TWI472663B - A polyurethane sheet material group formed on the fibrous laminate and an artificial leather using the same and a method of manufacturing the same - Google Patents

A polyurethane sheet material group formed on the fibrous laminate and an artificial leather using the same and a method of manufacturing the same Download PDF

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TWI472663B
TWI472663B TW98103627A TW98103627A TWI472663B TW I472663 B TWI472663 B TW I472663B TW 98103627 A TW98103627 A TW 98103627A TW 98103627 A TW98103627 A TW 98103627A TW I472663 B TWI472663 B TW I472663B
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surface layer
artificial leather
group
resin surface
isocyanate
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TW98103627A
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TW200946741A (en
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Tadayuki Kawaguchi
Shohei Tsunoda
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Nippon Polyurethane Kogyo Kk
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/44Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/73Polyisocyanates or polyisothiocyanates acyclic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Polyurethanes Or Polyureas (AREA)

Description

於纖維積層體上形成之聚氨酯表層材材料組及使用此材料組之人造皮革及其製造方法Polyurethane surface material group formed on fiber laminate and artificial leather using the same and manufacturing method thereof

本發明係關於在纖維積層體上形成之聚氨酯樹脂表層材材料組及使用此材料組之人造皮革及其製造方法。The present invention relates to a polyurethane resin skin material group formed on a fiber laminate, an artificial leather using the same, and a method of producing the same.

合成皮革或人工皮革被使用於例如是袋物或鞋等。此等合成皮革等依據合成皮革等的使用環境及條件,係要求柔軟性、反彈性、強度、伸縮性及通氣性。Synthetic leather or artificial leather is used, for example, as a bag or a shoe. These synthetic leathers and the like are required to have flexibility, resilience, strength, stretchability, and air permeability depending on the use environment and conditions of the synthetic leather or the like.

在此所謂之合成皮革一般是指在作為基底、由織布或編布所構成之基布(繊維積層體、基材或織物)上形成各種樹脂皮膜。另一方面,人工皮革一般是指在作為基底、由不編布所構成之基布上形成氨基甲酸樹脂皮膜。然而,近來,對合成皮革及人工皮革而言,各自使用之基布及樹脂種類是朝多樣化發展,兩者的明確界線、區別不明顯。合成皮革及人工皮革是為可以便宜提供的物件,不僅肌膚觸感或外觀等僅是一見之下與天然皮革並無區別,而且具有高耐久性。所以在本說明書中,合成皮革及人工皮革總稱為人造皮革,還有稱使用人造皮革之基布為繊維積層體。另外,人造皮革一般包括聚乙烯皮革,但聚乙烯皮革因不是以聚氨酯樹脂為主原料,故在本說明書中排除於人造皮革的範疇之外。The term "synthetic leather" as used herein generally means to form various resin films on a base fabric (a laminate, a substrate or a woven fabric) composed of a woven fabric or a woven fabric as a base. On the other hand, artificial leather generally means that a urethane resin film is formed on a base fabric composed of a non-woven fabric as a base. However, recently, for synthetic leather and artificial leather, the types of base fabrics and resins used for each of them are diversified, and the clear distinction between the two is not obvious. Synthetic leather and artificial leather are items that can be provided inexpensively. Not only the touch or appearance of the skin is indistinguishable from natural leather at first sight, but also has high durability. Therefore, in this specification, synthetic leather and artificial leather are collectively referred to as artificial leather, and the base fabric using artificial leather is a laminate. In addition, artificial leather generally includes polyethylene leather, but polyethylene leather is not excluded from the category of artificial leather because it is not based on polyurethane resin.

另一方面,人造皮革製造方法一般是直接塗佈塗佈用樹脂(以下將此稱呼為於繊維積層體上形成聚氨酯樹脂表層材材料)於基布等上或藉由塗佈於離型紙再轉寫於基布等方法。為此,塗佈用樹脂塗佈時有機溶劑會蒸發,而發生環境問題、勞動安全衛生上的問題,甚至有增加用以解決此問題設備的必要設備投資等問題。On the other hand, the artificial leather manufacturing method is generally a direct application coating resin (hereinafter referred to as a urethane resin surface layer material formed on a laminate) on a base fabric or the like or by coating on a release paper. Written in methods such as base cloth. For this reason, the organic solvent evaporates when the coating resin is applied, and environmental problems, labor safety and hygiene problems occur, and even the necessary equipment investment for the equipment for solving the problem is increased.

為了改善此問題係提出有水性聚亞安酯塗佈劑塗佈於合成皮革等的技術(例如參照專利文獻1)。In order to improve the problem, a technique in which an aqueous polyurethane coating agent is applied to synthetic leather or the like has been proposed (for example, refer to Patent Document 1).

然而,使用水性塗佈劑的生產系統,會因水的高蒸發能量而產生所謂能量成本增加的問題。還有,無法得到全部滿足生產性、強度、環境對應等合成皮革等用水性塗佈劑。However, a production system using an aqueous coating agent causes a problem of an increase in so-called energy cost due to high evaporation energy of water. Further, it is not possible to obtain an aqueous coating agent such as synthetic leather that satisfies all of productivity, strength, and environmental compatibility.

[專利文獻1]日本專利特開2006-104251號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2006-104251

本發明目的是提供一種強度與柔軟性的平衡佳、生產時環境佳的在纖維積層體上形成之聚氨酯樹脂表層材材料組及使用此材料組之人造皮革及其製造方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a polyurethane resin skin material group formed on a fiber laminate which is excellent in balance between strength and flexibility, and a production environment, and an artificial leather using the same and a method for producing the same.

亦即本發明為以下(1)至(6)所示之內容。That is, the present invention is as shown in the following (1) to (6).

(1)一種於纖維積層體上形成之聚氨酯樹脂表層材材料組,是以由經1,6-己二醇和低分子碳酸酯反應而得之聚碳酸酯二醇所構成的主劑(A)和由數平均分子量為350到500且平均官能基數(f1)為2小於等於f1小於3之己二異氰酸酯改性聚異氰酸酯(B1)以及平均官能基數(f2)為f2大於等於3之己二異氰酸酯之異氰尿酸酯改性聚異氰酸酯(B2)所構成的硬化劑(B)所構成,且(B1)和(B2)質量比為(B1):(B2)=50:50至95:5。(1) A polyurethane resin surface layer material group formed on a fiber laminate, which is a base agent (A) composed of a polycarbonate diol obtained by reacting 1,6-hexanediol and a low molecular carbonate. And a hexamethylene diisocyanate-modified polyisocyanate (B1) having a number average molecular weight of 350 to 500 and an average functional group number (f1) of 2 or less and f1 of less than 3, and a hexamethylene diisocyanate having an average functional group number (f2) of f2 or more and 3 or more The hardener (B) composed of the isocyanurate-modified polyisocyanate (B2), and the mass ratio of (B1) and (B2) is (B1): (B2) = 50:50 to 95:5 .

(2)前述纖維積層體上形成之聚氨酯樹脂表層材材料組中,前述己二異氰酸酯改性聚異氰酸酯(B1)包括藉由低分子單醇與己二異氰酸酯的反應而得之脲基甲酸酯改性異氰酸酯。(2) In the polyurethane resin surface layer material group formed on the fiber laminate, the hexamethylene diisocyanate-modified polyisocyanate (B1) includes an allophanate obtained by a reaction of a low molecular monool with hexamethylene diisocyanate. Modified isocyanate.

(3)一種人造皮革,係由使用前述纖維積層體上形成之聚氨酯樹脂表層材材料組所形成之表層以及被前述表層所被覆之繊維布帛層所構成。(3) An artificial leather comprising a surface layer formed using the urethane resin surface layer material formed on the fiber laminate, and a weiweiwei layer covered by the surface layer.

(4)一種人造皮革製造方法,將配合有前述纖維積層體上形成之聚氨酯樹脂表層材材料組的溶液塗佈於離型性支撐體,一次硬化後,貼合於繊維布帛進行二次硬化,之後去除此離型性支撐體。(4) A method for producing an artificial leather, comprising applying a solution of a urethane resin surface layer material group formed on the fiber laminate to a release support, and once hardening, bonding to a bismuth cloth to perform secondary hardening. This release support is then removed.

(5)一種人造皮革製造方法,將配合有前述纖維積層體上形成之聚氨酯樹脂表層材材料組的溶液直接塗佈於繊維布帛上加熱硬化。(5) A method for producing artificial leather, which is directly coated with a solution of a urethane resin surface layer material group formed on the above-mentioned fiber laminate, and heat-cured.

(6)前述人造皮革製造方法中,配合有於纖維積層體上形成之聚氨酯樹脂表層材材料組溶液中的氫氧基與異氰酸酯基的莫爾比為氫氧基/異氰酸酯基=90/100至110/100。(6) In the method for producing artificial leather described above, the molar ratio of the hydroxyl group to the isocyanate group in the solution of the polyurethane resin surface layer material group formed on the fiber laminate is hydroxyl group/isocyanate group = 90/100 to 110/100.

本發明提供一種生產性‧強度與柔軟性的平衡佳、生產時環境佳的在纖維積層體上形成之聚氨酯樹脂表層材材料組及使用此材料組之人造皮革及其製造方法。The present invention provides a polyurethane resin surface material group formed on a fibrous laminate which is excellent in balance between strength and flexibility, and which is excellent in production environment, and artificial leather using the same and a method for producing the same.

本實施例之於纖維積層體上形成之聚氨酯樹脂表層材材料組(以下簡稱材料組)是在主劑(A)有詳細後述之特定聚碳酸酯二醇(以後簡稱PCD),硬化劑(B)由數平均分子量為350至500且具詳細後述之具低官能基數的己二異氰酸酯(以後簡稱HDI)的改性聚異氰酸酯(B1)以及HDI之異氰尿酸酯改性聚異氰酸酯(B2)所構成。The polyurethane resin surface material group (hereinafter referred to as a material group) formed on the fiber laminate of the present embodiment is a specific polycarbonate diol (hereinafter referred to as PCD) and a hardener (B) which will be described later in detail in the main component (A). a modified polyisocyanate (B1) having a number average molecular weight of 350 to 500 and having a low functional number of hexamethylene diisocyanate (hereinafter referred to as HDI) and HDI isocyanurate-modified polyisocyanate (B2) Composition.

材料組不論是主劑(A)還是硬化劑(B)都是不含有機溶劑的水性塗佈劑。還有,材料組也可以是主劑(A)與硬化劑(B)預先配合得到之聚醇預混合物,較佳是分別管理主劑(A)與硬化劑(B),並於形成表層之際同時配合使用硬化用觸媒。藉此,在使用主劑(A)與硬化劑(B)之前,長時間保管時的儲存穩定性佳。The material group, whether the main agent (A) or the hardener (B), is an aqueous coating agent containing no organic solvent. Further, the material group may be a pre-mixture of the polyol obtained by pre-mixing the main agent (A) and the hardener (B), preferably managing the main agent (A) and the hardener (B) separately, and forming a surface layer. At the same time, the curing catalyst is used together. Thereby, the storage stability at the time of long-term storage is good before the use of the main agent (A) and the hardener (B).

主劑(A)中PCD是對1,6-己二醇(以後簡稱1,6-HD)與低分子碳酸酯進行脫醇反應或脫苯酚反應而得的PCD。此PCD的數平均分子量較佳是500至5000,更佳是1000至3000。數平均分子量過低時,塗佈劑的柔軟性會降低,觸感或基材等的追隨性也會降低。另一方面,數平均分子量較高時,披覆膜強度不足。The PCD in the main component (A) is a PCD obtained by subjecting 1,6-hexanediol (hereinafter referred to as 1,6-HD) to a dealcoholization reaction or a dephenolation reaction with a low molecular carbonate. The number average molecular weight of this PCD is preferably from 500 to 5,000, more preferably from 1,000 to 3,000. When the number average molecular weight is too low, the flexibility of the coating agent is lowered, and the followability of the touch or the substrate is also lowered. On the other hand, when the number average molecular weight is high, the strength of the coating film is insufficient.

也可以使用1,6-HD以外的低分子聚醇得到PCD,併用於塗佈劑的主劑(A)中。此1,6-HD以外的低分子聚醇例如是乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,8-辛二醇、1,9-壬二醇、3-甲基-1,5-戊二醇、2-乙基-4-丁基-1,3-丙二醇、二乙二醇、二丙二醇、新戊二醇、環己烷-1,4-二醇、環己烷-1,4-二甲醇、二聚物酸二醇、雙酚A的乙烯氧化物或丙烯氧化物添加物、二(β-羥乙基)苯、茬醇、甘油、三羥甲基丙烷、季戊四醇等低分子聚醇類等。PCD can also be obtained using a low molecular polyol other than 1,6-HD and used in the main agent (A) of the coating agent. The low molecular polyalcohol other than 1,6-HD is, for example, ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4- Butylene glycol, 1,5-pentanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 2-ethyl-4-butyl -1,3-propanediol, diethylene glycol, dipropylene glycol, neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid glycol, double An ethylene oxide or a propylene oxide additive of phenol A, a low molecular polyalcohol such as bis(β-hydroxyethyl)benzene, decyl alcohol, glycerin, trimethylolpropane or pentaerythritol.

低分子碳酸酯例如是乙烯碳酸鹽、二乙基碳酸鹽、二苯基碳酸鹽等。The low molecular carbonate is, for example, ethylene carbonate, diethyl carbonate, diphenyl carbonate or the like.

還有,使用鏈延伸劑時,雖在即將形成表層之前沒有混合使用主劑(A)與硬化劑(B)也沒有問題,但於形成表層時使用預先混合主劑(A)與硬化劑(B)作為聚醇預混合物時,則會在儲藏聚醇預混合物之際有引起酯交換反應的危險。Further, when a chain extender is used, there is no problem in that the main component (A) and the hardener (B) are not mixed before the formation of the surface layer, but the premixed main agent (A) and the hardener are used in forming the surface layer ( B) As a pre-mix of polyalcohol, there is a risk of causing a transesterification reaction when storing the polyalcohol premix.

硬化劑(B)是由數平均分子量為350至500,且具以下所說明之低官能基數的HDI改性聚異氰酸酯(B1)與HDI異氰尿酸酯改性聚異氰酸酯(B2)所構成。The hardener (B) is composed of an HDI-modified polyisocyanate (B1) having a number average molecular weight of 350 to 500 and having a low functional group as described below and a HDI isocyanurate-modified polyisocyanate (B2).

數平均分子量為350至500,且具低官能基數的HDI改性聚異氰酸酯(B1)可給予披覆膜柔軟性,還有也有提升表層形成時作業性的效果。The HDI-modified polyisocyanate (B1) having a number average molecular weight of from 350 to 500 and having a low functional group imparts flexibility to the drape film and also has an effect of improving workability in forming the surface layer.

HDI改性聚異氰酸酯(B1)之數平均分子量不足350時,會於表層形成作業時產生臭氣問題。另一方面,數平均分子量超過500時,黏度會變高,表層形成作業時的生產性會降低。When the number average molecular weight of the HDI-modified polyisocyanate (B1) is less than 350, an odor problem occurs in the formation of the surface layer. On the other hand, when the number average molecular weight exceeds 500, the viscosity becomes high, and the productivity at the time of forming a surface layer is lowered.

HDI改性聚異氰酸酯(B1)之平均官能基數(f1)是2小於等於f1小於3。平均官能基數(f1)不足2時,架橋效果不足,披覆膜物性會降低。另一方面,平均官能基數(f1)為3以上時,披覆膜柔軟性會降低。The average functional group number (f1) of the HDI-modified polyisocyanate (B1) is 2 or less and f1 is less than 3. When the average functional group number (f1) is less than 2, the bridging effect is insufficient and the physical properties of the coating film are lowered. On the other hand, when the average functional group number (f1) is 3 or more, the flexibility of the coating film is lowered.

HDI改性聚異氰酸酯(B1)具體實例是低分子醇(分子量62至164)與HDI為1:2(莫爾比)添加物、低分子單醇(分子量32至164)與HDI為1:2(莫爾比)的脲基甲酸酯改性體等。前述中,較佳是低黏度低分子單醇與HDI為1:2(莫爾比)的脲基甲酸酯改性體。Specific examples of HDI-modified polyisocyanate (B1) are low molecular alcohols (molecular weight 62 to 164) and HDI 1:2 (Morby) additives, low molecular monols (molecular weight 32 to 164) and HDI 1:2 (Morby) an allophanate modified body or the like. Among the foregoing, an allophanate modified body having a low viscosity low molecular monol and a HDI of 1:2 (Morby) is preferred.

低分子單醇例如是甲醇、乙醇、丙醇(包括各種異性體)、丁醇(包括各種異性體)、戊醇(包括各種異性體)、己醇(包括各種異性體)、庚醇(包括各種異性體)、辛醇(包括各種異性體)、壬醇(包括各種異性體)等飽和脂肪族單醇、碳數為2至9的不飽和脂肪族單醇等。前述中較佳之低分子單醇是分子量較小、遮蔽效果高的異丙醇。Low molecular monohydric alcohols are, for example, methanol, ethanol, propanol (including various anisotropy), butanol (including various anisotropy), pentanol (including various anisotropy), hexanol (including various anisotropes), heptanol (including Saturated aliphatic monoalcohols such as various anisotropic substances, octanol (including various anisotropy), sterol (including various anisotropy), and unsaturated aliphatic monoalcohol having 2 to 9 carbon atoms. The above-mentioned preferred low molecular monol is isopropanol having a small molecular weight and a high hiding effect.

HDI的脲基甲酸酯改性體(B1)具體製造方法之一實例是在脲基甲酸酯化觸媒的存在下,使相對於氫氧基為2倍莫爾當量以上的HDI與單醇進行脲基甲酸酯化反應後,添加觸媒毒去除未反應之HDI的方法。An example of a specific production method of the allophanate-modified body (B1) of HDI is an HDI and a single of 2 times the molar equivalent or more with respect to the hydroxyl group in the presence of an allophanate catalyst. After the alcohol is subjected to the allophanation reaction, a catalyst poison is added to remove unreacted HDI.

HDI異氰尿酸酯改性聚異氰酸酯(B2)可給予硬化後所形成表層的物性提升。The HDI isocyanurate modified polyisocyanate (B2) imparts an improvement in the physical properties of the surface layer formed after hardening.

HDI異氰尿酸酯改性聚異氰酸酯(B2)之平均官能基數(f2)是f2大於等於3。平均官能基數(f2)不足3時,會產生滯後損失的降低問題。還有平均官能基數(f2)上限並未特別限定,從黏度(作業性的觀點來看,較佳是10以下。The average functional group number (f2) of the HDI isocyanurate-modified polyisocyanate (B2) is f2 or more. When the average functional group number (f2) is less than 3, there is a problem that the hysteresis loss is lowered. Further, the upper limit of the average functional group number (f2) is not particularly limited, and from the viewpoint of workability, it is preferably 10 or less.

HDI異氰尿酸酯改性聚異氰酸酯(B2)是使HDI或HDI的部分具氨酯聚合物經異氰尿酸酯化反應後,去除未反應之HDI而得。在此,HDI的部分具氨酯聚合物是指對相對於氫氧基過剩量的HDI與低分子醇進行氨基甲酸化反應而得者,此準備莫爾比較佳是HDI:低分子醇=5:1至100:1。還有低分子醇在考量所得之聚異氰酸酯相溶性及欲求得之聚異氰酸酯的異氰酸酯含量下,較佳是1,3-丁二醇。The HDI isocyanurate-modified polyisocyanate (B2) is obtained by removing an unreacted HDI by reacting a portion of the HDI or HDI urethane polymer with an isocyanurate reaction. Here, the partial urethane polymer of HDI means that the HDI and the low molecular alcohol are reacted with respect to the excess amount of the hydroxyl group, and the preparation of the mole is preferably HDI: low molecular alcohol = 5 :1 to 100:1. Further, the low molecular weight alcohol is preferably 1,3-butanediol in consideration of the polyisocyanate compatibility obtained and the desired isocyanate content of the polyisocyanate.

HDI改性聚異氰酸酯(B1)與HDI異氰尿酸酯改性聚異氰酸酯(B2)的配合比率是質量比為(B1):(B2)=50:50至95:5。(B1)比率不足50(%)時,會產生硬化後所形成表層材柔軟性不足的問題。另一方面,(B1)比率超過95(%)時,會產生滯後損失降低的問題。The compounding ratio of the HDI-modified polyisocyanate (B1) to the HDI isocyanurate-modified polyisocyanate (B2) is a mass ratio of (B1):(B2)=50:50 to 95:5. When the ratio of (B1) is less than 50%, there is a problem that the surface layer formed after hardening is insufficient in flexibility. On the other hand, when the ratio of (B1) exceeds 95 (%), there is a problem that the hysteresis loss is lowered.

硬化劑(B)可以在對應所需之情形下一併使用HDI改性聚異氰酸酯(B1)與HDI異氰尿酸酯改性聚異氰酸酯(B2)以外之聚異氰酸酯。具體而言是二苯基甲烷二異氰酸酯(包括各種異性體)、甲苯撐二異氰酸酯(包括各種異性體)、二甲苯二異氰酸酯(包括各種異性體)、四甲基二甲笨二異氰酸酯(包括各種異性體)、苯二異氰酸酯(包括各種異性體)等芳香族二異氰酸酯、四亞甲基二異氰酸酯、3-甲基-1,5-戊烷二異氰酸酯、三甲基甘氨酸二異氰酸酯等脂肪族二異氰酸酯、異佛爾酮二異氰酸酯、氫添加甲苯撐二異氰酸酯、氫添加二甲苯二異氰酸酯、氫添加二苯基甲烷二異氰酸酯等脂環族二異氰酸酯等。還有,例如是前述聚合體或氨基甲酸化物、尿素化物、脲基甲酸酯化物、雙縮尿化物、碳化二亞胺化物、脲酮併胺化物、異氰酸酯二聚體化物、異氰尿酸酯化物等,甚至是前述2種以上的混合物。The hardener (B) may be a polyisocyanate other than the HDI-modified polyisocyanate (B1) and the HDI isocyanurate-modified polyisocyanate (B2), as the case requires. Specifically, it is diphenylmethane diisocyanate (including various anisotropic substances), tolylene diisocyanate (including various anisotropy), xylene diisocyanate (including various anisotropy), tetramethyl dimethyl diisocyanate (including various Aliphatic), phenyl diisocyanate (including various anisotropic), such as aromatic diisocyanate, tetramethylene diisocyanate, 3-methyl-1,5-pentane diisocyanate, trimethylglycine diisocyanate, etc. Isocyanate, isophorone diisocyanate, hydrogen addition tolylene diisocyanate, hydrogen addition xylene diisocyanate, hydrogen addition of alicyclic diisocyanate such as diphenylmethane diisocyanate, and the like. Further, for example, the aforementioned polymer or carbamic acid, urea compound, allophanate, bis-uride, carbodiimide, ureton amide, isocyanate dimer, isocyanuric acid An esterified product or the like is even a mixture of two or more of the foregoing.

硬化劑(B)的異氰酸酯含量較佳是10質量%至25質量%,更佳是13質量%至22質量%。異氰酸酯含量過高時,由於遊離異氰酸酯含量較多,會產生依據臭氣發生等作業性問題。還有,異氰酸酯含量過低時,因架橋密度降低,而致所形成之繊維積層體用表層材的強度或耐久性不足。The isocyanate content of the hardener (B) is preferably from 10% by mass to 25% by mass, more preferably from 13% by mass to 22% by mass. When the isocyanate content is too high, since the content of the free isocyanate is large, workability problems such as occurrence of odor may occur. Further, when the content of the isocyanate is too low, the strength and durability of the surface layer for the formed layer are insufficient due to the decrease in the bridging density.

在主劑(A)及硬化劑(B)任一方或兩方中,也可以配合使用添加劑。添加劑例如是可塑劑、填充劑、著色劑、難燃劑、有機或無機填充劑、抗氧化劑、紫外線吸収劑、可塑劑、顏料‧染料、抗菌劑‧抗霉劑等。上述所說明之本較佳實施例之於繊維積層體上形成之聚氨酯樹脂表層材材料組,較佳是使用作為披覆於人造皮革(合成皮革、人工皮革)繊維布帛層(繊維積層體)的表層。還有,本發明不以上述為限,也可以使用作為滲透防水衣料用等塗佈劑。An additive may be used in combination in either or both of the main component (A) and the curing agent (B). The additives are, for example, plasticizers, fillers, colorants, flame retardants, organic or inorganic fillers, antioxidants, ultraviolet absorbers, plasticizers, pigments, dyes, antibacterial agents, antifungal agents, and the like. The urethane resin surface layer material group formed on the enamel laminate body of the preferred embodiment described above is preferably used as a draped fabric layer of artificial leather (synthetic leather, artificial leather). surface layer. Further, the present invention is not limited to the above, and a coating agent such as a permeation waterproofing material may be used.

接著,本較佳實施例之人造皮革是由使用前述本較佳實施例之於纖維積層體上形成之聚氨酯樹脂表層材材料組而形成的表層及繊維布帛層。Next, the artificial leather of the preferred embodiment is a surface layer and a weiweiwei layer formed by using the urethane resin surface layer material formed on the fibrous laminate of the above preferred embodiment.

上述人造皮革製造方法的一較佳實施例是將配合有前述之纖維積層體上形成之聚氨酯樹脂表層材材料組的溶液(以下稱此為配合液)塗佈於離型性支撐體,一次硬化後,貼合於繊維布帛進行二次硬化,之後去除此後離型性支撐體的方法。又,製造方法之其他較佳實施例是,將配合液直接塗佈於繊維布帛上加熱硬化的方法。In a preferred embodiment of the method for producing an artificial leather, a solution (hereinafter referred to as a compounding liquid) which is combined with the urethane resin surface layer material formed on the above-mentioned fibrous laminate is applied to a release support, and is once hardened. Thereafter, the method of bonding to the bismuth cloth to perform secondary hardening, and then removing the release support thereafter. Further, another preferred embodiment of the production method is a method in which a compounding liquid is directly applied to a bismuth cloth and heat-hardened.

在上述製造方法之一較佳實施例中,於離型性支撐體上形成配合液時,也可以使用例如是刮擴輥等通常塗佈法進行塗佈,一次硬化後,貼合於繊維布帛進行二次硬化,之後去除此離型性支撐體。In a preferred embodiment of the above production method, when a compounding liquid is formed on the release support, it may be applied by a usual coating method such as a doctor roll, and after one-time hardening, it may be bonded to the fabric. Secondary hardening is carried out, after which the release support is removed.

另一方面,製造方法之其他較佳實施例中,將配合液直接塗佈於繊維布帛時,可以使用刮式塗佈、環棒式塗佈、刮板式塗佈、逆輥式塗佈、壓延機被覆方法等塗佈法。在此情形下,將塗佈劑塗佈於合成皮革表面上之後,加熱硬化形成披覆膜。On the other hand, in other preferred embodiments of the manufacturing method, when the compounding liquid is directly applied to the bismuth cloth, the squeegee coating, the ring-bar coating, the squeegee coating, the reverse roll coating, and the calendering may be used. Coating method such as machine coating method. In this case, after the coating agent is applied onto the surface of the synthetic leather, it is heat-hardened to form a coating film.

使用繊維布帛(繊維積層體)製造人造皮革時,雖以將表層材的面利用於最終產品表面側為例,然並不以此為限,在同樣製造方法下,也可以將表層材的面利用於內側(內面側)而製造滲透防水材料。When artificial leather is produced by using 繊维布帛 (繊维层层), the surface of the surface layer is used for the surface side of the final product as an example. However, the surface of the surface layer may be used under the same manufacturing method. A permeated waterproof material is produced by the inner side (inner side).

前述離型性支撐體例如是使用離型紙或聚酯膜等。The release support is, for example, a release paper or a polyester film.

還有,前述繊維布帛例如是使用天然繊維、合成繊維。具體實例是棉花、短纖維、聚酯、尼龍、丙烯及前述2種以上的混紡。還有,繊維布帛形式例如是織物、編物、不織布、起絨織物等。還有,繊維布帛也可以為在一側面上具有聚氨酯樹脂等多孔質膜的積層基材。還有,前述繊維布帛也可以被施加矽樹脂、氟樹脂等撥水處理。Further, the above-mentioned weiweibu 帛 is, for example, a natural weiwei, a synthetic weiwei. Specific examples are cotton, short fibers, polyester, nylon, propylene, and a mixture of two or more of the foregoing. Also, the weiweibu 帛 form is, for example, a woven fabric, a knitted fabric, a non-woven fabric, a pile fabric, or the like. Further, the fluorene oxime may be a laminated substrate having a porous film such as a urethane resin on one side. Further, the above-mentioned weiweibu can also be subjected to water repellent treatment such as enamel resin or fluororesin.

使用聚氨酯樹脂表層材材料組形成之表層膜厚較佳是樹脂固態形部分為1微米至200微米,更佳是5微米至100微米。The surface film thickness formed using the urethane resin surface material group is preferably from 1 μm to 200 μm, more preferably from 5 μm to 100 μm.

配合於纖維積層體上形成之聚氨酯樹脂表層材材料組而得之配合液(調製液),較佳是配合(調製)成氫氧基與異氰酸酯基的莫爾比為氫氧基/異氰酸酯基=90/100至110/100。氫氧基與異氰酸酯基的莫爾比在前述比率範圍之外時,塗佈層的強度及耐久性會變不足。The compounding liquid (preparation liquid) obtained by blending the polyurethane resin surface layer material formed on the fiber laminate is preferably a compound having a hydroxyl group and an isocyanate group as a hydroxyl group/isocyanate group. 90/100 to 110/100. When the molar ratio of the hydroxyl group to the isocyanate group is outside the aforementioned ratio range, the strength and durability of the coating layer become insufficient.

硬化時加熱溫度較佳是攝氏50度至攝氏150度。加熱時間較佳是2分鐘至2小時。溫度過低或時間過短之情形下,硬化會不足。另一方面,溫度過高或時間過長之情形下,披覆膜及基材會受到不必要的熱經歷。The heating temperature during hardening is preferably from 50 degrees Celsius to 150 degrees Celsius. The heating time is preferably from 2 minutes to 2 hours. If the temperature is too low or the time is too short, hardening will be insufficient. On the other hand, in the case where the temperature is too high or the time is too long, the coating film and the substrate may be subjected to unnecessary heat history.

主劑(A)/硬化劑(B)配合之際,目的是硬化工程的縮短或反應率的提升向上時,可以追加觸媒。觸媒是氨基甲酸化反應觸媒,例如是三乙基胺、四甲基丙烯二胺、四甲基己烯二胺、甲苯(撐)二胺等第3級胺觸媒、或辛酸亞錫、亞錫酯、二丁基錫月桂酸等的錫系觸媒所代表的金屬觸媒。前述觸媒可以單獨使用,也可以混合使用。When the main agent (A)/hardener (B) is blended, the purpose is to increase the hardening process or increase the reaction rate, and a catalyst may be added. The catalyst is a carbamate reaction catalyst, such as triethylamine, tetramethyl propylene diamine, tetramethylhexene diamine, toluene diamine, etc. A metal catalyst represented by a third-stage amine catalyst or a tin-based catalyst such as stannous octoate, stannous octylate or dibutyltin lauric acid. The above catalysts may be used singly or in combination.

使用本較佳實施例於繊維積層體上形成之聚氨酯樹脂表層材材料組製造的本較佳實施例人造皮革(合成皮革或人工皮革)在衣料用、鞋用、皮包用、袋物用等是有用的。The artificial leather (synthetic leather or artificial leather) of the preferred embodiment produced by using the urethane resin surface material group formed on the enamel laminate body of the preferred embodiment is useful for clothing, shoes, leather bags, bags, etc. of.

[實施例][Examples]

以下藉由實施例對本發明進行更詳細的說明,然本發明不以此為限。還有在實施例及比較例中,「%」表示「質量%」,「部」表示單位質量。The invention is described in more detail below by way of examples, but the invention is not limited thereto. In the examples and comparative examples, "%" indicates "% by mass", and "part" indicates unit mass.

[HDI改性聚異氰酸酯的製造][Manufacture of HDI modified polyisocyanate]

製造例1Manufacturing example 1

攪拌機、温度計、冷却器及氮氣氣體導入管的容量:在1公升反應器中準備HDI 950克、異丙醇50克,於攝氏90度下進行2小時氨基甲酸化反應。於傅立葉轉換紅外線光譜儀(FT-IR)中分析反應生成物,判斷氫氧基已消失。接著,準備2-乙基己酸鋯0.2克,於攝氏90度下反應3小時。於傅立葉轉換紅外線光譜儀及碳13核磁共振儀(13 C-NMR)中分析反應生成物,判斷氨基甲酸基已消失。接著,準備磷酸0.1克,於攝氏50度下進行停止反應1小時。停止反應後反應生成物的異氰酸酯含量為42.1%。於攝氏130度、0.04千帕(kPa)下,對此反應生成物進行薄膜蒸餾,去除游離的HDI,以得到異氰酸酯含量為19.4%、攝氏25度黏度為100萬帕秒(mPa‧s)、游離的HDI含量為0.1%、色數為10熔解色相(APHA)的聚異氰酸酯P-1。於傅立葉轉換紅外線光譜儀及碳13核磁共振儀中分析P-1,確認沒有氨基甲酸基的存在,以及確認脲基甲酸酯基的存在。還有,異氰酸酯二聚體基及異氰尿酸酯基為可被認出痕跡程度。P-1數平均分子量求得是433,從此數平均分子量與異氰酸酯含量算出平均官能基數為2.0。Capacity of agitator, thermometer, cooler, and nitrogen gas introduction tube: 950 g of HDI and 50 g of isopropyl alcohol were prepared in a 1 liter reactor, and a carbamate reaction was carried out at 90 ° C for 2 hours. The reaction product was analyzed in a Fourier transform infrared spectrometer (FT-IR) to judge that the hydroxyl group had disappeared. Next, 0.2 g of zirconium 2-ethylhexanoate was prepared and reacted at 90 ° C for 3 hours. The reaction product was analyzed in a Fourier transform infrared spectrometer and a carbon 13 nuclear magnetic resonance spectrometer ( 13 C-NMR) to judge that the carbamate group had disappeared. Next, 0.1 g of phosphoric acid was prepared, and the reaction was stopped at 50 ° C for 1 hour. The isocyanate content of the reaction product after stopping the reaction was 42.1%. The reaction product was subjected to thin film distillation at 130 ° C and 0.04 kPa (kPa) to remove free HDI to obtain an isocyanate content of 19.4% and a 25 degree Celsius viscosity of 1 million Pascals (mPa ‧ s). The polyisocyanate P-1 having a free HDI content of 0.1% and a color number of 10 melted hue (APHA). P-1 was analyzed in a Fourier transform infrared spectrometer and a carbon 13 nuclear magnetic resonance apparatus, and it was confirmed that no carbamate group was present, and the presence of allophanate groups was confirmed. Further, the isocyanate dimer group and the isocyanurate group are in a degree to be recognized. The P-1 number average molecular weight was determined to be 433, and the number average functional group and the isocyanate content were calculated to be 2.0.

製造例2Manufacturing Example 2

攪拌機、温度計、冷却器及氮氣氣體導入管的容量:在1公升反應器中添加HDI 600部、1,3-丁二醇5部、作為觸媒之癸酸鉀0.1部、作為輔助觸媒之苯酚0.6部,將燒瓶中的空氣置換成氮氣,攪拌加溫至反應溫度攝氏70度為止,在同一溫度下進行4小時反應。於此反應液中加入作為停止劑的磷酸0.2部,於反應溫度下攪拌1小時後,於攝氏130度、0.04千帕下,對此反應生成物進行薄膜蒸餾,去除游離的HDI,以得到異氰酸酯含量為20.8%、攝氏25度黏度為2500萬帕秒、游離的HDI含量為0.3%、色數為20熔解色相的聚異氰酸酯P-2。於傅立葉轉換紅外線光譜儀及碳13核磁共振儀中分析P-2,確認異氰尿酸酯基的存在。還有,脲基甲酸酯基、異氰酸酯二聚體基為可被認出痕跡程度。P-2數平均分子量求得是747,從此數平均分子量與異氰酸酯含量算出平均官能基數為3.7。Capacity of agitator, thermometer, cooler, and nitrogen gas introduction tube: 600 parts of HDI, 5 parts of 1,3-butanediol, and 0.1 parts of potassium citrate as a catalyst were added to a 1 liter reactor as an auxiliary catalyst. In the 0.6 part of phenol, the air in the flask was replaced with nitrogen, and the mixture was stirred and heated until the reaction temperature was 70 ° C. The reaction was carried out at the same temperature for 4 hours. To the reaction liquid, 0.2 part of phosphoric acid as a stopper was added, and after stirring at the reaction temperature for 1 hour, the reaction product was subjected to thin film distillation at 130 ° C and 0.04 kPa to remove free HDI to obtain an isocyanate. The polyisocyanate P-2 having a content of 20.8%, a 25 degree Celsius viscosity of 25 million Pascals, a free HDI content of 0.3%, and a color number of 20 melted hue. P-2 was analyzed in a Fourier transform infrared spectrometer and a carbon 13 nuclear magnetic resonance spectrometer to confirm the presence of an isocyanurate group. Further, the allophanate group and the isocyanate dimer group are traceable to the extent that they can be recognized. The average molecular weight of the P-2 number was determined to be 747, and the average number of functional groups calculated from the number average molecular weight and the isocyanate content was 3.7.

[披覆膜評估][Down film evaluation]

實施例1至9、比較例1至4Examples 1 to 9 and Comparative Examples 1 to 4

在表1、表2所示之聚氨酯樹脂表層材材料組(主劑及硬化劑)的組合條件下,將於攝氏60度下加熱‧溶解之主劑與室溫的硬化劑以異氰酸酯基與氫氧基當量配合方式,經滲濾器於離型紙上塗佈成厚度為100微米,於攝氏60度下加熱30分鐘後,於攝氏120度下加熱1小時硬化。還有,主劑與硬化劑的配合比是以當量計算異氰酸酯基與氫氧基者。之後,於室溫下靜置24小時,得到各實施例及各比較例的皮膜(表層)。之後,對所得之皮膜進行各種物性評估。Under the combination of the polyurethane resin surface material group (main agent and hardener) shown in Tables 1 and 2, it will be heated at 60 ° C. ‧ Dissolved main agent and room temperature hardener with isocyanate group and hydrogen The oxygen equivalent method was applied to a release paper by a percolator to a thickness of 100 μm, and after heating at 60 ° C for 30 minutes, it was heated at 120 ° C for 1 hour to harden. Further, the mixing ratio of the main agent to the hardener is an isocyanate group and a hydroxyl group in terms of equivalent weight. Thereafter, the mixture was allowed to stand at room temperature for 24 hours to obtain a film (surface layer) of each of the examples and the comparative examples. Thereafter, various physical properties of the obtained film were evaluated.

物性評估是將於上述製造條件下所得之產物調整成300毫米×300毫米的薄膜作為樣品,再進行以下各評估項目的評估。The physical property evaluation is a film obtained by adjusting the product obtained under the above-mentioned manufacturing conditions to 300 mm × 300 mm as a sample, and then evaluation of the following evaluation items.

結果如表1、表2所示。The results are shown in Tables 1 and 2.

表1、表2中,概略符號所示之成分為以下物質。In Tables 1 and 2, the components indicated by the schematic symbols are the following.

○ PCD-1000:二乙基碳酸鹽與1,6-HD反應而得之PCD,數平均分子量=1000○ PCD-1000: PCD obtained by reacting diethyl carbonate with 1,6-HD, number average molecular weight = 1000

○ PCD-2000:二乙基碳酸鹽與1,6-HD反應而得之PCD,數平均分子量=2000○ PCD-2000: PCD obtained by reacting diethyl carbonate with 1,6-HD, number average molecular weight = 2000

○ PCD-3000:二乙基碳酸鹽與1,6-HD反應而得之PCD,數平均分子量=3000○ PCD-3000: PCD obtained by reacting diethyl carbonate with 1,6-HD, number average molecular weight = 3000

物性評估測試方法Physical property assessment test method

拉伸物性(各模數、斷裂時強度、斷裂時拉伸)Tensile properties (each modulus, strength at break, stretch at break)

於4號啞鈴狀切割器中穿通皮膜樣品,以JIS K7311為基準進行測量。拉伸速度為200毫米/分鐘,測量溫度為攝氏23度。A film sample was punched through a dumbbell dumbbell No. 4 and measured in accordance with JIS K7311. The stretching speed was 200 mm/min and the measurement temperature was 23 degrees Celsius.

滯後損失Hysteresis loss

於4號啞鈴狀切割器中穿通皮膜樣品,拉伸速度為200毫米/分鐘,測量溫度為攝氏23度,拉伸至長度之300%為止,之後去除負荷重量測量之。A film sample was punched through a dumbbell cutter No. 4 at a drawing speed of 200 mm/min, a measurement temperature of 23 degrees Celsius, and stretching to 300% of the length, after which the load weight was measured.

如表1、表2所示,實施例之聚氨酯樹脂表層材材料組中形成之薄膜(皮膜)在強度與柔軟性的平衡較佳。另一方面,比較例1、3缺少柔軟性且強度也較小,為物性較不黏的薄膜。比較例2、4,強度不足,滯後損失較大,且缺乏彈性。還有,做成全部實施例及比較例的薄膜時,無論哪一個都沒有異臭,且作業性良好。As shown in Tables 1 and 2, the film (film) formed in the polyurethane resin surface material group of the examples was better in balance between strength and flexibility. On the other hand, Comparative Examples 1 and 3 lacked flexibility and were small in strength, and were thin films having no physical properties. In Comparative Examples 2 and 4, the strength was insufficient, the hysteresis loss was large, and the elasticity was lacking. Further, when all of the films of the examples and the comparative examples were produced, no matter which one was odorless, workability was good.

[合成皮革的製造][Manufacture of synthetic leather]

實施例10Example 10

依據以下順序製造合成皮革。Synthetic leather was produced in the following order.

1)在實施例3組合條件下,將於攝氏60度下加熱‧溶解之主劑與室溫的硬化劑以異氰酸酯基與氫氧基當量配合方式,並對主劑/硬化劑混合液添加作為觸媒的二辛基錫月桂酸300ppm,將主劑、硬化劑、觸媒均勻混合,進行減壓脫泡。1) Under the combination of Example 3, it will be heated at 60 ° C. ‧ Dissolved main agent and room temperature hardener are mixed with isocyanate group and hydroxyl equivalent, and added as main agent/hardener mixture The catalyst was dioctyltin lauric acid 300 ppm, and the main component, the hardener, and the catalyst were uniformly mixed, and defoamed under reduced pressure.

2)接著於離型紙上將此配合液塗佈成厚15微米,於攝氏120度下加熱5分鐘。2) This mixed solution was then applied to a release paper to a thickness of 15 μm and heated at 120 ° C for 5 minutes.

3)之後,在前述結構上,重壓作為基布的聚酯塔夫綢。3) Thereafter, on the aforementioned structure, the polyester taffeta as a base fabric was heavily pressed.

4)於攝氏50至60度下進行48小時熟成後,剝離離型紙得到合成皮革。4) After 48 hours of aging at 50 to 60 degrees Celsius, the release paper was peeled off to obtain a synthetic leather.

所得之合成皮革柔軟且繞合也佳。還有,生產時不會有異臭等,而為關懷生產性及環境的物質。The resulting synthetic leather is soft and well wound. In addition, there is no smell or the like in production, but it is a substance that cares for productivity and the environment.

實施例11Example 11

依據以下順序製造合成皮革。Synthetic leather was produced in the following order.

1)在實施例3組合條件下,將於攝氏60度下加熱‧溶解之主劑與室溫的硬化劑以異氰酸酯基與氫氧基當量配合方式,並對主劑/硬化劑混合液添加作為觸媒的二辛基錫月桂酸300ppm,將主劑、硬化劑、觸媒均勻混合,進行減壓脫泡。1) Under the combination of Example 3, it will be heated at 60 ° C. ‧ Dissolved main agent and room temperature hardener are mixed with isocyanate group and hydroxyl equivalent, and added as main agent/hardener mixture The catalyst was dioctyltin lauric acid 300 ppm, and the main component, the hardener, and the catalyst were uniformly mixed, and defoamed under reduced pressure.

2)接著將此配合液作為基布,藉由滲濾器於酯塔夫綢上塗佈成厚15微米的聚酯塔夫綢上。2) This compounding liquid was then used as a base fabric, and coated on polyester taffeta having a thickness of 15 μm on a polyester taffeta by a percolator.

3)於攝氏120度下加熱5分鐘,之後於攝氏50至60度下進行48小時熟成,得到合成皮革。3) Heating at 120 ° C for 5 minutes, followed by aging at 50 to 60 ° C for 48 hours to obtain a synthetic leather.

所得之合成皮革柔軟且繞合也佳。還有,生產時不會有異臭等,而為關懷生產性及環境的物質。The resulting synthetic leather is soft and well wound. In addition, there is no smell or the like in production, but it is a substance that cares for productivity and the environment.

[人工皮革的製造][Manufacture of artificial leather]

實施例12Example 12

依據以下順序製造人工皮革。Artificial leather was manufactured in the following order.

1)在實施例3組合條件下,將於攝氏60度下加熱‧溶解之主劑與室溫的硬化劑以異氰酸酯基與氫氧基當量配合方式,並對主劑/硬化劑混合液添加作為觸媒的二辛基錫月桂酸300ppm,將主劑、硬化劑、觸媒均勻混合,進行減壓脫泡。1) Under the combination of Example 3, it will be heated at 60 ° C. ‧ Dissolved main agent and room temperature hardener are mixed with isocyanate group and hydroxyl equivalent, and added as main agent/hardener mixture The catalyst was dioctyltin lauric acid 300 ppm, and the main component, the hardener, and the catalyst were uniformly mixed, and defoamed under reduced pressure.

2)接著將此配合液塗佈於厚15微米的離型紙上,於攝氏120度下加熱5分鐘。2) This complex solution was then applied to a release paper having a thickness of 15 μm and heated at 120 ° C for 5 minutes.

3)之後,在前述結構上,重壓聚酯製三次元纏合不織布。3) Thereafter, on the foregoing structure, a three-dimensionally entangled nonwoven fabric made of polyester was pressed.

4)於攝氏50至60度下進行48小時熟成後,剝離離型紙得到人工皮革。4) After 48 hours of aging at 50 to 60 degrees Celsius, the release paper was peeled off to obtain artificial leather.

所得之人工皮革柔軟且繞合也佳。還有,生產時不會有異臭等,而為關懷生產性及環境的物質。The resulting artificial leather is soft and well wound. In addition, there is no smell or the like in production, but it is a substance that cares for productivity and the environment.

實施例13Example 13

依據以下順序製造人工皮革。Artificial leather was manufactured in the following order.

1)在實施例3組合條件下,將於攝氏60度下加熱‧溶解之主劑與室溫的硬化劑以異氰酸酯基與氫氧基當量配合方式,並對主劑/硬化劑混合液添加作為觸媒的二辛基錫月桂酸300ppm,將主劑、硬化劑、觸媒均勻混合,進行減壓脫泡。1) Under the combination of Example 3, it will be heated at 60 ° C. ‧ Dissolved main agent and room temperature hardener are mixed with isocyanate group and hydroxyl equivalent, and added as main agent/hardener mixture The catalyst was dioctyltin lauric acid 300 ppm, and the main component, the hardener, and the catalyst were uniformly mixed, and defoamed under reduced pressure.

2)接著於離型紙上將此配合液塗佈成厚15微米,於攝氏120度下加熱5分鐘。2) This mixed solution was then applied to a release paper to a thickness of 15 μm and heated at 120 ° C for 5 minutes.

3)於攝氏120度下加熱5分鐘,之後於攝氏50至60度下進行48小時熟成,得到人工皮革。3) Heating at 120 ° C for 5 minutes, followed by aging at 50 to 60 ° C for 48 hours to obtain artificial leather.

所得之人工皮革柔軟且繞合也佳。還有,生產時不會有異臭等,而為關懷生產性及環境的物質。The resulting artificial leather is soft and well wound. In addition, there is no smell or the like in production, but it is a substance that cares for productivity and the environment.

Claims (7)

一種於纖維積層體上形成之聚氨酯樹脂表層材材料組,以由經1,6-己二醇和低分子碳酸酯反應而得之聚碳酸酯二醇所構成的主劑(A)和由數平均分子量為350到500且平均官能基數(f1)為2小於等於f1小於3之己二異氰酸酯改性聚異氰酸酯(B1)以及平均官能基數(f2)為f2大於等於3之己二異氰酸酯之異氰尿酸酯改性聚異氰酸酯(B2)所構成的硬化劑(B)所構成,且(B1)和(B2)質量比為(B1):(B2)=50:50至95:5。 A polyurethane resin surface layer material group formed on a fiber laminate, the main agent (A) composed of a polycarbonate diol obtained by reacting 1,6-hexanediol and a low molecular carbonate, and a number average a hexamethylene diisocyanate modified polyisocyanate (B1) having a molecular weight of 350 to 500 and an average functional group number (f1) of 2 or less and less than or equal to f1 of less than 3, and a isocyanuric acid having an average functional group number (f2) of hexamethylene diisocyanate having a f2 of 3 or more The hardener (B) composed of the acid ester-modified polyisocyanate (B2) is composed, and the mass ratio of (B1) and (B2) is (B1): (B2) = 50:50 to 95:5. 如申請專利範圍第1項所述之纖維積層體上形成之聚氨酯樹脂表層材材料組,其中己二異氰酸酯改性聚異氰酸酯(B1)包括藉由低分子單醇與己二異氰酸酯的反應而得之脲基甲酸酯改性異氰酸酯。 The urethane resin surface layer material group formed on the fiber laminate according to claim 1, wherein the hexamethylene diisocyanate modified polyisocyanate (B1) comprises a reaction of a low molecular monool with hexamethylene diisocyanate. Allophanate modified isocyanate. 一種人造皮革,由使用如申請專利範圍第1或2項所述之纖維積層體上形成之聚氨酯樹脂表層材材料組所形成之表層以及被前述表層所被覆之繊維布帛層所構成。 An artificial leather comprising a surface layer formed of a urethane resin surface layer material formed on a fibrous laminate as described in claim 1 or 2, and a weiweiwei layer covered by the surface layer. 一種人造皮革製造方法,將配合有如申請專利範圍第1項或第2項所述之纖維積層體上形成之聚氨酯樹脂表層材材料組的溶液塗佈於離型性支撐體,一次硬化後,貼合於繊維布帛進行二次硬化,之後去除此後離型性支撐體。 A method for producing an artificial leather, which comprises applying a solution of a polyurethane resin surface layer material group formed on a fibrous laminate as described in the first or second aspect of the patent application to a release support, after one hardening, pasting The secondary hardening is carried out in combination with the weiweibu, and then the release support is removed. 一種人造皮革製造方法,將配合有如申請專利範圍第1或2項所述之纖維積層體上形成之聚氨酯樹脂表層材材料組的溶液直接塗佈於繊維布帛上加熱硬化。 A method for producing an artificial leather, which is directly coated with a solution of a urethane resin surface layer material formed on a fibrous laminate as described in claim 1 or 2, and heat-cured. 如申請專利範圍第5項所述之人造皮革製造方法, 其中配合有於纖維積層體上形成之聚氨酯樹脂表層材材料組溶液中的氫氧基與異氰酸酯基的莫爾比為氫氧基/異氰酸酯基=90/100至110/100。 The method for producing an artificial leather according to claim 5, The molar ratio of the hydroxyl group to the isocyanate group in the solution of the urethane resin surface layer material group formed on the fiber laminate is hydroxyl group/isocyanate group = 90/100 to 110/100. 如申請專利範圍第6項所述之人造皮革製造方法,其中配合有於纖維積層體上形成之聚氨酯樹脂表層材材料組溶液中的氫氧基與異氰酸酯基的莫爾比為氫氧基/異氰酸酯基=90/100至110/100。The artificial leather manufacturing method according to claim 6, wherein the molar ratio of the hydroxyl group to the isocyanate group in the solution of the polyurethane resin surface material group formed on the fiber laminate is hydroxyl/isocyanate Base = 90/100 to 110/100.
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