TWI529434B - Wafer level light guide element - Google Patents
Wafer level light guide element Download PDFInfo
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- TWI529434B TWI529434B TW103125571A TW103125571A TWI529434B TW I529434 B TWI529434 B TW I529434B TW 103125571 A TW103125571 A TW 103125571A TW 103125571 A TW103125571 A TW 103125571A TW I529434 B TWI529434 B TW I529434B
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Description
本發明係有關於一種自然光照明系統的光導元件及其製作方法,特別是一種配合利用CMOS-MEMS製程,所製作而成的晶片級側光型光導元件。 The invention relates to a light guiding component of a natural light illumination system and a manufacturing method thereof, in particular to a wafer level side light type light guiding component fabricated by using a CMOS-MEMS process.
早期的建築物由於室內採光不良,常常在白天時仍須開燈,進而造成電力浪費。而目前的建築物通常是利用天井等固定式的採光結構來改善室內採光不良的問題,但利用天井來採光仍無法使太陽光照射到室內的各個角落,同時也會對建築物結構造成限制。因此,將室外光線導入室內以進行照明的自然導光系統,逐漸受到重視。 In the early buildings, due to poor indoor lighting, it was often necessary to turn on the lights during the day, which caused waste of electricity. However, current buildings usually use fixed lighting structures such as patios to improve indoor lighting problems. However, the use of patios for daylighting still does not allow sunlight to illuminate all corners of the room, and it also imposes restrictions on the structure of the building. Therefore, natural light guiding systems that introduce outdoor light into the room for illumination have received increasing attention.
一般而言,自然導光系統包含有一設置於室外的集光部、一導光部及一設置於室內的放光部。目前市面上的自然導光系統,對於集光部位有多種設計,然而卻沒有針對於放光部位的設計。因此,若能改善放光部的結構進而增加照明區域,則更可有效增加自然導光系統對太陽光的利用率。 Generally, the natural light guiding system includes a light collecting portion disposed outside, a light guiding portion, and a light emitting portion disposed inside the room. At present, the natural light guiding system on the market has various designs for the light collecting parts, but there is no design for the light emitting parts. Therefore, if the structure of the light-emitting portion can be improved and the illumination region is increased, the utilization of sunlight by the natural light guiding system can be effectively increased.
緣此,本發明人乃潛心研究並配合學理的運用,而 提出一種設計合理且有效改善上述問題的本發明。 Therefore, the inventor has devoted himself to researching and coordinating the use of academics. The present invention is proposed to be reasonable in design and effective in improving the above problems.
本發明在於提供一種晶片級側光型光導元件及其製作方法,用以提升自然導光系統,特別是設置於室內的放光部,對於太陽光的利用率。 The invention provides a wafer level side light type light guiding element and a manufacturing method thereof for improving a natural light guiding system, in particular, a light emitting part disposed indoors, for utilizing sunlight.
本發明的主要目的在於提供一種製作晶片級側光型光導元件的方法,其包含下列步驟:利用CMOS-MEMS製程提供一微機電元件,該微機電元件包含有一二氧化矽層及一成形於該二氧化矽層之中的金屬層,該二氧化矽層及該金屬層分別裸露於該微機電元件的一第一端面、一與該第一端面相對應設置的第二端面及一鄰接於該第一端面及該第二端面的一側表面;其中,裸露於該第一端面及第二端面的金屬層呈U型;蝕刻金屬層內的二氧化矽層,以形成一導光槽;形成一過光件於導光槽,過光件外露於第一端面、第二端面及側表面;於第一端面及第二端面分別設置一導光件;其中,外部光束由側表面進入過光件,並受金屬層反射而集中由第一端面及第二端面射出。 SUMMARY OF THE INVENTION A primary object of the present invention is to provide a method of fabricating a wafer level edge light type photoconductive element comprising the steps of: providing a microelectromechanical element comprising a ruthenium dioxide layer and a shape formed by a CMOS-MEMS process a metal layer in the ruthenium dioxide layer, the ruthenium dioxide layer and the metal layer are respectively exposed on a first end surface of the MEMS element, a second end surface corresponding to the first end surface, and a neighboring layer a first end surface and a side surface of the second end surface; wherein the metal layer exposed on the first end surface and the second end surface is U-shaped; etching the ruthenium dioxide layer in the metal layer to form a light guiding groove; Forming a light passing member in the light guiding groove, the light passing member is exposed on the first end surface, the second end surface and the side surface; respectively, a light guiding member is disposed on the first end surface and the second end surface; wherein the external light beam enters through the side surface The light member is reflected by the metal layer and concentrated by the first end surface and the second end surface.
較佳地,更可以包含下列步驟:蝕刻金屬層外的二氧化矽層,並於金屬層外表面形成一透光封裝結構。 Preferably, the method further comprises the steps of: etching the ruthenium dioxide layer outside the metal layer, and forming a light-transmissive package structure on the outer surface of the metal layer.
較佳地,更可以包含下列步驟:於微機電元件的第一端面、第二端面、側表面及相對於側表面的另一表面,形成一透光封裝結構,透光封裝結構可以是玻璃。 Preferably, the method further comprises the steps of: forming a light-transmissive package structure on the first end surface, the second end surface, the side surface and the other surface of the micro-electromechanical element, and the light-transmitting package structure may be glass.
較佳地,蝕刻金屬層內部的二氧化矽層時,可以是 利用氫氟酸(HF),以濕蝕刻方式進行。 Preferably, when etching the ceria layer inside the metal layer, it may be It is carried out by wet etching using hydrofluoric acid (HF).
本發明的另一目的在於提供一種晶片級側光型光導元件,其包括:一微機電元件、一導光件及一透光封裝結構。微機電元件係利用CMOS-MEMS製程所製作,微機電元件包含有一二氧化矽層及一成形於二氧化矽層之中的金屬層,二氧化矽層及金屬層分別裸露於微機電元件的一第一端面、一與第一端面相對應設置的第二端面及一鄰接於第一端面及第二端面的一側表面;其中,裸露於第一端面及第二端面的金屬層呈U型,且金屬層內部的二氧化矽層,具有一導光槽;過光件設置於導光槽中;二導光件分別設置於第一端面及第二端面,並與過光件相互連接;其中,外部光束由側表面進入過光件中,並受金屬層的反射,而集中由第一端面及第二端面向外射出。 Another object of the present invention is to provide a wafer level edge light type light guiding element comprising: a microelectromechanical element, a light guiding member and a light transmitting package structure. The microelectromechanical component is fabricated by a CMOS-MEMS process, and the microelectromechanical component comprises a germanium dioxide layer and a metal layer formed in the germanium dioxide layer, and the germanium dioxide layer and the metal layer are respectively exposed to the microelectromechanical component. a first end surface, a second end surface corresponding to the first end surface, and a side surface adjacent to the first end surface and the second end surface; wherein the metal layer exposed on the first end surface and the second end surface is U-shaped And the cerium oxide layer inside the metal layer has a light guiding groove; the light passing member is disposed in the light guiding groove; the two light guiding members are respectively disposed on the first end surface and the second end surface, and are connected to the light passing member; Wherein, the external light beam enters the light-passing member from the side surface, and is reflected by the metal layer, and is concentratedly emitted from the first end surface and the second end surface.
較佳地,更包含一透光封裝結構,其包覆於微機電元件的第一端面、第二端面、側表面及相對於側表面的另一表面。 Preferably, the invention further comprises a light transmissive package structure covering the first end surface, the second end surface, the side surface of the microelectromechanical element and the other surface opposite to the side surface.
較佳地,透光封裝結構為玻璃。 Preferably, the light transmissive package structure is glass.
本發明的有益效果可以在於:本發明所製作的晶片級側光型光導元件體積小,而可以依據實際所需的光罩範圍,而對應進行陣列排列,具有高度的適應性,且經陣列排列的晶片級側光型光導元件,可據以產生面光源;晶片級側光型光導元件配合CMOS-MEMS製程所製作,因此具有大量生產時價格低廉的特性,且所製成的體積小,而可有效降低與其鄰接的光纖的直徑,進而可有效降低光損耗率,而可有效地將由光纖導入的自然光導 出所需的位置,以有效達到節能之目的。為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The beneficial effects of the present invention may be that the wafer level side light type photoconductive element produced by the invention is small in size, and can be arranged according to the actual required mask range, has high adaptability, and is arranged through the array. The wafer level side light type light guiding element can be used to generate a surface light source; the wafer level side light type light guiding element is matched with a CMOS-MEMS process, so that it has the characteristics of low cost in mass production, and the volume is small, and It can effectively reduce the diameter of the fiber adjacent to it, thereby effectively reducing the optical loss rate, and effectively introducing the natural light guide introduced by the optical fiber. Get the position you need to effectively save energy. For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.
1‧‧‧晶片級側光型光導元件 1‧‧‧ wafer level edge light type light guide element
10‧‧‧微機電元件 10‧‧‧Microelectromechanical components
101‧‧‧第一端面 101‧‧‧ first end face
102‧‧‧第二端面 102‧‧‧second end face
103‧‧‧側表面 103‧‧‧ side surface
11‧‧‧金屬層 11‧‧‧metal layer
12、13‧‧‧二氧化矽層 12, 13‧‧‧ cerium oxide layer
121‧‧‧導光槽 121‧‧‧Light guide
20‧‧‧過光件 20‧‧‧Lighting parts
40‧‧‧導光件 40‧‧‧Light guides
50‧‧‧端面透光封裝結構 50‧‧‧End face light-transmissive package structure
51‧‧‧側表面透光封裝結構 51‧‧‧Side surface transparent package structure
圖1為本發明的製作晶片級側光型光導元件的方法的流程圖。 1 is a flow chart of a method of fabricating a wafer level edge-lit light guide element of the present invention.
圖2為本發明的晶片級側光型光導元件的示意圖。 2 is a schematic view of a wafer level edge-lit light guide element of the present invention.
圖3為本發明的晶片級側光型光導元件的光路示意圖。 3 is a schematic view showing the optical path of the wafer level side light type light guiding element of the present invention.
圖4為本發明的晶片級側光型光導元件的另一實施態樣的示意圖。 4 is a schematic view of another embodiment of a wafer level edge light type light guiding device of the present invention.
以下係藉由特定的具體實例說明本發明之晶片級側光型光導元件及其製作方法的實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明之精神下進行各種修飾與變更。又本發明之圖示僅為簡單說明,並非依實際尺寸描繪,亦即未反應出相關構成之實際尺寸,先予敘明。以下之實施方式係進一步詳細說明本發明之觀點,但並非以任何觀點限制本發明之範疇。 The following is a specific example of a wafer level side light type light guiding element of the present invention and an embodiment thereof. Those skilled in the art can easily understand other advantages and effects of the present invention from the disclosure of the present specification. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes may be made without departing from the spirit and scope of the invention. Further, the illustrations of the present invention are merely for the sake of brevity, and are not depicted in actual dimensions, that is, the actual dimensions of the related structures are not reflected, which will be described first. The following embodiments are intended to describe the present invention in further detail, but are not intended to limit the scope of the invention.
請一併參閱圖1至圖3;圖1為本發明的製作晶片級側光型光導元件的流程圖;圖2、3為利用本發明的製作晶片級側光型光導元件的方法所製作出的晶片級側光型光導元件。如圖1及圖2所示,製作晶片級側光型光導元件的方法可以包含下列步驟: 1 to FIG. 3; FIG. 1 is a flow chart of fabricating a wafer level side light type photoconductive element according to the present invention; and FIGS. 2 and 3 are produced by the method for fabricating a wafer level side light type photoconductive element of the present invention. Wafer level edge light type light guiding element. As shown in FIGS. 1 and 2, the method of fabricating a wafer level side light type photoconductive element can include the following steps:
步驟S1:利用CMOS-MEMS製程提供一微機電元件10,微機電元件10包含有一二氧化矽層及一成形於二氧化矽層之中的金屬層11,二氧化矽層及金屬層11分別裸露於微機電元件的一第一端面101、一與第一端面101相對應設置的第二端面102及一鄰接於第一端面101及第二端面102的一側表面103;其中,裸露於第一端面101及第二端面102的金屬層11呈U型。 Step S1: providing a microelectromechanical component 10 by using a CMOS-MEMS process, the microelectromechanical component 10 comprising a germanium dioxide layer and a metal layer 11 formed in the germanium dioxide layer, the germanium dioxide layer and the metal layer 11 respectively a first end surface 101 exposed to the MEMS element, a second end surface 102 corresponding to the first end surface 101, and a side surface 103 adjacent to the first end surface 101 and the second end surface 102; wherein, the first surface 101 is exposed The metal layer 11 of the one end surface 101 and the second end surface 102 has a U shape.
步驟S2:蝕刻金屬層11內的二氧化矽層,以形成一導光槽121。於實際應用中,可以是利用氫氟酸(HF),以濕蝕刻的方式進行;而導光槽121的外型,則可以是依據實際需求加以設計,於本實施例圖式中是以矩形為例,但實際應用不侷限於此。 Step S2: etching the ruthenium dioxide layer in the metal layer 11 to form a light guide groove 121. In practical applications, it may be performed by wet etching using hydrofluoric acid (HF); and the shape of the light guiding groove 121 may be designed according to actual needs, and is rectangular in the figure of the embodiment. For example, the actual application is not limited to this.
步驟S3:形成一過光件20於導光槽121,過光件20外露於第一端面101、第二端面102及側表面103。 Step S3: A light-passing member 20 is formed on the light guiding groove 121, and the light-transmitting member 20 is exposed on the first end surface 101, the second end surface 102, and the side surface 103.
步驟S4:於第一端面101及第二端面102分別設置一導光件40。於實際應用中,較佳地,過光件20與導光件40可以相同的材質;抑或者,在其他的實施態樣中,過光件20與導光件40可以是同時形成。 Step S4: A light guide 40 is disposed on the first end surface 101 and the second end surface 102, respectively. In a practical application, the light-transmitting member 20 and the light-guiding member 40 may be the same material. Alternatively, in other embodiments, the light-transmitting member 20 and the light guide member 40 may be simultaneously formed.
在另外的實施態樣中,更可以包含有步驟S5:於第一端面101、第二端面102、側表面103及相對於側表面103的另一 表面,形成側表面透光封裝結構51;亦即,端面透光封裝結構50將包覆於設置有導光件40及過光件20的微機電元件10外。其中,透光封裝結構可以是玻璃。 In another embodiment, step S5 may be further included: the first end surface 101, the second end surface 102, the side surface 103, and another relative to the side surface 103. The surface is formed with a side surface light-transmissive package structure 51; that is, the end surface light-transmissive package structure 50 will be wrapped around the micro-electromechanical element 10 provided with the light guide 40 and the light-passing member 20. The light transmissive package structure may be glass.
在另一實施態樣中,於步驟S2中,可以是同時蝕刻部分的金屬層11內的二氧化矽層,與金屬層11外的二氧化矽層;亦即,將蝕刻後的微機電元件10由外而內,依序為金屬層11、二氧化矽層及導光槽121;而在形成導光件40的步驟S4前,更可以先於金屬層11的外表面(相對於側表面的另一表面,即圖式中金屬層11的下表面)形成有透光封裝結構,並於步驟S4後,於導光件40外側形成一端面透光封裝結構50(如圖4所示),並於微機電元件10的側表面103形成一側表面透光封裝結構51(如圖4所示),藉以透光封裝結構將完全包覆於兩端設置有導光件40,且導光槽121設置有過光件20的微機電元件10。 In another embodiment, in step S2, a portion of the ceria layer in the metal layer 11 and a ceria layer outside the metal layer 11 may be simultaneously etched; that is, the etched microelectromechanical device 10 from the outside to the inside, in sequence, the metal layer 11, the ruthenium dioxide layer and the light guide groove 121; and before the step S4 of forming the light guide member 40, it may precede the outer surface of the metal layer 11 (relative to the side surface) The other surface, that is, the lower surface of the metal layer 11 in the drawing, is formed with a light-transmissive package structure, and after step S4, an end-face light-transmissive package structure 50 is formed outside the light guide member 40 (as shown in FIG. 4). And forming a side surface transparent package structure 51 (shown in FIG. 4) on the side surface 103 of the microelectromechanical component 10, so that the light transmissive package structure will completely cover the light guides 40 disposed at both ends, and the light guide The slot 121 is provided with a microelectromechanical element 10 of the light-passing member 20.
請一併參閱圖2及圖3,其為依據上述流程步驟所製作出的晶片級側光型光導元件1。如圖2及圖3所示,晶片級側光型光導元件1具有微機電元件10、過光件20及導光件40。微機電元件10具有二氧化矽層及形成於二氧化矽層內的金屬層11,且二氧化矽層及金屬層11分別裸露於微機電元件10的兩個相對應設置的第一端面101及第二端面102,且二氧化矽層及金屬層11裸露於微機電元件10的鄰接於第一端面101及第二端面102的側表面103。金屬層11呈現U型的設置於二氧化矽層中,並據以將二氧化矽層分隔為內部二氧化矽層12及外部二氧化矽層13;而內部二氧化矽層12 具有導光槽121,且導光槽121內設置有過光件20。兩個導光件40則分別設置於第一端面101及第二端面102,並分別與過光件20外露於第一端面101及第二端面102的表面相連接。 Please refer to FIG. 2 and FIG. 3 together, which is a wafer level side light type light guiding element 1 fabricated according to the above process steps. As shown in FIGS. 2 and 3, the wafer level side light type light guiding element 1 has a microelectromechanical element 10, a light emitting member 20, and a light guiding member 40. The MEMS element 10 has a ruthenium dioxide layer and a metal layer 11 formed in the ruthenium dioxide layer, and the ruthenium dioxide layer and the metal layer 11 are respectively exposed on the two corresponding first end faces 101 of the MEMS element 10 and The second end surface 102, and the ruthenium dioxide layer and the metal layer 11 are exposed on the side surface 103 of the microelectromechanical element 10 adjacent to the first end surface 101 and the second end surface 102. The metal layer 11 is U-shaped and disposed in the cerium oxide layer, and the cerium oxide layer is separated into the inner cerium oxide layer 12 and the outer cerium oxide layer 13; and the inner cerium oxide layer 12 The light guide groove 121 is provided, and the light guide 20 is disposed in the light guide groove 121. The two light guiding members 40 are respectively disposed on the first end surface 101 and the second end surface 102, and are respectively connected to the surfaces of the light emitting member 20 exposed on the first end surface 101 and the second end surface 102.
具體來說,如圖3所示,由光纖導入的外部光線,可以是由微機電元件10的側表面103進入過光件20,而透過過光件20的導引,以向第一端面101及第二端面102射出,並透過分別設置於第一端面101及第二端面102的導光件40,而達到側向發光的功效。於實際應用中,過光件20可以是與光纖具有相近的折射率的材質,更勝者可以是與光纖為相同材質。值得一提的是,外部光線由側表面103進入後,部分光線將穿過過光件20外側的二氧化矽層13,該些光線將受到金屬層11的反射,以反射回過光件20或是二氧化矽層12中,據以可有效降低,該些光線向外散出,而可能造成的光損耗。換言之,外部光線由側表面103進入過光件20後,將同時受到過光件20的導引,以及金屬層11的反射,而被集中導引向第一端面101及第二端面102射出,藉以可達到低損耗的側向導光的功效。 Specifically, as shown in FIG. 3, the external light introduced by the optical fiber may enter the light-passing member 20 from the side surface 103 of the micro-electromechanical element 10 and pass through the guiding of the light-transmitting member 20 to the first end surface 101. The second end surface 102 is emitted and transmitted through the light guides 40 respectively disposed on the first end surface 101 and the second end surface 102 to achieve lateral illumination. In practical applications, the light-transmitting member 20 may be a material having a refractive index close to that of the optical fiber, and the winner may be the same material as the optical fiber. It is worth mentioning that after the external light enters from the side surface 103, part of the light will pass through the ruthenium dioxide layer 13 outside the light-passing member 20, and the light will be reflected by the metal layer 11 to be reflected back to the light-passing member 20. Or in the ruthenium dioxide layer 12, it can be effectively reduced, and the light is emitted outward, which may cause optical loss. In other words, after the external light enters the light-passing member 20 from the side surface 103, it is simultaneously guided by the light-passing member 20 and reflected by the metal layer 11, and is concentratedly guided to the first end surface 101 and the second end surface 102. The effect of low-loss side guide light can be achieved.
請參閱圖4,其為本發明的晶片級側光型光導元件1的另一實施態樣,可以是於各個導光件40的外側設置有端面透光封裝結構50,且於側表面103設置有側表面透光封裝結構51。在另外的實施態樣中,亦可以是透光封裝結構包覆於微機電元件的第一端面101、第二端面102、側表面103及相對於側表面的另一表面。 Please refer to FIG. 4 , which is another embodiment of the wafer level side light type light guiding element 1 of the present invention. The end light transmitting package structure 50 may be disposed on the outer side of each light guiding member 40 and disposed on the side surface 103 . There is a side surface light transmissive package structure 51. In another embodiment, the light transmissive package structure may be coated on the first end surface 101, the second end surface 102, the side surface 103, and the other surface of the microelectromechanical element.
以上所述僅為本發明的較佳可行實施例,非因此侷 限本發明的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的保護範圍內。 The above description is only a preferred possible embodiment of the present invention, and is not a The scope of the invention is limited to the scope of the invention, and equivalent modifications of the invention are intended to be included within the scope of the invention.
1‧‧‧晶片級側光型光導元件 1‧‧‧ wafer level edge light type light guide element
10‧‧‧微機電元件 10‧‧‧Microelectromechanical components
101‧‧‧第一端面 101‧‧‧ first end face
102‧‧‧第二端面 102‧‧‧second end face
103‧‧‧側表面 103‧‧‧ side surface
11‧‧‧金屬層 11‧‧‧metal layer
12、13‧‧‧二氧化矽層 12, 13‧‧‧ cerium oxide layer
121‧‧‧導光槽 121‧‧‧Light guide
20‧‧‧過光件 20‧‧‧Lighting parts
30‧‧‧二氧化矽層 30‧‧‧ cerium oxide layer
40‧‧‧導光件 40‧‧‧Light guides
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