TWI471562B - Automatic detection device for volatile organic compounds and its method - Google Patents

Automatic detection device for volatile organic compounds and its method Download PDF

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TWI471562B
TWI471562B TW100134338A TW100134338A TWI471562B TW I471562 B TWI471562 B TW I471562B TW 100134338 A TW100134338 A TW 100134338A TW 100134338 A TW100134338 A TW 100134338A TW I471562 B TWI471562 B TW I471562B
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volatile organic
organic compound
detecting
detection
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TW100134338A
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TW201314206A (en
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Hsin Ho Chang
Shun Min Hung
Yuan Lung Chung
Yueh Tse Lu
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Lumax Internat Corp Ltd
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揮發性有機化合物自動檢測設備及其方法Volatile organic compound automatic detecting device and method thereof

本發明為提供一種自動檢測設備及方法,尤指一種透過設備自動檢測無須人力檢測的揮發性有機化合物自動檢測設備及其方法。The invention provides an automatic detecting device and a method, in particular to an automatic detecting device for volatile organic compounds which can be automatically detected through a device without human detection and a method thereof.

按,現今社會工業發展迅速,但在蓬勃發展的工業背後,卻造成環境上的污染,因此環保單位更是積極查緝,有關揮發性有機化合物之洩漏量。According to the fact, today's social industry is developing rapidly, but behind the booming industry, it has caused environmental pollution. Therefore, environmental protection units are actively investigating the leakage of volatile organic compounds.

然而現今一般習用檢測設備,主要是由環保相關人員手持小型檢測設備,然後根據可能具有揮發性物質之地點加以分析檢測,或者直接根據具有閥門裝置之機械設備由人工進行檢測及存證。However, today's general-purpose testing equipment is mainly used by environmental protection personnel to hold small testing equipment, and then analyzed and tested according to the location where volatile substances may be present, or manually detected and stored according to mechanical equipment with valve devices.

然上述運用習用之檢測設備時,為確實存在下列問題與缺失尚待改進:習用之檢測設備僅能透過人力直接針對具有閥門裝置之機械設備加以量測,同時記錄並以照片或影像檔加以存證,因此習用必須透過人工手動檢測相當麻煩。However, when using the above-mentioned testing equipment, the following problems and defects are still to be improved: the conventional testing equipment can only be measured directly by manpower for mechanical equipment with valve devices, and recorded and stored in photos or image files. Proof, so the use of manual manual testing is quite troublesome.

是以,要如何解決上述習用之問題與缺失,即為本發明之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。Therefore, how to solve the above problems and deficiencies in the above-mentioned applications, that is, the inventors of the present invention and those involved in the industry are eager to study the direction of improvement.

故,本發明之發明人有鑑於上述缺失,乃蒐集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種透過設備自動檢測無須人力檢測的揮發性有機化合物自動檢測設備及其方法的發明專利者。Therefore, the inventors of the present invention have collected the relevant information in view of the above-mentioned deficiencies, and through multi-party evaluation and consideration, and through years of experience in the industry, through continuous trial and modification, it is not necessary to design such automatic detection through the device. Patent inventor of human-detected automatic detection equipment for volatile organic compounds and methods thereof.

本發明之主要目的在於:本發明透過自動檢測無須透過人力手動量測其揮發性有機化合物洩漏量的揮發性有機化合物自動檢測設備及其方法。The main object of the present invention is to automatically detect a volatile organic compound detecting device and a method thereof for automatically detecting the amount of volatile organic compound leakage by manual measurement without human intervention.

為達上述優勢,本發明為有關一種揮發性有機化合物自動檢測設備及其方法,所述檢測設備主要包括一設備本體,其中該設備本體包括有一控制模組及一連結該控制模組之中央處理單元,而中央處理單元連結一儲存單元;另該控制模組資訊連結分析模組、影像擷取模組及加壓模組,其中該分析模組連結一檢測模組,其中該設備本體一側設有一檢測區,且該檢測模組係透過氦氣(Helium)予以檢測其揮發性有機化合物之洩漏量。In order to achieve the above advantages, the present invention relates to an automatic detection device for volatile organic compounds and a method thereof, the detection device mainly comprising a device body, wherein the device body comprises a control module and a central processing connected to the control module The central processing unit is coupled to a storage unit; the control module is connected to the analysis module, the image capture module and the pressurization module, wherein the analysis module is coupled to a detection module, wherein the device body side A detection zone is provided, and the detection module detects the leakage of volatile organic compounds through helium (Helium).

藉由上述技術,俾當欲使用本發明作動檢測時,首先將具有閥門裝置之機械設備裝設於檢測區,此時該閥門裝置為半開狀態,並將該檢測模組插設於該機械設備中,而操作者透過輸入模組啟動該設備本體,經由加壓模組將壓力加壓至數公斤(6.12公斤/平方公分),並以全開及全閉之方式作動該機械設備數次(五次),最後經由檢測模組測量其揮發性有機化合物之洩漏量,並將其偵測之洩漏量、氦氣測試壓力、作動器壓力、作動行程及作動時之摩擦力加以記錄同時以趨勢圖方式輸出至顯示模組,並將最後檢測結果由儲存模組加以保存,藉此操作者僅需透過輸入模組啟動其內建之控制模組以達到自動檢測,同時記錄及擷取影像存證之實用進步性。According to the above technique, when the actuation test of the present invention is to be used, the mechanical device having the valve device is first installed in the detection area, and at this time, the valve device is in a half-open state, and the detection module is inserted into the mechanical device. In the middle, the operator activates the device body through the input module, pressurizes the pressure to several kilograms (6.12 kg/cm 2 ) via the pressurizing module, and activates the mechanical device several times in full open and full closed mode (five (Second), finally, the leakage of volatile organic compounds is measured by the detection module, and the detected leakage amount, helium test pressure, actuator pressure, actuation stroke and friction during actuation are recorded together with the trend graph. The mode is output to the display module, and the final detection result is saved by the storage module, so that the operator only needs to activate the built-in control module through the input module to achieve automatic detection, and simultaneously record and capture the image storage certificate. Practical and progressive.

為達成上述目的及功效,本發明所採用之技術手段及構造,茲繪圖就本發明較佳實施例詳加說明其特徵與功能如下,俾利完全了解。In order to achieve the above objects and effects, the technical means and the structure of the present invention will be described in detail with reference to the preferred embodiments of the present invention.

請參閱第一圖及第二圖所示,係為本發明較佳實施例之立體圖及方塊流程圖,由圖中可清楚看出本發明之揮發性有機化合物自動檢測設備及其方法,所述之檢測設備其主要用以量測一具有閥門裝置之機械設備所產生的揮發性有機化合物洩漏量,其中該檢測設備係包括:Referring to the first and second figures, which are perspective views and block flow diagrams of a preferred embodiment of the present invention, the volatile organic compound automatic detecting apparatus and method thereof of the present invention are clearly seen from the drawings, The detecting device is mainly used for measuring the leakage amount of volatile organic compounds generated by a mechanical device having a valve device, wherein the detecting device comprises:

一設備本體1,其一側設有一供機械設備裝設之檢測區2,且該設備本體1包括有一控制模組10,該控制模組10設有一中央處理單元100及一與該中央處理單元100資訊連結之儲存單 元101,而該中央處理單元100設有一運算記錄單元102,且該控制模組10連結一顯示模組11及一輸入模組12;及一與該控制模組10資訊連結之影像擷取模組13、加壓模組14及分析模組15,該分析模組15連結一檢測模組16。A device body 1 is provided with a detection area 2 for mechanical equipment, and the device body 1 includes a control module 10, and the control module 10 is provided with a central processing unit 100 and a central processing unit. 100 information link storage list The central processing unit 100 is provided with an operation recording unit 102, and the control module 10 is coupled to a display module 11 and an input module 12; and an image capture module coupled to the control module 10 for information The group 13 , the pressure module 14 and the analysis module 15 , the analysis module 15 is coupled to a detection module 16 .

請參閱第三圖所示,係為本發明較佳實施例之步驟流程圖,由圖中可清楚看出,其本發明之檢測步驟如下:(a)首先將具有閥門裝置的機械設備裝設於該檢測區,此時該閥門裝置為半開狀態,並將該檢測模組插設至具有閥門裝置的機械設備中;(b)而操作者經由輸入模組啟動該設備本體;(c)並透過加壓模組將壓力加壓至6.12公斤/平方公分;(d)同時以全開及全閉方式作動該具有閥門裝置的機械設備五次;(e)再透過檢測模組量測該機械設備的揮發性有機化合物之洩漏量,並將其偵測之洩漏量、氦氣測試壓力、作動器壓力、作動行程及作動時之摩擦力以趨勢圖方式顯示並記錄同時透過影像擷取模組存證;(f)最後將其檢測結果及作動時之摩擦力儲存至儲存模組中。Referring to the third embodiment, which is a flow chart of the steps of the preferred embodiment of the present invention, it can be clearly seen from the figure that the detection steps of the present invention are as follows: (a) Firstly, the mechanical device with the valve device is installed. In the detection zone, the valve device is in a half-open state, and the detection module is inserted into the mechanical device having the valve device; (b) the operator activates the device body via the input module; (c) Pressurizing the pressure to 6.12 kg/cm 2 through the pressurizing module; (d) simultaneously actuating the mechanical device with the valve device five times in full open and fully closed mode; (e) measuring the mechanical device through the detecting module again The amount of volatile organic compounds leaked, and the detected leakage amount, helium test pressure, actuator pressure, actuation stroke and friction during actuation are displayed in a trend graph and recorded simultaneously through the image capture module. (f) Finally, the test results and the friction during actuation are stored in the storage module.

請參閱第二圖及第四圖所示,係為本發明較佳實施例之方塊流程圖及實施示意圖,由圖中可清楚看出,檢測設備主要包括一設備本體1及一與下述該控制模組10資訊連結之分析模組15、影像擷取模組13、加壓模組14及一與該分析模組15資訊連結之檢測模組16,其中該設備本體1進一步包含有一控制模組10及與該控制模組10連結之顯示模組11及輸入模組12;俾當操作者對具有閥門裝置之機械設備3進行檢測時,首先欲檢測之具有閥門裝置的機械設備3裝設於檢測區2中,此時該機械設備3之閥門裝置為半開狀態,並將檢測模組16插設置該機械設備3中,而操作者可藉由顯示模組11觀看並透過輸入模組12啟動其設備本體1作動,此時中央處理單元100同步配合運算記錄單元102運行,當完成上述作動後;設備本體1同步透過加壓模組14將壓力加壓至規定6.12公斤/平方公分,然後以全開及全閉方式作動具有閥門裝置的機械裝置3五次,再透過檢測模組16量測其該機械設備3的揮發性有機化合物之洩漏量,並將其偵測之洩漏量加以記錄同時透過影像擷取模組13攝影存證,再將其洩漏量以趨勢圖方式紀錄及影像擷取檔儲存至儲存模組101中。最後按照ISO 15848-2:2006附錄B的嗅探法測量,單位為ppmv(1ppmv=1ml/m*3=1cm*3 m*3)所記載,依規範,閥門填料裝置若是以柔性石墨為基礎所製成,其檢測出的洩漏量應小於1000ppmv;閥門填料裝置若是以PTFE(活性橡膠)為基礎所製成,其檢測出的洩漏量應小於100ppmv;而閥門裝置(bonnet)部位之檢測標準,則為洩漏量小於50ppmv。Please refer to the second and fourth figures, which are block diagrams and implementation diagrams of a preferred embodiment of the present invention. As can be clearly seen from the figure, the detecting device mainly includes a device body 1 and a The control module 10 includes an analysis module 15 , an image capture module 13 , a pressurization module 14 , and a detection module 16 connected to the analysis module 15 . The device body 1 further includes a control module The group 10 and the display module 11 and the input module 12 connected to the control module 10; when the operator detects the mechanical device 3 having the valve device, the mechanical device 3 with the valve device to be detected first is installed. In the detection zone 2, the valve device of the mechanical device 3 is in a half-open state, and the detection module 16 is inserted into the mechanical device 3, and the operator can view and pass through the input module 12 through the display module 11. When the device body 1 is activated, the central processing unit 100 is synchronously operated by the operation recording unit 102. After the above operation is completed, the device body 1 is synchronously pressurized to a predetermined pressure of 6.12 kg/cm 2 through the pressurizing module 14, and then Take The mechanical device with the valve device is actuated three times in an open and fully closed manner, and then the leakage amount of the volatile organic compound of the mechanical device 3 is measured through the detecting module 16, and the detected leakage amount is recorded and transmitted through The image capture module 13 stores the certificate, and stores the leak amount in the trend graph and the image capture file in the storage module 101. Finally, according to the sniffer method of Appendix 15 of ISO 15848-2:2006, the unit is ppmv (1ppmv=1ml/m*3=1cm*3 According to m*3), according to the specification, if the valve packing device is made on the basis of flexible graphite, the detected leakage amount should be less than 1000ppmv; if the valve packing device is made on the basis of PTFE (active rubber), The amount of leakage detected should be less than 100 ppmv; and the detection standard for the bonnet portion is less than 50 ppmv.

惟,以上所述僅為本發明之較佳實施例而已,非因此即拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。However, the above description is only for the preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, so that the simple modification and equivalent structural changes that are made by using the specification and the contents of the present invention should be the same. It is included in the scope of the patent of the present invention and is combined with Chen Ming.

綜上所述,本發明之揮發性有機化合物自動檢測設備及其方法於使用時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本發明,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感公便。In summary, the automatic detection device for volatile organic compounds of the present invention and the method thereof can achieve the efficacy and purpose when used, and therefore the invention is an invention with excellent practicability, and is an application for conforming to the invention patent. The application is made in accordance with the law, and the audit committee is expected to grant the invention as soon as possible to protect the inventor's hard work. If the audit committee has any doubts, please do not hesitate to give instructions, the inventor will try his best to cooperate and feel polite.

1‧‧‧設備本體1‧‧‧Device Ontology

10‧‧‧控制模組10‧‧‧Control Module

100‧‧‧中央處理單元100‧‧‧Central Processing Unit

101‧‧‧儲存單元101‧‧‧ storage unit

102‧‧‧運算記錄單元102‧‧‧Operation Recording Unit

11‧‧‧顯示模組11‧‧‧Display module

12‧‧‧輸入模組12‧‧‧ Input Module

13‧‧‧影像擷取模組13‧‧‧Image capture module

14‧‧‧加壓模組14‧‧‧ Pressurized module

15‧‧‧分析模組15‧‧‧Analysis module

16‧‧‧檢測模組16‧‧‧Test module

2‧‧‧檢測區2‧‧‧Detection area

3‧‧‧機械設備3‧‧‧Mechanical equipment

第一圖 係為本發明較佳實施例之立體圖。The first figure is a perspective view of a preferred embodiment of the invention.

第二圖 係為本發明較佳實施例之方塊流程圖。The second drawing is a block flow diagram of a preferred embodiment of the invention.

第三圖 係為本發明較佳實施例之步驟流程圖。The third figure is a flow chart of the steps of the preferred embodiment of the present invention.

第四圖 係為本發明較佳實施例之實施示意圖。The fourth figure is a schematic diagram of the implementation of the preferred embodiment of the present invention.

1...設備本體1. . . Device body

2...檢測區2. . . Detection area

Claims (9)

一種揮發性有機化合物自動檢測設備,用以量測一具有閥門裝置之機械設備所產生的揮發性有機化合物洩漏量,該檢測設備係包括:一設備本體,其中該設備本體包括有:一控制模組,其中有一中央處理單元,而該中央處理單元資訊連結一儲存單元;一與該控制模組連結之顯示模組;一與該控制模組連結之輸入模組;一與該控制模組連結之分析模組,其連結一檢測模組;一與該控制模組資訊連結之影像擷取模組;及一與該控制模組資訊連結之加壓模組。 An automatic detection device for a volatile organic compound for measuring a leakage amount of a volatile organic compound produced by a mechanical device having a valve device, the detection device comprising: a device body, wherein the device body comprises: a control module a central processing unit, wherein the central processing unit is connected to a storage unit; a display module coupled to the control module; an input module coupled to the control module; and a control module The analysis module is coupled to a detection module; an image capture module coupled to the control module; and a compression module coupled to the control module. 如申請專利範圍第1項所述之揮發性有機化合物自動檢測設備,其中該設備本體一側設有一檢測區。 The automatic volatile organic compound detecting device according to claim 1, wherein a detecting area is disposed on one side of the device body. 如申請專利範圍第1項所述之揮發性有機化合物自動檢測設備,其中該中央處理單元設有一運算記錄單元。 The automatic volatile organic compound detecting apparatus according to claim 1, wherein the central processing unit is provided with an arithmetic recording unit. 如申請專利範圍第1項所述之揮發性有機化合物自動檢測設備,其中該檢測模組係透過氦氣(Helium)予以檢測其揮發性有機化合物之洩漏量。 The automatic volatile organic compound detecting device according to claim 1, wherein the detecting module detects the leakage amount of the volatile organic compound through helium (Helium). 如申請專利範圍第1項所述之揮發性有機化合物自動檢測設備,其中該輸入模組係為鍵盤。 The automatic volatile organic compound detecting device according to claim 1, wherein the input module is a keyboard. 如申請專利範圍第1項所述之揮發性有機化合物自動檢測設備,其中該輸入模組係為滑鼠。 The automatic volatile organic compound detecting device according to claim 1, wherein the input module is a mouse. 一種揮發性有機化合物自動檢測方法,配合一如申請專利範圍第2項所述之揮發性有機化合物自動檢測設備進行,所述方法包含:(a)首先將具有閥門裝置的機械設備裝設於該檢測區,此時該閥門裝置為半開狀態,並將該檢測模組插設至具有閥門裝置的機械設備中;(b)而操作者經由輸入模組啟動該設備本體;(c)並透過加壓模組將壓力加壓至6.12公斤/平方公分;(d)同時以全開及全閉方式作動該具有閥門裝置的機械設備五次;(e)再透過檢測模組量測該機械設備的揮發性有機化合物之洩漏量,並將其偵測之洩漏量、氦氣測試壓力、作動器壓力、作動行程及作動時之摩擦力以趨勢圖方式顯示並記錄同時透過影像擷取模組存證;(f)最後將其檢測結果及作動時之摩擦力儲存 至儲存單元中。 A method for automatically detecting a volatile organic compound, which is carried out in accordance with the automatic detection device for volatile organic compounds as described in claim 2, wherein the method comprises: (a) first installing a mechanical device having a valve device a detection zone, wherein the valve device is in a half-open state, and the detection module is inserted into a mechanical device having a valve device; (b) the operator activates the device body via the input module; (c) and transmits through The pressure module pressurizes the pressure to 6.12 kg/cm 2 ; (d) simultaneously operates the mechanical device with the valve device in full open and fully closed mode five times; (e) measures the volatilization of the mechanical device through the detection module again The amount of leakage of the organic compound, and the detected leakage amount, the helium gas test pressure, the actuator pressure, the actuation stroke and the friction force during the actuation are displayed in a trend graph and recorded simultaneously through the image capture module; (f) Finally, the results of the test and the friction during the operation are stored. To the storage unit. 如申請專利範圍第7項所述之揮發性有機化合物自動檢測方法,其中該輸入模組係為鍵盤。 The method for automatically detecting volatile organic compounds according to claim 7, wherein the input module is a keyboard. 如申請專利範圍第7項所述之揮發性有機化合物自動檢測方法,其中該輸入模組係為滑鼠。 The method for automatically detecting volatile organic compounds according to claim 7, wherein the input module is a mouse.
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TWI657888B (en) * 2017-08-28 2019-05-01 大陸商賽默飛世爾(上海)儀器有限公司 AUTOMATIC AUDIT OF THE VOCs SYSTEM
TWI657887B (en) * 2017-08-25 2019-05-01 賽默飛世爾(上海)儀器有限公司 ALL-IN-ONE VOCs MEASUREMENT INSTRUMENT

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TW200532180A (en) * 2003-12-03 2005-10-01 Extraction Systems Inc Systems and methods for detecting contaminants

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Publication number Priority date Publication date Assignee Title
TW200532180A (en) * 2003-12-03 2005-10-01 Extraction Systems Inc Systems and methods for detecting contaminants

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI657887B (en) * 2017-08-25 2019-05-01 賽默飛世爾(上海)儀器有限公司 ALL-IN-ONE VOCs MEASUREMENT INSTRUMENT
TWI657888B (en) * 2017-08-28 2019-05-01 大陸商賽默飛世爾(上海)儀器有限公司 AUTOMATIC AUDIT OF THE VOCs SYSTEM

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