TWI506324B - Arrangement of optical fibers, and a method of forming such arrangement - Google Patents

Arrangement of optical fibers, and a method of forming such arrangement Download PDF

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TWI506324B
TWI506324B TW101114621A TW101114621A TWI506324B TW I506324 B TWI506324 B TW I506324B TW 101114621 A TW101114621 A TW 101114621A TW 101114621 A TW101114621 A TW 101114621A TW I506324 B TWI506324 B TW I506324B
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fiber
fibers
substrate
array
aperture
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TW101114621A
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TW201303402A (en
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Boer Guido De
Melle Ralph Van
De Peut Teunis Van
Henk Derks
Frederik Matthias Spiegelhalder
Roy Josephus Stephanus Derks
Edwin Johannes Theodorus Smulders
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Mapper Lithography Ip Bv
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光纖的配置及形成此種配置的方法Fiber configuration and method of forming such a configuration

本發明是有關於光纖的配置。本發明進一步關於一種形成光纖陣列的方法。最後,本發明是有關一種含有此款配置的調變裝置及微影蝕刻設備。The present invention relates to the configuration of optical fibers. The invention further relates to a method of forming an optical fiber array. Finally, the invention relates to a modulation device and a lithography etching apparatus comprising the configuration.

帶電粒子多重小光束系統為業界所眾知,例如可參照自美國專利第6,958,804號及/或WO2009/127659案文,該等專利案兩者皆歸列於本案申請人名下,而後案係經特定地調適於極高產量作業。這種微影蝕刻系統可利用複數個帶電粒子小光束以將圖案傳達到目標表面。該系統可運作於連續性的輻射來源或是按照固定頻率操作的來源。圖案資料可為藉由圖案資料載荷光束以發送至調變裝置。然後該調變裝置可含有光敏構件,這些構件能夠將所收到的光信號轉換成相對應的電性信號。接著利用該等電性信號以藉由靜電偏折來對該等小光束進行調變。最後再將經調變的小光束傳送至該目標表面。A charged particle multiple beam system is known in the art, for example, from the texts of U.S. Patent No. 6,958,804 and/or WO 2009/127659, both of which are incorporated in the name of the applicant, the Adjusted for very high volume operations. This lithography system can utilize a plurality of charged particle beamlets to convey the pattern to the target surface. The system can operate from a continuous source of radiation or a source that operates at a fixed frequency. The pattern data can be transmitted to the modulation device by the pattern data load beam. The modulation device can then contain photosensitive members that are capable of converting the received optical signal into a corresponding electrical signal. The electrical signals are then utilized to modulate the small beams by electrostatic deflection. Finally, the modulated small beam is transmitted to the target surface.

可利用光纖來傳送這些經調變光束。然為獲致正確的資料傳送,此等光纖需相對於光敏構件而極為精確地校準以提供正確且可靠的資料傳送。在如前所述的多重光束帶電粒子微影蝕刻系統裡,光纖的數量極為眾多,且可輕易達到10,000條的數階。故而需要非常正確地完成光纖的定位作業。而此正確定位並非直觀性。除此之外,這些大量 光纖所佔據的體積最好是儘可能地減少以利限制設備的尺寸。因此,本發明之主題係為提供一種具有非常正確的光纖定位而同時佔據有限空間的光纖配置或光纖陣列。Optical fibers can be used to transmit these modulated beams. For accurate data transfer, these fibers are rigorously calibrated relative to the photosensitive member to provide accurate and reliable data transfer. In the multi-beam charged particle lithography etching system as described above, the number of optical fibers is extremely large, and the number of steps of 10,000 can be easily achieved. Therefore, it is necessary to perform the positioning operation of the optical fiber very accurately. This correct positioning is not intuitive. In addition to these, a lot of The volume occupied by the fiber is preferably reduced as much as possible to limit the size of the device. Accordingly, the subject matter of the present invention is to provide a fiber optic configuration or fiber optic array that has very accurate fiber positioning while occupying a limited space.

本發明在其一特點中提供一種形成光纖陣列的方法,該方法包含:提供具有第一表面和相對第二表面的基板,該基板係經供置有複數個自該第一表面延伸穿過該基板而至該第二表面的孔徑;提供複數條光纖,該等光纖包含具有直徑小於該等孔徑之最小直徑的光纖末端;對於各條光纖,從該基板之第一表面側將該光纖插入相對應的孔徑內,使得該光纖末端定位於該第二表面的鄰近處,並且在預定方向上彎折該光纖,使得該光纖在預定位置處緊靠於該孔徑的側壁;以及利用黏著劑材料以將該等彎折光纖連附合一。The present invention, in one feature thereof, provides a method of forming an optical fiber array, the method comprising: providing a substrate having a first surface and an opposite second surface, the substrate being provided with a plurality of extending from the first surface a substrate to the aperture of the second surface; providing a plurality of optical fibers comprising fiber ends having a diameter smaller than a minimum diameter of the apertures; for each of the fibers, inserting the fibers from the first surface side of the substrate a corresponding aperture within the aperture such that the fiber end is positioned adjacent the second surface and bends the fiber in a predetermined direction such that the fiber abuts the sidewall of the aperture at a predetermined location; and utilizes an adhesive material The bent optical fibers are joined together.

該基板內的孔徑可在對應於光敏構件,像是光二極體,之陣列的位置處按照陣列方式所配置。該基板可用以將該等光纖末端定位在對應於像是光二極體之光敏構件陣列的位置處,該基板的第二表面為面朝於該等光敏構件,而且該第一表面為離於該等所面向。該等光纖末端可經定位,故而將從該等光纖末端所發射的光線導向於該等光敏構件上。The apertures in the substrate may be arranged in an array at locations corresponding to an array of photosensitive members, such as photodiodes. The substrate can be used to position the ends of the fibers at positions corresponding to an array of photosensitive members such as photodiodes, the second surface of the substrate facing the photosensitive members, and the first surface is away from the Waiting for it. The ends of the fibers can be positioned such that light emitted from the ends of the fibers is directed onto the photosensitive members.

該等光纖可具有外部披層或鍍層,並可將此覆層可自該等光纖的局部處剝除以插入該等孔徑內,或者可逕將該 等光纖插入該等孔徑內而無需進行剝除。由於該等光纖末端具有小於該等孔徑之最小直徑的直徑,因此剝除該外部披層或鍍層將可減少該等孔徑的所需直徑。The fibers may have an outer layer or a coating, and the layer may be stripped from portions of the fibers to be inserted into the apertures, or The fiber is inserted into the apertures without stripping. Since the ends of the fibers have a diameter that is less than the smallest diameter of the apertures, stripping the outer layer or plating will reduce the desired diameter of the apertures.

這些光纖被從該基板的第一表面側足夠深入地插入該等孔徑內,因此該等光纖末端充滿於該第二表面,或是位於該等孔徑的內部然接近於該第二表面,或者略微地延伸出該孔徑的外部。或另者,可插入該等光纖而一路穿過該等孔徑,並且切截該等光纖的突出局部藉以將光纖末端定位於該第二表面的近密鄰近處。The fibers are inserted sufficiently deep into the apertures from the first surface side of the substrate such that the ends of the fibers are filled to the second surface or are located within the apertures close to the second surface, or slightly Extending out of the outer aperture of the aperture. Alternatively, the fibers can be inserted through the apertures and the protruding portions of the fibers can be cut to position the ends of the fibers in close proximity to the second surface.

各條光纖自該基板的第一表面側插入到相對應孔徑內,而在該第一表面側處留下一段長度的光纖從該孔徑延伸出,並且該延伸的光纖長度會在預定方向上被彎折。所有光纖可在相同的方向上彎折。各條光纖的彎折量足可推入經定位在相對應孔徑內之光纖的至少一部份而在一預定位置處緊靠於該孔徑的側壁。可藉由預定量值並且在足夠地接近於該相對應孔徑之預定位置處進行各條光纖的彎折處理,故而將經定位於該相對應孔徑內之光纖的至少一部份推入而在預定位置處緊靠在該孔徑的側壁上。該等光纖各者可具有一段在該基板之第一表面側處自孔徑延伸的光纖長度,並且該延伸光纖長度的至少一局部可在預定方向上彎折。該基板內的孔徑可為按具有多個橫列的二維陣列方式所配置,該等光纖各者具有一段在該基板之第一表面側處自孔徑延伸出的光纖長度,而且可藉由按照第一曲率半徑彎折經插入於第一孔徑橫列內之光纖並按照第二較大 曲率半徑彎折經插入於次一鄰近孔徑橫列內之光纖的方式來進行光纖彎折。Each of the optical fibers is inserted into the corresponding aperture from the first surface side of the substrate, and a length of the optical fiber is left from the aperture at the first surface side, and the length of the extended optical fiber is in a predetermined direction Bend. All fibers can be bent in the same direction. The flexing amount of each of the optical fibers is sufficient to push into at least a portion of the optical fiber positioned within the corresponding aperture and abut against the sidewall of the aperture at a predetermined location. The bending process of each of the optical fibers can be performed by a predetermined amount and at a predetermined position sufficiently close to the corresponding aperture, so that at least a portion of the optical fiber positioned within the corresponding aperture is pushed in The predetermined position is abutted against the side wall of the aperture. Each of the fibers may have a length of fiber extending from the aperture at a first surface side of the substrate, and at least a portion of the length of the extended fiber may be bent in a predetermined direction. The aperture in the substrate may be configured in a two-dimensional array having a plurality of courses, each of the fibers having a length of fiber extending from the aperture at a first surface side of the substrate, and The first radius of curvature is bent through the optical fiber inserted in the first aperture course and according to the second larger The radius of curvature bends through the fiber inserted in the next adjacent aperture course to bend the fiber.

該等經彎折光纖可按照預定的空間配置方式所疊放,並且可依長方形的配置方式所疊放。該等光纖各者在該基板的第一表面側處可具有一段從孔徑延伸出的光纖長度。該延伸光纖長度之至少一局部可經配置以按照與該第一表面大致平行的方式延行。該延伸光纖長度之至少一局部可為配置以在預定空間配置裡依照在相同方向上大致彼此平行的方式延行。該預定空間配置可包含在陣列形成中該等延伸光纖長度的等距間隔,並且可在該等延伸光纖長度之間放置間隔構件以供該等延伸光纖長度彼此相對地定位。The warp-twisted fibers can be stacked in a predetermined spatial arrangement and stacked in a rectangular configuration. Each of the fibers may have a length of fiber extending from the aperture at the first surface side of the substrate. At least a portion of the length of the extended fiber can be configured to extend in a manner generally parallel to the first surface. At least a portion of the length of the extended fiber may be configured to extend in a predetermined spatial configuration in a manner substantially parallel to each other in the same direction. The predetermined spatial configuration can include equidistant spacing of the lengths of the elongated fibers in the array formation, and spacer members can be placed between the lengths of the extended fibers for positioning the elongated fiber lengths relative to one another.

可利用黏著劑材料將該等延伸光纖長度的至少一局部彼此連附。該等延伸光纖長度中被連附合一的部份可包含彎折局部或未彎折局部或是彎折與未彎折局部兩者。該黏著劑材料可包含黏膠、環氧樹脂或環氧樹脂密封劑。該連附可包含固化經塗佈於該等光纖的黏著劑。該固化可包含令該黏著劑受曝於UV光線,並且/或者可包含將熱能施用於該黏著劑。At least a portion of the length of the extended fibers can be attached to each other using an adhesive material. The portion of the length of the extended fiber that is joined together may include a bent partial or unbent portion or both a bent and an unbent portion. The adhesive material may comprise a glue, epoxy or epoxy sealant. The attachment can include curing the adhesive applied to the fibers. The curing can include exposing the adhesive to UV light and/or can include applying thermal energy to the adhesive.

該等光纖末端可為固定在該等孔徑內。可先將所有的光纖插入於相對應孔徑內,然後進行該等光纖末端在該等孔徑內的固定處理。可利用黏著劑以在該等孔徑裡固定該等光纖末端。在將光纖插入孔徑內前可先將黏著劑塗佈於光纖末端上,並且固定該等光纖末端可包含固化經塗佈於該等光纖末端上的黏著劑。該固化可包含令該黏著劑受曝 於UV光線,並且/或者可包含將熱能施用於該黏著劑。或另者,可藉由鉗夾以固定該等光纖末端。The ends of the fibers can be fixed within the apertures. All of the fibers can be inserted into the corresponding apertures first, and then the ends of the fibers are fixed in the apertures. Adhesives can be utilized to secure the ends of the fibers in the apertures. Adhesives may be applied to the ends of the fibers prior to insertion of the fibers into the apertures, and securing the ends of the fibers may include curing the adhesive applied to the ends of the fibers. The curing may include exposing the adhesive In the UV light, and/or may include applying thermal energy to the adhesive. Alternatively, the ends of the fibers can be secured by clamping.

該方法可進一步包含拋光該基板的第二表面。此拋光處理可包含同時對該等光纖末端及該第二表面進行拋光。The method can further include polishing a second surface of the substrate. This polishing process can include polishing both the ends of the fibers and the second surface.

該等孔徑可具有由圓形局部和按溝槽形式之額外局部所組成的截面形狀,並且該等光纖可在此方向上彎折,故而該等光纖緊靠於該孔徑之側壁的預定位置是位在該額外局部內。該溝槽可形成嵌楔形狀,而該等光纖是緊靠在該嵌楔形狀的兩個相對局部。各條光纖的彎折量值可為足夠將經定位於相對應孔徑裡之光纖的至少一局部推入該溝槽內。該基板內的孔徑可為按陣列方式配置在對應於光敏構件,像是光二極體,之陣列的位置處,並且可定位各個孔徑內的溝槽故而該等光纖末端定位在相對於該等光敏構件的所欲位置處。The apertures may have a cross-sectional shape consisting of a circular portion and an additional portion in the form of a groove, and the fibers may be bent in this direction so that the predetermined position of the fibers abutting the sidewall of the aperture is Located within this extra part. The grooves may form a wedge shape and the fibers are in close proximity to the two opposing portions of the wedge shape. The bending amount of each of the optical fibers may be sufficient to push at least a portion of the optical fiber positioned in the corresponding aperture into the trench. The apertures in the substrate may be arranged in an array at positions corresponding to an array of photosensitive members, such as photodiodes, and the grooves in the respective apertures may be positioned such that the ends of the fibers are positioned relative to the photosensitive The desired location of the component.

該等光纖可在一彎折結構的頂上處彎折。該彎折結構可在該基板的第一表面側處構成該基板的整體部份,或者該彎折結構可為臨時性的可移除結構。可藉由在該彎折結構之曲形區段上彎折該等光纖的局部來進行光纖彎折,從而該等光纖之局部的彎折部份之曲率會依循該彎折結構的曲率。該基板內的孔徑可為按具有多個橫列的二維陣列方式所配置,該等光纖各者具有一段在該基板之第一表面側處自孔徑延伸出的光纖長度,而且可藉由在該彎折結構之曲形區段上彎折經插入於該第一孔徑橫列內的光纖來進行光纖彎折,從而在該第一孔徑橫列內之光纖的彎折部份之 曲率會依循該彎折結構的曲率。經插入於次一相鄰孔徑橫列內之光纖的彎折可為藉由在經插入於該第一孔徑橫列內之光纖的曲形區段上彎折經插入於該次一相鄰孔徑橫列內的光纖所進行。經插入於各個孔徑橫列內之光纖的彎折可為藉由在經插入於先前孔徑橫列內之光纖的曲形區段上彎折該等光纖所進行。The fibers can be bent atop the bent structure. The bent structure may constitute an integral part of the substrate at the first surface side of the substrate, or the bent structure may be a temporary removable structure. The fiber bending can be performed by bending a portion of the fibers on the curved section of the bent structure such that the curvature of the partially bent portion of the fibers follows the curvature of the bent structure. The aperture in the substrate can be configured in a two-dimensional array having a plurality of courses, each of the fibers having a length of fiber extending from the aperture at the first surface side of the substrate, and The curved section of the bent structure is bent over the optical fiber inserted in the first aperture course to bend the optical fiber, so that the bent portion of the optical fiber in the first aperture course The curvature follows the curvature of the bent structure. The bending of the optical fiber inserted in the next adjacent aperture course may be performed by bending on the curved section of the optical fiber inserted in the first aperture course and inserted into the next adjacent aperture The fiber in the course is carried out. The bending of the optical fibers inserted into the respective aperture courses can be performed by bending the optical fibers over the curved segments of the optical fibers inserted into the previous aperture courses.

將該等經彎折光纖連附合一可包含:在該等複數條經彎折光纖的附近構成模具;向該模具填入以黏著劑材料;以及固化該黏著劑材料。所獲連附結構可提高該等彎折光纖的硬度與結構性整合度。Attaching the warp-knitted fibers may include: forming a mold adjacent the plurality of bent optical fibers; filling the mold with an adhesive material; and curing the adhesive material. The obtained attachment structure can increase the hardness and structural integration of the bent fibers.

本發明的另一特點提供一種光纖配置,其中包含:基板,此者具有第一表面和相對第二表面,該基板係經供置有複數個自該第一表面延伸穿過該基板而至該第二表面的孔徑;複數條光纖,各條光纖包含具有直徑小於該基板內之相對應孔徑的最小直徑之光纖末端。各條光纖係自該基板之第一表面側插入相對應的孔徑內,因此該光纖末端被定位於該第二表面的緊密鄰近處,而該光纖具有一段從該第一表面自該孔徑延伸出的長度。各條光纖的延伸長度在預定方向上被彎折,因此該光纖在預定位置處緊靠於該相對應孔徑的側壁,並且利用黏著劑以將該等光纖的延伸長度連附合一。Another feature of the present invention provides a fiber optic configuration comprising: a substrate having a first surface and an opposite second surface, the substrate being provided with a plurality of extending from the first surface through the substrate to the The aperture of the second surface; a plurality of optical fibers, each of the optical fibers comprising an end of the optical fiber having a diameter that is less than a corresponding diameter of the corresponding aperture in the substrate. Each of the optical fibers is inserted into a corresponding aperture from a first surface side of the substrate such that the end of the optical fiber is positioned in close proximity to the second surface, and the optical fiber has a section extending from the aperture from the first surface length. The length of extension of each of the optical fibers is bent in a predetermined direction, so that the optical fiber abuts against the side wall of the corresponding aperture at a predetermined position, and the adhesive is used to attach the extended length of the optical fibers.

該基板內的孔徑可在對應於光敏構件陣列之位置處按陣列的方式所配置,因此定位該等光纖末端,從而將自該等光纖末端所發射的光線導向至該等光敏構件上。The apertures in the substrate can be arranged in an array at locations corresponding to the array of photosensitive members, thereby positioning the ends of the fibers to direct light emitted from the ends of the fibers to the photosensitive members.

該等光纖的延伸長度可都在相同的方向上彎折。該基板內的孔徑可為按照具有多個橫列之二維陣列的方式所配置,而經插入於第一孔徑橫列內的光纖具有其延伸長度中按第一曲率半徑所彎折的一部份,並且經插入於次一鄰近孔徑橫列內的光纖具有其延伸長度中按第二較大曲率半徑所彎折的一部份。或另者,該基板內的孔徑可為按照具有多個橫列之二維陣列的方式所配置,而所有經插入於該等孔徑橫列各者內的光纖具有其延伸長度中按相同曲率半徑所彎折的一部份,同時各個橫列之光纖的曲率半徑亦為相同。The lengths of the fibers can all be bent in the same direction. The aperture in the substrate may be configured in a two-dimensional array having a plurality of courses, and the optical fiber inserted in the first aperture row has a portion of the extended length that is bent by the first radius of curvature And an optical fiber inserted through the next adjacent aperture train has a portion of its extended length that is bent by a second, larger radius of curvature. Or alternatively, the aperture in the substrate may be configured in a two-dimensional array having a plurality of courses, and all of the optical fibers inserted in each of the aperture courses have the same radius of curvature in their extended lengths. The portion of the bend is also the same as the radius of curvature of the fibers of each row.

該等光纖之延伸長度的至少一部份可為按預定的空間配置所疊放,並且可為按長方形配置所堆放。該延伸光纖長度之至少一局部可為配置以按照與該第一表面大致平行的方式延行。該延伸光纖長度之至少一局部可為配置以在預定空間配置裡依照在相同方向上大致彼此平行的方式延行。該預定空間配置可包含在陣列形成中該等延伸光纖長度的等距間隔,並且可在該等延伸光纖長度之間放置間隔構件以供該等延伸光纖長度彼此相對地定位。At least a portion of the extended length of the fibers may be stacked in a predetermined spatial configuration and may be stacked in a rectangular configuration. At least a portion of the length of the extended fiber may be configured to extend in a manner substantially parallel to the first surface. At least a portion of the length of the extended fiber may be configured to extend in a predetermined spatial configuration in a manner substantially parallel to each other in the same direction. The predetermined spatial configuration can include equidistant spacing of the lengths of the elongated fibers in the array formation, and spacer members can be placed between the lengths of the extended fibers for positioning the elongated fiber lengths relative to one another.

可利用黏著劑將該等延伸光纖長度的至少一局部連附合一。該等光纖末端可為固定在該等孔徑內,並且可利用黏著劑以固定該等光纖末端。用以連附該等延伸長度及/或光纖末端的黏著劑包含黏膠、環氧樹脂或環氧樹脂密封劑。At least a portion of the length of the extended fibers can be attached using an adhesive. The ends of the fibers can be fixed within the apertures and an adhesive can be utilized to secure the ends of the fibers. The adhesive used to attach the extensions and/or the ends of the fibers comprises an adhesive, epoxy or epoxy sealant.

該等光纖之延伸長度的至少一局部可按照本揭方式所彎折,按照本揭之空間配置方式所堆放並且按照本揭方式 連附合一以構成單元性結構。此種單元性結構大致為硬固性,並且可予封裝在一包封結構內。At least a portion of the extended length of the optical fibers may be bent according to the present disclosure, stacked according to the spatial configuration of the present disclosure, and according to the present disclosure Attached together to form a unitary structure. Such a unitary structure is substantially rigid and can be encapsulated within an encapsulation structure.

該等孔徑可具有由圓形局部和按溝槽形式之額外局部所組成的截面形狀,並且該等光纖可在此方向上彎折,故而該等光纖緊靠於該孔徑之側壁的預定位置是位在該額外局部內。The apertures may have a cross-sectional shape consisting of a circular portion and an additional portion in the form of a groove, and the fibers may be bent in this direction so that the predetermined position of the fibers abutting the sidewall of the aperture is Located within this extra part.

後文中說明本發明的各式具體實施例,而該等係僅以範例方式並且參照於圖式所提供。該等圖式並未依循比例所繪製並且僅為說明敘述之目的。Various specific embodiments of the invention are described hereinafter, and are provided by way of example only and with reference to the drawings. The drawings are not drawn to scale and are for illustrative purposes only.

圖1顯示一帶電粒子多重小光束微影蝕刻系統1之具體實施例的簡化略圖。該微影蝕刻系統1可適當地含有小光束產生器,此者可產生複數個小光束;小光束調變器,此者可將該等小光束圖案化俾構成多個經調變小光束;以及小光束投射器,此者係用以將該等經調變小光束投射在目標物的表面上。1 shows a simplified schematic of a specific embodiment of a charged particle multiple beam lithography system 1. The lithography etching system 1 may suitably include a small beam generator, which may generate a plurality of small beams; a small beam modulator, which may pattern the small beams to form a plurality of modulated small beams; And a small beam projector for projecting the modulated small beam onto the surface of the target.

該小光束產生器通常含有來源和至少一光束分割器。圖1中的來源為電子來源3,該者係經配置以產生大致同質性且擴展性的電子光束4。該電子光束4的光束能量最好是維持在約1至10 keV之範圍裡的相對低處。為達此目的,加速電壓最好是低位,並且該電子來源3可相對於位在接地電位處之目標物保持在約-1至-10 kV的電壓之間,然亦可採用其他的設定值。The beamlet generator typically contains a source and at least one beam splitter. The source in Figure 1 is an electron source 3 that is configured to produce a substantially homogenous and extensible electron beam 4. The beam energy of the electron beam 4 is preferably maintained at a relatively low level in the range of about 1 to 10 keV. For this purpose, the accelerating voltage is preferably low, and the electron source 3 can be maintained at a voltage between about -1 and -10 kV with respect to the target at the ground potential, although other settings can be used. .

在圖1中,來自該電子來源3的電子光束4通過校準透鏡5以校準該電子光束4。該校準透鏡5可為任何校準光學系統。在進行校準之前,該電子光束4可先通過雙八極器(未予圖示)。接著,該電子光束4撞擊到光束分割器上,此者在圖1具體實施例裡為孔徑陣列6。該孔徑陣列6最好是包含具備多個穿透孔洞的平板。該孔徑陣列6係經配置以阻擋一部份的電子光束4。此外,該陣列6可讓複數個小光束7通過以產生複數個平行電子小光束7。In Fig. 1, an electron beam 4 from the electron source 3 passes through a collimating lens 5 to calibrate the electron beam 4. The calibration lens 5 can be any calibration optical system. Prior to calibration, the electron beam 4 can pass through a double octopole (not shown). The electron beam 4 then strikes the beam splitter, which in the particular embodiment of Fig. 1 is an aperture array 6. The aperture array 6 preferably includes a flat plate having a plurality of through holes. The aperture array 6 is configured to block a portion of the electron beam 4. Furthermore, the array 6 allows a plurality of small beams 7 to pass to produce a plurality of parallel electron beamlets 7.

圖1的微影蝕刻系統可產生大量的小光束7,最好是約10,000至1,000,000個小光束,然確可產生較之更多或更少的小光束。注意到亦可運用其他已知方法以產生經校準小光束。在該系統中可增設第二孔徑陣列,藉以從該電子光束4產生子光束並且從該子光束產生電子小光束7。這可供進一步下游操縱該等子光束,如此又有利於系統操作,特別是當該系統內的小光束數量為5,000或更多時尤甚。The lithography etching system of Figure 1 can produce a large number of small beams 7, preferably about 10,000 to 1,000,000 small beams, while producing more or less small beams. It is noted that other known methods can also be employed to produce a calibrated beamlet. A second array of apertures can be added to the system whereby a sub-beam is generated from the electron beam 4 and an electron beam 7 is generated from the sub-beam. This allows for further downstream manipulation of the sub-beams, which in turn facilitates system operation, especially when the number of small beams within the system is 5,000 or more.

圖1中標註為調變系統8的小光束調變器含有小光束消隱器陣列9,其中包含複數個消隱器的配置,以及小光束停阻陣列10。該等消隱器能夠偏折該等電子小光束7的一或更多者。在本發明具體實施例中,該等消隱器更特定為靜電偏折器,此者係經設置有第一電極、第二電極和孔徑。然後將該等電極放置在該孔徑的相對側上以供產生跨於該孔徑的電場。一般說來,該第二電極為接地電極,亦即經連接至接地電位的電極。The small beam modulator, labeled as modulation system 8, in Fig. 1, contains a small beam blanker array 9, which includes a plurality of blanker configurations, and a small beam stop array 10. The blankers are capable of deflecting one or more of the electron beamlets 7. In a specific embodiment of the invention, the blankers are more specifically electrostatic displacers, which are provided with a first electrode, a second electrode and an aperture. The electrodes are then placed on opposite sides of the aperture for generating an electric field across the aperture. In general, the second electrode is a ground electrode, that is, an electrode connected to a ground potential.

為將該等電子小光束7聚焦在該消隱器陣列9的平面 內,該微影蝕刻系統可進一步包含聚光透鏡陣列(未予圖示)。Focusing the electron beamlets 7 on the plane of the blanker array 9 The lithography system can further include a concentrating lens array (not shown).

在圖1的具體實施例裡,該小光束停阻陣列10包含讓小光束能夠通過的孔徑陣列。該小光束停阻陣列10按其基本形式包含經設置以多個穿透孔洞的基板,該等孔洞通常為圓形孔洞,然亦可採用其他形狀。在一些具體實施例裡,該小光束停阻陣列10的基板是由具備規則相隔穿透孔洞之陣列的矽質晶圓所構成,並且可經鍍置有表面金屬層以避免表面帶電。在一些進一步具體實施例裡,此金屬是一種不會形成原生氧化物皮層的類型,像是CrMo。In the particular embodiment of FIG. 1, the small beam stop-resistance array 10 includes an array of apertures through which small beams can pass. The small beam stop array 10 includes, in its basic form, a substrate disposed with a plurality of through holes, which are generally circular holes, although other shapes are possible. In some embodiments, the substrate of the small beam stop-resistance array 10 is constructed of a enamel wafer having an array of regularly spaced through-holes and may be plated with a surface metal layer to avoid surface charging. In some further embodiments, the metal is a type that does not form a native oxide skin layer, such as CrMo.

該小光束消隱器陣列9及該小光束停阻陣列10併同運作以阻擋或准允該等小光束7的穿通。在一些具體實施例裡,該小光束停阻陣列10的孔徑是對齊於該小光束消隱器陣列9內之靜電偏折器的孔徑。若該小光束消隱器陣列9將一小光束偏折,則該者將不會通過該小光束停阻陣列10內的相對應孔徑。相反地,該小光束將會被該小光束停阻陣列10的基板阻擋。若該小光束消隱器陣列9並未將一小光束偏折,則該小光束將會通過該小光束停阻陣列10內的相對應孔徑。在一些替代性具體實施例裡,該小光束消隱器陣列9與該小光束停阻陣列10之間的協同運作可使得該小光束消隱器陣列9內之偏折器對一小光束的偏折讓小光束能夠通過該小光束停阻陣列10內的相對應孔徑,而無偏折則會導致該小光束停阻陣列10之基板的阻擋。The beamlet blanker array 9 and the beam stop array 10 operate in unison to block or permit the punchthrough of the beamlets 7. In some embodiments, the aperture of the small beam stop-resistance array 10 is the aperture of an electrostatic deflector aligned within the beamlet blanker array 9. If the beamlet blanker array 9 deflects a small beam, the person will not pass through the small beam to stop the corresponding aperture in the array 10. Conversely, the beam will be blocked by the substrate of the small beam stop array 10. If the beamlet blanker array 9 does not deflect a small beam, the beamlet will pass through the small beam to stop the corresponding aperture in the array 10. In some alternative embodiments, the cooperative operation between the beamlet blanker array 9 and the beamlet stop array 10 allows the deflector in the beamlet blanker array 9 to be paired with a small beam. The deflection allows the small beam to pass through the corresponding aperture in the array 10 through the small beam, while the non-deflection causes the substrate of the small beam stop array 10 to be blocked.

該調變系統8係經配置以按照由控制單元20所提供的 輸入為基礎將圖案添加至該等小光束7。該控制單元20可含有資料儲存單元21、讀出單元22以及資料轉換器23。該控制單元20可位在距該系統之其餘部份的遠端處,例如清淨室內部以外的位置。該控制系統可為進一步連接至致動器系統16。該致動器系統係經配置以促成由圖1虛線所表示之電子光學隊列及目標物定位系統14的相對移動。The modulation system 8 is configured to be provided by the control unit 20 A pattern is added to the small beams 7 based on the input. The control unit 20 can include a data storage unit 21, a readout unit 22, and a data converter 23. The control unit 20 can be located at a distal end from the rest of the system, such as a location outside the clean room. The control system can be further coupled to the actuator system 16. The actuator system is configured to facilitate relative movement of the electro-optical array and target positioning system 14 represented by the dashed lines of FIG.

可利用光纖將持有圖案化資料的經調變光束24傳送至該小光束消隱器陣列9。尤其,來自光纖末端的經調變光束24會被投射至位在該小光束消隱器陣列9上的相對應光敏構件上。該等光敏構件可經配置以將光信號轉換成不同類型的信號,例如電性信號。一經調變光束24載荷有一部份的圖案化資料以供控制一或更多經耦接於相對應光敏構件的消隱器。在一些具體實施例裡,可藉由光學波導器以將該等光束至少部份地朝向該等光敏構件傳送。The modulated beam 24 holding the patterned material can be transmitted to the beam blanker array 9 using an optical fiber. In particular, the modulated beam 24 from the end of the fiber is projected onto the corresponding photosensitive member on the beam blanker array 9. The photosensitive members can be configured to convert optical signals into different types of signals, such as electrical signals. Once modulated, the beam 24 is loaded with a portion of the patterned material for controlling one or more of the blankers coupled to the corresponding photosensitive member. In some embodiments, the beams can be transmitted at least partially toward the photosensitive members by optical waveguides.

自該小光束調變器發出的經調變小光束會藉由小光束投射器而按如光點投射在目標物13的目標表面上。該小光束投射器通常含有掃描偏折器,藉以在該目標表面上掃描該經調變小光束,以及投射透鏡系統,藉以將該等經調變小光束聚焦於該目標表面上。這些元件可出現在單一末端模組內。The modulated small beam emitted from the small beam modulator is projected onto the target surface of the target 13 as a spot by means of a small beam projector. The beamlet projector typically includes a scanning deflector for scanning the modulated beam of light on the target surface, and a projection lens system whereby the modulated beamlets are focused onto the target surface. These components can appear in a single end module.

此末端模組最好是按如可插入、可替換單元的方式所建構。因此,該末端模組可含有偏折器陣列11及投射透鏡配置12。該可插入、可替換單元亦可包含如前文參照於該小光束調變器所討論的小光束停阻陣列10。在離開該末端 模組之後,該等小光束7即撞擊到經設置於目標平面處的目標表面上。對於微影蝕刻應用項目來說,該目標物13包含經設置有帶電粒子敏感層或光阻層的晶圓。Preferably, the end module is constructed in such a manner as to be insertable or replaceable. Therefore, the end module can include a deflector array 11 and a projection lens arrangement 12. The insertable, replaceable unit can also include a small beam stop-resistance array 10 as discussed above with reference to the small beam modulator. Leaving the end After the module, the small beams 7 impinge upon the target surface disposed at the target plane. For lithography etching applications, the target 13 comprises a wafer that is provided with a charged particle sensitive layer or photoresist layer.

該偏折器陣列11可採取掃描偏折器陣列的形式,該者係經配置以令通過該小光束停阻陣列10的各個小光束7偏折。該偏折器陣列11可含有複數個供以施加相當微小驅動電壓的靜電偏折器。該偏折器陣列11雖經描繪為位在該投射透鏡配置12的上游處,然確亦可將該偏折器陣列11設置在該投射透鏡配置12與該目標表面之間。The deflector array 11 can take the form of a scan deflector array that is configured to deflect the individual beamlets 7 through the small beam stop array 10. The deflector array 11 can contain a plurality of electrostatic deflectors for applying a relatively small drive voltage. The deflector array 11 is depicted as being positioned upstream of the projection lens arrangement 12, although the deflector array 11 can also be disposed between the projection lens arrangement 12 and the target surface.

該投射透鏡配置12係經配置以在被該偏折器陣列11偏折之前或之後令該等小光束7聚焦。最好,該聚焦結果可得到直徑約10至30奈米的幾何光點大小。在本項較佳具體實施例中,該投射透鏡配置12最好是配置為提供約100至500倍的去放大結果,尤以儘量地高,即如在300至500倍範圍,為宜。在本項較佳具體實施例中,該投射透鏡配置12可有利地位在靠近該目標表面處。The projection lens arrangement 12 is configured to focus the small beams 7 before or after being deflected by the deflector array 11. Preferably, the result of the focusing results in a geometric spot size of about 10 to 30 nanometers in diameter. In the preferred embodiment of the present invention, the projection lens arrangement 12 is preferably configured to provide a de-amplification result of about 100 to 500 times, particularly as high as possible, i.e., in the range of 300 to 500 times. In the preferred embodiment of the present invention, the projection lens arrangement 12 can be advantageously positioned adjacent to the target surface.

在一些具體實施例裡,可將光束投射器(未予圖示)設置在該目標表面與該投射透鏡配置12之間。該光束投射器可為設置有複數個經適當定位之孔徑的箔層或平板。該光束投射器係經配置以在所釋放光阻粒子能夠觸抵該微影蝕刻系統1內的任何敏感構件之前先行吸收。In some embodiments, a beam projector (not shown) can be placed between the target surface and the projection lens arrangement 12. The beam projector can be a foil layer or plate provided with a plurality of appropriately positioned apertures. The beam projector is configured to absorb before the released photoresist particles are able to touch any sensitive components within the lithography etching system 1.

因此,該投射透鏡配置12可確保單一像素在該目標表面上的光點大小為正確,而同時以微觀比例而言該偏折器陣列11可藉由適當掃描操作來確保像素在該目標表面上的 位置為正確。尤其,該偏折器陣列11的操作係為使得像素能夠配入於最終在該目標表面上組成該圖案的像素格網。將能瞭解可藉由目標定位系統14以適當地提供該像素在該目標表面上的總觀比例定位。Thus, the projection lens arrangement 12 ensures that the spot size of a single pixel on the target surface is correct, while at the same time the micro deflector array 11 can ensure that the pixel is on the target surface by appropriate scanning operations. of The location is correct. In particular, the operation of the deflector array 11 is such that the pixels can be fitted to a pixel grid that ultimately forms the pattern on the target surface. It will be appreciated that the target positioning system 14 can be utilized to properly provide a generalized proportional positioning of the pixel on the target surface.

一般說來,該目標表面含有位於基板頂上處的光阻膜層。該光組膜層將會藉由施加帶電粒子小光束被化學性地修改。因此,該膜層的被輻射局部將會或多或少地在定影劑中溶解,故而得到晶圓上的光阻圖案。晶圓上的光阻圖案可後續地即如藉由半導體製造業界所眾知的植入、蝕刻及/或沉積步驟以傳達至底置層。很顯然地,假使輻射並不均勻,則光阻可能無法按照均勻的方式定影,從而導致圖案錯誤。所以,高品質投射為密切相關聯以獲足能提供可重製性結果的微影蝕刻系統。自該等偏折步驟必須能夠獲致無差異的輻射結果。In general, the target surface contains a photoresist film layer on top of the substrate. The photonic layer will be chemically modified by applying a small beam of charged particles. Therefore, the irradiated portion of the film layer will be more or less dissolved in the fixer, so that a photoresist pattern on the wafer is obtained. The photoresist pattern on the wafer can be subsequently conveyed to the underlying layer, such as by implantation, etching, and/or deposition steps as is well known in the semiconductor fabrication industry. Obviously, if the radiation is not uniform, the photoresist may not be fixed in a uniform manner, resulting in a pattern error. Therefore, high quality projection is closely related to get a lithography etching system that provides reproducible results. It is necessary to be able to obtain indifference radiation results from these deflection steps.

圖2略圖顯示圖1微影蝕刻系統內之小光束消隱器陣列9具體實施例的操作。尤其,圖2略圖顯示含有小光束消隱器陣列9和小光束停阻陣列10之小光束調變器局部的截面視圖。該小光束消隱器陣列9係經供置有複數個孔徑。為便於參考,該目標物13亦經標註。然本圖並未依循比例而繪。Figure 2 is a schematic view showing the operation of a particular embodiment of the small beam blanker array 9 of the lithography etching system of Figure 1. In particular, FIG. 2 is a schematic cross-sectional view showing a portion of a small beam modulator including a small beam blanker array 9 and a small beam stop array 10. The beamlet blanker array 9 is provided with a plurality of apertures. For ease of reference, the target 13 is also labeled. However, this figure is not drawn according to the proportion.

該小光束調變器的所示局部係經配置以調變三個小光束7a、7b和7c。該等小光束7a、7b、7c可構成從源自於單一來源之光束或是從單一子光束所產生的單一小光束群組之其一部份。圖2的小光束調變器係經配置以匯聚小光 束群組而朝向對於各個群組的共同匯聚點P。此共同匯聚點P最好是位在對於該小光束群組的光學軸線O上。The illustrated portion of the small beam modulator is configured to modulate the three small beams 7a, 7b, and 7c. The small beams 7a, 7b, 7c may form part of a single beamlet group resulting from a beam originating from a single source or from a single beam. The small beam modulator of Figure 2 is configured to concentrate small light The bundle group is oriented toward a common convergence point P for each group. This common convergence point P is preferably located on the optical axis O for the group of small beams.

考量圖2中所示的小光束7a、7b、7c,該等小光束7a、7c具有在該小光束與該光學軸線O之間延伸的入射角度。該小光束7b的指向是與這條光學軸線大致平行。藉由該小光束停阻陣列10基板以造成經偏折小光束阻擋之小光束偏折的方向對於各個小光束而言可有所差異。該小光束7a是藉由朝向左側,亦即圖2中由虛線7a-所表示之「-」方向,的偏折所阻擋。另一方面,小光束7b、7c應為朝向右側,亦即朝向「+」方向,所偏折以產生個別小光束的阻擋。這些阻擋方向分別是由虛線7b+及7c+所表示。注意到可能不會是任意地選擇此偏折方向。例如,對於小光束7a,虛線7a+顯示小光束7a朝向的右側的偏折會獲致穿透通過該小光束停阻陣列10。因此,小光束7a沿著直線7a+上的偏折並不適當。另一方面,小光束7b朝向由虛線7b-所表示之左側的偏折則會是一個選項。Considering the small beams 7a, 7b, 7c shown in Figure 2, the small beams 7a, 7c have an angle of incidence extending between the beam and the optical axis O. The pointing of the small beam 7b is substantially parallel to the optical axis. The direction in which the small beam stops the array 10 substrate to cause the deflection of the small beam blocked by the deflected small beam can be different for each small beam. The small beam 7a is blocked by a deflection toward the left side, that is, the "-" direction indicated by the broken line 7a- in Fig. 2. On the other hand, the small beams 7b, 7c should be oriented toward the right, i.e., toward the "+" direction, deflected to create a barrier to individual small beams. These blocking directions are indicated by dashed lines 7b+ and 7c+, respectively. Note that this deflection direction may not be arbitrarily chosen. For example, for the small beam 7a, the dashed line 7a+ shows that the deflection of the right side of the small beam 7a is directed through the small beam stop array 10. Therefore, the deflection of the small beam 7a along the straight line 7a+ is not appropriate. On the other hand, the deflection of the small beam 7b toward the left side indicated by the broken line 7b- is an option.

圖3顯示一模組式微影蝕刻系統50的簡化區塊圖。該微影蝕刻系統最好是按照模組方式所設計以達維護簡便之利。主要的子系統最好是依照自含性且可移除的模組所建構,因此能夠將該等自該微影蝕刻機器移除,而儘可能地降低對其他子系統所產生的影響。這對於經包封在真空室內之微影蝕刻機器來說,其中對機器的存取受到侷限,會是特別地有利。故而能夠快速地移除並更換出錯子系統,然無須非必要地斷開或影響到其他系統。FIG. 3 shows a simplified block diagram of a modular lithography system 50. The lithography etching system is preferably designed in a modular manner for ease of maintenance. The primary subsystems are preferably constructed in accordance with a self-contained and removable module, and are therefore capable of being removed from the lithography etching machine to minimize the effects on other subsystems. This is particularly advantageous for lithographic etching machines that are enclosed in a vacuum chamber where access to the machine is limited. Therefore, the error subsystem can be quickly removed and replaced without unnecessary disconnection or influence on other systems.

在圖3所示的具體實施例中,這些模組式子系統包含照射光學元件模組81,此者含有帶電粒子光束來源71和光束校準系統72;孔徑陣列及聚光透鏡模組82,此者含有孔徑陣列73和聚光透鏡陣列74;光束切換模組83,此者含有小光束消隱器陣列75;以及投射光學元件模組84,此者含有光束停阻陣列76、光束偏折器陣列77和投射透鏡陣列78。該等模組可經設計以相對於一對齊框架滑動進入和離出。在圖3所示的具體實施例中,該對齊框架包含對齊內部子框架85以及對齊外部子框架86。該投射光學元件模組84可藉由一或更多的屈摺以連接至該對齊內部子框架85及該對齊外部子框架86的至少一者。In the embodiment shown in FIG. 3, the modular subsystems include an illumination optics module 81 that includes a charged particle beam source 71 and a beam calibration system 72; an aperture array and a concentrating lens module 82. Included is an aperture array 73 and a concentrating lens array 74; a beam switching module 83, which includes a small beam blanker array 75; and a projection optics module 84, which includes a beam stop array 76, a beam deflector Array 77 and projection lens array 78. The modules can be designed to slide in and out relative to an alignment frame. In the particular embodiment illustrated in FIG. 3, the alignment frame includes alignment of the inner sub-frame 85 and alignment of the outer sub-frame 86. The projection optics module 84 can be coupled to at least one of the aligned inner sub-frame 85 and the aligned outer sub-frame 86 by one or more folds.

位在該照射光學元件模組81、該孔徑陣列及聚光透鏡模組82、該光束切換模組83及該投射光學元件模組84中的前述元件可為配置以供相應於圖1微影蝕刻系統1內之類似元件的功能性而運作。The aforementioned components in the illumination optical component module 81, the aperture array and the concentrating lens module 82, the beam switching module 83, and the projection optical component module 84 may be configured for lithography corresponding to FIG. The functionality of similar components within the etching system 1 operates.

在圖3的具體實施例裡,框架88經由震動減阻架置87來支撐該等對齊子框架85、86。在本具體實施例中,晶圓55停駐於晶圓桌台89上,而後者又經架置在進一步的支撐結構90上。在後文中又可將該晶圓桌台89和該進一步支撐結構90的組合稱為夾盤90。該夾盤90座置於短行程91與長行程92階台上。該微影蝕刻機器係經包封於真空室60內,此者最好是含有一或多個MU金屬遮蔽層65。該機器停駐在由框架元件96所支撐的基底平板95上。In the particular embodiment of FIG. 3, frame 88 supports the aligned sub-frames 85, 86 via a vibration drag reduction mount 87. In the present embodiment, wafer 55 is docked on wafer table 89, which in turn is mounted on a further support structure 90. The combination of the wafer table 89 and the further support structure 90 can be referred to hereinafter as a chuck 90. The chuck 90 is placed on a short stroke 91 and a long stroke 92 stage. The lithography etching apparatus is encapsulated in a vacuum chamber 60, which preferably includes one or more MU metal shielding layers 65. The machine is parked on a substrate plate 95 supported by frame members 96.

各個模組可能需要大量的電性信號及/或光學信號以及 電力俾利進行作業。該真空室內的模組可自一或更多控制系統99接收這些信號,這些系統通常是位於真空室的外部處。該真空室60含有稱為連接埠的開口,藉以自該等控制系統將載荷該等信號的電纜裝入至該真空機殼內,而同時維持該等電纜周圍的真空嵌封狀態。各個模組最好是具備其自有路由穿過專屬該模組之一或更多連接埠的電性、光學及/或電力纜接連接器集組。如此即能斷線、移除與更換用於特定模組的電纜,而不致對用於任何其他模組的電纜造成影響。在一些具體實施例裡,可在該真空室60內提供插線配板。該插線配板包含一或更多連接器以供可移除地連接該等模組的一或更多連接。可利用一或更多連接埠以承接該等可移除模組的一或更多連接而進入該真空室內。Each module may require a large amount of electrical and/or optical signals and Electricity is used for profit. The modules within the vacuum chamber can receive these signals from one or more control systems 99, which are typically located external to the vacuum chamber. The vacuum chamber 60 contains openings, known as ports, from which the cables carrying the signals are loaded into the vacuum casing while maintaining a vacuum-sealed state around the cables. Preferably, each module is provided with an electrical, optical, and/or power cable connector set that has its own route through one or more ports of the dedicated module. This eliminates the need to disconnect, remove, and replace cables for a particular module without affecting the cable used for any other module. In some embodiments, a patch panel can be provided within the vacuum chamber 60. The patch panel includes one or more connectors for removably connecting one or more connections of the modules. One or more ports may be utilized to access the vacuum chamber by accepting one or more connections of the removable modules.

圖4略圖顯示可運用於圖1微影蝕刻系統之小光束消隱器陣列9其一局部的截面視圖。該小光束消隱器陣列9含有複數個調變器101。一調變器含有第一電極103a、第二電極103b和孔徑105。該等電極103a、103b係經放置在該孔徑105的相對側上以產生跨於該孔徑的電場。Figure 4 is a schematic cross-sectional view showing a portion of a small beam blanker array 9 that can be used in the lithography etching system of Figure 1. The beamlet blanker array 9 includes a plurality of modulators 101. A modulator includes a first electrode 103a, a second electrode 103b, and an aperture 105. The electrodes 103a, 103b are placed on opposite sides of the aperture 105 to create an electric field across the aperture.

光敏構件107係經配置以接收圖案資料載荷光束(未予圖示)。該光敏構件107透過電性連接109以電性連接至一或更多調變器101。該光敏構件107經由該等光束接收圖案資料,將該等光信號轉換成電性信號,然後透過該電性連接109朝向該等一或更多經連接調變器101轉傳所收到且所轉換的圖案資料。接著,該等一或更多調變器101根據所收到圖案資料對通過的帶電粒子小光束,像是電子小光 束7,進行調變。該光敏構件107可經供置有抗反射鍍層108以降低由於反射光線所造成的背景輻射,這些背景輻射可能會對正確地讀出由該光束所載荷的資料造成干擾。Photosensitive member 107 is configured to receive a pattern data load beam (not shown). The photosensitive member 107 is electrically connected to the one or more modulators 101 through the electrical connection 109. The photosensitive member 107 receives the pattern data via the light beams, converts the optical signals into electrical signals, and then transmits the received signals through the electrical connection 109 toward the one or more connected modulators 101. Converted pattern data. Then, the one or more modulators 101 pass small beams of charged particles according to the received pattern data, such as small electron light. Beam 7, for modulation. The photosensitive member 107 can be provided with an anti-reflective coating 108 to reduce background radiation caused by reflected light, which may interfere with the correct reading of data loaded by the beam.

圖5略圖顯示可運用於本發明具體實施例中之小光束消隱器陣列9的佈置之上視圖。圖5中所顯示的小光束消隱器陣列9劃分成光束區域121及非光束區域122。該等光束區域121及非光束區域122的寬度雖經顯示為大約相同,然非必要。該等區域之維度可依照所使用的佈置而異。Figure 5 is a schematic top plan view showing the arrangement of the small beam blanker array 9 that can be used in a particular embodiment of the invention. The small beam blanker array 9 shown in FIG. 5 is divided into a beam area 121 and a non-beam area 122. The widths of the beam regions 121 and the non-beam regions 122 are shown to be approximately the same, but are not necessary. The dimensions of the regions may vary depending on the arrangement used.

該等光束區域121含有一或更多調變器以進行小光束調變。該等非光束區域122則含有一或更多光敏構件。在無遮罩微影蝕刻系統中的光學隊列裡利用光束區域121及非光束區域122擁有提高調變器和光敏區域之密度的優點。The beam areas 121 contain one or more modulators for small beam modulation. The non-beam regions 122 then contain one or more photosensitive members. The use of beam region 121 and non-beam region 122 in an optical queue in a maskless lithography etching system has the advantage of increasing the density of the modulator and photosensitive region.

該等光束區域121及非光束區域122雖係按構成完美長方形之配置方式所顯示,然該等區域實際上可能構成歪斜配置以將小光束最佳地投射於目標表面上,即如熟諳本項技藝之人士所將能瞭解者。The beam regions 121 and the non-beam regions 122 are displayed in a configuration that constitutes a perfect rectangle, and the regions may actually constitute a skew configuration to optimally project the small beam onto the target surface, ie, familiar with the item. Those skilled in the art will be able to understand.

圖6略圖顯示可運用於本發明具體實施例中之小光束消隱器陣列9其一局部的進一步詳細佈置之上視圖。該消隱器陣列局部含有被保留為遮蔽結構141之區域所環繞的光束區域121。該小光束消隱器陣列9進一步含有非光束區域,此區域實際上就是並未保留為該光束區域121及該遮蔽結構141的所有空間。該遮蔽結構141係經配置以大致遮蔽在該非光束區域裡於外部,例如像是光二極體之光敏構件的鄰近處,所產生的電場。Figure 6 is a schematic top plan view showing a further detailed arrangement of a portion of the small beam blanker array 9 that can be used in a particular embodiment of the present invention. The blanker array partially contains a beam region 121 surrounded by a region that remains as a shield structure 141. The beamlet blanker array 9 further contains a non-beam region which is virtually all of the space that does not remain as the beam region 121 and the masking structure 141. The shielding structure 141 is configured to substantially shield the generated electric field in the vicinity of the non-beam region in the vicinity of, for example, a photosensitive member such as a photodiode.

該遮蔽結構141可經描述為含有構成開放末端盒狀結構的側壁。注意到該遮蔽結構141並不必然地實體連接至該小光束消隱器陣列9。若該遮蔽結構141是位在離該小光束消隱器陣列9足夠近密的距離之內,則仍能足夠地遮蔽電場。The shield structure 141 can be described as containing sidewalls that form an open end box-like structure. It is noted that the masking structure 141 is not necessarily physically connected to the beamlet blanker array 9. If the shielding structure 141 is located within a sufficiently close distance from the beamlet blanker array 9, the electric field can still be adequately shielded.

適用於該遮蔽結構141的材料為具有足夠高導電度的材料。此外,該材料應具備足夠的強度和可工作度。可運用作為該遮蔽結構之主要成份的示範性適用材料為鈦(Ti)。其他可運用的示範性材料包含鉬(Mo)及鋁(Al)。在一示範性具體實施例裡,該遮蔽結構是利用經鍍置以Mo質的Ti平板所製成。在另一示範性具體實施例裡,該遮蔽結構含有由Mo薄片與Al隔層所組成的堆疊。A material suitable for the shielding structure 141 is a material having a sufficiently high electrical conductivity. In addition, the material should have sufficient strength and workability. An exemplary suitable material that can be utilized as a primary component of the masking structure is titanium (Ti). Other exemplary materials that may be utilized include molybdenum (Mo) and aluminum (Al). In an exemplary embodiment, the masking structure is fabricated using a Ti plate that is plated with Mo. In another exemplary embodiment, the masking structure comprises a stack of Mo flakes and Al spacers.

圖6的小光束消隱器陣列局部進一步含有光學介面區域143,此者係經保留以建立用於載荷光信號的光纖與位在該小光束消隱器陣列9內部的光敏構件之間的光學介面。因此,該等像是光二極體的光敏構件是設置在該光學介面區域143裡。該等光纖可覆蓋整個光學介面區域143或是其一局部。該等光纖可經適當地配置,因而在使用該微影蝕刻系統的過程中不會實體地阻擋該光束區域121內的電子小光束。The small beam blanker array portion of Figure 6 further includes an optical interface region 143 that is retained to establish optical between the optical fiber for loading the optical signal and the photosensitive member positioned within the small beam blanker array 9. interface. Therefore, the photosensitive members such as the photodiodes are disposed in the optical interface region 143. The fibers can cover the entire optical interface region 143 or a portion thereof. The fibers can be suitably configured such that the electron beamlets within the beam region 121 are not physically blocked during use of the lithography system.

此外,該小光束消隱器陣列9的非光束區域含有電力介面區域145。該電力介面區域145係經配置以容納電力配置,藉此適當地對位在該光學介面區域143之內的光敏構件,以及選擇性地其他元件,進行供電。該電力配置145 可大致垂直於,且遠離於,該小光束消隱器陣列9的方向上延伸。這種配置145可供在大型表面區域上擴展電力線路,從而由於輻射表面積提高所以能夠改善效率度並且降低即如因降減熱性阻抗所致生的損失。Furthermore, the non-beam region of the beamlet blanker array 9 contains a power interface region 145. The power interface region 145 is configured to accommodate an electrical power configuration whereby power is suitably applied to the photosensitive members positioned within the optical interface region 143, and optionally other components. The power configuration 145 It may extend substantially perpendicular to, and away from, the direction of the beamlet blanker array 9. This configuration 145 allows for the expansion of power lines over large surface areas, thereby improving efficiency and reducing losses due to thermal impedance reduction due to increased radiation surface area.

該電力介面區域145在該光學介面區域143之側邊上的位置可供運用連至該等光敏構件的相當微短電力供應線路。故而能夠降低不同電力線路間,亦即與較鄰近光敏構件的連接相對於與較遠離光敏構件的連接,之電壓降的變異性。The location of the power interface region 145 on the sides of the optical interface region 143 provides access to a relatively short power supply line to the photosensitive members. Therefore, it is possible to reduce the variability of the voltage drop between the different power lines, that is, the connection with the adjacent photosensitive member with respect to the connection to the photosensitive member.

該非光束區域可進一步含有額外的介面區域147以供容納進一步電路,例如時脈及/或控制器。該電力介面區域145內的電力配置亦可經配置以對該額外介面區域147提供足夠電力。The non-beam region may further include an additional interface region 147 for housing further circuitry, such as a clock and/or controller. The power configuration within the power interface area 145 can also be configured to provide sufficient power to the additional interface area 147.

圖6雖略圖顯示極為特定的多區域佈置,然將能瞭解確可具備不同的佈置。同樣地,該等不同介面區域的大小和形狀可按照特定應用項目而有所差異。Figure 6 shows a very specific multi-zone arrangement, but it will be understood that different arrangements are possible. As such, the size and shape of the different interface regions may vary depending on the particular application.

圖7A略圖顯示一經選擇性地設置在圖5小光束消隱器陣列9之上的示範性光纖配置具體實施例161。該光纖配置161含有複數條光纖163,此等係經配置以朝向該非光束區域122內的光敏構件導引圖案資料載荷光束。該等光纖163係經設置以使得該等不會對經配置以穿過該小光束消隱器陣列9之光束區域161孔徑的帶電粒子小光束之通過造成阻礙。FIG. 7A is a schematic illustration of an exemplary fiber optic configuration embodiment 161 that is selectively disposed over the small beam blanker array 9 of FIG. The fiber configuration 161 includes a plurality of fibers 163 that are configured to direct a pattern data load beam toward a photosensitive member within the non-beam region 122. The fibers 163 are arranged such that they do not impede the passage of charged particle beamlets that are configured to pass through the aperture of the beam region 161 of the beamlet blanker array 9.

圖7A的示範性光纖配置161在每個非光束區域122含 有兩個局部。第一局部161a含有多條自一側邊進入該非光束區域122上方之空間的光纖163,而第二局部161b則含有多條在相對側邊處進入該非光束區域122上方之空間的光纖163。各個局部161a、161b內之光纖的數量可為彼此相等。利用不同局部可對各條光纖163提供更多的空間,並且降低損傷該等光纖163的風險。The exemplary fiber configuration 161 of FIG. 7A is included in each non-beam region 122 There are two parts. The first portion 161a includes a plurality of optical fibers 163 that enter the space above the non-beam region 122 from one side, and the second portion 161b includes a plurality of optical fibers 163 that enter the space above the non-beam region 122 at opposite sides. The number of fibers in each of the portions 161a, 161b may be equal to each other. The use of different portions can provide more space for each of the fibers 163 and reduce the risk of damaging the fibers 163.

或另者,所有光纖163皆可自一側邊進入該非光束區域122內的空間。在此情況下,可利用另一側邊以容納電力電路,例如藉以對圖6電力介面區域145內之電力介面裡的電力線路供應電力。此外,光纖在一側邊處的進入可簡化維護作業。例如,當進行光纖更換作業時,僅需拆解該系統的單一側邊。Alternatively, all of the optical fibers 163 can enter the space within the non-beam region 122 from one side. In this case, the other side can be utilized to accommodate the power circuit, for example, to supply power to the power line in the power interface within the power interface area 145 of FIG. In addition, the entry of the fiber at one side simplifies maintenance. For example, when performing a fiber replacement operation, only a single side of the system needs to be disassembled.

圖7B略圖顯示圖7A所示之配置沿直線VIIB-VIIB’的截面視圖。該配置161內的光纖163終結於構成光纖陣列的本體165內。該本體165通常是採取基板的形式,並且後文中將其稱為基板165。該基板165內之光纖的末端會被導引朝向於該小光束消隱器陣列9之非光束區域內的光敏構件(未予圖示)。即如後文進一步詳細討論,該基板165係經設置在該小光束消隱器陣列9之表面的緊密鄰近處並與其固接或固定。此位置可將由於該基板165內之不良指向光纖163所致生的對齊誤差降至最低。Fig. 7B is a schematic cross-sectional view showing the configuration shown in Fig. 7A taken along line VIIB-VIIB'. The fiber 163 within the configuration 161 terminates within a body 165 that forms the fiber array. The body 165 is generally in the form of a substrate and will hereinafter be referred to as a substrate 165. The ends of the fibers within the substrate 165 are directed toward photosensitive members (not shown) in the non-beam region of the beamlet blanker array 9. That is, as discussed in further detail below, the substrate 165 is disposed in close proximity to and fixed to or fixed to the surface of the beamlet blanker array 9. This location minimizes alignment errors due to poor pointing fibers 163 within the substrate 165.

圖8略圖顯示該基板165內之光纖163與該小光束消隱器陣列9之非光束區域內的相對應光敏構件107間之對齊狀況的進一步詳細視圖。該基板165係經設置在距該等 光敏構件107的緊密鄰近處,並且最好是在小於約100微米的距離處,尤其以在小於約50微米的距離處為佳。由於該等光敏構件107與該等光纖末端間的微短距離之故,因此可藉由降減光線損失而獲以利用光束170進行光學通訊。FIG. 8 is a schematic view showing a further detailed view of the alignment between the optical fiber 163 in the substrate 165 and the corresponding photosensitive member 107 in the non-beam region of the small beam blanker array 9. The substrate 165 is disposed at a distance from the The photosensitive member 107 is in close proximity, and preferably at a distance of less than about 100 microns, especially at a distance of less than about 50 microns. Due to the short distance between the photosensitive members 107 and the ends of the optical fibers, optical communication by the light beam 170 can be obtained by reducing the light loss.

該基板165內之光纖163與該小光束消隱器陣列9內之光敏構件107的對齊狀態為固定。這可在對齊程序之後達成,此程序可包含在該消隱器陣列9上運用像是光學標記器的標記器。或另者,該基板165以及該消隱器陣列9上之光敏構件107陣列兩者都是按照足夠精準度所製造,因此可將兩個結構相對彼此對齊而在相對應光纖163與該等光敏構件107之間獲致足夠的對齊結果。若該微影蝕刻系統實際操作前之測試結果顯示出特定光纖163與相對應光敏構件107之組合並未依照預定規格而進行,則在微影蝕刻處理過程中可藉由控制單元以排除此項組合。The alignment of the optical fiber 163 in the substrate 165 with the photosensitive member 107 in the small beam blanker array 9 is fixed. This can be done after the alignment procedure, which can include the use of a marker such as an optical marker on the blanker array 9. Alternatively, both the substrate 165 and the array of photosensitive members 107 on the blanker array 9 are fabricated with sufficient precision so that the two structures can be aligned relative to one another in the corresponding fiber 163 and the photosensitive A sufficient alignment result is obtained between the members 107. If the test result before the actual operation of the lithography etching system shows that the combination of the specific optical fiber 163 and the corresponding photosensitive member 107 is not performed according to a predetermined specification, the control unit may be used to exclude the item during the lithography etching process. combination.

圖9A、9B略圖顯示將基板165連接至消隱器陣列9的兩種不同方式。在圖9A、9B兩者中,僅顯示出光纖163及光敏構件107的單一項組合。9A, 9B are schematic views showing two different ways of connecting the substrate 165 to the blanker array 9. In both of Figs. 9A and 9B, only a single combination of the optical fiber 163 and the photosensitive member 107 is shown.

在圖9A中該基板165是利用黏著劑175連接至該消隱器陣列9。該黏著劑175可為例如環氧樹脂黏膠的適當黏膠。該黏著劑175接觸於該消隱器陣列9而使得該黏著劑與該光敏構件107之間並無接觸。這種固定方式可供利用較少量的黏著劑並且操作簡便。The substrate 165 is attached to the blanker array 9 by an adhesive 175 in FIG. 9A. The adhesive 175 can be a suitable adhesive such as an epoxy adhesive. The adhesive 175 is in contact with the blanker array 9 such that there is no contact between the adhesive and the photosensitive member 107. This type of attachment allows for the use of a smaller amount of adhesive and is easy to handle.

亦如圖8所示,離開該等光纖163的光束170為發散。因此,位於該消隱器陣列9表面上的光束點大小會隨著該 基板165與該消隱器陣列9之間的距離增長而擴大。同時,光束點在每單位面積上的光線密度會減少。所以該基板165與該消隱器陣列9之間的距離增長可能會減少該光束170中能夠被該光敏構件107捕捉到的部份。尤其,在形成於該光敏構件107上之光點係經設計為整體投落於該光敏構件107之光敏表面內的情況下,若該基板165與該消隱器陣列9之間的距離變得過長,則對齊誤差就可能會產生更加深遠的影響。As also shown in Figure 8, the beam 170 exiting the fibers 163 is divergent. Therefore, the beam spot size on the surface of the blanker array 9 will follow The distance between the substrate 165 and the blanker array 9 is increased to increase. At the same time, the beam density of the beam spot per unit area is reduced. Therefore, an increase in the distance between the substrate 165 and the blanker array 9 may reduce the portion of the light beam 170 that can be captured by the photosensitive member 107. In particular, in the case where the spot formed on the photosensitive member 107 is designed to be entirely placed in the photosensitive surface of the photosensitive member 107, if the distance between the substrate 165 and the blanker array 9 becomes If it is too long, the alignment error may have a more profound impact.

在部份情況下,尤其是當不希望縮短光纖與光敏構件之間的距離時,最好是利用適當的透明黏著劑層177,有時稱為底置層,來完成固定作業,即如圖9B所略圖顯示。該透明黏著劑層177接觸到該消隱器陣列9及該基板165的大部份,並且可作為像是矽膠的填充物,如此有效地填入該消隱器陣列9與該基板165之間的間隙。最好,該透明黏著劑層177為具有儘可能接近於該基板165和該消隱器陣列9材料之熱膨脹係數的材料。In some cases, especially when it is not desired to shorten the distance between the optical fiber and the photosensitive member, it is preferable to use a suitable transparent adhesive layer 177, sometimes referred to as an underlying layer, to complete the fixing operation, that is, as shown in the figure. 9B is shown in a thumbnail. The transparent adhesive layer 177 contacts most of the blanker array 9 and the substrate 165, and can serve as a filler such as silicone, so as to effectively fill the gap between the blanker array 9 and the substrate 165. Clearance. Preferably, the transparent adhesive layer 177 is a material having a coefficient of thermal expansion as close as possible to the substrate 165 and the material of the blanker array 9.

相比於圖9A所示的黏著劑175,圖9B具體實施例中所使用的黏著劑層177亦可接觸於該光敏構件107。該黏著劑層177中的材料最好是具有足夠高的折射指數以縮小離出該光纖163之光束170的開放角度。利用擁有足夠高度折射指數的黏著劑層177可提供改善對齊容忍度的優點。The adhesive layer 177 used in the embodiment of Fig. 9B may also be in contact with the photosensitive member 107 as compared with the adhesive 175 shown in Fig. 9A. Preferably, the material in the adhesive layer 177 has a sufficiently high refractive index to reduce the open angle of the beam 170 exiting the fiber 163. The use of an adhesive layer 177 having a sufficiently high refractive index provides the advantage of improved alignment tolerance.

例如,在圖9A中,離出該光纖163的光束170具有開放角度a,如此係令以能夠整體地覆蓋該光敏構件107。然若該光纖163與該光敏構件107之間的對齊並非完美,則 將會有一部份的光線無法投落在該光敏構件107上。從而,在不完美對齊的情況下,由該光敏構件107所收到的光線輸出即告弱化。For example, in Figure 9A, the beam 170 exiting the fiber 163 has an open angle a such that it is capable of integrally covering the photosensitive member 107. However, if the alignment between the optical fiber 163 and the photosensitive member 107 is not perfect, then There will be a portion of the light that cannot be dropped onto the photosensitive member 107. Thus, in the case of imperfect alignment, the light output received by the photosensitive member 107 is weakened.

在圖9B中,由於出現包含具有足夠高度折射指數之材料的黏著劑層177,因此離出該光纖163之光線的開放角度具有開放角度a’,而此角度a’是小於角度a。較小的開放角度可縮減投落在光敏構件上之小光束的光點大小,而同時光點的光線輸出為相同。因此,即如圖9B中略圖顯示,即使是在該光纖163和該光敏構件在dx距離上為非對齊的情況下,該光敏構件107仍能捕捉整個光束170,並且由該光敏構件所收到的光線輸出只有在假使非對齊變成大於此距離dx才會開始降低。因此,圖9B所示之具體實施例較不容易受到因微小對齊誤差所造成之效能降低的影響。In Fig. 9B, since an adhesive layer 177 containing a material having a sufficiently high refractive index appears, the opening angle of the light rays exiting the optical fiber 163 has an opening angle a', and the angle a' is smaller than the angle a. The smaller opening angle reduces the spot size of the small beam dropped onto the photosensitive member while the light output of the spot is the same. Therefore, as shown in the outline of FIG. 9B, even in the case where the optical fiber 163 and the photosensitive member are not aligned at the dx distance, the photosensitive member 107 can capture the entire light beam 170 and be received by the photosensitive member. The light output will only begin to decrease if the non-alignment becomes greater than this distance dx. Thus, the embodiment shown in Figure 9B is less susceptible to performance degradation due to minor alignment errors.

適用於該黏著劑層177之材料係對於由該光纖163所發射的光線為大致透明,同時擁有足夠高折射指數,例如高於1.4且最好是高於約1.5,的環氧樹脂黏著劑或黏膠。The material suitable for the adhesive layer 177 is substantially transparent to the light emitted by the optical fiber 163, while having an epoxy resin adhesive having a sufficiently high refractive index, such as greater than 1.4 and preferably greater than about 1.5. Viscose.

將能認知到亦可運用其他的固定建構。例如,該基板165和該消隱器陣列9可藉由利用像是Dowel腳針的連接器構件所連接。It will be recognized that other fixed constructions can also be used. For example, the substrate 165 and the blanker array 9 can be connected by using a connector member such as a Dowel foot.

此外,該小光束消隱器陣列及該所固定光纖的至少一者可經設置以一或更多互相定位構件。這種定位構件的範例包含突出物及停阻器,然不限於此。Additionally, at least one of the beamlet blanker array and the fixed fiber can be disposed with one or more interdigitated members. Examples of such positioning members include protrusions and snubbers, but are not limited thereto.

另一種限制對齊誤差之影響的可能方式為令該光束170的光點大小為大於該光敏構件107的光敏表面,即如圖 10中所略圖描繪。在此情況下,被投射至該光敏構件107上之光束部份的強度應為足夠以利於其適當操作。在圖10的具體實施例裡,假定光線在整個光束170上為大致均質分佈,則光纖163在距離dx或較短之上相對於該光敏構件107的非對齊並不會對由該光敏構件107所捕捉到之光線的量值產生影響。由該光敏構件107所收到的光線輸出僅在倘若該非對齊超出此距離dx才開始下降。因此,圖10所示之具體實施例較不容易受到因微小對齊誤差所造成之效能降低的影響。Another possible way to limit the influence of the alignment error is to make the spot size of the beam 170 larger than the photosensitive surface of the photosensitive member 107, that is, as shown in the figure. Delineated in Figure 10. In this case, the intensity of the beam portion projected onto the photosensitive member 107 should be sufficient to facilitate its proper operation. In the particular embodiment of FIG. 10, assuming that the light is substantially homogeneously distributed over the entire beam 170, the non-alignment of the optical fiber 163 relative to the photosensitive member 107 over a distance dx or shorter will not be caused by the photosensitive member 107. The magnitude of the captured light has an effect. The light output received by the photosensitive member 107 begins to decrease only if the misalignment exceeds this distance dx. Thus, the embodiment shown in Figure 10 is less susceptible to performance degradation due to minor alignment errors.

圖11略圖顯示光纖陣列之一局部的截面視圖。該光纖陣列包含具有複數個孔徑180的基板165,此等孔徑係經配置以裝納複數條光纖163。為便於說明,圖11中僅顯示出單個孔徑180以及相對應的光纖163。Figure 11 is a schematic cross-sectional view showing a portion of a fiber array. The fiber array includes a substrate 165 having a plurality of apertures 180 configured to receive a plurality of fibers 163. For ease of illustration, only a single aperture 180 and corresponding fiber 163 are shown in FIG.

該基板165具有光纖接收表面側185a,這又稱為第一表面;以及光線傳透表面側185b,這又稱為第二表面。該等孔徑180從該第一表面延伸穿過該基板而至該第二表面。該光纖163含有傳送末端186a和隨行末端186b。該光纖163的長度通常是遠長於圖11中所示的長度。The substrate 165 has a fiber receiving surface side 185a, which is also referred to as a first surface; and a light transmitting surface side 185b, which is also referred to as a second surface. The apertures 180 extend from the first surface through the substrate to the second surface. The fiber 163 includes a transfer end 186a and an accompanying end 186b. The length of the fiber 163 is typically much longer than the length shown in FIG.

可藉由將該等光纖163插入在該等孔徑180內而使得光纖末端延伸穿過至少大部份的孔徑180以將該等光纖163設置在該等孔徑180內。換言之,該光纖163的光線傳送末端186a是在該基板165之第二表面側185b的緊密鄰近處。在插入之後,彎折該等一或更多光纖163以使得光纖在不同於穿過該孔徑中心線之方向的方向上延伸(圖11中 以虛線181所標註)。The fibers can be placed in the apertures 180 by inserting the fibers 163 into the apertures 180 such that the ends of the fibers extend through at least a majority of the apertures 180. In other words, the light transmitting end 186a of the optical fiber 163 is in close proximity to the second surface side 185b of the substrate 165. After insertion, the one or more optical fibers 163 are bent such that the optical fibers extend in a direction different from the direction through the centerline of the aperture (FIG. 11 Marked by the dotted line 181).

前文所述且如圖11略圖描繪的設置技術可供運用光纖163的彈性。此彈性可強迫該光纖163朝向該孔徑180的側邊(圖11中位於左側處的側壁)。換言之,光纖彎折可在該光纖163與該基板165之間施加預負載,如此可令該光纖朝向孔徑側邊移動。因此,藉由在預定方向上彎折該光纖163,該光纖163可在預定位置處緊靠於該孔徑180的側壁,亦即概略相反於彎折該光纖163的方向。因彎折所產生的力度是根據該光纖163的硬固度及其彎折半徑而定。為令基板由於彎折光纖163施加在該孔徑180之側壁上的力度所致生之移位及/或變形最小化,在光纖設置過程中最好是藉由利用像是真空夾盤配置的盤夾配置以固定該基板165。The setup technique described above and as schematically illustrated in FIG. 11 is available for the flexibility of the fiber 163. This resilience forces the fiber 163 toward the side of the aperture 180 (the side wall at the left side in Figure 11). In other words, the fiber bend can apply a preload between the fiber 163 and the substrate 165, which allows the fiber to move toward the side of the aperture. Therefore, by bending the optical fiber 163 in a predetermined direction, the optical fiber 163 can abut against the side wall of the aperture 180 at a predetermined position, that is, roughly opposite to the direction in which the optical fiber 163 is bent. The force generated by the bending is determined by the hardness of the optical fiber 163 and its bending radius. In order to minimize the displacement and/or deformation of the substrate due to the force exerted by the bent fiber 163 on the sidewall of the aperture 180, it is preferable to use a disk such as a vacuum chuck during the fiber setting process. The clip is configured to secure the substrate 165.

該孔徑大小相比於該光纖163的外部直徑最好是為較大以改善光纖設置容忍度。一般說來,該光纖163含有核芯,此者係由包覆層環繞,而該包覆層又是被外部鍍層或「外披」所包繞。在一些具體實施例裡,該等光纖163在插入之前會先予以剝除,亦即移除該外部鍍層。在一些其他具體實施例裡則並未對該等光纖163進行剝除。若光纖163中待予插入該等孔徑180內的部份係經剝除,則孔徑大小最好是大於光纖核芯及該包覆層的直徑。而假使光纖163為未經剝除,則孔徑大小180最好是大於該等光纖163包含外部鍍層在內的外部直徑。更佳地,該孔徑直徑係大於未經剝除光纖163的外部直徑以供在該基板165內部運用 未經剝除光纖。運用未經剝除光纖163可縮短因光纖預處理所耗佔的時間,理由是無需對光纖163進行剝除。The aperture size is preferably larger than the outer diameter of the fiber 163 to improve fiber placement tolerance. In general, the fiber 163 contains a core surrounded by a cladding layer which is in turn surrounded by an outer plating or "outer". In some embodiments, the fibers 163 are stripped prior to insertion, i.e., the outer plating is removed. In some other embodiments, the fibers 163 are not stripped. If the portion of the optical fiber 163 to be inserted into the apertures 180 is stripped, the aperture size is preferably greater than the diameter of the core of the optical fiber and the cladding. If the fiber 163 is unstripped, the aperture size 180 is preferably greater than the outer diameter of the fiber 163 including the outer plating. More preferably, the aperture diameter is greater than the outer diameter of the unstripped fiber 163 for use within the substrate 165 Unstripped fiber. The use of unstripped fiber 163 can reduce the time taken for fiber pretreatment, on the grounds that stripping of fiber 163 is not required.

在插入且彎折光纖163後即可固定該光纖163,又稱為固接或定著。可藉由利用像是適當黏膠的黏著劑來完成此固定作業。最好,該黏著劑具有約100-500 mPas的低黏滯度以供毛細力度配佈接觸於該光纖163的黏著劑。此外,該黏著劑的熱膨脹係數最好是儘可能地接近於該基板165的材料。在一些具體實施例裡,該黏著劑可藉由UV光線予以固化。或另者,可按照不同的方式,例如藉由施加熱能,以將該黏著劑固化。一般說來,固化屬於耗時性處理。從而,最好是在插入且彎折所有的光纖163之後才進行光纖165的固定處理。The fiber 163 can be fixed after the fiber 163 is inserted and bent, and is also referred to as fixed or fixed. This fixing can be done by using an adhesive such as a suitable adhesive. Preferably, the adhesive has a low viscosity of about 100-500 mPas for capillary strength to contact the adhesive of the optical fiber 163. Further, the coefficient of thermal expansion of the adhesive is preferably as close as possible to the material of the substrate 165. In some embodiments, the adhesive can be cured by UV light. Alternatively, the adhesive may be cured in a different manner, for example by applying thermal energy. In general, curing is a time consuming process. Therefore, it is preferable to perform the fixing process of the optical fiber 165 after inserting and bending all the optical fibers 163.

或另者,或此外,亦可利用不同類型的固定方式,像是機械性鉗夾。在使用黏著劑的情況下,可於將該光纖163設置在該孔徑180內之前先將該黏著劑供置於該光線傳送光纖末端186a上。此程序可供將該黏著劑正確地放置於該光纖末端186a上,而同時限制所使用的黏著劑量值。接著,可在彎折個別光纖163之後,或是在插入並彎折所有的其他光纖之後,再進行黏著劑固化處理。Alternatively, or in addition, different types of fastening means, such as mechanical jaws, may be utilized. In the case where an adhesive is used, the adhesive can be placed on the end of the light transmitting fiber 186a before the optical fiber 163 is placed in the aperture 180. This procedure allows the adhesive to be properly placed on the fiber end 186a while limiting the amount of adhesive dose used. The adhesive curing process can then be performed after bending the individual fibers 163, or after inserting and bending all of the other fibers.

為強化該光纖163的位置容忍度,該孔徑170最好具備能夠由於光纖彎折而將光纖163導引至前述預定位置的形狀。圖12A、12B略圖顯示基板165內之孔徑180的上視圖,其中該孔徑180具有非對稱形狀,藉以在彎折過程中讓光纖能夠朝向預定位置移動。該孔徑180的截面形狀具 有兩個局部191、192。第一局部191為圓形局部191(由白色虛線圓形所標註),而其直徑為大於待予插入該孔徑180內之光纖局部的直徑。第二局部192為額外局部,此者直接地鄰近於該圓形局部191並且採取溝槽的形式。該額外局部192的所示形狀僅為範例。將能瞭解亦可採用替代性形狀。In order to enhance the position tolerance of the optical fiber 163, the aperture 170 preferably has a shape capable of guiding the optical fiber 163 to the predetermined position due to bending of the optical fiber. 12A, 12B are schematic views showing a top view of the aperture 180 in the substrate 165, wherein the aperture 180 has an asymmetrical shape whereby the optical fiber can be moved toward a predetermined position during the bending process. The cross-sectional shape of the aperture 180 has There are two parts 191, 192. The first portion 191 is a circular portion 191 (marked by a white dashed circle) having a diameter greater than the diameter of the portion of the fiber to be inserted into the aperture 180. The second portion 192 is an additional portion that is directly adjacent to the circular portion 191 and takes the form of a groove. The illustrated shape of the additional portion 192 is merely an example. It will be appreciated that alternative shapes may also be employed.

在圖12A、12B中所示的孔徑裡,若光纖163係經插入於該孔徑180內然後被向右側彎折,則將迫使該光纖163按如圖12B略圖顯示之方式自我定位在該孔徑180的額外「溝槽形狀」局部192裡。由於該額外局部192的形狀之故,因此能夠預期該光纖163所頂靠的光纖位置。從而,該額外局部192的形狀與大小使得該光纖163能夠自我定位在一預定位置處,在該處該光纖會緊靠於該孔徑的側壁。該額外局部192的形狀與大小可依所使用之光纖163的類型及/或尺寸而裁訂。In the apertures shown in Figures 12A, 12B, if the fiber 163 is inserted into the aperture 180 and then bent to the right, the fiber 163 will be forced to self-position at the aperture 180 in a manner as schematically illustrated in Figure 12B. The extra "groove shape" is partially 192. Due to the shape of the additional portion 192, the position of the fiber against which the fiber 163 abuts can be expected. Thus, the additional portion 192 is shaped and sized such that the fiber 163 can self-position at a predetermined location where the fiber will abut the sidewall of the aperture. The shape and size of the additional portion 192 can be tailored to the type and/or size of the fiber 163 used.

圖13略圖顯示一種可用以構成即如前述光纖陣列之光纖配置的抓夾裝置200。該抓夾裝置200包含第一抓夾器210、第二抓夾器220及第三抓夾器230。該第一抓夾器210係經配置以將該光纖163握持在,比起對該光線傳送末端186a而言,較靠近於該隨行末端186b的位置。該第一抓夾器210可包含用於此目的之溝槽,像是V形溝槽211。該第二抓夾器220係經配置以將該光纖163握持在,比起對該隨行末端186b而言,較靠近於該光線傳送末端186a的位置。該第二抓夾器220亦可包含用於此目的之溝槽,像是V 形溝槽221。該第三抓夾器230係經配置以固定該光纖進行膠黏。該第三抓夾器可含有用於此目的之凹刻。該抓夾裝置200可為配置以將預負載施加於光纖上,使得光纖在被插入於相對應孔徑內之前會先略微地預彎折。施加預負載可簡化光纖處置作業。Figure 13 is a schematic view of a gripping device 200 that can be used to construct an optical fiber configuration, i.e., as described above. The gripper device 200 includes a first gripper 210, a second gripper 220, and a third gripper 230. The first gripper 210 is configured to hold the optical fiber 163 closer to the position of the accompanying end 186b than to the light transmitting end 186a. The first gripper 210 can include a groove for this purpose, such as a V-shaped groove 211. The second gripper 220 is configured to hold the optical fiber 163 at a position closer to the light-transmitting end 186a than to the trailing end 186b. The second gripper 220 can also include a groove for this purpose, such as V Shaped groove 221. The third gripper 230 is configured to secure the fiber for gluing. The third gripper can contain an intaglio for this purpose. The gripping device 200 can be configured to apply a preload to the fiber such that the fiber is slightly pre-bent prior to being inserted into the corresponding aperture. Applying a preload simplifies fiber handling operations.

圖14A-14E描繪根據本發明具體實施例用以構成光纖配置之方法中的不同階段。即如可自該等圖式中清晰看出,確可運用不同類型的抓夾裝置。14A-14E depict different stages in a method for constructing a fiber optic configuration in accordance with an embodiment of the present invention. That is, as can be clearly seen from the drawings, it is indeed possible to use different types of gripping devices.

圖14A顯示其中該抓夾裝置200為含有旋轉元件240和彎折結構250之較大設備其一部份的情況。該抓夾裝置係經架設於該旋轉元件240上,使得該者能夠在讓該抓夾裝置200彎折該光纖163的方向上旋轉。Figure 14A shows a situation in which the gripping device 200 is part of a larger device containing a rotating element 240 and a bent structure 250. The gripping device is mounted on the rotating member 240 such that the person can rotate in a direction in which the gripping device 200 bends the optical fiber 163.

在所示具體實施例裡,該抓夾裝置係經配置以將該光纖163插入在相對應孔徑內,然後利用該彎折結構250以彎折該光纖163。接著進行彎折,使得該光纖163中自該光纖陣列之第一表面延伸的局部能夠在該彎折結構250上,或者是在其他光纖163既已在該結構250上彎折的情況下為在既經彎折光纖163上,彎折。該彎折結構250可供按預定曲率彎折。在該彎折結構250上之實際彎折的側視圖可如圖14B所示。In the particular embodiment shown, the gripping device is configured to insert the optical fiber 163 into a corresponding aperture and then utilize the bent structure 250 to bend the optical fiber 163. Bending is then performed such that a portion of the fiber 163 that extends from the first surface of the fiber array can be on the bent structure 250, or if other fibers 163 have been bent over the structure 250. The fiber 163 is bent and bent. The bent structure 250 is bendable to a predetermined curvature. A side view of the actual bending on the bent structure 250 can be as shown in Fig. 14B.

最好,尤其是若其他光纖163早先既經彎折,則在完成彎折之前,可先塗佈黏著劑260以將該所彎折光纖附著於先前既經彎折的光纖163上。最好,該等光纖係依照預定的空間配置方式,例如圖15略圖顯示的長方形配置,堆 放於彼此頂部上。在長方形配置裡,該等光纖具有預定長度。知曉此長度可改善經由該等光纖所發送之控制信號的正確度。Preferably, especially if the other optical fibers 163 were previously bent, the adhesive 260 may be applied to attach the folded optical fibers to the previously bent optical fiber 163 before the bending is completed. Preferably, the fibers are arranged in a predetermined spatial configuration, such as the rectangular configuration shown in FIG. Place on top of each other. In a rectangular configuration, the fibers have a predetermined length. Knowing this length improves the accuracy of the control signals transmitted via the fibers.

在將光纖163定位在另一條光纖163頂上之後,可利用該抓夾裝置200來固定上方光纖163藉以固化先前所塗佈的黏著劑260。為此目的,可利用第三抓夾器230,例如藉由運用適當的凹刻。此情況可如圖14D所示。After positioning the optical fiber 163 atop another optical fiber 163, the gripping device 200 can be utilized to secure the upper optical fiber 163 to cure the previously applied adhesive 260. For this purpose, a third gripper 230 can be utilized, for example by applying a suitable intaglio. This situation can be as shown in Figure 14D.

圖14E顯示其中將最後光纖放置在頂上的情況。該光纖裹包係以暗線區域所描繪。Figure 14E shows the case where the last fiber is placed on top. The fiber wrap is depicted in the dark line region.

圖16略圖顯示一光纖配置具體實施例,其中該等光纖163在經設置於孔徑內並且後續地予以彎折之後,係藉由利用例如適當黏膠的黏著劑材料360所固定。即如本具體實施例中所示,該等光纖163可延伸穿過該等孔徑。最好,延伸穿過該基板165內之孔徑的光纖163之高度差是小於0.2微米。製可藉由在設置且固定該等光纖163之後對該基板進行拋光所達成。Figure 16 is a schematic illustration of a fiber optic configuration in which the fibers 163 are secured by the use of an adhesive material 360, such as a suitable adhesive, after being disposed within the aperture and subsequently bent. That is, as shown in this embodiment, the fibers 163 can extend through the apertures. Preferably, the height difference of the optical fibers 163 extending through the apertures in the substrate 165 is less than 0.2 microns. This can be achieved by polishing the substrate after the fibers 163 are placed and secured.

該等光纖163可透過經永久地或臨時地連接至該基板165的支撐單元350所導引而朝向於該等孔徑。該支撐單元350可簡化該等光纖163的彎折處理。此外,該支撐單元350的出現可避免在彎折處理過程中發生像是扭結的缺陷。藉由將該等光纖163彼此連接,並且在該支撐單元350為永久性的情況下最好亦例如藉由利用黏著劑260以連接至該支撐單元350,可甚至更進一步地強化該等光纖163及基板165的整體配置。在該基板165之孔徑內部所使用的 黏著劑360可為與該黏著劑260相同。將該等光纖163固定於固定基板165內可提供強固性的光纖陣列,如此提供可靠的光線輸出。而將該等光纖163彼此固定則能進一步改善本設計的強固度。The fibers 163 are oriented toward the apertures through a support unit 350 that is permanently or temporarily attached to the substrate 165. The support unit 350 can simplify the bending process of the optical fibers 163. In addition, the presence of the support unit 350 avoids the occurrence of defects such as kinking during the bending process. By connecting the optical fibers 163 to each other, and preferably in the case where the support unit 350 is permanent, for example, by using the adhesive 260 to connect to the support unit 350, the optical fibers 163 can be even further strengthened. And the overall configuration of the substrate 165. Used inside the aperture of the substrate 165 Adhesive 360 can be the same as adhesive 260. Fixing the fibers 163 within the fixed substrate 165 provides a robust array of fibers that provides reliable light output. The fixing of the optical fibers 163 to each other can further improve the robustness of the design.

圖17顯示經連附光纖配置410,此配置係定位於經設置在一小光束消隱器陣列400表面,例如圖5所示之非光束區域121而其佈置係參照圖6所進一步解釋,上之複數個光敏構件的緊密鄰近處。該結構420是有關於用以屏蔽電磁輻射的遮蔽。為形成經連附結構,可在該等複數條經彎折光纖的附近構成模具,並接著對該模具填入黏著劑材料,像是包含環氧樹脂、黏膠或環氧樹脂密封劑在內的黏著劑。其一適當材料可為灌封膠。最後,藉由即如利用UV輻射、汽化及熱能之一或更多者以將該黏著劑材料固化。所獲之連附結構為佔據有限空間的強固結構。17 shows an attached fiber configuration 410 positioned to be disposed on a surface of a beamlet blanker array 400, such as the non-beam region 121 shown in FIG. 5, the arrangement of which is further explained with reference to FIG. The close proximity of a plurality of photosensitive members. The structure 420 is related to shielding from electromagnetic radiation. To form an attached structure, a mold can be formed in the vicinity of the plurality of bent optical fibers, and then the mold is filled with an adhesive material, such as an epoxy resin, a viscose or an epoxy sealant. Adhesive. A suitable material may be a potting compound. Finally, the adhesive material is cured by, for example, utilizing one or more of UV radiation, vaporization, and thermal energy. The attached structure obtained is a strong structure occupying a limited space.

現已參照如前文所述的一些具體實施例以說明本發明。將能認知到可對這些具體實施例進行熟諳本項技藝之人士所眾知的各式修改和替換,而不致悖離本發明精神與範躊。從而,雖既已描述多項特定具體實施例,然該等僅具示範性質並且不會對如後載申請專利範圍中所定義的本發明範圍造成限制。The invention has been described with reference to a few specific embodiments as hereinbefore described. Various modifications and alterations of the present invention can be made without departing from the spirit and scope of the invention. Accordingly, the present invention has been described in terms of a particular embodiment, and is not intended to limit the scope of the invention as defined in the appended claims.

1‧‧‧帶電粒子多重小光束微影蝕刻系統1‧‧‧Powered particle multiple small beam lithography etching system

3‧‧‧電子來源3‧‧‧Electronic source

4‧‧‧電子光束4‧‧‧Electronic beam

5‧‧‧校準透鏡5‧‧‧Alignment lens

6‧‧‧孔徑陣列6‧‧‧Aperture Array

7‧‧‧小光束7‧‧‧Small beam

8‧‧‧調變系統8‧‧‧Transformation system

9‧‧‧小光束消隱器陣列9‧‧‧Small beam blanker array

10‧‧‧小光束停阻陣列10‧‧‧Small beam stop array

11‧‧‧偏折器陣列11‧‧‧ deflector array

12‧‧‧投射透鏡配置12‧‧‧Projection lens configuration

13‧‧‧目標物13‧‧‧ Targets

14‧‧‧目標物定位系統14‧‧‧Target Positioning System

16‧‧‧致動器系統16‧‧‧Actuator system

20‧‧‧控制單元20‧‧‧Control unit

21‧‧‧資料儲存單元21‧‧‧Data storage unit

22‧‧‧讀出單元22‧‧‧Reading unit

23‧‧‧資料轉換器23‧‧‧Data Converter

24‧‧‧調變光束24‧‧‧ modulated beam

50‧‧‧模組式微影蝕刻系統50‧‧‧Modular Photolithography Etching System

55‧‧‧晶圓55‧‧‧ Wafer

60‧‧‧真空室60‧‧‧vacuum room

65‧‧‧MU金屬遮蔽層65‧‧‧MU metal shielding layer

71‧‧‧帶電粒子光束來源71‧‧‧Powered particle beam source

72‧‧‧光束校準系統72‧‧‧ Beam Calibration System

73‧‧‧孔徑陣列73‧‧‧Aperture array

74‧‧‧聚光透鏡陣列74‧‧‧ Concentrating lens array

75‧‧‧小光束消隱器陣列75‧‧‧Small beam blanker array

76‧‧‧光束停阻陣列76‧‧‧ Beam stop array

77‧‧‧光束偏折器陣列77‧‧‧beam deflector array

78‧‧‧投射透鏡陣列78‧‧‧Projection lens array

81‧‧‧照射光學元件模組81‧‧‧Optical optics module

82‧‧‧聚光透鏡模組82‧‧‧ concentrating lens module

83‧‧‧光束切換模組83‧‧‧beam switching module

84‧‧‧投射光學元件模組84‧‧‧Projection optics module

85‧‧‧對齊子框架85‧‧‧Alignment sub-framework

86‧‧‧對齊子框架86‧‧‧Alignment sub-framework

87‧‧‧震動減阻架置87‧‧‧Vibration drag reduction mounting

88‧‧‧框架88‧‧‧Frame

89‧‧‧晶圓桌台89‧‧‧ Wafer Table

90‧‧‧支撐結構90‧‧‧Support structure

91‧‧‧短行程91‧‧‧Short trip

92‧‧‧長行程92‧‧‧Long journey

95‧‧‧基底平板95‧‧‧Base plate

96‧‧‧框架元件96‧‧‧Frame components

99‧‧‧控制系統99‧‧‧Control system

101‧‧‧調變器101‧‧‧Transformer

103a‧‧‧第一電極103a‧‧‧first electrode

103b‧‧‧第二電極103b‧‧‧second electrode

105‧‧‧孔徑105‧‧‧Aperture

107‧‧‧光敏構件107‧‧‧Photosensitive member

108‧‧‧抗反射鍍層108‧‧‧Anti-reflective coating

109‧‧‧電性連接109‧‧‧Electrical connection

121‧‧‧光束區域121‧‧‧beam area

122‧‧‧非光束區域122‧‧‧Non-beam area

141‧‧‧遮蔽結構141‧‧‧Shielding structure

143‧‧‧光學介面區域143‧‧‧Optical interface area

145‧‧‧電力介面區域145‧‧‧Power interface area

147‧‧‧介面區域147‧‧‧Interface area

161‧‧‧光纖配置161‧‧‧Fibre optic configuration

161a‧‧‧第一局部161a‧‧‧ first part

161b‧‧‧第二局部161b‧‧‧ second part

163‧‧‧光纖163‧‧‧ fiber optic

165‧‧‧本體/基板165‧‧‧ Body/Substrate

170‧‧‧光束170‧‧‧ Beam

175‧‧‧黏著劑175‧‧‧Adhesive

177‧‧‧黏著劑層177‧‧‧Adhesive layer

180‧‧‧孔徑180‧‧‧ aperture

181‧‧‧孔徑中心線181‧‧‧ aperture centerline

185a‧‧‧光纖接收表面側/第一表面185a‧‧‧Fiber receiving surface side / first surface

185b‧‧‧光線傳透表面側/第二表面185b‧‧‧Light transmitted through the surface side / second surface

186a‧‧‧傳送末端186a‧‧‧Transport end

186b‧‧‧隨行末端186b‧‧‧ accompanied by the end

191‧‧‧第一局部/圓形局部191‧‧‧First partial/circular part

192‧‧‧第二局部/額外局部192‧‧‧Second partial/extra local

200‧‧‧抓夾裝置200‧‧‧grip device

210‧‧‧第一抓夾器210‧‧‧First gripper

211‧‧‧V形溝槽211‧‧‧V-shaped groove

220‧‧‧第二抓夾器220‧‧‧Second gripper

221‧‧‧V形溝槽221‧‧‧V-shaped groove

230‧‧‧第三抓夾器230‧‧‧ Third gripper

240‧‧‧旋轉元件240‧‧‧Rotating components

250‧‧‧彎折結構250‧‧‧Bending structure

260‧‧‧黏著劑260‧‧‧Adhesive

350‧‧‧支撐單元350‧‧‧Support unit

360‧‧‧黏著劑材料360‧‧‧Adhesive materials

400‧‧‧小光束消隱器陣列400‧‧‧Small beam blanker array

410‧‧‧連附光纖配置410‧‧‧With fiber optic configuration

420‧‧‧結構420‧‧‧ structure

現將參照於附圖所示之具體實施例以進一步解釋本發明的各式特點,其中: 圖1略圖顯示可運用於本發明具體實施例中的無罩式微影蝕刻系統;圖2略圖顯示圖1微影蝕刻系統內之小光束消隱器陣列具體實施例的操作;圖3顯示一模組式微影蝕刻系統的簡化區塊圖;圖4略圖顯示可運用於圖1微影蝕刻系統之小光束消隱器陣列其一局部的截面視圖;圖5略圖顯示可運用於本發明具體實施例中之小光束消隱器陣列的佈置之上視圖;圖6略圖顯示可運用於本發明具體實施例中之小光束消隱器陣列的進一步詳細佈置之上視圖;圖7A略圖顯示圖5小光束消隱器陣列之頂上處的光纖配置;圖7B略圖顯示圖7A所示之配置沿直線VIIB-VIIB’的截面視圖;圖8略圖顯示該等光纖與相對應光敏構件間之對齊狀態的進一步詳細視圖;圖9A、9B略圖顯示將光纖陣列基板連接至消隱器陣列的兩種不同方式;圖10略圖顯示將光纖陣列基板對齊於消隱器陣列的又另一方式;圖11略圖顯示光纖陣列基板之一局部的截面視圖;圖12A、12B略圖顯示光纖陣列基板內之孔徑的上視圖; 圖13略圖顯示可用以構成光纖配置的抓夾裝置;圖14A-14E描繪根據本發明具體實施例用以構成光纖配置之方法中的不同階段;圖15描繪利用圖14A-14E所示方法而備製之光纖空間配置的截面視圖;圖16略圖顯示光纖配置的另一具體實施例;以及圖17顯示定位於小光束消隱器之表面上的經連附光纖配置。The various embodiments of the present invention will now be further explained with reference to the specific embodiments illustrated in the drawings, in which: 1 is a schematic view showing a maskless lithography etching system that can be used in a specific embodiment of the present invention; FIG. 2 is a schematic view showing the operation of a specific embodiment of the small beam blanker array in the lithography etching system of FIG. 1; A simplified block diagram of a group lithography etching system; FIG. 4 is a cross-sectional view showing a portion of a small beam blanker array that can be used in the lithography etching system of FIG. 1. FIG. 5 is a schematic view showing a specific embodiment of the present invention. Above view of the arrangement of the small beam blanker array; Figure 6 shows a top view of a further detailed arrangement of the small beam blanker array that can be used in a particular embodiment of the invention; Figure 7A shows a small beam of Figure 5 The fiber configuration at the top of the blanker array; Figure 7B shows a cross-sectional view of the configuration shown in Figure 7A along line VIIB-VIIB'; Figure 8 shows a closer view of the alignment between the fibers and the corresponding photosensitive member. Figure 9A, 9B are schematic views showing two different ways of connecting a fiber array substrate to a blanker array; Figure 10 is a schematic view showing yet another way of aligning a fiber array substrate to a blanker array; 11 is a cross-sectional view showing a portion of a fiber array substrate; and FIGS. 12A and 12B are schematic views showing a top view of an aperture in the fiber array substrate; Figure 13 is a schematic view of a gripper device that can be used to construct a fiber optic configuration; Figures 14A-14E depict different stages in a method for constructing a fiber optic configuration in accordance with an embodiment of the present invention; Figure 15 depicts the use of the method illustrated in Figures 14A-14E A cross-sectional view of the fiber optic spatial configuration; FIG. 16 is a schematic view showing another embodiment of the fiber configuration; and FIG. 17 shows the attached fiber configuration positioned on the surface of the beam obscurator.

163‧‧‧光纖163‧‧‧ fiber optic

165‧‧‧本體/基板165‧‧‧ Body/Substrate

180‧‧‧孔徑180‧‧‧ aperture

181‧‧‧孔徑中心線181‧‧‧ aperture centerline

185a‧‧‧光纖接收表面側/第一表面185a‧‧‧Fiber receiving surface side / first surface

185b‧‧‧光線傳透表面側/第二表面185b‧‧‧Light transmitted through the surface side / second surface

186a‧‧‧傳送末端186a‧‧‧Transport end

186b‧‧‧隨行末端186b‧‧‧ accompanied by the end

Claims (13)

一種運用於帶電粒子多重小光束微影蝕刻系統的調變裝置,該調變裝置包含:-小光束消隱器陣列,此者用於根據一圖案以將複數個小光束圖案化,以及-光纖配置,用以提供圖案資料載荷光束,其中該小光束消隱器陣列包含複數個調變器以及複數個光敏構件,其中該等光敏構件係經配置以接收該等圖案資料載荷光束並且將該等光束轉換成電性信號,其中光敏構件係經電性連接於一或更多調變器,藉以將所收圖案資料提供至該等一或更多調變器;以及其中該光纖配置包括:基板,此者具有第一表面及相對第二表面,該基板係經供置有自該第一表面延伸穿過該基板而至該第二表面的複數個孔徑,該基板被配置與該小光束消隱器陣列的表面成極接近;複數條光纖,各條光纖包含具有小於該基板中的相對應孔徑之最小直徑的直徑之光纖末端;其中各條光纖係自該基板之該第一表面側插入該相對應孔徑內,因此該光纖末端被定位成與該第二表面極接近,而該光纖具有一段從該第一表面自該孔徑延伸出的長度;其中將各條光纖的延伸長度形成為具有圓形局部的連 附光纖配置,其中將各條光纖的延伸長度在實質上沿著該等光敏構件的延長區域的長邊的方向上會以與該連附光纖配置的該圓形局部的形狀相符地彎折,因此該光纖不再為直線,使得該光纖在預定位置處緊靠於該相對應孔徑的側壁;以及其中利用黏著劑材料以將該等光纖的延伸長度連附合一。 A modulation device for a charged particle multiple small beam lithography etching system, the modulation device comprising: - a small beam blanker array for patterning a plurality of small beams according to a pattern, and - an optical fiber Configuring to provide a pattern data load beam, wherein the beamlet blanker array comprises a plurality of modulators and a plurality of photosensitive members, wherein the photosensitive members are configured to receive the pattern data load beams and to Converting the light beam into an electrical signal, wherein the photosensitive member is electrically connected to the one or more modulators to provide the received pattern data to the one or more modulators; and wherein the fiber configuration comprises: a substrate The substrate has a first surface and an opposite second surface, the substrate is provided with a plurality of apertures extending from the first surface through the substrate to the second surface, the substrate being configured and the small beam eliminating The surface of the hidden array is in close proximity; a plurality of optical fibers each having an optical fiber end having a diameter smaller than a minimum diameter of a corresponding aperture in the substrate; wherein each of the optical fibers Inserting the first surface side of the substrate into the corresponding aperture, such that the fiber end is positioned in close proximity to the second surface, and the fiber has a length extending from the first surface from the aperture; Forming the extension length of each fiber into a circular partial connection An optical fiber arrangement, wherein the length of each of the optical fibers is bent in a direction substantially along a long side of the extended region of the photosensitive member in conformity with a shape of the circular portion of the attached optical fiber configuration, Thus the fiber is no longer in a straight line such that the fiber abuts against the sidewall of the corresponding aperture at a predetermined location; and wherein the adhesive material is utilized to attach the length of the fiber. 如申請專利範圍第1項所述之調變裝置,其中是該基板內的孔徑是在對應於光敏構件陣列之位置處按陣列的方式所配置,因此定位該等光纖末端,從而將自該等光纖末端所發射的光線導向至該等光敏構件上。 The modulation device of claim 1, wherein the apertures in the substrate are arranged in an array at positions corresponding to the array of photosensitive members, thereby positioning the ends of the fibers, thereby Light emitted from the end of the fiber is directed onto the photosensitive members. 如申請專利範圍第1項所述之調變裝置,其中該等光纖的延伸長度皆在相同的方向上彎折。 The modulation device of claim 1, wherein the lengths of the fibers are all bent in the same direction. 如申請專利範圍第1項所述之調變裝置,其中該基板內的孔徑是按照具有橫列之二維陣列的方式所配置,經插入於第一孔徑橫列內的光纖具有其延伸長度中按第一曲率半徑所彎折的局部,並且經插入於次一鄰近孔徑橫列內的光纖具有其延伸長度中按第二較大曲率半徑所彎折的局部。 The modulation device of claim 1, wherein the aperture in the substrate is configured in a two-dimensional array having a row, and the optical fiber inserted in the first aperture row has an extended length thereof. The portion bent at the first radius of curvature and the fiber inserted through the next adjacent aperture row has a portion of its extended length that is bent by the second larger radius of curvature. 如申請專利範圍第1項所述之調變裝置,其中該基板內的孔徑是按照具有橫列之二維陣列的方式所配置,所有經插入於該等孔徑橫列各者內的光纖具有其延伸長度中按相同曲率半徑所彎折的局部,同時各個橫列之光纖的曲率半徑亦為相同。 The modulation device of claim 1, wherein the apertures in the substrate are arranged in a two-dimensional array having a row, and all of the optical fibers inserted in each of the apertures have their The part of the extended length that is bent by the same radius of curvature, and the radius of curvature of the fibers of each course is also the same. 如申請專利範圍第1項所述之調變裝置,其中該等光纖之延伸長度的至少一局部係按在該連附光纖配置中的預定的空間配置所堆放且以與該連附光纖配置的該圓形局部相符地彎折於其他光纖之上。 The modulation device of claim 1, wherein at least a portion of the extended length of the optical fibers is stacked in a predetermined spatial configuration in the attached optical fiber configuration and configured with the attached optical fiber. The circle is partially bent in conformity with other fibers. 如申請專利範圍第6項所述之調變裝置,其中該等光纖之延伸長度的至少一局部在該連附光纖配置中的該圓形局部中為彼此平行地延行。 The modulation device of claim 6, wherein at least a portion of the extended length of the optical fibers is parallel to each other in the circular portion of the attached fiber configuration. 如申請專利範圍第1項所述之調變裝置,其中該等光纖之延伸長度的至少一局部係在該連附光纖配置中的該圓形局部中利用黏著劑所連附合一。 The modulation device of claim 1, wherein at least a portion of the length of the optical fibers is attached to the circular portion of the attached fiber configuration by an adhesive. 如申請專利範圍第1項所述之調變裝置,其中該等光纖末端為在該等孔徑內固定。 The modulation device of claim 1, wherein the ends of the optical fibers are fixed within the apertures. 如申請專利範圍第1項所述之調變裝置,其中該等孔徑具有由圓形局部和按溝槽形式之額外局部所組成的截面形狀,並且其中該等光纖是在此方向上彎折,故而該等光纖緊靠於該孔徑之側壁的預定位置是位在該額外局部內。 The modulation device of claim 1, wherein the apertures have a cross-sectional shape consisting of a circular portion and an additional portion in the form of a groove, and wherein the fibers are bent in the direction, Therefore, the predetermined position of the fibers adjacent to the side walls of the aperture is located within the additional portion. 如申請專利範圍第1項所述之調變裝置,其中該等光纖的數目至少具有上千的等級。 The modulation device of claim 1, wherein the number of the fibers is at least one thousand. 如申請專利範圍第1項所述之調變裝置,其中該小光束消隱器陣列被分成複數個延長光束區域和鄰近於該等光束區域的複數個延伸非光束區域,使得每個光束區域的長邊是比鄰近的非光墅區的長邊還寬,其中每個光束區域包括沒有光敏構件的複數個調變 器,以及每個非光束區域包括沒有調變器的複數個光敏構件。 The modulation device of claim 1, wherein the beamlet blanker array is divided into a plurality of extended beam regions and a plurality of extended non-beam regions adjacent to the beam regions such that each beam region is The long side is wider than the long side of the adjacent non-light bar area, wherein each beam area includes a plurality of modulations without photosensitive members And each of the non-beam regions includes a plurality of photosensitive members without a modulator. 一種用於利用複數個帶電粒子小光束以將圖案傳送至目標物之表面上的帶電粒子多重小光束微影蝕刻系統,該系統包含:-小光束產生器,此者係用以產生複數個帶電粒子小光束;以及根據申請專利範圍第1項所述之調變裝置。A charged particle multiple beam lithography system for utilizing a plurality of charged particle beamlets to transmit a pattern onto a surface of a target, the system comprising: - a small beam generator for generating a plurality of charged a small beam of particles; and a modulation device according to item 1 of the patent application.
TW101114621A 2011-04-26 2012-04-25 Arrangement of optical fibers, and a method of forming such arrangement TWI506324B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020172491A1 (en) * 2001-05-15 2002-11-21 Calvet Robert John Angled fiber termination and methods of making the same
US20050123231A1 (en) * 2001-10-03 2005-06-09 Fuji Xerox Co., Ltd. Optical wiring board, optical bus system, and method of manufacturing optical wiring board
TW200417243A (en) * 2002-10-25 2004-09-01 Mapper Lithography Ip Bv Lithography system

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