TWI488760B - Electric vehicle, compound hydraulic power steering system and its driving method - Google Patents

Electric vehicle, compound hydraulic power steering system and its driving method Download PDF

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TWI488760B
TWI488760B TW101133620A TW101133620A TWI488760B TW I488760 B TWI488760 B TW I488760B TW 101133620 A TW101133620 A TW 101133620A TW 101133620 A TW101133620 A TW 101133620A TW I488760 B TWI488760 B TW I488760B
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hydraulic
power
motor
vehicle
rotating shaft
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TW101133620A
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TW201410504A (en
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Chih Ming Chang
Chin Ming Chiou
Yu Ting Lin
Kuang Shine Yang
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Metal Ind Res & Dev Ct
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Description

電動車、複合式液壓動力轉向系統及其驅動方法Electric vehicle, composite hydraulic power steering system and driving method thereof

本發明係有關於一種電動車的液壓動力轉向系統及其驅動方法,特別是有關一種具有油、電複合動力驅動介面的液壓泵浦及其驅動方法。The invention relates to a hydraulic power steering system for an electric vehicle and a driving method thereof, in particular to a hydraulic pump having an oil and electric hybrid driving interface and a driving method thereof.

傳統內燃機引擎主要係藉由引擎動力帶動其動力轉向液壓泵浦,產生液壓作用在動力缸內的活塞,以輔助拉動轉向連桿,達成轉向目的。The traditional internal combustion engine mainly drives the power steering hydraulic pump by the engine power to generate a hydraulic pressure acting on the piston in the power cylinder to assist in pulling the steering link to achieve the steering purpose.

在應用上述習知轉向系統到電動車領域時,因無法藉由引擎使動力轉向液壓泵浦運轉,而必需改以電力驅動前述的轉向系統。但一般電動車的電力主要以一動力電池提供,然而該動力電池除了供給該轉向系統電力之外,還必需提供驅使電動車行進的動力馬達使用,因此電動車運行時續航力將會因附件系統使用的多寡造成續行里程有所限制。When the above-described conventional steering system is applied to the electric vehicle field, since the power steering hydraulic pump cannot be operated by the engine, it is necessary to electrically drive the aforementioned steering system. However, the electric power of a general electric vehicle is mainly provided by a power battery. However, in addition to supplying power to the steering system, the power battery must also provide a power motor for driving the electric vehicle to travel, so the endurance of the electric vehicle during operation will be used by the accessory system. The amount of continuation of the mileage is limited.

另外如圖1所示,以引擎驅使車輛行進並以引擎帶動的液壓動力轉向系統在高速行駛時,泵浦的轉速提高,液壓油之排出量也就會隨之增加,但流到動力缸內的流量卻減少,因此以引擎帶動的液壓泵浦會結合流量控制閥,以偵測引擎轉速來調整適合的液壓,但在以增程式電動車引擎運作方式而言,大多數引擎運作於最高效率下運轉,具其引擎轉速已與車速脫勾,因此引擎轉速與扭矩輸出的變化將有所限制,其傳統式的流量控制閥已不敷使用。In addition, as shown in Fig. 1, when the engine drives the vehicle to travel and the engine-driven hydraulic power steering system is driven at a high speed, the pump speed is increased, and the hydraulic oil discharge amount is also increased, but flows into the power cylinder. The flow rate is reduced, so the engine-driven hydraulic pump combines the flow control valve to detect the engine speed to adjust the appropriate hydraulic pressure, but in the case of the extended-range electric vehicle engine operation, most engines operate at the highest efficiency. Under the operation, the engine speed has been decoupled from the vehicle speed, so the engine speed and torque output will be limited, and the traditional flow control valve is no longer sufficient.

本發明目的在於提供一種複合動力驅動的液壓動力轉向系統及驅動方法,此液壓動力轉向系統除了可藉由電力使複合動力液壓泵浦運作以外亦可轉換為由引擎帶動的機械式液壓泵浦,來達到輔助轉向的效果。The object of the present invention is to provide a hybrid power driven hydraulic power steering system and a driving method thereof. The hydraulic power steering system can be converted into a mechanical hydraulic pump driven by an engine in addition to the power of the hybrid hydraulic pumping operation. To achieve the effect of assisted steering.

本發明另一目的在於提供一種液壓控制系統,藉由此液壓控制系統可針對複合動力液壓泵浦在不同的供能動力模式下,採用不同的液壓流速控制策略,而提供各種轉速下所需求之轉向輔助力。Another object of the present invention is to provide a hydraulic control system by which a hydraulic control system can provide different hydraulic flow rate control strategies for a hybrid hydraulic pump in different energizing power modes, and provide various speeds required. Steering assist force.

本發明之複合式液壓動力轉向系統包含:一腔室,可充填液體。一對液體通道,包含一第一通道與一第二通道分別與該腔室連通。一直流馬達,具有一可自由轉動或由電力驅動的轉軸,該轉軸具有相對的一第一端與及一第二端,該第一端位於該腔室內並組設一液體加壓裝置。一單向軸承,套設於該轉軸的第二端外徑。一皮帶輪,組設於該單向軸承的外環,該皮帶輪之輪面設有至少一導槽。一液壓調節系統,連接該對液體通道,以調節該對液體通道的流量。The composite hydraulic power steering system of the present invention comprises: a chamber capable of filling a liquid. A pair of liquid passages including a first passage and a second passage are respectively in communication with the chamber. A DC motor having a freely rotatable or electrically driven rotating shaft, the rotating shaft having a first end and a second end, the first end being located in the chamber and being provided with a liquid pressurizing device. a one-way bearing is sleeved on the outer diameter of the second end of the rotating shaft. A pulley is disposed on the outer ring of the one-way bearing, and the wheel surface of the pulley is provided with at least one guiding groove. A hydraulic adjustment system connects the pair of liquid passages to regulate the flow of the pair of liquid passages.

上述液壓調節系統具有一直流馬達,該直流馬達具有一旋轉軸,該旋轉軸具有一液壓調節孔,該旋轉軸係穿過該第一通道,且該液壓調節孔位於該第一通道內。The hydraulic pressure regulating system has a DC motor having a rotating shaft having a hydraulic adjusting hole, the rotating shaft passing through the first passage, and the hydraulic adjusting hole being located in the first passage.

本發明之複合式液壓動力轉向系統的驅動方法包括:提供前述之液壓動力轉向系統,該內燃機引擎以一皮帶連接該皮帶輪,該車用附件系統供電電池電性連接該複合動 力液壓泵浦的該直流馬達,該腔室內充填有液體;啟動一機械能供給該複合動力液壓泵浦動力的模式時,以該內燃機引擎帶動該皮帶,以轉動該轉軸對該液體加壓而推動該液壓迴路,並切換該直流馬達供電電路為斷路;以及啟動一電能供給該複合動力液壓泵浦動力的模式時,切換該直流馬達供電電路為通路以電力驅動該轉軸,而對該液體加壓以推動該液壓迴路。The driving method of the hybrid hydraulic power steering system of the present invention comprises: providing the aforementioned hydraulic power steering system, the internal combustion engine is connected to the pulley by a belt, and the vehicle accessory battery is electrically connected to the composite Hydraulically pumping the DC motor, the chamber is filled with liquid; when a mode of mechanical energy is supplied to the hybrid hydraulic pump power, the internal combustion engine drives the belt to rotate the shaft to pressurize the liquid Pushing the hydraulic circuit and switching the DC motor power supply circuit to open; and when starting a mode of supplying power to the hybrid hydraulic pump power, switching the DC motor power supply circuit to a path to electrically drive the rotating shaft, and adding the liquid Press to push the hydraulic circuit.

本發明之特點在於,本專利提出一套複合式液壓動力轉向系統的配套設計與策略,複合式液壓動力轉向系統除了可藉由電力使複合式液壓泵運作以外亦可轉換為機械式液壓泵浦由內燃機引擎帶動來達到輔助轉向的效果。另外,本發明可再結合如剎車回充等省能充電的技術手段,並沒有排斥其他對電池用電的省能技術。複合型液壓泵浦可透過整車控制器(VCU)的交互調控來提供車輛轉向時所需要的需求轉向輔助力,一旦內燃機引擎作動時複合式液壓動力轉向系統內之直流馬達將轉換為發電機提供電力來源,這樣的設計除可減少系統耗能外,複合式泵浦更可提供優異的失效防護性。本發明之設備可提供電動車、增程式電動車使用以外亦可架設於傳統燃油車中,並且藉由該系統進行充電之架構均可實現,因此通用性極高。The invention is characterized in that the patent proposes a matching design and strategy of a composite hydraulic power steering system, and the composite hydraulic power steering system can be converted into a mechanical hydraulic pump in addition to the operation of the composite hydraulic pump by electric power. Driven by the engine of the internal combustion engine to achieve the effect of assisted steering. In addition, the present invention can be combined with technical means such as brake recharging and the like, and does not exclude other energy-saving technologies for battery power. The compound hydraulic pump can provide the required steering assist force when the vehicle is turning through the interaction control of the vehicle controller (VCU). Once the internal combustion engine is activated, the DC motor in the hybrid hydraulic power steering system will be converted into a generator. Providing a source of power, in addition to reducing system energy consumption, the hybrid pump provides superior fail-safety. The device of the present invention can be provided by an electric vehicle or an extended-range electric vehicle, and can also be installed in a conventional fuel vehicle, and can be realized by an architecture for charging the system, so that the versatility is extremely high.

首先請參照圖2所示的本發明複合式液壓動力轉向系統之複合動力液壓泵浦實施例之立體分解圖,以及圖3所示的本發明複合式液壓動力轉向系統之複合動力液壓泵浦 實施例之側視圖。本實施例之複合式液壓動力轉向系統10,係具有一複合動力液壓泵浦20,用以提供一液體於一液壓迴路中循環以輔助轉向力道,該複合動力液壓泵浦20包含腔室30、液體通道40、直流馬達50、單向軸承60、皮帶輪70以及液壓調節系統80。First, please refer to the exploded perspective view of the composite hydraulic power pump embodiment of the composite hydraulic power steering system of the present invention shown in FIG. 2, and the composite power hydraulic pump of the composite hydraulic power steering system of the present invention shown in FIG. Side view of the embodiment. The hybrid hydraulic power steering system 10 of the present embodiment has a composite power hydraulic pump 20 for circulating a liquid in a hydraulic circuit to assist the steering force. The hybrid hydraulic pump 20 includes a chamber 30, Liquid passage 40, DC motor 50, one-way bearing 60, pulley 70, and hydraulic adjustment system 80.

該腔室30內係可充填操作液(油)體。液體通道40為成對設置,包含一第一通道41與一第二通道42,該第一通道41的一端與該第二通道42的一端分別與該腔室30連通,該第一通道41另一端與該第二通道42的另一端分別連接一液體容置槽(未繪示)與一轉向模組(未繪示),該第一通道41壁面設有一貫穿孔411。直流馬達50係具有一可自由地轉動或由電磁力驅動的轉軸51,該轉軸51具有相對的一第一端511與及一第二端512,該第一端511位於該腔室30內並組設一液體加壓裝置5111,該液體加壓裝置5111可為一葉輪。單向軸承60係具有可相對轉動的內環61與外環62,該內環61套設於該轉軸51的第二端512外徑。皮帶輪70,組設於該單向軸承60的外環62外徑上,該皮帶輪70之輪面71設有至少一導槽72,而當輪面71設置複數個導槽72時,除了可以一導槽72與後述內燃機引擎B連接之外,也可以另一導槽72輸出一機械能,如連接一發電機。液壓調節系統80係連接該對液體通道40以調節操作液體在該對液體通道40的流量,較佳地,該液壓調節系統80係與車輛上之一整車控制器A電性連接以輸送監控訊號m,該液壓調節系統80係以直流馬達 811驅動,該直流馬達811具有一旋轉軸812,該旋轉軸812具有一液壓調節孔8121,該旋轉軸812係穿過該第一通道41之該貫穿孔411,且該液壓調節孔8121位於該第一通道41內。在其他應用上,該液壓調節系統80可為其他閥類,同樣能調節操作液體在該對液體通道40的流量。The chamber 30 is filled with an operating fluid (oil) body. The liquid passages 40 are disposed in pairs, and include a first passage 41 and a second passage 42. One end of the first passage 41 and one end of the second passage 42 are respectively communicated with the chamber 30, and the first passage 41 is further The other end of the second passage 42 is connected to a liquid receiving groove (not shown) and a steering module (not shown). The first channel 41 is provided with a permanent through hole 411. The DC motor 50 has a rotating shaft 51 that is freely rotatable or driven by an electromagnetic force. The rotating shaft 51 has an opposite first end 511 and a second end 512. The first end 511 is located in the chamber 30 and A liquid pressurizing device 5111 is provided, and the liquid pressurizing device 5111 can be an impeller. The one-way bearing 60 has a relatively rotatable inner ring 61 and an outer ring 62. The inner ring 61 is sleeved on the outer diameter of the second end 512 of the rotating shaft 51. The pulley 70 is disposed on the outer diameter of the outer ring 62 of the one-way bearing 60. The wheel surface 71 of the pulley 70 is provided with at least one guiding groove 72, and when the plurality of guiding grooves 72 are provided on the wheel surface 71, In addition to the connection of the guide groove 72 to the engine B described later, the other guide groove 72 may output a mechanical energy such as a generator. The hydraulic adjustment system 80 is connected to the pair of liquid passages 40 to regulate the flow of the operating liquid in the pair of liquid passages 40. Preferably, the hydraulic adjustment system 80 is electrically connected to one of the vehicle controllers A on the vehicle for delivery monitoring. Signal m, the hydraulic adjustment system 80 is a DC motor In the 811 drive, the DC motor 811 has a rotating shaft 812. The rotating shaft 812 has a hydraulic adjusting hole 8121. The rotating shaft 812 passes through the through hole 411 of the first passage 41, and the hydraulic adjusting hole 8121 is located at the rotating shaft 812. Inside the first passage 41. In other applications, the hydraulic adjustment system 80 can be other valves that also regulate the flow of operating liquid in the pair of liquid passages 40.

請對照圖4A~圖4D繪示的本發明之液壓調節系統的流量控制的動作示意俯視圖,如圖4A所示,該旋轉軸812之液壓調節孔8121與該第一通道41之間形成一液體流通面積90,圖4A所示之液體流通面積90為最小,圖4B與圖4C所示之液體流通面積90則因旋轉軸812之角度改變而相對增大,圖4D顯示該旋轉軸812轉到其液壓調節孔8121與第一通道41同一軸向,而完全開放液體的流通。Please refer to FIG. 4A to FIG. 4D for a schematic plan view of the flow control of the hydraulic pressure regulating system of the present invention. As shown in FIG. 4A, a hydraulic adjusting hole 8121 of the rotating shaft 812 forms a liquid with the first passage 41. The flow area 90 is the smallest, and the liquid flow area 90 shown in FIG. 4A is the smallest. The liquid flow area 90 shown in FIG. 4B and FIG. 4C is relatively increased due to the change of the angle of the rotating shaft 812. FIG. 4D shows that the rotating shaft 812 is turned. The hydraulic regulating hole 8121 is in the same axial direction as the first passage 41, and completely circulates the liquid.

上述該液壓調節系統80之該直流馬達811可更包含光學編碼器8111,以精準控制旋轉軸812的轉動角度,以精準調節該第一通道41的流通面積大小,而控制其流量,進而控制其轉向輔助力的大小。The DC motor 811 of the hydraulic adjustment system 80 may further include an optical encoder 8111 to precisely control the rotation angle of the rotating shaft 812 to precisely adjust the flow area of the first passage 41, thereby controlling the flow rate thereof, thereby controlling the same. The size of the steering assist force.

續請參照圖5之本發明之電動車用的複合式液壓動力轉向系統的驅動方法之機械能作動狀態系統實施例的方塊圖以及圖6所示之本發明之電動車用的複合式液壓動力轉向系統的驅動方法之電能作動狀態實施例的系統方塊圖。本實例中的電動車1,包括整車控制器A、內燃機引擎B(其具有一扭力輸出軸B1),車用附件系統供電電池C以及液壓動力轉向系統10。複合式液壓動力轉向系統10係包含複合動力液壓泵浦20,該複合動力液壓泵浦20具有 直流馬達50,該直流馬達50與該車用附件系統供電電池C電性連接,以驅動該直流馬達50之轉軸51,該轉軸51透過單向軸承60組裝皮帶輪70,皮帶輪70以皮帶73連接該扭力輸出軸B1。Continuing to refer to FIG. 5, a block diagram of an embodiment of a mechanical energy operation state system for driving a hybrid hydraulic power steering system for an electric vehicle according to the present invention, and a composite hydraulic power for an electric vehicle of the present invention shown in FIG. A system block diagram of an embodiment of a power-operating state of a driving method of a steering system. The electric vehicle 1 in the present example includes a vehicle controller A, an internal combustion engine B (having a torque output shaft B1), a vehicle accessory system power supply battery C, and a hydraulic power steering system 10. The composite hydraulic power steering system 10 includes a composite power hydraulic pump 20 having The DC motor 50 is electrically connected to the vehicular accessory system power supply battery C to drive the rotating shaft 51 of the DC motor 50. The rotating shaft 51 assembles the pulley 70 through the one-way bearing 60, and the pulley 70 is connected by the belt 73. Torque output shaft B1.

進一步地,上述電動車1可為一增程式電動車,係具有一動力電池D電性連接該車用附件系統供電電池C(若電壓不同時可透過交換器連接之),且該內燃機引擎B為非提供電動車1行進動力的引擎。在該內燃機引擎B更可再連接一發電機E,該發電機E電性連接到該動力電池D,可在該內燃機引擎B作動時利用發電機對該動力電池D充電。該動力電池D係電性連接到一馬達驅動器F,以驅動與馬達驅動器F連接的動力馬達G,另以一車速偵測器H與動力馬達G電性連接,以進一步蒐集目前車速(或動力馬達G的轉速)資訊,並回報至整車控制器A。Further, the electric vehicle 1 may be an extended-range electric vehicle having a power battery D electrically connected to the vehicle accessory system power supply battery C (connectable through an exchanger if voltages are different), and the internal combustion engine B An engine that provides electric power for the electric vehicle 1 is not provided. A generator E can be further connected to the internal combustion engine B. The generator E is electrically connected to the power battery D, and the power battery D can be charged by the generator when the internal combustion engine B is actuated. The power battery D is electrically connected to a motor driver F to drive the power motor G connected to the motor driver F, and is electrically connected to the power motor G by a vehicle speed detector H to further collect the current vehicle speed (or power). The speed of the motor G) is reported and returned to the vehicle controller A.

請參見圖7所繪示的本發明之複合式液壓動力轉向系統的驅動方法實施例之步驟流程圖。本實施例中,其複合式液壓動力轉向系統的驅動方法,係適用於具有內燃機引擎B及車用附件系統供電電池C的車輛,特別是電動車1、增程式電動車,該驅動方法包括:步驟S10:提供如前述之液壓動力轉向系統10,該內燃機引擎B以一皮帶73連接皮帶輪70,該車用附件系統供電電池C電性連接該複合動力液壓泵浦20的該直流馬達50,該腔室30內充填有液體;請同時參照圖5,步驟S20:當啟動一機械能供給該複 合動力液壓泵浦20動力的模式時,以該內燃機引擎B帶動該皮帶73,以轉動該轉軸51對該腔室30中的液體加壓而推動該液壓迴路(此時單向軸承60的內環61與外環62之間沒有相對轉動),並切換該直流馬達50的供電電路為斷路,該液壓調節系統80並根據該整車控制器A相關的監控訊號m,包含車速、轉向模組的位移量、方向盤的轉動角度、動力馬達轉速等資訊,以決定液壓迴路的流量的大小(如應用光學編碼器8111精準控制直流馬達811的旋轉軸812轉動角度,以改變液壓調節孔8121與第一通道41之間的流通面積大小)進而改變其壓力;上述在該切換該直流馬達50供電電路為斷路以機械力驅動該轉軸50步驟之後,進行步驟S21:使該複合式液壓動力轉向系統內之直流馬達50轉換為一發電機,以對該車用附件系統供電電池C輸出電力。Please refer to FIG. 7 for a flow chart of the steps of the driving method embodiment of the hybrid hydraulic power steering system of the present invention. In this embodiment, the driving method of the composite hydraulic power steering system is applicable to a vehicle having an internal combustion engine B and a vehicle accessory system power supply battery C, particularly an electric vehicle 1 and an extended-range electric vehicle. The driving method includes: Step S10: providing a hydraulic power steering system 10 as described above, the internal combustion engine B is connected to the pulley 70 by a belt 73, and the vehicle accessory battery power supply battery C is electrically connected to the DC motor 50 of the hybrid hydraulic pump 20, The chamber 30 is filled with liquid; please refer to FIG. 5 at the same time, step S20: when starting a mechanical energy supply to the complex In the mode of the power hydraulic pump 20 power, the internal combustion engine B drives the belt 73 to rotate the shaft 51 to pressurize the liquid in the chamber 30 to push the hydraulic circuit (in this case, the inside of the one-way bearing 60) There is no relative rotation between the ring 61 and the outer ring 62, and the power supply circuit of the DC motor 50 is switched to be an open circuit. The hydraulic adjustment system 80 includes a vehicle speed and a steering module according to the monitoring signal m associated with the vehicle controller A. The amount of displacement, the angle of rotation of the steering wheel, the speed of the power motor, etc., to determine the flow rate of the hydraulic circuit (such as applying the optical encoder 8111 to precisely control the rotation angle of the rotating shaft 812 of the DC motor 811 to change the hydraulic adjustment hole 8121 and the The flow area between the channels 41 further changes the pressure thereof; after the step of switching the power supply circuit of the DC motor 50 to open the motor shaft to mechanically drive the shaft 50, the step S21 is performed: the composite hydraulic power steering system is The DC motor 50 is converted into a generator to supply power to the battery C for the vehicle accessory system.

請同時參照圖6,步驟S30:當啟動一電能供給該複合動力液壓泵浦20動力的模式時,切換該直流馬達50的供電電路為通路以電力驅動該轉軸51,進而對該腔室30中的液體加壓以推動該液壓迴路(此時單向軸承60的內環61相對外環62轉動,皮帶輪70不與轉軸51連動),於此模式時,液壓迴路的壓力直接由整車控制器A對直流馬達50的轉速作控制,以產生適合的壓力,該液壓調節系統80在此模式時將其流量開度(即流通面積)固定為最大後,停止流量調節的動作。Referring to FIG. 6 simultaneously, step S30: when a mode for supplying power to the hybrid hydraulic pump 20 is started, the power supply circuit of the DC motor 50 is switched to be a path for electrically driving the rotating shaft 51, thereby being in the chamber 30. The liquid is pressurized to push the hydraulic circuit (at this time, the inner ring 61 of the one-way bearing 60 rotates relative to the outer ring 62, and the pulley 70 does not interlock with the rotating shaft 51). In this mode, the pressure of the hydraulic circuit is directly controlled by the vehicle controller. A controls the rotational speed of the direct current motor 50 to generate a suitable pressure. When the hydraulic pressure adjusting system 80 fixes the flow opening degree (i.e., the flow area) to the maximum in this mode, the flow regulating operation is stopped.

上述在該切換該直流馬達50供電電路為通路以電力 驅動該轉軸50步驟之後,進行步驟S31:使該內燃機引擎B停止傳動該皮帶73,例如停止該內燃機引擎B運轉,或使內燃機引擎B的扭力輸出軸B1失去與皮帶73之間的摩擦帶動力。In the above switching, the DC motor 50 power supply circuit is a path for power After the step of driving the rotating shaft 50, step S31 is performed to stop the internal combustion engine B to drive the belt 73, for example, to stop the internal combustion engine B, or to cause the friction output shaft B1 of the internal combustion engine B to lose friction with the belt 73. .

另外,當上述係應用於一增程式電動車時,係具有一動力電池D電性連接該車用附件系統供電電池C,且該內燃機引擎B為非提供電動車行進動力的引擎,而判斷動力電池D的殘餘電量與保險電量的關係可決定啟動引擎模式或電力模式,亦即,啟動機械能供給該複合動力液壓泵浦20動力的模式係由步驟S11:該動力電池D的殘餘電量小於或等於一保險電量時所觸發;而啟動電能供給該複合動力液壓泵浦20動力的模式係由步驟S12:該動力電池D的殘餘電量大於該保險電量時所觸發。In addition, when the above-mentioned system is applied to an extended-range electric vehicle, the power battery D is electrically connected to the vehicle accessory system power supply battery C, and the internal combustion engine B is an engine that does not provide the electric vehicle traveling power, and the power is determined. The relationship between the residual power of the battery D and the insurance power may determine the starting engine mode or the power mode, that is, the mode in which the starting mechanical energy is supplied to the hybrid hydraulic pump 20 is performed by step S11: the residual power of the power battery D is less than or The mode is triggered when the power is equal to a fuse power; and the mode for starting the power supply to the power of the hybrid hydraulic pump 20 is triggered by step S12: when the residual power of the power battery D is greater than the fuse amount.

前述保險電量係一可供電動車行駛一定里程,以利充電或加油之電量值,當然,該保險電量的值也可供使用者自行調整為佳。The aforementioned insurance power is one for the electric vehicle to travel a certain mileage to facilitate the charging or refueling power value. Of course, the value of the insurance power can also be adjusted by the user.

綜上所述,本發明係提出一套複合式液壓動力轉向系統的配套設計與策略,除了可藉由電力使複合式液壓泵運作以外亦可轉換為機械式液壓泵浦由內燃機引擎帶動來達到輔助轉向的效果。本發明結構特性為可再結合如剎車回充等省能充電的技術手段,並沒有排斥其他對電池用電的省能技術。本發明可透過整車控制器(VCU)的交互調控來提供車輛轉向時所需要的需求轉向輔助力,一旦內燃機引擎作動時,複合式液壓動力轉向系統內之直流馬達將轉換 為發電機提供電力來源,除可減少系統耗能外,複合式泵浦更可提供優異的失效防護性。本發明之設備可提供電動車、增程式電動車使用以外亦可架設於傳統燃油車中,並且藉由該系統進行充電之架構均可實現,因此通用性極高。In summary, the present invention proposes a matching design and strategy of a composite hydraulic power steering system, which can be converted into a mechanical hydraulic pump driven by an internal combustion engine by means of electric power to operate the composite hydraulic pump. The effect of assisted steering. The structural characteristics of the present invention are technical means capable of recombining energy-saving charging such as brake back charging, and do not exclude other energy-saving technologies for battery power consumption. The invention can provide the required steering steering force required for the vehicle to turn through the interaction control of the vehicle controller (VCU). Once the internal combustion engine is activated, the DC motor in the composite hydraulic power steering system will be converted. In addition to reducing the system's energy consumption, the combined pump provides excellent fail-safety. The device of the present invention can be provided by an electric vehicle or an extended-range electric vehicle, and can also be installed in a conventional fuel vehicle, and can be realized by an architecture for charging the system, so that the versatility is extremely high.

前述本發明所採用的技術手段之實施方式或實施例,並非用來限定本創作專利實施之範圍。即凡與本發明專利申請範圍文義相符,或依本發明專利範圍所做的均等變化與修飾,皆為本發明專利範圍所涵蓋。The embodiments or examples of the technical means adopted by the present invention are not intended to limit the scope of implementation of the present patent. That is, the equivalent changes and modifications made in accordance with the scope of the patent application of the present invention or the scope of the invention are covered by the scope of the invention.

1‧‧‧電動車1‧‧‧Electric vehicle

10‧‧‧液壓動力轉向系統10‧‧‧Hydraulic power steering system

20‧‧‧複合動力液壓泵浦20‧‧‧Composite power hydraulic pump

30‧‧‧腔室30‧‧‧ chamber

40‧‧‧液體通道40‧‧‧Liquid channel

41‧‧‧第一通道41‧‧‧First Passage

411‧‧‧貫穿孔411‧‧‧through holes

42‧‧‧第二通道42‧‧‧second channel

50‧‧‧直流馬達50‧‧‧DC motor

51‧‧‧轉軸51‧‧‧ shaft

511‧‧‧第一端511‧‧‧ first end

5111‧‧‧液體加壓裝置5111‧‧‧Liquid pressurizing device

512‧‧‧第二端512‧‧‧ second end

60‧‧‧單向軸承60‧‧‧ one-way bearing

61‧‧‧內環61‧‧‧ Inner Ring

62‧‧‧外環62‧‧‧ outer ring

70‧‧‧皮帶輪70‧‧‧ Pulley

71‧‧‧輪面71‧‧‧90

72‧‧‧導槽72‧‧‧ Guide slot

73‧‧‧皮帶73‧‧‧Land

80‧‧‧液壓調節系統80‧‧‧Hydraulic adjustment system

811‧‧‧直流馬達811‧‧‧DC motor

8111‧‧‧光學編碼器8111‧‧‧Optical encoder

812‧‧‧旋轉軸812‧‧‧Rotary axis

8121‧‧‧液壓調節孔8121‧‧‧Hydraulic adjustment hole

90‧‧‧液體流通面積90‧‧‧Liquid circulation area

A‧‧‧整車控制器A‧‧‧Complete vehicle controller

B‧‧‧內燃機引擎B‧‧‧ Internal combustion engine

B1‧‧‧扭力輸出軸B1‧‧‧Torque output shaft

C‧‧‧車用附件系統供電電池C‧‧‧Vehicle accessory system power supply battery

D‧‧‧動力電池D‧‧‧Power battery

E‧‧‧發電機E‧‧‧Generator

F‧‧‧馬達驅動器F‧‧‧Motor drive

G‧‧‧動力馬達G‧‧‧Power Motor

H‧‧‧車速偵測器H‧‧‧speed detector

I‧‧‧電壓轉換器I‧‧‧Voltage Converter

m,m1‧‧‧監控訊號m, m1‧‧‧ monitoring signal

步驟S10、S11、S12‧‧‧方法步驟流程Step S10, S11, S12‧‧‧ method step flow

步驟S20、S21、S30、S31‧‧‧方法步驟流程Step S20, S21, S30, S31‧‧‧ method step flow

圖1係先前技術之內燃機引擎定轉速下液壓動力轉向系統流量變化狀態圖。1 is a state diagram of a flow change state of a hydraulic power steering system at a fixed speed of an engine of the prior art.

圖2係本發明複合式液壓動力轉向系統之複合動力液壓泵浦實施例之立體分解圖。2 is an exploded perspective view of a hybrid hydraulic pumping embodiment of a hybrid hydraulic power steering system of the present invention.

圖3係本發明複合式液壓動力轉向系統之複合動力液壓泵浦實施例之側視圖。3 is a side elevational view of a hybrid hydraulic pump embodiment of a hybrid hydraulic power steering system of the present invention.

圖4A~圖4D係本發明之液壓調節系統的流量控制的動作示意俯視圖。4A to 4D are schematic plan views showing the operation of the flow rate control of the hydraulic pressure regulating system of the present invention.

圖5係本發明之電動車用的複合式液壓動力轉向系統的驅動方法之電能作動狀態系統實施例的方塊圖。Fig. 5 is a block diagram showing an embodiment of a power-operating state system of a driving method of a hybrid hydraulic power steering system for an electric vehicle according to the present invention.

圖6係本發明之電動車用的複合式液壓動力轉向系統的驅動方法之機械能作動狀態實施例的系統方塊圖。Fig. 6 is a system block diagram showing an embodiment of a mechanically active state of a driving method of a hybrid hydraulic power steering system for an electric vehicle according to the present invention.

圖7係本發明之複合式液壓動力轉向系統的驅動方法實施例之步驟流程圖。7 is a flow chart showing the steps of an embodiment of a driving method of the hybrid hydraulic power steering system of the present invention.

20‧‧‧複合動力液壓泵浦20‧‧‧Composite power hydraulic pump

30‧‧‧腔室30‧‧‧ chamber

40‧‧‧液體通道40‧‧‧Liquid channel

41‧‧‧第一通道41‧‧‧First Passage

411‧‧‧貫穿孔411‧‧‧through holes

42‧‧‧第二通道42‧‧‧second channel

50‧‧‧直流馬達50‧‧‧DC motor

51‧‧‧轉軸51‧‧‧ shaft

511‧‧‧第一端511‧‧‧ first end

5111‧‧‧液體加壓裝置5111‧‧‧Liquid pressurizing device

512‧‧‧第二端512‧‧‧ second end

60‧‧‧單向軸承60‧‧‧ one-way bearing

61‧‧‧內環61‧‧‧ Inner Ring

62‧‧‧外環62‧‧‧ outer ring

70‧‧‧皮帶輪70‧‧‧ Pulley

71‧‧‧輪面71‧‧‧90

72‧‧‧導槽72‧‧‧ Guide slot

73‧‧‧皮帶73‧‧‧Land

80‧‧‧液壓調節系統80‧‧‧Hydraulic adjustment system

811‧‧‧直流馬達811‧‧‧DC motor

8111‧‧‧光學編碼器8111‧‧‧Optical encoder

812‧‧‧旋轉軸812‧‧‧Rotary axis

8121‧‧‧液壓調節孔8121‧‧‧Hydraulic adjustment hole

Claims (11)

一種複合式液壓動力轉向系統,係具有一提供一液壓迴路的輸送壓力以輔助轉向力的複合動力液壓泵浦,該複合動力液壓泵浦包含:一腔室,供充填液體;一對液體通道,包含一第一通道與一第二通道分別與該腔室連通,該第一通道壁面設有一貫穿孔;一直流馬達,具有一轉軸,該轉軸具有相對的一第一端與及一第二端,該第一端位於該腔室內並組設一液體加壓裝置;一單向軸承,具有一內環與一外環,該內環套設於該轉軸的第二端外徑;一皮帶輪,組設於該單向軸承的外環,該皮帶輪之輪面設有至少一導槽;以及一液壓調節系統,連接該對液體通道,以調節該液體於該對液體通道的流量,該液壓調節系統係與一整車控制器電性連接以輸送監控訊號,該液壓調節系統具有一直流馬達,該直流馬達具有一旋轉軸,該旋轉軸具有一液壓調節孔,該旋轉軸係穿過該第一通道之該貫穿孔,且該液壓調節孔位於該第一通道內。 A composite hydraulic power steering system has a hybrid hydraulic pump that provides a hydraulic circuit to transmit pressure to assist steering force. The hybrid hydraulic pump includes: a chamber for filling liquid; a pair of liquid passages, The first channel and the second channel respectively communicate with the chamber, the first channel wall surface is provided with a consistent perforation; the DC motor has a rotating shaft, and the rotating shaft has a first end and a second end The first end is located in the chamber and is provided with a liquid pressurizing device; a one-way bearing has an inner ring and an outer ring, the inner ring is sleeved on the outer diameter of the second end of the rotating shaft; a pulley The outer ring of the one-way bearing is disposed, the wheel surface of the pulley is provided with at least one guiding groove; and a hydraulic adjusting system is connected to the pair of liquid passages to adjust the flow of the liquid in the pair of liquid passages, the hydraulic adjustment The system is electrically connected to a vehicle controller for conveying a monitoring signal. The hydraulic adjustment system has a DC motor, and the DC motor has a rotating shaft, and the rotating shaft has a hydraulic adjusting hole, and the rotating shaft has a hydraulic adjusting hole. The line passes through the through hole of the first channel, and the hydraulic pressure adjusting hole is located within the first channel. 如申請專利範圍第1項所述之複合式液壓動力轉向系統,其中組設在該直流馬達的液體加壓裝置為一葉輪。 The composite hydraulic power steering system according to claim 1, wherein the liquid pressurizing device set in the direct current motor is an impeller. 如申請專利範圍第2項所述之複合式液壓動力轉向系統,其中該液壓調節系統之該直流馬達包含光學編碼 器。 The composite hydraulic power steering system of claim 2, wherein the DC motor of the hydraulic adjustment system comprises optical coding Device. 一種電動車,包括:一內燃機引擎,具有一扭力輸出軸;一車用附件系統供電電池;以及一種如申請專利範圍第1項所述的複合式液壓動力轉向系統。 An electric vehicle comprising: an internal combustion engine having a torque output shaft; a vehicle accessory system power supply battery; and a hybrid hydraulic power steering system as described in claim 1. 如申請專利範圍第4項所述之電動車,該電動車為一增程式電動車,係具有一動力電池電性連接該車用附件系統供電電池,且該內燃機引擎為非提供電動車行進動力的引擎。 An electric vehicle according to claim 4, wherein the electric vehicle is an extended-range electric vehicle having a power battery electrically connected to the vehicle accessory system power supply battery, and the internal combustion engine is not provided with an electric vehicle traveling power Engine. 一種複合式液壓動力轉向系統的驅動方法,適用於具有一內燃機引擎及一車用附件系統供電電池的車輛,該驅動方法包括:提供如申請專利範圍第1項之液壓動力轉向系統,該內燃機引擎以一皮帶連接該皮帶輪,該車用附件系統供電電池電性連接該複合動力液壓泵浦的該直流馬達,該腔室內充填有液體;啟動一機械能供給該複合動力液壓泵浦動力的模式時,以該內燃機引擎帶動該皮帶,以轉動該轉軸對該液體加壓而推動該液壓迴路,並切換該直流馬達的供電電路為斷路,該液壓調節系統根據該整車控制器有關車速的監控訊號以決定液壓迴路的流量的大小,進而改變其壓力;以及啟動一電能供給該複合動力液壓泵浦動力的模式 時,切換該直流馬達供電電路為通路以電力驅動該轉軸,而對該液體加壓以推動該液壓迴路,該液壓調節系統在此模式時,將其流量開度固定為最大後停止流量調節的動作。 A driving method of a composite hydraulic power steering system, which is suitable for a vehicle having an internal combustion engine and a vehicle accessory system power supply battery, the driving method comprising: providing a hydraulic power steering system according to claim 1 of the patent scope, the internal combustion engine The pulley is connected by a belt, and the vehicle is electrically connected to the DC motor of the hybrid hydraulic pump by an accessory system power supply battery, wherein the chamber is filled with liquid; when a mechanical energy is supplied to the hybrid hydraulic pump power mode Driving the belt with the engine of the internal combustion engine, rotating the rotating shaft to pressurize the liquid to push the hydraulic circuit, and switching the power supply circuit of the DC motor to be an open circuit, and the hydraulic adjusting system is based on the monitoring signal of the vehicle speed according to the vehicle controller To determine the flow rate of the hydraulic circuit, thereby changing its pressure; and initiating a mode of supplying electrical energy to the hybrid hydraulic pump power Switching the DC motor power supply circuit to a path to electrically drive the rotating shaft, and pressurizing the liquid to push the hydraulic circuit. In the mode, the hydraulic regulating system fixes the flow opening degree to a maximum and then stops the flow regulating. action. 如申請專利範圍第6項所述之驅動方法,其中更包含,在該切換該直流馬達供電電路為通路以電力驅動該轉軸步驟之後,使該內燃機引擎停止傳動該皮帶。 The driving method of claim 6, further comprising stopping the driving of the belt after the step of switching the DC motor power supply circuit to electrically drive the rotating shaft. 如申請專利範圍第7項所述之驅動方法,其中使該內燃機引擎停止傳動該皮帶的方法係停止該內燃機引擎運轉或使內燃機引擎的扭力輸出軸失去與皮帶之間的摩擦帶動力。 The driving method of claim 7, wherein the method of stopping the engine of the internal combustion engine to stop the belt is to stop the internal combustion engine or to cause the torque output shaft of the internal combustion engine engine to lose frictional force with the belt. 如申請專利範圍第6項所述之驅動方法,其中更包含,在該切換該直流馬達供電電路為斷路以機械力驅動該轉軸步驟之後,使該複合式液壓動力轉向系統內之直流馬達發電,以對該車用附件系統供電電池輸出電力。 The driving method of claim 6, further comprising: after the switching the DC motor power supply circuit is an open circuit to mechanically drive the rotating shaft step, causing the DC motor in the hybrid hydraulic power steering system to generate electricity, The battery output power is supplied to the vehicle accessory system. 如申請專利範圍第6項所述之驅動方法,其中該車輛為一增程式電動車,係具有一動力電池電性連接該車用附件系統供電電池,且該內燃機引擎為非提供電動車行進動力的引擎,而啟動機械能供給該複合動力液壓泵浦動力的模式係由該動力電池的殘餘電量小於或等於一保險電量時所觸發。 The driving method of claim 6, wherein the vehicle is an extended-range electric vehicle having a power battery electrically connected to the vehicle accessory system power supply battery, and the internal combustion engine is not provided with an electric vehicle traveling power The engine, and the mode in which the starting mechanism can supply the hybrid hydraulic pump power is triggered by the residual power of the power battery being less than or equal to a fuse amount. 如申請專利範圍第10項所述之驅動方法,其中啟動電能供給該複合動力液壓泵浦動力的模式係由該動力電池的殘餘電量大於該保險電量時所觸發。 The driving method of claim 10, wherein the mode of starting the power supply to the hybrid hydraulic pump power is triggered by the residual power of the power battery being greater than the insurance power.
TW101133620A 2012-09-14 2012-09-14 Electric vehicle, compound hydraulic power steering system and its driving method TWI488760B (en)

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