TWI486269B - Thermal management device and method for electric vehicle vehicle system - Google Patents
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本發明係一種電動車輛整車系統熱管理裝置及方法,特別係與電動車的子系統熱管理領域相關,以針對車輛的各子系統溫度進行各別管理,使子系統溫度維持於固定範圍內,令各子系統得以穩定的運作。The invention relates to a thermal management device and a method for an electric vehicle complete vehicle system, in particular to a sub-system thermal management field of an electric vehicle, which performs respective management on the temperature of each subsystem of the vehicle, so that the subsystem temperature is maintained within a fixed range. To enable each subsystem to operate stably.
遠古至今,人類的代步工具由雙腿、馬車轉變為自行車、機車、汽車以及電動車等交通工具,車輛的發明縮短了從一地至另一地的距離,令各地的人們再也不需擔憂距離問題,而一輩子只能獨守於家鄉,因此,人口及文化逐漸多元,人們的視野也逐漸廣闊,並且出門至各地,再也不需要耗費幾個月甚至幾年的時間。Since ancient times, human mobility tools have been transformed from bicycles, locomotives, automobiles, and electric vehicles. The invention of vehicles has shortened the distance from one place to another, making people everywhere no longer worried. Distance problems, and only a lifetime in the hometown, therefore, the population and culture are gradually diversified, people's horizons are gradually broad, and go out to various places, no longer need to spend months or even years.
隨著交通工具的發達及工商業科技的進步,帶來了人類的文明及科技為生活帶來了極大的便利,相對便利所帶給地球的傷害也成正比上升,逐年增高的廢氣排放量、自然資源的消耗量等,促使地球的穩定度逐年下降。因此,各地方人事及業界對於綠能產業及愛護地球的意識逐漸提升,進而電動車輛也將因應而生。With the development of transportation and the advancement of industrial and commercial technology, human civilization and technology have brought great convenience to life. The damage brought to the earth by relative convenience has also increased in proportion, and the annual emission increase and natural The consumption of resources, etc., has caused the stability of the earth to decline year by year. Therefore, local personnel and industry awareness of the green energy industry and the protection of the earth have gradually increased, and electric vehicles will also be born.
舉凡利用電動馬達做為驅動動力來源的車輛均稱為「電動車」,電動車包括各種子系統,如電池、電池控制模組、馬達、逆變器等,而電動車輛各子系統於運作過程中會產生熱量並逐漸累積,不斷上升的溫度影響各子系統的運作效率,進而影響電動車的運作及使用壽命。因此,良好的車輛系統熱管理是不可或缺的必備條件。習用之車輛系統的熱管理,通常以單一或多冷卻迴路串連各子系統熱裝置,並由散熱裝置及風扇將熱量逸散 至環境中,然習用之冷卻迴路所通過的子系統順序為固定,因此於迴路末端的子系統會受到前端系統熱量影響,無法精細的針對單一子系統進行溫度控制;另外,末端子系統溫度亦無法降低,若要降低迴路末端系統溫度,則需加強冷卻液散熱能力,並將低溫冷卻液通入冷卻迴路內,此舉將導致電能耗損及散熱效率降低,因此上述缺失皆尚待克服。Vehicles that use electric motors as the driving power source are called "electric vehicles". Electric vehicles include various subsystems, such as batteries, battery control modules, motors, inverters, etc., while the subsystems of electric vehicles are in operation. The heat is generated and gradually accumulated. The rising temperature affects the operating efficiency of each subsystem, which in turn affects the operation and service life of the electric vehicle. Therefore, good vehicle system thermal management is an indispensable prerequisite. The thermal management of conventional vehicle systems usually involves connecting the thermal devices of each subsystem in a single or multiple cooling circuit, and dissipating heat by the heat sink and the fan. In the environment, the order of the subsystems passed by the cooling circuit is fixed, so the subsystem at the end of the loop will be affected by the heat of the front-end system, and the temperature of the single subsystem cannot be finely controlled. In addition, the temperature of the end subsystem is also Can not reduce, if you want to reduce the temperature of the end system of the loop, you need to strengthen the cooling capacity of the coolant, and the low-temperature coolant into the cooling circuit, which will lead to the reduction of electrical energy consumption and heat dissipation efficiency, so the above-mentioned shortcomings have yet to be overcome.
有鑑於此,本案發明人以該項產業多年之研發經驗,進行相關產品的開發與設計,而終於發明出一種「電動車輛整車系統熱管理裝置及方法」,以針對各子系統溫度對效率的影響程度不同,設計一套進行個別子系統溫度管理方法。In view of this, the inventor of the present case has developed and designed related products based on years of research and development experience in the industry, and finally invented a "thermal management device and method for electric vehicle system" to address the temperature and efficiency of each subsystem. The degree of impact is different, and a set of methods for temperature management of individual subsystems is designed.
本發明之主要目的係在於提供一種「電動車輛整車系統熱管理裝置及方法」,其可改善習用技術無法針對單一子系統進行溫度控制,而致使各子系統散熱不佳及影響各子系統的工作效率等缺失。The main object of the present invention is to provide a "thermal management device and method for an entire vehicle system of an electric vehicle", which can improve the temperature control of a single subsystem without the conventional technology, thereby causing poor heat dissipation of each subsystem and affecting each subsystem. Lack of work efficiency, etc.
為了達成上述之目的與功效,本發明電動車輛整車系統熱管理裝置及方法,其裝置係包括一冷卻液幫浦、複數子系統、一第一散熱管路、至少二多向閥以及一控制器,其中:該第一散熱管路係包括一冷卻管路以及一回收管路,該冷卻液幫浦以冷卻管路連通各子系統,且該冷卻液幫浦又與連通各子系統之回收管路連通形成循環管路;該至少二多向閥分別組設於該冷卻管路以及該回收管路,該至少二多向閥可開通冷卻液流向各子系統的通道;該控制器分別與該至少二多向閥及各子系統電性連接; 如此,該控制器偵測各子系統的溫度及溫控狀態,並依據各子系統的溫度及溫控狀態控制該至少二多向閥的開啟順序,令冷卻液依序流向各子系統以進行冷卻工作。In order to achieve the above objects and effects, the apparatus and method for thermal vehicle system of the present invention include a coolant pump, a plurality of subsystems, a first heat dissipation pipeline, at least two multidirectional valves, and a control. The first heat dissipation pipeline includes a cooling pipeline and a recovery pipeline, and the coolant pump is connected to each subsystem by a cooling pipeline, and the coolant pump is connected to the subsystems for recycling. The pipelines are connected to form a circulation pipeline; the at least two multidirectional valves are respectively disposed on the cooling pipeline and the recovery pipeline, and the at least two multidirectional valves can open a passage of the coolant to the subsystems; the controller respectively The at least two multi-directional valves and the subsystems are electrically connected; In this way, the controller detects the temperature and temperature control state of each subsystem, and controls the opening sequence of the at least two multi-directional valves according to the temperature and temperature control state of each subsystem, so that the coolant flows to the subsystems in order to perform Cooling work.
本發明該控制器係包括一監控單元及複數偵測單元,該監控單元分別與該偵測單元及該至少二多向閥電性連接,而該複數偵測單元分別與該複數子系統連接,並偵測各子系統的溫度及加熱、散熱狀態,且回傳偵測資訊予監控單元,經監控單元運算後依序開啟該至少二多向閥流通冷卻液至各子系統的通道。The controller of the present invention includes a monitoring unit and a plurality of detecting units, wherein the monitoring unit is electrically connected to the detecting unit and the at least two multi-directional valves, and the plurality of detecting units are respectively connected to the plurality of subsystems. And detecting the temperature and heating and heat dissipation status of each subsystem, and returning the detection information to the monitoring unit, and sequentially operating the at least two multi-directional valves to circulate the coolant to the channels of the subsystems after the operation of the monitoring unit.
本發明進一步包括複數組設於該冷卻管路及該回收管路之流量控制閥,且該複數流量控制閥分別位於該多向閥與各子系統之間,以調控冷卻液流向各子系統的流量。The invention further includes a plurality of flow control valves disposed in the cooling line and the recovery line, and the plurality of flow control valves are respectively located between the multi-directional valve and each subsystem to regulate the flow of the coolant to the subsystems. flow.
本發明進一步包括一組設於該回收管路之熱交換器,且對應該熱交換器設有一風扇,該風扇傳送外在環境的冷空氣至熱交換器以進行熱交換。The invention further includes a plurality of heat exchangers disposed in the recovery line, and the heat exchanger is provided with a fan that delivers cold air from the external environment to the heat exchanger for heat exchange.
本發明進一步包括一具有一水箱之第二散熱管路,該第二散熱管路連通該回收管路以及該冷卻液幫浦。The invention further includes a second heat dissipation conduit having a water tank that communicates with the recovery conduit and the coolant pump.
本發明進一步包括一空調系統冷媒管路,該空調系統冷媒管路連通該水箱,以協助降低冷卻液的溫度或提升冷卻液的溫度。The invention further includes an air conditioning system refrigerant line that communicates with the water tank to assist in reducing the temperature of the coolant or increasing the temperature of the coolant.
一種根據前述電動車輛整車系統熱管理裝置之操作方法,其係包括下列步驟:輸入溫度範圍值:分別輸入各子系統的基準工作區間之溫度上限及下限,以及各子系統溫控程序啟動條件之上下限資訊於控制器;偵測各子系統調控資訊:控制器偵測各子系統的工作溫度以及溫控 程序狀態;冷卻液流向排序:控制器依照先散熱後加熱的方式,以及根據各子系統的基準工作溫度區間及溫控程序啟動條件進行比對決定各子系統的溫控需求優先度,進而產生流向順序資訊;各子系統熱管理程序:分別輸入各子系統的工作溫度、溫控狀態、流向順序資訊至控制器,使控制器得以判斷各子系統需進行散熱程序、加熱程序或維持現行程序;藉由隨時監控各子系統的調控資訊,並依據各子系統的需求產生流向順序資訊,以執行散熱程序、加熱程序或維持現行程序,令各子系統溫度維持於設定範圍內,藉以各子系統得以穩定的運作。A method for operating a thermal management device for an electric vehicle system according to the foregoing, comprising the steps of: inputting a temperature range value: respectively inputting a temperature upper limit and a lower limit of a reference working interval of each subsystem, and starting conditions of each subsystem temperature control program The upper and lower limits are information on the controller; detecting the control information of each subsystem: the controller detects the operating temperature of each subsystem and the temperature control Program state; cooling flow direction sorting: the controller determines the priority of the temperature control demand of each subsystem according to the method of heat dissipation after heat dissipation, and according to the reference working temperature range of each subsystem and the starting condition of the temperature control program, thereby generating Flow sequence information; each subsystem thermal management program: input the operating temperature, temperature control status, and flow sequence information of each subsystem to the controller, so that the controller can judge each subsystem to perform heat dissipation, heating, or maintain the current program. By monitoring the control information of each subsystem at any time, and generating flow sequence information according to the needs of each subsystem, to execute the heat dissipation program, heating program or maintaining the current program, so that the temperature of each subsystem is maintained within the set range, thereby The system is stable.
本發明各子系統熱管理程序,該控制器運算各子系統的流量需求,並輸出流量調整資訊予該複數流量控制閥,該複數流量控制閥根據流量調整資訊調節各子系統冷卻液流通的閥口大小,以提供適當的冷卻液流量至各子系統。The subsystem thermal management program of the present invention, the controller calculates the flow demand of each subsystem, and outputs flow adjustment information to the complex flow control valve, and the plurality of flow control valves adjust the flow of the coolant circulation of each subsystem according to the flow adjustment information. The port is sized to provide proper coolant flow to each subsystem.
本發明由偵測各子系統之調控資訊乃至執行各子系統熱管理程序的步驟係為一循環步驟。The present invention is a cyclical step of detecting the regulatory information of each subsystem and performing the thermal management procedures of each subsystem.
本發明各子系統熱管理程序,其各子系統執行的順序係依據冷卻液流向排序步驟中的流向順序資訊分別依序執行。In the thermal management program of each subsystem of the present invention, the sequence of execution of each subsystem is sequentially performed according to the flow sequence information in the sorting step of the coolant flow.
由前述之次系統熱管理機制,可形成一多動向、複合式之完整子系統冷卻迴路,隨各子系統之溫控需求適時調變,達到穩定各子系統溫度之效果。The above-mentioned subsystem thermal management mechanism can form a multi-moving, compound-type complete subsystem cooling circuit, which is adjusted with the temperature control requirements of each subsystem to achieve the effect of stabilizing the temperature of each subsystem.
本發明於「電動車輛整車系統熱管理裝置及方法」於用途上相當具有 實用性及創新性,值得產業界大力推廣,並公諸於社會大眾。The invention has the same utility in the "electric vehicle overall system thermal management device and method" Practicality and innovation are worthy of promotion by the industry and made public to the public.
本發明係有關於一種應用於「電動車輛整車系統熱管理裝置」,請參閱第一圖至第二圖所示,其裝置係包括一冷卻液幫浦1、複數子系統2、一第一散熱管路3、至少二多向閥4、40以及一控制器5,其中:該第一散熱管路3係包括一冷卻管路30以及一回收管路31,該冷卻液幫浦1以冷卻管路30連通各子系統2,且該冷卻液幫浦1又與連通各子系統2之回收管路31連通形成循環管路(本實施例,該複數子系統2係包括有馬達、逆變器、電池以及直流電轉換器);該至少二多向閥4、40分別組設於該冷卻管路30以及該回收管路31,其中一多向閥4組設於該冷卻管路30中,位於該冷卻液幫浦1及該複數子系統2之間,該多向閥4得以調控冷卻液幫浦1通入各子系統2的冷卻液通口(此處的冷卻液即為循環冷卻液),另一多向閥40組設於該回收管路31連通各子系統2間,該多向閥40得以調控冷卻液通口(此處的冷卻液即為再循環冷卻液),依照各子系統2的溫度需求分別打開位於冷卻管路30或回收管路31上的多向閥4、40,令冷卻液流向各子系統2以進行降溫工作;該控制器5係包括一監控單元50及複數偵測單元51,該監控單元50分別與該偵測單元51及該至少二多向閥4、40電性連接,該複數偵測單元51分別與該複數子系統2電性連接,該偵測單元51偵測各子系統2的溫度以及散熱、加熱狀態,並回傳偵測資訊予監控單元50,令監控單元50運算回傳的偵測資訊以控制該至少二多向閥4、40開啟冷卻液流往各子系統2 的先後順序,並針對各子系統2的需求進行降溫工作。The present invention relates to a "thermal management device for an electric vehicle system", as shown in the first to second figures, the device includes a coolant pump 1, a plurality of subsystems 2, a first a heat dissipation pipe 3, at least two multi-directional valves 4, 40, and a controller 5, wherein: the first heat dissipation pipe 3 includes a cooling pipe 30 and a recovery pipe 31 for cooling the coolant pump 1 The pipeline 30 is connected to the subsystems 2, and the coolant pump 1 is connected to the recovery pipeline 31 connected to each subsystem 2 to form a circulation pipeline. In this embodiment, the plurality of subsystems 2 includes a motor and an inverter. The at least two multi-directional valves 4, 40 are respectively disposed in the cooling line 30 and the recovery line 31, wherein a multi-directional valve 4 is disposed in the cooling line 30, Located between the coolant pump 1 and the plurality of subsystems 2, the multi-way valve 4 regulates the coolant pump 1 to the coolant ports of the subsystems 2 (the coolant here is the circulating coolant) Another multi-way valve 40 is disposed between the recovery line 31 and the subsystems 2, and the multi-way valve 40 is regulated and cooled. The port (the coolant here is the recirculating coolant), and the multi-way valves 4 and 40 located on the cooling line 30 or the recovery line 31 are respectively opened according to the temperature requirements of the respective subsystems 2, so that the coolant flows to the respective The subsystem 2 is configured to perform a cooling operation. The controller 5 includes a monitoring unit 50 and a plurality of detecting units 51. The monitoring unit 50 is electrically connected to the detecting unit 51 and the at least two multi-way valves 4 and 40, respectively. The complex detection unit 51 is electrically connected to the plurality of subsystems 2, and the detection unit 51 detects the temperature of each subsystem 2 and the heat dissipation and heating states, and returns the detection information to the monitoring unit 50 to make the monitoring unit 50 operation back detection information to control the at least two multi-way valves 4, 40 to open the coolant flow to each subsystem 2 The sequence is sequential and the cooling is performed for the needs of each subsystem 2.
前述之冷卻管路30及該回收管路31組設複數流量控制閥6、60,該流量控制閥6、60設於該至少二多向閥4、40及各子系統2間,該流量控制閥6、60得以控制冷卻管路30通口大小,以適度調節通入各子系統2的冷卻液流量;前述之該回收管路31組設一熱交換器7,且對應該熱交換器7設有一風扇70,冷卻液自各子系統2所回收的熱量,該風扇70傳送外在環境的冷空氣至熱交換器7以進行熱交換,進而降低冷卻液的溫度;前述該回收管路31與一具有一水箱8之第二散熱管路9連通,該水箱8連通一空調系統冷媒管路80,當冷卻液因環境溫度或是系統散發之熱量而導致冷卻液無法順利降至預設數值以下時,該空調系統冷媒管路80能協助冷卻液之散熱,其係利用低溫冷媒降低冷卻液中的溫度至該各複數子系統2之預設溫度以下;另一方面,當各子系統2溫度不足時,該空調系統冷媒管路80能提供冷卻液加熱,將溫度不足的子系統2溫度提升至預設的溫度範圍;根據上述說明電種車輛整車系統熱管理裝置,進一步說明其操作方法,其中操作步驟係包括輸入溫度範圍值、偵測各子系統調控資訊、冷卻液流向排序、各子系統熱管理程序,其步驟如下,請參閱第三圖所示:輸入溫度範圍值:分別輸入各子系統2的基準工作區間溫度上限及下限、溫控程序啟動條件於控制器中,其係包括以下各子步驟,如第四圖至第六圖所示:(a)選定需溫控之子系統2,如第二圖所示,選定馬達、逆變 器、電池以及直流電轉換器各需進行溫控的子系統2;(b)輸入基準工作區間之溫度上限及下限,依據各子系統2的效率-溫度曲線圖,如第五圖所示,對應最高運轉效率(EiH )及最低運轉效率(EiL )分別擷取圖中最高效率溫度(TiH )及最低效率溫度(TiL )輸入至控制器5內,並以最高效率溫度(TiH )及最低效率溫度(TiL )的數據為控制器5的基準工作區間之溫度上限(本實施例為TH )以及基準工作區間之溫度下限(本實施例為TL ),如第六圖所示;(c)設定各子系統2之溫控程序啟動條件上限(本實施例為一設定溫度T2 )及下限(本實施例為一設定溫度T1 ),將溫控程序啟動條件上限(T2 )及下限(T1 )輸入控制器5,並根據步驟(b)所述的基準工作區間之溫度上限(TH )以及基準工作區間之溫度下限(TL )產生遲滯曲線條件圖,如第六圖所示,當各子系統2的溫度上升超過溫控程序啟動條件上限(T2 )時執行散熱程序,若各子系統2溫度低於溫控程序啟動條件下限(T1 )則執行加熱程序。並將上述所輸入於控制器5中之設定數值作為整體熱管理之資料庫。The cooling line 30 and the recovery line 31 are provided with a plurality of flow control valves 6, 60. The flow control valves 6, 60 are disposed between the at least two multi-directional valves 4, 40 and the subsystems 2, and the flow control The valves 6, 60 are capable of controlling the size of the port of the cooling pipe 30 to moderately adjust the flow rate of the coolant flowing into each of the subsystems 2; the recovery line 31 is provided with a heat exchanger 7 and corresponding to the heat exchanger 7 A fan 70 is provided, the heat recovered by the coolant from each subsystem 2, and the fan 70 transmits cold air from the external environment to the heat exchanger 7 for heat exchange, thereby reducing the temperature of the coolant; the recovery pipeline 31 is A second heat dissipating pipe 9 having a water tank 8 is connected, and the water tank 8 is connected to an air conditioning system refrigerant pipe 80. When the coolant is heated due to ambient temperature or heat generated by the system, the coolant cannot be smoothly lowered below a preset value. When the air conditioning system refrigerant line 80 can assist the heat dissipation of the cooling liquid, the low temperature refrigerant is used to reduce the temperature in the cooling liquid to below the preset temperature of the plurality of subsystems 2; on the other hand, when the temperature of each subsystem 2 Insufficient, the air conditioning system refrigerant The road 80 can provide cooling liquid heating, and raise the temperature of the subsystem 2 with insufficient temperature to a preset temperature range; further describe the operation method according to the above description of the thermal management device of the vehicle complete vehicle system, wherein the operating steps include input temperature Range value, detection of subsystem control information, coolant flow sequencing, thermal management procedures for each subsystem, the steps are as follows, please refer to the third figure: input temperature range value: input the reference working interval of each subsystem 2 The upper and lower temperature limits and the temperature control program start condition are in the controller, which includes the following sub-steps, as shown in the fourth to sixth figures: (a) selecting the subsystem 2 to be temperature-controlled, as shown in the second figure. The selected motor, inverter, battery, and DC converter are each required to perform temperature control of the subsystem 2; (b) input the upper and lower temperature limits of the reference working interval, according to the efficiency-temperature graph of each subsystem 2, such as As shown in FIG. fifth, the operation corresponding to the highest efficiency (Ei H) and the lowest operation efficiency (Ei L) are input to fetch the highest efficiency of the controller 5 in FIG temperature (Ti H) and the minimum temperature efficiency (Ti L) At maximum efficiency and temperature (Ti H) and the minimum temperature efficiency (Ti L) of the upper temperature limit of the reference data to the controller of the working region 5 (the present embodiment is a T H) and the lower temperature limit of the reference interval work (in this embodiment T L ), as shown in the sixth figure; (c) setting the upper limit of the temperature control program starting condition of each subsystem 2 (this embodiment is a set temperature T 2 ) and the lower limit (this embodiment is a set temperature T 1 ) The temperature control program starting condition upper limit (T 2 ) and the lower limit (T 1 ) are input to the controller 5, and the upper temperature limit (T H ) of the reference working interval and the lower temperature limit of the reference working interval are determined according to the step (b) ( T L ) generates a hysteresis curve condition map, as shown in the sixth figure, when the temperature of each subsystem 2 rises above the upper limit of the temperature control program start condition (T 2 ), the heat dissipation process is performed, if the temperature of each subsystem 2 is lower than the temperature control The heating program is executed at the lower limit of the program start condition (T 1 ). The set values entered above in the controller 5 are used as a database for overall thermal management.
偵測各子系統調控資訊:控制器5偵測各子系統2的工作溫度以及溫控狀態,溫控狀態係目前各子系統2為加熱狀態或散熱狀態;冷卻液流向排序:控制器5依照先散熱後加熱的方式,以及根據各子系統2的基準工作溫度區間及溫控程序啟動條件進行比對決定各子系統2的溫控需求優先度,進而產生流向順序資訊; 各子系統熱管理程序:分別輸入各子系統2的工作溫度、溫控狀態、流向順序資訊至控制器5,使控制器5得以判斷各子系統2需執行散熱程序、加熱程序或維持現行程序。Detecting the control information of each subsystem: the controller 5 detects the operating temperature and the temperature control state of each subsystem 2, and the temperature control state is currently the heating state or the heat dissipation state of each subsystem 2; the flow direction of the cooling liquid is sorted: the controller 5 follows Firstly, the method of heating after heat dissipation, and determining the priority of the temperature control demand of each subsystem 2 according to the reference working temperature range of each subsystem 2 and the starting condition of the temperature control program, thereby generating flow order information; Each subsystem thermal management program: input the operating temperature, temperature control state, and flow sequence information of each subsystem 2 to the controller 5, respectively, so that the controller 5 can judge that each subsystem 2 needs to perform a heat dissipation process, a heating process, or maintain the current program. .
以下係詳細說明子系統熱管理程序的步驟,如第七圖所示,其主要是以目前子系統2的工作溫度與遲滯曲線(如第六圖所示)中的溫控程序啟動條件上限(T2 )及溫控程序啟動條件下限(T1 )進行比較,藉以決定目前子系統2需執行的散熱程序、加熱程序或維持現行程序等數種溫控機制程序。若子系統2溫度高於溫控程序啟動條件上限(T2 ),則進入散熱程序;若子系統2溫度低於溫控程序啟動條件上限(T2 ),則進行子系統2溫度是否低於溫控程序啟動條件下限(T1 )的判斷,若子系統2溫度低於溫控程序啟動條件下限(T1 ),則進入加熱程序;若子系統2溫度高於溫控程序啟動條件下限(T1 ),則維持現行溫控程序;因此,控制器5讀取各子系統2所需的溫控機制程序並依序執行程序。The following is a detailed description of the steps of the subsystem thermal management program, as shown in the seventh figure, which is mainly based on the operating temperature and hysteresis curve of the current subsystem 2 (as shown in the sixth figure). T 2 ) and the lower limit of the temperature control program start condition (T 1 ) are compared to determine the number of temperature control mechanisms that the subsystem 2 needs to perform, such as the heat dissipation process, the heating process, or the maintenance of the current program. If the temperature of the subsystem 2 is higher than the upper limit of the temperature control program starting condition (T 2 ), the heat dissipation program is entered; if the temperature of the subsystem 2 is lower than the upper limit of the temperature control program starting condition (T 2 ), whether the temperature of the subsystem 2 is lower than the temperature control The lower limit of the program start condition (T 1 ) is determined. If the temperature of the subsystem 2 is lower than the lower limit of the temperature control program start condition (T 1 ), the heating program is entered; if the temperature of the subsystem 2 is higher than the lower limit of the temperature control program start condition (T 1 ), Then, the current temperature control program is maintained; therefore, the controller 5 reads the temperature control mechanism program required for each subsystem 2 and executes the programs in sequence.
請參閱第八圖所示,其係子系統管理程序步驟中的散熱程序,依據預先輸入控制器5中的子系統2工作溫度參數,控制器5得以計算出目前子系統2由工作溫度降至溫控程序啟動條件下限(T1 )所需的散熱量,接著控制器5進行再循環冷卻液溫度是否低於溫控程序啟動條件下限(T1 )的判斷(再循環液即自前一子系統2所流出的冷卻液),若再循環冷卻液溫度低於溫控程序啟動條件下限(T1 ),則依序進行下列各步驟:Referring to the eighth figure, which is the heat dissipation program in the subsystem management program step, according to the subsystem 2 operating temperature parameter pre-inputted into the controller 5, the controller 5 can calculate that the current subsystem 2 is lowered from the operating temperature. The temperature control program starts the heat dissipation amount required for the lower limit of the condition (T 1 ), and then the controller 5 determines whether the temperature of the recirculating coolant is lower than the lower limit of the temperature control program start condition (T 1 ) (recycle liquid is the previous subsystem) 2 The coolant flowing out) If the temperature of the recirculating coolant is lower than the lower limit of the temperature control program start condition (T 1 ), the following steps are performed in sequence:
(i)再循環冷卻液流量計算:依據前述子系統2所需的散熱量,計算各子系統2所需再循環冷卻液的流量。(i) Recirculating Coolant Flow Calculation: Calculate the flow rate of the recirculating coolant required for each subsystem 2 based on the amount of heat dissipated required by the aforementioned subsystem 2.
(ii)關閉循環冷卻液之多向閥:關閉位於冷卻管路30的多向 閥4,令循環冷卻液(即各子系統2前端的冷卻液幫浦1所送出之冷卻液)無法流向各子系統2。(ii) Closing the multi-way valve of the circulating coolant: closing the multi-directional direction of the cooling line 30 The valve 4 prevents the circulating coolant (i.e., the coolant sent from the coolant pump 1 at the front end of each subsystem 2) from flowing to the respective subsystems 2.
(iii)再循環冷卻液流量控制閥開度調整:依據各子系統2的流量需求,並控制各子系統2的流量控制閥6,以調控子系統2再循環冷卻液的流量,並完成散熱程序。(iii) Recirculating coolant flow control valve opening degree adjustment: according to the flow demand of each subsystem 2, and controlling the flow control valve 6 of each subsystem 2, to regulate the flow rate of the recirculating coolant of the subsystem 2, and complete the heat dissipation program.
若再循環冷卻液溫度高於溫控程序啟動條件上限(T1 ),則進行子系統2溫度是否低於再循環冷卻液溫度的判斷,若子系統2溫度低於再循環冷卻液溫度,則進行前述之再循環冷卻液流量計算步驟;若子系統2溫度高於再循環冷卻液溫度,則顯示再循環冷卻液不適合用來調整各子系統2的溫度,控制器5則依序進行下述各步驟:If the temperature of the recirculating coolant is higher than the upper limit of the temperature control program starting condition (T 1 ), then the determination is made whether the temperature of the subsystem 2 is lower than the temperature of the recirculating coolant, and if the temperature of the subsystem 2 is lower than the temperature of the recirculating coolant, then The foregoing recirculating coolant flow calculation step; if the temperature of the subsystem 2 is higher than the recirculating coolant temperature, it indicates that the recirculating coolant is not suitable for adjusting the temperature of each subsystem 2, and the controller 5 performs the following steps in sequence. :
(i)循環冷卻液流量計算:依據前述子系統2所需的散熱量計算各子系統2所需循環冷卻液的流量。(i) Circulating Coolant Flow Calculation: The flow rate of the circulating coolant required for each subsystem 2 is calculated based on the amount of heat dissipation required by the aforementioned subsystem 2.
(ii)關閉再循環冷卻液之多向閥:關閉位於回收管路31的多向閥40通口,令再循環冷卻液無法流入各子系統2進行冷卻。(ii) Closing the multi-way valve of the recirculating coolant: closing the multi-way valve 40 port located in the recovery line 31, so that the recirculating coolant cannot flow into each of the subsystems 2 for cooling.
(iii)循環冷卻液流量控制閥開度調整:依據各子系統2的流量需求,並控制各子系統2的流量控制閥60,以調控子系統2循環冷卻液的流量,完成散熱程序。(iii) Circulating coolant flow control valve opening degree adjustment: according to the flow demand of each subsystem 2, and controlling the flow control valve 60 of each subsystem 2, to regulate the flow rate of the circulating coolant of the subsystem 2, and complete the heat dissipation process.
請參閱第九圖所示,其係子系統管理程序步驟中的加熱程序,依據預先輸入控制器5中的子系統2工作溫度參數,控制器5計算出目前子系統2由工作溫度升至溫控程序啟動條件上限(T2 )所需的加熱量,接著控制器5進行再循環冷卻液溫度是否高於溫控程序啟動條件上限(T2 )的判斷,若再循環冷卻液溫度高於溫控程序啟動條件上限(T2 ),則進行再循環冷卻液流 量計算,依據前述子系統2所需的加熱量計算各子系統2所需再循環冷卻液的流量,其進行的步驟與散熱程序相同,即是關閉循環冷卻液之多向閥4以及再循環冷卻液流量控制閥6開度調整;若再循環冷卻液溫度低於溫控程序啟動條件上限(T2 )則進行子系統2溫度是否高於再循環冷卻液溫度的判斷,若子系統2溫度高於再循環冷卻液溫度,則進入前述所說明之再循環冷卻液流量計算的步驟;若子系統2溫度低於再循環冷卻液溫度,則依序進行循環冷卻液流量計算、關閉再循環之多向閥40以及循環冷卻液流量控制閥60開度調整等步驟,各步驟係與散熱程序相同。Referring to the ninth figure, which is the heating program in the subsystem management program step, according to the subsystem 2 operating temperature parameter pre-inputted into the controller 5, the controller 5 calculates that the current subsystem 2 has risen from the operating temperature to the temperature. The amount of heating required to control the upper limit of the program start condition (T 2 ), and then the controller 5 determines whether the temperature of the recirculating coolant is higher than the upper limit of the temperature control program start condition (T 2 ), if the temperature of the recirculating coolant is higher than the temperature The upper limit of the control program start condition (T 2 ) is used to calculate the recirculating coolant flow rate, and the flow rate of the recirculating coolant required for each subsystem 2 is calculated according to the heating amount required by the subsystem 2, and the steps and heat dissipation procedures are performed. The same, that is, the multi-way valve 4 that closes the circulating coolant and the opening degree adjustment of the recirculating coolant flow control valve 6; if the recirculating coolant temperature is lower than the upper limit of the temperature control program starting condition (T 2 ), the temperature of the subsystem 2 is performed. Whether it is higher than the judgment of the temperature of the recirculating coolant, if the temperature of the subsystem 2 is higher than the temperature of the recirculating coolant, the step of calculating the recirculation coolant flow described above is entered; if the temperature of the subsystem 2 is lower than Circulating the coolant temperature, the coolant flow is circulated sequentially calculating, the step of closing the recirculation control valve 60 as much as the degree of opening adjustment valve 40 and a circulation coolant flow, the heat dissipation system and the procedures of each step of the same.
因此,依序進行各步驟以獲得各子系統2的散熱程序、加熱程序或維持現行程序調控資訊,使該二多向閥4、40依據調控資訊以開啟或關閉冷卻液流通至各子系統2之通道,進而提供各子系統2溫度維持於設定範圍內,令各子系統2得以穩定的運作。Therefore, each step is sequentially performed to obtain the heat dissipation program, the heating program, or the current program control information of each subsystem 2, so that the two multi-way valves 4, 40 turn on or off the coolant to the subsystems according to the regulation information. The channel further provides that the temperature of each subsystem 2 is maintained within a set range, so that each subsystem 2 can operate stably.
前述所示各子系統熱管理程序,該控制器5運算各子系統2的流量需求,並輸出流量調整資訊予該複數流量控制閥6、60,該複數流量控制閥6、60根據流量調整資訊調節各子系統2冷卻液流通的閥口大小,以提供適當的冷卻液流量至各子系統2。In the foregoing subsystem thermal management program, the controller 5 calculates the flow demand of each subsystem 2, and outputs flow adjustment information to the complex flow control valves 6, 60. The complex flow control valves 6, 60 adjust the information according to the flow rate. The size of the port of the coolant flowing through each subsystem 2 is adjusted to provide an appropriate flow of coolant to each subsystem 2.
前述所示由偵測各子系統調控資訊乃至各子系統熱管理程序的步驟係為循環步驟,以不斷的進行步驟的循環,使各子系統2得以維持於正常運作的溫度範圍內。The steps described above for detecting the control information of each subsystem and even the thermal management procedures of each subsystem are cyclic steps to continuously cycle the steps so that each subsystem 2 can be maintained within the normal operating temperature range.
前述所示各子系統熱管理程序,其各子系統2執行的順序係依據冷卻液流向排序步驟中的流向順序資訊分別依序執行。In the foregoing subsystem thermal management program, the order in which each subsystem 2 executes is sequentially performed in accordance with the flow sequence information in the sorting step of the coolant flow.
由上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發 明做任何形式上之限制,是以,凡有在相同之創作精神下所做有關本發明之任何修飾或變更者,皆仍應包括在本發明意圖保護之範疇內。The above description is only for explaining the preferred embodiment of the present invention, and is not intended to be based on the present invention. It is to be understood that any modification or alteration of the present invention in the spirit of the same invention should be included in the scope of the present invention.
綜上所述,本發明「電動車輛整車系統熱管理裝置及方法」在結構設計、使用實用性及成本效益上,確實是完全符合產業上發展所需,且所揭露之結構發明亦是具有前所未有的創新構造,所以其具有「新穎性」應無疑慮,又本發明可較之習知結構更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利之申請要件的規定,乃依法提起專利申請,並敬請 鈞局早日審查,並給予肯定。In summary, the "electric vehicle overall system thermal management device and method" of the present invention is completely in line with the needs of industrial development in terms of structural design, practicality and cost-effectiveness, and the disclosed structural invention also has Unprecedented innovative structure, so its "novelty" should be undoubted, and the invention can be more effective than the conventional structure, so it is also "progressive", which fully complies with the application for invention patents in China's patent law. The requirements of the requirements are to file a patent application in accordance with the law, and I would like to ask the bureau to review it as soon as possible and give it affirmation.
1‧‧‧冷卻液幫浦1‧‧‧Cooling pump
2‧‧‧子系統2‧‧‧ subsystem
3‧‧‧第一散熱管路3‧‧‧First heat pipe
30‧‧‧冷卻管路30‧‧‧Cooling line
31‧‧‧回收管路31‧‧‧Recycling pipeline
4‧‧‧多向閥4‧‧‧Multidirectional valve
40‧‧‧多向閥40‧‧‧Multidirectional valve
5‧‧‧控制器5‧‧‧ Controller
50‧‧‧監控單元50‧‧‧Monitoring unit
51‧‧‧偵測單元51‧‧‧Detection unit
6‧‧‧流量控制閥6‧‧‧Flow control valve
60‧‧‧流量控制閥60‧‧‧Flow control valve
7‧‧‧熱交換器7‧‧‧ heat exchanger
70‧‧‧風扇70‧‧‧fan
8‧‧‧水箱8‧‧‧Water tank
80‧‧‧空調系統冷媒管路80‧‧‧Air conditioning system refrigerant pipeline
9‧‧‧第二散熱管路9‧‧‧Second heat pipe
第一圖係本發明之裝置方塊示意圖。The first figure is a block diagram of the apparatus of the present invention.
第二圖係本發明之裝置配置示意圖。The second figure is a schematic diagram of the configuration of the device of the present invention.
第三圖係本發明之溫控程序步驟流程圖。The third figure is a flow chart of the steps of the temperature control program of the present invention.
第四圖係本發明輸入溫度範圍值之步驟流程圖。The fourth figure is a flow chart of the steps of the input temperature range value of the present invention.
第五圖係本發明效率-溫度曲線圖。The fifth graph is a graph of the efficiency-temperature curve of the present invention.
第六圖係本發明散熱需求圖。The sixth figure is a heat dissipation demand diagram of the present invention.
第七圖係本發明子系統熱管理程序流程圖。The seventh diagram is a flow chart of the subsystem thermal management program of the present invention.
第八圖係本發明散熱流程圖。The eighth figure is a heat dissipation flowchart of the present invention.
第九圖係本發明加熱流程圖。The ninth drawing is a heating flow chart of the present invention.
1‧‧‧冷卻液幫浦1‧‧‧Cooling pump
2‧‧‧子系統2‧‧‧ subsystem
3‧‧‧第一散熱管路3‧‧‧First heat pipe
30‧‧‧冷卻管路30‧‧‧Cooling line
31‧‧‧回收管路31‧‧‧Recycling pipeline
4‧‧‧多向閥4‧‧‧Multidirectional valve
40‧‧‧多向閥40‧‧‧Multidirectional valve
5‧‧‧控制器5‧‧‧ Controller
50‧‧‧監控單元50‧‧‧Monitoring unit
51‧‧‧偵測單元51‧‧‧Detection unit
Claims (9)
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TW101119826A TWI486269B (en) | 2012-06-01 | 2012-06-01 | Thermal management device and method for electric vehicle vehicle system |
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TWI486269B true TWI486269B (en) | 2015-06-01 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW548872B (en) * | 2002-04-18 | 2003-08-21 | Asia Pacific Fuel Cell Tech | Small-power air-cooling type fuel cell |
US20090151321A1 (en) * | 2007-12-13 | 2009-06-18 | Jarmon David C | Flowpath heat exchanger for thermal management and power generation within a hypersonic vehicle |
US20090238060A1 (en) * | 2008-03-24 | 2009-09-24 | Fuji Xerox Co., | Optical reproducing device and optical reproducing method |
TWI331818B (en) * | 2004-08-19 | 2010-10-11 | Honda Motor Co Ltd | Arrangement of intake and exhaust system components in a fuel cell powered vehicle |
TWI334830B (en) * | 2007-04-10 | 2010-12-21 | Univ Nat Formosa |
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2012
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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TW548872B (en) * | 2002-04-18 | 2003-08-21 | Asia Pacific Fuel Cell Tech | Small-power air-cooling type fuel cell |
TWI331818B (en) * | 2004-08-19 | 2010-10-11 | Honda Motor Co Ltd | Arrangement of intake and exhaust system components in a fuel cell powered vehicle |
TWI334830B (en) * | 2007-04-10 | 2010-12-21 | Univ Nat Formosa | |
US20090151321A1 (en) * | 2007-12-13 | 2009-06-18 | Jarmon David C | Flowpath heat exchanger for thermal management and power generation within a hypersonic vehicle |
US20090238060A1 (en) * | 2008-03-24 | 2009-09-24 | Fuji Xerox Co., | Optical reproducing device and optical reproducing method |
Non-Patent Citations (1)
Title |
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鄭彥廷 、林博煦、鄭光廷"電動車熱泵空調採暖系統研究"中華民國第十六屆車輛工程學術研討會,國立臺北科技大學車輛工程系,台灣台北,2011 年11 月11 日 * |
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