TWI447229B - Method and method for hot rolling and feeding of ironmaking raw materials, iron - rich gas - fired iron - making device and method thereof - Google Patents
Method and method for hot rolling and feeding of ironmaking raw materials, iron - rich gas - fired iron - making device and method thereof Download PDFInfo
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本發明涉及煉鐵和能源技術領域,特別涉及一種全氧富氫煤氣煉鐵裝置及其方法,實現煉鐵原料的熱送熱裝以及低碳全氧富氫煉鐵。 The invention relates to the field of ironmaking and energy technology, in particular to an oxygen-rich hydrogen-rich gas iron making device and a method thereof, which realizes hot-heating and heating of iron-making raw materials and low-carbon total oxygen-rich hydrogen-smelting iron making.
隨著現代工業化進程的不斷加速,全球能源大量消耗,二氧化碳排放量劇增,所導致的空氣污染和溫室效應已經嚴重地威脅著人類賴以生存的地球環境。中國鋼鐵行業的二氧化碳排放量僅次於電力,居第二位。因此,二氧化碳的減少排放是鋼鐵業不可推卸的重大責任。能耗占整個鋼鐵生產總能耗70%以上的煉鐵系統則是節能及減少排放二氧化碳的首要目標,但焦化、燒結、球團及煉鐵各工序在現有的工藝技術條件下能做到的節能減排已經很有限了,因此必須有工藝技術上的創新才能實現大幅度的節能減排。 With the continuous acceleration of modern industrialization, global energy consumption and CO2 emissions have increased dramatically, the resulting air pollution and greenhouse effect have seriously threatened the global environment on which humans depend. China's steel industry's carbon dioxide emissions are second only to electricity. Therefore, the reduction of carbon dioxide emissions is a major responsibility of the steel industry. The iron-making system, which consumes more than 70% of the total energy consumption of the entire steel production, is the primary target for energy conservation and reduction of carbon dioxide emissions, but the processes of coking, sintering, pelleting and ironmaking can be achieved under existing technological conditions. Energy conservation and emission reduction have been limited, so there must be technological innovation to achieve significant energy conservation and emission reduction.
高爐煉鐵的原料主要包括焦炭、燒結礦和球團礦,現有高爐的爐料都是在常溫下裝入爐內。常溫爐料便於運輸、保存和使用,但原料在生產過程中需要通過冷卻設備從高溫降到常溫,裝入高爐內還要重新加熱到高溫,既增加了設備投資和占地,又損失了大量的熱能。 The raw materials for blast furnace ironmaking mainly include coke, sinter and pellets, and the existing blast furnace charge is charged into the furnace at normal temperature. The normal temperature charge is convenient for transportation, storage and use, but the raw material needs to be cooled from high temperature to normal temperature by the cooling equipment in the production process, and is reheated to high temperature in the blast furnace, which increases equipment investment and land occupation, and loses a large amount of Thermal energy.
通常焦爐推出的紅焦溫度達大約800-1200℃,目前主要採用乾熄焦和濕熄焦兩種方式將焦炭冷卻至常溫。無論採用那種冷卻方式均會因焦炭在溫度的劇烈變化下產生應力破損,而導致其強度和成品率的降低。雖然乾熄焦可以回收焦炭的顯熱用於發電,但能量回收效率較低;濕熄焦採用熄焦塔噴水熄焦,完全浪費了焦炭的顯熱,並消耗大量水資源,造成一定的環境污染。 Generally, the red coke temperature introduced by the coke oven reaches about 800-1200 ° C, and the coke is mainly cooled to normal temperature by two methods of dry quenching and wet quenching. No matter which type of cooling is used, stress is broken due to the drastic changes in temperature of the coke, resulting in a decrease in strength and yield. Although CDQ can recover the sensible heat of coke for power generation, the energy recovery efficiency is low; the wet quenching coke is quenched and quenched by the quenching tower, completely wasting the sensible heat of coke, and consuming a lot of water resources, resulting in a certain environment. Pollution.
通常,高溫燒結礦冷卻前溫度大約在800-1000℃,高溫球團礦冷卻前溫度大約在800-1400℃,目前主要通過環冷機或帶冷機進行冷卻,其顯熱通過餘熱鍋爐產生低壓蒸汽加以利用,能量回收效率也很低。 Generally, the temperature of the high-temperature sintered ore before cooling is about 800-1000 ° C, and the temperature of the high-temperature pellet is about 800-1400 ° C before cooling. At present, it is mainly cooled by a ring cooler or a cold machine, and the sensible heat is generated by a waste heat boiler to generate low-pressure steam. Utilization, energy recovery efficiency is also very low.
高爐通過高富氧大噴煤在增產、節焦及降耗方面取得了良好的效果,當富氧率進一步提高乃至純氧冶煉時,可最大限度的增大噴煤量,降低焦比,但帶來的問題是高爐煤氣量不足,加上冷料入爐造成上部溫度低,影響煤氣的間接還原,導致直接還原比重增大,反而增加了碳素的消耗。上部熱量不足的問題,雖然可以通過目前流行的技術思想,即在爐身下部吹入高溫煤氣加以解決,但由於煤氣在加熱過程中存在析碳的問題和加熱煤氣要額外燃燒一定量的煤氣,使該技術始終停留在思想階段。 The blast furnace has achieved good results in increasing production, reducing coke and reducing consumption through high oxygen enrichment and large coal injection. When the oxygen enrichment rate is further increased and even pure oxygen smelting, the coal injection amount can be maximized and the coke ratio can be reduced. The problem is that the amount of blast furnace gas is insufficient, and the lower temperature of the upper part caused by the cold material entering the furnace affects the indirect reduction of the gas, resulting in an increase in the direct reduction specific gravity, and an increase in the consumption of carbon. The problem of insufficient heat in the upper part can be solved by the current popular technical idea that high temperature gas is blown into the lower part of the furnace body. However, due to the problem of carbon deposition during the heating process and the heating of the gas, it is necessary to additionally burn a certain amount of gas. Keep the technology at the stage of thought.
本發明的目的在於針對現有技術存在的上述問題,提供一種煉鐵原料熱送熱裝裝置並採用煉鐵原料熱送熱裝方法的全氧富氫煤氣煉鐵裝置及其方法,以焦化、燒結、球團、煉鐵爐為基礎的原料熱送熱裝煉鐵工藝及相關裝置,採用噴吹全氧和富氫煤氣冶煉技術,達到清潔生產、高效節能和環保減排的效果。 The object of the present invention is to provide an oxygen-rich hydrogen-rich gas iron making device and a method thereof for coking and sintering, which are provided with a hot-steam hot charging device for iron-making raw materials and using a hot-steam hot charging method for iron-making raw materials, in view of the above problems existing in the prior art. The pellet-based, iron-making furnace-based raw material hot-steam hot-smelting ironmaking process and related equipment, using injection oxygen and hydrogen-rich gas smelting technology to achieve clean production, high efficiency and energy saving and environmental protection.
本發明的全氧富氫煉鐵方法包括:將焦化、燒結、球團與煉鐵爐耦合運行,焦炭、燒結礦、球團礦不經過冷卻,在高溫下通過輸送和裝料設備熱送熱裝到煉鐵爐內,煉鐵爐下部設氧氣風口和煤氣噴吹設施以向煉鐵爐內吹入氧氣和具有一定溫度的富氫可燃氣體,煉鐵爐中下部設煤氣風口以向煉鐵爐內吹入具有一定溫度的富氫可燃氣體,用富氫可燃氣代替焦炭和煤,達到節能減排的目標。煉鐵爐上部排出的高溫高熱值煤氣通過蓄熱式換熱器將物理熱轉移給噴入爐內的富氫可燃氣體,然後供焦炭、燒結礦和球團礦生產使用。這裏,富氫可燃氣體包括焦爐煤氣、天然氣和其他種類的富氫可燃氣體。 The whole oxygen rich hydrogen iron making method of the invention comprises: coupling coking, sintering, pelleting and ironmaking furnace, coke, sinter, pellets without cooling, heat sending heat through conveying and charging equipment at high temperature Installed in the ironmaking furnace, an oxygen vent and a gas injection facility are arranged at the lower part of the ironmaking furnace to blow oxygen and a hydrogen-rich flammable gas having a certain temperature into the ironmaking furnace, and a gas vent at the lower part of the ironmaking furnace to iron smelting A hydrogen-rich flammable gas with a certain temperature is blown into the furnace, and coke and coal are replaced by hydrogen-rich flammable gas to achieve the goal of energy saving and emission reduction. The high-temperature and high-calorific value gas discharged from the upper part of the iron-making furnace transfers the physical heat to the hydrogen-rich combustible gas injected into the furnace through the regenerative heat exchanger, and then is used for the production of coke, sintered ore and pellets. Here, the hydrogen-rich combustible gas includes coke oven gas, natural gas, and other types of hydrogen-rich combustible gases.
本發明的技術方案之一,提供了一種煉鐵原料熱送熱裝裝置,其特徵在於,包括焦炭熱送熱裝裝置,所述焦炭熱送熱裝裝置由焦爐、高溫焦炭輸送裝置、高溫焦炭中轉料倉、高溫焦炭稱量斗、高溫爐料輸送裝置和耐高溫爐頂組成;焦爐透過高溫焦炭輸送裝置與高溫焦炭中轉料倉相連,高溫焦炭稱量斗與高溫焦炭中轉料倉透過管道或封閉溜槽相連,高溫焦炭稱量斗與高溫爐料輸送裝置透過管道或封閉溜槽相連,高溫爐料輸送裝置通透過耐高溫爐頂與煉鐵爐相連。 One of the technical solutions of the present invention provides a hot charging and hot charging device for ironmaking raw materials, which comprises a coke hot charging and charging device, wherein the coke hot charging and charging device comprises a coke oven, a high temperature coke conveying device, and a high temperature. Coke transfer bin, high temperature coke weighing hopper, high temperature furnace material conveying device and high temperature resistant furnace top; coke oven through high temperature coke conveying device and high temperature coke transfer bin, high temperature coke weighing hopper and high temperature coke transfer The warehouse is connected through a pipe or a closed chute, and the high-temperature coke weighing hopper is connected to the high-temperature furnace material conveying device through a pipe or a closed chute, and the high-temperature furnace material conveying device is connected to the ironmaking furnace through the high-temperature furnace top.
該裝置還可包括燒結礦熱送熱裝裝置和/或球團礦熱送熱裝裝置。所述燒結礦熱送熱裝裝置由燒結機、高溫燒結礦輸送裝置、高溫燒結礦中轉料倉和高溫燒結礦稱量斗組成,燒結機透過高溫燒結礦輸送裝置與高溫燒結礦中轉料倉相連,高溫燒結礦稱量斗與高溫燒結礦中轉料倉透過管道或封閉溜槽相連,高溫燒結礦稱量斗與高溫爐料輸送裝置透過管道或封閉溜槽相連,高溫爐料輸送 裝置透過耐高溫爐頂與煉鐵爐相連。所述球團礦熱送熱裝裝置是由球團礦焙燒機、高溫球團礦輸送裝置、高溫球團礦中轉料倉和高溫球團礦稱量斗組成,球團礦焙燒機透過高溫球團礦輸送裝置與高溫球團礦中轉料倉相連,高溫球團礦稱量斗與高溫球團礦中轉料倉透過管道或封閉溜槽相連,高溫球團礦稱量斗與高溫爐料輸送裝置透過管道或封閉溜槽相連,高溫爐料輸送裝置透過耐高溫爐頂與煉鐵爐相連。 The apparatus may also include a sinter ore heat transfer device and/or a pellet heat transfer device. The sinter ore hot charging and charging device is composed of a sintering machine, a high-temperature sinter conveying device, a high-temperature sinter ore transfer bin and a high-temperature sinter weighing hopper, and the sintering machine passes through a high-temperature sinter conveying device and a high-temperature sinter ore transfer material. The warehouse is connected, the high-temperature sinter weighing scale is connected with the high-temperature sinter transfer bin through the pipeline or the closed chute, and the high-temperature sinter weighing hopper is connected with the high-temperature furnace conveying device through the pipeline or the closed chute, and the high-temperature charging material is transported. The device is connected to the ironmaking furnace through a high temperature resistant furnace roof. The pellet ore hot charging device is composed of a pellet ore roasting machine, a high temperature pelletizing ore conveying device, a high temperature pelletizing ore converting bin and a high temperature pelletizing weighing hopper, and the pelletizing ore roasting machine passes through the high temperature. The pellet ore conveying device is connected with the high temperature pelletizing ore transfer bin, and the high temperature pelletizing ore weighing bucket is connected with the high temperature pelletizing ore transferring silo through the pipeline or the closed chute, and the high temperature pelletizing scale weighing bucket and high temperature charging material conveying The device is connected through a pipe or a closed chute, and the high-temperature charge conveying device is connected to the iron making furnace through the high-temperature furnace top.
所述高溫焦炭中轉料倉、高溫燒結礦中轉料倉或高溫球團礦中轉料倉的內襯為耐衝擊的保溫材料,且高溫焦炭中轉料倉、高溫燒結礦中轉料倉或高溫球團礦中轉料倉之中轉料倉口設置有密封蓋,密封蓋朝向各中轉料倉的位置設置保溫材料,各中轉料倉的形狀為方形、長方形、橢圓形、圓柱形或圓形。 The lining of the high temperature coke transfer bin, the high temperature sintered ore transfer bin or the high temperature pellet ore transfer bin is an impact resistant thermal insulation material, and the high temperature coke transfer bin and the high temperature sintered ore transfer bin Or the transfer bin in the transfer bin of the high-temperature pellet ore is provided with a sealing cover, and the sealing cover is provided with a heat insulating material toward the position of each transfer silo, and the shape of each transfer silo is square, rectangular, elliptical, cylindrical Shape or circle.
所述高溫爐料輸送裝置為垂直水準提升裝置或斜橋提升裝置。 The high temperature charge conveying device is a vertical level lifting device or a diagonal bridge lifting device.
本發明的技術方案之二,提供了一種煉鐵原料熱送熱裝方法,包括以下步驟:a、將焦爐生產出的成熟焦炭不經過熄焦而是由高溫焦炭輸送裝置直接輸送至高溫焦炭中轉料倉內;b、將高溫焦炭中轉料倉作為高溫焦炭的緩衝和保溫容器,高溫焦炭通過高溫焦炭稱量斗,再通過封閉的高溫爐料輸送裝置送入耐高溫爐頂內,再由耐高溫爐頂按要求布入煉鐵爐內。 The second technical solution of the present invention provides a method for hot charging and hot charging of iron-making raw materials, comprising the following steps: a. The mature coke produced by the coke oven is directly sent to the high-temperature coke by the high-temperature coke conveying device without quenching. In the transfer silo; b. The high-temperature coke transfer silo is used as a buffer and heat preservation container for high-temperature coke. The high-temperature coke is passed through a high-temperature coke weighing hopper, and then sent to the high-temperature furnace top through a closed high-temperature furnace material conveying device, and then The high temperature furnace roof is placed into the ironmaking furnace as required.
本發明的煉鐵原料熱送熱裝方法,還可以包括以下步驟:將高溫焦炭和高溫燒結礦一同送入煉鐵爐,或將高溫焦炭和高溫 球團礦一同送入煉鐵爐,或將高溫焦炭、高溫燒結礦和高溫球團礦一同送入煉鐵爐。 The method for hot charging and hot charging of the ironmaking raw material of the present invention may further comprise the steps of: feeding the high temperature coke and the high temperature sintered ore together into the ironmaking furnace, or placing the high temperature coke and the high temperature The pellets are sent to the ironmaking furnace together, or the high-temperature coke, high-temperature sintered ore and high-temperature pellets are sent to the ironmaking furnace.
本發明的技術方案之三,提供了一種可實現全氧富氫煤氣煉鐵方法的全氧富氫煤氣煉鐵的裝置,該裝置包括:煉鐵爐、根據上述技術方案一所述的煉鐵原料熱送熱裝裝置、煉鐵爐、爐頂煤氣系統、焦爐煤氣噴吹系統、粉塵噴吹系統、爐渣幹法粒化與餘熱回收系統及氧氣系統。煉鐵原料熱送熱裝裝置通過耐高溫爐頂與煉鐵爐相連,爐頂煤氣系統通過管道與煉鐵爐相連,焦爐煤氣噴吹系統通過管路與煉鐵爐相連,粉塵噴吹系統通過管路與煉鐵爐相連,爐渣幹法粒化與餘熱回收系統通過渣鐵溝與煉鐵爐相連,氧氣系統通過管路與煉鐵爐相連;其中,煉鐵爐設置有兩排風口,分別為設置在煉鐵爐下部的下排氧氣風口和設置在煉鐵爐的中下部、軟融帶根部以上位置的上排煤氣風口。爐頂煤氣系統由爐頂高溫煤氣除塵裝置、4~6個蓄熱式換熱裝置、4~30個布袋除塵裝置、聯合發電裝置及煤氣儲櫃組成。煉鐵爐通過管道與爐頂高溫煤氣除塵裝置相連,爐頂高溫煤氣除塵裝置、蓄熱式換熱裝置、布袋除塵裝置、聯合發電裝置、煤氣儲櫃通過管道依次順序相連。 According to a third aspect of the present invention, there is provided an apparatus for realizing an oxygen-rich hydrogen-rich gas iron making process of an oxygen-rich hydrogen-rich gas iron making process, the apparatus comprising: an iron making furnace, and the iron making according to the first technical solution Raw material hot delivery hot charging device, ironmaking furnace, top gas system, coke oven gas injection system, dust blowing system, slag dry granulation and waste heat recovery system and oxygen system. The hot-steam hot charging device of the iron-making raw material is connected to the iron-making furnace through the high-temperature resistant furnace top, and the top gas system is connected to the iron-making furnace through the pipeline, and the coke oven gas injection system is connected to the iron-making furnace through the pipeline, and the dust blowing system The pipeline is connected to the ironmaking furnace, the slag dry granulation and the waste heat recovery system are connected to the ironmaking furnace through the slag iron trench, and the oxygen system is connected to the ironmaking furnace through the pipeline; wherein the ironmaking furnace is provided with two rows of air outlets, They are the lower exhaust oxygen outlets installed in the lower part of the ironmaking furnace and the upper exhaust gas outlets located in the lower middle part of the ironmaking furnace and above the root of the soft melting zone. The top gas system consists of a high temperature gas dedusting device at the top of the furnace, 4 to 6 regenerative heat exchange devices, 4 to 30 bag dust removal devices, combined power generation devices and gas storage cabinets. The ironmaking furnace is connected to the high-temperature gas dust removing device at the top of the furnace through a pipeline, and the high temperature gas dust removing device, the regenerative heat exchange device, the bag dust removing device, the combined power generating device and the gas storage cabinet of the furnace top are sequentially connected through the pipeline.
焦爐煤氣噴吹系統由焦爐、焦爐煤氣淨化系統、煤氣加壓風機、蓄熱式換熱裝置、噴吹煤氣調溫裝置組成。焦爐透過管道與焦爐煤氣淨化系統相連,經淨化後的煤氣分兩路,一路是透過管道依次順序與煤氣加壓風機、蓄熱式換熱裝置及噴吹煤氣調溫裝置相連,然後透過管道與設置在煉鐵爐中下部、軟融帶根部以上位置的上排煤氣風口相連,另一路係透過管道依次順序與煤氣加壓風 機及蓄熱式換熱裝置相連,然後與設置在煉鐵爐下部的下排氧氣風口相連。 The coke oven gas injection system is composed of a coke oven, a coke oven gas purification system, a gas pressure fan, a regenerative heat exchange device, and a gas injection temperature regulation device. The coke oven is connected to the coke oven gas purification system through a pipeline. The purified gas is divided into two channels, one is connected to the gas pressure fan, the regenerative heat exchange device and the gas injection temperature regulating device through the pipeline, and then through the pipeline. It is connected to the upper gas vents installed in the lower part of the ironmaking furnace and above the root of the soft melting zone, and the other line is sequentially pressurized with the gas through the pipeline. The machine is connected to the regenerative heat exchange device and then connected to the lower oxygen vent which is disposed at the lower part of the ironmaking furnace.
粉塵噴吹系統由爐頂高溫煤氣除塵裝置、布袋除塵裝置及粉塵噴吹罐組成。爐頂高溫煤氣除塵裝置係透過粉塵輸送裝置與粉塵噴吹罐相連,布袋除塵裝置係透過粉塵輸送裝置與粉塵噴吹罐相連。粉塵噴吹罐是與煉鐵爐相連。 The dust blowing system consists of a high temperature gas dust removal device, a bag dust removal device and a dust spray can. The high-temperature gas dedusting device at the top of the furnace is connected to the dust blowing and blowing tank through a dust conveying device, and the bag dust removing device is connected to the dust blowing and blowing tank through the dust conveying device. The dust spray can is connected to the iron furnace.
爐渣幹法粒化與餘熱回收系統包括渣鐵分離器、爐渣粒化與換熱裝置、鍋爐、風機與聯合發電裝置。 The slag dry granulation and waste heat recovery system includes a slag iron separator, a slag granulation and heat exchange device, a boiler, a fan and a combined power generation device.
由煉鐵爐流出的渣鐵通過鐵水溝流入渣鐵分離器後分為渣液流和鐵水流,鐵水流經鐵水溝與鐵水運輸裝置相連,渣液流通過渣溝與爐渣粒化與換熱裝置相連,風機是透過管道和爐渣粒化與換熱裝置相連,爐渣粒化與換熱裝置透過管道與鍋爐相連,鍋爐透過管道與聯合發電裝置相連,爐渣粒化與換熱裝置透過下料管與爐渣運輸裝置相連。 The slag iron flowing out of the ironmaking furnace flows into the slag iron separator through the iron water channel and is divided into a slag liquid flow and a molten iron flow. The molten iron flows through the iron water ditch and is connected with the molten iron transport device, and the slag liquid flow passes through the slag ditch and the slag granulation. Connected to the heat exchange device, the fan is connected to the heat exchange device through the pipeline and the slag granulation, the slag granulation and the heat exchange device are connected to the boiler through the pipeline, the boiler is connected to the combined power generation device through the pipeline, and the slag granulation and the heat exchange device are transmitted through The cutting tube is connected to the slag transport device.
蓄熱式換熱裝置除了可以是蓄熱式換熱器,還可以是換熱式換熱器。 The regenerative heat exchanger can be a regenerative heat exchanger or a heat exchange heat exchanger.
本發明的技術方案之四,提供了一種全氧富氫煤氣煉鐵方法,包括下述步驟:1)執行上述技術方案二所述的煉鐵原料熱送熱裝方法;2)煉鐵爐(3)設置兩排風口,分別為設置在煉鐵爐(3)下部的下排氧氣風口和設置在煉鐵爐(3)的中下部、軟融帶根部以上位置的上排煤氣風口;通過下排氧氣風口吹入200-600立方米/ 噸鐵的氧氣和20-300立方米/噸鐵預熱的富氫可燃氣體,同時通過上排煤氣風口噴入100-600立方米/噸鐵預熱的富氫可燃氣體,富氫可燃氣體為焦爐煤氣或天然氣,富氫可燃氣體的噴入溫度控制在600-1200℃;3)煉鐵爐頂排出的煤氣溫度在250-1200℃,首先通過煉鐵爐頂高溫煤氣除塵裝置(4)除塵,再通過4-6個蓄熱式換熱裝置將煤氣的顯熱回收,其中2-3個蓄熱式換熱裝置用於預熱從氧氣風口噴入爐內的富氫可燃氣體,另外2-3個蓄熱式換熱裝置用於預熱將從軟融帶根部以上位置噴入爐內的富氫可燃氣體;4)煉鐵爐頂排出的煤氣經所述4-6個蓄熱式換熱裝置換熱後溫度降到200℃以下,通過4-30個布袋除塵裝置精細除塵,潔淨煤氣用於焦化、燒結和球團生產使用;5)煉鐵爐頂高溫煤氣除塵裝置(4)與所述4-30個布袋除塵裝置收集的爐塵通過粉塵噴吹罐(7)從煉鐵爐的氧氣風口噴入煉鐵爐(3)內,消除粉塵污染;6)煉鐵爐(3)產生的高溫液態爐渣通過爐渣粒化與換熱裝置(15)粒化,回收的爐渣顯熱通過鍋爐(16)產生高壓蒸汽,與煉鐵爐頂排出的高壓煤氣聯合驅動聯合發電裝置(5)發電。 According to a fourth aspect of the present invention, there is provided an oxygen-rich hydrogen-rich gas iron-making method comprising the steps of: 1) performing the hot-steaming and hot-packing method of the iron-making raw material according to the second aspect of the invention; 2) the iron-making furnace ( 3) Set two rows of air outlets, which are the lower exhaust oxygen outlets installed in the lower part of the ironmaking furnace (3) and the upper exhaust gas outlets located in the lower middle part of the ironmaking furnace (3) and above the root of the soft melting zone; The oxygen outlet is blown into the 200-600 cubic meters / Ton of iron oxygen and 20-300 cubic meters / ton of iron preheated hydrogen-rich flammable gas, while spraying 100-600 cubic meters / ton of iron preheated hydrogen-rich flammable gas through the upper exhaust gas vent, the hydrogen-rich flammable gas is Coke oven gas or natural gas, the injection temperature of hydrogen-rich flammable gas is controlled at 600-1200 °C; 3) The temperature of gas discharged from the top of ironmaking furnace is 250-1200 °C, first through the high-temperature gas dust removal device of ironmaking furnace top (4) Dust removal, and then the sensible heat of the gas is recovered by 4-6 regenerative heat exchange devices, wherein 2-3 regenerative heat exchange devices are used to preheat the hydrogen-rich combustible gas injected into the furnace from the oxygen tuyere, and 2- 3 regenerative heat exchange devices are used for preheating the hydrogen-rich combustible gas injected into the furnace from above the root of the soft melt zone; 4) the gas discharged from the top of the ironmaking furnace passes through the 4-6 regenerative heat exchange devices After the heat exchange, the temperature drops below 200 °C, and the dust is finely removed by 4-30 bag dust removal devices. The clean gas is used for coking, sintering and pellet production. 5) The high temperature gas dust removal device (4) of the ironmaking furnace top and the above The dust collected by 4-30 bag dust removal devices is sprayed from the oxygen tuyere of the ironmaking furnace through the dust blowing tank (7). In the iron furnace (3), the dust pollution is eliminated; 6) the high temperature liquid slag produced by the ironmaking furnace (3) is granulated by the slag granulation and heat exchange device (15), and the recovered slag sensible heat is generated by the boiler (16). The steam is combined with the high-pressure gas discharged from the top of the ironmaking furnace to drive the combined power generation unit (5) to generate electricity.
在本發明的技術方案一至四中,焦炭的入爐溫度為100℃~1200℃;燒結礦的入爐溫度為100℃~1000℃;球團礦的入爐溫度為100℃~1400℃;其中,焦炭、燒結礦和球團礦的入爐溫度可以分別為300℃~1000℃、300℃~900℃和300℃~1000℃;上述三種原料的入爐溫度優選為500-800℃。在本發明中,原料的入爐 溫度即為原料進入煉鐵爐時的溫度。 In the technical solutions 1 to 4 of the present invention, the coke inlet temperature is 100 ° C ~ 1200 ° C; the sintered ore temperature is 100 ° C ~ 1000 ° C; the pelletizing temperature is 100 ° C ~ 1400 ° C; The charging temperature of coke, sinter and pellets may be 300 ° C ~ 1000 ° C, 300 ° C ~ 900 ° C and 300 ° C ~ 1000 ° C, respectively; the inlet temperature of the above three raw materials is preferably 500-800 ° C. In the present invention, the raw material is charged into the furnace. The temperature is the temperature at which the raw material enters the ironmaking furnace.
在本發明中,採用爐料熱裝,充分利用了爐料的熱能,使上部塊料帶完全處於還原反應溫度區間內,爐料通過上部的間接還原金屬化率達到70%以上;採用熱裝與全氧冶煉相結合,使爐內的熱量分佈合理均衡;爐渣顯熱回收與爐頂餘壓回收相結合,聯合驅動發電機發電,提高了發電效率。 In the invention, the hot charge of the charge is utilized, the thermal energy of the charge is fully utilized, and the upper block strip is completely within the reduction reaction temperature range, and the indirect reduction metallization rate of the charge through the upper portion reaches 70% or more; using hot charging and total oxygen The combination of smelting makes the heat distribution in the furnace reasonably balanced; the sensible heat recovery of the slag is combined with the top pressure recovery of the furnace top to jointly drive the generator to generate electricity, which improves the power generation efficiency.
與現有技術相比,本發明具有以下優點: Compared with the prior art, the present invention has the following advantages:
1、溫度為100-1200℃的焦炭、溫度在100-1000℃的燒結礦、溫度為100-1400℃的熱團直接裝入煉鐵爐,充分利用了原料的顯熱,既降低了煉鐵工序的原料溫度的波動,又節省了原料冷卻設備的投資。 1. The coke with a temperature of 100-1200 °C, the sinter with a temperature of 100-1000 °C, and the hot mass with a temperature of 100-1400 °C are directly loaded into the ironmaking furnace, making full use of the sensible heat of the raw materials, which reduces the iron making. The fluctuation of the raw material temperature of the process saves the investment of the raw material cooling equipment.
由於焦炭不經過熄焦,消除了因濕熄焦造成的環境污染,同時消除了焦炭因溫度的劇烈變化產生的應力破損,焦炭的強度得到提高,M40提高3%-8%,M10減少0.3-0.8%,減少了碎焦和焦末的產生量。 Since coke does not undergo quenching, it eliminates environmental pollution caused by wet quenching, and at the same time eliminates stress damage caused by drastic changes in coke, and the strength of coke is increased, M40 is increased by 3%-8%, and M10 is decreased by 0.3- 0.8%, reducing the amount of coke and coke production.
2、由於原料在高溫下裝入爐內,帶入了大量的物理熱,按焦炭、燒結礦和球團礦800℃,噸鐵消耗量分別為0.3t、1.28t和0.32t計算,帶入的物理熱可達到1.59GJ,可以彌補煉鐵爐在全氧冶煉時因煤氣量不足造成的上部熱量虧損。 2. Since the raw materials are charged into the furnace at high temperature, a large amount of physical heat is introduced. According to coke, sinter and pellets at 800 °C, the consumption of tons of iron is calculated as 0.3t, 1.28t and 0.32t respectively. The physical heat can reach 1.59GJ, which can compensate for the upper heat loss caused by insufficient gas in the iron smelting furnace during total oxygen smelting.
由於上部採用爐料熱裝,使煉鐵爐上部塊料帶整個處於間接還原的溫度範圍,使爐料在進入煉鐵爐內伊始就開始間接還原,相對延長了還原反應的時間,改善了間接還原。 Because the upper part is heated by the charge, the upper block of the ironmaking furnace is entirely in the indirect reduction temperature range, so that the charge begins to indirectly reduce when it enters the ironmaking furnace, which relatively prolongs the time of the reduction reaction and improves the indirect reduction.
3、從上排煤氣風口吹入預熱到600-1100℃焦爐煤氣,提供富氫的還原氣體,提高了上部氣體的還原勢,改善了上部還原的動力學條件,使上部的間接還原充分發展,爐料在進入煉鐵爐下部時金屬化率達到90%以上。由於氫還原爐料的氣體產物是水,因此富氫還原還減少了CO2的排放。 3. Injecting preheated gas from the upper exhaust gas port to 600-1100 °C coke oven gas to provide hydrogen-rich reducing gas, improve the reduction potential of the upper gas, improve the kinetic conditions of the upper reduction, and make the upper indirect reduction sufficient. Development, the metallization rate of the charge reached more than 90% when entering the lower part of the ironmaking furnace. Since the gaseous product of the hydrogen reduction charge is water, hydrogen-rich reduction also reduces CO2 emissions.
4、傳統高爐採用熱風鼓風,噸鐵煤氣量達到1600立方米,其中N2占了1000立方米,本發明從爐缸的氧氣風口吹入工業氧氣,大大減少了爐缸的煤氣發生量,降低了對料柱的透氣性要求。 4. The traditional blast furnace adopts hot air blasting, the amount of ton of iron gas reaches 1600 cubic meters, of which N2 accounts for 1000 cubic meters. The invention blows industrial oxygen from the oxygen vent of the hearth, which greatly reduces the amount of gas generated in the hearth and reduces The gas permeability requirement for the column.
從爐缸同時吹入焦爐煤氣,可利用焦爐煤氣中的甲烷裂解,降低風口前的理論燃燒溫度,裂解產生的煤氣和焦爐煤氣中固有的氫提高了爐缸煤氣中氫的含量,氫在下部的間接還原可部分代替C的直接還原反應,減少了直接還原反應消耗的熱量,達到節能及節約焦炭的目的。噴吹焦爐煤氣代替噴吹粉煤,降低了因大量噴煤有煤粉灰分帶入的爐渣量和平衡鹼度需額外增加的溶劑帶來的渣量,可以降低噸鐵爐渣量,達到節能的目的。 Simultaneous blowing of coke oven gas from the hearth can utilize the methane cracking in the coke oven gas to reduce the theoretical combustion temperature before the tuyere. The hydrogen generated in the cracking gas and the coke oven gas increase the hydrogen content in the hearth gas. The indirect reduction of hydrogen in the lower part can partially replace the direct reduction reaction of C, reducing the heat consumed by the direct reduction reaction, achieving the purpose of energy saving and coke saving. Injecting coke oven gas instead of blowing pulverized coal reduces the amount of slag brought in by a large amount of coal pulverized coal ash and the amount of slag brought by the additional alkalinity of the solvent, which can reduce the amount of slag slag and save energy. the goal of.
5、煉鐵爐上部間接還原的充分發展,使爐料在進入下部熔化區域前金屬化率達到70%以上,在爐缸除了少量的補充還原外基本上只需熔化和滲碳即可完成煉鐵過程,由於上部的高金屬化率使滲碳反應提前進行,也縮短了爐缸的滲碳時間,煉鐵爐的利用係數可獲得大幅度的提高,同樣的爐容產量可達到常規高爐的1.5倍以上。 5. The indirect reduction of the upper part of the ironmaking furnace is fully developed, so that the metallization rate of the furnace material reaches 70% or more before entering the lower melting zone. In addition to a small amount of supplementary reduction, the furnace can basically complete the ironmaking by melting and carburizing. In the process, the carburizing reaction is advanced in advance due to the high metallization rate of the upper part, and the carburizing time of the hearth is also shortened, and the utilization coefficient of the ironmaking furnace can be greatly improved, and the same furnace capacity can reach 1.5 of the conventional blast furnace. More than double.
6、爐料中的K、Na、Zn等低沸點金屬在上部就被還原成金屬,隨高溫煤氣逸出爐外,降低了迴圈積累,減少了爐襯的結瘤現象, 沒有鹼土金屬的粉末的析出也提高了料柱的透氣性。 6. The low-boiling metals such as K, Na, Zn in the charge are reduced to metal at the upper part, and the high-temperature gas escapes out of the furnace, which reduces the accumulation of the loop and reduces the nodulation of the lining. The precipitation of the powder without alkaline earth metal also increases the gas permeability of the column.
7、爐渣採用幹法粒化技術回收其中的餘熱,通過鍋爐產生蒸汽與爐頂的高壓煤氣聯合驅動TRT發電,既充分利用了高爐渣的顯熱,節約了水資源,噸鐵節水可達到0.5t以上,又提高了單一煤氣TRT發電的效率。 7. The slag uses dry granulation technology to recover the waste heat. The steam generated by the boiler and the high-pressure gas at the top of the furnace jointly drive TRT power generation, which not only makes full use of the sensible heat of the blast furnace slag, but also saves water resources. Above t, the efficiency of single gas TRT power generation is improved.
C1‧‧‧焦爐 C1‧‧‧ coke oven
C2‧‧‧高溫焦炭輸送裝置 C2‧‧‧High temperature coke conveying device
C3‧‧‧高溫焦炭中轉料倉 C3‧‧‧High temperature coke transfer bin
C4‧‧‧高溫焦炭稱量斗 C4‧‧‧High temperature coke weighing hopper
C5‧‧‧焦爐煤氣淨化系統 C5‧‧‧Coke Oven Gas Purification System
S1‧‧‧燒結機 S1‧‧‧Sintering machine
S2‧‧‧高溫燒結礦輸送裝置 S2‧‧‧High temperature sinter conveying device
S3‧‧‧高溫燒結礦中轉料倉 S3‧‧‧High temperature sinter transfer bin
S4‧‧‧高溫燒結礦稱量斗 S4‧‧‧High temperature sinter weighing scale
P1‧‧‧礦焙燒機 P1‧‧‧mine roasting machine
P2‧‧‧高溫球團礦輸送裝置 P2‧‧‧High temperature pellet conveyor
P3‧‧‧高溫球團礦中轉料倉 P3‧‧‧High temperature pellets transfer bin
P4‧‧‧高溫球團礦稱量斗 P4‧‧‧High temperature pellets weighing bucket
1‧‧‧高溫爐料輸送裝置 1‧‧‧High temperature furnace material conveying device
2‧‧‧耐高溫爐頂 2‧‧‧High temperature furnace roof
3‧‧‧煉鐵爐 3‧‧‧iron furnace
4‧‧‧高溫煤氣除塵裝置 4‧‧‧High temperature gas dust removal device
5‧‧‧聯合發電裝置 5‧‧‧Combined power generation unit
6‧‧‧煤氣儲櫃 6‧‧‧ gas storage cabinet
7‧‧‧粉塵噴吹罐 7‧‧‧Dust spray cans
8‧‧‧煤氣加壓風機 8‧‧‧ Gas pressurized fan
9‧‧‧煤氣加壓風機 9‧‧‧ Gas pressurized fan
10‧‧‧噴吹煤氣調溫裝置 10‧‧‧Injection gas temperature control device
11‧‧‧氧氣系統 11‧‧‧Oxygen system
12、13‧‧‧粉塵輸送裝置 12, 13‧‧‧dust conveying device
14‧‧‧渣鐵分離器 14‧‧‧ slag iron separator
15‧‧‧爐渣粒化 15‧‧‧Slag granulation
16‧‧‧換熱裝置鍋爐 16‧‧‧heat exchanger boiler
17‧‧‧風機 17‧‧‧Fan
18‧‧‧爐渣運輸裝置 18‧‧‧Slag transport unit
19‧‧‧鐵水運輸裝置 19‧‧‧Iron water transport device
H1、H2、H3、H4‧‧‧蓄熱式換熱裝置 H1, H2, H3, H4‧‧‧ regenerative heat exchangers
F1、F2、F3、F4‧‧‧布袋除塵裝置 F1, F2, F3, F4‧‧‧ bag dust removal device
第1圖係本發明之煉鐵原料熱送熱裝裝置之方塊示意圖。 Fig. 1 is a block diagram showing the hot charging and hot charging device of the ironmaking raw material of the present invention.
第2圖係本發明之全氧富氫煤氣煉鐵裝置之方塊示意圖。 Fig. 2 is a block diagram showing the whole oxygen-rich hydrogen-rich gas iron making apparatus of the present invention.
以下結合附圖和具體實施例對本發明進行更詳細的說明和描述。 The invention will be described and illustrated in more detail below with reference to the drawings and specific embodiments.
在本實施例中,煉鐵原料熱送熱裝裝置包括焦炭熱送熱裝裝置,所述焦炭熱送熱裝裝置由焦爐C1、高溫焦炭輸送裝置C2、高溫焦炭中轉料倉C3、高溫焦炭稱量斗C4、高溫爐料輸送裝置1和耐高溫爐頂2組成;其中,焦爐C1透過高溫焦炭輸送裝置C2與高溫焦炭中轉料倉C3相連,高溫焦炭稱量斗C4與高溫焦炭中轉料倉C3透過管道或封閉溜槽相連,高溫焦炭稱量斗C4與高溫爐料輸送裝置1透過管道或封閉溜槽相連,高溫爐料輸送裝置1透過耐高溫爐頂2與煉鐵爐3相連。 In this embodiment, the iron-smelting raw material hot-steaming and charging device comprises a coke heat-sending and heating device, the coke hot-steaming and charging device comprises a coke oven C1, a high-temperature coke conveying device C2, a high-temperature coke transfer bin C3, and a high temperature. The coke weighing bucket C4, the high-temperature furnace material conveying device 1 and the high-temperature furnace top 2 are composed; wherein the coke oven C1 is connected to the high-temperature coke transfer bin C3 through the high-temperature coke conveying device C2, and the high-temperature coke weighing bucket C4 and high-temperature coke are The transfer bin C3 is connected through a pipe or a closed chute, and the high temperature coke weighing hopper C4 is connected to the high temperature charge conveying device 1 through a pipe or a closed chute, and the high temperature charge conveying device 1 is connected to the iron making furnace 3 through the high temperature resistant furnace top 2.
高溫焦炭中轉料倉C3為鋼結構料倉,其內襯為耐衝擊的保溫耐火材料,或者為保溫材料與耐熱襯板的結合,料倉入口設密封蓋,封蓋面向料倉的一側設保溫材料。高溫焦炭中轉料倉C3的形狀可以為方形、長方形、橢圓形、圓柱形或圓形。 The high-temperature coke transfer bin C3 is a steel structure silo, the inner lining is an impact-resistant thermal insulation refractory material, or a combination of thermal insulation material and heat-resistant lining. The storage compartment inlet is provided with a sealing cover, and the sealing cover faces the silo side. Set insulation materials. The shape of the transfer bin C3 in the high temperature coke may be square, rectangular, elliptical, cylindrical or circular.
高溫爐料輸送裝置1為垂直水準提升裝置或斜橋提升裝置。例如,可以為封閉的高溫鏈板機,或者可以為封閉小車與斜橋的結合。 The high temperature charge conveying device 1 is a vertical level lifting device or a diagonal bridge lifting device. For example, it may be a closed high temperature chain plate machine, or may be a combination of a closed car and a diagonal bridge.
與本實施例的煉鐵原料熱送熱裝裝置對應的煉鐵原料熱送熱裝方法包括:a、將焦爐C1生產出的成熟焦炭不經過熄焦而是由高溫焦炭輸送裝置C2直接輸送至高溫焦炭中轉料倉C3內;b、將高溫焦炭中轉料倉C3作為高溫焦炭的緩衝和保溫容器,高溫焦炭通過高溫焦炭稱量斗C4,再通過封閉的高溫爐料輸送裝置1送入耐高溫爐頂2內,再由耐高溫爐頂2按要求布入煉鐵爐3內。 The method for hot charging and hot charging of the ironmaking raw material corresponding to the hot-steam hot charging device of the iron-making raw material of the embodiment comprises: a. the mature coke produced by the coke oven C1 is directly conveyed by the high-temperature coke conveying device C2 without quenching To the high temperature coke transfer bin C3; b, the high temperature coke transfer bin C3 as a buffer and insulation container for high temperature coke, high temperature coke through the high temperature coke weighing bucket C4, and then through the closed high temperature furnace material conveying device 1 In the high temperature resistant furnace top 2, the high temperature resistant furnace top 2 is placed into the iron making furnace 3 as required.
在本實施例中,煉鐵原料還包括與現有技術的加入量與入爐溫度相同的燒結礦和/或球團礦。可以通過與現有技術相同的方式將燒結礦和/或球團礦加入煉鐵爐3;也可以將燒結礦和/或球團礦加入封閉的高溫爐料輸送裝置1,然後通過封閉的高溫爐料輸送裝置1將燒結礦和/或球團礦送入耐高溫爐頂2內,再由耐高溫爐頂2按要求布入煉鐵爐3內。 In the present embodiment, the ironmaking raw material further includes the same sintered ore and/or pellets as the prior art. The sinter and/or pellets can be added to the ironmaking furnace 3 in the same manner as in the prior art; the sinter and/or pellets can also be added to the closed high-temperature charge conveyor 1 and then transported through a closed high-temperature charge. The apparatus 1 feeds the sinter and/or pellets into the high temperature resistant furnace top 2, and then the high temperature resistant furnace top 2 is placed into the ironmaking furnace 3 as required.
在本實施例中,焦炭的入爐溫度在100℃~1200℃的範圍內,也可以在300℃~1000℃的範圍內,優選地,在500℃~800℃的範圍內。在本實施例中,上述焦炭入爐溫度能夠在300℃、500℃、800℃、1000℃、1200℃或者在上述焦炭入爐溫度範圍內的各個溫度點,並且均可達到本發明中焦炭熱送熱裝的目的。 In the present embodiment, the temperature at which the coke is charged is in the range of 100 ° C to 1200 ° C, and may be in the range of 300 ° C to 1000 ° C, preferably in the range of 500 ° C to 800 ° C. In this embodiment, the coke inlet temperature can be 300 ° C, 500 ° C, 800 ° C, 1000 ° C, 1200 ° C or at various temperature points in the above-mentioned coke inlet temperature range, and can reach the coke heat in the present invention. The purpose of sending hot clothes.
本實施例與實施例1基本相同,區別在於本實施例的煉鐵原料熱送熱裝裝置還包括燒結礦熱送熱裝裝置,所述燒結礦熱送熱裝裝置由燒結機S1、高溫燒結礦輸送裝置S2、高溫燒結礦中轉料倉S3和高溫燒結礦稱量斗S4組成;其中,燒結機S1通過高溫燒結礦輸送裝置S2與高溫燒結礦中轉料倉S3相連,高溫燒結礦稱量斗S4與高溫燒結礦中轉料倉S3通過管道或封閉溜槽相連,高溫燒結礦稱量斗S4與高溫爐料輸送裝置1通過管道或封閉溜槽相連,高溫爐料輸送裝置1通過耐高溫爐頂2與煉鐵爐3相連。 The embodiment is basically the same as the first embodiment, except that the iron-smelting raw material hot-steaming and charging device of the embodiment further includes a sinter ore heat-steaming device, and the sintered ore-steaming and hot-storing device is sintered by a sintering machine S1. The ore conveying device S2, the high-temperature sintering ore transfer bin S3 and the high-temperature sintered ore weighing bucket S4 are composed; wherein the sintering machine S1 is connected to the high-temperature sintered ore transfer bin S3 through the high-temperature sintered ore conveying device S2, and the high-temperature sintered ore is called The measuring bucket S4 is connected with the high-temperature sintered ore transfer silo S3 through a pipeline or a closed chute, and the high-temperature sintered ore weighing bucket S4 is connected to the high-temperature charging material conveying device 1 through a pipeline or a closed chute, and the high-temperature charging material conveying device 1 passes through the high-temperature resistant furnace top 2 It is connected to the iron making furnace 3.
高溫燒結礦中轉料倉S3為鋼結構料倉,其內襯為耐衝擊的保溫耐火材料,或者為保溫材料與耐熱襯板的結合,料倉入口設密封蓋,封蓋面向料倉的一側設保溫材料。高溫燒結礦中轉料倉S3的形狀可以為方形、長方形、橢圓形、圓柱形或圓形。 The high-temperature sinter ore transfer silo S3 is a steel structure silo, the inner lining is an impact-resistant thermal insulation refractory material, or a combination of thermal insulation material and heat-resistant lining, a sealing cover at the entrance of the silo, and a cover facing the silo Insulation material is provided on the side. The shape of the transfer bin S3 in the high-temperature sintered ore may be square, rectangular, elliptical, cylindrical or circular.
與本實施例的煉鐵原料熱送熱裝裝置對應的煉鐵原料熱送熱裝方法包括:a、將焦爐C1生產出的成熟焦炭不經過熄焦而是由高溫焦炭輸送裝置C2直接輸送至高溫焦炭中轉料倉C3內,將燒結機S1生產出的高溫燒結礦由封閉的高溫燒結礦輸送裝置S2輸送至高溫燒結礦中轉料倉S3內;b、將高溫焦炭中轉料倉C3和高溫燒結礦中轉料倉S3分別作為高溫焦炭和高溫燒結礦的緩衝和保溫容器,高溫焦炭和高溫燒結礦分別通過對應的高溫稱量斗進入封閉的高溫爐料輸送裝置1,再通過封閉的高溫爐料輸送裝置1送入耐高溫爐頂2內,再由耐高溫爐頂2按要求布入煉鐵爐3內。 The method for hot charging and hot charging of the ironmaking raw material corresponding to the hot-steam hot charging device of the iron-making raw material of the embodiment comprises: a. the mature coke produced by the coke oven C1 is directly conveyed by the high-temperature coke conveying device C2 without quenching In the high temperature coke transfer bin C3, the high temperature sintered ore produced by the sintering machine S1 is transported from the closed high temperature sintered ore conveying device S2 to the high temperature sintered ore transfer bin S3; b, the high temperature coke transfer bin C3 and high-temperature sinter ore transfer silo S3 are used as buffer and insulation containers for high-temperature coke and high-temperature sinter, respectively. High-temperature coke and high-temperature sinter are respectively passed into the closed high-temperature furnace material conveying device 1 through the corresponding high-temperature weighing hopper, and then closed. The high-temperature furnace material conveying device 1 is fed into the high-temperature resistant furnace top 2, and then placed in the ironmaking furnace 3 by the high-temperature resistant furnace top 2 as required.
在本實施例中,煉鐵原料還可以包括與現有技術的加入量與入爐溫度相同的球團礦。可以通過與現有技術相同的方式將球團礦加入煉鐵爐3;也可以將球團礦加入封閉的高溫爐料輸送裝置1,然後通過封閉的高溫爐料輸送裝置1將球團礦送入耐高溫爐頂2內,再由耐高溫爐頂2按要求布入煉鐵爐3內。 In this embodiment, the ironmaking raw material may further include a pellet of the same amount as that of the prior art. The pellets can be added to the ironmaking furnace 3 in the same manner as in the prior art; the pellets can also be added to the closed high-temperature furnace conveying device 1, and then the pellets can be sent to the high temperature through the closed high-temperature furnace conveying device 1. In the furnace top 2, the high temperature resistant furnace top 2 is then placed into the ironmaking furnace 3 as required.
在本實施例中,焦炭的入爐溫度在100℃~1200℃的範圍內,也可以在300℃~1000℃的範圍內,優選地,在500℃~800℃的範圍內;燒結礦的入爐溫度在100℃~1000℃的範圍內,也可以在300℃~900℃的範圍內,優選地,在500℃~800℃的範圍內。在本實施例中,上述各原料的入爐溫度能夠在300℃、500℃、800℃、900℃、1000℃、1200℃或者在上述焦炭和燒結礦的入爐溫度範圍內的各個溫度點,並且均可達到本發明中對焦炭和燒結礦進行熱送熱裝的目的。 In this embodiment, the temperature of the coke entering the furnace is in the range of 100 ° C to 1200 ° C, and may also be in the range of 300 ° C to 1000 ° C, preferably in the range of 500 ° C to 800 ° C; The furnace temperature may be in the range of 100 ° C to 1000 ° C, or may be in the range of 300 ° C to 900 ° C, preferably in the range of 500 ° C to 800 ° C. In this embodiment, the inlet temperature of each of the above raw materials can be 300 ° C, 500 ° C, 800 ° C, 900 ° C, 1000 ° C, 1200 ° C or at various temperature points within the temperature range of the above-mentioned coke and sintered ore. Moreover, the purpose of the hot charging and heating of the coke and the sintered ore in the present invention can be achieved.
如第1圖所示,其係本發明之煉鐵原料熱送熱裝裝置之方塊示意圖。本實施例包括:焦炭熱送熱裝裝置、燒結礦熱送熱裝裝置和球團礦熱送熱裝裝置。 As shown in Fig. 1, it is a block diagram of the hot-steam hot charging device of the iron-making raw material of the present invention. The embodiment includes: a coke hot delivery hot charging device, a sinter hot charging hot charging device, and a pellet thermal conveying hot charging device.
所述焦炭熱送熱裝裝置由焦爐C1、高溫焦炭輸送裝置C2、高溫焦炭中轉料倉C3、高溫焦炭稱量斗C4、高溫爐料輸送裝置1和耐高溫爐頂2組成;其中,焦爐C1透過高溫焦炭輸送裝置C2與高溫焦炭中轉料倉C3相連,高溫焦炭稱量斗C4與高溫焦炭中轉料倉C3透過管道或封閉溜槽相連,高溫焦炭稱量斗C4與高溫爐料輸送裝置1通過管道或封閉溜槽相連,高溫爐料輸送裝置1通過耐高溫爐頂 2與煉鐵爐3相連。 The coke hot delivery hot charging device is composed of a coke oven C1, a high temperature coke conveying device C2, a high temperature coke transfer bin C3, a high temperature coke weighing hopper C4, a high temperature furnace material conveying device 1 and a high temperature resistant furnace top 2; Furnace C1 is connected to high temperature coke transfer bin C3 through high temperature coke conveying device C2, high temperature coke weighing bucket C4 is connected with high temperature coke transfer bin C3 through pipeline or closed chute, high temperature coke weighing bucket C4 and high temperature furnace material conveying device 1 connected by pipe or closed chute, high temperature furnace material conveying device 1 passes through high temperature furnace roof 2 is connected to the iron making furnace 3.
所述燒結礦熱送熱裝裝置由燒結機S1、高溫燒結礦輸送裝置S2、高溫燒結礦中轉料倉S3和高溫燒結礦稱量斗S4組成;其中,燒結機S1透過高溫燒結礦輸送裝置S2與高溫燒結礦中轉料倉S3相連,高溫燒結礦稱量斗S4與高溫燒結礦中轉料倉S3透過管道或封閉溜槽相連,高溫燒結礦稱量斗S4與高溫爐料輸送裝置1透過管道或封閉溜槽相連。 The sinter ore hot charging and charging device is composed of a sintering machine S1, a high-temperature sinter conveying device S2, a high-temperature sinter intermediate transfer sump S3 and a high-temperature sinter weighing hopper S4; wherein the sintering machine S1 passes through the high-temperature sinter conveying device S2 is connected with the high-temperature sinter ore transfer silo S3, and the high-temperature sintered ore weighing bucket S4 is connected with the high-temperature sintered ore transfer silo S3 through a pipeline or a closed chute, and the high-temperature sintered ore weighing bucket S4 and the high-temperature furnace feed conveying device 1 pass through the pipeline. Or closed chutes connected.
所述球團礦熱送熱裝裝置由球團礦焙燒機P1、高溫球團礦輸送裝置P2、高溫球團礦中轉料倉P3和高溫球團礦稱量斗P4組成,球團礦焙燒機P1通過高溫球團礦輸送裝置P2與高溫球團礦中轉料倉P3相連,高溫球團礦稱量斗P4與高溫球團礦中轉料倉P3通過管道或封閉溜槽相連,高溫球團礦稱量斗P4與高溫爐料輸送裝置1通過管道或封閉溜槽相連。 The pellet hot or hot charging device is composed of a pellet ore roasting machine P1, a high temperature pelletizing conveyor conveying device P2, a high temperature pelletizing ore transferring bin P3 and a high temperature pelletizing ore weighing bucket P4, and the pelletizing ore is roasting. The machine P1 is connected to the high temperature pellet ore transfer bin P3 through the high temperature pellet conveyor P2, and the high temperature pellet ore bucket P4 is connected to the high temperature pellet ore transfer bin P3 through a pipe or a closed chute, and the high temperature pellet The mine weighing hopper P4 is connected to the high temperature charge conveying device 1 through a pipe or a closed chute.
上述三種中轉料倉C3、S3、P3為鋼結構料倉,其內襯為耐衝擊的保溫耐火材料,或者為保溫材料與耐熱襯板的結合,料倉入口設密封蓋,封蓋面向料倉的一側設保溫材料。上述三種中轉料倉C3、S3、P3的形狀可以為方形、長方形、橢圓形、圓柱形或圓形。 The above three kinds of transfer silos C3, S3 and P3 are steel structure silos, the inner lining is impact-resistant thermal insulation refractory material, or the combination of thermal insulation material and heat-resistant lining, the sealing inlet of the silo is provided with a sealing cover, and the cover is facing Insulation material is provided on one side of the warehouse. The shapes of the above three transfer silos C3, S3, and P3 may be square, rectangular, elliptical, cylindrical or circular.
高溫爐料輸送裝置1為垂直水準提升裝置或斜橋提升裝置。例如,可以為封閉的高溫鏈板機,或者可以為封閉小車與斜橋的結合。 The high temperature charge conveying device 1 is a vertical level lifting device or a diagonal bridge lifting device. For example, it may be a closed high temperature chain plate machine, or may be a combination of a closed car and a diagonal bridge.
參見第1圖所示,其係本發明之煉鐵原料熱送熱裝裝置之方塊示意圖。本發明之煉鐵原料熱送熱裝方法之實施例包括以下步驟: 1)將焦爐C1生產出的成熟焦炭不經過熄焦而是由高溫焦炭輸送裝置C2直接輸送至高溫焦炭中轉料倉C3內,燒結機S1生產出的高溫燒結礦不經過冷卻,由封閉的高溫燒結礦輸送裝置S2直接輸送至高溫燒結礦中轉料倉S3內,將球團礦焙燒機P1生產出的高溫球團礦不經過冷卻,通過封閉的高溫球團礦輸送裝置P2直接輸送至高溫球團礦中轉料倉P3內;2)將上述三種中轉料倉C3、S3、P3分別作為高溫的焦炭、燒結礦和球團礦的緩衝和保溫容器,高溫爐料通過3個高溫稱量斗C4、S4、P4按配比依次、分批通過封閉的高溫爐料輸送裝置1送入耐高溫無鐘爐頂2內,再由耐高溫無鐘爐頂2按要求布入煉鐵爐3內;3)利用三種中轉料倉C3、S3、P3的緩衝和保溫作用,控制焦炭的入爐溫度為100-1200℃,燒結礦的入爐溫度為100-1000℃,球團礦的入爐溫度為100-1400℃。這裏,焦炭的入爐溫度可以控制為300-1000℃,燒結礦的入爐溫度可以控制為300-900℃,球團礦的入爐溫度可以控制為300-1000℃,上述三種原料的入爐溫度均可優選為500-800℃。在本實施例中,上述各原料的入爐溫度能夠在300℃、500℃、800℃、900℃、1000℃、1200℃、1400℃或者在上述焦炭、燒結礦和球團礦的入爐溫度範圍內的各個溫度點,並且均可達到本發明對原料進行熱送熱裝的目的。 Referring to Fig. 1, it is a block diagram of the hot-steam hot charging device of the iron-making raw material of the present invention. The embodiment of the method for hot charging and hot charging of the iron-making raw material of the present invention comprises the following steps: 1) The mature coke produced by the coke oven C1 is directly sent to the high temperature coke transfer bin C3 without being quenched, and the high temperature sintered ore produced by the sintering machine S1 is not cooled. The high-temperature sinter conveying device S2 is directly transported to the high-temperature sinter ore transfer silo S3, and the high-temperature pellets produced by the pellet ore roasting machine P1 are not cooled, and are directly transported through the closed high-temperature pellet conveyor device P2. To the high temperature pellets in the transfer bin P3; 2) the above three transfer silos C3, S3, P3 as high temperature coke, sinter and pelletized buffer and insulation containers, high temperature charge through 3 high temperatures The weighing hoppers C4, S4, and P4 are sequentially fed into the high-temperature resistant bell-free top 2 through the closed high-temperature furnace material conveying device 1 in batches, and then placed in the iron-making furnace 3 by the high-temperature resistant bellless furnace top 2 as required. 3) Using the buffering and heat preservation effects of three kinds of transfer silos C3, S3 and P3, the temperature of the coke is controlled to be 100-1200 ° C, and the temperature of the sinter is 100-1000 ° C. The furnace temperature is 100-1400 °C. Here, the temperature of the coke can be controlled to 300-1000 ° C, the temperature of the sinter can be controlled to 300-900 ° C, the temperature of the pellet can be controlled to 300-1000 ° C, the above three raw materials into the furnace The temperature may preferably be 500-800 °C. In this embodiment, the inlet temperature of each of the above raw materials can be 300 ° C, 500 ° C, 800 ° C, 900 ° C, 1000 ° C, 1200 ° C, 1400 ° C or in the above-mentioned coke, sintered ore and pellets The temperature points of the present invention can be achieved at various temperature points within the range.
採用實施例1、實施例2、實施例3或實施例4的裝置和方法煉鐵,取得了以下有益效果: Ironing with the apparatus and method of Example 1, Example 2, Example 3 or Example 4 achieved the following beneficial effects:
降低焦比16.3%,增加高爐產量30%,提高生鐵品質,減少基建設 備投資,提高投資比值。 Reduce the coke ratio by 16.3%, increase the blast furnace output by 30%, improve the quality of pig iron, and reduce the foundation construction. Prepare investment and increase investment ratio.
參照第2圖,其係本發明之全氧富氫煤氣煉鐵裝置之方塊示意圖,本發明之全氧富氫煤氣煉鐵裝置包括:煉鐵原料熱送熱裝裝置、煉鐵爐3、爐頂煤氣系統、焦爐煤氣噴吹系統、粉塵噴吹系統、爐渣幹法粒化與餘熱回收系統及氧氣系統。煉鐵原料熱送熱裝裝置通過耐高溫爐頂2與煉鐵爐3相連,爐頂煤氣系統通過管道與煉鐵爐3相連,焦爐煤氣噴吹系統透過管路與煉鐵爐3相連,粉塵噴吹系統透過管路與煉鐵爐3相連,爐渣幹法粒化與餘熱回收系統透過渣鐵溝與煉鐵爐3相連,氧氣系統11透過管路與煉鐵爐3相連。其中,煉鐵爐3設置有兩排風口,分別為設置在煉鐵爐下部的下排氧氣風口和設置在煉鐵爐的中下部、軟融帶根部以上位置的上排煤氣風口。 Referring to Fig. 2, which is a block diagram of the whole oxygen-rich hydrogen-rich gas iron making apparatus of the present invention, the whole oxygen-rich hydrogen-rich gas iron making apparatus of the present invention comprises: a hot-steam hot charging device for iron making raw materials, an iron making furnace 3, and a furnace Top gas system, coke oven gas injection system, dust injection system, slag dry granulation and waste heat recovery system and oxygen system. The hot-steam hot charging device of the iron-making raw material is connected to the iron-making furnace 3 through the high-temperature resistant furnace top 2, and the top gas system is connected to the iron-making furnace 3 through a pipeline, and the coke oven gas injection system is connected to the iron-making furnace 3 through the pipeline. The dust blowing system is connected to the ironmaking furnace 3 through a pipeline, and the slag dry granulation and the waste heat recovery system are connected to the ironmaking furnace 3 through the slag iron trench, and the oxygen system 11 is connected to the ironmaking furnace 3 through the pipeline. Among them, the ironmaking furnace 3 is provided with two rows of air outlets, which are respectively arranged in the lower row of oxygen outlets in the lower part of the ironmaking furnace, and in the upper middle part of the ironmaking furnace and the upper row of gas outlets above the root of the soft melting zone.
煉鐵原料熱送熱裝裝置由焦爐C1、燒結機S1、球團礦焙燒機P1、高溫焦炭輸送裝置C2、高溫燒結礦輸送裝置S2、高溫球團礦輸送裝置P2、高溫焦炭中轉料倉C3、高溫燒結礦中轉料倉S3、高溫球團礦中轉料倉P3、高溫焦炭稱量斗C4、高溫燒結礦稱量斗S4、高溫球團礦稱量斗P4、高溫爐料輸送裝置1和耐高溫爐頂2組成;焦爐C1透過高溫焦炭輸送裝置C2與高溫焦炭中轉料倉C3相連,燒結機S1透過高溫燒結礦輸送裝置S2與高溫燒結礦中轉料倉S3相連,球團礦焙燒機P1通過高溫球團礦輸送裝置P2與高溫球團礦中轉料倉P3相連,高溫稱量斗C4、S4和P4分別與相應的焦炭、燒結礦和球團礦的中轉料倉C3、S3、P3通過管道或封閉溜槽相連,高溫 稱量斗C4、S4、P4與高溫爐料輸送裝置1通過管道或封閉溜槽相連,高溫爐料輸送裝置1通過耐高溫爐頂2與煉鐵爐3相連。 Ironmaking raw material hot delivery hot charging device consists of coke oven C1, sintering machine S1, pelletizing roasting machine P1, high temperature coke conveying device C2, high temperature sintering ore conveying device S2, high temperature pelletizing conveyor device P2, high temperature coke transfer material Warehouse C3, high temperature sintered ore transfer bin S3, high temperature pellet ore transfer bin P3, high temperature coke weighing bucket C4, high temperature sintered ore weighing bucket S4, high temperature pelletizing scale weighing bucket P4, high temperature furnace material conveying device 1 and the high temperature resistant furnace top 2; the coke oven C1 is connected to the high temperature coke transfer bin C3 through the high temperature coke conveying device C2, and the sintering machine S1 is connected to the high temperature sintered ore transfer bin S3 through the high temperature sintered ore conveying device S2, the ball The pelletizing and roasting machine P1 is connected to the high temperature pelletizing ore transfer bin P3 through the high temperature pelletizing conveyor P2, and the high temperature weighing buckets C4, S4 and P4 are respectively associated with the corresponding coke, sintered ore and pelletizing intermediates. Cylinders C3, S3, P3 are connected by pipes or closed chutes, high temperature The weighing hoppers C4, S4, and P4 are connected to the high-temperature furnace material conveying device 1 through a pipe or a closed chute, and the high-temperature furnace material conveying device 1 is connected to the ironmaking furnace 3 through the high-temperature resistant furnace top 2.
爐頂煤氣系統由爐頂高溫煤氣除塵裝置4、蓄熱式換熱裝置H1、H2、H3、H4、布袋除塵裝置F1、F2、F3、F4、聯合發電裝置5及煤氣儲櫃6組成。煉鐵爐3透過管道與爐頂高溫煤氣除塵裝置4相連,爐頂高溫煤氣除塵裝置4、蓄熱式換熱裝置H1、H2、H3、H4、布袋除塵裝置F1、F2、F3、F4、聯合發電裝置5及煤氣儲櫃6是透過管道依次順序相連。此外,蓄熱式換熱裝置可以設置4-6個,布袋除塵裝置可設置4-30個,蓄熱式換熱器還可以是換熱式換熱器。 The top gas system is composed of a furnace top high-temperature gas dust removing device 4, a regenerative heat exchange device H1, H2, H3, H4, a bag dust removing device F1, F2, F3, F4, a combined power generating device 5, and a gas storage cabinet 6. The ironmaking furnace 3 is connected to the top of the furnace high temperature gas dedusting device 4 through the pipeline, the furnace top high temperature gas dust removing device 4, the regenerative heat exchanging device H1, H2, H3, H4, the bag dust removing device F1, F2, F3, F4, combined power generation The device 5 and the gas storage cabinet 6 are sequentially connected in series through a pipe. In addition, the regenerative heat exchange device can be arranged 4-6, the bag dust removal device can be set 4-30, and the regenerative heat exchanger can also be a heat exchange heat exchanger.
焦爐煤氣噴吹系統由焦爐C1、焦爐煤氣淨化系統C5、煤氣加壓風機8、煤氣加壓風機9、蓄熱式換熱裝置H1、H2、H3、H4及噴吹煤氣調溫裝置10組成;其中,焦爐C1通過管道與焦爐煤氣淨化系統C5相連,經焦爐煤氣淨化系統C5淨化後的煤氣分兩路,一路係通過管道依次順序與煤氣加壓風機8、蓄熱式換熱裝置H1、H3及噴吹煤氣調溫裝置10相連,然後通過管道與設置在煉鐵爐3的中下部、軟融帶根部以上位置的上排煤氣風口相連,另一路係通過管道依次順序與煤氣加壓機9及蓄熱式換熱裝置H2、H4相連,然後與設置在煉鐵爐3下部的下排氧氣風口相連。 Coke oven gas injection system consists of coke oven C1, coke oven gas purification system C5, gas pressure fan 8, gas pressure fan 9, regenerative heat exchange device H1, H2, H3, H4 and injection gas temperature control device 10 The composition; wherein, the coke oven C1 is connected to the coke oven gas purification system C5 through the pipeline, and the gas purified by the coke oven gas purification system C5 is divided into two paths, one way is sequentially connected with the gas pressurized fan through the pipeline, and the regenerative heat exchange is performed. The devices H1, H3 and the gas-fired gas temperature regulating device 10 are connected, and then connected to the upper gas vents of the upper part of the iron-making furnace 3 and above the root of the soft-melting belt through the pipeline, and the other system is sequentially connected with the gas through the pipeline. The pressurizing machine 9 is connected to the regenerative heat exchanging devices H2 and H4, and then connected to the lower exhaust oxygen tuyere provided at the lower portion of the iron making furnace 3.
氧氣系統11通過管路與煉鐵爐3相連。 The oxygen system 11 is connected to the ironmaking furnace 3 through a pipe.
粉塵噴吹系統由爐頂高溫煤氣除塵裝置4、布袋除塵裝置F1-F4及粉塵噴吹罐7組成;爐頂高溫煤氣除塵裝置4是透過過粉塵輸送裝置12與粉塵噴吹罐7相連,布袋除塵裝置F1-F4係透過粉塵輸送裝 置13與粉塵噴吹罐7相連。粉塵噴吹罐7與煉鐵爐3下部的下排氧氣風口相連。 The dust blowing system is composed of a furnace top high-temperature gas dust removing device 4, a bag dust removing device F1-F4 and a dust blowing blowing tank 7; the topping high-temperature gas dust removing device 4 is connected to the dust blowing and blowing tank 7 through the dust conveying device 12, and the bag is Dust removal device F1-F4 is transported through dust The 13 is connected to the dust blowing tank 7. The dust blowing tank 7 is connected to the lower oxygen vent of the lower portion of the iron making furnace 3.
爐渣幹法粒化與餘熱回收系統主要由渣鐵分離器14、爐渣粒化與換熱裝置15、鍋爐16、風機17與聯合發電裝置5組成;由煉鐵爐3流出的渣鐵通過鐵水溝流入渣鐵分離器14後分為渣液流和鐵水流,鐵水流經鐵水溝與鐵水運輸裝置19相連,渣液流通過渣溝與爐渣粒化與換熱裝置15相連,風機17是透過管道和爐渣粒化與換熱裝置15相連,爐渣粒化與換熱裝置15是透過管道與鍋爐16相連,鍋爐16透過管道與爐渣餘熱與聯合發電裝置5相連,爐渣粒化與換熱裝置15透過下料管與爐渣運輸裝置18相連。 The slag dry granulation and waste heat recovery system is mainly composed of a slag iron separator 14, a slag granulation and heat exchange device 15, a boiler 16, a fan 17 and a combined power generation device 5; the slag iron flowing out from the ironmaking furnace 3 passes through the molten iron The ditch flows into the slag iron separator 14 and is divided into a slag liquid flow and a molten iron flow. The molten iron flows through the iron water ditch and is connected to the molten iron transport device 19, and the slag liquid flow is connected to the slag granulation and heat exchange device 15 through the slag ditch, and the fan 17 It is connected to the heat exchange device 15 through the pipeline and the slag granulation. The slag granulation and heat exchange device 15 is connected to the boiler 16 through the pipeline, and the boiler 16 is connected to the slag waste heat through the pipeline and the combined power generation device 5, and the slag granulation and heat exchange The device 15 is connected to the slag transport unit 18 through a discharge pipe.
本實施例的裝置能夠實現焦炭、燒結礦和球團礦的入爐溫度分別為100-1200℃、100-1000℃和100-1400℃。 The apparatus of the present embodiment can achieve a charging temperature of coke, sintered ore and pellets of 100-1200 ° C, 100-1000 ° C and 100-1400 ° C, respectively.
參照第2圖之本本發明之全氧富氫煤氣煉鐵之方塊示意圖,本發明之全氧富氫煤氣煉鐵方法的生產過程實施如下: Referring to the block diagram of the whole oxygen-rich hydrogen-rich gas iron making of the present invention with reference to Fig. 2, the production process of the whole oxygen-rich hydrogen-rich gas iron making method of the present invention is carried out as follows:
焦爐C1推出的成熟紅焦不經過熄焦,直接通過高溫焦炭輸送裝置C2輸送至高溫焦炭中轉料倉C3內,燒結機S1生產出的高溫燒結礦不經過帶冷機或環冷機冷卻,直接通過高溫燒結礦輸送裝置S2輸送至高溫燒結礦中轉料倉S3內,球團礦焙燒機P1生產出的高溫球團礦不經過帶冷機或環冷機冷卻,直接通過高溫球團礦輸送裝置P2輸送至高溫球團礦中轉料倉P3內,三種爐料的中轉料倉下分別設置高溫稱量斗C4、S4、P4,將三種爐料按配比依次加入到高溫爐料輸送裝置1中,由高溫爐料輸送裝置1將高溫爐料提升至耐高 溫爐頂2內,通過耐高溫爐頂2將爐料按布料要求布入煉鐵爐3內。 The mature red coke introduced by Coke Oven C1 is not quenched and directly conveyed to the high temperature coke transfer bin C3 through the high temperature coke conveying device C2. The high temperature sintered ore produced by the sintering machine S1 is not cooled by the cold machine or the ring cooler. The high-temperature sinter conveying device S2 is transported to the high-temperature sinter ore transfer silo S3, and the high-temperature pellets produced by the pellet ore roasting machine P1 are not cooled by the belt cooler or the ring cooler, and directly pass through the high-temperature pellet conveyor device P2. It is transported to the high-temperature pellets in the transfer bin P3, and the high-temperature weighing hoppers C4, S4, and P4 are respectively disposed under the transfer silos of the three kinds of charge materials, and the three kinds of charge materials are sequentially added to the high-temperature furnace material conveying device 1 according to the ratio, and the high temperature is high. The charge conveying device 1 raises the high temperature charge to a high resistance In the top 2 of the warm furnace, the charge is placed into the ironmaking furnace 3 according to the requirements of the fabric through the high temperature resistant furnace top 2.
所述的高溫中轉料倉C3、S3、P3為鋼結構料倉,所述高溫中轉料倉的內襯為耐衝擊的保溫耐火材料,或者為保溫材料與耐熱襯板的結合,料倉入口設密封蓋,封蓋面向料倉的一側設保溫材料。高溫爐料輸送裝置1為封閉的高溫鏈板機,或者為封閉小車與斜橋的結合。 The high-temperature intermediate transfer bins C3, S3, and P3 are steel structure silos, and the inner liner of the high-temperature transfer silo is an impact-resistant thermal insulation refractory material, or a combination of thermal insulation material and heat-resistant lining, the silo The inlet is provided with a sealing cover, and the sealing cover is provided with a heat insulating material on the side facing the silo. The high-temperature furnace material conveying device 1 is a closed high-temperature chain plate machine, or a combination of a closed car and a diagonal bridge.
本發明利用高溫中轉料倉C3、S3、P3的緩衝和保溫作用,可控制進入煉鐵爐的焦炭溫度為100-1200℃,燒結礦溫度為100-1000℃,球團礦溫度為100-1400℃。其中,焦炭的入爐溫度可以控制為300-1000℃,球團礦的入爐溫度也可以為300-1000℃,燒結礦的入爐溫度可以控制為300-900℃。優選地,焦炭的入爐溫度可控制為500-800℃;燒結礦的入爐溫度可控制為500-800℃;球團礦的入爐溫度可控制為500-800℃。在本實施例中,上述各原料的入爐溫度能夠在300℃、500℃、800℃、900℃、1000℃、1200℃、1400℃或者在上述焦炭、燒結礦和球團礦的入爐溫度範圍內的各個溫度點,並且均可達到本發明中原料熱送熱裝的目的。 The invention utilizes the buffering and heat preservation effect of the high-temperature transfer silos C3, S3 and P3, and can control the coke temperature entering the ironmaking furnace to be 100-1200 ° C, the sinter temperature is 100-1000 ° C, and the pellet temperature is 100- 1400 ° C. Among them, the temperature of the coke can be controlled to 300-1000 ° C, the temperature of the pellets can be 300-1000 ° C, and the temperature of the sinter can be controlled to 300-900 ° C. Preferably, the temperature of the coke into the furnace can be controlled to be 500-800 ° C; the temperature of the sinter can be controlled to 500-800 ° C; the temperature of the pellets can be controlled to 500-800 ° C. In this embodiment, the inlet temperature of each of the above raw materials can be 300 ° C, 500 ° C, 800 ° C, 900 ° C, 1000 ° C, 1200 ° C, 1400 ° C or in the above-mentioned coke, sintered ore and pellets Each temperature point within the range can achieve the purpose of hot charging of the raw material in the present invention.
煉鐵爐設置兩排風口,即下部的下排氧氣風口和中下部的上排煤氣風口;當爐料在爐內達到一定的高度後,從設置在煉鐵爐下部的下排的氧氣風口開始吹氧,同時噴入一定比例的富氫可燃氣體,即吹入200-600立方米/噸鐵的氧氣和20-300立方米/噸鐵預熱的富氫可燃氣體;當爐內料面達到正常料線時,從設置在煉鐵爐3的中下部、軟融帶根部以上位置的上排的煤氣風口吹入100-600立方米/噸鐵預熱的富氫可燃氣體。本實施中的富氫可燃氣體是 焦爐煤氣。這裏,富氫可燃氣體也可以為天然氣,富氫可燃氣體的噴入溫度控制在600-1200℃。 The ironmaking furnace is provided with two exhaust ports, namely a lower lower oxygen outlet and a lower middle upper gas outlet; when the charge reaches a certain height in the furnace, the blowing is started from the lower oxygen outlet disposed in the lower part of the ironmaking furnace. Oxygen, while injecting a certain proportion of hydrogen-rich flammable gas, that is, blowing 200-600 cubic meters / ton of iron oxygen and 20-300 cubic meters / ton of iron preheated hydrogen-rich flammable gas; when the furnace surface is normal In the case of the feed line, 100-600 cubic meters / ton of iron preheated hydrogen-rich combustible gas is blown from the upper gas gas vents provided at the upper and lower portions of the ironmaking furnace 3 and above the root of the soft melting zone. The hydrogen-rich combustible gas in this embodiment is Coke oven gas. Here, the hydrogen-rich combustible gas may also be natural gas, and the hydrogen-rich combustible gas is injected at a temperature of 600 to 1200 ° C.
煉鐵爐上部排出的高溫煤氣溫度在250-1200℃,經爐頂高溫煤氣除塵裝置4除塵,然後進入蓄熱式換熱裝置H1或H3(H1與H3交替使用)和H2或H4(H2與H4交替使用)進行換熱以回收煤氣的顯熱。其中,蓄熱式換熱裝置H1和H3(H1與H3交替使用)用於預熱從煉鐵爐3的中下部的軟融帶根部以上位置的上排煤氣風口噴入爐內的富氫可燃氣體,蓄熱式換熱裝置H2和H4(H2與H4交替使用)用於預熱從煉鐵爐3下部的下排氧氣風口噴入爐內的富氫可燃氣體。這裏,蓄熱式換熱裝置的數量可以為4-6個。 The high temperature gas discharged from the upper part of the ironmaking furnace is at 250-1200 ° C, and is dedusted by the high temperature gas dust removal device 4 at the top of the furnace, and then enters the regenerative heat exchange device H1 or H3 (alternating between H1 and H3) and H2 or H4 (H2 and H4). Alternate use) heat exchange to recover the sensible heat of the gas. Among them, the regenerative heat exchange devices H1 and H3 (alternatingly used by H1 and H3) are used for preheating the hydrogen-rich flammable gas injected into the furnace from the upper gas vents above the root of the soft-melt zone in the middle and lower portions of the ironmaking furnace 3. The regenerative heat exchanging devices H2 and H4 (alternatingly using H2 and H4) are used to preheat the hydrogen-rich combustible gas injected into the furnace from the lower oxygen outlet of the lower portion of the ironmaking furnace 3. Here, the number of regenerative heat exchange devices may be 4-6.
爐頂排出的煤氣經4-6個蓄熱式換熱裝置換熱後溫度降到200℃以下,再進入布袋除塵裝置F1、F2、F3、F4進行精細除塵。這裏,布袋除塵裝置的數量可以是4-30個。除塵後的煤氣進入聯合發電裝置5發電,煤氣最終進入煤氣儲櫃6,供焦化、燒結和球團生產以及生活等煤氣用戶使用。 After the gas discharged from the top of the furnace is exchanged by 4-6 regenerative heat exchange devices, the temperature drops below 200 °C, and then enters the bag dust removal device F1, F2, F3, F4 for fine dust removal. Here, the number of bag dust removing devices may be 4-30. The dust-removed gas enters the combined power generation unit 5 to generate electricity, and the gas finally enters the gas storage cabinet 6 for use by gas users such as coking, sintering, pellet production, and living.
爐頂高溫煤氣除塵裝置4產生的除塵灰定期通過粉塵輸送裝置12加入粉塵噴吹罐7中,布袋除塵裝置F1、F2、F3、F4產生的除塵灰通過粉塵輸送裝置13定期送至粉塵噴吹罐7中,通過粉塵噴吹罐7從煉鐵爐下部的下排氧氣風口噴入煉鐵爐3內,消除粉塵污染。 The dust removal ash generated by the furnace top high-temperature gas dust removing device 4 is periodically added to the dust blowing tank 7 through the dust conveying device 12, and the dust removing ash generated by the bag dust removing devices F1, F2, F3, and F4 is periodically sent to the dust blowing through the dust conveying device 13. In the tank 7, the dust blowing tank 7 is sprayed into the iron making furnace 3 from the lower oxygen outlet of the lower portion of the iron making furnace to eliminate dust pollution.
焦爐C1產生的焦爐煤氣經淨化系統C5淨化後分兩路噴入煉鐵爐3內,一路經煤氣加壓風機8加壓,然後通過蓄熱式換熱裝置H1或H3換熱(H1與H3交替使用),溫度升高到600-1100℃,再經過噴 吹煤氣調溫裝置10調溫,然後由上排煤氣風口噴入煉鐵爐3。噴吹煤氣調溫裝置10是為了保證上排煤氣風口噴入的煤氣具有與工藝要求相匹配的溫度。另一路煤氣加壓風機9加壓,然後通過蓄熱式換熱裝置H2或H4(H2與H4交替使用)換熱,再由下排的氧氣風口噴入煉鐵爐3內。 The coke oven gas produced by the coke oven C1 is purified by the purification system C5 and then sprayed into the ironmaking furnace 3 in two ways. The pressure is pressurized by the gas pressure fan 8 and then exchanged by the regenerative heat exchange device H1 or H3 (H1 and H3 is used alternately), the temperature rises to 600-1100 ° C, and then sprayed The gas-fired temperature adjustment device 10 is tempered, and then sprayed into the ironmaking furnace 3 from the upper gas vent. The gas-fired temperature regulating device 10 is designed to ensure that the gas injected into the upper gas tuyere has a temperature matching the process requirements. The other gas pressurizing fan 9 is pressurized, and then exchanges heat through the regenerative heat exchange device H2 or H4 (H2 and H4 are used alternately), and is then injected into the iron making furnace 3 from the lower oxygen vent.
煉鐵爐3下部設置的鐵口排出高溫液態爐渣和鐵水,經渣鐵分離器14分離,鐵水進入鐵水運輸裝置19中,爐渣則進入爐渣粒化與換熱裝置15中,經粒化換熱後的爐渣通過爐渣運輸裝置18運出,爐渣的餘熱由風機17鼓入的風帶入鍋爐16,產生高溫高壓蒸汽,與爐頂煤氣聯合驅動聯合發電裝置5,使爐渣的熱能得到充分地利用。 The iron mouth provided in the lower part of the ironmaking furnace 3 discharges the high temperature liquid slag and the molten iron, is separated by the slag iron separator 14, the molten iron enters the molten iron transport device 19, and the slag enters the slag granulation and heat exchange device 15, and the granules The slag after the heat exchange is transported out through the slag transport device 18, and the residual heat of the slag is brought into the boiler 16 by the wind blown by the blower 17, generating high-temperature and high-pressure steam, and the combined power generation device 5 is driven in conjunction with the top gas to obtain the heat energy of the slag. Make full use of it.
採用實施例5的煉鐵裝置和實施例6的煉鐵方法,取得了以下有益的效果: According to the iron making apparatus of the fifth embodiment and the iron making method of the sixth embodiment, the following advantageous effects are obtained:
煉鐵工序能耗降低10-50%;鐵水產量提高50-200%;節約土地資源,減少建設投資;CO2減排15-40%;新水用量減少80%以上。 The energy consumption of the ironmaking process is reduced by 10-50%; the production of molten iron is increased by 50-200%; the land resources are saved, and the construction investment is reduced; the CO2 emission reduction is 15-40%; the new water consumption is reduced by more than 80%.
在實施例3、4、5和6中,本發明的熱送熱裝裝置或熱送熱裝方法或煉鐵方法或煉鐵裝置均同時包括了焦炭、燒結礦和球團礦的熱送熱裝,但本發明的裝置可以僅包括焦炭熱送熱裝裝置,還可以在包括焦炭熱送熱裝裝置的同時,也包括燒結礦熱送熱裝裝置或球團礦熱送熱裝裝置。本發明的方法可以僅包括焦炭的熱送熱裝,還可以在包括焦炭熱送熱裝的同時,也包括燒結礦熱送熱裝或球團礦熱送熱裝。 In Examples 3, 4, 5 and 6, the hot-steam hot-packing device or the hot-steam hot-packing method or the iron-smelting method or the iron-smelting device of the present invention simultaneously includes hot heat of coke, sintered ore and pellets. The device of the present invention may include only the coke hot charging and unloading device, and may also include a sinter hot charging device or a pelletizing hot charging device, including the coke hot charging device. The method of the present invention may include only the hot-steaming of the coke, and may also include the hot-steam hot charging or the hot-steam hot charging of the pellets, including the hot charging of the coke.
在本發明中,焦炭的入爐溫度在100℃~1200℃的範圍內,也可 以在300℃~1000℃的範圍內,優選地,在500℃~800℃的範圍內;燒結礦的入爐溫度在100℃~1000℃的範圍內,也可以在300℃~900℃的範圍內,優選地,在500℃~800℃的範圍內;球團礦的入爐溫度在100℃~1400℃的範圍內,也可以在300-1000℃,優選地,可控制為500-800℃。而且,在本發明中,各原料的入爐溫度能夠在100℃、300℃、500℃、800℃、900℃、1000℃、1200℃、1400℃或者在上述焦炭和燒結礦的入爐溫度範圍內的各個溫度點,並且均可達到本發明中對原料進行熱送熱裝的目的。 In the present invention, the coke inlet temperature is in the range of 100 ° C to 1200 ° C, In the range of 300 ° C ~ 1000 ° C, preferably in the range of 500 ° C ~ 800 ° C; the temperature of the sintered ore in the range of 100 ° C ~ 1000 ° C, can also be in the range of 300 ° C ~ 900 ° C Preferably, it is in the range of 500 ° C to 800 ° C; the inlet temperature of the pellets is in the range of 100 ° C to 1400 ° C, and may also be in the range of 300-1000 ° C, preferably, 500-800 ° C. . Moreover, in the present invention, the inlet temperature of each raw material can be 100 ° C, 300 ° C, 500 ° C, 800 ° C, 900 ° C, 1000 ° C, 1200 ° C, 1400 ° C or in the above-mentioned coke and sinter temperature range Each of the temperature points in the interior can achieve the purpose of hot-heating the raw materials in the present invention.
在本發明中,焦炭、燒結礦和球團礦的入爐溫度主要考慮三方面因素:1.對高溫的焦炭、燒結礦和球團礦的顯熱的利用程度,這能夠體現本發明的節能效果;2.對耐火材料的保溫性能的要求,這關係到本發明的成本效益;3.高溫焦炭、燒結礦和球團礦對煉鐵爐上部溫度分佈的影響,合適的煉鐵爐上部溫度分佈能夠延長還原反應的時間並改善間接還原效果。具體來說,當焦炭、燒結礦和球團礦的入爐溫度越高時,它們的顯熱利用越充分,然而對耐火材料的保溫性能要求也就越高。因此,在本發明中,考慮到節能效果、成本效益以及間接還原效果,焦炭、燒結礦和球團礦的入爐溫度可以依次分別控制在300-1000℃、300-900℃和300-1000℃的範圍內,優選地,焦炭、燒結礦和球團礦的入爐溫度均可控制在500-800℃的範圍內。 In the present invention, the temperature of the coke, sinter and pellets is mainly considered in three aspects: 1. The degree of utilization of sensible heat of high temperature coke, sinter and pellets, which can reflect the energy saving of the present invention. Effect; 2. The requirements for the thermal insulation performance of the refractory material, which is related to the cost-effectiveness of the invention; 3. The influence of high temperature coke, sinter and pellets on the temperature distribution of the upper part of the ironmaking furnace, the upper temperature of the suitable ironmaking furnace The distribution can prolong the time of the reduction reaction and improve the indirect reduction effect. Specifically, when the temperature of the coke, sinter, and pellets is higher, the sensible heat utilization is more sufficient, but the insulation performance of the refractory is required to be higher. Therefore, in the present invention, considering the energy saving effect, the cost benefit, and the indirect reduction effect, the charging temperatures of the coke, the sinter, and the pellets can be sequentially controlled at 300-1000 ° C, 300-900 ° C, and 300-1000 ° C, respectively. Within the scope of the present invention, preferably, the temperature of the coke, sinter and pellets can be controlled in the range of 500-800 °C.
此外,本領域技術人員應該理解,在本發明中,煉鐵爐可以包括高爐和其他類型的使用焦炭的煉鐵爐。另外,在本發明中,耐高溫爐頂包括耐高溫無鐘爐頂和耐高溫鐘式爐頂。 Further, it will be understood by those skilled in the art that in the present invention, the ironmaking furnace may include a blast furnace and other types of ironmaking furnaces using coke. Further, in the present invention, the high temperature resistant roof includes a high temperature resistant bellless top and a high temperature bell top.
本發明將焦化、球團礦和燒結與煉鐵爐耦合運行,將紅熱的焦炭、球團礦及燒結礦直接送入新型煉鐵爐內,採用全氧冶煉,在下部氧氣風口和爐身中下部同時噴吹富氫的高溫焦爐煤氣,既充分利用了煉鐵爐料的顯熱,又利用高溫爐料帶入的顯熱消除了純氧冶煉造成的上部熱量不足的問題,使含鐵爐料在上部通過間接還原達到70%以上的金屬化率,充分利用了煤氣的化學能,減少或消除下部直接還原造成的碳素消耗,實現大幅度節能減排的目的。同時,本發明還節省了冷卻設備的投資,使佈局更加緊湊,既節約了土地資源,又節省了投資,還能達到高效、節能和環保的生產效果。 The invention combines coking, pelletizing and sintering with an ironmaking furnace, and directly feeds red hot coke, pellets and sintered ore into a new ironmaking furnace, adopts full oxygen smelting, and is in the lower oxygen tuyere and the furnace body. The lower part simultaneously blows hydrogen-rich high-temperature coke oven gas, which not only makes full use of the sensible heat of the ironmaking charge, but also utilizes the sensible heat brought by the high-temperature furnace material to eliminate the problem of insufficient heat in the upper part caused by pure oxygen smelting, so that the iron-containing charge is in the The upper part achieves a metallization rate of more than 70% through indirect reduction, fully utilizes the chemical energy of the gas, reduces or eliminates the carbon consumption caused by the direct reduction of the lower part, and achieves the purpose of greatly saving energy and reducing emissions. At the same time, the invention also saves investment in cooling equipment, makes the layout more compact, saves land resources, saves investment, and achieves efficient, energy-saving and environmentally friendly production effects.
儘管已經結合本發明的示例性實施例示出並描述了本發明的構思,但是本領域技術人員應該理解,在不脫離由權利要求所限定的思想和範圍的情況下,所進行的各種修改和變形都將在本發明所保護的範圍內。 While the present invention has been shown and described with reference to the embodiments of the embodiments of the invention All will be within the scope of the invention.
C1‧‧‧焦爐 C1‧‧‧ coke oven
C2‧‧‧高溫焦炭輸送裝置 C2‧‧‧High temperature coke conveying device
C3‧‧‧高溫焦炭中轉料倉 C3‧‧‧High temperature coke transfer bin
C4‧‧‧高溫焦炭稱量斗 C4‧‧‧High temperature coke weighing hopper
C5‧‧‧焦爐煤氣淨化系統 C5‧‧‧Coke Oven Gas Purification System
S1‧‧‧燒結機 S1‧‧‧Sintering machine
S2‧‧‧高溫燒結礦輸送裝置 S2‧‧‧High temperature sinter conveying device
S3‧‧‧高溫燒結礦中轉料倉 S3‧‧‧High temperature sinter transfer bin
S4‧‧‧高溫燒結礦稱量斗 S4‧‧‧High temperature sinter weighing scale
P1‧‧‧礦焙燒機 P1‧‧‧mine roasting machine
P2‧‧‧高溫球團礦輸送裝置 P2‧‧‧High temperature pellet conveyor
P3‧‧‧高溫球團礦中轉料倉 P3‧‧‧High temperature pellets transfer bin
P4‧‧‧高溫球團礦稱量斗 P4‧‧‧High temperature pellets weighing bucket
1‧‧‧高溫爐料輸送裝置 1‧‧‧High temperature furnace material conveying device
2‧‧‧耐高溫爐頂 2‧‧‧High temperature furnace roof
3‧‧‧煉鐵爐 3‧‧‧iron furnace
4‧‧‧高溫煤氣除塵裝置 4‧‧‧High temperature gas dust removal device
5‧‧‧聯合發電裝置 5‧‧‧Combined power generation unit
6‧‧‧煤氣儲櫃 6‧‧‧ gas storage cabinet
7‧‧‧粉塵噴吹罐 7‧‧‧Dust spray cans
8‧‧‧煤氣加壓風機 8‧‧‧ Gas pressurized fan
9‧‧‧煤氣加壓風機 9‧‧‧ Gas pressurized fan
10‧‧‧噴吹煤氣調溫裝置 10‧‧‧Injection gas temperature control device
11‧‧‧氧氣系統 11‧‧‧Oxygen system
12、13‧‧‧粉塵輸送裝置 12, 13‧‧‧dust conveying device
14‧‧‧渣鐵分離器 14‧‧‧ slag iron separator
15‧‧‧爐渣粒化 15‧‧‧Slag granulation
16‧‧‧換熱裝置鍋爐 16‧‧‧heat exchanger boiler
17‧‧‧風機 17‧‧‧Fan
18‧‧‧爐渣運輸裝置 18‧‧‧Slag transport unit
19‧‧‧鐵水運輸裝置 19‧‧‧Iron water transport device
H1、H2、H3、H4‧‧‧蓄熱式換熱裝置 H1, H2, H3, H4‧‧‧ regenerative heat exchangers
F1、F2、F3、F4‧‧‧布袋除塵裝置 F1, F2, F3, F4‧‧‧ bag dust removal device
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