TWI489157B - Twins light guiding plate and manufacturing method thereof and backlight module with twins light guiding plate - Google Patents

Twins light guiding plate and manufacturing method thereof and backlight module with twins light guiding plate Download PDF

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TWI489157B
TWI489157B TW101139781A TW101139781A TWI489157B TW I489157 B TWI489157 B TW I489157B TW 101139781 A TW101139781 A TW 101139781A TW 101139781 A TW101139781 A TW 101139781A TW I489157 B TWI489157 B TW I489157B
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Taiwan
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guide plate
light guide
light
emitting surface
double
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TW101139781A
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Chinese (zh)
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TW201416731A (en
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chun yuan Chen
Chia Hung Chen
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Au Optronics Corp
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Priority to CN201310085966.5A priority patent/CN103116201B/en
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Publication of TWI489157B publication Critical patent/TWI489157B/en

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Description

雙層導光板結構及其製造方法與具有雙層導光板之背光模組Double-layer light guide plate structure, manufacturing method thereof and backlight module with double-layer light guide plate

本發明係關於一種導光板結構及其製造方法,特別是一種雙層導光板結構及其製造方法,以及具有雙層導光板之背光模組。The invention relates to a light guide plate structure and a manufacturing method thereof, in particular to a double-layer light guide plate structure and a manufacturing method thereof, and a backlight module with a double-layer light guide plate.

近年來,由於LCD(液晶顯示器,Liquid Crystal Display)、PDP(電漿顯示器,Plasma Display Panel)等平面顯示器具有輕薄之優勢,已逐漸取代CRT(陰極射線管,Cathode Ray Tube)顯示器,而成為顯示器市場的主流,廣泛地使用於電視、筆記電腦、行動電話等產品。In recent years, flat panel displays such as LCD (Liquid Crystal Display) and PDP (Plasma Display Panel) have become lighter and thinner, and have gradually replaced CRT (Cathode Ray Tube) displays as displays. The mainstream of the market is widely used in TV, notebook computers, mobile phones and other products.

一般的電子裝置大都具有一個單面顯示器,其係僅具有一顯示面,但隨著其應用範圍的擴增,在某些應用上可能需要雙顯示幕之顯示裝置,例如在公共區域或是遊樂場,透過雙面顯示之方式讓不同位置的人均能觀看顯示裝置所顯示之資料。Most electronic devices generally have a single-sided display, which has only one display surface, but as its application range expands, in some applications, a dual display screen display device may be required, such as in a public area or in a play. In the field, the two-sided display allows people in different locations to view the information displayed on the display device.

請參閱第1圖所示,為一種習知雙面顯示器結構之示意圖。習知的雙面顯示器A1僅使用一個導光板A11,於導光板A11之一側面設有光學膜片A12與上面板A13,另一側面設有光學膜片A14與下面板A15,再將其固定在外框架A16上。在此種雙面顯示器A1中,導光板A11的上下兩面都是出光面,並且都設置有微結構(圖未示),因此,無法就上面板A13與下面板A15分別調整光學品味,造成光學品味的調整困難度相當高。Please refer to FIG. 1 , which is a schematic diagram of a conventional double-sided display structure. The conventional double-sided display A1 uses only one light guide plate A11, and the optical film A12 and the upper panel A13 are disposed on one side of the light guide plate A11, and the optical film A14 and the lower panel A15 are disposed on the other side, and then fixed. On the outer frame A16. In the double-sided display A1, the upper and lower surfaces of the light guide plate A11 are both light-emitting surfaces, and are provided with a microstructure (not shown). Therefore, the optical taste of the upper panel A13 and the lower panel A15 cannot be adjusted, resulting in optical The difficulty of adjusting the taste is quite high.

請參閱第2圖所示,為另一種習知雙面顯示器結構之示意圖。 另一種習知的雙面顯示器A2設置有兩個導光板A21,其中一個導光板A21於其一側面設有光學膜片A22與上面板A23,另一側面面向另一個導光板A21,並且,另一個導光板A21於其一側面設有光學膜片A24與下面板A25,而兩個導光板A21不相互接觸而以鎖合或卡合等方式分別固定在外框架A26上。在此種雙面顯示器A2中,雖因其設置有兩個導光板A21而可以各別調整光學品味,但因兩個導光板A21是各別固定在外框架A26上,並且,兩個導光板A21之間的距離相當近,造成其組裝相當繁複,此外,雙面顯示器A2在發生振動時,容易造成兩個導光板A21互相碰撞刮傷。Please refer to FIG. 2, which is a schematic diagram of another conventional double-sided display structure. Another conventional double-sided display A2 is provided with two light guide plates A21, one of which is provided with an optical film A22 and an upper panel A23 on one side thereof, and the other side faces the other light guide plate A21, and another A light guide plate A21 is provided on one side thereof with an optical film A24 and a lower plate A25, and the two light guide plates A21 are respectively fixed to the outer frame A26 by being locked or engaged. In such a double-sided display A2, although the optical taste can be individually adjusted by providing two light guide plates A21, the two light guide plates A21 are separately fixed to the outer frame A26, and the two light guide plates A21 The distance between them is quite close, which makes the assembly quite complicated. In addition, when the double-sided display A2 is vibrated, it is easy to cause the two light guide plates A21 to collide with each other and scratch.

有鑑於此,本發明提出一種雙層導光板結構的實施例,包含:第一導光板、複數第一支撐柱、第二導光板。其中,第一導光板包含相對之第一出光面與第一非出光面;複數第一支撐柱位於第一非出光面;第二導光板包含相對之第二出光面與第二非出光面,第二非出光面面向第一非出光面,每一第一支撐柱頂抵於第二導光板,經由超音波熔接而使每一第一支撐柱與第二導光板接合成一體,用以維持第一導光板與第二導光板間之間隙。In view of this, the present invention provides an embodiment of a dual-layer light guide plate structure, including: a first light guide plate, a plurality of first support columns, and a second light guide plate. The first light guide plate includes a first light-emitting surface and a first non-light-emitting surface; the plurality of first support columns are located on the first non-light-emitting surface; and the second light guide plate includes a second light-emitting surface and a second non-light-emitting surface. The second non-light-emitting surface faces the first non-light-emitting surface, and each of the first support columns abuts against the second light guide plate, and each of the first support columns and the second light guide plate are integrally joined by ultrasonic welding to maintain a gap between the first light guide plate and the second light guide plate.

本發明另提出一種雙層導光板結構之製造方法的實施例,包含:射出第一導光板與複數第一支撐柱,複數第一支撐柱設置於第一導光板上;射出或熱壓第二導光板;疊合第一導光板與第二導光板,使每一第一支撐柱抵接於第二導光板;超音波熔接第一 導光板與第二導光板,使每一第一支撐柱與第二導光板接合成一體。The invention further provides an embodiment of a method for manufacturing a double-layer light guide plate structure, comprising: emitting a first light guide plate and a plurality of first support columns, wherein the plurality of first support columns are disposed on the first light guide plate; and the second light guide or hot press a light guide plate; a first light guide plate and a second light guide plate are stacked, such that each first support column abuts against the second light guide plate; ultrasonic welding is first The light guide plate and the second light guide plate are integrated into each of the first support columns and the second light guide plate.

本發明另提出一種具有雙層導光板之背光模組的實施例,包含:雙層導光板結構、框架、光源模組。其中,框架收納雙層導光板結構;光源模組,朝向雙層導光板結構投射光線而使光線由第一出光面與第二出光面射出。The invention further provides an embodiment of a backlight module having a double-layer light guide plate, comprising: a double-layer light guide plate structure, a frame, and a light source module. The frame houses a double-layer light guide plate structure; the light source module projects light toward the double-layer light guide plate structure to emit light from the first light-emitting surface and the second light-emitting surface.

根據本發明之導光板結構及其製造方法,可將雙層的導光板一體化,以避免其互相碰撞,並藉由一體化之結構增加整體強度。此外,第一導光板與第二導光板可各別調整光學品質,更容易達到光學品味要求。According to the light guide plate structure and the manufacturing method thereof of the present invention, the double-layer light guide plates can be integrated to avoid collision with each other, and the overall strength is increased by the integrated structure. In addition, the first light guide plate and the second light guide plate can respectively adjust the optical quality, and it is easier to achieve the optical taste requirement.

以下在實施方式中詳細敘述本發明之詳細特徵以及優點,其內容足以使任何熟習相關技藝者瞭解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點。The detailed features and advantages of the present invention are set forth in the Detailed Description of the Detailed Description of the <RTIgt; </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> <RTIgt; The objects and advantages associated with the present invention can be readily understood by those skilled in the art.

第3A圖與第3B圖係繪示本發明之雙層導光板結構的第一實施例。第3A圖為雙層導光板於超音波熔接前之示意圖,第3B圖為雙層導光板於超音波熔接後之示意圖。3A and 3B show a first embodiment of the double-layer light guide plate structure of the present invention. Fig. 3A is a schematic view of the double-layer light guide plate before ultrasonic welding, and Fig. 3B is a schematic view of the double-layer light guide plate after ultrasonic welding.

如第3A圖所示,於本發明之第一實例中雙層導光板結構1包含:第一導光板2、複數第一支撐柱3、第二導光板5、複數第二支撐柱6。As shown in FIG. 3A, in the first example of the present invention, the double-layer light guide plate structure 1 comprises: a first light guide plate 2, a plurality of first support columns 3, a second light guide plate 5, and a plurality of second support columns 6.

第一導光板2為概呈矩形之片體結構,具有相對之第一出光 面21與第一非出光面22。複數第一支撐柱3以一體成形方式形成於第一導光板2之第一非出光面22上,並且,第一支撐柱3具有第一頂面31,第一支撐柱3連接第一非出光面22處之截面面積大於等於第一頂面31之截面面積,整體觀之,第一支撐柱3由連接第一非出光面22處向第一頂面31的方向呈直線漸縮狀(如第3A圖所示,橫剖面為梯形狀)。惟第一支撐柱3呈直線漸縮狀僅為舉例,本發明非以此為限,例如第一支撐柱3或可呈階梯式的漸縮結構或其他連接處截面大、頂面截面小的結構。The first light guide plate 2 is a substantially rectangular sheet structure having a first light output Face 21 and first non-light exit face 22. The first support column 3 is integrally formed on the first non-light-emitting surface 22 of the first light guide plate 2, and the first support column 3 has a first top surface 31, and the first support column 3 is connected to the first non-light-emitting surface. The cross-sectional area of the surface 22 is greater than or equal to the cross-sectional area of the first top surface 31. As a whole, the first support post 3 is linearly tapered from the first non-light-emitting surface 22 to the first top surface 31 (eg, As shown in Fig. 3A, the cross section is a trapezoidal shape). However, the first support column 3 is linearly tapered. The invention is not limited thereto. For example, the first support column 3 or the stepped tapered structure or other joints have a large cross section and a small top cross section. structure.

第二導光板5為概呈矩形之片體結構,具有相對之第二出光面51與第二非出光面52。複數第二支撐柱6以一體成形方式形成於第二導光板5之第二非出光面52上,並且,第二支撐柱6具有第二頂面61,第二支撐柱6連接第二非出光面52處之截面面積大於等於第二頂面61之截面面積,整體觀之,第二支撐柱6由連接第二非出光面52處向第二頂面61的方向呈直線漸縮狀(如第3A圖所示,橫剖面為梯形狀)。惟第二支撐柱6呈直線漸縮狀僅為舉例,本發明非以此為限,例如第二支撐柱6或可呈階梯式的漸縮結構或其他連接處截面大、頂面截面小的結構。The second light guide plate 5 has a substantially rectangular sheet structure and has a second light exit surface 51 and a second non-light exit surface 52. The second support column 6 is integrally formed on the second non-light-emitting surface 52 of the second light guide plate 5, and the second support column 6 has a second top surface 61, and the second support column 6 is connected to the second non-light-emitting surface. The cross-sectional area of the surface 52 is greater than or equal to the cross-sectional area of the second top surface 61. As a whole, the second support post 6 is linearly tapered from the second non-light-emitting surface 52 to the second top surface 61 (eg, As shown in Fig. 3A, the cross section is a trapezoidal shape). However, the second support column 6 is linearly tapered. The invention is not limited thereto. For example, the second support column 6 or the stepped tapered structure or other joints have a large cross section and a small top cross section. structure.

第一導光板2與第二導光板5相疊後,第一導光板2之第一非出光面22面向第二導光板5之第二非出光面52,使得每一第一支撐柱3之第一頂面31抵貼於對應之每一第二支撐柱6之第二頂面61。After the first light guide plate 2 and the second light guide plate 5 are stacked, the first non-light-emitting surface 22 of the first light guide plate 2 faces the second non-light-emitting surface 52 of the second light guide plate 5, so that each of the first support columns 3 The first top surface 31 abuts against the second top surface 61 of each of the second support columns 6 .

如第3B圖所示,當第一導光板2與第二導光板5相疊後,置 於超音波熔接機上,以超音波熔接第一導光板2與第二導光板5,使第一支撐柱3之第一頂面31與對應之第二支撐柱6之第二頂面61劇烈摩擦而產生局部高溫,第一頂面31與第二頂面61融化而接合成一體,用以維持第一導光板2與第二導光板5之間的間隙。在本實施例中,第一支撐柱3與第二支撐柱6以超音波熔接成一體後,由原先的漸縮狀結構變為截面大小相同(如第3B圖所示,橫剖面為矩形狀)的柱狀結構,但本發明非以此為限,其熔接後之形狀依其原先漸縮結構的不同而改變。As shown in FIG. 3B, when the first light guide plate 2 and the second light guide plate 5 are stacked, On the ultrasonic welding machine, the first light guide plate 2 and the second light guide plate 5 are fused by ultrasonic waves, so that the first top surface 31 of the first support column 3 and the second top surface 61 of the corresponding second support column 6 are severely The first top surface 31 and the second top surface 61 are melted and joined together to maintain a gap between the first light guide plate 2 and the second light guide plate 5 by friction. In this embodiment, after the first support post 3 and the second support post 6 are integrally fused by ultrasonic waves, the original tapered structure is changed to have the same cross-sectional size (as shown in FIG. 3B, the cross section is rectangular). The columnar structure, but the invention is not limited thereto, and the shape after welding is changed depending on the original tapered structure.

要注意的是,第一支撐柱3與對應之第二支撐柱6的數量及位置需依第一導光板2與第二導光板5之重量及其變形量而進行配置,以確保第一導光板2與第二導光板5不會發生碰撞。如第3C圖所示,第一支撐柱3與對應之第二支撐柱6的數量不足,造成第一導光板2因自身重量所發生的變形使第一導光板2與第二導光板5發生碰撞。如第3D圖所示,第一支撐柱3與對應之第二支撐柱6的數量及位置適當,雖然第一導光板2因自身重量發生變形,但並未與第二導光板5發生碰撞。通常而言,第一支撐柱3與對應之第二支撐柱6是均勻配置在第一導光板2與第二導光板5上。It should be noted that the number and position of the first support column 3 and the corresponding second support column 6 are configured according to the weight of the first light guide plate 2 and the second light guide plate 5 and the amount of deformation thereof to ensure the first guide. The light plate 2 and the second light guide plate 5 do not collide. As shown in FIG. 3C, the number of the first support columns 3 and the corresponding second support columns 6 is insufficient, causing the deformation of the first light guide plate 2 due to its own weight to cause the first light guide plate 2 and the second light guide plate 5 to occur. collision. As shown in FIG. 3D, the number and position of the first support post 3 and the corresponding second support post 6 are appropriate. Although the first light guide plate 2 is deformed by its own weight, it does not collide with the second light guide plate 5. Generally, the first support post 3 and the corresponding second support post 6 are evenly disposed on the first light guide plate 2 and the second light guide plate 5.

如第4A圖所示,在一些實施例中,第一導光板2可於其第一非出光面22設置有複數第一圖案(pattern)25,第二導光板5可於其第二非出光面52設置有複數第二圖案(pattern)55,在一些實施例中,第一支撐柱3設置之位置較複數第一圖案25靠近第一 非出光面22的周緣,第二支撐柱6設置之位置較複數第二圖案55靠近第二非出光面52的周緣,換言之,第一支撐柱3設置於複數第一圖案25之外緣,第二支撐柱6設置於複數第二圖案55之外緣。其中,第一支撐柱3的高度實質大於第一圖案25的高度,而第二支撐柱6的高度實質大於第二圖案55的高度。As shown in FIG. 4A, in some embodiments, the first light guide plate 2 may be provided with a plurality of first patterns 25 on the first non-light-emitting surface 22, and the second light guide plate 5 may be disposed on the second non-light-emitting layer. The face 52 is provided with a plurality of second patterns 55. In some embodiments, the first support post 3 is disposed closer to the first plurality of first patterns 25 than the first pattern 25 The periphery of the non-light-emitting surface 22, the second support column 6 is disposed at a position closer to the periphery of the second non-light-emitting surface 52 than the plurality of second patterns 55, in other words, the first support column 3 is disposed at the outer edge of the plurality of first patterns 25, The two support columns 6 are disposed on the outer edge of the plurality of second patterns 55. The height of the first support post 3 is substantially greater than the height of the first pattern 25, and the height of the second support post 6 is substantially greater than the height of the second pattern 55.

如第4B圖與第4C圖所示,在一些實施例中,一部分的第一支撐柱3設置於複數第一圖案25之外緣,另一部分的第一支撐柱3可設置於複數第一圖案25之間,一部分的第二支撐柱6設置於複數第二圖案55之外緣,另一部分的第二支撐柱6可設置於複數第二圖案55之間。在一些實施例中,位於複數第一圖案25之間的第一支撐柱3於其第一頂面31設置第一圖案25,位於複數第二圖案55之間的第二支撐柱6於其第二頂面61設置第二圖案55,換言之,位於圖案之間的第一支撐柱3與第二支撐柱6可視為圖案結構之一部份。As shown in FIGS. 4B and 4C, in some embodiments, a portion of the first support pillars 3 are disposed on the outer edge of the plurality of first patterns 25, and another portion of the first support pillars 3 may be disposed on the plurality of first patterns. Between 25, a part of the second support columns 6 are disposed on the outer edge of the plurality of second patterns 55, and the other portion of the second support columns 6 may be disposed between the plurality of second patterns 55. In some embodiments, the first support post 3 between the plurality of first patterns 25 is provided with a first pattern 25 on its first top surface 31, and the second support post 6 between the plurality of second patterns 55 is in its The second top surface 61 is provided with a second pattern 55. In other words, the first support pillars 3 and the second support pillars 6 located between the patterns can be regarded as a part of the pattern structure.

如第4D圖所示,在一些實施例中,第一支撐柱3與第一圖案25為相同的圖案結構,第二支撐柱6與第二圖案55為相同的圖案結構,且這些圖案結構具有一定的高度,經由超音波熔接使第一導光板2的圖案結構與第二導光板5的圖案結構接合成一體而成為複數支撐柱。As shown in FIG. 4D, in some embodiments, the first support pillar 3 and the first pattern 25 have the same pattern structure, and the second support pillar 6 and the second pattern 55 have the same pattern structure, and the pattern structures have At a constant height, the pattern structure of the first light guide plate 2 and the pattern structure of the second light guide plate 5 are integrally joined by ultrasonic welding to form a plurality of support columns.

前述說明關於支撐柱與圖案之設置位置僅為舉例,本發明非以此為限,本發明可僅於第一導光板2上設置複數第一圖案25而不設置支撐柱3,或僅於第二導光板5上設置複數第二圖案55而 不設置支撐柱6,抑或是第一導光板2與/或第二導光板5可進一步在其出光面設置圖案結構。The foregoing description is directed to the position of the support column and the pattern. The present invention is not limited thereto. The present invention can only provide the plurality of first patterns 25 on the first light guide plate 2 without providing the support column 3, or only a plurality of second patterns 55 are disposed on the two light guide plates 5 The support post 6 is not provided, or the first light guide plate 2 and/or the second light guide plate 5 may further have a pattern structure on the light exit surface thereof.

如第4E圖所示,在一些實施例中,第一導光板2於第一非出光面22以一體成形方式形成複數第一支撐柱3,並於第一非出光面22設置有複數第一圖案25。當第一導光板2與第二導光板5相疊後,置於超音波熔接機上,以超音波熔接第一導光板2與第二導光板5,使第一支撐柱3之第一頂面31與第二導光板5之第二非出光面52劇烈摩擦而產生局部高溫,使第一頂面31與第二非出光面52融化而接合成一體。如第4F圖所示,在一些實施例中,第一支撐柱3為與第一圖案25相同的圖案結構,經由超音波熔接使第一導光板2的圖案結構與第二導光板5接合成一體。As shown in FIG. 4E, in some embodiments, the first light guide plate 2 forms a plurality of first support columns 3 in an integrally formed manner on the first non-light-emitting surface 22, and is provided with a plurality of first on the first non-light-emitting surface 22 Pattern 25. After the first light guide plate 2 and the second light guide plate 5 are stacked, they are placed on the ultrasonic welding machine, and the first light guide plate 2 and the second light guide plate 5 are ultrasonically welded to make the first top of the first support column 3 The surface 31 and the second non-light-emitting surface 52 of the second light guide plate 5 are strongly rubbed to generate a local high temperature, and the first top surface 31 and the second non-light-emitting surface 52 are melted and joined together. As shown in FIG. 4F, in some embodiments, the first support post 3 has the same pattern structure as the first pattern 25, and the pattern structure of the first light guide plate 2 is joined to the second light guide plate 5 via ultrasonic welding. One.

第5A圖、第5B圖及第5C圖係繪示本發明之雙層導光板結構的第二實施例。本實施例與第一實施例之差別在於:本實施例具有反射件7。5A, 5B and 5C show a second embodiment of the double-layer light guide structure of the present invention. The difference between this embodiment and the first embodiment is that the present embodiment has the reflecting member 7.

如第5A圖所示,反射件7可預先定位於第二導光板5上,當第一導光板2與第二導光板5以超音波熔接成一體後,反射件7位於第一導光板2的第一非出光面22與第二導光板5的第二非出光面52之間,並且,如第5A圖與第5B圖所示,第二導光板5上的反射件7未覆蓋外緣的第二支撐柱6,因此不影響複數第一支撐柱3與複數第二支撐柱6之間的熔合。反射件7的表面71以及表面72可分別與第一圖案25以及第二圖案55接觸或相鄰而不接觸。在此,反射件7可先預留支撐柱孔位或是外形設計缺口,以 避免與第一支撐柱3或第二支撐柱6發生干涉。As shown in FIG. 5A, the reflector 7 can be pre-positioned on the second light guide plate 5. When the first light guide plate 2 and the second light guide plate 5 are integrally welded by ultrasonic waves, the reflector 7 is located on the first light guide plate 2. Between the first non-light-emitting surface 22 and the second non-light-emitting surface 52 of the second light guide plate 5, and as shown in FIGS. 5A and 5B, the reflection member 7 on the second light guide plate 5 is not covered with the outer edge The second support column 6 does not affect the fusion between the plurality of first support columns 3 and the plurality of second support columns 6. The surface 71 and the surface 72 of the reflecting member 7 may be in contact with or adjacent to the first pattern 25 and the second pattern 55, respectively. Here, the reflector 7 can reserve the support post hole position or the shape design gap first, Avoid interference with the first support column 3 or the second support column 6.

如第5C圖所示,在一些實施例中,第一支撐柱3為圖案結構,第二支撐柱6為圖案結構,先將反射件7置於第一導光板2與第二導光板5之間,再經由超音波熔接使第一導光板2的圖案結構與第二導光板5的圖案結構接合成一體。於熔接過程中,控制第一導光板2與第二導光板5之間的間隙,使第一導光板2之第一非出光面22貼附於反射件7之表面71,第二導光板5之第二非出光面52貼附於反射件7之表面72。As shown in FIG. 5C, in some embodiments, the first support post 3 is a pattern structure, and the second support post 6 is a pattern structure. The reflective member 7 is first placed on the first light guide plate 2 and the second light guide plate 5. The pattern structure of the first light guide plate 2 and the pattern structure of the second light guide plate 5 are joined together by ultrasonic welding. During the welding process, the gap between the first light guide plate 2 and the second light guide plate 5 is controlled, so that the first non-light-emitting surface 22 of the first light guide plate 2 is attached to the surface 71 of the reflector 7, and the second light guide plate 5 The second non-light-emitting surface 52 is attached to the surface 72 of the reflector 7.

前述關於反射件7之說明僅為舉例,本發明非以此為限,所屬技術領域中具有通常知識者可以具有反光性質之材料塗佈於導光板上所形成之反光層替代。The foregoing description of the reflector 7 is merely an example, and the invention is not limited thereto, and a person skilled in the art can replace the reflective layer formed by coating a material having a reflective property on a light guide plate.

如第5D圖所示,為本發明之光線行進示意圖。第一支撐柱3與第二支撐柱6維持第一導光板2與第二導光板5之間的間隙D,以避免第一導光板2與第二導光板5於振動測試或運送過程發生碰撞。第一圖案25與第二圖案55則是改變光線的行進方向與路徑,以達到光學均勻度之規格,例如當光線未碰到第一圖案25(或第二圖案55),其行進方向為光折射(光反射)之路徑,如行進方向B所示;例如當光線碰到第一圖案25(或第二圖案55),其行進方向則會發生改變,如行進方向A所示。As shown in Fig. 5D, it is a schematic diagram of the ray travel of the present invention. The first support post 3 and the second support post 6 maintain a gap D between the first light guide plate 2 and the second light guide plate 5 to prevent the first light guide plate 2 and the second light guide plate 5 from colliding during the vibration test or transportation process. . The first pattern 25 and the second pattern 55 are to change the traveling direction and path of the light to achieve the specification of optical uniformity, for example, when the light does not touch the first pattern 25 (or the second pattern 55), the traveling direction is light. The path of refraction (light reflection), as indicated by the direction of travel B; for example, when the light hits the first pattern 25 (or the second pattern 55), its direction of travel changes, as indicated by the direction of travel A.

如第6A圖所示,當第一支撐柱3設置於第一導光板2二端之外緣而第二支撐柱6設置於第二導光板5二端之外緣時,雙層導光板結構1之亮度分佈如第6B圖所示,其中,X軸方向表示位置, Y軸方向表示能量,雙層導光板結構1的每個位置依據其顏色不同而顯示此位置之亮度能量,而第6C圖為第6B圖之截面示意圖,其中顏色較深之線為水平方向的截面,顏色較淺之線為垂直方向的截面。如第7A圖所示,雙層導光板結構1之中央處為第一支撐柱3與第二支撐柱6相連接,其亮度分佈如第7B圖所示,而第7C圖為第7B圖之截面示意圖。如第8A圖所示,雙層導光板結構1之中央處為第一支撐柱3與第二支撐柱6相連接,其亮度分佈如第8B圖所示,而第8C圖為第8B圖之截面示意圖。由前述圖式可清楚看出,無論設置第一支撐柱3、第二支撐柱6、第一圖案25及第二圖案55於何處位置,能量變化差異不大,並且也沒有亮暗帶等現象的發生,因此,第一支撐柱3、第二支撐柱6、第一圖案25及第二圖案55之設置並不會影響光學品味。在此,第一支撐柱3、第二支撐柱6之直徑可分別為第一圖案25、第二圖案55之直徑的一倍(意即第一支撐柱3、第二支撐柱6之直徑等於第一圖案25、第二圖案55之直徑)至五倍,第一支撐柱3、第二支撐柱6即不會影響光學品味,其中,第一支撐柱3、第二支撐柱6之直徑較佳地可為小於或等於第一圖案25、第二圖案55之直徑的三倍,例如:第一圖案25、第二圖案55之直徑為50um,第一支撐柱3、第二支撐柱6之直徑只要小於或等於250um,較佳地為小於或等於150um。As shown in FIG. 6A, when the first support post 3 is disposed on the outer edge of the two ends of the first light guide plate 2 and the second support post 6 is disposed on the outer edge of the two ends of the second light guide plate 5, the double-layer light guide plate structure The brightness distribution of 1 is as shown in Fig. 6B, wherein the X-axis direction indicates the position, The Y-axis direction represents energy, and each position of the double-layer light guide plate structure 1 displays the brightness energy of the position according to its color, and FIG. 6C is a schematic cross-sectional view of FIG. 6B, in which the darker line is horizontal. The cross section, the lighter line is the vertical cross section. As shown in FIG. 7A, the center of the double-layer light guide plate structure 1 is connected to the first support column 3 and the second support column 6, and the brightness distribution thereof is as shown in FIG. 7B, and FIG. 7C is the picture 7B. Schematic diagram of the section. As shown in FIG. 8A, the center of the double-layer light guide plate structure 1 is connected to the first support column 3 and the second support column 6, and the brightness distribution thereof is as shown in FIG. 8B, and FIG. 8C is the figure 8B. Schematic diagram of the section. It can be clearly seen from the foregoing drawings that no matter where the first support column 3, the second support column 6, the first pattern 25 and the second pattern 55 are disposed, there is little difference in energy variation, and there is no bright dark band or the like. The phenomenon occurs, and therefore, the arrangement of the first support post 3, the second support post 6, the first pattern 25, and the second pattern 55 does not affect the optical taste. Here, the diameters of the first support column 3 and the second support column 6 may be twice the diameter of the first pattern 25 and the second pattern 55, respectively (that is, the diameters of the first support column 3 and the second support column 6 are equal to The diameters of the first pattern 25 and the second pattern 55 are up to five times, and the first support column 3 and the second support column 6 do not affect the optical taste, wherein the diameters of the first support column 3 and the second support column 6 are relatively smaller. Preferably, it is less than or equal to three times the diameter of the first pattern 25 and the second pattern 55. For example, the diameter of the first pattern 25 and the second pattern 55 is 50 um, and the first support column 3 and the second support column 6 are The diameter is less than or equal to 250 um, preferably less than or equal to 150 um.

第9圖係繪示本發明雙層背光模組結構的實施例。如第9圖所示,於本發明之第一實例中雙層背光模組結構包含:雙層導光 板結構1、框架8、光源模組9。Figure 9 is a view showing an embodiment of the structure of the double-layer backlight module of the present invention. As shown in FIG. 9, in the first example of the present invention, the dual-layer backlight module structure comprises: double-layer light guide Plate structure 1, frame 8, and light source module 9.

框架8為概呈矩形之中空框體,用以收納雙層導光板結構1,使雙層導光板結構1可穩固地定位於框架8之中空位置處。在此,雙層導光板結構1之結構相同於前述說明之任一實施例結構,在此不再累述。The frame 8 is a substantially rectangular hollow frame for accommodating the double-layer light guide plate structure 1 so that the double-layer light guide plate structure 1 can be stably positioned at the hollow position of the frame 8. Here, the structure of the double-layer light guide plate structure 1 is the same as that of any of the foregoing embodiments, and will not be described herein.

光源模組9較佳地可由基板91與發光元件92所組成,定位於框架8之內緣而位於雙層導光板結構1與框架8之間,分別朝向雙層導光板結構1之兩片導光板投射光線,使光線由雙層導光板結構1之第一出光面21與第二出光面51射出。光源模組9可設置於雙層導光板結構1之一側或兩側,可依設計變更。The light source module 9 is preferably composed of a substrate 91 and a light-emitting element 92, and is positioned at the inner edge of the frame 8 between the double-layer light guide plate structure 1 and the frame 8, and is respectively directed toward the two-layer guide of the double-layer light guide plate structure 1. The light plate projects light such that the light is emitted from the first light-emitting surface 21 and the second light-emitting surface 51 of the double-layer light guide plate structure 1. The light source module 9 can be disposed on one side or both sides of the double-layer light guide plate structure 1 and can be changed according to design.

第10圖係繪示本發明雙層導光板結構之製造方法的實施例。本發明之雙層導光板結構之製造方法包含:Fig. 10 is a view showing an embodiment of a method of manufacturing the double-layer light guide plate structure of the present invention. The manufacturing method of the double-layer light guide plate structure of the present invention comprises:

步驟S1:射出第一導光板2與複數第一支撐柱3,複數第一支撐柱3設置於第一導光板2上。Step S1: The first light guide plate 2 and the plurality of first support columns 3 are emitted, and the plurality of first support columns 3 are disposed on the first light guide plate 2.

第一導光板2具有相對之第一出光面21與第一非出光面22。複數第一支撐柱3以一體成形方式形成第一導光板2之第一非出光面22上,並且,第一支撐柱3具有第一頂面31,第一支撐柱3由連接第一非出光面22處向第一頂面31的方向呈直線漸縮狀,其結構與位置如前所述,在此不再累述。The first light guide plate 2 has a first light exit surface 21 and a first non-light exit surface 22 . The first support column 3 is integrally formed on the first non-light-emitting surface 22 of the first light guide plate 2, and the first support column 3 has a first top surface 31, and the first support column 3 is connected by the first non-light-emitting surface The surface 22 is linearly tapered toward the direction of the first top surface 31, and its structure and position are as described above, and will not be described again here.

在此步驟中,可進一步設置複數第一圖案25於第一導光板2之第一非出光面22上,或可進一步設置第一圖案25於第一支撐柱3之第一頂面31,換言之,第一支撐柱3可設置為圖案結構。In this step, the plurality of first patterns 25 may be further disposed on the first non-light-emitting surface 22 of the first light guide plate 2, or the first pattern 25 may be further disposed on the first top surface 31 of the first support pillar 3, in other words The first support column 3 may be provided in a pattern structure.

步驟S2:射出第二導光板5與複數第二支撐柱6,複數第二支撐5柱設置於第二導光板6上。Step S2: The second light guide plate 5 and the plurality of second support columns 6 are emitted, and the plurality of second support 5 columns are disposed on the second light guide plate 6.

在此步驟中,第二導光板5為以射出成型或熱壓成型(thermoforming)所製成。第二導光板5具有相對之第二出光面51與第二非出光面52。複數第二支撐柱6以一體成形方式形成第二導光板5之第二非出光面52上,並且,第二支撐柱6具有第二頂面61,第二支撐柱6由連接第二非出光面52處向第二頂面61的方向呈直線漸縮狀,其結構與位置如前所述,在此不再累述。In this step, the second light guide plate 5 is made by injection molding or thermoforming. The second light guide plate 5 has a second light exit surface 51 and a second non-light exit surface 52. The plurality of second support columns 6 are integrally formed to form the second non-light-emitting surface 52 of the second light guide plate 5, and the second support column 6 has a second top surface 61, and the second support column 6 is connected by the second non-light-emitting surface The surface 52 is tapered in a straight line toward the second top surface 61. The structure and position thereof are as described above, and will not be described here.

在此步驟中,可進一步設置複數第一圖案55於第二導光板5之第二非出光面52上,或可進一步設置第一圖案25於第二支撐柱6之第二頂面61,換言之,第二支撐柱6可設置為圖案結構。In this step, the plurality of first patterns 55 may be further disposed on the second non-light-emitting surface 52 of the second light guide plate 5, or the first pattern 25 may be further disposed on the second top surface 61 of the second support column 6, in other words The second support column 6 may be provided in a pattern structure.

在步驟S2之後,更包含:提供反射件7,定位於第二導光板5上。在此,反射件7可以反光層替代,其如前所述,在此不再累述。After the step S2, the method further includes: providing the reflector 7 and positioning on the second light guide plate 5. Here, the reflecting member 7 can be replaced by a reflective layer, which is not described here as described above.

在此,第一支撐柱3、第二支撐柱6之直徑可為第一圖案25、第二圖案55之直徑的一倍至五倍,其中,第一支撐柱3、第二支撐柱6之直徑較佳地可為小於或等於第一圖案25、第二圖案55之直徑的三倍,其如前所述,在此不再累述。The diameter of the first support column 3 and the second support column 6 may be one to five times the diameter of the first pattern 25 and the second pattern 55, wherein the first support column 3 and the second support column 6 are The diameter may preferably be less than or equal to three times the diameter of the first pattern 25 and the second pattern 55, as described above, and will not be described again herein.

步驟S3:疊合第一導光板2與第二導光板5,使每一第二支撐柱6抵接於對應之第一支撐柱3。Step S3: The first light guide plate 2 and the second light guide plate 5 are superposed so that each second support column 6 abuts against the corresponding first support column 3.

第一導光板2與第二導光板5相疊後,第一導光板2之第一非出光面22面向第二導光板5之第二非出光面52,使得每一第一 支撐柱3之第一頂面31抵貼於對應之每一第二支撐柱6之第二頂面61。After the first light guide plate 2 and the second light guide plate 5 are stacked, the first non-light-emitting surface 22 of the first light guide plate 2 faces the second non-light-emitting surface 52 of the second light guide plate 5, so that each first The first top surface 31 of the support column 3 abuts against the second top surface 61 of each of the second support columns 6.

若在步驟S2之後將反射件7定位於第二導光板5上,在此步驟中,於第一導光板2與第二導光板5相疊後,反射件7會位於第一導光板2與第二導光板5之間。如前所述,第一支撐柱3與第二支撐柱6之結構、位置不同,反射件7之二側面會分別貼附於第一非出光面22與第二非出光面52,抑或是反射件7之二側面會分別與第一非出光面22、第二非出光面52之間相距一間距,在此不再累述。If the reflective member 7 is positioned on the second light guide plate 5 after the step S2, in this step, after the first light guide plate 2 and the second light guide plate 5 are stacked, the reflective member 7 is located at the first light guide plate 2 and Between the second light guide plates 5. As described above, the structure and position of the first support post 3 and the second support post 6 are different, and the two sides of the reflective member 7 are respectively attached to the first non-light-emitting surface 22 and the second non-light-emitting surface 52, or are reflected. The two sides of the member 7 are spaced apart from the first non-light-emitting surface 22 and the second non-light-emitting surface 52, respectively, and are not described here.

步驟S4:超音波熔接第一導光板2與第二導光板5,使每一第二支撐柱6與對應之第一支撐柱3接合成一體。Step S4: Ultrasonic welding the first light guide plate 2 and the second light guide plate 5 so that each second support column 6 is integrated with the corresponding first support column 3.

將相疊合之第一導光板2與第二導光板5置於超音波熔接機上,以超音波熔接第一導光板2與第二導光板5,使第一支撐柱3之第一頂面31與對應之第二支撐柱6之第二頂面61劇烈摩擦而產生局部高溫,使第一頂面31與第二頂面61融化而接合成一體。如前所述,隨著第一支撐柱3與第二支撐柱6之結構、位置不同,其接合後之結構亦有所不同,在此不再累述。The first light guide plate 2 and the second light guide plate 5 are placed on the ultrasonic welding machine, and the first light guide plate 2 and the second light guide plate 5 are ultrasonically welded to make the first top of the first support column 3 The surface 31 is strongly rubbed against the second top surface 61 of the corresponding second support post 6 to generate a local high temperature, so that the first top surface 31 and the second top surface 61 are melted and joined together. As described above, as the structure and position of the first support column 3 and the second support column 6 are different, the structure after the joint is different, and will not be described here.

綜上所述,根據本發明之導光板結構及其製造方法,可將雙層的導光板一體化,以避免其互相碰撞,並藉由一體化之結構增加整體強度。此外,第一導光板與第二導光板可各別調整光學品質,更容易達到光學品味要求。In summary, according to the light guide plate structure and the manufacturing method thereof of the present invention, the double-layer light guide plates can be integrated to avoid collision with each other, and the overall strength is increased by the integrated structure. In addition, the first light guide plate and the second light guide plate can respectively adjust the optical quality, and it is easier to achieve the optical taste requirement.

雖然本發明以前述之實施例揭露如上,然其並非用以限定本 發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。Although the present invention has been disclosed above in the foregoing embodiments, it is not intended to limit the present invention. The invention is not limited to the spirit and scope of the invention, and may be modified and retouched. Therefore, the scope of patent protection of the present invention is subject to the scope of the patent application attached to the specification. .

1‧‧‧雙層導光板結構1‧‧‧Double light guide plate structure

2‧‧‧第一導光板2‧‧‧First light guide

21‧‧‧第一出光面21‧‧‧The first glazing

22‧‧‧第一非出光面22‧‧‧First non-illuminating surface

25‧‧‧第一圖案25‧‧‧ first pattern

3‧‧‧第一支撐柱3‧‧‧First support column

31‧‧‧第一頂面31‧‧‧First top surface

5‧‧‧第二導光板5‧‧‧Second light guide

51‧‧‧第二出光面51‧‧‧Second glazing

52‧‧‧第二非出光面52‧‧‧Second non-illuminating surface

55‧‧‧第二圖案55‧‧‧second pattern

6‧‧‧第二支撐柱6‧‧‧Second support column

61‧‧‧第二頂面61‧‧‧Second top

7‧‧‧反射件7‧‧‧reflector

71/72‧‧‧表面71/72‧‧‧ surface

8‧‧‧框架8‧‧‧Frame

9‧‧‧光源模組9‧‧‧Light source module

91‧‧‧基板91‧‧‧Substrate

92‧‧‧發光元件92‧‧‧Lighting elements

A1‧‧‧雙面顯示器A1‧‧‧Double-sided display

A11‧‧‧導光板A11‧‧‧Light guide plate

A12/A14‧‧‧光學膜片A12/A14‧‧‧Optical diaphragm

A13‧‧‧上面板A13‧‧‧Upper panel

A15‧‧‧下面板A15‧‧‧ lower panel

A16‧‧‧外框架A16‧‧‧External framework

A2‧‧‧雙面顯示器A2‧‧‧Double-sided display

A21‧‧‧導光板A21‧‧‧Light guide plate

A22/A24‧‧‧光學膜片A22/A24‧‧‧Optical diaphragm

A23‧‧‧上面板A23‧‧‧Upper panel

A25‧‧‧下面板A25‧‧‧ lower panel

A26‧‧‧外框架A26‧‧‧External framework

第1圖為習知雙面顯示器結構之示意圖(一)。Figure 1 is a schematic view (1) of a conventional double-sided display structure.

第2圖為習知雙面顯示器結構之示意圖(二)。Figure 2 is a schematic diagram of a conventional double-sided display structure (2).

第3A圖為本發明之第一實施例於超音波熔接前之示意圖。Fig. 3A is a schematic view showing the first embodiment of the present invention before ultrasonic welding.

第3B圖為本發明之第一實施例於超音波熔接後之示意圖。Figure 3B is a schematic view of the first embodiment of the present invention after ultrasonic welding.

第3C圖為導光板變形之示意圖(一)。Figure 3C is a schematic view of the deformation of the light guide plate (1).

第3D圖為導光板變形之示意圖(一)。Figure 3D is a schematic view of the deformation of the light guide plate (1).

第4A圖為本發明設置複數圖案之示意圖(一)。Fig. 4A is a schematic view (1) showing a plurality of patterns in the present invention.

第4B圖為本發明設置複數圖案之示意圖(二)。Figure 4B is a schematic view (2) of the present invention for setting a complex pattern.

第4C圖為第4B圖第一導光板之俯視示意圖。4C is a top plan view of the first light guide plate of FIG. 4B.

第4D圖為本發明設置複數圖案之示意圖(三)。Fig. 4D is a schematic view (3) of setting a complex pattern of the present invention.

第4E圖為本發明設置複數圖案之示意圖(四)。Fig. 4E is a schematic view (4) showing the arrangement of a plurality of patterns in the present invention.

第4F圖為本發明設置複數圖案之示意圖(五)。Figure 4F is a schematic view (5) of setting a complex pattern in the present invention.

第5A圖為本發明之第二實施例設置反射件之示意圖(一)。Fig. 5A is a schematic view (1) showing a reflecting member according to a second embodiment of the present invention.

第5B圖為本發明之第二實施例設置反射件之示意圖(二)。Fig. 5B is a schematic view (2) showing the arrangement of the reflecting member in the second embodiment of the present invention.

第5C圖為本發明之第二實施例設置反射件之示意圖(三)。Fig. 5C is a schematic view (3) showing the arrangement of the reflecting member in the second embodiment of the present invention.

第5D圖為本發明之光線行進示意圖。Figure 5D is a schematic view of the ray travel of the present invention.

第6A圖為本發明於中央處未設置支撐柱之示意圖。Fig. 6A is a schematic view showing that the support column is not provided at the center in the present invention.

第6B圖為第6A圖之亮度分佈示意圖。Figure 6B is a schematic diagram of the luminance distribution of Figure 6A.

第6C圖為第6B圖之截面示意圖。Figure 6C is a schematic cross-sectional view of Figure 6B.

第7A圖為本發明於中央處設置微結構圖案之示意圖。Fig. 7A is a schematic view showing the arrangement of microstructure patterns at the center of the present invention.

第7B圖為第7A圖之亮度分佈示意圖。Figure 7B is a schematic diagram of the luminance distribution of Figure 7A.

第7C圖為第7B圖之截面示意圖。Figure 7C is a schematic cross-sectional view of Figure 7B.

第8A圖為本發明於中央處設置支撐柱之示意圖。Figure 8A is a schematic view of the present invention in which a support column is disposed at the center.

第8B圖為第8A圖之亮度分佈示意圖。Figure 8B is a schematic diagram of the luminance distribution of Figure 8A.

第8C圖為第8B圖之截面示意圖。Figure 8C is a schematic cross-sectional view of Figure 8B.

第9圖係繪示本發明雙層背光模組結構之示意圖。Figure 9 is a schematic view showing the structure of the double-layer backlight module of the present invention.

第10圖為本發明之製造方法之步驟流程圖。Figure 10 is a flow chart showing the steps of the manufacturing method of the present invention.

1‧‧‧雙層導光板結構1‧‧‧Double light guide plate structure

2‧‧‧第一導光板2‧‧‧First light guide

21‧‧‧第一出光面21‧‧‧The first glazing

22‧‧‧第一非出光面22‧‧‧First non-illuminating surface

3‧‧‧第一支撐柱3‧‧‧First support column

31‧‧‧第一頂面31‧‧‧First top surface

5‧‧‧第二導光板5‧‧‧Second light guide

51‧‧‧第二出光面51‧‧‧Second glazing

52‧‧‧第二非出光面52‧‧‧Second non-illuminating surface

6‧‧‧第二支撐柱6‧‧‧Second support column

61‧‧‧第二頂面61‧‧‧Second top

Claims (11)

一種雙層導光板結構,包含:一第一導光板,包含相對之一第一出光面與一第一非出光面,其中該第一導光板更包含複數第一圖案,位於該第一非出光面;複數第一支撐柱,位於該第一非出光面;及一第二導光板,包含相對之一第二出光面與一第二非出光面,該第二非出光面面向該第一非出光面,其中該第二導光板更包含複數第二圖案,位於該第二非出光面,且該第二導光板更包含複數第二支撐柱,位於該第二非出光面;其中,該些第一支撐柱較該些第一圖案靠近該第一非出光面的周緣,該些第二支撐柱較該些第二圖案靠近該第二非出光面的周緣,並且每一該第一支撐柱頂抵於該第二導光板,經由超音波熔接而使每一該第一支撐柱與該第二導光板接合成一體,用以維持該第一導光板與該第二導光板間之一間隙。 A double-layer light guide plate structure, comprising: a first light guide plate, comprising a first first light-emitting surface and a first non-light-emitting surface, wherein the first light guide plate further comprises a plurality of first patterns, wherein the first non-light-emitting layer is located a plurality of first support columns on the first non-light-emitting surface; and a second light guide plate including a second light-emitting surface and a second non-light-emitting surface, the second non-light-emitting surface facing the first non-light-emitting surface a light-emitting surface, wherein the second light guide plate further comprises a plurality of second patterns on the second non-light-emitting surface, and the second light guide plate further comprises a plurality of second support columns on the second non-light-emitting surface; wherein The first support column is closer to the circumference of the first non-light-emitting surface than the first patterns, and the second support columns are closer to the circumference of the second non-light-emitting surface than the second patterns, and each of the first support columns Abutting the second light guide plate, each of the first support columns and the second light guide plate are integrally joined by ultrasonic welding to maintain a gap between the first light guide plate and the second light guide plate. . 如請求項1所述之雙層導光板結構,其中該些第一支撐柱位於該些第一圖案之間,該些第二支撐柱位於該些第二圖案之間。 The double-layer light guide plate structure of claim 1, wherein the first support columns are located between the first patterns, and the second support columns are located between the second patterns. 如請求項1所述之雙層導光板結構,其中該些第一支撐柱之直徑小於或等於該些第一圖案之直徑的五倍。 The double-layer light guide plate structure of claim 1, wherein the diameters of the first support columns are less than or equal to five times the diameter of the first patterns. 如請求項1所述之雙層導光板結構,更包含:一反射件,定位於該第二導光板上而位於該第一非出光面與該第二非出光面之間。 The double-layer light guide plate structure of claim 1, further comprising: a reflective member positioned on the second light guide plate between the first non-light-emitting surface and the second non-light-emitting surface. 如請求項4所述之雙層導光板結構,其中該反射件更包含一支撐柱孔位或一外形設計缺口,用以避免與該第一支撐柱或該第二支撐柱發生干涉。 The double-layer light guide plate structure of claim 4, wherein the reflective member further comprises a support post hole position or a shape design notch to avoid interference with the first support post or the second support post. 如請求項4所述之雙層導光板結構,其中該第一非出光面與該第二非出光面分別貼附於該反射件之表面。 The double-layer light guide plate structure of claim 4, wherein the first non-light-emitting surface and the second non-light-emitting surface are respectively attached to a surface of the reflective member. 一種雙層導光板結構之製造方法,包含:射出一第一導光板與複數第一支撐柱,該些第一支撐柱設置於該第一導光板上,並設置複數第一圖案於該第一導光板之一面上,該些第一支撐柱較該些第一圖案靠近該第一導光板之一面上的周緣;射出或熱壓一第二導光板,且設置複數第二支撐柱於該第二導光板上,並設置複數第二圖案於該第二導光板之一面上,該些第二支撐柱較該些第二圖案靠近該第二導光板之一面上的周緣;疊合該第一導光板與該第二導光板,使每一該第一支撐柱抵接於該第二導光板,且每一該第二支撐柱抵接於對應之該第一支撐柱;及超音波熔接該第一導光板與該第二導光板,使每一該第一支撐柱與該第二導光板接合成一體。 A method for manufacturing a double-layer light guide plate comprises: emitting a first light guide plate and a plurality of first support columns, wherein the first support columns are disposed on the first light guide plate, and setting a plurality of first patterns on the first On one side of the light guide plate, the first support columns are closer to the circumference of one surface of the first light guide plate than the first patterns; the second light guide plate is injected or hot pressed, and a plurality of second support columns are disposed on the first light guide plate a second light guide plate is disposed on one surface of the second light guide plate, and the second support columns are closer to a circumference of one side of the second light guide plate than the second patterns; a light guide plate and the second light guide plate, wherein each of the first support columns abuts the second light guide plate, and each of the second support columns abuts the corresponding first support column; and ultrasonically welds the The first light guide plate and the second light guide plate are integrally joined to each of the first support columns and the second light guide plate. 如請求項7所述之雙層導光板結構之製造方法,其中於射出該第一導光板與該些第一支撐柱之步驟後,更包含:提供一反射件,定位於該第二導光板上。 The method of manufacturing the double-layer light guide plate according to claim 7, wherein after the step of emitting the first light guide plate and the first support columns, the method further comprises: providing a reflective member positioned on the second light guide plate on. 如請求項8所述之雙層導光板結構之製造方法,其中於疊合該第一導光板與該第二導光板之步驟中,係將該反射件設置於該第一導光板與該第二導光板之間。 The manufacturing method of the double-layer light guide plate structure according to claim 8, wherein in the step of superposing the first light guide plate and the second light guide plate, the reflection member is disposed on the first light guide plate and the first Between two light guide plates. 如請求項8所述之雙層導光板結構之製造方法,其中該反射件更包含一支撐柱孔位或一外形設計缺口,用以避免與該第一支撐柱或該第二支撐柱發生干涉。 The manufacturing method of the double-layer light guide plate structure according to claim 8, wherein the reflection member further comprises a support post hole position or a shape design notch to avoid interference with the first support column or the second support column. . 一種具有雙層導光板之背光模組,包含:如請求項1-6任一項所述之雙層導光板結構;一框架,收納該雙層導光板結構;及至少一光源模組,朝向該雙層導光板結構投射光線而使光線由該第一出光面與該第二出光面射出。 A backlight module having a double-layer light guide plate, comprising: the double-layer light guide plate structure according to any one of claims 1-6; a frame for accommodating the double-layer light guide plate structure; and at least one light source module facing The double-layer light guide plate structure projects light to cause light to be emitted from the first light-emitting surface and the second light-emitting surface.
TW101139781A 2012-10-26 2012-10-26 Twins light guiding plate and manufacturing method thereof and backlight module with twins light guiding plate TWI489157B (en)

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