TWI444739B - Pixel array substrate and manufacturing method thereof, and display device and manufacturing method thereof - Google Patents

Pixel array substrate and manufacturing method thereof, and display device and manufacturing method thereof Download PDF

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TWI444739B
TWI444739B TW100133670A TW100133670A TWI444739B TW I444739 B TWI444739 B TW I444739B TW 100133670 A TW100133670 A TW 100133670A TW 100133670 A TW100133670 A TW 100133670A TW I444739 B TWI444739 B TW I444739B
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layer
bump
pixel
pixel array
array substrate
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TW201314333A (en
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Hong Ru Guo
Cheng Chung Yang
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Innolux Corp
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畫素陣列基板與其製造方法及顯示器與其製造方法Pixel array substrate, manufacturing method thereof, display and manufacturing method thereof

本發明是有關於一種畫素陣列基板與其製造方法及顯示器與其製造方法,且特別是有關於一種具有凸塊之畫素陣列基板與其製造方法及顯示器與其製造方法。The present invention relates to a pixel array substrate, a method of manufacturing the same, a display and a method of fabricating the same, and more particularly to a pixel array substrate having bumps, a method of fabricating the same, a display, and a method of fabricating the same.

傳統的畫素陣列基板包括基板、複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構。該些掃描線與該些資料線定義複數個畫素區。各主動元件位於對應之畫素區且連接於對應之掃描線及對應之資料線。各電容結構位於對應之畫素區內。The conventional pixel array substrate includes a substrate, a plurality of scan lines, a plurality of data lines, a plurality of active elements, and a plurality of capacitor structures. The scan lines and the data lines define a plurality of pixel regions. Each active component is located in a corresponding pixel area and is connected to a corresponding scan line and a corresponding data line. Each capacitor structure is located in a corresponding pixel region.

隨著畫素越作越小,若為了維持一定的開口率,掃描線、資料線、主動元件及電容結構也需跟著縮小尺寸,但該些線路尺寸越小,則線路之電阻值升高,而造成訊號衰減過快,連带影響整體耗電增加。但若維持掃描線、資料線、主動元件及電容結構之尺寸,則可能導致畫素陣列基板的開口率降低,進而失去產業競爭力。As the pixel becomes smaller and smaller, in order to maintain a certain aperture ratio, the scan line, the data line, the active component, and the capacitor structure also need to be reduced in size, but the smaller the line size, the higher the resistance value of the line. As a result, the signal attenuation is too fast, which in turn affects the overall power consumption. However, if the dimensions of the scan lines, data lines, active components, and capacitor structures are maintained, the aperture ratio of the pixel array substrate may be lowered, and the industrial competitiveness may be lost.

本發明係有關於一種畫素陣列基板與其製造方法及顯示器與其製造方法,一實施例中,在縮小畫素陣列基板之畫素區面積下仍可獲得一定的開口率,以提升顯示品質。另一實施例中,在不改變畫素陣列基板之畫素區面積下,可增加開口率,以提升顯示品質。The invention relates to a pixel array substrate, a manufacturing method thereof and a display and a manufacturing method thereof. In an embodiment, a certain aperture ratio can be obtained under the pixel area of the pixel array substrate to improve the display quality. In another embodiment, the aperture ratio can be increased to improve the display quality without changing the area of the pixel area of the pixel array substrate.

根據本發明之一實施例,提出一種畫素陣列基板。畫素陣列基板包括一透光基板及一畫素結構層。透光基板包括一凸塊層。畫素結構層形成於透光基板上。畫素結構層包括複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構。該些掃描線與該些資料線定義複數個畫素區。各主動元件連接於對應之掃描線及對應之資料線,各主動元件位於對應之畫素區內。各電容結構位於對應之畫素區內。其中,該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上。According to an embodiment of the present invention, a pixel array substrate is proposed. The pixel array substrate comprises a light transmissive substrate and a pixel structure layer. The light transmissive substrate includes a bump layer. The pixel structure layer is formed on the light transmissive substrate. The pixel structure layer includes a plurality of scan lines, a plurality of data lines, a plurality of active elements, and a plurality of capacitor structures. The scan lines and the data lines define a plurality of pixel regions. Each active component is connected to a corresponding scan line and a corresponding data line, and each active component is located in a corresponding pixel area. Each capacitor structure is located in a corresponding pixel region. The scan lines, the data lines, the active components, and at least one of the capacitor structures are formed on the bump layer.

根據本發明之一實施例,提出一種顯示器。顯示器包括一顯示面板及一外殼。顯示面板包括上述畫素陣列基板。外殼圍繞顯示面板。According to an embodiment of the invention, a display is presented. The display includes a display panel and a housing. The display panel includes the above pixel array substrate. The outer casing surrounds the display panel.

根據本發明之一實施例,提出一種畫素陣列基板之製造方法。製造方法包括以下步驟。提供一透光基板;形成一凸塊層於透光基板上;以及,形成一畫素結構層於透光基板上,其中畫素結構層包括複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構,該些掃描線與該些資料線定義出複數個畫素區,各主動元件連接於對應之掃描線及對應之資料線且位於對應之畫素區內,各電容結構位於對應之畫素區內,其中該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上。According to an embodiment of the present invention, a method of fabricating a pixel array substrate is provided. The manufacturing method includes the following steps. Providing a transparent substrate; forming a bump layer on the transparent substrate; and forming a pixel structure layer on the transparent substrate, wherein the pixel structure layer comprises a plurality of scan lines, a plurality of data lines, and a plurality of active The component and the plurality of capacitor structures, the scan lines and the data lines define a plurality of pixel regions, and each active component is connected to the corresponding scan line and the corresponding data line and is located in the corresponding pixel region, and each capacitor structure And being located in the corresponding pixel region, wherein at least one of the scan lines, the data lines, the active components, and the capacitor structures are formed on the bump layer.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式,作詳細說明如下:In order to provide a better understanding of the above and other aspects of the present invention, the following detailed description of the embodiments and the accompanying drawings

請參照第1圖,其繪示依照本發明一實施例之畫素陣列基板之局部俯視圖。畫素陣列基板100包括透光基板110及畫素結構層120。畫素結構層120形成於透光基板110上,例如是形成於透光基板110之上表面110u(繪示於第2A圖)上。Please refer to FIG. 1 , which is a partial top view of a pixel array substrate according to an embodiment of the invention. The pixel array substrate 100 includes a light transmissive substrate 110 and a pixel structure layer 120. The pixel structure layer 120 is formed on the transparent substrate 110, for example, on the upper surface 110u of the transparent substrate 110 (shown in FIG. 2A).

畫素結構層120包括複數條資料線121、複數條掃描線122、複數個主動元件123、複數個電容結構124及複數個畫素電極125。該些資料線121與該些掃描線122定義出複數個畫素區PA。各主動元件123連接於對應之資料線121及對應之掃描線122,且位於對應之畫素區PA內。The pixel structure layer 120 includes a plurality of data lines 121, a plurality of scan lines 122, a plurality of active elements 123, a plurality of capacitor structures 124, and a plurality of pixel electrodes 125. The data lines 121 and the scan lines 122 define a plurality of pixel areas PA. Each active component 123 is connected to the corresponding data line 121 and the corresponding scan line 122, and is located in the corresponding pixel area PA.

請參照第2A及2B圖,第2A圖繪示第1圖中沿方向2A-2A’的剖視圖,第2B圖繪示第1圖中沿方向2B-2B’的剖視圖。透光基板110包括凸塊層111,其中凸塊層111可以微影蝕刻、噴砂製程或以塗佈玻璃膏(Frit)等方法形成。凸塊層111係透光基板110之一體成形之結構。一實施例中,透光基板110的材質與凸塊層111的材質相同。Referring to Figs. 2A and 2B, Fig. 2A is a cross-sectional view taken along line 2A-2A' in Fig. 1, and Fig. 2B is a cross-sectional view taken along line 2B-2B' in Fig. 1. The transparent substrate 110 includes a bump layer 111, wherein the bump layer 111 may be formed by a photolithography etching, a sandblasting process, or a method of coating a glass paste (Frit). The bump layer 111 is a structure in which one of the transparent substrates 110 is formed. In one embodiment, the material of the transparent substrate 110 is the same as the material of the bump layer 111.

凸塊層111具有相對二凸塊側壁111s1及111s2。凸塊層111突出於透光基板110之上表面110u。凸塊層111之凸塊側壁111s1及111s2例如是平面壁,平面壁可以是相對於上表面110u傾斜的平面斜壁。另一實施例中,凸塊側壁111s1及111s2亦可為曲面壁(於第7圖說明);或者,凸塊側壁111s1與111s2中一者為平面壁,而凸塊側壁111s1與111s2中另一者為曲面壁。The bump layer 111 has opposite two bump sidewalls 111s1 and 111s2. The bump layer 111 protrudes from the upper surface 110u of the transparent substrate 110. The bump sidewalls 111s1 and 111s2 of the bump layer 111 are, for example, planar walls, and the planar walls may be planar inclined walls that are inclined with respect to the upper surface 110u. In another embodiment, the bump sidewalls 111s1 and 111s2 may also be curved walls (described in FIG. 7); or one of the bump sidewalls 111s1 and 111s2 is a planar wall, and the bump sidewalls 111s1 and 111s2 are another one. The surface is a curved wall.

第2A圖所示,凸塊層111之凸塊側壁111s1與透光基板110之上表面110u之夾角A1至少大於90度。凸塊層111之凸塊側壁111s2與透光基板110之上表面110u之夾角A2至少大於90度。其中,凸塊側壁111s1相對於凸塊側壁111s2。夾角A1與夾角A2可相等或相異。一實施例中,夾角A1較佳但非限定地介於130至150度之間,夾角A2較佳但非限定地介於130至150度之間。上述夾角A1及A2指的是凸塊側壁111s1與透光基板110中未被凸塊層111覆蓋之上表面110u的夾角。As shown in FIG. 2A, the angle A1 between the bump sidewalls 111s1 of the bump layer 111 and the upper surface 110u of the transparent substrate 110 is at least greater than 90 degrees. The angle A2 between the bump sidewall 111s2 of the bump layer 111 and the upper surface 110u of the transparent substrate 110 is at least greater than 90 degrees. The bump sidewall 111s1 is opposite to the bump sidewall 111s2. The angle A1 and the angle A2 may be equal or different. In one embodiment, the included angle A1 is preferably, but not limited to, between 130 and 150 degrees, and the included angle A2 is preferably, but not limited to, between 130 and 150 degrees. The above-mentioned included angles A1 and A2 refer to an angle between the bump side wall 111s1 and the light-transmitting substrate 110 which is not covered by the upper surface 110u of the bump layer 111.

第2A圖所示,由於凸塊層111沿垂直於透光基板110之上表面110u的方向延伸,故形成於凸塊層111上之結構可沿垂直於透光基板110之上表面110u的方向延伸(例如是往垂直方向延伸),如此可在不佔用沿上表面110u之延伸方向(例如是往水平方向)的空間的情況下,增加形成於凸塊層111上之結構的延伸面積。As shown in FIG. 2A, since the bump layer 111 extends in a direction perpendicular to the upper surface 110u of the transparent substrate 110, the structure formed on the bump layer 111 may be perpendicular to the upper surface 110u of the transparent substrate 110. The extension (for example, extending in the vertical direction) can increase the extension area of the structure formed on the bump layer 111 without occupying a space along the extending direction of the upper surface 110u (for example, in the horizontal direction).

如第2A圖所示,凸塊層111具有上表面111u,凸塊層111之上表面111u與透光基板110之上表面110u之間距H1大於0即可,本發明實施例對間距H1的上限值不作任何限制。As shown in FIG. 2A, the bump layer 111 has an upper surface 111u, and the distance H1 between the upper surface 111u of the bump layer 111 and the upper surface 110u of the transparent substrate 110 is greater than 0, and the embodiment of the present invention has a pitch H1. There are no restrictions on the limits.

該些資料線121、該些掃描線122、該些主動元件123及該些電容結構124中至少一者係形成於凸塊層111上,例如是至少形成於凸塊側壁111s1及/或111s2上。一實施例中,全部的資料線121、全部的掃描線122、全部的主動元件123及全部的電容結構124都形成於凸塊層111上;或者,該些資料線121之群組、該些掃描線122之群組、該些主動元件123之群組與該些電容結構124之群組中之至少一群組形成於凸塊層111上;或者,該些資料線121之一者、該些掃描線122之一者、該些主動元件123之一者與該些電容結構124之一者中其中一者形成於凸塊層111上。以下係進一步說明。At least one of the data lines 121, the scan lines 122, the active elements 123, and the capacitor structures 124 are formed on the bump layer 111, for example, at least on the bump sidewalls 111s1 and/or 111s2. . In one embodiment, all of the data lines 121, all of the scan lines 122, all of the active elements 123, and all of the capacitor structures 124 are formed on the bump layer 111; or, the groups of the data lines 121, A group of scan lines 122, a group of the active elements 123, and at least one group of the plurality of capacitor structures 124 are formed on the bump layer 111; or one of the data lines 121, the One of the scan lines 122, one of the active elements 123, and one of the capacitor structures 124 are formed on the bump layer 111. The following is further explained.

如第2A圖所示,由於主動元件123形成於凸塊層111上,故,即使減小主動元件123投影於透光基板110之上表面110u的尺寸,仍可符合原本(無凸塊層111之設計)主動元件123的面積設計值。當主動元件123的尺寸縮小,便增加了透光區域,進而可提昇畫素區PA之開口率;或者,在減小主動元件123的尺寸的情況下,縮小畫素區PA的整體面積,進而縮小畫素陣列基板100的尺寸。As shown in FIG. 2A, since the active device 123 is formed on the bump layer 111, even if the size of the active device 123 projected on the upper surface 110u of the transparent substrate 110 is reduced, the original can be conformed (the bump-free layer 111 is not provided). Design) The area design value of the active component 123. When the size of the active element 123 is reduced, the light-transmitting area is increased, thereby increasing the aperture ratio of the pixel area PA; or, in the case of reducing the size of the active element 123, the overall area of the pixel area PA is reduced, and further The size of the pixel array substrate 100 is reduced.

如第2A圖所示,主動元件123包括半導體層123a,半導體層123a形成於凸塊層111上。As shown in FIG. 2A, the active element 123 includes a semiconductor layer 123a, and a semiconductor layer 123a is formed on the bump layer 111.

半導體層123a包括第一子半導體層123a1、第二子半導體層123a2、第三子半導體層123a3、第四子半導體層123a4及第五子半導體層123a5。第一子半導體層123a1形成於凸塊層111之凸塊層111之上表面111u上,第二子半導體層123a2及第三子半導體層123a3分別形成於凸塊層111之凸塊側壁111s1及111s2上,第四子半導體層123a4及第五子半導體層123a5形成於透光基板110之上表面110u上。一實施例中,半導體層123a亦可省略第四子半導體層123a4及第五子半導體層123a5中至少一者。The semiconductor layer 123a includes a first sub-semiconductor layer 123a1, a second sub-semiconductor layer 123a2, a third sub-semiconductor layer 123a3, a fourth sub-semiconductor layer 123a4, and a fifth sub-semiconductor layer 123a5. The first sub-semiconductor layer 123a1 is formed on the upper surface 111u of the bump layer 111 of the bump layer 111, and the second sub-semiconductor layer 123a2 and the third sub-semiconductor layer 123a3 are respectively formed on the bump sidewalls 111s1 and 111s2 of the bump layer 111. The fourth sub-semiconductor layer 123a4 and the fifth sub-semiconductor layer 123a5 are formed on the upper surface 110u of the transparent substrate 110. In one embodiment, the semiconductor layer 123a may also omit at least one of the fourth sub-semiconductor layer 123a4 and the fifth sub-semiconductor layer 123a5.

本實施例中,半導體層123a係形成於凸塊層111之凸塊側壁111s1及111s2上,如此便增加了半導體層123a的延伸面積。詳細而言,若無凸塊層111,則第二子半導體層123a2的面積僅限於第2A圖之投影寬度W12的範圍,且第三子半導體層123a3的面積僅限於第2A圖之投影寬度W13的範圍。反觀本實施例,由於凸塊層111之凸塊側壁111s1及111s2的延伸面積比投影寬度W12面積及投影寬度W13面積更大,因此可增加半導體層123a的延伸面積。In this embodiment, the semiconductor layer 123a is formed on the bump sidewalls 111s1 and 111s2 of the bump layer 111, thus increasing the extension area of the semiconductor layer 123a. In detail, if the bump layer 111 is absent, the area of the second sub-semiconductor layer 123a2 is limited to the range of the projection width W12 of FIG. 2A, and the area of the third sub-semiconductor layer 123a3 is limited to the projection width W13 of FIG. 2A. The scope. In contrast, in the present embodiment, since the extending areas of the bump side walls 111s1 and 111s2 of the bump layer 111 are larger than the area of the projection width W12 and the projection width W13, the extended area of the semiconductor layer 123a can be increased.

通道區168之寬度W1定義為半導體層123a與閘極123g重疊區域投影於透光基板110之上表面110u的寬度,其包括第一子半導體層123a1之投影寬度W11、第二子半導體層123a2之投影寬度W12、第三子半導體層123a3之投影寬度W13、第四子半導體層123a4之投影寬度W14與第五子半導體層123a5之投影寬度W15之加總。此通道區168沿透光基板110之表面延伸的實際長度L1如下式(1)。The width W1 of the channel region 168 is defined as the width of the overlapping region of the semiconductor layer 123a and the gate 123g projected on the upper surface 110u of the transparent substrate 110, which includes the projection width W11 of the first sub-semiconductor layer 123a1 and the second sub-semiconductor layer 123a2. The projection width W12, the projection width W13 of the third sub-semiconductor layer 123a3, the projection width W14 of the fourth sub-semiconductor layer 123a4, and the projection width W15 of the fifth sub-semiconductor layer 123a5 are summed. The actual length L1 of the channel region 168 extending along the surface of the light-transmitting substrate 110 is as follows (1).

其中,寬度W12與寬度W13可相等或相異,而寬度W14與寬度W15可相等或相異。在一實施例中,亦可省略W14或W15,亦即W14或W15的寬度可以為零。Wherein, the width W12 and the width W13 may be equal or different, and the width W14 and the width W15 may be equal or different. In an embodiment, W14 or W15 may also be omitted, that is, the width of W14 or W15 may be zero.

夾角A1為凸塊層111之凸塊側壁111s1與透光基板110之上表面110u之夾角,其至少大於90度。夾角A2為凸塊層111之凸塊側壁111s2與透光基板110之上表面110u之夾角,其至少大於90度。夾角A1與夾角A2可相等或相異。一實施例中,夾角A1較佳但非限定地介於130至150度之間,而夾角A2較佳但非限定地介於130至150度之間。The angle A1 is an angle between the bump sidewall 111s1 of the bump layer 111 and the upper surface 110u of the transparent substrate 110, which is at least greater than 90 degrees. The angle A2 is an angle between the bump sidewall 111s2 of the bump layer 111 and the upper surface 110u of the transparent substrate 110, which is at least greater than 90 degrees. The angle A1 and the angle A2 may be equal or different. In one embodiment, the included angle A1 is preferably, but not limited to, between 130 and 150 degrees, and the included angle A2 is preferably, but not limited to, between 130 and 150 degrees.

如第2A圖所示,主動元件123更包括閘極123g、第一絕緣層123p1、介電層123p2、保護層123p3、汲極123d及源極123s。第一絕緣層123p1覆蓋半導體層123a,閘極123g形成於第一絕緣層123p1上,介電層123p2覆蓋閘極123g,汲極123d及源極123s透過第一絕緣層123p1之通孔及介電層123p2之通孔連接於半導體層123a。保護層123p3覆蓋汲極123d及源極123s。畫素電極125透過保護層123p3之通孔連接至汲極123d。As shown in FIG. 2A, the active device 123 further includes a gate 123g, a first insulating layer 123p1, a dielectric layer 123p2, a protective layer 123p3, a drain 123d, and a source 123s. The first insulating layer 123p1 covers the semiconductor layer 123a, the gate 123g is formed on the first insulating layer 123p1, the dielectric layer 123p2 covers the gate 123g, and the drain 123d and the source 123s pass through the via of the first insulating layer 123p1 and the dielectric The via hole of the layer 123p2 is connected to the semiconductor layer 123a. The protective layer 123p3 covers the drain 123d and the source 123s. The pixel electrode 125 is connected to the drain electrode 123d through a through hole of the protective layer 123p3.

如第2A圖所示,由於半導體層123a形成於凸塊層111上而構成突出結構,使形成於半導體層123a上之第一絕緣層123p1、介電層123p2、保護層123p3及畫素電極125也構成對應半導體層123a輪廓之突出結構。As shown in FIG. 2A, since the semiconductor layer 123a is formed on the bump layer 111 to form a protruding structure, the first insulating layer 123p1, the dielectric layer 123p2, the protective layer 123p3, and the pixel electrode 125 formed on the semiconductor layer 123a are formed. A protruding structure corresponding to the contour of the semiconductor layer 123a is also formed.

如第2B圖所示,由於半導體層123a形成於凸塊層111上而構成突出結構,使形成於半導體層123a上之閘極123g亦構成對應半導體層123a輪廓之突出結構。詳細而言,閘極123g可沿著沿凸塊層111之凸塊側壁111s1及111s2的延伸方向形成於第一絕緣層123p1上,而增加了閘極123g的延伸面積,進而提升閘極123g的電性品質。如此一來,即使減小主動元件123投影於凸塊層111之上表面110u面上的尺寸,仍可維持原本(無凸塊層111之設計)閘極123g的面積設計值。當主動元件123的尺寸縮小,便增加了透光區域,進而可提昇畫素區PA之開口率。As shown in FIG. 2B, since the semiconductor layer 123a is formed on the bump layer 111 to form a protruding structure, the gate 123g formed on the semiconductor layer 123a also constitutes a protruding structure corresponding to the outline of the semiconductor layer 123a. In detail, the gate 123g may be formed on the first insulating layer 123p1 along the extending direction of the bump sidewalls 111s1 and 111s2 along the bump layer 111, thereby increasing the extended area of the gate 123g, thereby raising the gate 123g. Electrical quality. In this way, even if the size of the active element 123 projected on the upper surface 110u of the bump layer 111 is reduced, the area design value of the original (no bump layer 111 design) gate 123g can be maintained. When the size of the active element 123 is reduced, the light transmitting area is increased, and the aperture ratio of the pixel area PA can be increased.

請參照第2C圖,其繪示第1圖中沿方向2C-2C’的剖視圖,第2C圖僅繪示掃描線122及透光基板110。掃描線122可形成於凸塊層111上。此外,掃描線122的幾何結構可相似於半導體層123a的幾何結構,容此不再贅述。Please refer to FIG. 2C, which is a cross-sectional view taken along line 2C-2C' in FIG. 1, and FIG. 2C shows only scanning line 122 and transparent substrate 110. A scan line 122 may be formed on the bump layer 111. In addition, the geometry of the scan line 122 can be similar to the geometry of the semiconductor layer 123a, and will not be described again.

另一實施例中(圖未繪示),資料線121亦可形成於凸塊層111上。此外,資料線121的幾何結構可相似於半導體層123a或掃描線122的幾何結構,容此不再贅述。In another embodiment (not shown), the data line 121 may also be formed on the bump layer 111. In addition, the geometry of the data line 121 can be similar to the geometry of the semiconductor layer 123a or the scan line 122, and will not be described again.

請參照第2D圖,其繪示第1圖中沿方向2D-2D’的剖視圖。各電容結構124位於對應之畫素區PA內,且形成於凸塊層111上。Referring to Fig. 2D, a cross-sectional view taken along the direction 2D-2D' in Fig. 1 is shown. Each capacitor structure 124 is located in the corresponding pixel area PA and is formed on the bump layer 111.

各電容結構124包括電容下電極124b、電容上電極及介電層123p2,其中,介電層123p2可形成於電容下電極124b與電容上電極(例如是畫素電極125)之間。電容上電極例如是透光之畫素電極125或另一不透光之金屬電極。電容下電極124b形成於凸塊層111之凸塊側壁111s1及111s2上,一實施例中,電容下電極124b可與閘極123g於同一製程中形成,然本發明不限於此。Each of the capacitor structures 124 includes a capacitor lower electrode 124b, a capacitor upper electrode, and a dielectric layer 123p2. The dielectric layer 123p2 may be formed between the capacitor lower electrode 124b and the capacitor upper electrode (for example, the pixel electrode 125). The upper electrode of the capacitor is, for example, a light transmissive pixel electrode 125 or another opaque metal electrode. The capacitor lower electrode 124b is formed on the bump sidewalls 111s1 and 111s2 of the bump layer 111. In one embodiment, the capacitor lower electrode 124b can be formed in the same process as the gate 123g, but the invention is not limited thereto.

電容下電極124b形成於凸塊層111上而構成突出結構,如此可在不佔用透光基板110之上表面110u延伸方向之空間的情況下增加電容結構124的延伸面積,以增加其介電值。此外,由於電容下電極124b形成於凸塊層111上而構成突出結構,使形成於電容下電極124b上之介電層123p2及電容上電極(例如是畫素電極125)也形成對應之突出結構。The capacitor lower electrode 124b is formed on the bump layer 111 to form a protruding structure, so that the extended area of the capacitor structure 124 can be increased to occupy the dielectric value without occupying the space in the extending direction of the upper surface 110u of the transparent substrate 110. . In addition, since the capacitor lower electrode 124b is formed on the bump layer 111 to form a protruding structure, the dielectric layer 123p2 formed on the capacitor lower electrode 124b and the capacitor upper electrode (for example, the pixel electrode 125) also form a corresponding protruding structure. .

如第2D圖所示,本實施例中,介電層123p2覆蓋閘極123g。另一實施例中,第一絕緣層123p1可覆蓋電容下電極124b,而介電層123p2覆蓋第一絕緣層123p1,如此在電容下電極124b與電容上電極(例如是畫素電極125)之間可夾有第一絕緣層123p1及介電層123p2。As shown in Fig. 2D, in the present embodiment, the dielectric layer 123p2 covers the gate 123g. In another embodiment, the first insulating layer 123p1 may cover the capacitor lower electrode 124b, and the dielectric layer 123p2 covers the first insulating layer 123p1, such that between the capacitor lower electrode 124b and the capacitor upper electrode (for example, the pixel electrode 125) The first insulating layer 123p1 and the dielectric layer 123p2 may be sandwiched.

雖然上述實施例之凸塊層111係以同時具有相對二凸塊側壁111s1與111s2為例說明,然一實施例中,凸塊層111可省略凸塊側壁111s1與111s2之一者。如此一來,該些資料線121、該些掃描線122、該些主動元件123及該些電容結構124中至少一者係形成於凸塊層111之凸塊側壁111s1與111s2之一者上,以下係舉例說明。Although the bump layer 111 of the above embodiment is exemplified by having two opposite bump sidewalls 111s1 and 111s2 at the same time, in one embodiment, the bump layer 111 may omit one of the bump sidewalls 111s1 and 111s2. As a result, at least one of the data lines 121, the scan lines 122, the active elements 123, and the capacitor structures 124 are formed on one of the bump sidewalls 111s1 and 111s2 of the bump layer 111. The following is an example.

請參照第3圖,其繪示依照本發明另一實施例之畫素陣列基板的局部剖視圖。畫素陣列基板200之畫素結構層220中,其透光基板110之凸塊層111可省略側壁111s2。如此一來,半導體層123a可省略對應之第三子半導體層123a3及第五子半導體層123a5(123a3及123a5繪示於第2A圖)。本實施例中,半導體層123a亦可省略第一子半導體層123a1之一部分,然亦可保留完整的第一子半導體層123a1。一實施例中,可省略第3圖之第四子半導體層123a4而僅保留第一子半導體層123a1及第二子半導體層123a2。另一實施例中,凸塊層111亦可省略凸塊側壁111s1,而半導體層123a對應地省略第二子半導體層123a2及第四子半導體層123a4且至少保留第一子半導體層123a1及第三子半導體層123a3。Referring to FIG. 3, a partial cross-sectional view of a pixel array substrate in accordance with another embodiment of the present invention is shown. In the pixel structure layer 220 of the pixel array substrate 200, the bump layer 111 of the light-transmitting substrate 110 may omit the sidewall 111s2. As a result, the semiconductor layer 123a can omit the corresponding third sub-semiconductor layer 123a3 and fifth sub-semiconductor layer 123a5 (123a3 and 123a5 are shown in FIG. 2A). In this embodiment, the semiconductor layer 123a may also omit a portion of the first sub-semiconductor layer 123a1, but may also retain the complete first sub-semiconductor layer 123a1. In one embodiment, the fourth sub-semiconductor layer 123a4 of FIG. 3 may be omitted and only the first sub-semiconductor layer 123a1 and the second sub-semiconductor layer 123a2 may be left. In another embodiment, the bump layer 111 may also omit the bump sidewall 111s1, and the semiconductor layer 123a correspondingly omits the second sub-semiconductor layer 123a2 and the fourth sub-semiconductor layer 123a4 and at least retains the first sub-semiconductor layer 123a1 and the third layer. Sub-semiconductor layer 123a3.

請參照第4圖,其繪示依照本發明又一實施例之畫素陣列基板的局部俯視圖。畫素陣列基板300包括透光基板110及畫素結構層320。畫素結構層320形成於透光基板110上,例如是形成於透光基板110之上表面110u(繪示於第6圖)上。Referring to FIG. 4, a partial top view of a pixel array substrate in accordance with still another embodiment of the present invention is shown. The pixel array substrate 300 includes a light transmissive substrate 110 and a pixel structure layer 320. The pixel structure layer 320 is formed on the transparent substrate 110, for example, on the upper surface 110u of the transparent substrate 110 (shown in FIG. 6).

畫素結構層320包括複數條資料線121、複數條掃描線122、複數個主動元件323、複數個電容結構324及複數個畫素電極325。該些資料線121與該些掃描線122定義出複數個畫素區PA。各主動元件323連接於對應之資料線121及對應之掃描線122,各主動元件323位於對應之畫素區PA內。The pixel structure layer 320 includes a plurality of data lines 121, a plurality of scan lines 122, a plurality of active elements 323, a plurality of capacitor structures 324, and a plurality of pixel electrodes 325. The data lines 121 and the scan lines 122 define a plurality of pixel areas PA. Each active component 323 is connected to the corresponding data line 121 and the corresponding scan line 122, and each active component 323 is located in the corresponding pixel area PA.

請參照第5圖,其繪示第4圖中沿方向5-5’的剖視圖。畫素陣列基板300中,主動元件323包括閘極323g,其形成於凸塊層111上。由於主動元件323形成於凸塊層111上,故即使減小主動元件323投影於凸塊層111之上表面110u的尺寸仍可符合原本(無凸塊層111之設計)閘極323g的面積設計值。當主動元件323的尺寸縮小,便增加了透光區域,進而可提昇畫素區PA之開口率。Please refer to Fig. 5, which is a cross-sectional view taken along line 5-5' in Fig. 4. In the pixel array substrate 300, the active element 323 includes a gate 323g formed on the bump layer 111. Since the active element 323 is formed on the bump layer 111, even if the size of the active surface 323 projected on the upper surface 110u of the bump layer 111 is reduced, the area design of the gate 323g (the design of the bumpless layer 111) can be met. value. When the size of the active element 323 is reduced, the light transmitting area is increased, and the aperture ratio of the pixel area PA can be increased.

本實施例中,主動元件323之通道區368的寬度W2及沿透光基板110之表面延伸的實際長度的計算方式分別相似於上述實施例之通道區168之寬度W1及沿透光基板110之表面延伸的實際長度L1的計算方式(請參照上式(1))。In this embodiment, the width W2 of the channel region 368 of the active device 323 and the actual length extending along the surface of the transparent substrate 110 are calculated similarly to the width W1 of the channel region 168 of the above embodiment and along the transparent substrate 110. The calculation method of the actual length L1 of the surface extension (refer to the above formula (1)).

如第5圖所示,主動元件323更包括汲極323d、源極323s、半導體層323a、絕緣層323p1、保護層323p2、畫素電極325及電容結構324(電容結構324繪示於第4圖)。As shown in FIG. 5, the active device 323 further includes a drain 323d, a source 323s, a semiconductor layer 323a, an insulating layer 323p1, a protective layer 323p2, a pixel electrode 325, and a capacitor structure 324 (the capacitor structure 324 is shown in FIG. 4). ).

如第5圖所示,絕緣層323p1形成於閘極323g上,而構成對應於閘極323g輪廓之突出結構,半導體層323a形成於絕緣層323p1上,而構成對應絕緣層323p1輪廓之突出結構。汲極323d及源極323s形成於半導體層323a上,而構成對應半導體層323a輪廓之突出結構。保護層323p2覆蓋汲極323d、源極323s及半導體層323a,而構成對應汲極323d及源極323s輪廓之突出結構。畫素電極325形成於保護層323p2上,而構成對應保護層323p2輪廓之突出結構。As shown in Fig. 5, the insulating layer 323p1 is formed on the gate 323g to constitute a protruding structure corresponding to the outline of the gate 323g, and the semiconductor layer 323a is formed on the insulating layer 323p1 to constitute a protruding structure corresponding to the outline of the insulating layer 323p1. The drain 323d and the source 323s are formed on the semiconductor layer 323a to constitute a protruding structure corresponding to the outline of the semiconductor layer 323a. The protective layer 323p2 covers the drain 323d, the source 323s, and the semiconductor layer 323a, and constitutes a protruding structure corresponding to the outline of the drain 323d and the source 323s. The pixel electrode 325 is formed on the protective layer 323p2 to constitute a protruding structure corresponding to the outline of the protective layer 323p2.

一實施例中,電容結構324亦可形成於凸塊層111上,其相似於第2D圖之結構,容此不再贅述。In one embodiment, the capacitor structure 324 can also be formed on the bump layer 111, which is similar to the structure of the 2D diagram, and will not be described again.

雖然上述實施例之凸塊層111之凸塊側壁111s1及111s2係以平面壁為例說明,然一實施例中,凸塊層111之凸塊側壁111s1及111s2可以是曲面壁,如下說明。Although the bump sidewalls 111s1 and 111s2 of the bump layer 111 of the above embodiment are exemplified by a planar wall, in one embodiment, the bump sidewalls 111s1 and 111s2 of the bump layer 111 may be curved walls, as explained below.

請參照第6圖,其繪示另一實施例之凸塊層的剖視圖。凸塊層411之凸塊側壁411s之輪廓係圓柱形輪廓或橢圓形輪廓之至少一部分。Please refer to FIG. 6 , which is a cross-sectional view showing a bump layer of another embodiment. The profile of the bump sidewall 411s of the bump layer 411 is at least a portion of a cylindrical profile or an elliptical profile.

由於凸塊側壁411s係沿垂直於透光基板410之上表面410u的方向延伸,故該些資料線121、該些掃描線122、該些主動元件123及該些電容結構124中至少一者可沿遠離於透光基板410之上表面410u的方向延伸(即往垂直方向延伸),如此可在不佔用沿上表面110u之延伸方向的空間的情況下增加延伸面積。The at least one of the data lines 121, the scan lines 122, the active elements 123, and the capacitor structures 124 may be extended in a direction perpendicular to the upper surface 410u of the transparent substrate 410. Extending in a direction away from the upper surface 410u of the transparent substrate 410 (i.e., extending in the vertical direction), the extended area can be increased without occupying a space along the extending direction of the upper surface 110u.

以主動元件形成於凸塊層411上為例說明,主動元件之通道區468的寬度W3定義為半導體層423a與閘極(未繪示)重疊區域投影於透明基板410之上表面410u的寬度,如投影寬度W31、W32及W33的加總。此通道區468沿透光基板110之表面延伸的實際長度L3如下式(2)。Taking the active component formed on the bump layer 411 as an example, the width W3 of the channel region 468 of the active device is defined as the width of the overlapping region of the semiconductor layer 423a and the gate (not shown) projected on the upper surface 410u of the transparent substrate 410. Such as the sum of the projection widths W31, W32 and W33. The actual length L3 of the channel region 468 extending along the surface of the light-transmitting substrate 110 is as follows (2).

其中,剖面長度L3係在凸塊層411之剖面輪廓以半圓形為例的情況下計算。而投影寬度W31、W32及W33為凸塊層411投影於透明基板410之上表面410u之投影寬度。當凸塊層411之剖面輪廓為其它外形時,本技術領域通常知識者可依據幾何原理計算出其剖面長度。在一實施例中,投影寬度W32或W33可省略,亦即投影寬度W32或W33之值可為零。Here, the section length L3 is calculated in the case where the cross-sectional profile of the bump layer 411 is exemplified by a semicircle. The projection widths W31, W32, and W33 are projected widths of the bump layer 411 projected on the upper surface 410u of the transparent substrate 410. When the profile of the bump layer 411 is other shapes, those skilled in the art can calculate the length of the profile according to the geometric principle. In an embodiment, the projection width W32 or W33 may be omitted, that is, the value of the projection width W32 or W33 may be zero.

請參照第7圖,其繪示依照本發明一實施例之顯示器的外觀圖。顯示器500包括顯示面板510及外殼520。外殼520圍繞顯示面板510,以保護顯示面板510。顯示面板510可包括彩色濾光片、液晶層及上述畫素陣列基板100、200或300,液晶層可位於彩色濾光片與畫素陣列基板之間。Please refer to FIG. 7 , which shows an external view of a display according to an embodiment of the invention. The display 500 includes a display panel 510 and a housing 520. The outer casing 520 surrounds the display panel 510 to protect the display panel 510. The display panel 510 may include a color filter, a liquid crystal layer, and the above pixel array substrate 100, 200 or 300, and the liquid crystal layer may be located between the color filter and the pixel array substrate.

一實施例中,顯示面板510可為主動矩陣有機發光二極體(AMOLED)面板,其可包括玻璃封蓋、有機發光層及上述畫素陣列基板100、200或300,其中有機發光層可位於玻璃封蓋與畫素陣列基板之間。In one embodiment, the display panel 510 can be an active matrix organic light emitting diode (AMOLED) panel, which can include a glass cover, an organic light emitting layer, and the above pixel array substrate 100, 200 or 300, wherein the organic light emitting layer can be located Between the glass cover and the pixel array substrate.

以下係說明依照本發明一實施例之畫素陣列基板的製造方法。以第1圖之畫素陣列基板的製造方法為例說明。Hereinafter, a method of manufacturing a pixel array substrate according to an embodiment of the present invention will be described. The method of manufacturing the pixel array substrate of Fig. 1 will be described as an example.

請參照第8A至8C圖,其繪示第1圖之畫素陣列基板的製造過程圖。Please refer to FIGS. 8A to 8C for a manufacturing process diagram of the pixel array substrate of FIG. 1.

如第8A圖所示,提供透光基板110。As shown in FIG. 8A, a light-transmitting substrate 110 is provided.

然後,形成凸塊層111於透光基板110上。本步驟可採用微影製程完成,如下說明。Then, a bump layer 111 is formed on the light-transmitting substrate 110. This step can be completed by a lithography process, as explained below.

如第8B圖所示,形成圖案化光阻層130於透光基板110上。圖案化光阻層130的方法包括以下步驟。首先,塗佈一光阻材料於透光基板110上;然後,使用光罩製程,曝光該光阻材料;然後,顯影被曝光之該光阻材料,以形成圖案化光阻層130。As shown in FIG. 8B, a patterned photoresist layer 130 is formed on the light-transmissive substrate 110. The method of patterning the photoresist layer 130 includes the following steps. First, a photoresist material is coated on the transparent substrate 110; then, the photoresist material is exposed using a photomask process; then, the exposed photoresist material is developed to form a patterned photoresist layer 130.

如第8C圖所示,形成凸塊層111。形成凸塊層111的方法例如是蝕刻。凸塊層111形成後,移除圖案化光阻層130。由於採用蝕刻方法在透光基板110中製作凸塊層111,故凸塊層111係透光基板110中一體成形的結構。進一步地說,凸塊層111與透光基板110的重疊處C1可無明顯的分界。As shown in Fig. 8C, a bump layer 111 is formed. The method of forming the bump layer 111 is, for example, etching. After the bump layer 111 is formed, the patterned photoresist layer 130 is removed. Since the bump layer 111 is formed in the light-transmitting substrate 110 by an etching method, the bump layer 111 is a structure integrally formed in the light-transmitting substrate 110. Further, the overlap C1 of the bump layer 111 and the transparent substrate 110 may have no significant boundary.

然後,形成上述畫素結構層120於透光基板110上,以形成畫素陣列基板100。其它實施例中,亦可形成畫素結構層220或320於透光基板110。Then, the pixel structure layer 120 is formed on the light-transmitting substrate 110 to form the pixel array substrate 100. In other embodiments, the pixel structure layer 220 or 320 may also be formed on the transparent substrate 110.

一實施例中,於畫素陣列基板100形成後,可對應畫素陣列基板100設置彩色濾光片(未繪示);然後,對應畫素陣列基板100及彩色濾光片形成液晶層(未繪示),使畫素陣列基板100、彩色濾光片及液晶層形成第7圖之顯示面板510。一實施例中,液晶層可形成於畫素陣列基板100與彩色濾光片之間,然此非用以限制本發明實施例;然後,以外殼520固定顯示面板510,以形成第7圖之顯示器500。In one embodiment, after the pixel array substrate 100 is formed, a color filter (not shown) may be disposed corresponding to the pixel array substrate 100; then, the corresponding pixel array substrate 100 and the color filter form a liquid crystal layer (not The pixel array substrate 100, the color filter, and the liquid crystal layer are formed into the display panel 510 of FIG. In one embodiment, a liquid crystal layer may be formed between the pixel array substrate 100 and the color filter, which is not intended to limit the embodiment of the present invention; then, the display panel 510 is fixed by the outer casing 520 to form the seventh figure. Display 500.

另一實施例中,於畫素陣列基板100形成後,可對應 畫素陣列基板100設置玻璃封蓋(未繪示);然後,對應畫素陣列基板100及玻璃封蓋形成有機發光層(未繪示),使畫素陣列基板100、玻璃封蓋及有機發光層形成第7圖之顯示面板510;然後,以外殼520固定顯示面板510,以形成第7圖之顯示器500。另一實施例中,有機發光層亦可形成於畫素陣列基板100與玻璃封蓋之間,然此非用以限制本發明實施例。In another embodiment, after the pixel array substrate 100 is formed, it can correspond to The pixel array substrate 100 is provided with a glass cover (not shown); then, the corresponding pixel array substrate 100 and the glass cover form an organic light-emitting layer (not shown), so that the pixel array substrate 100, the glass cover, and the organic light-emitting layer The layer forms the display panel 510 of FIG. 7; then, the display panel 510 is fixed with the outer casing 520 to form the display 500 of FIG. In another embodiment, the organic light-emitting layer may also be formed between the pixel array substrate 100 and the glass cover, which is not intended to limit the embodiments of the present invention.

以下係舉例說明另一種形成凸塊層的製造方法。The following is a description of another manufacturing method for forming a bump layer.

請參照第9A至9B圖,其繪示第6圖之凸塊層的製造過程圖。Please refer to FIGS. 9A to 9B, which illustrate a manufacturing process diagram of the bump layer of FIG. 6.

如第9A圖所示,形成膠體411’於透光基板410上。形成膠體411’的方法例如是塗佈或滴下方式。膠體411’與透光基板410的材質相同,一實施例中,透光基板410係玻璃基板,而膠體411’係玻璃膠。As shown in Fig. 9A, a colloid 411' is formed on the light-transmitting substrate 410. The method of forming the colloid 411' is, for example, a coating or dropping method. The colloid 411' is the same material as the transparent substrate 410. In one embodiment, the transparent substrate 410 is a glass substrate, and the colloid 411' is a glass paste.

如第9B圖所示,以約攝氏450度,烘烤膠體411’,以定形凸塊層411的外形。As shown in Fig. 9B, the colloid 411' is baked at about 450 degrees Celsius to shape the outer shape of the bump layer 411.

然後,以雷射燒結凸塊層411,以固化凸塊層411。其中,雷射燒結的溫度可高於攝氏600度。本步驟中,凸塊層411完全與透光基板410結合,其與透光基板410形同一體成形。進一步地說,凸塊層411與透光基板410的重疊處C1可無明顯的分界。Then, the bump layer 411 is sintered by laser to cure the bump layer 411. Among them, the temperature of laser sintering can be higher than 600 degrees Celsius. In this step, the bump layer 411 is completely combined with the transparent substrate 410, and is formed in the same shape as the transparent substrate 410. Further, the overlap C1 of the bump layer 411 and the transparent substrate 410 may have no significant boundary.

本發明上述實施例之畫素陣列基板與其製造方法及顯示器與其製造方法,藉由凸塊層之設計,可增加形成於凸塊層上之結構的延伸面積。如此,在縮小畫素陣列基板之畫素區面積下仍可維持一定的開口率,以提升顯示品質;或者,在不改變畫素陣列基板之畫素區面積下,可增加開口率,以提升顯示品質。The pixel array substrate of the above embodiment of the present invention, the manufacturing method thereof, the display and the manufacturing method thereof can increase the extension area of the structure formed on the bump layer by the design of the bump layer. In this way, a certain aperture ratio can be maintained to reduce the display quality under the pixel area of the pixel array substrate, or the aperture ratio can be increased without changing the pixel area of the pixel array substrate. Display quality.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。In conclusion, the present invention has been disclosed in the above embodiments, but it is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

100、200、300...畫素陣列基板100, 200, 300. . . Pixel array substrate

110、410...透光基板110, 410. . . Light transmissive substrate

111、411...凸塊層111, 411. . . Bump layer

111s1、111s2、411s...凸塊側壁111s1, 111s2, 411s. . . Bump side wall

110u、111u、410u...上表面110u, 111u, 410u. . . Upper surface

120、220、320...畫素結構層120, 220, 320. . . Pixel structure layer

121...資料線121. . . Data line

122...掃描線122. . . Scanning line

123、323...主動元件123, 323. . . Active component

123a、323a、423a...半導體層123a, 323a, 423a. . . Semiconductor layer

123a1...第一子半導體層123a1. . . First sub-semiconductor

123a2...第二子半導體層123a2. . . Second sub-semiconductor

123a3...第三子半導體層123a3. . . Third sub-semiconductor

123a4...第四子半導體層123a4. . . Fourth sub-semiconductor

123a5...第五子半導體層123a5. . . Fifth sub-semiconductor layer

123d、323d...汲極123d, 323d. . . Bungee

123g、323g...閘極123g, 323g. . . Gate

123s、323s...源極123s, 323s. . . Source

123p1...第一絕緣層123p1. . . First insulating layer

123p2...介電層123p2. . . Dielectric layer

123p3、323p2...保護層123p3, 323p2. . . The protective layer

124、324...電容結構124, 324. . . Capacitor structure

124b...電容下電極124b. . . Capacitor lower electrode

125、325...畫素電極125, 325. . . Pixel electrode

130...圖案化光阻層130. . . Patterned photoresist layer

168、368、468...通道區168, 368, 468. . . Channel area

323p1...絕緣層323p1. . . Insulation

411'...膠體411'. . . colloid

500...顯示器500. . . monitor

510...顯示面板510. . . Display panel

520...外殼520. . . shell

A1、A2...夾角A1, A2. . . Angle

H1...間距H1. . . spacing

PA...畫素區PA. . . Graphic area

W1、W11、W12、W13、W14、W15、W2、W3、W31、W32、W33...寬度W1, W11, W12, W13, W14, W15, W2, W3, W31, W32, W33. . . width

第1圖繪示依照本發明一實施例之畫素陣列基板之局部俯視圖。1 is a partial plan view of a pixel array substrate in accordance with an embodiment of the present invention.

第2A圖繪示第1圖中沿方向2A-2A’的剖視圖。Fig. 2A is a cross-sectional view taken along line 2A-2A' in Fig. 1.

第2B圖繪示第1圖中沿方向2B-2B’的剖視圖。Fig. 2B is a cross-sectional view taken along line 2B-2B' in Fig. 1.

第2C圖繪示第1圖中沿方向2C-2C’的剖視圖。Fig. 2C is a cross-sectional view taken along line 2C-2C' in Fig. 1.

第2D圖繪示第1圖中沿方向2D-2D’的剖視圖。Fig. 2D is a cross-sectional view taken along line 2D-2D' in Fig. 1.

第3圖繪示依照本發明另一實施例之畫素陣列基板的局部剖視圖。3 is a partial cross-sectional view of a pixel array substrate in accordance with another embodiment of the present invention.

第4圖繪示依照本發明又一實施例之畫素陣列基板的局部俯視圖。4 is a partial plan view of a pixel array substrate in accordance with still another embodiment of the present invention.

第5圖繪示第4圖中沿方向5-5’的剖視圖。Fig. 5 is a cross-sectional view taken along line 5-5' in Fig. 4.

第6圖繪示另一實施例之凸塊層的剖視圖。FIG. 6 is a cross-sectional view showing a bump layer of another embodiment.

第7圖繪示依照本發明一實施例之顯示器的外觀圖。FIG. 7 is a perspective view of a display according to an embodiment of the invention.

第8A至8C圖繪示第1圖之畫素陣列基板的製造過程圖。8A to 8C are views showing a manufacturing process of the pixel array substrate of Fig. 1.

第9A至9B圖繪示第6圖之凸塊層的製造過程圖。9A to 9B are views showing a manufacturing process of the bump layer of Fig. 6.

110...透光基板110. . . Light transmissive substrate

111...凸塊層111. . . Bump layer

111s1、111s2...凸塊側壁111s1, 111s2. . . Bump side wall

110u、111u...上表面110u, 111u. . . Upper surface

123...主動元件123. . . Active component

123a...半導體層123a. . . Semiconductor layer

123a1...第一子半導體層123a1. . . First sub-semiconductor

123a2...第二子半導體層123a2. . . Second sub-semiconductor

123a3...第三子半導體層123a3. . . Third sub-semiconductor

123a4...第四子半導體層123a4. . . Fourth sub-semiconductor

123a5...第五子半導體層123a5. . . Fifth sub-semiconductor layer

123d...汲極123d. . . Bungee

123g...閘極123g. . . Gate

123s...源極123s. . . Source

123p1...第一絕緣層123p1. . . First insulating layer

123p2...介電層123p2. . . Dielectric layer

123p3...保護層123p3. . . The protective layer

125...畫素電極125. . . Pixel electrode

168...通道區168. . . Channel area

A1、A2...夾角A1, A2. . . Angle

H1...間距H1. . . spacing

W1、W11、W12、W13、W14、W15...寬度W1, W11, W12, W13, W14, W15. . . width

Claims (18)

一種畫素陣列基板,包括:一透光基板,包括一凸塊層;以及一畫素結構層,形成於該透光基板上,該畫素結構層包括:複數條掃描線;複數條資料線,該些掃描線與該些資料線定義複數個畫素區,複數個主動元件,各該主動元件連接於對應之該掃描線及對應之該資料線,各該主動元件位於對應之該畫素區內;以及複數個電容結構,各該電容結構位於對應之該畫素區內;其中,該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上;其中該透光基板具有一上表面,該凸塊層係突出於該透光基板之該上表面且具有一凸塊側壁,該凸塊層之該凸塊側壁與該透光基板之該上表面之間夾一鈍角。 A pixel array substrate comprising: a light transmissive substrate comprising a bump layer; and a pixel structure layer formed on the light transmissive substrate, the pixel structure layer comprising: a plurality of scan lines; a plurality of data lines The scan lines and the data lines define a plurality of pixel regions, a plurality of active components, each of the active components being connected to the corresponding scan line and the corresponding data line, wherein each active component is located in the corresponding pixel And a plurality of capacitor structures, each of the capacitor structures being located in the corresponding pixel region; wherein at least one of the scan lines, the data lines, the active elements, and the capacitor structures are formed The light-transmissive substrate has an upper surface, the bump layer protrudes from the upper surface of the transparent substrate and has a bump sidewall, and the bump sidewall of the bump layer and the light-transmitting layer An obtuse angle is formed between the upper surfaces of the substrate. 如申請專利範圍第1項所述之畫素陣列基板,其中該凸塊層具有一凸塊側壁,該凸塊層之該凸塊側壁係一平面壁或一曲面壁。 The pixel array substrate of claim 1, wherein the bump layer has a bump sidewall, and the bump sidewall of the bump layer is a planar wall or a curved wall. 如申請專利範圍第2項所述之畫素陣列基板,其中該曲面壁之輪廓係圓柱形輪廓或橢圓形輪廓之至少一部分。 The pixel array substrate of claim 2, wherein the curved wall has a contour that is at least a portion of a cylindrical contour or an elliptical contour. 如申請專利範圍第1項所述之畫素陣列基板,其中 各該主動元件包括:一閘極,形成於該凸塊層上。 The pixel array substrate according to claim 1, wherein Each of the active components includes a gate formed on the bump layer. 如申請專利範圍第1項所述之畫素陣列基板,其中各該主動元件包括:一半導體層,形成於該凸塊層上。 The pixel array substrate of claim 1, wherein each of the active elements comprises: a semiconductor layer formed on the bump layer. 如申請專利範圍第1項所述之畫素陣列基板,其中各該電容結構包括:一電容下電極,形成於該凸塊層上;一電容上電極;以及一介電層,形成於該電容下電極與該電容上電極之間。 The pixel array substrate of claim 1, wherein each of the capacitor structures comprises: a capacitor lower electrode formed on the bump layer; a capacitor upper electrode; and a dielectric layer formed on the capacitor Between the lower electrode and the upper electrode of the capacitor. 一種顯示器,包括:一顯示面板,包括一如申請專利範圍第1項之畫素陣列基板;以及一外殼,固定該顯示面板。 A display comprising: a display panel comprising a pixel array substrate as claimed in claim 1; and a housing for fixing the display panel. 如申請專利範圍第7項所述之顯示器,其中該凸塊層具有一凸塊側壁,該凸塊層之該凸塊側壁係一平面壁或一曲面壁。 The display of claim 7, wherein the bump layer has a bump sidewall, and the bump sidewall of the bump layer is a planar wall or a curved wall. 如申請專利範圍第8項所述之顯示器,其中該曲面壁之輪廓係圓柱形輪廓或橢圓形輪廓之至少一部分。 The display of claim 8, wherein the curved wall has a contour that is at least a portion of a cylindrical contour or an elliptical contour. 如申請專利範圍第7項所述之顯示器,其中各該主動元件包括:一閘極,形成於該凸塊層上。 The display of claim 7, wherein each of the active components comprises: a gate formed on the bump layer. 如申請專利範圍第7項所述之顯示器,其中各該主動元件包括: 一半導體層,形成於該凸塊層上。 The display of claim 7, wherein each of the active components comprises: A semiconductor layer is formed on the bump layer. 如申請專利範圍第7項所述之顯示器,其中各該電容結構包括:一電容下電極,形成於該凸塊層上;一電容上電極;以及一介電層,形成於該電容下電極與該電容上電極之間。 The display device of claim 7, wherein each of the capacitor structures comprises: a capacitor lower electrode formed on the bump layer; a capacitor upper electrode; and a dielectric layer formed on the capacitor lower electrode The capacitor is between the electrodes. 一種畫素陣列基板之製造方法,包括:提供一透光基板;形成一凸塊層於該透光基板上;以及形成一畫素結構層於該透光基板上,其中該畫素結構層包括複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構,該些掃描線與該些資料線定義出複數個畫素區,各該主動元件連接於對應之該掃描線及對應之該資料線且位於對應之該畫素區內,各該電容結構位於對應之該畫素區內,其中該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上。 A method for manufacturing a pixel array substrate, comprising: providing a transparent substrate; forming a bump layer on the transparent substrate; and forming a pixel structure layer on the transparent substrate, wherein the pixel structure layer comprises a plurality of scan lines, a plurality of data lines, a plurality of active elements, and a plurality of capacitor structures, wherein the scan lines and the data lines define a plurality of pixel regions, each of the active elements being connected to the corresponding scan line and corresponding The data line is located in the corresponding pixel area, and each of the capacitor structures is located in the corresponding pixel area, wherein the scan lines, the data lines, the active elements, and at least one of the capacitor structures Formed on the bump layer. 如申請專利範圍第13項所述之製造方法,其中形成該凸塊層之該步驟係以微影製程完成。 The manufacturing method of claim 13, wherein the step of forming the bump layer is performed by a lithography process. 如申請專利範圍第13項所述之製造方法,其中形成該凸塊層之該步驟包括:形成一膠體於該透光基板上,其中該膠體的材質與該透光基板相同;烘烤該膠體;以及以雷射燒結該膠體。 The manufacturing method of claim 13, wherein the step of forming the bump layer comprises: forming a colloid on the transparent substrate, wherein the colloid is made of the same material as the transparent substrate; baking the colloid And sintering the colloid with a laser. 如申請專利範圍第15項所述之製造方法,其中該透光基板係玻璃基板,而該膠體係玻璃膠。 The manufacturing method according to claim 15, wherein the light transmissive substrate is a glass substrate, and the glue system is a glass paste. 一種顯示器之製造方法,包括:提供一透光基板;形成一凸塊層於該透光基板上;形成一畫素結構層於該透光基板上,以形成一畫素陣列基板,其中該畫素結構層包括複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構,該些掃描線與該些資料線定義出複數個畫素區,各該主動元件連接於對應之該掃描線及對應之該資料線且位於對應之該畫素區內,各該電容結構位於對應之該畫素區內,其中該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上,使該畫素結構層及該透光基板形成一畫素陣列基板;對應該畫素陣列基板設置一彩色濾光片;對應該畫素陣列基板及該彩色濾光片形成一液晶層,使該畫素陣列基板、該彩色濾光片及該液晶層形成一顯示面板;以及以一外殼固定該顯示面板。 A method for manufacturing a display, comprising: providing a transparent substrate; forming a bump layer on the transparent substrate; forming a pixel structure layer on the transparent substrate to form a pixel array substrate, wherein the drawing The element structure layer includes a plurality of scan lines, a plurality of data lines, a plurality of active elements, and a plurality of capacitor structures, wherein the scan lines and the data lines define a plurality of pixel regions, and each of the active elements is connected to the corresponding pixel The scan line and the corresponding data line are located in the corresponding pixel area, and the capacitor structures are located in the corresponding pixel area, wherein the scan lines, the data lines, the active components, and the capacitors Forming at least one of the structure on the bump layer, forming the pixel structure layer and the transparent substrate to form a pixel array substrate; setting a color filter corresponding to the pixel array substrate; corresponding to the pixel array substrate And the color filter forms a liquid crystal layer, the pixel array substrate, the color filter and the liquid crystal layer form a display panel; and the display panel is fixed by a casing. 一種顯示器之製造方法,包括:提供一透光基板;形成一凸塊層於該透光基板上;形成一畫素結構層於該透光基板上,以形成一畫素陣列基板,其中該畫素結構層包括複數條掃描線、複數條資料線、複數個主動元件及複數個電容結構,該些掃描線與 該些資料線定義出複數個畫素區,各該主動元件連接於對應之該掃描線及對應之該資料線且位於對應之該畫素區內,各該電容結構位於對應之該畫素區內,其中該些掃描線、該些資料線、該些主動元件及該些電容結構中至少一者形成於該凸塊層上,使該畫素結構層及該透光基板形成一畫素陣列基板;對應該畫素陣列基板設置一玻璃封蓋;對應該畫素陣列基板及該玻璃封蓋形成一有機發光層,使該畫素陣列基板、該玻璃封蓋及該有機發光層形成一顯示面板;以及以一外殼固定該顯示面板。A method for manufacturing a display, comprising: providing a transparent substrate; forming a bump layer on the transparent substrate; forming a pixel structure layer on the transparent substrate to form a pixel array substrate, wherein the drawing The prime structure layer includes a plurality of scan lines, a plurality of data lines, a plurality of active components, and a plurality of capacitor structures, and the scan lines and The data lines define a plurality of pixel regions, each active component is connected to the corresponding scan line and the corresponding data line and is located in the corresponding pixel region, and each of the capacitor structures is located in the corresponding pixel region. The at least one of the scan lines, the data lines, the active elements, and the capacitor structures are formed on the bump layer, so that the pixel structure layer and the transparent substrate form a pixel array. a substrate; a glass cover is disposed on the pixel array substrate; an organic light emitting layer is formed on the pixel array substrate and the glass cover, so that the pixel array substrate, the glass cover and the organic light emitting layer form a display a panel; and fixing the display panel with a casing.
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