TWI455046B - Counting device and counting method - Google Patents
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Description
本發明係關於一種對層疊的板狀的對象物進行計數的計數裝置及計數方法。The present invention relates to a counting device and a counting method for counting stacked object-like objects.
在專利文獻1中揭示了對處於層疊狀態的透光性片材(薄膜)計數的計數裝置。該計數裝置以挾著薄膜的角之方式配置有第1照明器及受光器。作為受光器,例如可以採用區域感測器(area image sensors)的方式。此外,為了提高層疊的薄膜的上端部及下端部的檢測精確度,在薄膜層疊的方向以挾著層疊的薄膜之方式配置有第2照明器及第3照明器。Patent Document 1 discloses a counting device that counts a light-transmitting sheet (film) in a stacked state. The counting device is provided with a first illuminator and a light receiver so as to be adjacent to the corner of the film. As the light receiver, for example, an area image sensor can be employed. Further, in order to improve the detection accuracy of the upper end portion and the lower end portion of the laminated film, the second illuminator and the third illuminator are disposed in the direction in which the film is laminated with the laminated film interposed therebetween.
採用此種計數裝置,藉由第1照明器與受光器之配置,受光器能檢測到透射光。因此,與檢測從對象物發出的反射光的情況相比,不易受到透光性片材的側面的狀態的影響,能夠正確地計數(例如參照專利文獻1的說明書第[0024]、[0030]、[0032]段落、圖1及圖2)。With such a counting device, the light receiver can detect transmitted light by the arrangement of the first illuminator and the light receiver. Therefore, compared with the case where the reflected light emitted from the object is detected, it is less likely to be affected by the state of the side surface of the light-transmitting sheet, and can be accurately counted (for example, refer to the specification of Patent Document 1 [0024], [0030] [0032] paragraph, Figure 1 and Figure 2).
專利文獻1:日本特開2003-44826號公報Patent Document 1: Japanese Patent Laid-Open Publication No. 2003-44826
然而,有時需要將具有特殊構造的板體作為計數的對象物,並在該些板體處於層疊狀態下進行計數。若以一般的方法藉由計數裝置計數對此種具有特殊構造的板體時,有可能發生錯誤計數。However, it is sometimes necessary to use a plate body having a special configuration as an object to be counted, and to count while the plate bodies are in a stacked state. If the board having such a special configuration is counted by the counting means in a general manner, an erroneous count may occur.
本發明的目的在於提供一種能夠提高具有特殊構造的板體的計數精確度的計數裝置及計數方法。It is an object of the present invention to provide a counting device and a counting method capable of improving the counting accuracy of a plate body having a special configuration.
為了達成上述目的,本發明的計數裝置具備:光源、感測器、處理機構。In order to achieve the above object, the counting device of the present invention includes a light source, a sensor, and a processing mechanism.
前述光源能夠使光照射在由具有透光層與反射層的複數個板體層疊而成的層疊體上。The light source can illuminate light on a laminate in which a plurality of plates having a light-transmitting layer and a reflective layer are laminated.
前述感測器係將感測器光軸配置在前述層疊體的層疊方向中偏離中心位置的位置上,並接收透過前述層疊體的光。The sensor arranges the optical axis of the sensor at a position deviated from the center position in the stacking direction of the stacked body, and receives light transmitted through the laminated body.
前述處理機構根據由前述感測器取得的信號對前述層疊體中所包含的板體進行計數處理。The processing means counts the plate body included in the laminated body based on a signal acquired by the sensor.
本發明的計數方法為使光照射在由具有透光層及反射層的複數個板體層疊而成的層疊體上。In the counting method of the present invention, light is irradiated onto a laminate in which a plurality of sheets having a light transmitting layer and a reflecting layer are laminated.
感測器光軸配置在前述層疊體的層疊方向中偏離中心位置的位置上之感測器係接收透過前述層疊體的光。The sensor optical axis is disposed at a position deviated from the center position in the stacking direction of the stacked body, and the sensor receives light transmitted through the laminated body.
根據由前述感測器取得的信號對前述層疊體中所含的板體進行計數處理。The plate body contained in the laminate is counted based on a signal obtained by the sensor.
BD‧‧‧藍光光碟BD‧‧‧ Blu-ray Disc
C‧‧‧z方向的中心位置Center position in the direction of C‧‧‧z
CD、D(D(1)至D(n))‧‧‧光碟CD, D (D (1) to D (n)) ‧ ‧ disc
D’‧‧‧虛設基片D’‧‧‧Dummy substrate
L(1)至L(N)‧‧‧透光層射出的光L(1) to L(N)‧‧‧Light emitted by the light transmission layer
WD‧‧‧工作距離WD‧‧‧Working distance
6‧‧‧堆疊銷6‧‧‧Stacking pin
7‧‧‧支承底座構件7‧‧‧Support base member
8‧‧‧光碟保持器8‧‧‧Disc holder
10‧‧‧光源10‧‧‧Light source
20‧‧‧計數對象物20‧‧‧ Counting objects
21‧‧‧透光層21‧‧‧Transparent layer
22‧‧‧反射層22‧‧‧reflective layer
22a‧‧‧凹洞面22a‧‧‧Deep face
22b‧‧‧內面22b‧‧‧ inside
22p‧‧‧凹洞22p‧‧‧Deep
23‧‧‧低透光率層23‧‧‧Low transmittance layer
24‧‧‧孔24‧‧‧ hole
25‧‧‧層疊體25‧‧‧Laminated body
25a‧‧‧端部區域25a‧‧‧End area
30‧‧‧照相機30‧‧‧ camera
30A‧‧‧感測器光軸30A‧‧‧Sensor optical axis
31‧‧‧區域感測器31‧‧‧ Area Sensor
32‧‧‧透鏡32‧‧‧ lens
50、55‧‧‧處理部50, 55‧‧ ‧ Processing Department
100、200‧‧‧計數裝置100, 200‧‧‧ counting devices
圖1係顯示本發明的第1實施形態的計數裝置的立體圖。Fig. 1 is a perspective view showing a counting device according to a first embodiment of the present invention.
圖2係顯示圖1所示的計數裝置的側視圖。Fig. 2 is a side view showing the counting device shown in Fig. 1.
圖3A及圖3B係概略地顯示板體構造的側視圖。3A and 3B are side views schematically showing the structure of the plate body.
圖4為說明照相機配備的透鏡及區域感測器的光學式設定。Figure 4 is a diagram showing the optical settings of the lens and area sensor provided with the camera.
圖5係顯示因照相機的透鏡產生的畸變(distortion),使本來縱橫垂直相交的方格線(grid line)的影像發生變形的模樣圖。Fig. 5 is a view showing a distortion of an image of a grid line in which vertical and horizontal vertical intersections are caused by distortion caused by a lens of the camera.
圖6係顯示由照相機拍攝且因透鏡所引起的畸變的影響而產生變形的層疊體的影像。Fig. 6 is an image showing a laminate which is photographed by a camera and which is deformed by the influence of distortion caused by a lens.
圖7A及圖7B為用以說明根據照相機在z方向的位置的不同,照相機從光碟的層疊體上取得的光也不同。7A and 7B are views for explaining that the light taken by the camera from the laminated body of the optical disc differs depending on the position of the camera in the z direction.
圖8A至圖8C係顯示照相機相對於層疊體的配置位置皆不同的計數裝置。8A to 8C show counting devices which are different in the arrangement position of the camera with respect to the laminated body.
圖9係顯示主要由處理部進行處理的流程圖。Fig. 9 is a flow chart showing processing mainly by the processing unit.
圖10係顯示由照相機的區域感測器取得的影像例。Fig. 10 is a view showing an example of an image taken by a region sensor of a camera.
圖11係顯示藉由在圖9的步驟102中的二值化處理所取得的影像例。Fig. 11 is a view showing an example of an image obtained by the binarization processing in step 102 of Fig. 9.
圖12係顯示本發明的第2實施形態的計數裝置。Fig. 12 is a view showing a counting device according to a second embodiment of the present invention.
圖13A為以照相機拍攝含有虛設基片的層疊體而取得的影像。Fig. 13A is an image obtained by photographing a laminate including a dummy substrate with a camera.
圖13B為在虛設基片區域產生光暈時的影像。Fig. 13B is an image when a halo is generated in the dummy substrate region.
圖14係顯示在使用虛設基片的情況下主要由處理部進行的處理例的流程圖。Fig. 14 is a flow chart showing an example of processing mainly performed by the processing unit in the case of using a dummy substrate.
根據上述的計數裝置,由於感測器的感測器光軸配置在板體的層疊方向中從前述層疊體的中心位置偏離之位置,因此,即使對具有透光層及反射層的特殊構造的板體進行計數,也能抑制反射層的反射光被感測器接收時的受光狀態的偏差。藉此, 能提高對該板體的計數精確度。According to the above-described counting device, since the optical axis of the sensor of the sensor is disposed at a position deviated from the center position of the laminated body in the laminating direction of the plate body, even for a special configuration having a light transmitting layer and a reflecting layer When the board is counted, it is also possible to suppress the deviation of the light receiving state when the reflected light of the reflective layer is received by the sensor. With this, Can improve the counting accuracy of the board.
亦可將感測器配置在如下位置,亦即,將前述感測器光軸位於與前述複數個板體中位於前述層疊體的端部區域的板體相對應的位置、或者與比前述層疊體的端部區域還外側的位置相對應的位置。藉此,能進一步抑制感測器的受光狀態的偏差,因而處理機構能正確地對板體進行計數。The sensor may be disposed at a position corresponding to the plate body of the plurality of plate bodies located at an end region of the laminated body, or may be stacked as described above. The end region of the body also has a position corresponding to the outer position. Thereby, the deviation of the light receiving state of the sensor can be further suppressed, so that the processing mechanism can accurately count the board.
前述感測器亦可配置成前述感測器光軸與前述層疊體的主表面成為非平行。藉此,能進一步抑制感測器的受光狀態的偏差,從而能進一步提高處理機構的計數精確度。The sensor may also be configured such that the optical axis of the sensor is non-parallel to the main surface of the laminate. Thereby, the deviation of the light receiving state of the sensor can be further suppressed, so that the counting accuracy of the processing mechanism can be further improved.
前述層疊體之端部中的最端部的板體可以採用透明的虛設基片。藉此,處理機構可藉由檢測該透明的虛設基片而將該虛設基片的區域設定為計數處理時的基準區域。The plate body at the end of the end portion of the laminate may be a transparent dummy substrate. Thereby, the processing means can set the area of the dummy substrate to the reference area at the time of counting processing by detecting the transparent dummy substrate.
前述板體分別具有與前述各板體的厚度方向垂直的第1主表面、以及為前述第1主表面的相反側的第2主表面;前述反射層亦可配置在靠近前述第1主表面及前述第2主表面中任一主表面的一側。或者,亦可將前述反射層設置在前述第1主表面側,而前述板體進一步具有設置在前述第2主表面側且具有比前述透光層的透光率更低的透光率之低透光率層。這些板體也可以是光資訊記錄媒體。Each of the plate bodies has a first main surface perpendicular to a thickness direction of each of the plate bodies and a second main surface opposite to the first main surface, and the reflective layer may be disposed adjacent to the first main surface and One side of any one of the aforementioned second main surfaces. Alternatively, the reflective layer may be provided on the first main surface side, and the plate body may further have a light transmittance lower than a light transmittance of the light transmitting layer provided on the second main surface side. Light transmittance layer. These plates may also be optical information recording media.
以下,參照附圖對本發明的實施形態進行說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[第1實施形態][First Embodiment]
(計數裝置的構成)(Configuration of counting device)
圖1係顯示本發明的第1實施形態的計數裝置的立體圖。圖2係顯示圖1所示的計數裝置100的側視圖。Fig. 1 is a perspective view showing a counting device according to a first embodiment of the present invention. FIG. 2 is a side view showing the counting device 100 shown in FIG. 1.
計數裝置100具備:光源10、具有接收計數對象物20的影像光的感測器的照相機30、以及根據由照相機30取得的影像信 號進行計數處理的處理部(處理機構)50(參照圖2)。The counting device 100 includes a light source 10, a camera 30 having a sensor that receives image light of the counting object 20, and a video letter obtained from the camera 30. The processing unit (processing means) 50 (see FIG. 2) that performs the counting process.
計數對象物20係由複數個板體層疊而成的層疊體25。圖3A及圖3B係概略地顯示板體構造的側視圖。板體基本上為具有光學性的透光層21以及反射層22的平板狀物體。典型來說,板體為光資訊記錄媒體,以下的說明中稱之為“光碟”。光碟D具有主表面,該主表面係與該光碟D的層疊方向亦即垂直方向的z方向實質上垂直的面(x-y面)。作為光碟可例舉BD(Blu-ray Disc:藍光光碟片)或者CD(Compact Disc:光碟片)。圖3A係顯示BD的構造,圖3B係顯示CD的構造。The object 20 to be counted is a laminate 25 in which a plurality of sheets are laminated. 3A and 3B are side views schematically showing the structure of the plate body. The plate body is basically a flat plate-like object having an optically transparent layer 21 and a reflective layer 22. Typically, the board is an optical information recording medium, which is referred to as a "disc" in the following description. The optical disk D has a main surface which is a surface (x-y plane) substantially perpendicular to the z direction of the vertical direction of the stacking direction of the optical disk D. As the optical disc, a BD (Blu-ray Disc) or a CD (Compact Disc) can be exemplified. Fig. 3A shows the configuration of the BD, and Fig. 3B shows the configuration of the CD.
如圖3A所示,BD具有:為透光層21的透明基板、以及設置在該透明基板的第1主表面側的反射層22。此外,作為最終商品的BD具有低透光率層23,係設置在於厚度方向上處於第1主表面的相反側的第2主表面側。典型的低透光率層23是具有比透光層21的透光率更低的透光率的標籤層(印刷層)。在反射層22的表面上形成作為記錄資訊來源的凹洞(pit)22p,該表面之後稱為凹洞面22a。此外,在反射層22的凹洞面22a上,形成了未圖示的透明覆蓋層。As shown in FIG. 3A, the BD has a transparent substrate that is a light transmissive layer 21, and a reflective layer 22 that is provided on the first main surface side of the transparent substrate. Further, the BD as a final product has a low light transmittance layer 23 provided on the second main surface side on the opposite side to the first main surface in the thickness direction. The typical low light transmittance layer 23 is a label layer (printing layer) having a light transmittance lower than that of the light transmitting layer 21. A pit 22p as a source of recorded information is formed on the surface of the reflective layer 22, which surface is hereinafter referred to as a recessed surface 22a. Further, a transparent cover layer (not shown) is formed on the concave surface 22a of the reflective layer 22.
另一方面,如圖3B所示,CD具有:作為透光層21的透明基板、以及設置在該透明基板中同一主表面側的反射層22與低透光率層(標籤層)23。亦即,透光層21係作為反射層22的凹洞面22a的覆蓋層而發揮作用,在凹洞面22a的相反側的表面22b上設有標籤層。On the other hand, as shown in FIG. 3B, the CD has a transparent substrate as the light transmitting layer 21, and a reflective layer 22 and a low light transmittance layer (label layer) 23 provided on the same main surface side of the transparent substrate. That is, the light-transmitting layer 21 functions as a coating layer of the concave surface 22a of the reflective layer 22, and a label layer is provided on the surface 22b on the opposite side of the concave surface 22a.
無論是CD還是BD,反射層22都設置在靠近透光層21的兩個的主表面中的任一主表面。Regardless of the CD or the BD, the reflective layer 22 is disposed adjacent to any of the two main surfaces of the light transmissive layer 21.
如圖1及圖2所示,光碟保持器8上保持有光碟D的層疊體25。光碟保持器8包含支承底座構件7、於支承底座構件7 上豎立設置的堆疊銷(stacker pin)6。具體來說,如圖2所示,堆疊銷6穿入光碟D中央所設置的孔24,藉此保持光碟D。本實施形態下,光碟D的反射層22的凹洞面22a朝向下方,於光碟保持器8上層疊光碟D。As shown in FIGS. 1 and 2, a laminated body 25 of the optical disk D is held on the optical disk holder 8. The disc holder 8 includes a support base member 7 and a support base member 7 A stacker pin 6 is placed upright. Specifically, as shown in FIG. 2, the stacking pin 6 is inserted into the hole 24 provided in the center of the optical disk D, thereby holding the optical disk D. In the present embodiment, the concave surface 22a of the reflective layer 22 of the optical disk D faces downward, and the optical disk D is laminated on the optical disk holder 8.
光源10為沿z方向呈線狀設置的線光源。光源10例如可以使用鹵素燈、螢光燈或者LED(Light Emitting Diode:發光二極體)。藉由使用沿z方向呈線狀的光源10,能使入射到層疊體25的光量均勻地呈現在層疊體25的z方向上。從光源10射出的光,可以是中心波長實質地被設定為單一色的光,也可以是複數個混合色的光。The light source 10 is a line light source that is linearly arranged in the z direction. As the light source 10, for example, a halogen lamp, a fluorescent lamp, or an LED (Light Emitting Diode) can be used. By using the light source 10 linear in the z direction, the amount of light incident on the laminated body 25 can be uniformly present in the z direction of the laminated body 25. The light emitted from the light source 10 may be light whose center wavelength is substantially set to a single color, or may be light of a plurality of mixed colors.
如圖2所示,照相機30具有作為感測器的區域感測器31,該區域感測器31例如可以是CCD(Charge Coupled Device:電荷耦合元件)或者CMOS(Complementary Metal-Oxide Semiconductor:互補性金屬氧化半導體)元件,另外,還具有透鏡32。區域感測器31不限於CCD或者CMOS,只要是二維陣列的光電轉換元件,無論為何種元件亦可。透鏡32也可以設置複數個。As shown in FIG. 2, the camera 30 has a region sensor 31 as a sensor, and the region sensor 31 can be, for example, a CCD (Charge Coupled Device) or a CMOS (Complementary Metal-Oxide Semiconductor). The metal oxide semiconductor element also has a lens 32. The area sensor 31 is not limited to a CCD or a CMOS, and may be any element as long as it is a two-dimensional array of photoelectric conversion elements. The lens 32 can also be provided in plural.
處理部50取得由區域感測器31獲得的影像信號,如後述,根據影像信號進行規定的影像處理,從而計算光碟的張數。The processing unit 50 acquires the video signal obtained by the area sensor 31, and performs predetermined video processing based on the video signal, as will be described later, to calculate the number of optical discs.
圖4為說明照相機30配備的透鏡32及區域感測器31(此處為CCD)的光學式設定。透鏡也可以設有複數個。此種照相機30的光學系統,一般能夠滿足以下的關係。4 is an optical arrangement for explaining the lens 32 and the area sensor 31 (here, CCD) provided in the camera 30. The lens can also be provided with a plurality of lenses. The optical system of such a camera 30 generally satisfies the following relationship.
透鏡32的WD(工作距離):視野=透鏡32的焦點距離:CCD尺寸WD (working distance) of lens 32: field of view = focal length of lens 32: CCD size
作為這些參數的例子,設定如下:CCD尺寸(z方向的一邊的長度):6.15mmAs an example of these parameters, the settings are as follows: CCD size (length of one side in the z direction): 6.15 mm
透鏡32的焦點距離:16mmFocus distance of lens 32: 16mm
視野(此處相當於拍攝對象亦即層疊體25在z方向的長度)≒120mmField of view (here, the length of the object, that is, the length of the laminated body 25 in the z direction) ≒120 mm
透鏡32的WD:312mmWD of lens 32: 312mm
上述的各參數不限於上述的值,可適當地進行變更。例如,在確保WD在600mm左右的情況下,可以設計各個參數。The above parameters are not limited to the above values, and can be appropriately changed. For example, various parameters can be designed while ensuring that the WD is around 600 mm.
處理部50例如藉由PC(Personal Computer:個人電腦)所構成。亦即,處理部50主要具備:CPU(Micro Processing Unit:微處理單元)、RAM(Random Access Memory:隨機存取記憶體)、ROM(Read Only Memory:唯讀記憶體)等硬體。此外,於ROM或其他的儲存裝置中儲存用以執行包括影像處理的計數處理的軟體。除了CPU之外、或者取代CPU,可配備FPGA(Field Programmable Gate Array:現場可程式閘陣列)等的PLD(Programmable Logic Device:可程式邏輯元件),也可配備ASIC(Application Specific Integrated Circuit:特殊應用積體電路)等。或者,處理部50亦可未配置軟體,僅由硬體所構成。The processing unit 50 is configured by, for example, a PC (Personal Computer). In other words, the processing unit 50 mainly includes hardware such as a CPU (Micro Processing Unit), a RAM (Random Access Memory), and a ROM (Read Only Memory). Further, software for performing counting processing including image processing is stored in a ROM or other storage device. In addition to the CPU, or in place of the CPU, it can be equipped with a PLD (Programmable Logic Device) such as an FPGA (Field Programmable Gate Array) or an ASIC (Application Specific Integrated Circuit). Integrated circuit) and so on. Alternatively, the processing unit 50 may be configured not only by a soft body but also by a hardware.
(照相機的配置)(configuration of the camera)
照相機30的感測器光軸30A實質上與區域感測器31(及透鏡32)的旋轉對稱軸一致。設定照相機30的高度位置,使該感測器光軸30A位於從層疊體25中的z方向的中心位置(此處為軸C)偏離的高度位置。軸C為與各光碟D的主表面相平行的軸。本實施形態中,感測器光軸30A配置在與層疊體25中例如位於端部區域的光碟D在z方向上的位置相對應的高度位置。更具體來說,感測器光軸30A配置於與最下端部的光碟D(1)(參照圖7A)相對應的高度位置。The sensor optical axis 30A of the camera 30 substantially coincides with the rotational symmetry axis of the area sensor 31 (and lens 32). The height position of the camera 30 is set such that the sensor optical axis 30A is located at a height position deviated from the center position (here, the axis C) in the z direction of the laminated body 25. The axis C is an axis parallel to the main surface of each of the optical discs D. In the present embodiment, the sensor optical axis 30A is disposed at a height position corresponding to the position of the optical disk D in the end portion of the laminated body 25 in the z direction. More specifically, the sensor optical axis 30A is disposed at a height position corresponding to the lowermost end of the optical disc D(1) (refer to FIG. 7A).
此處,與層疊體25中「任意一個光碟在z方向的位置相對 應的高度位置」係指該一個光碟D的影像光實質上無變形地沿著水平的直線之形狀而由區域感測器31檢測的感測器光軸30A的位置。Here, as opposed to the position of any one of the optical discs in the z direction in the laminated body 25 The height position of the image is the position of the sensor optical axis 30A detected by the area sensor 31 along the shape of the horizontal straight line without substantially deforming the image light of the one optical disc D.
圖5係顯示因照相機30的透鏡32產生的畸變,使本來縱橫垂直相交的方格線的影像產生變形的模樣圖。區域感測器31會檢測到因此種透鏡32所產生的畸變導致中央部分隆起般的(桶狀)變形的影像。因此,在圖2所示的照相機30的感測器光軸30A與層疊體25的中心位置亦即軸C一致的情況下,由照相機30拍攝到的層疊體25的影像的形狀,如圖6所示為桶狀的變形形狀。若根據此種影像對光碟進行計數,將產生如下面說明的計數精確度降低的問題。Fig. 5 is a view showing a pattern in which the image of the checkered line which originally intersects vertically and vertically intersects with the distortion caused by the lens 32 of the camera 30. The area sensor 31 detects an image in which the distortion caused by the lens 32 causes the central portion to be bulged (barrel-shaped). Therefore, in the case where the sensor optical axis 30A of the camera 30 shown in FIG. 2 coincides with the center position of the laminated body 25, that is, the axis C, the shape of the image of the laminated body 25 captured by the camera 30 is as shown in FIG. Shown is a barrel-shaped deformed shape. If the disc is counted based on such an image, there arises a problem that the counting accuracy is lowered as explained below.
圖7A及圖7B係用以說明根據照相機30在z方向的位置的不同,照相機從光碟D的層疊體25上取得的光也不同。此處,以BD作為光碟D來表示。7A and 7B are views for explaining that the light taken by the camera from the laminated body 25 of the optical disk D differs depending on the position of the camera 30 in the z direction. Here, BD is shown as the disc D.
本實施形態中,如圖7A及圖7B所示,照相機30取得從光源10射出的光入射光碟D的透光層21並從各透光層21射出的光的各自的一部分(L(1)、L(2)、...L(n))。例如,若著眼於所層疊的光碟D(1)至D(n)中之最下端部的光碟D(1),則入射到光碟D(1)的透光層21並從該透光層21射出的光線,大致分為下面2種光線。In the present embodiment, as shown in FIG. 7A and FIG. 7B, the camera 30 acquires a part of each of the light emitted from the light source 10 on the light-transmitting layer 21 of the optical disk D and emitted from each of the light-transmitting layers 21 (L(1) , L(2), ... L(n)). For example, if attention is paid to the optical disk D(1) at the lowermost end among the stacked optical disks D(1) to D(n), the light transmitting layer 21 of the optical disk D(1) is incident on and from the light transmitting layer 21 The light emitted is roughly divided into the following two kinds of light.
一種是在光碟D(1)的反射層22和光碟D(2)的反射層22之間反覆地反射而從透光層21射出的光線(包括在透光層21的介質內全反射的光)。另一種是沒有被反射層22反射,直接通過光碟D(1)的透光層21而射出的光線。包含這些光線的光,從各光碟D(1)至D(n)的各透光層21的端面呈三維放射狀分別射出,且照相機30取得這些三維放射狀的各個光中的一部分。另外, 當然入射到透光層21的光的一部分被反射層22或透光層21吸收。One is a light that is repeatedly reflected between the reflective layer 22 of the optical disc D(1) and the reflective layer 22 of the optical disc D(2) to be emitted from the transparent layer 21 (including light totally reflected in the medium of the light-transmitting layer 21) ). The other is light that is not reflected by the reflective layer 22 and passes directly through the light transmissive layer 21 of the disc D(1). The light including these rays is emitted three-dimensionally from the end faces of the respective light-transmissive layers 21 of the respective discs D(1) to D(n), and the camera 30 acquires some of the three-dimensional radial light. In addition, Of course, a part of the light incident on the light-transmitting layer 21 is absorbed by the reflective layer 22 or the light-transmitting layer 21.
圖7A中,照相機30配置於感測器光軸30A從層疊體25的中心位置偏離的位置,例如如上所述配置於與下端部的光碟D(1)相對應的高度位置。另一方面,圖7B中,照相機30配置成感測器光軸30A與層疊體25的中心位置大致一致。In FIG. 7A, the camera 30 is disposed at a position where the sensor optical axis 30A is deviated from the center position of the laminated body 25, and is disposed, for example, at a height position corresponding to the optical disk D(1) of the lower end portion as described above. On the other hand, in FIG. 7B, the camera 30 is disposed such that the sensor optical axis 30A substantially coincides with the center position of the laminated body 25.
此處,如圖7A所示,從光碟D的反射層22的內面22b最終反射後從透光層21射出的光線的一部分(以虛線箭頭表示)不入射到照相機30而朝向照相機30的上方。此處,在全部的光碟D(1)至D(n)中,由於從反射層22的內面22b反射出的反射光線都一樣地朝向照相機30的上方,因此入射到照相機30的各透光層21的總光量的偏差較小。Here, as shown in FIG. 7A, a part of the light (which is indicated by a broken line arrow) which is finally reflected from the inner surface 22b of the reflective layer 22 of the optical disk D and which is emitted from the light-transmitting layer 21 is not incident on the camera 30 and faces the camera 30. . Here, in all of the optical disks D(1) to D(n), since the reflected light reflected from the inner surface 22b of the reflective layer 22 is uniformly directed upward of the camera 30, the respective light incidents incident on the camera 30 are transmitted. The deviation of the total amount of light of the layer 21 is small.
另一方面,圖7B中,以軸C作為邊界,從下側的光碟D的反射層22的內面22b反射出的反射光線(粗虛線箭頭)入射至照相機30,由軸C上側的光碟D的反射層22的內面22b反射出的反射光線(細虛線箭頭)朝向照相機30的上方。亦即,與圖7A所示情況相比,在圖7B所示的照相機30的配置中,入射到區域感測器31的各透光層21的總光量的偏差較大。如此,若於各光碟D(1)至D(n)發生光量偏差時,存在處理部50對光碟D的檢測精確度較低而導致計數精確度較低的問題。On the other hand, in FIG. 7B, with the axis C as a boundary, reflected light (a thick dotted arrow) reflected from the inner surface 22b of the reflective layer 22 of the lower optical disk D is incident on the camera 30, and the optical disk D on the upper side of the axis C is incident. The reflected light (the thin dotted arrow) reflected by the inner surface 22b of the reflective layer 22 faces the upper side of the camera 30. That is, compared with the case shown in FIG. 7A, in the configuration of the camera 30 shown in FIG. 7B, the deviation of the total light amount of each of the light-transmitting layers 21 incident on the area sensor 31 is large. As described above, when the light amount deviation occurs in each of the optical disks D(1) to D(n), there is a problem in that the accuracy of detection of the optical disk D by the processing unit 50 is low, resulting in low counting accuracy.
為了解決上述問題,可以考慮採用用於抑制照相機30的透鏡32的畸變的專用透鏡32作為照相機30的硬體、或者在處理部50採用藉由軟體所進行之變形校正演算法。但是其設計增加了勞力和成本,並不實際。In order to solve the above problem, it is conceivable to use the dedicated lens 32 for suppressing the distortion of the lens 32 of the camera 30 as the hardware of the camera 30, or to use the deformation correction algorithm by the software in the processing unit 50. But its design adds labor and cost, which is not practical.
因此,在本實施形態的計數裝置100中,如圖7A所示,將照相機30的感測器光軸30A的高度位置從層疊體25的z方向 的中心位置亦即軸C錯開,抑制照相機30的區域感測器31從各光碟D接收到的光量的偏差。Therefore, in the counting device 100 of the present embodiment, as shown in FIG. 7A, the height position of the sensor optical axis 30A of the camera 30 is from the z direction of the laminated body 25. The center position, that is, the axis C is shifted, and the deviation of the amount of light received by the area sensor 31 of the camera 30 from each of the optical discs D is suppressed.
若按照如上所述趣旨,照相機30的感測器光軸30A的配置不限於一定是位於與最下端部的光碟D(n)對應的位置。例如圖8A所示,例如層疊的光碟有20張以上或者30張以上之情況下,從最下端部到第2張或者第3張的光碟之間的區域,亦即與從最下端部至層疊體整體的10%之間的區域亦即端部區域25a內所對應的位置,都能配置感測器光軸30A。或者,如圖8B所示,亦可在與層疊體25的最下端部的下部外側區域所對應的高度位置配置感測器光軸30A。認為根據照相機的區域感測器的尺寸或透鏡的種類及品質,亦有不能解決上述的照相機所取得的影像發生桶狀變形(barrel distortion)的問題的情況。這種情況下,如圖8C所示,藉由將感測器光軸30A以非平行於層疊體25的主表面亦即x-y平面之方式配置,能夠解決桶狀變形的問題。藉由此種照相機30的姿勢,能以從下方仰視的角度拍攝層疊體25,因此最下端部的光碟D(1)的影像會變成水平的直線狀,能確實地取得抑制了變形的影像。該情況下,較佳為使照相機30以通過層疊體25的端部區域25a之方式配置。According to the above, the configuration of the sensor optical axis 30A of the camera 30 is not limited to being located at a position corresponding to the optical disc D(n) at the lowermost end. For example, as shown in FIG. 8A, for example, when there are 20 or more laminated optical discs, the area from the lowermost end to the second or third optical disc, that is, from the lowermost end to the cascading The sensor optical axis 30A can be disposed in a region between 10% of the entire body, that is, a position corresponding to the end region 25a. Alternatively, as shown in FIG. 8B, the sensor optical axis 30A may be disposed at a height position corresponding to the lower outer region of the lowermost end portion of the laminated body 25. It is considered that depending on the size of the area sensor of the camera or the type and quality of the lens, there is a problem that the problem of barrel distortion of the image obtained by the camera described above cannot be solved. In this case, as shown in FIG. 8C, by arranging the sensor optical axis 30A so as not to be parallel to the main surface of the laminated body 25, that is, the x-y plane, the problem of barrel deformation can be solved. By the posture of the camera 30, the laminated body 25 can be imaged at an angle viewed from below, so that the image of the optical disk D (1) at the lowermost end becomes a horizontal straight line, and the image in which deformation is suppressed can be surely obtained. In this case, it is preferable to arrange the camera 30 so as to pass through the end region 25a of the laminated body 25.
(計數裝置的動作)(action of the counting device)
其次,說明計數裝置100的動作,尤其是處理部50所進行的處理。圖9係顯示該處理的流程圖。若從光源10照射出光,則該光線會入射到光碟D的層疊體25中,且由照相機30取得通過層疊體25的光(步驟101)。圖10係顯示由照相機30的區域感測器31取得的影像例。計數裝置100係例如配置在暗室內,藉此區域感測器31能夠取得明確區別亮度高的區域和亮度低的區域的影像光。處理部50針對該影像的亮度進行二值化處理(步 驟102)。處理部50只要將二值化用的臨界亮度值作為臨限值預先儲存在記憶體中即可。Next, the operation of the counting device 100, in particular, the processing performed by the processing unit 50 will be described. Figure 9 is a flow chart showing the process. When light is emitted from the light source 10, the light is incident on the laminated body 25 of the optical disk D, and the light passing through the laminated body 25 is acquired by the camera 30 (step 101). FIG. 10 shows an example of an image taken by the area sensor 31 of the camera 30. The counting device 100 is disposed, for example, in a dark room, whereby the area sensor 31 can acquire image light in which a region having high luminance and a region having low luminance are clearly distinguished. The processing unit 50 performs binarization processing on the brightness of the image (step Step 102). The processing unit 50 may store the critical luminance value for binarization as a threshold value in advance in the memory.
圖11係顯示藉由步驟102的二值化處理取得的影像例。處理部對亮度高的區域記為[1]、將亮度低的區域記為[0]。亮度高的區域係與從透光層21射出的光被區域感測器31接收時的受光區域相對應。處理部50在影像內的規定區域S內,例如以「(0到1)及(1到0)」的亮度變化作為一次變化,計數該變化的次數(步驟103)。然後處理部50將其計數的數量作為光碟的張數輸出(步驟104)。輸出的張數資訊係顯示於例如未圖示的顯示部。FIG. 11 shows an example of a video obtained by the binarization processing of step 102. The processing unit records [1] as a region having a high luminance and [0] as a region having a low luminance. The region having a high luminance corresponds to the light receiving region when the light emitted from the light transmitting layer 21 is received by the area sensor 31. The processing unit 50 counts the change in luminance of "(0 to 1) and (1 to 0)" as a single change in the predetermined region S in the video, and counts the number of times of the change (step 103). The processing unit 50 then outputs the counted number as the number of sheets of the optical disc (step 104). The number of pieces of information outputted is displayed on, for example, a display unit not shown.
如上所述,由於照相機30的感測器光軸30A配置在從z方向中的中心位置偏離的位置上,因此即使是對具有透光層21及反射層22的特殊構造的板體亦即光碟D進行計數,也能抑制反射層22的反射光被區域感測器31接收時的受光狀態的偏差。藉此,能解決圖7B中所述的問題,能提高該光碟D的計數精確度。As described above, since the sensor optical axis 30A of the camera 30 is disposed at a position deviated from the center position in the z direction, even a plate having a special structure having the light transmitting layer 21 and the reflecting layer 22 is a disc. When D is counted, the deviation of the light receiving state when the reflected light of the reflective layer 22 is received by the area sensor 31 can also be suppressed. Thereby, the problem described in FIG. 7B can be solved, and the counting accuracy of the optical disc D can be improved.
尤其是在本實施形態中,感測器光軸30A配置在與層疊體25的最下端部的光碟(D1)相對應的位置。因此能進一步抑制區域感測器31的受光狀態的偏差,故處理部50能正確地計數光碟。In particular, in the present embodiment, the sensor optical axis 30A is disposed at a position corresponding to the optical disc (D1) at the lowermost end portion of the laminated body 25. Therefore, the variation in the light receiving state of the area sensor 31 can be further suppressed, so that the processing unit 50 can accurately count the optical disc.
此外,本實施形態的計數裝置100,尤其是藉由使用如上述的視野為120mm左右的照相機30,能夠對從0張到120張左右的光碟D進行計數。Further, the counting device 100 of the present embodiment can count the discs D from about 0 to about 120, in particular, by using the camera 30 having the above-described field of view of about 120 mm.
可以設定複數個在圖11所示的二值化影像中作為檢測對象的區域S。例如將與堆疊銷6相對應的區域作為中心在兩側各設定一個區域S。這種情況下,處理部50計數兩邊的區域S的亮度變化,兩者不一致的情況下,可以輸出表示錯誤的資訊,也 可以執行其他的處理。A plurality of regions S to be detected in the binarized image shown in FIG. 11 can be set. For example, a region S is set on both sides with the region corresponding to the stack pin 6 as a center. In this case, the processing unit 50 counts the change in the brightness of the two regions S, and if the two do not match each other, the information indicating the error can be output. Other processing can be performed.
[第2實施形態][Second Embodiment]
圖12係顯示本發明的第2實施形態的計數裝置。以下的說明,簡略或者省略了與上述的第1實施形態的計數裝置100所包含的要件及功能等相同的部分的說明,以不同的點為中心進行說明。Fig. 12 is a view showing a counting device according to a second embodiment of the present invention. In the following description, the description of the same parts and functions as those of the counting device 100 according to the above-described first embodiment will be omitted or omitted, and the differences will be mainly described.
本實施形態的計數裝置200中,在光碟的層疊體25中的最下端部配置虛設基片D’。虛設基片D’具有與光碟D不同的構造,具體來說未具有反射層22而成為透明基片。虛設基片D’的形狀和大小與光碟D實質相同。In the counter device 200 of the present embodiment, the dummy substrate D' is disposed at the lowermost end portion of the laminated body 25 of the optical disk. The dummy substrate D' has a different configuration from the optical disk D, specifically, does not have the reflective layer 22 and becomes a transparent substrate. The shape and size of the dummy substrate D' are substantially the same as those of the disc D.
照相機30的感測器光軸30A配置於與該虛設基片D’的高度位置相對應的位置。此外,照相機30的姿勢與圖8C所示的姿勢相同,設定為仰視層疊體25的角度下能夠進行拍攝的姿勢。The sensor optical axis 30A of the camera 30 is disposed at a position corresponding to the height position of the dummy substrate D'. Further, the posture of the camera 30 is the same as the posture shown in FIG. 8C, and is set to a posture in which the image can be imaged at an angle of the bottom laminated body 25.
圖13A為由照相機30對包含虛設基片D’的層疊體25進行拍攝而取得的影像。由於虛設基片D’未具有上述的反射層22及標籤層等而為透明基片,因此,虛設基片D’的區域中與其他的光碟的區域相比,具有較高的亮度。因此,處理部55能夠明確區分該虛設基片D’的區域、和計數對象亦即光碟的區域,且將虛設基片D’的區域設定為成為在影像處理中的基準之區域。Fig. 13A is an image obtained by photographing the laminated body 25 including the dummy substrate D' by the camera 30. Since the dummy substrate D' does not have the above-described reflective layer 22, label layer or the like as a transparent substrate, the area of the dummy substrate D' has higher luminance than the area of other optical discs. Therefore, the processing unit 55 can clearly distinguish the area of the dummy substrate D' and the area of the optical disk which is the object of counting, and set the area of the dummy substrate D' to be the reference area in the image processing.
在影像處理中的基準具體來說係指用於檢測計數開始的區域的基準(從虛設基片D’上側的光碟的區域開始計數)、或者判斷層疊體25是否收納在規定的角度內的基準等。Specifically, the reference in the image processing refers to a reference for detecting an area where the counting is started (counting from the area of the optical disk on the upper side of the dummy substrate D') or a criterion for determining whether or not the laminated body 25 is accommodated within a predetermined angle. Wait.
層疊體25超過規定的角度而傾斜的情況係指光碟的主表面相對於x-y水平面的傾斜角度超過規定的角度的情況。若發生此種傾斜,則處理部55的計數處理的精確度將降低。The case where the laminated body 25 is inclined beyond a predetermined angle means that the inclination angle of the main surface of the optical disk with respect to the x-y horizontal plane exceeds a predetermined angle. If such an inclination occurs, the accuracy of the counting process of the processing unit 55 will be lowered.
本實施形態中,如上述,照相機30的姿勢設定為仰視層疊 體25的角度下能夠進行拍攝的姿勢。因此,照相機30能夠取得層疊體25的下側的端部區域中的光碟影像,尤其是已經抑制虛設基片D’的變形的影像。In the present embodiment, as described above, the posture of the camera 30 is set to look up in a stack. A posture in which the image can be taken at the angle of the body 25. Therefore, the camera 30 can obtain a video image of the optical disk in the lower end region of the laminated body 25, in particular, an image in which the deformation of the dummy substrate D' has been suppressed.
圖14係顯示在使用此種虛設基片D’的情況下,主要由處理部55進行處理例的流程圖。以與圖9的處理不同的點為中心,說明圖14所示的處理。Fig. 14 is a flow chart showing an example of processing mainly performed by the processing unit 55 in the case where such a dummy substrate D' is used. The processing shown in Fig. 14 will be described centering on a point different from the processing of Fig. 9 .
處理部55將至少含有該透明的虛設基片D’的層疊體25的理想的影像作為樣本影像事先儲存在記憶體中。處理部例如根據光碟的種類例如CD或BD、或者標籤層的有無等,可事先儲存不同種類的複數個樣本影像。The processing unit 55 stores the ideal image of the laminated body 25 including at least the transparent dummy substrate D' as a sample image in advance in the memory. The processing unit can store a plurality of different sample images in advance depending on, for example, the type of the optical disc, such as a CD or a BD, or the presence or absence of a label layer.
處理部55將在步驟201取得的影像(以下,為方便,稱之為取得影像)和記憶體中儲存的樣本影像進行比較(步驟202)。具體來說,處理部55藉由該比較處理(尤其是該亮度及影像整體內的虛設基片D’的位置等的比較處理),檢測取得影像內的虛設基片D’的區域。另外,處理部55可以不經過此種比較處理,而是將具有最高亮度值的區域定為虛設基片D’的區域。The processing unit 55 compares the image acquired in step 201 (hereinafter, referred to as a captured image for convenience) with the sample image stored in the memory (step 202). Specifically, the processing unit 55 detects an area in which the dummy substrate D' in the image is acquired by the comparison processing (especially the comparison processing of the brightness and the position of the dummy substrate D' in the entire image). Further, the processing unit 55 may set the region having the highest luminance value as the region of the dummy substrate D' without undergoing such comparison processing.
處理部55判斷該虛設基片D’的傾斜或亮度值等檢查項目的值是否滿足規定的條件(步驟203)。The processing unit 55 determines whether or not the value of the inspection item such as the inclination or the luminance value of the dummy substrate D' satisfies a predetermined condition (step 203).
規定的條件係指,如上述的虛設基片D’的傾斜亦即層疊體25的傾斜是否比規定角度小、或者虛設基片D’的區域的亮度值是否在規定的亮度範圍內等。檢查前者的層疊體25的傾斜的目的正如上述所言。另一方面,關於後者的亮度值,因以下的目的而進行檢查。亦即,如圖13B所示,如果虛設基片D’的區域的亮度過高而導致在該區域產生光暈之情況下,來自其他的光碟的光的亮度也會變高,會造成這些光碟各自的光產生重疊的情況。這種情況下,存在有發生錯誤計數之虞。因此虛設基片D’ 的區域的亮度有必要納入規定的範圍內。The predetermined condition is such that the inclination of the dummy substrate D' as described above, that is, whether the inclination of the laminated body 25 is smaller than a predetermined angle, or whether the luminance value of the region of the dummy substrate D' is within a predetermined luminance range or the like. The purpose of checking the inclination of the former body 25 is as described above. On the other hand, the latter brightness value is checked for the following purpose. That is, as shown in FIG. 13B, if the brightness of the area of the dummy substrate D' is too high and the halo is generated in the area, the brightness of light from other optical discs becomes high, which may cause these discs. The respective light produces an overlap. In this case, there is a flaw in the occurrence of an error count. Therefore dummy substrate D’ The brightness of the area is necessary to be included in the specified range.
檢查項目的值滿足規定條件的情況下(步驟203的「是」),因層疊體25處於能夠計數的狀態,處理部55執行取得影像的二值化處理(步驟204)。檢查項目的值未滿足規定的條件的情況下(步驟203的「否」),處理部55輸出顯示錯誤的資訊(步驟205)。處理部55也可以執行別的處理來代替該錯誤輸出處理。When the value of the inspection item satisfies the predetermined condition (YES in step 203), the processing unit 55 performs binarization processing for acquiring the image (step 204). When the value of the inspection item does not satisfy the predetermined condition (NO in step 203), the processing unit 55 outputs information indicating that the error has occurred (step 205). The processing unit 55 can also perform another processing instead of the error output processing.
然後處理部55藉由上述步驟202中的比較處理,檢測虛設基片D’的區域,因此以該虛設基片D’的區域的上側為起始點,計算亮度變化的次數(步驟206)。Then, the processing unit 55 detects the region of the dummy substrate D' by the comparison processing in the above step 202. Therefore, the number of times of the luminance change is calculated based on the upper side of the region of the dummy substrate D' (step 206).
如上所述,本實施形態中,能將虛設基片D’的區域設定為在影像處理中作為基準的區域。藉由設定此種成為基準的區域,能夠增加影像處理的處理內容的變化。As described above, in the present embodiment, the area of the dummy substrate D' can be set as the area to be used as a reference in image processing. By setting such a region to be the reference, it is possible to increase the change in the processing content of the image processing.
此外,由於照相機30的姿勢係以仰視層疊體25的角度下能夠進行拍攝的姿勢,因此能夠減少照相機30接收從虛設基片D’射出的光的受光量,而能夠切實地抑制前述的光暈的發生。Further, since the posture of the camera 30 is a posture in which the image pickup can be performed at an angle of the laminated body 25, it is possible to reduce the amount of light received by the camera 30 from the dummy substrate D', and it is possible to reliably suppress the aforementioned halation. happened.
[其他的實施形態][Other embodiments]
本發明並不限於以上說明之實施形態,還可以實現其他各種實施形態。The present invention is not limited to the embodiments described above, and various other embodiments can be implemented.
上述實施形態中,光碟保持器8所保持的光碟D,可以以反射層22的凹洞面22a面朝下的方式層疊,也可以以反射層22的凹洞面22a面朝上的方式層疊。In the above-described embodiment, the optical disk D held by the optical disk holder 8 may be stacked such that the concave surface 22a of the reflective layer 22 faces downward, or may be stacked such that the concave surface 22a of the reflective layer 22 faces upward.
前述實施形態中,照相機30的感測器光軸30A配置在與最下端部的光碟D(1)相對應的位置。但是當光碟保持器8所保持的光碟D的上下方向的朝向與圖7A所示形態為相同的情況下,可以將該感測器光軸30A配置在與層疊體25的最上端部的光碟相對應的位置、或者也可配置在與層疊體25的最上端部的上部 外側相對應的位置。In the above embodiment, the sensor optical axis 30A of the camera 30 is disposed at a position corresponding to the optical disc D (1) at the lowermost end. However, when the orientation of the optical disk D held by the optical disk holder 8 in the up-and-down direction is the same as that shown in FIG. 7A, the optical axis 30A of the sensor can be disposed on the optical disk of the uppermost end of the laminated body 25. Corresponding position, or may be disposed at the upper portion of the uppermost portion of the laminated body 25. The corresponding position on the outside.
前述虛設基片D’例如可以配置在層疊體25中的最上端部。這種情況下,較佳為將感測器光軸配置在與該虛設基片D’亦即最上端部相對應的位置。The dummy substrate D' may be disposed, for example, at the uppermost end portion of the laminated body 25. In this case, it is preferable to arrange the optical axis of the sensor at a position corresponding to the uppermost end portion of the dummy substrate D'.
以上說明的各實施形態的特徵部分之中,能夠組合至少2個特徵部分。Among the characteristic portions of the respective embodiments described above, at least two feature portions can be combined.
6‧‧‧堆疊銷6‧‧‧Stacking pin
7‧‧‧支承底座構件7‧‧‧Support base member
8‧‧‧光碟保持器8‧‧‧Disc holder
10‧‧‧光源10‧‧‧Light source
20‧‧‧計數對象物20‧‧‧ Counting objects
24‧‧‧孔24‧‧‧ hole
25‧‧‧層疊體25‧‧‧Laminated body
30‧‧‧照相機30‧‧‧ camera
30A‧‧‧感測器光軸30A‧‧‧Sensor optical axis
31‧‧‧區域感測器31‧‧‧ Area Sensor
32‧‧‧透鏡32‧‧‧ lens
50‧‧‧處理部50‧‧‧Processing Department
100‧‧‧計數裝置100‧‧‧counting device
C‧‧‧z方向的中心位置Center position in the direction of C‧‧‧z
D‧‧‧光碟D‧‧ disc
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JP2014089666A (en) | 2014-05-15 |
CN103793744A (en) | 2014-05-14 |
JP5193389B1 (en) | 2013-05-08 |
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