TWI519689B - Embroidery and method of making the same - Google Patents

Description

Embroidery production method and embroidered embroidery

The invention relates to an embroidery manufacturing method and an embroidered embroidery product thereof, in particular to fixing an embroidery fabric on a mechanical embroidery machine, by making an embroidery trajectory on the embroidery fabric, and then real time scanning, photography, etc. The method of recognizing the embroidery trajectory for embroidering the embroidery pattern and its embroidery.

In addition to artificial embroidery, the current embroidery method has mechanical embroidery to accelerate the mass production of the embroidery. The mechanical embroidery method is as follows: 1. Obtain the embroidery pattern first; 2. Scan the embroidery graphic and input it into a computer for drawing; 3. The pattern of the drawing is used to make a pattern by using a plate-making system to make an embroidery path; 4. The embroidery path is input into a mechanical embroidery machine, so that the mechanical embroidery machine performs mechanical embroidery according to the embroidery path.

However, the embroidery path obtained by the above embroidery method can be regarded as being defined on the frame (A1) of the mechanical embroidery machine (A) [as shown in the fourth and fifth figures], so the mechanical embroidery machine ( A) The relevant coordinate position on the embroidery fabric cannot be recognized. When the embroidery fabric is fixed on the mechanical embroidery machine (A), the offset or angle error occurs. When the embroidery machine (A) is embroidered, the embroidery pattern is also biased. Move or rotate, not in the original set position, causing defects in the product. This situation is particularly likely to occur on elastic fabrics because the elastic fabric is fixed to the mechanical embroidery machine (A). It is often impossible to produce because the elastic deformation causes the original set embroidery position to shift.

In addition, for the traditional method of playing the board, it is impossible to make a plate for the car bone, the tape and the trajectory of the embroidered ornament such as the sequins, the button, the dinger, etc., so that the hand embroidery of the above pattern must be manually performed. .

In order to improve the lack of the prior art, the present invention provides a method for making an embroidery, comprising the steps of: A. fixing an embroidery fabric to a mechanical embroidery machine, and forming an embroidery track on the embroidery cloth; B. utilizing a track The tracking unit tracks the embroidery track and inputs the embroidery track to a processing unit; C. The processing unit controls the mechanical embroidery machine to embroider an embroidery pattern along the embroidery track on the embroidery cloth.

Further, the embroidery cloth is an elastic cloth, and the embroidery track is a track of an embroidery pattern that needs to be hand-embroidered, such as an embroidery bone track, an embroidery ornament track, a tape path or an embroidery frame track.

Further, in step A, the embroidery trajectory is drawn on the embroidery fabric by an easily hydrolyzable pigment, such as rosacea, or the dye is directly dyed with an easily hydrolyzable pigment, and when the embroidery fabric is woven, The dyed yarn is knitted into the embroidery trajectory, and after embedding the embroidery pattern in step D, the pigment is removed with water.

Further, the embroidery trajectory may be drawn on the embroidery fabric after the powder is printed with the powdered printing pigment, and after embedding the embroidery pattern in step D and the diesel fuel is volatilized, the powdered printing pigment is blown off by a blower.

Further, the embroidery trajectory can also be drawn on a printed drawing and the print is printed The flower drawing is placed on the embroidery fabric, and after embedding the embroidery pattern in step D, the printed drawing is peeled off. Further, in step B, the trajectory tracking unit uses any one of a light-sensitive trajectory tracking device, a color sensing device, a CCD image capturing device, a light pen-matching sensor, or a scanner.

Further, the present invention also provides an embroidery article embroidered using the above-described embroidery manufacturing method, comprising an embroidery fabric, and an embroidery pattern embroidered on the embroidery fabric.

Advantages of the invention include:

1. Using the concept of real time, when the embroidery is carried out, the embroidery fabric is fixed on the mechanical embroidery machine in advance, and the embroidery track on the embroidery fabric is tracked by the trajectory tracking unit, so the coordinates of the embroidery track can be regarded as defined. In the embroidered fabric, the embroidery pattern can be embroidered at the set position regardless of whether the elastic cloth or other embroidered fabric is fixed on the mechanical embroidery machine to cause an error such as offset or rotation, and has the advantage of accurate positioning.

2. The invention can replace the traditional embroidery patterns that need manual embroidery, such as car bones, tapes or graphic frames, with mechanical embroidery, which not only saves manpower and cost, but also speeds up mass production.

(1)‧‧‧Mechanical embroidery machine

(11)‧‧‧Embroidery needle

(12)‧‧‧Rollers

(13) ‧‧‧Laser laser

(2)‧‧‧Embroidered fabric

(21)‧‧‧Embroidery track

(22)‧‧‧Embroidery patterns

(3) ‧‧‧Track Tracking Unit

(31)‧‧‧Light-sensitive trajectory tracking equipment

(32)‧‧‧Light sensing equipment

(321)‧‧‧ ‧ light pen

(322)‧‧‧ Sensors

(33)‧‧‧Scanner

(4) ‧‧‧Processing unit

(A)‧‧‧Mechanical embroidery machine

(A1) ‧‧‧ frame

The first figure is a schematic view of a mechanical embroidery machine apparatus embodying the method of the present invention.

The second figure is a flow chart of the method of the present invention.

The third figure uses the method of the present invention to define the coordinates of the embroidery track on the embroidery fabric for accurately positioning the position of the embroidery pattern.

The fourth figure is a schematic diagram of a device of a conventional mechanical embroidery machine.

The fifth figure is a schematic diagram of defining the coordinates of the embroidery path on the frame of the mechanical embroidery machine using a conventional embroidery method.

In combination with the above technical features, the main effects of the embroidery manufacturing method and the embroidered embroidery of the present invention can be clearly exhibited in the following embodiments.

Referring to the first figure, the apparatus for carrying out the method of the present invention is first introduced, which comprises: a mechanical embroidery machine (1) for fixing an embroidery cloth (2) and mechanically embroidering the embroidery cloth (2). a trajectory tracking unit (3) for tracking an embroidery trajectory (21) made on the embroidery fabric (2), and the trajectory tracking unit (3) is set on a different embroidery device as needed, for example Embroidery needle (11), roller (12) or laser laser (13), etc., and the trajectory tracking unit (3) can use light-sensitive trajectory tracking device (31), color sensing device, CCD image capturing device, light pen ( 321) cooperate with any one of the light sensing device (32) or the scanner (33) of the sensor (322), and exemplify the above-mentioned several track tracking units (3), but are not limited to the above examples, the above tracks The trajectory tracking principle of the tracking unit (3) is a conventional technique. For example, the light-sensing trajectory tracking device (31) uses a light emitter to cooperate with the light receiver to sense the embroidery trajectory (21), and the color sensing device utilizes a color difference sensation. Should embroider the track (21), etc., this embodiment does not repeat its original use a processing unit (4), such as a personal computer or other similar processor, the processing unit (4) is electrically connected to the trajectory tracking unit (3) for identifying the embroidery trajectory (21), the processing unit (4) And electrically connecting the mechanical embroidery machine (1) for controlling the mechanical embroidery machine (1) according to the embroidery trajectory (21) The embroidery fabric (2) is embroidered with an embroidery pattern (22).

Referring to the second and third figures, therefore, the method of the present invention includes the following steps:

A. The embroidery fabric (2) to be embroidered is fixed on the mechanical embroidery machine (1), and an embroidery track (21) is formed on the embroidery cloth (2), and the embroidery track (21) refers to a user desire The trajectory of the pattern embroidered on the embroidery fabric (2). The embroidery trajectory (21), such as rosacea, can be drawn on the embroidery fabric (2) using an easily hydrolyzable pigment, so that after the subsequent embroidery is finished, the pigment can be removed to prevent the pigment from remaining on the embroidery fabric (2) Alternatively, the yarn may be directly dyed using a readily hydrolyzable pigment, and the dyed yarn may be braided into the embroidery track (21) when the embroidery fabric (2) is woven; powdered printing pigment may also be used After the diesel oil is prepared into a coating, the embroidery track (21) is drawn on the embroidery fabric (2). After the embroidery is finished and the diesel is volatilized, the powder printing pigment is blown off by a hair dryer; the embroidery track (21) can also be drawn. On a printed drawing, the printed drawing is placed on the embroidery fabric (2), and after the embroidery is finished, the printed drawing is peeled off. The embroidery track (21) is, for example, a track of the embroidered vehicle bone track, the embroidered ornament track, the embroidered tape track or the embroidered graphic frame track, and the like, which is required to be hand-embroidered with the embroidery pattern (22).

B. The embroidery track (21) is tracked by the aforementioned trajectory tracking unit (3), and the embroidery trajectory (21) is input to the aforementioned processing unit (4).

C. The processing unit (4) controls the mechanical embroidery machine (1) to embroider an embroidery pattern (22) along the embroidery track (21) on the embroidery cloth (2). Therefore, the coordinates of the embroidery track (21) can be regarded as being defined on the embroidery cloth (2), so the embroidery pattern (22) can be accurately embroidered on the embroidery track (21) without offset. . Finally, according to different embroidery trajectory production methods, the pigment on the embroidery trajectory (21) is washed away by hot water, or the powder printing pigment is blown off by a hair dryer, or the printing drawing is removed, and the embroidery is completed. .

The present invention is particularly suitable for use in an embroidered elastic cloth, and it is possible to avoid the position of the embroidery pattern (23) deviating from the set position due to the tensile deformation when the elastic embroidery cloth is fixed to the mechanical embroidery machine (1). When used for general fabrics, it is also possible to avoid the position of the embroidery pattern (23) deviating from the set position due to the offset of the fixed position of the cloth or the skewing of the cloth. Furthermore, the present invention is also applicable to the embroidery patterns which are conventionally required to be hand-embroidered, such as the aforementioned vehicle bones, tapes or graphic frames, so that not only labor and cost but also mass production speed can be accelerated.

In view of the foregoing description of the embodiments, the operation and the use of the present invention and the effects of the present invention are fully understood, but the above described embodiments are merely preferred embodiments of the present invention, and the invention may not be limited thereto. Included within the scope of the present invention are the scope of the present invention.

Claims (8)

An embroidery manufacturing method comprising the following steps: A. fixing an embroidery fabric to a mechanical embroidery machine, the embroidery fabric being an elastic fabric, and forming an embroidery track on the embroidery fabric; B. tracking by a trajectory tracking unit Embossing the embroidery track and inputting the embroidery track to a processing unit; C. The processing unit controls the mechanical embroidery machine to embroider an embroidery pattern along the embroidery track on the embroidery cloth. The embroidery manufacturing method according to claim 1, wherein in the step A, the embroidery track is any one or a combination of a carousel track, an embroidered ornament track, a tape path or an embroidery frame track. The embroidery production method according to claim 1, wherein in step A, the embroidery trajectory is drawn on the embroidery fabric by an easily hydrolyzable pigment, or the yarn is directly dyed by an easily hydrolyzable pigment. When the embroidery fabric is woven, the dyed yarn is knitted into the embroidery trajectory. The embroidery manufacturing method according to item 4 of the patent application, after embedding the embroidery pattern in step D, removes the pigment with water. The embroidery manufacturing method according to claim 1, wherein in step A, the embroidery trajectory is drawn on the embroidery fabric with a powder printing pigment. For example, in the embroidery manufacturing method described in claim 1, in step A, the embroidery trajectory is drawn on a printed sheet, and the printed sheet is placed on the embroidery fabric. For example, in the embroidery manufacturing method described in claim 1, in the step B, the trajectory tracking unit is a light sensing trajectory tracking device, a color sensing device, a CCD image capturing device, a light pen matching sensor light sensing device or Any of the scanners. An embroidery embroidered by the embroidery manufacturing method according to any one of claims 1 to 8, comprising an embroidery fabric, and an embroidery pattern embroidered on the embroidery fabric.