TWI465514B - Eraser and its manufacturing method - Google Patents
Eraser and its manufacturing method Download PDFInfo
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- TWI465514B TWI465514B TW101151276A TW101151276A TWI465514B TW I465514 B TWI465514 B TW I465514B TW 101151276 A TW101151276 A TW 101151276A TW 101151276 A TW101151276 A TW 101151276A TW I465514 B TWI465514 B TW I465514B
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Description
本發明關於一種生質橡皮擦及其製造方法,尤指含有生質塑性料的橡皮擦,以減少石化產品的使用量以及製造所需排放的二氧化碳。 The present invention relates to a green eraser and a method of manufacturing the same, and more particularly to an eraser containing a raw plastic material to reduce the amount of petrochemical used and to produce the desired carbon dioxide emissions.
按,橡皮擦大致分為由氯乙烯樹脂所構成之氯乙烯橡皮擦、由苯乙烯系熱可塑性彈性體或烯烴系熱可塑性彈性體所構成之非氯乙烯橡皮擦、以及天然橡膠橡皮擦三大種類。 According to the eraser, the eraser is roughly divided into a vinyl chloride eraser composed of a vinyl chloride resin, a non-vinyl chloride eraser composed of a styrene-based thermoplastic elastomer or an olefin-based thermoplastic elastomer, and a natural rubber eraser. kind.
目前市面上主要為氯乙烯橡皮擦及非氯乙烯橡皮擦,然而該等橡皮擦須大量使用日漸枯竭的石化資源,並且在製造過程中會伴隨大量的二氧化碳排放量,違背當前各國欲減緩全球暖化、減少環境負擔的目標。 Currently, the market is mainly vinyl chloride erasers and non-vinyl chloride erasers. However, these erasers must use a large amount of increasingly depleted petrochemical resources, and will be accompanied by a large amount of carbon dioxide emissions during the manufacturing process, contrary to the current desire of countries to slow down global warming. The goal of reducing environmental burdens.
而天然橡膠橡皮擦雖能避免依賴石化產品,但消字效果低於一般橡皮擦,而且製造過程中尚須包含加硫步驟,來增進橡皮擦的抗拉強度及彈性,但該不僅會讓製造程序變得更為複雜,製造過程中也將產生硫化廢氣的惡臭及空氣污染問題。 While natural rubber erasers can avoid relying on petrochemical products, the effect of erasing is lower than that of general erasers, and the process of vulcanization must be included in the manufacturing process to improve the tensile strength and elasticity of the eraser, but this will not only make the manufacture. The process has become more complicated, and the stench and air pollution problems of the vulcanized exhaust gas will also occur during the manufacturing process.
是故,如何在兼顧橡皮擦實用性的前提下,有效減少橡皮擦生產製造過程的排碳量,並降低對石化資料的依賴,仍為亟待解決之技術問題點。 Therefore, how to effectively reduce the carbon discharge in the eraser manufacturing process and reduce the dependence on petrochemical data under the premise of taking into account the practicality of the eraser is still a technical problem to be solved.
爰此,為減少橡皮擦生產製造過程的排碳量,本創作人致力於研究,而發展出一種橡皮擦,包含:一重量百分比5%至50%之生質塑性料;一重量百分比10%至65%之填充料;以及一重量百分比5%至40%之軟化劑。 Therefore, in order to reduce the amount of carbon discharged during the manufacturing process of the eraser, the creator has devoted himself to research and developed an eraser comprising: 5% to 50% by weight of the raw plastic material; 10% by weight Up to 65% filler; and 5% to 40% by weight softener.
進一步,前述生質塑性料係為聚乳酸、聚羥基烷酯類及脂肪族聚酯之任一或其混合。 Further, the raw plastic material is any one of polylactic acid, polyhydroxyalkyl esters, and aliphatic polyester or a mixture thereof.
進一步包含一重量百分比10%至40%之熱可塑性彈性體。 Further comprising from 1% by weight to 10% by weight of the thermoplastic elastomer.
進一步,該熱可塑性彈性體係為聚苯乙烯系塑料,前述聚苯乙烯系塑料係為苯乙烯-丁二烯-苯乙烯嵌段共聚物、苯乙烯-乙烯、丁烯-苯乙烯嵌段共聚物之任一或其混合。 Further, the thermoplastic elastic system is a polystyrene plastic, and the polystyrene plastic is a styrene-butadiene-styrene block copolymer, a styrene-ethylene, butene-styrene block copolymer. Any or a mixture thereof.
進一步,前述填充料為碳酸鈣、滑石粉、二氧化矽、黏土、高嶺土之任一或其混合。 Further, the filler is any one of calcium carbonate, talc, cerium oxide, clay, kaolin or a mixture thereof.
進一步,前述軟化劑為石蠟油、植物油、篦麻油之任一或其混合。 Further, the softening agent is any one of paraffin oil, vegetable oil, and castor oil or a mixture thereof.
進一步包含重量百分比2%至5%之添加劑,前述添加劑為滑劑、分散劑、鈦白粉(TiO2)、抗UV劑、抗氧化劑之任一或其混合。 Further comprising 2% to 5% by weight of the additive, the aforementioned additive being any one of a slip agent, a dispersant, a titanium dioxide (TiO2), an anti-UV agent, an antioxidant, or a mixture thereof.
並提供一種橡皮擦之製造方法,係將生質塑性料、填充料、軟化劑控制在加工溫度攝氏150至180度的條件下,持續5至20分 鐘的混鍊攪拌,接著再進行押出及冷卻成型。 A method for manufacturing an eraser is provided, wherein the raw plastic material, the filler and the softener are controlled at a processing temperature of 150 to 180 degrees Celsius for 5 to 20 minutes. The mixed chain of the clock is stirred, followed by extrusion and cooling.
進一步,前述生質塑性料為重量百分比5%至50%。 Further, the aforementioned raw plastic material is 5% to 50% by weight.
進一步,前述生質塑性料係為聚乳酸、聚羥基烷酯類及脂肪族聚酯之任一或其混合。 Further, the raw plastic material is any one of polylactic acid, polyhydroxyalkyl esters, and aliphatic polyester or a mixture thereof.
本發明具有下列優點: The invention has the following advantages:
1.由於本發明橡皮擦之主要原料,係取自生質原料發酵、聚合而成,因此製造過程能達到低耗能及低排碳量,低於一般石化產品製造所需排放的二氧化碳。 1. Since the main raw material of the eraser of the invention is obtained by fermentation and polymerization of the raw material, the manufacturing process can achieve low energy consumption and low carbon discharge, which is lower than the carbon dioxide emitted by the general petrochemical production.
2.本發明之橡皮擦,能降低甚至避免原油煉油等製程中所排放的氮氧化物及硫氧化物等污染氣體之排放。 2. The eraser of the present invention can reduce or even avoid the emission of pollutants such as nitrogen oxides and sulfur oxides discharged in a process such as crude oil refining.
本實施例係為一種橡皮擦,包含:一重量百分比5%至50%之生質塑性料,前述生質塑性料係為聚乳酸(PLA,Poly Lactide)、聚羥基烷酯類(PHA,Polyhydroxyalkanoates)及脂肪族聚酯(Aliphatic Polyesters)之任一或其混合;前述聚乳酸是以一種以天然穀作物為原料的聚合物,係將天然穀作物萃取出的澱粉經過發酵、去水及聚合等過程製造而成,因此生產過程比一般的傳統塑膠消耗能源少(譬如:製造1kg PLA只需要58MJ能源,但是PS則需要耗能85MJ,PET/PP/PE則需 要80MJ),也相對有較低的排碳量(譬如:生產1kg PLA會產生1.8kg CO2,但是PET則會產生3kg CO2。),同時水量的使用也比較少(譬如:生產1kg PLA用水量約50kg,但是PS則需要150kg);前述聚羥基烷酯類,係利用糖或油質以微生物菌發酵後再聚合而成的一種線性聚酯,因此原料來源及中間製程皆能達到低耗能及低排碳量之目的,而前述聚羥基烷酯類的種類包含:PHA、PHB、PHV、PHBV。 This embodiment is an eraser comprising: 5% to 50% by weight of a raw plastic material, and the aforementioned plastic material is polylactic acid (PLA, Poly Lactide), polyhydroxyalkanoate (PHA, Polyhydroxyalkanoates). And any one or a mixture of aliphatic polyesters (Aliphatic Polyesters); the polylactic acid is a polymer derived from natural cereal crops, which is obtained by fermenting, dewatering, and polymerizing starch extracted from natural cereal crops. The process is manufactured, so the production process consumes less energy than the average traditional plastic (for example: only 1M of PLA needs to produce 58MJ of energy, but PS requires 85MJ of energy, PET/PP/PE requires To 80MJ), there is also a relatively low carbon discharge (for example, 1.8kg CO2 will be produced when 1kg PLA is produced, but 3kg CO2 will be produced by PET.), and the amount of water used is also relatively small (for example, 1kg PLA water consumption) About 50kg, but PS needs 150kg); the polyhydroxyalkyl esters are linear polyesters which are fermented by microbial bacteria after sugar or oily, so that the raw materials and intermediate processes can achieve low energy consumption. And the purpose of low carbon discharge, and the types of the polyhydroxyalkyl esters include: PHA, PHB, PHV, PHBV.
一重量百分比5%至65%之填充料,前述填充料為碳酸鈣、滑石粉、二氧化矽之任一或其混合,前述填充料係用以決定本案之軟硬程度,添加的比例越高則越硬。 a filler of 5% to 65% by weight, the filler is any one of calcium carbonate, talc, cerium oxide or a mixture thereof, and the filler is used to determine the softness and hardness of the case, and the higher the proportion of addition The harder it is.
一重量百分比5%至4%之軟化劑,前述軟化劑為石蠟油、植物油、篦麻油之任一或其混合,而使用源自生質的植物油及篦麻油是較佳的。 A softener of 5% to 4% by weight, the softener is any one of paraffin oil, vegetable oil, castor oil or a mixture thereof, and it is preferred to use vegetable oil derived from raw biomass and castor oil.
一重量百分比10%至40%之熱可塑性彈性體,前述熱可塑性彈性體係為聚苯乙烯系塑料,前述聚苯乙烯系塑料係為苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-乙烯、丁烯-苯乙烯嵌段共聚物(SEBS)或其混合。 1% by weight to 10% to 40% by weight of the thermoplastic elastomer, the thermoplastic elastomer system is a polystyrene-based plastic, and the polystyrene-based plastic is a styrene-butadiene-styrene block copolymer (SBS) , styrene-ethylene, butene-styrene block copolymer (SEBS) or mixtures thereof.
一重量百分比2%至5%之添加劑,前述添加劑為滑劑、分散劑、鈦白粉(TiO2)、抗UV劑、抗氧化劑之任一或其混合。 A weight percentage of 2% to 5% of the additive, the aforementioned additive being any one of a slip agent, a dispersant, a titanium dioxide (TiO2), an anti-UV agent, an antioxidant, or a mixture thereof.
上述橡皮擦組成物,係以加熱過的捏合機混鍊,控制在加工溫度攝氏160至180度的條件下持續15至20分鐘的混鍊攪拌,並於冷卻後加以粉碎,再以射出成型、擠製成型等方式使之成型,接 著裁切成預定尺寸,即得到本發明之生質橡皮擦。 The above eraser composition is controlled by a heated kneading machine mixed chain, and is controlled to be mixed for 15 to 20 minutes at a processing temperature of 160 to 180 degrees Celsius, and then pulverized after cooling, and then injection molded. Extrusion molding, etc. The raw eraser of the present invention is obtained by cutting into a predetermined size.
下方係以其中一種組成物比例進行加工製造,並將成品進行測試:
表一為本發明橡皮擦其中一種組成物比例表,係利用重量百分比44%的碳酸鈣、重量百分比20%的白腊油、重量百分比22%的SEBS、重量百分比12%的聚乳酸、重量百分比0.05%的抗UV劑、重量百分比0.05%的抗氧化劑、重量百分比0.05%鈦白粉與重量百分比1.85%的滑石粉。 Table 1 is a composition ratio table of the eraser of the present invention, which uses 44% by weight of calcium carbonate, 20% by weight of white wax oil, 22% by weight of SEBS, 12% by weight of polylactic acid, and percentage by weight. 0.05% anti-UV agent, 0.05% by weight antioxidant, 0.05% titanium dioxide and 1.85% by weight talc.
以上所述,僅是本發明的較佳實施例而已,並非對本發明的技術範圍作任何限制,故凡是依據本發明的技術實質對以上實施例所作的任何細微修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。 The above is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments in accordance with the technical spirit of the present invention are still It is within the scope of the technical solution of the present invention.
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TW200837120A (en) * | 2007-01-26 | 2008-09-16 | Seed Compnay Ltd | Elastomer composition, method for producing the same, and eraser using the same |
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