TWI471483B - Pneumatic re - use pneumatic hammer drilling - Google Patents
Pneumatic re - use pneumatic hammer drilling Download PDFInfo
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- TWI471483B TWI471483B TW100135840A TW100135840A TWI471483B TW I471483 B TWI471483 B TW I471483B TW 100135840 A TW100135840 A TW 100135840A TW 100135840 A TW100135840 A TW 100135840A TW I471483 B TWI471483 B TW I471483B
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Description
本發明涉及一種對地層進行鑽掘的孔鑽,特別是一種透過氣壓帶動重鎚持續不斷向下重力撞擊鑽頭掘孔的氣動鎚孔鑽。 The invention relates to a hole drill for drilling a ground layer, in particular to a pneumatic hammer drill which drives a heavy hammer through a pneumatic force and continuously hits a drill hole downward by gravity.
一般來說,建築施工的過程中對地層進行鑽掘的工作,必需透過鑽掘設備對地層開挖,而地盤的種類依各地區域的差異而有軟硬之分,特別是東南亞國家(如馬來西亞)是屬於相當堅硬的岩層,尤其鑽掘得越深岩層會更加堅硬。 Generally speaking, in the process of building construction, the drilling of the stratum must be carried out through the drilling and excavation equipment, and the types of the site are soft and hard depending on the differences in different regions, especially in Southeast Asian countries (such as Malaysia). It is a very hard rock formation, especially the deeper the rock formation will be harder.
現有技術如TW專利公告第I278559號的「岩盤鑽掘裝置」發明專利案;該現有技術係透過旋轉動力源傳動給該裝置,並配合鑽掘裝置自身的重力與該裝置之氣動單元上下往復震動方式,使鑽頭能持續不斷向下重力撞擊震碎岩層來鑽掘;裝置包含:一銜接器,係提供旋轉傳動及進氣震動的結構;一套管,一端係結合於銜接軸之下端,並接續一接頭,該接頭再結合一氣動單元,該氣動單元並結合連動一鑽頭,使氣動單元驅動鑽頭產生上下往復震動,故能持續向下撞擊而震碎岩層。 The prior art is the invention patent of "rock disk drilling and boring device" of TW Patent Publication No. I278559; the prior art is transmitted to the device through a rotary power source, and cooperates with the gravity of the drilling device itself and the pneumatic unit of the device reciprocates up and down. The method enables the drill bit to continuously impact the shattered rock formation with downward gravity; the device comprises: an adapter, which provides a structure for rotating transmission and intake vibration; a casing, one end of which is coupled to the lower end of the connecting shaft, and A joint is connected, and the joint is combined with a pneumatic unit, which is combined with a drill bit, so that the pneumatic unit drives the drill bit to generate an up and down reciprocating vibration, so that the rock layer can be shattered by continuous downward impact.
惟,該現有技術實際施工的過程中,其所使用的壓力氣體於進氣震動後並無法有效地再加以利用,造成電力資源的浪費,且鑽頭對岩層撞擊後破裂成碎石,皆必須將碎石與爛泥水導入掘取器中,再將整個裝置退出工作井,待移到一旁加以旋轉後,該掘取器才會張開而將碎石與爛泥水完全傾倒出來,如此費時的工序,不但會造成工期的延宕,更嚴重的是造成人力成本的提高,實不符工程業者需縮短工期與節省人力、物力成本的施工要求。 However, in the actual construction process of the prior art, the pressure gas used in the prior art cannot be effectively reused after the intake air is shaken, resulting in waste of power resources, and the bit breaks into gravel after the impact of the rock layer, and must be The gravel and muddy water are introduced into the excavator, and then the whole device is taken out of the working well. After being moved to the side to be rotated, the excavator will be opened to completely dump the gravel and the muddy water, thus the time-consuming process. Not only will the delay of the construction period be caused, but the labor cost will be increased more seriously. It does not meet the construction requirements of the engineering industry to shorten the construction period and save manpower and material costs.
本發明的主要目的在於提供一種可將氣壓再利用的氣動鎚孔鑽,本發明不但可節省電力資源的物力成本,更可有效地施工而縮短施工的工時,以達成工程業者需節省人力、物力成本與有效率的施工需求。 The main object of the present invention is to provide a pneumatic hammer drill capable of reusing air pressure. The invention not only saves the physical and mechanical cost of power resources, but also can effectively construct and shorten the working hours of the construction, so as to achieve the labor saving of the engineering industry. Material cost and efficient construction needs.
根據上述主要目的,本發明提出一種氣壓再利用式氣動鎚孔鑽技術方案,所述氣動鎚孔鑽包括有:一受外力轉動且具有進氣管道的旋轉帶動頭,該旋轉帶動頭穿設有一第二排石排氣管道;一罩設於該旋轉帶動頭外且具有進氣口與該進氣管道相連通的外罩,該外罩內具有一與該第二排石排氣管道相連通的暫置空間,且於該外罩上設有一與該暫置空間相連通的排石排氣出口;以及一可被該旋轉帶動頭帶動且具有導引管道與該進氣管道相連通的伸入地表動作單元,而該伸入地表動作單元包括有:一與該導引管道相連通的氣鎚管道,該氣鎚管道內設有一中空的氣鎚活塞與一局部伸出該氣鎚管道外且受該氣鎚活塞撞擊動作的鑽頭;一具有迴氣空間與該氣鎚管道相連通且固接該氣鎚管道的整合罩;一固接於該整合罩而與該氣鎚管道相併排的排石管道,該排石管道下方連通一與外部相通的排石入口,而上方則連通一與該排石管道相連通的第一排石排氣管道,且該第一排石排氣管道又與該第二排石排氣管道相連通;一穿設於該整合罩上且與該迴氣空間相連通的排氣入口;以及一連通該排氣入口與該第一排石排氣管道的排氣管道,且該排氣入口至該排氣管道內具有一逆止閥。 According to the above main object, the present invention provides a pneumatic hammer drilling method for pneumatic re-use, the pneumatic hammer drill includes: a rotating driving head that is rotated by an external force and has an intake pipe, and the rotating driving head is provided with a rotating head a second row of stone exhaust ducts; a cover disposed outside the rotating head and having an air inlet communicating with the air inlet duct, the outer cover having a temporary connection with the second row of exhaust ducts Locating a space, and providing a discharge exhaust outlet connected to the temporary space on the outer cover; and extending into the ground surface by the rotating head and having a guiding pipe communicating with the intake pipe a unit, wherein the extending into the surface action unit comprises: an air hammer pipe communicating with the guiding pipe, wherein the air hammer pipe is provided with a hollow air hammer piston and a part of the air hammer pipe extending outside the pipe a drill bit that strikes the air hammer piston; an integrated cover having a return air space communicating with the air hammer pipe and fixed to the air hammer pipe; a stone exhaust pipe fixed to the integrated cover and side by side with the air hammer pipe The row of stones The bottom is connected to a row of stone inlets communicating with the outside, and the upper part is connected to a first row of stone exhaust pipes communicating with the row of stone pipes, and the first row of exhaust pipes is exhausted with the second row of stones The duct is in communication; an exhaust inlet disposed on the integrated cover and communicating with the return air space; and an exhaust duct connecting the exhaust inlet and the first exhaust exhaust duct, and the exhaust The inlet has a check valve in the exhaust duct.
通過上述技術方案,本發明相較於現有技術實質所達成的有益效果在於,當氣壓推動本發明所述氣鎚活塞撞擊該鑽頭動作後,氣壓則會經由該迴氣空間、排氣入口而推動逆止閥進入排氣管道,再進入第一排石排氣管道而自排石排氣出口噴出,因此更可順勢將碎石與爛泥水快速帶出,不但可節省電力資源的物力成本,更可縮短施工的工時,以達成工程業者需節省人力、物力成本與有效率的施工需求。 Through the above technical solution, the beneficial effect achieved by the present invention over the essence of the prior art is that when the air pressure pushes the hammer piston of the present invention to hit the drill bit, the air pressure is pushed through the return air space and the exhaust inlet. The check valve enters the exhaust pipe, and then enters the first row of exhaust pipe and is ejected from the exhaust gas exhaust outlet. Therefore, the gravel and the muddy water can be quickly taken out, which not only saves the material cost of the power resource, but also saves the material cost of the power resource. The construction time can be shortened to achieve the manpower, material cost and efficient construction needs of the engineering industry.
10‧‧‧氣動鎚孔鑽 10‧‧‧Pneumatic hammer drill
20‧‧‧外罩 20‧‧‧ Cover
21‧‧‧進氣口 21‧‧‧Air inlet
22‧‧‧暫置空間 22‧‧‧Interim space
23‧‧‧排石排氣出口 23‧‧‧Exhaust gas outlet
30‧‧‧旋轉帶動頭 30‧‧‧Rotating head
31‧‧‧帶動部 31‧‧‧Drive Department
32‧‧‧進氣管道 32‧‧‧Intake pipe
33‧‧‧第二排石排氣管道 33‧‧‧Second row of stone exhaust pipes
40‧‧‧伸入地表動作單元 40‧‧‧Into the surface action unit
41‧‧‧導引管道 41‧‧‧Guided pipeline
42‧‧‧氣鎚管道 42‧‧‧Air hammer pipe
421‧‧‧氣鎚活塞 421‧‧‧Air hammer piston
422‧‧‧鑽頭 422‧‧‧ drill bit
423‧‧‧排氣通孔 423‧‧‧Exhaust through hole
424‧‧‧彈簧 424‧‧ ‧ spring
425‧‧‧穿孔 425‧‧‧Perforation
43‧‧‧整合罩 43‧‧‧ integrated cover
430‧‧‧迴氣空間 430‧‧‧return space
431‧‧‧排氣入口 431‧‧‧Exhaust inlet
432‧‧‧排氣管道 432‧‧‧Exhaust pipe
433‧‧‧逆止閥 433‧‧‧ check valve
434‧‧‧輔助排氣入口 434‧‧‧Auxiliary exhaust inlet
435‧‧‧輔助排氣管道 435‧‧‧Auxiliary exhaust duct
436‧‧‧輔助逆止閥 436‧‧‧Auxiliary check valve
44‧‧‧排石管道 44‧‧‧stone pipeline
441‧‧‧排石入口 441‧‧‧ row of stone entrance
45‧‧‧第一排石排氣管道 45‧‧‧First row of stone exhaust pipes
46‧‧‧貫穿管道 46‧‧‧through pipeline
47‧‧‧導引罩 47‧‧‧Guide cover
圖1,為本發明較佳實施例的立體示意圖。 Figure 1 is a perspective view of a preferred embodiment of the present invention.
圖2,為本發明「圖1」的另一視角立體示意圖。 Fig. 2 is a perspective view showing another perspective of Fig. 1 of the present invention.
圖3,為本發明「圖1」的剖視平面示意圖。 Fig. 3 is a cross-sectional plan view showing the "Fig. 1" of the present invention.
圖4,為本發明「圖3」放大上局部的氣壓流示意圖。 Fig. 4 is a schematic view showing the partial pressure flow of the upper portion of Fig. 3 of the present invention.
圖5,為本發明「圖3」放大下局部的氣壓流排石示意圖。 Fig. 5 is a schematic view showing a partial pressure flow row of the enlarged portion of Fig. 3 of the present invention.
圖6,為本發明「圖5」的局部再放大氣壓流示意圖。 Fig. 6 is a partial re-amplified atmospheric pressure flow diagram of Fig. 5 of the present invention.
圖7,為本發明「圖3」放大上局部的氣壓流排石示意圖。 Fig. 7 is a schematic view showing the upper part of the pneumatic flow row in the "Fig. 3" of the present invention.
有關本發明的較佳實施例及詳細技術內容,茲配合圖式說明如後。 The preferred embodiments and detailed technical aspects of the present invention are described in conjunction with the drawings.
首先請參閱「圖1」~「圖3」所示,本發明所述氣動鎚孔鑽10包括有:一受外力轉動且具有進氣管道32的旋轉帶動頭30,該旋轉帶動頭30穿設有一第二排石排氣管道33,且頂端具有一連接旋轉外力源的帶動部31;一罩設於該旋轉帶動頭30外且具有進氣口21與該進氣管道32相連通的外罩20,該外罩20內具有一與該第二排石排氣管道33相連通的暫置空間22,且於該外罩20上設有一與該暫置空間22相連通的排石排氣出口23;以及一可被該旋轉帶動頭30帶動且具有導引管道41與該進氣管道32相連通的伸入地表動作單元40,其中該導引管道41外罩設有一具有錐面的導引罩47,而該伸入地表動作單元40包括有:一與該導引管道41相連通的氣鎚管道42,該氣鎚管道42內設有一中空的氣鎚活塞421與一局部伸出該氣鎚管道42外且受該氣鎚活塞421撞擊動作的鑽頭422,而該鑽頭422套設有一緩衝該氣鎚活塞421撞擊動作的彈簧424,且該鑽頭422穿設有一經該彈簧424間隙而與該氣鎚管道42相連通的排氣通孔423,另該氣鎚管道42於相對該彈簧424設置處亦穿設有一與該迴氣空間430相連通的穿孔425;一具有迴氣空間430與 該氣鎚管道42相連通且固接該氣鎚管道42的整合罩43;一固接於該整合罩43而與該氣鎚管道42相併排的排石管道44,該排石管道44下方連通一與外部相通的排石入口441,而上方則連通一與該排石管道44相連通的第一排石排氣管道45,且該第一排石排氣管道45又與該第二排石排氣管道33相連通;一穿設於該整合罩43上且與該迴氣空間430相連通的排氣入口431;以及一連通該排氣入口431與該第一排石排氣管道45的排氣管道432,且該排氣入口431至該排氣管道432內具有一逆止閥433。另外,該伸入地表動作單元40還包括有一貫穿該整合罩43且與該氣鎚管道42相併排的貫穿管道46;而該伸入地表動作單元40又包括有一穿設於該整合罩43上且與該迴氣空間430相連通的輔助排氣入口434;以及一連通該輔助排氣入口434與該第一排石排氣管道45的輔助排氣管道435,而該輔助排氣管道435與該第一排石排氣管道45連通的交接處高於該排氣管道432與該第一排石排氣管道45連通的交接處,且該輔助排氣入口434至該輔助排氣管道435內具有一所在位置水平線高度高於該逆止閥433所在位置水平線高度的輔助逆止閥436。 Referring first to FIG. 1 to FIG. 3, the pneumatic hammer drill 10 of the present invention includes: a rotary driving head 30 that is rotated by an external force and has an intake duct 32, and the rotary driving head 30 is disposed. There is a second row of exhaust gas ducts 33, and the top end has a driving portion 31 connected to the external source of rotation; a cover 20 disposed outside the rotating head 30 and having an air inlet 21 communicating with the intake duct 32 The outer cover 20 has a temporary space 22 communicating with the second row exhaust duct 33, and the outer cover 20 is provided with a row exhaust outlet 23 communicating with the temporary space 22; a surface action unit 40 that can be driven by the rotary driving head 30 and has a guiding duct 41 communicating with the air inlet duct 32, wherein the guiding duct 41 is provided with a guiding cover 47 having a tapered surface, and The grounding action unit 40 includes: an air hammer pipe 42 communicating with the guiding duct 41, wherein the air hammer pipe 42 is provided with a hollow air hammer piston 421 and a part of the air hammer pipe 42 And the bit 422 is struck by the hammer piston 421, and the bit 422 is sleeved with a buffer The hammer piston 421 strikes the action spring 424, and the drill bit 422 is provided with an exhaust through hole 423 communicating with the air hammer pipe 42 via the spring 424 gap, and the air hammer pipe 42 is disposed opposite to the spring 424. Also provided is a perforation 425 communicating with the return air space 430; a return air space 430 and The air hammer pipe 42 communicates with and is fixed to the integrated cover 43 of the air hammer pipe 42; a stone discharge pipe 44 fixed to the integrated cover 43 and juxtaposed with the air hammer pipe 42 is connected to the lower side of the stone pipe 44 a row of stone inlets 441 communicating with the outside, and a first row of stone exhaust ducts 45 communicating with the row of ducts 44, and the first row of exhaust ducts 45 and the second row of stones The exhaust duct 33 is in communication with; an exhaust inlet 431 disposed on the integrated cover 43 and communicating with the return air space 430; and an exhaust inlet 431 and the first exhaust exhaust duct 45 An exhaust duct 432 has a check valve 433 in the exhaust inlet 431 to the exhaust duct 432. In addition, the extending surface action unit 40 further includes a through pipe 46 extending through the integrated cover 43 and juxtaposed with the air hammer pipe 42. The extended surface action unit 40 further includes a through hole assembly 43. And an auxiliary exhaust inlet 434 communicating with the return air space 430; and an auxiliary exhaust duct 435 communicating with the auxiliary exhaust inlet 434 and the first exhaust exhaust duct 45, and the auxiliary exhaust duct 435 and The intersection of the first row of exhaust gas conduits 45 is higher than the intersection of the exhaust ducts 432 and the first row of exhaust ducts 45, and the auxiliary exhaust inlets 434 are within the auxiliary exhaust ducts 435 The auxiliary check valve 436 has a horizontal line height higher than the position of the check valve 433.
請再參閱「圖4」~「圖7」所示,當壓力氣體自進氣口21輸入形成氣壓流動,此氣壓即會經由導引管道41流向氣鎚管道42如「圖4」所示;此時氣壓的壓力即會推動氣鎚活塞421去撞擊鑽頭422,由於該鑽頭422套設有彈簧424,因此該氣鎚活塞421在氣壓不間斷地施壓下,讓該鑽頭422形成往復上下撞擊動作的功能,並配合外力轉動旋轉帶動頭30來鑽掘出工作井;值得注意的是,由於該氣鎚活塞421為中空,因此氣壓可自其中空處流經排氣通孔423後,再透過穿孔425流入迴氣空間430如「圖5」與「圖6」所示;然而,該迴氣空間430內的氣壓可再利用地分別經由排氣入口431與輔助排氣入口434將逆止閥433與輔助逆止閥436的閥口推開,而流向排氣管道432與輔助排氣管道435後,再進入第一、第二排石排氣管道45、33,便可將排石入口441下方 的碎石與爛泥水向上帶動,令碎石與爛泥水可一併被氣壓流動帶至排石排氣出口23而向外噴出如「圖7」所示,如是達成氣壓再利用的功效。 Please refer to FIG. 4 to FIG. 7 again. When the pressure gas is input from the air inlet 21 to form a pneumatic flow, the air pressure flows through the guiding duct 41 to the air hammer duct 42 as shown in FIG. 4; At this time, the pressure of the air pressure pushes the hammer piston 421 to hit the drill bit 422. Since the drill bit 422 is sleeved with the spring 424, the air hammer piston 421 is pressed under the pressure of the air pressure, so that the drill bit 422 forms a reciprocating up and down impact. The function of the action, and the external force rotating the rotating head 30 to drill the working well; it is worth noting that since the air hammer piston 421 is hollow, the air pressure can flow from the hollow portion through the exhaust through hole 423, and then Flowing through the perforations 425 into the return air space 430 is as shown in "FIG. 5" and "FIG. 6"; however, the air pressure in the return air space 430 can be reused via the exhaust inlet 431 and the auxiliary exhaust inlet 434, respectively. The valve 433 is pushed away from the valve port of the auxiliary check valve 436, and flows to the exhaust duct 432 and the auxiliary exhaust duct 435, and then enters the first and second row exhaust ducts 45, 33 to enter the row of stones. Below 441 The crushed stone and the muddy water are driven upwards, so that the gravel and the muddy water can be carried by the air pressure to the exhaust gas exhaust outlet 23 and sprayed outward as shown in Fig. 7 to achieve the effect of pressure reuse.
雖然本發明的技術內容已透過上述的實施例揭露如前,惟其僅為本發明之較佳實施例而已,當不能以之限定本發明之保護範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明保護之範圍。 Although the technical content of the present invention has been disclosed in the foregoing embodiments, it is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the equivalent of the scope of the patent application of the present invention. Variations and modifications are still within the scope of the invention.
421‧‧‧氣鎚活塞 421‧‧‧Air hammer piston
422‧‧‧鑽頭 422‧‧‧ drill bit
423‧‧‧排氣通孔 423‧‧‧Exhaust through hole
424‧‧‧彈簧 424‧‧ ‧ spring
425‧‧‧穿孔 425‧‧‧Perforation
43‧‧‧整合罩 43‧‧‧ integrated cover
430‧‧‧迴氣空間 430‧‧‧return space
46‧‧‧貫穿管道 46‧‧‧through pipeline
Claims (5)
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TW100135840A TWI471483B (en) | 2011-10-04 | 2011-10-04 | Pneumatic re - use pneumatic hammer drilling |
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TW100135840A TWI471483B (en) | 2011-10-04 | 2011-10-04 | Pneumatic re - use pneumatic hammer drilling |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN86106885A (en) * | 1985-10-04 | 1987-04-01 | 利根钻探株式会社 | Air pressure percussive drilling method and device therefor |
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2011
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN86106885A (en) * | 1985-10-04 | 1987-04-01 | 利根钻探株式会社 | Air pressure percussive drilling method and device therefor |
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