TWI471611B - Method of fabricating stereoscopic display panel - Google Patents

Method of fabricating stereoscopic display panel Download PDF

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TWI471611B
TWI471611B TW102129839A TW102129839A TWI471611B TW I471611 B TWI471611 B TW I471611B TW 102129839 A TW102129839 A TW 102129839A TW 102129839 A TW102129839 A TW 102129839A TW I471611 B TWI471611 B TW I471611B
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display panel
light
layer
pattern
optical system
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TW102129839A
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Chinese (zh)
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TW201508335A (en
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Cheuychia Huang
Mingping Chiu
Chunhui Lin
Tunghuo Chen
Yingche Lan
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Sumika Technology Co Ltd
Sumitomo Chemical Co
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立體顯示器面板之製造方法Method for manufacturing stereoscopic display panel

本發明是有關於一種製造方法,且特別是有關於一種立體顯示器之製造方法。The present invention relates to a method of manufacture, and more particularly to a method of fabricating a stereoscopic display.

使用者對於視聽娛樂品質的注重帶動了顯示器產業之蓬勃發展。相較於二維(Two Dimension;2D)之影像顯示,三維(Three Dimension;3D)立體之影像顯示更能讓人感受到視覺上的享受。The user's attention to the quality of audio-visual entertainment has driven the development of the display industry. Compared with the two-dimensional (2D) image display, the three-dimensional (3D) stereoscopic image display makes people feel the visual enjoyment.

人眼主要係利用兩眼視差(binocular parallax)效應來感受立體之視覺效果。由於兩眼所處之位置不同,造成兩眼具有不同之視角,而使得左右眼接收之影像不同。然後,藉由大腦之運作來融合左右眼所接收之影像,而使得觀賞者感受到立體影像。The human eye mainly uses the binocular parallax effect to experience the stereoscopic visual effect. Due to the different positions of the two eyes, the two eyes have different viewing angles, and the images received by the left and right eyes are different. Then, by the operation of the brain, the images received by the left and right eyes are combined to make the viewer feel the stereoscopic image.

立體顯示器即應用上述之兩眼視差效應,主要係透過將圖案化位相差層中顯示左右眼影像之畫素對應貼合於顯示器中顯示左右眼影像之畫素,並搭配偏光鏡片,而使得觀賞者之左右眼分別接收到不同之影像,進而感受到一 立體影像。The stereoscopic display applies the above-mentioned two-eye parallax effect mainly by attaching the pixels corresponding to the left and right eye images in the patterned phase difference layer to the pixels of the left and right eye images displayed in the display, and matching the polarized lenses to make the viewing The left and right eyes receive different images, and then feel a Stereoscopic image.

然而,在立體顯示器之製程中,圖案化位相差層及顯示器面板倘若未精確對位,會互相干擾(cross-talk)左右眼之影像,而降低立體顯示器之影像品質。However, in the process of the stereoscopic display, if the patterned phase difference layer and the display panel are not precisely aligned, the images of the left and right eyes are cross-talked, and the image quality of the stereoscopic display is lowered.

一般之解決方法係於對位製程中加入具有不同偏振方向之偏光板,並調整前述之偏光板的偏振方向與圖案化位相差層之偏振方向的夾角,以提升對位之準確性。然而,習知之對位製程係於偏光單元之保護膜的一側射入光線,以讀取偏光單元中之圖案化位相差層的對位記號。然後,以保護膜位於內側之方式,將偏光單元轉移捲曲至滾筒上,並將偏光單元中相對於保護膜的一側利用滾筒貼合於顯示器面板上。The general solution is to add a polarizing plate with different polarization directions in the alignment process, and adjust the angle between the polarization direction of the polarizing plate and the polarization direction of the patterned phase difference layer to improve the accuracy of the alignment. However, the conventional alignment process is to inject light into one side of the protective film of the polarizing unit to read the alignment mark of the patterned phase difference layer in the polarizing unit. Then, the polarizing unit is transferred and curled onto the drum so that the protective film is located inside, and the side of the polarizing unit with respect to the protective film is attached to the display panel by a roller.

雖然上述之方法可準確讀取偏光單元中之圖案化位相差層的對位記號,但於將偏光單元轉移至滾筒之步驟,以及利用滾筒將偏光單元貼合於顯示器面板之步驟中,機械設備的些微誤差均會造成偏光單元與顯示器面板之對位產生偏差,而降低對位之準確性,進而增加左右眼影像互相干擾之影響。Although the above method can accurately read the alignment mark of the patterned phase difference layer in the polarizing unit, the step of transferring the polarizing unit to the roller, and the step of attaching the polarizing unit to the display panel by using the roller, the mechanical device Some slight errors will cause deviation between the polarizing unit and the display panel, and reduce the accuracy of the alignment, thereby increasing the influence of mutual interference between the left and right eye images.

有鑑於此,亟須提供一種立體顯示器面板之製造方法,以改進習知之立體顯示器面板之製造方法的缺陷。In view of the above, it is not necessary to provide a method of manufacturing a stereoscopic display panel to improve the drawbacks of the conventional method of manufacturing a stereoscopic display panel.

因此,本發明之一態樣是在提供一種立體顯示器面板之製造方法,其係利用光學層來調整光線於偏光單元中 之變化,並藉由灰階值之差值,而可明確分辨第三光線及第四光線所呈現之第一影像與第二影像,進而可正確對齊並貼合偏光單元及顯示器面板。Therefore, an aspect of the present invention provides a method for manufacturing a stereoscopic display panel, which uses an optical layer to adjust light in a polarizing unit. The change, and the difference between the grayscale values, can clearly distinguish the first image and the second image represented by the third light and the fourth light, thereby correctly aligning and conforming to the polarizing unit and the display panel.

根據本發明之上述態樣,提出一種立體顯示器面板之製造方法。在一實施例中,此方法係先提供對位系統,其中該對位系統包含承載台、光學層、偏光單元,第一光學系統、顯示器面板,以及第二光學系統。光學層係設置於承載台上,而偏光單元係設置於光學層上。偏光單元包含保護膜、圖案化位相差層、偏光層及位相差層。前述之保護膜係設置於光學層上。圖案化位相差層係設置於保護膜上,且圖案化位相差層具有第一圖案。第一圖案則包含第一區域及第二區域,其中第二區域係鄰設於第一區域。前述之偏光層設置於圖案化位相差層上,且位相差層設置於偏光層上。According to the above aspect of the invention, a method of manufacturing a stereoscopic display panel is proposed. In one embodiment, the method first provides a registration system, wherein the alignment system includes a carrier, an optical layer, a polarizing unit, a first optical system, a display panel, and a second optical system. The optical layer is disposed on the carrying platform, and the polarizing unit is disposed on the optical layer. The polarizing unit includes a protective film, a patterned phase difference layer, a polarizing layer, and a phase difference layer. The aforementioned protective film is provided on the optical layer. The patterned phase difference layer is disposed on the protective film, and the patterned retardation layer has a first pattern. The first pattern includes a first region and a second region, wherein the second region is adjacent to the first region. The polarizing layer is disposed on the patterned phase difference layer, and the phase difference layer is disposed on the polarizing layer.

上述之第一光學系統係設置於偏光單元之上方,顯示器面板係設置於偏光單元之上方,顯示器面板具有第二圖案,上述之第二光學系統則係鄰設於顯示器面板,且第二光學系統電性連接第一光學系統。The first optical system is disposed above the polarizing unit, the display panel is disposed above the polarizing unit, the display panel has a second pattern, and the second optical system is disposed adjacent to the display panel, and the second optical system Electrically connected to the first optical system.

然後,利用前述之第一光學系統發射第一光線,其中第一光線係以一入射角射入偏光單元且被前述之光學層反射為第二光線。同時,第二光線通過第二區域後形成第四光線。前述之第二光線具有線性偏振方向,且第三光線及第四光線具有不同之偏振角度。Then, the first light is emitted by the first optical system, wherein the first light is incident on the polarizing unit at an incident angle and is reflected by the optical layer to the second light. At the same time, the second light passes through the second region to form a fourth light. The aforementioned second light has a linear polarization direction, and the third light and the fourth light have different polarization angles.

接著,利用第一光學系統接收上述之第三光線及第 四光線,以分別顯示對應第一區域之第一影像,及對應第二區域之第二影像。And then receiving the third light and the first light by using the first optical system Four rays are respectively displayed to respectively display the first image corresponding to the first region and the second image corresponding to the second region.

之後,利用第一光學系統量測前述第一影像之第一灰階值及第二影像之第二灰階值。利用第二光學系統讀取顯示器面板之第二圖案,並計算第二圖案之至少一第二座標值。Thereafter, the first gray level value of the first image and the second gray level value of the second image are measured by the first optical system. A second pattern of the display panel is read using the second optical system and at least a second coordinate value of the second pattern is calculated.

計算出上述之第二座標值後,利用上述之第一光學系統的控制器判斷前述第一灰階值與第二灰階值的差值。當此差值大於或等於30時,計算出第一圖案之至少一第一座標值,並對齊第一圖案之第一座標值及第二圖案的第二座標值。After calculating the second coordinate value, the controller of the first optical system described above determines the difference between the first grayscale value and the second grayscale value. When the difference is greater than or equal to 30, at least a first coordinate value of the first pattern is calculated, and the first coordinate value of the first pattern and the second coordinate value of the second pattern are aligned.

對齊第一圖案及第二圖案之座標值後,貼合偏光單元及顯示器面板,以製成立體顯示器面板。After aligning the coordinate values of the first pattern and the second pattern, the polarizing unit and the display panel are attached to form a stereoscopic display panel.

依據本發明一實施例,上述之偏光單元包含黏著層,且黏著層係設置於偏光單元之位相差層上。According to an embodiment of the invention, the polarizing unit comprises an adhesive layer, and the adhesive layer is disposed on the phase difference layer of the polarizing unit.

依據本發明另一實施例,上述之圖案化位相差層可為λ/4位相差層,且λ為入射此圖案化位相差層之入射光的波長。According to another embodiment of the present invention, the patterned phase difference layer may be a λ/4 phase difference layer, and λ is a wavelength of incident light incident on the patterned phase difference layer.

依據本發明又一實施例,上述之第一圖案的第一區域及第二區域分別具有不同之配向方向。According to still another embodiment of the present invention, the first region and the second region of the first pattern have different alignment directions.

依據本發明再一實施例,上述之光學層可為增亮膜。According to still another embodiment of the present invention, the optical layer may be a brightness enhancement film.

依據本發明又另一實施例,上述之光學層可為一多層膜,且該多層膜包含一偏光膜及反射膜。According to still another embodiment of the present invention, the optical layer may be a multilayer film, and the multilayer film comprises a polarizing film and a reflective film.

依據本發明又另一實施例,上述之偏光單元係藉由黏附或吸附的方式設置於光學層上。According to still another embodiment of the present invention, the polarizing unit is disposed on the optical layer by adhesion or adsorption.

依據本發明再另一實施例,上述之第一光學系統及第二光學系統係相同或不同的,且第一光學系統及第二光學系統分別包含一感光耦合元件(Charge-coupled Device;CCD)。According to still another embodiment of the present invention, the first optical system and the second optical system are the same or different, and the first optical system and the second optical system respectively comprise a photosensitive coupled device (CCD). .

依據本發明更另一實施例,上述之入射光的入射角係小於或等於10°。According to still another embodiment of the present invention, the incident angle of the incident light is less than or equal to 10°.

依據本發明更另一實施例,上述之入射光的入射角為0°。According to still another embodiment of the present invention, the incident angle of the incident light is 0°.

依據本發明更另一實施例,上述之第二光線通過偏光單元之保護膜後,第二光線可具有圓形偏振方向或橢圓形偏振方向。According to still another embodiment of the present invention, after the second light passes through the protective film of the polarizing unit, the second light may have a circular polarization direction or an elliptical polarization direction.

依據本發明更另一實施例,上述之第三光線及第四光線通過偏光層及位相差層後,第三光線及第四光線分別具有不同之亮度。According to still another embodiment of the present invention, after the third light and the fourth light pass through the polarizing layer and the phase difference layer, the third light and the fourth light respectively have different brightnesses.

依據本發明更另一實施例,上述之立體顯示器面板具有顯示區域及週邊區域,且第一圖案及第二圖案係設置於顯示區域、週邊區域或顯示區域與週邊區域之間。According to still another embodiment of the present invention, the stereoscopic display panel has a display area and a peripheral area, and the first pattern and the second pattern are disposed between the display area, the peripheral area, or the display area and the peripheral area.

依據本發明更另一實施例,上述之第二光線的線性偏振方向具有偏振角度。According to still another embodiment of the present invention, the linear polarization direction of the second light beam has a polarization angle.

應用本發明之立體顯示器之製造方法,其係利用光學層來調整光線於偏光單元中之變化,並藉由灰階值的差值來分辨第三光線及第四光線所呈現之第一影像及第二影 像,而可同時移動承載台以對齊並貼合偏光單元及顯示器面板,進而製成立體顯示器面板,因此可降低立體顯示器面板中左右眼影像互相干擾之缺陷。The manufacturing method of the stereoscopic display of the present invention uses an optical layer to adjust the change of light in the polarizing unit, and distinguishes the first image represented by the third light and the fourth light by the difference of the gray scale values and Second shadow For example, the carrier can be moved at the same time to align and conform to the polarizing unit and the display panel, thereby forming a stereoscopic display panel, thereby reducing the defect that the left and right eye images interfere with each other in the stereoscopic display panel.

100‧‧‧方法100‧‧‧ method

110‧‧‧提供對位系統之步驟110‧‧‧Steps to provide a registration system

120‧‧‧利用第一光學系統發射第一光線之步驟120‧‧‧Steps of using the first optical system to emit the first light

130‧‧‧利用第一光學系統接收通過圖案化位相差層之第三光線及第四光線之步驟130‧‧‧Steps of receiving the third and fourth rays passing through the patterned phase difference layer using the first optical system

140‧‧‧利用第一光學系統量測第一灰階值及第二灰階值之步驟140‧‧‧Steps for measuring the first grayscale value and the second grayscale value using the first optical system

150‧‧‧利用第二光學系統計算第二圖案之第二座標值之步驟150‧‧‧Steps for calculating the second coordinate value of the second pattern using the second optical system

160‧‧‧判斷第一灰階值與第二灰階值的差值是否大於或等於30之步驟160‧‧‧Steps for determining whether the difference between the first grayscale value and the second grayscale value is greater than or equal to 30

160a‧‧‧調整偏光單元之製程參數之步驟160a‧‧‧Steps for adjusting the process parameters of the polarizing unit

170‧‧‧計算第一圖案之第一座標值之步驟170‧‧‧Steps for calculating the first coordinate value of the first pattern

180‧‧‧對齊第一圖案之第一座標值及第二圖案之第二座標值之步驟180‧‧‧Steps of aligning the first coordinate value of the first pattern with the second coordinate value of the second pattern

190‧‧‧貼合偏光單元及顯示器面板之步驟190‧‧‧Steps for attaching polarizing unit and display panel

191‧‧‧製成立體顯示器面板191‧‧‧ Made of stereo display panel

200‧‧‧對位系統200‧‧‧ alignment system

210‧‧‧承載台210‧‧‧Loading station

210a/210b‧‧‧方向210a/210b‧‧‧ Direction

220‧‧‧光學層220‧‧‧Optical layer

230‧‧‧偏光單元230‧‧‧Polarized unit

231‧‧‧保護膜231‧‧‧Protective film

233‧‧‧圖案化位相差層233‧‧‧ patterned phase difference layer

233a‧‧‧第一圖案233a‧‧‧first pattern

233b‧‧‧第一區域233b‧‧‧First area

233c‧‧‧第二區域233c‧‧‧Second area

235‧‧‧偏光層235‧‧‧ polarizing layer

237‧‧‧位相差層237‧‧‧ phase difference layer

240‧‧‧第一光學系統240‧‧‧First optical system

250/251/252/253a/253b/254a/254b/255a/255b/256a/256b/257a/257b/258a/258b/259a/259b‧‧‧光線250/251/252/253a/253b/254a/254b/255a/255b/256a/256b/257a/257b/258a/258b/259a/259b‧‧ ‧Light

260‧‧‧顯示器面板260‧‧‧ display panel

270‧‧‧第二光學系統270‧‧‧Second optical system

300‧‧‧計算系統300‧‧‧Computation System

第1圖係繪示依照本發明之一實施例之立體顯示器之製造方法的流程圖。1 is a flow chart showing a method of manufacturing a stereoscopic display according to an embodiment of the present invention.

第2A圖係繪示依照本發明之一實施例之對位系統的側視圖。Figure 2A is a side elevational view of a registration system in accordance with an embodiment of the present invention.

第2B圖係繪示依照本發明之一實施例之圖案化位相差層的立體圖。2B is a perspective view of a patterned phase difference layer in accordance with an embodiment of the present invention.

第3圖係繪示依照本發明之一實施例之承載台、光學層及偏光單元的側視圖。Figure 3 is a side elevational view of a carrier, an optical layer, and a polarizing unit in accordance with an embodiment of the present invention.

第4A圖係顯示依照本發明之實施例1之第三圖案的灰階圖。Fig. 4A is a gray scale diagram showing a third pattern of Embodiment 1 according to the present invention.

第4B圖係顯示依照本發明之實施例2之第三圖案的灰階圖。Fig. 4B is a gray scale diagram showing a third pattern in accordance with Embodiment 2 of the present invention.

第4C圖係顯示依照本發明之實施例3之第三圖案的灰階圖。Fig. 4C is a gray scale diagram showing a third pattern in accordance with Embodiment 3 of the present invention.

第5圖係顯示依照本發明之比較例之第三圖案的灰階圖。Fig. 5 is a gray scale diagram showing a third pattern of a comparative example according to the present invention.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The making and using of the embodiments of the invention are discussed in detail below. However, it will be appreciated that the embodiments provide many applicable inventive concepts that can be implemented in a wide variety of specific content. The specific embodiments discussed are illustrative only and are not intended to limit the scope of the invention.

本發明所稱之「非偏振光(non-polarized light)」係指光線中各偏振方向之光強度係均一的。「偏振光(polarized light)」則係指光線中,某一特定之偏振方向具有較大之光強度,而使得光的行進具有特定之方向性。The term "non-polarized light" as used in the present invention means that the light intensity in each polarization direction of the light is uniform. "Polarized light" means that in a particular direction of polarization, a particular direction of polarization has a greater intensity of light, such that the direction of travel has a particular directivity.

請參照第1至2B圖,其中第1圖係繪示依照本發明之一實施例之立體顯示器面板的製造方法之流程圖,第2A圖係繪示依照本發明之一實施例之對位系統的側視圖,且第2B圖係繪示依照本發明之一實施例之圖案化位相差層之立體圖。在一實施例中,第2A圖中之對位系統200係使用第1圖所示之方法100來進行偏光單元230與顯示器面板260之對位,以製作出立體顯示器面板。1 to 2B, wherein FIG. 1 is a flow chart showing a method of manufacturing a stereoscopic display panel according to an embodiment of the present invention, and FIG. 2A is a view showing a registration system according to an embodiment of the present invention. A side view, and FIG. 2B is a perspective view of a patterned phase difference layer in accordance with an embodiment of the present invention. In one embodiment, the alignment system 200 in FIG. 2A uses the method 100 shown in FIG. 1 to align the polarizing unit 230 with the display panel 260 to create a stereoscopic display panel.

在第1圖中,方法100係先進行提供對位系統之步驟,如步驟110所示。在第2A圖中,對位系統200包含承載台210、光學層220、偏光單元230、第一光學系統240、顯示器面板260及第二光學系統270。In FIG. 1, method 100 first performs the steps of providing a registration system, as shown in step 110. In FIG. 2A, the alignment system 200 includes a carrier 210, an optical layer 220, a polarizing unit 230, a first optical system 240, a display panel 260, and a second optical system 270.

在第2A圖中,前述之光學層220係設置於承載台210上。偏光單元230係設置於光學層220上,且偏光單元230包含保護膜231、圖案化位相差層233、偏光層235及位相差層237。在一實施例中,光學層220可為一增亮膜。在一實施例中,偏光單元230可藉由黏附(例如:微黏著方 法)、吸附(例如:毛細真空吸附方法)、其他適當之方法或上述方法之任意組合來設置於光學層220上。In FIG. 2A, the optical layer 220 described above is disposed on the carrier 210. The polarizing unit 230 is disposed on the optical layer 220 , and the polarizing unit 230 includes a protective film 231 , a patterned phase difference layer 233 , a polarizing layer 235 , and a phase difference layer 237 . In an embodiment, the optical layer 220 can be a brightness enhancing film. In an embodiment, the polarizing unit 230 can be adhered by (for example, a micro-adhesive side) The method, adsorption (for example, capillary vacuum adsorption method), other suitable methods, or any combination of the above methods are provided on the optical layer 220.

前述之保護膜231係設置於光學層220上,圖案化位相差層233設置於保護膜231上,偏光層235設置於圖案化位相差層233上,且位相差層237設置於偏光層235上。The protective film 231 is disposed on the optical layer 220, the patterned phase difference layer 233 is disposed on the protective film 231, the polarizing layer 235 is disposed on the patterned phase difference layer 233, and the phase difference layer 237 is disposed on the polarizing layer 235. .

在第2B圖中,圖案化位相差層233具有第一圖案233a,其中第一圖案233a包含第一區域233b及第二區域233c,且第一區域233b及第二區域233c分別具有不同之配向方向。第二區域233c係鄰設於第一區域233b。在一實施例中,圖案化位相差層233可為一λ/4位相差層,且前述之λ代表入射圖案化位相差層233之入射光的波長。In FIG. 2B, the patterned phase difference layer 233 has a first pattern 233a, wherein the first pattern 233a includes a first region 233b and a second region 233c, and the first region 233b and the second region 233c have different alignment directions respectively. . The second region 233c is adjacent to the first region 233b. In one embodiment, the patterned phase difference layer 233 can be a λ/4 phase difference layer, and the aforementioned λ represents the wavelength of incident light incident on the patterned phase difference layer 233.

請再參照第2A圖,前述之第一光學系統240係設置於偏光單元230之上方,顯示器面板260設置於偏光單元230之上方,第二光學系統270係鄰設於顯示器面板260,且第二光學系統270係電性連接至第一光學系統240,其中顯示器面板260具有第二圖案(圖未繪示)。Referring to FIG. 2A, the first optical system 240 is disposed above the polarizing unit 230, the display panel 260 is disposed above the polarizing unit 230, the second optical system 270 is disposed adjacent to the display panel 260, and the second The optical system 270 is electrically connected to the first optical system 240, wherein the display panel 260 has a second pattern (not shown).

在一實施例中,立體顯示器面板具有顯示區域及週邊區域(圖未繪示)。上述之「顯示區域」係立體顯示器面板用來顯示畫面之畫素的區域,而「週邊區域」係指鄰設於顯示區域的部份。前述之第二圖案可設置於顯示區域、週邊區域,或著顯示區域與周邊區域之間。In an embodiment, the stereoscopic display panel has a display area and a peripheral area (not shown). The above-mentioned "display area" is a region in which a stereoscopic display panel is used to display a pixel of a screen, and a "peripheral region" is a portion adjacent to a display region. The aforementioned second pattern may be disposed between the display area, the peripheral area, or between the display area and the peripheral area.

請參照第2A及2B圖,在一實施例中,前述圖案化位相差層233之第一圖案233a係相同於顯示器面板260 之第二圖案。在另一實施例中,前述圖案化位相差層233之第一圖案233a係相似於顯示器面板260之第二圖案。上述之「相同」係指圖案化位相差層233之第一圖案233a與顯示器面板260之第二圖案具有幾何形狀相同,且尺寸大小亦相同之圖案。「相似」則係指兩圖案具有部份相同之圖案。[例如:圖案化位相差層233之第一圖案233a的邊界線與顯示器面板260之黑色矩陣的邊界線(圖未繪示)係互相平行之兩直線。]Referring to FIGS. 2A and 2B , in an embodiment, the first pattern 233 a of the patterned phase difference layer 233 is the same as the display panel 260 . The second pattern. In another embodiment, the first pattern 233a of the patterned phase difference layer 233 is similar to the second pattern of the display panel 260. The above-mentioned "identical" means that the first pattern 233a of the patterned phase difference layer 233 and the second pattern of the display panel 260 have the same geometric shape and the same size. "Similar" means that the two patterns have partially identical patterns. [For example, the boundary line of the first pattern 233a of the patterned phase difference layer 233 and the boundary line (not shown) of the black matrix of the display panel 260 are two straight lines parallel to each other. ]

在一實施例中,上述之第一圖案233a及第二圖案可重複且任意地分佈於圖案化位相差層233及顯示器面板260之一部或全部區域上。In one embodiment, the first pattern 233a and the second pattern are repeatedly and arbitrarily distributed on one or all of the patterned phase difference layer 233 and the display panel 260.

請參照第2A圖,在一實施例中,第一光學系統240及第二光學系統270可電性連接至計算系統300。其中,計算系統300可用以接收並計算第一光學系統240及第二光學系統300所量測之數據,以顯示出前述方法100之參數值。Referring to FIG. 2A , in an embodiment, the first optical system 240 and the second optical system 270 can be electrically connected to the computing system 300 . The computing system 300 can be used to receive and calculate data measured by the first optical system 240 and the second optical system 300 to display the parameter values of the foregoing method 100.

請參照第1圖至第3圖,第3圖係繪示依照本發明之一實施例之承載台、光學層及偏光單元的側視圖,其中第3圖係將第2A圖中之偏光單元230的各層分離,並將入射偏光單元230之光線及從偏光單元230射出之光線分開繪示,以清楚說明光線之偏振方向於偏光單元230中的變化。在一實施例中,於進行第1圖之步驟110後,進行利用第一光學系統240發射第一光線250之步驟,如步驟120所示。於第3圖中,第一光線250係以一入射角射入偏光 單元230中,且第一光線250可為一偏振光。前述之入射角係小於或等於10°。在一實施例中,入射角可為0°。當光線250通過位相差層237時,雖然位相差層237會對入射光250之光偏振方向產生影響,但非偏振光之入射光250經位相差層237之相位延遲影響後,所形成之光線251仍為非偏振光。Please refer to FIG. 1 to FIG. 3 . FIG. 3 is a side view of a carrier, an optical layer and a polarizing unit according to an embodiment of the present invention, wherein FIG. 3 is a polarizing unit 230 in FIG. 2A . The layers are separated, and the light incident on the polarizing unit 230 and the light emitted from the polarizing unit 230 are separately shown to clearly illustrate the change of the polarization direction of the light in the polarizing unit 230. In one embodiment, after step 110 of FIG. 1 is performed, the step of transmitting the first ray 250 by the first optical system 240 is performed, as shown in step 120. In Fig. 3, the first ray 250 is incident on the polarized light at an incident angle. In unit 230, and the first ray 250 can be a polarized light. The aforementioned incident angle is less than or equal to 10°. In an embodiment, the angle of incidence may be 0°. When the light 250 passes through the phase difference layer 237, although the phase difference layer 237 affects the polarization direction of the incident light 250, the incident light 250 of the unpolarized light is affected by the phase retardation of the phase difference layer 237, and the formed light is formed. 251 is still unpolarized.

當光線251繼續通過偏光層235時,光線251會形成光線252。依據偏光層235之配向方向的角度,光線252可具有一線性偏振方向,其中此線性偏振方向之偏振角度即為偏光層235之配向方向的配向角度。When the light ray 251 continues to pass through the polarizing layer 235, the light ray 251 forms the light 252. The light ray 252 may have a linear polarization direction according to the angle of the alignment direction of the polarizing layer 235, wherein the polarization angle of the linear polarization direction is the alignment angle of the alignment direction of the polarizing layer 235.

接著,依據光線250射入之位置,光線252可通過圖案化位相差層233之第一圖案233a的第一區域233b或第二區域233c,而分別形成光線253a或253b。由於圖案化位相差層233可為一λ/4位相差層,因此當具有線性偏振方向之光線252通過圖案化位相差層233後,光線252之線性偏振方向會轉變為圓形偏振方向。再者,依據圖案化位相差層233之第一區域233b及第二區域233c的配向方向之不同,光線253a可具有左旋圓形偏振方向或右旋圓形偏振方向,光線253b則具有與光線253a相反之右旋圓形偏振方向或左旋圓形偏振方向。Then, depending on the position at which the ray 250 is incident, the ray 252 may form the ray 253a or 253b by patterning the first region 233b or the second region 233c of the first pattern 233a of the phase difference layer 233, respectively. Since the patterned phase difference layer 233 can be a λ/4 phase difference layer, when the light ray 252 having a linear polarization direction passes through the patterned phase difference layer 233, the linear polarization direction of the light 252 changes to a circular polarization direction. Furthermore, depending on the alignment direction of the first region 233b and the second region 233c of the patterned phase difference layer 233, the light ray 253a may have a left-hand circular polarization direction or a right-hand circular polarization direction, and the light ray 253b has a light 253a. Conversely, the right-handed circular polarization direction or the left-handed circular polarization direction.

當光線253a及253b繼續通過保護膜231後,光線253a及253b分別形成光線254a及254b,其中光線254a與254b受到保護膜231之影響,光線254a及254b之圓形偏振方向會轉變為橢圓形偏振方向。當保護膜231之位相 差值較小時,光線254a及254b之前進方向不受到影響(亦即,左旋圓形偏振方向轉變為左旋橢圓形偏振方向,而右旋圓形偏振方向轉變為右旋橢圓形偏振方向)。當保護膜231之位相差值夠大時,光線254a及254b之前進方向則會受到影響(換言之,左旋圓形偏振方向轉變為右旋橢圓形偏振方向,而右旋圓形偏振方向轉變為左旋橢圓形偏振方向)。前述保護膜231之位相差值的影響係本發明所屬技術領域中任何具有通常知識者所習知,故此處不另贅述。接著,當光線254a及254b照射至光學層220時,光學層220可反射光線254a及254b,而分別形成光線255a與255b,且光線255a及255b均具有線性偏振方向。由於光學層220具有一配向角度,因此光線255a及255b之線性偏振方向具有一偏振角度。After the light rays 253a and 253b continue to pass through the protective film 231, the light rays 253a and 253b respectively form light rays 254a and 254b, wherein the light rays 254a and 254b are affected by the protective film 231, and the circular polarization directions of the light rays 254a and 254b are converted into elliptical polarization. direction. When the phase of the protective film 231 When the difference is small, the forward directions of the rays 254a and 254b are not affected (i.e., the left-handed circular polarization direction is converted to the left-handed elliptical polarization direction, and the right-handed circular polarization direction is converted to the right-handed elliptical polarization direction). When the phase difference of the protective film 231 is sufficiently large, the forward directions of the light rays 254a and 254b are affected (in other words, the left-handed circular polarization direction is converted into the right-handed elliptical polarization direction, and the right-handed circular polarization direction is changed to the left-handed rotation. Elliptical polarization direction). The influence of the phase difference of the foregoing protective film 231 is well known to those of ordinary skill in the art to which the present invention pertains, and therefore will not be further described herein. Next, when the light rays 254a and 254b are irradiated to the optical layer 220, the optical layer 220 may reflect the light rays 254a and 254b to form the light rays 255a and 255b, respectively, and the light rays 255a and 255b each have a linear polarization direction. Since the optical layer 220 has an alignment angle, the linear polarization directions of the rays 255a and 255b have a polarization angle.

在一實施例中,光學層220可為一多層膜,且此多層膜可包含偏光膜及反射膜,其中偏光膜可使通過之光線具有線性偏振方向。在此實施例中,光線254a及254b先被反射膜反射,且反射之光線經過偏光膜後,所形成之光線255a及255b均具有線性偏振方向。In one embodiment, the optical layer 220 can be a multilayer film, and the multilayer film can include a polarizing film and a reflective film, wherein the polarizing film can have a linear polarization direction through the light passing through. In this embodiment, the light rays 254a and 254b are first reflected by the reflective film, and the reflected light rays pass through the polarizing film, and the formed light rays 255a and 255b each have a linear polarization direction.

之後,當光線255a及255b通過保護膜231後,光線255a及255b可轉變為具有橢圓形偏振方向之光線256a及256b。在一實施例中,光線256a及256b亦可具有圓形偏振方向。Thereafter, when the light rays 255a and 255b pass through the protective film 231, the light rays 255a and 255b can be converted into light rays 256a and 256b having an elliptical polarization direction. In an embodiment, the rays 256a and 256b may also have a circular polarization direction.

當光線256a與256b分別通過圖案化位相差層233之第一圖案233a的第一區域233b及第二區域233c時,光 線256a及256b分別轉變為光線257a及257b,其中光線257a及257b具有橢圓形偏振方向。再者,由於圖案化位相差層之第一圖案233a的第一區域233b及第二區域233c具有不同之配向方向,因此,光線257a及257b具有不同之偏振角度。When the light rays 256a and 256b respectively pass through the first region 233b and the second region 233c of the first pattern 233a of the phase difference layer 233, the light Lines 256a and 256b are converted into rays 257a and 257b, respectively, wherein rays 257a and 257b have an elliptical polarization direction. Moreover, since the first region 233b and the second region 233c of the first pattern 233a of the patterned retardation layer have different alignment directions, the light rays 257a and 257b have different polarization angles.

然後,當光線257a及257b通過偏光層235後,光線257a與257b分別形成光線258a與258b。光線257a及257b受到偏光層235之偏振方向的影響,光線258a與258b所具有之偏振方向轉變為線性偏振方向。其中,由於光線257a及257b之橢圓形偏振方向的偏振角度不同,因此光線257a及257b可通過偏光層235之光量不同,而使得光線258a及258b具有不同之亮度。Then, when the light rays 257a and 257b pass through the polarizing layer 235, the light rays 257a and 257b form the light rays 258a and 258b, respectively. The light rays 257a and 257b are affected by the polarization direction of the polarizing layer 235, and the polarization directions of the light rays 258a and 258b are converted into linear polarization directions. Wherein, since the polarization angles of the elliptical polarization directions of the light rays 257a and 257b are different, the light rays 257a and 257b can pass through the polarizing layer 235 with different amounts of light, so that the light rays 258a and 258b have different brightnesses.

接著,當光線258a及258b通過位相差層237後,光線258a及258b分別形成光線259a及259b。其中,由於光線258a及258b之亮度不同,因此光線259a及259b亦具有不同之亮度。Next, when the light rays 258a and 258b pass through the phase difference layer 237, the light rays 258a and 258b form light rays 259a and 259b, respectively. Among them, since the brightness of the light rays 258a and 258b are different, the light rays 259a and 259b also have different brightness.

請再參照第1圖。於進行步驟120之後,進行利用第一光學系統接收第三光線(即第3圖中之光線259a)及第四光線(即第3圖中之光線259b)之步驟,如步驟130所示,而可分別顯示對應第3圖之第一區域233b的第一影像及對應第3圖之第二區域233c的第二影像。然後,進行利用第一光學系統240量測第一影像之第一灰階值及第二影像之第二灰階值之步驟,如步驟140所示。由於第3圖中之光線259a及259b具有不同之亮度,因此第一影像之第一灰 階值及第二影像之第二灰階值具有一差值。Please refer to Figure 1 again. After performing step 120, the step of receiving the third light (ie, the light ray 259a in FIG. 3) and the fourth light (ie, the light ray 259b in FIG. 3) by the first optical system is performed, as shown in step 130. The first image corresponding to the first region 233b of FIG. 3 and the second image corresponding to the second region 233c of FIG. 3 may be respectively displayed. Then, the step of measuring the first grayscale value of the first image and the second grayscale value of the second image by using the first optical system 240 is performed, as shown in step 140. Since the rays 259a and 259b in Fig. 3 have different brightness, the first gray of the first image The order value and the second gray level value of the second image have a difference.

請繼續參照第1圖。於進行步驟140後,進行利用第二光學系統讀取顯示器面板之第二圖案,並計算第二圖案之至少一第二座標值之步驟,如步驟150所示。在一實施例中,方法100可於進行步驟110後,進行步驟150。然後,依序進行步驟120、130及140。在另一實施例中,方法100於進行步驟120、130及140時,步驟150亦可同時進行。Please continue to refer to Figure 1. After performing step 140, a step of reading the second pattern of the display panel by the second optical system and calculating at least a second coordinate value of the second pattern is performed, as shown in step 150. In an embodiment, the method 100 may perform step 150 after performing step 110. Then, steps 120, 130, and 140 are sequentially performed. In another embodiment, when the method 100 performs steps 120, 130, and 140, the step 150 may also be performed simultaneously.

之後,進行利用第一光學系統之控制器(圖未繪示)或計算系統判斷前述第一灰階值與第二灰階值的差值是否大於或等於30之步驟,如步驟160所示。若第一灰階值與第二灰階值之差值係大於或等於30,當使用者利用第2A圖中之第一光學系統240來觀察第一影像及第二影像時,使用者可清楚分辨出第一影像及第二影像,因此可繼續進行利用第一光學系統之控制器或計算系統來計算第一圖案之第一座標值的步驟,如步驟170所示。Then, a step of determining whether the difference between the first grayscale value and the second grayscale value is greater than or equal to 30 by using a controller (not shown) of the first optical system or a computing system is performed, as shown in step 160. If the difference between the first grayscale value and the second grayscale value is greater than or equal to 30, when the user views the first image and the second image by using the first optical system 240 in FIG. 2A, the user can be clear The first image and the second image are resolved, so the step of calculating the first coordinate value of the first pattern using the controller or computing system of the first optical system can be continued, as shown in step 170.

若前述之差值係小於30時,使用者無法透過第2A圖中之第一光學系統240來分辨出第一影像及第二影像,進而無法利用第一光學系統240之控制器或計算系統300精準計算出第3圖之第一圖案233a的第一座標值,因此須進行重新調整偏光單元之製程參數的步驟,如步驟160a所示,以使第一灰階值與第二灰階值的差值可大於或等於30。If the difference is less than 30, the user cannot distinguish the first image and the second image through the first optical system 240 in FIG. 2A, thereby failing to utilize the controller or computing system 300 of the first optical system 240. The first coordinate value of the first pattern 233a of FIG. 3 is accurately calculated, so the process of re-adjusting the process parameters of the polarizing unit must be performed, as shown in step 160a, so that the first grayscale value and the second grayscale value are The difference can be greater than or equal to 30.

請再參照第3圖。在一實施例中,若前述通過保護膜231的光線256a及256b具有線性偏振方向時,光線256a 及256b通過圖案化位相差層233後,光線256a及256b所形成之光線257a及257b會具有圓形偏振方向。接著,當光線257a及257b通過偏光層235後,所形成之光線258a及258b則具有線性偏振方向。然而,具有圓形偏振光之光線257a及257b通過偏光層235時,即使圓形偏振光之偏振方向不同,通過偏光層235後,所形成具有線性偏振方向之光線258a及258b仍具有相同之亮度,進而後續所形成之光線259a及259b亦具有相同之亮度,因此造成前述之第一灰階值相同於第二灰階值,而使得使用者難以分辨第一影像及第二影像。Please refer to Figure 3 again. In an embodiment, if the light rays 256a and 256b passing through the protective film 231 have a linear polarization direction, the light ray 256a After the 256b is patterned by the phase difference layer 233, the light rays 257a and 257b formed by the light rays 256a and 256b have a circular polarization direction. Then, when the light rays 257a and 257b pass through the polarizing layer 235, the formed light rays 258a and 258b have a linear polarization direction. However, when the light rays 257a and 257b having circularly polarized light pass through the polarizing layer 235, even if the polarization directions of the circularly polarized light are different, the light rays 258a and 258b having the linear polarization direction are formed to have the same brightness after passing through the polarizing layer 235. Then, the subsequently formed light rays 259a and 259b also have the same brightness, so that the first gray scale value is the same as the second gray scale value, which makes it difficult for the user to distinguish the first image and the second image.

在第1圖之步驟170後,繼續進行對齊第一圖案233a之至少一第一座標值及第二圖案的至少一第二座標值的步驟,如步驟180所示。於第2A圖中,前述對齊第一座標值及第二座標值之步驟係藉由沿著方向210a移動承載台210,但不移動顯示器面板260,以對齊第一座標值及第二座標值。在一實施例中,前述對齊第一座標值及第二座標值的步驟可沿著方向210a移動顯示器面板260,但不移動承載台210,以對齊第一座標值及第二座標值。在另一實施例中,對齊第一座標值及第二座標值的步驟可同時或先後移動承載台210與顯示器面板260,以對齊第一座標值及第二座標值。After step 170 of FIG. 1, the step of aligning at least one first coordinate value of the first pattern 233a with at least one second coordinate value of the second pattern is continued, as shown in step 180. In FIG. 2A, the step of aligning the first coordinate value and the second coordinate value is performed by moving the stage 210 along the direction 210a, but not moving the display panel 260 to align the first coordinate value and the second coordinate value. In an embodiment, the step of aligning the first coordinate value and the second coordinate value may move the display panel 260 along the direction 210a, but not move the carrier 210 to align the first coordinate value with the second coordinate value. In another embodiment, the step of aligning the first coordinate value with the second coordinate value may move the carrier 210 and the display panel 260 simultaneously or sequentially to align the first coordinate value with the second coordinate value.

當第一座標值對齊第二座標值時,接著,沿著方向210b移動承載台,進行貼合偏光單元及顯示器面板之步驟,如步驟190所示,而製作出立體顯示器面板。在一實 施例中,於步驟180及190中,承載台可沿著X軸、Y軸、Z軸或上述方向之任意混合的方向來移動。When the first coordinate value is aligned with the second coordinate value, then the carrier is moved along the direction 210b to perform the steps of bonding the polarizing unit and the display panel. As shown in step 190, a stereoscopic display panel is fabricated. In a real In the embodiment, in steps 180 and 190, the stage can be moved along the X-axis, the Y-axis, the Z-axis, or any combination of the above directions.

在一實施例中,於第2A圖中,偏光單元230可利用黏著之方式來貼合顯示器面板260。因此,偏光單元230可包含一黏著層。此黏著層係設置於偏光單元230之位相差層237上。在此實施例中,前述之黏著層可包含一離型膜,離型膜係設置於黏著層上,以保護偏光單元230之黏著層。此離型膜僅須於進行第1圖中之步驟190前移除即可。In an embodiment, in FIG. 2A, the polarizing unit 230 can be attached to the display panel 260 by means of adhesion. Therefore, the polarizing unit 230 may include an adhesive layer. The adhesive layer is disposed on the phase difference layer 237 of the polarizing unit 230. In this embodiment, the adhesive layer may include a release film, and the release film is disposed on the adhesive layer to protect the adhesive layer of the polarizing unit 230. This release film only needs to be removed before performing step 190 in FIG.

請參照第2A及2B圖。在一實施例中,上述之第一光學系統240及第二光學系統270可為相同的或不相同的,且第一光學系統240及第二光學系統270分別可包含一感光耦合元件(Charge-coupled Device;CCD)或其他可發射光線並接收光線之光學系統。在另一實施例中,對位系統200可僅具有一個光學系統,此光學系統可先計算出第一圖案233a之第一座標值,然後再讀取顯示器面板260之第二圖案,並計算出第二圖案之第二座標值。Please refer to Figures 2A and 2B. In an embodiment, the first optical system 240 and the second optical system 270 may be the same or different, and the first optical system 240 and the second optical system 270 may respectively include a photosensitive coupling element (Charge- Coupled Device; CCD) or other optical system that emits light and receives light. In another embodiment, the alignment system 200 can have only one optical system. The optical system can first calculate the first coordinate value of the first pattern 233a, and then read the second pattern of the display panel 260, and calculate The second coordinate value of the second pattern.

根據上述之說明,本發明係利用第一光學系統來發射一光線,藉由光學層來反射此光線,使得反射後之光線具有線性偏振方向,並利用第一光學系統接收通過第一圖案之第一區域及第二區域的光線,以顯示對應第一區域的第一影像及對應第二區域的第二影像。然後,藉由第一影像及第二影像之灰階值的差值來計算出第一圖案之第一座標值,並對齊第一座標值及顯示器面板之第二座標值,而 可貼合偏光單元及顯示器面板,進而製作出立體顯示器面板。According to the above description, the present invention utilizes a first optical system to emit a light, which is reflected by an optical layer such that the reflected light has a linear polarization direction and receives the first pattern through the first optical system. Light of a region and a second region to display a first image corresponding to the first region and a second image corresponding to the second region. Then, the first coordinate value of the first pattern is calculated by the difference between the grayscale values of the first image and the second image, and the first coordinate value and the second coordinate value of the display panel are aligned, and The polarizing unit and the display panel can be attached to form a stereoscopic display panel.

以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。The following examples are used to illustrate the application of the present invention, and are not intended to limit the present invention, and various modifications and refinements can be made without departing from the spirit and scope of the invention.

實施例1Example 1

首先,提供如上所述之感光耦合元件(CCD)、偏光單元、光學層及承載台。於此偏光單元中,光學層為一增亮膜,且光學層的配向角度與偏光層之配向角度具有0°之夾角。First, a photosensitive coupling element (CCD), a polarizing unit, an optical layer, and a carrier are provided as described above. In the polarizing unit, the optical layer is a brightness enhancement film, and the alignment angle of the optical layer and the alignment angle of the polarizing layer have an angle of 0°.

然後,利用CCD對偏光單元發射一光線,其中光線射入偏光單元之入射角為0°。接著,利用CCD接收被光學層反射且通過圖案化位相差層之第一圖案後的光線,以於CCD中顯示出第一影像及第二影像。Then, a light is emitted from the polarizing unit by the CCD, wherein the incident angle of the light entering the polarizing unit is 0°. Then, the CCD is used to receive the light reflected by the optical layer and through the first pattern of the phase difference layer to display the first image and the second image in the CCD.

實施例2與3及比較例Examples 2 and 3 and Comparative Examples

實施例2與3及比較例係使用與實施例1相同之裝置及方法來觀察第三圖案。不同的是,實施例2與3係改變上述兩配向角度之夾角,其中實施例2與3之夾角分別為45°及90°。而比較例則是將光學層改變為反射層,其中反射層不具有配向角度,故反射層與偏光層之間不具有配向角度之夾角。In the examples 2 and 3 and the comparative examples, the third pattern was observed using the same apparatus and method as in the first embodiment. The difference between the two alignment angles of Examples 2 and 3 is that the angles between Examples 2 and 3 are 45° and 90°, respectively. In the comparative example, the optical layer is changed into a reflective layer, wherein the reflective layer does not have an alignment angle, so that there is no angle between the reflective layer and the polarizing layer.

請參照第4A至5圖,其中第4A至4C圖分別係顯 示依照本發明之實施例1至3之第三圖案的灰階圖,而第5圖係顯示依照本發明之比較例之第三圖案的灰階圖。於第4A至4C圖中,第一影像(亮線)與第二影像(暗線)之灰階值的差值分別為45、100及50。由於實施例1至3之灰階值均大於或等於30,因此使用者可明確分辨第一影像(亮線)及第二影像(暗線),而可精準對齊偏光單元及顯示器面板。Please refer to Figures 4A to 5, where Figures 4A to 4C are shown separately. A gray scale diagram showing a third pattern according to Embodiments 1 to 3 of the present invention, and Fig. 5 is a gray scale diagram showing a third pattern according to a comparative example of the present invention. In FIGS. 4A to 4C, the difference between the grayscale values of the first image (bright line) and the second image (dark line) is 45, 100, and 50, respectively. Since the gray scale values of the embodiments 1 to 3 are all greater than or equal to 30, the user can clearly distinguish the first image (bright line) and the second image (dark line), and can accurately align the polarizing unit and the display panel.

再者,根據第4A至4C圖之結果,上述光學層的配向角度與偏光層之配向角度的夾角並不會影響第一影像及第二影像的成像,且可降低製程之複雜性。Furthermore, according to the results of FIGS. 4A to 4C, the angle between the alignment angle of the optical layer and the alignment angle of the polarizing layer does not affect the imaging of the first image and the second image, and the complexity of the process can be reduced.

然而,於第5圖中,由於反射光通過保護層時,受到保護層光學散亂之影響,使得通過圖案化位相差層之光線(即第三光線與第四光線)的偏光態不具有明顯之差異,而導致第一影像(亮線)及第二影像(暗線)之灰階值沒有顯著的不同,進而不易分辨第一影像及第二影像,因此無法對齊偏光單元及顯示器面板。However, in FIG. 5, since the reflected light passes through the protective layer, it is affected by the optical scattering of the protective layer, so that the polarization state of the light passing through the patterned phase difference layer (ie, the third light and the fourth light) is not obvious. The difference between the first image (bright line) and the second image (dark line) is not significantly different, and thus the first image and the second image are not easily distinguished, so that the polarizing unit and the display panel cannot be aligned.

由本發明上述實施例可知,本發明之立體顯示器面板的製造方法的優點在於利用光學層來反射射入偏光單元之光線,以調整偏光單元中光線之偏振方向的變化,並藉由灰階值的差值來分辨第一影像及第二影像,以計算出第一圖案之第一座標值。然後,藉由第一圖案之第一座標值及顯示器面板之第二座標值來對齊偏光單元及顯示器面板,並貼合偏光單元及顯示器面板。It can be seen from the above embodiments of the present invention that the manufacturing method of the stereoscopic display panel of the present invention has an advantage of using an optical layer to reflect the light incident on the polarizing unit to adjust the change of the polarization direction of the light in the polarizing unit, and by the gray scale value The difference is used to resolve the first image and the second image to calculate a first coordinate value of the first pattern. Then, the polarizing unit and the display panel are aligned by the first coordinate value of the first pattern and the second coordinate value of the display panel, and the polarizing unit and the display panel are attached.

再者,本發明之立體顯示器面板的製造方法於讀取偏光單元之第一圖案時,可同時移動承載台來進行對齊偏 光單元及顯示器面板之步驟。然後,移動承載台,以貼合偏光單元及顯示器面板,無須額外將偏光單元轉移至另一裝置上,而可減少偏差,進而可改善習知之對位方法的缺陷。Furthermore, the method for manufacturing a stereoscopic display panel of the present invention can simultaneously move the carrier to perform alignment when reading the first pattern of the polarizing unit. The steps of the light unit and the display panel. Then, the carrying platform is moved to fit the polarizing unit and the display panel, and the polarizing unit is not required to be additionally transferred to another device, and the deviation can be reduced, thereby improving the defects of the conventional alignment method.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any one of ordinary skill in the art to which the present invention pertains can make various changes without departing from the spirit and scope of the invention. The scope of protection of the present invention is therefore defined by the scope of the appended claims.

100‧‧‧方法100‧‧‧ method

110‧‧‧提供對位系統之步驟110‧‧‧Steps to provide a registration system

120‧‧‧利用第一光學系統發射第一光線之步驟120‧‧‧Steps of using the first optical system to emit the first light

130‧‧‧利用第一光學系統接收通過圖案化位相差層之第三光線及第四光線之步驟130‧‧‧Steps of receiving the third and fourth rays passing through the patterned phase difference layer using the first optical system

140‧‧‧利用第一光學系統量測第一灰階值及第二灰階值之步驟140‧‧‧Steps for measuring the first grayscale value and the second grayscale value using the first optical system

150‧‧‧利用第二光學系統計算第二圖案之第二座標值的步驟150‧‧‧Steps for calculating the second coordinate value of the second pattern using the second optical system

160‧‧‧判斷第一灰階值與第二灰階值的差值是否大於或等於30之步驟160‧‧‧Steps for determining whether the difference between the first grayscale value and the second grayscale value is greater than or equal to 30

160a‧‧‧調整偏光單元之製程參數的步驟160a‧‧‧Steps for adjusting the process parameters of the polarizing unit

170‧‧‧計算第一圖案之第一座標值的步驟170‧‧‧Steps for calculating the first coordinate value of the first pattern

180‧‧‧對齊第一圖案之第一座標值及第二圖案之第二座標值的步驟180‧‧‧Steps of aligning the first coordinate value of the first pattern with the second coordinate value of the second pattern

190‧‧‧貼合偏光單元及顯示器面板之步驟190‧‧‧Steps for attaching polarizing unit and display panel

191‧‧‧製成立體顯示器面板191‧‧‧ Made of stereo display panel

Claims (14)

一種立體顯示器面板之製造方法,包含:提供一對位系統,其中該對位系統包含:一承載台;一光學層,設置於該承載台上;一偏光單元,設置於該光學層上,其中該偏光單元包含:一保護膜,設於該光學層上;一圖案化位相差層,設於該保護膜上,且該圖案化位相差層具有一第一圖案,其中該第一圖案包含:一第一區域;以及一第二區域,鄰設於該第一區域;一偏光層,設於該圖案化位相差層上;以及一位相差層,設於該偏光層上;一第一光學系統,設於該偏光單元之上方;一顯示器面板,設於該偏光單元之上方,且該顯示器面板具有一第二圖案;以及一第二光學系統,鄰設於該顯示器面板,且電性連接該第一光學系統;利用該第一光學系統發射一第一光線,其中該第一光線係以一入射角射入該偏光單元且被該光學層反射為一第二光線,該第二光線通過該第一區域後形成一第三光線,同時該第二光線通過該第二區域後形成一第四光線,其中 該第二光線具有一線性偏振方向,且該第三光線及該第四光線具有不同之一偏振角度;利用該第一光學系統接收該第三光線及該第四光線,以分別顯示對應該第一區域之一第一影像及對應該第二區域之一第二影像;利用該第一光學系統量測該第一影像之一第一灰階值及該第二影像之一第二灰階值;利用該第二光學系統讀取該顯示器面板之該第二圖案,並計算該第二圖案之至少一第二座標值;利用該第一光學系統之一控制器判斷該第一灰階值與該第二灰階值的一差值,當該差值係大於或等於30時,計算該第一圖案之至少一第一座標值,並對齊該第一圖案之該至少一第一座標值及該第二圖案之該至少一第二座標值;以及貼合該偏光單元及該顯示器面板,而製成該立體顯示器面板。A method for manufacturing a stereoscopic display panel, comprising: providing a pair of bit systems, wherein the alignment system comprises: a carrier; an optical layer disposed on the carrier; a polarizing unit disposed on the optical layer, wherein The polarizing unit comprises: a protective film disposed on the optical layer; a patterned phase difference layer disposed on the protective film, wherein the patterned phase difference layer has a first pattern, wherein the first pattern comprises: a first region; and a second region adjacent to the first region; a polarizing layer disposed on the patterned phase difference layer; and a phase difference layer disposed on the polarizing layer; a first optical The system is disposed above the polarizing unit; a display panel is disposed above the polarizing unit, and the display panel has a second pattern; and a second optical system is disposed adjacent to the display panel and electrically connected The first optical system emits a first light by using the first optical system, wherein the first light is incident on the polarizing unit at an incident angle and is reflected by the optical layer into a second light, the second A line formed by the third light after the first region, while the second light beam is formed by a fourth after the second region, wherein The second light has a linear polarization direction, and the third light and the fourth light have different polarization angles; the third light and the fourth light are received by the first optical system to respectively display corresponding a first image of one region and a second image corresponding to one of the second regions; measuring, by the first optical system, a first grayscale value of the first image and a second grayscale value of the second image Reading the second pattern of the display panel by using the second optical system, and calculating at least a second coordinate value of the second pattern; determining, by using a controller of the first optical system, the first grayscale value and a difference between the second grayscale value, when the difference is greater than or equal to 30, calculating at least a first coordinate value of the first pattern, and aligning the at least one first coordinate value of the first pattern and The at least one second coordinate value of the second pattern; and the polarizing unit and the display panel are bonded to form the stereoscopic display panel. 如請求項1所述之立體顯示器面板之製造方法,其中該偏光單元包含一黏著層,且該黏著層設於該偏光單元之該位相差層上。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the polarizing unit comprises an adhesive layer, and the adhesive layer is disposed on the phase difference layer of the polarizing unit. 如請求項1所述之立體顯示器面板之製造方法,其中該圖案化位相差層係一λ/4位相差層,且該λ為入射該圖案化位相差層之一入射光之一波長。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the patterned phase difference layer is a λ/4 phase difference layer, and the λ is a wavelength of incident light incident on the phase difference layer of the patterning layer. 如請求項1所述之立體顯示器面板之製造方法,其中該第一圖案中之該第一區域及該第二區域分別具有不同之一配向方向。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the first region and the second region of the first pattern respectively have different alignment directions. 如請求項1所述之立體顯示器面板之製造方法,其中該光學層為一增亮膜。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the optical layer is a brightness enhancement film. 如請求項1所述之立體顯示器面板之製造方法,其中該光學層為一多層膜,且該多層膜包含一偏光膜及一反射膜。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the optical layer is a multilayer film, and the multilayer film comprises a polarizing film and a reflective film. 如請求項1所述之立體顯示器面板之製造方法,其中該偏光單元係藉由黏附或吸附之方式設於該光學層上。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the polarizing unit is disposed on the optical layer by adhesion or adsorption. 如請求項1所述之立體顯示器面板之製造方法,其中該第一光學系統及該第二光學系統係相同或不同的,且該第一光學系統及該第二光學系統分別包含一感光耦合元件(Charge-coupled Device;CCD)。The manufacturing method of the stereoscopic display panel of claim 1, wherein the first optical system and the second optical system are the same or different, and the first optical system and the second optical system respectively comprise a photosensitive coupling element (Charge-coupled Device; CCD). 如請求項1所述之立體顯示器面板之製造方法,其中該入射角小於或等於10°。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the incident angle is less than or equal to 10°. 如請求項9所述之立體顯示器面板之製造方法, 其中該入射角為0°。A method of manufacturing a stereoscopic display panel according to claim 9, Wherein the incident angle is 0°. 如請求項1所述之立體顯示器面板之製造方法,其中該第二光線通過該偏光單元之該保護膜後,該第二光線具有一圓形偏振方向或一橢圓形偏振方向。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the second light has a circular polarization direction or an elliptical polarization direction after the second light passes through the protective film of the polarizing unit. 如請求項1所述之立體顯示器面板之製造方法,其中該第三光線及該第四光線通過該偏光層及該位相差層後,該第三光線及該第四光線分別具有不同之一亮度。The manufacturing method of the stereoscopic display panel of claim 1, wherein the third light and the fourth light respectively have different brightness after passing through the polarizing layer and the phase difference layer . 如請求項1所述之立體顯示器面板之製造方法,其中該立體顯示器面板具有一顯示區域及一週邊區域,且該第二圖案係設置於該顯示區域、該週邊區域或該顯示區域與該週邊區域之間,其中該週邊區域係鄰設於該顯示區域。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the stereoscopic display panel has a display area and a peripheral area, and the second pattern is disposed on the display area, the peripheral area or the display area and the periphery Between the regions, wherein the peripheral region is adjacent to the display region. 如請求項1所述之立體顯示器面板之製造方法,其中該第二光線之該線性偏振方向具有一偏振角度。The method of manufacturing a stereoscopic display panel according to claim 1, wherein the linear polarization direction of the second light has a polarization angle.
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