TWI472575B - Modified polylactic acid composition - Google Patents

Modified polylactic acid composition Download PDF

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TWI472575B
TWI472575B TW96144573A TW96144573A TWI472575B TW I472575 B TWI472575 B TW I472575B TW 96144573 A TW96144573 A TW 96144573A TW 96144573 A TW96144573 A TW 96144573A TW I472575 B TWI472575 B TW I472575B
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polylactic acid
coupling agent
acid composition
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modified polylactic
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TW200923009A (en
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Supla Material Technology Co Ltd
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改質聚乳酸組成物Modified polylactic acid composition

本發明係有關於一種聚乳酸,尤指一種改質聚乳酸組成物,其可提高聚乳酸的耐熱性與韌性,並縮短聚乳酸的成型週期。The present invention relates to a polylactic acid, and more particularly to a modified polylactic acid composition which can improve the heat resistance and toughness of polylactic acid and shorten the molding cycle of polylactic acid.

當前石油價格不斷昇高,環保問題日益受到重視,特別是在二氧化碳減量等節約資源與環境保護的觀點上,生質塑膠的使用與發展越來越受到重視。At present, oil prices are rising, and environmental protection issues are receiving increasing attention. Especially in terms of resource conservation and environmental protection such as carbon dioxide reduction, the use and development of bioplastics are receiving more and more attention.

一般的生質塑膠(Biopolymer)可分為以下兩大類:1.生質材料塑膠(Biomass polymer):所製成的成品並不具生物可分解性,但所使用的原料部分或全部為天然再生資源者,稱為生質材料塑膠,其應用領域主要為汽車、電子與消費品等;2.生物分解性塑膠(Biodegradable polymer):所製成之成品機能具生物可分解性者,稱為生物分解性塑膠,其應用領域為食品包裝容器及器具,主要是指「一次性使用」的產品。The general biopolymer can be divided into the following two categories: 1. Biomass polymer: The finished product is not biodegradable, but some or all of the raw materials used are natural renewable resources, called raw material plastic, and its application fields are mainly automobile and electronics. With consumer goods, etc.; 2. Biodegradable polymer: A biodegradable product made of biodegradable plastics, called biodegradable plastics. Its application areas are food packaging containers and utensils, mainly referred to as "single use" products.

生質塑膠中以聚乳酸使用量最大,應用範圍也最廣。所謂聚乳酸即為PLA,亦即Poly-lactic-acid,其係為一丙交酯聚酯,聚乳酸具有以下的優點:A.聚乳酸的生產可減少超過65%的燃料資源使用,達到溫室氣體排放的減量標準;B.聚乳酸於堆肥場中可於47天分解為二氧化碳與水;C.聚乳酸於焚化爐的廢棄處理系統焚燒時,所產生的環境負荷係低於傳統塑膠。Polylactic acid is the most used in bioplastics and has the widest range of applications. The polylactic acid is PLA, that is, Poly-lactic-acid, which is a lactide polyester. Polylactic acid has the following advantages: A. The production of polylactic acid can reduce the use of fuel resources by more than 65%, and achieve the reduction standard of greenhouse gas emissions; B. Polylactic acid can be decomposed into carbon dioxide and water in 47 days in the composting field; C. When polylactic acid is incinerated in a waste treatment system of an incinerator, the environmental load is lower than that of conventional plastics.

然而,一般的聚乳酸亦有以下缺點仍待改進:(A)低玻璃轉化點(Tg);(B)結晶速度慢;(C)韌性低。現階段解決聚乳酸缺點的方法包括:A.低玻璃轉化點:1.添加纖維:加入玻璃纖維(GF)、碳纖(CF)或紅麻纖維,然而纖維必須添加至一定量才有效果,如此將造成產品比重增加,流動性降低,成型性亦衰退;2.奈米方法:如添加處理蒙脫土,雖然可添加少量即可,但蒙脫土成本高(每公斤約400-800元),且處理蒙脫土所用之處理劑之安全性也須被考慮;B.結晶速度慢:1.添加填充劑:須添加至一定量才有效果,且也會造成產品比重增加,流動性降低,成型性亦衰退;2.奈米方法:如添加處理蒙脫土,但如上所述有成本與安全性顧慮;3.晶核劑添加:通常效果不佳,且有些帶有顏色,造成產品賣相不佳;C.韌性低:1.添加可塑劑:加入甘油等天然油,或鄰苯二甲酸二辛酯(DOP)等可塑劑,然而會產生表面析出(Blooming)問題,且產品耐熱性亦降低;2.合膠方法:如添加聚碳酸酯(PC)或丙烯腈-丁二烯-苯乙烯(ABS)共聚物等塑膠基材,然而其添加量不低,導致產品生質成分降低;3.添加彈性體:然而彈性體基材的添加量不低,導致產品生質成分降低,耐溫性更降低。However, the general polylactic acid also has the following disadvantages to be improved: (A) low glass transition point (Tg); (B) slow crystallization rate; (C) low toughness. At present, the methods for solving the disadvantages of polylactic acid include: A. Low glass transition point: 1. Adding fiber: adding glass fiber (GF), carbon fiber (CF) or kenaf fiber, however, the fiber must be added to a certain amount to have an effect, which will result in an increase in the specific gravity of the product, a decrease in fluidity, and a decrease in formability; Nano method: If adding montmorillonite, although a small amount can be added, the cost of montmorillonite is high (about 400-800 yuan per kilogram), and the safety of the treatment agent used for treating montmorillonite must also be considered. ;B. Slow crystallization rate: 1. Adding filler: it must be added to a certain amount to have an effect, and it will also cause an increase in the proportion of the product, a decrease in fluidity, and a decrease in formability; Nano method: such as adding montmorillonite, but there are cost and safety concerns as mentioned above; Addition of crystal nucleating agent: usually the effect is not good, and some are colored, resulting in poor product selling; C. Low toughness: 1. Adding a plasticizer: adding a natural oil such as glycerin or a plasticizer such as dioctyl phthalate (DOP), however, a surface bleeding problem occurs, and the heat resistance of the product is also lowered; Gluing method: such as adding a plastic substrate such as polycarbonate (PC) or acrylonitrile-butadiene-styrene (ABS) copolymer, however, the amount of addition is not low, resulting in a decrease in the raw material composition of the product; The addition of the elastomer: however, the amount of the elastomer substrate added is not low, resulting in a decrease in the product's biomass component and a lower temperature resistance.

有鑑於現階段解決聚乳酸缺點的方法仍有其不足之處,本發明之目的在於提供一種改質聚乳酸組成物,其可以提高聚乳酸的耐熱性與韌性,並縮短聚乳酸的成型週期,而不致大幅影響聚乳酸的物性。In view of the shortcomings of the method for solving the disadvantages of polylactic acid at the present stage, the object of the present invention is to provide a modified polylactic acid composition which can improve the heat resistance and toughness of polylactic acid and shorten the molding cycle of polylactic acid. Without significantly affecting the physical properties of polylactic acid.

為達成以上的目的,本發明之改質聚乳酸組成物係包括:100重量份之聚乳酸或聚乳酸共聚物;以及0.1~5重量份之偶合劑,該偶合劑係為帶有一個以上之可與聚乳酸反應之官能基的化合物,該可與聚乳酸反應之官能基係為異氰酸基(isocynate)、噁唑啉基(oxazoline)、環氧基(epoxy)、氮丙碇基(aziridine)或脲基(carbamide)。In order to achieve the above object, the modified polylactic acid composition of the present invention comprises: 100 parts by weight of a polylactic acid or a polylactic acid copolymer; and 0.1 to 5 parts by weight of a coupling agent, the coupling agent having one or more a compound capable of reacting with polylactic acid, and the functional group reactive with polylactic acid is isocynate, oxazoline, epoxy, or aziridine ( Aziridine) or carbamide.

較佳的是,本發明之改質聚乳酸組成物係包括0.1~~1重量份之偶合劑。Preferably, the modified polylactic acid composition of the present invention comprises 0.1 to 1 part by weight of a coupling agent.

較佳的是,該偶合劑係帶有兩個以上的可與聚乳酸反應之官能基。Preferably, the coupling agent carries two or more functional groups reactive with polylactic acid.

較佳的是,該可與聚乳酸反應之官能基係為環氧基。Preferably, the functional group reactive with polylactic acid is an epoxy group.

較佳的是,該偶合劑係為環氧大豆油或環氧亞麻仁油。Preferably, the coupling agent is epoxidized soybean oil or epoxy linseed oil.

較佳的是,該偶合劑係與顏料製成母料(master-batcher),再與聚乳酸或聚乳酸共聚物形成組合物。Preferably, the coupling agent is formed into a master-batcher with a pigment and then a polylactic acid or polylactic acid copolymer to form a composition.

本發明可達成的具體功效包括:1.本發明利用帶有可與聚乳酸反應之官能基的偶合劑與聚乳酸混合反應,因此可形成改質聚乳酸的鏈延長效果,所以所形成的改質聚乳酸組成物具有有高耐熱性與韌性之特性,且成型週期亦較未改質聚乳酸為短。Specific achievable effects of the present invention include: 1. The present invention utilizes a coupling agent having a functional group reactive with polylactic acid to react with polylactic acid, thereby forming a chain extending effect of the modified polylactic acid, so that the modified polylactic acid composition formed has high heat resistance and The toughness characteristics and the molding cycle are shorter than the unmodified polylactic acid.

2.本發明由於偶合劑的劑量保持在適當之範圍,因此原料成本不會大幅提高,且不會有傳統添加劑加入聚乳酸所產生的問題,因此本發明所形成的改質聚乳酸組成物不易有影響成品外觀的缺陷。2. In the present invention, since the dose of the coupling agent is maintained in an appropriate range, the raw material cost is not greatly increased, and there is no problem that the conventional additive is added to the polylactic acid, so that the modified polylactic acid composition formed by the present invention is not easily affected. Defects in the appearance of the finished product.

本發明之較佳實施例係可包括100重量份之聚乳酸或聚乳酸共聚物以及0.1~5重量份之偶合劑,該偶合劑又稱鏈延長劑,其係為帶有一個以上之可與聚乳酸反應之官能基的化合物,該可與聚乳酸反應之官能基係可為異氰酸基(isocynate)、噁唑啉基(oxazoline)、環氧基(epoxy)、氮丙碇基(aziridine)以及脲基(carbamide);聚乳酸與偶合劑的反應示意可如下所示: The preferred embodiment of the present invention may comprise 100 parts by weight of a polylactic acid or polylactic acid copolymer and 0.1 to 5 parts by weight of a coupling agent, which is also called a chain extender, which has more than one A compound capable of reacting with polylactic acid, and the functional group reactive with polylactic acid may be isocyanate, oxazoline, epoxy or aziridine. And carbamide; the reaction of polylactic acid with a coupling agent can be as follows: or

較佳的是,本發明之較佳實施例係包括0.1~1重量份之偶合劑,若偶合劑低於0.1重量份,則鏈延長效果不完全,組合物之分子量與溶融黏度無法提昇,若偶合劑高於5重量份,則成型品的基本物性與機械強度下降,且會產生大量魚眼(gel)等不良缺陷;較佳的是,該偶合劑係帶有兩個以上(包含兩個)的可與聚乳酸反應之官能基,如雙官能基偶合劑或三官能基偶合劑,該偶合劑係亦可多種混合使用,如雙官能基偶合劑與三官能基偶合劑的混合並用;較佳的是,該可與聚乳酸反應之官能基係為環氧基,帶有環氧基的偶合劑可與聚乳酸反應良好,且高溫下亦可使用;較佳的是,若本較佳實施例欲應用於食品包裝材時,則偶合劑可選用環氧大豆油或環氧亞麻仁油等美國食品及藥物管理局(FDA)認可者;較佳的是,為使偶合劑與聚乳酸充份反應,亦可將偶合劑與助劑如顏料等製成母料(masterbatch),再與聚乳酸形成組合物。Preferably, the preferred embodiment of the present invention comprises 0.1 to 1 part by weight of a coupling agent. If the coupling agent is less than 0.1 part by weight, the chain extension effect is incomplete, and the molecular weight and melt viscosity of the composition cannot be improved. When the coupling agent is more than 5 parts by weight, the basic physical properties and mechanical strength of the molded article are lowered, and a large number of defective defects such as a gel are generated; preferably, the coupling agent is provided with two or more (including two) a functional group reactive with polylactic acid, such as a bifunctional coupling agent or a trifunctional coupling agent, the coupling agent may also be used in combination, such as a mixture of a difunctional coupling agent and a trifunctional coupling agent; Preferably, the functional group reactive with polylactic acid is an epoxy group, and the coupling agent having an epoxy group can react well with polylactic acid, and can also be used at a high temperature; preferably, if When the preferred embodiment is to be applied to a food packaging material, the coupling agent may be selected by the US Food and Drug Administration (FDA), such as epoxidized soybean oil or epoxy linseed oil; preferably, for coupling agent and polymerization The lactic acid can be fully reacted, and the coupling agent and the auxiliary agent can also be used. Made of materials such as masterbatch (masterbatch), then the polylactic acid composition is formed.

本較佳實施例可先製成粒子後再成型為成品,製粒設備可使用單或雙軸押出機、萬馬力機、捏合機或其他一般之塑膠造粒機,本較佳實施例亦可直接製成成品,如射出成型薄膜、薄板、瓶、發泡成品與管等等。The preferred embodiment can be formed into particles and then formed into a finished product. The granulating device can use a single or double-axis extruder, a 10,000 horsepower machine, a kneader or other general plastic granulator, and the preferred embodiment can also be used. Directly made into finished products, such as injection molded film, sheet, bottle, foamed finished product and tube.

下列實施例用於示範說明本發明。這些實施例不以任何方式意欲限制本發明之範圍,但用於指示如何實施本發明的材料及方法。The following examples are intended to illustrate the invention. The examples are not intended to limit the scope of the invention in any way, but are intended to indicate how to practice the materials and methods of the invention.

實施例:Example:

準備市售聚乳酸(分子量約18萬)5公斤放入攪拌桶,加入少許加工油攪拌均勻,再放入共榮社化學之帶有環氧基之偶合劑產品EPOLITE40E(環氧基當量:135克/當量(g/eq))10克與EPOLITE100F(環氧基當量:150克/當量(g/eq))15克攪拌均勻,使用神戶製鋼雙螺桿押出機進行製粒,螺桿直徑43亳米,螺桿長度與直徑比為43,溫度設定為190℃,螺桿轉速為每分鐘200轉(rpm),於排氣孔抽真空並進行拉條水冷切粒,其所得粒子的熔融指數(Melt Index,MI)為未改質聚乳酸原料的三分之一,押出膨脹率(%)為0.45,粒子經射出測試試片後,試片相較於未改質聚乳酸原料試片,其成型週期縮短二分之一,熱變形溫度(HDT)增加50℃,融點後173℃提昇至190℃,顯示本較佳實施例之成品確實具有耐熱性與韌性提高,且成型週期亦縮短之功效。Prepare 5 kg of commercially available polylactic acid (molecular weight: about 180,000) into a mixing tank, add a little processing oil and mix well, then put it into the Ethylene Chemicals with epoxy-based coupling product EPOLITE40E (epoxy equivalent: 135 G/eq (g/eq)) 10 g and EPOLITE 100F (epoxy equivalent: 150 g / equivalent (g / eq)) 15 g stirred evenly, using Kobe steel twin-screw extruder for granulation, screw diameter 43 mm The screw length to diameter ratio is 43, the temperature is set to 190 ° C, the screw rotation speed is 200 revolutions per minute (rpm), the vent hole is evacuated and the strip is water-cooled and pelletized, and the melt index of the obtained particles (Melt Index, MI) is one-third of the unmodified polylactic acid raw material, and the extrusion expansion ratio (%) is 0.45. After the particles are ejected from the test piece, the test piece is shortened compared to the unmodified polylactic acid raw material test piece. One-half, the heat distortion temperature (HDT) increased by 50 ° C, and the 173 ° C after the melting point was raised to 190 ° C, indicating that the finished product of the preferred embodiment has improved heat resistance and toughness, and the molding cycle is also shortened.

本發明之較佳實施例係利用帶有特定官能基之偶合劑與聚乳酸混合反應,形成鏈延長效果,因此所形成的改質聚乳酸組成物具有有高耐熱性與韌性之特性,且成型週期亦較未改質聚乳酸為短。此外,由於偶合劑的劑量保持在適當之範圍,因此原料成本不會大幅提高,且所形成的改質聚乳酸組成物不易有影響成品外觀的缺陷。The preferred embodiment of the present invention utilizes a coupling agent having a specific functional group to react with polylactic acid to form a chain extending effect, so that the modified polylactic acid composition formed has characteristics of high heat resistance and toughness, and is formed. The cycle is also shorter than the unmodified polylactic acid. Further, since the dose of the coupling agent is kept in an appropriate range, the raw material cost is not greatly increased, and the formed modified polylactic acid composition is less likely to have defects affecting the appearance of the finished product.

本發明之較佳實施例可應用之範圍包括下述領域:a.包裝領域:包裝用薄膜:如塑膠袋、標籤膜、收縮膜。農業用薄膜:覆蓋膜、套袋。食品用包裝盒:中空容器(瓶)、發泡緩衝材、漁箱。b.紡織領域:纖維應用如衣服、口罩、地毯等。c.生醫領域:人造骨釘、骨板、藥物釋放(如擴散控制)、傷口包紮(人造皮膚)、傷口閉合(手術縫線、外科用品)。d.光電/汽車領域:取代現有塑膠材質如:手機、筆記型電腦外殼、光碟、汽車零組件等。The scope of application of the preferred embodiments of the present invention includes the following fields: a. Packaging field: film for packaging: such as plastic bags, label films, shrink films. Agricultural film: cover film, bagging. Food packaging box: hollow container (bottle), foam cushioning material, fishing box. b. Textile field: fiber applications such as clothes, masks, carpets, etc. c. Biomedical field: artificial bone nails, bone plates, drug release (such as diffusion control), wound dressing (artificial skin), wound closure (surgical suture, surgical supplies). d. Optoelectronics/Automotive: Replace existing plastic materials such as mobile phones, notebook cases, CDs, and automotive components.

Claims (3)

一種改質聚乳酸組成物,其係包括:100重量份之聚乳酸或聚乳酸共聚物;以及0.1~1重量份之偶合劑,該偶合劑係為帶有一個以上之可與聚乳酸反應之官能基的化合物,該可與聚乳酸反應之官能基係為氮丙碇基(aziridine)或脲基(carbamide)。 An improved polylactic acid composition comprising: 100 parts by weight of a polylactic acid or a polylactic acid copolymer; and 0.1 to 1 part by weight of a coupling agent having more than one reactable with polylactic acid A functional group-based compound which is reactive with polylactic acid is aziridine or carbamide. 如申請專利範圍第1項所述之改質聚乳酸組成物,其中該偶合劑係帶有兩個以上的可與聚乳酸反應之官能基。 The modified polylactic acid composition according to claim 1, wherein the coupling agent has two or more functional groups reactive with polylactic acid. 如申請專利範圍第2項所述之改質聚乳酸組成物,其中該偶合劑係與顏料製成母料(master-batcher),再與聚乳酸或聚乳酸共聚物形成組合物。 The modified polylactic acid composition according to claim 2, wherein the coupling agent is made into a master-batcher with a pigment, and then forms a composition with a polylactic acid or a polylactic acid copolymer.
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WO2024002610A1 (en) 2022-06-27 2024-01-04 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Stabiliser composition, use of the stabiliser composition, method for stabilising condensation polymers against hydrolytic degradation, and hydrolysis-stabilised composition and moulding or moulded part consisting thereof

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