TWI523881B - Hardened film - Google Patents
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- TWI523881B TWI523881B TW099100580A TW99100580A TWI523881B TW I523881 B TWI523881 B TW I523881B TW 099100580 A TW099100580 A TW 099100580A TW 99100580 A TW99100580 A TW 99100580A TW I523881 B TWI523881 B TW I523881B
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- C09D131/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
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Description
本發明係關於硬化膜。The present invention relates to a cured film.
近年來在液晶顯示面板等當中,基板尺寸逐漸往大型化發展,通常在形成有彩色像素、半導體元件等之基板面上,為了埋填該表面的凹凸使基板表面達到平坦化,係藉由旋轉塗佈法、狹縫及旋轉法等來形成硬化性樹脂組成物。In recent years, in liquid crystal display panels and the like, the size of the substrate has been gradually increasing. Generally, on the surface of the substrate on which the color pixel, the semiconductor element, or the like is formed, the surface of the substrate is flattened by embedding the unevenness of the surface, and is rotated. A curable resin composition is formed by a coating method, a slit, a spin method, or the like.
另一方面,就生產性提升、對大型畫面之因應等觀點來看,係針對可節省硬化性樹脂組成物溶液的液量,並形成高品質之均一的硬化膜之方法進行探討。On the other hand, in view of the improvement in productivity and the response to large-scale screens, a method for saving a liquid amount of a curable resin composition solution and forming a high-quality uniform cured film is discussed.
形成高品質之均一的硬化膜之方法,例如有提出一種藉由下列樹脂組成物來形成硬化膜之方法,此樹脂組成物,為相對於特定樹脂,使用3-甲氧基-1-丁醇以及乙酸3-甲氧基丁酯作為溶劑之樹脂組成物(例如專利文獻1)。A method of forming a high-quality uniform cured film, for example, a method of forming a cured film by using the following resin composition, which is 3-methoxy-1-butanol relative to a specific resin And a resin composition in which 3-methoxybutyl acetate is used as a solvent (for example, Patent Document 1).
[專利文獻1]日本特開2006-193718號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2006-193718
然而,當將使用上述溶劑之樹脂組成物運用在代表性的塗佈方法之擠壓式(亦稱為非旋轉式)塗佈法等時,在溶劑爭發時會導致樹脂組成物中所含之微小氣泡的突沸,此般突沸會使氣泡顯現於塗膜表面,可能有造成凹陷狀的缺陷之情形。However, when the resin composition using the above solvent is applied to a squeeze type (also referred to as non-rotation) coating method of a representative coating method, etc., it may be caused in the resin composition when the solvent is contested. The sudden boiling of the small bubbles causes the bubbles to appear on the surface of the coating film, which may cause a defect of a depression.
本發明之目的在於提供一種能夠抑制起因於溶劑突沸之缺陷等的產生,且涵蓋全體具有優良的平坦性之硬化膜。An object of the present invention is to provide a cured film which can suppress the occurrence of defects such as solvent boiling and which has excellent flatness as a whole.
亦即,本發明係提供下列[1]~[9]者。That is, the present invention provides the following [1] to [9].
[1].一種硬化膜,其係從樹脂組成物所製得,該樹脂組成物係含有樹脂(A)、界面活性劑(B)及溶劑(C),且實質上不含聚合性單體及著色劑,界面活性劑(B)的含量相對於固形份量為0.005質量%~0.5質量%。[1] A cured film obtained from a resin composition containing a resin (A), a surfactant (B), and a solvent (C), and substantially free of a polymerizable monomer The coloring agent and the content of the surfactant (B) are 0.005% by mass to 0.5% by mass based on the solid content.
[2].如[1]之硬化膜,其中,界面活性劑(B)為含有選自由矽原子及氟原子所組成之群組中的至少1種原子之界面活性劑。[2] The cured film according to [1], wherein the surfactant (B) is a surfactant containing at least one atom selected from the group consisting of a ruthenium atom and a fluorine atom.
[3].如[1]或[2]之硬化膜,其中,樹脂(A)為至少將不飽和羧酸及/或不飽和羧酸酐(A1),與具有碳數2~4的環狀醚鍵結之單體(A2)進行聚合而組成之共聚物。[3] The cured film according to [1] or [2], wherein the resin (A) is at least an unsaturated carboxylic acid and/or an unsaturated carboxylic anhydride (A1), and a ring having a carbon number of 2 to 4. A copolymer composed of an ether-bonded monomer (A2) polymerized.
[4].如[3]之硬化膜,其中,具有碳數2~4的環狀醚鍵結之單體(A2)為具有環氧乙烷基之單體。[4] The cured film according to [3], wherein the monomer (A2) having a cyclic ether bond of 2 to 4 carbon atoms is a monomer having an oxiranyl group.
[5].如[3]或[4]之硬化膜,其中,具有碳數2~4的環狀醚鍵結之單體(A2)為具有脂肪族多環式環氧基之單體。[5] The cured film according to [3] or [4], wherein the monomer (A2) having a cyclic ether bond of 2 to 4 carbon atoms is a monomer having an aliphatic polycyclic epoxy group.
[6].如[3]~[5]中任一項之硬化膜,其中,具有碳數2~4的環狀醚鍵結之單體(A2)係選自由式(I)所表示之化合物及式(II)所表示之化合物所組成之群組中的至少1種化合物;[6] The cured film according to any one of [3] to [5] wherein the monomer (A2) having a cyclic ether bond of 2 to 4 carbon atoms is selected from the group consisting of formula (I) At least one compound of the group consisting of the compound and the compound represented by the formula (II);
[式(I)及式(II)中,R1及R2分別獨立地表示氫原子或羥基可經取代之碳數1~4的烷基;X1及X2分別獨立地表示單鍵、碳數1~6的伸烷基或-(CH2)s-X'-(CH2)t-,X'表示-S-、-O-或-NH-,s及t分別獨立地表示0~6的整數,惟s+t=6]。[In the formulae (I) and (II), R 1 and R 2 each independently represent a hydrogen atom or a hydroxyl group having 1 to 4 carbon atoms which may be substituted; and X 1 and X 2 each independently represent a single bond, An alkyl group having 1 to 6 carbon atoms or -(CH 2 ) s -X'-(CH 2 ) t -, X' represents -S-, -O- or -NH-, and s and t each independently represent 0. An integer of ~6, but s+t=6].
[7].如[1]至[6]中任一項之硬化膜,其中,溶劑(C)為含有二乙二醇丁醚乙酸酯之溶劑。[7] The cured film according to any one of [1] to [6] wherein the solvent (C) is a solvent containing diethylene glycol butyl ether acetate.
[8].如[7]之硬化膜,其中,溶劑(C)為相對於溶劑全量的二乙二醇丁醚乙酸酯之含量是1~40質量%之溶劑。[8] The cured film according to [7], wherein the solvent (C) is a solvent in an amount of from 1 to 40% by mass based on the total amount of the diethylene glycol butyl ether acetate.
[9].一種顯示裝置,其係含有[1]至[8]中任一項之硬化膜。[9] A display device comprising the cured film according to any one of [1] to [8].
本發明之硬化膜係從樹脂組成物所製得,該樹脂組成物係含有樹脂(A)、界面活性劑(B)及溶劑(C),且實質上不含聚合性單體及著色劑,界面活性劑(B)的含量相對於固形份量為0.005質量%~0.5質量%。在此,所謂固形份量,是指樹脂組成物中之去除溶劑後的成分之合計。The cured film of the present invention is obtained from a resin composition containing a resin (A), a surfactant (B), and a solvent (C), and substantially free of a polymerizable monomer and a coloring agent. The content of the surfactant (B) is 0.005 mass% to 0.5 mass% based on the solid content. Here, the solid content refers to the total of the components in the resin composition after the solvent is removed.
本發明中所用之樹脂組成物,係含有樹脂(A)、界面活性劑(B)及溶劑(C)。The resin composition used in the present invention contains a resin (A), a surfactant (B), and a solvent (C).
本發明中所用之樹脂(A)並無特別限定,較佳為可依據光及熱之至少一方的作用來表示出反應性者。The resin (A) used in the present invention is not particularly limited, and it is preferred that the reactivity can be expressed depending on the action of at least one of light and heat.
樹脂(A)例如有下列共聚物[K1]~[K4]等。The resin (A) is, for example, the following copolymers [K1] to [K4].
[K1]將不飽和羧酸及/或不飽和羧酸酐(A1)(以下有僅記載為「(A1)」時),與具有碳數2~4的環狀醚鍵結之單體(A2)(以下有僅記載為「(A2)」時)進行聚合而組成之共聚物。[K1] A monomer (A2) in which an unsaturated carboxylic acid and/or an unsaturated carboxylic anhydride (A1) (hereinafter referred to as "(A1)"), and a cyclic ether having a carbon number of 2 to 4 are bonded (A2) (The following is a copolymer which is composed only when it is described as "(A2)").
[K2]將(A1)與(A2)與單體(A3)進行聚合而組成之共聚物。在此,單體(A3)(以下有僅記載為「(A3)」時)為可與(A1)及/或(A2)進行共聚合之單體且非(A1)及/或(A2)之單體。[K2] A copolymer obtained by polymerizing (A1) and (A2) with a monomer (A3). Here, the monomer (A3) (hereinafter referred to as "(A3)") is a monomer copolymerizable with (A1) and/or (A2) and is not (A1) and/or (A2). Monomer.
[K3]在(A1)與(A3)之共聚物中,將來自(A1)之羧基的一部分與來自(A2)之碳數2~4的環狀醚鍵結進行反應而製得之共聚物。[K3] a copolymer obtained by reacting a part of a carboxyl group derived from (A1) with a cyclic ether having a carbon number of 2 to 4 derived from (A2) in a copolymer of (A1) and (A3) .
[K4](A1)與(A3)之共聚物。[K4] a copolymer of (A1) and (A3).
此等當中,樹脂(A)較佳為[K1]將(A1)與(A2)進行聚合而組成之共聚物。Among these, the resin (A) is preferably a copolymer in which (A1) and (A2) are polymerized to form [K1].
不飽和羧酸及/或不飽和羧酸酐(A1),例如有脂肪族不飽和羧酸及/或不飽和羧酸酐等。具體而言,例如有:丙烯酸、甲基丙烯酸、巴豆酸等之不飽和單羧酸類;順丁烯二酸、富馬酸、檸康酸、中康酸、衣康酸等之不飽和二羧酸類;以及此等不飽和二羧酸類的酐類;琥珀酸單[2-(甲基)丙烯醯氧基乙基]酯、鄰苯二甲酸單[2-(甲基)丙烯醯氧基乙基]酯等之2價以上的多價羧酸之不飽和單[(甲基)丙烯醯氧基烷基]酯類;5-羧基雙環[2.2.1]庚-2-烯、5,6-二羧基雙環[2.2.1]庚-2-烯、5-羧基-5-甲基雙環[2.2.1]庚-2-烯、5-羧基-5-乙基雙環[2.2.1]庚-2-烯、5-羧基-6-甲基雙環[2.2.1]庚-2-烯、5-羧基-6-乙基雙環[2.2.1]庚-2-烯、5,6-二羧基雙環[2.2.1]庚-2-烯酐(降冰片烯二酸酐)等之含羧基或羧酸酐之雙環[2.2.1]庚-2-烯類;丙烯酸α-(羥甲基)酯等之於同一分子中含有羥基及羧基之不飽和丙烯酸酯類等。Examples of the unsaturated carboxylic acid and/or unsaturated carboxylic anhydride (A1) include aliphatic unsaturated carboxylic acids and/or unsaturated carboxylic anhydrides. Specific examples include unsaturated monocarboxylic acids such as acrylic acid, methacrylic acid, and crotonic acid; unsaturated dicarboxylic acids such as maleic acid, fumaric acid, citraconic acid, mesaconic acid, and itaconic acid. Acids; and anhydrides of such unsaturated dicarboxylic acids; succinic acid mono [2-(methyl) propylene methoxyethyl] ester, phthalic acid mono [2-(methyl) propylene oxy ethoxylate B Unsaturated mono[(methyl)propenyloxyalkyl]ester of a polyvalent carboxylic acid having two or more valences such as an ester; 5-carboxybicyclo[2.2.1]hept-2-ene, 5,6 -Dicarboxybicyclo[2.2.1]hept-2-ene, 5-carboxy-5-methylbicyclo[2.2.1]hept-2-ene, 5-carboxy-5-ethylbicyclo[2.2.1]g 2-ene, 5-carboxy-6-methylbicyclo[2.2.1]hept-2-ene, 5-carboxy-6-ethylbicyclo[2.2.1]hept-2-ene, 5,6-di a bicyclo[2.2.1]hept-2-ene containing a carboxyl group or a carboxylic anhydride such as a carboxybicyclo[2.2.1]hept-2-ene anhydride (norbornene dianhydride); α-(hydroxymethyl) acrylate It is equivalent to an unsaturated acrylate containing a hydroxyl group and a carboxyl group in the same molecule.
當中就共聚合反應性及鹼溶解性之觀點來看,較佳為丙烯酸、甲基丙烯酸或順丁烯二酸酐等。Among them, acrylic acid, methacrylic acid or maleic anhydride is preferable from the viewpoint of copolymerization reactivity and alkali solubility.
此等可單獨使用或組合2種以上來使用。本說明書中,在無特別限定時,所例示之化合物、成分、劑等,均可單獨使用或組合2種以上來使用。These may be used alone or in combination of two or more. In the present specification, the compound, the component, the agent, and the like which are exemplified may be used singly or in combination of two or more.
此外,本說明書中,所謂「(甲基)丙烯酸」,係表示選自由丙烯酸及甲基丙烯酸所組成之群組中的至少1種。「(甲基)丙烯醯基」及「(甲基)丙烯酸酯」等之記載亦具有相同涵義。In the present specification, the term "(meth)acrylic acid" means at least one selected from the group consisting of acrylic acid and methacrylic acid. The descriptions of "(meth)acryloyl) and "(meth)acrylate" have the same meanings.
具有碳數2~4的環狀醚鍵結之單體(A2),例如,只要具有選自由具有碳數2~4的環狀醚鍵結之基(例如環氧乙烷基、環氧丁烷基及四氫呋喃基)所組成之群組中的至少1種基即可,此外,較佳為具有不飽和鍵之單體。The monomer (A2) having a cyclic ether bond of 2 to 4 carbon atoms, for example, as long as it has a group selected from a cyclic ether having a carbon number of 2 to 4 (e.g., an oxiranyl group, a butyl epoxide) At least one of the group consisting of an alkyl group and a tetrahydrofuranyl group may be used, and further, a monomer having an unsaturated bond is preferred.
(A2),例如有具有環氧乙烷基之單體、具有環氧丁烷基之單體、具有四氫呋喃基之單體等。(A2), for example, a monomer having an oxirane group, a monomer having a butylene oxide group, a monomer having a tetrahydrofuran group, or the like.
前述具有環氧乙烷基之單體,例如有具有選自由脂肪族環氧基及脂環式環氧基所組成之群組中的至少1種基之聚合性化合物。The monomer having an oxirane group is, for example, a polymerizable compound having at least one group selected from the group consisting of an aliphatic epoxy group and an alicyclic epoxy group.
具有環氧乙烷基之單體,較佳為具有選自由脂肪族環氧基及脂環式環氧基所組成之群組中的至少1種基,且具有不飽和鍵之化合物。The monomer having an oxirane group is preferably a compound having at least one group selected from the group consisting of an aliphatic epoxy group and an alicyclic epoxy group, and having an unsaturated bond.
脂肪族環氧基,是指具有將鏈式烯烴予以環氧化之構造的基。The aliphatic epoxy group means a group having a structure in which a chain olefin is epoxidized.
具有脂肪族環氧基之化合物,具體而言,例如有(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸β-甲基縮水甘油酯、(甲基)丙烯酸β-乙基縮水甘油酯、縮水甘油乙烯醚、日本特開平7-248625號公報所記載之下列式(III)所表示之化合物等。Examples of the compound having an aliphatic epoxy group include, for example, glycidyl (meth)acrylate, β-methylglycidyl (meth)acrylate, and β-ethylglycidyl (meth)acrylate. A compound represented by the following formula (III), which is described in JP-A-H07-248625.
(式(III)中,R11~R13分別獨立地表示氫原子或碳數1~10的烷基,m為1~5的整數)。(In the formula (III), R 11 to R 13 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and m is an integer of 1 to 5).
在此,烷基例如有甲基、乙基、正丙基、異丙基、正丁基、二級丁基、三級丁基、1-甲基-正丙基、2-甲基-正丙基、三級丁基、正戊基、1-甲基-正丁基、2-甲基-正丁基、3-甲基-正丁基、1,1-二甲基-正丙基、1,2-二甲基-正丙基、2,2-二甲基-正丙基、正己基、環己基等。Here, the alkyl group is, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, dibutyl, tert-butyl, 1-methyl-n-propyl, 2-methyl-positive Propyl, tert-butyl, n-pentyl, 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl 1,2-dimethyl-n-propyl, 2,2-dimethyl-n-propyl, n-hexyl, cyclohexyl and the like.
於任一化學構造式中,雖因碳數而有所不同,但在無特別限定時,取代基等的例示,於本說明書全體中均可同樣適用。此外,可採用直鏈或分枝兩者者,亦包含當中任一種者。In any of the chemical structural formulas, the number of carbon atoms is different, but when it is not particularly limited, examples of the substituents and the like can be similarly applied throughout the specification. In addition, either a straight chain or a branch can be used, and any one of them can be used.
前述式(III)所表示之化合物,例如有鄰乙烯基苯甲基縮水甘油醚、間乙烯基苯甲基縮水甘油醚、對乙烯基苯甲基縮水甘油醚、α-甲基-鄰乙烯基苯甲基縮水甘油醚、α-甲基-間乙烯基苯甲基縮水甘油醚、α-甲基-對乙烯基苯甲基縮水甘油醚、2,3-二縮水甘油氧基甲基苯乙烯、2,4-二縮水甘油氧基甲基苯乙烯、2,5-二縮水甘油氧基甲基苯乙烯、2,6-二縮水甘油氧基甲基苯乙烯、2,3,4-三縮水甘油氧基甲基苯乙烯、2,3,5-三縮水甘油氧基甲基苯乙烯、2,3,6-三縮水甘油氧基甲基苯乙烯、3,4,5-三縮水甘油氧基甲基苯乙烯、2,4,6-三縮水甘油氧基甲基苯乙烯。The compound represented by the above formula (III), for example, o-vinylbenzyl glycidyl ether, m-vinylbenzyl glycidyl ether, p-vinylbenzyl glycidyl ether, α-methyl-o-vinyl Benzyl glycidyl ether, α-methyl-m-vinylbenzyl glycidyl ether, α-methyl-p-vinylbenzyl glycidyl ether, 2,3-diglycidoxymethylstyrene , 2,4-diglycidoxymethylstyrene, 2,5-diglycidoxymethylstyrene, 2,6-diglycidoxymethylstyrene, 2,3,4-tri Glycidoxymethylstyrene, 2,3,5-triglycidoxymethylstyrene, 2,3,6-triglycidoxymethylstyrene, 3,4,5-triglycidyl Oxymethylstyrene, 2,4,6-triglycidoxymethylstyrene.
脂環式環氧基,是指具有將環式烯烴予以環氧化之構造的基。The alicyclic epoxy group means a group having a structure in which a cyclic olefin is epoxidized.
具有脂環式環氧基之化合物,例如有具有脂肪族單環式環氧基之單體、具有脂肪族多環式環氧基之單體等。具有脂肪族單環式環氧基之單體,是指具備具有將單環性的環式烯烴予以環氧化之構造的基之聚合性化合物。此外,具有脂肪族多環式環氧基之單體,是指具備具有將多環性的環式烯烴予以環氧化之構造的基之聚合性化合物。此等具有環氧基之單體,較佳為在選自由脂肪族單環式環氧基及脂肪族多環式環氧基所組成之群組中的至少1種環上具有環氧基,且具有不飽和鍵之化合物,尤佳為具有選自由脂肪族單環式環氧基及脂肪族多環式環氧基所組成之群組中的至少1種,且具有(甲基)丙烯醯氧基之化合物。The compound having an alicyclic epoxy group may, for example, be a monomer having an aliphatic monocyclic epoxy group, a monomer having an aliphatic polycyclic epoxy group, or the like. The monomer having an aliphatic monocyclic epoxy group means a polymerizable compound having a structure having a structure in which a monocyclic cyclic olefin is epoxidized. In addition, the monomer having an aliphatic polycyclic epoxy group means a polymerizable compound having a structure having a structure in which a polycyclic cyclic olefin is epoxidized. The monomer having an epoxy group preferably has an epoxy group on at least one ring selected from the group consisting of an aliphatic monocyclic epoxy group and an aliphatic polycyclic epoxy group. And a compound having an unsaturated bond, and particularly preferably having at least one selected from the group consisting of an aliphatic monocyclic epoxy group and an aliphatic polycyclic epoxy group, and having a (meth) acrylonitrile group A compound of an oxy group.
前述單環性的環式烯烴,例如有環戊烯、環己烯、環庚烯、環辛烯等。當中較佳為碳數5~7的化合物。The monocyclic cyclic olefin may, for example, be cyclopentene, cyclohexene, cycloheptene, cyclooctene or the like. Among them, a compound having 5 to 7 carbon atoms is preferred.
具有脂肪族單環式環氧基之單體,具體而言,例如有乙烯基環己烯單氧化物1,2-環氧基-4-乙烯基環己烷(例如Celloxide 2000;Daicel化學工業公司製)、丙烯酸3,4-環氧基環環己基甲酯(例如Cyclomer A400;Daicel化學工業公司製)、甲基丙烯酸3,4-環氧基環己基甲酯(例如Cyclomer M100;Daicel化學工業公司製)等。a monomer having an aliphatic monocyclic epoxy group, specifically, for example, a vinylcyclohexene monooxide 1,2-epoxy-4-vinylcyclohexane (for example, Celloxide 2000; Daicel Chemical Industry) Company made), 3,4-epoxycyclohexyl methyl acrylate (for example, Cyclomer A400; manufactured by Daicel Chemical Industry Co., Ltd.), 3,4-epoxycyclohexyl methacrylate (for example, Cyclomer M100; Daicel Chemical Industrial company system).
前述多環性的環式烯烴,例如有二環戊烯、三環癸烯、降莰烯、異降莰烯、雙環辛烯、雙環壬烯、雙環十一烯、三環十一烯、雙環十二烯、三環十二烯、等。當中較佳為碳數8~12的化合物。The polycyclic cyclic olefin, for example, dicyclopentene, tricyclodecene, norbornene, isodecene, bicyclooctene, bicyclononene, bicycloundecene, tricycloundecene, bicyclo Decadiene, tricyclododecene, and the like. Among them, a compound having 8 to 12 carbon atoms is preferred.
具有脂肪族多環式環氧基之單體,具體而言,例如有丙烯酸3,4-環氧基降莰酯、甲基丙烯酸3,4-環氧基降莰酯、選自由式(I)所表示之化合物及式(II)所表示之化合物所組成之群組中的至少1種化合物等。a monomer having an aliphatic polycyclic epoxy group, specifically, for example, 3,4-epoxynorbornyl acrylate, 3,4-epoxynorbornyl methacrylate, selected from the formula (I) And at least one compound selected from the group consisting of the compound represented by the formula (II) and the compound represented by the formula (II).
式(I)及式(II)中,R1及R2分別獨立地表示氫原子或羥基可經取代之碳數1~4的烷基。In the formulae (I) and (II), R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms which may be substituted with a hydroxyl group.
X1及X2分別獨立地表示單鍵、碳數1~6的伸烷基或-(CH2)s-X'-(CH2)t-,X'表示-S-、-O-或-NH-,s及t分別獨立地表示0~6的整數,惟s+t=6。X 1 and X 2 each independently represent a single bond, an alkylene group having 1 to 6 carbon atoms or -(CH 2 ) s -X'-(CH 2 ) t -, and X' represents -S-, -O- or -NH-, s and t each independently represent an integer from 0 to 6, but s + t = 6.
R1及R2,具體而言,例如有氫原子;甲基、乙基、正丙基、異丙基、正丁基、二級丁基、三級丁基等之烷基;羥甲基、1-羥乙基、2-羥乙基、1-羥丙基、2-羥丙基、3-羥丙基、1-羥甲基乙基、1-羥基-1-甲基乙基、1-羥丁基、2-羥丁基、3-羥丁基、4-羥丁基等之經羥基取代的烷基。R 1 and R 2 , specifically, for example, a hydrogen atom; an alkyl group of a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, a secondary butyl group, a tertiary butyl group or the like; a methylol group; , 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 3-hydroxypropyl, 1-hydroxymethylethyl, 1-hydroxy-1-methylethyl, A hydroxy-substituted alkyl group such as 1-hydroxybutyl, 2-hydroxybutyl, 3-hydroxybutyl, 4-hydroxybutyl or the like.
當中較佳為氫原子、甲基、羥甲基、1-羥乙基、2-羥乙基。尤佳為氫原子、甲基。Preferred among these are a hydrogen atom, a methyl group, a methylol group, a 1-hydroxyethyl group, and a 2-hydroxyethyl group. It is especially preferred to be a hydrogen atom or a methyl group.
X1及X2,具體而言,例如有單鍵;亞甲基、伸乙基、伸丙基等之伸烷基;硫伸烷基、氧伸烷基、亞胺伸烷基等之含異質原子的伸烷基。具體而言,例如有氧亞甲基、氧伸乙基、氧伸丙基、硫亞甲基、硫伸乙基、硫伸丙基、亞胺亞甲基、亞胺伸乙基、亞胺伸丙基等。X 1 and X 2 , specifically, for example, a single bond; an alkylene group such as a methylene group, an ethyl group, a propyl group, or the like; a sulfur alkyl group, an oxygen alkyl group, an imide alkyl group, or the like. The alkyl group of a hetero atom. Specifically, for example, aerobic methylene, oxygen extended ethyl, oxygen extended propyl, thiomethylene, sulfur extended ethyl, sulfur extended propyl, imidomethylene, imine extended ethyl, imine Prolonged propyl and so on.
當中較佳為單鍵、亞甲基、伸乙基、氧亞甲基、氧伸乙基。尤佳為單鍵、氧伸乙基。Among them, a single bond, a methylene group, an ethyl group, an oxymethylene group, and an oxygen ethyl group are preferred. Especially preferred is a single bond, oxygen extended ethyl.
選自由式(I)所表示之化合物及式(II)所表示之化合物所組成之群組中的至少1種化合物,較佳為下列選自由式(I')所表示之化合物及式(II')所表示之化合物所組成之群組中的至少1種化合物。At least one compound selected from the group consisting of the compound represented by the formula (I) and the compound represented by the formula (II) is preferably selected from the group consisting of the compound represented by the formula (I') and the formula (II). At least one compound of the group consisting of the compounds represented by ').
式(I')及式(II')中,R1'及R2'分別與前述R1及R2同義。In the formula (I') and the formula (II'), R 1 ' and R 2 ' are synonymous with the above R 1 and R 2 , respectively.
式(I)所表示之化合物,例如有式(I-1)~式(I-15)所表示之化合物等。較佳為式(I-1)、式(I-3)、式(I-5)、式(I-7)、式(I-9)、式(I-11)~式(I-15),尤佳為式(I-1)、式(I-7)、式(I-9)、式(I-15)。The compound represented by the formula (I) is, for example, a compound represented by the formula (I-1) to the formula (I-15). Preferred are formula (I-1), formula (I-3), formula (I-5), formula (I-7), formula (I-9), formula (I-11) to formula (I-15). ), particularly preferred are formula (I-1), formula (I-7), formula (I-9), and formula (I-15).
式(II)所表示之化合物,例如有式(II-1)~式(II-15)所表示之化合物等。較佳為式(II-1)、式(II-3)、式(II-5)、式(II-7)、式(II-9)、式(II-11)~式(II-15),尤佳為式(II-1)、式(II-7)、式(II-9)、式(II-15)。The compound represented by the formula (II) is, for example, a compound represented by the formula (II-1) to the formula (II-15). Preferably, it is a formula (II-1), a formula (II-3), a formula (II-5), a formula (II-7), a formula (II-9), a formula (II-11) to a formula (II-15). ), particularly preferred are formula (II-1), formula (II-7), formula (II-9), and formula (II-15).
選自由式(I)所表示之化合物及式(II)所表示之化合物所組成之群組中的至少1種化合物,可分別地單獨使用。此外,可以任意比例來混合使用。當混合時,該混合比例,以莫耳比較佳為式(I):式(II)為5:95~95:5,尤佳為10:90~90:10,更佳為20:80~80:20。At least one compound selected from the group consisting of the compound represented by the formula (I) and the compound represented by the formula (II) can be used alone. In addition, it can be mixed in any ratio. When mixing, the mixing ratio is preferably in the formula (I): the formula (II) is 5:95 to 95:5, more preferably 10:90 to 90:10, more preferably 20:80. 80:20.
前述具有環氧丁烷基之單體,例如是指具有環氧丁烷基之聚合性化合物。具有環氧丁烷基之單體,較佳為具有環氧丁烷基且具有不飽和鍵之化合物,尤佳為具有環氧丁烷基且具有(甲基)丙烯醯氧基之化合物。The monomer having a glycidyl group as described above means, for example, a polymerizable compound having a butylene oxide group. The monomer having a butylene oxide group is preferably a compound having a butylene oxide group and having an unsaturated bond, and particularly preferably a compound having a cyclobutylene group and having a (meth)acryloxy group.
具有環氧丁烷基之單體,具體而言,例如有3-甲基-3-甲基丙烯氧基甲基環氧丁烷、3-甲基-3-丙烯氧基甲基環氧丁烷、3-乙基-3-甲基丙烯氧基甲基環氧丁烷、3-乙基-3-丙烯氧基甲基環氧丁烷、3-甲基-3-甲基丙烯氧基乙基環氧丁烷、3-甲基-3-丙烯氧基乙基環氧丁烷、3-乙基-3-甲基丙烯氧基乙基環氧丁烷或3-乙基-3-丙烯氧基乙基環氧丁烷等。a monomer having a butylene oxide group, specifically, for example, 3-methyl-3-methylpropenyloxymethylbutoxybutane, 3-methyl-3-acryloxymethylepoxybutane Alkane, 3-ethyl-3-methylpropenyloxymethylbutoxybutane, 3-ethyl-3-acryloxymethylbutylene oxide, 3-methyl-3-methylpropenyloxy Ethyl butylene oxide, 3-methyl-3-propoxyethyl butylene oxide, 3-ethyl-3-methylpropoxyethyl butylene oxide or 3-ethyl-3- Propyleneoxyethyl butylene oxide and the like.
前述具有四氫呋喃基之單體,例如是指具有四氫呋喃基之聚合性化合物。具有四氫呋喃基之單體,較佳為具有四氫呋喃基且具有不飽和鍵之化合物,尤佳為具有四氫呋喃基且具有(甲基)丙烯醯氧基之化合物。The monomer having a tetrahydrofuran group is, for example, a polymerizable compound having a tetrahydrofuran group. The monomer having a tetrahydrofuranyl group is preferably a compound having a tetrahydrofuranyl group and having an unsaturated bond, and particularly preferably a compound having a tetrahydrofuranyl group and having a (meth)acryloxy group.
前述具有四氫呋喃基之單體,具體而言,例如有丙烯酸四氫呋喃酯(例如Viscoat V#150、大阪有機化學工業公司製)、甲基丙烯酸四氫呋喃酯等。Specific examples of the monomer having a tetrahydrofuranyl group include tetrahydrofuran acrylate (for example, Viscoat V#150, manufactured by Osaka Organic Chemical Industry Co., Ltd.), tetrahydrofuran methacrylate, and the like.
可進行共聚合之單體(A3),例如有:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸二級丁酯、(甲基)丙烯酸三級丁酯等之(甲基)丙烯酸烷酯類;(甲基)丙烯酸環己酯、(甲基)丙烯酸2-甲基環己酯、(甲基)丙烯酸三環[5.2.1.02,6]癸烷-8-酯(該技術領域中,慣用名稱為(甲基)丙烯酸二環戊酯)、(甲基)丙烯酸二環戊氧基乙酯、(甲基)丙烯酸異莰酯等之(甲基)丙烯酸環狀烷酯類;(甲基)丙烯酸苯酯、(甲基)丙烯酸苯甲酯等之(甲基)丙烯酸芳酯類;丙烯酸苯酯、丙烯酸苯甲酯等之丙烯酸芳酯類;順丁烯二酸二乙酯、富馬酸二乙酯、衣康酸二乙酯等之二羧酸二酯;(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯等之羥烷酯類;雙環[2.2.1]庚-2-烯、5-甲基雙環[2.2.1]庚-2-烯、5-乙基雙環[2.2.1]庚-2-烯、5-羥基雙環[2.2.1]庚-2-烯、5-羥甲基雙環[2.2.1]庚-2-烯、5-(2'-羥乙基)雙環[2.2.1]庚-2-烯、5-甲氧基雙環[2.2.1]庚-2-烯、5-乙氧基雙環[2.2.1]庚-2-烯、5,6-二羥基雙環[2.2.1]庚-2-烯、5,6-二(羥甲基)雙環[2.2.1]庚-2-烯、5,6-二(2'-羥乙基)雙環[2.2.1]庚-2-烯、5,6-二甲氧基雙環[2.2.1]庚-2-烯、5,6-二乙氧基雙環[2.2.1]庚-2-烯、5-羥基-5-甲基雙環[2.2.1]庚-2-烯、5-羥基-5-乙基雙環[2.2.1]庚-2-烯、5-羥甲基-5-甲基雙環[2.2.1]庚-2-烯、5-三級丁氧基羰基雙環[2.2.1]庚-2-烯、5-環己氧基羰基雙環[2.2.1]庚-2-烯、5-苯氧基羰基雙環[2.2.1]庚-2-烯、5,6-二(三級丁氧基羰基)雙環[2.2.1]庚-2-烯、5,6-二(環己氧基羰基)雙環[2.2.1]庚-2-烯等之雙環不飽和化合物類;N-甲基順丁烯二醯亞胺、N-乙基順丁烯二醯亞胺、N-丙基順丁烯二醯亞胺等之N-烷基順丁烯二醯亞胺;N-環戊基順丁烯二醯亞胺、N-環己基順丁烯二醯亞胺、N-環辛基順丁烯二醯亞胺等之N-環烷基順丁烯二醯亞胺;N-金剛烷基順丁烯二醯亞胺、N-降莰基順丁烯二醯亞胺等之經N-交聯碳環式基取代之順丁烯二醯亞胺;N-苯基順丁烯二醯亞胺等之N-芳基順丁烯二醯亞胺;N-苯甲基順丁烯二醯亞胺等之N-芳烷基順丁烯二醯亞胺;N-琥珀醯亞胺基-3-順丁烯二醯亞胺苯甲酸酯、N-琥珀醯亞胺基-4-順丁烯二醯亞胺丁酸酯、N-琥珀醯亞胺基-6-順丁烯二醯亞胺己酸酯、N-琥珀醯亞胺基-3-順丁烯二醯亞胺丙酸酯、N-(9-吖啶基)順丁烯二醯亞胺等之二羰基醯亞胺衍生物類;苯乙烯、α-甲基苯乙烯、間甲基苯乙烯、對甲基苯乙烯、乙烯基甲苯、對甲氧基苯乙烯、丙烯腈、甲基丙烯腈、氯乙烯、偏二氯乙烯、丙烯醯胺、乙酸乙烯酯、1,3-丁二烯、異戊二烯、2,3-二甲基-1,3-丁二烯等。The monomer (A3) which can be copolymerized, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, n-butyl (meth)acrylate, (meth)acrylic acid alkyl esters such as methyl acrylate tributyl acrylate; cyclohexyl (meth) acrylate, 2-methylcyclohexyl (meth) acrylate, tricyclo(methyl) acrylate [5.2] .1.0 2,6 ]decane-8-ester (known in the art as dicyclopentyl (meth)acrylate), dicyclopentyloxyethyl (meth)acrylate, (meth)acrylic acid (meth)acrylic acid cyclic alkyl esters such as isodecyl ester; (meth)acrylic acid aryl esters such as phenyl (meth)acrylate and benzyl (meth)acrylate; phenyl acrylate and benzoyl acrylate An aryl acrylate such as an ester; a dicarboxylic acid diester such as diethyl maleate, diethyl fumarate or diethyl itaconate; 2-hydroxyethyl (meth)acrylate; a hydroxyalkyl ester such as 2-hydroxypropyl methacrylate; bicyclo[2.2.1]hept-2-ene, 5-methylbicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[ 2.2.1] Hept-2-ene, 5-hydroxybicyclo[2.2.1]hept-2-ene, 5-hydroxymethylbicyclo[2.2.1]hept-2-ene, 5-(2 '-Hydroxyethyl)bicyclo[2.2.1]hept-2-ene, 5-methoxybicyclo[2.2.1]hept-2-ene, 5-ethoxybicyclo[2.2.1]hept-2- Alkene, 5,6-dihydroxybicyclo[2.2.1]hept-2-ene, 5,6-bis(hydroxymethyl)bicyclo[2.2.1]hept-2-ene, 5,6-di(2' -hydroxyethyl)bicyclo[2.2.1]hept-2-ene, 5,6-dimethoxybicyclo[2.2.1]hept-2-ene, 5,6-diethoxybicyclo[2.2.1 Hept-2-ene, 5-hydroxy-5-methylbicyclo[2.2.1]hept-2-ene, 5-hydroxy-5-ethylbicyclo[2.2.1]hept-2-ene, 5-hydroxyl Methyl-5-methylbicyclo[2.2.1]hept-2-ene, 5-tris-butoxycarbonylbicyclo[2.2.1]hept-2-ene, 5-cyclohexyloxycarbonylbicyclo[2.2. 1]hept-2-ene, 5-phenoxycarbonylbicyclo[2.2.1]hept-2-ene, 5,6-di(tertiarybutoxycarbonyl)bicyclo[2.2.1]hept-2-ene a bicyclic unsaturated compound of 5,6-di(cyclohexyloxycarbonyl)bicyclo[2.2.1]hept-2-ene; N-methylbutyleneimine, N-ethyl cis-butyl N-alkyl maleimide, such as ene diimine, N-propyl maleimide, N-cyclopentyl maleimide, N-cyclohexyl N-cycloalkyl maleimide, such as enediamine, N-cyclooctylmethyleneimine, etc.; N- An N-crosslinked carbocyclic group-substituted maleimide, such as a cycloalkyl-methyleneimine, an N-norbornyl succinimide, or the like; N-phenyl cis-butene N-aryl maleimide, such as enediamine, N-arylalkyl maleimide, N-benzyltheneimide, etc.; N-amber Imino-3-butylenedimine benzoate, N-succinimide-4-butylimide butyrate, N-succinimide-6-cis Butene diimide hexanoate, N-succinimide-3-butanediimide propionate, N-(9-acridinyl) maleimide, etc. Carbonyl ruthenium derivatives; styrene, α-methylstyrene, m-methylstyrene, p-methylstyrene, vinyl toluene, p-methoxystyrene, acrylonitrile, methacrylonitrile, chlorine Ethylene, vinylidene chloride, acrylamide, vinyl acetate, 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, and the like.
當中就共聚合反應性及鹼溶解性之觀點來看,較佳為苯乙烯、N-苯基順丁烯二醯亞胺、N-環己基順丁烯二醯亞胺、N-苯甲基順丁烯二醯亞胺、雙環[2.2.1]庚-2-烯等。Among them, styrene, N-phenylmaleimide, N-cyclohexylmethyleneimine, N-benzyl group are preferred from the viewpoints of copolymerization reactivity and alkali solubility. Maleimide, bicyclo [2.2.1] hept-2-ene, and the like.
此般樹脂(A),例如可參考文獻「高分子合成的實驗法(高分子合成的實驗法)」(大津隆行著發行所化學同人公司第1版第1刷1972年3月1日發行)所記載之方法,以及該文獻中所記載之引用文獻來製造出。For example, the resin (A) can be referred to the "Experimental method for polymer synthesis (experimental method for polymer synthesis)" (Otsuya Ryokan, Chemical Co., Ltd., 1st edition, 1st brush, issued on March 1, 1972) The method described and the cited documents described in the literature were produced.
具體而言,將特定量之構成共聚物之單體(A1)及(A2)、任意的(A3)、聚合起始劑及溶劑投入於反應容器中,藉由氮來取代氧,在氧的不存在下進行攪拌、加熱、保溫而藉此製得聚合物。投入方法、反應溫度及時間等聚合條件,可考量到製造設備、聚合所產生的發熱量等來適當地調整。Specifically, a specific amount of the monomers (A1) and (A2) constituting the copolymer, an arbitrary (A3), a polymerization initiator, and a solvent are placed in a reaction vessel, and oxygen is replaced by nitrogen in oxygen. The polymer is obtained by stirring, heating, and heat preservation in the absence of it. The polymerization conditions such as the input method, the reaction temperature, and the time can be appropriately adjusted in consideration of the production equipment, the calorific value generated by the polymerization, and the like.
在此所用之聚合起始劑及溶劑,可使用在該領域中一般被使用者。例如可使用後述聚合起始劑及溶劑(C)等。The polymerization initiators and solvents used herein can be used generally in the field by users. For example, a polymerization initiator, a solvent (C) or the like described later can be used.
所製得之聚合物,可直接使用反應後的溶液,或是使用經濃縮或稀釋之溶液,或是使用經由再沉澱等方法而擷取為固體者。The obtained polymer may be used as it is by directly using the solution after the reaction, or by using a concentrated or diluted solution, or by using a method such as reprecipitation to obtain a solid.
尤其在進行聚合時,藉由使用後述溶劑(C)作為溶劑,可直接使用反應後的溶液,所以可簡化製程。In particular, when the polymerization is carried out, the solvent (C) described later can be used as a solvent, and the solution after the reaction can be used as it is, so that the process can be simplified.
共聚物[K1],其各單體的比例,較佳是相對於構成共聚物[K1]之單體的合計莫耳數,以莫耳分率計為位於下列範圍。The copolymer [K1], the ratio of each monomer, is preferably a total number of moles with respect to the monomers constituting the copolymer [K1], and is in the following range in terms of molar fraction.
(A1)5~95莫耳%,較佳為10~90莫耳%。(A1) 5 to 95 mol%, preferably 10 to 90 mol%.
(A2)5~95莫耳%,較佳為10~90莫耳%。(A2) 5 to 95 mol%, preferably 10 to 90 mol%.
當莫耳分率位於此範圍時,保存安定性、顯影性、耐溶劑性、耐熱性以及機械強度有變得良好之傾向。When the molar fraction is in this range, the storage stability, developability, solvent resistance, heat resistance, and mechanical strength tend to be good.
此外,共聚物[K2],其各單體的比例,較佳是相對於構成共聚物[K2]之單體的合計莫耳數,以莫耳分率計為位於下列範圍。Further, the copolymer [K2], the ratio of each monomer is preferably the total number of moles with respect to the monomers constituting the copolymer [K2], and is in the following range in terms of molar fraction.
(A1)2~40莫耳%,較佳為5~35莫耳%。(A1) 2 to 40 mol%, preferably 5 to 35 mol%.
(A2)2~95莫耳%,較佳為5~80莫耳%。(A2) 2 to 95 mol%, preferably 5 to 80 mol%.
(A3)1~65莫耳%,較佳為1~60莫耳%。(A3) 1 to 65 mol%, preferably 1 to 60 mol%.
當莫耳分率位於此範圍時,保存安定性、顯影性、耐溶劑性、耐熱性以及機械強度有變得良好之傾向。When the molar fraction is in this range, the storage stability, developability, solvent resistance, heat resistance, and mechanical strength tend to be good.
共聚物[K3]可經由兩階段的步驟來製造出。The copolymer [K3] can be produced via a two-stage process.
首先,使(A1)及(A3)藉由與上述方法為相同之方法進行共聚合而製得共聚物。First, (A1) and (A3) were copolymerized by the same method as the above method to obtain a copolymer.
此時,各單體的比例,較佳是相對於構成樹脂之單體的合計莫耳數,以莫耳分率計為位於下列範圍。In this case, the ratio of each monomer is preferably the total number of moles with respect to the monomers constituting the resin, and is in the following range in terms of molar fraction.
(A1)5~50莫耳%,較佳為10~45莫耳%。(A1) 5 to 50 mol%, preferably 10 to 45 mol%.
(A3)50~95莫耳%,較佳為55~90莫耳%。(A3) 50 to 95% by mole, preferably 55 to 90% by mole.
接著將(A1)及來自(A3)的共聚物之(A1)的羧酸及/或羧酸酐的一部分,與來自(A2)之環氧基、環氧丁烷基或四氫呋喃基進行反應。Next, a part of the carboxylic acid and/or carboxylic anhydride of (A1) and (A1) of the copolymer of (A3) is reacted with an epoxy group, a butylene oxide group or a tetrahydrofuranyl group derived from (A2).
因此,接著將燒瓶內的環境氣體從氮取代為氧,將(A2)、反應觸媒及聚合禁止劑等加入於燒瓶內,例如在60~130℃中持續進行1~10小時的反應。投入方法、反應溫度及時間等反應條件,可考量到製造設備、聚合所產生的發熱量等來適當地調整。Therefore, the ambient gas in the flask is replaced with oxygen from nitrogen, and (A2), a reaction catalyst, a polymerization inhibitor, and the like are added to the flask, for example, at 60 to 130 ° C for 1 to 10 hours. The reaction conditions such as the input method, the reaction temperature, and the time can be appropriately adjusted in consideration of the production equipment, the calorific value generated by the polymerization, and the like.
此時之(A2)的莫耳數,較適合是相對於(A1)的莫耳數為5~80莫耳%,較佳為10~75莫耳%,尤佳為15~70莫耳%。The number of moles of (A2) at this time is preferably from 5 to 80 mol%, preferably from 10 to 75 mol%, particularly preferably from 15 to 70 mol%, with respect to the molar number of (A1). .
當各單體的比例位於此範圍時,保存安定性、顯影性、耐溶劑性、耐熱性、機械強度以及感度的均衡有變得良好之傾向。When the ratio of each monomer is in this range, the balance between storage stability, developability, solvent resistance, heat resistance, mechanical strength, and sensitivity tends to be good.
反應觸媒,較適合者例如有用作為羧基與環氧基、環氧丁烷基或四氫呋喃基之反應觸媒者。具體有三(二甲基胺乙基)酚等。The reaction catalyst is preferably used, for example, as a reaction catalyst for a carboxyl group and an epoxy group, a butylene oxide group or a tetrahydrofuranyl group. Specifically, there are tris(dimethylaminoethyl)phenol and the like.
反應觸媒的用量,例如相對於(A1)~(A3)的合計量以質量基準計為0.001~5質量%。The amount of the reaction catalyst used is, for example, 0.001 to 5% by mass based on the total mass of (A1) to (A3).
聚合禁止劑例如有對苯二酚。The polymerization inhibiting agent is, for example, hydroquinone.
聚合禁止劑的用量,例如相對於(A1)~(A3)的合計量以質量基準計為0.001~5質量%。The amount of the polymerization inhibitor is, for example, 0.001 to 5% by mass based on the total mass of (A1) to (A3).
共聚物[K4],其各單體的比例,較佳是相對於構成共聚物[K4]之單體的合計莫耳數,以莫耳分率計為位於下列範圍。The copolymer [K4], the ratio of each monomer is preferably a total number of moles with respect to the monomers constituting the copolymer [K4], and is in the following range in terms of molar fraction.
(A1)2~40莫耳%,較佳為5~35莫耳%。(A1) 2 to 40 mol%, preferably 5 to 35 mol%.
(A2)60~98莫耳%,較佳為65~95莫耳%。(A2) 60 to 98% by mole, preferably 65 to 95% by mole.
當莫耳分率位於此範圍時,保存安定性、顯影性、耐溶劑性、耐熱性以及機械強度有變得良好之傾向。When the molar fraction is in this range, the storage stability, developability, solvent resistance, heat resistance, and mechanical strength tend to be good.
樹脂(A)之經聚苯乙烯換算之重量平均分子量,較佳為3,000~100,000,尤佳為5,000~50,000。當樹脂(A)的重量平均分子量位於此範圍時,塗佈性有變得良好之傾向。The polystyrene-equivalent weight average molecular weight of the resin (A) is preferably from 3,000 to 100,000, particularly preferably from 5,000 to 50,000. When the weight average molecular weight of the resin (A) is in this range, the coatability tends to be good.
樹脂(A)的分散度(分子量分布)[重量平均分子量(Mw)/數量平均分子量(Mn)],較佳為1.1~6.0,尤佳為1.2~4.0。當分散度位於此範圍時,塗佈性有變得優良之傾向。The degree of dispersion (molecular weight distribution) [weight average molecular weight (Mw) / number average molecular weight (Mn)] of the resin (A) is preferably from 1.1 to 6.0, particularly preferably from 1.2 to 4.0. When the degree of dispersion is in this range, the coatability tends to be excellent.
本發明之樹脂組成物所能夠使用之樹脂(A)的含量,相對於樹脂組成物中的固形份,以質量分率計較佳為5~99質量%,尤佳為10~70質量%。當樹脂(A)的含量位於此範圍時,耐溶劑性、耐熱性以及機械強度有變得良好之傾向。The content of the resin (A) which can be used in the resin composition of the present invention is preferably from 5 to 99% by mass, particularly preferably from 10 to 70% by mass, based on the mass fraction of the resin composition. When the content of the resin (A) is in this range, solvent resistance, heat resistance, and mechanical strength tend to be good.
本發明中所用之界面活性劑(B),並無特別限定,例如有選自由矽原子及氟原子所組成之群組中的至少1種原子之界面活性劑。具體而言,例如有聚矽氧烷系界面活性劑、氟系界面活性劑、具有氟原子之聚矽氧烷系界面活性劑等。當中較佳為具有氟原子之聚矽氧烷系界面活性劑。藉由使用此般界面活性劑(B),與樹脂組成物中的其他成分及其含量配合,可抑制組成物中所含有之微小氣泡的產生。其結果可有效地抑制溶劑蒸發時的突沸。The surfactant (B) used in the present invention is not particularly limited, and for example, a surfactant selected from at least one atom selected from the group consisting of a ruthenium atom and a fluorine atom. Specific examples thereof include a polyoxyalkylene-based surfactant, a fluorine-based surfactant, and a polyoxyalkylene-based surfactant having a fluorine atom. Among them, a polyoxyalkylene-based surfactant having a fluorine atom is preferred. By using such a surfactant (B), it is possible to suppress the generation of minute bubbles contained in the composition by blending with other components in the resin composition and their contents. As a result, the sudden boiling of the solvent evaporation can be effectively suppressed.
聚矽氧烷系界面活性劑,例如為具有矽氧烷鍵結之界面活性劑。具體而言,例如有Toray Silicone DC3PA、同SH7PA、同DC11PA、同SH21PA、同SH28PA、同SH29PA、同SH30PA、經聚醚改質之矽油SH8400(商品名稱:Toray Silicone;Dow Corning Toray公司製)、KP321、KP322、KP323、KP324、KP326、KP340、KP341(信越化學工業公司製)、TSF400、TSF401、TSF410、TSF4300、TSF4440、TSF4445、TSF-4446、TSF4452、TSF4460(Momentive Performance Materials合資公司製)等。The polyoxyalkylene-based surfactant is, for example, a surfactant having a siloxane coupling. Specifically, for example, Toray Silicone DC3PA, the same SH7PA, the same DC11PA, the same SH21PA, the same SH28PA, the same SH29PA, the same SH30PA, the polyether modified oyster sauce SH8400 (trade name: Toray Silicone; manufactured by Dow Corning Toray Co., Ltd.), KP321, KP322, KP323, KP324, KP326, KP340, KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), TSF400, TSF401, TSF410, TSF4300, TSF4440, TSF4445, TSF-4446, TSF4452, TSF4460 (manufactured by Momentive Performance Materials).
氟系界面活性劑,例如為具有氟碳鏈之界面活性劑。具體而言,例如有Fluorinert(註冊商標)FC430、同FC431(Sumitomo 3M公司製)、Megafac(註冊商標)F142D、同F171、同F172、同F173、同F177、同F183、同R30、F489(DIC公司製)、EF-TOP(註冊商標)EF301、同EF303、同EF351、同EF352(三菱Material電子化成公司製)、Surflon(註冊商標)S381、同S382、同SC101、同SC105(Asahi Glass公司製)、E5844(Daikin Fine Chemical研究所製)、BM-1000、BM-1100(均為商品名稱:BM Chemie公司製)等。The fluorine-based surfactant is, for example, a surfactant having a fluorocarbon chain. Specifically, for example, Fluorinert (registered trademark) FC430, FC431 (manufactured by Sumitomo 3M), Megafac (registered trademark) F142D, F171, F172, F173, F177, F183, R30, F489 (DIC) Company system), EF-TOP (registered trademark) EF301, EF303, EF351, EF352 (Mitsubishi Material Electronic Co., Ltd.), Surflon (registered trademark) S381, same as S382, same as SC101, and SC105 (made by Asahi Glass) ), E5844 (manufactured by Daikin Fine Chemical Research Institute), BM-1000, BM-1100 (all product names: manufactured by BM Chemie Co., Ltd.).
具有氟原子之聚矽氧烷系界面活性劑,例如為具有矽氧烷鍵結及氟碳鏈之界面活性劑。具體而言,例如有Megafac(註冊商標)R08、同BL20、同F475、同F443(DIC公司製)等。較佳為Megafac(註冊商標)F475。The polyoxyalkylene-based surfactant having a fluorine atom is, for example, a surfactant having a siloxane coupling and a fluorocarbon chain. Specifically, for example, Megafac (registered trademark) R08, same as BL20, same as F475, and F443 (manufactured by DIC Corporation). It is preferably Megafac (registered trademark) F475.
界面活性劑(B),相對於本發明之樹脂組成物的固形份量為0.005~0.5質量%,較佳為0.01~0.2質量%,尤佳為0.01~0.1質量%,更佳為0.01~0.07質量%。藉由在此範圍內含有界面活性劑(B),不僅可使平坦性達到良好,並且如上述般,可有效地防止突沸。The amount of the surfactant (B) relative to the resin composition of the present invention is 0.005 to 0.5% by mass, preferably 0.01 to 0.2% by mass, particularly preferably 0.01 to 0.1% by mass, more preferably 0.01 to 0.07 by mass. %. By including the surfactant (B) in this range, not only the flatness can be improved, but also the bumping can be effectively prevented as described above.
本發明中所用之溶劑(C),例如有在樹脂組成物的領域中所用之各種有機溶劑。The solvent (C) used in the present invention is, for example, various organic solvents used in the field of the resin composition.
具體例子有:乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚及乙二醇單丁醚般之乙二醇單烷醚類;二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲醚、二乙二醇二丙醚、二乙二醇二丁醚等之二乙二醇二烷醚類;甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、乙二醇單丁醚乙酸酯、乙二醇單乙醚乙酸酯等之乙二醇烷醚乙酸酯類;丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯、甲氧丁基乙酸酯、甲氧戊基乙酸酯等之伸烷二醇烷醚乙酸酯類;丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚等之丙二醇單烷醚類;丙二醇二甲醚、丙二醇二乙醚、丙二醇乙基甲醚、丙二醇二丙醚、丙二醇丙基甲醚、丙二醇乙基丙醚等之丙二醇二烷醚類;丙二醇甲醚丙酸酯、丙二醇乙醚丙酸酯、丙二醇丙醚丙酸酯、丙二醇丁醚丙酸酯等之丙二醇烷醚丙酸酯類;甲氧丁基醇、乙氧丁基醇、丙氧丁基醇、丁氧丁基醇等之丁二醇單烷醚類;乙酸甲氧丁酯、乙酸乙氧丁酯、乙酸丙氧丁酯、乙酸丁氧丁酯等之丁二醇單烷醚乙酸酯類;丙酸甲氧丁酯、丙酸乙氧丁酯、丙酸丙氧丁酯、丙酸丁氧丁酯等之丁二醇單烷醚丙酸酯類;二丙二醇二甲醚、二丙二醇二乙醚、二丙二醇甲基乙醚等之二丙二醇二烷醚類;苯、甲苯、二甲苯、三甲苯等之芳香族烴類;丁酮、丙酮、甲基戊酮、甲基異丁酮、環己酮等之酮類;乙醇、丙醇、丁醇、己醇、環己醇、乙二醇、甘油等之醇類;乙酸甲酯、乙酸乙酯、乙酸丙酯、乙酸丁酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、羥基乙酸甲酯、羥基乙酸乙酯、羥基乙酸丁酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、3-羥基丙酸甲酯、3-羥基丙酸乙酯、3-羥基丙酸丙酯、3-羥基丙酸丁酯、2-羥基-3-甲基丁酸甲酯、甲氧乙酸甲酯、甲氧乙酸乙酯、甲氧乙酸丙酯、甲氧乙酸丁酯、乙氧乙酸甲酯、乙氧乙酸乙酯、乙氧乙酸丙酯、乙氧乙酸丁酯、丙氧乙酸甲酯、丙氧乙酸乙酯、丙氧乙酸丙酯、丙氧乙酸丁酯、丁氧乙酸甲酯、丁氧乙酸乙酯、丁氧乙酸丙酯、丁氧乙酸丁酯、2-甲氧丙酸甲酯、2-甲氧丙酸乙酯、2-甲氧丙酸丙酯、2-甲氧丙酸丁酯、2-乙氧丙酸甲酯、2-乙氧丙酸乙酯、2-乙氧丙酸丙酯、2-乙氧丙酸丁酯、2-丁氧丙酸甲酯、2-丁氧丙酸乙酯、2-丁氧丙酸丙酯、2-丁氧丙酸丁酯、3-甲氧丙酸甲酯、3-甲氧丙酸乙酯、3-甲氧丙酸丙酯、3-甲氧丙酸丁酯、3-乙氧丙酸甲酯、3-乙氧丙酸乙酯、3-乙氧丙酸丙酯、3-乙氧丙酸丁酯、3-丙氧丙酸甲酯、3-丙氧丙酸乙酯、3-丙氧丙酸丙酯、3-丙氧丙酸丁酯、3-丁氧丙酸甲酯、3-丁氧丙酸乙酯、3-丁氧丙酸丙酯、3-丁氧丙酸丁酯等之酯類;四氫呋喃、哌喃等之環狀醚基類;γ-丁內酯等之環狀醚類等。Specific examples are: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether and ethylene glycol monoether ether like ethylene glycol monoalkyl ether; diethylene glycol dimethyl ether, two Diethylene glycol dialkyl ethers such as diol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol dipropyl ether, diethylene glycol dibutyl ether; methyl cellosolve acetate, B Glycol alkyl ether acetate such as cellulose acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monoethyl ether acetate; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate Ester alkyl glycol alkyl ether acetates such as ester, propylene glycol monopropyl ether acetate, methoxybutyl acetate, methoxypentyl acetate, etc.; propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether Propylene glycol monoalkyl ethers such as propylene glycol monobutyl ether; propylene glycol dialkyl ethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol ethyl methyl ether, propylene glycol dipropyl ether, propylene glycol propyl methyl ether, propylene glycol ethyl propyl ether a propylene glycol alkane such as propylene glycol methyl ether propionate, propylene glycol diethyl ether propionate, propylene glycol propyl ether propionate or propylene glycol butyl ether propionate Propionate; butanediol monoalkyl ethers such as methoxybutyl alcohol, ethoxybutyl alcohol, propoxy butyl alcohol, butoxybutyl alcohol; methoxybutyl acetate, ethoxybutyl acetate, Butanediol monoalkyl ether acetates such as propoxybutyl acrylate or butoxybutyl acetate; methoxybutyl propionate, ethoxybutyl propionate, propoxybutyl propionate, butoxybutyl propionate Butane diol monoalkyl ether propionate; dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol methyl ether and other dipropylene glycol dialkyl ether; benzene, toluene, xylene, trimethylbenzene, etc. a hydrocarbon; a ketone such as methyl ethyl ketone, acetone, methyl amyl ketone, methyl isobutyl ketone or cyclohexanone; ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, glycerin, etc. Alcohols; methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, 2-hydroxy-2-methylpropionic acid Ethyl ester, methyl hydroxyacetate, ethyl hydroxyacetate, butyl glycolate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 3-hydroxypropionate, ethyl 3-hydroxypropionate, 3-hydroxyl Propyl propionate, butyl 3-hydroxypropionate, methyl 2-hydroxy-3-methylbutanoate, methyl methoxyacetate, ethyl methoxyacetate, propyl methoxyacetate, butyl methoxyacetate, Methyl ethoxyacetate, ethyl ethoxyacetate, propyl ethoxyacetate, butyl ethoxyacetate, methyl propyl oxyacetate, ethyl propyl acrylate, propyl propyl acetate, butyl propyl acetate, butoxy Methyl acetate, ethyl butoxyacetate, propyl butoxyacetate, butyl butoxyacetate, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, 2 - butyl methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate, propyl 2-ethoxypropionate, butyl 2-ethoxypropionate, 2-butoxypropionic acid Methyl ester, ethyl 2-butoxypropionate, propyl 2-butoxypropionate, butyl 2-butoxypropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3- Propyl propyl propionate, butyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, propyl 3-ethoxypropionate, butyl 3-ethoxypropionate Ester, methyl 3-propoxypropionate, ethyl 3-propoxypropionate, propyl 3-propoxypropionate, butyl 3-propoxypropionate, methyl 3-butoxypropionate, 3-butyl Oxypropionic acid 3-butoxy propyl propionate, butyl propionate 3- butoxy, etc. esters; tetrahydrofuran, pyran cyclic ether group, etc. class; [gamma] -butyrolactone, etc. cyclic ethers.
溶劑(C)較佳為含有二乙二醇丁醚乙酸酯之溶劑。The solvent (C) is preferably a solvent containing diethylene glycol butyl ether acetate.
此外,就塗佈性、乾燥性及防突沸之觀點來看,除了二乙二醇丁醚乙酸酯之外,較佳為更含有伸烷二醇烷醚乙酸酯類;甲氧丁醇及乙氧丁醇等之醇類;環己酮等之酮類;3-乙氧丙酸乙酯、3-甲氧丙酸甲酯、3-甲氧乙酸甲酯、3-乙氧乙酸乙酯、3-甲氧乙酸丁酯、3-乙氧乙酸丁酯等之酯類。Further, in terms of coatability, drying property, and anti-bumping, in addition to diethylene glycol butyl ether acetate, it is preferred to further contain an alkylene glycol alkyl ether acetate; methoxybutanol and Alcohols such as ethoxybutanol; ketones such as cyclohexanone; ethyl 3-ethoxypropionate, methyl 3-methoxypropionate, methyl 3-methoxyacetate, ethyl 3-ethoxyacetate An ester such as 3-butyl methoxyacetate or butyl 3-ethoxyacetate.
溶劑(C)的含量,相對於樹脂組成物,以質量分率計較佳為60~90質量%,尤佳為65~85質量%。當溶劑(C)的含量位於此範圍,在藉由後述的各種塗佈裝置進行塗佈時,可預見能夠使塗佈性變得良好。The content of the solvent (C) is preferably from 60 to 90% by mass, particularly preferably from 65 to 85% by mass, based on the mass of the resin composition. When the content of the solvent (C) is in this range, it is expected that the coating property can be improved when it is applied by various coating apparatuses to be described later.
尤其是,較佳係將二乙二醇丁醚乙酸酯的含量設為相對於溶劑以質量分率計為1~40質量%,更佳為5~25質量%。In particular, the content of diethylene glycol butyl ether acetate is preferably from 1 to 40% by mass, more preferably from 5 to 25% by mass, based on the mass of the solvent.
本發明中所用之樹脂組成物,實質上不含聚合性單體。本發明中所用之樹脂組成物中,聚合性單體相對於組成物全體之含量,例如以質量分率計為未滿1質量%,較佳為未滿0.5質量%。聚合性單體,例如為具有不飽和鍵之單官能單體、二官能單體或三官能以上的多官能單體等。The resin composition used in the present invention contains substantially no polymerizable monomer. In the resin composition used in the present invention, the content of the polymerizable monomer relative to the entire composition is, for example, less than 1% by mass, preferably less than 0.5% by mass, based on the mass fraction. The polymerizable monomer is, for example, a monofunctional monomer having an unsaturated bond, a difunctional monomer or a trifunctional or higher polyfunctional monomer.
單官能單體,例如有(甲基)丙烯酸壬基苯基卡必醇酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸2-乙基己基卡必醇酯、(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸2-(2-乙氧乙氧基)乙酯、(甲基)丙烯酸四氫呋喃酯、(甲基)丙烯酸己內酯、(甲基)丙烯酸環氧化壬酚酯、(甲基)丙烯酸丙氧化壬酚酯或N-乙烯基咯烷酮等。Monofunctional monomers such as nonylphenylcarbamate (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 2-ethylhexylcarba(meth)acrylate Alcohol ester, 2-hydroxyethyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, 2-(2-ethoxyethoxy)ethyl (meth)acrylate, Tetrahydrofuranyl (meth)acrylate, caprolactone (meth)acrylate, epoxidized phenolate (meth)acrylate, propionate (meth)acrylate or N-vinylrrolidone.
二官能單體,例如有二(甲基)丙烯酸1,3-丁二醇酯、(甲基)丙烯酸1,3-丁二醇酯、二(甲基)丙烯酸1,6-己二醇酯、二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸二乙二醇酯、二(甲基)丙烯酸新戊二醇酯、二(甲基)丙烯酸三乙二醇酯、二(甲基)丙烯酸四乙二醇酯、二丙烯酸聚乙二醇酯、雙酚A之雙(丙烯醯氧基乙基)醚、二(甲基)丙烯酸環氧化雙酚A酯、二(甲基)丙烯酸丙氧化新戊二醇酯、二(甲基)丙烯酸乙氧化新戊二醇酯或二(甲基)丙烯酸3-甲基戊二醇酯等。Difunctional monomers, for example, 1,3-butylene glycol (meth)acrylate, 1,3-butylene glycol (meth)acrylate, 1,6-hexanediol di(meth)acrylate , ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, two ( Tetraethylene glycol methacrylate, polyethylene glycol diacrylate, bis(acryloxyethyl)ether of bisphenol A, epoxidized bisphenol A di(meth)acrylate, di(methyl) A neopentyl glycol acrylate, a neopentyl glycol di(meth)acrylate or a 3-methylpentanediol di(meth)acrylate.
三官能以上的多官能單體,例如有三(甲基)丙烯酸三羥甲基丙烷酯、三(甲基)丙烯酸新戊四醇酯、三(甲基)丙烯酸三(2-羥乙基)異氰尿酸酯、三(甲基)丙烯酸乙氧化三羥甲基丙烷酯、三(甲基)丙烯酸丙氧化三羥甲基丙烷酯、四(甲基)丙烯酸新戊四醇酯、五(甲基)丙烯酸二新戊四醇酯、六(甲基)丙烯酸二新戊四醇酯、四(甲基)丙烯酸三新戊四醇酯、五(甲基)丙烯酸三新戊四醇酯、六(甲基)丙烯酸三新戊四醇酯、七(甲基)丙烯酸三新戊四醇酯、八(甲基)丙烯酸三新戊四醇酯、三(甲基)丙烯酸新戊四醇酯與酸酐之反應物、五(甲基)丙烯酸二新戊四醇酯與酸酐之反應物、七(甲基)丙烯酸三新戊四醇酯與酸酐之反應物、經己內酯改質之三(甲基)丙烯酸三羥甲基丙烷酯、經己內酯改質之三(甲基)丙烯酸新戊四醇酯、經己內酯改質之三(甲基)丙烯酸三(2-羥乙基)異氰尿酸酯、經己內酯改質之四(甲基)丙烯酸新戊四醇酯、經己內酯改質之五(甲基)丙烯酸二新戊四醇酯、經己內酯改質之六(甲基)丙烯酸二新戊四醇酯、經己內酯改質之四(甲基)丙烯酸三新戊四醇酯、經己內酯改質之五(甲基)丙烯酸三新戊四醇酯、經己內酯改質之六(甲基)丙烯酸三新戊四醇酯、經己內酯改質之七(甲基)丙烯酸三新戊四醇酯、經己內酯改質之八(甲基)丙烯酸三新戊四醇酯、經己內酯改質之三(甲基)丙烯酸新戊四醇酯與酸酐之反應物、經己內酯改質之五(甲基)丙烯酸二新戊四醇酯與酸酐之反應物、或經己內酯改質之七(甲基)丙烯酸三新戊四醇酯與酸酐之反應物等。A trifunctional or higher polyfunctional monomer such as trimethylolpropane tris(meth)acrylate, neopentyl tris(meth)acrylate, or tris(2-hydroxyethyl)tris(meth)acrylate Cyanurate, trimethylolpropane tris(meth)acrylate, trimethylolpropane tri(methyl)acrylate, pentaerythritol tetra(meth)acrylate, five (a) Di-n-pentaerythritol acrylate, di-n-pentaerythritol hexa(meth)acrylate, tripentenol tetra(meth)acrylate, tripentenol pentoxide (f), six Tri-n-pentaerythritol (meth)acrylate, triphenol octa(meth)acrylate, tripentenol octa(meth)acrylate, pentaerythritol tri(meth)acrylate a reactant of an acid anhydride, a reaction product of dipentaerythritol penta(meth)acrylate and an acid anhydride, a reaction product of an ampicillin hepta(meth)acrylate and an acid anhydride, and a modified by caprolactone ( Trimethylolpropane methyl methacrylate, neopentyl ester of tris(meth)acrylate modified with caprolactone, tris(2-hydroxyethyl) tris(meth)acrylate modified by caprolactone Isocyanurate Lactone modified tetrakis(meth)acrylic acid pentaerythritol ester, caprolactone modified penta (meth)acrylic acid pentaerythritol ester, caprolactone modified hexa(meth)acrylic acid Dipentaerythritol ester, tetracoerythritol tetra(meth)acrylate modified with caprolactone, and pentaerythritol pentoxide modified by caprolactone Ester-modified hexa(pentaerythritol) hexa(meth) acrylate, heptapropionate modified heptaerythritol (meth) acrylate, octa(meth) acrylate modified by caprolactone a reaction product of tri-n-pentaerythritol ester, modified by caprolactone and neopentyl glycol (meth) acrylate, and anhydride, modified by caprolactone, dipentaerythritol penta(meth)acrylate A reaction product with an acid anhydride or a reaction product of a neopentyl lactone modified hepto-pentaerythritol (meth)acrylate and an acid anhydride.
本發明中所用之樹脂組成物,實質上不含顏料及染料等之著色劑。本發明中所用之樹脂組成物中,著色劑相對於組成物全體之含量,以質量分率計一般為未滿1質量%,較佳為未滿0.5質量%。The resin composition used in the present invention does not substantially contain a coloring agent such as a pigment or a dye. In the resin composition used in the present invention, the content of the colorant relative to the entire composition is generally less than 1% by mass, preferably less than 0.5% by mass, based on the mass fraction.
本發明中所用之樹脂組成物中,可含有選自由羧酸酐及具有至少2個羧基之化合物所組成之群組中的至少1種化合物。具有2個羧基之化合物,例如有多價羧酸酐、多價羧酸等。The resin composition used in the present invention may contain at least one compound selected from the group consisting of a carboxylic anhydride and a compound having at least two carboxyl groups. A compound having two carboxyl groups, for example, a polyvalent carboxylic anhydride, a polyvalent carboxylic acid or the like.
羧酸酐,亦可理想理地使用市售之由無色的酸酐所形成之環氧樹脂硬化劑。具體而言,例如有Adeka Hardner EH-700(商品名稱(以下相同)、旭電化工業公司製)、Rikacid-HH、同MH-700(新日本理化公司製)、EPIKINI YH-126、同YH-306、同DX-126(Yuka Shell Epoxy公司製)等。As the carboxylic anhydride, it is also desirable to use a commercially available epoxy resin hardener formed of a colorless acid anhydride. Specifically, for example, Adeka Hardner EH-700 (trade name (the same applies hereinafter), manufactured by Asahi Kasei Kogyo Co., Ltd.), Rikacid-HH, MH-700 (manufactured by Nippon Chemical and Chemical Co., Ltd.), EPIKINI YH-126, and YH- 306. Same as DX-126 (manufactured by Yuka Shell Epoxy Co., Ltd.).
多價羧酸酐,例如有:衣康酸酐、琥珀酸酐、檸康酸酐、十二烯基琥珀酸酐、1,2,3-丙三甲酸酐、順丁烯二酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、降莰烯二羧酸、降冰片烯二酸酐等之脂肪族二羧酸酐;1,2,3,4-丁烷四羧酸二酐、環戊烷四羧酸二酐等之脂肪族多價羧酸二酐;鄰苯二甲酸酐、苯均四羧基二酸酐、偏苯三甲酸酐、二苯基酮四羧酸酐等之芳香族多價羧酸酐;乙二醇雙偏苯三甲酸酯、甘油三偏苯三甲酸酯等之含酯基之酸酐等。The polyvalent carboxylic acid anhydride is, for example, itaconic anhydride, succinic anhydride, citraconic anhydride, dodecenyl succinic anhydride, 1,2,3-propane tricarboxylic anhydride, maleic anhydride, hexahydrophthalic anhydride, An aliphatic dicarboxylic anhydride such as methyltetrahydrophthalic anhydride, norbornene dicarboxylic acid or norbornene dianhydride; 1,2,3,4-butanetetracarboxylic dianhydride, cyclopentane IV An aliphatic polyvalent carboxylic acid dianhydride such as carboxylic acid dianhydride; an aromatic polyvalent carboxylic acid anhydride such as phthalic anhydride, benzene tetracarboxylic dianhydride, trimellitic anhydride or diphenyl ketone tetracarboxylic anhydride; An acid anhydride-containing acid anhydride such as diol dipyridyl trimomate or glyceryl trimellitate.
當中就可見光區域中的透明性高之觀點來看,較佳為鄰苯二甲酸酐、偏苯三甲酸酐。Among them, phthalic anhydride and trimellitic anhydride are preferred from the viewpoint of high transparency in the visible light region.
多價羧酸,例如有:琥珀酸、戊二酸、己二酸、丁烷四羧酸、順丁烯二酸、衣康酸等之脂肪族多價羧酸;六氫鄰苯二甲酸、1,2-環己烷羧酸、1,2,4-環己烷三羧酸、環戊烷四羧酸等之脂環族多價羧酸;鄰苯二甲酸、間苯二甲酸、對苯二甲酸、偏苯三甲酸、苯均四羧基二酸1,4,5,8-萘四羧酸、二苯基酮四羧酸等之芳香族多價羧酸等。The polyvalent carboxylic acid may, for example, be an aliphatic polyvalent carboxylic acid such as succinic acid, glutaric acid, adipic acid, butane tetracarboxylic acid, maleic acid or itaconic acid; hexahydrophthalic acid, Alicyclic polyvalent carboxylic acid such as 1,2-cyclohexanecarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, cyclopentanetetracarboxylic acid or the like; phthalic acid, isophthalic acid, An aromatic polyvalent carboxylic acid such as phthalic acid, trimellitic acid, benzotetracarboxylic acid 1,4,5,8-naphthalenetetracarboxylic acid or diphenylketonetetracarboxylic acid.
當中就可見光區域中的透明性高之觀點來看,較佳為鄰苯二甲酸、偏苯三甲酸。Among them, phthalic acid and trimellitic acid are preferred from the viewpoint of high transparency in the visible light region.
本發明中所用之樹脂組成物中,選自由羧酸酐及具有至少2個羧基之化合物所組成之群組中的至少1種化合物的含量,相對於樹脂(A)的合計量,以質量分率計較佳為0.1~20質量%,尤佳為未滿1~15質量%。當此化合物位於此範圍時,可提升塗膜的可靠度。In the resin composition used in the present invention, the content of at least one compound selected from the group consisting of a carboxylic anhydride and a compound having at least two carboxyl groups is a mass fraction with respect to the total amount of the resin (A). The amount is preferably from 0.1 to 20% by mass, particularly preferably from 1 to 15% by mass. When the compound is in this range, the reliability of the coating film can be improved.
本發明中所用之樹脂組成物,亦可含有陽離子聚合起始劑。The resin composition used in the present invention may further contain a cationic polymerization initiator.
陽離子聚合起始劑,亦可使用由鎓陽離子與來自路易斯酸的陰離子所構成者。As the cationic polymerization initiator, those composed of a phosphonium cation and an anion derived from a Lewis acid can also be used.
鎓陽離子的具體例子,有二苯基錪鹽、雙(對甲苯基)錪鹽、雙(對三級丁基苯基)錪鹽、雙(對辛基苯基)錪鹽、雙(對十八基苯基)錪鹽、雙(對辛氧基苯基)錪鹽、雙(對十八氧基苯基)錪鹽、苯基(對十八氧基苯基)錪鹽、(對甲苯基)(對異丙基苯基)錪鹽、三苯基鋶鹽、三(對甲苯基)鋶鹽、三(對異丙基苯基)鋶鹽、三(2,6-二甲基苯基)鋶鹽、三(對三級丁基苯基)鋶鹽、三(對氰苯基)鋶鹽、三(對氯苯基)鋶鹽、或是二甲基(三(三氯甲基)甲基)鋶鹽等。Specific examples of the phosphonium cation include diphenyl phosphonium salt, bis(p-tolyl) phosphonium salt, bis(p-terinobutylphenyl) phosphonium salt, bis(p-octylphenyl) phosphonium salt, and double (to ten Octyl phenyl) phosphonium salt, bis(p-octyloxyphenyl) phosphonium salt, bis(p-octadeoxyphenyl) phosphonium salt, phenyl (p-octadecyloxyphenyl) phosphonium salt, (p-toluene) (p-isopropylphenyl) phosphonium salt, triphenylsulfonium salt, tris(p-tolyl)phosphonium salt, tris(p-isopropylphenyl)phosphonium salt, tris(2,6-dimethylbenzene) Base salt, tris(p-terphenyl)phosphonium salt, tris(p-cyanophenyl)phosphonium salt, tris(p-chlorophenyl)phosphonium salt, or dimethyl (tris(trichloromethyl) ) methyl) sulfonium salts and the like.
較佳的鎓陽離子,例如為雙(對甲苯基)錪鹽、(對甲苯基)(對異丙基苯基)錪鹽、雙(對三級丁基苯基)錪鹽、三苯基鋶鹽或三(對三級丁基苯基)鋶鹽等。Preferred phosphonium cations are, for example, bis(p-tolyl)phosphonium salt, (p-tolyl)(p-isopropylphenyl)phosphonium salt, bis(p-terphenyl)phosphonium salt, triphenylsulfonium Salt or tris(p-tert-butylphenyl) phosphonium salt and the like.
前述來自路易斯酸的陰離子的具體例子,有六氟磷酸鹽、六氟砷酸鹽、六氟銻酸鹽或四(五氟苯基)硼酸鹽。Specific examples of the aforementioned anion derived from a Lewis acid include hexafluorophosphate, hexafluoroarsenate, hexafluoroantimonate or tetrakis(pentafluorophenyl)borate.
此等鎓陽離子與來自路易斯酸的陰離子可任意地組合。These phosphonium cations can be arbitrarily combined with an anion derived from a Lewis acid.
陽離子聚合起始劑的具體例子,有二苯基錪鹽六氟磷酸鹽、雙(對甲苯基)錪鹽六氟磷酸鹽、雙(對三級丁基苯基)錪鹽六氟磷酸鹽、雙(對辛基苯基)錪鹽六氟磷酸鹽、雙(對十八基苯基)錪鹽六氟磷酸鹽、雙(對辛氧基苯基)錪鹽六氟磷酸鹽、雙(對十八氧基苯基)錪鹽六氟磷酸鹽、苯基(對十八氧基苯基)錪鹽六氟磷酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟磷酸鹽、甲基萘基錪鹽六氟磷酸鹽、乙基萘基錪鹽六氟磷酸鹽、三苯基鋶鹽六氟磷酸鹽、三(對甲苯基)鋶鹽六氟磷酸鹽、三(對異丙基苯基)鋶鹽六氟磷酸鹽、三(2,6-二甲基苯基)鋶鹽六氟磷酸鹽、三(對三級丁基苯基)鋶鹽六氟磷酸鹽、三(對氰苯基)鋶鹽六氟磷酸鹽、三(對氯苯基)鋶鹽六氟磷酸鹽、二甲基萘基鋶鹽六氟磷酸鹽、二乙基萘基鋶鹽六氟磷酸鹽、二甲基(三(三氯甲基)甲基)鋶鹽六氟磷酸鹽;二苯基錪鹽六氟砷酸鹽、雙(對甲苯基)錪鹽六氟砷酸鹽、雙(對三級丁基苯基)錪鹽六氟砷酸鹽、雙(對辛基苯基)錪鹽六氟砷酸鹽、雙(對十八基苯基)錪鹽六氟砷酸鹽、雙(對辛氧基苯基)錪鹽六氟砷酸鹽、雙(對十八氧基苯基)錪鹽六氟砷酸鹽、苯基(對十八氧基苯基)錪鹽六氟砷酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟砷酸鹽、甲基萘基錪鹽六氟砷酸鹽、乙基萘基錪鹽六氟砷酸鹽、三苯基鋶鹽六氟砷酸鹽、三(對甲苯基)鋶鹽六氟砷酸鹽、三(對異丙基苯基)鋶鹽六氟砷酸鹽、三(2,6-二甲基苯基)鋶鹽六氟砷酸鹽、三(對三級丁基苯基)鋶鹽六氟砷酸鹽、三(對氰苯基)鋶鹽六氟砷酸鹽、三(對氯苯基)鋶鹽六氟砷酸鹽、二甲基萘基鋶鹽六氟砷酸鹽、二乙基萘基鋶鹽六氟砷酸鹽、二甲基(三(三氯甲基)甲基)鋶鹽六氟砷酸鹽;二苯基錪鹽六氟銻酸鹽、雙(對甲苯基)錪鹽六氟銻酸鹽、雙(對三級丁基苯基)錪鹽六氟銻酸鹽、雙(對辛基苯基)錪鹽六氟銻酸鹽、雙(對十八基苯基)錪鹽六氟銻酸鹽、雙(對辛氧基苯基)錪鹽六氟銻酸鹽、雙(對十八氧基苯基)錪鹽六氟銻酸鹽、苯基(對十八氧基苯基)錪鹽六氟銻酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟銻酸鹽、甲基萘基錪鹽六氟銻酸鹽、乙基萘基錪鹽六氟銻酸鹽、三苯基鋶鹽六氟銻酸鹽、三(對甲苯基)鋶鹽六氟銻酸鹽、三(對異丙基苯基)鋶鹽六氟銻酸鹽、三(2,6-二甲基苯基)鋶鹽六氟銻酸鹽、三(對三級丁基苯基)鋶鹽六氟銻酸鹽、三(對氰苯基)鋶鹽六氟銻酸鹽、三(對氯苯基)鋶鹽六氟銻酸鹽、二甲基萘基鋶鹽六氟銻酸鹽、二乙基萘基鋶鹽六氟銻酸鹽、二甲基(三(三氯甲基)甲基)鋶鹽六氟銻酸鹽;二苯基錪鹽四(五氟苯基)硼酸鹽、雙(對甲苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對三級丁基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對辛基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對十八基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對辛氧基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對十八氧基苯基)錪鹽四(五氟苯基)硼酸鹽、苯基(對十八氧基苯基)錪鹽四(五氟苯基)硼酸鹽、(對甲苯基)(對異丙基苯基)錪鹽四(五氟苯基)硼酸鹽、甲基萘基錪鹽四(五氟苯基)硼酸鹽、乙基萘基錪鹽四(五氟苯基)硼酸鹽、三苯基鋶鹽四(五氟苯基)硼酸鹽、三(對甲苯基)鋶鹽四(五氟苯基)硼酸鹽、三(對異丙基苯基)鋶鹽四(五氟苯基)硼酸鹽、三(2,6-二甲基苯基)鋶鹽四(五氟苯基)硼酸鹽、三(對三級丁基苯基)鋶鹽四(五氟苯基)硼酸鹽、三(對氰苯基)鋶鹽四(五氟苯基)硼酸鹽、三(對氯苯基)鋶鹽四(五氟苯基)硼酸鹽、二甲基萘基鋶鹽四(五氟苯基)硼酸鹽、二乙基萘基鋶鹽四(五氟苯基)硼酸鹽、二甲基(三(三氯甲基)甲基)鋶鹽四(五氟苯基)硼酸鹽等。Specific examples of the cationic polymerization initiator include diphenylphosphonium salt hexafluorophosphate, bis(p-tolyl)phosphonium salt hexafluorophosphate, bis(p-terphenyl)phosphonium salt hexafluorophosphate, Bis(p-octylphenyl)phosphonium salt hexafluorophosphate, bis(p-octadecylphenyl)phosphonium salt hexafluorophosphate, bis(p-octyloxyphenyl)phosphonium salt hexafluorophosphate, double (pair) Octadecyloxyphenyl) phosphonium hexafluorophosphate, phenyl (p-octadecylphenyl) phosphonium salt hexafluorophosphate, (p-tolyl) (p-isopropylphenyl) phosphonium salt hexafluorophosphate Salt, methylnaphthyl sulfonium salt hexafluorophosphate, ethylnaphthyl sulfonium salt hexafluorophosphate, triphenylsulfonium salt hexafluorophosphate, tris(p-tolyl)phosphonium salt hexafluorophosphate, three (pair) Isopropyl phenyl) sulfonium salt hexafluorophosphate, tris(2,6-dimethylphenyl)phosphonium salt hexafluorophosphate, tris(p-tert-butylphenyl) phosphonium salt hexafluorophosphate, three (p-cyanophenyl) phosphonium salt hexafluorophosphate, tris(p-chlorophenyl) phosphonium salt hexafluorophosphate, dimethylnaphthyl phosphonium salt hexafluorophosphate, diethyl naphthyl phosphonium salt hexafluorophosphate , dimethyl (tris(trichloromethyl)methyl) sulfonium salt hexafluorophosphate; diphenyl sulfonium salt hexafluorophosphate Acid salt, bis(p-tolyl)phosphonium salt hexafluoroarsenate, bis(p-terphenyl)phosphonium salt hexafluoroarsenate, bis(p-octylphenyl)phosphonium salt hexafluoroarsenate , bis(p-octadecylphenyl)phosphonium hexafluoroarsenate, bis(p-octyloxyphenyl)phosphonium hexafluoroarsenate, bis(p-octadecylphenyl)phosphonium hexafluoroarsenate Acid salt, phenyl (p-octadecylphenyl) phosphonium salt hexafluoroarsenate, (p-tolyl) (p-isopropylphenyl) phosphonium salt hexafluoroarsenate, methyl naphthyl phosphonium salt Fluor arsenate, ethylnaphthyl sulfonium salt hexafluoroarsenate, triphenylsulfonium salt hexafluoroarsenate, tris(p-tolyl)phosphonium hexafluoroarsenate, tris(p-isopropylphenyl)鋶 salt hexafluoroarsenate, tris(2,6-dimethylphenyl)phosphonium hexafluoroarsenate, tris(p-terphenyl)phosphonium hexafluoroarsenate, three (pair) Cyanophenyl) sulfonium salt hexafluoroarsenate, tris(p-chlorophenyl) phosphonium salt hexafluoroarsenate, dimethylnaphthyl sulfonium salt hexafluoroarsenate, diethylnaphthyl sulfonium salt hexafluoroarsenic Acid salt, dimethyl (tris(trichloromethyl)methyl) phosphonium salt hexafluoroarsenate; diphenyl phosphonium salt hexafluoroantimonate, bis(p-tolyl) phosphonium salt hexafluoroantimonate, Double (for three-level Ding Phenyl) sulfonium salt hexafluoroantimonate, bis(p-octylphenyl) phosphonium salt hexafluoroantimonate, bis(p-octadecylphenyl)phosphonium hexafluoroantimonate, bis(p-octyloxy) Phenyl) sulfonium salt hexafluoroantimonate, bis(p-octadecylphenyl) phosphonium salt hexafluoroantimonate, phenyl (p-octadecylphenyl) phosphonium salt hexafluoroantimonate, Tolyl)(p-isopropylphenyl)phosphonium salt hexafluoroantimonate, methylnaphthylsulfonium salt hexafluoroantimonate, ethylnaphthylsulfonium salt hexafluoroantimonate, triphenylsulfonium salt hexafluorophosphate Citrate, tris(p-tolyl)phosphonium hexafluoroantimonate, tris(p-isopropylphenyl)phosphonium hexafluoroantimonate, tris(2,6-dimethylphenyl)phosphonium salt Fluoride, tris(p-terphenyl)phosphonium hexafluoroantimonate, tris(p-cyanophenyl)phosphonium hexafluoroantimonate, tris(p-chlorophenyl)phosphonium hexafluoroantimonate Acid salt, dimethylnaphthyl sulfonium salt hexafluoroantimonate, diethyl naphthyl sulfonium salt hexafluoroantimonate, dimethyl (tris(trichloromethyl)methyl) sulfonium salt hexafluoroantimonate Diphenylphosphonium tetrakis(pentafluorophenyl)borate, bis(p-tolyl)phosphonium tetrakis(pentafluorophenyl)borate, bis(p-terphenyl)phosphonium tetras(pentafluoro) Phenyl) borate, (p-octylphenyl) phosphonium salt tetrakis(pentafluorophenyl)borate, bis(p-octadecylphenyl)phosphonium tetrakis(pentafluorophenyl)borate, bis(p-octyloxyphenyl)anthracene Tetrakis(pentafluorophenyl)borate, bis(p-octadecylphenyl)phosphonium tetrakis(pentafluorophenyl)borate, phenyl(p-octadecylphenyl)phosphonium salt tetrakis(pentafluoro) Phenyl)borate, (p-tolyl)(p-isopropylphenyl)phosphonium tetrakis(pentafluorophenyl)borate, methylnaphthylphosphonium tetrakis(pentafluorophenyl)borate, ethylnaphthalene Base salt tetrakis(pentafluorophenyl)borate, triphenylsulfonium salt tetrakis(pentafluorophenyl)borate, tris(p-tolyl)phosphonium tetrakis(pentafluorophenyl)borate, three (different Propyl phenyl) sulfonium salt tetrakis(pentafluorophenyl)borate, tris(2,6-dimethylphenyl)phosphonium tetrakis(pentafluorophenyl)borate, tris(p-tert-butylphenyl)鋶 salt tetrakis(pentafluorophenyl)borate, tris(p-cyanophenyl) phosphonium salt tetrakis(pentafluorophenyl)borate, tris(p-chlorophenyl) phosphonium salt tetrakis(pentafluorophenyl)borate , dimethylnaphthyl phosphonium salt tetrakis(pentafluorophenyl)borate, diethylnaphthyl phosphonium salt tetrakis(pentafluorophenyl)borate, dimethyl(tris(trichloromethyl)methyl)anthracene Salt tetrakis(pentafluorophenyl)borate Wait.
較佳為雙(對甲苯基)錪鹽六氟磷酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟磷酸鹽、雙(對三級丁基苯基)錪鹽六氟磷酸鹽、三苯基鋶鹽六氟磷酸鹽、三(對三級丁基苯基)鋶鹽六氟磷酸鹽、雙(對甲苯基)錪鹽六氟砷酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟砷酸鹽、雙(對三級丁基苯基)錪鹽六氟砷酸鹽、三苯基鋶鹽六氟砷酸鹽、三(對三級丁基苯基)鋶鹽六氟砷酸鹽、雙(對甲苯基)錪鹽六氟銻酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟銻酸鹽、雙(對三級丁基苯基)錪鹽六氟銻酸鹽、三苯基鋶鹽六氟銻酸鹽、三(對三級丁基苯基)鋶鹽六氟銻酸鹽、雙(對甲苯基)錪鹽四(五氟苯基)硼酸鹽、(對甲苯基)(對異丙基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對三級丁基苯基)錪鹽四(五氟苯基)硼酸鹽、三苯基鋶鹽四(五氟苯基)硼酸鹽、三(對三級丁基苯基)鋶鹽四(五氟苯基)硼酸鹽等。Preferred is bis(p-tolyl)phosphonium salt hexafluorophosphate, (p-tolyl) (p-isopropylphenyl) phosphonium salt hexafluorophosphate, bis(p-terphenyl)phosphonium salt hexafluorophosphate Phosphate, triphenylsulfonium salt hexafluorophosphate, tris(p-tert-butylphenyl)phosphonium salt hexafluorophosphate, bis(p-tolyl)phosphonium salt hexafluoroarsenate, (p-tolyl) P-isopropylphenyl) sulfonium salt hexafluoroarsenate, bis(p-terphenyl)phosphonium salt hexafluoroarsenate, triphenylsulfonium salt hexafluoroarsenate, tris (three-stage Phenyl phenyl) sulfonium hexafluoroarsenate, bis(p-tolyl) sulfonium hexafluoroantimonate, (p-tolyl) (p-isopropylphenyl) sulfonium hexafluoroantimonate, double (pair Tert-butyl phenyl) sulfonium salt hexafluoroantimonate, triphenylsulfonium salt hexafluoroantimonate, tris(p-tert-butylphenyl) phosphonium hexafluoroantimonate, bis(p-tolyl) Bismuth salt tetrakis(pentafluorophenyl)borate, (p-tolyl) (p-isopropylphenyl) phosphonium salt tetrakis(pentafluorophenyl)borate, bis(p-terphenyl) phosphonium salt (pentafluorophenyl)borate, triphenylsulfonium salt tetrakis(pentafluorophenyl)borate, tris(p-tert-butylphenyl)phosphonium tetrakis(pentafluorophenyl)borate, and the like.
更佳為雙(對甲苯基)錪鹽六氟銻酸鹽、(對甲苯基)(對異丙基苯基)錪鹽六氟銻酸鹽、雙(對三級丁基苯基)錪鹽六氟銻酸鹽、三苯基鋶鹽六氟銻酸鹽、三(對三級丁基苯基)鋶鹽六氟銻酸鹽、雙(對甲苯基)錪鹽四(五氟苯基)硼酸鹽、(對甲苯基)(對異丙基苯基)錪鹽四(五氟苯基)硼酸鹽、雙(對三級丁基苯基)錪鹽四(五氟苯基)硼酸鹽、三苯基鋶鹽四(五氟苯基)硼酸鹽、三(對三級丁基苯基)鋶鹽四(五氟苯基)硼酸鹽等。More preferably bis(p-tolyl)phosphonium hexafluoroantimonate, (p-tolyl)(p-isopropylphenyl)phosphonium hexafluoroantimonate, bis(p-terphenyl)phosphonium salt Hexafluoroantimonate, triphenylsulfonium salt hexafluoroantimonate, tris(p-terphenyl)phosphonium salt hexafluoroantimonate, bis(p-tolyl)phosphonium salt tetrakis(pentafluorophenyl) Borate, (p-tolyl) (p-isopropylphenyl) phosphonium salt tetrakis(pentafluorophenyl)borate, bis(p-terphenyl)phosphonium tetrakis(pentafluorophenyl)borate, Triphenylsulfonium salt tetrakis(pentafluorophenyl)borate, tris(p-tert-butylphenyl) phosphonium salt tetrakis(pentafluorophenyl)borate, and the like.
陽離子聚合起始劑的含量,相對於樹脂組成物的固形份,以質量分率計較佳為0.1~40質量%,尤佳為1~30質量%。The content of the cationic polymerization initiator is preferably from 0.1 to 40% by mass, particularly preferably from 1 to 30% by mass, based on the mass fraction of the resin composition.
當陽離子聚合起始劑的合計量位於此範圍時,有可縮短硬化時間之傾向。When the total amount of the cationic polymerization initiator is in this range, there is a tendency to shorten the hardening time.
本發明中所用之樹脂組成物中,可因應必要,併用填充劑、樹脂(A)以外的高分子化合物、密著促進劑、抗氧化劑、紫外線吸收劑、光安定劑、抗凝聚劑、鏈轉移劑等之添加劑。In the resin composition used in the present invention, a filler, a polymer compound other than the resin (A), an adhesion promoter, an antioxidant, an ultraviolet absorber, a light stabilizer, an anti-agglomerating agent, and a chain transfer may be used as necessary. Additives such as agents.
填充劑例如有玻璃、二氧化矽、氧化鋁等。The filler is, for example, glass, cerium oxide, aluminum oxide or the like.
樹脂(A)以外的高分子化合物,例如有環氧樹脂、順丁烯二醯亞胺樹脂等之硬化性樹脂,或是聚乙烯醇、聚丙烯酸、聚乙二醇單烷醚、丙烯酸聚氯烷酯、聚酯、聚胺基甲酸酯等之熱可塑性樹脂等。The polymer compound other than the resin (A) is, for example, a curable resin such as an epoxy resin or a maleimide resin, or a polyvinyl alcohol, a polyacrylic acid, a polyethylene glycol monoalkyl ether, or an acrylic polychloride. A thermoplastic resin such as an alkyl ester, a polyester or a polyurethane.
密著促進劑較佳為矽烷化合物。具體而言,例如有乙烯基三甲氧矽烷、乙烯基三乙氧矽烷、乙烯基三(2-甲氧乙氧)矽烷、N-(2-胺乙基)-3-胺丙基甲基二甲氧矽烷、N-(2-胺乙基)-3-胺丙基三甲氧矽烷、3-胺丙基三甲氧矽烷、3-環氧丙氧基丙基三甲氧矽烷、3-環氧丙氧基丙基甲基二甲氧矽烷、2-(3,4-環氧基環己基)乙基三甲氧矽烷、3-氯丙基甲基二甲氧矽烷、3-氯丙基三甲氧矽烷、3-甲基丙烯醯氧基丙基三甲氧矽烷、3-巰基丙基三甲氧矽烷等。The adhesion promoter is preferably a decane compound. Specifically, for example, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)decane, N-(2-aminoethyl)-3-aminopropylmethyldi Methoxy decane, N-(2-aminoethyl)-3-aminopropyltrimethoxy decane, 3-aminopropyltrimethoxy decane, 3-glycidoxypropyltrimethoxy decane, 3-epoxypropyl Oxypropyl propyl dimethoxy decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, 3-chloropropylmethyldimethoxy decane, 3-chloropropyltrimethoxy decane , 3-methacryloxypropyltrimethoxydecane, 3-mercaptopropyltrimethoxydecane, and the like.
抗氧化劑例如有丙烯酸2-三級丁基-6-(3-三級丁基-2-羥基-5-甲基苯甲基)-4-甲基苯酯、丙烯酸2-[1-(2-羥基-3,5-二-三級戊基苯基)乙基]-4,6-二-三級戊基苯酯、6-[3-(3-三級丁基-4-羥基-5-甲基苯基)丙氧基]-2,4,8,10-四-三級丁基二苯[d,f][1,3,2]二噁磷環庚烷、3,9-雙[2-{3-(3-三級丁基-4-羥基-5-甲基苯基)丙醯氧基}-1,1-二甲基乙基]-2,4,8,10-四氧雜螺旋[5.5]十一烷、2,2'-亞甲基雙(6-三級丁基-4-甲基酚)、4,4'-伸丁基雙(6-三級丁基-3-甲基酚)、4,4'-硫雙(2-三級丁基-5-甲基酚)、2,2'-硫雙(6-三級丁基-4-甲基酚)、二月桂基3,3'-硫二丙酸酯、二肉荳蔻基3,3'-硫二丙酸酯、二硬脂基3,3'-硫二丙酸酯、新戊四醇四(3-月桂基硫丙酸酯)、1,3,5-三(3,5-二-三級丁基-4-羥基苯甲基)-1,3,5-三氮雜苯-2,4,6(1H,3H,5H)-三酮、3,3',3",5,5',5"-六-三級丁基-A1',a"-(三甲苯-2,4,6-三基)三-對甲酚、新戊四醇四[3-(3,5-二-三級丁基-4-羥基苯基)丙酸酯]、2,6-二-三級丁基-4-甲基酚等。Antioxidants are, for example, 2-tris-butyl-6-(3-tert-butyl-2-hydroxy-5-methylbenzyl)-4-methylphenyl acrylate, 2-[1-(2) acrylic acid. -hydroxy-3,5-di-triamylpentylphenyl)ethyl]-4,6-di-triamylphenyl, 6-[3-(3-tri-butyl-4-hydroxy- 5-methylphenyl)propoxy]-2,4,8,10-tetra-tert-butyldiphenyl[d,f][1,3,2]dioxaphosphane heptane, 3,9 - bis[2-{3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoxy}-1,1-dimethylethyl]-2,4,8, 10-tetraoxaspiro[5.5]undecane, 2,2'-methylenebis(6-tributyl-4-methylphenol), 4,4'-butylbutylene (6-three) Grade butyl-3-methylphenol), 4,4'-thiobis(2-tert-butyl-5-methylphenol), 2,2'-thiobis(6-tertiarybutyl-4- Methylphenol), dilauryl 3,3'-thiodipropionate, dimyristyl 3,3'-thiodipropionate, distearyl 3,3'-thiodipropionate, new Pentaerythritol tetrakis(3-lauryl thiopropionate), 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazo Heterobenzene-2,4,6(1H,3H,5H)-trione, 3,3',3",5,5',5"-hexa-tertiary butyl-A1',a"-(three Toluene-2,4,6-triyl)tri-p-cresol, pentaerythritol tetrakis[3-(3,5-di-tri-tert-butyl-4-hydroxyl) Yl) propionate], 2,6-di - tert.butyl-4-methylphenol and the like.
紫外線吸收劑例如有2-(2-羥基-5-三級丁基苯基)-2H-苯並三唑、辛基-3-[3-三級丁基-4-羥基-5-(5-氯-2H-苯並三唑-2-基)苯基]丙酸酯、2-[4-[(2-羥基-3-十二氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基-1,3,5-三氮雜苯、2-[4-[(2-羥基-3-(2'-乙基)己基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基-1,3,5-三氮雜苯、2,4-雙(2-羥基-4-丁基氧基苯基)-6-(2,4-雙-丁基氧基苯基)-1,3,5-三氮雜苯、2-(2-羥基-4-[1-辛氧基羰基乙氧基]苯基)4,6-雙(4-苯基苯基)-1,3,5-三氮雜苯、2-(2H-苯並三唑-2-基)-4,6-雙(1-甲基-1-苯基乙基)酚、2-(2H-苯並三唑-2-基)-6-(1-甲基-1-苯基乙基)-4-(1,1,3,3-四甲基丁基)酚、2-(3-三級丁基-2-羥基-5-甲基苯基)-5-氯苯並三唑或烷氧基二苯基酮。The ultraviolet absorber is, for example, 2-(2-hydroxy-5-tert-butylphenyl)-2H-benzotriazole, octyl-3-[3-tributyl-4-hydroxy-5-(5) -Chloro-2H-benzotriazol-2-yl)phenyl]propionate, 2-[4-[(2-hydroxy-3-dodecyloxy)oxy]-2-hydroxyphenyl -4,6-bis(2,4-dimethylphenyl-1,3,5-triazabenzene, 2-[4-[(2-hydroxy-3-(2'-ethyl)hexyl) )oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl-1,3,5-triazabenzene, 2,4-bis(2-hydroxy-4) -butyloxyphenyl)-6-(2,4-bis-butyloxyphenyl)-1,3,5-triazabenzene, 2-(2-hydroxy-4-[1-xin Oxycarbonylcarbonyl]phenyl)4,6-bis(4-phenylphenyl)-1,3,5-triazabenzene, 2-(2H-benzotriazol-2-yl)- 4,6-bis(1-methyl-1-phenylethyl)phenol, 2-(2H-benzotriazol-2-yl)-6-(1-methyl-1-phenylethyl) -4-(1,1,3,3-tetramethylbutyl)phenol, 2-(3-tert-butyl-2-hydroxy-5-methylphenyl)-5-chlorobenzotriazole or Alkoxydiphenyl ketone.
光安定劑例如有由琥珀酸與(4-羥基-2,2,6,6-四甲基哌啶-1-基)乙醇所形成之高分子,N,N',N'',N'''-四(4,6-雙(丁基-(N-甲基-2,2,6,6-四甲基哌啶-4-基)胺基)三氮雜苯-2-基)-4,7-二氮雜癸烷-1,10-二胺,癸二酸、與雙(2,2,6,6-四甲基-1-(辛氧基)-4-哌啶基)酯、與1,1-二甲基乙基過氫氧化物之反應物,雙(1,2,2,6,6-五甲基-4-哌啶基)-[[3,5-雙(1,1-二甲基乙基)-4-羥基苯基]甲基]丁基丙二酸酯,2,4-雙[N-丁基-N-(1-環己基氧基-2,2,6,6-四甲基哌啶-4-基)胺基]-6-(2-羥乙基胺)-1,3,5-三氮雜苯,雙(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯或甲基(1,2,2,6,6-五甲基-4-哌啶基)癸二酸酯等。The light stabilizer is, for example, a polymer formed of succinic acid and (4-hydroxy-2,2,6,6-tetramethylpiperidin-1-yl)ethanol, N, N', N'', N' ''-Tetrakis(4,6-bis(butyl-(N-methyl-2,2,6,6-tetramethylpiperidin-4-yl)amino)triazaphenyl-2-yl) -4,7-diazadecane-1,10-diamine, azelaic acid, and bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl Ester, a reaction with 1,1-dimethylethyl hydroperoxide, bis(1,2,2,6,6-pentamethyl-4-piperidinyl)-[[3,5- Bis(1,1-dimethylethyl)-4-hydroxyphenyl]methyl]butylmalonate, 2,4-bis[N-butyl-N-(1-cyclohexyloxy)- 2,2,6,6-tetramethylpiperidin-4-yl)amino]-6-(2-hydroxyethylamine)-1,3,5-triazabenzene, bis(1,2, 2,6,6-pentamethyl-4-piperidinyl) sebacate or methyl (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate.
抗凝聚劑例如有聚丙烯酸鈉等。The anti-agglomeration agent is, for example, sodium polyacrylate.
鏈轉移劑例如有十二基硫醇、2,4-二苯基-4-甲基-1-戊烷等。The chain transfer agent is, for example, dodecyl mercaptan, 2,4-diphenyl-4-methyl-1-pentane or the like.
本發明中所用之樹脂組成物,其固形份量較佳為10~30質量%,尤佳為12~28質量%,更佳為15~25質量%。藉由設定於此範圍時,可提升塗膜的可靠度。種種塗佈方法,即使是擠壓法,亦不易產生缺陷等,而能夠形成平坦的硬化膜。The resin composition used in the present invention has a solid content of preferably 10 to 30% by mass, particularly preferably 12 to 28% by mass, more preferably 15 to 25% by mass. By setting this range, the reliability of the coating film can be improved. In various coating methods, even in the extrusion method, defects or the like are less likely to occur, and a flat cured film can be formed.
此外,本發明中所用之樹脂組成物,當填入於光路徑長為1cm的石英單元,並使用分光光度計,在測定波長400~700nm的條件下測定透射率時,平均透射率一般為70%以上,較佳為80%以上。Further, when the resin composition used in the present invention is filled in a quartz cell having a light path length of 1 cm and a transmittance is measured using a spectrophotometer at a measurement wavelength of 400 to 700 nm, the average transmittance is generally 70. More than %, preferably more than 80%.
本發明中所用之樹脂組成物,當形成硬化膜時,硬化膜的平均透射率一般為90%以上,較佳為95%以上。此平均透射率,是使用分光光度計,在測定波長400~700nm的條件下對經加熱硬化(例如100~250℃、5分鐘~3小時)後之厚度3μm的硬化膜進行測定時之平均值。藉此,可提供在可見光區域中的透明性優良之硬化膜。In the resin composition used in the present invention, when the cured film is formed, the average transmittance of the cured film is generally 90% or more, preferably 95% or more. The average transmittance is an average value when a cured film having a thickness of 3 μm after heat curing (for example, 100 to 250 ° C for 5 minutes to 3 hours) is measured using a spectrophotometer at a measurement wavelength of 400 to 700 nm. . Thereby, a cured film excellent in transparency in the visible light region can be provided.
本發明中所用之樹脂組成物,如後述般,藉由塗佈於基材,例如玻璃、金屬、塑膠等基板、或是形成有彩色濾光片、各種絕緣或導電膜、驅動電路等之基板上,可形成平坦的硬化膜。該硬化膜通常經由乾燥、硬化而組成者。此外,亦可將此等硬化膜形成為顯示裝置等之構成零件的一部分。The resin composition used in the present invention is applied to a substrate such as a substrate such as glass, metal or plastic, or a substrate on which a color filter, various insulating or conductive films, a driving circuit, or the like is formed, as will be described later. On top, a flat cured film can be formed. The cured film is usually composed by drying and hardening. Further, these cured films may be formed as a part of components of a display device or the like.
接著說明硬化膜的製法。Next, a method of producing a cured film will be described.
首先,將本發明中所用之樹脂組成物,塗佈於基材或是由先前所形成之樹脂組成物的固形份所形成之層上。First, the resin composition used in the present invention is applied to a substrate or a layer formed of a solid portion of a resin composition previously formed.
塗佈方法並無特別限定,例如可使用旋轉塗佈機、擠壓及旋轉塗佈機、擠壓式塗佈機(亦有稱為壓模塗佈機、淋幕流動塗佈機、非旋轉式塗佈機時)、噴墨塗佈機、輥塗佈機、浸漬塗佈機等的塗佈來進行。The coating method is not particularly limited, and for example, a spin coater, an extrusion and spin coater, or a squeeze coater (also referred to as a die coater, a curtain flow coater, and a non-rotating machine) can be used. In the case of a coater, application by an inkjet coater, a roll coater, a dip coater, or the like.
當中就溶解性、防乾燥、防異物產生等觀點來看,較佳為依據擠壓式塗佈法之塗佈,亦即運用擠壓及旋轉塗佈機以及擠壓式塗佈機等。Among them, from the viewpoints of solubility, drying prevention, and prevention of foreign matter generation, it is preferred to apply according to the extrusion coating method, that is, to use an extrusion and spin coater, an extrusion coater, or the like.
接著,較佳係進行乾燥或預烘烤以去除溶劑等之揮發成分。藉此可製得平滑的未硬化膜。尤其適合進行減壓乾燥。在此的減壓乾燥,例如有在50~150Pa的壓力下,於20~25℃的溫度範圍中進行者。Next, it is preferred to carry out drying or prebaking to remove volatile components such as a solvent. Thereby, a smooth uncured film can be obtained. It is especially suitable for drying under reduced pressure. The drying under reduced pressure here is carried out, for example, at a pressure of 50 to 150 Pa in a temperature range of 20 to 25 °C.
此時之未硬化膜的膜厚並無特別限定,可藉由所用之材料、用途等來適當地調整,例如為0.1~30μm,較佳為1~20μm,更佳為1~6μm。The film thickness of the uncured film at this time is not particularly limited, and can be appropriately adjusted by the material to be used, the use, and the like, and is, for example, 0.1 to 30 μm, preferably 1 to 20 μm, and more preferably 1 to 6 μm.
乾燥後,藉由進行後烘烤,可製得平坦化膜等之硬化膜。後烘烤,較佳例如為150~230℃的溫度範圍、10~180分鐘。After drying, a cured film such as a flattened film can be obtained by post-baking. The post-baking is preferably, for example, a temperature range of from 150 to 230 ° C, for from 10 to 180 minutes.
尤其本發明中所用之樹脂組成物,可藉由使用擠壓式塗佈機塗佈於基板上來形成膜,並將形成於基板上之膜進行減壓乾燥,而用以製得平坦化膜等之硬化膜所用。In particular, the resin composition used in the present invention can be formed by applying a film on a substrate by using an extrusion coater, and drying the film formed on the substrate to obtain a flattened film or the like. Used for hardened film.
根據本發明,可形成一種能夠抑制起因於溶劑突沸之缺陷等的產生,且涵蓋全體具有優良的平坦性之硬化膜。According to the present invention, it is possible to form a cured film which is capable of suppressing generation of defects or the like which are caused by solvent boiling, and which has excellent flatness as a whole.
此外,藉由使用此般硬化膜,可製得高品質的顯示裝置。Further, by using such a cured film, a high-quality display device can be obtained.
本發明之硬化膜,例如可理想地運用在透明膜,尤其是構成彩色濾光片或陣列基板的一部分之透明膜等。此外,此等透明膜可用作為平坦化膜,而運用在具有平坦化膜等作為其構成零件的一部分之彩色濾光片、陣列基板等,以及具備此等平坦化膜、彩色濾光片及/或陣列基板等之顯示裝置,例如液晶顯示裝置,有機電致發光顯示裝置等,並且能夠以高良率來製造出具備高品質的平坦化膜等之顯示裝置。The cured film of the present invention can be suitably used, for example, as a transparent film, particularly a transparent film constituting a part of a color filter or an array substrate. Further, these transparent films can be used as a planarizing film, and can be applied to a color filter or an array substrate having a planarizing film or the like as a part of the constituent members, and a flattening film, a color filter, and/or A display device such as an array substrate, for example, a liquid crystal display device, an organic electroluminescence display device, or the like, and a display device having a high-quality flattening film or the like can be manufactured at a high yield.
以下係藉由實施例來更詳細說明本發明之樹脂組成物,但本發明並不限定於此等實施例。此外,以下的實施例及比較例中,表示含量或用量之%及份,在無特別限定時,為質量基準。Hereinafter, the resin composition of the present invention will be described in more detail by way of examples, but the invention is not limited to the examples. In addition, in the following Examples and Comparative Examples, the % or the part of the content or the amount used is based on the mass unless otherwise specified.
樹脂Aa的合成Synthesis of Resin Aa
以0.02L/分的流速將氮氣流入至具備回流冷卻器、滴入漏斗及攪拌機之1L的燒瓶內以形成氮氣環境,加入3-甲氧基-1-丁醇59質量份及乙酸3-甲氧基丁酯81質量份,一邊攪拌一邊加熱至70℃。Nitrogen gas was flowed into a 1 L flask equipped with a reflux condenser, a dropping funnel and a stirrer at a flow rate of 0.02 L/min to form a nitrogen atmosphere, and 59 parts by mass of 3-methoxy-1-butanol and 3-methyl acetate were added. 81 parts by mass of oxybutyl ester was heated to 70 ° C while stirring.
接著將甲基丙烯酸40質量份,以及丙烯酸3,4-環氧基三環[5.2.1.02,6]癸酯(將式(I-1)所表示之化合物及式(II-1)所表示之化合物以莫耳比50:50混合之混合物)360質量份,溶解於3-甲氧基-1-丁醇80質量份及乙酸3-甲氧基丁酯110質量份而調製出溶液。使用滴入泵浦,花4小時將此溶解液滴入至保溫於70℃之燒瓶內。Next, 40 parts by mass of methacrylic acid, and 3,4-epoxytricyclo[5.2.1.0 2,6 ]decyl acrylate (the compound represented by the formula (I-1) and the formula (II-1) The compound represented by the mixture of the molar ratio of 50:50 was added in an amount of 360 parts by mass, dissolved in 80 parts by mass of 3-methoxy-1-butanol and 110 parts by mass of 3-methoxybutyl acetate to prepare a solution. Using a drop-in pump, the solution was dropped into a flask kept at 70 ° C for 4 hours.
另一方面,使用其他滴入泵浦,將於3-甲氧基-1-丁醇101質量份及乙酸3-甲氧基丁酯139質量份中溶解有作為聚合起始劑的2,2'-偶氮雙(2,4-二甲基戊腈)36質量份之溶液,花5小時滴入至燒瓶內。聚合起始劑溶液的滴入結束後,在70℃下保持4小時,然後冷卻至室溫,製得固形份42.5質量%、酸價56mg-KOH/g之共聚物(樹脂Aa)的溶液。所製得之樹脂Aa的重量平均分子量(Mw)為7.6×103,分散度為2.01。On the other hand, using other dropping pump, 2,2 as a polymerization initiator is dissolved in 101 parts by mass of 3-methoxy-1-butanol and 139 parts by mass of 3-methoxybutyl acetate. A solution of 36 parts by mass of '-azobis(2,4-dimethylvaleronitrile) was dropped into the flask over 5 hours. After completion of the dropwise addition of the polymerization initiator solution, the mixture was kept at 70 ° C for 4 hours, and then cooled to room temperature to obtain a solution of a copolymer (resin Aa) having a solid content of 42.5 mass% and an acid value of 56 mg-KOH/g. The obtained resin Aa had a weight average molecular weight (Mw) of 7.6 × 10 3 and a degree of dispersion of 2.01.
樹脂Ab的合成Synthesis of Resin Ab
以0.02L/分的流速將氮氣流入至具備回流冷卻器、滴入漏斗及攪拌機之1L的燒瓶內以形成氮氣環境,加入3-甲氧基-1-丁醇56質量份及乙酸3-甲氧基丁酯84質量份,一邊攪拌一邊加熱至70℃。Nitrogen gas was flowed into a 1 L flask equipped with a reflux condenser, a dropping funnel, and a stirrer at a flow rate of 0.02 L/min to form a nitrogen atmosphere, and 56 parts by mass of 3-methoxy-1-butanol and 3-methyl acetate were added. 84 parts by mass of oxybutyl ester was heated to 70 ° C while stirring.
接著將甲基丙烯酸40質量份,以及丙烯酸3,4-環氧基三環[5.2.1.02,6]癸酯(將式(I-1)所表示之化合物及式(II-1)所表示之化合物以莫耳比50:50混合之混合物)360質量份,溶解於3-甲氧基-1-丁醇76質量份及乙酸3-甲氧基丁酯114質量份而調製出溶液。使用滴入泵浦,花4小時將此溶解液滴入至保溫於70℃之燒瓶內。Next, 40 parts by mass of methacrylic acid, and 3,4-epoxytricyclo[5.2.1.0 2,6 ]decyl acrylate (the compound represented by the formula (I-1) and the formula (II-1) The compound represented by the mixture of the molar ratio of 50:50 was added in an amount of 360 parts by mass, dissolved in 76 parts by mass of 3-methoxy-1-butanol and 114 parts by mass of 3-methoxybutyl acetate to prepare a solution. Using a drop-in pump, the solution was dropped into a flask kept at 70 ° C for 4 hours.
另一方面,使用其他滴入泵浦,將於3-甲氧基-1-丁醇96質量份及乙酸3-甲氧基丁酯144質量份中溶解有作為聚合起始劑的2,2'-偶氮雙(2,4-二甲基戊腈)14質量份之溶液,於4小時之間滴入至燒瓶內。聚合起始劑溶液的滴入結束後,在70℃下保持4小時,然後冷卻至室溫,製得固形份42.3質量%、酸價57mg-KOH/g(固形份換算)之共聚物(樹脂Ab)的溶液。所製得之樹脂Ab的重量平均分子量Mw為1.9×104,分散度為2.65。On the other hand, using other dropping pump, 2,2 as a polymerization initiator is dissolved in 96 parts by mass of 3-methoxy-1-butanol and 144 parts by mass of 3-methoxybutyl acetate. A solution of 14 parts by mass of '-azobis(2,4-dimethylvaleronitrile) was dropped into the flask over 4 hours. After the completion of the dropwise addition of the polymerization initiator solution, the mixture was kept at 70 ° C for 4 hours, and then cooled to room temperature to obtain a copolymer having a solid content of 42.3 mass % and an acid value of 57 mg-KOH/g (in terms of solid content) (resin Ab) solution. The obtained resin Ab had a weight average molecular weight Mw of 1.9 × 10 4 and a degree of dispersion of 2.65.
上述樹脂的重量平均分子量(Mw)及數量平均分子量(Mn),係使用GPC法,於下列條件中進行測定。The weight average molecular weight (Mw) and the number average molecular weight (Mn) of the above resin were measured by the GPC method under the following conditions.
裝置:K2479(島津製作所製)Device: K2479 (made by Shimadzu Corporation)
管柱:SHIMADZU Shim-pack GPC-80MColumn: SHIMADZU Shim-pack GPC-80M
管柱溫度:40℃Column temperature: 40 ° C
溶劑:THF(四氫呋喃)Solvent: THF (tetrahydrofuran)
流速:1.0mL/minFlow rate: 1.0mL/min
檢測器:RIDetector: RI
將上述所得之經聚苯乙烯換算之重量平均分子量及數量平均分子量的比,設為分散度(Mw/Mn)。The ratio of the weight average molecular weight and the number average molecular weight in terms of polystyrene obtained above was defined as the degree of dispersion (Mw/Mn).
實施例1Example 1
將含有所製得之樹脂Aa的樹脂溶液(A)235份(固形份換算100份)、氟系界面活性劑的Megafac F-489(DIC公司製)(B)0.01份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物1。235 parts of the resin solution (A) containing the obtained resin Aa (100 parts in terms of solid content), 0.01% of Megafac F-489 (manufactured by DIC Corporation) of fluorine-based surfactant, and Irganox 3114 (Chiba Japan) 0.8 parts of the company and a solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 10:45:45) The mixture was mixed to obtain a resin composition 1 having a solid content concentration of 19.3% by mass.
實施例2Example 2
將含有所製得之樹脂Aa的樹脂溶液(A)235份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.05份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物2。235 parts of the resin solution (A) containing the obtained resin Aa (100 parts in terms of solid content), 0.05 parts of Megafac F-489 (manufactured by DIC Corporation), and 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and The solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 10:45:45) is mixed to obtain a solid portion. Resin composition 2 having a concentration of 19.3% by mass.
實施例3Example 3
將含有所製得之樹脂Ab的樹脂溶液(A)236份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.01份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為20:40:40之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物3。236 parts of the resin solution (A) containing the obtained resin Ab (100 parts in terms of solid content), 0.01 parts of Megafac F-489 (manufactured by DIC Corporation), and 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and The solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 20:40:40) is mixed to obtain a solid portion. Resin composition 3 having a concentration of 19.3% by mass.
實施例4Example 4
將含有樹脂Ab的樹脂溶液(A)236份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.05份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物4。236 parts of the resin solution (A) containing the resin Ab (100 parts in terms of solid content), 0.05 parts of Megafac F-489 (made by DIC Corporation), 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.), and solvent (two The mixture of glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 10:45:45 was mixed to obtain a solid concentration of 19.3 mass. % of resin composition 4.
實施例5Example 5
將含有所製得之樹脂Ab的樹脂溶液(A)236份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.05份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為20:40:40之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物5。236 parts of the resin solution (A) containing the obtained resin Ab (100 parts in terms of solid content), 0.05 parts of Megafac F-489 (manufactured by DIC Corporation), and 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and The solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 20:40:40) is mixed to obtain a solid portion. Resin composition 5 having a concentration of 19.3% by mass.
實施例6Example 6
將含有所製得之樹脂Ab的樹脂溶液(A)236份(固形份換算100份)、聚矽氧烷系界面活性劑的SH8400(Dow Corning Toray公司製)(B)0.05份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物6。236 parts of a resin solution (A) containing the obtained resin Ab (100 parts in terms of solid content), SH8400 (manufactured by Dow Corning Toray Co., Ltd.) (B) of a polyoxyalkylene-based surfactant (0.05), and Irganox 3114 ( 0.8 parts by Chiba Japan Co., Ltd. and a mixture of solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 10:45:45) The mixture was mixed to obtain a resin composition 6 having a solid content concentration of 19.3% by mass.
實施例7Example 7
將含有所製得之樹脂Ab的樹脂溶液(A)236份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.05份、SH8400(Dow Corning Toray公司製)(B)0.05份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物7。236 parts of the resin solution (A) containing the obtained resin Ab (100 parts in terms of solid content), 0.05 parts of Megafac F-489 (manufactured by DIC Corporation), and SH8400 (manufactured by Dow Corning Toray Co., Ltd.) (B) 0.05 parts by weight of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol) The mixture of 45:45 was mixed to obtain a resin composition 7 having a solid content concentration of 19.3% by mass.
實施例8Example 8
將含有所製得之樹脂Aa的樹脂溶液(A)235份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.01份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為1:49.5:49.5之混合物)予以混合,而獲得樹脂組成物8。235 parts of the resin solution (A) containing the obtained resin Aa (100 parts in terms of solid content), 0.01 parts of Megafac F-489 (manufactured by DIC Corporation), and 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and A solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 1:49.5:49.5) is mixed to obtain a resin composition. Matter 8.
實施例9Example 9
將含有所製得之樹脂Aa的樹脂溶液(A)235份(固形份換算100份)、Megafac F-489(DIC公司製)(B)0.01份、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為40:30:30之混合物)予以混合,而獲得樹脂組成物9。235 parts of the resin solution (A) containing the obtained resin Aa (100 parts in terms of solid content), 0.01 parts of Megafac F-489 (manufactured by DIC Corporation), and 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.) and A solvent (diethylene glycol butyl ether acetate, a mixture of 3-methoxybutyl acetate and 3-methoxy-1-butanol in a weight ratio of 40:30:30) is mixed to obtain a resin composition. Matter 9.
比較例1Comparative example 1
將含有樹脂Aa的樹脂溶液(A)235份(固形份換算100份)、Irganox 3114(Chiba Japan公司製)0.8份以及溶劑(二乙二醇丁醚乙酸酯、乙酸3-甲氧基丁酯及3-甲氧基-1-丁醇的重量比為10:45:45之混合物)予以混合,而獲得固形份濃度為19.3質量%之樹脂組成物10。235 parts of the resin solution (A) containing the resin Aa (100 parts in terms of solid content), 0.8 parts of Irganox 3114 (manufactured by Chiba Japan Co., Ltd.), and a solvent (diethylene glycol butyl ether acetate, 3-methoxybutyl acetate) The mixture of the ester and 3-methoxy-1-butanol in a weight ratio of 10:45:45 was mixed to obtain a resin composition 10 having a solid content concentration of 19.3% by mass.
對於實施例1~9以及比較例1中所製得之各項樹脂組成物,進行下列評估。The following evaluations were carried out for each of the resin compositions obtained in Examples 1 to 9 and Comparative Example 1.
<突沸評估><Bump boiling evaluation>
將5cm×5cm的玻璃基板(Corning公司製Eagle 2000),依序以中性洗劑、水及乙醇加以洗淨後進行乾燥。使用旋轉塗佈機,在600rpm及10秒鐘的條件下,將實施例1~9以及比較例1的樹脂組成物塗佈於此玻璃基板上。然後藉由減壓乾燥機(VCD Microtek公司製)減壓至130Pa並進行乾燥。冷卻後,以反射型光學顯微鏡觀察塗膜表面。該結果如第2表所示。A 5 cm × 5 cm glass substrate (Eagle 2000, manufactured by Corning Co., Ltd.) was sequentially washed with a neutral detergent, water, and ethanol, followed by drying. The resin compositions of Examples 1 to 9 and Comparative Example 1 were applied onto the glass substrate under the conditions of 600 rpm and 10 seconds using a spin coater. Then, the pressure was reduced to 130 Pa by a vacuum dryer (manufactured by VCD Microtek Co., Ltd.) and dried. After cooling, the surface of the coating film was observed with a reflection type optical microscope. The result is shown in the second table.
以未產生突沸時為○,產生突沸時為×。When the sudden boiling is not generated, it is ○, and when the sudden boiling occurs, it is ×.
對於產生突沸者,由於無法獲得平滑的凸膜,所以中止階差評估。For the person who produces the bump, the step evaluation is suspended because a smooth convex film cannot be obtained.
<階差評估><Step difference evaluation>
評估基板的製作Evaluation substrate production
以第1表所示之比例混合各成分,並獲得著色樹脂組成物1。Each component was mixed in the ratio shown in the first table, and the colored resin composition 1 was obtained.
將5cm×5cm的玻璃基板(Corning公司製Eagle 2000),依序以中性洗劑、水及乙醇加以洗淨後進行乾燥。藉由旋轉塗佈法將著色樹脂組成物1塗佈於此玻璃基板上。接著於潔淨爐中,在90℃中進行3分鐘的預烘烤。冷卻後,將塗佈有此著色樹脂組成物1之基板與石英玻璃製之光罩的間隔設為100μm,使用曝光機(TME-150RSK;Topcon公司製、光源;超高壓水銀燈),於大氣環境下以100mJ/cm2的曝光量(365nm基準)進行光照射。此時對著色樹脂組成物之照射,係使來自超高壓水銀燈的幅射光通過光學濾光片(UV-35;Asahi Techno Glass公司製)來使用。此外,光罩係使用在同一平面上形成有圖型(交互地具有透光部與遮光部分別為100μm的線狀圖型)之光罩。A 5 cm × 5 cm glass substrate (Eagle 2000, manufactured by Corning Co., Ltd.) was sequentially washed with a neutral detergent, water, and ethanol, followed by drying. The colored resin composition 1 was applied onto this glass substrate by a spin coating method. Then, prebaking was carried out in a clean oven at 90 ° C for 3 minutes. After cooling, the distance between the substrate coated with the colored resin composition 1 and the mask made of quartz glass was set to 100 μm, and an exposure machine (TME-150RSK; a light source manufactured by Topcon Corporation; an ultrahigh pressure mercury lamp) was used in the atmosphere. Light irradiation was performed under an exposure amount of 100 mJ/cm 2 (365 nm basis). At this time, the irradiation of the colored resin composition was carried out by passing the radiation light from the ultrahigh pressure mercury lamp through an optical filter (UV-35; manufactured by Asahi Techno Glass Co., Ltd.). Further, in the reticle, a reticle having a pattern (a line pattern in which the light transmitting portion and the light shielding portion are each 100 μm, respectively) are formed on the same plane.
光照射後,在23℃中將上述塗膜浸漬在含有非離子系界面活性劑0.12%與氫氧化鉀0.04%之水系顯影液中為時80秒以進行顯影,水洗後,於烤爐中在220℃中進行20分鐘的後烘烤,而製作出交互地具有100μm的著色線部與及100μm的間距部之評估用基板。著色樹脂組成物的膜厚為1.36μm。After the light irradiation, the coating film was immersed in an aqueous developing solution containing 0.12% of a nonionic surfactant and 0.04% of potassium hydroxide for 30 seconds at 23 ° C to carry out development, and after washing with water, in an oven. After post-baking for 20 minutes at 220 ° C, an evaluation substrate having a color line portion of 100 μm and a pitch portion of 100 μm was produced alternately. The film thickness of the colored resin composition was 1.36 μm.
使用旋轉塗佈機,在600rpm及10秒鐘的條件下,將實施例1~9的樹脂組成物塗佈於此評估用基板。然後藉由減壓乾燥機(Microtek公司製)減壓至1.0torr並進行乾燥後,載置於設定在95℃之加熱板上,於該上方進行2分鐘預烘烤以形成塗膜。然後在230℃中進行20分鐘的加熱使其硬化。冷卻後,使用探針式膜厚計(Veeco公司製DEKTAK 6M),測定最大膜厚及最小膜厚,並算出階差(=最大膜厚-最小膜厚)。該結果如第2表所示。The resin compositions of Examples 1 to 9 were applied to the evaluation substrate at 600 rpm and 10 seconds using a spin coater. Then, the pressure was reduced to 1.0 torr by a vacuum dryer (manufactured by Microtek Co., Ltd.), dried, and placed on a hot plate set at 95 ° C, and pre-baked on the top for 2 minutes to form a coating film. It was then heated at 230 ° C for 20 minutes to harden it. After cooling, a maximum thickness and a minimum film thickness were measured using a probe type film thickness meter (DEKTAK 6M manufactured by Veeco Co., Ltd.), and a step (=maximum film thickness - minimum film thickness) was calculated. The result is shown in the second table.
若階差較底層的膜厚還小,則設為良好。If the step is smaller than the film thickness of the underlayer, it is set to be good.
<膜的平均透射率><Average transmittance of film>
使用各樹脂組成物,以使硬化後的膜厚成為3μm之方式,藉由下列手法來製作出硬化膜。藉由二乙二醇正丁醚乙酸酯,以成為固形份20質量%之方式來稀釋樹脂組成物。藉由旋轉塗佈法,以使硬化後的膜厚成為3μm之方式來塗佈,經過100℃×10分鐘的預烘烤後以220℃×20分鐘予以加熱硬化。Each of the resin compositions was used to produce a cured film by the following method so that the film thickness after curing was 3 μm. The resin composition was diluted with diethylene glycol n-butyl ether acetate so as to be 20% by mass of the solid content. The coating was applied by a spin coating method so that the film thickness after curing was 3 μm, and after prebaking at 100 ° C for 10 minutes, it was heat-cured at 220 ° C for 20 minutes.
對於所製得之各硬化膜,使用顯微分光測光裝置(OSP-SP200;OLYMPUS公司製),測定出400~700nm的平均透射率(%)。For each of the obtained cured films, an average transmittance (%) of 400 to 700 nm was measured using a microscopic spectrophotometer (OSP-SP200; manufactured by OLYMPUS).
透射率愈高者,係意味著吸收愈小。The higher the transmittance, the smaller the absorption.
第2表中,界面活性劑的含量(%),為相對於界面活性劑的固形份量之含量(%),二乙二醇丁醚乙酸酯的含量(質量%),為相對於溶劑全量之二乙二醇丁醚乙酸酯的含量(質量%)。In the second table, the content (%) of the surfactant is the content (%) relative to the solid content of the surfactant, and the content (% by mass) of diethylene glycol butyl ether acetate is the total amount relative to the solvent. The content (% by mass) of ethylene glycol butyl ether acetate.
此外,平均透射率(%)為3μm的膜厚之波長400~700nm中的平均透射率(%)。Further, the average transmittance (%) is an average transmittance (%) in a wavelength range of 400 to 700 nm of a film thickness of 3 μm.
本發明之硬化膜,其涵蓋大面積的面全體為平坦,且幾乎不會產生起因於溶劑突沸之缺陷等。此外,由於具有高透射率,所以可理想地運用在用以配合保護膜、絕緣膜、著色圖形的膜厚之塗佈層等之顯示裝置中所用的平坦化膜等用途。In the cured film of the present invention, the entire surface of the large-area surface is flat, and defects due to solvent boiling are hardly generated. Further, since it has a high transmittance, it can be preferably used for a flattening film used in a display device such as a coating layer for coating a protective film, an insulating film, or a colored pattern.
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CN (1) | CN101792568A (en) |
TW (1) | TWI523881B (en) |
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TWI579330B (en) * | 2012-05-23 | 2017-04-21 | Sumitomo Chemical Co | Curable resin composition |
CN107272331B (en) * | 2016-03-30 | 2021-09-24 | 住友化学株式会社 | Curable resin composition and cured film |
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JP4305608B2 (en) * | 2002-03-11 | 2009-07-29 | Jsr株式会社 | Color filter protective film composition and protective film |
JP2005031642A (en) * | 2003-06-19 | 2005-02-03 | Chisso Corp | Positive radiation-sensitive polymer composition, thin film using the composition and element using the thin film |
JP2005283786A (en) * | 2004-03-29 | 2005-10-13 | Jsr Corp | Curing composition for antireflection film of microlens and antireflective layered product for microlens using the same |
US7799509B2 (en) * | 2005-06-04 | 2010-09-21 | Samsung Electronics Co., Ltd. | Photosensitive resin composition, method of manufacturing a thin-film transistor substrate, and method of manufacturing a common electrode substrate using the same |
WO2007132890A1 (en) * | 2006-05-16 | 2007-11-22 | Nissan Chemical Industries, Ltd. | Positive photosensitive resin composition and porous film obtained therefrom |
JP2008031248A (en) * | 2006-07-27 | 2008-02-14 | Daicel Chem Ind Ltd | Curable resin composition and method for forming cured coating film |
EP2147937A4 (en) * | 2007-05-11 | 2010-08-25 | Daicel Chem | Photo- and/or thermo-curable copolymer, curable resin compositions, and cured articles |
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2010
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- 2010-01-15 KR KR1020100003905A patent/KR101759740B1/en active IP Right Grant
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CN101792568A (en) | 2010-08-04 |
KR20100085850A (en) | 2010-07-29 |
TW201037004A (en) | 2010-10-16 |
JP5350208B2 (en) | 2013-11-27 |
JP2010189623A (en) | 2010-09-02 |
KR101759740B1 (en) | 2017-07-19 |
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