TWI468552B - A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof - Google Patents

A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof Download PDF

Info

Publication number
TWI468552B
TWI468552B TW98131796A TW98131796A TWI468552B TW I468552 B TWI468552 B TW I468552B TW 98131796 A TW98131796 A TW 98131796A TW 98131796 A TW98131796 A TW 98131796A TW I468552 B TWI468552 B TW I468552B
Authority
TW
Taiwan
Prior art keywords
substrate support
conductive
substrate
contact
contact member
Prior art date
Application number
TW98131796A
Other languages
Chinese (zh)
Other versions
TW201020344A (en
Inventor
Mikael Fredenberg
Patrik Moller
Original Assignee
Ct De Rech Public Gabriel Lippmann
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ct De Rech Public Gabriel Lippmann filed Critical Ct De Rech Public Gabriel Lippmann
Publication of TW201020344A publication Critical patent/TW201020344A/en
Application granted granted Critical
Publication of TWI468552B publication Critical patent/TWI468552B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/005Contacting devices
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/06Suspending or supporting devices for articles to be coated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/001Apparatus specially adapted for electrolytic coating of wafers, e.g. semiconductors or solar cells
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/002Cell separation, e.g. membranes, diaphragms

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)

Description

用以電鍍導電基板之系統以及在電鍍期間用以支承導電基板的基板支承件a system for plating a conductive substrate and a substrate support for supporting the conductive substrate during plating

本發明係關於一種用於電解電鍍製程之基板支承件。更特定言之,本發明係關於一種包含實體可調適接觸構件之基板支承件,該實體可調適接觸構件經配置以將電接觸提供予附著至基板支承件之導電基板之背部的凹孔。亦提供一種用於將基板配置於基板支承件中之方法。This invention relates to a substrate support for an electrolytic plating process. More particularly, the present invention relates to a substrate support comprising a physically adaptable contact member configured to provide electrical contact to a recess in a back of a conductive substrate of a substrate support. A method for arranging a substrate in a substrate support is also provided.

電鍍係用於廣泛應用中之微電子設備,諸如互聯件、組件、波導管、電感器、接觸焊墊等。Electroplating is used in a wide range of applications for microelectronic devices such as interconnects, components, waveguides, inductors, contact pads, and the like.

諸如由本發明製備之主電極適合於涉及生產單層或多層中之微結構及奈米結構,製造印刷配線板(PWB)、印刷電路板(PCB)、微機電系統(MEMS)、積體電路(IC)互聯件、IC之上互聯件、感應器、平板顯示器、磁性及光學儲存器件、太陽能電池及其他電子器件的應用。其亦可用於導電聚合物中之不同類型之結構、半導體中之不同類型之結構、金屬中之不同類型之結構及可能使用該主電極來生產之其他結構。甚至矽中之3D結構(諸如藉由多孔矽之形成)係可能的。A primary electrode such as that prepared by the present invention is suitable for the production of microstructures and nanostructures in single or multiple layers, for the manufacture of printed wiring boards (PWB), printed circuit boards (PCBs), microelectromechanical systems (MEMS), integrated circuits ( IC) Interconnects, interconnects on ICs, sensors, flat panel displays, magnetic and optical storage devices, solar cells and other electronic applications. It can also be used for different types of structures in conductive polymers, different types of structures in semiconductors, different types of structures in metals, and other structures that may be produced using the primary electrode. Even 3D structures in the crucible (such as by the formation of porous crucibles) are possible.

化學氣相沈積及物理氣相沈積為亦可用於金屬化之製程,但常常偏好電鍍,因為其通常比其他金屬化製程更便宜且其可在周圍溫度及周圍壓力下進行。Chemical vapor deposition and physical vapor deposition are processes that can also be used for metallization, but electroplating is often preferred because it is generally less expensive than other metallization processes and can be carried out at ambient temperatures and ambient pressures.

工作件之電鍍在含有電解質之反應器中進行。將載運待電鍍之金屬的陽極連接至正電壓。在一些情況下,陽極為惰性且待電鍍之金屬係來自電解質中之離子。工作件(諸如半導體基板)之電導率通常太低而無法容許待電鍍之結構經由基板連接至背部接點。因此,待電鍍之結構首先必須具備導電層(諸如晶種層)。引線將圖案連接至前側之指形接點。指形接點又連接至負電壓。該電鍍步驟係一電解製程,其中金屬藉由在陽極與工作件上之導電層(其形成陰極)之間的電解質及所施加之電場,自陽極或自電解質中之離子轉移至導電圖案(陰極)。Electroplating of the workpiece is carried out in a reactor containing an electrolyte. The anode carrying the metal to be plated is connected to a positive voltage. In some cases, the anode is inert and the metal to be electroplated is from ions in the electrolyte. The electrical conductivity of a workpiece, such as a semiconductor substrate, is typically too low to allow the structure to be plated to be connected to the back contact via the substrate. Therefore, the structure to be plated must first be provided with a conductive layer (such as a seed layer). The leads connect the pattern to the finger contacts on the front side. The finger joint is in turn connected to a negative voltage. The electroplating step is an electrolysis process in which metal is transferred from the anode or from the ions in the electrolyte to the conductive pattern (the cathode) by the electrolyte between the anode and the conductive layer on the workpiece (which forms the cathode) and the applied electric field. ).

如上文所述,工作件通常由非導電材料製成。當待電鍍之圖案位於前側時,必須向前側之導電層施加電壓。額外引線及接觸區亦必須位於前側,因為使圖案與電極直接接觸會干擾彼等區域中之電鍍製程。As mentioned above, the workpiece is typically made of a non-conductive material. When the pattern to be plated is on the front side, a voltage must be applied to the conductive layer on the front side. Additional leads and contact areas must also be on the front side because direct contact of the pattern with the electrodes can interfere with the plating process in those areas.

該配置結果具有許多缺點:This configuration has many drawbacks:

-在前側具有接觸區佔用大量空間,此等空間原本可用於待電鍍之圖案。- having a contact area on the front side takes up a lot of space which could otherwise be used for the pattern to be electroplated.

-接觸區限制於工作件之周邊以佔用盡可能少的空間。- The contact area is limited to the perimeter of the work piece to take up as little space as possible.

-電鍍製程緊鄰電極以加速速率進行,導致金屬化之非均勻性。若工作件之任何部分可得以接觸,則電鍍均勻性將會改良。- The electroplating process proceeds in close proximity to the electrode at an acceleration rate, resulting in non-uniformity in metallization. If any part of the work piece is accessible, the plating uniformity will be improved.

-應用於接觸區之指形電極在製程期間浸沒於電解質之破壞性(諸如腐蝕性)環境中,從而導致降級之電極。- The finger electrode applied to the contact zone is immersed in the destructive (such as corrosive) environment of the electrolyte during the process, resulting in a degraded electrode.

-建構耐久的電極需要複雜設計及昂貴材料。- Constructing durable electrodes requires complex design and expensive materials.

一替代器件及製程在US6322678中予以描述,其中用應用於工作件背部之接觸區之電極來建構基板支承件,該等接觸區連接至伸向工作件邊緣周圍之引線,或連接至導電通道,從而延伸穿過基板。然而,US6322678仍伴隨引線及接觸區佔用前側之空間的問題,因為此等引線及接觸區不可能與所欲之電鍍協調。又,將電極固定於接近基板支承件之周邊的少許位置中,僅確保與意欲電鍍之工作件之導電表面的周邊接觸,從而需要對工件之接觸區及引線進行佈局以確保其正確置放於工件之背部的相應位置中。又,根據US6322678之基板支承件無益於電鍍ECPR主電極,尤其在並非意欲用於電鍍之側上亦具有絕緣材料的主電極,因為其不可保證電極接觸主電極之導電部件。亦必須使基板與基板支承件之電極仔細地對準。更進一步,電極經配置以使得其可滑動穿過基板支承件,因而未能確保工作件之背部與電解質的隔離。An alternative device and process is described in U.S. Patent 6,322,678, in which a substrate support is constructed using electrodes applied to the contact areas on the back of the workpiece, the contact regions being connected to leads extending around the edge of the workpiece or to conductive channels. Thereby extending through the substrate. However, US6322678 is still accompanied by the problem that the leads and contact areas occupy the space on the front side because such leads and contact areas are unlikely to be coordinated with the desired plating. Moreover, the electrode is fixed in a small position close to the periphery of the substrate support member, and only the peripheral contact with the conductive surface of the workpiece to be electroplated is ensured, so that the contact area and the lead of the workpiece need to be laid out to ensure that it is correctly placed on the electrode. In the corresponding position of the back of the workpiece. Further, the substrate support according to US Pat. No. 6,322,678 is not advantageous for electroplating the ECPR main electrode, especially for the main electrode having an insulating material on the side not intended for electroplating because it does not ensure that the electrode contacts the conductive member of the main electrode. It is also necessary to carefully align the substrate with the electrodes of the substrate support. Still further, the electrodes are configured such that they can slide through the substrate support, thereby failing to ensure isolation of the back of the workpiece from the electrolyte.

因此,本發明設法減少、減輕或消除上文顯示之缺陷中的一或多者且提供所提及之此類型的改良基板支承件。Accordingly, the present invention seeks to reduce, alleviate or eliminate one or more of the above-disclosed deficiencies and to provide an improved substrate support of the type mentioned.

在第一態樣中,提供一種系統以達成此目的。該系統包含(i)一導電基板,其包含一第一導電側及一第二導電側,其中該導電基板之該第一側欲予以電鍍;及(ii)一基板支承件,該基板支承件包含一附著構件,其用於將導電基板附著至基板支承件,以使得該基板支承件之一第一表面面向該導電基板之該第二側;及彈性接觸構件,其附著至基板支承件之該第一表面,該彈性接觸構件可連接至一第一外部電位;該導電基板之該第二側具備使該導電基板之該第二側暴露的絕緣材料,藉以提供至少一個接觸區;其中該彈性接觸構件在該至少一個接觸區中之至少一個接觸點中與該經暴露之第二側接觸。In the first aspect, a system is provided to achieve this. The system includes (i) a conductive substrate including a first conductive side and a second conductive side, wherein the first side of the conductive substrate is to be plated; and (ii) a substrate support member, the substrate support member An attachment member for attaching the conductive substrate to the substrate support such that a first surface of the substrate support faces the second side of the conductive substrate; and an elastic contact member attached to the substrate support The first surface, the elastic contact member is connectable to a first external potential; the second side of the conductive substrate is provided with an insulating material exposing the second side of the conductive substrate, thereby providing at least one contact region; The resilient contact member contacts the exposed second side in at least one of the at least one contact regions.

在另一態樣中,提供一種在電鍍期間用以支承一導電基板之基板支承件。該基板支承件包含一附著構件,其用於將該導電基板附著至該基板支承件,以使得該基板支承件之一第一表面面向該導電基板之第二側;及彈性接觸構件,其附著至該基板支承件之該第一表面且可連接至至少一個外部電位。In another aspect, a substrate support for supporting a conductive substrate during electroplating is provided. The substrate support member includes an attachment member for attaching the conductive substrate to the substrate support such that a first surface of the substrate support member faces the second side of the conductive substrate; and an elastic contact member that is attached To the first surface of the substrate support and connectable to at least one external potential.

在從屬申請專利範圍中界定本發明之有利特徵結構。Advantageous features of the invention are defined in the scope of the dependent patent application.

在下文,參看圖式來描述本發明之若干實施例。以說明目的來描述此等實施例以使熟習此項技術者能夠實施本發明。然而,此等實施例並不限制本發明,而不同特徵結構之其他組合可能在本發明之範疇內。In the following, several embodiments of the invention are described with reference to the drawings. These embodiments are described for illustrative purposes to enable those skilled in the art to practice the invention. However, such embodiments are not limiting of the invention, and other combinations of different features may be within the scope of the invention.

參看第1圖,所圖示的為電鍍處理裝置100之橫截面概觀。該圖式為電鍍製程之操作原則的簡圖且意欲說明在此製程中基板支承件101之作用。Referring to Figure 1, illustrated is a cross-sectional overview of the electroplating apparatus 100. This figure is a simplified diagram of the operational principles of the electroplating process and is intended to illustrate the role of the substrate support 101 in this process.

在根據本發明之實施例的電鍍製程期間,導電基板102附著至基板支承件101。導電基板102可為導電及/或半導電材料(例如,金屬材料)之晶圓,或摻雜半導體材料(諸如矽)之晶圓。可藉由附著構件將導電基板102附著至基板支承件101,從而在電鍍製程中封閉基板之背部來隔離電解質。此附著構件可(例如)為夾鉗環104。夾鉗環104可由硬質非導電材料(諸如鐵氟龍(Teflon))製成。The conductive substrate 102 is attached to the substrate support 101 during the electroplating process according to an embodiment of the present invention. The conductive substrate 102 can be a wafer of conductive and/or semi-conductive material (eg, a metal material), or a wafer doped with a semiconductor material (such as germanium). The conductive substrate 102 can be attached to the substrate support 101 by an attachment member to seal the back of the substrate in the electroplating process to isolate the electrolyte. This attachment member can be, for example, a clamp ring 104. The clamp ring 104 can be made of a hard, non-conductive material such as Teflon.

在一實施例中,該導電基板102包含至少部分之導電矽晶圓。In one embodiment, the conductive substrate 102 includes at least a portion of a conductive germanium wafer.

絕緣材料之一或若干層或圖案可接著配置於導電基板102上。或者,其他導電材料可配置於導電基板102上。又,可使絕緣材料之一或若干層或圖案與導電材料之一或若干層或圖案組合以圖案化導電基板102。One or several layers or patterns of insulating material may then be disposed on the conductive substrate 102. Alternatively, other conductive materials may be disposed on the conductive substrate 102. Also, one or several layers or patterns of insulating material may be combined with one or several layers or patterns of conductive material to pattern conductive substrate 102.

在一實施例中,基板支承件101由諸如聚丙烯(PP)、鐵氟龍或聚二醚酮(PEEK)之絕緣材料製成,且在另一實施例中,基板支承件101由諸如不銹鋼之導電材料製成。在又一實施例中,基板支承件101主要由絕緣材料製成,但可包含與在本發明中進一步描述不同之接觸構件的一或若干個導電部件。導電基板102係用電絕緣層103圖案化。絕緣層103形成凸起結構,凹孔形成於該等凸起結構之間。在該等凹孔中,導電表面經暴露,可在電鍍製程期間將金屬沈積於該等導電表面上。碗腔105用儲存器106建構。在電鍍製程期間,儲存器106由電解質填充。電解質以平緩流形式經由陽極107自外部儲集器(未圖示)抽取。陽極107可形成為格柵以不阻礙電解質向上朝導電基板102流動,該導電基板102浸沒於電解質之表面下方。使電解質流動經過由絕緣層103形成之凹孔中的導電表面。將電壓施加於陽極107(其可為單件或分段的)與導電基板102之背部之間,該經暴露之導電表面進而形成該製程中之陰極。可經由基板支承件101將電壓施加於陽極107與導電基板102之背部之間,如下文將進一步論述。金屬離子由陽極釋放且由電解質及所施加電場朝經暴露之導電表面載運,其中金屬離子沈積於該暴露之導電表面成為一電鍍金屬層。In an embodiment, the substrate support 101 is made of an insulating material such as polypropylene (PP), Teflon or polydiether ketone (PEEK), and in another embodiment, the substrate support 101 is made of, for example, stainless steel. Made of conductive material. In yet another embodiment, the substrate support 101 is primarily made of an insulating material, but may include one or several conductive features that are different from the contact members described further in the present invention. The conductive substrate 102 is patterned with an electrically insulating layer 103. The insulating layer 103 forms a convex structure, and recessed holes are formed between the convex structures. In the recesses, the conductive surface is exposed to deposit metal on the conductive surfaces during the electroplating process. The bowl 105 is constructed with a reservoir 106. The reservoir 106 is filled with electrolyte during the electroplating process. The electrolyte is drawn from the external reservoir (not shown) via the anode 107 in a gentle flow. The anode 107 can be formed as a grid to prevent the electrolyte from flowing upward toward the conductive substrate 102, which is submerged below the surface of the electrolyte. The electrolyte is caused to flow through the conductive surface in the recess formed by the insulating layer 103. A voltage is applied between the anode 107 (which may be single piece or segmented) and the back of the conductive substrate 102, which in turn forms the cathode in the process. A voltage can be applied between the anode 107 and the back of the conductive substrate 102 via the substrate support 101, as will be discussed further below. Metal ions are released from the anode and carried by the electrolyte and the applied electric field toward the exposed conductive surface, wherein metal ions are deposited on the exposed conductive surface to form a plated metal layer.

在另一實施例中,陽極為惰性的且離子僅由電解質提供。在此實施例中,偏好規律地補給新鮮離子電解質。In another embodiment, the anode is inert and the ions are only provided by the electrolyte. In this embodiment, the preference is to regularly replenish the fresh ionic electrolyte.

根據另一實施例,滲透膜(未圖示)可配置於槽中,介於陽極107與基板支承件101之間,以容許使用兩種電解質之製程,從而在槽中形成基板支承件101經定位所處之第一隔室,及陽極107經定位所處之第二隔室。無機物質可滲透該滲透膜,諸如對金屬離子(其由陽極107處之金屬溶解產生)及水,但有機物質(諸如增亮劑及抑制因子)不可滲透該滲透模。第二電解質可注入膜上方之第一隔室中(亦即,在基板支承件101經定位所處之膜的側上),且可含有增亮劑及抑制因子。因為增亮劑及抑制因子可在陽極107處降解,所以藉由膜使其與陽極107分離可為重要的。在基板支承件101與陽極107之間引入滲透膜解決上文顯示之問題。According to another embodiment, a permeable membrane (not shown) may be disposed in the trough between the anode 107 and the substrate support 101 to permit the use of two electrolyte processes to form the substrate support 101 in the trough. Positioning the first compartment in which it is located, and the second compartment in which the anode 107 is positioned. The inorganic substance can penetrate the permeable membrane, such as metal ions (which are produced by dissolution of the metal at the anode 107) and water, but organic substances such as brighteners and inhibitors are impermeable to the permeable mold. The second electrolyte can be injected into the first compartment above the membrane (i.e., on the side of the membrane where the substrate support 101 is positioned) and can contain brighteners and inhibitors. Since the brightener and the inhibitor can degrade at the anode 107, it can be important to separate it from the anode 107 by the membrane. The introduction of a permeable membrane between the substrate support 101 and the anode 107 solves the problems shown above.

電解質在流過基板後,如由箭頭108所指示,溢出碗腔105至外部電解質收集槽109中。可使電解質自該槽返回外部儲存器(未圖示)以使其再循環至製程中。當再循環時,電解質很可能首先經過控制台及/或過濾器(未圖示)。電解質亦可作為廢液來收集,此意謂不再使其返回至製程。基於所述製程之需求來選擇所選的製程流程。After flowing through the substrate, as indicated by arrow 108, the electrolyte overflows the bowl 105 into the outer electrolyte collection tank 109. The electrolyte can be returned from the tank to an external reservoir (not shown) for recycling to the process. When recirculating, the electrolyte is likely to pass through the console and/or filter (not shown) first. The electrolyte can also be collected as a waste liquid, which means that it is no longer returned to the process. The selected process flow is selected based on the needs of the process.

因此,在製備主電極期間,根據本發明之實施例,基板支承件使基板浸入電解質中且金屬藉由電鍍而沈積於基板之前側的凹孔中,同時保持背部封閉而與電解質隔離。根據一實施例,可將基板支承件101安裝至活塞110及外部製程控制裝置(未圖示)。在整個製程期間,可使基板支承件101在環繞z軸之任一方向上旋轉,如第1圖中所示。就電場變化及電解質橫過基板之流動的變化而言,此旋轉確保電鍍製程之均勻性。Therefore, during the preparation of the main electrode, according to an embodiment of the present invention, the substrate support immerses the substrate in the electrolyte and the metal is deposited by plating on the recess in the front side of the substrate while keeping the back closed and isolated from the electrolyte. According to an embodiment, the substrate support 101 can be mounted to the piston 110 and an external process control device (not shown). The substrate support 101 can be rotated in either direction around the z-axis during the entire process, as shown in FIG. This rotation ensures uniformity of the plating process in terms of changes in the electric field and changes in the flow of electrolyte across the substrate.

第1圖中所描繪之實施例展示水平配置之基板支承件101,但同樣可能將基板支承件101用於諸如傾斜電鍍器之電鍍裝置。在傾斜電鍍器中,例如可在相對於z軸30°至60°(諸如45°)之區間內使基板支承件傾斜。另一替代實施例為將基板支承件101用於諸如托架電鍍器之電鍍裝置。在托架電鍍器中,使基板支承件101實質上垂直地浸入電解質中。後述替代實施例亦可容許多個基板支承件101同時並行地用於同一處理裝置100中。The embodiment depicted in Figure 1 shows a horizontally configured substrate support 101, but it is equally possible to use the substrate support 101 for a plating apparatus such as a tilted electroplater. In the inclined plateau, for example, the substrate support can be tilted in a range of 30 to 60 (e.g., 45) with respect to the z-axis. Another alternative embodiment is to use the substrate support 101 for a plating apparatus such as a tray electroplater. In the tray plater, the substrate support 101 is immersed substantially vertically into the electrolyte. The alternative embodiment described later may also allow a plurality of substrate supports 101 to be used in the same processing device 100 simultaneously in parallel.

由虛線111所表示之外部導體及/或空氣管道分別將電力供應至電接觸構件(未圖示,但包含在基板支承件101中)且經由活塞110將氣體壓力供應至基板支承件101。由於活塞之旋轉運動,可需要(但未必始終需要)藉由電刷接點、滑動接點或熟習此項技術者認為適合的類似摩擦接觸構件來建立與至少一個與外部電源之電接觸。The outer conductor and/or the air duct indicated by the broken line 111 respectively supply electric power to the electrical contact member (not shown but included in the substrate support 101) and supply the gas pressure to the substrate support 101 via the piston 110. Due to the rotational movement of the piston, it may be desirable (but not always necessary) to establish electrical contact with at least one external power source by brush contacts, sliding contacts, or similar frictional contact members as deemed suitable by those skilled in the art.

該等習知空氣管道之目的係用氣體壓力供應基板支承件101,例如,以用於諸如將基板102附著至基板支承件101之應用,用於將基板102裝載至基板支承件101中或自基板支承件101卸載出基板102,或用於致動夾鉗環104之運動等等。The purpose of such conventional air ducts is to supply the substrate support 101 with gas pressure, for example, for applications such as attaching the substrate 102 to the substrate support 101 for loading the substrate 102 into the substrate support 101 or The substrate support 101 is unloaded out of the substrate 102, or used to actuate the movement of the clamp ring 104, and the like.

可將導體及/或空氣管道111自活塞110導引至外部單元112,外部單元112包含器件之集合,諸如至少一個選自包含電源、氣泵、使用者介面,該使用者介面諸如操作者可藉以控制裝置之不同部件及/或製程的電腦。The conductor and/or air duct 111 can be directed from the piston 110 to the external unit 112, the external unit 112 including a collection of devices, such as at least one selected from the group consisting of a power source, an air pump, a user interface, such as an operator interface A computer that controls different components of the device and/or processes.

參看第2A圖至第2B圖,所圖示的為導電基板102及經圖案化之絕緣層103之許多示範性實施例。絕緣材料103可提供於面向基板支承件之導電基板102之側面的第一部分上。因此,背部絕緣層103A可經圖案化以在導電基板102之該側面的第二部分處將背部分成一或多個接觸區203。背部上之圖案通常(但未必始終)為同心圓或圓弧段之形狀。中間之區域(亦即,背部之中心)通常(但未必始終)保持暴露以形成一接觸區。如關於第2C圖所進一步描述,整個背部保持暴露以形成單一背部接觸區203亦在此實施例之範疇內。經圖案化之背部產生有益的技術效應,即在前側之凹孔中具備預沈積材料的ECPR主電極可自形成於背部上之不同接觸區連接至若干電壓。此得到控制及確保在整個主電極上電鍍效率之均勻分佈的可能性。因此,亦使背部圖案化係方便的。Referring to Figures 2A through 2B, illustrated are many exemplary embodiments of a conductive substrate 102 and a patterned insulating layer 103. An insulating material 103 may be provided on the first portion of the side of the conductive substrate 102 facing the substrate support. Accordingly, the back insulating layer 103A can be patterned to divide the back into one or more contact regions 203 at a second portion of the side of the conductive substrate 102. The pattern on the back is usually (but not always) in the shape of a concentric circle or a circular segment. The middle zone (i.e., the center of the back) is typically (but not necessarily always) exposed to form a contact zone. As further described with respect to FIG. 2C, maintaining the entire back exposed to form a single back contact region 203 is also within the scope of this embodiment. The patterned back produces a beneficial technical effect that the ECPR main electrode with pre-deposited material in the recess in the front side can be connected to several voltages from different contact areas formed on the back. This is controlled and ensures the possibility of a uniform distribution of plating efficiency across the main electrode. Therefore, the back patterning is also convenient.

在一實施例中,導電基板之背部具備至少形成一個凹孔於暴露導電基板之前側的絕緣材料,藉以將至少一個接觸區提供於該凹孔中。因此,導電基板之該背部的第一部分及第二部分經配置以使得該絕緣材料形成至少一個凹孔,其中將該至少一個接觸區203提供於該凹孔中。In one embodiment, the back surface of the conductive substrate is provided with an insulating material forming at least one recessed hole on the front side of the exposed conductive substrate, thereby providing at least one contact region in the recessed hole. Accordingly, the first portion and the second portion of the back of the conductive substrate are configured such that the insulating material forms at least one recessed aperture, wherein the at least one contact region 203 is provided in the recessed aperture.

在一實施例中,至少一個接觸區203覆蓋導電基板102之背部之對角線的至少50%。就此而言,導電基板102之背部之對角線的至少80%(諸如至少95%)可由接觸區203覆蓋。以此方式,可提供電壓之均勻分佈,從而確保在前側上之均勻電鍍高度及電鍍速度。又,此實施例提供以下技術效應,即根據下文,一特定背部圖案可與接觸構件304之不同組態相互作用。In one embodiment, the at least one contact region 203 covers at least 50% of the diagonal of the back of the conductive substrate 102. In this regard, at least 80% (such as at least 95%) of the diagonal of the back of the conductive substrate 102 can be covered by the contact region 203. In this way, a uniform distribution of voltages can be provided to ensure uniform plating height and plating speed on the front side. Again, this embodiment provides the technical effect that a particular back pattern can interact with different configurations of the contact member 304, according to the following.

應瞭解導電基板102在橫向方向上之電阻率可足夠大,或不同電位之接觸區之間或前側上凹孔之間的橫向間隔可足夠大,以在導電基板102前側上沿半徑方向之至少兩個點中產生不同電位。It should be understood that the resistivity of the conductive substrate 102 in the lateral direction may be sufficiently large, or the lateral spacing between the contact regions of different potentials or between the recesses on the front side may be sufficiently large to be at least radially on the front side of the conductive substrate 102. Different potentials are generated in the two points.

當在電化學圖案複製(ECPR)製程中將基板用作主電極時,用待複製之佈局圖案化前側絕緣層103B。由前側絕緣層103B形成之凹孔經預配置(在較早製程中)而具有實質惰性(在該電解質中為惰性)導電材料201之一或多個層,下文稱作電極層。電極層可具有選自包含Au、Ti、TiW、Cr、Ni、Si、Pd、Pt、Rh、Co及/或其合金或異質混合物之群的材料。在由箭頭202所表示之電解製程期間,金屬沈積於該經預配置之電極層201上。When the substrate is used as the main electrode in the electrochemical pattern replication (ECPR) process, the front side insulating layer 103B is patterned with the layout to be copied. The recess formed by the front side insulating layer 103B is preconfigured (in an earlier process) to have one or more layers of electrically conductive material 201 that is substantially inert (in this electrolyte), hereinafter referred to as an electrode layer. The electrode layer may have a material selected from the group consisting of Au, Ti, TiW, Cr, Ni, Si, Pd, Pt, Rh, Co, and/or alloys thereof or heterogeneous mixtures. During the electrolysis process indicated by arrow 202, metal is deposited on the pre-configured electrode layer 201.

導電基板允許使用邊緣絕緣層103C,其包含具有至少一種電絕緣材料之至少一個層,其覆蓋導電基板102之邊緣。邊緣絕緣層103C之目的係當在電化學圖案複製(ECPR)製程中將該導電基板用作主電極時,在導電基板與目標晶圓之間提供電絕緣。邊緣絕緣層之另一目的係連同基板支承件101一起提供空氣密封且提供允許在製程期間機械操作(諸如藉由基板支承件101來夾緊或藉由用於裝載或卸載基板支承件101中之晶圓的機器人臂來夾緊)之表面。邊緣絕緣層103C亦用以當在製程期間將基板102安裝於基板支承件101上時,連同密封墊一起形成氣密密封,以防止電解質與基板之背部進行接觸。偏好將邊緣絕緣層103C自基板之邊緣覆蓋至少1至10 mm。The conductive substrate allows the use of an edge insulating layer 103C comprising at least one layer having at least one electrically insulating material that covers the edges of the conductive substrate 102. The purpose of the edge insulating layer 103C is to provide electrical insulation between the conductive substrate and the target wafer when the conductive substrate is used as a main electrode in an electrochemical pattern replication (ECPR) process. Another purpose of the edge insulating layer is to provide an air seal along with the substrate support 101 and to provide mechanical operation during the process (such as by clamping the substrate support 101 or by loading or unloading the substrate support 101). The robot arm of the wafer is used to clamp the surface. The edge insulating layer 103C is also used to form a hermetic seal together with the gasket when the substrate 102 is mounted on the substrate support 101 during the process to prevent the electrolyte from coming into contact with the back of the substrate. It is preferred to cover the edge insulating layer 103C from the edge of the substrate by at least 1 to 10 mm.

邊緣絕緣層103C之另一優勢係在於後續ECPR製程中將基板102用作主電極的期間。當主電極受擠壓至正圖案化之基板時,邊緣絕緣層103C確保正圖案化之基板不會沿邊緣發生短路。Another advantage of the edge insulating layer 103C is the period during which the substrate 102 is used as the main electrode in the subsequent ECPR process. When the main electrode is pressed to the substrate being patterned, the edge insulating layer 103C ensures that the substrate being patterned does not short-circuit along the edge.

參看第2C圖,所圖示的為導電基板102之另一示範性實施例。在此實施例中,整個背部保持暴露以在面向基板支承件之導電基板之側面的第二部分中形成單一背部接觸區203。前側已被結構化且電極層201(depression)配置於凹陷處。側壁由絕緣層103B覆蓋。Referring to Figure 2C, illustrated is another exemplary embodiment of a conductive substrate 102. In this embodiment, the entire back remains exposed to form a single back contact region 203 in the second portion of the side of the conductive substrate facing the substrate support. The front side has been structured and the electrode layer 201 is disposed in the recess. The side walls are covered by an insulating layer 103B.

參看第3A圖及第3B圖,所圖示的為根據本發明之基板支承件101及實體可調適接觸構件304之工作原理的實施例。實體可調適接觸構件可為與基板支承件101電絕緣之任何電接觸構件,除任何進一步所描述經配置以在該電接觸構件304與任何外部電源之間提供電接觸之互連外。其他互連可(例如)為穿過基板支承件101或圍繞基板支承件101之引線。此實體可調適接觸構件可適合於垂直方向上之結構化表面且建立與該表面之電接觸,同時在橫向方向上覆蓋基板之實質表面區域。因為後續ECPR製程需要在絕緣層(例如,邊緣絕緣層103C)之表面與凹孔之底部之間的一特定階躍高度(step height),所以亦必需能夠與基板102之背部進行良好的電接觸。此藉由使用基板支承件101之實體可調適接觸構件304而得以保證。接觸構件304可(例如)由於具有彈性且附著至基板支承件的表面(該基板支承件欲面向基板102之背部)而成為實體可調適的。當接觸構件304有彈性且附著至基板支承件101之表面時,穿過基板支承件101或圍繞基板支承件101之引線可確保與外部電源之電接觸。當穿過基板支承件101之引線確保與外部電源之電接觸時,該等引線可連同基板支承件101整合在一起,以使得該等引線不可在基板支承件內移動。此舉確保內部空間306與環繞基板支承件之環境之間的良好密封效應。Referring to Figures 3A and 3B, illustrated is an embodiment of the operation of the substrate support 101 and the physically adjustable contact member 304 in accordance with the present invention. The physically adjustable contact member can be any electrical contact member that is electrically insulated from the substrate support 101, except for any of the interconnections described further configured to provide electrical contact between the electrical contact member 304 and any external power source. Other interconnects may, for example, be leads that pass through the substrate support 101 or around the substrate support 101. The physically adjustable contact member can be adapted to the structured surface in the vertical direction and establish electrical contact with the surface while covering the substantial surface area of the substrate in the lateral direction. Since the subsequent ECPR process requires a certain step height between the surface of the insulating layer (for example, the edge insulating layer 103C) and the bottom of the recessed hole, it is also necessary to make good electrical contact with the back of the substrate 102. . This is ensured by the use of the physically adaptable contact member 304 of the substrate support 101. Contact member 304 can be physically adaptable, for example, due to its elasticity and adhesion to the surface of the substrate support that is intended to face the back of substrate 102. When the contact member 304 is elastic and adheres to the surface of the substrate support 101, the leads passing through the substrate support 101 or surrounding the substrate support 101 ensure electrical contact with an external power source. When the leads through the substrate support 101 ensure electrical contact with an external power source, the leads can be integrated with the substrate support 101 such that the leads are not movable within the substrate support. This ensures a good sealing effect between the interior space 306 and the environment surrounding the substrate support.

無論基板102背部上之絕緣層103A、103C之圖案的佈局或厚度,本發明之操作者可確保使用配備實體可調適接觸構件304之基板支承件101與任何經暴露之接觸區203進行接觸,如由第3A圖及第3B圖中之箭頭所圖示。該等箭頭僅意欲展示垂直調適及橫向覆蓋之原則。第3A圖及第3B圖之箭頭並非表示任何實體器件。Regardless of the layout or thickness of the pattern of insulating layers 103A, 103C on the back of substrate 102, the operator of the present invention can ensure contact with any exposed contact regions 203 using substrate support 101 with physically adjustable contact members 304, such as This is illustrated by the arrows in Figures 3A and 3B. These arrows are intended only to show the principles of vertical adjustment and lateral coverage. The arrows in Figures 3A and 3B do not represent any physical device.

通常,若不欲接觸整個背部,則實體可調適接觸構件可在導電基板102之背部處,沿導電基板之中心至導電基板之周邊邊緣之距離連接至至少兩個接觸區203或兩個接觸點。可沿至少一條半徑定位此等至少兩個接觸區203。藉由沿至少一條半徑在至少兩個接觸區203中接觸基板102之背部而使電流更均勻地分佈,此舉允許比沿至少一條半徑之唯一接觸區203更高的電鍍速率。因此,面向基板支承件之導電基板之側面的第一部分具備絕緣材料103A、103C,而面向基板支承件之導電基板之側面的第二部分形成至少一個接觸區203;其中彈性接觸構件304與該至少一個接觸區中之至少一個接觸點接觸。Generally, if the entire back is not to be contacted, the physically adjustable contact member may be connected to the at least two contact regions 203 or two contact points at the back of the conductive substrate 102 at a distance from the center of the conductive substrate to the peripheral edge of the conductive substrate. . The at least two contact regions 203 can be positioned along at least one radius. The current is more evenly distributed by contacting the back of the substrate 102 in at least two contact regions 203 along at least one radius, which allows for a higher plating rate than the only contact region 203 along at least one radius. Therefore, the first portion of the side surface of the conductive substrate facing the substrate support member is provided with the insulating material 103A, 103C, and the second portion facing the side surface of the conductive substrate of the substrate support member forms at least one contact region 203; wherein the elastic contact member 304 and the at least At least one contact point in a contact zone is in contact.

在一實施例中,接觸構件304之配置經圖案化,藉以將若干接觸點提供於導電基板之前側上。In an embodiment, the configuration of the contact members 304 is patterned to provide a plurality of contact points on the front side of the conductive substrate.

參看第3A圖,用夾鉗環302將導電基板102正常地緊固至基板支承件101。該夾鉗環可由硬質、絕緣及惰性材料製成,諸如聚丙烯(PP)、鐵氟龍、聚二醚酮(PEEK);或可為塗有所提及之絕緣惰性材料的金屬或陶瓷環。在第3A圖中,藉由夾鉗環302與基板支承件101之間的垂直介面上之螺紋表面,由將夾鉗環302旋緊至基板支承件101上來安裝夾鉗環302。夾鉗環302之下部部分可具備傾斜的低輪廓結構305。此設計產生以下技術效應,即夾鉗環302將減少對在基板102之前側附近電解質之流動的干擾或阻礙。距離d應偏好在小於10 mm,諸如小於5 mm,例如小於2 mm之範圍內。Referring to FIG. 3A, the conductive substrate 102 is normally fastened to the substrate support 101 by the clamp ring 302. The clamp ring may be made of a hard, insulating and inert material such as polypropylene (PP), Teflon, polydiether ketone (PEEK); or a metal or ceramic ring which may be coated with an insulating inert material as mentioned. . In Fig. 3A, the clamp ring 302 is mounted by screwing the clamp ring 302 onto the substrate support 101 by the threaded surface on the vertical interface between the clamp ring 302 and the substrate support 101. The lower portion of the clamp ring 302 can be provided with a sloped low profile structure 305. This design produces the technical effect that the clamp ring 302 will reduce interference or obstruction to the flow of electrolyte near the front side of the substrate 102. The distance d should preferably be in the range of less than 10 mm, such as less than 5 mm, such as less than 2 mm.

只要夾鉗環302可調適用於基板支承件101及基板102(該夾鉗環欲用於此基板支承件及基板),則夾鉗環302可具有任何適合的周邊或圓周形式。因此,夾鉗環周邊或圓周形式可為圓形、正方形、矩形或多邊形。As long as the clamp ring 302 is adapted for use with the substrate support 101 and the substrate 102 (which is intended for use with the substrate support and substrate), the clamp ring 302 can have any suitable peripheral or circumferential form. Thus, the perimeter or circumferential form of the clamp ring can be circular, square, rectangular or polygonal.

為了確保無電解質洩露至基板之背部,可提供密封墊303A-C。此外,如上文所揭示,可將接觸構件304藉由基板支承件中之整合引線附著至基板支承件101之表面,該等引線連接接觸構件及外部電源,以確保無電解質洩露至基板之背部。密封墊303A-C可為唇形密封件、雙唇式密封件或O形環。密封墊303A密封基板支承件101與導電基板102之間的內部空間306。在操作期間或之前/之後,可經由基板支承件101及活塞110中之空氣管道(未圖示)將內部空間306抽出空氣至<1 atm的壓力。建立負壓以將基板102緊固至基板支承件101。To ensure that no electrolyte leaks to the back of the substrate, gaskets 303A-C may be provided. Furthermore, as disclosed above, the contact members 304 can be attached to the surface of the substrate support 101 by integrated leads in the substrate support that connect the contact members to an external power source to ensure that no electrolyte leaks to the back of the substrate. The gaskets 303A-C can be lip seals, double lip seals or O-rings. The gasket 303A seals the internal space 306 between the substrate support 101 and the conductive substrate 102. During or before/after operation, the interior space 306 can be evacuated to a pressure of <1 atm via the substrate support 101 and an air conduit (not shown) in the piston 110. A negative pressure is established to fasten the substrate 102 to the substrate support 101.

根據本發明之另一實施例,藉由朝基板支承件101機械地擠壓夾鉗環302而將基板102緊固至基板支承件101亦可行。此可藉由在基板支承件101與夾鉗環302之間提供螺旋虎鉗作用(例如,藉助於熟習此項技術者所知之螺杆/螺栓組態)來完成。偏好將螺杆/螺栓組態在配置之後由絕緣材料覆蓋,以在該組態為導電材料時避免對該組態之電鍍。According to another embodiment of the present invention, the substrate 102 can be fastened to the substrate support 101 by mechanically pressing the clamp ring 302 toward the substrate support 101. This can be accomplished by providing a helical vise between the substrate support 101 and the clamp ring 302 (e.g., by means of a screw/bolt configuration known to those skilled in the art). It is preferred to have the screw/bolt configuration covered by an insulating material after configuration to avoid plating of the configuration when the configuration is a conductive material.

額外壓力腔室(未圖示)可提供於基板支承件101之主體中。由管道直接連接至內部空間306之此腔室的目的係保護基板102之附著不受意外壓力波動影響,例如,歸因於管道系統(未圖示)之閥門的洩露之意外壓力波動。可將負壓自外部源(諸如真空汞)提供至空氣管道。閥門可配置於該外部源與該等空氣管道之間。在一實施例中,在處理期間將負壓不斷地提供至空氣管道,以確保即使存在任何經由閥門或密封墊之意外洩露,亦達成合意之負壓。在另一實施例中,該閥打開以在裝載或卸載基板時提供負壓,但在電鍍操作期間關閉,此舉可在意外洩露事件中,減小電解質流動至真空系統中之風險。亦可經由可折卸連接器提供負壓。在此狀況下,基板支承件可包含用於確保維持負壓之止回閥。外部空間307藉由密封墊303B及303C封閉而與外部環境隔離且藉由密封墊303A封閉而與內部空間隔離。在一實施例中,氣體過壓或負壓線可具備球軸承閥,藉此可使基板支承件旋轉而不使壓力供應構件旋轉。可視需要(例如)藉由引入壓縮空氣或偏好實質惰性氣體(諸如氮氣)將外部空間307增加至>1 atm之壓力,以讓外部空間307充當抵制電解質經由密封墊303B及303C洩露之額外保護。壓力感應器(未圖示)亦可經配置以監視內部空間306及外部空間307之壓力,以便將量測值提供予外部單元112且在無法預料的壓力波動狀況下,警告操作者或自動地起始預防措施。措施可包括自動校正壓力或中止或暫停製程。An additional pressure chamber (not shown) may be provided in the body of the substrate support 101. The purpose of the chamber directly connected to the interior space 306 by the conduit is to protect the substrate 102 from attachment due to unintended pressure fluctuations, such as unexpected pressure fluctuations due to leakage of valves of the piping system (not shown). Negative pressure can be supplied to an air conduit from an external source, such as vacuum mercury. A valve can be disposed between the external source and the air ducts. In one embodiment, a negative pressure is continuously provided to the air duct during processing to ensure that a desired negative pressure is achieved even if there is any accidental leakage through the valve or gasket. In another embodiment, the valve is opened to provide a negative pressure when loading or unloading the substrate, but is closed during the plating operation, which can reduce the risk of electrolyte flow into the vacuum system during an accidental leakage event. Negative pressure can also be provided via a detachable connector. In this case, the substrate support may include a check valve for ensuring that the negative pressure is maintained. The outer space 307 is sealed from the external environment by the gaskets 303B and 303C and is sealed from the inner space by the gasket 303A. In an embodiment, the gas overpressure or negative pressure line may be provided with a ball bearing valve whereby the substrate support can be rotated without rotating the pressure supply member. The external space 307 can be increased to a pressure of > 1 atm, for example, by introducing compressed air or by preferring a substantially inert gas such as nitrogen, to allow the external space 307 to act as an additional protection against electrolyte leakage through the gaskets 303B and 303C. A pressure sensor (not shown) may also be configured to monitor the pressure of the interior space 306 and the exterior space 307 to provide measurements to the external unit 112 and alert the operator or automatically in the event of unpredictable pressure fluctuations. Initial preventive measures. Measures can include automatic correction of pressure or suspension or suspension of the process.

如上文所述,導電基板102亦可單獨藉由夾鉗環302而附著至基板支承件101,在此狀況下,內部空間306亦可具備增大之壓力(例如藉由使用氮氣)。As described above, the conductive substrate 102 can also be attached to the substrate support 101 by the clamp ring 302 alone. In this case, the internal space 306 can also have an increased pressure (for example, by using nitrogen gas).

空氣管道之噴嘴308可成形為基板支承件101之前表面中的凹槽或孔。可以同心圓或徑向線,或兩者之組合的圖案佈置噴嘴308。可向不同噴嘴308或不同徑向位置之噴嘴308之群施加不同壓力,亦即,所施加之壓力可沿基板支承件101之同心圓而為均等。The nozzle 308 of the air duct may be shaped as a groove or hole in the front surface of the substrate support 101. The nozzle 308 can be arranged in a pattern of concentric circles or radial lines, or a combination of the two. Different pressures can be applied to different nozzles 308 or groups of nozzles 308 at different radial positions, i.e., the applied pressure can be equal along the concentric circles of the substrate support 101.

參看第3B圖,所圖示的為本發明之實施例的橫截面,其中單獨藉由負壓將導電基板102附著至基板支承件101。密封墊303A密封內部空間306以與電解質隔離。Referring to FIG. 3B, a cross-section of an embodiment of the present invention is illustrated in which the conductive substrate 102 is attached to the substrate support 101 by a negative pressure alone. The gasket 303A seals the interior space 306 to be isolated from the electrolyte.

參看第4圖,所圖示的為本發明之另一實施例,其中在內部空間306中建立負壓。該壓力足夠小以使導電基板102朝基板支承件101彎曲。進而可由接觸構件(未圖示),諸如大體上覆蓋基板支承件101之整個前側的導電板來建立電接觸。在此實施例中,導電基板102之背部可或多或少地保持完全暴露。在其他實施例中,可連同本發明所述之任何接觸構件一起使用內部空間306中之負壓,以改良接觸構件與導電基板101之間的電接觸。Referring to Figure 4, illustrated is another embodiment of the present invention in which a negative pressure is established in internal space 306. This pressure is small enough to bend the conductive substrate 102 toward the substrate support 101. Electrical contact may in turn be established by a contact member (not shown), such as a conductive plate that substantially covers the entire front side of the substrate support 101. In this embodiment, the back of the conductive substrate 102 may remain more or less fully exposed. In other embodiments, the negative pressure in the interior space 306 can be used in conjunction with any of the contact members described herein to improve electrical contact between the contact member and the conductive substrate 101.

第4圖並不包括夾鉗環302,但同樣可能在使用夾鉗環302時使基板102朝基板支承件101彎曲。The fourth figure does not include the clamp ring 302, but it is equally possible to bend the substrate 102 toward the substrate support 101 when the clamp ring 302 is used.

參看第5圖,所圖示的為本發明之另一實施例的橫截面。替代將夾鉗環302旋緊至基板支承件101,夾鉗環302與基板支承件101可由沿環/支承件之周邊間隔的導向元件501彼此連接。因此,夾鉗環302可由諸如線性馬達、步進機或旋轉馬達之致動器(未圖示)或由氣動致動器降低至裝載/卸載位置或升高至處理位置。在裝載/卸載位置中,基板102可由機器人臂(未圖示)自動地或由操作者手動地進行裝載/卸載。可藉由提升基板102以與密封墊303A接觸來進行裝載操作,其中隨後藉由根據第3A圖之描述所建立之負壓來確保附著。將基板降落至密封墊303B上且將其提升以與密封墊303A接觸亦可用以裝載基板102。Referring to Figure 5, there is illustrated a cross section of another embodiment of the present invention. Instead of screwing the clamp ring 302 to the substrate support 101, the clamp ring 302 and the substrate support 101 can be connected to each other by a guiding element 501 spaced along the circumference of the ring/support. Thus, the clamp ring 302 can be lowered to an loading/unloading position or raised to a processing position by an actuator such as a linear motor, stepper or rotary motor (not shown) or by a pneumatic actuator. In the loading/unloading position, the substrate 102 can be loaded/unloaded automatically by a robotic arm (not shown) or manually by an operator. The loading operation can be performed by lifting the substrate 102 in contact with the gasket 303A, wherein adhesion is then ensured by the negative pressure established in accordance with the description of Fig. 3A. Dropping the substrate onto the gasket 303B and lifting it to contact the gasket 303A can also be used to load the substrate 102.

導向元件501中之至少兩者之間的距離偏好大於基板102之直徑,以有助於將基板102裝載至基板支承件101中且自基板支承件101卸載基板102。The distance between at least two of the guiding elements 501 is greater than the diameter of the substrate 102 to facilitate loading the substrate 102 into the substrate support 101 and unloading the substrate 102 from the substrate support 101.

裝載/卸載器件之另一實施例可呈壓力致動器502A及/或502B之形式,該等壓力致動器可連接至該至少一個管道,壓力致動器能夠藉由負壓而支承導電基板,該等壓力致動器可延伸且可收縮以使導電基板達到基板支承件之第一表面的鄰近處或遠離基板支承件之第一表面。壓力致動器502A可(例如)為真空插腳或真空吸盤,而壓力致動器502B(例如)可為真空夾盤。因此,可將壓力致動器502A及/或502B安裝於基板支承件101之前側中。當手動地或藉由機器人臂使基板102達到基板支承件101之鄰近處時,使致動器502A及/或502B延伸以藉由真空抽吸而支承基板102之背部。接著使致動器502A及/或502B收縮以使基板102與密封墊303A接觸。諸如當具有三個致動器真空插腳502A時,可用120°之最大內部間隔以圓圈配置致動器502A。可將致動器502B(諸如真空夾盤)安裝於基板支承件101之中心。致動器502B具有小於導電基板102之直徑。致動器502A及502B之延伸及收縮可藉由氣動構件實施,或藉由線性馬達、或步進馬達或旋轉馬達(未圖示)來實施。Another embodiment of the loading/unloading device can be in the form of a pressure actuator 502A and/or 502B connectable to the at least one conduit, the pressure actuator capable of supporting the conductive substrate by a negative pressure The pressure actuators are extendable and contractible to bring the conductive substrate adjacent to or away from the first surface of the substrate support. The pressure actuator 502A can be, for example, a vacuum pin or a vacuum chuck, while the pressure actuator 502B can be, for example, a vacuum chuck. Therefore, the pressure actuators 502A and/or 502B can be mounted in the front side of the substrate support 101. When the substrate 102 is brought into proximity with the substrate support 101 manually or by a robot arm, the actuators 502A and/or 502B are extended to support the back of the substrate 102 by vacuum suction. The actuators 502A and/or 502B are then retracted to bring the substrate 102 into contact with the gasket 303A. Actuator 502A can be arranged in a circle with a maximum internal spacing of 120°, such as when having three actuator vacuum pins 502A. An actuator 502B, such as a vacuum chuck, can be mounted to the center of the substrate support 101. The actuator 502B has a smaller diameter than the conductive substrate 102. The extension and contraction of the actuators 502A and 502B can be performed by pneumatic members, or by a linear motor, or a stepper motor or a rotary motor (not shown).

替代夾鉗環302,諸如吊鉤或邊緣夾持環(與夾鉗環不同)之邊緣夾持器(未圖示)可用以夾持導電基板102之邊緣且拉伸其抵靠基板支承件101及密封墊303A。Instead of a clamp ring 302, an edge holder (not shown) such as a hook or edge clamp ring (unlike the clamp ring) can be used to clamp the edge of the conductive substrate 102 and stretch it against the substrate support 101. And gasket 303A.

參看第6圖,所圖示的為本發明之另一實施例的橫截面。此處分別以傾斜導向表面601A及601B設計基板支承件101及夾鉗環302。導向表面601A及601B用以在裝載操作期間相對於基板支承件101橫向及水平地對準基板102。基板支承件101及夾鉗環302仍可分別具備密封墊303A及303B。為清楚起見,密封墊303A和密封墊303B已在第6圖中被省去。Referring to Figure 6, a cross section of another embodiment of the present invention is illustrated. Here, the substrate support 101 and the clamp ring 302 are designed with the inclined guide surfaces 601A and 601B, respectively. Guide surfaces 601A and 601B are used to align substrate 102 laterally and horizontally relative to substrate support 101 during a loading operation. The substrate support 101 and the clamp ring 302 may be provided with gaskets 303A and 303B, respectively. For the sake of clarity, the gasket 303A and the gasket 303B have been omitted in Fig. 6.

如上文所述,第6圖中所描繪之夾鉗環302可(例如)藉由螺旋接合而附著至基板支承件101。然而,如結合第5圖所描述,同樣可能使用帶有導向元件501之設計。As noted above, the clamp ring 302 depicted in FIG. 6 can be attached to the substrate support 101, for example, by screwing. However, as described in connection with Figure 5, it is equally possible to use a design with a guiding element 501.

當使用背部絕緣層103A時,在將基板102裝載至基板支承件101中時,可能必需使背部絕緣層103A之圖案與基板支承件101之接觸構件對準。When the back insulating layer 103A is used, it may be necessary to align the pattern of the back insulating layer 103A with the contact member of the substrate support 101 when the substrate 102 is loaded into the substrate support 101.

參看第7圖,所圖示的為基板支承件101之前側及實體可調適接觸構件701的示範性實施例。Referring to Figure 7, illustrated is an exemplary embodiment of a front side of the substrate support 101 and a physically adjustable contact member 701.

在一實施例中,實體可調適接觸構件701意謂該器件包含接觸元件701A與互連結構701B。In an embodiment, the physically adaptable contact member 701 means that the device includes the contact element 701A and the interconnect structure 701B.

此處以星形圖案佈置實體可調適接觸構件701,其中個別接觸元件701A沿互連結構701B均勻間隔。可將互連結構701B之圖案設計為同心圓或同心圓與星形之組合。然而,能夠覆蓋導電基板102之實質部分的任何形狀包含在本發明之範疇內。在根據第7圖之實施例中,接觸元件701A經由互連結構701B彼此並聯電連接。接著接觸元件701A經由互連結構701B彼此並聯電連接至共同電位節點702。節點702可位於或不位於基板支承件101之中心。如結合第1圖所述,節點702轉而經由活塞110連接至至少一個外部電位(未圖示)。同樣可能將接觸元件701A個別地或以至少兩個接觸元件701A之 群連接至不同電位,以將不同電位施加於導電基板102之不同部分。在此狀況下,可能必需經由活塞110將許多導體導引至至少一個外部電源以將不同電位提供予不同接觸元件701A。通常當向導電基板102之不同部分施加不同電位時,偏好在距中心之特定半徑處,在特定位凖下,保持接觸元件701A之電位,例如以在同心等電位圓中施加電壓。The physically adaptable contact members 701 are arranged here in a star pattern wherein the individual contact elements 701A are evenly spaced along the interconnect structure 701B. The pattern of interconnect structure 701B can be designed as a concentric circle or a combination of concentric circles and stars. However, any shape capable of covering a substantial portion of the conductive substrate 102 is encompassed within the scope of the present invention. In the embodiment according to Fig. 7, the contact elements 701A are electrically connected in parallel with one another via the interconnect structure 701B. Contact elements 701A are then electrically coupled in parallel to each other to a common potential node 702 via interconnect structure 701B. Node 702 may or may not be located at the center of substrate support 101. As described in connection with FIG. 1, node 702 is in turn coupled via piston 110 to at least one external potential (not shown). It is also possible to contact element 701A individually or with at least two contact elements 701A The groups are connected to different potentials to apply different potentials to different portions of the conductive substrate 102. In this situation, it may be necessary to direct a number of conductors via the piston 110 to at least one external power source to provide different potentials to the different contact elements 701A. Typically, when different potentials are applied to different portions of the conductive substrate 102, it is preferred to maintain the potential of the contact element 701A at a particular radius from the center, at a particular location, for example to apply a voltage in a concentric equipotential circle.

在不脫離本發明之概念的情況下,可以許多不同方式設計接觸元件701A。然而,偏好所有設計之共同及特性化之特徵結構為接觸元件701A應在垂直方向上為撓性的/彈性的。因此,能夠建立與導電基板102之背部的電接觸而不論基板表面之結構構形。下文將結合第9圖至第13圖更仔細地描述接觸元件701A之不同設計。Contact element 701A can be designed in many different ways without departing from the concepts of the present invention. However, a feature that is common and characteristic of all designs is that the contact element 701A should be flexible/elastic in the vertical direction. Therefore, electrical contact with the back of the conductive substrate 102 can be established regardless of the structural configuration of the substrate surface. The different designs of the contact elements 701A will be described more closely below in connection with Figures 9 through 13.

參看第8圖,所圖示的為本發明之另一示範性實施例,其顯示基板支承件101之前側及實體可調適接觸構件701。第8圖之器件與第7圖之器件不同之處僅在於中心處存在較大接觸元件701C。就所有其他方面而言,該等器件與第7圖相同且為電連接之組態及實體可調適接觸構件701之佈局提供相同替代方案。Referring to Fig. 8, illustrated is another exemplary embodiment of the present invention showing the front side of the substrate support member 101 and the physically adjustable contact member 701. The device of Figure 8 differs from the device of Figure 7 only in that there is a large contact element 701C at the center. In all other respects, the devices are identical to Figure 7 and provide the same alternative to the configuration of the electrical connections and the layout of the physically adaptable contact members 701.

在一實施例中,接觸元件701A由導電材料製成且經設計如同吊鉤,其在垂直方向上彈性可撓。接觸元件701A接著與導電基板102之背部進行電接觸。舉例而言,如在第7圖及第8圖中所揭示,接觸元件701A(其為實體可調適接觸構件701之部分)經由互連結構701B並聯電聯電連接至其他類似接觸元件701A。接觸元件701A可接著經稍微壓縮,從而與導電基板102之背部絕緣層103A進行實體接觸。In an embodiment, the contact element 701A is made of a conductive material and is designed like a hook that is resiliently flexible in a vertical direction. Contact element 701A is then in electrical contact with the back of conductive substrate 102. For example, as disclosed in Figures 7 and 8, contact element 701A, which is part of a physically adaptable contact member 701, is electrically coupled in parallel to other similar contact elements 701A via interconnect structure 701B. Contact element 701A can then be slightly compressed to make physical contact with back insulating layer 103A of conductive substrate 102.

參看第9圖,所圖示的為基板支承件101之前側及實體可調適接觸構件901之另一示範性實施例。此處以星形圖案佈置實體可調適接觸構件901,其中呈導電彈性管形式之個別接觸元件901A連接至互連結構901B。該管可(例如)由導電橡膠製成。亦可將互連結構901B及接觸元件901A之圖案設計成同心圓或同心圓與星形之組合。能夠覆蓋導電基板102之實質部分的任何形狀包含在本發明之範疇內。在此實施例中,接觸元件901A經由互連結構901B彼此並聯電連接至位於基板支承件101之中心的共同電位節點902。如結合第1圖所述,節點902轉而經由活塞110(未圖示)連接至至少一個外部電源(未圖示)。同樣可能將接觸元件901A沿其長度分成彼此電絕緣之較短接觸區段(未圖示)。接觸區段可接著個別地或以至少兩個接觸區段之群連接至不同電位以向導電基板102之不同部分施加不同電位。此舉可改良導電基板中之電壓分佈,從而可引起在導電基板上之電鍍材料之更均勻的速率。更均勻的電鍍速率允許在導電基板102之凹陷中電鍍更多材料而不過量填充特定區域。在後續電化學圖案複製(ECPR)製程中,若欲將導電基板用作主電極且使其與目標晶圓基板接觸之情況下,則避免過量填充很關鍵,因為過量填充之材料將使主電極與該目標基板短路,進而不可執行ECPR製程。當需要高速率時,此尤其重要。在此狀況下,可能必需經由活塞110將多個導體導引至至少一個外部電源以將不同電位提供予不同區段。通常,當向導電基板102之不同部分施加不同電位時,偏好在距中心之特定半徑處,在特定位凖下,保持接觸區段之電位,例如以在同心等電位圓中施加電壓。Referring to Fig. 9, illustrated is another exemplary embodiment of the front side of the substrate support 101 and the physically adjustable contact member 901. The physically adaptable contact members 901 are here arranged in a star pattern, wherein individual contact elements 901A in the form of conductive elastomeric tubes are connected to the interconnect structure 901B. The tube can be made, for example, of a conductive rubber. The pattern of interconnect structure 901B and contact element 901A can also be designed as a concentric circle or a combination of concentric circles and stars. Any shape capable of covering a substantial portion of the conductive substrate 102 is encompassed within the scope of the present invention. In this embodiment, the contact elements 901A are electrically connected in parallel to each other via a interconnect structure 901B to a common potential node 902 located at the center of the substrate support 101. As described in connection with FIG. 1, node 902 is in turn coupled to at least one external power source (not shown) via piston 110 (not shown). It is also possible to divide the contact element 901A along its length into shorter contact sections (not shown) that are electrically insulated from each other. The contact segments can then be connected to different potentials individually or in groups of at least two contact segments to apply different potentials to different portions of the conductive substrate 102. This can improve the voltage distribution in the conductive substrate, thereby causing a more uniform rate of plating material on the conductive substrate. A more uniform plating rate allows more material to be plated in the recesses of the conductive substrate 102 without overfilling specific areas. In the subsequent electrochemical pattern replication (ECPR) process, if a conductive substrate is to be used as the main electrode and brought into contact with the target wafer substrate, it is critical to avoid overfilling because the overfilled material will make the main electrode Short-circuit with the target substrate, and thus the ECPR process cannot be performed. This is especially important when high rates are required. In this situation, it may be necessary to direct a plurality of conductors via the piston 110 to at least one external power source to provide different potentials to different sections. Generally, when different potentials are applied to different portions of the conductive substrate 102, it is preferred to maintain the potential of the contact segments at a particular radius from the center, at a particular location, for example to apply a voltage in a concentric equipotential circle.

第10A圖及第10B圖圖示實體可調適接觸構件901之撓性。FIGS. 10A and 10B illustrate the flexibility of the physically adaptable contact member 901.

參看第10A圖,所圖示的為根據一實施例之接觸元件901A中之一者的詳圖。所繪接觸元件901A之示範性實施例由相對柔軟的管狀材料製成,其可為導電的或其表面可塗佈導電撓性膜1001。接觸元件901A之內部1002可為中空的或填充另一撓性材料。第10A圖展示接觸元件901A如何與導電基板102之背部進行電接觸。接觸元件901A(其為實體可調適接觸構件901之部分)經由互連結構701B並聯電連接至其他類似接觸元件901A。Referring to Fig. 10A, illustrated is a detailed view of one of the contact elements 901A in accordance with an embodiment. An exemplary embodiment of the depicted contact element 901A is made of a relatively soft tubular material that can be electrically conductive or whose surface can be coated with a conductive flexible film 1001. The interior 1002 of the contact element 901A can be hollow or filled with another flexible material. FIG. 10A shows how the contact element 901A makes electrical contact with the back of the conductive substrate 102. Contact element 901A, which is part of the physically adaptable contact member 901, is electrically coupled in parallel to other similar contact elements 901A via interconnect structure 701B.

參看第10B圖,所圖示的為經稍微壓縮之接觸元件901A,其與導電基板102之背部絕緣層103A進行實體接觸。Referring to Fig. 10B, illustrated is a slightly compressed contact element 901A that is in physical contact with the back insulating layer 103A of the conductive substrate 102.

在另一實施例中,接觸元件901A可為導電材料之彈簧。可以第9圖中所描繪之星形圖案來佈置該彈簧,但亦可將彈簧佈置為同心圓或兩者之組合。第9圖、第10A圖及第10B圖中之器件的任何其他特徵結構亦可應用於該彈簧。In another embodiment, the contact element 901A can be a spring of electrically conductive material. The spring may be arranged in a star pattern as depicted in Figure 9, but the springs may also be arranged in concentric circles or a combination of the two. Any other feature of the device of Figures 9, 10A and 10B can also be applied to the spring.

參看第11A圖,所圖示的為實體可調適接觸構件1101之示範性實施例的另一視圖。接觸元件1101A包含微波紋管(micro bellows)1102A,其可視需要由諸如外部泵單元或其他氣動致動器(未圖示)之致動器充氣或放氣。可(例如)在將基板裝載至基板支承件101中時使波紋管1102A放氣且接著使其充氣以在接觸區203處建立電接觸。空氣導管1103提供於基板支承件101中且經至少一個閥1104,經由活塞110(未圖示)中之空氣管道連接至外部氣動致動器。Referring to Fig. 11A, illustrated is another view of an exemplary embodiment of a physically adaptable contact member 1101. Contact element 1101A includes micro bellows 1102A that may be inflated or deflated by an actuator such as an external pump unit or other pneumatic actuator (not shown) as desired. The bellows 1102A can be deflated, for example, when loading the substrate into the substrate support 101 and then inflated to establish electrical contact at the contact zone 203. Air conduit 1103 is provided in substrate support 101 and is coupled to an external pneumatic actuator via at least one valve 1104 via an air conduit in piston 110 (not shown).

在另一實施例中,可經由可折卸連接器將過壓或真空提供予空氣導管。在此狀況下,止回閥可用以維持真空或壓力。In another embodiment, an overpressure or vacuum may be provided to the air conduit via the detachable connector. In this case, a check valve can be used to maintain vacuum or pressure.

如圖式中所示,經由互連結構1101B並聯連接接觸元件1101A。如先前所述,結合第7圖至第10圖,接觸元件1101A亦可個別或成群地連接以能夠向不同接觸元件1101A或接觸元件1101A之不同群施加不同電壓。As shown in the figure, the contact element 1101A is connected in parallel via the interconnect structure 1101B. As previously described, in conjunction with Figures 7 through 10, contact elements 1101A can also be connected individually or in groups to enable different voltages to be applied to different sets of different contact elements 1101A or contact elements 1101A.

替代波紋管,同樣可能將接觸元件1101A安裝於由線性馬達、步進馬達或旋轉馬達致動之部件上。Instead of a bellows, it is equally possible to mount the contact element 1101A on a component that is actuated by a linear motor, stepper motor or rotary motor.

參看第11B圖,所圖示的為實體可調適接觸構件1101之示範性實施例的另一詳圖。此處,將接觸元件1101A安裝於彈性彈簧1102B上。處於機械無應力狀態之彈性彈簧1102B充分延伸以在將基板102裝載至基板支承件101中時允許接觸元件1101A到達接觸區203。如圖式中所示,接觸元件1101A經由互連結構1101B並聯連接。如先前所述,結合第7圖至第10圖,接觸元件1101A亦可個別或成群地連接以能夠向不同接觸元件1101A或接觸元件1101A之不同群施加不同電壓。Referring to Figure 11B, illustrated is another detailed view of an exemplary embodiment of a physically adaptable contact member 1101. Here, the contact element 1101A is mounted on the elastic spring 1102B. The resilient spring 1102B in a mechanically unstressed state is sufficiently extended to allow the contact element 1101A to reach the contact zone 203 when loading the substrate 102 into the substrate support 101. As shown in the figure, contact elements 1101A are connected in parallel via interconnect structure 1101B. As previously described, in conjunction with Figures 7 through 10, contact elements 1101A can also be connected individually or in groups to enable different voltages to be applied to different sets of different contact elements 1101A or contact elements 1101A.

參看第12A圖及第12B圖,所圖示的為實體可調適接觸構件1201之另一示範性實施例。將接觸元件1201A安裝於附著至基板支承件101(未圖示)之相對柔軟的撓性彈性層1202上。因此,彈性層1202位於接觸元件1201A之鄰近處,且接觸元件1201A位於彈性層1202之遠側。當將基板102裝載至基板支承件101(未圖示)中時,撓性彈性層將根據來自接觸元件1201A之壓力進行調適。如第12B圖中所示,將與背部絕緣層103A進行接觸之接觸元件1201A推動至撓性彈性層1202中。其他接觸元件1201A將進入凹孔中且與接觸區203進行接觸。Referring to Figures 12A and 12B, illustrated is another exemplary embodiment of a physically adaptable contact member 1201. The contact element 1201A is mounted on a relatively flexible flexible elastic layer 1202 attached to a substrate support 101 (not shown). Thus, the elastic layer 1202 is located adjacent the contact element 1201A and the contact element 1201A is located distally of the elastic layer 1202. When the substrate 102 is loaded into the substrate support 101 (not shown), the flexible elastic layer will be adapted according to the pressure from the contact element 1201A. As shown in FIG. 12B, the contact member 1201A that is in contact with the back insulating layer 103A is pushed into the flexible elastic layer 1202. Other contact elements 1201A will enter the recess and make contact with contact area 203.

接觸元件1201A可並聯連接至通用電壓或可經撓性彈性層1202,經由互連結構(未圖示)而個別地或以至少兩個接觸元件1201A之群連接至至少一個外部電壓源(未圖示)。The contact element 1201A can be connected in parallel to a universal voltage or can be connected via a flexible elastic layer 1202, via an interconnect structure (not shown), or individually or in groups of at least two contact elements 1201A to at least one external voltage source (not shown) Show).

在一實施例中,撓性導電膜1203可配置於接觸元件1201A與導電基板102之間,亦即,在接觸元件1201A之遠側。撓性導電膜1203接著充當接觸元件1201A與導電基板102之間的介面。在導電基板102之不同部分處需要不同電壓之狀況下,可需要將導電膜分成彼此電絕緣之同心圓。In an embodiment, the flexible conductive film 1203 can be disposed between the contact element 1201A and the conductive substrate 102, that is, on the far side of the contact element 1201A. The flexible conductive film 1203 then acts as an interface between the contact element 1201A and the conductive substrate 102. In the case where different voltages are required at different portions of the conductive substrate 102, it may be necessary to divide the conductive film into concentric circles that are electrically insulated from each other.

參看第13A圖及第13B圖,所圖示的為實體可調適接觸構件1301之另一示範性實施例。將硬質導電層1302應用於基板支承件101(未圖示)且與該基板支承件101電連接。接觸元件1301A形成為包含突出結構1303之導電箔。該等結構可(例如)為撓性彈性點狀之突出物或狹長波紋。可(例如)藉由切割、壓製波紋、雷射切割、鑽孔、水刀切割或藉由在箔上碾出所要結構而在導電箔中製造此等撓性突出結構。可藉由成形製程或使成形部分變形/彎曲以自扁平箔突出的隨後步驟中直接產生突出物。Referring to Figures 13A and 13B, illustrated is another exemplary embodiment of a physically adaptable contact member 1301. The hard conductive layer 1302 is applied to the substrate support 101 (not shown) and electrically connected to the substrate support 101. The contact element 1301A is formed as a conductive foil including the protruding structure 1303. Such structures may, for example, be flexible, resilient, point-like protrusions or elongated corrugations. Such flexible protruding structures can be fabricated in the conductive foil, for example, by cutting, pressing corrugations, laser cutting, drilling, water jet cutting, or by milling the desired structure over the foil. The protrusions can be directly produced by a forming process or by deforming/bending the shaped portion to protrude from the flat foil.

當使接觸元件1301A受壓抵靠裝載至基板支承件101(未圖示)中之基板102時,與背部絕緣層103A進行實體接觸之突出物1303可彈性變形以允許其他突出物1303進入凹孔中且建立與接觸區203之電接觸。When the contact member 1301A is pressed against the substrate 102 loaded into the substrate support 101 (not shown), the protrusion 1303 in physical contact with the back insulating layer 103A can be elastically deformed to allow the other protrusions 1303 to enter the recessed holes. Electrical contact with contact zone 203 is established.

在導電基板102之不同部分處需要不同電壓之狀況下,可將硬質導電層1302與接觸元件1301A分成彼此電絕緣之同心圓。所得接觸元件1301A可接著並聯連接至通用電壓或可經硬質導電層1302,經由互連結構(未圖示)而個別地或以至少兩個接觸元件1301A之群連接至至少一個外部電壓源(未圖示)。In the case where different voltages are required at different portions of the conductive substrate 102, the hard conductive layer 1302 and the contact member 1301A may be divided into concentric circles electrically insulated from each other. The resulting contact elements 1301A can then be connected in parallel to a common voltage or can be connected via a hard conductive layer 1302, via an interconnect structure (not shown), or individually or in groups of at least two contact elements 1301A to at least one external voltage source (not Graphic).

參看第14A圖及第14B圖,所圖示的為實體可調適接觸構件1401之另一示範性實施例。將相對柔軟的彈性層1402應用於基板支承件101(未圖示)。接觸元件1401A形成為在該彈性層1402之遠側應用的扁平、順應及導電箔。當藉由基板支承件101使彈性層1402受壓抵靠導電基板102時,彈性層1402將彈性地變形以進入由背部絕緣層103A形成之凹孔中,進而亦擠壓順應接觸元件1401A以與導電基板102電接觸。Referring to Figures 14A and 14B, illustrated is another exemplary embodiment of a physically adaptable contact member 1401. The relatively soft elastic layer 1402 is applied to the substrate support 101 (not shown). Contact element 1401A is formed as a flat, compliant, and conductive foil applied distally of the elastic layer 1402. When the elastic layer 1402 is pressed against the conductive substrate 102 by the substrate support 101, the elastic layer 1402 will be elastically deformed to enter the recess formed by the back insulating layer 103A, thereby also squeezing the compliant contact member 1401A to The conductive substrate 102 is in electrical contact.

互連結構(未圖示)可配置於基板支承件101上且經由彈性層1402連接至接觸元件1401A。An interconnect structure (not shown) may be disposed on the substrate support 101 and connected to the contact element 1401A via the elastic layer 1402.

在導電基板102之不同部分處需要不同電壓之狀況下,可將接觸元件1401A分成彼此電絕緣之同心圓。所得接觸元件1401A可接著並聯連接至通用電壓或可經彈性層1402,經由互連結構(未圖示)而個別地或以至少兩個接觸元件1401A之群連接至至少一個外部電壓源(未圖示)。In the event that different voltages are required at different portions of the conductive substrate 102, the contact elements 1401A can be divided into concentric circles that are electrically insulated from each other. The resulting contact elements 1401A can then be connected in parallel to a common voltage or can be connected via an interconnect structure (not shown) to each of the at least one external voltage source via an interconnect structure (not shown) or a group of at least two contact elements 1401A (not shown) Show).

現參看第15A圖及第15B圖,所圖示的為實體可調適接觸構件1501之另一示範性實施例。接觸元件1501A為藉由諸如O形環、唇形密封件或膠合密封件之氣密密封,或用諸如夾鉗環之機械夾具沿周邊固定至基板支承件101的薄型導電箔。可經由基板支承件101中之噴嘴(未圖示)(亦即,在該接觸元件1501A之鄰近處),在接觸元件1501A與基板支承件101之間封閉的體積中建立過壓。當隨後使基板支承件101連同加壓之接觸元件1501A一起受壓抵靠導電基板102時,接觸元件1501A變形以進入由背部絕緣層103A形成之凹孔中,進而建立與導電基板102之電接觸。Referring now to Figures 15A and 15B, illustrated is another exemplary embodiment of a physically adaptable contact member 1501. Contact element 1501A is a thin conductive foil that is secured to substrate support 101 circumferentially by a hermetic seal such as an O-ring, lip seal or glue seal, or by a mechanical clamp such as a clamp ring. An overpressure can be established in the volume enclosed between the contact element 1501A and the substrate support 101 via a nozzle (not shown) in the substrate support 101 (i.e., adjacent the contact element 1501A). When the substrate support 101 is subsequently pressed against the conductive substrate 102 together with the pressurized contact member 1501A, the contact member 1501A is deformed to enter the recess formed by the back insulating layer 103A, thereby establishing electrical contact with the conductive substrate 102. .

現參看第15C圖及第15D圖,所圖示的為第15A圖及第15B圖中所示之器件的替代實施例。此處,已將接觸元件分成彼此電絕緣之同心圓。所得接觸元件1501A可接著並聯連接至通用電壓或可經基板支承件101,經由互連結構(未圖示)而個別地或以至少兩個接觸元件1501A之群連接至至少一個外部電壓源(未圖示),例如,將各種電壓或電流連接至接觸元件之不同個體或群。溝槽1503可形成於圓弧段之間且閥門1502可配置於溝槽中以在接觸元件1501A與基板支承件101之間封閉的體積外部提供負壓。此負壓可加於上文所述之過壓之上。負壓之目的係改良接觸元件1501A之表面適應性。接觸部件701A、901A、1001、1101A、1201A、1203、1301A、1401A及1501A可由具高電導率之耐久、相對撓性材料製成(亦即,其耐化學品及腐蝕),該材料諸如選自Cu、Au、Pt、Pd、Ti或鋼或其金屬合金之金屬。其亦可塗佈金屬層或由塗佈金屬層之絕緣材料製成。塗層可選自耐久及具化學抗性之材料,諸如Pt、Pd、Ir、Au或混合導電氧化物。Referring now to Figures 15C and 15D, illustrated are alternate embodiments of the devices shown in Figures 15A and 15B. Here, the contact elements have been divided into concentric circles that are electrically insulated from each other. The resulting contact elements 1501A can then be connected in parallel to a common voltage or can be connected via a substrate support 101, via an interconnect structure (not shown), or individually, to a group of at least two contact elements 1501A to at least one external voltage source (not As shown, for example, various voltages or currents are connected to different individuals or groups of contact elements. A groove 1503 can be formed between the arc segments and a valve 1502 can be disposed in the groove to provide a negative pressure outside the volume enclosed between the contact element 1501A and the substrate support 101. This negative pressure can be added to the overpressure described above. The purpose of the negative pressure is to improve the surface suitability of the contact element 1501A. Contact members 701A, 901A, 1001, 1101A, 1201A, 1203, 1301A, 1401A, and 1501A may be made of a durable, relatively flexible material having a high electrical conductivity (ie, resistant to chemicals and corrosion), such as selected from the group consisting of A metal of Cu, Au, Pt, Pd, Ti or steel or a metal alloy thereof. It may also be coated with a metal layer or made of an insulating material coated with a metal layer. The coating may be selected from durable and chemically resistant materials such as Pt, Pd, Ir, Au or mixed conductive oxides.

互連結構701B、901B、1101B及第12圖、第13圖、第14圖及第15圖之任何互連結構(未圖示)可具備電阻器(尤其可變電阻器)及電阻計或被認為適合之任何其他構件,以在僅使用一個外部電位時對施加於導電基板102之不同部分的不同電壓實行控制。可變電阻器之控制及量測值之顯示與第1圖之外部單元112關聯。The interconnect structures 701B, 901B, 1101B and any of the interconnect structures (not shown) of FIGS. 12, 13, 14 and 15 may be provided with resistors (especially variable resistors) and resistors or Any other component that is considered suitable to control different voltages applied to different portions of the conductive substrate 102 when only one external potential is used. The control of the variable resistor and the display of the measured values are associated with the external unit 112 of FIG.

互連結構701B、901B、1101B及第12圖、第13圖、第14圖及第15圖之任何互連結構(未圖示)亦可具備開關以允許接觸構件之不同部分的電連接或斷開。The interconnection structures 701B, 901B, 1101B and any of the interconnection structures (not shown) of FIGS. 12, 13, 14 and 15 may also be provided with switches to allow electrical connection or disconnection of different portions of the contact members open.

該至少一個外部電源或電壓源可具有用於將不同電位及/或電流供應至不同個別接觸構件或接觸構件之群及/或控制不同電位及/或電流的多個通道。The at least one external power source or voltage source can have a plurality of channels for supplying different potentials and/or currents to different individual contact members or groups of contact members and/or controlling different potentials and/or currents.

在本發明之任何實施例中,亦可能在基板支承件101與導電基板102之間引入額外絕緣層或膜(其可經圖案化)。此絕緣層或膜之目的係為了覆蓋特定暴露之接觸區203,應需要對背部絕緣層103A進行改質。對於不同應用,諸如對於具有不同前側或背部絕緣圖案或導電材料之不同導電基板,該絕緣層可容易移除或交換以容易地改質經暴露之接觸區203的形狀或大小。In any embodiment of the invention, it is also possible to introduce an additional insulating layer or film (which may be patterned) between the substrate support 101 and the conductive substrate 102. The purpose of this insulating layer or film is to cover the particular exposed contact area 203, and the back insulating layer 103A should be modified. For different applications, such as for different conductive substrates having different front or back insulating patterns or conductive materials, the insulating layer can be easily removed or exchanged to easily modify the shape or size of the exposed contact regions 203.

第7圖至第15圖中所揭示之實施例可包含第1圖及第3圖至第6圖中所揭示之空氣管道及噴嘴308,及根據上文與其相關之說明。若此等不同層對空氣及/或其他氣體(諸如氮)為可滲透,則此等空氣管道及噴嘴可位於第12圖至第15圖中所揭示之層的後邊。根據結合第1圖至第6圖所述之其他實施例,若第12圖至第15圖中所揭示之層對空氣及/或其他氣體(諸如氮)為不可滲透,則不同層可具備穿過此等層之局部定位之通道(對應於基板支承件101之前表面中的噴嘴308),藉此仍可將壓力或負壓提供於內部空間306中。The embodiments disclosed in Figures 7 through 15 may include the air ducts and nozzles 308 disclosed in Figures 1 and 3 to Figure 6, and the descriptions therewith in accordance with the above. If such different layers are permeable to air and/or other gases, such as nitrogen, such air lines and nozzles may be located behind the layers disclosed in Figures 12-15. According to other embodiments described in conjunction with Figures 1 through 6, if the layers disclosed in Figures 12 through 15 are impermeable to air and/or other gases, such as nitrogen, the different layers may be worn. The locally positioned channels of the layers (corresponding to the nozzles 308 in the front surface of the substrate support 101) whereby pressure or underpressure can still be provided in the interior space 306.

以相同方式,第7圖至第15圖中所揭示之實施例可包含第5圖中所揭示之壓力致動器502A及502B,及根據上文與其相關之說明。根據結合第5圖所述之其他實施例,此等壓力致動器502A及502B可接著在穿過第12圖至第15圖中所揭示之層的通道中運作,藉此致動器仍可緊夾基板102。In the same manner, the embodiments disclosed in Figures 7 through 15 may include the pressure actuators 502A and 502B disclosed in Figure 5, and in accordance with the description above. According to other embodiments described in connection with Fig. 5, the pressure actuators 502A and 502B can then operate in passages through the layers disclosed in Figures 12 through 15, whereby the actuator remains tight The substrate 102 is sandwiched.

根據本發明之實施例的基板支承件可用於製造及製備主電極,亦即,以絕緣層形成凹孔之圖案所在的導電基板之形式的電極,在該等凹孔中基板之導電表面暴露。在製備主電極期間,基板支承件使基板浸入電解質中且在基板之前側的凹孔中藉由電鍍來沈積金屬,同時保持背部封閉而與電解質隔離。在後續電化學圖案複製(ECPR)製程中將基板用作主電極以製造電子組件、波導件等。The substrate support according to an embodiment of the present invention can be used to manufacture and prepare a main electrode, that is, an electrode in the form of a conductive substrate in which an insulating layer forms a pattern of recessed holes in which the conductive surface of the substrate is exposed. During the preparation of the main electrode, the substrate support immerses the substrate in the electrolyte and deposits metal by electroplating in the recess in the front side of the substrate while keeping the back closed and isolated from the electrolyte. The substrate is used as a main electrode in a subsequent electrochemical pattern replication (ECPR) process to fabricate electronic components, waveguides, and the like.

根據本發明之基板支承件藉由允許電接觸構件實體地適應於基板之任何圖案佈局且藉由允許精確控制向基板之不同部分施加的電壓而極大地改良對沈積製程之控制。The substrate support in accordance with the present invention greatly improves control of the deposition process by allowing the electrical contact members to be physically adapted to any pattern layout of the substrate and by allowing precise control of the voltage applied to different portions of the substrate.

儘管上文已參考特定說明性實施例來描述本發明,但本發明不意欲限於本文中所陳述之特定形式。相反,本發明僅受隨附申請專利範圍限制,且不同於上文特定內容之其他實施例同樣可能在此等附加申請專利範圍之範疇內。Although the invention has been described above with reference to specific illustrative embodiments, the invention is not intended to be limited to the specific forms set forth herein. On the contrary, the invention is only limited by the scope of the accompanying claims, and other embodiments that are different from the specifics of the above are also possible within the scope of the appended claims.

在申請專利範圍中,術語「包含」並非排除其他元件或步驟之存在。此外,儘管被個別地列出,但複數個構件、元件或方法步驟可由(例如)單一單元或處理器來實施。另外,儘管可在不同申請專利範圍中包括個別特徵結構,但可能有利地組合此等特徵結構,且於不同申請專利範圍中之包涵物並非暗示特徵結構之組合不可行及/或有利。另外,單數提及並非排除複數。術語「一」、「第一」、「第二」等並非排除複數。申請專利範圍中之元件符號僅僅作為闡明實例提供且不應將其理解為以任何方式限制申請專利範圍之範疇。The term "comprising" does not exclude the presence of other elements or steps. In addition, although individually listed, a plurality of components, elements or method steps may be implemented by, for example, a single unit or processor. In addition, although individual features may be included in the scope of the different claims, such features may be advantageously combined, and the inclusions in the different claims are not implied and/or advantageous. In addition, the singular reference does not exclude the plural. The terms "a", "first", "second" and the like do not exclude the plural. The component symbols in the scope of the patent application are provided by way of illustration only and should not be construed as limiting the scope of the claims.

d...距離d. . . distance

100...電鍍處理裝置100. . . Plating treatment device

101...基板支承件101. . . Substrate support

102...導電基板102. . . Conductive substrate

103...電絕緣層103. . . Electrical insulation

103A...背部絕緣層103A. . . Back insulation

103B...前側絕緣層103B. . . Front side insulation

103C...邊緣絕緣層103C. . . Edge insulation

104...夾鉗環104. . . Clamp ring

105...碗腔105. . . Bowl cavity

106...儲存器106. . . Storage

107...陽極107. . . anode

108...箭頭108. . . arrow

109...外部電解質收集槽109. . . External electrolyte collection tank

110...活塞110. . . piston

111...空氣管道/虛線/管道111. . . Air duct / dashed line / duct

112...外部單元112. . . External unit

201...電極層/導電材料201. . . Electrode layer / conductive material

202...箭頭202. . . arrow

203...接觸區203. . . Contact area

302...夾鉗環302. . . Clamp ring

303A...密封墊303A. . . Seal

303B...密封墊303B. . . Seal

303C...密封墊303C. . . Seal

304...實體可調適接觸構件/接觸構件304. . . Solid adjustable contact member / contact member

305...低輪廓結構305. . . Low profile structure

306...內部空間306. . . Internal space

307...外部空間307. . . External space

308...噴嘴308. . . nozzle

501...導向元件501. . . Guiding element

502A...壓力致動器502A. . . Pressure actuator

502B...壓力致動器502B. . . Pressure actuator

601A...導向表面601A. . . Guide surface

601B...導向表面601B. . . Guide surface

701...實體可調適接觸構件701. . . Solid adjustable contact member

701A...接觸元件701A. . . Contact element

701B...互連結構701B. . . Interconnect structure

701C...接觸元件701C. . . Contact element

702...共同電位節點/節點702. . . Common potential node/node

901...實體可調適接觸構件901. . . Solid adjustable contact member

901A...接觸元件901A. . . Contact element

901B...互連結構901B. . . Interconnect structure

902...共同電位節點902. . . Common potential node

1001...導電撓性膜1001. . . Conductive flexible film

1002...內部1002. . . internal

1101...實體可調適接觸構件1101. . . Solid adjustable contact member

1101A...接觸元件1101A. . . Contact element

1101B...互連結構1101B. . . Interconnect structure

1102A...微波紋管1102A. . . Micro bellows

1102B...彈性彈簧1102B. . . Elastic spring

1103...空氣導管1103. . . Air duct

1104...閥門1104. . . valve

1201...實體可調適接觸構件1201. . . Solid adjustable contact member

1201A...接觸元件1201A. . . Contact element

1202...撓性彈性層1202. . . Flexible elastic layer

1203...撓性導電膜1203. . . Flexible conductive film

1301...實體可調適接觸構件1301. . . Solid adjustable contact member

1301A...接觸元件1301A. . . Contact element

1302...硬性導電層1302. . . Hard conductive layer

1303...突出結構1303. . . Protruding structure

1401...實體可調適接觸構件1401. . . Solid adjustable contact member

1401A...接觸元件1401A. . . Contact element

1402...彈性層1402. . . Elastic layer

1501...實體可調適接觸構件1501. . . Solid adjustable contact member

1501A...接觸元件1501A. . . Contact element

1502...閥門1502. . . valve

1503...溝槽1503. . . Trench

第1圖為電鍍處理腔室之橫截面圖;第2A圖至第2C圖圖示結合本發明使用之導電基板的示範性設計;第3A圖、第3B圖及第4圖圖示根據本發明之基板支承件的實施例;第5圖圖示根據本發明之基板支承件的裝載/卸載實施例;第6圖圖示根據本發明之基板支承件的對準實施例;第7圖圖示根據本發明之基板支承件的電接觸實施例;第8圖圖示根據本發明之基板支承件的電接觸實施例;第9圖圖示根據本發明之基板支承件的電接觸實施例;第10A圖及第10B圖圖示根據本發明之基板支承件之接觸元件的實施例之細節;第11A圖及第11B圖圖示根據本發明之基板支承件之接觸元件的實施例之細節;第12A圖及第12B圖圖示根據本發明之基板支承件之接觸構件的實施例;第13A圖及第13B圖圖示根據本發明之基板支承件之接觸構件的實施例;第14A圖及第14B圖圖示根據本發明之基板支承件之接觸構件的實施例;第15A圖及第15B圖圖示根據本發明之實體可調適接觸構件的另一示範性實施例;及第15C圖及第15D圖圖示根據本發明之第15A圖及第15B圖所示之器件的替代實施例。1 is a cross-sectional view of a plating processing chamber; FIGS. 2A to 2C are diagrams showing an exemplary design of a conductive substrate used in conjunction with the present invention; FIGS. 3A, 3B, and 4 are diagrams according to the present invention. Embodiment of the substrate support; FIG. 5 illustrates a loading/unloading embodiment of the substrate support according to the present invention; FIG. 6 illustrates an alignment embodiment of the substrate support according to the present invention; Electrical contact embodiment of a substrate support according to the present invention; FIG. 8 illustrates an electrical contact embodiment of a substrate support according to the present invention; and FIG. 9 illustrates an electrical contact embodiment of a substrate support according to the present invention; 10A and 10B illustrate details of an embodiment of a contact element of a substrate support according to the present invention; FIGS. 11A and 11B illustrate details of an embodiment of a contact element of a substrate support according to the present invention; 12A and 12B illustrate an embodiment of a contact member of a substrate support member according to the present invention; FIGS. 13A and 13B illustrate an embodiment of a contact member of a substrate support member according to the present invention; FIG. 14A and Figure 14B illustrates a substrate support member in accordance with the present invention Embodiments of the contact member; 15A and 15B illustrate another exemplary embodiment of a physically adaptable contact member in accordance with the present invention; and 15C and 15D illustrate a 15A diagram in accordance with the present invention And an alternative embodiment of the device shown in Figure 15B.

d...距離d. . . distance

101...基板支承件101. . . Substrate support

102...導電基板102. . . Conductive substrate

103A...背部絕緣層103A. . . Back insulation

103B...前側絕緣層103B. . . Front side insulation

103C...邊緣絕緣層103C. . . Edge insulation

201...電極層/導電材料201. . . Electrode layer / conductive material

203...接觸區203. . . Contact area

302...夾鉗環302. . . Clamp ring

303A...密封墊303A. . . Seal

303B...密封墊303B. . . Seal

303C...密封墊303C. . . Seal

304...實體可調適接觸構件/接觸構件304. . . Solid adjustable contact member / contact member

305...低輪廓結構305. . . Low profile structure

306...內部空間306. . . Internal space

307...外部空間307. . . External space

308...噴嘴308. . . nozzle

Claims (32)

一種用於電鍍一導電基板之系統,該系統至少包含:(i)一導電基板,其包含一第一導電側及一第二導電側,其中該導電基板之該第一導電側欲予以電鍍;及(ii)一基板支承件,該基板支承件至少包含:一附著構件,其用於將該導電基板附著至該基板支承件,以使得該基板支承件之一第一表面面向該導電基板之該第二導電側;及一彈性接觸構件,其附著至該基板支承件之該第一表面,該彈性接觸構件可連接至一第一外部電位,其中該導電基板之該第二導電側的一第一部分具備一絕緣材料,且該導電基板之該第二導電側的一第二部分形成至少一個接觸區;其中該彈性接觸構件與該至少一個接觸區中之至少一個接觸點接觸,及其中該導電基板之該第二導電側的該第一部分及該第二部分經配置以使得該絕緣材料形成至少一個凹孔,其中該至少一個接觸區提供於該凹孔中。 A system for electroplating a conductive substrate, the system comprising: (i) a conductive substrate comprising a first conductive side and a second conductive side, wherein the first conductive side of the conductive substrate is to be plated; And (ii) a substrate support member, the substrate support member comprising: at least an attachment member for attaching the conductive substrate to the substrate support member such that a first surface of the substrate support member faces the conductive substrate a second conductive side; and a resilient contact member attached to the first surface of the substrate support, the resilient contact member being connectable to a first external potential, wherein the second conductive side of the conductive substrate The first portion is provided with an insulating material, and a second portion of the second conductive side of the conductive substrate forms at least one contact region; wherein the resilient contact member is in contact with at least one of the at least one contact region, and wherein The first portion and the second portion of the second conductive side of the conductive substrate are configured such that the insulating material forms at least one recessed hole, wherein the at least one contact region provides In the recess. 根據申請專利範圍第1項之系統,其中一包含至少一種電絕緣材料之至少一個層的邊緣絕緣層(103C)覆蓋該導電基板(102)之邊緣。 A system according to claim 1, wherein an edge insulating layer (103C) comprising at least one layer of at least one electrically insulating material covers an edge of the electrically conductive substrate (102). 根據申請專利範圍第1項之系統,其中該至少一個接觸區覆蓋該第一導電側之一對角線的至少50%。 The system of claim 1, wherein the at least one contact region covers at least 50% of a diagonal of one of the first conductive sides. 根據申請專利範圍第1項之系統,其中該彈性接觸構件沿該導電基板之中心至該導電基板之周邊邊緣的一距 離與該接觸區之至少兩個接觸點接觸。 The system of claim 1, wherein the elastic contact member is along a distance from a center of the conductive substrate to a peripheral edge of the conductive substrate Contacting at least two contact points with the contact zone. 根據申請專利範圍第1項或第1項之系統,其中至少一個接觸區提供於該導電基板之中心。 A system according to claim 1 or claim 1, wherein at least one contact area is provided at a center of the conductive substrate. 根據申請專利範圍第1項之系統,其中該導電基板以密封方式附著至該基板支承件,藉以阻止電解質溶液接觸該導電基板之該第二導電側。 The system of claim 1, wherein the conductive substrate is attached to the substrate support in a sealed manner to prevent the electrolyte solution from contacting the second conductive side of the conductive substrate. 根據申請專利範圍第1項之系統,其中該絕緣材料經圖案化,藉以將若干接觸區提供於該第二導電側上。 The system of claim 1, wherein the insulating material is patterned to provide a plurality of contact regions on the second conductive side. 根據申請專利範圍第7項之系統,其中該圖案係呈同心圓或圓弧段之形狀。 The system of claim 7, wherein the pattern is in the shape of a concentric circle or a circular arc segment. 根據申請專利範圍第1項之系統,其中該接觸構件之配置經圖案化,藉以將若干接觸點提供於該第二導電側上。 The system of claim 1, wherein the configuration of the contact member is patterned to provide a plurality of contact points on the second conductive side. 根據申請專利範圍第1項之系統,其中該附著構件包含:一沿該基板支承件(101)之周邊的夾鉗環或邊緣夾持器,或一壓力提供構件及一氣密密封件,該氣密密封件係沿該基板支承件(101)之該周邊而定位。 The system of claim 1, wherein the attachment member comprises: a clamp ring or edge holder along a periphery of the substrate support (101), or a pressure providing member and a hermetic seal, the gas A seal is positioned along the perimeter of the substrate support (101). 如申請專利範圍第10項之系統,其中該夾鉗環(302)或邊緣夾持器與該基板支承件(101)由沿該基板支承件(101)之該周邊間隔之導向元件(501)彼此連接,該等導向元件(501)連接至一致動器,該致動器經調適以降低至一裝載/卸載位置及/或升高至一處理位置。 The system of claim 10, wherein the clamp ring (302) or the edge holder and the substrate support (101) are separated by a guide member (501) spaced along the periphery of the substrate support (101). Connected to each other, the guiding elements (501) are coupled to an actuator that is adapted to be lowered to a loading/unloading position and/or raised to a processing position. 根據申請專利範圍第1項之系統,其包含:至少兩個接觸構件,其中一第一彈性接觸構件可連接至該第一外 部電位,且一第二彈性接觸構件可連接至一第二外部電位。 The system of claim 1, comprising: at least two contact members, wherein a first resilient contact member is connectable to the first outer a partial potential, and a second resilient contact member is connectable to a second external potential. 一種在電鍍期間用以支承一導電基板之基板支承件,其至少包含:一附著構件,其用於將該導電基板附著至該基板支承件,以使得該基板支承件之一第一表面面向該導電基板之第二導電側;及彈性接觸構件,其附著至該基板支承件之該第一表面且可連接至至少一個外部電位,及其中該接觸構件之配置經圖案化,藉以將若干接觸點提供於該導電基板之該第二導電側上。 A substrate support for supporting a conductive substrate during plating, comprising at least: an attaching member for attaching the conductive substrate to the substrate support such that a first surface of the substrate support faces the a second conductive side of the conductive substrate; and an elastic contact member attached to the first surface of the substrate support and connectable to at least one external potential, and wherein the configuration of the contact member is patterned to thereby couple a plurality of contact points Provided on the second conductive side of the conductive substrate. 根據申請專利範圍第13項之基板支承件,其中該接觸構件包含:分佈於該基板支承件之該第一表面上的互連結構(701B),其使彈性接觸元件(701A)互連。 The substrate support of claim 13, wherein the contact member comprises: an interconnect structure (701B) distributed on the first surface of the substrate support, interconnecting the resilient contact members (701A). 根據申請專利範圍第14項之基板支承件,其中該互連結構(701B)之該分佈係呈選自由以下各者所組成之群組的一形狀:星形形狀、同心圓形狀或一同心圓形狀與一星形之一組合。 The substrate support of claim 14, wherein the distribution of the interconnect structure (701B) is in a shape selected from the group consisting of a star shape, a concentric shape, or a concentric circle. The shape is combined with one of the stars. 根據申請專利範圍第14項之基板支承件,其中該等接觸元件(701A)經由該互連結構(701B)彼此並聯電連接至一共同電位節點(702)。 The substrate support of claim 14, wherein the contact elements (701A) are electrically connected in parallel to each other via a interconnect structure (701B) to a common potential node (702). 根據申請專利範圍第14項之基板支承件,其中該等接觸元件(701A)在一垂直於該第一表面之方向上具有撓性/彈性。 The substrate support of claim 14, wherein the contact elements (701A) have flexibility/elasticity in a direction perpendicular to the first surface. 根據申請專利範圍第13項之基板支承件,其包含:至少一個管道(111),該至少一個管道(111)將過壓或負壓供應至該接觸構件(304)或供應至該基板支承件(101)與該導電基板之間的空間或供應至該接觸構件與該基板支承件(101)之間的空間。 A substrate support according to claim 13 of the patent application, comprising: at least one pipe (111) supplying an overpressure or a negative pressure to the contact member (304) or to the substrate support (101) A space between the conductive substrate or a space supplied between the contact member and the substrate support (101). 根據申請專利範圍第18項之基板支承件,其中該接觸構件(304)藉助於供應於該接觸構件之一波紋管中的氣體壓力,而在垂直於該第一表面之該方向上可移動。 A substrate support according to claim 18, wherein the contact member (304) is movable in a direction perpendicular to the first surface by means of a gas pressure supplied to a bellows of one of the contact members. 根據申請專利範圍第18項之基板支承件,其包含:連接至該至少一個管道之壓力致動器(502A、502B),該等壓力致動器能夠藉由負壓而支承一導電基板,該等壓力致動器可延伸且可收縮以使該導電基板達到該基板支承件之該第一表面的鄰近處或遠離該基板支承件之該第一表面。 A substrate support according to claim 18, comprising: a pressure actuator (502A, 502B) connected to the at least one conduit, the pressure actuator capable of supporting a conductive substrate by a negative pressure, The equal pressure actuator is extendable and retractable to bring the electrically conductive substrate adjacent to or away from the first surface of the substrate support. 根據申請專利範圍第18項之基板支承件,其包含:一額外壓力腔室,其提供於該基板支承件(101)之主體中且連接至該管道,該額外壓力腔室與該接觸構件(304)或該基板支承件(101)與該導電基板之間的該空間或該接觸構件與該基板支承件(101)之間的該空間連通。 A substrate support according to claim 18, comprising: an additional pressure chamber provided in the body of the substrate support (101) and connected to the pipe, the additional pressure chamber and the contact member ( 304) or the space between the substrate support (101) and the conductive substrate or the space between the contact member and the substrate support (101). 如申請專利範圍第13項之基板支承件,其中該接觸構件(304)安裝於一部件上,其由一線性馬達、步進馬達或旋轉馬達致動,以使得該接觸構件(304)在垂直於該第一表面之該方向上可移動。 The substrate support of claim 13, wherein the contact member (304) is mounted on a member that is actuated by a linear motor, a stepper motor or a rotary motor such that the contact member (304) is vertical It is movable in the direction of the first surface. 根據申請專利範圍第13項之基板支承件,其中該接 觸構件(304)包含:在垂直於該第一表面之一方向上具有撓性/彈性的吊鉤、環或管。 According to the substrate support member of claim 13, wherein the connection The contact member (304) includes a hook, loop or tube having flexibility/elasticity in a direction perpendicular to one of the first surfaces. 根據申請專利範圍第13項之基板支承件,其中該接觸構件(304)可由該基板支承件(101)中之至少一條整合引線附著至該基板支承件(101)之該第一表面,該至少一條引線連接該接觸構件及至少一個外部電位。 The substrate support of claim 13, wherein the contact member (304) is attachable to the first surface of the substrate support (101) by at least one integrated lead of the substrate support (101), the at least A lead connects the contact member and at least one external potential. 根據申請專利範圍第13項之基板支承件,其中該接觸構件(1201)包含:安裝於一撓性彈性層(1202)上之接觸元件(1201A),該撓性彈性層(1202)附著至該基板支承件(101)之該第一表面。 The substrate support of claim 13, wherein the contact member (1201) comprises: a contact member (1201A) mounted on a flexible elastic layer (1202) to which the flexible elastic layer (1202) is attached The first surface of the substrate support (101). 根據申請專利範圍第25項之基板支承件,其包含:一撓性導電膜(1203),其係配置於該等接觸元件(1201A)之遠側。 The substrate support of claim 25, comprising: a flexible conductive film (1203) disposed on a distal side of the contact elements (1201A). 根據申請專利範圍第13項之基板支承件,其包含:一硬質導電層(1302),其位於該接觸構件(1301A)之鄰近處的,該硬性導電層(1302)與該基板支承件101電連接,且其中該接觸構件(1301A)為包含遠側突出之導電接觸結構(1303)的一導電箔。 A substrate support according to claim 13 of the patent application, comprising: a hard conductive layer (1302) located adjacent to the contact member (1301A), the rigid conductive layer (1302) and the substrate support 101 being electrically Connected, and wherein the contact member (1301A) is a conductive foil comprising a distally protruding conductive contact structure (1303). 根據申請專利範圍第13項之基板支承件,其包含:一彈性層(1402),其係施加於該基板支承件(101)之該第一表面,其中該接觸元件(1401A)為一位於該導電彈性層(1402)之遠側的順應及導電箔。 A substrate support according to claim 13 of the patent application, comprising: an elastic layer (1402) applied to the first surface of the substrate support (101), wherein the contact element (1401A) is located at The compliant and conductive foil on the far side of the conductive elastic layer (1402). 根據申請專利範圍第18項之基板支承件,其中該接觸構件(1501A)為一薄型導電箔,其係藉由一氣密密封 件沿該基板支承件(101)之周邊固定至該基板支承件(101)之該第一表面,該薄型導電箔在該基板支承件之該第一表面與該薄型導電箔之間建立一體積,該體積連接至至少一個第一管道。 The substrate support of claim 18, wherein the contact member (1501A) is a thin conductive foil which is hermetically sealed a piece is fixed to the first surface of the substrate support (101) along a periphery of the substrate support (101), the thin conductive foil establishing a volume between the first surface of the substrate support and the thin conductive foil The volume is connected to at least one first conduit. 根據申請專利範圍第29項之基板支承件,其中該接觸構件(1501)被分成彼此電絕緣之同心圓。 The substrate support of claim 29, wherein the contact member (1501) is divided into concentric circles that are electrically insulated from each other. 根據申請專利範圍第30項之基板支承件,其中一形成於圓弧段之間的溝槽(1503)包含:配置於該溝槽中之閥門(1502),該等閥門連接至至少一個第二管道。 According to the substrate support of claim 30, a groove (1503) formed between the circular arc segments includes: a valve (1502) disposed in the groove, the valves being connected to at least one second pipeline. 根據申請專利範圍第14項之基板支承件,其中該互連結構(701B、901B、1101B)具備至少一個電阻器。The substrate support of claim 14, wherein the interconnection structure (701B, 901B, 1101B) is provided with at least one resistor.
TW98131796A 2008-11-14 2009-09-21 A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof TWI468552B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2008/009658 WO2010054677A1 (en) 2008-11-14 2008-11-14 A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof

Publications (2)

Publication Number Publication Date
TW201020344A TW201020344A (en) 2010-06-01
TWI468552B true TWI468552B (en) 2015-01-11

Family

ID=40810546

Family Applications (1)

Application Number Title Priority Date Filing Date
TW98131796A TWI468552B (en) 2008-11-14 2009-09-21 A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof

Country Status (8)

Country Link
US (1) US20110278162A1 (en)
EP (1) EP2350357B1 (en)
JP (1) JP5469178B2 (en)
KR (1) KR20110088571A (en)
CN (1) CN102257186B (en)
DK (1) DK2350357T3 (en)
TW (1) TWI468552B (en)
WO (1) WO2010054677A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI699460B (en) * 2018-03-20 2020-07-21 日商東芝記憶體股份有限公司 Electrolytic plating device and electrolytic plating method

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009021561A1 (en) * 2009-05-15 2010-11-18 Rolls-Royce Deutschland Ltd & Co Kg Method and apparatus for surface etching of integrally bladed rotors
US9653339B2 (en) 2010-02-16 2017-05-16 Deca Technologies Inc. Integrated shielding for wafer plating
ES2592708T3 (en) * 2010-07-15 2016-12-01 Luxembourg Institute Of Science And Technology (List) A contact sheet for the arrangement between a clamp and a master electrode in an ECPR process
KR101181983B1 (en) 2010-08-04 2012-09-11 삼성전기주식회사 Jig for electroplating of printed circuit board and method of electro plating using the same
US8317987B2 (en) * 2010-09-23 2012-11-27 Sunpower Corporation Non-permeable substrate carrier for electroplating
JP5750327B2 (en) * 2010-10-21 2015-07-22 株式会社荏原製作所 Plating apparatus, plating processing method, and attitude changing method of substrate holder for plating apparatus
US9728435B2 (en) 2010-10-21 2017-08-08 Ebara Corporation Plating apparatus and plating method
JP2014080645A (en) * 2012-10-15 2014-05-08 I Plant:Kk Substrate holding device
US10373839B2 (en) * 2013-09-11 2019-08-06 Infineon Technologies Ag Wafer contacting device, and arrangement and method for electrochemical etching of a wafer
US20150147883A1 (en) * 2013-11-22 2015-05-28 Taiwan Semiconductor Manufacturing Company, Ltd. Post-CMP Cleaning and Apparatus for Performing the Same
CN104975338B (en) * 2014-04-02 2018-09-07 盛美半导体设备(上海)有限公司 The metal anode and its sealing structure of electrochemical polish
CN105316739B (en) * 2014-06-11 2017-10-20 上海梅山钢铁股份有限公司 A kind of continuous electroplating experimental rig for simulating the different linear velocities of strip
PT3034657T (en) * 2014-12-19 2019-05-31 Atotech Deutschland Gmbh SUBSTRATE HOLDER FOR VERTICAL GALVANIC METAL DEPOSITION
TWI570280B (en) * 2015-12-16 2017-02-11 茂迪股份有限公司 Electroplating cathode fixture and electroplating device for a solar cell
JP6596372B2 (en) * 2016-03-22 2019-10-23 株式会社荏原製作所 Substrate holder and plating apparatus
JP6713863B2 (en) 2016-07-13 2020-06-24 株式会社荏原製作所 Substrate holder and plating apparatus using the same
JP6621721B2 (en) * 2016-08-31 2019-12-18 株式会社多加良製作所 Flat plate jig, resin molding apparatus and resin molding method
CN111663161B (en) * 2020-07-16 2024-03-12 合肥微睿科技股份有限公司 Hanger for anodic oxidation of large-size upper electrode plate
CN113882004B (en) * 2021-10-28 2023-04-21 京东方科技集团股份有限公司 Substrate carrier and electrochemical deposition apparatus
CN116555868A (en) * 2023-04-13 2023-08-08 江西宇宙智能装备有限公司 Fixture positioning mechanism and method thereof
TWI863231B (en) * 2023-04-24 2024-11-21 天虹科技股份有限公司 Method of replacing periodic maintenance with plasma assisted process
CN120719368A (en) * 2024-03-28 2025-09-30 盛美半导体设备(上海)股份有限公司 Electroplating chuck and electroplating method for square substrate

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW428050B (en) * 1998-07-11 2001-04-01 Semitool Inc Electroplating reactor including back-side electrical contact apparatus
CN1555428A (en) * 2001-06-15 2004-12-15 �����ɷ� Method and electrode for determining and replicating structures in conductive material

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2737416B2 (en) * 1991-01-31 1998-04-08 日本電気株式会社 Plating equipment
JPH05166815A (en) * 1991-12-16 1993-07-02 Matsushita Electron Corp Plated bump forming method and wafer plating jig used therefor
US6106680A (en) * 1999-01-26 2000-08-22 Amd Apparatus for forming a copper interconnect
JP2001316870A (en) * 2000-05-08 2001-11-16 Tokyo Electron Ltd Apparatus and method for liquid treatment
JP2003268594A (en) * 2002-03-12 2003-09-25 Hitachi Kyowa Engineering Co Ltd Method and equipment for electroplating onto substrate, and substrate
US7067045B2 (en) * 2002-10-18 2006-06-27 Applied Materials, Inc. Method and apparatus for sealing electrical contacts during an electrochemical deposition process
JP2005133113A (en) * 2003-10-28 2005-05-26 Fujitsu Ltd Plating equipment
JP4937655B2 (en) * 2006-07-18 2012-05-23 株式会社東設 Electroplating equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW428050B (en) * 1998-07-11 2001-04-01 Semitool Inc Electroplating reactor including back-side electrical contact apparatus
CN1555428A (en) * 2001-06-15 2004-12-15 �����ɷ� Method and electrode for determining and replicating structures in conductive material
US20070151858A1 (en) * 2001-06-15 2007-07-05 Patrik Moller Method and electrode for defining and replicating structures in conducting materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI699460B (en) * 2018-03-20 2020-07-21 日商東芝記憶體股份有限公司 Electrolytic plating device and electrolytic plating method
US10985006B2 (en) 2018-03-20 2021-04-20 Toshiba Memory Corporation Electrolytic plating apparatus

Also Published As

Publication number Publication date
EP2350357A1 (en) 2011-08-03
JP5469178B2 (en) 2014-04-09
TW201020344A (en) 2010-06-01
KR20110088571A (en) 2011-08-03
EP2350357B1 (en) 2019-08-21
CN102257186A (en) 2011-11-23
JP2012508814A (en) 2012-04-12
CN102257186B (en) 2014-10-15
US20110278162A1 (en) 2011-11-17
WO2010054677A1 (en) 2010-05-20
DK2350357T3 (en) 2019-11-25

Similar Documents

Publication Publication Date Title
TWI468552B (en) A system for plating a conductive substrate, and a substrate holder for holding a conductive substrate during plating thereof
CN103031580B (en) Plated Cup with Cup Bottom Profile
TWI585246B (en) Lipseals and contact elements for semiconductor electroplating apparatuses
US7427338B2 (en) Flow diffuser to be used in electro-chemical plating system
US6582578B1 (en) Method and associated apparatus for tilting a substrate upon entry for metal deposition
JP4766579B2 (en) Electrochemical deposition equipment
US6576110B2 (en) Coated anode apparatus and associated method
US9752248B2 (en) Methods and apparatuses for dynamically tunable wafer-edge electroplating
US6837978B1 (en) Deposition uniformity control for electroplating apparatus, and associated method
US20030201184A1 (en) Method and associated apparatus for tilting a substrate upon entry for metal deposition
KR20010082135A (en) Phosphorous doped copper
US6571657B1 (en) Multiple blade robot adjustment apparatus and associated method
US20170073832A1 (en) Durable low cure temperature hydrophobic coating in electroplating cup assembly
US7138039B2 (en) Liquid isolation of contact rings
US6662673B1 (en) Linear motion apparatus and associated method
WO2002022915A2 (en) Removable modular cell for electro-chemical plating
TWI607118B (en) High resistance virtual anode for electroplating cell, electoplating cell and method of treating surface of substrate
CN107208303B (en) Electroplating device with membrane tube shield
US7114693B1 (en) Stable cell platform
KR101268661B1 (en) Apparatus to plate substrate
WO2002031227A2 (en) Deposition uniformity control for electroplating apparatus, and associated method

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees