quality.

圖6a為根據本案之水熱法所製備樣品的在不同的鍛燒溫度下所處理的無碳源LiFePO4之全範圍顯微拉曼光譜圖;圖6b繪示根據本案之水熱法所製備的LiFePO4/C之全範圍顯微拉曼光譜圖。將製備之磷酸鋰鐵/碳陰極材料樣品,取待測樣品約5 mg左右放置顯微鏡試片座上,並以藥匙壓平,把顯微鏡試片置於顯微拉曼光譜儀(Confocal micro-Renishaw)顯微鏡試片座上,並使用拉曼光譜針對不同添加比例與不同鍛燒溫度後的磷酸鋰鐵/碳陰極材料表面做分析,即可得如圖6a及圖6b所示之拉曼光譜分析圖,其中圖6a為水熱法所製備樣品的在不同的鍛燒溫度(無燒結物,750,800,850℃下)所處理的無碳源LiFePO4之全範圍顯微拉曼光譜圖,磷酸根(PO4 3-)的主要位置在940 cm-1、990 cm-1、1060 cm-1;而圖6b為水熱法所製備的LiFePO4/C(添加5wt.%PS碳源,在850℃下熱處理)之全範圍顯微拉曼光譜圖,而碳的拉曼峰主要是D-band(ID)在1320 cm-1及G-band(IG)在1580 cm-1左右二支峰,從拉曼圖中也發現當溫度受熱均勻時,當作碳源的高分子材料(例如聚苯乙烯)石墨化程度會越好;而其(ID/IG)(=R1)比值(水浴及烘箱水熱時R1=1.07~1.09)較低,此說明碳源的石墨結構較多,此有利LFP的電子導電性提升,一般Super P導電材的R1值在1.2~1.4之間,可見PS碳源所形成的碳包覆有極佳的品質,即碳的結晶性較好。另外,其(ID+IG)/PO4 3-(=R2)比值(烘箱水熱時R2=4.57)愈高,此說明碳源包覆在LiFePO4的量增加及均勻性佳。其實驗分析結果則如表二所示;然而從圖中我們能發現有部分的Fe2O3與FeOx生成,其Fe2O3位置位在145~275 cm-1之間,這則代表少數的Fe2+被氧化成Fe3+,會使其克電容量下降;FeOx的位置位在440 cm-1與625 cm-1,少許的FeOx生成,則有利於克電容量提升。本實施例中在製備時使用油浴(oil bath)及烘箱(oven)不同加熱媒介方式做比較分析。Figure 6a is a full-range micro-Raman spectrum of the carbon-free source LiFePO 4 treated at different calcination temperatures according to the hydrothermal method of the present invention; Figure 6b is prepared according to the hydrothermal method of the present invention. The full range of Raman spectra of LiFePO 4 /C. The prepared lithium iron phosphate/carbon cathode material sample is placed on the microscope test piece at about 5 mg of the sample to be tested, and flattened with a spatula, and the microscope test piece is placed on a microscopic Raman spectrometer (Confocal micro-Renishaw) On the microscope test piece, and using Raman spectroscopy to analyze the surface of lithium iron phosphate/carbon cathode material with different addition ratios and different calcination temperatures, Raman spectroscopy analysis as shown in Fig. 6a and Fig. 6b can be obtained. Fig. 6a is a full-range micro-Raman spectrum of the carbon-free source LiFePO 4 treated by hydrothermal method at different calcination temperatures (no sinter, 750, 800, 850 ° C), phosphate (PO The main positions of 4 3- ) are 940 cm -1 , 990 cm -1 , 1060 cm -1 ; and Figure 6b is LiFePO 4 /C prepared by hydrothermal method (adding 5wt.% PS carbon source at 850 °C) Full-scale Raman spectroscopy of heat treatment), while the Raman peak of carbon is mainly D-band (I D ) at 1320 cm -1 and G-band (I G ) at around 1580 cm -1 . It has also been found from the Raman diagram that when the temperature is uniformly heated, the degree of graphitization of the polymer material (for example, polystyrene) as a carbon source is better; and (I D /I) The ratio of G )(=R 1 ) (R 1 =1.07~1.09 in water bath and oven water heat) is lower, which indicates that there are more graphite structures in the carbon source, which is beneficial to the electronic conductivity of LFP, generally Super P conductive material. The R 1 value is between 1.2 and 1.4. It can be seen that the carbon coating formed by the PS carbon source has excellent quality, that is, the crystallinity of carbon is good. In addition, the higher the ratio of (I D +I G )/PO 4 3- (=R 2 ) (R 2 =4.57 when the oven is hot), which indicates that the amount of carbon source coated on LiFePO 4 is increased and the uniformity is good. . The experimental analysis results are shown in Table 2; however, from the figure we can find that some Fe 2 O 3 and FeO x are generated, and the Fe 2 O 3 position is between 145 and 275 cm -1 , which represents A small amount of Fe 2+ is oxidized to Fe 3+ , which will reduce its gram capacity; FeO x is located at 440 cm -1 and 625 cm -1 , and a little FeO x is formed, which is beneficial to the increase of gram capacity. In the present embodiment, comparative analysis was carried out by using different heating medium methods such as an oil bath and an oven during preparation.

圖7為水熱法所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池,再利用循環伏安法在電位範圍內(2.5-4.2V)以得到氧化/還原峰的CV分析圖。如圖7所示,本案之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池後,主要是以施加一循環電位的方式來進行氧化/還原峰的測試,從起始電位以固定速率施加到終點電位,再以相同速率改變回起始電位,此為一個循環,可分析LiFePO4可逆氧化/還原電化學反應的可逆性(CV圖),當從低電位往高電位掃瞄時,會使分析物產生氧化電流的氧化峰,反之,當從高電位往低電位掃瞄時,會使分析物產生還原電流的還原峰,此CV圖可幫助判斷在何種電位時會發生氧化還原反應,也可以藉由CV圖所分析所製備的LiFePO4/C電極所計算出來的CV參數值,如表三所示。如表三所示R’1表示Ip,a(A/g)/Ip,c(A/g),而R’2表示I’p,a(A/cm2)/I’p,c(A/cm2),如果R’1及R’2的值愈接近1時,LFP的氧化/還原份的可逆性愈好,結果發現水熱法所製備的LFP的R’1及R’2值在0.87~0.90之間。Figure 7 is a sample of lithium iron phosphate/carbon cathode material prepared by hydrothermal method, sealed by a battery packaging machine, and then subjected to cyclic voltammetry in a potential range (2.5-4.2 V) to obtain an oxidation/reduction peak. CV analysis chart. As shown in FIG. 7 , after the lithium iron phosphate/carbon cathode material sample of the present invention is sealed by a battery packaging machine, the oxidation/reduction peak is mainly tested by applying a cyclic potential, from the initial potential. A fixed rate is applied to the endpoint potential and then changed back to the onset potential at the same rate. This is a cycle that analyzes the reversibility (CV plot) of the reversible oxidation/reduction electrochemical reaction of LiFePO 4 when scanning from a low potential to a high potential. At this time, the analyte will generate an oxidation peak of the oxidation current. Conversely, when scanning from a high potential to a low potential, the analyte will produce a reduction peak of the reduction current. This CV diagram can help determine at which potential. The redox reaction, the CV parameter value calculated by the LiFePO 4 /C electrode prepared by the CV diagram analysis, is shown in Table 3. As shown in Table 3, R' 1 represents I p,a (A/g)/I p,c (A/g), and R' 2 represents I' p,a (A/cm 2 )/I' p, c (A/cm 2 ), if the values of R' 1 and R' 2 are closer to 1, the reversibility of the oxidation/reduction fraction of LFP is better, and as a result, R' 1 and R of LFP prepared by hydrothermal method are found. ' 2 values are between 0.87 and 0.90.

圖8為油浴為加熱媒介時所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池之克容量對不同放電速率的曲線圖;圖9以烘箱為加熱媒介時所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池之克容量對不同放電速率的曲線圖。如圖所示,以0.2C充/放電時,本案以水熱法所合成的LiFePO4/C的克電容量可達152 mAh g-1,而在0.5C、1C、3C、5C與7C充放電下時,則分別有140 mAh g-1、131 mAh g-1、121 mAh g-1、113 mAh g-1、92 mAh g-1的克電容量產生。彙總實驗結果,則如表四(樣品#1)、五(樣品#2)所示發現本發明所製備的LiFePO4/C粉體具有高的克電容量,可得到添加聚苯乙烯高分子碳源於水熱法中可以有效的提高LiFePO4/C克電容量及提昇高功率放電能力。Figure 8 is a graph of the lithium iron phosphate/carbon cathode material sample prepared when the oil bath is a heating medium, and the gram capacity of the sealed button type battery through the battery packaging machine is plotted against different discharge rates; Figure 9 is prepared by using the oven as a heating medium. A lithium iron phosphate/carbon cathode material sample, a graph of the gram capacity of a button-type battery through a battery packer versus different discharge rates. As shown in the figure, when charging/discharging at 0.2C, the LiFePO 4 /C synthesized by hydrothermal method can reach 152 mAh g -1 , while charging at 0.5C, 1C, 3C, 5C and 7C. When discharged, the gram capacity of 140 mAh g -1 , 131 mAh g -1 , 121 mAh g -1 , 113 mAh g -1 , and 92 mAh g -1 was generated. As a result of summarizing the experimental results, as shown in Table 4 (Sample #1) and V (Sample #2), it was found that the LiFePO 4 /C powder prepared by the present invention has a high gram capacity, and a polystyrene polymer carbon can be obtained. It is derived from the hydrothermal method to effectively increase the LiFePO 4 /C gram capacity and improve the high power discharge capacity.

圖10為水熱法所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封成鈕扣型電池在不同速率下測試的壽命循環的實驗結果圖。如10圖所示,本案之水熱法所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池在不同壽命循環(cycle life)所進行的循環測試,實驗結果發現,以0.1C、0.2C與1C的充/放電速率充/放20次循環測試後,發現電池仍有非常好且穩定的克電容量,但有一些變化(i.e.,130~160 mAh g-1之間)。Fig. 10 is a graph showing experimental results of a life cycle of a lithium iron phosphate/carbon cathode material sample prepared by a hydrothermal method and sealed by a battery packer to a button type battery at different rates. As shown in Fig. 10, the lithium iron phosphate/carbon cathode material sample prepared by the hydrothermal method of the present invention is subjected to a cycle test of a sealed life of a button-type battery through a battery packaging machine, and the experimental result is found to After charging/discharging the charge/discharge rate of 0.1C, 0.2C and 1C for 20 cycles, it was found that the battery still has very good and stable gram capacity, but there are some changes (ie, between 130~160 mAh g -1 ) ).

本案所揭示者,乃較佳實施例,舉凡局部之變更或修飾而源於本案之技術思想而為熟習該項技藝之人所易於推知者,俱不脫本案之專利權範疇。The disclosure of the present invention is a preferred embodiment. Any change or modification of the present invention originating from the technical idea of the present invention and being easily inferred by those skilled in the art will not deviate from the scope of patent rights of the present invention.

綜上所陳,本案無論就目的、手段與功效,在在顯示其迥異於習知之技術特徵,且其首先發明合於實用,亦在在符合發明之專利要件,懇請 貴審查委員明察,並祈早日賜予專利,俾嘉惠社會,實感德便。In summary, this case, regardless of its purpose, means and efficacy, is showing its technical characteristics that are different from the conventional ones, and its first invention is practical and practical, and it is also in compliance with the patent requirements of the invention. I will be granted a patent at an early date.

1...上蓋1. . . Upper cover

2...彈簧2. . . spring

3...墊片3. . . Gasket

4...LiFePO4/C電極片4. . . LiFePO 4 /C electrode sheet

5...隔離膜5. . . Isolation film

6...鋰金屬圓錠6. . . Lithium metal ingot

7...下蓋7. . . lower lid

步驟(a):將鋰(Li)源、鐵(Fe)源、磷(P)酸源與碳(C)源溶於水與有機溶劑中以形成混合水溶液;Step (a): dissolving a lithium (Li) source, an iron (Fe) source, a phosphorus (P) acid source and a carbon (C) source in water and an organic solvent to form a mixed aqueous solution;

步驟(b):置入油浴或烘箱中並均勻加熱該混合水溶液;Step (b): placing in an oil bath or an oven and uniformly heating the mixed aqueous solution;

步驟(c):乾燥該混合水溶液,以得到一含碳的LiFePO4/C材料固體粉末;以及Step (c): drying the mixed aqueous solution to obtain a carbon-containing LiFePO 4 /C material solid powder;

步驟(d):燒結加熱該固體粉末。Step (d): Sintering heats the solid powder.

圖1為實施例之磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料之製備方法之流程示意圖。1 is a schematic flow chart of a method for preparing a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite of the embodiment.

圖2為磷酸鋰鐵/碳(LiFePO4/C)陰極複合材料製作陰極電極之流程示意圖。2 is a schematic flow chart of a cathode electrode prepared by a lithium iron phosphate/carbon (LiFePO 4 /C) cathode composite.

圖3為磷酸鋰鐵/碳(LiFePO4/C)陰極電極組裝於鈕釦型電池中之流程示意圖。3 is a flow chart showing the assembly of a lithium iron phosphate/carbon (LiFePO 4 /C) cathode electrode in a button type battery.

圖4a為在未添加碳源之磷酸鋰鐵陰極複合材料在電子顯微鏡下之表面分析結構SEM分析圖。Figure 4a is a SEM analysis of the surface analysis structure of a lithium iron phosphate cathode composite without a carbon source under an electron microscope.

圖4b為添加碳源之磷酸鋰鐵陰極複合材料在電子顯微鏡下之表面分析結構SEM分析圖。Figure 4b is a SEM analysis of the surface analysis structure of a lithium iron phosphate cathode composite with a carbon source under an electron microscope.

圖5a為在不同的鍛燒溫度下所處理的未添加碳源之磷酸鋰鐵陰極複合材料的XRD分析圖。Figure 5a is an XRD analysis of a lithium iron phosphate cathode composite with no added carbon source treated at different calcination temperatures.

圖5b為在不同的加熱方法下本案添加碳源之磷酸鋰鐵陰極複合材料在XRD的分析圖。Fig. 5b is an analysis diagram of XRD of a lithium iron phosphate cathode composite material in which carbon source is added under different heating methods.

圖6a為根據本案之水熱法所製備樣品的在不同的鍛燒溫度下所處理的無碳源LiFePO4之全範圍顯微拉曼光譜圖。Figure 6a is a full range microscopic Raman spectrum of the carbon-free source LiFePO 4 treated at different calcination temperatures for the samples prepared according to the hydrothermal method of the present invention.

圖6b為根據本案之水熱法所製備的LiFePO4/C之全範圍顯微拉曼光譜圖。Figure 6b is a full range microscopic Raman spectrum of LiFePO 4 /C prepared according to the hydrothermal method of the present invention.

圖7為根據水熱法所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池,再利用循環伏安法在電位範圍內(2.5-4.2V)以得到氧化/還原峰的CV分析圖。7 is a sample of a lithium iron phosphate/carbon cathode material prepared by a hydrothermal method, sealed by a battery packer, and then subjected to cyclic voltammetry in a potential range (2.5-4.2 V) to obtain an oxidation/reduction peak. CV analysis chart.

圖8為油浴為加熱媒介時所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池之克容量對不同放電速率的曲線圖。Figure 8 is a graph showing the gram capacity of a lithium carbonate/carbon cathode material sample prepared by an oil bath as a heating medium, and the sealing capacity of the button type battery through a battery packer to different discharge rates.

圖9為以烘箱為加熱媒介時所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封鈕扣型電池之克容量對不同放電速率的曲線圖。Fig. 9 is a graph showing the gram capacity of a sealed button type battery through a battery packer for different discharge rates, using a lithium iron phosphate/carbon cathode material sample prepared by using an oven as a heating medium.

圖10為水熱法所製備之磷酸鋰鐵/碳陰極材料樣品,經由電池封裝機密封成鈕扣型電池在不同速率下測試的壽命循環的實驗結果圖。Fig. 10 is a graph showing experimental results of a life cycle of a lithium iron phosphate/carbon cathode material sample prepared by a hydrothermal method and sealed by a battery packer to a button type battery at different rates.

Claims (1)

一種磷酸鋰鐵/碳陰極複合材料之製備方法,其包括下列步驟:(a)、將鋰(Li)源、鐵(Fe)源、磷(P)酸源與碳(C)源溶於水與有機溶劑中以形成混合水溶液,其中該鋰源為氫氧化鋰、硝酸鋰、醋酸鋰、氯化鋰、磷酸氫鋰、磷酸鋰;該鐵源為硫酸鐵、草酸亞鐵、磷酸鐵、醋酸鐵、硝酸鐵、氯化鐵;該磷酸源為磷酸銨、磷酸氫銨、磷酸二氫銨、磷酸鋰、磷酸氫鋰、磷酸銨鋰、磷酸、磷酸鈉,該有機溶劑為丙酮,該碳源為聚苯乙烯(PS),其中,該Li:Fe:P之莫耳比為1:1:1、2:1:1或3:1:1,該丙酮之加入量在5%~60%(v/v)之間,該聚苯乙烯(PS)係經由高溫鍛燒生成導電性碳,以增加電子導電度,該聚苯乙烯的分子量(M.W.)在500,000~10,000之間,在燒結後碳源含量為LiFePO4/C,粉末之重量百分比0.10%~20wt.%之間;(b)置入油浴或烘箱中並均勻加熱該混合水溶液,該混合水溶液係在不攪拌下以水熱法合成,其溫度在150~200℃之間;(c)直接加熱乾燥該混合水溶液,以得到一含高分子碳源的LiFePO4/C材料固體粉末;以及(d)燒結加熱該固體粉末,其係將該固體粉末置於還原氣體中做燒結熱處理,該還原氣體之種類及體積比率(v/v ratio)分別為H2:Ar=5%:95%、H2:Ar=3%:97%、H2:Ar=2%:98%及H2:Ar=1%:99%,其中該氬(Ar)惰性氣體也可以氮氣(N2)取代,燒結加熱之時間為8~24小時之間,溫度為600~900℃之間。 A method for preparing a lithium iron phosphate/carbon cathode composite material, comprising the steps of: (a) dissolving a lithium (Li) source, an iron (Fe) source, a phosphorus (P) acid source and a carbon (C) source in water; Forming a mixed aqueous solution with an organic solvent, wherein the lithium source is lithium hydroxide, lithium nitrate, lithium acetate, lithium chloride, lithium hydrogen phosphate, lithium phosphate; the iron source is iron sulfate, ferrous oxalate, iron phosphate, acetic acid Iron, ferric nitrate, ferric chloride; the phosphoric acid source is ammonium phosphate, ammonium hydrogen phosphate, ammonium dihydrogen phosphate, lithium phosphate, lithium hydrogen phosphate, lithium ammonium phosphate, phosphoric acid, sodium phosphate, the organic solvent is acetone, the carbon source Is polystyrene (PS), wherein the molar ratio of Li:Fe:P is 1:1:1, 2:1:1 or 3:1:1, and the amount of acetone added is 5%~60% Between (v/v), the polystyrene (PS) generates conductive carbon by high-temperature calcination to increase the electronic conductivity. The molecular weight (MW) of the polystyrene is between 500,000 and 10,000, after sintering. carbon content of LiFePO 4 / C, the percentage weight of the powder between 0.10% ~ 20wt%;. ( b) placed in an oil bath or an oven heated and uniformly mixed aqueous solution, the aqueous-based mixture without Mixed hydrothermally synthesized at a temperature between 150 ~ 200 ℃; (c) mixing the aqueous solution is directly heated and dried, to give a LiFePO 4 / C material of the solid polymer containing a carbon source powder; and (d) sintering The solid powder is heated, and the solid powder is subjected to a sintering heat treatment in a reducing gas, and the type and volume ratio (v/v ratio) of the reducing gas are respectively H 2 : Ar = 5%: 95%, H 2 : Ar = 3%: 97%, H 2 : Ar = 2%: 98% and H 2 : Ar = 1%: 99%, wherein the argon (Ar) inert gas may also be substituted with nitrogen (N 2 ), sintered and heated. The time is between 8 and 24 hours and the temperature is between 600 and 900 °C.
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