TWI494421B - Catalytic cracking apparatus and method - Google Patents

Catalytic cracking apparatus and method Download PDF

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TWI494421B
TWI494421B TW099137260A TW99137260A TWI494421B TW I494421 B TWI494421 B TW I494421B TW 099137260 A TW099137260 A TW 099137260A TW 99137260 A TW99137260 A TW 99137260A TW I494421 B TWI494421 B TW I494421B
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riser
catalyst
reactor
fluidized bed
oil
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TW099137260A
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TW201217511A (en
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Chaogang Xie
Yongcan Gao
Weimin Lu
Jun Long
Yan Cui
Jiushun Zhang
Yinan Yang
Jianguo Ma
Zheng Li
Nan Jiang
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China Petrochemical Technology Co Ltd
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催化裂解裝置和方法Catalytic cracking apparatus and method

本發明係關於一種催化裂解裝置和方法。This invention relates to a catalytic cracking apparatus and method.

重油催化裂解是製備乙烯、丙烯和丁烯等低碳烯烴的重要方法。Heavy oil catalytic cracking is an important method for the preparation of low carbon olefins such as ethylene, propylene and butene.

工業上使用的重油催化裂解生產低碳烯烴的方法包括USP4980053、USP5670037和USP6210562中公開的方法,這些方法採用單個提升管反應器或單個提升管反應器組合之濃相流體化床(dense-phase fluidized bed)的反應器結構進行反應,但是乾氣和焦炭產率較高。Industrially used heavy oil catalytic cracking processes for the production of light olefins include the processes disclosed in U.S. Patent No. 4, 858, 053, U.S. Patent No. 5,670, 037, and U.S. Patent No. 6,210, 562, which are incorporated herein by reference. The reactor structure of bed) is reacted, but the yield of dry gas and coke is high.

近年來,採用兩個提升管反應器生產丙烯的技術受到較大程度關注。In recent years, the technology for producing propylene using two riser reactors has received considerable attention.

CN101074392A揭示一種利用兩段催化裂解生產丙烯和高品質汽柴油的方法,利用兩段提升管,採用富含形狀選擇(shape-selective)分子篩的催化劑,以重質石油烴類或富含烴類的各種動植物油類為原料,針對不同性質的反應物料進行進料方式進行組合,控制不同物料的反應條件,以達到提高丙烯收率、兼顧輕油收率和品質、抑制乾氣和焦炭生成的目的。然而該方法丙烯產率不高,重油轉化能力低。CN101074392A discloses a method for producing propylene and high quality gasoline and diesel by two-stage catalytic cracking, using a two-stage riser, using a shape-selective molecular sieve-containing catalyst, as a heavy petroleum hydrocarbon or hydrocarbon-rich. Various animal and vegetable oils are used as raw materials, and the reaction materials of different properties are combined to control the reaction conditions of different materials to achieve the purpose of improving propylene yield, taking into account light oil yield and quality, and suppressing dry gas and coke formation. . However, the method has low propylene yield and low heavy oil conversion ability.

CN101293806A揭示一種提高低碳烯烴產率的催化轉化方法,該方法烴油原料經原料噴嘴注入提升管或/和流化床反應器內,與含有平均孔徑小於0.7奈米(nm)的形狀選擇性沸石催化劑接觸並反應,將富含氫氣的氣體注入反應器,將反應油氣與反應後積炭的催化劑分離,其中反應油氣經分離得到含有乙烯、丙烯的目的產物,積炭的催化劑經汽提、再生後返回反應器重複使用。該方法通過向反應器內注入富含氫氣氣體的方式抑制低碳烯烴在生成之後的再轉化反應,以提高低碳烯烴(特別是丙烯)的產率。但該方法對降低乾氣產率和提高重油轉化能力的作用不大。CN101293806A discloses a catalytic conversion process for increasing the yield of low-carbon olefins by injecting a hydrocarbon oil feedstock through a feed nozzle into a riser or/and a fluidized bed reactor, and with a shape selectivity having an average pore diameter of less than 0.7 nanometers (nm). The zeolite catalyst is contacted and reacted, and a hydrogen-rich gas is injected into the reactor to separate the reaction oil and gas from the post-reaction carbon deposition catalyst, wherein the reaction oil and gas are separated to obtain a target product containing ethylene and propylene, and the carbon deposition catalyst is stripped. Return to the reactor for reuse after regeneration. The process inhibits the re-conversion reaction of the lower olefins after formation by injecting a hydrogen-rich gas into the reactor to increase the yield of the lower olefins, particularly propylene. However, this method has little effect on reducing dry gas yield and improving heavy oil conversion ability.

CN101314724A揭示一種生物油脂和礦物油組合催化轉化方法,包括將生物油脂和礦物油在複式反應器(compound reactor)內與含改質β沸石的催化劑接觸進行催化裂解反應得到低碳烯烴和汽油、柴油、重油。該方法乾氣產率較高,重油轉化率不高。CN101314724A discloses a combined catalytic conversion method of bio-oil and mineral oil, comprising contacting bio-oil and mineral oil in a compound reactor with a catalyst containing modified beta zeolite to carry out catalytic cracking reaction to obtain low-carbon olefins and gasoline, diesel oil. ,heavy oil. The method has high dry gas yield and low heavy oil conversion rate.

本發明要解決的技術問題是提供一種用於提高低碳烯烴(特別是丙烯)的收率和重油轉化率的催化裂解裝置和方法。The technical problem to be solved by the present invention is to provide a catalytic cracking apparatus and method for increasing the yield of low carbon olefins, particularly propylene, and the conversion of heavy oil.

在一種實施方案中,本發明提供一種催化裂解方法,包括:將重質原料和任選地霧化水蒸氣與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器中接觸反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離,將輕質原料和任選地霧化水蒸氣引至第二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化床反應器在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油,較佳地,將本方法製備的裂解重油引至第二提升管反應器和/或流化床反應器,較佳地引至流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。In one embodiment, the present invention provides a catalytic cracking process comprising: a heavier feedstock and optionally atomized water vapor with a catalyst comprising a shape selective zeolite having an average pore diameter of less than 0.7 nm in a first riser reactor The medium contact reaction results in a stream comprising a first hydrocarbon product and a first carbonaceous catalyst, the first hydrocarbon product being separated from the first carbon catalyst by a separation device at the end of the first riser, the light feedstock and optionally the mist The steam is introduced into the second riser reactor, and is contacted with a catalyst containing a shape-selective zeolite having an average pore diameter of less than 0.7 nm to obtain a second oil and gas product, a second hydrocarbon product and a second carbon deposit. The catalyst is introduced to a fluidized bed reactor in series with the second riser reactor in the presence of a catalyst comprising a shape selective zeolite having an average pore diameter of less than 0.7 nm, while at the same time, the heavy oil is cracked, preferably, The cracked heavy oil prepared by the method is introduced to a second riser reactor and/or a fluidized bed reactor, preferably to a fluidized bed reactor for reaction; from a fluidized bed reactor To a stream containing a third hydrocarbon product and a third carbon catalyst.

在進一步的實施方案中,所述的重質原料包括重質烴類和/或富含烴類的動植物油類;其中,所述輕質原料包括汽油餾分和/或C4烴;其中所述裂解重油是常壓餾程為330~550℃的裂解重油。In a further embodiment, the heavy feedstock comprises a heavy hydrocarbon and/or a hydrocarbon-rich animal and vegetable oil; wherein the light feedstock comprises a gasoline fraction and/or a C4 hydrocarbon; wherein the cracking The heavy oil is a cracked heavy oil having an atmospheric distillation range of 330 to 550 °C.

在進一步的實施方案中,所述的催化裂解方法還包括:所述第一油氣產物經產品分離系統分離得到裂解氣體、裂解汽油、裂解輕循環油(light recycle oil)和裂解重油;和/或其中所述第三油氣產物經產品分離系統分離得到裂解氣體、裂解汽油、裂解輕循環油和裂解重油。In a further embodiment, the catalytic cracking process further comprises: separating the first oil and gas product by a product separation system to obtain a cracking gas, pyrolysis gasoline, cracking light recycle oil, and cracking heavy oil; and/or The third oil and gas product is separated by a product separation system to obtain a cracking gas, a pyrolysis gasoline, a cracked light cycle oil, and a cracked heavy oil.

在進一步的實施方案中,第一提升管反應器霧化水蒸氣占進料量的2~50重量%,較佳地5~10重量%,反應壓力為0.15~0.3MPa,較佳地0.2~0.25MPa;其中,第一提升管反應器的反應溫度為480~600℃,較佳地500~560℃,劑油比為5~20,較佳地7~15,反應時間為0.50~10秒,較佳地2~4秒。In a further embodiment, the first riser reactor atomizing water vapor accounts for 2 to 50% by weight of the feed amount, preferably 5 to 10% by weight, and the reaction pressure is 0.15 to 0.3 MPa, preferably 0.2 to 0.25 MPa; wherein, the reaction temperature of the first riser reactor is 480-600 ° C, preferably 500-560 ° C, the ratio of the agent to the oil is 5-20, preferably 7-15, and the reaction time is 0.50-10 seconds. Preferably, it is 2 to 4 seconds.

在進一步的實施方案中,第二提升管反應器的反應溫度為520~580℃,較佳地520~560℃;第二提升管反應器引至的輕質原料包括汽油餾分時,汽油原料霧化水蒸氣比例為5~30重量%,較佳地10~20重量%;當所述輕質原料包括汽油餾分時,該汽油餾分在第二提升管內操作的劑油比為10~30,較佳地15~25,反應時間為0.10~1.5秒,較佳地0.30~0.8秒;輕質原料包括C4烴時,C4烴霧化水蒸氣比例為10~40重置%,較佳地15~25重量%,當所述輕質原料包括C4烴時,該C4烴在第二提升管內操作的劑油比為12~40,較佳地17~30,反應時間為0.50~2.0秒,較佳地0.8~1.5秒。In a further embodiment, the reaction temperature of the second riser reactor is 520-580 ° C, preferably 520-560 ° C; when the light raw material introduced by the second riser reactor includes a gasoline fraction, the gasoline raw material mist The ratio of steam to steam is 5 to 30% by weight, preferably 10 to 20% by weight; when the light raw material includes a gasoline fraction, the ratio of the ratio of the gasoline to the gasoline in the second riser is 10 to 30, Preferably, the reaction time is from 0.10 to 1.5 seconds, preferably from 0.30 to 0.8 seconds. When the light raw material comprises C4 hydrocarbons, the ratio of atomized water vapor of the C4 hydrocarbon is from 10 to 40% by weight, preferably 15 ~25 wt%, when the light raw material comprises C4 hydrocarbon, the ratio of the agent to oil of the C4 hydrocarbon in the second riser is 12-40, preferably 17-30, and the reaction time is 0.50-2.0 seconds. Preferably it is from 0.8 to 1.5 seconds.

在進一步的實施方案中,流化床反應器的反應溫度為500~580℃,較佳地510~560℃,WHSV為1~35小時-1 ,較佳地3~30小時-1 ;流化床反應器的反應壓力為0.15~0.3MPa,較佳地0.2~0.25MPa。In a further embodiment, the fluidized bed reactor has a reaction temperature of 500 to 580 ° C, preferably 510 to 560 ° C, and a WHSV of 1 to 35 hours -1 , preferably 3 to 30 hours -1 ; fluidization The reaction pressure of the bed reactor is from 0.15 to 0.3 MPa, preferably from 0.2 to 0.25 MPa.

在進一步的實施方案中,裂解重油在流化床中反應的條件包括:裂解重油與催化劑的劑油比為1~50,較佳地5~40;裂解重油在流化床內WHSV為1~20小時-1 ,較佳地3~15小時-1 ;裂解重油的霧化水蒸氣比例為5~20重量%,較佳地10~15重量%。In a further embodiment, the conditions for the reaction of the cracked heavy oil in the fluidized bed include: the ratio of the cracked heavy oil to the catalyst is from 1 to 50, preferably from 5 to 40; and the cracked heavy oil has a WHSV of from 1 to 1 in the fluidized bed. 20 hours -1 , preferably 3 to 15 hours -1 ; the ratio of atomized water vapor of the cracked heavy oil is 5 to 20% by weight, preferably 10 to 15% by weight.

在進一步的實施方案中,引至第二提升管反應器和/或流化床反應器的裂解重油與引至第一提升管反應器的重質原料的重量比為0.05~0.30:1。In a further embodiment, the weight ratio of the cracked heavy oil introduced to the second riser reactor and/or the fluidized bed reactor to the heavy feed to the first riser reactor is from 0.05 to 0.30:1.

在進一步的實施方案中,當所述的輕質原料包括汽油餾分時,引至第二提升管反應器的汽油餾分與引至第一提升管反應器的重質原料的重量比為0.05~0.20:1;當所述的輕質原料包括汽油餾分和C4烴時,輕質原料中的C4烴與輕質原料中汽油餾分的重量比為0~2:1。In a further embodiment, when the light feedstock comprises a gasoline fraction, the weight ratio of the gasoline fraction introduced to the second riser reactor to the heavy feedstock introduced to the first riser reactor is 0.05 to 0.20. When the light raw material includes a gasoline fraction and a C4 hydrocarbon, the weight ratio of the C4 hydrocarbon in the light raw material to the gasoline fraction in the light raw material is 0 to 2:1.

在進一步的實施方案中,所述的汽油餾分輕質原料為富含烯烴的汽油餾分,其烯烴含量為20~95重量%,終餾點不超過85℃;所述C4烴輕質原料為富含烯烴的C4烴,其C4烯烴的含量大於50重量%。In a further embodiment, the gasoline feed light feedstock is an olefin-rich gasoline fraction having an olefin content of 20 to 95% by weight and a final boiling point of not more than 85 ° C; the C4 hydrocarbon light raw material is rich The olefin-containing C4 hydrocarbon has a C4 olefin content of more than 50% by weight.

在進一步的實施方案中,所述的汽油餾分輕質原料包括經所述產品分離系統分離得到的裂解汽油。In a further embodiment, the gasoline fraction light feedstock comprises pyrolysis gasoline separated by the product separation system.

在進一步的實施方案中,所述的催化裂解方法還包括,將第一油氣產物和第三油氣產物混合後引至產品分離系統分離。In a further embodiment, the catalytic cracking process further comprises mixing the first hydrocarbon product and the third hydrocarbon product and introducing to the product separation system for separation.

在進一步的實施方案中,所述的催化裂解方法還包括,將第一積炭催化劑先引至流化床反應器,與流化床反應器的催化劑混合,然後引至汽提器,或者將第一積炭催化劑直接引至汽提器。In a further embodiment, the catalytic cracking process further comprises introducing the first carbon deposition catalyst to a fluidized bed reactor, mixing with the catalyst of the fluidized bed reactor, and then introducing it to a stripper, or The first coke catalyst is directed to the stripper.

在進一步的實施方案中,所述的催化裂解方法還包括,將第一積炭催化劑和/或第三積炭催化劑用水蒸氣汽提並且將夾帶油氣產物的汽提水蒸氣引至流化床反應器。In a further embodiment, the catalytic cracking process further comprises steam stripping the first carbon deposition catalyst and/or the third carbon deposition catalyst and introducing the stripped water vapor entrained in the oil and gas product to the fluidized bed reaction. Device.

在實施方案中,本發明提供一種催化裂解裝置,其包括:用於裂解重質原料的第一提升管反應器(1),所述第一提升管反應器具有位於提升管底部的一個或多個重質原料進料口,用於裂解輕質原料的第二提升管反應器(2),所述第二提升管反應器具有位於提升管底部的一個或多個輕質原料進料口和位於提升管頂部的出料口,流化床反應器(4),所述流化床反應器具有一個或多個進料口,並且所述流化床反應器經由連接部件(較佳地低壓出口分佈器,更佳地拱形分佈器)與第二提升管反應器的出料口相連,設置在第一提升管末端的分離裝置,較佳地,快分裝置(the quick separation device),該分離裝置包括油氣出料口和催化劑出料口,其中所述第二提升管反應器和/或所述流化床反應器還具有位於該一個或多個輕質原料進料口之上的一個或多個裂解重油進料口,較佳地,所述裂解重油進料口在所述第二提升管反應器長度的二分之一處和所述第二提升管出料口之間,更佳地,所述裂解重油進料口在所述流化床反應器的底部,和任選地,產品分離系統(6),所述產品分離系統將裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路(loop)將裂解重油引至該一個或多個裂解重油進料口。In an embodiment, the invention provides a catalytic cracking unit comprising: a first riser reactor (1) for cracking heavy feedstock, the first riser reactor having one or more at the bottom of the riser a heavy feed inlet for a second riser reactor (2) for cracking light feedstock, the second riser reactor having one or more light feed inlets at the bottom of the riser and a discharge port located at the top of the riser, a fluidized bed reactor (4) having one or more feed ports, and the fluidized bed reactor is connected via a connecting member (preferably low pressure) An outlet distributor, preferably a vault distributor, is coupled to the discharge opening of the second riser reactor, a separation device disposed at the end of the first riser, preferably, the quick separation device, The separation device includes an oil and gas discharge port and a catalyst discharge port, wherein the second riser reactor and/or the fluidized bed reactor further has a feed port located above the one or more light materials One or more cracking heavy oil feed ports, preferably The split heavy oil feed port is between one-half of the length of the second riser reactor and the second riser discharge port, and more preferably, the cracked heavy oil feed port is at a bottom of a fluidized bed reactor, and optionally a product separation system (6) that separates cracked heavy oil from oil and gas products from a first riser reactor and/or a fluidized bed reactor And splitting the cracked heavy oil to the one or more cracked heavy oil feed ports via a cracking heavy oil loop.

在進一步的實施方案中,所述催化裂解裝置還包括:汽提器(3)、沉降器(5)、產品分離系統(6)、再生器(7)和旋風分離系統:所述汽提器具有汽提用水蒸氣的入口、汽提過的催化劑的出口和夾帶油氣的汽提水蒸氣的出口;其中所述沉降器與所述流化床反應器的出料口相通,並且具有一個或多個接收反應油氣的入口和一個或多個與產品分離系統相連的出口;其中所述再生器包括再生段、一個或多個使用過的催化劑(spent catalyst)斜管和一個或多個再生催化劑斜管,其中較佳地使用過的催化劑斜管與汽提器相連,和再生催化劑斜管與第一和/或第二提升管反應器相連;其中所述產品分離系統將C4烴、裂解汽油、和裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路將裂解重油引至該一個或多個裂解重油進料口,和/或經由裂解汽油迴路將裂解汽油引至該一個或多個輕質原料進料口,和/或通過C4烴回路將C4烴引至該一個或多個輕質原料進料口;其中所述旋風分離系統設置在沉降器的頂部並且與沉降器的出口相連,用於進一步分離油氣產物和催化劑固體顆粒。In a further embodiment, the catalytic cracking unit further comprises: a stripper (3), a settler (5), a product separation system (6), a regenerator (7), and a cyclone separation system: the stripper An outlet having stripping water vapor, an outlet of the stripped catalyst, and an outlet of the stripped water vapor entrained with oil and gas; wherein the settler is in communication with the discharge port of the fluidized bed reactor and has one or more An inlet for receiving the reaction oil and one or more outlets connected to the product separation system; wherein the regenerator includes a regeneration section, one or more spent catalyst inclined tubes, and one or more regenerated catalysts a tube, wherein preferably a used catalyst tube is connected to the stripper, and a regenerated catalyst tube is connected to the first and/or second riser reactor; wherein the product separation system comprises C4 hydrocarbons, pyrolysis gasoline, And separating the cracked heavy oil from the oil and gas products from the first riser reactor and/or the fluidized bed reactor, and introducing the cracked heavy oil to the one or more cracked heavy oil feed ports via the cracking heavy oil circuit, and/or The pyrolysis gasoline circuit directs pyrolysis gasoline to the one or more light feedstock feed ports and/or directs C4 hydrocarbons to the one or more light feedstock feed ports through a C4 hydrocarbon loop; wherein the cyclone separation system It is placed at the top of the settler and connected to the outlet of the settler for further separation of the oil and gas products and catalyst solid particles.

本發明基於雙提升管與流化床構成的組合反應器,透過技術方法的優化,配備合適的催化劑,對不同進料進行選擇性轉化,在有效提高重油轉化基礎上顯著增加丙烯產率,抑制乾氣和焦炭生成,並且能夠改善裂解汽油和輕油性質。與現有技術相比,透過第一提升管反應器末端的分離裝置(快分裝置)將第一油氣產物與第一積炭催化劑分離,可降低乾氣產率、抑制低碳烯烴,尤其是丙烯在生成之後的再轉化;本發明將富含烯烴的汽油餾分和/或C4烴作為原料注入至連接到流化床反應器的第二提升管反應器中的同時,將本裝置/方法產生的裂解重油引至到第二提升管反應器或流化床反應器參與轉化,一方面實現重油二次轉化提高整個裝置的重油轉化程度、利用裂解重油餾分增產丙烯,同時對富含烯烴的汽油餾分和/或C4烴反應的激冷終止,抑制低碳烯烴,尤其丙烯生成之後的再轉化反應,從而有效保持高丙烯產率。此外,本發明方法將夾帶油氣的汽提水蒸氣引至流化床反應器,使其通過流化床反應器後排出反應器,可有效降低油氣產物分壓,縮短油氣產物在沉降器中的停留時間,增產丙烯同時降低乾氣、焦炭產率。The invention is based on a combined reactor composed of a double riser and a fluidized bed, is optimized by a technical method, is equipped with a suitable catalyst, and selectively converts different feeds, and significantly increases the yield of propylene and suppresses on the basis of effectively improving the conversion of heavy oil. Dry gas and coke are produced and can improve pyrolysis gasoline and light oil properties. Compared with the prior art, the separation of the first oil and gas product from the first carbon deposition catalyst through the separation device (fast branching device) at the end of the first riser reactor can reduce dry gas yield and inhibit low carbon olefins, especially propylene. Re-conversion after production; the present invention produces the olefin-rich gasoline fraction and/or C4 hydrocarbon as a feedstock to the second riser reactor connected to the fluidized bed reactor while the apparatus/method is produced The cracked heavy oil is led to the second riser reactor or the fluidized bed reactor to participate in the conversion. On the one hand, the secondary conversion of heavy oil is enhanced to increase the degree of heavy oil conversion of the whole apparatus, the cracked heavy oil fraction is used to increase the production of propylene, and the olefin-rich gasoline fraction is simultaneously The chilling of the reaction with the C4 hydrocarbon is terminated, inhibiting the conversion of the lower olefins, especially after the formation of propylene, thereby effectively maintaining a high propylene yield. In addition, the method of the invention introduces the stripped water vapor entrained with oil and gas to the fluidized bed reactor, and passes through the fluidized bed reactor and exits the reactor, thereby effectively reducing the partial pressure of the oil and gas product and shortening the oil product in the settler. The residence time increases the production of propylene while reducing the dry gas and coke yield.

在本發明中,除非另外指出,提升管反應器的反應溫度是指提升管反應器的出口溫度;流化床反應器的反應溫度是指流化床反應器的床層溫度。In the present invention, unless otherwise indicated, the reaction temperature of the riser reactor refers to the outlet temperature of the riser reactor; the reaction temperature of the fluidized bed reactor refers to the bed temperature of the fluidized bed reactor.

在本發明中,除非另外指出,劑油比是指催化劑與油/烴的重量比。In the present invention, the ratio of the agent to the oil refers to the weight ratio of the catalyst to the oil/hydrocarbon unless otherwise indicated.

在本發明中,除非另外指出,提升管反應器的反應壓力是指反應器的出口絕對壓力。In the present invention, unless otherwise indicated, the reaction pressure of the riser reactor refers to the outlet absolute pressure of the reactor.

在本發明中,除非另外指出,汽油餾分與汽油原料可互換使用。In the present invention, the gasoline fraction is used interchangeably with the gasoline feedstock unless otherwise indicated.

在本發明中,除非另外指出,汽油原料霧化水蒸氣比例是指汽油的霧化水蒸氣占汽油進料量的比例。In the present invention, unless otherwise indicated, the ratio of atomized water vapor of the gasoline raw material refers to the ratio of the atomized water vapor of the gasoline to the gasoline feed amount.

在本發明中,除非另外指出,C4烴霧化水蒸氣比例是指C4烴的霧化水蒸氣占C4進料量的比例。In the present invention, unless otherwise indicated, the C4 hydrocarbon atomized water vapor ratio refers to the ratio of the atomized water vapor of the C4 hydrocarbon to the C4 feed amount.

在本發明中,除非另外指出,裂解重油的霧化水蒸氣比例是指霧化水蒸氣占裂解重油進料量的比例。In the present invention, the ratio of atomized water vapor of the cracked heavy oil means the ratio of the atomized water vapor to the amount of the cracked heavy oil, unless otherwise stated.

在本發明中,除非另外指出,流化床反應器的反應壓力是指反應器的出口絕對壓力,在流化床反應器與沉降器相連的情況下,是指沉降器的出口絕對壓力。In the present invention, unless otherwise stated, the reaction pressure of the fluidized bed reactor refers to the absolute pressure of the outlet of the reactor, and in the case where the fluidized bed reactor is connected to the settler, it means the absolute pressure of the outlet of the settler.

在本發明中,除非另外指出,流化床的WHSV是指就流化床反應器總進料而言。In the present invention, the WHSV of the fluidized bed means, in terms of the total feed of the fluidized bed reactor, unless otherwise stated.

在本發明中,除非另外指出,快分裝置是能夠實現催化劑固體和油氣產物快速分離的旋風分離器,較佳地,該旋風分離器是一級旋風分離器。In the present invention, the quick-distribution device is a cyclone capable of achieving rapid separation of catalyst solids and oil and gas products unless otherwise indicated. Preferably, the cyclone separator is a primary cyclone separator.

根據本發明,將重質原料和霧化水蒸氣在第一提升管反應器中進行催化裂解反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離。在一種實施方案中,所述的分離裝置為一種快分裝置,用以將油氣產物與積炭催化劑快速分離。在一種實施方案中,可採用現有的快分裝置。較佳的快分裝置為粗旋分分離器。According to the present invention, the heavy raw material and the atomized water vapor are subjected to catalytic cracking reaction in the first riser reactor to obtain a stream containing the first oil and gas product and the first carbon deposition catalyst, the first oil and gas product and the first product. The carbon catalyst is separated by a separation device at the end of the first riser. In one embodiment, the separation device is a fast separation device for rapidly separating oil and gas products from a carbon deposition catalyst. In one embodiment, an existing fast dispensing device can be employed. A preferred quick-distribution device is a coarse cyclone separator.

第一提升管反應器反應操作條件:反應溫度為480~600℃,較佳地為500~560℃,劑油比為5~20,較佳地為7~15,反應時間為0.50~10秒,較佳地為2~4秒,霧化水蒸氣占進料量的2~50重量%,較佳地為5~10重量%,反應壓力為0.15~0.3MPa,較佳地為0.2~0.25MPa。The first riser reactor reaction operating conditions: the reaction temperature is 480 to 600 ° C, preferably 500 to 560 ° C, the ratio of the agent to the oil is 5 to 20, preferably 7 to 15, and the reaction time is 0.50 to 10 seconds. Preferably, it is 2 to 4 seconds, and the atomized water vapor accounts for 2 to 50% by weight of the feed amount, preferably 5 to 10% by weight, and the reaction pressure is 0.15 to 0.3 MPa, preferably 0.2 to 0.25. MPa.

根據本發明,將輕質原料和任選地霧化水蒸氣引至第二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化床反應器,在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油,較佳地,將本方法自產的裂解重油引至第二提升管反應器和/或流化床反應器,較佳地引至流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。含第三油氣產物和第三積炭催化劑的物流經沉降器實現第三油氣產物和第三積炭催化劑的分離,將第三油氣產物引至產品分離系統,得到裂解氣體、裂解汽油、裂解輕循環油和裂解重油。According to the present invention, a light feedstock and optionally atomized water vapor are introduced to a second riser reactor for contact reaction with a catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm to obtain a second hydrocarbon product and a second The carbonaceous catalyst, the second oil and gas product and the second carbonaceous catalyst are introduced to a fluidized bed reactor in series with the second riser reactor, in the presence of a catalyst comprising a shape selective zeolite having an average pore diameter of less than 0.7 nm. The reaction, at the same time, will crack the heavy oil, preferably, the cracked heavy oil produced by the method is introduced to the second riser reactor and/or the fluidized bed reactor, preferably to the fluidized bed reactor for reaction; A stream comprising a third hydrocarbon product and a third carbon catalyst is obtained in a fluidized bed reactor. The third hydrocarbon product and the third carbon deposition catalyst are separated by a settler to separate the third oil product and the third carbon catalyst, and the third oil product is led to the product separation system to obtain cracking gas, pyrolysis gasoline, and cracking light. Cycle oil and crack heavy oil.

引至第二提升管反應器的輕質原料為汽油餾分和/或C4烴,較佳為富含烯烴的C4烴和/或富含烯烴的汽油餾分。第二提升管反應溫度約為520~580℃,較佳520~560℃。引至第二提升管反應器的汽油餾分的反應操作條件:汽油原料在第二提升管內操作的劑油比為10~30,較佳為15~25;汽油原料在第二提升管內反應時間為0.10~1.5秒,較佳0.30~0.8秒;汽油原料霧化水蒸氣比例為5~30重量%,較佳10~20重量%。C4烴的反應操作條件:所述的C4烴在第二提升管內操作的劑油比為12~40,較佳17~30;C4烴在第二提升管內反應時間為0.50~2.0秒,較佳0.8~1.5秒;C4烴霧化水蒸氣比例為10~40重量%,較佳15~25重量%。The light feedstock to the second riser reactor is a gasoline fraction and/or a C4 hydrocarbon, preferably an olefin-rich C4 hydrocarbon and/or an olefin-rich gasoline fraction. The second riser reaction temperature is about 520 to 580 ° C, preferably 520 to 560 ° C. Reaction operating conditions of the gasoline fraction introduced to the second riser reactor: the ratio of the ratio of the gasoline to the raw material operating in the second riser is 10 to 30, preferably 15 to 25; and the gasoline raw material is reacted in the second riser The time is 0.10 to 1.5 seconds, preferably 0.30 to 0.8 seconds; the proportion of the atomized water vapor of the gasoline raw material is 5 to 30% by weight, preferably 10 to 20% by weight. The reaction operating conditions of the C4 hydrocarbon: the C4 hydrocarbon operating in the second riser has a ratio of 12 to 40, preferably 17 to 30; and the reaction time of the C4 hydrocarbon in the second riser is 0.50 to 2.0 seconds. Preferably, it is from 0.8 to 1.5 seconds; the proportion of C4 hydrocarbon atomized water vapor is from 10 to 40% by weight, preferably from 15 to 25% by weight.

根據本發明,流化床反應器的反應操作條件包括:反應壓力為0.15~0.3MPa,較佳為0.2~0.25MPa;流化床反應溫度約為500~580℃,較佳為510~560℃;流化床的WHSV為1~35小時-1 ,較佳為3~30小時-1According to the present invention, the reaction operating conditions of the fluidized bed reactor include: a reaction pressure of 0.15 to 0.3 MPa, preferably 0.2 to 0.25 MPa; and a fluidized bed reaction temperature of about 500 to 580 ° C, preferably 510 to 560 ° C. The fluidized bed has a WHSV of 1 to 35 hours -1 , preferably 3 to 30 hours -1 .

根據本發明,在第二提升管反應器和/或與流化床反應器中裂解重油餾分的反應操作條件:催化劑與裂解重油接觸的劑油比為1~50,較佳5~40;裂解重油在流化床內WHSV為1~20小時-1 ,較佳3~15小時-1 ,裂解重油的霧化水蒸氣比例為5~20重量%,較佳10~15重量%。According to the present invention, the reaction operating conditions for cracking the heavy oil fraction in the second riser reactor and/or in the fluidized bed reactor: the ratio of the catalyst to the cracked heavy oil is from 1 to 50, preferably from 5 to 40; The heavy oil has a WHSV of 1 to 20 hours -1 , preferably 3 to 15 hours -1 in the fluidized bed, and the ratio of atomized water vapor of the cracked heavy oil is 5 to 20% by weight, preferably 10 to 15% by weight.

根據本發明,引至第二提升管反應器的輕質原料較佳為富含烯烴的汽油餾分和/或富含烯烴的C4烴類,所述富含烯烴的汽油餾分原料選自本發明裝置生產的汽油和其他裝置生產的汽油餾分,較佳地,經所述產品分離系統分離得到的裂解汽油。其他裝置生產的汽油餾分可選自催化裂解石油腦(FCC naphtha)、催化裂解穩定汽油(FCC stabilized gasoline)、焦化汽油、減黏裂解汽油以及其他煉油或化工過程所生產的汽油餾分中的一種或一種以上的混合物。所述富含烯烴的汽油原料中烯烴含量為20~95重量%,較佳35~90重量%,最佳在50重量%以上。所述汽油原料可以是全餾程的汽油餾分,終餾點不超過204℃,也可以是其中的窄餾分,例如餾程在40~85℃之間的汽油餾分。引至第二提升管反應器的汽油餾分與引至第一提升管反應器的重質原料的重量比為0.05~0.20:1,較佳0.08~0.15:1。所述C4烴類是指在常溫(0-30℃)和常壓(1 atm)下以氣體形式存在且以C4餾分為主要成分的低分子烴類,包括碳原子數為4的烷烴、烯烴及炔烴。其可以是本裝置自產的富含C4餾分的氣態烴產品,也可以是其他裝置過程所生產的富含C4餾分的氣態烴,其中較佳者是本裝置自產的C4餾分。所述C4烴較佳為富含烯烴的C4餾分,其中C4烯烴的含量大於50重量%,較佳大於60重量%,最佳是在70重量%以上。在一種實施方案中,輕質原料中C4烴與汽油餾分的重量比為0~2:1,較佳0~1.2:1,更佳0~0.8:1。According to the invention, the light feedstock introduced to the second riser reactor is preferably an olefin-rich gasoline fraction and/or an olefin-rich C4 hydrocarbon, the olefin-rich gasoline fraction feedstock being selected from the apparatus of the invention. The gasoline produced by the production of gasoline and other devices, preferably the pyrolysis gasoline separated by the product separation system. The gasoline fraction produced by other devices may be selected from one of the catalytic cracking petroleum brain (FCC naphtha), the catalytic cracking stabilized gasoline (FCC stabilized gasoline), the coking gasoline, the viscous pyrolysis gasoline, and other gasoline fractions produced by refinery or chemical processes. More than one mixture. The olefin-rich gasoline feedstock has an olefin content of from 20 to 95% by weight, preferably from 35 to 90% by weight, most preferably at most 50% by weight. The gasoline feedstock may be a full-range gasoline fraction having a final boiling point of no more than 204 ° C, or a narrow fraction thereof, such as a gasoline fraction having a distillation range between 40 and 85 ° C. The weight ratio of the gasoline fraction introduced to the second riser reactor to the heavy feedstock introduced to the first riser reactor is from 0.05 to 0.20:1, preferably from 0.08 to 0.15:1. The C4 hydrocarbons are low molecular hydrocarbons which are present in a gaseous form at normal temperature (0-30 ° C) and atmospheric pressure (1 atm) and which are mainly composed of a C 4 fraction, and include alkanes and olefins having 4 carbon atoms. And alkyne. It may be a gaseous hydrocarbon product rich in C4 fraction produced by the device, or a gaseous hydrocarbon rich in C4 fraction produced by other process, and the preferred one is the C4 fraction produced by the device. The C4 hydrocarbon is preferably an olefin-rich C4 fraction wherein the C4 olefin content is greater than 50% by weight, preferably greater than 60% by weight, most preferably at most 70% by weight. In one embodiment, the weight ratio of C4 hydrocarbon to gasoline fraction in the light feedstock is from 0 to 2:1, preferably from 0 to 1.2:1, more preferably from 0 to 0.8:1.

根據本發明,將輕質原料和任選地霧化水蒸氣引至第二提升管反應器,在第二提升管反應器中反應後得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至流化床反應器繼續反應,並且將本發明之產品分離系統得到的裂解重油引至第二提升管反應器中進行反應,和/或引至流化床反應器進行反應。在一種實施方案中,將裂解重油引至第二提升管反應器,所述裂解重油的引入位置高於輕質原料的引入位置,較佳地,所述裂解重油的引入位置在該提升管反應器長度(提升管汽油入口至提升管出口之間的部分)的二分之一處和提升管出口之間。在一種實施方案中,所述裂解重油引至流化床反應器,較佳地,所述裂解重油引至所述流化床反應器的底部。所述的裂解重油為從本發明之產品分離系統得到的裂解重油,即從進入產品分離系統的油氣產物中分離出氣體、汽油和柴油後殘餘的大部分液體產物,其常壓餾程在330~550℃之間,較佳其常壓餾程為350~530℃。注入第二提升管或注入流化床反應器或注入第二提升管和流化床反應器的裂解重油與注入第一提升管反應器的重質原料的重量比為0.05~0.30:1,較佳0.10~0.25:1。實際的裂解重油回煉量取決於第一提升管的反應程度,反應程度越大則裂解重油回煉量越低。較佳地,注入所述裂解重油時,反應器中催化劑上的積炭量不超過0.5重量%,較佳為0.1~0.3重量%。在提升管反應器長度的二分之一處和提升管出口之間或者在流化床反應器中,引入裂解重油可降低焦炭和乾氣產率,同時提高生成丙烯之選擇性。According to the present invention, the light raw material and optionally the atomized water vapor are introduced to the second riser reactor, and the second oil and gas catalyst and the second carbonaceous catalyst are obtained after the reaction in the second riser reactor, the second oil and gas The product and the second carbon deposition catalyst are introduced to the fluidized bed reactor to continue the reaction, and the cracked heavy oil obtained by the product separation system of the present invention is introduced into the second riser reactor for reaction, and/or introduced to the fluidized bed. The reactor is reacted. In one embodiment, the cracked heavy oil is introduced to a second riser reactor, the introduction position of the cracked heavy oil is higher than the introduction position of the light raw material, preferably, the introduction position of the cracked heavy oil is in the riser reaction Between one-half of the length of the riser (the portion between the riser gasoline inlet and the riser outlet) and the riser outlet. In one embodiment, the cracked heavy oil is directed to a fluidized bed reactor, preferably, the cracked heavy oil is directed to the bottom of the fluidized bed reactor. The cracked heavy oil is a cracked heavy oil obtained from the product separation system of the present invention, that is, a majority of liquid products remaining after separating gas, gasoline and diesel oil from the oil and gas products entering the product separation system, and the atmospheric distillation range is 330. Between -550 ° C, it is preferred that the atmospheric distillation range is 350 to 530 ° C. The weight ratio of the cracked heavy oil injected into the second riser or injected into the fluidized bed reactor or injected into the second riser and the fluidized bed reactor to the heavy raw material injected into the first riser reactor is 0.05 to 0.30:1. Good 0.10~0.25:1. The actual cracking heavy oil refining amount depends on the degree of reaction of the first riser, and the greater the degree of reaction, the lower the cracking heavy oil refining amount. Preferably, when the cracked heavy oil is injected, the amount of carbon deposited on the catalyst in the reactor is not more than 0.5% by weight, preferably 0.1 to 0.3% by weight. The introduction of cracked heavy oil between one-half of the length of the riser reactor and the riser outlet or in the fluidized bed reactor reduces coke and dry gas yield while increasing the selectivity to propylene.

根據本發明,第一提升管反應器末端的分離裝置將第一油氣產物與第一積炭催化劑分離,第一油氣產物引至產品分離系統分離。離開流化床反應器的第三油氣產物先進入沉降器,沉降分離出其中攜帶的催化劑後,進入後續的產品分離系統。在產品分離系統中,油氣產物經分離得到裂解氣體、裂解汽油、裂解輕循環油和裂解重油。較佳地,第一油氣產物和第三油氣產物共用產品分離系統,其中,將第一油氣產物和第三油氣產物混合後引至產品分離系統。所述的產品分離系統為現有技術,本發明沒有特殊要求。According to the present invention, the separation device at the end of the first riser reactor separates the first hydrocarbon product from the first carbon deposition catalyst, and the first hydrocarbon product is directed to the product separation system for separation. The third oil and gas product leaving the fluidized bed reactor first enters the settler, settles and separates the catalyst carried therein, and then enters the subsequent product separation system. In the product separation system, the oil and gas products are separated to obtain cracked gas, pyrolysis gasoline, cracked light cycle oil, and cracked heavy oil. Preferably, the first oil and gas product and the third oil and gas product share a product separation system, wherein the first oil and gas product and the third oil and gas product are mixed and introduced to the product separation system. The product separation system is prior art, and the invention has no special requirements.

根據本發明,第一提升管反應器末端的分離裝置分離得到的第一積炭催化劑可以直接引至汽提器進行汽提,也可以先引至流化床反應器,與流化床反應器中的催化劑混合後,再進入汽提系統進行汽提。較佳地,第一積炭催化劑先引至流化床反應器,經過流化床反應器後,再進入汽提器進行汽提。將離開流化床反應器的催化劑(即第三積炭催化劑)引至汽提器進行汽提。第一積炭催化劑和第三積炭催化劑較佳地在同一汽提器中汽提,汽提後的催化劑引至再生器再生,再生後的催化劑引至第一提升管反應器和/或第二提升管反應器重複使用。According to the present invention, the first coke catalyst separated by the separation device at the end of the first riser reactor can be directly introduced to the stripper for stripping, or can be first introduced to the fluidized bed reactor, and the fluidized bed reactor. After mixing the catalyst, it is then fed to a stripping system for stripping. Preferably, the first carbon deposition catalyst is first introduced to the fluidized bed reactor, passed through the fluidized bed reactor, and then introduced into the stripper for stripping. The catalyst leaving the fluidized bed reactor (i.e., the third solubilizer catalyst) is directed to a stripper for stripping. The first carbon deposition catalyst and the third carbon deposition catalyst are preferably stripped in the same stripper, the stripped catalyst is introduced to the regenerator for regeneration, and the regenerated catalyst is introduced to the first riser reactor and/or The second riser reactor is reused.

根據本發明,將汽提水蒸氣和汽提出的油氣產物引至流化床反應器的底部並且通過流化床排出反應器,可降低油氣產物分壓,縮短油氣產物在沉降器中的停留時間,增產丙烯同時降低乾氣、焦炭產率。According to the present invention, the stripping water vapor and the stripped oil and gas product are led to the bottom of the fluidized bed reactor and discharged from the reactor through the fluidized bed, thereby reducing the partial pressure of the oil and gas product and shortening the residence time of the oil and gas product in the settler Increase propylene production while reducing dry gas and coke yield.

本發明中所述的重質原料為重質烴類或富含烴類的各種動植物油類原料。所述重質烴類選自石油烴類、礦物油和合成油中的一種或一種以上的混合物。石油烴類為本領域技術人員所公知,例如,可以是減壓蠟油、常壓渣油、減壓蠟油摻混部分減壓渣油或其他二次加工獲得的烴油。所述其他二次加工獲得的烴油如焦化蠟油、脫瀝青油、糠醛精製抽餘油中的一或多者。礦物油選自煤液化油、油砂油和頁岩油(shale oil)中的一種或一種以上的混合物。合成油為煤、天然氣或瀝青經過F-T合成得到的餾分油。所述的富含烴類的動植物油類為動植物油脂中的一者或多者。The heavy raw materials described in the present invention are heavy hydrocarbons or various animal and vegetable oil-based raw materials rich in hydrocarbons. The heavy hydrocarbons are selected from one or a mixture of one or more of petroleum hydrocarbons, mineral oils, and synthetic oils. Petroleum hydrocarbons are well known to those skilled in the art and may, for example, be vacuum wax oil, atmospheric residue, vacuum wax oil blended partially vacuum residue or other secondary processed hydrocarbon oil. The hydrocarbon oil obtained by the other secondary processing, such as one or more of a coking wax oil, a deasphalted oil, and a furfural refined raffinate oil. The mineral oil is selected from one or a mixture of one or more of coal liquefied oil, oil sand oil, and shale oil. The synthetic oil is a distillate obtained by F-T synthesis of coal, natural gas or pitch. The hydrocarbon-rich animal and vegetable oil is one or more of animal and vegetable oils and fats.

根據本發明,提供了一種催化裂解裝置,其包括:用於裂解重質原料的第一提升管反應器(1),所述第一提升管反應器具有位於提升管底部的一個或多個重質原料進料口,用於裂解輕質原料的第二提升管反應器(2),所述第二提升管反應器具有位於提升管底部的一個或多個輕質原料進料口和位於提升管頂部的出料口,流化床反應器(4),所述流化床反應器具有一個或多個進料口,並且所述流化床反應器透過連接部件,較佳地低壓出口分佈器,更佳地,拱形分佈器,與第二提升管反應器的出料口相連,設置在第一提升管末端的分離裝置,較佳地,快分裝置,該分離裝置包括油氣出料口和催化劑出料口,其中所述第二提升管反應器和/或所述流化床反應器還具有位於該一個或多個輕質原料進料口之上的一個或多個裂解重油進料口,較佳地,所述裂解重油進料口在所述第二提升管反應器長度的二分之一處和所述第二提升管出料口之間,更佳地,所述裂解重油進料口在所述流化床反應器的底部,和任選地,產品分離系統(6),所述產品分離系統將裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路將裂解重油引至該一個或多個裂解重油進料口。According to the present invention, there is provided a catalytic cracking unit comprising: a first riser reactor (1) for cracking heavy feedstock, the first riser reactor having one or more weights at the bottom of the riser a raw material feed port for a second riser reactor (2) for cracking light feedstock, the second riser reactor having one or more light feedstock inlets at the bottom of the riser and located at the lift a discharge port at the top of the tube, a fluidized bed reactor (4) having one or more feed ports, and the fluidized bed reactor is distributed through a connecting member, preferably a low pressure outlet More preferably, the arched distributor is connected to the discharge opening of the second riser reactor, a separation device disposed at the end of the first riser, preferably a quick separation device, the separation device including the oil and gas discharge And a catalyst discharge port, wherein said second riser reactor and/or said fluidized bed reactor further has one or more cracked heavy oils located above said one or more light feed inlets a feed port, preferably, the cracked heavy oil feed port Between one-half of the length of the second riser reactor and the second riser discharge port, more preferably, the cracked heavy oil feed port is at the bottom of the fluidized bed reactor And, optionally, a product separation system (6) that separates the cracked heavy oil from the oil and gas products from the first riser reactor and/or the fluidized bed reactor and cleaves via the cracking heavy oil circuit Heavy oil is directed to the one or more cracked heavy oil feed ports.

在進一步的實施方案中,本發明提供了一種催化裂解裝置,其還包括:汽提器(3)、沉降器(5)、產品分離系統(6)、再生器(7)和旋風分離系統。In a further embodiment, the present invention provides a catalytic cracking unit further comprising: a stripper (3), a settler (5), a product separation system (6), a regenerator (7), and a cyclone separation system.

在更進一步的實施方案中,所述汽提器具有供汽提用之水蒸氣的入口、汽提過的催化劑的出口和夾帶油氣的汽提水蒸氣的出口。In still further embodiments, the stripper has an inlet for steam for stripping, an outlet for the stripped catalyst, and an outlet for stripping steam with oil and gas.

在更進一步的實施方案中,其中所述沉降器與所述流化床反應器的出料口相通,並且具有一個或多個接收反應油氣的入口,和一個或多個與產品分離系統相連的出口。In still further embodiments, wherein the settler is in communication with a discharge port of the fluidized bed reactor and has one or more inlets for receiving reaction oil and gas, and one or more associated with a product separation system Export.

在更進一步的實施方案中,其中所述再生器包括再生段、一個或多個使用過的催化劑斜管和一個或多個再生催化劑斜管,其中較佳地,使用過的催化劑斜管與汽提器相連,而再生催化劑斜管與第一和/或第二提升管反應器相連。In still further embodiments, wherein the regenerator comprises a regeneration section, one or more spent catalyst tubes, and one or more regenerated catalyst tubes, wherein preferably the used catalyst tubes and steam are used The riser is connected and the regenerated catalyst ramp is connected to the first and/or second riser reactor.

在更進一步的實施方案中,其中所述產品分離系統將C4烴、裂解汽油、和裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路將裂解重油引至該一個或多個裂解重油進料口,和/或經由裂解汽油迴路將裂解汽油引至該一個或多個輕質原料進料口,和/或經由C4烴迴路將C4烴引至該一個或多個輕質原料進料口。In still further embodiments, wherein the product separation system separates C4 hydrocarbons, pyrolysis gasoline, and cracked heavy oil from oil and gas products from a first riser reactor and/or a fluidized bed reactor, and via cracking heavy oil The loop directs the cracked heavy oil to the one or more cracked heavy oil feed ports, and/or directs the cracked gasoline to the one or more light feedstock feed ports via a cracking gasoline loop, and/or C4 via a C4 hydrocarbon loop Hydrocarbon is introduced to the one or more light feedstock feed ports.

在更進一步的實施方案中,其中所述旋風分離系統設置在沉降器的頂部並且與沉降器的出口相連,用於進一步分離油氣產物和催化劑固體顆粒。In still further embodiments, wherein the cyclonic separation system is disposed at the top of the settler and is coupled to the outlet of the settler for further separation of the hydrocarbon product and catalyst solid particles.

根據本發明,催化裂解裝置較佳地採用雙提升管與流化床的組合,其中一個提升管與流化床反應同軸串聯後與另一個提升管並列設置,並且所述的提升管與流化床反應同軸串聯結構進一步與汽提器同軸耦合設置。According to the present invention, the catalytic cracking unit preferably employs a combination of a double riser and a fluidized bed, wherein one of the risers is coaxially connected in series with the fluidized bed, and is juxtaposed with the other riser, and the riser and fluidize The bed reaction coaxial series structure is further disposed coaxially with the stripper.

所述的提升管與流化床反應同軸串聯組合中,提升管出口較佳地為低壓出口分佈器,其壓降小於10KPa。可使用現有低壓出口分佈器,例如拱形分佈器。In the coaxial series combination of the riser and the fluidized bed reaction, the riser outlet is preferably a low pressure outlet distributor having a pressure drop of less than 10 KPa. Existing low pressure outlet distributors can be used, such as arched distributors.

根據本發明,所述的提升管反應器選自等直徑提升管、等線速提升管和變直徑提升管中的一種或其中兩種的組合,其中第一提升管反應器和第二提升管反應器可以採用相同的型式也可以採用不同的型式。所述的流化床反應器選自固定流化床、散式流化床、鼓泡床、湍動床、快速床、輸送床和濃相流體化床反應器中的一種或多種的組合。According to the present invention, the riser reactor is selected from one or a combination of two of an equal diameter riser, an equal line speed riser and a variable diameter riser, wherein the first riser reactor and the second riser are The reactors can be of the same type or of different types. The fluidized bed reactor is selected from the group consisting of a fixed fluidized bed, a fluidized bed, a bubbling bed, a turbulent bed, a fast bed, a transport bed, and a dense phase fluidized bed reactor.

根據本發明,所述平均孔徑小於0.7奈米的形狀選擇性沸石選自ZSM系列沸石、ZRP沸石、鎂鹼沸石、菱沸石、環晶石、毛沸石、A沸石、柱沸石、濁沸石,以及經物理和/或化學方法處理後得到的上述沸石之中的一種或一種以上的混合物。ZSM系列沸石選自ZSM-5、ZSM-8、ZSM-11、ZSM-12、ZSM-22、ZSM-23、ZSM-35、ZSM-38、ZSM-48和其他類似結構的沸石中的一種或一種以上的混合物。有關ZSM-5更為詳盡的描述參見USP3702886,有關ZRP更為詳盡的描述參見USP5232675。According to the present invention, the shape-selective zeolite having an average pore diameter of less than 0.7 nm is selected from the group consisting of ZSM series zeolites, ZRP zeolites, ferrierites, chabazite, cyclolite, erionite, A zeolite, column zeolite, turbidite, and One or more of the above-mentioned zeolites obtained by physical and/or chemical treatment. The ZSM series zeolite is selected from one of ZSM-5, ZSM-8, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 and other similarly structured zeolites or More than one mixture. A more detailed description of ZSM-5 can be found in USP 3,702,886, and a more detailed description of ZRP can be found in USP 5,232,675.

所述含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑可以是由現有技術提供的催化劑的一種或多種的組合,可以商購或按照現有方法製備。所述的催化劑含有沸石、無機氧化物和任選的黏土,其中含有:5~50重量%沸石、5~95重量%無機氧化物、0~70重量%黏土,所述沸石包括平均孔徑小於0.7奈米的形狀選擇性沸石和任選的大孔沸石,平均孔徑小於0.7奈米的形狀選擇性沸石占活性組分的25~100重量%,較佳50~100重量%,大孔沸石占活性組分的0~75重量%,較佳0~50重量%。The catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm may be a combination of one or more of the catalysts provided by the prior art, commercially available or prepared according to existing methods. The catalyst comprises a zeolite, an inorganic oxide and optionally a clay comprising: 5 to 50% by weight of zeolite, 5 to 95% by weight of inorganic oxide, 0 to 70% by weight of clay, said zeolite comprising an average pore diameter of less than 0.7 Shape-selective zeolite of nanometer and optionally large-pore zeolite, shape-selective zeolite having an average pore diameter of less than 0.7 nm accounts for 25 to 100% by weight, preferably 50 to 100% by weight of the active component, and the macroporous zeolite is active. 0 to 75% by weight of the component, preferably 0 to 50% by weight.

所述大孔沸石為具有至少0.7奈米環開口的孔狀結構的沸石,選自Y型沸石、β型沸石、L型沸石、稀土Y型沸石(REY)、稀土氫Y型沸石(REHY)、超穩Y型沸石(USY)、稀土超穩Y型沸石(REUSY)中的一種或兩種以上的混合物。The large pore zeolite is a zeolite having a pore structure of at least 0.7 nm ring opening, and is selected from the group consisting of Y type zeolite, β type zeolite, L type zeolite, rare earth Y type zeolite (REY), rare earth hydrogen Y type zeolite (REHY). One or a mixture of two or more of ultra-stable Y-type zeolite (USY) and rare earth super-stable Y-type zeolite (REUSY).

所述無機氧化物作為黏接劑,選自二氧化矽(SiO2 )和/或三氧化二鋁(Al2 O3 )。所述黏土作為基質,即載體,選自高嶺土和/或多水高嶺土。The inorganic oxide is used as an adhesive and is selected from the group consisting of cerium oxide (SiO 2 ) and/or aluminum oxide (Al 2 O 3 ). The clay acts as a substrate, ie a carrier, selected from the group consisting of kaolin and/or halloysite.

本發明提供的催化裂解方法中,第二提升管反應器中所使用的含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑可以與第一提升管所用催化劑相同,也可以不同。較佳地,第一提升管反應器和第二提升管反應器使用相同的催化劑。In the catalytic cracking method provided by the present invention, the catalyst containing the shape-selective zeolite having an average pore diameter of less than 0.7 nm used in the second riser reactor may be the same as or different from the catalyst used in the first riser. Preferably, the first riser reactor and the second riser reactor use the same catalyst.

下面結合附圖對本發明所提供的方法予以進一步的說明:The method provided by the present invention will be further described below with reference to the accompanying drawings:

在如圖1所示的方法中,熱的再生催化劑分別經再生催化劑斜管9和10進入提升管反應器1和2的底部,並分別在由管線22和23注入的預提升介質作用下加速向上流動。預熱後的重質原料經管線20與來自管線21的霧化水蒸氣按一定比例混合後,注入提升管反應器1進行反應得到第一油氣產物和第一積炭催化劑,所述第一油氣產物和第一積炭催化劑經提升管1末端的快分裝置(圖中未標出)分離;同時預熱或不預熱的富含烯烴的汽油餾分和/或C4烴類經管線24與來自管線25的霧化水蒸氣按一定比例混合後,注入提升管反應器2,並且與催化劑一起沿著提升管2向上流動,流動過程中與經管線36引入的含有一定比例霧化水蒸氣的裂解重油(較佳地,自產的)物流接觸反應得到第二油氣產物和第二積炭催化劑,第二油氣產物和第二積炭催化劑經提升管2的出口分佈器(圖中未標出)進入流化床反應器4繼續反應得到第三油氣產物和第三積炭催化劑,最後進入沉降器5進行油氣產物與催化劑的分離。包括第一油氣產物和第三油氣產物的油氣產物均引至沉降器頂部的旋風分離系統(圖中未標出)分離出其中攜帶的催化劑等固體,然後通過管線30引至產品分離系統6。在產品分離系統6中催化裂解產物分離為裂解氣體(由管線31引出)、裂解汽油(由管線32引出)、裂解輕循環油(由管線33引出)、裂解重油(由管線34引出)和裂解油漿(由管線35引出)。管線31引出的裂解氣體在後續產品分離、精製後可得到聚合級丙烯產品和富含烯烴的C4餾分,其中富含烯烴的C4餾分可返回第二提升管反應器2。管線32引出的裂解汽油可部分或全部返回第二提升管反應器2;也可先將汽油切割為輕、重汽油餾分,輕汽油餾分部分或全部返回第二提升管反應器2,較佳地,將輕汽油返回第二提升管反應器2;管線34引出的裂解重油可返回反應系統中的任意反應器,較佳地部分或全部裂解重油經管線36返回提升管2或流化床4,更佳地在引入富含烯烴的汽油餾分之後的位置引至提升管2。而經提升管1末端的快分裝置分離出的第一積炭催化劑則引至流化床反應器4,與提升管2出口的催化劑混和,在反應後,引至汽提器3。汽提水蒸氣經管線37注入,與積炭催化劑逆流接觸,將積炭催化劑所夾帶的油氣產物盡可能地汽提出,然後經流化床反應器3引至沉降器5,與其他油氣產物一起經管線30引至後續的產品分離系統。汽提後的催化劑通過使用過的催化劑斜管8送入再生器7燒焦再生。含氧氣的氣體如空氣經管線26注入再生器7,再生煙氣經管線27引出。再生後的催化劑經再生催化劑斜管9和10分別返回提升管反應器1和2重複使用。In the method shown in Fig. 1, the hot regenerated catalyst enters the bottoms of the riser reactors 1 and 2 via the regenerated catalyst tubes 9 and 10, respectively, and is accelerated by the pre-lifting medium injected by the lines 22 and 23, respectively. Flow upwards. The preheated heavy raw material is mixed with the atomized water vapor from the pipeline 21 in a certain ratio through the pipeline 20, and then injected into the riser reactor 1 to be reacted to obtain a first oil and gas product and a first carbon deposit catalyst, the first oil and gas The product and the first coke catalyst are separated by a fast separation device (not shown) at the end of the riser 1; while the preheated or unpreheated olefin-rich gasoline fraction and/or C4 hydrocarbons are supplied via line 24 and The atomized water vapor of line 25 is mixed in a certain ratio, injected into the riser reactor 2, and flows upward along the riser 2 together with the catalyst, and the cracking containing a certain proportion of atomized water vapor introduced through the line 36 during the flow. The heavy oil (preferably, self-produced) stream is contacted to obtain a second oil and gas product and a second carbonaceous catalyst, and the second hydrocarbon product and the second carbonaceous catalyst are passed through an outlet distributor of the riser 2 (not shown) The fluidized bed reactor 4 is fed to continue the reaction to obtain a third oil and gas product and a third carbonaceous catalyst, and finally enters the settler 5 for separation of the oil and gas product from the catalyst. The oil and gas products including the first oil and gas product and the third oil and gas product are led to a cyclone separation system (not shown) at the top of the settler to separate solids such as catalysts carried therein, and then introduced to the product separation system 6 through line 30. The catalytic cracking product is separated in the product separation system 6 into cracked gas (derived from line 31), pyrolysis gasoline (derived from line 32), cracked light cycle oil (derived from line 33), cracked heavy oil (derived from line 34), and cracked. Slurry (extracted by line 35). The cracked gas from line 31 can be subjected to subsequent product separation and refining to obtain a polymer grade propylene product and an olefin-rich C4 fraction, wherein the olefin-rich C4 fraction can be returned to the second riser reactor 2. The pyrolysis gasoline drawn from line 32 may be partially or completely returned to the second riser reactor 2; the gasoline may be first cut into light and heavy gasoline fractions, and the light gasoline fraction may be partially or completely returned to the second riser reactor 2, preferably The light gasoline is returned to the second riser reactor 2; the cracked heavy oil from the line 34 can be returned to any reactor in the reaction system, preferably some or all of the cracked heavy oil is returned to the riser 2 or the fluidized bed 4 via line 36, More preferably, it is led to the riser 2 at a position after the introduction of the olefin-rich gasoline fraction. The first carbon deposition catalyst separated by the quick separation device at the end of the riser 1 is introduced to the fluidized bed reactor 4, mixed with the catalyst at the outlet of the riser 2, and after the reaction, is introduced to the stripper 3. The stripping water vapor is injected through the line 37, and is in countercurrent contact with the carbon deposition catalyst, and the oil and gas product entrained by the carbon deposition catalyst is stripped as much as possible, and then introduced to the settler 5 through the fluidized bed reactor 3, together with other oil and gas products. It is routed via line 30 to a subsequent product separation system. The stripped catalyst is sent to the regenerator 7 for charring regeneration through the used catalyst inclined tube 8. An oxygen-containing gas such as air is injected into the regenerator 7 via line 26, and the regenerated flue gas is withdrawn via line 27. The regenerated catalyst was returned to the riser reactors 1 and 2 via the regenerated catalyst inclined tubes 9 and 10, respectively.

在上述具體實施方式過程中,通過管線22和23分別向提升管1和提升管2引入預提升介質。所述預提升介質為本領域技術人員熟知,可以選自水蒸氣、C1~C4烴類或常規催化裂解乾氣中的一種或多種,較佳水蒸氣和/或富含烯烴的C4餾分。In the above-described embodiment, the pre-lifting medium is introduced into the riser 1 and the riser 2 through lines 22 and 23, respectively. The pre-elevation medium is well known to those skilled in the art and may be selected from one or more of water vapor, C1-C4 hydrocarbons or conventional catalytic cracking dry gas, preferably water vapor and/or olefin-rich C4 fraction.

下面的實施例將對本發明予以進一步說明。The invention will be further illustrated by the following examples.

實施例和對比例中所使用的原料包括原料A、原料B、原料C、原料E和原料F,具體性質見表1。其中原料A是一種裂解重油,原料B是一種常壓重油,原料C是一種富含烯烴的裂解輕汽油。原料E和原料F是F-T裝置不同側線液體產品,其中原料E和原料F分別對應為輕、重物流。所採用的催化劑為中國石化催化劑齊魯分公司生產的MMC-2催化劑,其具體性質見表2,該催化劑含平均孔徑小於0.7奈米的形狀選擇性沸石。The raw materials used in the examples and comparative examples include the raw material A, the raw material B, the raw material C, the raw material E, and the raw material F, and the specific properties are shown in Table 1. The raw material A is a cracked heavy oil, the raw material B is an atmospheric heavy oil, and the raw material C is an olefin-rich cracked light gasoline. The raw material E and the raw material F are different side line liquid products of the F-T device, wherein the raw material E and the raw material F correspond to light and heavy flows, respectively. The catalyst used is the MMC-2 catalyst produced by Qilu Branch of Sinopec Catalyst. The specific properties are shown in Table 2. The catalyst contains shape-selective zeolite with an average pore diameter of less than 0.7 nm.

實施例1Example 1

本實施例在中型裝置上進行,原料為富含烯烴的裂解輕汽油C和裂解重油A(按C:A=1:1.5比例)的混合物,催化劑為MMC-2。在該連續反應-再生操作的中型裝置中,提升管的內徑為16毫米,高度為3200毫米,提升管出口連接流化床反應器,流化床反應器的內徑為64毫米,高度600毫米。所有進料均從提升管底部的噴嘴進入裝置參與反應。This example was carried out on a medium-sized apparatus in which the feedstock was a mixture of olefin-containing cracked light gasoline C and cracked heavy oil A (as C:A = 1:1.5 ratio) and the catalyst was MMC-2. In the continuous reaction-regeneration operation of the medium-sized device, the riser has an inner diameter of 16 mm and a height of 3200 mm, and the riser outlet is connected to the fluidized bed reactor. The fluidized bed reactor has an inner diameter of 64 mm and a height of 600. Millimeter. All feeds enter the unit from the nozzle inlet at the bottom of the riser.

本實施例以單程通過的操作方式進行,沒有裂解重油的回煉。高溫再生催化劑經再生催化劑斜管由再生器進入提升管反應段底部,並在水蒸氣預提升介質的作用下向上流動。原料油經預熱與霧化水蒸氣混合後,通過進料噴嘴進入提升管內與熱的再生催化劑接觸進行催化轉化反應。反應混合物沿提升管上行通過提升管出口進入與提升管相連的流化床反應,反應混合物繼續上行,反應後進入沉降器,隨後通過沉降器頂部設置的快分設備進行氣固分離。油氣產物通過管線導出反應器後分離成氣體和液體產物,含有焦炭的催化劑(使用過的催化劑)因重力作用流入汽提器,汽提水蒸氣汽提出使用過的催化劑上吸附的烴類產物後通過流化床進入沉降器進行氣固分離。汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜管返回提升管反應器中重複使用。This embodiment was carried out in a single pass operation without refining of the cracked heavy oil. The high-temperature regenerated catalyst enters the bottom of the riser reaction section from the regenerator through the regenerative catalyst inclined pipe, and flows upward under the action of the water vapor pre-lifting medium. After the preheating is mixed with the atomized water vapor, the feedstock oil enters the riser through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction. The reaction mixture goes up the riser through the riser outlet to the fluidized bed reaction connected to the riser, the reaction mixture continues to rise, the reaction enters the settler, and then the gas-solid separation is carried out through a quick-distribution device disposed at the top of the settler. The oil and gas products are separated into gas and liquid products by a pipeline, and the coke-containing catalyst (used catalyst) flows into the stripper by gravity, and the steam is stripped to the hydrocarbon product adsorbed on the used catalyst. Gas-solid separation is carried out through a fluidized bed into a settler. The stripped used catalyst enters the regenerator through the used catalyst tube and is exposed to air for high temperature scorch regeneration. The regenerated catalyst is reused in the riser reactor through the regenerated catalyst inclined tube.

本實施例的主要操作條件和結果列於表3。The main operating conditions and results of this example are listed in Table 3.

對比例1Comparative example 1

本實施例中使用原料油、催化劑和原料油進料方式與實施例1相同。不同的是反應器僅為提升管,沒有流化床反應器。該提升管反應器的內徑為16毫米,高度為3800毫米。The feedstock oil, the catalyst, and the feedstock oil are fed in the same manner as in Example 1 in the present embodiment. The difference is that the reactor is only a riser and there is no fluidized bed reactor. The riser reactor has an inner diameter of 16 mm and a height of 3800 mm.

本實施例同樣以單程通過的操作方式進行,沒有裂解重油的回煉。高溫再生催化劑經再生催化劑斜管由再生器進入提升管反應段底部,並在預提升介質的作用下向上流動。原料油經預熱與霧化水蒸氣混合後,通過進料噴嘴進入提升管內與熱的再生催化劑接觸進行催化轉化反應。反應混合物沿提升管上行通過提升管出口進入沉降器,在隨後通過沉降器頂部設置的快分設備進行氣固分離。油氣產物通過管線導出反應器後分離成氣體和液體產物,含有焦炭的催化劑(使用過的催化劑)因重力作用流入汽提器,汽提水蒸氣汽提出使用過的催化劑上吸附的烴類產物後進入沉降器進行氣固分離。汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜管返回提升管反應器中重複使用。This example was also carried out in a single pass operation without refining of the cracked heavy oil. The high-temperature regenerated catalyst enters the bottom of the riser reaction section from the regenerator through the regenerative catalyst inclined pipe, and flows upward under the action of the pre-lifting medium. After the preheating is mixed with the atomized water vapor, the feedstock oil enters the riser through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction. The reaction mixture is passed up the riser through the riser outlet into the settler where it is subsequently separated by a quick separation device located at the top of the settler. The oil and gas products are separated into gas and liquid products by a pipeline, and the coke-containing catalyst (used catalyst) flows into the stripper by gravity, and the steam is stripped to the hydrocarbon product adsorbed on the used catalyst. Enter the settler for gas-solid separation. The stripped used catalyst enters the regenerator through the used catalyst tube and is exposed to air for high temperature scorch regeneration. The regenerated catalyst is reused in the riser reactor through the regenerated catalyst inclined tube.

本實施例的操作條件和結果列於表3。The operating conditions and results of this example are listed in Table 3.

實施例2Example 2

在實施例1中所述中型裝置上進行本實施例。富含烯烴的裂解輕汽油C和裂解重油A注入比例為1:1,其中原料C從提升管底部的原料噴嘴注入提升管,而原料A從提升管長度1/2處的原料噴嘴注入提升管參與反應。本實施例的主要操作條件和結果列於表4。This embodiment was carried out on the medium-sized apparatus described in the first embodiment. The ratio of the olefin-rich cracked light gasoline C and the cracked heavy oil A is 1:1, wherein the raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is injected into the riser from the raw material nozzle at the length 1/2 of the riser. Reacted. The main operating conditions and results of this example are listed in Table 4.

實施例3Example 3

本實施例是在實施例1中所述中型裝置上進行的。富含烯烴的裂解輕汽油C和裂解重油A注入比例為1:1.2,其中原料C從提升管底部的原料噴嘴注入提升管,而原料A從流化床底部原料噴嘴注入提升管參與反應。本實施例的主要操作條件和結果列於表4。This embodiment was carried out on the medium-sized apparatus described in Embodiment 1. The olefin-containing cracked light gasoline C and the cracked heavy oil A are injected at a ratio of 1:1.2, wherein the raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is injected into the riser from the raw material nozzle at the bottom of the fluidized bed to participate in the reaction. The main operating conditions and results of this example are listed in Table 4.

對比例2Comparative example 2

本實施例是在對比例1中所述中型裝置上進行的。富含烯烴的裂解輕汽油C和裂解重油A注入比例為1:1,其中原料C從提升管底部的原料噴嘴注入提升管,而原料A從提升管長度1/2處的原料噴嘴注入提升管參與反應。本實施例的主要操作條件和結果列於表4。This example was carried out on the medium-sized apparatus described in Comparative Example 1. The ratio of the olefin-rich cracked light gasoline C and the cracked heavy oil A is 1:1, wherein the raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is injected into the riser from the raw material nozzle at the length 1/2 of the riser. Reacted. The main operating conditions and results of this example are listed in Table 4.

由表4可見,實施例3中原料C從提升管底部的原料噴嘴注入提升管和原料A從流化床底部原料噴嘴注入提升管參與反應的進料方式,與對比例2相比,在重油轉化程度基本相當的條件下,可以明顯降低乾氣和焦炭產率(分別降低1.73和0.68個百分點),同時丙烯和丁烯產率仍分別增加1.15和0.28個百分點,乾氣選擇性指數(乾氣產率與轉化率比值)為6.25,較對比例2乾氣選擇性指數下降幅度達到23.17%。It can be seen from Table 4 that the raw material C in the third embodiment is injected into the riser from the raw material nozzle at the bottom of the riser and the feed material A is injected into the riser from the bottom of the fluidized bed to participate in the reaction, and the heavy oil is compared with Comparative Example 2. Under the condition that the degree of conversion is basically equivalent, the dry gas and coke yield can be significantly reduced (reduced by 1.73 and 0.68 percentage points, respectively), while the yields of propylene and butene are still increased by 1.15 and 0.28 percentage points respectively, and the dry gas selectivity index (dry) The gas yield to conversion ratio was 6.25, which was 23.17% lower than that of Comparative Example 2.

實施例4Example 4

本實施例在中型裝置上進行,其中第一提升管反應器內徑為16毫米,高度為3800毫米,第二提升管的內徑為16毫米,高度為3200毫米,第二提升管出口連接流化床反應器,流化床反應器的內徑為64毫米,高度600毫米,其構型如圖1所示,本實施例採用回煉方式操作。高溫再生催化劑經再生催化劑斜管由再生器分別引至第一和第二提升管反應段底部,並在預提升介質的作用下向上流動。原料油B經預熱與霧化水蒸氣混合後,通過進料噴嘴注入第一提升管反應器1與熱的再生催化劑接觸進行催化轉化反應,反應混合物沿提升管反應器1上行,通過提升管反應器1出口設置的快分設備進行氣固分離,油氣產物引至沉降器,然後引至產品分離系統分離成氣體和液體產物,其中輕汽油餾分回煉作為第二提升管反應器2的進料、裂解重油餾分回煉作為流化床反應器3的進料繼續催化轉化。來自提升管反應器1的含有焦炭的催化劑(使用過的催化劑)因重力作用首先落入流化床反應器3與來自提升管反應器2出口的催化劑和油氣產物混合,然後進入與流化床相通的汽提器,汽提水蒸氣汽提出使用過的催化劑上吸附烴類產物後通過流化床進入沉降器進行氣固分離。汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜管返回兩根提升管反應器中重複使用。This embodiment is carried out on a medium-sized apparatus in which the first riser reactor has an inner diameter of 16 mm and a height of 3800 mm, the second riser has an inner diameter of 16 mm and a height of 3200 mm, and the second riser outlet connection flow. The fluidized bed reactor has a inner diameter of 64 mm and a height of 600 mm. The configuration is as shown in Fig. 1. This embodiment is operated by a refining method. The high-temperature regenerated catalyst is led to the bottom of the first and second riser reaction sections by the regenerator through the regenerated catalyst inclined tube, and flows upward under the action of the pre-lifting medium. After the feedstock oil B is preheated and mixed with the atomized water vapor, the first riser reactor 1 is injected into the first riser reactor 1 through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction, and the reaction mixture rises along the riser reactor 1 and passes through the riser. The quick-distribution device provided at the outlet of the reactor 1 performs gas-solid separation, and the oil and gas product is led to a settler, and then led to a product separation system to separate into gas and liquid products, wherein the light gasoline fraction is retreated as the second riser reactor 2 The feed, cracked heavy oil fraction refining continues as a feed to the fluidized bed reactor 3 for catalytic conversion. The coke-containing catalyst (used catalyst) from the riser reactor 1 is firstly dropped by gravity into the fluidized bed reactor 3 and mixed with the catalyst and oil and gas products from the outlet of the riser reactor 2, and then enters the fluidized bed. In the same stripper, the stripping steam is used to adsorb the hydrocarbon product on the used catalyst, and then enters the settler through the fluidized bed for gas-solid separation. The stripped used catalyst enters the regenerator through the used catalyst tube and is exposed to air for high temperature scorch regeneration. The regenerated catalyst is returned to the two riser reactors via a regenerated catalyst inclined tube for repeated use.

來自產品分離系統參與回煉的輕汽油與霧化水蒸氣通過提升管反應器2底部噴嘴噴入,裂解重油與霧化水蒸氣混合後通過流化床反應器3底部噴嘴引入,與高溫催化劑接觸反應,油氣產物通過流化床進入沉降器,與來提升管反應器1的油氣產物一起在沉降器頂部的旋風分離系統進行氣固分離;油氣產物通過管線引出反應器後進入產品分離系統,催化劑引至流化床反應器。流化床反應器中的含焦炭的催化劑(使用過的催化劑,包括來自第一提升管反應器和第二提升管反應器的催化劑)引至汽提器,汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生後,再使用。Light gasoline and atomized water vapor from the product separation system are injected through the bottom nozzle of the riser reactor 2, and the cracked heavy oil is mixed with the atomized water vapor and introduced through the bottom nozzle of the fluidized bed reactor 3 to contact with the high temperature catalyst. The reaction, the oil and gas product enters the settler through the fluidized bed, and is separated from the oil and gas product of the riser reactor 1 by a cyclone separation system at the top of the settler; the oil and gas product is taken out of the reactor through the pipeline and enters the product separation system, the catalyst Introduced to a fluidized bed reactor. The coke-containing catalyst in the fluidized bed reactor (used catalyst, including catalyst from the first riser reactor and the second riser reactor) is led to a stripper, and the used catalyst after stripping is passed The used catalyst inclined tube enters the regenerator and is heated in contact with air for high-temperature scorch regeneration.

本實施例的主要操作條件和結果列於表5,其部分液體產品性質見表6。The main operating conditions and results of this example are listed in Table 5. The properties of some liquid products are shown in Table 6.

實施例5Example 5

本實施例在與實施例4中相同的裝置中進行。與實施例4相比,除了調整操作條件外,還增加了C4餾分的回煉轉化,即來自分離系統參與回煉的C4餾分進入提升管反應器2的預提升管與催化劑接觸反應。本實施例的主要操作條件和結果列於表7,其部分液體產品性質見表8。This embodiment was carried out in the same apparatus as in the fourth embodiment. In addition to adjusting the operating conditions, in addition to adjusting the operating conditions, the reductive conversion of the C4 fraction is increased, that is, the C4 fraction from the separation system participating in the refining enters the preheater of the riser reactor 2 in contact with the catalyst. The main operating conditions and results of this example are listed in Table 7, and the properties of some of the liquid products are shown in Table 8.

從表5、6、7和8的結果可以發現本發明所提出的方法,具有低乾氣產率、高丙烯收率的特點,同時可生產出高芳烴含量的裂解汽油,可作為芳烴抽提原料。裂解輕循環油性質(其十六烷值為22)也有一定程度相應的改善,可作為燃料油組分。From the results of Tables 5, 6, 7, and 8, the method proposed by the present invention can be found to have the characteristics of low dry gas yield and high propylene yield, and at the same time, pyrolysis gasoline having a high aromatic content can be produced, which can be extracted as an aromatic hydrocarbon. raw material. The properties of the cracked light cycle oil (having a cetane number of 22) also have a corresponding improvement to some extent and can be used as a fuel oil component.

實施例6Example 6

本實施例在與實施例4中相同的裝置中進行。與實施例4相比,除了調整操作工況外,進料變為原料E和原料F,其中原料E和原料F比例為1:1。本實施例僅採用裂解重油回煉方式操作。高溫再生催化劑經再生催化劑斜管由再生器分別引至第一和第二提升管反應段底部,並在預提升介質的作用下向上流動。原料油F經預熱與霧化水蒸氣混合後,通過進料噴嘴注入第一提升管反應器1與熱的再生催化劑接觸進行催化轉化反應,反應混合物沿提升管反應器1上行,通過提升管反應器1出口設置的快分設備進行氣固分離,油氣產物引至沉降器,然後引至產品分離系統分離成氣體和液體產物,其中裂解重油餾分回煉作為流化床反應器3的進料繼續催化轉化。來自提升管反應器1的含有焦炭的催化劑(使用過的催化劑)因重力作用首先落入流化床反應器3與來自提升管反應器2出口的催化劑和油氣產物混合,然後進入與流化床相通的汽提器,汽提水蒸氣汽提出使用過的催化劑上吸附烴類產物後通過流化床進入沉降器進行氣固分離。汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜管返回兩根提升管反應器中重複使用。This embodiment was carried out in the same apparatus as in the fourth embodiment. In comparison with Example 4, in addition to adjusting the operating conditions, the feed was changed to the raw material E and the raw material F, wherein the ratio of the raw material E to the raw material F was 1:1. This embodiment operates only in the cracked heavy oil refining mode. The high-temperature regenerated catalyst is led to the bottom of the first and second riser reaction sections by the regenerator through the regenerated catalyst inclined tube, and flows upward under the action of the pre-lifting medium. After the preheating and the atomized water vapor are mixed, the feedstock oil F is injected into the first riser reactor 1 through the feed nozzle to contact the hot regenerated catalyst to carry out a catalytic conversion reaction, and the reaction mixture rises along the riser reactor 1 and passes through the riser. The quick-distribution device provided at the outlet of the reactor 1 performs gas-solid separation, and the oil and gas product is led to a settler, and then introduced to a product separation system to separate into gas and liquid products, wherein the cracked heavy oil fraction is rectified as a feed of the fluidized bed reactor 3. Continue catalytic conversion. The coke-containing catalyst (used catalyst) from the riser reactor 1 is firstly dropped by gravity into the fluidized bed reactor 3 and mixed with the catalyst and oil and gas products from the outlet of the riser reactor 2, and then enters the fluidized bed. In the same stripper, the stripping steam is used to adsorb the hydrocarbon product on the used catalyst, and then enters the settler through the fluidized bed for gas-solid separation. The stripped used catalyst enters the regenerator through the used catalyst tube and is exposed to air for high temperature scorch regeneration. The regenerated catalyst is returned to the two riser reactors via a regenerated catalyst inclined tube for repeated use.

原料E與霧化水蒸氣通過提升管反應器2底部噴嘴噴入,裂解重油與霧化水蒸氣混合後通過流化床反應器3底部噴嘴引入,與高溫催化劑接觸反應,油氣產物通過流化床進入沉降器,與到提升管反應器1的油氣產物一起在沉降器頂部的旋風分離系統進行氣固分離;油氣產物通過管線引出反應器後進入產品分離系統,催化劑引至流化床反應器。流化床反應器中的含焦炭的催化劑(使用過的催化劑,包括來自第一提升管反應器和第二提升管反應器的催化劑)引至汽提器,汽提後的使用過的催化劑通過使用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生後,再使用。本實施例的主要操作條件和結果列於表9。The raw material E and the atomized water vapor are sprayed through the bottom nozzle of the riser reactor 2, and the cracked heavy oil is mixed with the atomized water vapor and introduced through the bottom nozzle of the fluidized bed reactor 3, and reacted with the high temperature catalyst, and the oil and gas product passes through the fluidized bed. Entering the settler, the gas-solid separation is carried out together with the oil and gas products to the riser reactor 1 at the cyclone separation system at the top of the settler; the oil and gas products are led out of the reactor through the pipeline and then enter the product separation system, and the catalyst is led to the fluidized bed reactor. The coke-containing catalyst in the fluidized bed reactor (used catalyst, including catalyst from the first riser reactor and the second riser reactor) is led to a stripper, and the used catalyst after stripping is passed The used catalyst inclined tube enters the regenerator and is heated in contact with air for high-temperature scorch regeneration. The main operating conditions and results of this example are listed in Table 9.

表5中所述的新鮮進料為引至第一提升管反應的重質原料。The fresh feed described in Table 5 is the heavy feedstock that is directed to the first riser reaction.

表7中所述的新鮮進料為引至第一提升管反應的重質原料。The fresh feed described in Table 7 is the heavy feed to the first riser reaction.

1、2...為提升管反應器1, 2. . . Tube riser

3...為汽提器3. . . Stripper

4...為流化床反應器4. . . Fluidized bed reactor

5...為沉降器5. . . Settler

6...為產品分離系統6. . . Product separation system

7...為再生器7. . . Regenerator

8...為使用過的催化劑斜管8. . . For the used catalyst inclined tube

9、10...為再生催化劑斜管9, 10. . . For regenerating catalyst inclined tube

提升管2與流化床4同軸串聯通過沉降器5與提升管1實現並列設置,同時與汽提器3高低同軸相連。The riser 2 and the fluidized bed 4 are coaxially connected in series through the settler 5 and the riser 1 to be juxtaposed, and are connected coaxially with the stripper 3 at high and low.

圖1為一種根據本發明的催化裂解方法的流程示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic flow diagram of a catalytic cracking process in accordance with the present invention.

1...第一提升管反應器1. . . First riser reactor

2...第二提升管反應器2. . . Second riser reactor

3...汽提器3. . . Stripper

4...流化床反應器4. . . Fluidized bed reactor

5...沉降器5. . . Settler

6...產品分離系統6. . . Product separation system

7...再生器7. . . Regenerator

8...使用過的催化劑斜管8. . . Used catalyst inclined tube

9、10...再生催化劑斜管9, 10. . . Regenerative catalyst inclined tube

20...管線20. . . Pipeline

21...管線twenty one. . . Pipeline

22...管線twenty two. . . Pipeline

23...管線twenty three. . . Pipeline

24...管線twenty four. . . Pipeline

25...管線25. . . Pipeline

26...管線26. . . Pipeline

27...管線27. . . Pipeline

30...管線30. . . Pipeline

31...管線31. . . Pipeline

32...管線32. . . Pipeline

33...管線33. . . Pipeline

34...管線34. . . Pipeline

35...管線35. . . Pipeline

36...管線36. . . Pipeline

37...管線37. . . Pipeline

Claims (34)

一種催化裂解方法,包括:將重質原料和霧化水蒸氣與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器中接觸反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離,將輕質原料和霧化水蒸氣引至第二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化床反應器中,在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油引至第二提升管反應器和/或流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。 A catalytic cracking method comprises: contacting a heavy raw material and atomized water vapor with a catalyst having a shape-selective zeolite having an average pore diameter of less than 0.7 nm in a first riser reactor to obtain a first hydrocarbon product and a first a stream of carbonaceous catalyst, the first hydrocarbon product and the first carbon catalyst are separated by a separation device at the end of the first riser, and the light raw material and the atomized water vapor are led to the second riser reactor, and the average Catalyst contact reaction of a shape-selective zeolite having a pore diameter of less than 0.7 nm to obtain a second hydrocarbon product and a second carbon deposition catalyst, and the second hydrocarbon product and the second carbon catalyst are introduced into a fluidization in series with the second riser reactor In a bed reactor, reacting in the presence of a catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm, while introducing the cracked heavy oil to a second riser reactor and/or a fluidized bed reactor for reaction; A stream comprising a third hydrocarbon product and a third carbon catalyst is obtained in a fluidized bed reactor. 一種催化裂解方法,包括:將重質原料與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器中接觸反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離,將輕質原料和霧化水蒸氣引至第二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化 床反應器中,在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油引至第二提升管反應器和/或流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。 A catalytic cracking method comprising: contacting a heavy raw material with a catalyst containing a shape-selective zeolite having an average pore diameter of less than 0.7 nm in a first riser reactor to obtain a stream containing the first hydrocarbon product and the first carbon catalyst; The first oil and gas product is separated from the first carbon deposition catalyst by a separation device at the end of the first riser, and the light raw material and the atomized water vapor are introduced to the second riser reactor, and the average pore diameter is less than 0.7 nm. Catalyst contact reaction of the shape-selective zeolite to obtain a second hydrocarbon product and a second carbon catalyst, and the second hydrocarbon product and the second carbon catalyst are introduced into a fluidization in series with the second riser reactor In a bed reactor, reacting in the presence of a catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm, while introducing the cracked heavy oil to a second riser reactor and/or a fluidized bed reactor for reaction; A stream comprising a third hydrocarbon product and a third carbon catalyst is obtained in a fluidized bed reactor. 一種催化裂解方法,包括:將重質原料和霧化水蒸氣與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器中接觸反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離,將輕質原料引至第二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化床反應器中,在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油引至第二提升管反應器和/或流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。 A catalytic cracking method comprises: contacting a heavy raw material and atomized water vapor with a catalyst having a shape-selective zeolite having an average pore diameter of less than 0.7 nm in a first riser reactor to obtain a first hydrocarbon product and a first a stream of carbonaceous catalyst, the first hydrocarbon product and the first carbon catalyst are separated by a separation device at the end of the first riser, and the light raw material is led to the second riser reactor, and the average pore diameter is less than 0.7 nm. Catalyst contact reaction of the shape-selective zeolite to obtain a second oil and gas product and a second carbonaceous catalyst, the second hydrocarbon product and the second carbon catalyst being introduced into a fluidized bed reactor connected in series with the second riser reactor, Reacting in the presence of a catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm, while introducing the cracked heavy oil to a second riser reactor and/or a fluidized bed reactor for reaction; from a fluidized bed reactor A stream containing a third hydrocarbon product and a third carbon catalyst is obtained. 一種催化裂解方法,包括:將重質原料與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器中接觸反應得到含第一油氣產物與第一積炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通過第一提升管末端的分離裝置分離,將輕質原料引至第二提升管反應器,與含平均孔徑小 於0.7奈米的形狀選擇性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催化劑被引至與第二提升管反應器串聯的流化床反應器中,在含平均孔徑小於0.7奈米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂解重油引至第二提升管反應器和/或流化床反應器進行反應;從流化床反應器中得到含第三油氣產物和第三積炭催化劑的物流。 A catalytic cracking method comprising: contacting a heavy raw material with a catalyst containing a shape-selective zeolite having an average pore diameter of less than 0.7 nm in a first riser reactor to obtain a stream containing the first hydrocarbon product and the first carbon catalyst; The first oil and gas product is separated from the first carbon deposition catalyst by a separation device at the end of the first riser, and the light raw material is led to the second riser reactor, and the average pore diameter is small. Catalyst contact reaction of a 0.7 nm shape selective zeolite to obtain a second hydrocarbon product and a second carbon deposition catalyst, the second hydrocarbon product and the second carbon catalyst being introduced to a fluidized bed in series with the second riser reactor In the reactor, the reaction is carried out in the presence of a catalyst containing a shape-selective zeolite having an average pore diameter of less than 0.7 nm, and at the same time, the cracked heavy oil is introduced to a second riser reactor and/or a fluidized bed reactor for reaction; A stream comprising a third hydrocarbon product and a third carbon catalyst is obtained in a bed reactor. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中所述的裂解重油是本方法製備的裂解重油。 The catalytic cracking process according to any one of claims 1 to 4, wherein the cracked heavy oil is a cracked heavy oil prepared by the method. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中將裂解重油引至流化床反應器進行反應。 A catalytic cracking process according to any one of claims 1-4, wherein the cracked heavy oil is introduced to a fluidized bed reactor for reaction. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中所述的裂解重油是本方法製備的裂解重油,其中將裂解重油引至流化床反應器進行反應。 The catalytic cracking process according to any one of claims 1-4, wherein the cracked heavy oil is a cracked heavy oil prepared by the method, wherein the cracked heavy oil is introduced to a fluidized bed reactor for reaction. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中所述的重質原料包括重質烴類和/或富含烴類的動植物油類;其中,所述輕質原料包括汽油餾分和/或C4烴;其中所述裂解重油是常壓餾程為330~550℃的裂解重油。 The catalytic cracking process according to any one of claims 1 to 4, wherein the heavy feedstock comprises a heavy hydrocarbon and/or a hydrocarbon-rich animal and vegetable oil; wherein the light feedstock comprises A gasoline fraction and/or a C4 hydrocarbon; wherein the cracked heavy oil is a cracked heavy oil having an atmospheric distillation range of 330 to 550 °C. 如申請專利範圍第1-4項之任一項之催化裂解方法,其還包括:所述第一油氣產物經產品分離系統分離得到裂解氣體、裂解汽油、裂解輕循環油和裂解重油;和/或其中所述第三油氣產物經產品分離系統分離得到裂解氣體、裂解汽油、裂解輕循環油和裂解重油。 The catalytic cracking method according to any one of claims 1-4, further comprising: separating the first oil and gas product by a product separation system to obtain a cracking gas, a pyrolysis gasoline, a cracking light cycle oil, and a cracking heavy oil; and/ Or wherein the third oil and gas product is separated by a product separation system to obtain a cracking gas, a pyrolysis gasoline, a cracked light cycle oil, and a cracked heavy oil. 如申請專利範圍第1-4項之任一項之催化裂解方法,其特徵在於,第一提升管反應器霧化水蒸氣占進料量的2~50重量%,反應壓力為0.15~0.3MPa;其中,第一提升管反應器的反應溫度為480~600℃,劑油比為5~20,反應時間為0.50~10秒。 The catalytic cracking method according to any one of claims 1 to 4, wherein the first riser reactor atomizing water vapor accounts for 2 to 50% by weight of the feed amount, and the reaction pressure is 0.15 to 0.3 MPa. Wherein, the reaction temperature of the first riser reactor is 480-600 ° C, the ratio of the agent to the oil is 5-20, and the reaction time is 0.50-10 seconds. 如申請專利範圍第1-4項之任一項之催化裂解方法,其特徵在於,第一提升管反應器霧化水蒸氣占進料量的5~10重量%,反應壓力為0.2~0.25MPa;其中,第一提升管反應器的反應溫度為500~560℃,劑油比為7~15,反應時間為2~4秒。 The catalytic cracking method according to any one of claims 1 to 4, wherein the first riser reactor atomizing water vapor accounts for 5 to 10% by weight of the feed amount, and the reaction pressure is 0.2 to 0.25 MPa. Wherein, the reaction temperature of the first riser reactor is 500-560 ° C, the ratio of the agent to the oil is 7-15, and the reaction time is 2 to 4 seconds. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,第二提升管反應器的反應溫度為520~580℃;第二提升管反應器引入的輕質原料包括汽油餾分時,汽油原料霧化水蒸氣比例為5~30重量%;當所述輕質原料包括汽油餾分時,該汽油餾分在第二提升管內操作的劑油比為10~30,反應時間為0.10~1.5秒;輕質原料包括C4烴時,C4烴霧化水蒸氣比例為10~40重量%,當所述輕質原料包括C4烴時,該C4烴在第二提升管內操作的劑油比為12~40,反應時間為0.50~2.0秒。 The catalytic cracking method according to any one of claims 1-4, wherein the reaction temperature of the second riser reactor is 520 to 580 ° C; and the light raw material introduced by the second riser reactor includes the gasoline fraction The ratio of atomized water vapor of the gasoline raw material is 5 to 30% by weight; when the light raw material includes the gasoline fraction, the ratio of the ratio of the gasoline to the gasoline in the second riser is 10 to 30, and the reaction time is 0.10~ 1.5 seconds; when the light raw material includes C4 hydrocarbon, the proportion of C4 hydrocarbon atomized water vapor is 10-40% by weight, and when the light raw material includes C4 hydrocarbon, the ratio of the solvent to the C4 hydrocarbon operating in the second riser For 12~40, the reaction time is 0.50~2.0 seconds. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,第二提升管反應器的反應溫度為520~560℃;第二提升管反應器引入的輕質原料包括汽油餾分時,汽油原料霧化水蒸氣比例為10~20重量%;當所述輕質原料包括汽油餾分時,該汽油餾分在第二提升管內操作的劑油比 為15~25,反應時間為0.30~0.8秒;輕質原料包括C4烴時,C4烴霧化水蒸氣比例為15~25重量%,當所述輕質原料包括C4烴時,該C4烴在第二提升管內操作的劑油比為17~30,反應時間為0.8~1.5秒。 The catalytic cracking method according to any one of claims 1-4, wherein the reaction temperature of the second riser reactor is 520 to 560 ° C; and the light raw material introduced by the second riser reactor includes the gasoline fraction The ratio of atomized water vapor of the gasoline raw material is 10-20% by weight; when the light raw material includes the gasoline fraction, the ratio of the ratio of the gasoline to the gasoline in the second riser is The reaction time is from 15 to 25, and the reaction time is from 0.30 to 0.8 seconds. When the light raw material includes C4 hydrocarbon, the proportion of C4 hydrocarbon atomized water vapor is 15 to 25% by weight. When the light raw material includes C4 hydrocarbon, the C4 hydrocarbon is The ratio of the agent to the oil in the second riser is 17 to 30, and the reaction time is 0.8 to 1.5 seconds. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,流化床反應器的反應溫度為500~580℃,WHSV為1~35小時-1 ;流化床反應器的反應壓力為0.15~0.3MPa。The catalytic cracking method according to any one of claims 1-4, wherein the fluidized bed reactor has a reaction temperature of 500 to 580 ° C and a WHSV of 1 to 35 hours -1 ; the reaction of the fluidized bed reactor The pressure is 0.15~0.3MPa. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,流化床反應器的反應溫度為510~560℃,WHSV為3~30小時-1 ;流化床反應器的反應壓力為0.2~0.25MPa。The catalytic cracking method according to any one of claims 1-4, wherein the fluidized bed reactor has a reaction temperature of 510 to 560 ° C and a WHSV of 3 to 30 hours -1 ; the reaction of the fluidized bed reactor The pressure is 0.2~0.25MPa. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,裂解重油在流化床中的反應條件包括:裂解重油與催化劑的劑油比為1~50;裂解重油在流化床內WHSV為1~20小時-1 ;裂解重油的霧化水蒸氣比例為5~20重量%。The catalytic cracking method according to any one of claims 1-4, wherein the reaction conditions of the cracked heavy oil in the fluidized bed include: a ratio of the cracked heavy oil to the catalyst is from 1 to 50; and the cracked heavy oil is fluidized. The WHSV in the bed is 1~20 hours -1 ; the proportion of atomized water vapor in cracking heavy oil is 5~20% by weight. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,裂解重油在流化床中的反應條件包括:裂解重油與催化劑的劑油比為5~40;裂解重油在流化床內WHSV為3~15小時-1 ;裂解重油的霧化水蒸氣比例為10~15重量%。The catalytic cracking method according to any one of claims 1-4, wherein the reaction conditions of the cracked heavy oil in the fluidized bed comprise: a ratio of the cracked heavy oil to the catalyst is from 5 to 40; and the cracked heavy oil is fluidized. The WHSV in the bed is 3~15 hours -1 ; the proportion of atomized water vapor in cracking heavy oil is 10~15% by weight. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,引至第二提升管反應器和/或流化床反應器的 裂解重油與引至第一提升管反應器的重質原料的重量比為0.05~0.30:1。 The catalytic cracking process according to any one of claims 1-4, wherein the method is introduced to a second riser reactor and/or a fluidized bed reactor The weight ratio of the cracked heavy oil to the heavy feedstock introduced to the first riser reactor is 0.05 to 0.30:1. 如申請專利範圍第1-4項之任一項之催化裂解方法,其中,當所述的輕質原料包括汽油餾分時,引至第二提升管反應器的汽油餾分與引至第一提升管反應器的重質原料的重量比為0.05~0.20:1;當所述的輕質原料包括汽油餾分和C4烴時,輕質原料中的C4烴與輕質原料中汽油餾分的重量比為0~2:1。 The catalytic cracking process according to any one of claims 1-4, wherein when the light raw material comprises a gasoline fraction, the gasoline fraction introduced to the second riser reactor is led to the first riser. The weight ratio of the heavy raw material of the reactor is 0.05 to 0.20:1; when the light raw material includes the gasoline fraction and the C4 hydrocarbon, the weight ratio of the C4 hydrocarbon in the light raw material to the gasoline fraction in the light raw material is 0. ~2:1. 如申請專利範圍第8項之催化裂解方法,其中,所述的汽油餾分輕質原料為富含烯烴的汽油餾分,其烯烴含量為20~95重量%,終餾點不超過85℃;所述C4烴輕質原料為富含烯烴的C4烴,其C4烯烴的含量大於50重量%。 The catalytic cracking method of claim 8, wherein the gasoline raw material is an olefin-rich gasoline fraction having an olefin content of 20 to 95% by weight and a final boiling point of not more than 85 ° C; The C4 hydrocarbon light feedstock is an olefin-rich C4 hydrocarbon having a C4 olefin content of greater than 50% by weight. 如申請專利範圍第8項之催化裂解方法,其中,所述的汽油餾分輕質原料包括經所述產品分離系統分離得到的裂解汽油。 The catalytic cracking method of claim 8, wherein the gasoline fraction light raw material comprises pyrolysis gasoline separated by the product separation system. 如申請專利範圍第9項之催化裂解方法,其還包括,將該第一油氣產物和該第三油氣產物混合後引至產品分離系統中分離。 The catalytic cracking method of claim 9, further comprising mixing the first oil and gas product and the third oil and gas product into a product separation system for separation. 如申請專利範圍第1-4項之任一項之催化裂解方法,其還包括,將該第一積炭催化劑先引至流化床反應器,與流化床反應器的催化劑混合,然後引至汽提器,或者將第一積炭催化劑直接引至汽提器。 The catalytic cracking process according to any one of claims 1 to 4, further comprising: introducing the first carbon deposition catalyst to a fluidized bed reactor, mixing with the catalyst of the fluidized bed reactor, and then introducing Go to the stripper or direct the first carbon catalyst to the stripper. 如申請專利範圍第1-4項之任一項之催化裂解方 法,其還包括,將該第一積炭催化劑和/或該第三積炭催化劑用水蒸氣汽提並且將夾帶油氣產物的汽提水蒸氣引至流化床反應器。 Catalytic cracking party as claimed in any of claims 1-4 The method further includes steam stripping the first carbon deposition catalyst and/or the third carbon deposition catalyst and introducing the stripped water vapor entrained with the oil and gas product to the fluidized bed reactor. 一種催化裂解裝置,其包括:用於裂解重質原料的第一提升管反應器(1),所述第一提升管反應器具有位於提升管底部的一個或多個重質原料進料口,用於裂解輕質原料的第二提升管反應器(2),所述第二提升管反應器具有位於提升管底部的一個或多個輕質原料進料口和位於提升管頂部的出料口,流化床反應器(4),所述流化床反應器具有一個或多個進料口並且所述流化床反應器經由連接部件與第二提升管反應器的出料口相連,設置在第一提升管末端的分離裝置,該分離裝置包括油氣出料口和催化劑出料口,和其中所述第二提升管反應器和/或所述流化床反應器還具有位於該一個或多個輕質原料進料口之上的一個或多個裂解重油進料口。 A catalytic cracking unit comprising: a first riser reactor (1) for cracking heavy feedstock, the first riser reactor having one or more heavy feedstock feed ports at the bottom of the riser, a second riser reactor (2) for cracking light feedstock, the second riser reactor having one or more light feedstock feed ports at the bottom of the riser and a discharge port at the top of the riser a fluidized bed reactor (4) having one or more feed ports and the fluidized bed reactor connected to a discharge port of the second riser reactor via a connecting member, a separation device at the end of the first riser, the separation device comprising an oil and gas discharge port and a catalyst discharge port, and wherein the second riser reactor and/or the fluidized bed reactor further have the one or One or more cracked heavy oil feed ports above the plurality of light feedstock feed ports. 一種催化裂解裝置,其包括:用於裂解重質原料的第一提升管反應器(1),所述第一提升管反應器具有位於提升管底部的一個或多個重質原料進料口,用於裂解輕質原料的第二提升管反應器(2),所述第二提升管反應器具有位於提升管底部的一個或多個輕質 原料進料口和位於提升管頂部的出料口,流化床反應器(4),所述流化床反應器具有一個或多個進料口並且所述流化床反應器經由連接部件與第二提升管反應器的出料口相連,設置在第一提升管末端的分離裝置,該分離裝置包括油氣出料口和催化劑出料口,其中所述第二提升管反應器和/或所述流化床反應器還具有位於該一個或多個輕質原料進料口之上的一個或多個裂解重油進料口,和產品分離系統(6),所述產品分離系統將裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路(loop)將裂解重油引至該一個或多個裂解重油進料口。 A catalytic cracking unit comprising: a first riser reactor (1) for cracking heavy feedstock, the first riser reactor having one or more heavy feedstock feed ports at the bottom of the riser, a second riser reactor (2) for cracking light feedstock, the second riser reactor having one or more lightweights located at the bottom of the riser a feed inlet and a discharge port located at the top of the riser, a fluidized bed reactor (4) having one or more feed ports and the fluidized bed reactor being connected via a connecting member a discharge port of the second riser reactor connected to the separation device at the end of the first riser, the separation device comprising an oil and gas discharge port and a catalyst discharge port, wherein the second riser reactor and/or the The fluidized bed reactor also has one or more cracked heavy oil feed ports located above the one or more light feedstock feed ports, and a product separation system (6) that will crack the heavy oil from The oil and gas products from the first riser reactor and/or the fluidized bed reactor are separated and the cracked heavy oil is directed to the one or more cracked heavy oil feed ports via a cracking heavy oil loop. 如申請專利範圍第25-26項之任一項之催化裂解裝置,所述連接部件为低壓出口分佈器。 The catalytic cracking unit of any one of claims 25-26, wherein the connecting member is a low pressure outlet distributor. 如申請專利範圍第25-26項之任一項之催化裂解裝置,所述連接部件为拱形分佈器。 The catalytic cracking unit of any one of claims 25-26, wherein the connecting member is an arched distributor. 如申請專利範圍第25-26項之任一項之催化裂解裝置,所述分離裝置为快分裝置(the quick separation device)。 The catalytic cracking unit of any one of claims 25-26, which is a quick separation device. 如申請專利範圍第25-26項之任一項之催化裂解裝置,其中所述裂解重油進料口在所述第二提升管反應器長度的二分之一處和所述第二提升管出料口之間。 A catalytic cracking unit according to any one of claims 25-26, wherein the cracked heavy oil feed port is at one-half of the length of the second riser reactor and the second riser is Between the mouths. 如申請專利範圍第25-26項之任一項之催化裂解 裝置,其中所述裂解重油進料口在所述流化床反應器的底部。 Catalytic cracking as claimed in any of claims 25-26 A device wherein the cracked heavy oil feed port is at the bottom of the fluidized bed reactor. 如申請專利範圍第25-26項之任一項之催化裂解裝置,所述催化裂解裝置還包括:汽提器(3)、沉降器(5)、產品分離系統(6)、再生器(7)和旋風分離系統:所述汽提器具有汽提用水蒸氣的入口、汽提過的催化劑的出口和夾帶油氣的汽提水蒸氣的出口;其中所述沉降器與所述流化床反應器的出料口相通,並且具有一個或多個接收反應油氣的入口和一個或多個與產品分離系統相連的出口;其中所述再生器包括再生段、一個或多個使用過的催化劑(spent catalyst)斜管和一個或多個再生催化劑斜管;其中所述產品分離系統將C4烴、裂解汽油、和裂解重油從來自第一提升管反應器和/或流化床反應器的油氣產物中分離,並且經由裂解重油迴路將裂解重油引至該一個或多個裂解重油進料口,和/或經由裂解汽油迴路將裂解汽油引至該一個或多個輕質原料進料口,和/或通過C4烴回路將C4烴引至該一個或多個輕質原料進料口;其中所述旋風分離系統設置在沉降器的頂部並且與沉降器的出口相連,用於進一步分離油氣產物和催化劑固體顆粒。 The catalytic cracking apparatus of any one of claims 25-26, further comprising: a stripper (3), a settler (5), a product separation system (6), a regenerator (7) And a cyclone separation system: the stripper has an inlet for stripping water vapor, an outlet of the stripped catalyst, and an outlet for stripping steam with oil and gas; wherein the settler and the fluidized bed reactor The discharge ports are in communication and have one or more inlets for receiving the reaction oil and one or more outlets connected to the product separation system; wherein the regenerator comprises a regeneration section, one or more used catalysts a inclined tube and one or more regenerated catalyst inclined tubes; wherein the product separation system separates C4 hydrocarbons, pyrolysis gasoline, and cracked heavy oil from oil and gas products from the first riser reactor and/or the fluidized bed reactor And directing the cracked heavy oil to the one or more cracked heavy oil feed ports via a cracking heavy oil circuit, and/or introducing the cracked gasoline to the one or more light feedstock feed ports via a pyrolysis gasoline circuit, and/or through C4 hydrocarbon A loop directs C4 hydrocarbons to the one or more light feedstock feed ports; wherein the cyclonic separation system is disposed at the top of the settler and is coupled to an outlet of the settler for further separation of the hydrocarbon product and catalyst solids. 如申請專利範圍第32項之催化裂解裝置,其中使用過的催化劑斜管與汽提器相連,和再生催化劑斜管與 第一和/或第二提升管反應器相連。 The catalytic cracking unit of claim 32, wherein the used catalyst inclined tube is connected to the stripper, and the regenerated catalyst inclined tube is The first and/or second riser reactors are connected. 如申請專利範圍第25-26項之任一項之催化裂解裝置,其中,所述的第一提升管反應器選自等直徑提升管、等線速提升管或變直徑提升管反應器;所述的第二提升管反應器選自等直徑提升管、等線速提升管或變直徑提升管反應器;所述的流化床反應器選自固定流化床、散式流化床、鼓泡床、湍動床、快速床、輸送床和濃相流體化床反應器。 The catalytic cracking apparatus according to any one of claims 25-26, wherein the first riser reactor is selected from the group consisting of an equal diameter riser, an equal line riser or a variable diameter riser reactor; The second riser reactor is selected from the group consisting of an equal diameter riser, an equal line riser or a variable diameter riser reactor; the fluidized bed reactor is selected from the group consisting of a fixed fluidized bed, a bulk fluidized bed, and a drum. Bubble beds, turbulent beds, fast beds, transport beds and dense phase fluidized bed reactors.
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