TWI484735B - Cooling structure for a direct-drive motor - Google Patents
Cooling structure for a direct-drive motor Download PDFInfo
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- TWI484735B TWI484735B TW101141776A TW101141776A TWI484735B TW I484735 B TWI484735 B TW I484735B TW 101141776 A TW101141776 A TW 101141776A TW 101141776 A TW101141776 A TW 101141776A TW I484735 B TWI484735 B TW I484735B
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Description
本發明是有關於一種馬達冷卻結構,特別是有關於可直接於馬達內部熱源進行熱交換之一種直驅式馬達冷卻結構。This invention relates to a motor cooling structure, and more particularly to a direct drive motor cooling structure that can exchange heat directly from a heat source within the motor.
目前直驅式馬達結構中,通常具有複數固定不動之固定物件如定子、軸承。與相對高速旋轉之轉動物件如轉子、主軸,藉由兩者之運動產生動能。然而固定物件與轉動物件必然因運動而產生熱源。In the direct drive motor structure, there are usually a plurality of fixed fixed objects such as a stator and a bearing. With a relatively high-speed rotating rotating object such as a rotor and a main shaft, kinetic energy is generated by the motion of the two. However, the fixed object and the rotating object must generate a heat source due to the movement.
馬達溫升的原因眾多,例如馬達自身的損失,如鐵損、銅損、機械損、渦流損等。亦有因使用或運行不當所導致,例如過載使用、超時運行、起動與停止頻繁、電壓過高、環境溫度、電容匹配不當等等。而最常見的係電流於線圈中流動時因阻抗,而產生熱源,再經由線圈繞行之構件如定子因熱傳導效應而影響其它構件。例如高速運動之主軸則會因熱源而增加軸承滾動摩擦之熱源。又或磁極則會因熱源而產生熱騷動(thermal agitation),造成磁損。There are many reasons for the temperature rise of the motor, such as the loss of the motor itself, such as iron loss, copper loss, mechanical damage, eddy current loss, and the like. It is also caused by improper use or operation, such as overload use, timeout operation, frequent start and stop, high voltage, ambient temperature, improper capacitance matching, and so on. The most common current is a heat source due to the impedance flowing in the coil, and the components bypassing the coil, such as the stator, affect other components due to the heat conduction effect. For example, the main shaft of high-speed motion increases the heat source of rolling friction of the bearing due to the heat source. Or the magnetic pole may cause thermal agitation due to the heat source, causing magnetic loss.
由上述可知,熱源除了會干擾馬達相關構件之運行外,其熱源產自馬達本身內部,更容易蓄積於馬達殼體內部。如此惡性循環如無法有效的排除, 馬達除了因熱損失而造成能源浪費外,更可能因高溫使得馬達構件產生燒毀的危險。As can be seen from the above, in addition to the operation of the motor-related components, the heat source is generated from the inside of the motor itself and is more likely to accumulate inside the motor casing. If such a vicious circle cannot be effectively excluded, In addition to energy waste due to heat loss, the motor is more likely to burn the motor components due to high temperatures.
為此業界亦曾提出不少解決方案,例如我國專利申請第96210913號、第96206928號、第95208570號、第92132826號等,諸多習知前案所示之馬達散熱結構。上述習知前案多藉由馬達轉動一扇葉的方式來加速空氣對流,進而造成馬達散熱目的,然而其缺點在於:To this end, the industry has also proposed a number of solutions, such as the Chinese patent application No. 96210913, No. 96206928, No. 95208570, No. 92132826, etc., many of the conventional heat dissipation structures shown in the prior case. In the above conventional case, the motor convection is accelerated by rotating a blade of the motor, thereby causing heat dissipation of the motor, but the disadvantages are:
1.扇葉會耗損馬達動能,減少實質的動力輸出。再者扇葉轉動時所造成的噪音會與馬達轉速呈正比。1. The fan blade will consume motor kinetic energy and reduce the substantial power output. In addition, the noise caused by the rotation of the fan blade is proportional to the motor speed.
2.藉由空氣的流動作為冷卻,其氣流路徑往往會通過馬達內部,當馬達使用一段時間後,整個流動路徑容易累積灰塵,影響馬達運轉。造成空氣流量減少,散熱效果降低,如此惡性循環,導致每隔一段時間就必需要拆機清理灰塵,否則馬達容易壽命降低或積熱損壞,造成維護保養方面的困擾。2. By the flow of air as cooling, the airflow path tends to pass through the inside of the motor. When the motor is used for a period of time, the entire flow path easily accumulates dust and affects the operation of the motor. The air flow is reduced, the heat dissipation effect is reduced, and such a vicious cycle causes the dust to be dismantled and cleaned at intervals, otherwise the motor has a prone life or a heat buildup, which causes maintenance problems.
3.藉由氣流散熱必須要在通風的環境下,通風不佳的環境勢必難以適用。再者,尚必需注意空氣品質,因為空氣品質決定拆機保養之次數。3. The heat dissipation by airflow must be in a ventilated environment, and the poorly ventilated environment is bound to be difficult to apply. Furthermore, it is necessary to pay attention to the air quality, because the air quality determines the number of teardown maintenance.
有鑑於氣流散熱上的缺失,亦有業界提出以冷卻液作為散熱之解決方案,例如我國專利公告第 I367622號,其係一種具有熱交換流道的馬達。由摘要欄位「有一種具有熱交換流道的馬達,包含一驅動單元、一殼體單元,及一熱交換流道。該驅動單元包括一定子及一轉子。該殼體單元包括一散熱壁、一第一殼蓋,及一第二殼蓋,該散熱壁具有相反設置的一第一端部及一第二端部,該第一、二殼蓋是分別密合於該第一、二端部並與該散熱壁共同包覆該驅動單元。該熱交換流道包括一輸入埠、一輸出埠、多數相間隔的軸向路徑,及多數相間隔的橫向路徑,該等軸向路徑是穿設於該散熱壁,該等橫向路徑是分佈於該第一端部與該第一殼蓋之間,以及該第二端部與該第二殼蓋之間交替排列地連接兩相鄰的軸向路徑」。揭示內容可知,習知熱交換流道前案,針對氣流散熱所產生的缺失提出解決方案。但習知熱交換流道馬達前案,係將熱交換流道設於內、外殼體之間,不但造成體積的增加,殼體的熱源係經多層熱傳導後所致,相對的,其熱交換後亦需多層反饋才能達到熱源核心,其熱交換效益明顯不佳且緩慢。In view of the lack of heat dissipation in the airflow, there are also proposals in the industry to use coolant as a heat sink, such as the China Patent Announcement. No. I367622, which is a motor having a heat exchange flow path. The summary field "has a motor having a heat exchange flow path, comprising a drive unit, a housing unit, and a heat exchange flow path. The drive unit includes a stator and a rotor. The housing unit includes a heat dissipation wall. a first cover and a second cover, the heat dissipation wall has a first end and a second end oppositely disposed, the first and second cover are respectively adhered to the first and second covers The end portion and the heat dissipation wall co-cover the driving unit. The heat exchange flow path includes an input port, an output port, a plurality of spaced axial paths, and a plurality of spaced lateral paths, wherein the axial paths are The transverse path is disposed between the first end and the first cover, and the second end and the second cover are alternately connected to each other. Axial path". It can be seen from the disclosure that the conventional heat exchange flow path provides a solution to the lack of heat generated by airflow. However, in the case of the conventional heat exchange flow path motor, the heat exchange flow path is disposed between the inner and outer casings, which not only causes an increase in volume, but also causes the heat source of the casing to be caused by multiple layers of heat conduction, and the heat exchange thereof is relatively After that, multiple layers of feedback are required to reach the core of the heat source, and the heat exchange efficiency is obviously poor and slow.
有鑑於習知各式散熱方案仍未臻完善,且為使馬達工作穩定之確保,以及作動精準度之維持,其馬達作動時所產生之熱源,實有其改善之必要。In view of the fact that various heat dissipation schemes are still not perfect, and in order to ensure the stability of the motor operation and the maintenance accuracy, the heat source generated by the motor actuation is necessary for improvement.
有鑑於上述習知技藝之問題與缺失,本發明之目的其中之一,就是在於提供一種直驅式馬達冷卻結構。藉以改善直驅式馬達作動時所產生之熱源。In view of the above problems and deficiencies of the prior art, one of the objects of the present invention is to provide a direct drive motor cooling structure. In order to improve the heat generated by the direct drive motor.
根據本發明之目的,提出一種直驅式馬達冷卻結構,其包括有一定子、一前轉接板、一後轉接板、複數圓棒及至少一冷卻管。其中,定子係由複數矽鋼片組成,且定子橫向貫設有複數冷卻管穿置孔及圓棒穿置孔。配合複數圓棒穿銜設置於相對應之圓棒穿置孔。再將前、後轉接板設置於定子前後兩側,利用鎖固元件分別自前、後轉接板之前、後透孔穿入,並鎖設於圓棒兩端之圓棒鎖孔,以限位上述構件。另將冷卻管依序穿銜冷卻管穿置孔後,將冷卻管末段設置於前轉接板之限位槽。藉以提供冷卻液於冷卻管中流動,並與馬達內部熱源進行熱交換,藉此維持直驅式馬達之工作溫度者。In accordance with the purpose of the present invention, a direct drive motor cooling structure is provided that includes a stator, a front adapter plate, a rear adapter plate, a plurality of round bars, and at least one cooling tube. Wherein, the stator system is composed of a plurality of silicon steel sheets, and the stator is transversely provided with a plurality of cooling tube through holes and round rod through holes. The plurality of round rods are arranged to be arranged in the corresponding round rod through holes. Then, the front and rear adapter plates are disposed on the front and rear sides of the stator, and the locking elements are respectively inserted through the front and rear through holes of the front and rear adapter plates, and locked by the round bar locking holes at both ends of the round bar. The above components. After the cooling pipe is sequentially passed through the cooling pipe through hole, the end of the cooling pipe is disposed in the limiting groove of the front adapter plate. The coolant is supplied to the cooling pipe and exchanges heat with the heat source inside the motor, thereby maintaining the operating temperature of the direct drive motor.
承上所述,本發明之直驅式馬達冷卻結構,藉由貫穿且圍繞各矽鋼片之冷卻管,快速且大範圍的傳遞冷卻液於直驅式馬達內部之定子,使冷卻液於繞行的途中與馬達核心熱源作熱交換,俾以維持直驅式馬達之工作溫度,避免高溫影響直驅式馬達之運作者。According to the above description, the direct drive motor cooling structure of the present invention rapidly and widely transmits the coolant to the stator inside the direct drive motor through the cooling pipe penetrating and surrounding each of the silicon steel sheets, so that the coolant is bypassed. On the way, the heat exchange with the motor core heat source is carried out to maintain the working temperature of the direct drive motor, and to avoid the influence of high temperature on the direct drive motor.
以下進一步說明本發明之直驅式馬達冷卻結構 實施例。請參照相關圖式與說明,為便於理解本發明實施方式,以下相同元件係採相同符號標示說明。The direct drive motor cooling structure of the present invention is further explained below. Example. For the sake of understanding of the embodiments of the present invention, the same components are denoted by the same reference numerals.
請參閱第1至4圖,第1圖係為本發明之直驅式馬達冷卻結構實施例示意圖、第2圖係為本發明之直驅式馬達冷卻結構分解示意圖、第3圖係為本發明之直驅式馬達冷卻結構前視圖、第4圖係為本發明之直驅式馬達冷卻結構第3圖I-I剖線剖面圖及第5圖係為本發明之直驅式馬達冷卻結構第3圖II-II剖線剖面圖。圖中,直驅式馬達冷卻結構,其包括有一定子1、一前轉接板2、一後轉接板3、複數圓棒4及至少一冷卻管5。其中,定子1係由複數矽鋼片11組成,且定子1橫向貫設有複數冷卻管穿置孔12及圓棒穿置孔13。配合複數圓棒4穿銜設置於相對應之圓棒穿置孔13。再將前、後轉接板2、3設置於定子1前後側,利用鎖固元件分別自前、後轉接板2、3之第一、二容槽21、31中之部份前、後透孔211、311穿入,並鎖設於圓棒4兩端之圓棒鎖孔41,以限位上述複數矽鋼片11。再將冷卻管5藉其撓性依序穿銜冷卻管穿置孔12及部份前、後透孔211、311後,將冷卻管5末段51、51’設置於前轉接板2之限位槽22,配合套接件6連接冷卻管5末段51、51’,提供冷卻裝置冷卻液供應管連接(圖中未繪出)。Please refer to FIG. 1 to FIG. 1 , FIG. 1 is a schematic diagram of an embodiment of a direct drive motor cooling structure according to the present invention, and FIG. 2 is a schematic exploded view of the direct drive motor cooling structure of the present invention, and FIG. 3 is a view of the present invention. Front view of the direct drive motor cooling structure, Fig. 4 is a direct drive type motor cooling structure of the present invention. Fig. 3 is a cross-sectional view and Fig. 5 is a direct drive motor cooling structure of the present invention. II-II section line drawing. In the figure, the direct drive motor cooling structure comprises a stator 1, a front adapter plate 2, a rear adapter plate 3, a plurality of round bars 4 and at least one cooling pipe 5. The stator 1 is composed of a plurality of silicon steel sheets 11 , and the stator 1 has a plurality of cooling tube through holes 12 and round rod through holes 13 extending transversely. The plurality of round bars 4 are arranged to be disposed in the corresponding round rod insertion holes 13. Then, the front and rear adapter plates 2, 3 are disposed on the front and rear sides of the stator 1, and the front and rear portions of the first and second receptacles 21, 31 of the front and rear adapter plates 2, 3 are respectively separated by the locking components. The holes 211 and 311 are inserted into the round bar locking holes 41 at both ends of the round bar 4 to limit the plurality of steel sheets 11 . After the cooling pipe 5 is sequentially inserted through the cooling pipe through hole 12 and a part of the front and rear through holes 211 and 311, the cooling pipe 5 end segments 51, 51' are disposed on the front adapter plate 2 The limiting groove 22 is connected with the connecting piece 6 to connect the end sections 51, 51' of the cooling pipe 5 to provide a cooling device coolant supply pipe connection (not shown).
如是結構者,冷卻液自冷卻管5一未段51進入,藉由冷卻管5大範圍的繞行定子1各矽鋼片11, 使冷卻液於繞行的途中與馬達內部核心熱源作熱交換,再將熱交換後之冷卻液由冷卻管5另一未段51’輸出,而供後端連接之冷卻裝置對冷卻液進行處理(圖中未繪出)。藉此以快速且直接的將馬達內部核心之熱源帶離馬達內部,以維持直驅式馬達之工作溫度者。If it is a structure, the coolant enters from the cooling pipe 5 to the non-segment 51, and the stator 1 of the stator 1 is widely wound by the cooling pipe 5, The coolant is heat exchanged with the core heat source inside the motor on the way of bypassing, and the heat exchanged coolant is outputted from the other non-segment 51' of the cooling pipe 5, and the cooling device for the back end is connected to the coolant. (not shown in the figure). Thereby, the heat source of the inner core of the motor is quickly and directly taken away from the inside of the motor to maintain the operating temperature of the direct drive motor.
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.
1‧‧‧定子1‧‧‧stator
11‧‧‧矽鋼片11‧‧‧矽Steel sheet
12‧‧‧冷卻管穿置孔12‧‧‧Cooling tube through hole
13‧‧‧圓棒穿置孔13‧‧‧round rod hole
2‧‧‧前轉接板2‧‧‧ Front adapter plate
21‧‧‧第一容槽21‧‧‧first slot
211‧‧‧前透孔211‧‧‧ front through hole
3‧‧‧後轉接板3‧‧‧ rear adapter plate
31‧‧‧第二容槽31‧‧‧Second cavity
311‧‧‧後透孔311‧‧‧ rear through hole
4‧‧‧圓棒4‧‧‧ round bar
5‧‧‧冷卻管5‧‧‧ Cooling tube
51、51’‧‧‧末段51, 51’‧‧‧ end
6‧‧‧套接件6‧‧‧ Sockets
第1圖 本發明之直驅式馬達冷卻結構實施例示意圖。Fig. 1 is a schematic view showing an embodiment of a direct drive motor cooling structure of the present invention.
第2圖 本發明之直驅式馬達冷卻結構分解示意圖。Fig. 2 is a schematic exploded view of the direct drive motor cooling structure of the present invention.
第3圖 本發明之直驅式馬達冷卻結構前視圖。Figure 3 is a front view of the direct drive motor cooling structure of the present invention.
第4圖 本發明之直驅式馬達冷卻結構第3圖I-I剖線剖面圖Figure 4 is a cross-sectional view of the direct drive motor cooling structure of the present invention.
第5圖 本發明之直驅式馬達冷卻結構第3圖II-II剖線剖面圖Fig. 5 is a cross-sectional view of the direct drive motor cooling structure of the present invention, Fig. 3, II-II
1‧‧‧定子1‧‧‧stator
2‧‧‧前轉接板2‧‧‧ Front adapter plate
21‧‧‧第一容槽21‧‧‧first slot
3‧‧‧後轉接板3‧‧‧ rear adapter plate
5‧‧‧冷卻管5‧‧‧ Cooling tube
6‧‧‧套接件6‧‧‧ Sockets
Claims (5)
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TW101141776A TWI484735B (en) | 2012-11-09 | 2012-11-09 | Cooling structure for a direct-drive motor |
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Citations (5)
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US20110241459A1 (en) * | 2010-04-02 | 2011-10-06 | Mitsubishi Electric Corporation | Magnet generator |
CN102227861A (en) * | 2008-11-28 | 2011-10-26 | 法比奥·卢基 | Stator section for axial flux electric machine with liquid cooling system |
US20110277254A1 (en) * | 2010-05-11 | 2011-11-17 | James Ching Sik Lau | Motor assembly |
US8072100B2 (en) * | 2006-09-22 | 2011-12-06 | Siemens Aktiengesellschaft | Stator for an electrical machine with liquid cooling |
US8164225B2 (en) * | 2009-05-13 | 2012-04-24 | General Electric Company | Multiple pass axial cooled generator |
-
2012
- 2012-11-09 TW TW101141776A patent/TWI484735B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US8072100B2 (en) * | 2006-09-22 | 2011-12-06 | Siemens Aktiengesellschaft | Stator for an electrical machine with liquid cooling |
CN102227861A (en) * | 2008-11-28 | 2011-10-26 | 法比奥·卢基 | Stator section for axial flux electric machine with liquid cooling system |
US8164225B2 (en) * | 2009-05-13 | 2012-04-24 | General Electric Company | Multiple pass axial cooled generator |
US20110241459A1 (en) * | 2010-04-02 | 2011-10-06 | Mitsubishi Electric Corporation | Magnet generator |
US20110277254A1 (en) * | 2010-05-11 | 2011-11-17 | James Ching Sik Lau | Motor assembly |
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