TWI460295B - Conductive and protective film and method for producing the same - Google Patents

Conductive and protective film and method for producing the same Download PDF

Info

Publication number
TWI460295B
TWI460295B TW097114350A TW97114350A TWI460295B TW I460295 B TWI460295 B TW I460295B TW 097114350 A TW097114350 A TW 097114350A TW 97114350 A TW97114350 A TW 97114350A TW I460295 B TWI460295 B TW I460295B
Authority
TW
Taiwan
Prior art keywords
protective film
producing
conductive protective
substrate
conductive
Prior art date
Application number
TW097114350A
Other languages
Chinese (zh)
Other versions
TW200912017A (en
Inventor
Hideki Nakamori
Masanori Hiratsuka
Original Assignee
Nanotec Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanotec Corp filed Critical Nanotec Corp
Publication of TW200912017A publication Critical patent/TW200912017A/en
Application granted granted Critical
Publication of TWI460295B publication Critical patent/TWI460295B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/02Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer

Description

導電性保護膜及其製造方法Conductive protective film and method of producing the same

本發明係有關具有高硬度和耐磨耗性之導電性類鑽碳(DLC)保護膜及其製造方法。The present invention relates to a conductive diamond-like carbon (DLC) protective film having high hardness and wear resistance and a method of manufacturing the same.

導電性保護膜係為對於各種構件而言,以導電性被覆耐久性高的膜,使電極構件等之導電性保護膜耐久性提升之構成,而以往類鑽碳係根據高硬度和耐磨耗性而使用於各種構件,但未做為絕緣性高之導電性被膜所使用,近年,開發有幾個方法,但兼具導電性與高硬度‧耐磨耗性之情況係為困難,而並未有做為導電性保護膜所利用之構成。The conductive protective film is a structure in which the durability of the conductive protective film such as the electrode member is improved by the film having high conductivity and durability, and the conventional diamond-like carbon is based on high hardness and wear resistance. It is used in various materials, but it is not used as a conductive film with high insulation. In recent years, several methods have been developed, but it is difficult to have both electrical conductivity and high hardness and wear resistance. There is no composition used as a conductive protective film.

另一方面,關於導電性類鑽碳之製造,知道有經由成膜條件或氮素摻雜而控制類鑽碳(DLC)被膜構造,做為導電性表面強化被膜層所使用之技術(專利文獻1),但有著硬度下降的問題和導電性亦無法提升之問題,另外,做為關於導電性類鑽碳被膜之其他的提案係有著專利文獻2,但有導電性與硬度係有做為反比例之傾向,為了提升導電性而必須下降硬度之問題,不適合保護膜之構成,更加地,亦提案有摻雜具有高毒性之乙硼烷或膦所製作之非晶形碳膜,但雖表示有其阻抗率至1×108 Ω‧cm為止係下降者,但有阻抗率依然為高之不利(專利文獻3)。On the other hand, regarding the manufacture of conductive diamond-like carbon, it is known that a diamond-like carbon (DLC) film structure is controlled by film formation conditions or nitrogen doping, and it is used as a conductive surface-enhancing film layer (Patent Literature) 1), but there is a problem that the hardness is lowered and the conductivity cannot be improved. In addition, as other proposals for the conductive diamond-like carbon film, there is Patent Document 2, but the conductivity and the hardness are inversely proportional. The tendency is to reduce the hardness in order to improve the conductivity, and it is not suitable for the constitution of the protective film. Further, an amorphous carbon film made of a highly toxic diborane or phosphine is proposed, but it is indicated The impedance ratio is as low as 1 × 10 8 Ω ‧ cm, but the impedance ratio is still high (Patent Document 3).

[專利文獻1]日本特表平9-508613號公報[Patent Document 1] Japanese Patent Publication No. 9-508613

[專利文獻2]日本特開2004-217975號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2004-217975

[專利文獻3]日本特開平1-245562號公報[Patent Document 3] Japanese Patent Laid-Open No. 1-245562

本發明者們係有鑑於上述之以往技術問題,開發使高硬度‧耐磨耗性與導電性並存之新的導電性類鑽碳保護膜之製造方法,重覆銳意研究之結果,發現可得到具有高強度之新的導電性類鑽碳表面強化被覆層之情況,完成本發明。The inventors of the present invention have developed a new method for producing a conductive diamond-like carbon protective film that combines high hardness, wear resistance, and electrical conductivity in view of the above-described conventional problems, and has found that the results of repeated research have been found. The present invention has been accomplished in the case of a new conductive diamond-like carbon surface-strengthening coating having high strength.

本發明之目的係提供使用特定之成膜方法而兼具高硬度和耐磨耗性之導電性類鑽碳保護膜及其製造方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a conductive diamond-like carbon protective film which combines high hardness and wear resistance using a specific film forming method, and a method for producing the same.

為了解決上述課題,本發明之導電性保護膜之製造方法的第1型態,屬於保護基板之導電性保護膜之製造方法,其特徵乃使用以特定比例導入碳化氫系原料氣體和硼(B)摻雜氣體之混合氣體,將含有特定量的硼(B)之導電性類鑽碳被膜,形成於前述基板上者。In order to solve the above problems, the first aspect of the method for producing a conductive protective film of the present invention relates to a method for producing a conductive protective film for protecting a substrate, which is characterized in that a hydrocarbon-based raw material gas and boron are introduced at a specific ratio. A mixed gas of a doping gas, which is formed on the substrate by a conductive diamond-like carbon film containing a specific amount of boron (B).

本發明之導電性保護膜之製造方法的第2型態,屬於保護基板之導電性保護膜之製造方法,其特徵乃包含對於前述基板表面而言,進行經由離子轟擊之前處理的前處理工程,和於做為前述前處理之基板表面,將作為電阻接觸之中間層,進行成膜處理之中間層形成工程,和使用以特 定比例導入碳化氫系原料氣體和硼摻雜氣體之混合氣體,將含有特定量的硼之導電性類鑽碳被膜,形成於前述中間層的表面之類鑽碳被膜形成工程,而經由組合進行電阻接觸之中間層和類鑽碳被膜之情況,更可使導電性提升。A second aspect of the method for producing a conductive protective film of the present invention relates to a method for producing a conductive protective film for protecting a substrate, which comprises a pretreatment process for performing a treatment before ion bombardment on the surface of the substrate. And the surface of the substrate as the pre-treatment described above, which is used as an intermediate layer for electrical resistance contact, and an intermediate layer forming process for film formation, and A mixed gas of a hydrocarbon-based source gas and a boron-doped gas is introduced in a predetermined ratio, and a conductive diamond-like carbon film containing a specific amount of boron is formed on the surface of the intermediate layer to form a diamond-like carbon film, and the combination is performed. In the case of the intermediate layer of the resistance contact and the diamond-like carbon film, the conductivity can be improved.

前述中間層乃理想為從選自碳(C),金(Au),銀(Ag),銦(In),鋁(Al),磷(P),鈦(Ti),鎳(Ni),鉻(Cr),ITO (In2 O3 -SnO3 ),ZnO,TiO2 及矽(si)所成的群之一種或二種以上所形成者。The foregoing intermediate layer is desirably selected from the group consisting of carbon (C), gold (Au), silver (Ag), indium (In), aluminum (Al), phosphorus (P), titanium (Ti), nickel (Ni), and chromium. (Cr), one or more of ITO (In 2 O 3 -SnO 3 ), ZnO, TiO 2 and bismuth (si).

做為前述硼(B)摻雜氣體,最佳為使用選自硼酸三甲酯(三甲基硼酸酯),三甲基硼及三乙基硼所成的群之一種或二種以上者。The boron (B) doping gas is preferably one or more selected from the group consisting of trimethyl borate (trimethyl borate), trimethyl boron and triethyl boron. .

做為碳化氫原料氣體,使用選自環己烷,苯,乙炔,甲烷,丁基苯,甲苯及環戊烷所成的群之一種或二種以上之氣體種者。As the hydrocarbon raw material gas, one or two or more kinds of gas species selected from the group consisting of cyclohexane, benzene, acetylene, methane, butylbenzene, toluene and cyclopentane are used.

做為前述類鑽碳被膜之厚度,係理想為0.005~3μm之情況,做為前述中間層的厚度,係理想為0.005~10μm。The thickness of the above-mentioned diamond-like carbon film is preferably 0.005 to 3 μm, and the thickness of the intermediate layer is preferably 0.005 to 10 μm.

前述中間層的形成係如經由電漿CVD法,濺鍍法,離子化蒸鍍法,蒸鍍法,印刷法或電鍍而進行即可,但最佳為濺鍍法,而期望為經由離子化蒸鍍法而形成前述導電性類鑽碳被膜者。The formation of the intermediate layer may be performed by a plasma CVD method, a sputtering method, an ionization vapor deposition method, a vapor deposition method, a printing method, or electroplating, but is preferably a sputtering method, and is desirably via ionization. The conductive diamond-like carbon film is formed by a vapor deposition method.

將前述導電性類鑽碳被膜之成膜時的前述基板之溫度,做為350℃以下之情況者為理想,經由該方法,可將基板的熱變形等,控制為最小限度,進而可得到耐磨耗性與 導電性更優越之類鑽碳被膜者。It is preferable that the temperature of the substrate when the conductive diamond-like carbon film is formed is 350 ° C or less, and the thermal deformation of the substrate can be controlled to a minimum by this method, and resistance can be obtained. Wear and A person who is more conductive than a carbon film.

本發明之導電性保護膜係經由本發明之導電性保護膜之製造方法所製造,其特徵乃由兼備硼(B)含有量為0.01~5atomic%,且壓痕硬度為9000~30000MPa之硬度,比磨耗率為1.0×10-19 ~1.0×10-15 m2 /N之耐磨耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω‧cm之導電性的類鑽碳被膜而成者,然而,針對在本發明,阻抗率係如經由四點探針法或四點量測(Van der Pauw)法而測定即可,而本發明之導電性保護膜係可得到對於針對在酸‧鹼溶液或氧化‧環園環境之耐腐蝕性優越之效果。The conductive protective film of the present invention is produced by the method for producing a conductive protective film of the present invention, and has a boron (B) content of 0.01 to 5 atomic % and an indentation hardness of 9000 to 30000 MPa. A specific wear resistance of 1.0×10 -19 to 1.0×10 -15 m 2 /N, and a conductive diamond-like carbon film with an electric resistance of 1.0×10 -4 to 1.0×10 2 Ω·cm However, in the present invention, the impedance ratio can be measured by a four-point probe method or a four-point measurement (Van der Pauw) method, and the conductive protective film of the present invention can be obtained for Excellent corrosion resistance in acid ‧ alkali solution or oxidation ‧ ring garden environment

針對在本發明係為對於類鑽碳,使用安全氣體之硼酸三甲酯或三甲基硼等之碳化氫系氣體,摻雜硼(0.01~5atomic%),由以特定的成膜方法而生成導電性類鑽碳之情況,製作兼備高硬度與耐磨耗性之導電性保護膜之構成,另外,根據情況,經由組合進行電阻接觸(接觸電阻低)之中間層和類鑽碳(DLC)被膜而使用之情況,亦更可使導電性提升。In the present invention, for a diamond-like carbon, a hydrocarbon gas such as trimethyl borate or trimethylboron using a safety gas is doped with boron (0.01 to 5 atomic%), which is produced by a specific film formation method. In the case of conductive diamond-like carbon, a conductive protective film having both high hardness and wear resistance is produced, and an intermediate layer and a diamond-like carbon (DLC) which are subjected to resistance contact (low contact resistance) by combination are used depending on the case. When the film is used, the conductivity is also improved.

如根據本發明,經由使用特定的氣體種而採用根據離子化蒸鍍法所形成之特定的導電性類鑽碳(DLC)被膜之情況,或經由組合前述類鑽碳(DLC)被膜,和因應必要而進行電阻接觸之中間層而使用之情況,可形成做為導電性表面強化被膜層,兼備壓痕硬度為9000~30000MPa之 硬度,比磨耗率為1.0×10-19 ~1.0×10-15 m2 /N之耐磨耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω‧cm之導電性的類鑽碳(DLC)被膜,隨之為作為各種構件之導電性保護膜而得到大的效果之構成。According to the present invention, the specific conductive diamond-like carbon (DLC) film formed by the ionization evaporation method is used by using a specific gas species, or by combining the aforementioned diamond-like carbon (DLC) film, and the corresponding When it is necessary to use the intermediate layer of the resistance contact, it can be formed as a conductive surface-enhanced film layer, and has an indentation hardness of 9000 to 30000 MPa, and a specific wear rate of 1.0×10 -19 to 1.0×10 -15 . The abrasion resistance of m 2 /N, and the conductive diamond-like carbon (DLC) film having an electric resistance of 1.0 × 10 -4 to 1.0 × 10 2 Ω · cm, followed by a conductive protective film as various members And get the composition of the big effect.

[為了實施發明之最佳型態][To implement the best form of invention]

以下,說明本發明之實施形態,但此等實施形態係為例示所示之構成,在不脫離本發明之技術思想,當然可做各種變更。In the following, the embodiments of the present invention are described. However, the embodiments are exemplified, and various modifications can be made without departing from the technical spirit of the present invention.

本發明之導電性保護膜的製造方法之第1實施形態係為如圖1所示,於基板10上,形成導電性保護膜12之構成的導電性保護膜的製造方法,其中,如圖2所示,作為對於基板10之前處理,進行離子轟擊,電漿洗淨基材(圖2之步驟100),該離子轟擊係最佳為經由Ar等之稀有氣體或混合H之稀有氣體而進行。The first embodiment of the method for producing a conductive protective film of the present invention is a method for producing a conductive protective film having a structure in which a conductive protective film 12 is formed on a substrate 10 as shown in FIG. As shown in the prior art, ion bombardment is performed on the substrate 10, and the substrate is plasma-cleaned (step 100 in FIG. 2). The ion bombardment is preferably carried out via a rare gas such as Ar or a rare gas in which H is mixed.

接著,使用以特定比例導入碳化氫系原料氣體和硼摻雜氣體之混合氣體,將含有特定量的硼之導電性類鑽碳被膜12,形成於前述基板10上者(圖2之步驟102)。Then, a conductive carbon-based carbon film 12 containing a specific amount of boron is formed on the substrate 10 by introducing a mixed gas of a hydrocarbon-based source gas and a boron-doped gas at a specific ratio (step 102 of FIG. 2). .

作為為了形成前述導電性類鑽碳被膜12之手段,係知道有離子化蒸鍍法,輝光放電或使用高頻率電漿之電漿CVD法,經由紫外線激發的光CVD法,微波CVD法,濺鍍法,電弧放電法等,但最佳為離子化蒸鍍法,針對在本實施形態係關於使用離子化蒸鍍法之情況,進行說明,然 而,針對在離子化蒸鍍法,因使用非平衡電漿而成膜時之基板10的溫度係通常為350℃以下,並有將基板10的熱變形等,作為最小限度之利點。As a means for forming the above-described conductive diamond-like carbon film 12, there are known an ionization vapor deposition method, a glow discharge or a plasma CVD method using a high frequency plasma, a photo CVD method by ultraviolet excitation, a microwave CVD method, and a sputtering method. The plating method, the arc discharge method, etc., but the ionization vapor deposition method is the best, and the case where the ionization vapor deposition method is used in the present embodiment is described. In the ionization vapor deposition method, the temperature of the substrate 10 when the film is formed by using the unbalanced plasma is usually 350 ° C or lower, and the thermal deformation of the substrate 10 is used as a minimum.

作為實施本發明之導電性保護膜的製造方法之裝置,係可使用圖5所示之構造的裝置,針對在圖5,20係為導電性保護膜的製造裝置,具有真空腔室22,於該真空腔室22之上部,係設置有保持基板10之基板保持部24,另外,對於該真空腔室22之下部,係設置有陽極26,燈絲28及硼摻雜氣體導入口30,更加地,對於該真空腔室22之側壁22a係設置有碳化氫系原料氣體導入口32,然而,碳化氫系原料氣體導入口32係亦可設置於真空腔室22之底壁22b或上壁22c。As an apparatus for carrying out the method for producing a conductive protective film of the present invention, a device having the structure shown in FIG. 5 can be used, and a manufacturing apparatus for a conductive protective film in FIG. 5 and 20 has a vacuum chamber 22, and The upper portion of the vacuum chamber 22 is provided with a substrate holding portion 24 for holding the substrate 10, and the lower portion of the vacuum chamber 22 is provided with an anode 26, a filament 28 and a boron doping gas introduction port 30, and more The hydrocarbon-based material gas introduction port 32 is provided in the side wall 22a of the vacuum chamber 22. However, the hydrocarbon-based material gas introduction port 32 may be provided in the bottom wall 22b or the upper wall 22c of the vacuum chamber 22.

針對在本發明所適用之離子化蒸鍍法係可將真空腔室22進行減壓(例如,至3×10-3 Pa以下進行真空吸引),以低溫進行薄膜形成,利用電將激發而使原料氣體分解,於基板10,施加負電壓而使膜堆積之方法,具體而言,當於前述導電性保護膜之製造裝置20的真空腔室22中,以特定比例導入乙炔,苯(C6 H6 )氣體或其他碳化氫系原料氣體和硼摻雜氣體時,使用熱燈絲28與陽極26而成之離子源29,經由直流電弧放電電漿,生成碳化氫宿離子或所激發之自由基,所生成之碳化氫離子係於偏壓於直流之負電壓的基板10,由因應偏壓電壓的能量,產生衝突而作為固體化,如圖1所示,含有特定量的硼之導電性類鑽碳被膜12則形成於基板10上。The ionization vapor deposition method to which the present invention is applied can decompress the vacuum chamber 22 (for example, vacuum suction to 3 × 10 -3 Pa or less), form a film at a low temperature, and excite by electricity. The raw material gas is decomposed to apply a negative voltage to the substrate 10 to deposit a film. Specifically, acetylene (C 6 ) is introduced into the vacuum chamber 22 of the manufacturing apparatus 20 of the conductive protective film at a specific ratio. H 6 ) Gas or other hydrocarbon-based source gas and boron-doped gas, using an ion source 29 formed by a hot filament 28 and an anode 26, and generating a hydrocarbon hydrocarbon ion or an excited radical via a DC arc discharge plasma The generated hydrocarbon ions are applied to the substrate 10 biased to a negative voltage of DC, and are solidified by the energy of the bias voltage. As shown in FIG. 1, the conductive species containing a specific amount of boron are used. The carbon film 12 is formed on the substrate 10.

為了形成前述導電性類鑽碳被膜12,作為前述碳化氫系原料氣體,使用選自環己烷,苯,乙炔,甲烷,丁基苯,甲苯及環戊烷所成的群之一種或二種以上之氣體種者。In order to form the conductive diamond-like carbon film 12, one or two selected from the group consisting of cyclohexane, benzene, acetylene, methane, butylbenzene, toluene, and cyclopentane are used as the hydrocarbon-based source gas. The above gas species.

做為前述硼摻雜氣體,最佳為使用選自硼酸三甲酯(三甲基硼酸酯),三甲基硼及三乙基硼所成的群之一種或二種以上者,另外,碳化氫系原料氣體與硼摻雜氣體係其混合比為1(碳化氫系原料氣體):1(硼摻雜氣體)~100:1之範圍,理想為最佳使用在2:1~30:1之範圍者。The boron-doped gas is preferably one or more selected from the group consisting of trimethyl borate (trimethyl borate), trimethyl boron and triethyl boron. The mixing ratio of the hydrocarbon-based source gas to the boron-doped gas system is 1 (hydrocarbon-based source gas): 1 (boron-doped gas) to 100:1, and ideally used at 2:1 to 30: The scope of 1 range.

為了形成前述導電性類鑽碳被膜12,理想為使用離子化蒸鍍法者,其理由係因可經由燈絲28與陽極26,可控制電將條件,可經由基板電壓,控制離子轟擊,由此,成為可保持類鑽碳之構造的同時,使硼活性化之情況。In order to form the conductive diamond-like carbon film 12, it is preferable to use an ionization vapor deposition method because the temperature can be controlled via the filament 28 and the anode 26, and ion bombardment can be controlled via the substrate voltage. It is a case where boron can be activated while maintaining the structure of diamond-like carbon.

本發明之導電性保護膜的製造方法之第2實施形態係為如圖3所示,於基板10與導電性保護膜12之間,使中間層11介入存在之構成的導電性保護膜的製造方法,如圖4所示,首先,與圖2同樣地,作為對於基板10之前處理,經由Ar等之氣體,進行離子轟擊,將基材,進行洗淨(圖4之步驟100)。In the second embodiment of the method for producing a conductive protective film of the present invention, as shown in FIG. 3, a conductive protective film having a structure in which the intermediate layer 11 is interposed between the substrate 10 and the conductive protective film 12 is formed. As shown in FIG. 4, first, as in the case of the substrate 10, ion bombardment is performed by gas such as Ar, and the substrate is washed (step 100 of FIG. 4).

接著,於做為前述前處理之基板10的表面,成膜形成進行電阻接觸之中間層11(圖4之步驟101),其中間層11係使用選自碳,金,銀,銦,鋁,磷,鈦,鎳,鉻,ITO (In2 O3 -SnO3 ),ZnO,TiO2 及矽所成的群之一種 或二種以上而成膜形成者,而中間層11之形成係如經由電漿CVD法,濺鍍法,離子化蒸鍍法,蒸鍍法,印刷法或電鍍而進行即可,但最佳為濺鍍法。Next, on the surface of the substrate 10 as the pre-treatment, the intermediate layer 11 for electrical resistance contact is formed (step 101 of FIG. 4), wherein the interlayer 11 is selected from the group consisting of carbon, gold, silver, indium, and aluminum. One or more of a group of phosphorus, titanium, nickel, chromium, ITO (In 2 O 3 -SnO 3 ), ZnO, TiO 2 and yttrium, and the formation of the intermediate layer 11 is via The plasma CVD method, the sputtering method, the ionization vapor deposition method, the vapor deposition method, the printing method or the plating may be carried out, but the sputtering method is preferred.

接著,與圖2同樣地,使用以特定比例導入碳化氫系原料氣體和硼摻雜氣體之混合氣體,經由離子化蒸鍍法,將含有特定量的硼之導電性類鑽碳被膜12,形成於前述基板10上者(圖4之步驟102),如此,經由組合進行電阻接觸之中間層11和類鑽碳被膜12之情況,更可使導電性提升,然而,導電性類鑽碳被膜12之形成係因與圖1及圖2之情況同樣,故省略再次之詳細說明。Then, in the same manner as in FIG. 2, a conductive gas-like carbon film 12 containing a specific amount of boron is formed by introducing a mixed gas of a hydrocarbon-based source gas and a boron-doped gas at a specific ratio. On the substrate 10 (step 102 of FIG. 4), the conductivity can be improved by the combination of the intermediate layer 11 and the diamond-like carbon film 12 which are electrically contacted in combination, however, the conductive diamond-like carbon film 12 Since the formation is the same as that of FIGS. 1 and 2, detailed description thereof will be omitted.

經由含於作為前述中間層11而使用之上述氣體之選自碳,金,銀,銦,鋁,磷,鈦,鎳,鉻,ITO (In2 O3 -SnO3 ),ZnO,TiO2 及矽所成的群之一種或二種以上的材料而成膜形成之進行電阻接觸之中間層11和類鑽碳被膜12,則因電組接觸而可降低控制電力損失者。The gas contained in the intermediate layer 11 is selected from the group consisting of carbon, gold, silver, indium, aluminum, phosphorus, titanium, nickel, chromium, ITO (In 2 O 3 -SnO 3 ), ZnO, TiO 2 and When the intermediate layer 11 and the diamond-like carbon film 12 which are formed by forming one or two or more kinds of materials formed by the formation of the ruthenium are formed by the electric contact, the electric power loss can be reduced by the contact of the electric group.

經由本發明之導電性保護膜的製造方法,可得到兼備硼含有量為0.01~5atomic%,且壓痕硬度為9000~30000MPa之硬度,比磨耗率為1.0×10-19 ~1.0×10-15 m2 /N之耐磨耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω‧cm之導電性的類鑽碳被膜,然而,阻抗率係如經由四點探針法或四點量測(Van der Pauw)法而測定即可。According to the method for producing a conductive protective film of the present invention, a boron content of 0.01 to 5 atomic % and an indentation hardness of 9000 to 30000 MPa can be obtained, and the specific wear rate is 1.0 × 10 -19 to 1.0 × 10 -15 . The abrasion resistance of m 2 /N, and the conductive diamond-like carbon film having an electric resistance of 1.0×10 -4 to 1.0×10 2 Ω·cm, however, the impedance ratio is as follows via a four-point probe method or four It can be measured by the point measurement (Van der Pauw) method.

作為適用本發明方法之基板,係無特別限定,但可舉出例如,玻璃基板,Si基板,金屬基板,陶瓷基板,塑料基板及於此等基板,施以各種金屬電鍍(例如,鍍金) 之基板等。The substrate to which the method of the present invention is applied is not particularly limited, and examples thereof include a glass substrate, a Si substrate, a metal substrate, a ceramic substrate, a plastic substrate, and the like, and various metal plating (for example, gold plating) is applied. Substrate and the like.

實施例Example

以下舉出實施例,更具體說明本發明,但此等實施例係因為為例示所示之構成,當然並非為限定所解釋者。The present invention will be more specifically described by the following examples, but these examples are given by way of illustration and not of limitation.

(實施例1)(Example 1)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,中間層係未進行成模而進行硼摻雜,將類鑽碳,作為1.18μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, boron was formed on the quartz glass substrate under the following experimental conditions without performing mold formation. Doping, diamond-like carbon was formed as a film of 1.18 μm.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=3:0.5SccmGas flow rate: raw material gas (benzene): trimethyl borate = 3: 0.5 Sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:2kVSubstrate voltage: 2kV

成膜溫度:220℃Film formation temperature: 220 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為14271MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.15,比磨耗量係為1.2×10-17 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為4.3×100 Ω‧cm,硼含有量為0.95atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性 ,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 14271 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.15, and the specific wear was 1.2×10 -17 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 4.3. ×10 0 Ω·cm, the boron content was 0.95 atomic%, and the corrosion resistance of the DLC film formed as described above was confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment

然而,作為基板並非只有玻璃基板,而針對在Si基板,金屬基板,陶瓷基板,塑料基板及於此等基板,施以鍍金之基板,亦進行同樣的實驗,確認到得到同樣的結果者,另外,在施以其他的電鍍之基板,亦可能。However, as the substrate, not only the glass substrate but also the substrate on which the gold substrate is applied to the Si substrate, the metal substrate, the ceramic substrate, the plastic substrate, and the substrate, the same experiment was performed, and it was confirmed that the same result was obtained. It is also possible to apply other electroplated substrates.

做為硼摻雜氣體,使用三甲基硼及三乙基硼,進行同樣的實驗,確認到得到同樣的結果者。The same experiment was carried out as a boron-doped gas using trimethylboron and triethylboron, and it was confirmed that the same result was obtained.

另外,將離子轟擊之氣體條件,從Ar變更為混合H之Ar以外,係進行同樣的實驗,確認到得到同樣的結果者。Further, the same experiment was carried out except that the gas conditions of ion bombardment were changed from Ar to Ar mixed H, and it was confirmed that the same result was obtained.

針對在薄膜之硬度試驗,是用以往法之顯微型威氏硬度計或壓痕之情況,當從膜厚超過某臨界值時,基材的影響大,並不知道薄膜本身的硬度,而為了控制其影響,一般認為將押入深度,有必要作為膜厚之10%以下(但,根據基材材質與膜特性),因此,開發奈米壓痕法(Nanoindentation),成為可做薄膜之硬度測定,並且,在2002年,作為ISO14577,做成奈米壓痕之製圖,世界性地擴展認知,而記載於ISO14577之算出方法係有壓痕硬度(Indentation Hardness)(HIT ),從投影接觸面AP 和最大荷重F表示成下述式(1)。In the case of the hardness test of the film, the micro-Wicker hardness tester or the indentation of the conventional method is used. When the film thickness exceeds a certain critical value, the influence of the substrate is large, and the hardness of the film itself is not known. In order to control the influence, it is generally considered that the depth of the penetration is required to be 10% or less of the film thickness (however, depending on the material of the substrate and the film properties), therefore, the nanoindentation method is developed to become the hardness of the film. measurement, and, in 2002, as ISO14577, made of Drawing nanoindenter, expanding worldwide awareness, and calculating method described in the ISO14577-based indentation hardness (indentation hardness) (H iT) , the contact projection from The surface A P and the maximum load F are expressed by the following formula (1).

[數1] [Number 1]

摩擦磨耗試驗機係配合各用途,摺動方法或測定子部分的形狀係為多數,其中最為一般的方法係為經由球對盤之(ball-on-disk tribometer)之磨擦磨耗試驗,測定原理係於固定於有著剛性的支架之盤狀的試料上,經由既知之精密秤砣而壓住球體,並且使盤旋轉,將作用於球體與盤之間的摩擦力,經由支架之水平方向的小彎曲而測定,另外,測定此時之磨耗痕剖面積,亦可做為比磨耗量而做比較者。The friction and wear tester is used for various purposes, and the shape of the folding method or the measuring sub-portion is mostly. The most common method is the friction-wear test by ball-on-disk tribometer. The disk is fixed on a disk-shaped sample having a rigid support, and the ball is pressed by a known precision scale, and the disk is rotated, and the frictional force acting between the ball and the disk is slightly bent in the horizontal direction of the bracket. In addition, the area of the wear scar area at this time was measured, and it was also compared with the abrasion amount.

離子轟擊試驗之情況,試料之比磨耗量的測定係從磨耗痕剖面積,經由接下來的式(2)而算出。In the case of the ion bombardment test, the specific wear amount of the sample was measured from the wear scar sectional area by the following formula (2).

[數2] [Number 2]

針對在式(2),將W作為試驗片的比磨耗量(m2 /N),將R作為摺動圓的半徑(m),將S作為摺動圓之剖面積(m2 ),將P作為荷重(N),將L作為摺動距離(m)。For the formula (2), W is used as the specific wear amount (m 2 /N) of the test piece, R is the radius (m) of the folding circle, and S is the sectional area (m 2 ) of the folding circle. P is used as the load (N), and L is used as the folding distance (m).

(實施例2)(Example 2)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,中間層係未進行成模而進行B摻雜,將類鑽碳,作為0.5μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, the intermediate layer was not molded on the quartz glass substrate under the following experimental conditions. Doping, diamond-like carbon was formed as a film of 0.5 μm.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=2.2:0.5SccmGas flow rate: raw material gas (benzene): trimethyl borate = 2.2: 0.5 Sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:2kVSubstrate voltage: 2kV

成膜溫度:220℃Film formation temperature: 220 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為23639MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之摩擦磨耗試驗時,摩擦係數為0.14,比磨耗量係為9.2×10-18 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為4.2×100 Ω‧cm,硼含有量為1.3atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 23639 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. (Ball-on-disk tribometer) The friction coefficient was 0.14 and the specific wear was 9.2×10 -18 m 2 /N. When the impedance was measured by the four-point probe method, the impedance ratio was 4.2. ×10 0 Ω·cm, the boron content was 1.3 atomic%, and the corrosion resistance of the DLC film formed as described above was confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment

(實施例3)(Example 3)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,中間層係未進行成模而進行B摻雜,將類鑽碳,作為0.9μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, the intermediate layer was not molded on the quartz glass substrate under the following experimental conditions. Doping, diamond-like carbon was formed as a film of 0.9 μm.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=1.5:0.7sccmGas flow rate: raw material gas (benzene): trimethyl borate = 1.5: 0.7 sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:2kVSubstrate voltage: 2kV

成膜溫度:320℃Film formation temperature: 320 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為17869MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.18,比磨耗量係為1.5×10-17 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為1.8×100 Ω‧cm,硼含有量為2.8atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 17869 MPa, and it is understood that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.18, and the specific wear was 1.5×10 -17 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 1.8. ×10 0 Ω·cm, the boron content was 2.8 atomic%, and the corrosion resistance of the DLC film formed as described above was confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment

(實施例4)(Example 4)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊,之後,於氧化鋁基板上,經由濺鍍法,將0.1μm之Ti中間層,進行成膜,以下述之實驗條件,之後將進行B摻雜之導電性類鑽碳,作為0.8μm成膜。As a pretreatment, the introduction of Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour. Thereafter, a 0.1 μm Ti intermediate layer was formed on the alumina substrate by sputtering. The film was subjected to B-doped conductive diamond-like carbon under the following experimental conditions, and was formed into a film of 0.8 μm.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=2.2:0.5SccmGas flow rate: raw material gas (benzene): trimethyl borate = 2.2: 0.5 Sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:2kVSubstrate voltage: 2kV

成膜溫度:200℃Film formation temperature: 200 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為21983MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.15,比磨耗量係為1.2×10-17 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為5.76×10-3 Ω‧cm,硼含有量為1.3atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 21983 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.15, and the specific wear was 1.2×10 -17 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 5.76. ×10 -3 Ω‧cm, the boron content is 1.3 atomic%, and the corrosion resistance of the DLC film formed as described above is confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment .

做為硼摻雜氣體,使用三甲基硼及三乙基硼,進行同樣的實驗,確認到得到同樣的結果者。The same experiment was carried out as a boron-doped gas using trimethylboron and triethylboron, and it was confirmed that the same result was obtained.

另外,作為中間層,經由濺鍍法,形成各厚度0.1μm之碳,金,銀,銦,鋁,磷,鈦,鎳,鉻,ZnO,TiO2 及矽層,進行同樣的實驗,確認到得到同樣的結果者。Further, as an intermediate layer, carbon, gold, silver, indium, aluminum, phosphorus, titanium, nickel, chromium, ZnO, TiO 2 and a ruthenium layer each having a thickness of 0.1 μm were formed by a sputtering method, and the same experiment was carried out. Those who get the same result.

另外,將離子轟擊之氣體條件,從Ar變更為混合H之Ar以外,係進行同樣的實驗,確認到得到同樣的結果者。Further, the same experiment was carried out except that the gas conditions of ion bombardment were changed from Ar to Ar mixed H, and it was confirmed that the same result was obtained.

(實施例5)(Example 5)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,中間層係未進行成模而進行硼摻雜,將類鑽碳,作為0.3μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, boron was formed on the quartz glass substrate under the following experimental conditions without performing mold formation. Doping, diamond-like carbon was formed as a film of 0.3 μm.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=1.86:0.7sccmGas flow rate: raw material gas (benzene): trimethyl borate = 1.86: 0.7 sccm

陽極電壓:70VAnode voltage: 70V

基板電壓:4kVSubstrate voltage: 4kV

成膜溫度:320℃Film formation temperature: 320 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為11291MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.16,比磨耗量係為4.6×10-18 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為4.9×10-2 Ω‧cm,硼含有量為2.1atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 11291 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.16, and the specific wear was 4.6×10 -18 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 4.9. ×10 -2 Ω‧cm, the boron content is 2.1 atomic%, and the corrosion resistance of the DLC film formed as described above is confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment .

(實施例6)(Example 6)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,經由濺鍍法,將0.1μm之Ti中間層,進行成膜之後,以下述之實驗條件,將進行B摻雜之導電性類鑽碳,作為0.35μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, 0.1 μm of Ti was deposited on the quartz glass substrate by sputtering under the following experimental conditions. After the film formation was performed on the intermediate layer, B-doped conductive diamond-like carbon was formed as a film of 0.35 μm under the following experimental conditions.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=1.5:0.7 SccmGas flow rate: raw material gas (benzene): trimethyl borate = 1.5: 0.7 Sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:3kVSubstrate voltage: 3kV

成膜溫度:200℃Film formation temperature: 200 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為9530MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.15,比磨耗量係為3.7×10-18 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為2.0×10-4 Ω‧cm,硼含有量為2.8atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 9530 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. The friction coefficient of the ball-on-disk tribometer was 0.15, and the specific wear was 3.7×10 -18 m 2 /N. When the impedance was measured by the four-point probe method, the impedance ratio was 2.0. ×10 -4 Ω‧cm, the boron content is 2.8 atomic%, and the corrosion resistance of the DLC film formed as described above is confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment .

(實施例7)(Example 7)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,以下述的實驗條件,於石英玻璃基板上,經由濺鍍法,將0.1μm之IT0中間層,進行成膜之後,以下述之實驗條件,將進行B摻雜之導電性類鑽碳,作為0.3μm成膜。As a pretreatment, after introducing Ar into 14 sccm, the substrate voltage was 2 kV, and the anode current was 0.8 A, and ion bombardment was performed for 1 hour, the IT0 of 0.1 μm was sputtered on the quartz glass substrate under the following experimental conditions by sputtering. After the film formation was performed on the intermediate layer, B-doped conductive diamond-like carbon was formed as a film of 0.3 μm under the following experimental conditions.

實施條件Implementation conditions

氣體流量:原料氣體(苯):硼酸三甲酯=1.5:0.7SccmGas flow rate: raw material gas (benzene): trimethyl borate = 1.5: 0.7 Sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:3kVSubstrate voltage: 3kV

成膜溫度:200℃Film formation temperature: 200 ° C

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為9867MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball-on-disk tribometer)之磨擦磨耗試驗時,摩擦係數為0.16,比磨耗量係為3.6×10-18 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為2.4×10-4 Ω‧cm,硼含有量為2.8atomic%,另外,關於前述所形成之DLC被膜的耐腐蝕性,確認到在酸‧鹼溶液或氧化‧環元環境,並無性能劣化之情況。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 9867 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.16, and the specific wear was 3.6 × 10 -18 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 2.4. ×10 -4 Ω‧cm, the boron content is 2.8 atomic%, and the corrosion resistance of the DLC film formed as described above is confirmed to be inferior in performance in an acid ‧ alkali solution or an oxidized ‧ ring environment .

(比較例1)(Comparative Example 1)

作為前處理,由將Ar導入14sccm,將基板電壓作為2kV,陽極電流0.8A,進行1小時離子轟擊之後,於氧化鋁基板上,將未摻雜硼之類鑽碳薄膜,作為1.1μm成膜。As a pretreatment, after introducing Ar into 14 sccm, a substrate voltage of 2 kV, and an anode current of 0.8 A for 1 hour of ion bombardment, a carbon-coated carbon film of undoped boron was formed on the alumina substrate as a film of 1.1 μm. .

實施條件Implementation conditions

氣體流量:原料氣體(苯)3sccmGas flow rate: raw material gas (benzene) 3sccm

陽極電壓:45VAnode voltage: 45V

基板電壓:2kVSubstrate voltage: 2kV

在測定上述所形成之導電性類鑽碳(DLC)被膜之硬度之時,奈米壓痕法之壓痕硬度係為23211MPa,並了解到具有充分之硬度,另外,在進行經由球對盤法(ball- on-disk tribometer)之磨擦磨耗試驗時,摩擦系數為0.11,比磨耗量係為5.0×10-18 m2 /N,經由四點探針法測定阻抗率時,阻抗率係為2.7×103 Ω‧cm。When the hardness of the conductive diamond-like carbon (DLC) film formed as described above is measured, the indentation hardness of the nanoindentation method is 23,211 MPa, and it is known that the hardness is sufficient, and in addition, the ball-to-disk method is performed. In the friction-wear test of the ball-on-disk tribometer, the friction coefficient was 0.11, and the specific wear was 5.0×10 -18 m 2 /N. When the impedance ratio was measured by the four-point probe method, the impedance ratio was 2.7. ×10 3 Ω‧cm.

10‧‧‧基板10‧‧‧Substrate

11‧‧‧中間層11‧‧‧Intermediate

12‧‧‧導電性DLC被膜12‧‧‧ Conductive DLC film

20‧‧‧導電性保護膜製造裝置20‧‧‧ Conductive protective film manufacturing device

22‧‧‧真空腔室22‧‧‧vacuum chamber

22a‧‧‧側壁22a‧‧‧ Sidewall

22b‧‧‧底壁22b‧‧‧ bottom wall

22c‧‧‧上壁22c‧‧‧Upper wall

24‧‧‧基板支撐部24‧‧‧Substrate support

26‧‧‧陽極26‧‧‧Anode

28‧‧‧燈絲28‧‧‧filament

29‧‧‧離子源29‧‧‧Ion source

30‧‧‧硼摻雜氣體導入口30‧‧‧Boron doping gas inlet

32‧‧‧碳化氫系原料氣體導入口32‧‧‧Carbide-based raw material gas inlet

[圖1]係為表示本發明之導電性保護膜之第1實施型態的擴大剖面說明圖。Fig. 1 is an enlarged cross-sectional explanatory view showing a first embodiment of the conductive protective film of the present invention.

[圖2]係為表示經由本發明之導電性保護膜之第1實施型態而被覆基板表面情況之工程順序之一例的流程圖。FIG. 2 is a flow chart showing an example of a procedure of a case where the surface of the substrate is covered by the first embodiment of the conductive protective film of the present invention.

[圖3]係為表示本發明之導電性保護膜之第2實施型態的擴大剖面說明圖。Fig. 3 is an enlarged cross-sectional explanatory view showing a second embodiment of the conductive protective film of the present invention.

[圖4]係為表示經由本發明之導電性保護膜之第2實施型態而被覆基板表面情況之工程順序之一例的流程圖。FIG. 4 is a flow chart showing an example of a procedure of a case where the surface of the substrate is covered by the second embodiment of the conductive protective film of the present invention.

[圖5]係為表示形成本發明之導電性保護膜的導電性保護膜之製造裝置之一例概略說明圖。FIG. 5 is a schematic explanatory view showing an example of a manufacturing apparatus for forming a conductive protective film of the conductive protective film of the present invention.

10‧‧‧基板10‧‧‧Substrate

12‧‧‧導電性DLC被膜12‧‧‧ Conductive DLC film

Claims (16)

一種導電性保護膜之製造方法,保護基板之導電性保護膜之製造方法,其特徵係包含:對於前述基板表面,進行離子轟擊所成前處理的前處理工程、和使用碳化氫系原料氣體與硼摻雜氣體之氣體流量,以該碳化氫系原料氣體:該硼摻雜氣體為2:1~30:1之範圍導入之混合氣體,使用直流電源,將硼含有量為0.01~5atomic%,且壓痕硬度為9000~30000MPa之硬度,比摩耗量為1.0×10-19 ~1.0×10-15 m2 /N之耐摩耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω.cm的導電性類鑽碳被膜,形成於前處理之基板上的工程。A method for producing a conductive protective film, and a method for producing a conductive protective film for protecting a substrate, comprising: a pretreatment process for performing pre-treatment by ion bombardment on the surface of the substrate, and using a hydrocarbon-based material gas and The gas flow rate of the boron-doped gas is a mixed gas introduced in the range of 2:1 to 30:1 by the hydrocarbon-based raw material gas, and the boron content is 0.01 to 5 atomic% using a DC power source. And the indentation hardness is 9000~30000MPa hardness, the wear resistance is 1.0×10 -19 ~1.0×10 -15 m 2 /N, and the impedance is 1.0×10 -4 ~1.0×10 2 Ω. . A conductive carbon-coated carbon film of cm is formed on the substrate of the pretreatment. 一種導電性保護膜之製造方法,保護基板之導電性保護膜之製造方法,其特徵係包含:對於前述基板表面,進行離子轟擊所成前處理的前處理工程、和於前述前處理之基板表面,成膜形成電阻接觸之中間層的中間層形成工程、和使用碳化氫系原料氣體與硼摻雜氣體之氣體流量,以該碳化氫系原料氣體:該硼摻雜氣體為2:1~30:1之範圍導入之混合氣體,使用直流電源,將硼含有量為0.01~5atomic%,且壓痕硬度為9000~30000MPa之硬度, 比摩耗量為1.0×10-19 ~1.0×10-15 m2 /N之耐摩耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω.cm的導電性類鑽碳被膜,形成於前處理之基板上的工程。A method for producing a conductive protective film, a method for producing a conductive protective film for protecting a substrate, comprising: a pretreatment process for performing pre-treatment by ion bombardment on a surface of the substrate, and a surface of the substrate before the pretreatment Forming an intermediate layer forming the intermediate layer of the resistive contact, and forming a gas flow rate using the hydrocarbon-based raw material gas and the boron-doped gas, and the hydrocarbon-based raw material gas: the boron-doped gas is 2:1 to 30 The mixed gas introduced in the range of 1:1, using a DC power supply, has a boron content of 0.01 to 5 atomic%, and an indentation hardness of 9000 to 30000 MPa, and a specific friction consumption of 1.0 × 10 -19 to 1.0 × 10 -15 m. 2 / N resistance to wear, and the impedance is 1.0 × 10 -4 ~ 1.0 × 10 2 Ω. A conductive carbon-coated carbon film of cm is formed on the substrate of the pretreatment. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,前述中間層乃從選自碳,金,銀,銦,鋁,磷,鈦,鎳,鉻,ITO(In2 O3 -SnO3 ),ZnO,TiO2 及矽所成的群之一種或二種以上所形成者。The method for producing a conductive protective film according to claim 2, wherein the intermediate layer is selected from the group consisting of carbon, gold, silver, indium, aluminum, phosphorus, titanium, nickel, chromium, and ITO (In 2 O 3 - One or more of SnO 3 ), ZnO, TiO 2 and strontium are formed. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,將前述中間層的形成,經由電漿CVD法,濺鍍法,離子化蒸鍍法,蒸鍍法,印刷法或電鍍而進行者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the intermediate layer is formed by a plasma CVD method, a sputtering method, an ionization vapor deposition method, an evaporation method, a printing method, or a plating method. Conductor. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,前述中間層的厚度乃0.005~10μm者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the intermediate layer has a thickness of 0.005 to 10 μm. 如申請專利範圍第1項之導電性保護膜之製造方法,其中,作為前述硼摻雜氣體,使用選自硼酸三甲酯,三甲基硼及三乙基硼所成的群之一種或二種以上者。 The method for producing a conductive protective film according to the first aspect of the invention, wherein the boron-doped gas is one or two selected from the group consisting of trimethyl borate, trimethylboron and triethylboron. More than one. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,作為前述硼摻雜氣體,使用選自硼酸三甲酯,三甲基硼及三乙基硼所成的群之一種或二種以上者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the boron-doped gas is one or two selected from the group consisting of trimethyl borate, trimethylboron and triethylboron. More than one. 如申請專利範圍第1項之導電性保護膜之製造方法,其中,做為前述碳化氫系原料氣體,使用選自環己烷,苯,乙炔,甲烷,丁基苯,甲苯及環戊烷所成的群之一種或二種以上之氣體種者。 The method for producing a conductive protective film according to the first aspect of the invention, wherein the hydrocarbon-based raw material gas is selected from the group consisting of cyclohexane, benzene, acetylene, methane, butylbenzene, toluene and cyclopentane. One or more of the group of gases. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,做為前述碳化氫系原料氣體,使用選自環己烷, 苯,乙炔,甲烷,丁基苯,甲苯及環戊烷所成的群之一種或二種以上之氣體種者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the hydrocarbon-based raw material gas is selected from the group consisting of cyclohexane. One or more kinds of gas species of benzene, acetylene, methane, butylbenzene, toluene and cyclopentane. 如申請專利範圍第1項之導電性保護膜之製造方法,其中,將前述導電性類鑽碳被膜,經由離子化蒸鍍法而形成者。 The method for producing a conductive protective film according to the first aspect of the invention, wherein the conductive diamond-like carbon film is formed by an ionization vapor deposition method. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,將前述導電性類鑽碳被膜,經由離子化蒸鍍法而形成者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the conductive diamond-like carbon film is formed by an ionization vapor deposition method. 如申請專利範圍第1項之導電性保護膜之製造方法,其中,前述類鑽碳被膜之厚度乃0.005~3μm者。 The method for producing a conductive protective film according to the first aspect of the invention, wherein the thickness of the diamond-like carbon film is 0.005 to 3 μm. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,前述類鑽碳被膜之厚度乃0.005~3μm者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the thickness of the diamond-like carbon film is 0.005 to 3 μm. 如申請專利範圍第1項之導電性保護膜之製造方法,其中,將前述類鑽碳被膜之成膜時的前述基板之溫度,做為350℃以下者。 The method for producing a conductive protective film according to the first aspect of the invention, wherein the temperature of the substrate when the diamond-like carbon film is formed is 350 ° C or lower. 如申請專利範圍第2項之導電性保護膜之製造方法,其中,將前述類鑽碳被膜之成膜時的前述基板之溫度,做為350℃以下者。 The method for producing a conductive protective film according to the second aspect of the invention, wherein the temperature of the substrate when the diamond-like carbon film is formed is 350 ° C or lower. 一種導電性保護膜,屬於經由如申請專利範圍第1項至第15項任一之導電性保護膜之製造方法,形成於基板上之導電性保護膜,其特徵乃由兼備硼含有量為0.01~5atomic%,且壓痕硬度為9000~30000MPa之硬度,比磨耗率為1.0×10-19 ~1.0×10-15 m2 /N之耐磨耗性,及阻抗率為1.0×10-4 ~1.0×102 Ω.cm之導電性的類鑽碳被膜而成者。A conductive protective film which is a conductive protective film formed on a substrate by a method for producing a conductive protective film according to any one of claims 1 to 15, which is characterized in that the boron content is 0.01 ~5 atomic%, and the indentation hardness is 9000~30000MPa hardness, the specific wear rate is 1.0×10 -19 ~1.0×10 -15 m 2 /N, and the resistivity is 1.0×10 -4 ~ 1.0×10 2 Ω. A conductive carbon-like carbon film made of cm.
TW097114350A 2007-04-20 2008-04-18 Conductive and protective film and method for producing the same TWI460295B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007111769 2007-04-20

Publications (2)

Publication Number Publication Date
TW200912017A TW200912017A (en) 2009-03-16
TWI460295B true TWI460295B (en) 2014-11-11

Family

ID=39925612

Family Applications (1)

Application Number Title Priority Date Filing Date
TW097114350A TWI460295B (en) 2007-04-20 2008-04-18 Conductive and protective film and method for producing the same

Country Status (4)

Country Link
JP (1) JP5295102B2 (en)
KR (1) KR101485139B1 (en)
TW (1) TWI460295B (en)
WO (1) WO2008133156A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101111410B1 (en) 2009-08-31 2012-02-15 재단법인대구경북과학기술원 hard coating liquid and film
KR101151252B1 (en) * 2010-03-10 2012-06-14 한국생산기술연구원 An abrasion resistance conductor and a manufacturing method thereof by dlc coating
CN103210114B (en) * 2010-11-30 2015-03-11 株式会社野村镀金 Conductive hard carbon film, and film forming method therefor
JP5754239B2 (en) * 2011-05-24 2015-07-29 ソニー株式会社 Semiconductor device
JP2015086406A (en) * 2013-10-28 2015-05-07 日本軽金属株式会社 Member having conductive protective coating film and manufacturing method of the same
JP6684270B2 (en) * 2015-04-22 2020-04-22 東洋炭素株式会社 Carbon evaporation source

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5635258A (en) * 1995-04-03 1997-06-03 National Science Council Method of forming a boron-doped diamond film by chemical vapor deposition
JP2004137541A (en) * 2002-10-17 2004-05-13 Tigold Co Ltd Dlc gradient structural hard film, and its manufacturing method
TW200641558A (en) * 2004-12-30 2006-12-01 Univ Texas Release layer comprising diamond-like carbon (DLC) or doped DLC with tunable composition for imprint lithography templates and contact masks

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07268607A (en) * 1994-03-31 1995-10-17 Tdk Corp Article having diamondlike carbon thin film and its production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5635258A (en) * 1995-04-03 1997-06-03 National Science Council Method of forming a boron-doped diamond film by chemical vapor deposition
JP2004137541A (en) * 2002-10-17 2004-05-13 Tigold Co Ltd Dlc gradient structural hard film, and its manufacturing method
TW200641558A (en) * 2004-12-30 2006-12-01 Univ Texas Release layer comprising diamond-like carbon (DLC) or doped DLC with tunable composition for imprint lithography templates and contact masks

Also Published As

Publication number Publication date
KR20100014082A (en) 2010-02-10
WO2008133156A1 (en) 2008-11-06
JPWO2008133156A1 (en) 2010-07-22
TW200912017A (en) 2009-03-16
KR101485139B1 (en) 2015-01-22
JP5295102B2 (en) 2013-09-18

Similar Documents

Publication Publication Date Title
TWI460295B (en) Conductive and protective film and method for producing the same
Guo et al. Microstructure and mechanical properties of Ti/Al co-doped DLC films: Dependence on sputtering current, source gas, and substrate bias
JP5321576B2 (en) Oriented amorphous carbon film and method for forming the same
Cui et al. The corrosion behaviors of multilayer diamond-like carbon coatings: influence of deposition periods and corrosive medium
EP2020400A1 (en) Amorphous carbon film, method for forming amorphous carbon film, electroconductive member comprising amorphous carbon film, and separator for fuel battery
Yi et al. Microstructure and properties of aC films deposited under different argon flow rate on stainless steel bipolar plates for proton exchange membrane fuel cells
Hu et al. The effect of duty cycle and bias voltage for graphite-like carbon film coated 304 stainless steel as metallic bipolar plate
CN114735941A (en) Metal-free graphene CVD coatings on glass and other dielectric substrates
US20130341204A1 (en) Carbon Electrode Devices for Use with Liquids and Associated Methods
JP7313577B2 (en) Carbon coated bipolar plates for hydrogen fuel cells
KR101446411B1 (en) Method for manufacturing corrosion resistant and conductive nano carbon coating and fuel cell bipolar plate thereby
JP2010248572A (en) Titanium-based material and production method of the same, and fuel cell separator
Nakao et al. Conductive diamond-like carbon films prepared by high power pulsed magnetron sputtering with bipolar type plasma based ion implantation system
JP4150789B2 (en) Amorphous carbon nitride film and manufacturing method thereof
Wang et al. Electrochemical corrosion behaviors of aC: H and aC: NX: H films
JP4134315B2 (en) Carbon thin film and manufacturing method thereof
CN114447354B (en) Diamond-like carbon composite coating for metal polar plate and preparation method thereof
JP2015086406A (en) Member having conductive protective coating film and manufacturing method of the same
CN108315700A (en) The method that coating material and ion beam source deposition prepare coating material
Jing et al. Nanomechanical and electrochemical properties of diamond-like carbon (DLC) films deposited by plasma enhanced chemical vapor deposition (PECVD) technique
JPH04118884A (en) Solid discharge element
Chen et al. Low-defect nanodiamonds and graphene nanoribbons enhanced electron field emission properties in ultrananocrystalline diamond films
KR101695590B1 (en) ELECTRODE FOR WATER TREATMENT WITH DIAMOND COATING LAYER ON Ti SUBSTRATE AND MANUFACTURING METHOD THREREOF
Wan et al. Field emission properties of DLC and phosphorus-doped DLC films prepared by electrochemical deposition process
JP2012188688A (en) Forming method of diamond-like carbon thin film and electrode material formed with the thin film on metal base board