TWI529287B - Plastic building sheet - Google Patents

Plastic building sheet Download PDF

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Publication number
TWI529287B
TWI529287B TW103111216A TW103111216A TWI529287B TW I529287 B TWI529287 B TW I529287B TW 103111216 A TW103111216 A TW 103111216A TW 103111216 A TW103111216 A TW 103111216A TW I529287 B TWI529287 B TW I529287B
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Taiwan
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plastic
layer
board
building board
outer layer
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TW103111216A
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Chinese (zh)
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TW201537003A (en
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Han-Guang Hou
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Publication of TWI529287B publication Critical patent/TWI529287B/en

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Description

塑膠建築板材Plastic building board

  本發明有關一種塑膠建築板材,尤指一種使用於屋頂的塑膠浪板或使用於牆壁的塑膠壁板,為了增加塑膠建築板材間的結合,不會產生剝離,又能耐天候性。

The invention relates to a plastic building board, in particular to a plastic wave board used for a roof or a plastic wall board used for a wall. In order to increase the bonding between the plastic building boards, there is no peeling and weather resistance.

  按,傳統屋頂上的浪板或使用於牆壁的壁板通常為塑膠材質利用押出成型,或以琉璃瓦式塑膠製成,然該塑膠浪板通常在戶外屋頂上或塑膠壁板使用於牆壁上,其耐天候性及長久使用性不甚理想。因此,該塑膠浪板或塑膠壁板經長期曝露不斷的風吹日曬雨淋後,該塑膠浪板或塑膠壁板容易產生毀損而發生滲水,其使用壽命差,實際上有極大的改善空間。
  一般,業界常使用屋頂上且三層相互結合之結構構成的塑膠浪板1,該塑膠浪板1的一上板層11與一下板層12之間設有一PU發泡中間層13,請參閱第1圖所示,該塑膠浪板1利用PU發泡中間層13本身的黏性,分別與上板層11、下板層12黏接成一體。然而,以三層相互黏合形成的塑膠浪板1雖然具有相當厚的厚度,且黏合性於乍看下似乎可行,但經過長期使用後其黏合性非常難掌控,而此亦為此種三層塑膠浪板1的PU發泡中間層13分別與上板層11、下板層12間的黏合處14在日曬及強風的吹襲下,使塑膠浪板1分別與上板層11、下板層12間容易產生剝離,導致塑膠浪板1間的結合性不佳。

According to the traditional roof, the wave board or the wall used for the wall is usually made of plastic material, or made of glazed plastic. The plastic wave board is usually used on the outdoor roof or plastic wall for the wall. Weatherability and long-term use are not ideal. Therefore, after the long-term exposure of the plastic wave board or the plastic siding to the sun and the rain, the plastic wave board or the plastic siding is prone to damage and water seepage, and the service life is poor, and actually has a great improvement space.
Generally, the industry often uses a plastic wave board 1 composed of a roof and three layers combined with each other. A PU foaming intermediate layer 13 is disposed between an upper layer 11 and a lower layer 12 of the plastic wave board 1, see the first As shown in the figure, the plastic wave board 1 is bonded to the upper board layer 11 and the lower board layer 12 by the adhesiveness of the PU foaming intermediate layer 13 itself. However, although the plastic wave plate 1 formed by bonding three layers to each other has a relatively thick thickness, and the adhesiveness seems to be feasible at first glance, the adhesion is very difficult to control after long-term use, and this is also the three-layer plastic. The PU foaming intermediate layer 13 of the wave plate 1 and the bonding portion 14 between the upper plate layer 11 and the lower plate layer 12 are respectively subjected to the sun and strong wind, so that the plastic wave plate 1 and the upper plate layer 11 and the lower plate layer 12 are respectively Peeling is likely to occur, resulting in poor bonding between the plastic wave plates.

  本發明所要解決改良塑膠材質製成塑膠浪板的黏合性不佳、且耐天候性及使用壽命不甚理想的技術問題,本發明係提供使用於屋頂的塑膠浪板或使用於牆壁的塑膠壁板上,以加強塑膠建築板材間的結合,不會產生剝離,以及增加耐熱溫度、耐天候性及增長使用壽命的塑膠建築板材。
  為達前述發明的目的,本發明採用的技術方案是提供一種塑膠建築板材,該塑膠建築板材包含一塑膠內層、一設置在該塑膠內層上方的塑膠發泡層,以及一設置在該塑膠發泡層上方且較該塑膠內層耐天候性的塑膠外層,該塑膠發泡層與該塑膠內層間的材質熔融形成一第一熔合層,該塑膠發泡層與該塑膠外層間的材質熔融形成一第二熔合層,透過第一熔合層及第二熔合層,將使中間的塑膠發泡層與塑膠內層、塑膠外層間結合更緊密,其間不會產生剝離,同時可利用塑膠外層的耐熱,使塑膠建築板材能增加其耐熱溫度、耐天候性及使用壽命增長。
  所述塑膠外層的厚度為0.1~0.15mm,該塑膠內層的厚度為0.2~0.3mm,該塑膠發泡層的厚度為2~3mm,使其形成薄層的塑膠建築板材的總厚度與一般塑膠浪板的厚度一樣。
  所述塑膠外層是ASA樹脂製成,ASA樹脂是由苯乙烯、丙烯腈和壓克力橡膠共聚合而成。在技術上而言,ASA樹脂不僅維持了ABS塑膠耐熱、耐衝擊的主要特性,並結合壓克力防紫外線、耐天候的優點,使得本發明塑膠建築板材的塑膠浪板可適用戶外的屋頂用途或塑膠壁板可適用牆壁。
  所述塑膠內層是指PVC或PC塑膠材質製成,以保有塑膠材質重量輕、展性好的優點。
  所述塑膠建築板材中間的塑膠發泡層是利用PVC或PE或PP或PC與發泡劑製成。
  藉本發明塑膠建築板材,其主要可達到如下所述的功效:
  本發明塑膠建築板材利用中間的塑膠發泡層分別與該塑膠內層及該塑膠外層間的材質熔融形成一第一熔合層及一第二熔合層,透過第一與第二熔合層將增加中間的塑膠發泡層與塑膠內層、塑膠外層間結合更緊密,其間不會產生剝離。
  本發明塑膠建築板材設置在該塑膠內層上方且較該塑膠內層耐天候性的塑膠外層可增長使用壽命,使塑膠建築板材提高耐熱、耐衝擊、耐天候性高,且具有防紫外線功能,提供極佳的使用性。
The invention solves the technical problem that the plastic material is improved in the adhesiveness of the plastic wave board, and the weather resistance and the service life are not ideal. The invention provides the plastic wave board used for the roof or the plastic wall board used for the wall. In order to strengthen the combination of plastic building panels, there will be no peeling, and plastic building panels with increased heat resistance temperature, weather resistance and long service life.
For the purpose of the foregoing invention, the technical solution adopted by the present invention is to provide a plastic building board comprising a plastic inner layer, a plastic foam layer disposed above the inner layer of the plastic, and a plastic layer disposed on the plastic a plastic outer layer above the foam layer and more weather resistant than the inner layer of the plastic, the material between the plastic foam layer and the inner layer of the plastic is melted to form a first fusion layer, and the material between the plastic foam layer and the outer layer of the plastic is melted Forming a second fusion layer, passing through the first fusion layer and the second fusion layer, the intermediate plastic foam layer is more tightly bonded to the inner plastic layer and the plastic outer layer, and no peeling occurs therebetween, and the outer layer of the plastic can be utilized. Heat resistance makes plastic building panels increase their heat resistance temperature, weather resistance and service life.
The outer layer of the plastic has a thickness of 0.1 to 0.15 mm, the inner layer of the plastic has a thickness of 0.2 to 0.3 mm, and the thickness of the plastic foam layer is 2 to 3 mm, so that the total thickness of the thin plastic sheet is formed. The plastic wave board has the same thickness.
The outer layer of the plastic is made of ASA resin, and the ASA resin is made of copolymerization of styrene, acrylonitrile and acrylic rubber. Technically, ASA resin not only maintains the main characteristics of ABS plastic heat and impact resistance, but also combines the advantages of acrylic UV protection and weather resistance, so that the plastic wave board of the plastic building board of the invention can be used for outdoor roof use or Plastic panels are available for walls.
The inner layer of the plastic is made of PVC or PC plastic material, so as to maintain the advantages of light weight and good extensibility of the plastic material.
The plastic foam layer in the middle of the plastic building board is made of PVC or PE or PP or PC and a foaming agent.
By the plastic building board of the invention, the main effects can be as follows:
The plastic building board of the present invention is formed by melting a material between the plastic inner layer and the outer layer of the plastic to form a first fusion layer and a second fusion layer, and the first and second fusion layers are added to the middle. The plastic foam layer is tightly bonded to the inner layer of the plastic and the outer layer of the plastic, and no peeling occurs therebetween.
The plastic building board of the invention is disposed above the inner layer of the plastic and has a longer service life than the plastic outer layer of the plastic inner layer, so that the plastic building board has high heat resistance, impact resistance, weather resistance, and ultraviolet protection function. Provides excellent usability.

(習用)
1‧‧‧塑膠浪板
11‧‧‧上板層
12‧‧‧下板層
13‧‧‧PU發泡中間層
14‧‧‧黏合處
(本發明)
2‧‧‧塑膠浪板
21‧‧‧塑膠內層
22‧‧‧塑膠外層
23‧‧‧塑膠發泡層
24‧‧‧第一熔合層
25‧‧‧第二熔合層
3‧‧‧琉璃瓦式的塑膠浪板
4‧‧‧塑膠壁板
(customary)
1‧‧‧Plastic wave board
11‧‧‧Upper
12‧‧‧Under layer
13‧‧‧PU foam intermediate layer
14‧‧‧ Bonding
(this invention)
2‧‧‧Plastic wave board
21‧‧‧Inner plastic inner layer
22‧‧‧Plastic outer layer
23‧‧‧Plastic foam layer
24‧‧‧First fusion layer
25‧‧‧Second fusion layer
3‧‧‧glazed tile plastic wave board
4‧‧‧Plastic siding

第1圖:是習用塑膠浪板的剖視圖。
第2-1圖:為本發明塑膠建築板材使用於屋頂的塑膠浪板的立體圖。
第2-2圖:為第2-1圖塑膠建築板材的塑膠內層、塑膠發泡層及塑膠外層局部放大圖。
第3圖:為本發明另一實施例可為琉璃瓦式之塑膠浪板立體圖。
第4圖:為本發明塑膠建築板材使用於牆壁的塑膠壁板的立體圖。

Figure 1: A cross-sectional view of a conventional plastic wave board.
Figure 2-1: A perspective view of a plastic wave board used for the roof of a plastic building board of the present invention.
Figure 2-2: Partial enlarged view of the plastic inner layer, plastic foam layer and plastic outer layer of the plastic building board of Figure 2-1.
Fig. 3 is a perspective view showing a plastic wave plate of a glazed tile type according to another embodiment of the present invention.
Figure 4 is a perspective view of a plastic panel used for a wall of a plastic building board of the present invention.

  以下藉由具體實施例詳加說明,當更容易瞭解本發明的目的、技術內容、特點及其所達成的功效。
  請參閱第2-1圖及第2-2圖所示,本發明塑膠建築板材是指一般使用於屋頂的薄層塑膠浪板2,或如第4圖所示使用於牆壁的薄層塑膠壁板4,該塑膠建築板材包含一塑膠內層21、一設置在該塑膠內層21上方的塑膠發泡層23,以及一設置在該塑膠發泡層23上方且較該塑膠內層21耐天候性的塑膠外層22,該中間的塑膠發泡層23與該塑膠內層21間的材質熔融形成一第一熔合層24,該中間的塑膠發泡層23與該塑膠外層22間的材質熔融形成一第二熔合層25。
  在本案實施例中,該塑膠建築板材的塑膠外層22的厚度為0.1~0.15mm,該塑膠內層21的厚度為0.2~0.3mm,該塑膠發泡層23的厚度為2~3mm,使其形成薄層的塑膠建築板材的總厚度與一般塑膠浪板的厚度一樣。
  本發明塑膠外層22使用ASA樹脂製成,ASA樹脂是由苯乙烯、丙烯腈和壓克力橡膠共聚合而成,所以在生產過程上而言,ASA樹脂不僅維持了ABS塑膠耐熱、耐衝擊的主要特性,最重要的係結合壓克力防紫外線、耐天候的優點,使得本發明塑膠建築板材為塑膠浪板2可適用戶外的屋頂用途或為塑膠壁板4可適用牆壁,又具耐熱、耐衝擊、耐天候性,且具有防紫外線功能,以及增長使用壽命之功效。
  所述塑膠內層21是指PVC或PC塑膠材質製成,以保有塑膠材質重量輕、展性好的優點。
  所述塑膠建築板材中間的發泡層23是利用PVC或PB或PP或PC與發泡劑製成。
  本發明塑膠外層22在生產過程可加入色料製成所需顏色配合建物特色使用,除可耐熱、耐衝擊,又能增加塑膠建築板材使用於屋頂的塑膠浪板2或使用於牆壁的塑膠壁板4的美觀優點。
本發明塑膠建築板材可製成如第3圖所示的琉璃瓦式的塑膠浪板3。
  再請參閱第2-2圖所示,本發明塑膠建築板材以塑膠浪板2於實際使用之說明,當塑膠浪板2於進行鋪設在屋頂上,可保有塑膠製的塑膠內層21重量輕的優點,並在塑膠內層21上方加設一薄層且具耐熱、耐衝擊、耐天候性的塑膠外層22,以及在塑膠內層21與塑膠外層22的中間形成有塑膠發泡層23,透過塑膠內層21與中間的塑膠發泡層23及中間的塑膠發泡層23與塑膠外層22間的材質熔融所形成的第一熔合層24及第二熔合層25,將使中間的塑膠發泡層23與塑膠內層21、塑膠外層22間結合更為緊密,其間更不會產生剝離。
  本發明塑膠建築板材的塑膠外層22為具耐熱、耐衝擊、耐天候性且具有防紫外線功能的ASA樹脂材質製成,使塑膠建築板材具有隔音、隔熱、防滲漏及加強其耐熱溫度,以增加耐熱、耐衝擊、耐天候性且具防紫外線功能,以及增長使用壽命的效果,讓消費者將塑膠建築板材的塑膠浪板2使用於屋頂上或將塑膠壁板4使用於牆壁上,可達到耐熱、耐衝擊、耐天候性,讓塑膠建築板材的塑膠浪板2或塑膠壁板4不僅可降低毀損率,更能提供消費者極佳的使用性。
  惟以上所述者,僅為本發明之較佳實施例而已,其目的在使熟習該項技藝者能夠瞭解本發明之內容而據以實施,並非用來限定本發明實施之範圍;故舉凡依本發明申請範圍所述之形狀、構造、特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。
The purpose, technical contents, features and effects achieved by the present invention will become more apparent from the detailed description of the embodiments.
Referring to Figures 2-1 and 2-2, the plastic building board of the present invention refers to a thin plastic wave board 2 generally used for roofing, or a thin plastic panel used for walls as shown in Fig. 4. 4. The plastic building board comprises a plastic inner layer 21, a plastic foam layer 23 disposed above the plastic inner layer 21, and a plastic foam layer 23 disposed above the plastic inner layer 21 and weather resistant. The plastic outer layer 22, the material between the intermediate plastic foam layer 23 and the inner plastic layer 21 is melted to form a first fusion layer 24, and the material between the intermediate plastic foam layer 23 and the plastic outer layer 22 is melted to form a Second fusion layer 25.
In the embodiment of the present invention, the plastic outer layer 22 of the plastic building board has a thickness of 0.1 to 0.15 mm, the plastic inner layer 21 has a thickness of 0.2 to 0.3 mm, and the plastic foam layer 23 has a thickness of 2 to 3 mm. The total thickness of the plastic building panels forming the thin layer is the same as the thickness of the general plastic wave board.
The plastic outer layer 22 of the invention is made of ASA resin, and the ASA resin is made of styrene, acrylonitrile and acrylic rubber. Therefore, in the production process, the ASA resin not only maintains the heat resistance and impact resistance of the ABS plastic. The main characteristics, the most important one is the combination of acrylic UV protection and weather resistance, making the plastic construction board of the invention plastic wave board 2 suitable for outdoor roof use or plastic wall panel 4 applicable to walls, heat and resistance Impact, weather resistance, UV protection, and increased life.
The inner plastic layer 21 is made of PVC or PC plastic material, so as to maintain the advantages of light weight and good extensibility of the plastic material.
The foam layer 23 in the middle of the plastic building board is made of PVC or PB or PP or PC and a foaming agent.
The plastic outer layer 22 of the invention can be added into the coloring material in the production process to form the desired color and the building features, in addition to being heat-resistant and impact-resistant, and can also increase the plastic wave board used for the plastic building board on the roof 2 or the plastic siding used for the wall. 4 beautiful advantages.
The plastic building board of the present invention can be made into a glazed plastic wave board 3 as shown in Fig. 3.
Referring to Figure 2-2, the plastic building board of the present invention uses the plastic wave board 2 for practical use. When the plastic wave board 2 is laid on the roof, the plastic inner layer 21 can be kept light. And a thin layer of plastic outer layer 22 with heat resistance, impact resistance and weather resistance is added on the inner layer 21 of the plastic, and a plastic foam layer 23 is formed between the inner plastic layer 21 and the outer plastic layer 22, and the plastic foam layer 23 is formed. The first fusion layer 24 and the second fusion layer 25 formed by melting the inner layer 21 and the intermediate plastic foam layer 23 and the material between the plastic foam layer 23 and the plastic outer layer 22 will form an intermediate plastic foam layer. 23 is more closely combined with the inner layer 21 of the plastic and the outer layer 22 of the plastic, and no peeling occurs therebetween.
The plastic outer layer 22 of the plastic building board of the invention is made of ASA resin material with heat resistance, impact resistance, weather resistance and ultraviolet protection function, so that the plastic building board has sound insulation, heat insulation, leakage prevention and heat resistance temperature. In order to increase the heat resistance, impact resistance, weather resistance, UV protection function, and the effect of increasing the service life, the consumer can use the plastic wave board 2 of the plastic building board on the roof or use the plastic wall board 4 on the wall. To achieve heat resistance, impact resistance and weather resistance, the plastic wave board 2 or the plastic wall board 4 of the plastic building board can not only reduce the damage rate, but also provide excellent useability of the consumer.
The above is only the preferred embodiment of the present invention, and it is intended to enable those skilled in the art to understand the contents of the present invention and is not intended to limit the scope of the present invention; Equivalent changes or modifications to the shapes, configurations, features, and spirits of the present invention are intended to be included in the scope of the present invention.

國內寄存資訊【請依寄存機構、日期、號碼順序註記】Domestic registration information [please note according to the registration authority, date, number order]

國外寄存資訊【請依寄存國家、機構、日期、號碼順序註記】Foreign deposit information [please note according to the country, organization, date, number order]

2‧‧‧塑膠浪板 2‧‧‧Plastic wave board

21‧‧‧塑膠內層 21‧‧‧Inner plastic inner layer

22‧‧‧塑膠外層 22‧‧‧Plastic outer layer

23‧‧‧塑膠發泡層 23‧‧‧Plastic foam layer

24‧‧‧第一熔合層 24‧‧‧First fusion layer

25‧‧‧第二熔合層 25‧‧‧Second fusion layer

Claims (4)

一種塑膠建築板材,該塑膠建築板材包含有一塑膠內層、一設置在該塑膠內層上方的塑膠發泡層,以及一設置在該塑膠發泡層上方且較該塑膠內層耐天候性並為薄層的塑膠外層,該塑膠發泡層與該塑膠內層間的材質熔融形成一第一熔合層,該塑膠發泡層與該塑膠外層間的材質熔融形成一第二熔合層,其中該塑膠內層的塑膠材質為PVC或PC,且該塑膠內層的厚度為0.2~0.3mm,該塑膠發泡層是以PVC或PE或PP或PC與發泡劑製成,且該塑膠發泡層的厚度為2~3mm,該塑膠外層以ASA樹脂製成,ASA樹脂是由苯乙烯、丙烯腈和壓克力橡膠共聚合而成,且該塑膠外層的厚度為0.1~0.15mm。 A plastic building board comprising a plastic inner layer, a plastic foam layer disposed above the inner layer of the plastic, and a weathering layer disposed above the plastic foam layer and being more weather resistant than the inner layer of the plastic a thin plastic outer layer, the material between the plastic foam layer and the inner layer of the plastic is melted to form a first fusion layer, and the material between the plastic foam layer and the outer layer of the plastic is melted to form a second fusion layer, wherein the plastic is The plastic material of the layer is PVC or PC, and the inner layer of the plastic has a thickness of 0.2 to 0.3 mm. The plastic foam layer is made of PVC or PE or PP or PC and a foaming agent, and the plastic foam layer is The thickness of the plastic is 2~3mm, the outer layer of the plastic is made of ASA resin, the ASA resin is made of styrene, acrylonitrile and acrylic rubber, and the outer layer of the plastic has a thickness of 0.1~0.15mm. 如申請專利範圍第1項所述之塑膠建築板材,其中,該塑膠外層更包括有色料。 The plastic building board of claim 1, wherein the outer layer of the plastic further comprises a color material. 如申請專利範圍第1項至第2項中任一項所述之塑膠建築板材,其中,該塑膠建築板材為屋頂的塑膠浪板或為牆壁的塑膠壁板。 The plastic building board according to any one of the items 1 to 2, wherein the plastic building board is a plastic wave board of a roof or a plastic wall board of a wall. 如申請專利範圍第3項所述之塑膠建築板材,其中,該塑膠浪板可為琉璃瓦式。 The plastic building board according to claim 3, wherein the plastic wave board can be a glazed tile type.
TW103111216A 2014-03-26 2014-03-26 Plastic building sheet TWI529287B (en)

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