TWI484701B - A terminal carrier tape for card-edge connector and blanking die method thereof - Google Patents
A terminal carrier tape for card-edge connector and blanking die method thereof Download PDFInfo
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- TWI484701B TWI484701B TW101117150A TW101117150A TWI484701B TW I484701 B TWI484701 B TW I484701B TW 101117150 A TW101117150 A TW 101117150A TW 101117150 A TW101117150 A TW 101117150A TW I484701 B TWI484701 B TW I484701B
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Description
本發明係與一種卡緣連接器及其製程有關,尤指一種卡緣連接器之端子料帶及其斷料方法。 The invention relates to a card edge connector and a process thereof, in particular to a terminal strip of a card edge connector and a method for breaking the same.
按,以往的卡緣連接器中,尤其用於記憶卡模組連接器上,其同一排端子由連接器本體下端所延伸而出之焊接部,往往因所需對應接腳的位置不同而做出不相同的錯位配置設計,以致端子在斷料的製程上必須經由複數道程序、或因而對端子焊接部產生干涉等問題。 According to the conventional card edge connector, especially for the memory card module connector, the soldering portion of the same row of terminals extending from the lower end of the connector body is often made up of different positions of the corresponding pins. The dislocation configuration is different, so that the terminal must pass through a plurality of procedures, or thus interference with the terminal soldering portion, in the process of breaking the material.
由於連接器端子係先透過一端子料帶以成形於其上後,再一併將同一排端子插入連接器本體內預設的端子插槽、或是直接於該排端子之接觸部上包覆成型連接器本體後,始將端子料帶與各端子進行斷料;而在斷料的過程中,又因為端子之焊接部通常係由端子料帶上的部位沖料而彎折成型,故位於端子料帶上的各料孔在輪廓或尺寸上,皆與端子之焊接部相符,以致端子料帶在經由彎折斷料的過程中,容易因焊接部與其料孔產生干涉而變形,且只要些微的變形皆有可能影響到焊接部的成形角度、對位位置等,造成日後連接器在接腳對位上容易因偏差而無法順利對位等問題 。 Since the connector terminals are first formed through a terminal strip to be formed thereon, the same row of terminals are inserted into a predetermined terminal slot in the connector body or directly wrapped on the contact portion of the row of terminals. After the connector body is molded, the terminal strip and the terminals are cut off; in the process of breaking the material, because the soldering portion of the terminal is usually bent and formed by the portion on the terminal strip, it is located. Each hole on the terminal strip has a contour or a size that matches the welded portion of the terminal, so that the terminal strip is easily deformed by the interference of the welded portion and the hole during the process of breaking the material through the bending, and only a slight The deformation may affect the forming angle and the alignment position of the welded portion, which may cause problems such as the fact that the connector is easily misaligned due to the deviation of the pin in the future. .
因此,為克服上述問題,傳統的作法只能將上述製程分為二道程序來完成;即:將同一排端子上其焊接部偏向同一側者製成同一端子料帶上,而焊接部偏向另一側之端子則製成另一端子料帶上,俾先將一端子料帶上之各端子插入連接器本體後,於斷料時令端子料帶朝向端子料帶背側來彎折斷料,完成後再以同樣方式將另一端子料帶插入連接器本體上,如此即可透過二道程序,以避免同一排端子因其焊接部的錯位配置設計而於斷料時干涉焊接部等問題。 Therefore, in order to overcome the above problems, the conventional method can only be completed by dividing the above process into two processes; that is, the same terminal strip is formed on the same row of terminals on the same side, and the welded portion is biased toward the other. The terminal on one side is made on the other terminal strip. After inserting each terminal on the terminal strip into the connector body, the terminal strip is bent and cut off toward the back side of the terminal strip. After the completion, the other terminal strip is inserted into the connector body in the same manner, so that the two-pass program can be passed to avoid the problem that the same row of terminals interfere with the welded portion during the break due to the dislocation configuration of the welded portion.
惟,由於同一排端子即須透過二道程序,而一般卡緣連接器通常係由二排端子所構成,因此在斷料的製程上就至少必須耗費四道程序始可完成。故上述的作法顯然較為費時耗工,且因為必須分成二道程序而無法透過包覆成型的方式於各端子上成形連接器本體,造成製程方法的選擇上受到侷限。 However, since the same row of terminals must pass through the two-pass program, and the general card edge connector usually consists of two rows of terminals, at least four processes must be completed in the process of breaking the material. Therefore, the above-mentioned method is obviously time-consuming and labor-intensive, and the connector body is not formed by the overmolding method, and the connector body cannot be formed by the overmolding method, which results in limitation in the selection of the process method.
有鑑於此,本發明人係為改善並解決上述之缺失,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本發明。 In view of the above, the present inventors have made an effort to improve and solve the above-mentioned shortcomings, and have devoted themselves to research and cooperate with the application of the theory, and finally proposed a present invention which is reasonable in design and effective in improving the above-mentioned defects.
本發明之主要目的,在於可提供一種卡緣連接器之端子料帶及其斷料方法,其對於卡緣連接器上同一排端子僅需以一件端子料帶來完成,並可避免如習知產生干涉端子之焊接端等缺失,且同一排端子亦僅需一道程序,進而得以縮短端子在斷料上的製程。 The main object of the present invention is to provide a terminal strip of a card edge connector and a method for breaking the same, which only need to be completed by one terminal material for the same row of terminals on the card edge connector, and can avoid It is known that the welding end of the interference terminal is missing, and only one procedure is required for the same row of terminals, thereby shortening the process of the terminal on the broken material.
為了達成上述之目的,本發明係提供一種卡緣連接器之端子料帶 ,包括一料帶本體、以及分別一體連接於料帶本體之複數端子,各端子共同位於料帶本體同一側緣上,以分別對應形成於料帶本體上之複數端子下料孔,且各端子一端為接觸端而遠離料帶本體、另一端為焊接端則朝向料帶本體,焊接端即由其所對應的端子下料孔所成形;其中,各端子之焊接端分別朝向料帶本體的二表面外彎折成型,且朝向料帶本體同一表面彎折的各端子之焊接端,其所對應的端子下料孔上形成一具有較大輪廓的擴孔部。 In order to achieve the above object, the present invention provides a terminal strip for a card edge connector The utility model comprises a material strip body and a plurality of terminals integrally connected to the strip body, wherein the terminals are collectively located on the same side edge of the strip body to respectively correspond to the plurality of terminal blanking holes formed on the strip body, and the respective terminals One end is the contact end away from the strip body, and the other end is the welding end facing the strip body, and the welding end is formed by the corresponding terminal blanking hole; wherein the welding end of each terminal faces the strip body respectively The welding end of the terminal which is bent outside the surface and which is bent toward the same surface of the strip body forms a reaming portion having a larger contour on the corresponding terminal blanking hole.
為了達成上述之目的,本發明係提供一種卡緣連接器之端子斷料方法,其步驟如下:a)備製一如申請專利範圍第1至3項中任一項所述之卡緣連接器之端子料帶;b)於該端子料帶之各端子的接觸端上共同設置一絕緣本體;c)將該端子料帶之料帶本體朝向其一表面彎折,以令朝向所述同一表面彎折的各所述端子之焊接端通過其所述對應的所述擴孔部,直至該料帶本體斷料。 In order to achieve the above object, the present invention provides a method for breaking a terminal of a card edge connector, the steps of which are as follows: a) preparing a card edge connector according to any one of claims 1 to 3. a terminal strip; b) an insulative body is disposed on the contact end of each terminal of the terminal strip; c) the strip body of the terminal strip is bent toward a surface thereof to face the same surface The welded ends of each of the bent terminals pass through the corresponding reaming portions thereof until the strip body is broken.
1‧‧‧端子料帶 1‧‧‧Terminal tape
10‧‧‧料帶本體 10‧‧‧Material body
100‧‧‧端子下料孔 100‧‧‧ terminal blanking hole
11‧‧‧端子 11‧‧‧ Terminal
101‧‧‧擴孔部 101‧‧‧ Reaming
110‧‧‧接觸端 110‧‧‧Contact end
111‧‧‧焊接端 111‧‧‧welding end
2‧‧‧絕緣本體 2‧‧‧Insulated body
20‧‧‧端子插槽 20‧‧‧Terminal slot
第一圖係本發明端子料帶截取局部片段之立體圖。 The first figure is a perspective view of a portion of the terminal strip of the present invention taken from a portion of the strip.
第二圖係本發明一排端子插入絕緣本體前之示意圖。 The second figure is a schematic view of a row of terminals of the present invention inserted into the insulating body.
第三圖係本發明一排端子插入絕緣本體後之示意圖。 The third figure is a schematic view of a row of terminals of the present invention inserted into an insulating body.
第四圖係本發明一排端子料帶進行斷料之動作圖。 The fourth figure is an action diagram of the row of terminal strips of the present invention for breaking the material.
第五圖係本發明另一排端子插入絕緣本體前之示意圖。 The fifth figure is a schematic view of the other row of terminals of the present invention inserted into the insulating body.
第六圖係本發明另一排端子插入絕緣本體後之示意圖。 The sixth figure is a schematic view of another row of terminals of the present invention inserted into the insulating body.
第七圖係本發明另一排端子料帶進行斷料之動作圖。 The seventh figure is an action diagram of another row of terminal strips of the present invention for breaking the material.
第八圖係本發明二排端子插入絕緣本體後之示意圖。 The eighth figure is a schematic view of the second row of terminals of the present invention after being inserted into the insulating body.
第九圖係本發明端子料帶另一實施例截取局部片段之立體圖。 Figure 9 is a perspective view of another embodiment of the terminal strip of the present invention taken along a partial section.
為了使 貴審查委員能更進一步瞭解本發明之特徵及技術內容,請參閱以下有關本發明之詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 The detailed description of the present invention and the accompanying drawings are to be understood by the accompanying claims .
請參閱第一圖,係為本發明端子料帶截取局部片段之立體圖。本發明係提供一種卡緣連接器之端子料帶及其斷料方法,該端子料帶1包括一呈長條狀的料帶本體10、以及一體連接於該料帶本體10同一側緣上的複數端子11;而在本發明所示之圖示中,僅以截斷部位的方式表現該端子料帶1,但實則該端子料帶1之料帶本體10係可視端子11排列的數量而延伸其整體長度,以便將足夠數量的端子11一併透過料帶本體10而便於成形、組裝或後續製程等。 Please refer to the first figure, which is a perspective view of a part of the terminal strip of the present invention. The invention provides a terminal strip of a card edge connector and a method for breaking the same, the terminal strip 1 comprises an elongated strip body 10 and integrally connected to the same side edge of the strip body 10 The plurality of terminals 11; and in the illustration shown in the present invention, the terminal strip 1 is represented only by the cut-off portion, but in reality, the strip body 10 of the terminal strip 1 can be extended by the number of the terminals 11 arranged. The overall length is such that a sufficient number of terminals 11 are passed through the tape body 10 for ease of forming, assembly or subsequent processing, and the like.
承上所述,各端子之一端係遠離該料帶本體10而具有彎折成型之接觸端110、另一端為則朝向該料帶本體10彎折成型之焊接端111,且該料帶本體10上係形成有與各端子11相對應的端子下料孔100,而各端子11之焊接端110即由所述端子下料孔100所成形者,同時,各端子11之焊接端111係分別朝向該料帶本體10的二表面外彎折成型,且朝向該料帶本體10同一表面彎折的端子11之焊接端111,其所相對應的端子下料孔100上係形成一具有較大輪廓的擴孔部101,所述擴孔部101至少在寬度上係較端子下料孔100 (或端子11)為寬,而所述同一表面係為供該料帶本體(10)朝向其彎折而斷料的表面(即如第七圖所示)。而在本實施例中,各端子11之焊接部111的彎折方向係為三支端子11為一組,其中一支端子11朝向所述表面彎折、而另外二支端子11則朝向另一表面彎折。 As described above, one end of each terminal is away from the strip body 10 and has a bent contact end 110, and the other end is a welded end 111 that is bent toward the strip body 10, and the strip body 10 The upper end is formed with terminal blanking holes 100 corresponding to the respective terminals 11, and the soldering ends 110 of the respective terminals 11 are formed by the terminal blanking holes 100, and the soldering ends 111 of the respective terminals 11 are oriented respectively. The two surfaces of the strip body 10 are bent outwardly, and the soldering end 111 of the terminal 11 bent toward the same surface of the strip body 10 is formed with a larger contour on the corresponding terminal blanking hole 100. Reaming portion 101, the reaming portion 101 is at least wider than the terminal lowering hole 100 (or terminal 11) is wide, and the same surface is the surface for which the strip body (10) is bent toward its bend (i.e., as shown in Figure 7). In this embodiment, the bending direction of the soldering portion 111 of each terminal 11 is a set of three terminals 11 , wherein one terminal 11 is bent toward the surface, and the other two terminals 11 are oriented toward the other. The surface is bent.
再請一併參閱第二圖及第三圖所示,在本發明所舉之實施例中,係先備製一已成型之絕緣本體2,圖中所示之絕緣本體2亦如同前述該端子料帶1僅以截斷部位的方式表現。而該絕緣本體2上係具有複數供各端子11插入的端子插槽20,已將上述亦已備製完成之端子料帶1,依其各端子11之接觸端110而分別插入該絕緣本體2上所對應的各端子插槽20內,各端子11之焊接端111則由該絕緣本體2下方延伸而出,並仍連接著端子料帶1之料帶本體10而未斷料。 Referring to the second and third figures, in the embodiment of the present invention, a molded insulating body 2 is prepared, and the insulating body 2 shown in the figure is also like the terminal. The tape 1 is expressed only in the form of a cut-off portion. The insulative housing 2 has a plurality of terminal slots 20 for the insertion of the terminals 11. The terminal strips 1 which have been prepared are inserted into the insulative housing 2 according to the contact ends 110 of the terminals 11 respectively. In each terminal slot 20 corresponding thereto, the soldering end 111 of each terminal 11 extends from the lower side of the insulative housing 2, and is still connected to the strip body 10 of the terminal strip 1 without being broken.
再請參閱第四圖所示,欲將該端子料帶1之料帶本體10進行斷料時,由於該料帶本體10之部分端子下料孔100上係形成有擴孔部101,且具有擴孔部101之端子下料孔100所對應的端子11則彎向該料帶本體10同一側,因此僅需將該料帶本體10朝向該側彎折,直至該料帶本體10與各端子11斷料為止,如此當料帶本體10被折向同側上的各端子11時,即可透過擴孔部101而避免端子下料孔100與端子11產生干涉等問題而影響既定成型的各端子11。 Referring to the fourth figure, when the strip body 10 of the terminal strip 1 is to be broken, a portion of the terminal lowering hole 100 of the strip body 10 is formed with a reaming portion 101, and has The terminal 11 corresponding to the terminal blanking hole 100 of the reaming portion 101 is bent toward the same side of the tape body 10, so that only the tape body 10 needs to be bent toward the side until the tape body 10 and each terminal 11 When the material is cut off, when the tape body 10 is folded to the terminals 11 on the same side, the hole expanding portion 101 can be transmitted to avoid interference between the terminal blanking hole 100 and the terminal 11, thereby affecting each of the predetermined moldings. Terminal 11.
接著,如第六圖至第八圖所示,再將卡緣連接器另一排端子11透過上述的步驟,即可完成。且由此可知,由於本發明對於同一排端子11僅需以一所述端子料帶1即可完成,亦不會影響各端子11既定成形的角度、對位位置等,故可有效解決以往的缺失,同時 兼具縮短製程程序之優點。而值得一提的是:由上述實施方式中可以得知,當該端子料帶1在對其料帶本體10進行斷料時,其所彎折的方向係以絕緣本體2的外側(即料帶本體10的外側表面)為較佳,且二端子料帶1亦可同時進行插入絕緣本體2上之工序、或是直接於二端子料帶1之各端子11的接觸端110上,以透過包覆成型的方式一體製成該絕緣本體2。 Then, as shown in the sixth to eighth figures, the other row of terminals 11 of the card edge connector can be completed by the above steps. Therefore, it can be seen that the present invention can be completed by only one terminal strip 1 for the same row of terminals 11, and does not affect the angle and alignment position of each terminal 11 which is formed, so that the conventional method can be effectively solved. Missing, at the same time Both have the advantage of shortening the process. It is worth mentioning that, as can be seen from the above embodiment, when the terminal strip 1 is cut off from the strip body 10, the direction of the strip is bent to the outside of the insulating body 2 (ie, the material) The outer surface of the belt body 10 is preferably, and the two-terminal strip 1 can be simultaneously inserted into the insulating body 2 or directly on the contact end 110 of each terminal 11 of the two-terminal strip 1 to pass through The insulating body 2 is integrally formed by overmolding.
另,如第九圖所示,係為該端子料帶1另一實施例截取局部片段之立體圖。其中各端子11之焊接部111的彎折方向係為二支端子11為一組,其中一支端子11朝向所述表面彎折、另一支端子11則朝向另一表面彎折。 In addition, as shown in the ninth figure, a perspective view of a partial segment is taken for another embodiment of the terminal strip 1. The bending direction of the welded portion 111 of each of the terminals 11 is a set of two terminals 11 in which one terminal 11 is bent toward the surface and the other terminal 11 is bent toward the other surface.
是以,藉由上述之構造組成,即可得到本發明卡緣連接器之端子料帶及其斷料方法。 Therefore, the terminal strip of the card edge connector of the present invention and the method for breaking the same can be obtained by the above-mentioned structural composition.
綜上所述,本發明確可達到預期之使用目的,而解決習知之缺失,又因極具新穎性及進步性,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。 In summary, the present invention can achieve the intended use purpose, and solve the lack of the conventional, and because of the novelty and progress, fully meet the requirements of the invention patent application, and apply according to the patent law, please check and The patent in this case is granted to protect the rights of the inventor.
惟以上所述僅為本發明之較佳可行實施例,非因此即拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之等效技術、手段等變化,均同理皆包含於本發明之範圍內,合予陳明。 However, the above description is only a preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent techniques and means, etc., which are used in the description of the present invention and the contents of the drawings, are the same. It is included in the scope of the present invention and is combined with Chen Ming.
1‧‧‧端子料帶 1‧‧‧Terminal tape
10‧‧‧料帶本體 10‧‧‧Material body
100‧‧‧端子下料孔 100‧‧‧ terminal blanking hole
11‧‧‧端子 11‧‧‧ Terminal
101‧‧‧擴孔部 101‧‧‧ Reaming
110‧‧‧接觸端 110‧‧‧Contact end
111‧‧‧焊接端 111‧‧‧welding end
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TW101117150A TWI484701B (en) | 2012-05-14 | 2012-05-14 | A terminal carrier tape for card-edge connector and blanking die method thereof |
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TWM306730U (en) * | 2006-06-02 | 2007-02-21 | Pei-Shan Chen | Pin structure for electric socket |
TWM336581U (en) * | 2008-02-15 | 2008-07-11 | Molex Inc | Terminal and electric connector having the same |
TW201101623A (en) * | 2009-01-10 | 2011-01-01 | Chou-Hsien Tsai | Electrical connector and terminal structure thereof |
TWM389961U (en) * | 2009-12-08 | 2010-10-01 | Horng-Yu Tsai | Electrical connector |
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Publication number | Publication date |
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TW201347308A (en) | 2013-11-16 |
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