TWI461556B - Indium target with tetragonal structure - Google Patents

Indium target with tetragonal structure Download PDF

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TWI461556B
TWI461556B TW101139208A TW101139208A TWI461556B TW I461556 B TWI461556 B TW I461556B TW 101139208 A TW101139208 A TW 101139208A TW 101139208 A TW101139208 A TW 101139208A TW I461556 B TWI461556 B TW I461556B
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indium
indium target
target
tetragonal
tetragonal structure
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TW201416471A (en
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Shu Hui Hsu
Chun Jung Lin
Bor Chin Chang
Cheng Hsin Tu
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Solar Applied Mat Tech Corp
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四方晶結構之銦靶材Indium target with tetragonal crystal structure

本發明係有關一種銦靶材,尤指一種具有細化的晶粒之四方晶結構之銦靶材。The present invention relates to an indium target, and more particularly to an indium target having a tetragonal crystal structure of refined grains.

銦靶材是現今製備銅銦鎵硒(Copper Indium Gallium Diselenide,CIGS)薄膜太陽能電池時常使用的材料之一。銦靶材的晶粒尺寸與靶材濺鍍過程中電弧的形成以及電漿的均勻程度息息相關,故影響到形成之濺鍍薄膜的均勻性,進而影響製得的太陽能電池之轉換效率。Indium target is one of the materials commonly used in the preparation of Copper Indium Gallium Diselenide (CIGS) thin film solar cells. The grain size of the indium target is closely related to the formation of the arc during the sputtering process of the target and the uniformity of the plasma, so that the uniformity of the formed sputtering film is affected, thereby affecting the conversion efficiency of the produced solar cell.

日本專利公開文獻第2012-052193號揭示一種銦靶材的晶粒細化技術,其係利用超音波震盪降低晶粒尺寸,使最終製得的銦靶材之平均晶粒尺寸係不大於10 mm。惟該發明專利於說明書內揭示之最小的平均晶粒尺寸僅為毫米等級,並無法達到更細化之微米等級,致使前揭專利文獻所述之銦靶材在進行薄膜濺鍍過程中所產生的電弧量無法有效被降低,使得電弧產生的大量微粒會沉積於濺鍍薄膜的表面上,進而影響濺鍍形成之薄膜的品質。Japanese Patent Publication No. 2012-052193 discloses a grain refining technique for an indium target, which uses ultrasonic vibration to reduce the grain size so that the average grain size of the finally obtained indium target is not more than 10 mm. . However, the minimum average grain size disclosed in the specification of the invention patent is only a millimeter grade, and cannot achieve a finer micron grade, so that the indium target described in the prior patent document is produced during the film sputtering process. The amount of arc cannot be effectively reduced, so that a large amount of particles generated by the arc are deposited on the surface of the sputtered film, thereby affecting the quality of the film formed by sputtering.

此外,另一種常用於細化銦靶材之晶粒尺寸的方法為冷壓延,但冷壓延之方式僅適用於平面靶,對於例如旋轉靶等非平面靶之異形靶而言,並無法用冷壓延之方式達到晶粒細化之目的,故異形靶更難具有較小晶粒尺寸,而衍生了前述薄膜品質不佳且製得的CIGS薄膜太陽能電池的轉換效率不佳的問題,進而降低了其產業利用性,故有必要發展出一種具有細化之晶粒的銦靶材。In addition, another method commonly used to refine the grain size of indium targets is cold rolling, but the cold rolling method is only applicable to planar targets, and it is not possible to use cold targets for non-planar targets such as rotating targets. The method of calendering achieves the purpose of grain refinement, so that the heteromorphic target is more difficult to have a smaller crystal grain size, and the problem that the conversion quality of the CIGS thin film solar cell produced by the poor quality of the film is poor is reduced, thereby reducing the problem. Due to its industrial applicability, it is necessary to develop an indium target with refined grains.

為解決上述現有技術之銦靶材的平均晶粒尺寸過大之問題,本發明提供一種四方晶結構之銦靶材,其平均晶粒尺寸(average grain size)係介於10微米(μm)至500μm之間。In order to solve the problem that the average grain size of the indium target of the prior art is too large, the present invention provides a tetragonal crystal indium target having an average grain size of 10 micrometers (μm) to 500 μm. between.

依據本發明,所述之四方晶結構之銦靶材係指該銦靶材的晶格結構係為四方晶(tetragonal)排列。According to the present invention, the indium target of the tetragonal structure means that the lattice structure of the indium target is a tetragonal arrangement.

依據本發明,本發明所述之四方晶結構之銦靶材之純度係例如但不限於大於99.95%(3N5)以上。According to the present invention, the purity of the indium target of the tetragonal crystal structure of the present invention is, for example but not limited to, greater than 99.95% (3N5).

依據本發明,本發明所述之四方晶結構之銦靶材係指任何形式之銦靶材,其係例如但不限於平面靶材或是異型靶材等。In accordance with the present invention, the indium target of the tetragonal structure of the present invention refers to any form of indium target, such as, but not limited to, a planar target or a shaped target.

依據本發明,本發明所述之平均晶粒尺寸係例如但不限於單位面積為1.0×1.3平方公分之四方晶結構之銦靶材的表面之各晶粒尺寸的平均值。其中量測平均晶粒尺寸之方式係例如但不限於利用光學顯微鏡以100的放大倍率放大該表面並取得影像,在該影像上畫四條切線,該四條切線呈米字型排列,利用影像分析軟體量測各晶粒尺寸,並分別計算該四條切線之平均晶粒尺寸,再計算該四條切線之平均晶粒尺寸的總平均值。In accordance with the present invention, the average grain size of the present invention is, for example, but not limited to, the average of the grain sizes of the surface of the indium target having a tetragonal crystal structure of 1.0 x 1.3 square centimeters per unit area. The method for measuring the average grain size is, for example, but not limited to, enlarging the surface with an optical microscope at a magnification of 100 and acquiring an image, and drawing four tangent lines on the image, the four tangent lines are arranged in a m-shape, and the image analysis software is used. The grain size is measured, and the average grain size of the four tangent lines is calculated separately, and the total average of the average grain sizes of the four tangent lines is calculated.

較佳的,該四方晶結構之銦靶材之平均晶粒尺寸係介於10 μm至400 μm之間。Preferably, the indium target of the tetragonal structure has an average grain size of between 10 μm and 400 μm.

依據本發明,本發明所述之四方晶結構之銦靶材係利用熔煉方式形成一銦液,再以澆鑄法形成一四方晶結構之銦靶材,該四方晶結構之銦靶材於模具內時,令一冷卻介質快速流過該模具相對於該四方晶結構之銦靶材之一側,較佳的, 係在該模具之該側外圍設置一入口端以及一與該入口端形成一間距的出口端,使該冷卻介質由入口端流入再由出口端流出,藉以快速將模具溫度降低,進而達成急速冷卻該四方晶結構之銦靶材的目的。According to the present invention, the indium target of the tetragonal crystal structure of the present invention forms an indium solution by smelting, and then forms a tetragonal crystal indium target by a casting method, and the indium target of the tetragonal crystal structure is in a mold. Internally, a cooling medium is rapidly flowed through the mold relative to one side of the indium target of the tetragonal structure, preferably, An inlet end is disposed on a side of the side of the mold and an outlet end is formed at a distance from the inlet end, so that the cooling medium flows from the inlet end and flows out from the outlet end, thereby rapidly lowering the mold temperature, thereby achieving rapid cooling. The purpose of the tetragonal crystal indium target.

依據本發明,本發明之「急速冷卻」係以一特定速率使一冷卻介質流過該模具之相對於該四方晶結構之銦靶材之一側,藉以傳送該四方晶結構之銦靶材之熱能,直到該四方晶結構之銦靶材到達所需溫度。任何人皆可依據所需而調整冷卻之速率,藉以使該四方晶結構之銦靶材得以急速冷卻。較佳的,所述的急速冷卻係指於5分鐘內令該四方晶結構之銦靶材之溫度由206℃下降至50℃至70℃之間。According to the present invention, the "rapid cooling" of the present invention causes a cooling medium to flow through a side of the mold relative to the indium target of the tetragonal structure at a specific rate, thereby transferring the indium target of the tetragonal structure. Thermal energy until the indium target of the tetragonal structure reaches the desired temperature. Anyone can adjust the rate of cooling as needed to allow the indium target of the tetragonal structure to be rapidly cooled. Preferably, the rapid cooling means that the temperature of the indium target of the tetragonal structure is lowered from 206 ° C to 50 ° C to 70 ° C within 5 minutes.

依據本發明,前述之冷卻介質可為不具危險性且具有安定性,以及不影響整體靶材製程之流動性物質。較佳的,所述的冷卻介質係包括但不限於水、油或是氣體。According to the present invention, the aforementioned cooling medium can be a non-hazardous and stable material, and a fluid substance that does not affect the overall target process. Preferably, the cooling medium includes, but is not limited to, water, oil or gas.

依據本發明,本發明所述之「該四方晶結構之銦靶材急速冷卻」,係指藉由流過該模具的相對於該四方晶結構之銦靶材之一側的冷卻介質傳送該四方晶結構之銦靶材熱能,使置於該模具內的四方晶結構之銦靶材自靠近該冷卻介質的方向開始急速冷卻,其可應用於任何形式之銦靶材,其係例如但不限於平面靶材或是異型靶材等。According to the present invention, the "indium target rapid cooling of the tetragonal structure" means that the square is transferred by a cooling medium flowing through the mold with respect to one side of the indium target of the tetragonal structure. The indium target thermal energy of the crystal structure causes the indium target of the tetragonal structure placed in the mold to be rapidly cooled from a direction close to the cooling medium, which can be applied to any form of indium target, such as but not limited to Planar targets or shaped targets.

較佳的,該四方晶結構之銦靶材的二端之平均晶粒尺寸的比值係介於0.5至2.0之間。Preferably, the ratio of the average grain size of the two ends of the indium target of the tetragonal structure is between 0.5 and 2.0.

依據本發明,本發明所述之二端係為前段以及後段,所述之前段係指靠近前述之入口端,而所述之後段則靠近前述之出口端。According to the present invention, the two ends of the present invention are a front end and a rear end, the front section being adjacent to the aforementioned inlet end and the rear section being adjacent to the aforementioned outlet end.

依據本發明,本發明所述之二端之平均晶粒尺寸的比值係例如前段與後段之比值或是後段與前段之比值。According to the present invention, the ratio of the average grain size of the two ends of the present invention is, for example, the ratio of the front stage to the back stage or the ratio of the back stage to the front stage.

較佳的,該四方晶結構之銦靶材的氧含量不大於50ppm。Preferably, the indium target of the tetragonal structure has an oxygen content of not more than 50 ppm.

較佳的,該四方晶結構之銦靶材的鐵含量不大於20ppm。Preferably, the indium target of the tetragonal structure has an iron content of not more than 20 ppm.

較佳的,該四方晶結構之銦靶材的鋅含量不大於20ppm。Preferably, the indium target of the tetragonal structure has a zinc content of not more than 20 ppm.

較佳的,該四方晶結構之銦靶材的錫含量不大於20ppm。Preferably, the indium target of the tetragonal structure has a tin content of not more than 20 ppm.

較佳的,該四方晶結構之銦靶材之表面係包含以下晶面:(101)、(103)、(200)、(112)(110)、(211)、(202)以及(002)。Preferably, the surface of the indium target of the tetragonal structure comprises the following crystal faces: (101), (103), (200), (112) (110), (211), (202), and (002) .

較佳的,該四方晶結構之銦靶材係為平面靶材。Preferably, the indium target of the tetragonal structure is a planar target.

依據本發明,本發明所述平面靶材係例如但不限於:圓靶或是矩形靶等。According to the present invention, the planar target of the present invention is, for example but not limited to, a circular target or a rectangular target.

較佳的,該四方晶結構之銦靶材係為非平面靶之異型靶材。Preferably, the indium target of the tetragonal structure is a heterogeneous target of a non-planar target.

依據本發明,本發明所述之異型靶材係例如但不限於旋轉靶材或階梯狀靶材等。According to the present invention, the shaped target of the present invention is, for example but not limited to, a rotating target or a stepped target.

較佳的,該四方晶結構之銦靶材未經冷壓延之步驟前,每一晶面的強度比例與12.5%(無優選方向(random orientation)之各晶面強度比例:100%/8 peaks=12.5%/per peak)的比值係介於0.5至2.0之間。Preferably, the indium target of the tetragonal structure is not subjected to the step of cold rolling, and the intensity ratio of each crystal face is 12.5% (the ratio of the intensity of each crystal face having no random orientation: 100%/8 peaks) The ratio of =12.5%/per peak) is between 0.5 and 2.0.

依據本發明,本發明之四方晶結構之銦靶材為平面靶材時,可再接續進行冷壓延之步驟,藉以使該銦靶材具有一晶 面的優選方向。According to the present invention, when the indium target of the tetragonal crystal structure of the present invention is a planar target, the step of cold rolling can be further performed, whereby the indium target has a crystal. The preferred direction of the face.

較佳的,該四方晶結構之銦靶材為平面靶材且經過冷壓延步驟時,其中一晶面的強度比例與12.5%(無優選方向之各晶面強度比例)的比值係大於2。Preferably, the indium target of the tetragonal crystal structure is a planar target and the ratio of the intensity ratio of one crystal plane to the ratio of the strength of each crystal plane of 12.5% (the ratio of each crystal plane in the preferred direction) is greater than 2.

依據本發明,本發明之四方晶結構之銦靶材的品質係藉由濺鍍過程中產生的微電弧(micro arc)次數以及強電弧(hard arc)次數判定。According to the present invention, the quality of the indium target of the tetragonal crystal structure of the present invention is determined by the number of micro arcs generated during the sputtering process and the number of hard arcs.

依據本發明,本發明之測試電弧次數的儀器係,型號為Pinnacle(Advanced Energy製)之儀器,其測試方式係於濺鍍製程中,偵測到一電弧之電壓值低於50V,且該電弧維持時間低於40毫秒,該電弧稱為微電弧;若偵測到一電弧之電壓值低於50V,且該電弧維持時間高於40毫秒,該電弧稱為強電弧。According to the present invention, the instrument for testing the number of arcs of the present invention is an instrument of the type Pinnacle (manufactured by Advanced Energy), and the test method is in the sputtering process, and the voltage value of an arc is detected to be lower than 50 V, and the arc is detected. The sustain time is less than 40 milliseconds, and the arc is called a micro-arc; if an arc value of less than 50V is detected and the arc is maintained for more than 40 milliseconds, the arc is called a strong arc.

本發明提供之四方晶結構之銦靶材,由於其平均晶粒尺寸係介於10至500微米(μm)之間,遠小於既有技術之銦靶材的平均晶粒尺寸,故於濺鍍過程時,可大幅降低電弧產生的次數,進而大幅減少銦微粒附著於濺鍍薄膜的表面,因而增加濺鍍薄膜的品質,例如大幅提升其薄膜均勻性等。The indium target of the tetragonal crystal structure provided by the invention has a mean grain size of between 10 and 500 micrometers (μm), which is much smaller than the average grain size of the prior art indium target, so sputtering In the process, the number of arc generations can be greatly reduced, and the indium fine particles are greatly reduced on the surface of the sputtering film, thereby increasing the quality of the sputtering film, for example, greatly improving the uniformity of the film.

復又本發明之四方晶結構之銦靶材的二端之平均晶粒尺寸的比值係介於0.5至2.0之間,故該四方晶結構之銦靶材整體的平均晶粒尺寸的均勻性佳,故提升該四方晶結構之銦靶材的品質。The ratio of the average grain size of the two ends of the indium target of the tetragonal crystal structure of the present invention is between 0.5 and 2.0, so that the uniformity of the average grain size of the indium target of the tetragonal structure is good. Therefore, the quality of the indium target of the tetragonal crystal structure is improved.

又,由於本發明之四方晶結構之銦靶材的氧含量不大於50ppm,故該四方晶結構之銦靶材具有較少的氧化銦,可避免因氧化銦造成薄膜高電阻、濺鍍過程中電弧次數增加 與靶材表面不平整等缺點。Moreover, since the indium target of the tetragonal crystal structure of the present invention has an oxygen content of not more than 50 ppm, the indium target of the tetragonal crystal structure has less indium oxide, thereby avoiding high resistance of the film due to indium oxide and sputtering. Increased number of arcs Disadvantages such as unevenness of the surface of the target.

又,由於本發明之四方晶結構之銦靶材的鐵含量不大於20ppm、鋅含量不大於20ppm或錫含量不大於20ppm,故該四方晶結構之銦靶材應用於製備薄膜太陽能電池時,可減少吸收層中的缺陷,因此降低電子與電洞複合之機率,進而提高光電轉換效率的優點。Moreover, since the indium target of the tetragonal crystal structure of the present invention has an iron content of not more than 20 ppm, a zinc content of not more than 20 ppm, or a tin content of not more than 20 ppm, the indium target of the tetragonal crystal structure can be used for preparing a thin film solar cell. Reducing defects in the absorption layer, thereby reducing the probability of recombination of electrons and holes, thereby improving the efficiency of photoelectric conversion efficiency.

此外,本發明提供一種係為平面靶材的四方晶結構之銦靶材之表面係包含晶面(101)、(103)、(200)、(112)(110)、(211)、(202)以及(002),且其中每一晶面的強度比例與12.5%(無優選方向之各晶面強度比例)的比值係介於0.5至2.0之間,即該四方晶結構之銦靶材之晶面係接近無優選方向的狀態,故更增加了濺鍍薄膜的均勻性。In addition, the present invention provides that the surface of the indium target of the tetragonal structure which is a planar target comprises crystal planes (101), (103), (200), (112) (110), (211), (202). And (002), and wherein the ratio of the intensity ratio of each crystal face to 12.5% (the ratio of the intensity of each crystal face in the preferred direction) is between 0.5 and 2.0, that is, the indium target of the tetragonal structure The crystal face is close to the state of no preferred direction, so the uniformity of the sputter film is further increased.

進一步的,本發明提供一種係為經過冷壓延製程之平面靶材的四方晶結構之銦靶材,其表面之晶面係包含(101)、(103)、(200)、(112)、(110)、(211)、(202)以及(002),且其中一晶面的強度比例與12.5%(無優選方向之各晶面強度比例)的比值係大於2,即該四方晶結構之銦靶材具有該單一晶面的優選方向,藉以符合後續製程的需求。Further, the present invention provides an indium target having a tetragonal structure of a planar target subjected to a cold rolling process, the surface of which includes (101), (103), (200), (112), 110), (211), (202), and (002), and the ratio of the intensity ratio of one of the crystal faces to the ratio of the intensity of each of the crystal faces of 12.5% (no preferred direction) is greater than 2, that is, the indium of the tetragonal structure The target has a preferred orientation of the single crystal face to meet the needs of subsequent processes.

又,本發明提供一種係為異型靶材的四方晶結構之銦靶材,其表面之晶面係包含(101)、(103)、(200)、(112)(110)、(211)、(202)以及(002),且其中每一晶面的強度比例與12.5%(無優選方向之各晶面強度比例)的比值係介於0.5至2.0之間,即該四方晶結構之銦靶材之晶面係接近無優選方向的狀態,故更增加了濺鍍薄膜的均勻性。Moreover, the present invention provides an indium target having a tetragonal structure of a heterogeneous target, the surface of which includes (101), (103), (200), (112) (110), (211), (202) and (002), wherein the ratio of the intensity ratio of each crystal face to the ratio of 12.5% (the ratio of the intensity of each crystal face in the preferred direction) is between 0.5 and 2.0, that is, the indium target of the tetragonal structure The crystal face of the material is close to the state of no preferred direction, so the uniformity of the sputter film is further increased.

為能詳細了解本發明的技術特徵與實用功效,並可依照說明書的內容來實施,請進一步配合圖式及較佳實施例,以闡述本發明為達目的所使用的技術手段。In order to understand the technical features and practical functions of the present invention in detail, and in accordance with the contents of the specification, the drawings and preferred embodiments are further described to illustrate the technical means for the purpose of the present invention.

下述實施例之實驗備製流程中所述及各樣品之來源以及成分比例敘述如下:銦原料:純度為4N5(99.995%)。The source and composition ratios of the samples described in the experimental preparation schemes of the following examples are as follows: Indium raw materials: purity is 4N5 (99.995%).

光學顯微鏡:型號:Olympus BX51M(產地:日本)。Optical microscope: Model: Olympus BX51M (origin: Japan).

X光繞射儀:型號:Rigaku-UltimaIV(產地:日本)。X-ray diffractometer: Model: Rigaku-UltimaIV (origin: Japan).

實施例1Example 1

本實施例係以熔煉以及澆鑄時急速冷卻之方式製備一矩形平面之四方晶結構之銦靶材,其詳細的製備方式如下所述:首先,齊備一銦原料,以206℃的熔煉溫度熔煉該銦原料,得到一銦液,接續利用澆鑄法藉以形成四方晶結構之銦靶材,該四方晶結構之銦靶材係於一模具內,一冷卻裝置係設置於該模具的一側,該冷卻裝置係設置有一入口端以及一與該入口端形成一間距的出口端,使一冷卻介質從該冷卻裝置的入口端流至該冷卻裝置的出口端,以使該冷卻介質透過該冷卻裝置以及該模具傳導該四方晶結構之銦靶材的熱能,藉以使形成之四方晶結構之銦靶材從一側開始急速冷卻,其中該冷卻介質係為水,使用的水流量係為12升/分鐘(liter per minute,LPM),冷卻的速率係為5分鐘內令該四方晶結構之銦靶材的溫度下降至約60℃,於此停止通入水,自然冷卻該四方晶結構之銦靶材的溫度直到接近室溫,製得矩形平面之四方晶結構之銦靶材,對該 矩形平面之四方晶結構之銦靶材的表面進行研磨以及使用異丙醇擦拭等表面處理後,使用光學顯微鏡放大該矩形平面之四方晶結構之銦靶材長邊的前段、中段以及後段的斷面中心,其中該前段係靠近前述之入口端,該後段係靠近前述之出口端,該中段則介於該前段以及該後端之間,結果如圖1至圖3所示,並利用影像分析軟體Image-Pro Plus進行後續平均晶粒尺寸的量測。前述之斷面中心係指該四方晶結構之銦靶材之橫截面之寬度為1/2以及厚度為1/2之交集處。In this embodiment, a rectangular planar tetragonal crystal indium target is prepared by smelting and rapid cooling during casting, and the detailed preparation method is as follows: First, an indium raw material is prepared and smelted at a melting temperature of 206 ° C. Indium raw material, an indium liquid is obtained, and then a casting method is used to form a tetragonal crystal indium target, wherein the indium target of the tetragonal crystal structure is in a mold, and a cooling device is disposed on one side of the mold, the cooling The apparatus is provided with an inlet end and an outlet end spaced apart from the inlet end such that a cooling medium flows from the inlet end of the cooling device to the outlet end of the cooling device to pass the cooling medium through the cooling device and The mold conducts thermal energy of the indium target of the tetragonal structure, whereby the indium target of the formed tetragonal structure is rapidly cooled from one side, wherein the cooling medium is water, and the water flow rate used is 12 liters/min ( Liter per minute (LPM), the cooling rate is such that the temperature of the indium target of the tetragonal structure is lowered to about 60 ° C within 5 minutes, where the water is stopped and the square is naturally cooled. Indium target temperature close to room temperature until the structure, tetragonal crystal structure of indium target made of a rectangular plane, the After the surface of the indium target having a tetragonal crystal structure of a rectangular plane is polished and surface-treated by isopropyl alcohol wiping, an optical microscope is used to amplify the front, middle, and rear sections of the long side of the indium target of the rectangular plane of the rectangular plane. a face center, wherein the front section is adjacent to the aforementioned inlet end, the rear section is adjacent to the aforementioned outlet end, and the middle section is between the front section and the back end, and the result is as shown in FIG. 1 to FIG. 3, and image analysis is utilized. The software Image-Pro Plus performs subsequent measurements of the average grain size. The aforementioned cross-sectional center means that the cross-section of the indium target of the tetragonal structure has a width of 1/2 and a thickness of 1/2.

本實施例之平均晶粒尺寸的量測方式係在影像圖上畫四條切線,該四條切線呈米字型排列,分別計算該四條切線上之平均晶粒尺寸,再計算該四條切線之平均晶粒尺寸的總平均值。The measurement method of the average grain size in this embodiment is to draw four tangent lines on the image map, the four tangent lines are arranged in a m-shape, and the average grain size of the four tangent lines are respectively calculated, and the average crystal of the four tangent lines is calculated. The total average of the particle sizes.

取得本實施例之前段的斷面中心之平均晶例尺寸之詳細步驟係如下所述:請參閱圖4至圖7所示,將圖1之影像畫L1至L4四條呈米字型排列的切線,其中A係為切線與晶界的交點,兩相鄰的A之間的距離係為一晶粒尺寸,每一條切線之晶粒數目、各晶粒尺寸以及平均晶粒尺寸如表1所示。The detailed steps of obtaining the average crystal size of the section center in the previous stage of the present embodiment are as follows: Referring to FIG. 4 to FIG. 7, the image lines L1 to L4 of FIG. 1 are arranged in a square shape. Where A is the intersection of the tangent and the grain boundary, and the distance between two adjacent A is a grain size, and the number of grains, the grain size and the average grain size of each tangent are as shown in Table 1. .

再平均將該四條切線的平均晶粒尺寸,故可得知實施例1之前段的斷面中心之平均晶粒尺寸係為68 μm。Further, the average grain size of the four tangent lines was averaged, so that the average grain size of the center of the section in the previous stage of Example 1 was 68 μm.

實施例1之中段以及後段的斷面中心之平均晶粒尺寸之量測方式如前所述,在此便不再贅述。故可得知實施例1之前段、中段以及後段的斷面中心之平均晶粒尺寸分別為68 μm、73 μm以及83 μm,皆小於200 μm,且實施例1之前段與後段之比值為0.82,而後段與前段的比值為1.22,皆介於0.5至2.0之間,故實施例1整體的平均晶粒尺寸的均勻性佳。The measurement of the average grain size of the center of the section at the middle and the back of the embodiment 1 is as described above, and will not be described herein. Therefore, it can be known that the average grain size of the center of the section of the front, middle and back sections of Example 1 is 68 μm, 73 μm and 83 μm, respectively, both less than 200 μm, and the ratio of the front to the back of Example 1 is 0.82. The ratio of the back segment to the front segment is 1.22, which is between 0.5 and 2.0, so that the uniformity of the average grain size of the whole of Example 1 is good.

此外,實施例1之氧含量係為9.4 ppm,鐵含量係為3.9 ppm,錫含量係低於方法之偵測極限值,故係小於2.5 ppm,鋅含量係為5.7 ppm。Further, the oxygen content of Example 1 was 9.4 ppm, and the iron content was 3.9. The ppm, tin content is below the detection limit of the method, so it is less than 2.5 ppm and the zinc content is 5.7 ppm.

實施例2Example 2

本實施例大致上係以如同實施例1所述之製程方法製得矩形平面之四方晶結構之銦靶材,其主要不同點在於,製得該矩形平面之四方晶結構之銦靶材後,接續對該矩形平面之四方晶結構之銦靶材進行冷壓延,其壓延比為40%,藉以使該矩形平面銦靶材具有(101)晶面優選方向(preferred orientation)。In this embodiment, a rectangular planar indium target having a rectangular planar shape is obtained by a process as described in Embodiment 1, and the main difference is that after the rectangular target tetragonal crystal indium target is obtained, The indium target of the tetragonal crystal structure of the rectangular plane is successively subjected to cold rolling, and the rolling ratio thereof is 40%, whereby the rectangular planar indium target has a (101) crystal face preferred orientation.

實施例3Example 3

本實施例係以熔煉以及澆鑄時急速冷卻之方式製備一四方晶結構之銦旋轉靶材,其詳細的製備方式如實施例1所述,在此便不再贅述。該四方晶結構之銦旋轉靶材的前段、中段以及後段的斷面中心如圖8至10所示,各段的平均晶粒尺寸之量測方式如實施例1所述,在此便不再贅述,前述之斷面中心係指該四方晶結構之銦旋轉靶材之橫截面之中心處。故可得知實施例3之前段、中段以及後段的斷面中心之平均晶粒尺寸分別為127 μm、151 μm以及141 μm,皆小於200 μm,且各段的平均晶粒尺寸的均勻性佳。且實施例3之前段與後段之比值為0.9,而後段與前段的比值為1.11,皆介於0.5至2.0之間,故實施例3整體的平均晶粒尺寸的均勻性佳。In this embodiment, a tetragonal rotating indium rotating target is prepared by smelting and rapid cooling during casting, and the detailed preparation method is as described in Embodiment 1, and will not be described herein. The center of the section of the front, middle and back sections of the in-situ rotating target of the tetragonal structure is as shown in Figs. 8 to 10. The average grain size of each section is measured as described in the first embodiment, and is no longer used here. It should be noted that the aforementioned center of the section refers to the center of the cross section of the indium rotating target of the tetragonal structure. Therefore, it can be known that the average grain size of the center of the section of the front, middle and back sections of Example 3 is 127 μm, 151 μm and 141 μm, respectively, both less than 200 μm, and the uniformity of the average grain size of each segment is good. . Moreover, the ratio of the front stage to the back stage of Example 3 is 0.9, and the ratio of the back stage to the front stage is 1.11, both of which are between 0.5 and 2.0, so that the uniformity of the average grain size of the whole of Example 3 is good.

此外,實施例1之氧含量係為7.2 ppm,鐵含量係為9.16 ppm,錫含量係低於方法之偵測極限值,故係小於2.5 ppm,鋅含量係低於方法之偵測極限值,故係小於1 ppm。In addition, the oxygen content of Example 1 is 7.2 ppm, the iron content is 9.16 ppm, and the tin content is lower than the detection limit of the method, so it is less than 2.5 ppm, and the zinc content is lower than the detection limit of the method. Therefore, it is less than 1 ppm.

比較例Comparative example

本比較例係以熔煉以及澆鑄時自然冷卻之方式製備一矩形平面銦靶材,其詳細的製備方式如下所述:首先,齊備一銦原料,以206℃的熔煉溫度熔煉該銦原料,得到一銦液,接續利用澆鑄法藉以形成銦靶材,並使該形成之銦靶材以空冷方式自然冷卻至室溫(23℃),得到一矩形平面銦靶材,使用光學顯微鏡量測該矩形平面銦靶材的平均晶粒尺寸。結果如圖11所示,平均晶粒尺寸係大於2000μm。對該矩形平面銦靶材的進行冷壓延藉以細化該矩形平面銦靶材之平均晶粒尺寸,其壓延比為10%、20%、30%、40%以及50%,並使用光學顯微鏡量測各階段之矩形平面銦靶材的平均晶粒尺寸,可得知當壓延比為30%以上時,平均晶粒尺寸係介於500至1000μm之間。In this comparative example, a rectangular planar indium target is prepared by smelting and natural cooling during casting, and the detailed preparation method is as follows: First, an indium raw material is prepared, and the indium raw material is smelted at a melting temperature of 206 ° C to obtain a The indium solution is subsequently formed by a casting method to form an indium target, and the formed indium target is naturally cooled to room temperature (23 ° C) by air cooling to obtain a rectangular planar indium target, and the rectangular plane is measured using an optical microscope. The average grain size of the indium target. As a result, as shown in Fig. 11, the average grain size was more than 2000 μm. Performing cold rolling on the rectangular planar indium target to refine the average grain size of the rectangular planar indium target, the rolling ratio is 10%, 20%, 30%, 40%, and 50%, and using optical microscopy The average grain size of the rectangular planar indium target at each stage was measured, and it was found that when the rolling ratio was 30% or more, the average grain size was between 500 and 1000 μm.

測試例1:銦靶材的晶面優選方向分析Test Example 1: Analysis of the preferred direction of the crystal plane of the indium target

本測試例中係使用X光繞射分析儀檢測實施例1、2以及比較例之矩形平面銦靶材,藉以測定各樣品之晶面,並且利用MDI Jade分析軟體分析各晶面之強度,並通過計算以及與標定物之強度比例藉以測定各樣品之晶面的強度比例,詳細的方式如下所述。In this test example, the rectangular planar indium targets of Examples 1, 2 and Comparative Examples were examined using an X-ray diffraction analyzer to determine the crystal faces of each sample, and the MDI Jade analysis software was used to analyze the strength of each crystal face, and The intensity ratio of the crystal faces of each sample was determined by calculation and intensity ratio with the calibration, and the detailed manner is as follows.

結果如圖12所示,實施例1之矩形平面之四方晶結構之銦靶材、比較例之矩形平面銦靶材以及作為標定物之銦粉末的X光繞射分析結果,其中比較例之矩形平面銦靶材係經過冷壓延處理,且壓延比為40%。As a result, as shown in FIG. 12, the indium target of the rectangular planar tetragonal crystal structure of Example 1, the rectangular planar indium target of the comparative example, and the X-ray diffraction analysis result of the indium powder as the calibration object, wherein the rectangular shape of the comparative example The planar indium target was subjected to cold calendering treatment and had a calendering ratio of 40%.

本測試例中係利用MDI Jade分析軟體取得晶面強度的數據,藉以得到各晶面的強度比例以得知該矩形平面銦 靶材的晶面方向,如表1所示。In this test example, the MDI Jade analysis software is used to obtain the crystal surface intensity data, thereby obtaining the intensity ratio of each crystal plane to know the rectangular plane indium. The crystal plane direction of the target is shown in Table 1.

其中Ai為MDI Jade分析軟體分析各晶面之強度的結果;Bi係為標準化的結果,Bi=Ai/A(101)×100,例如:249.78/1725.74×100=14.468;Ci是從資料庫取得的標定物之強度的參考數據;Di為晶面與標定物之比例,Di=Bi/Ci,例如:14.468/21=0.689;Ei為晶面的強度比例,Ei=(Di/Σ Di)×100,例如0.689/7.67×100=8.98%,Ei亦可表示為[Ai/A(101)]/Ci/(Σ{[Ai/A(101)]/Ci})×100。若表1所示之八個晶面係為無優選方向(random orientation)時,即每個晶面的強度比例皆為12.5%,則實施例1之矩形平面之四方晶結構之銦靶材之每一晶面的強度比例與12.5%的比值係小於等於2.0,例如E(101)/12.5%=13.03%/12.5%=1.042≦2.0, 亦即實施例1之矩形平面之四方晶結構之銦靶材由於未經過冷壓延之處理,故該矩形之四方晶結構之銦靶材之晶面係接近無優選方向。 Where Ai is the result of analyzing the intensity of each crystal plane by MDI Jade analysis software; Bi is the result of standardization, Bi=Ai/A(101)×100, for example: 249.78/1725.74×100=14.468; Ci is obtained from the database. Reference data for the strength of the calibration; Di is the ratio of the crystal face to the calibration, Di = Bi / Ci, for example: 14.468 / 21 = 0.689; Ei is the intensity ratio of the crystal face, Ei = (Di / Σ Di) × 100, for example, 0.689/7.67×100=8.98%, and Ei can also be expressed as [Ai/A(101)]/Ci/(Σ{[Ai/A(101)]/Ci})×100. If the eight crystal faces shown in Table 1 have no random orientation, that is, the intensity ratio of each crystal face is 12.5%, then the rectangular target tetragonal crystal indium target of Example 1 is The ratio of the intensity ratio of each crystal face to the ratio of 12.5% is 2.0 or less, for example, E(101)/12.5%=13.03%/12.5%=1.042≦2.0, that is, the indium of the rectangular plane of the rectangular plane of Embodiment 1. Since the target is not subjected to cold rolling, the crystal plane of the indium target of the rectangular tetragonal structure is close to the non-preferred direction.

各數值之取得方式如前所述,在此不再贅述。其與前述不同的地方在於,比較例之矩形平面銦靶材之其中一晶面的強度比例與12.5%的比值係大於等於2.0,例如E(101)/12.5%=33.26%/12.5%=2.66≧2.0,亦即比較例之矩形平面銦靶材由於經過冷壓延之處理,故該矩形平面銦靶材具有(101)晶面的優選方向。The manner in which the values are obtained is as described above, and will not be described herein. The difference from the foregoing is that the ratio of the intensity ratio of one of the crystal planes of the rectangular planar indium target of the comparative example to the ratio of 12.5% is 2.0 or more, for example, E(101)/12.5%=33.26%/12.5%=2.66 ≧2.0, that is, the rectangular planar indium target of the comparative example has a preferred orientation of the (101) crystal plane due to the cold rolling treatment.

由圖12可得知,實施例2之X光繞射分析結果與比較例之結果相似,故實施例2之矩形平面之四方晶結構之銦靶材具有(101)晶面的優選方向,其餘7個晶面的強度相對較弱。As can be seen from FIG. 12, the X-ray diffraction analysis result of Example 2 is similar to the result of the comparative example, so that the indium target of the rectangular planar tetragonal crystal structure of Example 2 has the preferred direction of the (101) crystal plane, and the rest. The strength of the 7 crystal faces is relatively weak.

測試例2:銦靶材之濺鍍過程產生電弧次數之分析Test Example 2: Analysis of the number of arcs generated during the sputtering process of an indium target

本測試例中係齊備實施例1的矩形平面之四方晶結構之銦靶材以及比較例之矩形平面銦靶材,改變濺鍍功率密度,以藉由各濺鍍過程中所產生的電弧次數判定各矩形平面銦靶材的品質。In this test example, the rectangular planar indium target of the rectangular plane of Example 1 and the rectangular planar indium target of the comparative example were prepared, and the sputtering power density was changed to determine the number of arcs generated during each sputtering process. The quality of each rectangular planar indium target.

結果如圖13所示,濺鍍比較例之矩形平面銦靶材的過程中所產生的強電弧次數或是微電弧次數,皆明顯高於濺鍍實施例1之矩形平面之四方晶結構之銦靶材的過程中所產生的強電弧次數以及微電弧次數,即實施例1之矩形平面之四方晶結構之銦靶材的濺鍍過程中所產生電弧次數大幅降低,其係因為實施例1之矩形平面之四方晶結構之銦靶材的平均晶粒尺寸明顯小於比較例之矩形平面銦靶材的平均晶粒尺寸。As a result, as shown in FIG. 13, the number of strong arcs or the number of micro-arcs generated during the sputtering of the rectangular planar indium target of the comparative example was significantly higher than that of the tetragonal crystal structure of the rectangular plane of the sputtering example 1. The number of strong arcs generated during the process of the target and the number of micro-arcs, that is, the number of arcs generated during the sputtering process of the indium target of the rectangular planar tetragonal structure of Example 1 is greatly reduced, which is due to the embodiment 1 The average grain size of the indium target of the tetragonal crystal structure of the rectangular plane is significantly smaller than the average grain size of the rectangular planar indium target of the comparative example.

測試例3:矩形平面銦靶材形成的銦前驅薄膜之品質分析Test Example 3: Quality Analysis of Indium Precursor Film Formed by Rectangular Planar Indium Target

本測試例中係齊備實施例1之矩形平面之四方晶結構之銦靶材以及比較例之矩形平面銦靶材,以下述之成膜參數濺鍍形成實施例之銦前驅薄膜以及比較例之銦前驅薄膜。銦前驅薄膜之品質係藉由濺鍍矩形平面銦靶材的過程所產生的強電弧以及微電弧次數予以判定。In the test example, the indium target of the rectangular planar tetragonal structure of Example 1 and the rectangular planar indium target of the comparative example were prepared, and the indium precursor film of the example and the indium of the comparative example were formed by sputtering with the following film formation parameters. Precursor film. The quality of the indium precursor film is determined by the strong arc generated by the process of sputtering a rectangular planar indium target and the number of micro-arcs.

上述濺鍍成膜之參數係為濺鍍功率密度為3.58每平方公分瓦(W/cm2 ),操作壓力為2.1毫托耳(mTorr),氬氣流量為50每分鐘標準毫升(Standard Cubic Centimeter per Minute,sccm),基板溫度為室溫,依據強電弧以及微電弧次數分析結果發現,於濺鍍實施例1之矩形平面之四方晶結構之銦靶材的過程中,微電弧產生的次數為27次,於濺 鍍比較例之矩形平面銦靶材的過程中,微電弧產生的次數為462次,如測試例2所述,其係因為實施例1之矩形平面之四方晶結構之銦靶材的平均晶粒尺寸明顯小於比較例之矩形平面銦靶材的平均晶粒尺寸所致。The above-mentioned sputtering film formation parameters are a sputtering power density of 3.58 per square centimeter watt (W/cm 2 ), an operating pressure of 2.1 milliTorr (mTorr), and an argon flow rate of 50 milliliters per minute (Standard Cubic Centimeter). Per Minute, sccm), the substrate temperature is room temperature. According to the results of strong arc and micro-arc analysis, the number of times the micro-arc is generated during the sputtering of the indium target of the rectangular planar tetragonal structure of Example 1 is Twenty-seven times, in the process of sputtering a rectangular planar indium target of a comparative example, the number of times of micro-arc generation was 462 times, as described in Test Example 2, which was due to the tetragonal crystal indium target of the rectangular plane of Example 1. The average grain size of the material was significantly smaller than the average grain size of the rectangular planar indium target of the comparative example.

此外,請參閱圖14與圖15所示,由於濺鍍比較例之矩形平面銦靶材的過程中產生大量的微電弧,導致大量的銦微粒10附著於比較例之銦前驅薄膜的表面,造成比較例之銦前驅薄膜的組成以及厚度不均勻,進而降低比較例之銦前驅薄膜的品質。In addition, referring to FIG. 14 and FIG. 15, a large amount of micro-arc is generated during sputtering of the rectangular planar indium target of the comparative example, resulting in a large amount of indium microparticles 10 adhering to the surface of the indium precursor film of the comparative example, resulting in The composition and thickness of the indium precursor film of the comparative example were not uniform, and the quality of the indium precursor film of the comparative example was further lowered.

請進一步配合參閱圖16與圖17所示,濺鍍實施例之矩形平面銦靶材的過程所產生的微電弧次數大幅降低,而降低銦微粒20附著於實施例之銦前驅薄膜的表面的機率,且相較於圖14與圖15之比較例之矩形平面銦靶材,附著於實施例1之銦前驅薄膜的表面的最大銦微粒的尺寸明顯小於附著於比較例之銦前驅薄膜的表面的最大銦微粒的尺寸。基於上述可見,依據本發明之銦前驅薄膜的組成以及厚度的均勻性大幅提升,而使依據本發明之銦前驅薄膜的品質明顯優於現有技術之銦前驅薄膜的品質。Further, referring to FIG. 16 and FIG. 17, the number of micro-arcs generated by the process of sputtering the rectangular planar indium target of the embodiment is greatly reduced, and the probability of the indium fine particles 20 adhering to the surface of the indium precursor film of the embodiment is reduced. And the size of the largest indium fine particles attached to the surface of the indium precursor film of Example 1 is significantly smaller than that of the surface of the indium precursor film attached to the comparative example, compared to the rectangular planar indium target of the comparative example of FIGS. 14 and 15. The size of the largest indium particles. Based on the above, the composition and thickness uniformity of the indium precursor film according to the present invention are greatly improved, and the quality of the indium precursor film according to the present invention is significantly superior to that of the prior art indium precursor film.

測試例4 CIGS薄膜太陽能電池的性能分析Test Example 4 Performance Analysis of CIGS Thin Film Solar Cells

本測試例中係齊備實施例1的矩形平面之四方晶結構之銦靶材以及比較例之矩形平面銦靶材,以測試例3之成膜參數以及下述之鍍膜流程製得本發明之CIGS薄膜太陽能電池以及比較例之CIGS薄膜太陽能電池:於一鈉玻璃基板上濺鍍一鉬電極層。接著沉積一鎵化銅前驅物層於該鉬電極層上。然後沉積一層銦金屬前驅物層,藉以形成一太陽能吸收 前驅物反應層。再於真空度低於10-2 Torr之環境下,利用硒材料對該太陽能吸收前驅物反應層進行三段高溫熱處理步驟,以形成一銅銦鎵硒化合物薄膜。In the test example, the rectangular planar indium target of the rectangular plane of Example 1 and the rectangular planar indium target of the comparative example were prepared, and the CIGS of the present invention was obtained by the film formation parameters of Test Example 3 and the coating process described below. Thin film solar cells and comparative CIGS thin film solar cells: a molybdenum electrode layer was sputtered on a soda glass substrate. A gallium hydride copper precursor layer is then deposited on the molybdenum electrode layer. A layer of indium metal precursor is then deposited to form a solar absorption precursor reaction layer. The solar absorption precursor reaction layer is subjected to a three-stage high-temperature heat treatment step using a selenium material in a vacuum of less than 10 -2 Torr to form a copper indium gallium selenide compound film.

接著,利用化學水浴沉積法,製作一硫化鎘N-型半導體緩衝層於該銅銦鎵硒化合物薄膜上。再濺鍍氧化鋅窗口層薄膜,之後濺鍍氧化鋁鋅前電極薄膜,最後蒸鍍鋁電極薄膜。Next, a cadmium sulfide N-type semiconductor buffer layer was formed on the copper indium gallium selenide compound film by a chemical water bath deposition method. The zinc oxide window layer film is further sputtered, and then the aluminum oxide zinc front electrode film is sputtered, and finally the aluminum electrode film is evaporated.

分析各CIGS薄膜太陽能電池的光電性能,其結果如表3以及圖18所示。於此,四元化合物薄膜太陽能電池為一種僅包含銅銦鎵硒化合物薄膜為半導體層之薄膜太陽能電池。The photoelectric properties of each CIGS thin film solar cell were analyzed, and the results are shown in Table 3 and FIG. Here, the quaternary compound thin film solar cell is a thin film solar cell including only a copper indium gallium selenide compound film as a semiconductor layer.

由表3可知,本發明之CIGS薄膜太陽能電池,由於使用實施例1之矩形平面之四方晶結構之銦靶材製得,如前所述,由於實施例1之矩形平面之四方晶結構之銦靶材的平均晶粒尺寸遠小於比較例之矩形平面銦靶材,故於濺鍍過程中可大幅降低電弧產生的次數且避免銦微粒附著於濺鍍薄膜上,故大幅增加濺鍍薄膜的組成以及厚度的均勻程度,故本發明之CIGS薄膜太陽能電池,其轉換效率、短路電流密度、並聯電阻以及填充因子明顯優於比較例之CIGS 薄膜太陽能電池。As can be seen from Table 3, the CIGS thin film solar cell of the present invention is obtained by using the indium target of the rectangular planar tetragonal structure of Example 1, as described above, due to the tetragonal crystal structure of the indium of the rectangular plane of Example 1. The average grain size of the target is much smaller than that of the rectangular planar indium target of the comparative example, so the number of arc generations can be greatly reduced during the sputtering process and the indium particles are prevented from adhering to the sputtering film, thereby greatly increasing the composition of the sputtering film. And the uniformity of the thickness, so the conversion efficiency, short-circuit current density, parallel resistance and fill factor of the CIGS thin film solar cell of the invention are obviously superior to the CIGS of the comparative example. Thin film solar cells.

10‧‧‧銦微粒10‧‧‧Indium particles

20‧‧‧銦微粒20‧‧‧Indium particles

A‧‧‧切線與晶界的交點A‧‧‧ intersection of tangent and grain boundary

圖1為實施例1之矩形平面之四方晶結構之銦靶材之前段的斷面中心的光學顯微鏡影像圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an optical microscope image showing the center of a section of a front portion of a tetragonal crystal indium target of a rectangular plane of Example 1.

圖2為實施例1之矩形平面之四方晶結構之銦靶材之中段的斷面中心的光學顯微鏡影像圖。2 is an optical microscopic image of the center of the section of the midsection of the indium target of the rectangular planar tetragonal structure of Example 1.

圖3為實施例1之矩形平面之四方晶結構之銦靶材之後段的斷面中心的光學顯微鏡影像圖。3 is an optical microscopic image of the center of the cross section of the indium target of the rectangular planar tetragonal structure of Example 1.

圖4為圖1之切線L1之平均晶粒尺寸的量測方式之示意圖。4 is a schematic view showing the measurement of the average grain size of the tangent L1 of FIG. 1.

圖5為圖1之切線L2之平均晶粒尺寸的量測方式之示意圖。Figure 5 is a schematic illustration of the measurement of the average grain size of the tangent L2 of Figure 1.

圖6為圖1之切線L3之平均晶粒尺寸的量測方式之示意圖。Figure 6 is a schematic illustration of the measurement of the average grain size of the tangent L3 of Figure 1.

圖7為圖1之切線L4之平均晶粒尺寸的量測方式之示意圖。Figure 7 is a schematic illustration of the measurement of the average grain size of the tangent L4 of Figure 1.

圖8為實施例3之四方晶結構之銦旋轉靶材之前段的斷面中心的光學顯微鏡影像圖。Fig. 8 is a photomicrograph of the center of the section of the front section of the indium rotating target of the tetragonal crystal structure of Example 3.

圖9為實施例3之四方晶結構之銦旋轉靶材之中段的斷面中心的光學顯微鏡影像圖。Fig. 9 is a photomicrograph of the center of the cross section of the middle portion of the indium rotating target of the tetragonal crystal structure of Example 3.

圖10為實施例3之四方晶結構之銦旋轉靶材之後段的斷面中心的光學顯微鏡影像圖。Fig. 10 is an optical microscope image showing the center of the cross section of the indium rotating target of the tetragonal crystal structure of Example 3.

圖11為比較例之矩形平面之四方晶結構之銦靶材的光學顯微鏡影像圖。Fig. 11 is an optical microscope image of a tetragonal crystal indium target of a rectangular plane of a comparative example.

圖12為實施例1之矩形平面之四方晶結構之銦靶材、 實施例2之矩形平面之四方晶結構之銦靶材、比較例之矩形平面銦靶材以及作為標定物之銦粉末的X光繞射圖。12 is an indium target of a rectangular planar tetragonal structure of Example 1. An indium target of a rectangular planar tetragonal crystal structure of Example 2, a rectangular planar indium target of a comparative example, and an X-ray diffraction pattern of indium powder as a calibration material.

圖13為比較例與實施例之銦靶材之電弧次數與功率密度的關係圖。Fig. 13 is a graph showing the relationship between the number of arcs and the power density of the indium target of the comparative example and the example.

圖14為比較例之銦前驅薄膜之表面之放大倍率為5倍的光學顯微鏡影像圖。Fig. 14 is an optical microscope image showing the magnification of the surface of the indium precursor film of Comparative Example of 5 times.

圖15為比較例之銦前驅薄膜之表面之放大倍率為10倍的光學顯微鏡影像圖。Fig. 15 is an optical microscope image showing the magnification of the surface of the indium precursor film of Comparative Example of 10 times.

圖16為實施例之銦前驅薄膜之表面之放大倍率為5倍的光學顯微鏡影像圖。Fig. 16 is an optical microscope image showing the magnification of the surface of the indium precursor film of the embodiment of 5 times.

圖17為實施例之銦前驅薄膜之表面之放大倍率為10倍的光學顯微鏡影像圖。Fig. 17 is an optical microscope image showing the magnification of the surface of the indium precursor film of the example of 10 times.

圖18為比較例與本發明之CIGS薄膜太陽能電池的電壓與電流密度之關係圖。Figure 18 is a graph showing the relationship between voltage and current density of a comparative example and a CIGS thin film solar cell of the present invention.

Claims (17)

一種四方晶結構之銦靶材,其平均晶粒尺寸(grain size)係介於10微米(μm)至500μm之間,該四方晶結構之銦靶材的表面係包含以下晶面:(101)、(103)、(200)、(112)、(110)、(211)、(202)以及(002),且其中一晶面的強度比例與12.5%的比值係大於2。 A tetragonal crystal indium target having an average grain size of between 10 micrometers (μm) and 500 μm, and the surface of the indium target of the tetragonal crystal structure comprises the following crystal planes: (101) (103), (200), (112), (110), (211), (202), and (002), and the ratio of the intensity ratio of one of the crystal faces to the ratio of 12.5% is greater than 2. 如請求項1所1之四方晶結構之銦靶材,其平均晶粒尺寸係其介於10μm至400μm之間。 The indium target of the tetragonal crystal structure of claim 1 has an average grain size of between 10 μm and 400 μm. 如請求項1所述之四方晶結構之銦靶材,其二端之平均晶粒尺寸的比值係介於0.5至2.0之間。 The indium target of the tetragonal structure described in claim 1 has a ratio of average grain size at both ends of between 0.5 and 2.0. 如請求項1所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含氧,該四方晶結構之銦靶材的氧含量不大於50ppm。 The indium target of the tetragonal structure described in claim 1, wherein the indium target of the tetragonal structure further comprises oxygen, and the indium target of the tetragonal structure has an oxygen content of not more than 50 ppm. 如請求項1所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含鐵,該四方晶結構之銦靶材的鐵含量不大於20ppm。 The indium target of the tetragonal structure described in claim 1, wherein the indium target of the tetragonal structure further comprises iron, and the indium target of the tetragonal structure has an iron content of not more than 20 ppm. 如請求項1所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含鋅,該四方晶結構之銦靶材的鋅含量不大於20ppm。 The indium target of the tetragonal structure described in claim 1, wherein the indium target of the tetragonal structure further comprises zinc, and the indium target of the tetragonal structure has a zinc content of not more than 20 ppm. 如請求項1所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含錫,該四方晶結構之銦靶材的錫含量不大於20ppm。 The indium target of the tetragonal structure described in claim 1, wherein the indium target of the tetragonal structure further comprises tin, and the indium target of the tetragonal structure has a tin content of not more than 20 ppm. 如請求項1所述之四方晶結構之銦靶材,其係為平面靶材。 The indium target of the tetragonal structure described in claim 1 is a planar target. 一種四方晶結構之銦靶材,其平均晶粒尺寸(grain size)係介於10微米(μm)至500μm之間,該四方晶結構之銦靶材的表面係包含以下晶面:(101)、(103)、(200)、(112)、(110)、(211)、(202)以及(002),且毎一晶面的強度比例與12.5%的比值係介於0.5至2.0之間。 Indium target of tetragonal crystal structure, average grain size (grain The size) is between 10 micrometers (μm) and 500 μm, and the surface of the indium target of the tetragonal structure includes the following crystal faces: (101), (103), (200), (112), (110) (211), (202), and (002), and the ratio of the intensity ratio of the 毎-plane to the 12.5% is between 0.5 and 2.0. 如請求項9所述四方晶結構之銦靶材,其係為異型靶材。 The indium target of the tetragonal structure as claimed in claim 9 is a heterogeneous target. 如請求項9所述之四方晶結構之銦靶材,其係為平面靶材。 The indium target of the tetragonal structure described in claim 9 is a planar target. 如請求項9所述之四方晶結構之銦靶材,其平均晶粒尺寸係其介於10μm至400μm之間。 The indium target of the tetragonal structure described in claim 9 has an average grain size of between 10 μm and 400 μm. 如請求項9所述之四方晶結構之銦靶材,其二端之平均晶粒尺寸的比值係介於0.5至2.0之間。 The indium target of the tetragonal structure described in claim 9 has a ratio of average grain size at both ends of between 0.5 and 2.0. 如請求項9所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含氧,該四方晶結構之銦靶材的氧含量不大於50ppm。 The indium target of the tetragonal structure described in claim 9, wherein the indium target of the tetragonal structure further comprises oxygen, and the indium target of the tetragonal structure has an oxygen content of not more than 50 ppm. 如請求項9所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含鐵,該四方晶結構之銦靶材的鐵含量不大於20ppm。 The indium target of the tetragonal structure described in claim 9, wherein the indium target of the tetragonal structure further comprises iron, and the indium target of the tetragonal structure has an iron content of not more than 20 ppm. 如請求項9所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含鋅,該四方晶結構之銦靶材的鋅含量不大於20ppm。 The indium target of the tetragonal structure described in claim 9, wherein the indium target of the tetragonal structure further comprises zinc, and the indium target of the tetragonal structure has a zinc content of not more than 20 ppm. 如請求項9所述之四方晶結構之銦靶材,其中該四方晶結構之銦靶材更包含錫,該四方晶結構之銦靶材的錫含量不大於20ppm。The indium target of the tetragonal structure described in claim 9, wherein the indium target of the tetragonal structure further comprises tin, and the indium target of the tetragonal structure has a tin content of not more than 20 ppm.
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US20120213917A1 (en) * 2011-02-22 2012-08-23 Heraeus Materials Technology Gmbh & Co. Kg Tube-shaped sputtering target

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US20120213917A1 (en) * 2011-02-22 2012-08-23 Heraeus Materials Technology Gmbh & Co. Kg Tube-shaped sputtering target

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