TWI481655B - Rubber modified methacrylate-based resin composition - Google Patents

Rubber modified methacrylate-based resin composition Download PDF

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TWI481655B
TWI481655B TW101151194A TW101151194A TWI481655B TW I481655 B TWI481655 B TW I481655B TW 101151194 A TW101151194 A TW 101151194A TW 101151194 A TW101151194 A TW 101151194A TW I481655 B TWI481655 B TW I481655B
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rubber
copolymer
styrene
resin composition
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TW101151194A
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TW201425441A (en
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Shih Wei Huang
wen yi Su
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Chi Mei Corp
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橡膠改質甲基丙烯酸酯系樹脂組成物Rubber modified methacrylate resin composition

本發明是有關於一種橡膠改質甲基丙烯酸酯系樹脂組成物,特別是指一種包含甲基丙烯酸酯系聚合物及苯乙烯系-不飽和二羧酸酐系共聚物的橡膠改質甲基丙烯酸酯系樹脂組成物。The present invention relates to a rubber modified methacrylate resin composition, in particular to a rubber modified methacrylic acid comprising a methacrylate polymer and a styrene-unsaturated dicarboxylic anhydride copolymer. An ester resin composition.

一般用於電氣器材或家庭用品等的塑膠成型品所含有的成分大都為橡膠改質苯乙烯系樹脂、聚碳酸酯樹脂(polycarbonate resin)或橡膠改質甲基丙烯酸酯系樹脂等。其中,該橡膠改質甲基丙烯酸酯系樹脂為一包含丙烯腈、苯乙烯和丙烯酸酯橡膠組成的三元接枝共聚物,與橡膠改質苯乙烯系樹脂相比,由於雙鍵含量少的丙烯酸酯系橡膠取代了丁二烯橡膠,因而耐候性有了本質的改善,比橡膠改質苯乙烯系樹脂高出10倍左右,可直接在戶外使用,典型應用於汽車領域例如外視鏡、散熱器格柵、尾部檔板、燈罩等室外部件;或應用於電子電氣領域,例如:縫紉機、電話機、廚房設備、衛星天線等全天候的殼體;或應用於建築領域等。但是橡膠改質甲基丙烯酸酯系樹脂的耐衝擊強度較橡膠改質苯乙烯系樹脂的耐衝擊強度差,且橡膠改質甲基丙烯酸酯系樹脂的樹脂性能、例如:耐衝擊強度及耐熱性等物性仍無法達到業界要求;因此,需提升橡膠改質甲基丙烯酸酯系樹脂的物性,以提升其應用價值。Most of the components contained in plastic molded articles for electrical equipment, household goods, and the like are rubber-modified styrene resins, polycarbonate resins, rubber-modified methacrylate resins, and the like. Wherein, the rubber modified methacrylate resin is a ternary graft copolymer comprising acrylonitrile, styrene and acrylate rubber, and has a lower double bond content than a rubber modified styrene resin. The acrylate rubber replaces the butadiene rubber, so the weather resistance is improved substantially. It is about 10 times higher than the rubber modified styrene resin. It can be directly used outdoors, and is typically used in automotive fields such as exterior mirrors. Outdoor components such as radiator grille, tail baffle, lampshade, etc.; or used in electrical and electronic fields, such as sewing machines, telephones, kitchen equipment, satellite antennas, etc.; or in the construction field. However, the impact strength of the rubber-modified methacrylate resin is inferior to that of the rubber-modified styrene resin, and the resin properties of the rubber-modified methacrylate resin, for example, impact strength and heat resistance. The physical properties still cannot meet the requirements of the industry; therefore, the physical properties of the rubber modified methacrylate resin need to be improved to enhance its application value.

有鑑於上述,仍需開發一種具有較佳耐衝擊強度、表 面光澤度及耐熱性的橡膠改質甲基丙烯酸酯系樹脂組成物,以符合業界需求。In view of the above, there is still a need to develop a table with better impact strength, A rubber modified methacrylate resin composition with surface gloss and heat resistance to meet the needs of the industry.

因此,本發明之第一目的,即在提供一種具有較佳耐衝擊強度、表面光澤度及耐熱性等良好物性平衡的橡膠改質甲基丙烯酸酯系樹脂組成物。Accordingly, a first object of the present invention is to provide a rubber-modified methacrylate resin composition having a good physical property balance such as high impact strength, surface gloss and heat resistance.

於是,本發明橡膠改質甲基丙烯酸酯系樹脂組成物,包含:60重量%至85重量%的共聚物(A)所形成的連續相,及15重量%至40重量%的丙烯酸酯系橡膠接枝共聚物(B)的橡膠粒子所形成的分散相,以共聚物(A)的總量為100重量%計,該共聚物(A)包含:2重量%至27重量%的苯乙烯-丙烯腈系共聚物(A1 )、42重量%至80重量%的甲基丙烯酸酯系聚合物(A2 ),及8重量%至32重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。Thus, the rubber modified methacrylate resin composition of the present invention comprises: 60% by weight to 85% by weight of the continuous phase formed by the copolymer (A), and 15% by weight to 40% by weight of the acrylate rubber The dispersed phase of the rubber particles of the graft copolymer (B) is 100% by weight based on the total amount of the copolymer (A), and the copolymer (A) comprises: 2% by weight to 27% by weight of styrene - Acrylonitrile-based copolymer (A 1 ), 42% by weight to 80% by weight of methacrylate polymer (A 2 ), and 8% by weight to 32% by weight of styrene-unsaturated dicarboxylic anhydride copolymerization (A 3 ).

較佳的,以共聚物(A)的總量為100重量%計,包括5重量%至25重量%的苯乙烯-丙烯腈系共聚物(A1 )、45重量%至78重量%的甲基丙烯酸酯系聚合物(A2 ),及10重量%重量%至30重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。Preferably, the styrene-acrylonitrile-based copolymer (A 1 ), 45% by weight to 78% by weight, based on 100% by weight of the total copolymer (A), comprises 5% by weight to 25% by weight of the styrene-acrylonitrile-based copolymer (A 1 ) The acrylate-based polymer (A 2 ), and 10% by weight to 30% by weight of the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ).

更佳的,以共聚物(A)的總量為100重量%計,包括10重量%至22重量%的苯乙烯-丙烯腈系共聚物(A1 )、50重量%至75重量%的甲基丙烯酸酯系聚合物(A2 ),及12重量%重量%至30重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。More preferably, the total amount of the copolymer (A) is 100% by weight, including 10% by weight to 22% by weight of the styrene-acrylonitrile-based copolymer (A 1 ), and 50% by weight to 75% by weight of the nail The acrylate-based polymer (A 2 ), and 12% by weight to 30% by weight of the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ).

較佳的,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量為60,000至180,000。Preferably, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) has a weight average molecular weight of 60,000 to 180,000.

更佳的,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量為80,000至140,000。More preferably, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) has a weight average molecular weight of from 80,000 to 140,000.

較佳的,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括70重量%至83重量%苯乙烯系單體單元及17重量%至30重量%不飽和二羧酸酐系單體單元。Preferably, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) comprises 70% by weight to 83% by weight of styrene monomer units and 17% by weight to 30% by weight of unsaturated dicarboxylic anhydride. Body unit.

較佳的,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括72重量%至80重量%苯乙烯系單體單元及20重量%至28重量%不飽和二羧酸酐系單體單元。Preferably, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) comprises from 72% by weight to 80% by weight of styrene monomer units and from 20% by weight to 28% by weight of unsaturated dicarboxylic anhydride series Body unit.

較佳的,該苯乙烯-丙烯腈系共聚物(A1 )包括68重量%至73重量%苯乙烯系單體單元及27重量%至32重量%丙烯腈系單體單元。Preferably, the styrene-acrylonitrile-based copolymer (A 1 ) comprises 68% by weight to 73% by weight of a styrene monomer unit and 27% by weight to 32% by weight of an acrylic monomer unit.

較佳的,以該橡膠改質甲基丙烯酸酯系樹脂組成物的總量為100重量%計,該共聚物(A)的含量範圍為65重量%至77重量%,丙烯酸酯系橡膠接枝共聚物(B)的含量範圍為23重量%至35重量%。Preferably, the copolymer (A) is contained in an amount ranging from 65% by weight to 77% by weight based on 100% by weight of the total of the rubber modified methacrylate resin composition, and the acrylate rubber is grafted. The content of the copolymer (B) ranges from 23% by weight to 35% by weight.

較佳的,以該橡膠改質甲基丙烯酸酯系樹脂組成物的總量為100重量%計,該共聚物(A)的含量範圍為66重量%至75重量%,丙烯酸酯系橡膠接枝共聚物(B)的含量範圍為25重量%至34重量%。Preferably, the copolymer (A) is contained in an amount ranging from 66% by weight to 75% by weight based on 100% by weight of the total of the rubber modified methacrylate resin composition, and the acrylate rubber is grafted. The content of the copolymer (B) ranges from 25% by weight to 34% by weight.

較佳的,該橡膠粒子的重量平均粒徑0.05 μm至1 μm。更佳的,該橡膠粒子的重量平均粒徑0.05 μm至0.22 μm或重量平均粒徑0.26 μm至0.55 μm,或其所混合而成 的不同粒徑。Preferably, the rubber particles have a weight average particle diameter of from 0.05 μm to 1 μm. More preferably, the rubber particles have a weight average particle diameter of 0.05 μm to 0.22 μm or a weight average particle diameter of 0.26 μm to 0.55 μm, or a mixture thereof Different particle sizes.

本發明之功效在於:本發明橡膠改質甲基丙烯酸酯系樹脂組成物透過使用該甲基丙烯酸酯系聚合物(A2 )及特定的重量平均分子量之苯乙烯系-不飽和二羧酸酐系共聚物(A3 ),並且調控A1 、A2 及A3 成分的含量,可使得該橡膠改質甲基丙烯酸酯系樹脂組成物具有較佳耐衝擊強度、表面光澤度及耐熱性等物性,而達到該樹脂組成物良好物性平衡。The effect of the present invention is that the rubber modified methacrylate resin composition of the present invention is permeable to the methacrylate polymer (A 2 ) and the specific weight average molecular weight of the styrene-unsaturated dicarboxylic anhydride system. The copolymer (A 3 ), and the content of the components A 1 , A 2 and A 3 , can make the rubber modified methacrylate resin composition have better physical properties such as impact strength, surface gloss and heat resistance. To achieve a good physical balance of the resin composition.

本發明的一種橡膠改質甲基丙烯酸酯系樹脂組成物,包含:60重量%至85重量%的共聚物(A)所形成的連續相,及15重量%至40重量%的丙烯酸酯系橡膠接枝共聚物(B)的橡膠粒子所形成的分散相,以共聚物(A)的總量為100重量%計,該共聚物(A)包含:2重量%至27重量%的苯乙烯-丙烯腈系共聚物(A1 )、42重量%至80重量%的甲基丙烯酸酯系聚合物(A2 ),及8重量%至32重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。A rubber modified methacrylate resin composition of the present invention comprising: 60% by weight to 85% by weight of a continuous phase formed by the copolymer (A), and 15% by weight to 40% by weight of an acrylate rubber The dispersed phase of the rubber particles of the graft copolymer (B) is 100% by weight based on the total amount of the copolymer (A), and the copolymer (A) comprises: 2% by weight to 27% by weight of styrene - Acrylonitrile-based copolymer (A 1 ), 42% by weight to 80% by weight of methacrylate polymer (A 2 ), and 8% by weight to 32% by weight of styrene-unsaturated dicarboxylic anhydride copolymerization (A 3 ).

該苯乙烯-丙烯腈系共聚物(A1 )及該丙烯酸酯系橡膠接枝共聚物(B)形成一接枝共聚物混合物,詳細說明如下:上述接枝共聚物混合物包括由一丙烯酸酯系橡膠乳液100重量份(乾重)與一包含苯乙烯系單體60重量%至74重量%,及丙烯腈系單體26重量%至40重量%的單體混合物20重量份至120重量份進行接枝聚合反應而得。The styrene-acrylonitrile copolymer (A 1 ) and the acrylate rubber graft copolymer (B) form a graft copolymer mixture, which is described in detail as follows: the above graft copolymer mixture includes an acrylate system 100 parts by weight (dry weight) of the rubber emulsion and 20 parts by weight to 120% by weight of the monomer mixture containing 60% by weight to 74% by weight of the styrene-based monomer, and 26% by weight to 40% by weight of the acrylonitrile-based monomer. Graft polymerization obtained.

上述丙烯酸酯系橡膠乳液以乳化聚合法製得為佳。上 述丙烯酸酯系橡膠乳液包括由丙烯酸酯系單體為主成分聚合而成,上述丙烯酸酯系單體的具體例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸正丁酯、丙烯酸-2-乙基己酯、丙烯酸十二烷基酯等,其中以丙烯酸正丁酯為佳。上述丙烯酸酯系橡膠乳液的製造可加入一接枝架橋劑進行聚合反應,該接枝架橋劑的具體例為二丙烯酸丁二酯、二乙烯基苯、二甲基丙烯酸丁烯二醇酯、二甲基丙烯酸酯、三(甲基)丙烯酸三羥甲基丙烷酯、甲基丙烯酸烯丙酯、甲基丙烯酸二烯丙酯、馬來酸二烯丙酯、富馬酸二烯丙酯、酞酸二烯丙酯、甲基丙烯酸三烯丙酯、三聚氰酸三烯丙酯、異三聚氰酸三烯丙酯、三環癸烯醇的丙烯酸酯、聚烷撐二醇的二丙烯酸酯等,上述接枝架橋劑可單獨使用或2種以上併用,上述接枝架橋劑之使用量以該丙烯酸酯系單體及該接枝架橋劑合計100重量%之0.1至10重量%為佳。The above acrylate rubber emulsion is preferably produced by an emulsion polymerization method. on The acrylate-based rubber emulsion is obtained by polymerizing an acrylate-based monomer as a main component, and specific examples of the acrylate-based monomer are, for example, methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, and acrylic acid-2- Ethylhexyl ester, dodecyl acrylate, etc., of which n-butyl acrylate is preferred. The above acrylate rubber emulsion can be prepared by adding a graft bridging agent for polymerization. Specific examples of the graft bridging agent are dibutyl acrylate, divinyl benzene, butylene glycol dimethacrylate, and Methacrylate, trimethylolpropane tris(meth)acrylate, allyl methacrylate, diallyl methacrylate, diallyl maleate, diallyl fumarate, hydrazine Diallyl acrylate, triallyl methacrylate, triallyl cyanurate, triallyl isocyanurate, acrylate of tricyclodecenol, diacrylic acid of polyalkylene glycol The ester grafting agent may be used singly or in combination of two or more kinds thereof, and the graft grafting agent is preferably used in an amount of 0.1 to 10% by weight based on 100% by weight of the total of the acrylate monomer and the graft bridging agent. .

上述丙烯酸酯系橡膠乳液的重量平均粒徑可為0.05 μm至1 μm,較佳為重量平均粒徑0.05 μm至0.2 μm的丙烯酸酯系橡膠乳液或重量平均粒徑0.26 μm至0.5 μm的丙烯酸酯系橡膠乳液,或前述二者混合而成。The above acrylate rubber emulsion may have a weight average particle diameter of 0.05 μm to 1 μm, preferably an acrylate rubber emulsion having a weight average particle diameter of 0.05 μm to 0.2 μm or an acrylate having a weight average particle diameter of 0.26 μm to 0.5 μm. A rubber emulsion, or a mixture of the two.

上述接枝共聚物混合物的接枝聚合反應包括在上述丙烯酸酯系橡膠乳液存在下與一包括苯乙烯系單體、丙烯腈系單體的單體混合物進行接枝聚合反應,所得的接枝共聚物混合物其橡膠粒子的重量平均粒徑可為單峰式分佈型態或雙峰式分佈型態,上述橡膠粒子重量平均粒徑0.05 μm至1 μm,較佳為重量平均粒徑0.05 μm至0.22 μm或重量平均 粒徑0.26 μm至0.55 μm,或前述二者混合而成。The graft polymerization of the above graft copolymer mixture comprises graft polymerization of a monomer mixture comprising a styrene monomer and an acrylonitrile monomer in the presence of the above acrylate rubber emulsion, and the obtained graft copolymerization The weight average particle diameter of the rubber particles of the mixture may be a unimodal distribution type or a bimodal distribution type, and the rubber particles have a weight average particle diameter of 0.05 μm to 1 μm, preferably a weight average particle diameter of 0.05 μm to 0.22. Mm or weight average The particle size is from 0.26 μm to 0.55 μm, or a mixture of the two.

上述接枝共聚物混合物之接枝聚合反應包括將該單體混合物接枝聚合於該丙烯酸酯系橡膠上;依單體添加的比例與聚合的條件,可同時獲得接枝在該丙烯酸酯系橡膠上的單體單元共聚物及未接枝在該丙烯酸酯系橡膠上的單體單元共聚物。本發明之苯乙烯-丙烯腈系共聚物(A1 )為未接枝在該丙烯酸酯系橡膠上的苯乙烯-丙烯腈系單體單元共聚物;該丙烯酸酯系橡膠接枝共聚物(B)為該丙烯酸酯系橡膠及接枝在該丙烯酸酯系橡膠上的苯乙烯-丙烯腈系單體單元所形成。The graft polymerization reaction of the above graft copolymer mixture comprises graft-polymerizing the monomer mixture onto the acrylate-based rubber; the acrylate rubber can be simultaneously obtained according to the ratio of the monomer addition and the polymerization conditions. a monomer unit copolymer and a monomer unit copolymer not grafted onto the acrylate rubber. The styrene-acrylonitrile-based copolymer (A 1 ) of the present invention is a styrene-acrylonitrile monomer unit copolymer which is not grafted onto the acrylate rubber; the acrylate rubber graft copolymer (B) The acrylate rubber and the styrene-acrylonitrile monomer unit grafted on the acrylate rubber are formed.

該苯乙烯-丙烯腈系共聚物(A1 )包括65重量%至74重量%苯乙烯系單體單元及26重量%至35重量%丙烯腈系單體單元。較佳的,該苯乙烯-丙烯腈系共聚物(A1 )包括68重量%至73重量%苯乙烯系單體單元及27重量%至32重量%丙烯腈系單體單元。更佳的,該苯乙烯-丙烯腈系共聚物(A1 )包括68重量%至70重量%苯乙烯系單體單元及30重量%至32重量%丙烯腈系單體單元。The styrene-acrylonitrile-based copolymer (A 1 ) includes 65% by weight to 74% by weight of a styrene monomer unit and 26% by weight to 35% by weight of an acrylic monomer unit. Preferably, the styrene-acrylonitrile-based copolymer (A 1 ) comprises 68% by weight to 73% by weight of a styrene monomer unit and 27% by weight to 32% by weight of an acrylic monomer unit. More preferably, the styrene-acrylonitrile-based copolymer (A 1 ) comprises 68% by weight to 70% by weight of a styrene monomer unit and 30% by weight to 32% by weight of an acrylic monomer unit.

上述丙烯酸酯系橡膠接枝共聚物(B)之接枝率可藉由聚合反應條件加以控制,例如:聚合溫度、起始劑、乳化劑、活化劑、鏈移轉劑之用量及種類、單體之用量及添加方法等加以控制。上述鏈移轉劑具體例如:正-丁基硫醇(n-butyl mercaptan)、正-辛基硫醇(n-octyl mercaptan)、正-十二烷基硫醇(n-dodecyl mercaptan)、第三-十二烷基硫醇(tert-dodecyl mercaptan)。上述乳化劑沒有特別的限制,為了使 乳化聚合時乳液的安定性優異、提高聚合率,以選自於琥珀酸鈉、脂肪酸鉀、脂肪酸鈉、烯基琥珀酸二鉀、玫瑰酸皂等之各種羧酸鹽、硫酸烷酯、烷基苯磺酸鈉等之各種磺酸鹽、聚環氧乙烷壬基苯醚硫酸鈉等之陰離子系乳化劑較佳。上述活化劑具體例如:硫酸亞鐵、甲醛化次硫酸鈉、乙二胺四醋酸鈉、焦磷酸四鈉等。The graft ratio of the above acrylate rubber graft copolymer (B) can be controlled by polymerization conditions, for example, polymerization temperature, initiator, emulsifier, activator, chain transfer agent amount and type, single The amount of the body and the method of addition are controlled. The above chain transfer agent is specifically, for example, n-butyl mercaptan, n-octyl mercaptan, n-dodecyl mercaptan, Trit-dodecyl mercaptan. The above emulsifier is not particularly limited, in order to In the emulsion polymerization, the stability of the emulsion is excellent, and the polymerization rate is improved, and various carboxylates, alkyl sulfates, and alkyl groups selected from sodium succinate, potassium fatty acid, sodium fatty acid, dipotassium alkenyl succinate, and rose acid soap are selected. An anionic emulsifier such as various sulfonate salts such as sodium benzenesulfonate or sodium phthalate sulfonate is preferred. The above activator is specifically, for example, ferrous sulfate, sodium formaldehyde sulfoxylate, sodium ethylenediaminetetraacetate, tetrasodium pyrophosphate or the like.

上述接枝共聚物混合物的分子量亦可藉由聚合溫度、起始劑之種類及用量、單體之添加方法等聚合條件之改變來調整,其接枝聚合之反應溫度在90℃以下,尤其在25℃至40℃間為較佳。而接枝用單體可一次加入,也可分批加入,亦可連續加入或將各種單體分段接枝聚合。前述起始劑可使用各種習知的自由基聚合反應起始劑,其添加方式可採一次加入或連續地或增量地加入等;上述起始劑的具體例:雙第三丁基過氧化物(benzoyl peroxide)、十二烷醯基過氧化物(layroyl peroxide)、十八烷醯基過氧化物(oleyl peroxide)、二甲苯醯基過氧化物(toluyl peroxide)、異丙苯基過氧化物(dicumyl peroxide)、第三丁基過氧化物(tert-butyl-peroxide)、二過鈦酸雙第三丁酯(di-tert-butyl-diperphthalate)、過醋酸第三丁基酯(tert-butyl-peracetate)、過苯甲酸第三丁酯(tert-butyl-perbenzoate)、重碳酸異丙基過氧基酯(isoperopyl peroxy dicarbonate)、2,5-二甲基-2,5-二(第三過氧化丁基)己烷[2,5-dimethyl-2,5-di(tert-butyl peroxy)hexane]、2,5-二甲基-2,5-二(第三過氧化丁基)-己基-3-第三丁基過氧化氫[2,5-dimethyl-2,5-di(tert-butylperoxy)hexane- 3-tert-butyl hydroperoxide]、異丙基苯化過氧化氫(cumene hydroperoxide)、對-甲基化過氧化氫(p-methane hydroperoxide)、環戊基化過氧化氫(cyclopentane hydroperoxide)、二異丙基苯化過氧化氫(diisopropylbenzene hydroperoxide)、對-第三丁基異丙基苯化過氧化氫(p-tert-butylcumene hydroperoxide)、蒎烷化過氧化氫(pinane hydroperoxide)、2,5-二甲基-己基-2,5-二過氧化氫(2,5-dimethyl-hexane-2,5-dihydroperoxide)等,或以上之混合物。上述起始劑的使用量可為0.01重量%至5重量%。The molecular weight of the above graft copolymer mixture can also be adjusted by the polymerization temperature, the kind and amount of the initiator, the addition method of the monomer, etc., and the reaction temperature of the graft polymerization is below 90 ° C, especially in It is preferably between 25 ° C and 40 ° C. The grafting monomer may be added at once, or may be added in portions, or may be continuously added or graft-polymerized into various monomers. The above-mentioned initiator may use various conventional radical polymerization initiators, which may be added in a single addition or continuously or incrementally, etc.; specific examples of the above initiators: bis-tert-butyl peroxide Benzoyl peroxide, layroyl peroxide, oleyl peroxide, toluyl peroxide, cumene peroxide Dicumyl peroxide, tert-butyl-peroxide, di-tert-butyl-diperphthalate, tert-butyl peracetate (tert- Butyl-peracetate), tert-butyl-perbenzoate, isoperopyl peroxy dicarbonate, 2,5-dimethyl-2,5-di 3,5-dimethyl-2,5-di(tert-butyl peroxy)hexane, 2,5-dimethyl-2,5-di(third butyl peroxide) -hexyl-3-tert-butyl hydroperoxide [2,5-dimethyl-2,5-di(tert-butylperoxy)hexane- 3-tert-butyl hydroperoxide], cumene hydroperoxide, p-methane hydroperoxide, cyclopentane hydroperoxide, diisophoric Diisopropylbenzene hydroperoxide, p-tert-butylcumene hydroperoxide, pinane hydroperoxide, 2,5- a mixture of dimethyl-hexyl-2,5-dihydroperoxide, or the like, or a mixture thereof. The above initiator can be used in an amount of from 0.01% by weight to 5% by weight.

前述接枝共聚物混合物之接枝聚合反應所使用之苯乙烯系單體的具體例:苯乙烯、α-甲基苯乙烯、對-第三丁基苯乙烯、對-甲基苯乙烯、鄰-甲基苯乙烯、間-甲基苯乙烯、2,4-二甲基苯乙烯、乙基苯乙烯、α-甲基-對-甲基苯乙烯,以及溴苯乙烯等,其中以苯乙烯或α-甲基苯乙烯為較佳。前述之丙烯腈系單體的具體例:丙烯腈、α-甲基丙烯腈等,其中以丙烯腈為較佳。Specific examples of the styrene monomer used in the graft polymerization of the aforementioned graft copolymer mixture: styrene, α-methylstyrene, p-t-butylstyrene, p-methylstyrene, ortho -methylstyrene, m-methylstyrene, 2,4-dimethylstyrene, ethylstyrene, α-methyl-p-methylstyrene, and bromostyrene, among which styrene Or α-methylstyrene is preferred. Specific examples of the above-mentioned acrylonitrile-based monomer include acrylonitrile and α-methacrylonitrile, and among them, acrylonitrile is preferred.

本發明之甲基丙烯酸酯系聚合物(A2 )是擇自於甲基丙烯酸酯系均聚物、甲基丙烯酸酯-丙烯酸酯系共聚物,或此等一組合。The methacrylate polymer (A 2 ) of the present invention is selected from a methacrylate homopolymer, a methacrylate-acrylate copolymer, or a combination thereof.

較佳地,該甲基丙烯酸酯-丙烯酸酯系共聚物包括80重量%至99.8重量%的甲基丙烯酸酯系單體單元及0.2重量%至20重量%的丙烯酸酯系單體單元;更佳地,該甲基丙烯酸酯系聚合物(A2 )包含85重量%至98重量%的甲基丙烯酸酯系單體單元及2重量%至15重量%的丙烯酸酯系單體單 元:其重量平均分子量為50,000至450,000,較佳為70,000至200,000,最佳為70,000至150,000。Preferably, the methacrylate-acrylate copolymer comprises 80% by weight to 99.8% by weight of the methacrylate monomer unit and 0.2% by weight to 20% by weight of the acrylate monomer unit; more preferably The methacrylate polymer (A 2 ) comprises 85% by weight to 98% by weight of the methacrylate monomer unit and 2% by weight to 15% by weight of the acrylate monomer unit: the weight average thereof The molecular weight is from 50,000 to 450,000, preferably from 70,000 to 200,000, most preferably from 70,000 to 150,000.

上述甲基丙烯酸酯-丙烯酸酯系共聚物包括一甲基丙烯酸酯系單體及丙烯酸酯系單體經聚合反應所製得。該聚合反應可採用塊狀、溶液、懸濁或乳化聚合法製得,較佳地,該聚合反應的操作溫度範圍為50℃至160℃。The above methacrylate-acrylate copolymer includes a monomethacrylate monomer and an acrylate monomer obtained by polymerization. The polymerization can be carried out by bulk, solution, suspension or emulsion polymerization. Preferably, the polymerization is carried out at a temperature ranging from 50 ° C to 160 ° C.

上述甲基丙烯酸酯系單體可單獨或混合使用,且該甲基丙烯酸酯系單體例如但不限於甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸丁酯、甲基丙烯酸苯甲酯、甲基丙烯酸己酯、甲基丙烯酸環己酯、甲基丙烯酸十二烷酯、甲基丙烯酸2-羥乙酯、甲基丙烯酸環氧丙酯、甲基丙烯酸二甲氨基乙酯、乙撐二甲基丙烯酸酯(ethylene dimethacrylate),或二甲基丙烯酸新戊酯(neopentyl dimethacrylate)等。較佳地,該甲基丙烯酸酯系單體是擇自於甲基丙烯酸甲酯、甲基丙烯酸丁酯,或此等一組合。The above methacrylate monomers may be used singly or in combination, and the methacrylate monomers are, for example but not limited to, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate. , benzyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, dodecyl methacrylate, 2-hydroxyethyl methacrylate, glycidyl methacrylate, methacrylic acid Methylaminoethyl ester, ethylene dimethacrylate, or neopentyl dimethacrylate. Preferably, the methacrylate monomer is selected from methyl methacrylate, butyl methacrylate, or a combination thereof.

該丙烯酸酯系單體可單獨或混合使用,且該丙烯酸酯系單體例如但不限於丙烯酸甲酯、丙烯酸乙酯、丙烯酸異丙酯、丙烯酸丁酯,或聚乙二醇二丙烯酸酯等。較佳地,該丙烯酸酯系單體為丙烯酸丁酯。The acrylate monomer may be used singly or in combination, and the acrylate monomer is, for example but not limited to, methyl acrylate, ethyl acrylate, isopropyl acrylate, butyl acrylate, or polyethylene glycol diacrylate. Preferably, the acrylate monomer is butyl acrylate.

較佳地,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括70重量%至83重量%苯乙烯系單體單元及17重量%至30重量%不飽和二羧酸酐系單體單元。更佳的,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括72重量%至80重量% 苯乙烯系單體單元及20重量%至28重量%不飽和二羧酸酐系單體單元。Preferably, the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ) comprises 70% by weight to 83% by weight of styrene monomer units and 17% by weight to 30% by weight of unsaturated dicarboxylic anhydride. Body unit. More preferably, the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ) comprises from 72% by weight to 80% by weight of styrene monomer units and from 20% by weight to 28% by weight of unsaturated dicarboxylic anhydride series Body unit.

該苯乙烯系-不飽和二羧酸酐系共聚物是由一包括苯乙烯系單體及不飽和二羧酸酐系單體之反應組份經聚合反應所製得。進一步地,於聚合反應中還可添加溶劑及/或功能試劑。該功能試劑如上所述,故不再贅述。The styrene-unsaturated dicarboxylic anhydride-based copolymer is obtained by a polymerization reaction of a reaction component comprising a styrene monomer and an unsaturated dicarboxylic anhydride monomer. Further, a solvent and/or a functional reagent may be added to the polymerization reaction. The functional reagents are as described above and will not be described again.

該苯乙烯系-不飽和二羧酸酐系共聚物的苯乙烯系單體可單獨或混合使用,且該苯乙烯系單體例如但不限於苯乙烯、α -甲基苯乙烯、對-第三丁基苯乙烯、對-甲基苯乙烯、鄰-甲基苯乙烯、間-甲基苯乙烯、2,4-二甲基苯乙烯、乙基苯乙烯、α -甲基-對-甲基苯乙烯,或溴苯乙烯等。較佳地,該苯乙烯系單體是擇自於苯乙烯、α -甲基苯乙烯,或此等一組合。較佳地,以該反應組份的總量為100重量%計,該苯乙烯系單體的使用量範圍為50重量%至90重量%。The styrene-based monomer of the styrene-unsaturated dicarboxylic anhydride-based copolymer may be used singly or in combination, and the styrene-based monomer is, for example but not limited to, styrene, α -methylstyrene, and p-third. Butylstyrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, 2,4-dimethylstyrene, ethylstyrene, α -methyl-p-methyl Styrene, or brominated styrene. Preferably, the styrenic monomer is selected from the group consisting of styrene, alpha -methylstyrene, or a combination thereof. Preferably, the styrene monomer is used in an amount ranging from 50% by weight to 90% by weight based on 100% by weight of the total of the reaction components.

該苯乙烯系-不飽和二羧酸酐系共聚物的不飽和二羧酸酐系單體可單獨或混合使用,且該不飽和二羧酸酐系單體例如但不限於順丁烯二酸酐、甲基順丁烯二酸酐、衣康酸酐,或附子酸酐等。較佳地,該不飽和二羧酸酐系單體是順丁烯二酸酐。較佳地,以該反應組份的總量為100重量%計,該不飽和二羧酸酐系單體的使用量範圍為10重量%至50重量%。The unsaturated dicarboxylic anhydride-based monomer of the styrene-unsaturated dicarboxylic anhydride-based copolymer may be used singly or in combination, and the unsaturated dicarboxylic anhydride-based monomer is, for example but not limited to, maleic anhydride or methyl group. Maleic anhydride, itaconic anhydride, or aconite anhydride, and the like. Preferably, the unsaturated dicarboxylic anhydride-based monomer is maleic anhydride. Preferably, the unsaturated dicarboxylic anhydride-based monomer is used in an amount ranging from 10% by weight to 50% by weight based on 100% by weight of the total of the reaction components.

製備該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的聚合反應例如但不限於溶液聚合反應、塊狀聚合反應、懸浮聚 合反應,或乳化聚合反應等,該等聚合反應可為批次式或連續式聚合。The polymerization reaction for preparing the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) is, for example but not limited to, a solution polymerization reaction, a bulk polymerization reaction, a suspension polymerization reaction, or an emulsion polymerization reaction, etc., and the polymerization reaction may be Batch or continuous polymerization.

較佳地,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的製備是採用連續式溶液聚合。該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量為60,000至180,000,較佳為80,000至140,000;更佳為80,000至120,000。該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量在前述範圍內時,其組成物的耐衝擊強度及軟化點溫度較佳。Preferably, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) is prepared by continuous solution polymerization. The styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) has a weight average molecular weight of 60,000 to 180,000, preferably 80,000 to 140,000; more preferably 80,000 to 120,000. When the weight average molecular weight of the styrene-based unsaturated dicarboxylic anhydride-based copolymer (A 3 ) is within the above range, the impact strength and softening point temperature of the composition are preferable.

本發明橡膠粒子之重量平均粒徑0.05 μm至1 μm,較佳為重量平均粒徑0.05 μm至0.22 μm或重量平均粒徑0.26 μm至0.55 μm,或其所混合而成的不同粒徑。The rubber particles of the present invention have a weight average particle diameter of 0.05 μm to 1 μm, preferably a weight average particle diameter of 0.05 μm to 0.22 μm or a weight average particle diameter of 0.26 μm to 0.55 μm, or a mixed particle diameter thereof.

本發明之橡膠改質甲基丙烯酸酯系樹脂組成物的製備方法並無特別的限制,可採用一般的混合方法,例如將一包含苯乙烯-丙烯腈系共聚物(A1 )及該丙烯酸酯系橡膠接枝共聚物(B)所形成之接枝共聚物混合物與甲基丙烯酸酯系聚合物(A2 )、該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )混合物均勻混合即可,進一步地可選擇性地分別添加添加劑於該等混合物中;為得到本發明之橡膠改質甲基丙烯酸酯系樹脂組成物,其混合方法具代表性者是:以一般使用之漢歇爾混合機乾混後再以諸如押出混合機、捏合機或班伯立混練機等之混合機熔融混合。The preparation method of the rubber-modified methacrylate resin composition of the present invention is not particularly limited, and a general mixing method such as a styrene-acrylonitrile-based copolymer (A 1 ) and the acrylate may be employed. The graft copolymer mixture formed by the rubber graft copolymer (B) is uniformly mixed with the methacrylate polymer (A 2 ) and the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ) mixture. Further, optionally, an additive may be separately added to the mixture; in order to obtain the rubber modified methacrylate resin composition of the present invention, the mixing method is representative: Han Hugh in general use The mixer is dry blended and then melt mixed by a mixer such as an extruder, a kneader or a Banbury mixer.

本發明的橡膠改質甲基丙烯酸酯系樹脂組成物還包含添加劑,且該添加劑是擇自於抗氧化劑、可塑劑、加工助劑、紫外線安定劑、紫外線吸收劑、填充劑、強化劑、著 色劑、滑劑、帶電防止劑、難燃劑、難燃助劑、熱安定劑、偶合劑,或此等一組合。該添加劑可分別在上述接枝共聚物混合物與甲基丙烯酸酯系聚合物(A2 )、苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的聚合反應中、聚合反應後、凝結前,或在製備橡膠改質甲基丙烯酸酯系樹脂組成物的過程中添加。以該上述接枝共聚物混合物與甲基丙烯酸酯系聚合物(A2 )、苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的總量為100重量份計,該添加劑的含量範圍為0.01重量份至20重量份。The rubber modified methacrylate resin composition of the present invention further contains an additive selected from the group consisting of an antioxidant, a plasticizer, a processing aid, an ultraviolet stabilizer, a UV absorber, a filler, a reinforcing agent, and a coloring agent. Agent, slip agent, antistatic agent, flame retardant, flame retardant, thermal stabilizer, coupling agent, or a combination thereof. The additive may be respectively polymerized in the polymerization reaction of the above graft copolymer mixture with the methacrylate polymer (A 2 ) or the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ), after the polymerization reaction, and coagulated. It is added before or during the preparation of the rubber-modified methacrylate resin composition. The content of the additive is 100 parts by weight based on the total amount of the graft copolymer mixture and the methacrylate polymer (A 2 ) and the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ). The range is from 0.01 part by weight to 20 parts by weight.

該抗氧化劑可單獨或混合使用,且該抗氧化劑例如但不限於酚系抗氧化劑、硫醚系抗氧化劑,或磷系抗氧化劑等。The antioxidant may be used singly or in combination, and the antioxidant is, for example but not limited to, a phenol-based antioxidant, a thioether-based antioxidant, or a phosphorus-based antioxidant.

本發明橡膠改質甲基丙烯酸酯系樹脂組成物之各組成成份含量,特別是甲基丙烯酸酯系聚合物(A2 )及苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的含量在前述範圍,具有較佳耐衝擊強度、表面光澤度及耐熱性等物性,而達到該樹脂組成物良好物性平衡。The content of each component of the rubber modified methacrylate resin composition of the present invention, particularly the methacrylate polymer (A 2 ) and the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ) The content is in the above range, and has physical properties such as better impact strength, surface gloss and heat resistance, and achieves a good physical property balance of the resin composition.

本發明將就以下實施例來作進一步說明,但應瞭解的是,該等實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The invention is further described in the following examples, but it should be understood that these examples are for illustrative purposes only and are not to be construed as limiting.

【檢測項目】【Test items】 1.熔融係數(表示流動性,melt index,簡稱MI)量測:1. Melting coefficient (indicating liquidity, melt index, referred to as MI) measurement:

將實施例1至7及比較例1至3的橡膠改質甲基丙烯酸酯系樹脂組成物依D-1238規定,以220℃×10 kg 測試,單位:g/10min.。The rubber-modified methacrylate resin compositions of Examples 1 to 7 and Comparative Examples 1 to 3 were specified in accordance with D-1238 at 220 ° C × 10 kg. Test, unit: g/10min.

2.軟化點溫度(Vicat softening temp.)量測:(耐熱性)2. Softening point temperature (Vicat softening temp.) measurement: (heat resistance)

將實施例1至7及比較例1至3的橡膠改質甲基丙烯酸酯系樹脂組成物依ASTM D-1525規定測定軟化點溫度,單位為℃。The rubber modified methacrylate resin compositions of Examples 1 to 7 and Comparative Examples 1 to 3 were measured for softening point temperature in accordance with ASTM D-1525, and the unit was °C.

3.耐衝擊強度(Izod)量測:3. Impact resistance (Izod) measurement:

將實施例1至7及比較例1至3的橡膠改質甲基丙烯酸酯系樹脂組成物射出成型附有缺口之1/8吋厚試驗片,並依據ASTM D-256的標準方法(23℃,附有缺口之1/8吋厚)製備標準試片進行測試,單位:Kg-cm/cm。The rubber-modified methacrylate-based resin compositions of Examples 1 to 7 and Comparative Examples 1 to 3 were injection molded into a 1/8-inch thick test piece with a notch, and were subjected to a standard method according to ASTM D-256 (23 ° C). Standard test pieces were prepared for testing with a gap of 1/8 inch thick, and the unit was Kg-cm/cm.

4.表面光澤度(Gloss)量測:4. Surface gloss (Gloss) measurement:

將實施例1至7及比較例1至3的橡膠改質甲基丙烯酸酯系樹脂組成物射出成型試驗片(直徑5.5 cm圓盤),並依據ASTM D-523測試方法規定,單位:%。The rubber-modified methacrylate-based resin compositions of Examples 1 to 7 and Comparative Examples 1 to 3 were injection-molded test pieces (diameters of 5.5 cm in diameter) and specified in accordance with ASTM D-523 test method, unit: %.

5.橡膠改質甲基丙烯酸酯系樹脂組成物之橡膠粒子之重量平均粒徑測定:5. Determination of the weight average particle diameter of the rubber particles of the rubber modified methacrylate resin composition:

前述橡膠改質甲基丙烯酸酯系樹脂組成物以電子顯微鏡之超薄切片法進行拍照並透過下式計算而得,照片中最少含有300個粒子以上: The rubber-modified methacrylate resin composition is photographed by an ultra-thin sectioning method of an electron microscope and is calculated by the following formula, and the photograph contains at least 300 particles or more:

其中ni表示橡膠粒子的粒徑;Di表示橡膠粒子的個數。Wherein ni represents the particle diameter of the rubber particles; Di represents the number of rubber particles.

【製備例1】接枝共聚物混合物[Preparation Example 1] Graft Copolymer Mixture

苯乙烯-丙烯腈系共聚物(A1 )及橡膠狀丙烯酸酯接枝共聚物(B)形成接枝共聚物混合物,該接枝共聚物混合物製造方法如下:The styrene-acrylonitrile-based copolymer (A 1 ) and the rubbery acrylate graft copolymer (B) form a graft copolymer mixture, and the graft copolymer mixture is produced as follows:

(1)首先,重量平均粒徑為0.1 μm的丙烯酸酯系橡膠乳液是由丙烯酸正丁酯99.0%及甲基丙烯酸烯丙酯1.0%聚合而得,固體含量約為38%、重量平均粒徑為0.1 μm。(1) First, an acrylate-based rubber emulsion having a weight average particle diameter of 0.1 μm is obtained by polymerizing 99.0% of n-butyl acrylate and 1.0% of allyl methacrylate, and has a solid content of about 38% and a weight average particle diameter. It is 0.1 μm.

(2)其次,重量平均粒徑0.4 μm的丙烯酸酯系橡膠乳液是由丙烯酸正丁酯99.0%及甲基丙烯酸烯丙酯1.0%聚合而得,固體含量約為38%、重量平均粒徑為0.4μm。(2) Secondly, an acrylate rubber emulsion having a weight average particle diameter of 0.4 μm is obtained by polymerizing 99.0% of n-butyl acrylate and 1.0% of allyl methacrylate, and has a solid content of about 38% and a weight average particle diameter of 0.4 μm.

(3)最後,再將上述重量平均粒徑0.1 μm的丙烯酸酯系橡膠乳液70重量%及上述重量平均粒徑0.4 μm的丙烯酸酯系橡膠乳液30重量%,依下述配方進行接枝聚合反應。(3) Finally, 70% by weight of the acrylate rubber emulsion having a weight average particle diameter of 0.1 μm and 30% by weight of the acrylate rubber emulsion having a weight average particle diameter of 0.4 μm were graft-polymerized according to the following formulation. .

經5小時聚合後,以氯化鈣(CaCl2 )凝結、脫水後,再 乾燥至水份含量2%以下,就可製得接枝共聚物混合物,其橡膠粒子的重量平均粒徑為0.12 μm、0.45 μm之雙峰式分佈型態。上述接枝共聚物混合物中苯乙烯-丙烯腈系共聚物(A1 )之丙烯腈單體單元含量為28重量%。After polymerization for 5 hours, the calcium chloride (CaCl 2 ) is coagulated, dehydrated, and then dried to a moisture content of 2% or less to obtain a graft copolymer mixture having a weight average particle diameter of 0.12 μm. , 0.45 μm bimodal distribution pattern. The acrylonitrile monomer unit content of the styrene-acrylonitrile-based copolymer (A 1 ) in the above graft copolymer mixture was 28% by weight.

【製備例2】甲基丙烯酸酯系共聚物(A2 )[Preparation Example 2] methacrylate copolymer (A 2 )

使用奇美公司製,產品型號Acryrex CM-211。It is manufactured by Chi Mei Co., Ltd., and its model number is Acryrex CM-211.

【製備例3】苯乙烯系-不飽和二羧酸酐系共聚物(A3 -1)[Preparation Example 3] Styrene-unsaturated dicarboxylic anhydride copolymer (A 3 -1)

使用Polyscope公司製的SZ-26080,順丁烯二酸酐單體單元含量為26重量%,苯乙烯單體單元含量為74重量%,重量平均分子量為80,000。SZ-26080 manufactured by Polyscope Co., Ltd. had a maleic anhydride monomer unit content of 26% by weight, a styrene monomer unit content of 74% by weight, and a weight average molecular weight of 80,000.

【製備例4】苯乙烯系-不飽和二羧酸酐系共聚物(A3 -2)[Preparation Example 4] Styrene-unsaturated dicarboxylic anhydride copolymer (A 3 -2)

使用Polyscope公司製的SZ-23110,順丁烯二酸酐單體單元含量為23重量%,苯乙烯單體單元含量為77重量%,重量平均分子量為110,000。SZ-23110 manufactured by Polyscope Co., Ltd. had a maleic anhydride monomer unit content of 23% by weight, a styrene monomer unit content of 77% by weight, and a weight average molecular weight of 110,000.

【實施例1】[Example 1]

在乾燥的狀態下,將38.5重量%由【製備例1】製得之接枝共聚物混合物(B+A1 )、51.5重量%由【製備例2】製得之甲基丙烯酸酯-丙烯酸酯系共聚物(A2 )、10重量%由【製備例3】製得之苯乙烯系-不飽和二羧酸酐系共聚物(A3 )以雙軸押出機在混練溫度230℃混煉後,以押出機混合押出後,即可得到本發明之橡膠改質甲基丙烯酸酯系樹脂組成物,測定其物性如表2。In a dry state, by a 38.5 wt% [Example 1] Preparation of the obtained graft copolymer prepared mixture (B + A 1), 51.5 wt% of [2] Preparation of methacrylate was obtained - acrylate The copolymer (A 2 ) and 10% by weight of the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ) obtained in [Preparation Example 3] were kneaded at a kneading temperature of 230 ° C by a biaxial extruder. The rubber modified methacrylate resin composition of the present invention was obtained by mixing with an extruder, and the physical properties thereof are shown in Table 2.

【實施例2至7及比較例1至3】[Examples 2 to 7 and Comparative Examples 1 to 3]

實施例2至7及比較例1至3是以與實施例1相同的 混煉押出方法來製備該橡膠改質甲基丙烯酸酯系樹脂組成物,不同的地方在於:改變各原料的種類及使用量,見表1,其分析及物性評價結果見表2。Examples 2 to 7 and Comparative Examples 1 to 3 are the same as in Embodiment 1. The rubber modified methacrylate resin composition was prepared by a kneading extrusion method, and the difference was that the types and usage amounts of the respective raw materials were changed, as shown in Table 1, and the analysis and physical property evaluation results are shown in Table 2.

由表2中的實驗結果可知,由表2中的實驗結果可知,比較例1的橡膠改質丙烯酸酯系樹脂組成物未使用苯乙烯系-不飽和二羧酸酐系共聚物(A3 ),甲基丙烯酸酯系聚合物(A2 )用量太多,其組成物的軟化點溫度差、耐熱性差、光澤稍低,無法得到良好物性平衡之組成物。As is clear from the experimental results in Table 2, it is understood from the experimental results in Table 2 that the rubber-modified acrylate-based resin composition of Comparative Example 1 does not use a styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ). When the amount of the methacrylate polymer (A 2 ) is too large, the composition has a softening point temperature difference, poor heat resistance, and a slightly low gloss, and a composition having a good physical balance cannot be obtained.

比較例2的橡膠改質丙烯酸酯系樹脂組成物未使用苯乙烯系-不飽和二羧酸酐系共聚物(A3 ),改為使用電氣化學製造的MS-NB(苯乙烯-馬來醯亞胺共聚物),組成物之耐衝擊強度差,無法得到良好物性平衡之組成物。In the rubber-modified acrylate-based resin composition of Comparative Example 2, the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) was not used, and the MS-NB (styrene-Malaysia) manufactured by electrochemistry was used instead. Amine copolymer), the composition has poor impact strength and cannot obtain a composition with good physical balance.

比較例3的橡膠改質丙烯酸酯系樹脂組成物中苯乙烯系-不飽和二羧酸酐系共聚物(A3 )用量太多,使得其組成物的耐衝擊強度較差無法得到良好物性平衡之組成物。In the rubber-modified acrylate-based resin composition of Comparative Example 3, the amount of the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) was too large, so that the impact resistance of the composition was poor, and a composition having a good physical balance could not be obtained. Things.

綜上所述,本發明橡膠改質丙烯酸酯系樹脂組成物透過使用甲基丙烯酸酯系聚合物(A2 )及苯乙烯系-不飽和二羧酸酐系共聚物(A3 ),並且調控該等成分的含量,可使得該橡膠改質丙烯酸酯系樹脂組成物具有較佳的耐衝擊強度及耐熱性等物性,而達到該樹脂組成物良好物性平衡,故確實能達成本發明之目的。As described above, the rubber modified acrylate resin composition of the present invention is permeable to the methacrylate polymer (A 2 ) and the styrene-unsaturated dicarboxylic anhydride copolymer (A 3 ), and the The content of the components can be such that the rubber-modified acrylate-based resin composition has better physical properties such as impact strength and heat resistance, and the resin composition has a good physical property balance, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

Claims (13)

一種橡膠改質甲基丙烯酸酯系樹脂組成物,包含:60重量%至85重量%的共聚物(A)所形成的連續相,及15重量%至40重量%的丙烯酸酯系橡膠接枝共聚物(B)的橡膠粒子所形成的分散相,以共聚物(A)的總量為100重量%計,該共聚物(A)包含:2重量%至27重量%的苯乙烯-丙烯腈系共聚物(A1 )、42重量%至80重量%的甲基丙烯酸酯系聚合物(A2 ),及8重量%至32重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。A rubber modified methacrylate resin composition comprising: 60% by weight to 85% by weight of a continuous phase formed by the copolymer (A), and 15% by weight to 40% by weight of an acrylate-based rubber graft copolymerization The dispersed phase of the rubber particles of the material (B) is 100% by weight based on the total amount of the copolymer (A), and the copolymer (A) comprises: 2% by weight to 27% by weight of the styrene-acrylonitrile system Copolymer (A 1 ), 42% by weight to 80% by weight of methacrylate polymer (A 2 ), and 8% by weight to 32% by weight of styrene-unsaturated dicarboxylic anhydride copolymer (A) 3 ). 如請求項1所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,以共聚物(A)的總量為100重量%計,包括5重量%至25重量%的苯乙烯-丙烯腈系共聚物(A1 )、45重量%至78重量%的甲基丙烯酸酯系聚合物(A2 ),及10重量%重量%至30重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。The rubber-modified methacrylate-based resin composition according to claim 1, wherein the total amount of the copolymer (A) is 100% by weight, and the styrene-acrylonitrile is included in an amount of 5% by weight to 25% by weight. Copolymer (A 1 ), 45% by weight to 78% by weight of methacrylate polymer (A 2 ), and 10% by weight to 30% by weight of styrene-unsaturated dicarboxylic anhydride copolymerization (A 3 ). 如請求項2所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,以共聚物(A)的總量為100重量%計,包括10重量%至22重量%的苯乙烯-丙烯腈系共聚物(A1 )、50重量%至75重量%的甲基丙烯酸酯系聚合物(A2 ),及12重量%重量%至30重量%的苯乙烯系-不飽和二羧酸酐系共聚物(A3 )。The rubber-modified methacrylate-based resin composition according to claim 2, wherein the total amount of the copolymer (A) is 100% by weight, and the styrene-acrylonitrile is included in an amount of 10% by weight to 22% by weight. Copolymer (A 1 ), 50% by weight to 75% by weight of methacrylate polymer (A 2 ), and 12% by weight to 30% by weight of styrene-unsaturated dicarboxylic anhydride copolymerization (A 3 ). 如請求項3所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量為60,000至180,000。The rubber-modified methacrylate-based resin composition according to claim 3, wherein the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) has a weight average molecular weight of 60,000 to 180,000. 如請求項4所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )的重量平均分子量為80,000至140,000。The rubber-modified methacrylate-based resin composition according to claim 4, wherein the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) has a weight average molecular weight of 80,000 to 140,000. 如請求項1所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括70重量%至83重量%苯乙烯系單體單元,及17重量%至30重量%不飽和二羧酸酐系單體單元。The rubber-modified methacrylate-based resin composition according to claim 1, wherein the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) comprises 70% by weight to 83% by weight of a styrene-based single a bulk unit, and 17% by weight to 30% by weight of an unsaturated dicarboxylic anhydride monomer unit. 如請求項6所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯系-不飽和二羧酸酐系共聚物(A3 )包括72重量%至80重量%苯乙烯系單體單元,及20重量%至28重量%不飽和二羧酸酐系單體單元。The rubber-modified methacrylate-based resin composition according to claim 6, wherein the styrene-unsaturated dicarboxylic anhydride-based copolymer (A 3 ) comprises 72% by weight to 80% by weight of a styrene-based single a bulk unit, and 20% to 28% by weight of an unsaturated dicarboxylic anhydride monomer unit. 如請求項1所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯-丙烯腈系共聚物(A1 )包括65重量%至74重量%苯乙烯系單體單元,及26重量%至35重量%丙烯腈系單體單元。The rubber-modified methacrylate-based resin composition according to claim 1, wherein the styrene-acrylonitrile-based copolymer (A 1 ) comprises 65% by weight to 74% by weight of a styrene-based monomer unit, and 26% by weight to 35% by weight of the acrylic monomer unit. 如請求項8所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該苯乙烯-丙烯腈系共聚物(A1 )包括68重量%至73重量%苯乙烯系單體單元,及27重量%至32重量%丙烯腈系單體單元。The rubber-modified methacrylate-based resin composition according to claim 8, wherein the styrene-acrylonitrile-based copolymer (A 1 ) comprises 68% by weight to 73% by weight of a styrene-based monomer unit, and 27% by weight to 32% by weight of the acrylic monomer unit. 如請求項1所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,以該橡膠改質甲基丙烯酸酯系樹脂組成物的總量為100重量%計,該共聚物(A)的含量範圍為65重量%至77重量%,丙烯酸酯系橡膠接枝共聚物(B)的含量範圍為23重量%至35重量%。 The rubber-modified methacrylate-based resin composition according to claim 1, wherein the copolymer (A) is 100% by weight based on the total amount of the rubber-modified methacrylate resin composition. The content ranges from 65% by weight to 77% by weight, and the content of the acrylate-based rubber graft copolymer (B) ranges from 23% by weight to 35% by weight. 如請求項10所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,以該橡膠改質甲基丙烯酸酯系樹脂組成物的總量為100重量%計,該共聚物(A)的含量範圍為66重量%至75重量%,丙烯酸酯系橡膠接枝共聚物(B)的含量範圍為25重量%至34重量%。 The rubber-modified methacrylate-based resin composition according to claim 10, wherein the total amount of the rubber-modified methacrylate-based resin composition is 100% by weight, based on the copolymer (A) The content ranges from 66% by weight to 75% by weight, and the content of the acrylate-based rubber graft copolymer (B) ranges from 25% by weight to 34% by weight. 如請求項1所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該橡膠粒子的重量平均粒徑為0.05μm至1μm。 The rubber-modified methacrylate-based resin composition according to claim 1, wherein the rubber particles have a weight average particle diameter of from 0.05 μm to 1 μm. 如請求項12所述的橡膠改質甲基丙烯酸酯系樹脂組成物,其中,該橡膠粒子的重量平均粒徑為0.05μm至0.22μm或重量平均粒徑為0.26μm至0.55μm,或其所混合而成的不同粒徑。 The rubber-modified methacrylate-based resin composition according to claim 12, wherein the rubber particles have a weight average particle diameter of from 0.05 μm to 0.22 μm or a weight average particle diameter of from 0.26 μm to 0.55 μm, or Different particle sizes mixed.
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