TWI492266B - Plasma processing device and plasma processing method - Google Patents

Plasma processing device and plasma processing method Download PDF

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TWI492266B
TWI492266B TW100111328A TW100111328A TWI492266B TW I492266 B TWI492266 B TW I492266B TW 100111328 A TW100111328 A TW 100111328A TW 100111328 A TW100111328 A TW 100111328A TW I492266 B TWI492266 B TW I492266B
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plasma processing
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dielectric plate
processing apparatus
plasma
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TW201207885A (en
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Ryota Yonezawa
Tetsuro Takahashi
Yoshinori Osaki
Kouki Suzuki
Tomohiro Saito
Jun Yamashita
Yoshihiro Sato
Toshihiko Shiozawa
Koichi Yamazaki
Kazuhiro Furuki
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/3065Plasma etching; Reactive-ion etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/02Details
    • H01J37/16Vessels; Containers
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32192Microwave generated discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32192Microwave generated discharge
    • H01J37/32211Means for coupling power to the plasma
    • H01J37/3222Antennas
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/16Vessels
    • H01J2237/166Sealing means

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Plasma Technology (AREA)
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Description

電漿處理裝置及電漿處理方法Plasma processing device and plasma processing method

本發明是有關電漿處理裝置及電漿處理方法。The present invention relates to a plasma processing apparatus and a plasma processing method.

以往的電漿處理裝置是設有:使電漿產生的處理容器的支撐部、及被置於該支撐部上,用以在和堵住處理容器的上部開口的頂板之間密封處理容器的O型環等的密封構件。而且,為了從電漿照射所造成的劣化來保護該O型環,而提案一使處理容器的支撐部與頂板接觸而於其間無間隙的構成(例如日本特開平6-112168號公報)。又,亦提案在支撐部與頂板之間設置樹脂層或襯裡(例如參照日本特開2004-134583號公報、特開2009-253161號公報等)。A conventional plasma processing apparatus is provided with a support portion for processing a plasma generated, and a treatment portion placed on the support portion for sealing the processing container between the top plate and the top opening of the processing container. A sealing member such as a ring. In addition, in order to protect the O-ring from the deterioration caused by the plasma irradiation, a configuration in which the support portion of the processing container is brought into contact with the top plate without a gap therebetween is proposed (for example, Japanese Laid-Open Patent Publication No. H6-112168). In addition, it is proposed to provide a resin layer or a lining between the support portion and the top plate (see, for example, JP-A-2004-134583, JP-A-2009-253161, etc.).

上述以往技術皆是使處理容器的支撐部與頂板直接接觸,或在處理容器的支撐部與頂板之間存在樹脂層或襯裡。但,支撐部或頂板會藉由處理容器內所產生的電漿的熱而熱膨脹。因支撐部與頂板的熱膨脹率不同、及樹脂層或O型環的彈性變形,頂板與支撐部會接觸摩擦,或頂板破損,而成為微粒發生的原因之課題。In the above prior art, the support portion of the processing container is in direct contact with the top plate, or a resin layer or liner is present between the support portion of the processing container and the top plate. However, the support or top plate will thermally expand by the heat of the plasma generated in the processing vessel. Due to the difference in thermal expansion rate between the support portion and the top plate and the elastic deformation of the resin layer or the O-ring, the top plate and the support portion may be in contact with the friction or the top plate may be broken, which may cause the generation of particles.

本發明是在於提供一種即使介電質板因為處理容器內的電漿照射而熱膨脹,也不會與支撐構件接觸,可極力防止介電質板破損或介電質板受傷造成微粒的發生之電漿處理裝置及電漿處理方法。The present invention is to provide a method in which even if a dielectric plate is thermally expanded due to plasma irradiation in a processing container, it does not come into contact with the supporting member, and the dielectric plate is prevented from being damaged or the dielectric plate is damaged to cause the occurrence of particles. Slurry treatment device and plasma treatment method.

本發明的電漿處理裝置,係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;及間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙。A plasma processing apparatus according to the present invention includes: a processing container having a plasma processing space therein and an upper opening; a dielectric plate blocking an upper portion of the plasma processing space; and a cover member And an annular support portion disposed on an upper portion of the processing container and having an outer peripheral portion of the dielectric plate; and a sealing member disposed between the support portion and the dielectric plate for sealing the electricity a slurry processing space; and a spacer provided on an outer peripheral side of the sealing member to form a gap between the support portion and the dielectric plate.

在本發明的電漿處理裝置中,上述間隔件亦可斷續性地設於上述密封構件的外周側。In the plasma processing apparatus of the present invention, the spacer may be intermittently provided on the outer peripheral side of the sealing member.

又,本發明的電漿處理裝置中,上述間隔件亦可由氟系樹脂或聚醯亞胺系樹脂所形成。Further, in the plasma processing apparatus of the present invention, the spacer may be formed of a fluorine resin or a polyimide resin.

又,本發明的電漿處理裝置中,上述間隔件亦可為具備聚醯亞胺薄膜層及黏著層之聚醯亞胺膠帶。此情況,上述間隔件的上述黏著層係被貼附於上述支撐部而固定為理想。Further, in the plasma processing apparatus of the present invention, the spacer may be a polyimide film having a polyimide film layer and an adhesive layer. In this case, it is preferable that the adhesive layer of the spacer is attached to the support portion and fixed.

又,本發明的電漿處理裝置中,上述密封構件可包含:第1密封構件、及設於該第1密封構件的內周側的第2密封構件。Moreover, in the plasma processing apparatus of the present invention, the sealing member may include a first sealing member and a second sealing member provided on an inner peripheral side of the first sealing member.

又,本發明的電漿處理裝置中,上述第1密封構件係由氟系樹脂所形成。Further, in the plasma processing apparatus of the present invention, the first sealing member is formed of a fluorine-based resin.

又,本發明的電漿處理裝置中,上述第2密封構件係由耐電漿性比上述第1密封構件高的氟系樹脂所形成。Further, in the plasma processing apparatus of the present invention, the second sealing member is formed of a fluorine-based resin having higher plasma resistance than the first sealing member.

又,本發明的電漿處理裝置中,上述密封構件係具有:第1部分、及設於該第1部分的內周側的第2部分,上述第1部分係藉由真空密封性比上述第2部分高的材質所構成,上述第2部分係藉由電漿耐性比上述第1部分高的材質所構成為理想。Further, in the plasma processing apparatus of the present invention, the sealing member has a first portion and a second portion provided on an inner peripheral side of the first portion, and the first portion is sealed by vacuum sealing. It is composed of two high-quality materials, and the second portion is preferably made of a material having higher plasma resistance than the first portion.

又,本發明的電漿處理裝置中,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙可為0.05~0.4mm的範圍內,更理想是0.05~0.2mm的範圍內,最好是0.05~0.08mm的範圍內。Further, in the plasma processing apparatus of the present invention, the gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate may be in the range of 0.05 to 0.4 mm, more preferably 0.05. In the range of ~0.2 mm, it is preferably in the range of 0.05 to 0.08 mm.

又,本發明的電漿處理裝置中,上述間隔件與上述密封構件的間隔為1~10mm的範圍內。Moreover, in the plasma processing apparatus of the present invention, the distance between the spacer and the sealing member is in the range of 1 to 10 mm.

又,本發明的電漿處理裝置中,在上述蓋構件的內周的壁面與上述介電質板的外周側壁之間形成有0.1~1mm的範圍內的間隙。此情況,可藉由上述間隔件來將上述介電質板定位於水平方向。Moreover, in the plasma processing apparatus of the present invention, a gap in the range of 0.1 to 1 mm is formed between the wall surface of the inner periphery of the cover member and the outer peripheral side wall of the dielectric plate. In this case, the dielectric plate can be positioned in the horizontal direction by the spacer.

本發明的電漿處理方法,係使用電漿處理裝置來電漿處理被處理體,該電漿處理裝置係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;及間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙。In the plasma processing method of the present invention, the object to be processed is processed by using a plasma processing apparatus, and the plasma processing apparatus is provided with a processing container having a plasma processing space therein and an upper opening; a dielectric plate And blocking the upper portion of the plasma processing space; the cover member is disposed at an upper portion of the processing container, and has an annular support portion for supporting an outer peripheral portion of the dielectric plate; and a sealing member a gap between the support portion and the dielectric plate for sealing the plasma processing space; and a spacer disposed on an outer peripheral side of the sealing member to form a gap between the support portion and the dielectric plate gap.

又,本發明的別的觀點的電漿處理裝置,係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙;及觀察窗,其係用以辨識上述處理容器的內部。Further, a plasma processing apparatus according to another aspect of the present invention includes: a processing container having a plasma processing space therein and an upper opening; and a dielectric plate blocking an upper portion of the plasma processing space a cover member disposed on an upper portion of the processing container and having an annular support portion supporting an outer peripheral portion of the dielectric plate; and a sealing member disposed between the support portion and the dielectric plate And a spacer for being disposed on an outer peripheral side of the sealing member, forming a gap between the supporting portion and the dielectric plate; and an observation window for identifying the above processing The inside of the container.

而且,上述觀察窗係具有:透明的窗構件,其係具備被插入形成於上述處理容器的側壁的觀察用開口部內的突出部;固定構件,其係由外部來固定上述窗構件;密封構件,其係於上述觀察用開口部的周圍氣密地密封上述處理容器的側壁與上述窗構件之間。Further, the observation window has a transparent window member including a protruding portion that is inserted into an observation opening formed in a side wall of the processing container, and a fixing member that fixes the window member from the outside, and a sealing member. It is hermetically sealed between the side wall of the processing container and the window member around the observation opening.

又,上述觀察用開口部的內面與上述突出部的表面係形成以該突出部能夠插入上述觀察用開口部的範圍內的間距來無間隙嵌合,將上述突出部插入上述觀察用開口部,藉此使上述窗構件安裝於上述處理容器的側壁。Further, the inner surface of the observation opening and the surface of the protruding portion are formed so as to be inserted into the observation opening by the pitch of the protruding portion, and the protruding portion is inserted into the observation opening. Thereby, the window member is attached to the side wall of the processing container.

此情況,上述突出部的前端面係配合上述處理容器的側壁的內壁面的形狀來彎曲形成為理想。In this case, it is preferable that the front end surface of the protruding portion is formed by bending the shape of the inner wall surface of the side wall of the processing container.

又,上述突出部的表面與上述觀察用開口部的內面的間距係0.1mm~2mm的範圍內為理想。Moreover, it is preferable that the distance between the surface of the protruding portion and the inner surface of the observation opening is in the range of 0.1 mm to 2 mm.

若根據本發明的電漿處理裝置及電漿處理方法,則在處理容器的支撐部與介電質板之間設有用以密封電漿處理空間的密封構件,且在密封構件的外周側設有用以在支撐部與介電質板之間形成間隙的間隔件。因此,即使支撐部或介電質板因為處理容器內的電漿照射而熱膨脹,還是可藉由間隔件在支撐部與介電質板之間形成間隙,防止支撐部與介電質板摩擦。而且,可防止介電質板破損或摩擦造成微粒發生。According to the plasma processing apparatus and the plasma processing method of the present invention, a sealing member for sealing the plasma processing space is provided between the support portion of the processing container and the dielectric plate, and is provided on the outer peripheral side of the sealing member. A spacer is formed with a gap between the support portion and the dielectric plate. Therefore, even if the support portion or the dielectric plate thermally expands due to the plasma irradiation in the processing container, a gap can be formed between the support portion and the dielectric plate by the spacer, thereby preventing the support portion from rubbing against the dielectric plate. Moreover, it is possible to prevent the occurrence of particles due to breakage or friction of the dielectric plate.

[第1實施形態][First Embodiment]

以下,參照圖面來詳細說明有關本發明的電漿處理裝置的實施形態。首先,一邊參照圖1~3一邊說明有關本發明的第1實施形態的電漿處理裝置的構成。圖1是模式性地顯示電漿處理裝置100的概略構成的剖面圖。並且,圖2是表示圖1的電漿處理裝置100的平面天線的平面圖,圖3是說明電漿處理裝置100的控制系統的構成之圖面。Hereinafter, embodiments of the plasma processing apparatus according to the present invention will be described in detail with reference to the drawings. First, the configuration of the plasma processing apparatus according to the first embodiment of the present invention will be described with reference to Figs. 1 to 3 . FIG. 1 is a cross-sectional view schematically showing a schematic configuration of a plasma processing apparatus 100. 2 is a plan view showing a planar antenna of the plasma processing apparatus 100 of FIG. 1, and FIG. 3 is a view showing a configuration of a control system of the plasma processing apparatus 100.

電漿處理裝置100是以例如具有複數的縫隙狀的孔的平面天線,特別是RLSA(Radial Line Slot Antenna;徑向線縫隙天線天線)來直接導入微波至處理容器內而使電漿產生於處理容器內,藉此構成可產生高密度且低電子溫度的微波激發電漿之RLSA微波電漿處理裝置。在電漿處理裝置100中,可為具有1×1010 ~5×1012 /cm3 的電漿密度,且0.7~2eV的低電子溫度之電漿的處理。因此,電漿處理裝置100可適合利用在各種半導體裝置的製造過程中,例如氮化處理或氧化處理矽而形成氮化矽膜(SiN膜)或氧化矽膜之目的。並且,電漿處理裝置100也適合利用在藉由電漿來形成CVD膜或電漿蝕刻矽或氧化矽膜之目的。另外,在本實施形態是舉使用在對被處理體進行電漿氮化處理之目的時為例來說明電漿處理裝置100。The plasma processing apparatus 100 is a planar antenna having a plurality of slit-like holes, for example, a RLSA (Radial Line Slot Antenna), which directly introduces microwaves into the processing container to cause plasma to be processed. Within the container, thereby forming a RLSA microwave plasma processing apparatus that produces a high density and low electron temperature microwave excited plasma. In the plasma processing apparatus 100, it is possible to treat a plasma having a plasma density of 1 × 10 10 to 5 × 10 12 /cm 3 and a low electron temperature of 0.7 to 2 eV. Therefore, the plasma processing apparatus 100 can be suitably used for the purpose of forming a tantalum nitride film (SiN film) or a tantalum oxide film in a manufacturing process of various semiconductor devices, such as a nitriding treatment or an oxidation treatment. Further, the plasma processing apparatus 100 is also suitable for the purpose of forming a CVD film or a plasma etching ruthenium or ruthenium oxide film by plasma. Further, in the present embodiment, the plasma processing apparatus 100 will be described by taking an example of the purpose of performing plasma nitriding treatment on the object to be processed.

電漿處理裝置100的主要構成是具備:處理容器1,其係收容作為被處理體的基板之半導體晶圓(以下簡稱「晶圓」)W;載置台2,其係於處理容器1內載置晶圓W;蓋構件13,其係具有開閉處理容器1的機能的同時支撐介電質板;氣體導入部15,其係被連接至氣體供給裝置18,導入氣體至處理容器1內;排氣裝置24,其係用以將處理容器1內予以減壓排氣;微波導入裝置27,其係設於處理容器1的上部,導入微波至處理容器1內,作為生成電漿的電漿生成手段;及控制部50,其係控制該等電漿處理裝置100的各構成部。The main structure of the plasma processing apparatus 100 includes a processing container 1 that houses a semiconductor wafer (hereinafter referred to as "wafer") W as a substrate of the object to be processed, and a mounting table 2 that is housed in the processing container 1 a wafer W; a cover member 13 having a function of opening and closing the processing container 1 while supporting a dielectric plate; a gas introduction portion 15 connected to the gas supply device 18, introducing gas into the processing container 1; The gas device 24 is configured to decompress and decompress the inside of the processing container 1; the microwave introducing device 27 is disposed on the upper portion of the processing container 1, and introduces microwaves into the processing container 1 to generate plasma as plasma. And a control unit 50 that controls each component of the plasma processing apparatus 100.

氣體供給裝置18可含於電漿處理裝置100的構成部分,或不含於構成部分,將外部的氣體供給裝置連接至氣體導入部15來使用的構成。The gas supply device 18 may be included in a configuration of the plasma processing apparatus 100 or a configuration in which the external gas supply device is connected to the gas introduction unit 15 without being used in the constituent portion.

處理容器1是藉由被接地的大致圓筒狀的容器所形成。另外,處理容器1亦可藉由方筒形狀的容器所形成。處理容器1是上部開口,具有由鋁等的材質所構成的底壁1a及側壁1b。The processing container 1 is formed by a substantially cylindrical container that is grounded. Further, the processing container 1 can also be formed by a rectangular tube-shaped container. The processing container 1 is an upper opening, and has a bottom wall 1a and a side wall 1b made of a material such as aluminum.

在處理容器1的內部設有用以水平載置被處理體的晶圓W的載置台2。載置台2是例如藉由AlN、Al2 O3 等的陶瓷所構成。其中特別是使用熱傳導性高的材質例如AlN為理想。此載置台2是藉由從排氣室11的底部中央延伸至上方的圓筒狀的支撐構件3所支撐。支撐構件3是例如藉由A1N等的陶瓷所構成。A mounting table 2 for horizontally placing the wafer W of the object to be processed is provided inside the processing container 1. The mounting table 2 is made of, for example, ceramics such as AlN or Al 2 O 3 . Among them, a material having high thermal conductivity such as AlN is particularly preferable. This mounting table 2 is supported by a cylindrical support member 3 that extends from the center of the bottom of the exhaust chamber 11 to the upper side. The support member 3 is made of, for example, a ceramic such as A1N.

並且,在載置台2設有用以罩蓋其外緣部或全面,且引導晶圓W的罩構件4。此罩構件4是罩蓋載置台2的上面、側面或全面。並且,此罩構件4可形成環狀。罩構件4是遮斷電漿與載置台2接觸,防止載置台2被濺射,可謀求防止金屬等的雜質混入至晶圓W。罩構件4是例如以石英、單結晶矽、多晶矽、非晶形矽、氮化矽等的材質所構成。並且,構成罩構件4的上述材質是以鹼金屬、金屬等雜質含量少的高純度者為理想。Further, the mounting table 2 is provided with a cover member 4 for covering the outer edge portion or the entire surface thereof and guiding the wafer W. This cover member 4 is the upper surface, the side surface, or the entire surface of the cover mounting table 2. Also, the cover member 4 can be formed in a ring shape. In the cover member 4, the plasma is prevented from coming into contact with the mounting table 2, and the mounting table 2 is prevented from being sputtered, and impurities such as metal can be prevented from entering the wafer W. The cover member 4 is made of, for example, a material such as quartz, single crystal germanium, polycrystalline germanium, amorphous germanium, or tantalum nitride. Further, the material constituting the cover member 4 is preferably one having a high purity such as an alkali metal or a metal.

而且,在載置台2中埋入電阻加熱型的加熱器5。此加熱器5是藉由從加熱器電源5a給電來加熱載置台2,而以其熱來均一地加熱被處理體的晶圓W。Further, a heater-heating type heater 5 is embedded in the mounting table 2. This heater 5 heats the mounting table 2 by supplying power from the heater power source 5a, and uniformly heats the wafer W of the object to be processed by the heat thereof.

並且,在載置台2配備有熱電偶(TC)6。利用此熱電偶6來進行溫度計測,藉此可將晶圓W的加熱溫度控制於例如室溫~900℃的範圍。Further, a thermocouple (TC) 6 is provided on the mounting table 2. The thermometer is used to measure the temperature of the wafer W, whereby the heating temperature of the wafer W can be controlled, for example, in the range of room temperature to 900 °C.

並且,在載置台2設有在將晶圓W搬入至處理容器1內時使用於晶圓W的交接之晶圓支撐銷(未圖示)。各晶圓支撐銷是設成可對載置台2的表面突没。Further, the mounting table 2 is provided with a wafer supporting pin (not shown) for transferring the wafer W when the wafer W is carried into the processing container 1. Each of the wafer support pins is provided to protrude from the surface of the mounting table 2.

在處理容器1的內壁面,由石英所構成的圓筒狀的襯裡7會被設成覆蓋該內壁面。並且,在載置台2的外周側,為了在處理容器1內實現均一的排氣,而設置具有多數的排氣孔8a之石英製環狀的擋板8。此擋板8是藉由複數的支柱9所支撐。On the inner wall surface of the processing container 1, a cylindrical lining 7 made of quartz is provided to cover the inner wall surface. Further, on the outer peripheral side of the mounting table 2, in order to achieve uniform exhaust gas in the processing container 1, a quartz-shaped annular baffle 8 having a plurality of exhaust holes 8a is provided. This baffle 8 is supported by a plurality of struts 9.

在處理容器1的底壁1a的大致中央部形成有圓形的開口部10。在底壁1a設有與此開口部10連通,朝下方突出的排氣室11。在此排氣室11連接排氣管12,此排氣管12是被連接至排氣裝置24。如此一來,構成可將處理容器1內真空排氣。A circular opening 10 is formed in a substantially central portion of the bottom wall 1a of the processing container 1. The bottom wall 1a is provided with an exhaust chamber 11 that communicates with the opening 10 and protrudes downward. The exhaust chamber 11 is connected to the exhaust pipe 12, which is connected to the exhaust device 24. In this way, the inside of the processing container 1 can be evacuated by vacuum.

處理容器1的上部是呈開口,在該開口的處理容器1的上端配置具有開閉機能的蓋構件13。蓋構件13是形成中央開口的框狀,其內周是環狀地設有階差(在圖1是2段的階差)。蓋構件13是藉此階差朝內側(處理容器內空間)突出,形成環狀(環狀)的支撐部13a。此蓋構件13與處理容器1之間是經由密封構件14來氣密地密封。The upper portion of the processing container 1 is an opening, and a lid member 13 having an opening and closing function is disposed at the upper end of the processing container 1 of the opening. The cover member 13 has a frame shape in which a central opening is formed, and its inner circumference is annularly provided with a step (a step of two stages in Fig. 1). The cover member 13 is protruded toward the inner side (the inner space of the processing container) by the step, and forms an annular (annular) support portion 13a. The cover member 13 and the processing container 1 are hermetically sealed via the sealing member 14.

在處理容器1的側壁1b設有用以在電漿處理裝置100與鄰接的搬送室(未圖示)之間進行晶圓W的搬出入的搬出入口16、及開閉此搬出入口16的閘閥17。The side wall 1b of the processing container 1 is provided with a carry-out port 16 for carrying in and out of the wafer W between the plasma processing apparatus 100 and an adjacent transfer chamber (not shown), and a gate valve 17 for opening and closing the carry-out port 16.

並且,在處理容器1的側壁1b設有形成環狀的氣體導入部15。在氣體導入部15的內周面均等地形成有氣體吐出孔。此氣體導入部15是被連接至供給電漿激發用氣體或氮氣體的氣體供給裝置18。另外,氣體導入部15亦可設成噴嘴狀或淋浴狀。Further, a gas introduction portion 15 that forms an annular shape is provided in the side wall 1b of the processing container 1. A gas discharge hole is formed uniformly on the inner circumferential surface of the gas introduction portion 15. This gas introduction portion 15 is connected to a gas supply device 18 that supplies a plasma excitation gas or a nitrogen gas. Further, the gas introduction portion 15 may be provided in a nozzle shape or a shower shape.

氣體供給裝置18是具有:氣體供給源、配管(例如氣體路線20a、20b、20c)、流量控制裝置(例如質量流控制器21a、21b)、及閥(例如開閉閥22a、22b)。作為進行氮化製程時的構成例,氣體供給源是例如具備稀有氣體供給源19a、氮氣體供給源19b。氣體供給裝置18亦可具有例如使用於置換處理容器1內環境時的淨化氣體供給源等,作為上述以外未圖示的氣體供給源。另外,在將電漿處理裝置100使用於電漿氧化處理時,可設置氧氣體供給源。The gas supply device 18 includes a gas supply source, piping (for example, gas routes 20a, 20b, and 20c), flow rate control devices (for example, mass flow controllers 21a and 21b), and valves (for example, opening and closing valves 22a and 22b). As a configuration example in the case of performing the nitridation process, the gas supply source includes, for example, a rare gas supply source 19a and a nitrogen gas supply source 19b. The gas supply device 18 may have, for example, a purge gas supply source used in the environment in which the processing container 1 is replaced, and may be a gas supply source (not shown). Further, when the plasma processing apparatus 100 is used for plasma oxidation treatment, an oxygen gas supply source can be provided.

從稀有氣體供給源19a供給的稀有氣體,例如可使用Ar氣體、Kr氣體、Xe氣體、He氣體等。該等之中,基於經濟性佳的點,使用Ar氣體特別理想。在圖1是代表性地圖示Ar氣體。從氮氣體供給源19b亦可取代氮氣體(N2 ),例如供給氨氣體(NH3 )等。另外,在將電漿處理裝置100使用於電漿氧化處理時,亦可從氧氣體供給源供給例如O2 氣體、O3 氣體、NO2 等。As the rare gas supplied from the rare gas supply source 19a, for example, Ar gas, Kr gas, Xe gas, He gas or the like can be used. Among these, it is particularly preferable to use Ar gas based on the point of economical efficiency. An Ar gas is representatively illustrated in Fig. 1 . The nitrogen gas supply source 19b may be substituted for the nitrogen gas (N 2 ), for example, ammonia gas (NH 3 ) or the like. Further, when the plasma processing apparatus 100 is used for plasma oxidation treatment, for example, O 2 gas, O 3 gas, NO 2 or the like may be supplied from an oxygen gas supply source.

稀有氣體及氮氣體是從氣體供給裝置18的稀有氣體供給源19a、氮氣體供給源19b分別經由氣體路線(配管)20a,20b來供給,在氣體路線20c中合流,從被連接至此氣體路線20c的氣體導入部15來導入至處理容器1內。在連接至各氣體供給源的各個氣體路線20a,20b分別設有質量流控制器21a,21b及其前後配備的一組開閉閥22a,22b。可藉由如此的氣體供給裝置18的構成來進行所被供給的氣體的切換或流量等的控制。The rare gas and the nitrogen gas are supplied from the rare gas supply source 19a of the gas supply device 18 and the nitrogen gas supply source 19b via the gas paths (pipes) 20a and 20b, respectively, and merged in the gas path 20c, and are connected to the gas route 20c. The gas introduction unit 15 is introduced into the processing container 1 . Each of the gas paths 20a, 20b connected to each gas supply source is provided with a mass flow controller 21a, 21b and a set of on-off valves 22a, 22b provided in front and rear. The switching of the supplied gas, the flow rate, and the like can be controlled by the configuration of the gas supply device 18 as described above.

排氣裝置24是例如具備渦輪分子泵等的高速真空泵。如上述般,排氣裝置24是經由排氣管12來連接至處理容器1的排氣室11。處理容器1內的氣體是均一地流往排氣室11的空間11a內,更藉由使排氣裝置24作動,從空間11a經由排氣管12來往外部排氣。藉此,可將處理容器1內高速地減壓至預定的真空度、例如0.133Pa。The exhaust device 24 is, for example, a high-speed vacuum pump including a turbo molecular pump or the like. As described above, the exhaust device 24 is connected to the exhaust chamber 11 of the processing container 1 via the exhaust pipe 12. The gas in the processing container 1 uniformly flows into the space 11a of the exhaust chamber 11, and the exhaust device 24 is operated to exhaust the air from the space 11a via the exhaust pipe 12. Thereby, the inside of the processing container 1 can be decompressed at a high speed to a predetermined degree of vacuum, for example, 0.133 Pa.

其次,說明有關微波導入裝置27的構成。微波導入裝置27的主要構成是具備:作為微波透過板的介電質板28、平面天線31、緩波材33、金屬製罩構件34、導波管37、匹配電路38及微波產生裝置39。微波導入裝置27是導入電漿(微波)至處理容器1內而使電漿生成的電漿生成手段。Next, the configuration of the microwave introducing device 27 will be described. The main structure of the microwave introducing device 27 includes a dielectric plate 28 as a microwave transmitting plate, a planar antenna 31, a retarding material 33, a metal cover member 34, a waveguide 37, a matching circuit 38, and a microwave generating device 39. The microwave introducing device 27 is a plasma generating means that introduces plasma (microwave) into the processing container 1 to generate plasma.

具有使微波透過的機能之介電質板28是被配備於突出至蓋構件13的內周側之支撐部13a上。介電質板28是例如以石英、陶瓷等的材質所構成。此介電質板28與蓋構件13的支撐部13a之間,如後述般,隔著作為密封構件的O型環29a來氣密地密封。因此,處理容器1內是被氣密地保持。第1實施形態是在此介電質板28與蓋構件13的支撐部13a之間設置環狀的O型環29a的同時,設置後述的間隔件60(在圖1是省略圖示,參照圖4)。The dielectric plate 28 having a function of transmitting microwaves is provided on the support portion 13a which protrudes to the inner peripheral side of the cover member 13. The dielectric material plate 28 is made of, for example, a material such as quartz or ceramic. The dielectric plate 28 and the support portion 13a of the cover member 13 are hermetically sealed between the O-rings 29a which are sealed members as will be described later. Therefore, the inside of the processing container 1 is airtightly held. In the first embodiment, an annular O-ring 29a is provided between the dielectric plate 28 and the support portion 13a of the cover member 13, and a spacer 60 (to be described later) is provided (not shown in Fig. 1; 4).

平面天線31是在介電質板28之上(處理容器1的外側),設成與載置台2對向。平面天線31是呈圓板狀。另外,平面天線31的形狀並非限於圓板狀,例如亦可為四角板狀。此平面天線31是卡止於蓋構件13的上端。The planar antenna 31 is on the dielectric plate 28 (outside of the processing container 1) and is disposed to face the mounting table 2. The planar antenna 31 has a disk shape. Further, the shape of the planar antenna 31 is not limited to a disk shape, and may be, for example, a square plate shape. This planar antenna 31 is locked to the upper end of the cover member 13.

平面天線31是例如以表面被鍍金或銀的銅板、鋁板、鎳板及該等的合金等的導電性構件所構成。平面天線31是具有放射微波的多數個縫隙狀的微波放射孔32。微波放射孔32是以預定的圖案來貫通平面天線31而形成。The planar antenna 31 is made of, for example, a conductive member such as a copper plate whose surface is plated with gold or silver, an aluminum plate, a nickel plate, or the like. The planar antenna 31 is a plurality of slit-shaped microwave radiation holes 32 that radiate microwaves. The microwave radiation holes 32 are formed by penetrating the planar antenna 31 in a predetermined pattern.

各個的微波放射孔32是例如圖2所示形成細長的長方形狀(縫隙狀)。而且,典型鄰接的微波放射孔32會被配置成「L」字狀。並且,如此組合成預定的形狀(例如L字狀)而配置的微波放射孔32全體更配置成同心圓狀。微波放射孔32的長度或配列間隔是按照微波的波長(λg)來決定。例如,微波放射孔32的間隔是配置成λg/4~λg。在圖2中是以Δr來表示形成同心圓狀之鄰接的微波放射孔32彼此間的間隔。另外,微波放射孔32的形狀亦可為圓形狀、圓弧狀等其他的形狀。而且,微波放射孔32的配置形態並無特別加以限定,除了同心圓狀以外,例如亦可配置成螺旋狀、放射狀等。Each of the microwave radiation holes 32 is formed into an elongated rectangular shape (slit shape) as shown in FIG. 2, for example. Moreover, the typical adjacent microwave radiation holes 32 are arranged in an "L" shape. Further, the entire microwave radiation holes 32 arranged in a predetermined shape (for example, an L shape) are arranged in a concentric shape. The length or arrangement interval of the microwave radiation holes 32 is determined in accordance with the wavelength (λg) of the microwave. For example, the interval of the microwave radiation holes 32 is arranged to be λg/4 to λg. In Fig. 2, the interval between the adjacent microwave radiation holes 32 forming concentric circles is indicated by Δr. Further, the shape of the microwave radiation holes 32 may be other shapes such as a circular shape or an arc shape. Further, the arrangement of the microwave radiation holes 32 is not particularly limited, and may be arranged in a spiral shape or a radial shape, for example, in addition to concentric shapes.

在平面天線31的上面(形成於平面天線31與金屬製罩構件34之間的偏平導波路)設置具有比真空更大的介電常數的緩波材33。此緩波材33是因為在真空中微波的波長會變長,所以具有縮短微波的波長來調整電漿的機能。緩波材33的材質是例如可使用石英、聚四氟乙烯樹脂、聚醯亞胺樹脂等。另外,在平面天線31與介電質板28之間,且緩波材33與平面天線31之間,可分別使接觸或離間,但最好使接觸。A buffer material 33 having a dielectric constant larger than a vacuum is provided on the upper surface of the planar antenna 31 (a flat waveguide formed between the planar antenna 31 and the metal cover member 34). Since the retardation material 33 has a long wavelength of microwaves in a vacuum, it has a function of shortening the wavelength of the microwaves and adjusting the plasma. The material of the slow-wave material 33 is, for example, quartz, a polytetrafluoroethylene resin, a polyimide resin, or the like. Further, between the planar antenna 31 and the dielectric plate 28, and between the slow-wave material 33 and the planar antenna 31, contact or separation may be performed, but it is preferable to make contact.

在處理容器1的上部設有金屬製罩構件34,而使能夠覆蓋該等平面天線31及緩波材33。金屬製罩構件34是例如藉由鋁或不鏽鋼等的金屬材料來構成。藉由金屬製罩構件34及平面天線31來形成偏平導波路,可將微波均一地供給至處理容器1內。蓋構件13的上端與金屬製罩構件34是藉由密封構件35來密封。並且,在金屬製罩構件34的壁體的內部形成有冷卻水流路34a。藉由使冷卻水通流於此冷卻水流路34a,可冷卻金屬製罩構件34、緩波材33、平面天線31及介電質板28。另外,平面天線31、金屬製罩構件34是被接地。A metal cover member 34 is provided on the upper portion of the processing container 1, so that the planar antenna 31 and the slow-wave material 33 can be covered. The metal cover member 34 is made of, for example, a metal material such as aluminum or stainless steel. By forming the flat waveguide by the metal cover member 34 and the planar antenna 31, microwaves can be uniformly supplied into the processing container 1. The upper end of the cover member 13 and the metal cover member 34 are sealed by a sealing member 35. Further, a cooling water flow path 34a is formed inside the wall of the metal cover member 34. The metal cover member 34, the retardation material 33, the planar antenna 31, and the dielectric plate 28 can be cooled by passing cooling water through the cooling water flow path 34a. Further, the planar antenna 31 and the metal cover member 34 are grounded.

在金屬製罩構件34的上壁(頂部)的中央形成有開口部36,在此開口部36連接導波管37。在導波管37的另一端側是經由匹配電路38來連接發生微波的微波產生裝置39。An opening 36 is formed in the center of the upper wall (top) of the metal cover member 34, and the waveguide 36 is connected to the opening 36. On the other end side of the waveguide 37, a microwave generating device 39 that generates microwaves is connected via a matching circuit 38.

導波管37是具有:從上述金屬製罩構件34的開口部36往上方延伸之剖面圓形狀的同軸導波管37a、及在此同軸導波管37a的上端部經由模式變換器40來連接之延伸於水平方向的矩形導波管37b。模式變換器40是具有將以TE模式來傳播於矩形導波管37b內的微波變換成TEM模式的機能。The waveguide 37 has a coaxial coaxial waveguide 37a having a circular cross section extending upward from the opening 36 of the metal cover member 34, and an upper end portion of the coaxial waveguide 37a is connected via a mode converter 40. The rectangular waveguide 37b extends in the horizontal direction. The mode converter 40 has a function of converting microwaves propagating in the rectangular waveguide 37b in the TE mode into the TEM mode.

在同軸導波管37a的中心是有內導體41延伸著。此內導體41是在其下端部連接固定於平面天線31的中心。藉由如此的構造,微波是經由同軸導波管37a的內導體41來放射狀效率佳均一地往藉由平面天線31所形成的偏平導波路傳播。In the center of the coaxial waveguide 37a, an inner conductor 41 extends. The inner conductor 41 is connected and fixed to the center of the planar antenna 31 at its lower end portion. With such a configuration, the microwaves are propagated uniformly through the inner conductor 41 of the coaxial waveguide 37a to the flat waveguide formed by the planar antenna 31.

藉由以上那樣構成的微波導入裝置27,在微波產生裝置39發生的微波會經由導波管37來往平面天線31傳播,更從微波放射孔32(縫隙)經由介電質板28來導入至處理容器1內。另外,微波的頻率是例如使用2.45GHz為理想,其他亦可使用8.35GHz、1.98GHz等。In the microwave introducing device 27 configured as described above, the microwave generated in the microwave generating device 39 propagates through the waveguide 37 to the planar antenna 31, and is further introduced into the processing from the microwave radiating hole 32 (slit) via the dielectric plate 28. Inside the container 1. Further, the frequency of the microwave is preferably 2.45 GHz, for example, and 8.35 GHz, 1.98 GHz, or the like may be used.

電漿處理裝置100的各構成部是形成被連接至控制部50來控制的構成。Each component of the plasma processing apparatus 100 is configured to be connected to the control unit 50 for control.

控制部50典型的是部電腦,例如圖3所示具有:具備CPU的製程控制器51、及連接至此製程控制器51的使用者介面52及記憶部53。製程控制器51是在電漿處理裝置100中統括控制例如與溫度、壓力、氣體流量、微波輸出等的處理條件有關的各構成部(例如加熱器電源5a、氣體供給裝置18、排氣裝置24、微波產生裝置39等)之控制手段。The control unit 50 is typically a part computer. For example, as shown in FIG. 3, the control unit 50 includes a process controller 51 including a CPU, and a user interface 52 and a memory unit 53 connected to the process controller 51. The process controller 51 is configured to collectively control, for example, various components related to processing conditions such as temperature, pressure, gas flow rate, and microwave output in the plasma processing apparatus 100 (for example, the heater power source 5a, the gas supply device 18, and the exhaust device 24). Control means of the microwave generating device 39, etc.).

使用者介面52具有:工程管理者為了管理電漿處理裝置100而進行指令的輸入操作等的鍵盤、及使電漿處理裝置100的運轉狀況可視化顯示的顯示器等。並且,在記憶部53中保存有記錄控制程式(軟體)或處理條件資料等的處方,該控制程式(軟體)是用以在製程控制器51的控制下實現被執行於電漿處理裝置100的各種處理者。The user interface 52 includes a keyboard for inputting an instruction or the like for the management of the plasma processing apparatus 100, and a display for visually displaying the operation state of the plasma processing apparatus 100. Further, the storage unit 53 stores a prescription for recording a control program (software) or processing condition data, and the control program (software) is implemented to be executed by the plasma processing apparatus 100 under the control of the process controller 51. Various processors.

然後,因應所需,以來自使用者介面52的指示等,從記憶部53叫出任意的處方,使執行於製程控制器51,在製程控制器51的控制下,於電漿處理裝置100的處理容器1內進行所望的處理。並且,上述控制程式及處理條件資料等的處方可利用被儲存於電腦可讀取的記憶媒體、例如CD-ROM、硬碟、軟碟、快閃記憶體、DVD、藍光光碟等的狀態者。又,亦可從其他的裝置例如經由專線來使上述處方傳送利用。Then, in response to an instruction from the user interface 52, an arbitrary prescription is called from the memory unit 53 to be executed by the process controller 51 under the control of the process controller 51 in the plasma processing apparatus 100. The desired processing is performed in the processing container 1. Further, the prescriptions of the control program, the processing condition data, and the like can be stored in a state of a computer-readable memory medium such as a CD-ROM, a hard disk, a floppy disk, a flash memory, a DVD, a Blu-ray disk, or the like. Further, the above prescriptions may be transferred and used from other devices, for example, via a dedicated line.

如此構成的電漿處理裝置100可例如在室溫(25℃程度)以上600℃以下的低溫對晶圓W進行無損傷的電漿處理。並且,電漿處理裝置100因為電漿的均一性佳,所以即使對大口徑的晶圓W照樣可實現製程的均一性。The plasma processing apparatus 100 configured as described above can perform plasma-free plasma treatment on the wafer W at a low temperature of, for example, room temperature (about 25 ° C) or higher and 600 ° C or lower. Further, since the plasma processing apparatus 100 has excellent uniformity of plasma, uniformity of the process can be achieved even with a large-diameter wafer W.

其次,說明有關利用RLSA方式的電漿處理裝置100之電漿氮化處理的一般性程序。首先,打開閘閥17從搬出入口16將晶圓W搬入至處理容器1內,載置於載置台2上。其次,一邊將處理容器1內予以減壓排氣,一邊從氣體供給裝置18的稀有氣體供給源19a及氮氣體供給源19b以預定的流量來將稀有氣體及氮氣體分別經由氣體導入部15導入至處理容器1內。如此,將處理容器1內調節成預定的壓力。Next, a general procedure for plasma nitriding treatment of the plasma processing apparatus 100 using the RLSA method will be described. First, the gate valve 17 is opened, and the wafer W is carried into the processing container 1 from the carry-out port 16, and is placed on the mounting table 2. Then, the rare gas and the nitrogen gas supply source 19a and the nitrogen gas supply source 19b are introduced from the rare gas supply source 19a and the nitrogen gas supply source 19b of the gas supply device 18 at a predetermined flow rate through the gas introduction unit 15 at a predetermined flow rate. To the inside of the processing container 1. Thus, the inside of the processing container 1 is adjusted to a predetermined pressure.

其次,經由匹配電路38來引導在微波產生裝置39所發生之預定頻率例如2.45GHz的微波至導波管37。被引導至導波管37的微波是依序通過矩形導波管37b及同軸導波管37a,經由內導體41來供給至平面天線31。亦即,微波是在矩形導波管37b內以TE模式傳播,此TE模式的微波是在模式變換器40變換成TEM模式,在同軸導波管37a內朝平面天線31傳播而去。然後,微波會從被貫通形成於平面天線31之縫隙狀的微波放射孔32經由介電質板28來放射至處理容器1內晶圓W的上方空間。Next, microwaves of a predetermined frequency, for example, 2.45 GHz, which occur at the microwave generating device 39, are guided to the waveguide 37 via the matching circuit 38. The microwave guided to the waveguide 37 is sequentially supplied to the planar antenna 31 via the inner conductor 41 through the rectangular waveguide 37b and the coaxial waveguide 37a. That is, the microwave propagates in the TE mode in the rectangular waveguide 37b, and the TE mode microwave is converted into the TEM mode by the mode converter 40, and propagates toward the planar antenna 31 in the coaxial waveguide 37a. Then, the microwaves are radiated from the microwave radiation holes 32 formed in the slit shape formed in the planar antenna 31 to the upper space of the wafer W in the processing container 1 via the dielectric plate 28.

藉由從平面天線31經由介電質板28來放射至處理容器1內的微波,在處理容器1內形成電磁場,使稀有氣體及氮氣體等的處理氣體電漿化。如此生成的微波激發電漿是藉由微波從平面天線31的多數的微波放射孔32放射,以大略1×1010 ~5×1012 /cm3 的高密度,且在晶圓W附近,成為大略1.2eV以下的低電子溫度電漿。The microwaves radiated into the processing chamber 1 from the planar antenna 31 via the dielectric plate 28 form an electromagnetic field in the processing container 1 to plasma-treat the processing gas such as a rare gas or a nitrogen gas. The microwave-excited plasma thus generated is radiated from a plurality of microwave radiation holes 32 of the planar antenna 31 by microwaves, and has a high density of approximately 1 × 10 10 to 5 × 10 12 /cm 3 , and is formed in the vicinity of the wafer W. A low electron temperature plasma of approximately 1.2 eV or less.

在電漿處理裝置100所實施的電漿氮化處理的條件,可當作處方來保存於控制部50的記憶部53。然後,製程控制器51會讀出該處方來往電漿處理裝置100的各構成部、例如氣體供給裝置18、排氣裝置24、微波產生裝置39、加熱器電源5a等送出控制信號,藉此實現所望條件的電漿氮化處理。The conditions of the plasma nitriding treatment performed by the plasma processing apparatus 100 can be stored in the memory unit 53 of the control unit 50 as a prescription. Then, the process controller 51 reads out the prescription and sends a control signal to each component of the plasma processing apparatus 100, for example, the gas supply device 18, the exhaust device 24, the microwave generating device 39, the heater power source 5a, and the like. Plasma nitriding treatment of the desired conditions.

其次,一邊參照圖面一邊說明有關本實施形態的電漿處理裝置100的特徵部分的構成。圖4是擴大詳細顯示圖1中以虛線所包圍的A部分的部分剖面圖。A部分是表示介電質板28與蓋構件13的支撐部13a的連接部分。又,圖5是部分擴大詳細顯示從圖1中以虛線所包圍的A部分卸下介電質板28的狀態之蓋構件13的支撐部13a的上面之圖面。Next, the configuration of the characteristic portion of the plasma processing apparatus 100 of the present embodiment will be described with reference to the drawings. Fig. 4 is a partial cross-sectional view showing an enlarged portion A of Fig. 1 surrounded by a broken line. Part A is a connecting portion indicating the dielectric plate 28 and the support portion 13a of the cover member 13. Moreover, FIG. 5 is a partially enlarged view showing the upper surface of the support portion 13a of the cover member 13 in a state in which the dielectric plate 28 is removed from the portion A surrounded by a broken line in FIG.

本實施形態是在介電質板28與蓋構件13的支撐部13a之間配備環狀的O型環29a,作為用以密閉處理容器1內的電漿處理空間來維持真空狀態的密封構件。並且,在O型環29a的外周側,為了在處理容器1上部的蓋構件13的支撐部13a的上面與介電質板28之間形成上下方向的間隙d,而配備剖面形狀為正方形或長方形的環狀的間隔件60。在蓋構件13的支撐部13a的上面,O型環29a及間隔件60會分別位於預定的安裝位置。在蓋構件13的支撐部13a上面形成有圓弧狀且具預定深度的安裝溝131,132,而使該等的設置位置不會偏移。在安裝構131,132中,將O型環29a及間隔件60推壓嵌入而安裝。由於安裝溝131,132是上部窄,下部寬之形狀的溝(蟻溝),所以O型環29a及間隔件60不易脫落,安裝位置不會偏移。In the present embodiment, an annular O-ring 29a is provided between the dielectric plate 28 and the support portion 13a of the cover member 13 as a sealing member for sealing the plasma processing space in the processing container 1 to maintain a vacuum state. Further, on the outer peripheral side of the O-ring 29a, a gap d in the vertical direction is formed between the upper surface of the support portion 13a of the cover member 13 on the upper portion of the processing container 1 and the dielectric plate 28, and the cross-sectional shape is square or rectangular. Annular spacer 60. On the upper surface of the support portion 13a of the cover member 13, the O-ring 29a and the spacer 60 are respectively located at predetermined mounting positions. Mounting grooves 131 and 132 having an arc shape and having a predetermined depth are formed on the support portion 13a of the cover member 13 so that the installation positions are not shifted. In the mounting structures 131, 132, the O-ring 29a and the spacer 60 are press-fitted and mounted. Since the mounting grooves 131 and 132 are grooves (ant grooves) having a narrow upper portion and a wide lower portion, the O-ring 29a and the spacer 60 are less likely to fall off, and the mounting position is not displaced.

間隔件60是具有在配置於處理容器1的上部的蓋構件13的支撐部13a的上面與介電質板28之間形成間隙d的作用。在蓋構件13的支撐部13a的上面與介電質板28的下面之間藉由間隔件60來形成的間隙d是例如0.05~0.4mm為理想。間隙d更理想是0.05~0.2mm,最好是0.05~0.08mm。藉由將此間隙d設定於上述範圍內,在使處理容器1內形成高真空狀態時,即使介電質板28的中央附近彎曲至下方,還是可迴避介電質板28接觸於支撐部13a的角部13b。因此,可防止支撐部13a的角部13b與介電質板28的接觸造成介電質板28的破損或受傷或摩擦而產生微粒。The spacer 60 has a function of forming a gap d between the upper surface of the support portion 13a of the cover member 13 disposed on the upper portion of the processing container 1 and the dielectric plate 28. The gap d formed by the spacer 60 between the upper surface of the support portion 13a of the cover member 13 and the lower surface of the dielectric plate 28 is preferably 0.05 to 0.4 mm, for example. The gap d is more preferably 0.05 to 0.2 mm, more preferably 0.05 to 0.08 mm. By setting the gap d within the above range, when the high vacuum state is formed in the processing container 1, even if the vicinity of the center of the dielectric plate 28 is bent downward, the dielectric plate 28 can be prevented from contacting the support portion 13a. Corner 13b. Therefore, it is possible to prevent the contact between the corner portion 13b of the support portion 13a and the dielectric plate 28 from causing damage or damage or friction of the dielectric plate 28 to generate fine particles.

間隔件60是摩擦係數小為理想,使蓋構件13或介電質板28藉電漿的熱而熱膨脹時與介電質板28的抵接面的滑動會變佳。並且,在電漿處理裝置100中,因為使用微波,所以間隔件60是由介電損耗角正切(tanδ)小的材料所構成,或在彈性構件的表面塗佈tanδ小的材料者為理想。而且,間隔件60是彈性率(楊式模數)比O型環29a大的材料為理想。例如,間隔件60的楊式模數是200~500kgf/mm2 的範圍內為理想。間隔件60的構成材料的tanδ是例如0.00001~0.0034的範圍內為理想。tanδ為上述範圍內的材料,例如可舉聚醯亞胺系樹脂、聚四氟乙烯等的氟系樹脂。在此,使用聚醯亞胺系樹脂時,楊式模數是例如320~350kgf/mm2 的範圍內者為理想。另外,蓋構件13的支撐部13a為鋁等所構成時,熱膨脹率是約23×10-6 ,另一方面,介電質板28為石英材料所形成時,熱膨脹率是約0.6×10-6 。因此,比起介電質板28,蓋構件13的支撐部13a是熱膨脹率較大。因為如此蓋構件13與介電質板28的熱膨脹率的差異,蓋構件13與介電質板28的摩擦、接觸等所造成微粒的發生或介電質板28的破損等會成為問題,但本實施形態的電漿處理裝置100是藉由間隔件60來使間隙d形成於0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是0.05~0.08mm的範圍內,藉此可防止該問題。The spacer 60 preferably has a small coefficient of friction, and the sliding of the contact surface of the dielectric plate 28 with the cover member 13 or the dielectric plate 28 by thermal expansion of the plasma is improved. Further, in the plasma processing apparatus 100, since the microwave is used, the spacer 60 is made of a material having a small dielectric loss tangent (tan δ), or a material having a small tan δ is applied to the surface of the elastic member. Further, the spacer 60 is preferably a material having a modulus of elasticity (Young Modulus) larger than the O-ring 29a. For example, it is preferable that the Young's modulus of the spacer 60 is in the range of 200 to 500 kgf/mm 2 . The tan δ of the constituent material of the spacer 60 is preferably in the range of, for example, 0.00001 to 0.0034. The tan δ is a material within the above range, and examples thereof include a fluorine-based resin such as a polyimide-based resin or a polytetrafluoroethylene. Here, when a polyimine-based resin is used, the Young's modulus is preferably in the range of, for example, 320 to 350 kgf/mm 2 . Further, when the support portion 13a of the cover member 13 is made of aluminum or the like, the coefficient of thermal expansion is about 23 × 10 -6 . On the other hand, when the dielectric plate 28 is formed of a quartz material, the coefficient of thermal expansion is about 0.6 × 10 - 6 . Therefore, the support portion 13a of the cover member 13 has a larger coefficient of thermal expansion than the dielectric plate 28. Because of the difference in thermal expansion coefficient between the cover member 13 and the dielectric plate 28, the occurrence of particles or the breakage of the dielectric plate 28 caused by friction or contact between the cover member 13 and the dielectric plate 28 may become a problem, but In the plasma processing apparatus 100 of the present embodiment, the gap d is preferably formed in the range of 0.05 to 0.4 mm by the spacer 60, more preferably 0.05 to 0.2 mm, and more preferably 0.05 to 0.08 mm. Within this range, this problem can be prevented.

O型環29a為了在介電質板28與蓋構件13的支撐部13a之間密閉處理容器1內的電漿處理空間,最好是由真空密封性高的氟系樹脂材料所形成,或該氟系樹脂材料被塗佈於彈性材料的表面者。例如,由在介電質板28與蓋構件13的支撐部13a之間確保充分的密封性的觀點來看,O型環29a是使用蕭氏(Shore)A硬度為60~80的材質為理想。In order to seal the plasma processing space in the processing container 1 between the dielectric plate 28 and the support portion 13a of the lid member 13, the O-ring 29a is preferably formed of a fluorine-based resin material having high vacuum sealing property, or The fluorine-based resin material is applied to the surface of the elastic material. For example, from the viewpoint of ensuring sufficient sealing property between the dielectric sheet 28 and the support portion 13a of the lid member 13, the O-ring 29a is preferably made of a material having a Shore A hardness of 60 to 80. .

並且,考量介電質板28的熱膨脹,在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間的水平方向的間隙L1是例如0.1~1mm的範圍內為理想。藉此,可防止介電質板28與蓋構件13的接觸,防止介電質板的破損。另外,由於蓋構件13的熱膨脹率比介電質板28高,因此水平方向的間隙L1可幾乎為零(亦即抵接的狀態),但最好確保電質板28不會勉強收於蓋構件13的支撐部13a的程度之間隔。Further, it is preferable that the thermal expansion of the dielectric plate 28 is in the range of 0.1 to 1 mm in the horizontal direction between the wall surface 13c of the inner periphery of the cover member 13 and the wall surface 28a of the outer peripheral end of the dielectric plate 28, for example, in the range of 0.1 to 1 mm. . Thereby, contact between the dielectric board 28 and the cover member 13 can be prevented, and damage of the dielectric board can be prevented. Further, since the thermal expansion coefficient of the cover member 13 is higher than that of the dielectric plate 28, the gap L1 in the horizontal direction can be almost zero (that is, in a state of abutment), but it is preferable to ensure that the electric plate 28 does not reluctantly close the cover. The degree of separation of the support portion 13a of the member 13.

而且,由確保支撐部13a的強度的觀點來看,間隔件60的內周端與O型環29a的外周端的間隔L2是例如1~10mm的範圍內為理想。另外,在圖4中,亦可將間隔件60配備於比介電質板28的外周端的壁面28a還靠內周側(O型環29a側)。Further, from the viewpoint of securing the strength of the support portion 13a, the interval L2 between the inner peripheral end of the spacer 60 and the outer peripheral end of the O-ring 29a is preferably in the range of, for example, 1 to 10 mm. In addition, in FIG. 4, the spacer 60 may be provided on the inner peripheral side (the O-ring 29a side) of the wall surface 28a of the outer peripheral end of the dielectric board 28.

如以上般,電漿處理裝置100是在介電質板28與蓋構件13的支撐部13a之間設置用以密閉處理容器1內的電漿處理空間的O型環29a,更在該O型環29a的外周側設置間隔件60。藉由此間隔件60在蓋構件13與介電質板28之間使間隙d形成於0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內所生成的電漿的熱而熱膨脹,或介電質板28因為真空而彎曲至下方,還是可防止蓋構件13與介電質板28接觸、摩擦。因此,可防止介電質板28破損或摩擦而產生微粒。As described above, the plasma processing apparatus 100 is provided with an O-ring 29a for sealing the plasma processing space in the processing container 1 between the dielectric plate 28 and the support portion 13a of the cover member 13, and more in the O-type. A spacer 60 is provided on the outer peripheral side of the ring 29a. It is preferable that the gap d is formed in the range of 0.05 to 0.4 mm between the lid member 13 and the dielectric plate 28 by the spacer 60, and more preferably in the range of 0.05 to 0.2 mm, more preferably 0.05 to 0.08. Within the range of mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the heat of the plasma generated in the processing container 1, or the dielectric plate 28 is bent downward due to the vacuum, the cover member 13 can be prevented. Contact and friction with the dielectric plate 28. Therefore, it is possible to prevent the dielectric plate 28 from being broken or rubbed to generate fine particles.

[第2實施形態][Second Embodiment]

其次,參照圖6及圖7說明有關本發明的第2實施形態的電漿處理裝置。第2實施形態的電漿處理裝置與第1實施形態的電漿處理裝置的不同是僅介電質板28與蓋構件13的支撐部13a之間的密封構造。因此,與第1實施形態的電漿處理裝置同一構成部分的說明省略,只說明有關第2實施形態的電漿處理裝置中特徵的密封構造。Next, a plasma processing apparatus according to a second embodiment of the present invention will be described with reference to Figs. 6 and 7 . The difference between the plasma processing apparatus of the second embodiment and the plasma processing apparatus of the first embodiment is a sealing structure between only the dielectric sheet 28 and the support portion 13a of the lid member 13. Therefore, the description of the same components as those of the plasma processing apparatus according to the first embodiment will be omitted, and only the sealing structure of the plasma processing apparatus according to the second embodiment will be described.

圖6是擴大詳細顯示第2實施形態的電漿處理裝置的介電質板28與蓋構件13的支撐部13a的連接部分(亦即對應於圖1的A部的部分)之部分剖面圖。又,圖7是部分擴大詳細顯示將第2實施形態的電漿處理裝置的介電質板28卸下的狀態之蓋構件13的支撐部13a的上面之圖面。FIG. 6 is a partial cross-sectional view showing the connection portion of the dielectric plate 28 of the plasma processing apparatus of the second embodiment and the support portion 13a of the lid member 13 (that is, a portion corresponding to the portion A in FIG. 1). In addition, FIG. 7 is a partially enlarged view showing the upper surface of the support portion 13a of the cover member 13 in a state in which the dielectric plate 28 of the plasma processing apparatus of the second embodiment is removed.

在圖6、圖7中,第2實施形態是與第1實施形態同樣,在介電質板28與蓋構件13的支撐部13a之間設置環狀的O型環29a,作為用以密閉處理容器1內的電漿處理空間的第1密封構件。並且,在該O型環29a的外周側,為了在配置於處理容器1的上部的蓋構件13的支撐部13a與介電質板28之間形成間隙d,而設置間隔件60。間隔件60是由彈性率比環狀的O型環29a大的材質所構成。而且,本實施形態更如圖6,圖7所示,在比環狀的O型環29a還靠內周側設置作為第2密封構件的O型環29b。亦即,在蓋構件13的支撐部13a的上面,在O型環29a的安裝溝131的內周側形成有用以安裝O型環29b的安裝溝133,在該安裝溝133推嵌O型環29b而安裝。安裝溝133是上部窄,下部寬之形狀的溝(蟻溝),所以O型環29b不易脫落。In the second embodiment, as in the first embodiment, an annular O-ring 29a is provided between the dielectric plate 28 and the support portion 13a of the cover member 13 as a sealing treatment. The first sealing member of the plasma processing space in the container 1. Further, on the outer peripheral side of the O-ring 29a, a spacer 60 is provided in order to form a gap d between the support portion 13a of the cover member 13 disposed on the upper portion of the processing container 1 and the dielectric plate 28. The spacer 60 is made of a material having a larger elastic modulus than the annular O-ring 29a. Further, in the present embodiment, as shown in Fig. 6 and Fig. 7, an O-ring 29b as a second sealing member is provided on the inner peripheral side of the annular O-ring 29a. In other words, on the upper surface of the support portion 13a of the cover member 13, a mounting groove 133 for mounting the O-ring 29b is formed on the inner peripheral side of the mounting groove 131 of the O-ring 29a, and an O-ring is pushed in the mounting groove 133. 29b and installed. The mounting groove 133 is a groove (ant groove) having a narrow upper portion and a wide lower portion, so that the O-ring 29b is less likely to fall off.

另外,O型環29a的內周端與O型環29b的外周端之間隔L3,由確保支撐部13a的強度的觀點來看,例如1.5~50mm的範圍內為理想。Further, the distance L3 between the inner peripheral end of the O-ring 29a and the outer peripheral end of the O-ring 29b is preferably in the range of 1.5 to 50 mm from the viewpoint of securing the strength of the support portion 13a.

在此,O型環29b是位於比O型環29a還靠內周側,容易受電漿照射。因此,最好O型環29b是藉由耐電漿性比O型環29a高的氟系樹脂材料等的材質所構成,或藉由耐電漿性比O型環29a高的氟系樹脂材料等的材質來塗佈彈性構件而構成。並且,因為真空密封是藉由O型環29a來進行,因此O型環29b亦可為真空密封性比O型環29a低的材料。在此,O型環29a與O型環29b的材質之具體的組合是例如藉由真空密封性佳的Du Pont公司製的Viton(註冊商標)等的氟橡膠等來形成O型環29a,藉由耐電漿性比O型環29a高的Du Pont公司製的Kalrez(註冊商標)或矽、氟系樹脂等來形成O型環29b為理想。Here, the O-ring 29b is located on the inner peripheral side of the O-ring 29a, and is easily irradiated with plasma. Therefore, it is preferable that the O-ring 29b is made of a material such as a fluorine-based resin material having a higher plasma resistance than the O-ring 29a, or a fluorine-based resin material having a higher plasma resistance than the O-ring 29a. The material is coated with an elastic member. Further, since the vacuum sealing is performed by the O-ring 29a, the O-ring 29b can also be a material having a lower vacuum sealing property than the O-ring 29a. Here, the specific combination of the materials of the O-ring 29a and the O-ring 29b is, for example, Viton manufactured by Du Pont Co., Ltd. which is excellent in vacuum sealing property. A fluororubber or the like (registered trademark) is used to form the O-ring 29a, and Kalrez manufactured by Du Pont Co., Ltd., which is higher in plasma resistance than the O-ring 29a. It is preferable to form the O-ring 29b by a (registered trademark) or a fluorene-based resin or the like.

本實施形態是設置真空密封性高的O型環29a作為第1密封構件的同時,設置耐電漿性高的O型環29b作為第2密封構件之內外雙重的O型環構造,藉由O型環29b可防止O型環29a因為電漿而劣化。所以,可長期間保持利用O型環29a之處理容器1內的真空密封性。又,由於可延長消耗品的O型環29a的更換等的維修時期,因此裝置運轉期間會變長,可使生產性提升。In the present embodiment, the O-ring 29a having a high vacuum sealing property is provided as the first sealing member, and the O-ring 29b having high plasma resistance is provided as the O-ring structure of the inside and the outside of the second sealing member. The ring 29b prevents the O-ring 29a from deteriorating due to plasma. Therefore, the vacuum sealing property in the processing container 1 using the O-ring 29a can be maintained for a long period of time. Moreover, since the maintenance period such as replacement of the O-ring 29a of the consumables can be extended, the operation period of the apparatus becomes long, and the productivity can be improved.

如以上般,第2實施形態的電漿處理裝置與第1實施形態的電漿處理裝置100同樣,藉由間隔件60在蓋構件13與介電質板28之間間隙d是形成於0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內所生成的電漿的熱而熱膨脹,或介電質板28因為真空而彎曲至下方,還是可防止蓋構件13與介電質板28接觸、摩擦。因此,可防止介電質板28破損,或與蓋構件13的摩擦造成微粒的發生。As described above, the plasma processing apparatus according to the second embodiment is formed in the gap d between the lid member 13 and the dielectric sheet 28 by the spacer 60 in the same manner as the plasma processing apparatus 100 of the first embodiment. It is preferably in the range of 0.4 mm, more preferably in the range of 0.05 to 0.2 mm, and most preferably in the range of 0.05 to 0.08 mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the heat of the plasma generated in the processing container 1, or the dielectric plate 28 is bent downward due to the vacuum, the cover member 13 can be prevented. Contact and friction with the dielectric plate 28. Therefore, it is possible to prevent the dielectric plate 28 from being broken or the friction with the cover member 13 from causing the occurrence of particles.

並且,在本賈施形態的電漿處理裝置中,藉由作為第1密封構件之真空密封性高的O型環29a及作為第2密封構件之耐電漿性高的O型環29b的雙重O型環構造,可防止電漿照射造成O型環29a的劣化,長期間保持處理容器1內的真空密封狀態。由其本實施形態是藉由間隔件60在蓋構件13與介電質板28之間形成間隙d,所以電漿容易侵入至此間隙d。因此,可藉由耐電漿性高的O型環29b來阻擋侵入至間隙d的電漿。Further, in the plasma processing apparatus of the present embodiment, the O-ring 29a having high vacuum sealing property as the first sealing member and the O-ring 29b having high plasma resistance as the second sealing member are double O. The ring structure prevents deterioration of the O-ring 29a caused by plasma irradiation, and maintains the vacuum sealed state in the processing container 1 for a long period of time. In the present embodiment, the gap d is formed between the cover member 13 and the dielectric plate 28 by the spacer 60, so that the plasma easily enters the gap d. Therefore, the plasma invading into the gap d can be blocked by the O-ring 29b having high plasma resistance.

如此,本實施形態的電漿處理裝置是從外側往內側(真空側)依序配備間隔件60、作為第1密封構件的O型環29a、及作為第2密封構件的O型環29b。藉由此構成,可一面防止介電質板28與蓋構件13的接觸造成破損或微粒的發生,一面防止O型環29a的劣化,長期間確保真空密封性。In the plasma processing apparatus of the present embodiment, the spacer 60, the O-ring 29a as the first sealing member, and the O-ring 29b as the second sealing member are provided in this order from the outside to the inside (vacuum side). According to this configuration, it is possible to prevent deterioration of the O-ring 29a while preventing contact between the dielectric sheet 28 and the lid member 13 due to contact with the lid member 13, and to secure vacuum sealing properties for a long period of time.

本實施形態的其他的構成及效果是與第1實施形態同樣。Other configurations and effects of the present embodiment are the same as those of the first embodiment.

[第3實施形態][Third embodiment]

其次,說明有關第3實施形態的電漿處理裝置。與第1及第2實施形態的電漿處理裝置不同是僅介電質板28與蓋構件13的支撐部13a之間的間隔件的構造,因此與第1及第2實施形態同一構成部分的說明省略,只說明有關第3實施形態的電漿處理裝置中特徵的間隔件的構成。Next, a plasma processing apparatus according to a third embodiment will be described. Unlike the plasma processing apparatus according to the first and second embodiments, only the spacer between the dielectric board 28 and the support portion 13a of the cover member 13 has a structure, and therefore, the same components as those of the first and second embodiments are provided. The description is omitted, and only the configuration of the spacer in the plasma processing apparatus according to the third embodiment will be described.

圖8是部分地擴大詳細顯示第3實施形態的電漿處理裝置之卸下介電質板28的狀態之蓋構件13的支撐部13a的上面的圖面。如圖8所示,第3實施形態與第1實施形態同樣,在介電質板28與蓋構件13的支撐部13a之間設置用以密封處理容器1內的電漿處理空間之作為第1密封構件的環狀的O型環29a。並且,在該O型環29a的外周側,為了在配置於處理容器1的上部的蓋構件13的支撐部13a與介電質板28之間形成間隙d,而斷續性地設置形成複數的間隔件60A,60A,‧‧‧。因此,在本實施形態的蓋構件13的支撐部13a的上面是斷續性地形成安裝溝132A,132A,‧‧‧,而使能夠斷續性地配置複數的間隔件60A,60A,‧‧‧。FIG. 8 is a partially enlarged plan view showing the upper surface of the support portion 13a of the lid member 13 in a state in which the dielectric sheet 28 of the plasma processing apparatus of the third embodiment is removed. As shown in Fig. 8, in the third embodiment, as in the first embodiment, a first portion for sealing the plasma processing space in the processing container 1 between the dielectric plate 28 and the support portion 13a of the lid member 13 is provided. An annular O-ring 29a of the sealing member. Further, on the outer peripheral side of the O-ring 29a, a gap d is formed between the support portion 13a of the cover member 13 disposed on the upper portion of the processing container 1 and the dielectric plate 28, and a plurality of them are intermittently provided. Spacers 60A, 60A, ‧‧. Therefore, in the upper surface of the support portion 13a of the cover member 13 of the present embodiment, the attachment grooves 132A, 132A, ‧ ‧ are intermittently formed, and the plurality of spacers 60A, 60A, ‧ ‧ can be intermittently arranged ‧

本實施形態的電漿處理裝置與上述第1及第2實施形態的電漿處理裝置同樣,藉由間隔件60A在蓋構件13的支撐部13a與介電質板28之間形成間隙d(在圖8未圖示)。間隙d是0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內的電漿照射而熱膨脹,或在介電質板28產生變形,還是可防止蓋構件13的支撐部13a與介電質板28接觸、摩擦。因此,可防止介電質板28破損或摩擦產生微粒。In the same manner as the plasma processing apparatus according to the first and second embodiments, the spacer 60A forms a gap d between the support portion 13a of the cover member 13 and the dielectric plate 28 (in the plasma processing apparatus according to the first embodiment and the second embodiment). Figure 8 is not shown). The gap d is preferably in the range of 0.05 to 0.4 mm, more preferably in the range of 0.05 to 0.2 mm, and most preferably in the range of 0.05 to 0.08 mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the plasma irradiation in the processing container 1, or the dielectric plate 28 is deformed, the support portion 13a of the cover member 13 can be prevented from intervening. The electroless plate 28 is in contact with and rubbed. Therefore, it is possible to prevent the dielectric plate 28 from being broken or rubbing to generate particles.

特別是本實施形態的電漿處理裝置在O型環29a的外周側斷續性地設置複數的間隔件60A,60A,‧‧‧。因此,複數的間隔件60A,60A,‧‧‧與介電質板28之間的接觸面積會變小,可減少間隔件60A與介電質板28之間的摩擦造成微粒的發生。In particular, in the plasma processing apparatus of the present embodiment, a plurality of spacers 60A, 60A, ‧ ‧ are intermittently provided on the outer peripheral side of the O-ring 29a. Therefore, the contact area between the plurality of spacers 60A, 60A, ‧‧ and the dielectric plate 28 becomes small, and the occurrence of particles by the friction between the spacer 60A and the dielectric plate 28 can be reduced.

另外,在第3實施形態中,例如圖9所示,在設置O型環29a及O型環29b時,也可在O型環29a的外周側斷續性地設置複數的間隔件60A,60A,‧‧‧。Further, in the third embodiment, as shown in FIG. 9, when the O-ring 29a and the O-ring 29b are provided, a plurality of spacers 60A, 60A may be intermittently provided on the outer peripheral side of the O-ring 29a. ‧‧‧.

在本實施形態中,間隔件60A是配置於例如2處(2分割以上)為理想。藉此,在支撐部13a的階差部表面不會歪斜,可平坦地配備間隔件60A。而且,可精度佳地形成介電質板28與支撐部13a的間隙,因此介電質板28與支撐部13a不會接觸、摩擦,可防止介電質板28的破損或微粒的發生。In the present embodiment, it is preferable that the spacers 60A are disposed at, for example, two or more places (two or more divisions). Thereby, the surface of the step portion of the support portion 13a is not inclined, and the spacer 60A can be provided flat. Further, since the gap between the dielectric plate 28 and the support portion 13a can be formed with high precision, the dielectric plate 28 does not contact and rub against the support portion 13a, and damage of the dielectric plate 28 or generation of fine particles can be prevented.

本實施形態的其他構成及效果是與第1及第2實施形態同樣。Other configurations and effects of the present embodiment are the same as those of the first and second embodiments.

[第4賈施形態][4th Jia Shi Form]

其次,說明有關第4實施形態的電漿處理裝置。與第1~第3實施形態的電漿處理裝置不同是僅介電質板28與蓋構件13的支撐部13a之間的間隔件的構造,因此與第1~第3實施形態同一構成部分的說明省略,只說明有關第4實施形態的電漿處理裝置中特徵的間隔件的構成。Next, a plasma processing apparatus according to a fourth embodiment will be described. Unlike the plasma processing apparatus of the first to third embodiments, the separator is only a structure between the dielectric sheet 28 and the support portion 13a of the lid member 13, and therefore, the same components as those of the first to third embodiments are used. The description is omitted, and only the configuration of the spacer in the plasma processing apparatus according to the fourth embodiment will be described.

第1~第3實施形態的電漿處理裝置是在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間設置水平方向的間隙L1。此間隙L1是考量介電質板28的熱膨脹之間隙。本實施形態的電漿處理裝置是使由彈性率比O型環29a,29b大的材料所構成的間隔件60具有介電質板28的水平方向的定位機能。In the plasma processing apparatus of the first to third embodiments, a gap L1 in the horizontal direction is provided between the wall surface 13c on the inner circumference of the lid member 13 and the wall surface 28a on the outer peripheral end of the dielectric sheet 28. This gap L1 is a gap in consideration of thermal expansion of the dielectric plate 28. In the plasma processing apparatus of the present embodiment, the spacer 60 made of a material having a larger modulus of elasticity than the O-rings 29a and 29b has a positioning function in the horizontal direction of the dielectric board 28.

圖10是擴大詳細顯示第4實施形態的電漿處理裝置的介電質板28與蓋構件13的支撐部13a的連接部分(亦即對應於圖1的A部的部分)的部分剖面圖。FIG. 10 is a partial cross-sectional view showing the connection portion (that is, the portion corresponding to the portion A of FIG. 1) of the dielectric sheet 28 of the plasma processing apparatus of the fourth embodiment and the support portion 13a of the lid member 13 in an enlarged manner.

又,圖11是部分地擴大詳細顯示第4實施形態的電漿處理裝置之卸下介電質板28的狀態之蓋構件13的支撐部13a的上面的圖面。如圖10及圖11所示,第4實施形態的電漿處理裝置的間隔件60B為了在水平方向定位介電質板28,而將剖面形狀形成L字形狀。亦即,間隔件60B是外周側的上部會突出,形成突出部60a。In addition, FIG. 11 is a partially enlarged plan view showing the upper surface of the support portion 13a of the cover member 13 in a state in which the dielectric sheet 28 of the plasma processing apparatus of the fourth embodiment is removed. As shown in FIG. 10 and FIG. 11, the spacer 60B of the plasma processing apparatus of the fourth embodiment has an L-shaped cross-sectional shape in order to position the dielectric board 28 in the horizontal direction. That is, the spacer 60B protrudes from the upper portion on the outer peripheral side to form the protruding portion 60a.

在第4實施形態的電漿處理裝置中,可藉由間隔件60B的突出部60a在水平方向定位介電質板28。亦即,可將介電質板28確實地設置於預定的水平位置的同時,可在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間確實地確保水平方向的間隙L1。另外,間隔件60B之突出部60a的高度可按照介電質板28的厚度來任意地設定。In the plasma processing apparatus of the fourth embodiment, the dielectric board 28 can be positioned in the horizontal direction by the protruding portion 60a of the spacer 60B. In other words, the dielectric plate 28 can be surely disposed at a predetermined horizontal position, and the horizontal direction can be surely ensured between the wall surface 13c of the inner periphery of the cover member 13 and the wall surface 28a of the outer peripheral end of the dielectric plate 28. The gap L1. Further, the height of the protruding portion 60a of the spacer 60B can be arbitrarily set in accordance with the thickness of the dielectric board 28.

若根據本實施形態的電漿處理裝置,則與第1~第3實施形態的電漿處理裝置同樣,藉由間隔件60B在蓋構件13的支撐部13a與介電質板28之間形成的間隙d是0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是形成於0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內的電漿照射而熱膨脹,或在介電質板28產生變形,還是可防止蓋構件13的支撐部13a與介電質板28接觸、摩擦。因此,可防止介電質板28破損或摩擦產生微粒。According to the plasma processing apparatus of the present embodiment, the spacer 60B is formed between the support portion 13a of the cover member 13 and the dielectric plate 28, similarly to the plasma processing apparatus according to the first to third embodiments. The gap d is preferably in the range of 0.05 to 0.4 mm, more preferably in the range of 0.05 to 0.2 mm, and most preferably in the range of 0.05 to 0.08 mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the plasma irradiation in the processing container 1, or the dielectric plate 28 is deformed, the support portion 13a of the cover member 13 can be prevented from intervening. The electroless plate 28 is in contact with and rubbed. Therefore, it is possible to prevent the dielectric plate 28 from being broken or rubbing to generate particles.

特別是在本實施形態的電漿處理裝置中,為了將介電質板28定位於水平方向,而設置一使間隔件60B的剖面形狀形成L字形狀,外周側的上部突出的突出部60a,因此可將介電質板28確實地設置於預定的水平位置。並且,藉由突出部60a,可在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間確實地確保水平方向的間隙L1。In particular, in the plasma processing apparatus of the present embodiment, in order to position the dielectric plate 28 in the horizontal direction, a protruding portion 60a in which the cross-sectional shape of the spacer 60B is formed in an L shape and the upper portion on the outer peripheral side is protruded is provided. Therefore, the dielectric board 28 can be surely disposed at a predetermined horizontal position. Further, the protruding portion 60a can securely ensure the horizontal gap L1 between the wall surface 13c of the inner periphery of the cover member 13 and the wall surface 28a of the outer peripheral end of the dielectric plate 28.

另外,例如圖12所示,為了容易進行水平方向的定位,亦可使用在下面的周緣端形成缺口部28b的介電質板28A。亦即,藉由使間隔件60抵接於介電質板28A的缺口部28b,可確實地將介電質板28A定位設置於預定的水平位置。並且,可在蓋構件13的內周的壁面13c與介電質板28A的外周端的壁面28a之間確實地確保水平方向的間隙L1。此情況,間隔件60本身是與圖4等所示的第1實施形態等的間隔件60同樣,只要使用剖面正方形或矩形的間隔件60即可,只要擴大設定間隔件60的厚度即可。Further, for example, as shown in FIG. 12, in order to facilitate positioning in the horizontal direction, the dielectric plate 28A having the notch portion 28b formed at the lower peripheral end may be used. That is, by bringing the spacer 60 into contact with the notch portion 28b of the dielectric board 28A, the dielectric board 28A can be surely positioned at a predetermined horizontal position. Further, a gap L1 in the horizontal direction can be surely ensured between the wall surface 13c on the inner circumference of the cover member 13 and the wall surface 28a on the outer peripheral end of the dielectric plate 28A. In this case, the spacer 60 itself is the same as the spacer 60 of the first embodiment shown in FIG. 4 and the like, and the spacer 60 may be used as long as the cross-sectional square or rectangular spacer 60 is used.

又,亦可採用圖10、圖11所示的間隔件60B及圖12所示的介電質板28A的形狀的同時,如圖7、圖9所示,亦可採用真空密封性高的O型環29a及耐電漿性高的O型環29b之雙重的O型環構造。又,雖圖示省略,但亦可在第3實施形態的圖8、圖9所示的構成中取代間隔件60A,而斷續性地配備複數個間隔件60B。例如將間隔件60B配置於2處以上(2分割以上)為理想。藉此,可在支撐部13a的階差部的表面無歪斜配備間隔件60B。然後,可精度佳地形成介電質板28與支撐部13a的間隙,因此介電質板28與支撐部13a不會接觸、摩擦,可防止介電質板28的破損或微粒的發生。Further, the shape of the spacer 60B shown in FIGS. 10 and 11 and the dielectric plate 28A shown in FIG. 12 may be employed, and as shown in FIGS. 7 and 9, an O with high vacuum sealing property may be used. The double O-ring structure of the ring 29a and the O-ring 29b having high plasma resistance. Further, although not shown in the drawings, the spacer 60A may be replaced in the configuration shown in Figs. 8 and 9 of the third embodiment, and a plurality of spacers 60B may be intermittently provided. For example, it is preferable to arrange the spacer 60B at two or more positions (two or more divisions). Thereby, the spacer 60B can be provided without the skew on the surface of the step part of the support part 13a. Then, the gap between the dielectric plate 28 and the support portion 13a can be formed with high precision, so that the dielectric plate 28 does not contact and rub against the support portion 13a, and damage of the dielectric plate 28 or generation of particles can be prevented.

本實施形態的其他構成及效果是與第1~第3實施形態同樣。Other configurations and effects of the present embodiment are the same as those of the first to third embodiments.

[第5實施形態][Fifth Embodiment]

其次,說明有關第5實施形態的電漿處理裝置。與第1~第4實施形態的電漿處理裝置不同是僅介電質板28與蓋構件13的支撐部13a之間的間隔件的構造,因此與第1~第4實施形態同一構成部分的說明省略,只說明有關第5實施形態的電漿處理裝置中特徵的間隔件的構造。Next, a plasma processing apparatus according to a fifth embodiment will be described. The difference from the plasma processing apparatus of the first to fourth embodiments is the structure of the spacer between the dielectric sheet 28 and the support portion 13a of the lid member 13, and therefore the same components as those of the first to fourth embodiments. The description is omitted, and only the structure of the spacer of the plasma processing apparatus according to the fifth embodiment will be described.

第1~第4實施形態的電漿處理裝置是在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間設置由彈性率比O型環29a,29b大的材料所構成的間隔件60,60A或60B。本實施形態是使用具有聚醯亞胺樹脂及黏著層的聚醯亞胺膠帶作為間隔件。In the plasma processing apparatus of the first to fourth embodiments, a material having a larger modulus of elasticity than the O-rings 29a and 29b is provided between the wall surface 13c on the inner circumference of the lid member 13 and the wall surface 28a on the outer peripheral end of the dielectric sheet 28. The spacer 60, 60A or 60B is constructed. In this embodiment, a polyimide film having a polyimide resin and an adhesive layer is used as a spacer.

圖13是擴大詳細顯示第5實施形態的電漿處理裝置的介電質板28與蓋構件13的支撐部13a的連接部分(亦即對應於圖1的A部的部分)的部分剖面圖。又,圖14是部分地擴大詳細顯示第5實施形態的電漿處理裝置之卸下介電質板28的狀態之蓋構件13的支撐部13a的上面的圖面。如圖13及圖14所示,在第5實施形態的電漿處理裝置中,間隔件60C是藉由環狀或組合而成環狀的複數個弧狀的聚醯亞胺膠帶所構成。FIG. 13 is a partial cross-sectional view showing, in detail, a portion where the dielectric plate 28 of the plasma processing apparatus according to the fifth embodiment is connected to the support portion 13a of the lid member 13 (that is, a portion corresponding to the portion A in FIG. 1). In addition, FIG. 14 is a partially enlarged plan view showing the upper surface of the support portion 13a of the cover member 13 in a state in which the dielectric sheet 28 of the plasma processing apparatus of the fifth embodiment is removed. As shown in FIG. 13 and FIG. 14, in the plasma processing apparatus of the fifth embodiment, the spacer 60C is formed of a plurality of arc-shaped polyimine tapes which are ring-shaped or combined in a ring shape.

在圖15中擴大顯示可作為間隔件60C利用的聚醯亞胺膠帶70的剖面構造。聚醯亞胺膠帶70是具備聚醯亞胺薄膜層70A、及設於該聚醯亞胺薄膜層70A的一面的黏著層70B。在此,聚醯亞胺薄膜層70A是例如使用玻璃轉移溫度(Tg)為120℃~250℃的範圍內,熱膨脹係數為3×10-5 /℃~5×10-5 /℃的範圍內,楊式模數為320~350kgf/mm2 的範圍內之耐熱性聚醯亞胺樹脂為理想。又,黏著層70B的材質是只要具有對金屬表面的黏著性者即可,並無特別加以制限,例如可使用耐熱性矽黏著劑。聚醯亞胺膠帶70的厚度(亦即,聚醯亞胺薄膜層70A與黏著層70B的合計厚度)是只要能夠使間隙d例如上述般形成於0.05~0.4mm的範圍內即可。因此,聚醯亞胺膠帶70的厚度是例如可為35μm以上400μm以下的範圍內的極薄厚度。如此構造的聚醯亞胺膠帶70可利用市售品,例如株式會社寺岡製作所製的Kapton膠帶(Kapton為註冊商標)等。The cross-sectional structure of the polyimide tape 70 which can be utilized as the spacer 60C is enlarged in FIG. The polyimide tape 70 is an adhesive layer 70B provided with a polyimide film layer 70A and one surface of the polyimide film layer 70A. Here, the polyimide film layer 70A is, for example, a glass transition temperature (Tg) in the range of 120 ° C to 250 ° C and a thermal expansion coefficient of 3 × 10 -5 / ° C to 5 × 10 -5 / ° C A heat-resistant polyimide resin having a Young's modulus in the range of 320 to 350 kgf/mm 2 is preferred. Further, the material of the adhesive layer 70B is not particularly limited as long as it has adhesion to a metal surface, and for example, a heat-resistant adhesive can be used. The thickness of the polyimide tape 70 (that is, the total thickness of the polyimide film layer 70A and the adhesive layer 70B) may be such that the gap d can be formed in the range of 0.05 to 0.4 mm as described above. Therefore, the thickness of the polyimide tape 70 is, for example, an extremely thin thickness in the range of 35 μm or more and 400 μm or less. The polyimine tape 70 thus constructed can be used as a commercially available product, for example, Kapton Co., Ltd. Tape (Kapton Registered trademarks, etc.

在本賈施形態的電漿處理裝置中,藉由使用具有黏著層70B的聚醯亞胺膠帶70作為間隔件60C,不易產生間隔件60C的位移。因此,可不在蓋構件13的支撐部13a設置安裝溝132來貼附間隔件60C。因此,可削減安裝溝的加工所要的工程,同時可降低起因於安裝溝的微粒或金屬污染的發生機率。另外,在本實施形態中,亦可因應所需,設置與第1~第4實施形態同樣的安裝溝132,在此配備間隔件60C。In the plasma processing apparatus of the present embodiment, by using the polyimide tape 70 having the adhesive layer 70B as the spacer 60C, the displacement of the spacer 60C is less likely to occur. Therefore, the mounting groove 132 may not be provided in the support portion 13a of the cover member 13 to attach the spacer 60C. Therefore, the work required for the processing of the installation groove can be reduced, and the probability of occurrence of particulate or metal contamination due to the installation groove can be reduced. Further, in the present embodiment, the mounting groove 132 similar to that of the first to fourth embodiments may be provided as needed, and the spacer 60C may be provided here.

又,間隔件60C亦可貼附於介電質板28的下面、及蓋構件13的支撐部13a的上面的哪面。基於抑制構成間隔件60C的聚醯亞胺薄膜層70A的表面的創傷或磨耗,最好使黏著層70B抵接於支撐部13a的上面來貼附間隔件60C。Further, the spacer 60C may be attached to the lower surface of the dielectric plate 28 and the upper surface of the support portion 13a of the cover member 13. The spacer 60C is preferably attached by abutting the adhesive layer 70B against the upper surface of the support portion 13a based on the suppression of the wound or abrasion of the surface of the polyimide film layer 70A constituting the spacer 60C.

若根據本實施形態的電漿處理裝置,則與第1~第4實施形態的電漿處理裝置同樣,藉由間隔件60C在蓋構件13的支撐部13a與介電質板28之間形成的間隙d是0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是形成於0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內的電漿照射而熱膨脹,或在介電質板28產生變形,還是可防止蓋構件13的支撐部13a與介電質板28接觸、摩擦。因此,可防止介電質板28破損或摩擦產生微粒。According to the plasma processing apparatus of the first embodiment, the spacer 60C is formed between the support portion 13a of the cover member 13 and the dielectric plate 28, similarly to the plasma processing apparatus according to the first to fourth embodiments. The gap d is preferably in the range of 0.05 to 0.4 mm, more preferably in the range of 0.05 to 0.2 mm, and most preferably in the range of 0.05 to 0.08 mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the plasma irradiation in the processing container 1, or the dielectric plate 28 is deformed, the support portion 13a of the cover member 13 can be prevented from intervening. The electroless plate 28 is in contact with and rubbed. Therefore, it is possible to prevent the dielectric plate 28 from being broken or rubbing to generate particles.

尤其本實施形態的電漿處理裝置是使用具有黏著層70B的聚醯亞胺膠帶70作為間隔件60C,不易產生位移,即使不設置安裝溝132,照樣可貼附於預定的位置而定位。因此,不需要安裝溝的加工工程。In particular, the plasma processing apparatus of the present embodiment uses the polyimide tape 70 having the adhesive layer 70B as the spacer 60C, and is less likely to be displaced. Even if the mounting groove 132 is not provided, it can be attached to a predetermined position and positioned. Therefore, there is no need to install a groove for processing.

並且,在本實施形態中亦與第2實施形態同樣,可採用雙重O型環構造。亦即,如圖16及圖17所示,可從外側往內側(真空側)依序配備作為間隔件60C的聚醯亞胺膠帶70、真空密封性高的O型環29a、及耐電漿性高的O型環29b。藉由如此的構成,可一面防止介電質板28的蓋構件13的接觸造成破損或微粒的發生,一面防止O型環29a的劣化,長期間確保真空密封性。又,雖圖示省略,但亦可與第3實施形態的圖8、圖9所示的構成同樣,斷續性地配備複數個作為間隔件60C的聚醯亞胺膠帶70。聚醯亞胺膠帶70是貼附於2處以上(2分割以上)為理想,例如可貼附於3處(3分割)。藉此,可在支撐部13a的表面無皺平坦地貼附聚醯亞胺膠帶70。而且,可精度佳地形成介電質板28與支撐部13a的間隙d,因此不會有介電質板28與支撐部13a的接觸、摩擦,可防止介電質板28的破損或微粒的發生。Further, in the present embodiment, as in the second embodiment, a double O-ring structure can be employed. That is, as shown in Fig. 16 and Fig. 17, the polyimide tape 70 as the spacer 60C, the O-ring 29a having high vacuum sealing property, and the plasma resistance can be sequentially provided from the outside to the inside (vacuum side). High O-ring 29b. With such a configuration, it is possible to prevent the deterioration of the O-ring 29a while preventing the contact of the lid member 13 of the dielectric sheet 28 from being damaged or the occurrence of fine particles, and to secure the vacuum sealing property for a long period of time. Further, although not shown in the drawings, similarly to the configuration shown in FIGS. 8 and 9 of the third embodiment, a plurality of polyimide tapes 70 as spacers 60C may be intermittently provided. It is preferable that the polyimide tape 70 is attached to two or more places (two or more divisions), and for example, it can be attached to three places (three divisions). Thereby, the polyimide tape 70 can be attached flatly on the surface of the support part 13a without wrinkles. Moreover, the gap d between the dielectric board 28 and the support portion 13a can be formed with high precision, so that there is no contact or friction between the dielectric board 28 and the support portion 13a, and damage or particulate of the dielectric board 28 can be prevented. occur.

本實施形態的其他構成及效果是與第1~第3實施形態同樣。Other configurations and effects of the present embodiment are the same as those of the first to third embodiments.

[第6實施形態][Sixth embodiment]

其次,說明有關第6實施形態的電漿處理裝置。與第5實施形態的電漿處理裝置不同是介電質板28與蓋構件13的支撐部13a之間的密封構件的構造,因此與第1~第5實施形態同一構成部分的說明省略,只說明有關第6實施形態的電漿處理裝置中特徵的密封構件的構造。Next, a plasma processing apparatus according to a sixth embodiment will be described. The difference from the plasma processing apparatus according to the fifth embodiment is the structure of the sealing member between the dielectric sheet 28 and the support portion 13a of the lid member 13. Therefore, the description of the same components as those of the first to fifth embodiments is omitted. The structure of the sealing member which is characteristic of the plasma processing apparatus of the sixth embodiment will be described.

第5實施形態的電漿處理裝置的一態樣是在蓋構件13的內周的壁面13c與介電質板28的外周端的壁面28a之間使用聚醯亞胺膠帶70作為彈性率比O型環大的材料所構成的間隔件60C的同時,設置真空密封性高的O型環29a及耐電漿性高的O型環29b。本實施形態是將具有真空密封性高的材質的部分及耐電漿性高的材質的部分之O型環80設於1處,作為密封構件。In one aspect of the plasma processing apparatus of the fifth embodiment, the polyimide film 70 is used as the elastic modulus ratio O between the wall surface 13c of the inner periphery of the lid member 13 and the wall surface 28a of the outer peripheral end of the dielectric sheet 28. At the same time as the spacer 60C made of a material having a large ring, an O-ring 29a having a high vacuum sealing property and an O-ring 29b having a high plasma resistance are provided. In the present embodiment, an O-ring 80 having a portion having a high vacuum sealing property and a material having a high plasma resistance is provided in one portion as a sealing member.

圖18是擴大詳細顯示第6實施形態的電漿處理裝置的介電質板28與蓋構件13的支撐部13a的連接部分(亦即對應於圖1的A部的部分)的部分剖面圖。又,圖19是部分地擴大詳細顯示第5實施形態的電漿處理裝置之卸下介電質板28的狀態之蓋構件13的支撐部13a的上面的圖面。如圖18及圖19所示,在第6實施形態的電漿處理裝置中,O型環80是藉由組合相異的2種材質所構成。亦即,成為O型環80的外周側的大致一半的部分80A是藉由真空密封性高的彈性材料所形成,成為內周側(真空側)的大致一半的部分80B是藉由耐電漿性高的彈性材料所形成。在此,真空密封性高的彈性材料,例如可舉以Viton(註冊商標)等為代表的氟橡膠。又,耐電漿性高的彈性材料,例如可舉聚四氟乙烯等的氟系樹脂。FIG. 18 is a partial cross-sectional view showing the connection portion (that is, the portion corresponding to the portion A of FIG. 1) of the dielectric sheet 28 of the plasma processing apparatus of the sixth embodiment and the support portion 13a of the lid member 13 in an enlarged manner. In addition, FIG. 19 is a partially enlarged plan view showing the upper surface of the support portion 13a of the cover member 13 in a state in which the dielectric sheet 28 of the plasma processing apparatus of the fifth embodiment is removed. As shown in FIG. 18 and FIG. 19, in the plasma processing apparatus of the sixth embodiment, the O-ring 80 is composed of two different materials. In other words, the portion 80A which is substantially half of the outer peripheral side of the O-ring 80 is formed of an elastic material having a high vacuum sealing property, and the portion 80B which is substantially half of the inner peripheral side (vacuum side) is made by the plasma resistance. Highly elastic material is formed. Here, the elastic material having high vacuum sealing property can be exemplified by Viton (registered trademark) and the like are representative of fluororubber. Further, examples of the elastic material having high plasma resistance include a fluorine-based resin such as polytetrafluoroethylene.

本實施形態是使用內外2層構造的O型環80(具有真空密封性高的彈性材料的部分80A、及耐電漿性高的彈性材料的部分80B)作為密封構件,藉此可不用將O型環配備於2處,只要配備於1處,便可防止電漿造成劣化,確保真空密封性。因此,可削減零件數的同時,可將安裝溝的加工所要的工程從2處減少至1處。In the present embodiment, an O-ring 80 (a portion 80A having an elastic material having a high vacuum sealing property and a portion 80B having an elastic material having a high plasma resistance) having a two-layer structure inside and outside is used as a sealing member, whereby the O-shaped portion can be omitted. The ring is equipped in 2 places, as long as it is equipped in one place, it can prevent deterioration of the plasma and ensure vacuum tightness. Therefore, the number of parts can be reduced, and the number of operations required for the installation of the groove can be reduced from two to one.

又,本實施形態的電漿處理裝置與第1~第4實施形態的電漿處理裝置同樣,在蓋構件13的支撐部13a與介電質板28之間藉由彈性率比O型環大的材料所構成的間隔件60C來形成的間隙d是0.05~0.4mm的範圍內為理想,更理想是0.05~0.2mm的範圍內,最好是形成於0.05~0.08mm的範圍內。藉由此間隙d,即使蓋構件13或介電質板28因為處理容器1內的電漿照射而熱膨脹,或在介電質板28產生變形,還是可防止蓋構件13的支撐部13a與介電質板28接觸、摩擦。因此,可防止介電質板28破損或摩擦產生微粒。而且,與第5實施形態的電漿處理裝置同樣,藉由使用具有黏著層70B的聚醯亞胺膠帶70作為間隔件60C,不易產生位移,即使不設置安裝溝132,還是可貼附於預定的位置而定位。因此,不需要間隔件的安裝溝的加工工程。並且,可從外側往內側(真空側)依序配備作為間隔件60C的聚醯亞胺膠帶70、內外2層構造的O型環80之真空密封性高的彈性材料的部分80A、及耐電漿性高的彈性材料的部分80B,藉由如此的構成,可一面防止介電質板28與蓋構件13的接觸造成破損或微粒的發生,一面防止O型環的劣化,長期間確保真空密封性。In the same manner as the plasma processing apparatus according to the first to fourth embodiments, the plasma processing apparatus of the present embodiment has a larger elastic modulus than the O-ring between the support portion 13a of the cover member 13 and the dielectric sheet 28. The gap d formed by the spacer 60C made of the material is preferably in the range of 0.05 to 0.4 mm, more preferably in the range of 0.05 to 0.2 mm, and most preferably in the range of 0.05 to 0.08 mm. By this gap d, even if the cover member 13 or the dielectric plate 28 thermally expands due to the plasma irradiation in the processing container 1, or the dielectric plate 28 is deformed, the support portion 13a of the cover member 13 can be prevented from intervening. The electroless plate 28 is in contact with and rubbed. Therefore, it is possible to prevent the dielectric plate 28 from being broken or rubbing to generate particles. Further, similarly to the plasma processing apparatus of the fifth embodiment, by using the polyimide tape 70 having the adhesive layer 70B as the spacer 60C, displacement is less likely to occur, and even if the mounting groove 132 is not provided, it can be attached to the predetermined one. Positioned while positioned. Therefore, the processing work of the mounting groove of the spacer is not required. Further, the polyimine tape 70 as the spacer 60C, the O-ring 80 having the inner and outer two-layer structure, and the portion 80A of the elastic material having high vacuum sealing property can be sequentially provided from the outside to the inside (vacuum side), and the plasma resistant portion can be provided. With such a configuration, the portion 80B of the high-elastic material can prevent the deterioration of the O-ring while preventing the occurrence of damage or the occurrence of fine particles by the contact between the dielectric sheet 28 and the lid member 13, and the vacuum sealing property can be ensured for a long period of time. .

又,本實施形態中,雖圖示省略,但亦可與第3實施形態的圖8、圖9所示的構成同樣,斷續性地配備複數個作為間隔件60C的聚醯亞胺膠帶70。聚醯亞胺膠帶70是貼附於2處以上(2分割以上)為理想,例如可貼附於3處(3分割)。藉此,可在支撐部13a的階差部表面無皺平坦地貼附聚醯亞胺膠帶70。而且,可精度佳地形成介電質板28與支撐部13a的間隙d,因此不會有介電質板28與支撐部13a的接觸、摩擦,可防止介電質板28的破損或微粒的發生。In the present embodiment, the same as the configuration shown in Figs. 8 and 9 of the third embodiment, a plurality of polyimide tapes 70 as spacers 60C may be intermittently provided. . It is preferable that the polyimide tape 70 is attached to two or more places (two or more divisions), and for example, it can be attached to three places (three divisions). Thereby, the polyimide tape 70 can be attached flatly on the surface of the step part of the support part 13a without wrinkles. Moreover, the gap d between the dielectric board 28 and the support portion 13a can be formed with high precision, so that there is no contact or friction between the dielectric board 28 and the support portion 13a, and damage or particulate of the dielectric board 28 can be prevented. occur.

本實施形態的其他構成及效果是與第1~3、5的實施形態同樣。Other configurations and effects of the present embodiment are the same as those of the first to third and fifth embodiments.

[第7實施形態][Seventh embodiment]

其次,說明有關本發明的第7實施形態的電漿處理裝置。本實施形態的電漿處理裝置是具備作為用以辨識處理容器1的內部的觀察窗之視口的點與上述第1~第6實施形態的電漿處理裝置不同。亦即,除了視口,本實施形態的電漿處理裝置是維持具備上述第1~第6實施形態的電漿處理裝置的任一特徵。以下,與第1~第6實施形態同構成的說明省略,只針對第7實施形態的電漿處理裝置的特徵部分進行。Next, a plasma processing apparatus according to a seventh embodiment of the present invention will be described. The plasma processing apparatus of the present embodiment is different from the plasma processing apparatuses according to the first to sixth embodiments described above in that it is provided with a viewport for identifying the inside of the processing container 1. In other words, the plasma processing apparatus of the present embodiment maintains any of the features of the plasma processing apparatus according to the first to sixth embodiments described above. Hereinafter, the description of the configuration of the first to sixth embodiments will be omitted, and only the characteristic portions of the plasma processing apparatus of the seventh embodiment will be described.

圖27是表示本實施形態的電漿處理裝置101的構成例的概略剖面圖。電漿處理裝置101是具備用以從外部來確認處理容器1內的電漿生成空間S的狀態之視口200。圖28是擴大顯示圖27的電漿處理裝置之視口200的構成構件的分解立體圖。圖29是視口200的水平方向的擴大剖面圖。在本實施形態的電漿處理裝置101的側壁1b是形成有作為觀察用開口部的開口201。在開口201內被插入窗構件210的一部分的突出部211。然後,窗構件210是從處理容器1的外側藉由作為固定構件的固定板220來固定。另外,在對應於側壁1b的開口201的位置,於襯裡7亦設有開口。FIG. 27 is a schematic cross-sectional view showing a configuration example of the plasma processing apparatus 101 of the embodiment. The plasma processing apparatus 101 is a viewport 200 provided with a state for confirming the plasma generation space S in the processing container 1 from the outside. Fig. 28 is an exploded perspective view showing the components of the viewport 200 of the plasma processing apparatus of Fig. 27 in an enlarged manner. 29 is an enlarged cross-sectional view of the viewport 200 in the horizontal direction. In the side wall 1b of the plasma processing apparatus 101 of the present embodiment, an opening 201 as an observation opening is formed. A protrusion 211 of a portion of the window member 210 is inserted into the opening 201. Then, the window member 210 is fixed from the outer side of the processing container 1 by a fixing plate 220 as a fixing member. Further, at the position corresponding to the opening 201 of the side wall 1b, the lining 7 is also provided with an opening.

窗構件210是例如藉由石英等的透明材質所形成。窗構件210是具有:被插入處理容器1的開口201內的突出部211、及與該突出部211成一體,擴大成凸緣狀的基部213。如圖28所示,窗構件210的突出部211是突出於對板狀的基部213呈正交的方向。突出部211的前端面211a是彎曲成弓狀。此前端面211a的彎曲是如圖29所示,形成和呈圓筒狀的處理容器1的側壁1b的內周面1bIN 的彎曲同曲率。並且,突出部211的突出量是考量處理容器1的側壁1b的厚度來決定。而且,突出部211的形狀(寬度及厚度)及大小(體積)是被精密加工成與側壁1b的開口201的形狀(寬度及高度)及大小(空間的容積)幾乎一致。亦即,在安裝窗構件210的狀態中,上述突出部211與側壁1b的開口201的內面是具有突出部211可插入開口201的範圍內的間距,形成儘可能無間隙嵌合。該間距是電漿不會進入開口201內的範圍,例如0.1mm~2mm的範圍內為理想,更理想是0.5mm~1mm的範圍內。The window member 210 is formed of, for example, a transparent material such as quartz. The window member 210 has a protruding portion 211 that is inserted into the opening 201 of the processing container 1, and a base portion 213 that is formed integrally with the protruding portion 211 and that is expanded into a flange shape. As shown in FIG. 28, the protruding portion 211 of the window member 210 protrudes in a direction orthogonal to the plate-like base portion 213. The front end surface 211a of the protruding portion 211 is curved in an arch shape. The curvature of the front end surface 211a is the same as that of the inner peripheral surface 1b IN of the side wall 1b of the cylindrical processing container 1 as shown in FIG. Further, the amount of protrusion of the protruding portion 211 is determined by considering the thickness of the side wall 1b of the processing container 1. Further, the shape (width and thickness) and size (volume) of the protruding portion 211 are precisely processed to substantially match the shape (width and height) and size (volume of the space) of the opening 201 of the side wall 1b. That is, in the state in which the window member 210 is mounted, the inner surface of the opening portion 211 and the opening 201 of the side wall 1b is a pitch having a range in which the protruding portion 211 can be inserted into the opening 201, and the fitting is formed as seamless as possible. This pitch is a range in which the plasma does not enter the opening 201, and is preferably in the range of, for example, 0.1 mm to 2 mm, more preferably in the range of 0.5 mm to 1 mm.

呈板狀的固定板220是例如藉由鋁、不鏽鋼等的金屬來形成比窗構件210的基部213更大上一圈。固定板220是具有:嵌入窗構件210的基部213的凹部221、及設於該凹部221的貫通開口223。固定板220是在其凹部221嵌入窗構件210的基部213,使窗構件210從外側推擠至處理容器1的側壁1b而固定。固定板220是在任意的部位例如藉由螺絲來固定於側壁1b。在圖28是描繪形成於固定板220的四角落的螺絲孔225,但並非限於此位置或數量。貫通開口223的大小,為了確保可辨識處理容器1內的大小,且確實地進行窗構件210的固定,而形成比窗構件210的基部213更小。可從此貫通開口223經由透明的窗構件210來辨識處理容器1內。藉由使用固定板220來將窗構件210確實地固定於處理容器1,密封成電漿不會洩漏於處理容器1之外。The plate-shaped fixing plate 220 is formed to be larger than the base portion 213 of the window member 210 by, for example, metal such as aluminum or stainless steel. The fixing plate 220 has a concave portion 221 that is fitted into the base portion 213 of the window member 210, and a through opening 223 provided in the concave portion 221 . The fixing plate 220 is fitted into the base portion 213 of the window member 210 at the concave portion 221 thereof, and the window member 210 is pushed from the outside to the side wall 1b of the processing container 1 to be fixed. The fixing plate 220 is fixed to the side wall 1b at an arbitrary position by, for example, a screw. In Fig. 28, the screw holes 225 formed at the four corners of the fixing plate 220 are depicted, but are not limited to this position or number. The size of the through opening 223 is smaller than the base portion 213 of the window member 210 in order to secure the size of the inside of the processing container 1 and to securely fix the window member 210. From this through opening 223, the inside of the processing container 1 can be identified via the transparent window member 210. By securely fixing the window member 210 to the processing container 1 by using the fixing plate 220, it is sealed that the plasma does not leak outside the processing container 1.

如圖29所示,在處理容器1的側壁1b,以能夠包圍開口201的方式形成有溝203。在此溝203內嵌入作為密封構件的O型環205。窗構件210是在突出部211插入側壁1b的開口201內的狀態下,藉由固定板220來推擠至側壁1b側,因此可藉由開口201的周圍的O型環205來確保開口201的氣密性。As shown in FIG. 29, a groove 203 is formed in the side wall 1b of the processing container 1 so as to surround the opening 201. An O-ring 205 as a sealing member is fitted into the groove 203. The window member 210 is pushed to the side of the side wall 1b by the fixing plate 220 in a state where the protruding portion 211 is inserted into the opening 201 of the side wall 1b, so that the opening 201 can be secured by the O-ring 205 around the opening 201. Air tightness.

在此,藉由與以往的電漿處理裝置的對比來說明本實施形態的電漿處理裝置的優點。在以往的電漿處理裝置中是以能夠從外側(大氣側)覆蓋處理容器1的開口之方式安裝石英等材質的平板狀的窗構件,形成視口。開口的周圍是在與平板狀的窗構件之間配設有O型環而密封,保持氣密性。但,就如此的以往的視口的構造而言,在處理容器內所生成的電漿會進入開口內,且容易繞進密封部的O型環的位置,對O型環造成損傷,而有產生微粒或O型環的更換壽命變短的問題。Here, the advantages of the plasma processing apparatus of the present embodiment will be described by comparison with a conventional plasma processing apparatus. In the conventional plasma processing apparatus, a flat window member made of a material such as quartz is attached so as to cover the opening of the processing container 1 from the outside (atmosphere side) to form a viewport. The periphery of the opening is sealed by being placed with an O-ring between the flat window member, and the airtightness is maintained. However, with such a conventional viewport structure, the plasma generated in the processing container enters the opening and is easily wound into the O-ring of the sealing portion, causing damage to the O-ring. The problem that the replacement life of the particles or the O-ring is shortened.

針對上述問題,本實施形態的電漿處理裝置是窗構件210具備突出部211,該突出部211的大小是與側壁1b的開口201的大小幾乎一致。亦即,開口201與突出部211是以些微的間距幾乎無間隙地嵌合。因此,可有效地防止電漿從處理容器1內的電漿生成空間S繞進至開口201的外側的O型環205的配設位置。亦即,窗構件210的突出部211具有防止電漿侵入至開口201內的作用。因此,可有效地防止電漿經由開口201來繞進密封部,O型環205受損劣化而產生微粒,或更換時期提早。In response to the above problem, in the plasma processing apparatus of the present embodiment, the window member 210 is provided with the protruding portion 211 whose size is almost the same as the size of the opening 201 of the side wall 1b. That is, the opening 201 and the protruding portion 211 are fitted with almost no gap at a slight pitch. Therefore, it is possible to effectively prevent the plasma from being circulated from the plasma generation space S in the processing container 1 to the arrangement position of the O-ring 205 on the outer side of the opening 201. That is, the protruding portion 211 of the window member 210 has a function of preventing plasma from intruding into the opening 201. Therefore, it is possible to effectively prevent the plasma from being wound into the sealing portion via the opening 201, and the O-ring 205 is damaged and deteriorated to generate particles, or the replacement period is advanced.

並且,突出部211的前端面211a是配合呈圓筒狀的處理容器1的側壁1b的內周面1bIN 的彎曲來同曲率形成。藉由如此的特徵形狀,將窗構件210安裝於側壁1b的狀態下,側壁1b的內周面1bIN 與窗構件210之間不會產生階差。如此,因為無階差,所以可防止對於處理容器1內的電漿生成空間S所產生的電漿造成影響,例如電漿的擴散或分布改變,電漿密度會變化。藉此,可對處理容器1內的被處理體均一地進行安定的電漿處理。Further, the front end surface 211a of the protruding portion 211 is formed by bending the inner peripheral surface 1b IN of the side wall 1b of the cylindrical processing container 1 to have the same curvature. With such a characteristic shape, in a state where the window member 210 is attached to the side wall 1b, no step is generated between the inner peripheral surface 1b IN of the side wall 1b and the window member 210. Thus, since there is no step difference, it is possible to prevent the plasma generated by the plasma generation space S in the processing container 1 from being affected, for example, the diffusion or distribution of the plasma is changed, and the plasma density is changed. Thereby, the treated body in the processing container 1 can be uniformly subjected to a stable plasma treatment.

如以上般,若根據本實施形態的電漿處理裝置101,則可減少來自視口200的微粒發生。而且,將本實施形態的視口200的構成適用於第1~第6實施形態的電漿處理裝置,可綜合性地更確實地防止在處理容器1內的微粒發生,且可生成安定的電漿來進行電漿處理,因此可實現一種可靠度高的半導體製程。本實施形態的其他構成及效果是與第1~6的實施形態同樣。As described above, according to the plasma processing apparatus 101 of the present embodiment, generation of particles from the viewport 200 can be reduced. Further, the configuration of the viewport 200 of the present embodiment is applied to the plasma processing apparatuses of the first to sixth embodiments, and it is possible to comprehensively prevent the occurrence of particles in the processing container 1 and to generate stable electricity. The slurry is used for plasma processing, so that a highly reliable semiconductor process can be realized. Other configurations and effects of the present embodiment are the same as those of the first to sixth embodiments.

[磨耗試驗][wear test]

其次,針對在第5及第6實施形態的電漿處理裝置所使用的聚醯亞胺膠帶70來說明有關評價耐久性後的磨耗試驗的結果。如圖20A及圖20B所示,準備一評價裝置,其係具備:當作蓋構件13的支撐部13a之金屬製的塊材90、及當作介電質板28之可動式的石英板91。然後,在塊材90或石英板91的其中任一方貼附厚度80μm的聚醯亞胺膠帶70。另外,使用株式會社寺岡製作所製的kapton膠帶(kapton為註冊商標)作為聚醯亞胺膠帶70。Next, the results of the abrasion test after evaluating the durability will be described with respect to the polyimide tape 70 used in the plasma processing apparatus of the fifth and sixth embodiments. As shown in FIG. 20A and FIG. 20B, an evaluation apparatus is provided which is provided with a metal block 90 which is a support portion 13a of the cover member 13, and a movable quartz plate 91 which is a dielectric plate 28. . Then, a polyimine tape 70 having a thickness of 80 μm was attached to either of the block 90 or the quartz plate 91. In addition, a kapton tape (kapton is a registered trademark) manufactured by Teraoka Seisakusho Co., Ltd. was used as the polyimide tape 70.

圖20A是表示將聚醯亞胺膠帶70的黏著層70B貼附於塊材90的狀態,圖20B是表示將聚醯亞胺膠帶70的黏著層70B貼附於石英板91的狀態。然後,使塊材90與石英板91接近,一邊從兩側以相當面壓280000N的壓力來壓接聚醯亞胺膠帶70,一邊使石英板91以一往返的移動量1mm來6萬次往返移動於圖20A,20B中的左右方向。針對3個樣品來測定試驗中的聚醯亞胺膠帶70的厚度,且利用表面粗度測定器(Mitutoyo公司製SJ301)來測定聚醯亞胺膠帶70的表面粗度。20A shows a state in which the adhesive layer 70B of the polyimide tape 70 is attached to the block 90, and FIG. 20B shows a state in which the adhesive layer 70B of the polyimide tape 70 is attached to the quartz plate 91. Then, the block 90 is brought close to the quartz plate 91, and the polyimide tape 70 is pressure-bonded from the both sides at a pressure of 280,000 N from the opposite sides, and the quartz plate 91 is rotated 60,000 times by a reciprocating movement of 1 mm. Move in the left and right direction in Figs. 20A, 20B. The thickness of the polyimide tape 70 in the test was measured for the three samples, and the surface roughness of the polyimide tape 70 was measured by a surface roughness measuring instrument (SJ301 manufactured by Mitutoyo Co., Ltd.).

在圖21及圖22顯示石英板91的移動次數與聚醯亞胺膠帶70的厚度的關係。圖21是將聚醯亞胺膠帶70的黏著層70B貼附於塊材90時的結果,圖22是將聚醯亞胺膠帶70的黏著層70B貼附於石英板91時。由圖21可知,在將聚醯亞胺膠帶70的黏著層70B貼附於塊材90時,6萬次的往復移動後,聚醯亞胺膠帶70的厚度幾乎不變化。並且,在表面粗度的測定,聚醯亞胺膠帶70、塊材90及石英板91皆於表面未產生表面粗糙等。另一方面,由圖22可知,在將聚醯亞胺膠帶70的黏著層70B貼附於石英板91時,在1萬次程度的往復移動下可見聚醯亞胺膠帶70的膜厚減少。並且,在表面粗度的測定,在聚醯亞胺膠帶70及塊材90的表面可見擦傷,擔心產生微粒。The relationship between the number of movements of the quartz plate 91 and the thickness of the polyimide tape 70 is shown in Figs. 21 and 22 . 21 is a result of attaching the adhesive layer 70B of the polyimide tape 70 to the block 90, and FIG. 22 is a case where the adhesive layer 70B of the polyimide tape 70 is attached to the quartz plate 91. As can be seen from Fig. 21, when the adhesive layer 70B of the polyimide tape 70 is attached to the block 90, the thickness of the polyimide tape 70 hardly changes after 60,000 reciprocating movements. Further, in the measurement of the surface roughness, the polyimide film 70, the block 90, and the quartz plate 91 were not roughened on the surface. On the other hand, as is clear from Fig. 22, when the adhesive layer 70B of the polyimide tape 70 is attached to the quartz plate 91, the film thickness of the polyimide tape 70 is reduced by about 10,000 times of reciprocating movement. Further, in the measurement of the surface roughness, scratches were observed on the surfaces of the polyimide tape 70 and the block 90, and it was feared that particles were generated.

由以上的結果可知,在第5及第6實施形態中,作為間隔件60C使用的聚醯亞胺膠帶70是貼附於蓋構件13的支撐部13a要比貼附於介電質板28來得理想。As a result of the above, in the fifth and sixth embodiments, the polyimide tape 70 used as the spacer 60C is attached to the support member 13a of the cover member 13 than to be attached to the dielectric plate 28. ideal.

[氮化運行試驗][nitriding operation test]

其次,說明有關使用與第5及第6實施形態同樣構成的電漿處理裝置來針對30,000片的晶圓W進行電漿氮化處理的運行試驗的結果。本運行試驗是針對晶圓W間的氮濃度的均一性、微粒數、污染、介電質板與蓋構件的支撐部的間隙進行評價。對晶圓W表面的矽之電漿氮化處理的條件是以處理壓力;30Pa、Ar流量;660mL/min(sccm)、N2 流量;200mL/min(sccm)、微波功率;1950W、處理溫度500℃、處理時間50秒來實施。並且,使用株式會社寺岡製作所製的Kapton膠帶(Kapton為註冊商標;厚度80μm)作為聚醯亞胺膠帶70。Next, a result of an operation test for performing plasma nitriding treatment on 30,000 wafers W using the plasma processing apparatus having the same configuration as that of the fifth and sixth embodiments will be described. This operation test evaluated the uniformity of the nitrogen concentration between the wafers W, the number of particles, the contamination, and the gap between the dielectric plate and the support portion of the cover member. The conditions for the plasma nitriding treatment of the surface of the wafer W are processing pressure; 30 Pa, Ar flow; 660 mL/min (sccm), N 2 flow rate; 200 mL/min (sccm), microwave power; 1950 W, processing temperature It was carried out at 500 ° C for 50 seconds. In addition, Kapton Co., Ltd. is used. Tape (Kapton It is a registered trademark; thickness 80 μm) as a polyimide tape 70.

首先,計測對30,000片的晶圓W之處理前後的介電質板28與蓋構件13的支撐部13a的間隙d。其結果,間隙d是處理前為80.4μm,處理後為80.9μm。因此,藉由介在聚醯亞胺膠帶70,可使介電質板28與蓋構件13的支撐部13a的間隙d長期間幾乎維持於一定。First, the gap d between the dielectric board 28 before and after the processing of 30,000 wafers W and the support portion 13a of the lid member 13 is measured. As a result, the gap d was 80.4 μm before the treatment and 80.9 μm after the treatment. Therefore, by interposing the polyimide tape 70, the gap d between the dielectric sheet 28 and the support portion 13a of the lid member 13 can be kept constant for a long period of time.

在圖23顯示晶圓W間的氮濃度的均一性的結果。由此結果可知,在30,000片的處理中,氮濃度是在大致0.2~0.4[atom%]之間安定地推移,晶圓W間的處理的均一性可期。The result of the uniformity of the nitrogen concentration between the wafers W is shown in FIG. As a result, it was found that in the 30,000-piece treatment, the nitrogen concentration was stably shifted between approximately 0.2 and 0.4 [atom%], and the uniformity of the treatment between the wafers W was probable.

在圖24顯示以微粒計數器所計測之0.12μm以上的大小的微粒數的推移。由此結果可知,經30,000片的處理,所被檢測出的微粒數是大致5個以下。未見聚醯亞胺膠帶70本身或介電質板28與蓋構件13的支撐部13a的摩擦所引起的微粒發生。另外,雖在第15,000片的計測結果有10個以上的微粒被檢測出,但這測定誤差的可能性高。Fig. 24 shows the transition of the number of particles having a size of 0.12 μm or more measured by a particle counter. From this result, it was found that the number of particles detected was approximately five or less after 30,000 sheets of treatment. No occurrence of particles caused by the rubbing of the polyimide tape 70 itself or the friction between the dielectric plate 28 and the support portion 13a of the cover member 13 was observed. In addition, although 10 or more microparticles were detected in the measurement result of the 15,000th sheet, the possibility of measurement error is high.

圖25及圖26是表示Li、Na、Mg、Al、K、Ca、Ti、Cr、Mn、Fe、Ni,Co、Zn、及Cu的污染結果。由此結果未見,經由30,000片的處理,一旦處理片數增加,污染也增加之類的相關關係。這可想像是因為藉由存在聚醯亞胺膠帶70,可防止介電質板28與蓋構件13的支撐部13a的摩擦的結果,來自蓋構件13的污染發生會被抑制。25 and 26 show the results of contamination of Li, Na, Mg, Al, K, Ca, Ti, Cr, Mn, Fe, Ni, Co, Zn, and Cu. As a result, the correlation was not observed, and after 30,000 sheets of processing, once the number of processed sheets increased, the correlation was also increased. This is conceivable because the occurrence of contamination from the cover member 13 can be suppressed as a result of the friction of the dielectric plate 28 and the support portion 13a of the cover member 13 by the presence of the polyimide tape 70.

以上是以舉例顯示的目的來詳細說明本發明的實施形態,但本發明並非限於上述實施形態,亦可實施各種的變形。例如,在上述實施形態是使用RLSA方式的電漿處理裝置100,但亦可使用其他方式的電漿處理裝置,例如感應耦合電漿(ICP)、表面波電漿(SWP)等方式的電漿處理裝置。The embodiments of the present invention have been described in detail by way of examples, but the present invention is not limited to the embodiments described above, and various modifications may be made. For example, in the above embodiment, the RLSA type plasma processing apparatus 100 is used. However, other types of plasma processing apparatuses such as inductively coupled plasma (ICP) and surface wave plasma (SWP) may be used. Processing device.

並且,在上述實施形態中是舉以半導體晶圓作為被處理體的電漿氮化處理為例來進行說明,但作為被處理體的基板亦可例如為FPD(平板顯示器)用的基板或太陽電池用基板等。In the above embodiment, the plasma nitridation treatment using the semiconductor wafer as the object to be processed is described as an example. However, the substrate to be processed may be, for example, a substrate for FPD (flat panel display) or the sun. A substrate for a battery or the like.

本國際申請案是根據2010年3月31日申請的日本國特許出願2010-81984號及2010年9月30日申請的日本國特許出願2010-221270號來主張優先權者,將該等申請案的全內容援用於此。This international application is based on the Japan National Patent Application No. 2010-81984, which was filed on March 31, 2010, and the Japanese Patent Application No. 2010-221270, which was filed on September 30, 2010. The full content is used for this.

1...處理容器1. . . Processing container

1a...底壁1a. . . Bottom wall

1b...側壁1b. . . Side wall

1bIN ...內周面1b IN . . . Inner circumference

2...載置台2. . . Mounting table

3...支持構件3. . . Support component

4...罩構件4. . . Cover member

5...加熱器5. . . Heater

5a...加熱器電源5a. . . Heater power supply

6...熱電偶6. . . Thermocouple

7...襯裡7. . . lining

8...擋板8. . . Baffle

8a...排氣孔8a. . . Vent

9...支柱9. . . pillar

10...開口部10. . . Opening

11...排氣室11. . . Exhaust chamber

12...排氣管12. . . exhaust pipe

13...蓋構件13. . . Cover member

13a...支持部13a. . . Support department

13b...角部13b. . . Corner

13c...壁面13c. . . Wall

14...密封構件14. . . Sealing member

15...氣體導入部15. . . Gas introduction

16...搬入出口16. . . Move into the exit

17...閘閥17. . . gate

18...氣體供給裝置18. . . Gas supply device

19a...稀有氣體供給源19a. . . Rare gas supply

19b...氮氣體供給源19b. . . Nitrogen supply source

20a、20b、20c...氣體路線20a, 20b, 20c. . . Gas route

21a、21b...質量流控制器21a, 21b. . . Mass flow controller

22a、22b...開閉閥22a, 22b. . . Open and close valve

24...排氣裝置twenty four. . . Exhaust

27...微波導入裝置27. . . Microwave introduction device

28...介電質板28. . . Dielectric plate

28A...介電質板28A. . . Dielectric plate

28a...壁面28a. . . Wall

28b...缺口部28b. . . Notch

29a...O型環29a. . . O-ring

29b...O型環29b. . . O-ring

31...平面天線31. . . Planar antenna

32...微波放射孔32. . . Microwave radiation hole

33...緩波材33. . . Wave retardant

34...金屬製罩構件34. . . Metal cover member

34a...冷卻水流路34a. . . Cooling water flow path

35...密封構件35. . . Sealing member

36...開口部36. . . Opening

37...導波管37. . . Waveguide

37a...同軸導波管37a. . . Coaxial waveguide

37b...矩形導波管37b. . . Rectangular waveguide

38...匹配電路38. . . Matching circuit

39...微波產生裝置39. . . Microwave generating device

40...模式變換器40. . . Mode converter

41...內導体41. . . Inner conductor

50...控制部50. . . Control department

51...製程控制器51. . . Process controller

52...使用者介面52. . . user interface

53...記憶部53. . . Memory department

60...間隔件60. . . Spacer

60A...間隔件60A. . . Spacer

60B...間隔件60B. . . Spacer

60C...間隔件60C. . . Spacer

70...聚醯亞胺膠帶70. . . Polyimide tape

70A...聚醯亞胺薄膜層70A. . . Polyimine film layer

70B...黏著層70B. . . Adhesive layer

80...O型環80. . . O-ring

90...塊材90. . . Block

91...石英板91. . . Quartz plate

100...電漿處理裝置100. . . Plasma processing device

101...電漿處理裝置101. . . Plasma processing device

131,132...安裝溝131,132. . . Installation trench

132A...安裝溝132A. . . Installation trench

200...視口200. . . Viewport

201...開口201. . . Opening

203...溝203. . . ditch

205...O型環205. . . O-ring

210...窗構件210. . . Window member

211...突出部211. . . Protruding

211a...前端面211a. . . Front end face

213...基部213. . . Base

220...固定板220. . . Fixed plate

221...凹部221. . . Concave

223...貫通開口223. . . Through opening

220...固定板220. . . Fixed plate

W...晶圓W. . . Wafer

d...間隙d. . . gap

S...電漿生成空間S. . . Plasma generation space

圖1是表示本發明之一實施形態的電漿處理裝置的構成例的概略剖面圖。Fig. 1 is a schematic cross-sectional view showing a configuration example of a plasma processing apparatus according to an embodiment of the present invention.

圖2是表示平面天線的構造圖面。Fig. 2 is a structural view showing a planar antenna.

圖3是表示控制部的構成說明圖。3 is a view showing the configuration of a control unit.

圖4是擴大詳細顯示第1實施形態的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。Fig. 4 is a partial cross-sectional view showing, in detail, a connection portion between a dielectric plate of a plasma processing apparatus according to the first embodiment and a support portion of a cover member.

圖5是卸下第1實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 5 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus of the first embodiment.

圖6是擴大詳細顯示第2實施形態的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。Fig. 6 is a partial cross-sectional view showing, in detail, a connection portion of a dielectric plate of a plasma processing apparatus according to a second embodiment and a support portion of a cover member.

圖7是卸下第2實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 7 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus of the second embodiment.

圖8是卸下第3實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 8 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus of the third embodiment.

圖9是卸下第3實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的其他部分剖面圖。Fig. 9 is a cross-sectional view showing another portion of the end surface and the upper surface of the cover member in detail, partially showing the dielectric sheet of the plasma processing apparatus of the third embodiment.

圖10是擴大詳細顯示第4實施形態的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。Fig. 10 is a partial cross-sectional view showing, in detail, a connection portion of a dielectric plate of a plasma processing apparatus according to a fourth embodiment and a support portion of a lid member.

圖11是卸下第4實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 11 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus of the fourth embodiment.

圖12是擴大詳細顯示第4實施形態的變形例的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。FIG. 12 is a partial cross-sectional view showing a portion where the dielectric plate of the plasma processing apparatus according to the modification of the fourth embodiment is connected to the support portion of the cover member in an enlarged manner.

圖13是擴大詳細顯示第5實施形態的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。Fig. 13 is a partial cross-sectional view showing, in detail, a connection portion of a dielectric plate of a plasma processing apparatus according to a fifth embodiment and a support portion of a cover member.

圖14是卸下第5實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 14 is a partial cross-sectional view showing the end surface and the upper surface of the detailed display cover member partially enlarged by removing the dielectric plate of the plasma processing apparatus of the fifth embodiment.

圖15是說明使用於第5實施形態的聚醯亞胺膠帶的構成剖面圖。Fig. 15 is a cross-sectional view showing the structure of a polyimide tape used in the fifth embodiment.

圖16是擴大詳細顯示第5實施形態的變形例的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。FIG. 16 is a partial cross-sectional view showing a portion where the dielectric plate of the plasma processing apparatus according to the modification of the fifth embodiment is connected to the support portion of the cover member in an enlarged manner.

圖17是卸下第5實施形態的變形例的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 17 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus according to the modification of the fifth embodiment.

圖18是擴大詳細顯示第6實施形態的電漿處理裝置的介電質板與蓋構件的支撐部的連接部分的部分剖面圖。Fig. 18 is a partial cross-sectional view showing, in detail, a connection portion of a dielectric plate of a plasma processing apparatus according to a sixth embodiment and a support portion of a cover member.

圖19是卸下第6實施形態的電漿處理裝置的介電質板來部分地擴大詳細顯示蓋構件的端面及上面的部分剖面圖。Fig. 19 is a partial cross-sectional view showing the end surface and the upper surface of the cover member in detail, partially removed, by removing the dielectric plate of the plasma processing apparatus of the sixth embodiment.

圖20A是供以說明將聚醯亞胺膠帶貼附於塊材側的磨耗試驗的圖面。Fig. 20A is a view for explaining an abrasion test in which a polyimide film tape is attached to a block side.

圖20B是供給說明將聚醯亞胺膠帶貼附於石英板側的磨耗試驗的圖面。Fig. 20B is a view showing the wear test for attaching the polyimide tape to the side of the quartz plate.

圖21是表示將聚醯亞胺膠帶貼附於塊材側時的磨耗試驗的評價結果的圖表。21 is a graph showing the evaluation results of the abrasion test when the polyimide tape is attached to the block side.

圖22是表示將聚醯亞胺膠帶貼附於石英板側時的磨耗試驗的評價結果圖表。Fig. 22 is a graph showing the results of evaluation of the abrasion test when the polyimide tape is attached to the quartz plate side.

圖23是表示電漿氮化處理的運行試驗的晶圓間的氮濃度的均一性的結果的圖表。Fig. 23 is a graph showing the results of the uniformity of the nitrogen concentration between wafers in the operation test of the plasma nitriding treatment.

圖24是表示電漿氮化處理的運行試驗的微粒數的測定結果的圖表。Fig. 24 is a graph showing the measurement results of the number of particles in the operation test of the plasma nitriding treatment.

圖25是表示電漿氮化處理的運行試驗的污染測定結果的圖表。Fig. 25 is a graph showing the results of contamination measurement in the operation test of the plasma nitriding treatment.

圖26是表示電漿氮化處理的運行試驗的污染測定結果的別的圖表。Fig. 26 is a graph showing the results of contamination measurement in the operation test of the plasma nitriding treatment.

圖27是表示本發明的第7實施形態的電漿處理裝置的構成例的概略剖面圖。FIG. 27 is a schematic cross-sectional view showing a configuration example of a plasma processing apparatus according to a seventh embodiment of the present invention.

圖28是表示視口的構成構件的狀態擴大圖。Fig. 28 is a view showing an enlarged state of a constituent member of a viewport;

圖29是表示視口附近的水平剖面的要部擴大剖面圖。Fig. 29 is a cross-sectional view showing an essential part of a horizontal cross section in the vicinity of a viewport;

5a...加熱器電源5a. . . Heater power supply

18...氣體供給裝置18. . . Gas supply device

24...排氣裝置twenty four. . . Exhaust

39...微波產生裝置39. . . Microwave generating device

50...控制部50. . . Control department

51...製程控制器51. . . Process controller

52...使用者介面52. . . user interface

53...記憶部53. . . Memory department

Claims (20)

一種電漿處理裝置,係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;及間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙,上述間隔件係由氟系樹脂或聚醯亞胺系樹脂所形成,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.4mm的範圍內,上述間隔件的彈性率係比上述密封構件的彈性率更大的200~500kgf/mm2的範圍內,上述密封構件係具有:第1部分、及設於該第1部分的內周側的第2部分,上述第1部分係藉由真空密封性比上述第2部分高的材質所構成,上述第2部分係藉由電漿耐性比上述第1部分高的材質所構成。 A plasma processing apparatus comprising: a processing container having a plasma processing space therein and an upper opening; a dielectric plate blocking an upper portion of the plasma processing space; and a cover member disposed on the cover member An upper portion of the processing container has an annular support portion for supporting an outer peripheral portion of the dielectric plate; and a sealing member is disposed between the support portion and the dielectric plate for sealing the plasma treatment a spacer; the spacer is disposed on an outer peripheral side of the sealing member, and a gap is formed between the support portion and the dielectric plate, and the spacer is formed of a fluorine resin or a polyimide resin. The gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate is 0.05 to 0.4 mm, and the elastic modulus of the spacer is greater than the elastic modulus of the sealing member. In the range of 200 to 500 kgf/mm 2 , the sealing member has a first portion and a second portion provided on an inner peripheral side of the first portion, and the first portion is vacuum sealed compared to the second portion. Partially high material Configuration, the second portion based plasma resistance formed by the first portion of the high ratio materials. 如申請專利範圍第1項之電漿處理裝置,其中,上述間隔件係斷續性地設於上述密封構件的外周側。 The plasma processing apparatus according to claim 1, wherein the spacer is intermittently provided on an outer peripheral side of the sealing member. 如申請專利範圍第1項之電漿處理裝置,其中,上述間隔件係具備聚醯亞胺薄膜層及黏著層之聚醯亞胺膠帶。 The plasma processing apparatus according to claim 1, wherein the spacer is a polyimide film having a polyimide film layer and an adhesive layer. 如申請專利範圍第3項之電漿處理裝置,其中,上述間隔件的上述黏著層係被貼附於上述支撐部而固定。 The plasma processing apparatus according to claim 3, wherein the adhesive layer of the spacer is attached to the support portion and fixed. 如申請專利範圍第1項之電漿處理裝置,其中,上述密封構件包含:第1密封構件、及設於該第1密封構件的內周側的第2密封構件。 The plasma processing apparatus according to the first aspect of the invention, wherein the sealing member includes a first sealing member and a second sealing member provided on an inner circumferential side of the first sealing member. 如申請專利範圍第5項之電漿處理裝置,其中,上述第1密封構件係由氟系樹脂所形成。 The plasma processing apparatus according to claim 5, wherein the first sealing member is made of a fluorine-based resin. 如申請專利範圍第6項之電漿處理裝置,其中,上述第2密封構件係由耐電漿性比上述第1密封構件高的氟系樹脂所形成。 The plasma processing apparatus according to claim 6, wherein the second sealing member is formed of a fluorine-based resin having higher plasma resistance than the first sealing member. 如申請專利範圍第1項之電漿處理裝置,其中,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.2mm的範圍內。 The plasma processing apparatus according to claim 1, wherein a gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate is in a range of 0.05 to 0.2 mm. 如申請專利範圍第1項之電漿處理裝置,其中,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.08mm的範圍內。 The plasma processing apparatus according to claim 1, wherein a gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate is in a range of 0.05 to 0.08 mm. 如申請專利範圍第1項之電漿處理裝置,其中,上述間隔件與上述密封構件的間隔為1~10mm的範圍內。 The plasma processing apparatus according to claim 1, wherein a distance between the spacer and the sealing member is in a range of 1 to 10 mm. 如申請專利範圍第1項之電漿處理裝置,其中,在上述蓋構件的內周的壁面與上述介電質板的外周側壁之間形成有0.1~1mm的範圍內的間隙。 The plasma processing apparatus according to claim 1, wherein a gap in a range of 0.1 to 1 mm is formed between a wall surface of the inner periphery of the cover member and an outer peripheral side wall of the dielectric plate. 如申請專利範圍第11項之電漿處理裝置,其中,藉由上述間隔件來將上述介電質板定位於水平方向。 The plasma processing apparatus of claim 11, wherein the dielectric plate is positioned in a horizontal direction by the spacer. 一種電漿處理方法,係使用電漿處理裝置來電漿處理被處理體,該電漿處理裝置係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;及間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙,上述間隔件係由氟系樹脂或聚醯亞胺系樹脂所形成,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.4mm的範圍內,上述間隔件的彈性率係比上述密封構件的彈性率更大的200~500kgf/mm2的範圍內,上述密封構件係具有:第1部分、及設於該第1部分的內周側的第2部分,上述第1部分係藉由真空密封性比上述第2部分高的材質所構成,上述第2部分係藉由電漿耐性比上述第1部分高的材質所構成。 A plasma processing method for processing a processed object by using a plasma processing apparatus, the plasma processing apparatus comprising: a processing container having a plasma processing space inside, and an upper opening; a dielectric plate; Blocking an upper portion of the plasma processing space; a cover member disposed on an upper portion of the processing container and having an annular support portion supporting an outer peripheral portion of the dielectric plate; and a sealing member attached to the a gap between the support portion and the dielectric plate for sealing the plasma processing space; and a spacer disposed on an outer peripheral side of the sealing member to form a gap between the support portion and the dielectric plate. The spacer is formed of a fluorine resin or a polyimide resin, and a gap between the upper surface of the support portion and the lower surface of the dielectric plate formed by the spacer is 0.05 to 0.4 mm. In the range of 200 to 500 kgf/mm 2 in which the elastic modulus of the spacer is larger than the elastic modulus of the sealing member, the sealing member has a first portion and an inner peripheral side of the first portion. Part 2 Said first portion by a vacuum-based sealing portion is higher than the second material is constituted, by the second portion based plasma resistance than the material of the first portion is constituted. 如申請專利範圍第13項之電漿處理方法,其中,上述密封構件係具有:第1部分、及設於該第1部分的內周側的第2部分,上述第1部分係藉由真空密封性比上述第2部分高的材質所構成,上述第2部分係藉由電漿耐性比上述第1部分高的材質所構成。 The plasma processing method according to claim 13, wherein the sealing member has a first portion and a second portion provided on an inner peripheral side of the first portion, wherein the first portion is sealed by a vacuum The material is made of a material higher than the second portion, and the second portion is made of a material having higher plasma resistance than the first portion. 如申請專利範圍第13項之電漿處理方法,其中,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.2mm的範圍內。 The plasma processing method according to claim 13, wherein a gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate is in a range of 0.05 to 0.2 mm. 如申請專利範圍第13項之電漿處理方法,其中,藉由上述間隔件所形成之上述支撐部的上面與上述介電質板的下面之間的間隙為0.05~0.08mm的範圍內。 The plasma processing method according to claim 13, wherein a gap between the upper surface of the support portion formed by the spacer and the lower surface of the dielectric plate is in a range of 0.05 to 0.08 mm. 如申請專利範圍第13項之電漿處理方法,其中,上述間隔件與上述密封構件的間隔為1~10mm的範圍內。 The plasma processing method according to claim 13, wherein the interval between the spacer and the sealing member is in a range of 1 to 10 mm. 一種電漿處理裝置,係具備:處理容器,其係於內部具有電漿處理空間,且上部開口;介電質板,其係堵住上述電漿處理空間的上部;蓋構件,其係配置於上述處理容器的上部,且具有支撐上述介電質板的外周部之環狀的支撐部;密封構件,其係設於上述支撐部與上述介電質板之間,用以密閉上述電漿處理空間;間隔件,其係設於上述密封構件的外周側,在上述支撐部與上述介電質板之間形成間隙;及觀察窗,其係用以辨識上述處理容器的內部, 上述觀察窗係具有:透明的窗構件,其係具備被插入形成於上述處理容器的側壁的觀察用開口部內的突出部;固定構件,其係由外部來固定上述窗構件;密封構件,其係於上述觀察用開口部的周圍氣密地密封上述處理容器的側壁與上述窗構件之間,上述觀察用開口部的內面與上述突出部的表面係形成以該突出部能夠插入上述觀察用開口部的範圍內的間距來無間隙嵌合,將上述突出部插入上述觀察用開口部,藉此使上述窗構件安裝於上述處理容器的側壁。 A plasma processing apparatus comprising: a processing container having a plasma processing space therein and an upper opening; a dielectric plate blocking an upper portion of the plasma processing space; and a cover member disposed on the cover member An upper portion of the processing container has an annular support portion for supporting an outer peripheral portion of the dielectric plate; and a sealing member is disposed between the support portion and the dielectric plate for sealing the plasma treatment a spacer; the spacer is disposed on an outer peripheral side of the sealing member, forming a gap between the support portion and the dielectric plate; and an observation window for identifying the inside of the processing container, The observation window includes a transparent window member including a protruding portion that is inserted into an observation opening formed in a side wall of the processing container, and a fixing member that fixes the window member from the outside; the sealing member Between the side wall of the processing container and the window member, the inner surface of the observation opening is formed in a gas-tight manner around the opening of the observation opening, and the surface of the protruding portion is formed so that the protruding portion can be inserted into the observation opening The pitch in the range of the portion is fitted without a gap, and the protruding portion is inserted into the observation opening, whereby the window member is attached to the side wall of the processing container. 如申請專利範圍第18項之電漿處理裝置,其中,上述突出部的前端面係配合上述處理容器的側壁的內壁面的形狀來彎曲形成。 The plasma processing apparatus according to claim 18, wherein the front end surface of the protruding portion is curved and formed in a shape matching an inner wall surface of a side wall of the processing container. 如申請專利範圍第18項之電漿處理裝置,其中,上述突出部的表面與上述觀察用開口部的內面的間距為0.1mm~2mm的範圍內。 The plasma processing apparatus according to claim 18, wherein a distance between a surface of the protruding portion and an inner surface of the observation opening is in a range of 0.1 mm to 2 mm.
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