TWI507256B - Production method of cold rolled products free of electrolytic cleaning - Google Patents

Production method of cold rolled products free of electrolytic cleaning Download PDF

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TWI507256B
TWI507256B TW101128276A TW101128276A TWI507256B TW I507256 B TWI507256 B TW I507256B TW 101128276 A TW101128276 A TW 101128276A TW 101128276 A TW101128276 A TW 101128276A TW I507256 B TWI507256 B TW I507256B
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cold rolling
annealing
cold
semi
finished product
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TW201406480A (en
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China Steel Corp
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免電解清洗之冷軋產品的製造方法Method for manufacturing cold-rolled product without electrolytic cleaning

本發明是有關於一種冷軋鋼捲的製造方法,特別是指一種免電解清洗之冷軋產品的製造方法。The present invention relates to a method for producing a cold rolled steel coil, and more particularly to a method for producing a cold rolled product which is free of electrolytic cleaning.

參閱圖1,現有冷軋鋼捲的製造方法包括一冷軋步驟11、一電解清洗步驟12、一退火步驟13、一調質軋延步驟14,及一冷軋精整步驟15。Referring to FIG. 1, a conventional method for manufacturing a cold rolled steel coil includes a cold rolling step 11, an electrolytic cleaning step 12, an annealing step 13, a quenching and rolling step 14, and a cold rolling finishing step 15.

該冷軋步驟11是利用數台串列式設置的冷軋機111,將經熱軋的鋼胚100冷軋成預定體積尺寸的半成品101;該電解清洗步驟12是以一電解清洗設備121的電解洗滌作用,去除半成品101表面所殘留的軋延油、鐵粉...等污染物。The cold rolling step 11 is to cold-roll the hot-rolled steel blank 100 into a semi-finished product 101 of a predetermined volume size by using a plurality of tandem cold rolling mills 111; the electrolytic cleaning step 12 is an electrolytic cleaning device 121. Electrolytic washing removes contaminants such as rolling oil, iron powder, etc. remaining on the surface of the semi-finished product 101.

該退火步驟13是將經電解清洗步驟12的半成品101送入一退火爐131中,利用該退火爐131中的高溫氣體對該半成品101進行退火,以去除該半成品101內部因軋延所產生的內應力;該調質軋延步驟14是利用單座軋機141軋延該半成品101,以調整該半成品101的表面粗糙度、外型並消除陸達帶(Luders Bands);該冷軋精整步驟15是利用一整平設備151對該半成101品進行整平,並配合一裁切捲收設備152依據預定尺寸對該半成品101進行裁切捲收,以完成冷軋鋼捲的製作。In the annealing step 13, the semi-finished product 101 of the electrolytic cleaning step 12 is sent to an annealing furnace 131, and the semi-finished product 101 is annealed by the high-temperature gas in the annealing furnace 131 to remove the internal portion of the semi-finished product 101 due to rolling. The internal stress; the quenching and rolling step 14 is to roll the semi-finished product 101 by a single-stand rolling mill 141 to adjust the surface roughness, shape and eliminate the Luders Bands of the semi-finished product 101; the cold rolling finishing step 15 is to flatten the semi-finished product by a flattening device 151, and cut and retract the semi-finished product 101 according to a predetermined size in cooperation with a cutting and rewinding device 152 to complete the production of the cold-rolled steel coil.

但是,礙於尺寸上的限制,現有該電解清洗設備121僅能電解清洗厚度小於2.0mm的半成品101,而厚度不小於2.0mm的半成品101即無法進行電解清洗。而由下表一 可知,經過電解清洗之冷軋鋼捲的清潔度,明顯優於未電解清洗之冷軋鋼捲的清潔度。However, due to the limitation in size, the electrolytic cleaning apparatus 121 can only electrolytically clean the semi-finished product 101 having a thickness of less than 2.0 mm, and the semi-finished product 101 having a thickness of not less than 2.0 mm cannot be electrolytically cleaned. And by the following table It can be seen that the cleanliness of the cold-rolled steel coil after electrolytic cleaning is significantly better than the cleanliness of the cold-rolled steel coil which is not electrolytically cleaned.

而冷軋鋼捲的清潔度不但會影響後續加工製程的複雜程度與難易度,更關係著冷軋鋼捲不良品的數量與生產成本。因此,如何提升未電解清洗之冷軋鋼捲的清潔度,即成為相關業者亟欲改善的目標。The cleanliness of the cold-rolled steel coil not only affects the complexity and difficulty of the subsequent processing, but also relates to the quantity and production cost of the cold-rolled steel coil defective products. Therefore, how to improve the cleanliness of the cold-rolled steel coil that is not electrolytically cleaned has become a target for the related industry.

因此,本發明之目的,即在提供一種清潔度高的免電解清洗之冷軋產品的製造方法。Accordingly, it is an object of the present invention to provide a method for producing a cold-rolled product which is highly clean and free of electrolytic cleaning.

於是,本發明免電解清洗之冷軋產品的製造方法,依序包含一冷軋步驟、一退火步驟、一調質軋延步驟,及一冷軋精整步驟。Therefore, the method for manufacturing the cold-rolled product of the electroless cleaning of the present invention comprises a cold rolling step, an annealing step, a quenching and rolling step, and a cold rolling finishing step.

該冷軋步驟是利用數台串列式設置的冷軋機,將經熱軋的鋼胚冷軋成預定體積尺寸的半成品,並由最後一冷軋機朝向半成品噴灑清洗劑,而清洗劑的陽離子濃度是介於100ppm至300ppm之間、PH值是在3.0至7.0之間、比重是介於1.0至1.2之間,而且清洗劑的流量介於每分鐘5000公升至每分鐘10000公升之間。The cold rolling step is to cold-roll a hot-rolled steel blank into a semi-finished product of a predetermined volume size by using a plurality of tandem cold rolling mills, and spray the cleaning agent from the last cold rolling mill toward the semi-finished product, and the cleaning agent The cation concentration is between 100 ppm and 300 ppm, the pH is between 3.0 and 7.0, the specific gravity is between 1.0 and 1.2, and the flow rate of the cleaning agent is between 5,000 liters per minute and 10,000 liters per minute.

該退火步驟是利用控制一退火設備內的氣體流量與處理時間對該半成品進行退火處理,該退火步驟包括一初始退火次步驟、一中期退火次步驟,及一末期退火次步驟,該初始退火次步驟的時間介於3小時至6小時之間,且氣 體流量是每小時8立方公尺至每小時15立方公尺之間,而該中期退火次步驟的時間介於5小時至10小時之間,且氣體流量是每小時14立方公尺至每小時20立方公尺之間,該末期退火次步驟的時間介於3小時至6小時之間,且氣體流量是每小時8立方公尺至每小時15立方公尺之間。The annealing step is to anneal the semi-finished product by controlling the gas flow rate and the processing time in an annealing device, the annealing step comprising an initial annealing sub-step, a mid-annealing sub-step, and a final annealing sub-step, the initial annealing step The time of the step is between 3 hours and 6 hours, and the gas The volume flow is between 8 cubic meters per hour and 15 cubic meters per hour, and the intermediate annealing step is between 5 hours and 10 hours, and the gas flow rate is 14 cubic meters per hour to hourly. Between 20 cubic meters, the final annealing step is between 3 hours and 6 hours, and the gas flow rate is between 8 cubic meters per hour and 15 cubic meters per hour.

該調質軋延步驟是利用單座軋機軋延該半成品,以調整該半成品的表面粗糙度、外型並消除陸達帶。該冷軋精整步驟是利用一整平設備對該半成品進行整平,並配合一裁切設備依據設定尺寸對該半成品進行裁切。The quenching and rolling step is to use a single-seat rolling mill to roll the semi-finished product to adjust the surface roughness and appearance of the semi-finished product and eliminate the Luda belt. The cold rolling finishing step is to flatten the semi-finished product by using a flattening device, and cut the semi-finished product according to the set size with a cutting device.

本發明的有益效果在於:利用控制冷軋步驟中之清洗劑的陽離子濃度、PH值、比重與流量,配合該退火步驟控制該退火設備內的氣體流量與處理時間,以提升免電解清洗之冷軋產品的清潔度,進而使後續加工製程更為簡便,同時也能減少不良品的產生以降低生產成本。The invention has the beneficial effects of controlling the cation concentration, pH value, specific gravity and flow rate of the cleaning agent in the cold rolling step, and controlling the gas flow rate and the processing time in the annealing device in conjunction with the annealing step to improve the cold-free cleaning The cleanliness of the rolled product, which in turn makes the subsequent processing process easier, and also reduces the production of defective products to reduce production costs.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

參閱圖2與圖3,本發明免電解清洗之冷軋產品的製造方法之較佳實施例依序包含一利用數台串列式設置的冷軋機211,將經熱軋的鋼胚200冷軋成預定體積尺寸的半成品201的冷軋步驟21、一利用控制一退火設備220內的氫氣流量與處理時間對該半成品201進行退火處理的退火步驟22、一調質軋延步驟23,及一冷軋精整步驟24。Referring to FIG. 2 and FIG. 3, a preferred embodiment of the method for manufacturing a cold-rolled product for electroless cleaning according to the present invention comprises, in sequence, a cold rolling mill 211 using a plurality of tandem arrangements to cool the hot-rolled steel preform 200. a cold rolling step 21 of rolling the semi-finished product 201 into a predetermined volume size, an annealing step 22 for annealing the semi-finished product 201 by controlling the flow rate of hydrogen in the annealing device 220, and a treatment time, a quenching and rolling step 23, and a Cold rolling finishing step 24.

該冷軋步驟21中的最後一座冷軋機211能利用既有的噴嘴朝向半成品201噴灑清洗劑,而清洗劑的陽離子濃度是介於100ppm至300ppm之間、PH值是在3.0至7.0之間、比重是介於1.0至1.2之間,而且清洗劑的流量介於每分鐘5000公升至每分鐘10000公升之間,且清洗劑是每一個月更換一次。The last cold rolling mill 211 in the cold rolling step 21 can spray the cleaning agent toward the semi-finished product 201 using the existing nozzle, and the cleaning agent has a cation concentration of between 100 ppm and 300 ppm and a pH of between 3.0 and 7.0. The specific gravity is between 1.0 and 1.2, and the flow rate of the cleaning agent is between 5,000 liters per minute and 10,000 liters per minute, and the cleaning agent is replaced every month.

而所述冷軋機211皆具有多數對應設置以軋延經熱軋的鋼胚200的冷軋軋輥212,且經熱軋的鋼胚200是經由所述冷軋機211的冷軋軋輥212的軋延而朝該退火設備220方向移動,而且最接近該退火設備220之冷軋機211的冷軋軋輥212是粗度介於0.5μm至1.5μm之間的鍍鉻冷軋軋輥212。The cold rolling mills 211 each have a plurality of cold rolling rolls 212 correspondingly arranged to roll the hot rolled steel blanks 200, and the hot rolled steel blanks 200 are passed through the cold rolling rolls 212 of the cold rolling mill 211. The cold rolling roll 212, which is rolled toward the annealing apparatus 220 and which is closest to the cold rolling mill 211 of the annealing apparatus 220, is a chrome-plated cold rolling roll 212 having a thickness of between 0.5 μm and 1.5 μm.

由於清洗劑一般會回收再利用,因此,每一個月更換一次清洗劑能有效減少清洗劑中可能的浮油與殘鐵,而控制最接近該退火設備220之冷軋機211的冷軋軋輥212是粗度介於0.5μm至1.5μm之間的鍍鉻冷軋軋輥212,則能減少軋輥磨耗所產生的殘鐵量。Since the cleaning agent is generally recycled, the cleaning agent can be replaced every month to effectively reduce the possible oil and residual iron in the cleaning agent, and the cold rolling roll 212 that controls the cold rolling mill 211 closest to the annealing device 220 is controlled. The chrome-plated cold rolling roll 212 having a thickness of between 0.5 μm and 1.5 μm can reduce the amount of residual iron generated by roll abrasion.

該退火步驟22包括一初始退火次步驟221、一中期退火次步驟222,及一末期退火次步驟223,該初始退火次步驟221的時間介於3小時至6小時之間,且氫氣流量是介於8m3 /hr至15m3 /hr之間,而該中期退火次步驟222的時間介於5小時至10小時之間,且氫氣流量是介於14m3 /hr至每小時20m3 /hr之間,該末期退火次步驟223的時間介於3小時至6小時之間,且氫氣流量是介於8m3 /hr至15m3 /hr之間。The annealing step 22 includes an initial annealing sub-step 221, a mid-annealing sub-step 222, and a final annealing sub-step 223. The initial annealing sub-step 221 takes between 3 hours and 6 hours, and the hydrogen flow rate is Between 8m 3 /hr and 15m 3 /hr, and the time of the intermediate annealing sub-step 222 is between 5 hours and 10 hours, and the hydrogen flow rate is between 14m 3 /hr and 20m 3 /hr per hour. The time of the final annealing substep 223 is between 3 hours and 6 hours, and the hydrogen flow rate is between 8 m 3 /hr and 15 m 3 /hr.

利用該初始退火次步驟221、該中期退火次步驟222與該末期退火次步驟223,控制該退火設備220內氫氣流量與處理時間,能使殘留於半成品201表面的軋延油裂解後所產生的碳氫化合物能充分的被該退火設備220的氫氣所帶走。The initial annealing sub-step 221, the intermediate annealing sub-step 222 and the final annealing sub-step 223 are used to control the hydrogen flow rate and the processing time in the annealing device 220, so that the rolling oil remaining on the surface of the semi-finished product 201 can be cracked. The hydrocarbons are sufficiently carried away by the hydrogen of the annealing apparatus 220.

該調質軋延步驟23是利用單座軋機231軋延該半成品201,以調整該半成品201的表面粗糙度、外型並消除陸達帶。該冷軋精整步驟24是利用一整平設備241對該半成品201進行整平,並配合一裁切設備242依據設定尺寸對該半成品201進行裁切,而製成一冷軋產品202。The quenching and rolling step 23 is to roll the semi-finished product 201 by a single-stand rolling mill 231 to adjust the surface roughness and appearance of the semi-finished product 201 and eliminate the land tape. The cold rolling finishing step 24 is to level the semi-finished product 201 by using a leveling device 241, and cut the semi-finished product 201 according to the set size with a cutting device 242 to form a cold-rolled product 202.

於本較佳實施例中,該冷軋產品202是厚度大於6mm的冷軋鋼板,當然,該冷軋產品202也可以是厚度較薄的冷軋鋼捲,依然具有相同的功效。In the preferred embodiment, the cold rolled product 202 is a cold rolled steel sheet having a thickness of more than 6 mm. Of course, the cold rolled product 202 may also be a cold rolled steel coil having a relatively small thickness, and still have the same effect.

為驗證本發明之製造方法的功效,發明人利用相同經熱軋後的鋼胚200進行實驗,其結果如下表二所示。表二中的實驗例是採用本發明的製造方法的清潔度,而表二中的比較例即是未採用本發明的製造方法的清潔度。In order to verify the efficacy of the manufacturing method of the present invention, the inventors conducted experiments using the same hot-rolled steel blank 200, and the results are shown in Table 2 below. The experimental examples in Table 2 are the cleanliness using the manufacturing method of the present invention, and the comparative examples in Table 2 are the cleanliness without the manufacturing method of the present invention.

由表二可知,採用本發明的製造方法在冷軋步驟21與退火步驟22完成時的清潔度,確實優於未採用本發明的製造方法的清潔度。由此可知,本發明的製造方法確實能夠提升免電解清洗之冷軋產品的清潔度,進而使後續加工製程更為簡便,同時也能減少不良品的產生以降低生產成本。As can be seen from Table 2, the cleanliness at the completion of the cold rolling step 21 and the annealing step 22 by the manufacturing method of the present invention is indeed superior to the cleanliness without the manufacturing method of the present invention. It can be seen that the manufacturing method of the present invention can improve the cleanliness of the cold-rolled product without electrolytic cleaning, thereby making the subsequent processing process easier, and also reducing the generation of defective products to reduce the production cost.

綜上所述,本發明免電解清洗之冷軋產品的製造方法利用控制冷軋步驟21中之清洗劑的陽離子濃度、PH值、比重與流量,配合該退火步驟22控制該退火設備220內的氣體流量與處理時間,以提升免電解清洗之冷軋產品的清潔度,進而使後續加工製程更為簡便,同時也能減少不良品的產生以降低生產成本,故確實能達成本發明之目的。In summary, the method for manufacturing the cold-rolled product without electrolytic cleaning of the present invention utilizes the cation concentration, pH value, specific gravity and flow rate of the cleaning agent in the cold rolling step 21, and the annealing step 22 is used to control the annealing device 220. The gas flow rate and the treatment time can improve the cleanliness of the cold-rolled product without electrolytic cleaning, thereby making the subsequent processing process easier, and also reducing the production of defective products to reduce the production cost, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

200‧‧‧鋼胚200‧‧‧ steel embryo

201‧‧‧半成品201‧‧‧Semi-finished products

202‧‧‧冷軋產品202‧‧‧Cold rolled products

21‧‧‧冷軋步驟21‧‧‧ cold rolling steps

211‧‧‧冷軋機211‧‧‧ cold rolling mill

212‧‧‧冷軋軋輥212‧‧‧Cold rolls

22‧‧‧退火步驟22‧‧‧ Annealing step

220‧‧‧退火設備220‧‧‧ Annealing equipment

221‧‧‧初始退火次步驟221‧‧‧ initial annealing step

222‧‧‧中期退火次步驟222‧‧ mid-anneal step

223‧‧‧末期退火次步驟223‧‧‧End annealing step

23‧‧‧調質軋延步驟23‧‧‧Quenching and rolling steps

231‧‧‧單座軋機231‧‧‧Single mill

24‧‧‧冷軋精整步驟24‧‧‧ Cold Rolling Finishing Step

241‧‧‧整平設備241‧‧‧ leveling equipment

242‧‧‧裁切設備242‧‧‧ Cutting equipment

圖1是一示意圖,說明現有冷軋鋼捲的製造方法;圖2是一流程圖,說明本發明免電解清洗之冷軋產品的製造方法的較佳實施例;及圖3是一示意圖,輔助說明圖1。1 is a schematic view showing a method of manufacturing a cold-rolled steel coil; FIG. 2 is a flow chart showing a preferred embodiment of a method for manufacturing a cold-rolled product of the present invention; and FIG. 3 is a schematic view figure 1.

21‧‧‧冷軋步驟21‧‧‧ cold rolling step

22‧‧‧退火步驟22‧‧‧ Annealing step

221‧‧‧初始退火次步驟221‧‧‧ initial annealing step

222‧‧‧中期退火次步驟222‧‧ mid-anneal step

223‧‧‧末期退火次步驟223‧‧‧End annealing step

23‧‧‧調質軋延步驟23‧‧‧Quenching and rolling steps

24‧‧‧冷軋精整步驟24‧‧‧ Cold Rolling Finishing Step

Claims (4)

一種免電解清洗之冷軋產品的製造方法,依序包含:一冷軋步驟,利用數台串列式設置的冷軋機,將經熱軋的鋼胚冷軋成預定體積尺寸的半成品,並由最後一冷軋機朝向半成品噴灑清洗劑,而清洗劑的陽離子濃度是介於100ppm至300ppm之間、PH值是在3.0至7.0之間、比重是介於1.0至1.2之間,而且清洗劑的流量介於每分鐘5000公升至每分鐘10000公升之間;一退火步驟,利用控制一退火設備內的氣體流量與處理時間對該半成品進行退火處理,包括一初始退火次步驟、一中期退火次步驟,及一末期退火次步驟,該初始退火次步驟的時間介於3小時至6小時之間,且氣體流量是每小時8立方公尺至每小時15立方公尺之間,而該中期退火次步驟的時間介於5小時至10小時之間,且氣體流量是每小時14立方公尺至每小時20立方公尺之間,該末期退火次步驟的時間介於3小時至6小時之間,且氣體流量是每小時8立方公尺至每小時15立方公尺之間;一調質軋延步驟,利用數支調整軋輥輥壓該半成品,以調整該半成品的表面粗糙度與外型;及一冷軋精整步驟,利用一整平設備對該半成品進行整平,並配合一裁切設備依據設定尺寸對該半成品進行裁切。A method for manufacturing a cold-rolled product without electrolysis cleaning, comprising: a cold rolling step of cold rolling a hot-rolled steel blank into a semi-finished product of a predetermined volume size by using a plurality of tandem cold rolling mills, and Spraying the cleaning agent from the last cold rolling mill towards the semi-finished product, wherein the cleaning agent has a cation concentration of between 100 ppm and 300 ppm, a pH of between 3.0 and 7.0, a specific gravity of between 1.0 and 1.2, and a cleaning agent. The flow rate is between 5,000 liters per minute and 10,000 liters per minute; in an annealing step, the semi-finished product is annealed by controlling the gas flow rate and processing time in an annealing device, including an initial annealing step and a mid-annealing step. a step, and a final annealing step, the initial annealing step is between 3 hours and 6 hours, and the gas flow rate is between 8 cubic meters per hour and 15 cubic meters per hour, and the intermediate annealing The time of the second step is between 5 hours and 10 hours, and the gas flow rate is between 14 cubic meters per hour and 20 cubic meters per hour, and the time of the final annealing step is between 3 hours and 6 hours. Between the gas flow rate is 8 cubic meters per hour to 15 cubic meters per hour; a quenching and rolling step, using a plurality of adjustment rolls to press the semi-finished product to adjust the surface roughness of the semi-finished product And a cold rolling finishing step of flattening the semi-finished product by using a flattening device, and cutting the semi-finished product according to the set size with a cutting device. 根據申請專利範圍第1項所述免電解清洗之冷軋產品的 製造方法,其中,該冷軋步驟中的所述冷軋機皆具有多數對應設置以軋延經熱軋的鋼胚的冷軋軋輥,且經熱軋的鋼胚是經由所述冷軋機的冷軋軋輥的軋延而朝該退火設備方向移動,而且最接近該退火設備之冷軋機的冷軋軋輥是粗度是介於0.5微米至1.5微米之間的鍍鉻冷軋軋輥。Cold-rolled products without electrolysis cleaning according to item 1 of the patent application scope a manufacturing method, wherein the cold rolling mill in the cold rolling step has a plurality of cold rolling rolls correspondingly arranged to roll the hot rolled steel preform, and the hot rolled steel blank is passed through the cold rolling mill The cold rolling rolls are rolled toward the annealing apparatus, and the cold rolling rolls of the cold rolling mill closest to the annealing apparatus are chrome-plated cold rolling rolls having a thickness of between 0.5 μm and 1.5 μm. 根據申請專利範圍第1或2項所述免電解清洗之冷軋產品的製造方法,其中,該冷軋步驟中的清洗劑是每一個月更換一次。The method for producing a cold-rolled product for electroless cleaning according to claim 1 or 2, wherein the cleaning agent in the cold rolling step is replaced every month. 根據申請專利範圍第1項所述免電解清洗之冷軋產品的製造方法,其中,該退火步驟是控制該退火設備內氫氣的流量。The method for manufacturing a cold-rolled product for electroless cleaning according to claim 1, wherein the annealing step is to control a flow rate of hydrogen in the annealing device.
TW101128276A 2012-08-06 2012-08-06 Production method of cold rolled products free of electrolytic cleaning TWI507256B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1002448A (en) * 1961-02-27 1965-08-25 United Eng Foundry Co Method of manufacturing tinplate
JPS59153900A (en) * 1983-02-21 1984-09-01 Kawasaki Steel Corp Electrocleaning of cold rolled steel tape
TW541209B (en) * 2000-09-01 2003-07-11 Bethlehem Steel Corp Process for applying a coating to a continuous steel sheet and a coated steel sheet product therefrom
TW574415B (en) * 2000-09-07 2004-02-01 Nihon Parkerizing Hexavalent chromium-free surface-treating agent for Sn- or Al-based coated steel sheet, and surface treated steel sheet
TWI271434B (en) * 2002-02-22 2007-01-21 Kao Corp Antifouling detergent for hard surfaces
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