TWI521126B - Shaped steel bar welded joints, as well as with the thread of shaped steel - Google Patents

Shaped steel bar welded joints, as well as with the thread of shaped steel Download PDF

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TWI521126B
TWI521126B TW102117372A TW102117372A TWI521126B TW I521126 B TWI521126 B TW I521126B TW 102117372 A TW102117372 A TW 102117372A TW 102117372 A TW102117372 A TW 102117372A TW I521126 B TWI521126 B TW I521126B
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diameter
reinforcing bar
thread
bar
male
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TW102117372A
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TW201445035A (en
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Akira Fukuda
Kozo Wakiyama
Keiji Hirai
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Akira Fukuda
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Description

異形鋼筋之螺合式鋼筋接頭、以及設有螺紋之異形鋼筋 Threaded steel joints with special-shaped steel bars and profiled steel bars with threads

本申請案是主張2012年4月19日申請之日本特願2012-095213號的優先權,將其全體以參照的方式構成本申請案的一部分。 The present application claims the priority of Japanese Patent Application No. 2012-095213, filed on Apr. 19, 2012, which is incorporated herein by reference in its entirety.

本發明是關於鋼筋混凝土所使用的異形鋼筋之螺合式鋼筋接頭、以及設有螺紋之異形鋼筋。 The present invention relates to a screw-type reinforcing bar joint of a deformed steel bar used for reinforced concrete, and a profiled reinforcing bar provided with a thread.

鋼筋混凝土的鋼筋一般是使用異形鋼筋。在長型的柱、樑、連續基腳等中,為了將限定長度的鋼筋在現場做成連續的鋼筋,是使用各種鋼筋接頭。作為鋼筋接頭,一般包括:將鋼筋以既定的長度重疊之疊接接頭、氣體壓接接頭。然而,疊接接頭因為重疊而使配筋構造變得煩雜,氣體壓接接頭存在著接頭良窳取決於壓接工的技術之缺點。 Steel bars for reinforced concrete are generally made of profiled bars. In the long columns, beams, continuous footings, etc., in order to make the steel bars of a limited length into continuous steel bars at the site, various steel joints are used. As a steel joint, it generally includes: a laminated joint that overlaps steel bars with a predetermined length, and a gas crimp joint. However, the lap joints become cumbersome due to the overlap, and the presence of joints in the gas crimp joints depends on the shortcomings of the crimping technique.

因此,作為特殊接頭,在套筒內將水泥漿和鋼筋一起灌入之接頭已被開發出。該灌入水泥漿之特殊接頭,基於配筋構造簡單化的觀點是理想的,且已被實用化,但水泥 漿的硬化例如必須1天左右的養生期間,而有工期拖長的缺點。 Therefore, as a special joint, a joint in which a cement slurry and a steel bar are poured together in a sleeve has been developed. The special joint for pouring cement slurry is ideal based on the simplification of the reinforcement structure, and has been put into practical use, but cement. The hardening of the slurry, for example, must be in the health period of about one day, and there is a disadvantage that the construction period is prolonged.

作為可縮短工期之特殊接頭,螺合式接頭已被提出(專利文獻1)。在專利文獻1記載,為了確保連接強度,在鋼筋端部設置擴徑化部而實施螺紋加工,或將非一體之粗徑的螺軸藉由摩擦壓接來接合於鋼筋端部。 As a special joint that can shorten the construction period, a screw-type joint has been proposed (Patent Document 1). Patent Document 1 discloses that in order to secure the connection strength, a diameter-enhancing portion is provided at the end portion of the reinforcing bar to perform a threading process, or a non-integral-diameter screw shaft is joined to the end portion of the reinforcing bar by friction welding.

[專利文獻1]日本特開2002-227342號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2002-227342

螺合式鋼筋接頭,如上述般具有可在短時間進行施工的優點,但為了確保連接強度,必須將端部的公螺紋部實施擴徑處理。作為該擴徑處理的手法包括:將非一體之粗徑的螺軸藉由摩擦壓接來接合於鋼筋端部之方法、將鋼筋加熱而賦予壓縮力使其擴徑的方法。然而,前述摩擦壓接、加熱壓縮的處理,為了確保精度、可靠性,必須使用大規模的設備,而難以確保生產性。 The screw-type steel joint has the advantage of being able to be applied in a short period of time as described above, but in order to secure the joint strength, it is necessary to perform the diameter expansion treatment of the male thread portion of the end portion. The method of expanding the diameter includes a method of joining the non-integral-diameter screw shaft to the end portion of the reinforcing bar by friction welding, and heating the reinforcing bar to give a compressive force to expand the diameter. However, in the above-described treatment of friction welding and heat compression, in order to ensure accuracy and reliability, it is necessary to use a large-scale apparatus, and it is difficult to ensure productivity.

本發明的目的是為了提供一種異形鋼筋之螺合式鋼筋接頭,其鋼筋端部的公螺紋部容易形成,生產性優異且公螺紋部的強度優異;並謀求該異形鋼筋之螺合式鋼筋接頭所使用的設有螺紋之異形鋼筋的製造簡單化、生產性提昇。 An object of the present invention is to provide a screw-type reinforcing bar joint of a deformed steel bar, which is easy to form a male thread portion of a reinforcing bar end portion, has excellent productivity, and has excellent strength of a male thread portion; and is used for a screw-type reinforcing bar joint of the deformed steel bar. The threaded profiled steel bar is simple to manufacture and has improved productivity.

(請求項1) (Request 1)

本發明之異形鋼筋之螺合式鋼筋接頭,是用來連接一對的鋼筋之鋼筋接頭,在應互相連接之一對的鋼筋之對置的端部具有公螺紋部,設有遍及兩鋼筋的公螺紋部進行螺合之螺筒;前述一對的鋼筋當中,至少一方的鋼筋是在鋼筋本體的外周面具有突條之異形鋼筋; The screw-type reinforcing steel joint of the special-shaped steel bar of the present invention is a steel joint for connecting a pair of steel bars, and has a male thread portion at an opposite end portion of the steel bar which should be connected to each other, and is provided with a male steel bar a screw barrel in which the threaded portion is screwed; at least one of the reinforcing bars of the pair of reinforcing bars is a deformed reinforcing bar having a protrusion on an outer peripheral surface of the reinforcing bar body;

屬於異形鋼筋之至少一方的鋼筋,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,在該擴徑化部藉由滾製來形成前述公螺紋部。 The reinforcing bar belonging to at least one of the deformed reinforcing bars is a wire made of iron as a material, and the ridge of the outer peripheral surface is formed by roll forming, and the diameter of the portion in the longitudinal direction is expanded more than other portions. The formed portion is formed by setting the outer diameter of the enlarged diameter portion to be equal to or smaller than the outermost diameter of the reinforcing bar of the reinforcing bar, and the male screw portion is formed by rolling in the enlarged diameter portion.

依據該構造的螺合式鋼筋接頭,是將鋼筋的端部做成擴徑化部並經由螺紋加工而形成公螺紋部,比起在端部直接實施螺紋加工的情況,公螺紋部的直徑較粗而能確保連接部的強度。公螺紋部雖是對鋼筋的擴徑化部實施加工,由於擴徑化部設定成包含異形鋼筋的突條之鋼筋外徑、即鋼筋最外徑以下,在異形鋼筋的製造時能以具有擴徑化部的鋼筋之方式製造。亦即,在將異形鋼筋實施輥壓成型時,以赤熱的加熱狀態沿長度方向移動之鋼筋,利用外周面的突條與導件接觸而被導引,若具有突條以上的外徑之擴徑化部,該擴徑化部與導件接觸而被頂起,使鋼筋產生彎曲。該彎曲在鋼筋冷卻後仍保留一定程度,而成 為具有彎曲之異形鋼筋。因此,這麼粗的擴徑化部,在鋼筋製造時是無法製造的,必須在鋼筋的製造結束後再如上述般利用加熱壓縮進行加工。然而,若擴徑化部設定成包含突條的鋼筋外徑、即鋼筋最外徑以下,在鋼筋製造時不致與導件接觸而使鋼筋彎曲,在異形鋼筋的製造時能以具有擴徑化部的鋼筋之方式製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。 According to the screw-type reinforcing bar joint of this structure, the end portion of the reinforcing bar is formed as a diameter-expanding portion, and the male screw portion is formed by screwing, and the diameter of the male screw portion is thicker than when the thread processing is directly performed at the end portion. It can ensure the strength of the joint. In the male thread portion, the diameter-enlarged portion of the steel bar is processed, and the diameter-enlarged portion is set to include the outer diameter of the steel bar including the protruding strip of the deformed steel bar, that is, the outer diameter of the steel bar. It is manufactured by the method of reinforcing steel in the radial part. That is, when the profiled steel bar is subjected to roll forming, the steel bar which is moved in the longitudinal direction by the heat state of red heat is guided by the contact of the outer peripheral surface with the guide member, and if there is an expansion of the outer diameter above the protrusion In the diameter-forming portion, the diameter-enlarged portion is brought into contact with the guide member to be lifted, and the reinforcing bar is bent. The bending remains after the steel bar is cooled to a certain extent. It is a deformed steel bar with a curved shape. Therefore, such a thickened diameter-enlarged portion cannot be manufactured at the time of manufacturing the steel bar, and it is necessary to perform processing by heating and compression as described above after the completion of the production of the steel bar. However, if the diameter-enlarged portion is set to include the outer diameter of the reinforcing bar of the ridge, that is, the outer diameter of the reinforcing bar, the steel bar is not bent in contact with the guide during the manufacture of the reinforcing bar, and the reinforcing bar can be expanded at the time of manufacture of the deformed reinforcing bar. The manufacturing of the steel bars. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity.

此外,前述鋼筋的公螺紋部,由於是滾製螺紋,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。 In addition, since the male thread portion of the steel bar is a rolled thread, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the outer diameter of the steel bar is expanded in the enlarged diameter portion. In the following limited range, the reinforcing effect of the expansion can be maximized.

又應互相連接之一對的鋼筋當中一方的鋼筋,不一定要是在上述擴徑化部形成有公螺紋部之鋼筋,只要是具有公螺紋之鋼筋即可。例如,將不同直徑的鋼筋間實施連接的情況,大徑側的鋼筋,可以是將端部實施真圓加工,而在該真圓加工部形成公螺紋部之鋼筋。此外,一方的鋼筋為鋼筋混凝土的角部等所使用之短型鋼筋等的情況,可以將更粗的鋼筋兩端實施螺紋切削加工而作為鋼筋使用。 Further, the reinforcing bar of one of the reinforcing bars that are connected to each other is not necessarily the reinforcing bar having the male screw portion formed in the enlarged diameter portion, and may be any reinforcing bar having a male thread. For example, when the steel bars of different diameters are connected to each other, the steel bars on the large diameter side may be steel bars in which the end portions are subjected to the true round processing, and the male thread portions are formed in the true round processed portion. In addition, when one of the reinforcing bars is a short reinforcing bar or the like used for a corner portion of a reinforced concrete, the both ends of the thicker reinforcing bar can be thread-cut and used as a reinforcing bar.

(請求項2、3) (Requests 2, 3)

在本發明,屬於前述異形鋼筋之至少一方的鋼筋,可將與前述公螺紋部的基端相連的部分做成避離用螺紋部; 該避離用螺紋部,是在前述外周面的突條藉由滾製所形成之螺旋狀避離槽,該螺旋狀避離槽是與前述螺筒的母螺紋部之螺紋脊嵌合。避離用螺紋部的長度,較佳為前述螺筒的長度減去前述公螺紋部的長度後之長度以上。又前述螺旋狀避離槽,不一定要是有助於螺紋結合的形狀,只要能使螺筒的螺紋脊避離的剖面形狀即可,可以是在嚙合部分產生間隙之剖面形狀。 In the present invention, the reinforcing bar belonging to at least one of the deformed reinforcing bars may be a portion that is connected to the base end of the male screw portion as a threading portion for avoiding separation; The escape threading portion is a spiral escape groove formed by rolling on the outer peripheral surface of the protruding portion, and the spiral escape groove is fitted to the threaded ridge of the female screw portion of the screw barrel. The length of the threading portion for avoidance is preferably equal to or longer than the length of the threaded portion minus the length of the male screw portion. Further, the spiral escape groove does not necessarily have to have a shape that contributes to the screwing, and may have a cross-sectional shape in which the thread ridge of the barrel can be avoided, and may have a cross-sectional shape in which a gap is formed in the meshing portion.

前述異形鋼筋之構成前述避離用螺紋部的部分,其鋼筋本體的外徑較佳為比異形鋼筋之一般部分更大。 The portion of the deformed reinforcing bar that constitutes the thread-removing portion is preferably larger than the general portion of the deformed reinforcing bar.

如此般,若設有避離用螺紋部,在利用螺筒進行連接作業時,不致發生與異形鋼筋的突條干涉之問題,可將螺筒全體朝裡側旋入到從一方的鋼筋不突出的位置,在前述一方的鋼筋的端部讓另一方的鋼筋對置後將螺筒倒旋,藉此可遍及兩側的鋼筋讓其螺合。依據這樣的連接方法,在讓螺筒旋轉進行接合時,不須伴隨旋入而讓鋼筋大幅移動。 In this way, if the threading portion for the escape is provided, the problem of interference with the protrusion of the deformed steel bar does not occur when the screw is used for the connection work, and the entire screw can be screwed inward to the side of the reinforcing bar. At the end of the reinforcing bar, the other side of the reinforcing bar is opposed to the other, and the screw is turned over, so that the reinforcing bars on both sides can be screwed. According to such a connection method, when the screw barrel is rotated and joined, the steel bar does not have to be moved in a large amount without being screwed in.

亦即,在包含異形鋼筋的突條之直徑、即鋼筋最外徑以下的擴徑化部形成有公螺紋部的情況,縱使想將與其螺合的螺筒旋入到比公螺紋部更裡側,由於螺筒的母螺紋部內徑為鋼筋最外徑以下,螺筒的螺紋脊會與異形鋼筋的突條發生干涉,而無法旋入到比公螺紋部更裡側。該干涉,可利用前述避離用螺紋部而予以避免。 In other words, in the case where the diameter of the protrusion including the irregular steel bar, that is, the diameter-expanded portion of the outer diameter of the reinforcing bar is equal to or less than the outer diameter of the reinforcing bar, the male screw portion is formed, and even if the screw that is screwed into the screw is to be screwed into the male screw portion. On the side, since the inner diameter of the female thread portion of the barrel is below the outer diameter of the reinforcing bar, the thread ridge of the barrel interferes with the protrusion of the deformed steel bar, and cannot be screwed into the inner side of the male thread portion. This interference can be avoided by using the aforementioned threading portion for avoidance.

此外,異形鋼筋的突條當中,沿長度方向延伸之突條、即肋部,有助於鋼筋的剖面積,當藉由切削加 工等在前述肋部形成前述螺旋狀避離槽的情況,會發生剖面損失,在有拉伸力的負荷時可能在該部分發生強度不足。然而,當上述螺旋狀避離槽是藉由滾製來形成的情況,藉由螺紋加工而在肋部產生之剖面損失量的鋼筋材料,會在相同的長度方向位置朝與前述肋部不同的圓周方向部分進行塑性流動,使鋼筋全體的剖面積與螺旋狀避離槽的加工無關而保持一定。因此,可避免因螺旋狀避離槽的形成而發生強度降低的問題。 In addition, among the protrusions of the profiled steel bar, the protrusions extending along the length direction, that is, the ribs, contribute to the sectional area of the steel bar, when by cutting When the spiral escaping groove is formed in the rib portion, the cross-sectional loss occurs, and when the tensile force is applied, the strength may be insufficient in the portion. However, when the spiral escape groove is formed by rolling, the amount of the cross-sectional loss of the reinforcing bar material generated by the threading process in the rib portion is different from the rib portion in the same length direction. The plastic flow in the circumferential direction portion keeps the cross-sectional area of the entire steel bar constant regardless of the processing of the spiral escape groove. Therefore, it is possible to avoid the problem that the strength is lowered due to the formation of the spiral escape groove.

但,該部分若最後斷裂就不理想了,在異形鋼筋之做成前述避離用螺紋部的部分,其鋼筋本體的外徑宜比異形鋼筋之一般部分更大。例如,能使谷部變淺,以補償相當於肋部剖面積之剖面積。 However, if the part is finally broken, it is not ideal. The outer diameter of the reinforcing bar body is preferably larger than the general part of the deformed steel bar in the portion of the deformed reinforcing bar which is formed as the threading portion for the above-mentioned avoidance. For example, the valley portion can be made shallow to compensate for the sectional area corresponding to the sectional area of the rib.

又藉由將公螺紋部的長度加長,雖也能將螺筒旋入到從鋼筋端面不突出的位置,但在此情況,將公螺紋部的長度加長後之鋼筋部分,相較於異形鋼筋的剖面形狀,其對混凝土的附著性能降低。在鋼筋之不作為接頭使用的部位,必須確保異形鋼筋的最大功能、亦即混凝土的附著性能。 Further, by lengthening the length of the male thread portion, the screw can be screwed into a position that does not protrude from the end surface of the reinforcing bar, but in this case, the length of the male thread portion is longer than that of the deformed steel bar. The cross-sectional shape of which has reduced adhesion to concrete. In the part where the steel bar is not used as a joint, it is necessary to ensure the maximum function of the profiled steel bar, that is, the adhesion property of the concrete.

關於這點,若在鋼筋外周面之突條藉由滾製而形成螺旋狀避離槽,可同時獲得接頭之連接作業的容易性、以及混凝土附著功能這二個功能。 In this regard, if the ridges on the outer peripheral surface of the reinforcing bar are formed into a spiral escape groove by rolling, the two functions of the connection workability of the joint and the concrete adhesion function can be simultaneously obtained.

(請求項4) (Request 4)

本發明之設有螺紋之異形鋼筋,是藉由本發明之前述 螺合式鋼筋接頭進行連接之異形鋼筋;在鋼筋本體的外周面具有突條,在端部具有公螺紋部;再者,將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,在該擴徑化部藉由滾製來形成前述公螺紋部。 The threaded profiled steel bar of the present invention is the aforementioned by the present invention a screw-shaped reinforcing bar joint for connecting the deformed reinforcing bar; a protruding bar on the outer peripheral surface of the reinforcing bar body, and a male thread portion at the end; and further, the outer peripheral surface of the wire made of iron as a material by roll forming The ridge is formed, and a diameter-enlarged portion is formed in a part of the longitudinal direction to be expanded in diameter, and the outer diameter of the enlarged diameter portion is set to be equal to or smaller than the outer diameter of the reinforcing bar including the ridge of the reinforcing bar. The male screw portion is formed by rolling in the diameter-enlarged portion.

依據此構造,可使用於本發明之上述異形鋼筋之螺合式鋼筋接頭,又由於擴徑化部為包含突條之鋼筋最外徑以下,能在異形鋼筋的製造時以具有擴徑化部的鋼筋之方式製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。而且,因為是滾製螺紋,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。 According to this configuration, the screw-type reinforcing bar joint of the above-described profiled steel bar according to the present invention can be made to have a diameter-expanding portion in the manufacture of the profiled steel bar because the diameter-increased portion is equal to or smaller than the outermost diameter of the reinforcing bar including the protruding bar. Made of steel. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity. Moreover, since it is a rolling thread, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the diameter expansion portion is within the limited range of the outer diameter of the steel bar. The reinforcing effect of the expansion is maximized.

(請求項5) (Request 5)

在本發明之設有螺紋之異形鋼筋,前述設有螺紋之異形鋼筋,可將與前述公螺紋部的基端相連的部分做成避離用螺紋部;該避離用螺紋部,是在前述外周面的突條藉由滾製所形成之螺旋狀避離槽,該螺旋狀避離槽是與螺合於前述公螺紋部之螺筒的母螺紋部之螺紋脊嵌合。 In the profiled steel bar provided with the thread according to the present invention, the threaded special-shaped reinforcing bar may be a portion that is connected to the base end of the male screw portion as a thread-avoiding portion; the threading portion for avoiding is in the foregoing The protruding portion of the outer peripheral surface is formed by a spiral escape groove formed by rolling, and the spiral escape groove is fitted to a thread ridge of a female screw portion of the screw that is screwed to the male screw portion.

採用此構造的情況,與關於螺合式鋼筋接頭之上述說 明同樣的,可將螺筒旋入到比公螺紋部更裡側後再倒旋而進行連接作業,可提昇連接作業性且能確保異形鋼筋之混凝土附著功能。 In the case of adopting this configuration, the above-mentioned saying about the screw-type reinforcing bar joint Similarly, the screw can be screwed into the inner side of the male threaded portion and then reversed to perform the joining operation, thereby improving the connection workability and ensuring the concrete attachment function of the deformed steel bar.

(請求項6) (Request 6)

在本發明之設有螺紋之異形鋼筋,在鋼筋的長度方向之中間可設有未形成公螺紋部之擴徑化部,其與用來形成前述公螺紋部的擴徑化部直徑相同。 In the profiled reinforcing bar provided with the thread according to the present invention, a diameter-enlarged portion in which the male screw portion is not formed may be provided in the middle of the longitudinal direction of the reinforcing bar, and the diameter of the enlarged diameter portion for forming the male screw portion is the same.

將具有前述擴徑化部之尚未加工前述公螺紋部的狀態之鋼筋實施輥壓成型的情況,依輥子的外周長度形成前述擴徑化部。因此,比輥子的外周長度更長的異形鋼筋,在鋼筋的長度方向之中間會有擴徑化部存在,該鋼筋中間的擴徑化部,可保持未加工公螺紋部的狀態,而在鋼筋使用時埋入混凝土內。 When the steel bar having the state in which the male screw portion is not processed is subjected to roll forming, the diameter-enhancing portion is formed in accordance with the outer circumferential length of the roller. Therefore, the profiled steel bar which is longer than the outer circumferential length of the roller has an enlarged diameter portion in the middle of the longitudinal direction of the steel bar, and the enlarged diameter portion in the middle of the steel bar can maintain the state of the unprocessed male screw portion while in the reinforcing bar Buried into concrete when in use.

(請求項7) (Request 7)

設置在前述鋼筋的長度方向的中間之前述未形成公螺紋部之擴徑化部,可與前述公螺紋部的長度相同。前述未形成公螺紋部之擴徑化部與前述公螺紋部的長度為相同長度的情況,將輥壓成型後之鋼筋切斷雖會發生下腳料之鋼筋,但由於中間的未形成公螺紋部之擴徑化部的長度短,可抑制擴徑化部之錨定性降低,而使對混凝土的錨定性優異。 The diameter-enlarged portion in which the male screw portion is not formed in the middle of the longitudinal direction of the reinforcing bar may be the same as the length of the male screw portion. When the length of the enlarged diameter portion where the male screw portion is not formed and the length of the male screw portion are the same length, the steel bar after the roll forming is cut, but the steel bar of the scrap material is generated, but the male thread portion is not formed in the middle. The length of the enlarged diameter portion is short, and the anchoring property of the enlarged diameter portion can be suppressed from being lowered, and the anchoring property to concrete is excellent.

(請求項8) (Request 8)

設置在前述鋼筋的長度方向的中間之前述未形成公螺紋部之擴徑化部,其長度可為前述公螺紋部的長度之約2倍。在該中間之擴徑化部的長度方向中央,較佳為設有圓周槽。 The diameter-enlarged portion in which the male screw portion is not formed in the middle of the longitudinal direction of the reinforcing bar may have a length which is about twice the length of the male screw portion. It is preferable to provide a circumferential groove in the center in the longitudinal direction of the intermediate diameter expansion portion.

長度方向的中間之擴徑化部的長度,設定成公螺紋部的長度之約2倍長度,具體而言為公螺紋部的長度2倍加上切斷量的長度,只要在擴徑化部分割為兩半並藉由滾製而形成公螺紋部,即可做成鋼筋端部的公螺紋部。因此,在輥壓成型時,不拘製品之鋼筋長度都能進行輥壓成型,之後依製品之鋼筋長度切斷而獲得複數條鋼筋,從擴徑化部的中央切斷,在該從中央切斷後的擴徑化部滾製公螺紋部,可效率良好地生產出希望長度的鋼筋。 The length of the enlarged diameter portion in the middle in the longitudinal direction is set to be about twice the length of the male screw portion. Specifically, the length of the male screw portion is twice the length of the cut amount, and the length is divided in the diameter-expanding portion. In the case of two halves, the male thread portion is formed by rolling, and the male thread portion of the end portion of the reinforcing bar can be formed. Therefore, at the time of roll forming, the length of the unrestricted steel bar can be roll-formed, and then a plurality of steel bars are cut according to the length of the steel bar of the product, and are cut from the center of the expanded diameter portion, and are cut off from the center. The expanded diameter portion is rolled to the male thread portion, and the steel rod of a desired length can be efficiently produced.

殘留在鋼筋的長度方向中間之擴徑化部,如前述般只要埋入混凝土內即可,由於是單純的圓棒狀,相較於異形部分其對混凝土的附著力降低。然而,若如上述般在擴徑化部的中央設有圓周槽,變成與設有一個節部的情況相同,能使附著力增加。此外,該擴徑化部的中央之圓周槽,在要切斷來形成公螺紋部的情況,是作為切斷的記號,有助於切斷作業性的提昇。 The enlarged diameter portion remaining in the middle of the longitudinal direction of the reinforcing bar may be embedded in the concrete as described above, and since it is a simple round bar shape, the adhesion to the concrete is lowered as compared with the deformed portion. However, if the circumferential groove is provided in the center of the diameter-enlarged portion as described above, the adhesion can be increased as in the case where one node is provided. In addition, in the case where the circumferential groove of the center of the diameter-enlarged portion is to be cut to form the male screw portion, it is a symbol for cutting, which contributes to the improvement of the workability.

(請求項9) (Request 9)

在本發明之設有螺紋之異形鋼筋,前述設有螺紋之異形鋼筋,可在兩端具有前述公螺紋部,在一端的公螺紋部 螺合螺筒以與其他設有螺紋之異形鋼筋連接;在另一端的公螺紋部利用形成於錨定板的內周之母螺紋部螺合錨定板,該錨定板是構成錨定於混凝土內之鋼筋頭部。 In the profiled steel bar provided with the thread of the present invention, the aforementioned profiled steel bar provided with the thread may have the male thread portion at both ends and the male thread portion at one end. The screwing barrel is connected with other threaded shaped reinforcing bars; the male threaded portion at the other end is screwed with the anchoring plate by a female threaded portion formed on the inner circumference of the anchoring plate, and the anchoring plate is constructed to be anchored to Rebar head inside concrete.

一般而言,鋼筋混凝土造樑、連續基腳之主鋼筋的端部,為了確實地進行對混凝土的錨定,是朝上下方向彎折而做成彎折部分。但彎折部分會造成使用鋼筋量的增加、配筋的複雜化。為了解決此問題,有一種取代彎折部而獲得錨定強度之工法,是使用在端部具有擴徑頭部之鋼筋。該工法稱為T頭鋼筋工法、或機械式鋼筋錨定工法等。上述擴徑頭部的加工,是將鋼筋藉由高頻感應加熱並進行加壓成型,生產費事又需要大規模的生產設備。相對於此,上述般在設置於鋼筋一端之公螺紋部讓錨定板螺合,利用藉由螺筒進行連接用的公螺紋部,能簡單地形成混凝土錨定用的擴徑頭部。 In general, the ends of the reinforced concrete beams and the main reinforcing bars of the continuous footings are bent in the up and down direction to form a bent portion in order to securely anchor the concrete. However, the bent portion causes an increase in the amount of reinforcing steel used and a complication of the reinforcing reinforcement. In order to solve this problem, there is a method of obtaining the anchoring strength in place of the bent portion, which is to use a reinforcing bar having an enlarged diameter head at the end. This method is called T-head steel method, or mechanical steel anchoring method. The above-mentioned expanded diameter head is processed by high-frequency induction heating and pressure molding, which requires a large-scale production equipment. On the other hand, in the above-described manner, the anchoring plate is screwed in the male screw portion provided at one end of the reinforcing bar, and the enlarged diameter head for concrete anchoring can be easily formed by the male screw portion for connection by the screw barrel.

(請求項10) (Request 10)

在鋼筋本體的外周面具有突條,在端部形成有公螺紋部之本發明的設有螺紋之異形鋼筋之製造方法之一,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,將該擴徑化部在端部切斷,在該切斷後的異形鋼筋之擴徑化部滾製公螺紋部。 One of the manufacturing methods of the threaded profiled steel bar of the present invention having a protruding portion on the outer peripheral surface of the reinforcing bar body and a male threaded portion at the end portion is a wire made of iron as a material by roll forming. The ridge of the outer peripheral surface is molded, and a diameter-enlarged portion which is expanded in diameter in a part of the longitudinal direction is formed, and the outer diameter of the enlarged diameter portion is set to be the most reinforcing steel including the ridge of the reinforcing bar. Below the outer diameter, the diameter-enlarged portion is cut at the end portion, and the male screw portion is rolled in the enlarged diameter portion of the cut-shaped deformed steel bar.

本方法的情況,在異形鋼筋的製造時能以具 有擴徑化部的鋼筋之方式進行製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。由於擴徑化部為包含突條之鋼筋最外徑以下,在異形鋼筋的製造時能以具有擴徑化部的鋼筋之方式製造。而且,因為公螺紋是滾製的,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。在本方法的情況,從下述般輥壓成型後的材料鋼筋獲得在兩端形成有前述公螺紋部之複數條設有螺紋之異形鋼筋時,雖會發生下腳料之鋼筋,但所製造之設有螺紋之異形鋼筋,由於中間的未形成公螺紋部之擴徑化部的長度短,可抑制擴徑化部之錨定性降低,而使對混凝土的錨定性優異。 In the case of the method, it can be used in the manufacture of profiled steel bars. It is manufactured by means of a steel bar having an enlarged diameter portion. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity. Since the diameter-increased portion is equal to or smaller than the outermost diameter of the steel bar including the ridges, it can be manufactured as a steel bar having a diameter-enlarged portion at the time of manufacture of the deformed steel bar. Moreover, since the male thread is rolled, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the diameter expansion portion is within the limited range of the outer diameter of the steel bar. , the reinforcing effect of the expansion can be maximized. In the case of the present method, when a plurality of profiled steel bars having threads formed by the above-mentioned male screw portions are formed from the material-reinforcing bar after the roll forming, the steel bars of the scraps are generated, but the manufactured steel bars are produced. Since the length of the enlarged diameter portion in which the male thread portion is not formed is short, the anchoring property of the enlarged diameter portion can be suppressed from being lowered, and the anchoring property to the concrete is excellent.

(請求項11) (Request 11)

在本發明方法,可讓輥壓成型用的輥子旋轉複數次,將在長度方向的中間之複數部位具有前述擴徑化部之材料鋼筋實施輥壓成型,在任意部位的擴徑化部之長度方向的端部將材料異形鋼筋切斷,在該切斷部位的擴徑化部滾製前述公螺紋部。本製造方法的情況,雖如前述般會發生下腳料的鋼筋,但能高效率地生產各種長度之設有螺紋之異形鋼筋。 In the method of the present invention, the roll for roll forming can be rotated a plurality of times, and the material steel having the enlarged diameter portion in the middle portion in the longitudinal direction can be roll-formed, and the length of the expanded portion at an arbitrary portion can be performed. The material-shaped reinforcing bar is cut at the end portion in the direction, and the male screw portion is rolled at the enlarged diameter portion of the cutting portion. In the case of the present manufacturing method, the reinforcing bars of the scraps are generated as described above, but the deformed reinforcing bars having the threads of various lengths can be efficiently produced.

(請求項12) (Request item 12)

在鋼筋本體的外周面具有突條,在端部形成有公螺紋部之本發明的設有螺紋之異形鋼筋之其他製造方法,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,將該擴徑化部在中間切斷,在該切斷後的各異形鋼筋之擴徑化部滾製公螺紋部。 Another manufacturing method of the threaded special-shaped reinforcing steel of the present invention having a protruding portion on the outer peripheral surface of the reinforcing bar body and a male thread portion at the end portion is a wire made of iron as a material by roll forming The ridges of the outer peripheral surface are formed, and a diameter-enlarged portion having a larger diameter than the other portions is formed in a part of the longitudinal direction, and the outer diameter of the enlarged diameter portion is set to be the outermost steel bar including the ridge of the reinforcing bar. Below the diameter, the diameter-enlarged portion is cut in the middle, and the male-threaded portion is rolled in the enlarged diameter portion of each of the cut-shaped reinforcing bars.

本方法的情況也是,在異形鋼筋的製造時能以具有擴徑化部的鋼筋之方式製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。由於擴徑化部為包含突條之鋼筋最外徑以下,在異形鋼筋的製造時能以具有擴徑化部的鋼筋之方式製造。而且,因為公螺紋是滾製的,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。在本製造方法的情況,由於是將前述擴徑化部從中間切斷,在該切斷後的各異形鋼筋之擴徑化部滾製公螺紋部,因此從輥壓成型後之材料鋼筋,能以不發生下腳料的方式進行切斷而獲得在兩端形成有前述公螺紋部之複數條的設有螺紋之異形鋼筋。 In the case of the present method, it is also possible to manufacture the steel bar having the enlarged diameter portion at the time of manufacture of the deformed steel bar. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity. Since the diameter-increased portion is equal to or smaller than the outermost diameter of the steel bar including the ridges, it can be manufactured as a steel bar having a diameter-enlarged portion at the time of manufacture of the deformed steel bar. Moreover, since the male thread is rolled, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the diameter expansion portion is within the limited range of the outer diameter of the steel bar. , the reinforcing effect of the expansion can be maximized. In the case of the present manufacturing method, since the diameter-expanding portion is cut from the center, the male-threaded portion is rolled in the enlarged diameter portion of each of the cut-shaped reinforcing bars after the cutting, so that the material reinforcing bar after the roll forming can The cutting is performed so that the scrap is not generated, and a plurality of profiled reinforcing bars having the plurality of the male screw portions formed at both ends are obtained.

(請求項13) (Request 13)

在本製造方法,可藉由讓輥壓成型用的輥子旋轉複數次,將在長度方向的中間之複數部位具有前述擴徑化部之 材料鋼筋實施輥壓成型,在任意部位的擴徑化部之長度方向的中央部將材料異形鋼筋切斷,在該切斷部位的擴徑化部滾製前述公螺紋部。依據本製造方法,能高效率地生產各種長度之設有螺紋之異形鋼筋。 In the present manufacturing method, the roller for roll forming can be rotated a plurality of times, and the plurality of portions in the middle in the longitudinal direction can have the enlarged diameter portion. The material reinforcing bar is subjected to roll forming, and the material-shaped reinforcing bar is cut at the center portion in the longitudinal direction of the enlarged diameter portion of the arbitrary portion, and the male screw portion is rolled at the enlarged diameter portion of the cut portion. According to the manufacturing method, the profiled steel bars of various lengths can be efficiently produced.

申請專利範圍及/或說明書及/或圖式所揭示之至少2個構造之任意組合也包含於本發明。特別是申請專利範圍之各請求項的2種以上的任意組合也包含於本發明。 Any combination of at least two configurations disclosed in the scope of the claims and/or the description and/or drawings is also included in the present invention. In particular, any combination of two or more of the claims of the patent application scope is also included in the present invention.

1,1A,1B‧‧‧鋼筋 1,1A, 1B‧‧‧ steel bars

1a‧‧‧鋼筋本體 1a‧‧‧Steel body

1b‧‧‧突條 1b‧‧‧

1ba‧‧‧肋部 1ba‧‧‧ ribs

1bb‧‧‧節 1bb‧‧

1c‧‧‧公螺紋部 1c‧‧‧ Male thread

1e‧‧‧避離用螺紋部 1e‧‧‧Dropping thread

1ea‧‧‧螺旋狀避離槽 1ea‧‧‧Spiral avoidance slot

1f‧‧‧一般部分 1f‧‧‧General section

1g‧‧‧避離用螺紋未形成部 1g‧‧‧Without threaded unformed parts

1s‧‧‧下腳料鋼筋 1s‧‧‧ scraps

2‧‧‧螺筒 2‧‧‧Rouge

3‧‧‧錨定板 3‧‧‧ anchoring board

6‧‧‧圓周槽 6‧‧‧Circular groove

11‧‧‧成型用輥子 11‧‧‧Forming rollers

12‧‧‧導件 12‧‧‧ Guides

13‧‧‧滾製用輥子 13‧‧‧Rolling rolls

A,B,C‧‧‧螺合式鋼筋接頭 A, B, C‧‧‧ screw-type steel joints

D1‧‧‧鋼筋最外徑 D1‧‧‧ steel outer diameter

D2‧‧‧鋼筋本體的外徑 D2‧‧‧ outer diameter of the steel body

L1‧‧‧公螺紋部的長度 Length of the L1‧‧‧ male thread

L2‧‧‧螺筒全長 L2‧‧‧ barrel full length

W0‧‧‧線材 W0‧‧‧Wire

W1‧‧‧作為材料之長型的異形鋼筋 W1‧‧‧long shaped steel bars as materials

W1d,W1d'‧‧‧擴徑化部 W1d, W1d ' ‧‧‧Expansion Department

本發明,根據參照所附圖式之以下較佳實施方式的說明可更加明瞭地理解。然而,實施方式及圖式是用來圖示及說明,並非用來界定本發明的範圍。本發明的範圍是依申請專利範圍所界定。所附圖式中,複數個圖式中之相同元件符號表示相同或相當部分。 The invention will be more clearly understood from the following description of the preferred embodiments. However, the embodiments and the drawings are intended to be illustrative and not to limit the scope of the invention. The scope of the invention is defined by the scope of the patent application. In the figures, the same element symbols in the various figures represent the same or equivalent parts.

圖1A係本發明的第1實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 1A is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a first embodiment of the present invention.

圖1B係顯示圖1A的連接過程之剖面圖。 Figure 1B is a cross-sectional view showing the joining process of Figure 1A.

圖1C係圖1A的異形鋼筋之剖面圖。 Figure 1C is a cross-sectional view of the profiled bar of Figure 1A.

圖2係該異形鋼筋之螺合式鋼筋接頭的分解剖面圖。 Fig. 2 is an exploded cross-sectional view showing the screw-type reinforcing bar joint of the deformed steel bar.

圖3係本發明的第2實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 3 is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a second embodiment of the present invention.

圖4係本發明的第3實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 4 is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a third embodiment of the present invention.

圖5係利用該異形鋼筋的公螺紋部之鋼筋公螺紋部的剖面圖。 Fig. 5 is a cross-sectional view showing a male thread portion of a male thread portion of the deformed steel bar.

圖6係該鋼筋的中間省略透視側視圖。 Figure 6 is a perspective, partially omitted perspective view of the reinforcing bar.

圖7(A)~(C)係顯示第1實施方式之異形鋼筋之螺合式鋼筋接頭所使用的異形鋼筋的製造過程之步驟說明圖。 7(A) to 7(C) are explanatory views showing the steps of a manufacturing process of the deformed reinforcing bar used in the screw-type reinforcing bar joint of the deformed reinforcing bar according to the first embodiment.

圖8係該製造過程之輥壓成型過程的說明圖。 Fig. 8 is an explanatory view of a roll forming process of the manufacturing process.

圖9係該製造過程之螺紋溝的滾製步驟之說明圖。 Fig. 9 is an explanatory view showing a rolling step of the thread groove of the manufacturing process.

圖10係本發明的第4實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 10 is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a fourth embodiment of the present invention.

圖11係本發明的第5實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 11 is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a fifth embodiment of the present invention.

圖12係該螺合式鋼筋接頭所使用的異形鋼筋之部分側視圖。 Figure 12 is a partial side elevational view of the profiled bar used in the threaded rebar joint.

圖13A係圖12的XIII A部的剖面圖。 Fig. 13A is a cross-sectional view taken along line XIII A of Fig. 12;

圖13B係圖12的XIII B部的剖面圖。 Fig. 13B is a cross-sectional view taken along line XIII of Fig. 12;

圖13C係圖12的XIII C部的剖面圖。 Figure 13C is a cross-sectional view taken along line XIII C of Figure 12 .

圖14係該異形鋼筋的中間省略側視圖。 Figure 14 is a side elevational view of the profiled bar.

圖15(A)~(C)係顯示本發明的第6實施方式之鋼筋製造過程之說明圖。 15(A) to 15(C) are explanatory views showing a manufacturing process of a steel bar according to a sixth embodiment of the present invention.

圖16係該鋼筋的中間省略側視圖。 Figure 16 is a side elevational view of the reinforcing bar.

圖17(A)~(C)係顯示本發明的第7實施方式之鋼筋製造過程之說明圖。 17(A) to (C) are explanatory views showing a manufacturing process of a steel bar according to a seventh embodiment of the present invention.

圖18係該鋼筋的中間省略側視圖。 Figure 18 is a side elevational view of the reinforcing bar.

圖19係本發明的第8實施方式之鋼筋的一部分之側視圖。 Fig. 19 is a side view showing a part of a reinforcing bar according to an eighth embodiment of the present invention.

圖20係本發明的第9實施方式之異形鋼筋之螺合式鋼筋接頭的剖面圖。 Fig. 20 is a cross-sectional view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a ninth embodiment of the present invention.

圖21係本發明的第10實施方式之異形鋼筋之螺合式鋼筋接頭及鋼筋的透視側視圖。 Fig. 21 is a perspective side view showing a screw-type reinforcing bar joint and a reinforcing bar of a deformed reinforcing bar according to a tenth embodiment of the present invention.

本發明的第1實施方式,參照圖1A,1B,1C及圖2作說明。本異形鋼筋之螺合式鋼筋接頭,是將一對的鋼筋1,1藉由螺筒2進行連接之鋼筋接頭。鋼筋1,是在鋼筋本體1a的外周面具有:沿長度方向延伸之肋部1ba、朝圓周方向延伸之節1bb等的突條1b之異形鋼筋。節1bb,是隔著在長度方向分離的一定間隔而設。沿長度方向延伸之肋部1ba,在圖示的例子,雖是設置於在圓周方向分離的2個部位,但也能設置於在圓周方向分離之3~4個部位。節1bb雖是形成為遍及全周之圓形,但也能使節1bb成為半圓形,而將位於鋼筋外周的半周部分和剩下的半周部分之半圓形的節沿著長度方向交互地設置。 The first embodiment of the present invention will be described with reference to Figs. 1A, 1B, 1C and Fig. 2 . The screw-type reinforcing bar joint of the profiled steel bar is a steel bar joint connecting a pair of steel bars 1, 1 by a screw barrel 2. The reinforcing bar 1 is a deformed reinforcing bar having a rib 1ba extending in the longitudinal direction and a rib 1b extending in the circumferential direction on the outer peripheral surface of the reinforcing bar body 1a. Section 1bb is provided at a certain interval separated by a length direction. The rib 1ba extending in the longitudinal direction is provided at two locations separated in the circumferential direction in the illustrated example, but may be provided in three to four locations separated in the circumferential direction. Although the knot 1bb is formed in a circular shape throughout the entire circumference, the knot 1bb can be made semicircular, and the semicircular portion located on the outer circumference of the reinforcing bar and the semicircular portion of the remaining half-circumferential portion are alternately disposed along the length direction.

應互相連接之一對的鋼筋1,1之對置的端部,是做成包含前述突條1b之鋼筋外徑、即鋼筋最外徑D1以下且鋼筋本體的外徑D2以上之擴徑化部W1d(圖7),將該擴徑化部W1d實施螺紋加工而形成公螺紋部1c。公螺紋部1c為滾製螺紋。 The opposite ends of the reinforcing bars 1, 1 which are connected to each other are formed to have an outer diameter of the reinforcing bar including the above-mentioned ridge 1b, that is, an outer diameter D1 of the reinforcing bar or less and an outer diameter D2 or more of the reinforcing steel body. In the portion W1d (Fig. 7), the diameter-enlarged portion W1d is threaded to form the male screw portion 1c. The male screw portion 1c is a rolled thread.

鋼筋1的突條1b、及用來成型公螺紋部1c之前述擴徑化部W1d,如後述般,是在鋼筋1製造時藉由輥壓成型所製造的。 The ridge 1b of the reinforcing bar 1 and the enlarged diameter portion W1d for molding the male screw portion 1c are manufactured by roll forming at the time of manufacture of the reinforcing bar 1 as will be described later.

說明尺寸的例子,當鋼筋1之鋼筋本體外徑D2為15.2mm、鋼筋最外徑D1為17.6mm(肋部1ba、節1bb的高度為1.2mm)的情況,形成公螺紋部1c之擴徑化部W1d外徑為16.3mm。 In the case of the dimension, when the outer diameter D2 of the reinforcing bar 1 is 15.2 mm and the outermost diameter D1 of the reinforcing bar is 17.6 mm (the height of the rib 1ba and the height of the section 1bb is 1.2 mm), the diameter of the male thread portion 1c is expanded. The outer diameter of the portion W1d is 16.3 mm.

又鋼筋1之公螺紋部1c的外徑,在完成狀態雖為鋼筋最外徑D1以下且鋼筋本體的外徑D2以上,但在滾製螺紋的情況,不一定在完成狀態必須為鋼筋最外徑D1以下,只要滾製前之擴徑化部W1d的狀態為鋼筋最外徑D1以下即可。在滾製螺紋的情況,滾製後的螺紋脊外徑可能比材料外徑更大,又限制擴徑化部W1d之外徑,乃是基於將公螺紋部1c實施滾製前之輥壓成型過程中的方便上的理由。鋼筋1之公螺紋部1c的溝底徑,設定為鋼筋1的鋼筋本體之外徑D2以上。 In addition, the outer diameter of the male screw portion 1c of the reinforcing bar 1 is equal to or smaller than the outermost diameter D1 of the reinforcing bar and the outer diameter D2 of the reinforcing bar body. However, in the case of rolling the thread, it is not necessarily the outermost state of the reinforcing bar in the completed state. Below the diameter D1, the state of the expanded diameter portion W1d before rolling may be equal to or less than the outermost diameter D1 of the reinforcing bar. In the case of rolling the thread, the outer diameter of the threaded ridge after rolling may be larger than the outer diameter of the material, and the outer diameter of the enlarged diameter portion W1d is limited, which is based on the roll forming before the male thread portion 1c is rolled. The reason for the convenience in the process. The groove bottom diameter of the male screw portion 1c of the reinforcing bar 1 is set to be equal to or larger than the outer diameter D2 of the reinforcing bar body of the reinforcing bar 1.

兩鋼筋1之公螺紋部1c,在本實施方式,設定為彼此直徑相同、同節距且螺旋方向朝同方向,且各鋼筋1之公螺紋部1c的長度L1,等於螺筒長度L2加上兩鋼筋1,1的端面間之間隙量。又兩鋼筋1的公螺紋部1c,1c,直徑、節距、螺旋方向為不同亦可。例如,兩鋼筋1的公螺紋部1c,1c成為旋向相反亦可。 In the present embodiment, the male screw portion 1c of the two reinforcing bars 1 is set to have the same diameter, the same pitch, and the spiral direction in the same direction, and the length L1 of the male screw portion 1c of each reinforcing bar 1 is equal to the length L2 of the barrel plus The amount of clearance between the end faces of the two reinforcing bars 1, 1. Further, the male thread portions 1c, 1c of the two reinforcing bars 1 may have different diameters, pitches, and spiral directions. For example, the male thread portions 1c, 1c of the two reinforcing bars 1 may be reversed in the opposite direction.

各鋼筋1的公螺紋部1c之基端相連的部分,做成避離用螺紋部1e。避離用螺紋部1e,是在鋼筋1的 外周面之肋部1ba及節1bb等的突條1b,藉由滾製而形成與螺筒2之母螺紋部2a的螺紋脊嵌合之螺旋狀避離槽1ea的部分。避離用螺紋部1e的長度L3,是螺筒2的長度L2減去公螺紋部1c的長度L1,或是比其稍長的長度。 A portion where the base ends of the male screw portions 1c of the reinforcing bars 1 are connected to each other is formed as a thread-removing portion 1e. The threading portion 1e for avoidance is in the reinforcing bar 1 The rib 1ba of the outer peripheral surface and the rib 1b of the node 1bb and the like are formed by rolling to form a portion of the spiral escape groove 1ea that is fitted to the thread ridge of the female screw portion 2a of the barrel 2. The length L3 of the thread-removing portion 1e is such that the length L2 of the barrel 2 is smaller than the length L1 of the male screw portion 1c or a length slightly longer than this.

螺旋狀避離槽1ea的剖面形狀,在本例雖是與公螺紋部1c的螺紋溝相同的形狀,但不須是有助於螺紋結合的形狀。只要能使螺筒2的螺紋脊避離的剖面形狀即可,也可為在螺紋脊間的嚙合部分產生大的間隙之剖面形狀。 The cross-sectional shape of the spiral escape groove 1ea is the same as the thread groove of the male screw portion 1c in this example, but it does not need to be a shape that contributes to screwing. As long as the cross-sectional shape of the thread ridge of the barrel 2 can be avoided, a cross-sectional shape in which a large gap is formed in the meshing portion between the thread ridges may be used.

又避離用螺紋部1e的螺旋狀避離槽1ea之溝底徑,雖設定為鋼筋本體1a的外徑D2以上,但基於加工誤差等,亦可為未達鋼筋本體1a的外徑D2。由於螺旋狀避離槽1ea是滾製加工的,不管溝底徑如何,鋼筋1的剖面尺寸都不會改變。 The groove bottom diameter of the spiral escape groove 1ea of the threaded portion 1e is set to be equal to or larger than the outer diameter D2 of the reinforcing bar main body 1a. However, the outer diameter D2 of the reinforcing steel main body 1a may not be obtained based on a machining error or the like. Since the spiral escape groove 1ea is rolled, the cross-sectional dimension of the steel bar 1 does not change regardless of the groove bottom diameter.

避離用螺紋部1e如圖3所示般,在與螺筒2螺合之兩側的鋼筋1,1當中,可僅設置於一方的鋼筋1;又如圖4所示般,在兩側的鋼筋1,1都設有避離用螺紋部1e亦可。 As shown in FIG. 3, the thread-removing portion 1e can be provided only on one of the reinforcing bars 1, 1 on both sides of the screw 2, and on both sides as shown in FIG. The reinforcing bars 1, 1 may be provided with the threading portion 1e for avoiding.

螺筒2,是在內周遍及大致全長連續地形成有母螺紋部2a之鋼製的圓筒狀體。又如上述般形成為反向螺紋亦可。螺筒2的母螺紋部2a、及鋼筋1的公螺紋部1c之剖面形狀,可為三角形狀、梯形、矩形、或曲線狀。 The barrel 2 is a cylindrical body made of steel in which the female screw portion 2a is continuously formed over the entire circumference. Further, it may be formed as a reverse thread as described above. The cross-sectional shape of the female screw portion 2a of the barrel 2 and the male screw portion 1c of the reinforcing bar 1 may be triangular, trapezoidal, rectangular, or curved.

各鋼筋1,是在兩端形成有前述公螺紋部 1c,1c,例如做成複數種規格尺寸的情況,僅在一端形成有公螺紋部1c亦可。 Each of the reinforcing bars 1 is formed with the aforementioned male thread portion at both ends 1c and 1c may be formed into a plurality of sizes, for example, and the male screw portion 1c may be formed only at one end.

鋼筋1的公螺紋部1c,如圖5,圖6所示般,可利用於混凝土錨定用之擴徑鋼筋頭部1T的形成。亦即,能將錨定板3,利用形成於該錨定板3內周之母螺紋部3a進行螺合。擴徑之鋼筋頭部1T,如圖示般,是由錨定板3及固定板4所構成;該固定板4,是與錨定板3重疊而螺合於鋼筋1的公螺紋部1c之鎖定螺帽。又固定板4不一定要設置。 As shown in Fig. 5 and Fig. 6, the male screw portion 1c of the reinforcing bar 1 can be used for the formation of the expanded-diameter steel head 1T for concrete anchoring. That is, the anchoring plate 3 can be screwed by the female screw portion 3a formed on the inner circumference of the anchoring plate 3. The expanded-diameter reinforcing steel head 1T is composed of an anchoring plate 3 and a fixing plate 4 as shown in the drawing; the fixing plate 4 is overlapped with the anchoring plate 3 and screwed to the male screw portion 1c of the reinforcing bar 1 Lock the nut. Further, the fixing plate 4 does not have to be provided.

在鋼筋1之另一端的公螺紋部1c,讓鋼筋接頭的前述螺筒2螺合。又將鋼筋1的兩端之公螺紋部1c,做成使用錨定板3、固定板4之擴徑頭部1T亦可。 At the male screw portion 1c at the other end of the reinforcing bar 1, the aforementioned barrel 2 of the reinforcing bar joint is screwed. Further, the male screw portion 1c at both ends of the reinforcing bar 1 may be formed by using the anchoring plate 3 and the expanded diameter head 1T of the fixing plate 4.

接下來,說明具有公螺紋部1c之鋼筋1的製造方法。如圖7所示般,在作為材料之長型的異形鋼筋W1之製造時,將長度方向的複數部位之鋼筋本體1a的一部分之長度範圍L0之外徑D4,做成包含突條1b之外徑、即鋼筋最外徑D1以下、且比其他部分的鋼筋本體1a的外徑D2更大徑之擴徑化部W1d。做成擴徑化部W1d之長度範圍L0,是在公螺紋部1c的長度L1之2倍加上隨後切斷用的切斷量。 Next, a method of manufacturing the reinforcing bar 1 having the male screw portion 1c will be described. As shown in Fig. 7, in the manufacture of the long-shaped deformed steel bar W1 as a material, the outer diameter D4 of the length range L0 of a part of the reinforcing bar body 1a in the plurality of portions in the longitudinal direction is made to include the protrusion 1b. The diameter, that is, the diameter-expanded portion W1d which is larger than the outermost diameter D1 of the reinforcing bar and larger than the outer diameter D2 of the reinforcing bar main body 1a of the other portion. The length range L0 of the diameter-enlarged portion W1d is twice the length L1 of the male screw portion 1c plus the amount of cutting for subsequent cutting.

如圖8所示般,該材料異形鋼筋W1,是將作為材料之鐵製的圓棒狀的線材W0,藉由通過成型用輥子11,11間,利用輥壓成型之輥軋而使突條1b成型。該成型,是將線材W0加熱而進行熱成型。在使用成型用輥子 11,11之輥壓成型過程,設置擴徑化部W1d。具體而言,成型用輥子11,11,是在作為成型模具面之外周面,設有用來成型鋼筋1的突條1b之凹部(未圖示),將該成型用輥子11,11的外周面之圓周方向的一部分,做成擴徑化部成型用凹部11a。擴徑化部成型用凹部11a的周長,設定成要成型之擴徑化部W1d的長度(L0)。藉由使用這種成型用輥子11,11,使通過之成型後的材料異形鋼筋W1之長度方向的一部分成為擴徑化部W1d,而在剩餘的長度範圍的部分使突條1b成型。 As shown in Fig. 8, the material-shaped reinforcing steel W1 is a round bar-shaped wire W0 made of iron as a material, and is rolled by roll forming by passing through the forming rolls 11 and 11. 1b molding. In this molding, the wire W0 is heated and thermoformed. Using molding rolls In the roll forming process of 11, 11, the diameter-enlarged portion W1d is provided. Specifically, the molding rolls 11 and 11 are provided with recesses (not shown) for forming the protrusions 1b of the reinforcing bars 1 on the outer peripheral surface of the molding die surface, and the outer peripheral faces of the molding rolls 11, 11 are formed. A part of the circumferential direction is formed as a recessed portion 11a for expanding the diameter forming portion. The circumferential length of the enlarged diameter portion forming concave portion 11a is set to the length (L0) of the diameter-enlarged portion W1d to be molded. By using the molding rolls 11 and 11, a part of the longitudinal direction of the material-shaped reinforcing steel W1 that has passed through the molding is made into the diameter-enlarged portion W1d, and the ridge 1b is molded in the remaining length range.

擴徑化部W1d由於為鋼筋最外徑D1以下,在將作為材料之長型的異形鋼筋W1藉由輥壓成型進行製造時,擴徑化部W1d不致與輥子等的導件12接觸,該導件12是用來接觸材料異形鋼筋W1的突條1b而導引加熱狀態的材料異形鋼筋W1,因此在製造異形鋼筋W1時,不致發生因擴徑化部W1d與導件12接觸所導致之異形鋼筋W1彎曲的問題。 When the diameter-increased portion W1d is equal to or smaller than the outermost diameter D1 of the reinforcing bar, when the long-shaped deformed reinforcing bar W1 as the material is produced by roll forming, the diameter-enlarged portion W1d does not come into contact with the guide 12 such as a roller. The guide member 12 is a material-shaped reinforcing bar W1 for contacting the protrusion 1b of the material-shaped reinforcing bar W1 to guide the heated state. Therefore, when the profiled reinforcing bar W1 is manufactured, the contact between the expanded diameter portion W1d and the guide member 12 does not occur. The problem of the deformed steel W1 bending.

將如此般製造出的作為材料之異形鋼筋W1,在各擴徑化部W1d的中間切斷而獲得複數條在兩端具有擴徑化部W1d之既定長度的設有擴徑部之異形鋼筋W1'。該既定長度之設有擴徑部的異形鋼筋W1',例如運用於住宅等的建築物的地基等的情況,可設定為模矩設計之建築物的模矩(例如910mm、1000mm等)的倍數,或前述模矩的1/2長度的倍數。 The profiled steel bar W1 as the material is cut in the middle of each of the diameter-enlarged portions W1d to obtain a plurality of profiled reinforcing bars W1 having a diameter-enlarged portion having a predetermined length of the diameter-enlarged portion W1d at both ends. ' . The profiled steel bar W1 ' having the enlarged diameter portion of the predetermined length, for example, when applied to a foundation of a building such as a house, can be set as a multiple of a mold (for example, 910 mm, 1000 mm, etc.) of a mold design. , or a multiple of 1/2 of the aforementioned mode moment.

在該切斷後之各設有擴徑部之異形鋼筋W1' 的擴徑化部W1d,如圖9所示般在一對的滾製用輥子13,13之間,將公螺紋部1c實施滾製加工,成為在兩端具有擴徑的公螺紋部1c之鋼筋1。一對的滾製用輥子13,13,如圖所示互相隔離配置,將擴徑化部W1d定位在滾製用輥子13,13間之後,讓兩滾製用輥子13,13如箭頭般一邊朝徑向移動並旋轉一邊按壓擴徑化部W1d。在此滾製加工時,在公螺紋部1c被滾製後,仍在滾製用輥子13,13間夾入設有擴徑部之異形鋼筋W1',而滾製出與公螺紋部1c相連的避離用螺紋部1e(圖1A)。 After the cutting, the enlarged diameter portion W1d of the deformed reinforcing bar W1 ' having the enlarged diameter portion is rolled between the pair of rolling rollers 13 and 13 as shown in Fig. 9, and the male screw portion 1c is rolled. The processing is a reinforcing bar 1 having a male screw portion 1c having an expanded diameter at both ends. The pair of rolling rollers 13, 13 are disposed apart from each other as shown in the drawing, and the diameter-enhancing portions W1d are positioned between the rollers 13 and 13 for rolling, and the two rollers 13 and 13 are turned by arrows. The diameter-enlarged portion W1d is pressed while moving in the radial direction and rotating. At the time of the rolling process, after the male screw portion 1c is rolled, the deformed steel bars W1 ' provided with the enlarged diameter portion are sandwiched between the rolling rollers 13, 13 and the rolled portion is connected to the male screw portion 1c. The threading portion 1e for avoiding (Fig. 1A).

依據本構造之異形鋼筋之螺合式鋼筋接頭,由於將鋼筋1的端部做成擴徑化部W1d,並實施螺紋加工而形成公螺紋部1c,比起在端部直接實施螺紋加工的情況,公螺紋部1c的直徑較粗,可確保連接部的強度。公螺紋部1c雖是在鋼筋的擴徑化部W1d實施加工,但由於擴徑化部W1d設定為包含異形鋼筋1的突條1b之鋼筋外徑、即鋼筋最外徑D1以下,在材料異形鋼筋W1的製造時能以具有擴徑化部的鋼筋之方式製造。亦即,如圖8所示且如前述般將材料異形鋼筋W1實施輥壓成型時,以赤熱的加熱狀態沿長度方向移動的鋼筋,利用外周面的突條1b以與導件12接觸的方式被導引,若具有突條1b以上的外徑之擴徑化部,該擴徑化部會與導件接觸而被頂起,使鋼筋產生彎曲。該彎曲在鋼筋冷卻後仍保留一定程度,而成為具有彎曲之異形鋼筋。因此,這麼粗的擴徑化部,在鋼筋製造時是無法製造的,必須在鋼筋的製造結束後再 如上述般利用加熱壓縮進行加工。然而,若擴徑化部W1d設定成包含突條1b的鋼筋外徑、即鋼筋最外徑D1以下,在鋼筋製造時不致與導件12接觸而使鋼筋彎曲,在材料異形鋼筋W1的製造時能以具有擴徑化部的鋼筋之方式製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。 According to the screw-type reinforcing bar joint of the profiled steel bar according to the present configuration, the end portion of the reinforcing bar 1 is formed as the diameter-enlarged portion W1d, and the male thread portion 1c is formed by threading, which is a case where the thread processing is directly performed at the end portion. The male thread portion 1c has a relatively large diameter to ensure the strength of the joint portion. The male screw portion 1c is processed in the expanded diameter portion W1d of the reinforcing bar. However, the diameter-enlarged portion W1d is set to include the outer diameter of the reinforcing bar of the protruding strip 1b of the deformed reinforcing bar 1, that is, the outermost diameter D1 of the reinforcing bar. When the steel bar W1 is manufactured, it can be manufactured by the steel bar which has the diameter expansion part. That is, as shown in FIG. 8 and when the material profiled reinforcing bar W1 is subjected to roll forming as described above, the reinforcing bar which is moved in the longitudinal direction in the heat state of red heat is contacted with the guide member 12 by the protrusion 1b of the outer peripheral surface. When the diameter-enlarged portion having the outer diameter of the ridge 1b or more is guided, the diameter-enlarged portion is brought into contact with the guide and pushed up to bend the reinforcing bar. The bend remains a certain degree after the steel bar is cooled, and becomes a deformed steel bar having a curvature. Therefore, such a thickened diameter expansion section cannot be manufactured during the manufacture of steel bars, and must be completed after the manufacture of the steel bars. The processing is performed by heat compression as described above. However, when the diameter-enlarged portion W1d is set to include the outer diameter of the reinforcing bar of the ridge 1b, that is, the outermost diameter D1 of the reinforcing bar, the reinforcing bar is not bent in contact with the guide 12 during the manufacture of the reinforcing bar, and the reinforcing bar W1 is manufactured. It can be manufactured in the form of a steel bar having an enlarged diameter portion. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity.

此外,由於鋼筋1的公螺紋部1c是滾製螺紋,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部W1d為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。 Further, since the male screw portion 1c of the reinforcing bar 1 is a rolling thread, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the expanded diameter portion W1d is the outermost steel bar. Within the limited range below the diameter, the reinforcing effect of the diameter expansion can be maximized.

在該螺合式鋼筋接頭的接合作業時,如圖1B所示般,將螺筒2往一方的鋼筋1之公螺紋部1c裡側螺合,直到從該鋼筋1的端面不突出的位置。在此狀態下,將兩側的鋼筋1,1配置成大致對接的狀態。然後,將螺筒2倒旋,讓其遍及兩側的鋼筋1,1的公螺紋部1c,1c進行螺合。藉此完成接合。如此般,藉由採用將螺筒2倒旋而螺合於兩鋼筋1,1的公螺紋部1c,1c的方法,不須隨著旋入而使鋼筋移動其螺合長度。因此連接作業容易進行。 At the time of the joining operation of the screw-type reinforcing bar joint, as shown in FIG. 1B, the screw barrel 2 is screwed to the inner side of the male screw portion 1c of one of the reinforcing bars 1 until it is not protruded from the end surface of the reinforcing bar 1. In this state, the reinforcing bars 1, 1 on both sides are arranged in a substantially butted state. Then, the barrel 2 is inverted to be screwed over the male thread portions 1c, 1c of the reinforcing bars 1, 1 on both sides. Thereby the joint is completed. In this manner, the method of screwing the screw barrel 2 to the male screw portions 1c, 1c of the two reinforcing bars 1, 1 does not require the reinforcing bar to move its screw length as it is screwed in. Therefore, the connection work is easy.

又將螺筒2倒旋而進行連接時,對置的一對的鋼筋1,1之公螺紋部1c,1c的螺紋溝相位必須一致才能連接,但在連續基腳、樑等之混凝土灌設前的配筋組裝狀態的鋼筋的情況,能進行2~3mm左右的軸向移動。只要能進行這種程度的移動,可調整到使對置的一對的鋼筋 1,1之公螺紋部1c,1c的螺紋溝相位一致的位置而進行連接。 When the screw barrel 2 is screwed and connected, the thread grooves of the pair of reinforcing bars 1, 1 of the male thread portions 1c, 1c must have the same phase to be connected, but the concrete is placed on the continuous base, the beam, and the like. In the case of the reinforcing bars in the front reinforcement state, the axial movement of about 2 to 3 mm can be performed. As long as this degree of movement can be performed, it can be adjusted to make the opposite pair of reinforcing bars The male screw portions 1c and 1c of the 1,1 are connected at positions where the thread grooves are in phase.

此外,前述公螺紋部1c,由於形成於鋼筋最外徑D1以下之擴徑化部W1d,其螺紋溝的溝底徑比鋼筋最外徑D1更小徑。因此,如圖1B所示般,將螺筒2朝一方的鋼筋之公螺紋部1c的裡側螺合至從其端面不突出的位置時,會發生螺筒2與異形鋼筋1的突條1b干涉之問題。 Further, the male screw portion 1c is formed in the diameter-enlarged portion W1d which is equal to or smaller than the outermost diameter D1 of the reinforcing bar, and the groove bottom diameter of the thread groove is smaller than the outer diameter D1 of the reinforcing bar. Therefore, as shown in FIG. 1B, when the screw barrel 2 is screwed to the back side of the male screw portion 1c of one of the reinforcing bars to a position that does not protrude from the end surface thereof, the protrusion 2b of the barrel 2 and the deformed reinforcing bar 1 occurs. The problem of interference.

然而,在本實施方式,由於鋼筋1之與公螺紋部1c相連的部分形成為避離用螺紋部1e,螺筒2的母螺紋部2a之螺紋脊不致與肋部1ba、節1bb發生干涉,而能將螺筒2深深地旋入。 However, in the present embodiment, since the portion of the reinforcing bar 1 that is connected to the male screw portion 1c is formed as the escaping screw portion 1e, the thread ridge of the female screw portion 2a of the barrel 2 does not interfere with the rib 1ba and the node 1bb. The screw barrel 2 can be screwed in deeply.

避離用螺紋部1e的形成,雖會在肋部1ba等發生剖面損失,但由於避離用螺紋部1e是藉由滾製所加工的,並不會發生剖面損失的問題。亦即,異形鋼筋1的突條1b當中,沿長度方向延伸的突條、即肋部1ba,有助於鋼筋的剖面積,當藉由切削加工等在前述肋部形成前述螺旋狀避離槽的情況,會發生與其對應的剖面損失,在有拉伸力的負荷時在該部分可能發生強度不足。然而,當上述螺旋狀避離槽1ea是藉由滾製所形成的情況,藉由螺紋加工而在肋部1ba產生之剖面損失量的鋼筋材料,會在相同的長度方向位置朝與肋部1ba不同的圓周方向部分進行塑性流動,使鋼筋全體的剖面積與螺旋狀避離槽1ea的加工無關而保持一定。因此,可避免因螺旋狀避離槽的形 成而發生強度降低的問題。 Although the formation of the thread portion 1e for avoidance causes a cross-sectional loss in the rib portion 1ba or the like, the thread-removing portion 1e is processed by rolling, and the cross-sectional loss does not occur. That is, among the ridges 1b of the deformed reinforcing bar 1, the ribs 1ba extending in the longitudinal direction contribute to the sectional area of the reinforcing bars, and the spiral avoiding grooves are formed in the ribs by cutting or the like. In the case of a section, the corresponding section loss occurs, and the strength may be insufficient in this part when there is a tensile load. However, when the spiral escape groove 1ea is formed by rolling, the amount of the cross-sectional loss of the reinforcing bar material generated by the threading process in the rib 1ba is directed to the rib 1ba at the same length direction. The plastic flow in the different circumferential direction portions keeps the cross-sectional area of the entire steel bar constant regardless of the processing of the spiral escape groove 1ea. Therefore, the shape of the spiral avoidance groove can be avoided The problem of reduced strength occurs.

又藉由將公螺紋部1c的長度加長,雖也能將螺筒旋入到從鋼筋端面不突出的位置,但在此情況,將公螺紋部1c的長度加長後之鋼筋部分,相較於異形鋼筋的剖面形狀,其對混凝土的附著性能降低。在鋼筋1之不作為接頭使用的部位,必須確保異形鋼筋的最大功能、亦即混凝土的附著性能。關於這點,若在鋼筋外周面之突條1b藉由滾製而形成螺旋狀避離槽1ea,可同時獲得接頭之連接作業的容易性、以及混凝土附著功能這二個功能。 Further, by lengthening the length of the male screw portion 1c, the screw can be screwed to a position that does not protrude from the end surface of the reinforcing bar. However, in this case, the length of the reinforcing bar portion 1c is longer than that of the reinforcing bar portion. The cross-sectional shape of the profiled steel bar, its adhesion to concrete is reduced. In the part where the steel bar is not used as a joint, it is necessary to ensure the maximum function of the profiled steel bar, that is, the adhesion property of the concrete. In this regard, when the rib 1b of the outer peripheral surface of the reinforcing bar is formed by the rolling to form the spiral escape groove 1ea, the two functions of the connection work of the joint and the concrete attachment function can be simultaneously obtained.

此外,依據上述設有螺紋之異形鋼筋的製造方法,作為材料之異形鋼筋W1的製造時,能以設有擴徑化部W1d之鋼筋的方式製造。因此,除了鋼筋製造設備以外,不須設置擴徑處理設備,能謀求設備的簡單化且生產性優異。由於擴徑化部W1d設定為包含突條1b之鋼筋最外徑D1以下,在異形鋼筋W1的製造時,能以具有擴徑化部的鋼筋之方式製造。此外,由於公螺紋部1c是滾製時,不同於將螺紋溝切削的情況,材料未被除去,利用螺紋溝和螺紋脊使剖面積相抵,在擴徑化部為鋼筋最外徑以下之限定範圍內,能使擴徑產生之補強效果儘量提高。 Further, according to the manufacturing method of the above-described threaded deformed steel bar, the deformed reinforcing steel W1 as the material can be manufactured by the reinforcing steel provided with the expanded diameter portion W1d. Therefore, in addition to the reinforcing steel manufacturing equipment, it is not necessary to provide an expansion processing apparatus, and it is possible to simplify the apparatus and to have excellent productivity. Since the diameter-enlarged portion W1d is set to have the outer diameter D1 of the reinforcing bar 1b or less, it can be manufactured as a reinforcing bar having a diameter-increased portion at the time of manufacture of the deformed reinforcing bar W1. Further, since the male screw portion 1c is rolled, unlike the case where the thread groove is cut, the material is not removed, and the sectional area is offset by the thread groove and the thread ridge, and the diameter expansion portion is limited to the outer diameter of the steel bar. Within the scope, the reinforcing effect of the expansion can be maximized.

又如上述般在異形鋼筋W1的製造過程形成擴徑化部W1d,較佳為鋼筋本體外徑D2為32mm以下的情況。若採用32mm以下外徑的鋼筋,在異形鋼筋W1的製造過程,形成擴徑化部W1d的作業可容易且無變形等地進行。 Further, as described above, the diameter-enlarged portion W1d is formed in the manufacturing process of the deformed steel bar W1, and it is preferable that the outer diameter D2 of the reinforcing bar body is 32 mm or less. When the steel bar having an outer diameter of 32 mm or less is used, the operation of forming the diameter-enlarged portion W1d can be easily performed without deformation or the like in the manufacturing process of the deformed steel bar W1.

在住宅的連續基腳等是使用這種小徑的異形鋼筋1,因此上述實施方式的螺合式鋼筋接頭能有效地使用。此外,在鋼筋接頭,按照使用場所等而依建築基準等制定等級,不是SA級、A級等的高等級而是較下位的B級以下的鋼筋接頭,不須像SA級、A級那麼高的精度。在小徑(細徑)的情況,晃動等較少,即使是A級也能充分確保。因此,對於在前述鋼筋製造過程所形成之擴徑化部W1d,按照場合省略成型為真圓之前置處理,縱使直接實施滾製螺紋加工,仍能獲得符合要求精度的公螺紋部1c。在住宅的連續基腳之鋼筋的鋼筋接頭,採用B級以下即可,上述實施方式的螺合式鋼筋接頭能有效地使用。 The continuous base member or the like of the house is a profiled steel bar 1 using such a small diameter, and therefore the screw-type reinforcing bar joint of the above embodiment can be effectively used. In addition, the steel joints are graded according to the building standard according to the place of use, etc., not the high grades of the SA grade and the A grade, but the steel joints of the lower grade B grade or lower, and do not have to be as high as the SA grade and the A grade. Precision. In the case of a small diameter (small diameter), there are few swaying and the like, and even A grade can be sufficiently ensured. Therefore, in the case where the diameter-enlarged portion W1d formed in the above-described reinforcing steel manufacturing process is subjected to the processing before the forming of the true round, the male screw portion 1c which satisfies the required accuracy can be obtained even if the rolling thread processing is directly performed. The reinforcing bar joint of the steel bar of the continuous base of the house can be used at a level B or less, and the screw-type reinforcing bar joint of the above embodiment can be effectively used.

此外,在上述各實施方式,雖是在應連接之兩側的鋼筋1,1之擴徑化部W1d滾製公螺紋部1c,但其中一方的鋼筋,不一定要是在上述擴徑化部W1d形成有公螺紋部的鋼筋,只要是具有公螺紋的鋼筋即可。 Further, in each of the above-described embodiments, the male screw portion 1c is rolled on the enlarged diameter portion W1d of the reinforcing bar 1, 1 on both sides to be connected, but one of the reinforcing bars is not necessarily the above-described diameter expanding portion W1d. The reinforcing bar having the male thread portion may be formed as long as it is a reinforcing bar having a male thread.

例如,如圖10所示般,將不同直徑的鋼筋1,1A間進行連接的情況,大徑側的鋼筋1A,也可以是將端部實施真圓加工,而在該真圓加工部形成有公螺紋部的鋼筋。 For example, as shown in FIG. 10, when the reinforcing bars 1 and 1A of different diameters are connected, the reinforcing bar 1A on the large diameter side may be formed by performing round processing on the end portion, and may be formed in the true round processing portion. Rebar of the male thread.

圖11~圖14顯示第5實施方式。該異形鋼筋之螺合式鋼筋接頭,是將圖1A的實施方式中鋼筋1之構成前述避離用螺紋部1e的部分,使其鋼筋本體1a的外徑比鋼筋1的一般部分1f更大。圖12顯示公螺紋部1c及螺旋狀避離槽1ea滾製前之鋼筋的形狀。在材料異形鋼筋W1之應形成避離用螺紋部1e的部分、即避離用螺紋未形 成部,以符號「1g」表示。 11 to 14 show a fifth embodiment. The screw-type reinforcing bar joint of the deformed steel bar is a portion in which the reinforcing bar 1 of the embodiment of Fig. 1A constitutes the above-mentioned escape threading portion 1e, and the outer diameter of the reinforcing bar body 1a is larger than the general portion 1f of the reinforcing bar 1. Fig. 12 shows the shape of the reinforcing bars before the male screw portion 1c and the spiral escape groove 1ea are rolled. The portion of the material-shaped reinforcing bar W1 where the thread-removing portion 1e is to be formed, that is, the thread for avoiding the separation is not formed. The part is indicated by the symbol "1g".

構成前述避離用螺紋部1e之部分的外徑(半徑)R2',成為比一般部分1f之鋼筋本體1a的最小徑部分的外徑(半徑)R2更大徑。換言之,在構成避離用螺紋部1e的部分,相鄰的節1bb間之谷部的深度H2,是比一般部分1f之谷部的深度H1更淺。如此般使谷部變淺,以補償相當於肋部1ba的剖面積之剖面積或其以上的剖面積。 The outer diameter (radius) R2 ' of the portion constituting the above-mentioned escape thread portion 1e is larger than the outer diameter (radius) R2 of the minimum diameter portion of the reinforcing bar body 1a of the general portion 1f. In other words, in the portion constituting the escape screw portion 1e, the depth H2 of the valley portion between the adjacent nodes 1bb is shallower than the depth H1 of the valley portion of the general portion 1f. The valley portion is shallowed in such a manner as to compensate the sectional area corresponding to the sectional area of the rib 1ba or the sectional area thereof.

此外,鋼筋1如圖14所示般,是在鋼筋長度方向的中間,在一個或複數個部位設有:與形成公螺紋部1c之擴徑化部W1d的直徑相同之未形成公螺紋部的擴徑化部W1d'。該中間的擴徑化部W1d',具有公螺紋部1c的長度L1大致2倍的長度,具體而言為公螺紋部1c的長度L1之2倍加上切斷量的長度L0。擴徑化部W1d,W1d'的節距,例如為建築物的模矩(例如910mm、1000mm等)之整數倍。又擴徑化部的符號「W1d」,「W1d'」,在圖14為了將中間和端部做區別而附加/未附加「'」,但在不需特別區別的情況,可省略「'」的符號。 Further, as shown in Fig. 14, the reinforcing bar 1 is provided in the middle of the longitudinal direction of the reinforcing bar, and is provided at one or a plurality of portions with the same diameter as the diameter-enlarged portion W1d forming the male screw portion 1c. The diameter expansion unit W1d ' . The intermediate diameter-enlarged portion W1d ' has a length twice the length L1 of the male screw portion 1c, specifically, twice the length L1 of the male screw portion 1c plus the length L0 of the cutting amount. The pitch of the diameter-enlarged portions W1d, W1d ' is, for example, an integral multiple of the mold of the building (for example, 910 mm, 1000 mm, etc.). In addition, the symbols "W1d" and "W1d ' " of the diameter expansion unit are added/not appended with '' in order to distinguish the middle and the end, but "'" may be omitted without special distinction. symbol.

在中間之各擴徑化部W1d'之長度方向的中央,設有圓周槽6。圓周槽6的剖面形狀例如成為梯形。圓周槽6的尺寸,在鋼筋為16D,19D,22D的情況,例如槽寬B6都是3mm。 A circumferential groove 6 is provided at the center in the longitudinal direction of each of the intermediate diameter-enlarged portions W1d ' . The cross-sectional shape of the circumferential groove 6 is, for example, a trapezoidal shape. The size of the circumferential groove 6 is 3 mm in the case where the reinforcing bars are 16D, 19D, 22D, for example, the groove width B6.

圖14的鋼筋1,是如圖8所示進行前述輥壓成型。關於圓周槽6也是,在成型用輥子11設有圓周槽 用模具部(未圖示),而在輥壓成型時形成。此外,在該輥壓成型,藉由讓輥壓成型用輥子11旋轉複數次,將在長度方向之中間的複數部位具有前述擴徑化部W1d(W1d')之材料異形鋼筋W1實施輥壓成型,利用任意部位之擴徑化部W1d(W1d')的圓周槽6將材料異形鋼筋W1切斷,在該切斷後的部位之擴徑化部W1d滾製公螺紋部1c。 The reinforcing bar 1 of Fig. 14 is subjected to the aforementioned roll forming as shown in Fig. 8. In the circumferential groove 6, a circumferential groove mold portion (not shown) is provided in the molding roller 11, and is formed at the time of roll forming. In the roll forming, the roll forming roll 11 is rotated a plurality of times, and the material shaped reinforcing bar W1 having the enlarged diameter portion W1d (W1d ' ) at a plurality of portions in the longitudinal direction is subjected to roll forming. The material irregular-shaped reinforcing bar W1 is cut by the circumferential groove 6 of the enlarged diameter portion W1d (W1d ' ) of any portion, and the male-threaded portion 1c is rolled at the enlarged diameter portion W1d of the cut portion.

本實施方式之其他構造、以及以下特別說明的構造以外,是與圖1A,1B,1C所示之前述實施方式相同。 The other structures of the present embodiment and the structures specifically described below are the same as the above-described embodiments shown in FIGS. 1A, 1B, and 1C.

本實施方式的情況,鋼筋1之構成避離用螺紋部1e的部分,由於做成使鋼筋本體1a的外徑比鋼筋1的一般部分1f更大,亦即如圖13B,13C所示之R2'>R2,縱使有過大的拉伸荷重作用於鋼筋1,在接頭部分(公螺紋部1c和避離用螺紋部1e的部分)最終也不會發生斷裂,斷裂變成會在一般部分1f發生。 In the case of the present embodiment, the portion of the reinforcing bar 1 that is configured to avoid the threaded portion 1e is such that the outer diameter of the reinforcing bar body 1a is larger than the general portion 1f of the reinforcing bar 1, that is, R2 as shown in Figs. 13B and 13C. ' >R2, even if an excessive tensile load acts on the reinforcing bar 1, the joint portion (the portion of the male screw portion 1c and the threading portion 1e for avoiding) does not eventually break, and the fracture becomes the normal portion 1f.

此外,本實施方式的鋼筋1,如圖14所示般,在鋼筋長度方向之中間設有:與形成前述公螺紋部1c之擴徑化部W1d的直徑相同之未形成公螺紋部1c的擴徑化部W1d',因此具有以下優點。 Further, as shown in Fig. 14, the reinforcing bar 1 of the present embodiment is provided with an expansion of the male screw portion 1c which is the same as the diameter of the enlarged diameter portion W1d forming the male screw portion 1c in the longitudinal direction of the reinforcing bar. The diameter portion W1d ' has the following advantages.

亦即,將具有擴徑化部W1d之材料異形鋼筋W1如圖8所示般實施輥壓成型的情況,依成型用輥子11的外周長度形成擴徑化部W1d。因此,長度比成型用輥子11的外周長度更長的材料異形鋼筋W1,變成在鋼筋長度方向的中間存在有擴徑化部W1d。因此,雖難以成型出在中間 不具備擴徑化部W1d之材料異形鋼筋,但如果是在中間具有擴徑化部W1d之材料異形鋼筋W1d的話,藉由輥壓成型可容易地獲得。縱使在中間存在有擴徑化部W1d,在鋼筋使用時埋入混凝土內即可。這時,擴徑化部W呈單純的圓棒狀,比起異形部分其對混凝土的附著力降低。然而,如上述般在擴徑化部的中央設有圓周槽6,因此變成與在一部位設有節部的情況相同,能使附著力增加。此外,該擴徑化部W1d的中央之圓周槽6,在進行切斷而形成公螺紋部1c的情況,可作為切斷的記號,有助於切斷作業性的提昇。 In other words, when the material-shaped reinforcing steel W1 having the diameter-enlarged portion W1d is roll-formed as shown in FIG. 8, the diameter-enlarged portion W1d is formed in accordance with the outer circumferential length of the forming roller 11. Therefore, the material-shaped reinforcing steel W1 having a length longer than the outer circumferential length of the forming roller 11 has a diameter-enlarged portion W1d in the middle of the longitudinal direction of the reinforcing bar. Therefore, although it is difficult to form in the middle In the case of the material-shaped reinforcing steel W1d having the diameter-enlarged portion W1d, the material-shaped reinforcing steel W1d having the diameter-enlarged portion W1d is easily obtained by roll forming. Even if the diameter-enlarged portion W1d exists in the middle, it can be buried in the concrete when the steel bar is used. At this time, the diameter-enlarged portion W has a simple round bar shape, and its adhesion to concrete is lowered as compared with the profiled portion. However, since the circumferential groove 6 is provided in the center of the diameter-enlarged portion as described above, the adhesion can be increased as in the case where the node is provided at one portion. In addition, when the male groove portion 1c is formed by cutting the circumferential groove 6 at the center of the diameter-enlarged portion W1d, it can serve as a cutting mark and contribute to improvement in cutting workability.

圖15,圖16顯示第6,7實施方式的設有螺紋之異形鋼筋及其製造方法。本例的鋼筋1,是將圖14所示之設於中間之未形成公螺紋部的擴徑化部W1d(W1d')之長度,設定成與公螺紋部1c的長度相同的長度L1。其他構造則是與圖14所說明的鋼筋1相同。 Fig. 15 and Fig. 16 show a profiled reinforcing bar provided with threads according to the sixth and seventh embodiments and a method of manufacturing the same. In the reinforcing bar 1 of the present example, the length of the enlarged diameter portion W1d (W1d ' ) in which the male screw portion is not formed in the middle shown in Fig. 14 is set to be the same length L1 as the length of the male screw portion 1c. The other construction is the same as the reinforcing bar 1 illustrated in Fig. 14.

圖16之設有螺紋的異形鋼筋1之製造方法,參照圖15作說明。該鋼筋1,與圖14的鋼筋1同樣的,進行圖8所示之前述輥壓成型。在該輥壓成型,藉由讓輥壓成型用輥子11旋轉複數次,將在長度方向之中間的複數部位具有前述長度L1的擴徑化部W1d之材料異形鋼筋W1實施輥壓成型(圖15(A)。在任意部位之擴徑化部W1d的端部,如圖15(B)所示般將材料異形鋼筋W1切斷,在該切斷後的部位之擴徑化部W1d滾製公螺紋部1c(圖15(C))。在擴徑化部W1d切斷後之剩下的鋼 筋,由於在端部不存在擴徑化部W1d,到相鄰的擴徑化部W1d為止,或是到再過去幾個擴徑化部W1d為止的部分、即下腳料鋼筋1s(以虛線表示),是利用於與本發明之螺合式鋼筋接頭不同用途的鋼筋。 A method of manufacturing the profiled reinforcing bar 1 provided with a thread of Fig. 16 will be described with reference to Fig. 15. The reinforcing bar 1 is subjected to the above-described roll forming shown in Fig. 8 in the same manner as the reinforcing bar 1 of Fig. 14 . In the roll forming, the roll forming roll 11 is rotated a plurality of times, and the material-shaped reinforcing steel W1 having the enlarged diameter portion W1d having the length L1 in the plurality of portions in the longitudinal direction is subjected to roll forming (Fig. 15). (A). At the end of the diameter-enlarged portion W1d at an arbitrary position, as shown in Fig. 15(B), the material-shaped reinforcing steel W1 is cut, and the enlarged diameter portion W1d of the cut portion is rolled into a male thread. Part 1c (Fig. 15(C)). The remaining steel after the diameter-enlarged portion W1d is cut In the rib, there is no enlarged diameter portion W1d at the end portion, the adjacent diameter-enlarged portion W1d, or a portion until the several diameter-enlarged portions W1d have passed, that is, the scrap reinforcement 1s (indicated by a broken line) It is a steel bar used for different purposes from the screw-type steel joint of the present invention.

又如圖8所示般進行輥壓成型時,可將位於成型用輥子11的外周面之擴徑化部成型用凹部11a,設置在圓周方向的複數部位,藉由成型用輥子11的一次旋轉而成型出複數個擴徑化部W1d。 Further, when the roll forming is performed as shown in Fig. 8, the enlarged diameter portion forming recessed portion 11a located on the outer peripheral surface of the forming roller 11 can be provided in a plurality of portions in the circumferential direction, and one rotation of the forming roller 11 can be performed. Further, a plurality of diameter-enlarged portions W1d are formed.

本實施方式之其他構造,是與圖11~圖14等所示之前述實施方式相同。 The other structure of this embodiment is the same as that of the above-described embodiment shown in Figs. 11 to 14 and the like.

本實施方式的情況,雖會發生下腳料鋼筋1s,但由於中間之未形成公螺紋部的擴徑化部W1d之長度短,擴徑化部W1d對混凝土的錨定性優異。 In the case of the present embodiment, the weight of the reduced-diameter portion W1d in which the male screw portion is not formed in the middle is short, and the diameter-enhancing portion W1d is excellent in anchoring property to concrete.

如圖15、圖16所示般,當做成在中間設有公螺紋部長度L1的擴徑化部W1d之鋼筋1的情況,如圖17,圖18所示般,可將材料異形鋼筋W1輥壓成型為,使與擴徑化部W1d相鄰的避離用螺紋部1e僅設在擴徑化部W1d的一方,另一方則使一般部分1f與擴徑化部W1d直接相連。 As shown in Fig. 15 and Fig. 16, when the reinforcing bar 1 having the diameter-enlarged portion W1d having the male screw portion length L1 is provided in the middle, as shown in Fig. 17 and Fig. 18, the material-shaped reinforcing bar W1 can be used. In the roll forming, the escape threading portion 1e adjacent to the diameter-enlarged portion W1d is provided only on one of the diameter-enlarged portions W1d, and the other portion is directly connected to the enlarged-diameter portion W1d.

此外,如圖19所示般,僅在擴徑化部W1d的一方將避離用螺紋部1e鄰接設置的情況,可在另一方設置比避離用螺紋部1e更短的避離用螺紋未形成部1g。該避離用螺紋未形成部1g,與避離用螺紋部1e同樣的、即鋼筋本體1a外徑比一般部分1f更大,且是未形成公螺紋 的部分。藉由形成該避離用螺紋未形成部1g,可避免鋼筋1的剖面尺寸從擴徑化部W1d急劇變化成一般部分1f,成為能逐漸變化,因此不容易發生應力集中,能使強度變優異。 In addition, as shown in FIG. 19, in the case where one of the diameter-enlarged portions W1d is adjacent to the thread-removing portion 1e, the other thread may be provided with a shorter thread for avoiding the threading portion 1e. The portion 1g is formed. The escaping screw unformed portion 1g is the same as the escaping screw portion 1e, that is, the outer diameter of the reinforcing bar body 1a is larger than the general portion 1f, and the male thread is not formed. part. By forming the escaping screw unformed portion 1g, it is possible to prevent the cross-sectional dimension of the reinforcing bar 1 from rapidly changing from the enlarged diameter portion W1d to the normal portion 1f, and it is possible to gradually change. Therefore, stress concentration is less likely to occur, and the strength can be improved. .

圖20顯示本發明的第9實施方式的異形鋼筋之螺合式鋼筋接頭。在本例,鋼筋1之與形成有公螺紋部1c的擴徑化部W1d相連的部分,不是構成避離用螺紋部,而是成為一般部分1f。此外,藉由螺筒2連接之一對的鋼筋1,1之公螺紋部1c,1c,互相成為旋向相反。螺筒2,以長度方向的中央為邊界,使其兩側的母螺紋部2a,2a互相成為旋向相反。 Fig. 20 is a view showing a screw-type reinforcing bar joint of a deformed reinforcing bar according to a ninth embodiment of the present invention. In this example, the portion of the reinforcing bar 1 that is connected to the enlarged diameter portion W1d in which the male screw portion 1c is formed is not the circumscribing thread portion but the general portion 1f. Further, the male thread portions 1c, 1c of the reinforcing bars 1, 1 which are connected by one pair of the barrels 2 are opposite to each other in the direction of rotation. The barrel 2 is bounded at the center in the longitudinal direction such that the female screw portions 2a, 2a on both sides are opposite to each other in the direction of rotation.

像本實施方式這樣藉由螺筒2連接之一對的鋼筋1,1之公螺紋部1c,1c互相成為旋向相反的情況,藉由螺筒2的旋轉使兩側的鋼筋1,1靠近,螺筒2對於兩側的鋼筋1,1之公螺紋部1c,1c能同時從前端旋入,因此不須設置避離用螺紋部1e仍能簡單地進行連接。本實施方式之其他構造、效果,是與圖1A等所示的第1實施方式相同。 As in the present embodiment, the male screw portions 1c, 1c of the reinforcing bars 1, 1 which are connected by the screw barrel 2 are mutually oppositely rotated, and the reinforcing bars 1, 1 on both sides are brought closer by the rotation of the screw barrel 2 The screw barrel 2 can be screwed into the male thread portion 1c, 1c of the reinforcing bars 1, 1 on both sides at the same time, so that the threading portion 1e can be easily connected without providing the threading portion 1e. Other structures and effects of the present embodiment are the same as those of the first embodiment shown in FIG. 1A and the like.

又在前述各實施方式,在設有避離用螺紋部1e的情況,都是將鋼筋1的剖面積設定成(公螺紋部1c)>(避離用螺紋部1e)≧(一般部分1f),但也能將避離用螺紋部1e之鋼筋本體1a部分的剖面積增大,而成為(避離用螺紋部1e)>(公螺紋部1c)>(一般部分1f)的關係。在此之鋼筋1的各部位的剖面積,是指各部位之成為最小剖面部分的剖面積。又在公螺紋部1c、避 離用螺紋部1e,雖經由螺紋溝的形成而使螺紋溝部分變成小徑,但由於螺紋溝具有螺旋形狀,在鋼筋1的剖面上,半周成為螺紋溝、剩下半周成為形成於節1ba之螺紋脊,因此螺紋溝的形成對剖面減少的影響降低。 In each of the above-described embodiments, the cross-sectional area of the reinforcing bar 1 is set to (the male screw portion 1c) > (the threading portion 1e for avoidance) in the case where the threading portion 1e for the separation is provided (general portion 1f) However, the cross-sectional area of the portion of the reinforcing bar body 1a of the thread-removing portion 1e can be increased, and the relationship of (the thread-removing portion 1e) > (the male-thread portion 1c) > (the general portion 1f) can be obtained. The cross-sectional area of each portion of the reinforcing bar 1 herein refers to the sectional area of each portion which becomes the smallest cross-sectional portion. Also in the male thread part 1c, avoid In the threaded portion 1e, the thread groove portion has a small diameter through the formation of the thread groove. However, since the thread groove has a spiral shape, the half-cycle becomes a thread groove in the cross section of the reinforcing bar 1, and the remaining half is formed in the section 1ba. Threaded ridges, so the formation of the threaded grooves reduces the effect of the reduction in profile.

圖21顯示用來連接不同直徑的鋼筋之螺合式鋼筋接頭的第10例。在本例,將小徑側的鋼筋1以符號「1S」表示,將大徑側的鋼筋1以符號「1L」表示。 Figure 21 shows a tenth example of a screw-type rebar joint for joining steel bars of different diameters. In this example, the reinforcing bar 1 on the small diameter side is indicated by the symbol "1S", and the reinforcing bar 1 on the large diameter side is indicated by the symbol "1L".

在圖21的例,螺筒2是使用與用來連接小徑側的鋼筋1S之螺合式鋼筋接頭相同者。與該螺筒2螺合之小徑側的鋼筋1S,係具有圖11~圖14所示之連接直徑相同的鋼筋1,1彼此之公螺紋部1c及避離用螺紋部1e。與前述螺筒2螺合之大徑側的鋼筋1L之公螺紋部1c',是在該鋼筋1L的端部形成有與小徑側的鋼筋1S之擴徑化部W1d(圖7)相同外徑之真圓部,在該真圓部的外周藉由滾製而形成該公螺紋部1c'。連接大徑側的鋼筋1L彼此之螺合式鋼筋接頭A,與圖1A的例相同。此外,連接小徑側的鋼筋1S彼此之螺合式鋼筋接頭(圖21中未圖示),也是與圖1A的例相同。 In the example of Fig. 21, the barrel 2 is the same as the screw type reinforcing bar joint for connecting the reinforcing bars 1S on the small diameter side. The reinforcing bar 1S on the small-diameter side which is screwed to the barrel 2 has a male screw portion 1c and a thread-removing screw portion 1e which are connected to each other as shown in Figs. 11 to 14 . The male screw portion 1c ' of the reinforcing bar 1L on the large-diameter side of the large-diameter side is formed at the end portion of the reinforcing bar 1L in the same manner as the diameter-enlarged portion W1d (FIG. 7) of the small-diameter side reinforcing bar 1S. The true round portion of the diameter is formed by rolling on the outer circumference of the true round portion to form the male screw portion 1c ' . The screw-type reinforcing bar joint A connecting the reinforcing bars 1L on the large diameter side is the same as the example of Fig. 1A. Further, the screw-type reinforcing bar joint (not shown in Fig. 21) for connecting the reinforcing bars 1S on the small-diameter side is also the same as the example of Fig. 1A.

又關於鋼筋直徑的例子,小徑側的鋼筋1S為D16,大徑側的鋼筋1L為D19。在此構造的情況,不須準備專用於連接不同直徑的鋼筋之螺筒2,可避免零件種類增加。 Further, as an example of the diameter of the reinforcing bar, the reinforcing bar 1S on the small diameter side is D16, and the reinforcing bar 1L on the large diameter side is D19. In the case of this configuration, it is not necessary to prepare the screw barrel 2 dedicated to connecting steel bars of different diameters, and the number of parts can be prevented from increasing.

以上雖是參照圖式說明較佳實施方式,只要是所屬技術領域具有通常知識者,根據本說明書理當容易 想到各種變更及修正。因此,這樣的變更及修正,應解釋為包含於根據所附申請專利範圍所界定之本發明的範圍內。 Although the preferred embodiment has been described above with reference to the drawings, as long as it is generally known in the art, it is easy to follow the present specification. Think of various changes and corrections. Therefore, such changes and modifications are to be construed as included within the scope of the invention as defined by the appended claims.

1‧‧‧鋼筋 1‧‧ ‧ steel bars

1a‧‧‧鋼筋本體 1a‧‧‧Steel body

1b‧‧‧突條 1b‧‧‧

1ba‧‧‧肋部 1ba‧‧‧ ribs

1bb‧‧‧節 1bb‧‧

1c‧‧‧公螺紋部 1c‧‧‧ Male thread

1e‧‧‧避離用螺紋部 1e‧‧‧Dropping thread

1ea‧‧‧螺旋狀避離槽 1ea‧‧‧Spiral avoidance slot

2‧‧‧螺筒 2‧‧‧Rouge

2a‧‧‧母螺紋部 2a‧‧‧Mask thread

Claims (12)

一種異形鋼筋之螺合式鋼筋接頭,是用來連接一對的鋼筋之鋼筋接頭,在應互相連接之一對的鋼筋之對置的端部具有公螺紋部,設有遍及兩鋼筋的公螺紋部進行螺合之螺筒;前述一對的鋼筋當中,至少一方的鋼筋是在鋼筋本體的外周面具有突條之異形鋼筋;屬於異形鋼筋之至少一方的鋼筋,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,在該擴徑化部藉由滾製來形成前述公螺紋部;屬於前述異形鋼筋之至少一方的鋼筋,將與前述公螺紋部的基端相連的部分做成避離用螺紋部;該避離用螺紋部,是在前述外周面的突條藉由滾製所形成之螺旋狀避離槽,該螺旋狀避離槽是與前述螺筒的母螺紋部之螺紋脊嵌合。 A screw-type steel joint of a special-shaped steel bar is a steel joint for connecting a pair of steel bars, and has a male thread portion at an opposite end portion of the steel bar which should be connected to each other, and a male thread portion extending through two steel bars a screw that is screwed; at least one of the reinforcing bars of the pair of reinforcing bars is a deformed reinforcing bar having a protrusion on an outer peripheral surface of the reinforcing bar body; and a reinforcing bar belonging to at least one of the deformed reinforcing bars is a wire made of iron as a material The ridge of the outer peripheral surface is formed by roll forming, and a diameter-enlarged portion having a diameter larger than that of the other portion is formed in a part of the longitudinal direction, and the outer diameter of the enlarged diameter portion is set to include the reinforcing bar. The reinforcing bar has a maximum outer diameter of the reinforcing bar, and the male screw portion is formed by rolling in the enlarged diameter portion; and the reinforcing bar belonging to at least one of the deformed reinforcing bars is connected to the base end of the male screw portion. The threading portion for avoiding the threading portion is a spiral escape groove formed by rolling on the outer peripheral surface of the protruding portion, the spiral escape groove being a female thread of the screw barrel Ministry The land is fitted. 如申請專利範圍第1項之異形鋼筋之螺合式鋼筋接頭,其中,前述異形鋼筋之構成前述避離用螺紋部的部分,其鋼筋本體的外徑比異形鋼筋之一般部分更大。 For example, in the screw-type reinforcing steel joint of the special-shaped steel bar of the first aspect of the patent application, wherein the portion of the deformed steel bar that constitutes the thread-avoiding portion is larger than the general portion of the deformed steel bar. 如申請專利範圍第1項之異形鋼筋之螺合式鋼筋接頭,其中, 形成前述公螺紋部的鋼筋,在鋼筋的長度方向中間具有:與形成前述公螺紋部的擴徑化部同直徑且未形成公螺紋部的擴徑化部。 For example, the screw-type steel joint of the special-shaped steel bar of the first application of the patent scope, wherein The reinforcing bar that forms the male screw portion has an enlarged diameter portion that is the same diameter as the enlarged diameter portion of the male screw portion and that does not form a male screw portion in the longitudinal direction of the reinforcing bar. 一種設有螺紋之異形鋼筋,是藉由申請專利範圍第1項之螺合式鋼筋接頭進行連接之異形鋼筋;在鋼筋本體的外周面具有突條,在端部具有公螺紋部;再者,將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,在該擴徑化部藉由滾製來形成前述公螺紋部;前述設有螺紋之異形鋼筋,將與前述公螺紋部的基端相連的部分做成避離用螺紋部;該避離用螺紋部,是在前述外周面的突條藉由滾製所形成之螺旋狀避離槽,該螺旋狀避離槽是與螺合於前述公螺紋部之螺筒的母螺紋部之螺紋脊嵌合。 a profiled steel bar with a threaded shape, which is a profiled steel bar connected by a screw-type steel joint of the first application of the patent scope; a protrusion on the outer peripheral surface of the steel body body and a male thread portion at the end; A wire made of iron as a material is formed by forming a ridge of the outer peripheral surface by roll forming, and forming a diameter-enlarged portion which is expanded in diameter in a part of the longitudinal direction, and the diameter-enhancing portion is formed. The outer diameter is set to be equal to or smaller than the outermost diameter of the reinforcing bar including the protrusion of the reinforcing bar, and the male screw portion is formed by rolling in the enlarged diameter portion; the deformed reinforcing bar provided with the thread and the male thread portion The portion connected to the base end is a thread-removing portion; the thread-removing portion is a spiral escape groove formed by the roll of the outer peripheral surface, and the spiral escape groove is a screw The threaded ridge of the female thread portion of the screw of the male thread portion is fitted. 如申請專利範圍第4項之設有螺紋之異形鋼筋,其中,在鋼筋的長度方向之中間設有未形成公螺紋部之擴徑化部,其與用來形成前述公螺紋部的擴徑化部直徑相同。 A profiled steel bar provided with a thread according to item 4 of the patent application, wherein an enlarged diameter portion in which a male thread portion is not formed is provided in the longitudinal direction of the steel bar, and the diameter of the male thread portion is increased. The diameter of the part is the same. 如申請專利範圍第5項之設有螺紋之異形鋼筋,其中,設置在前述鋼筋的長度方向的中間之前述未形成公螺 紋部之擴徑化部,是與前述公螺紋部的長度相同。 a profiled steel bar provided with a thread according to item 5 of the patent application, wherein the aforementioned unformed male screw is disposed in the middle of the longitudinal direction of the reinforcing bar The enlarged diameter portion of the groove portion is the same as the length of the male screw portion. 如申請專利範圍第5項之設有螺紋之異形鋼筋,其中,設置在前述鋼筋的長度方向的中間之前述未形成公螺紋部之擴徑化部,其長度為前述公螺紋部的長度之約2倍。 The profiled steel bar provided with the thread according to the fifth aspect of the invention, wherein the diameter-enlarged portion of the male thread portion is not formed in the middle of the longitudinal direction of the reinforcing bar, and the length thereof is about the length of the male thread portion. 2 times. 如申請專利範圍第4至7項中任一項之設有螺紋之異形鋼筋,其中,前述設有螺紋之異形鋼筋,是在兩端具有前述公螺紋部,在一端的公螺紋部螺合螺筒以與其他設有螺紋之異形鋼筋連接;在另一端的公螺紋部利用形成於錨定板的內周之母螺紋部螺合錨定板,該錨定板是構成錨定於混凝土內之鋼筋頭部。 The profiled steel bar provided with the thread according to any one of the items 4 to 7 wherein the threaded profiled steel bar has the male thread portion at both ends, and the male screw portion at one end is screwed with the screw. The cylinder is connected to other threaded shaped reinforcing bars; the male threaded portion at the other end is screwed with the anchoring plate by a female threaded portion formed on the inner circumference of the anchoring plate, and the anchoring plate is constructed to be anchored in the concrete. Rebar head. 一種設有螺紋之異形鋼筋之製造方法,是用來製造在鋼筋本體的外周面具有突條且在端部形成有公螺紋部之申請專利範圍第4至8項中任一項的設有螺紋之異形鋼筋,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,將該擴徑化部在端部切斷,在該切斷後的異形鋼筋之擴徑化部滾製公螺紋部。 A manufacturing method of a profiled steel bar provided with a thread for manufacturing a thread having any one of claims 4 to 8 in which the outer peripheral surface of the reinforcing bar body has a protrusion and the male thread portion is formed at the end portion The profiled steel bar is formed of iron as a material, and the ridges of the outer peripheral surface are formed by roll forming, and a diameter-enlarged portion which is expanded in diameter in a part of the longitudinal direction is molded. The outer diameter of the enlarged diameter portion is set to be equal to or smaller than the outermost diameter of the reinforcing bar of the reinforcing bar, and the enlarged diameter portion is cut at the end portion, and the expanded portion of the deformed reinforcing bar is rolled. Male threaded part. 如申請專利範圍第9項的設有螺紋之異形鋼筋之 製造方法,其中,藉由讓輥壓成型用的輥子旋轉複數次,將在長度方向的中間之複數部位具有前述擴徑化部之材料鋼筋實施輥壓成型,在任意部位的擴徑化部之長度方向的端部將材料異形鋼筋切斷,在該切斷部位的擴徑化部滾製前述公螺紋部。 For example, the threaded special-shaped steel bar of claim 9 In the manufacturing method, the roll for roll forming is rotated a plurality of times, and the material reinforcing bar having the enlarged diameter portion in the middle portion in the longitudinal direction is roll-formed, and the diameter-increased portion is formed at an arbitrary portion. The material-shaped reinforcing bar is cut at the end portion in the longitudinal direction, and the male screw portion is rolled at the enlarged diameter portion of the cutting portion. 一種設有螺紋之異形鋼筋之製造方法,是用來製造在鋼筋本體的外周面具有突條且在端部形成有公螺紋部之申請專利範圍第4至8項中任一項的設有螺紋之異形鋼筋,是將作為材料之鐵製的線材,藉由輥壓成型而將前述外周面的突條成型,並在長度方向的一部分將比其他部分更擴徑之擴徑化部成型,將該擴徑化部的外徑設定為包含前述鋼筋之前述突條的鋼筋最外徑以下,將該擴徑化部在中間切斷,在該切斷後的各異形鋼筋之擴徑化部滾製公螺紋部。 A manufacturing method of a profiled steel bar provided with a thread for manufacturing a thread having any one of claims 4 to 8 in which the outer peripheral surface of the reinforcing bar body has a protrusion and the male thread portion is formed at the end portion The profiled steel bar is formed of iron as a material, and the ridges of the outer peripheral surface are formed by roll forming, and a diameter-enlarged portion which is expanded in diameter in a part of the longitudinal direction is molded. The outer diameter of the expanded diameter portion is set to be equal to or smaller than the outermost diameter of the reinforcing bar of the reinforcing bar, and the enlarged diameter portion is cut in the middle, and the expanded diameter portion of the deformed reinforcing bar is rolled. Male threaded part. 如申請專利範圍第11項的設有螺紋之異形鋼筋之製造方法,其中,藉由讓輥壓成型用的輥子旋轉複數次,將在長度方向的中間之複數部位具有前述擴徑化部之材料鋼筋實施輥壓成型,在任意部位的擴徑化部之長度方向的中央部將材料異形鋼筋切斷,在該切斷部位的擴徑化部滾製前述公螺紋部。 The method for producing a threaded profiled steel bar according to the eleventh aspect of the invention, wherein the roller for press forming is rotated a plurality of times, and the material having the enlarged diameter portion is provided at a plurality of portions in the middle in the longitudinal direction The steel bar is subjected to roll forming, and the material-shaped reinforcing steel bar is cut at the center portion in the longitudinal direction of the enlarged diameter portion of the arbitrary portion, and the male screw portion is rolled at the enlarged diameter portion of the cut portion.
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