TWI438143B - Method for making a nano-scaled optical antenna array - Google Patents

Method for making a nano-scaled optical antenna array Download PDF

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TWI438143B
TWI438143B TW99113284A TW99113284A TWI438143B TW I438143 B TWI438143 B TW I438143B TW 99113284 A TW99113284 A TW 99113284A TW 99113284 A TW99113284 A TW 99113284A TW I438143 B TWI438143 B TW I438143B
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nanospheres
insulating substrate
nano
antenna array
optical antenna
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TW99113284A
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TW201136825A (en
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Zheng-Dong Zhu
Qun-Qing Li
Mo Chen
li-hui Zhang
Shou-Shan Fan
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Hon Hai Prec Ind Co Ltd
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奈米光學天線陣列的製造方法 Nano optical antenna array manufacturing method

本發明涉及一種奈米光學天線陣列的製造方法,尤其涉及一種具有表面電漿效應的奈米光學天線陣列的製造方法。 The present invention relates to a method of fabricating a nano-optical antenna array, and more particularly to a method of fabricating a nano-optical antenna array having a surface plasma effect.

最近,於奈米光學領域應用金屬奈米結構的表面電漿共振特性實現了在奈米尺度上對光強和光傳導的操控。而光場的另一個重要性質是光的偏振態,實現奈米尺度上對光偏振態的調控,對單分子光譜、超靈敏探測、LED、光學天線、太陽能電池等領域有著潛在的重要的意義。 Recently, the surface plasma resonance characteristics of metal nanostructures have been used in the field of nano-optics to achieve control of light intensity and light transmission at the nanometer scale. Another important property of the light field is the polarization state of light, which realizes the regulation of the polarization state of light on the nanometer scale. It has potential significance for single-molecule spectroscopy, ultra-sensitive detection, LED, optical antenna, solar cell and other fields. .

無線電波天線在所謂的饋入間隙內實現輻射場向局域震盪的轉換,饋入間隙位於天線臂之間,並被連接到導線天線或波導上。反之,天線把在間隙處產生的電磁震盪能量轉換成輻射。 The radio wave antenna converts the radiation field to local oscillations in a so-called feed gap, which is located between the antenna arms and is connected to the wire antenna or waveguide. Conversely, the antenna converts the electromagnetic oscillating energy generated at the gap into radiation.

但是,與無線電波天線不一樣的是,光學共振天線(ORA)的全長為光波長的一半時才能高效地工作,其中,饋入間隙通常比光波長要小的多。巴塞爾大學和瑞士洛桑聯邦工業大學的研究人員已經製作出奈米規格的金偶極天線,該天線在光頻段可發生共振,並顯示出了在天線饋入間隙處導致白光超連續光譜(WLSC)分佈的場增強效應。應用天線奈米結構來控制實現有定位亞波長成像與單量子發射器的相互作用以及光存儲。 However, unlike a radio wave antenna, an optical resonant antenna (ORA) can operate efficiently when its total length is half of the wavelength of light, and the feed gap is usually much smaller than the wavelength of light. Researchers at the University of Basel and the Federal University of Technology in Lausanne, Switzerland have produced a nano-scale gold dipole antenna that resonates in the optical band and shows a white super-continuous spectrum at the antenna feed gap (WLSC). The field enhancement effect of the distribution. The antenna nanostructure is used to control the interaction between the positioned sub-wavelength imaging and the single quantum emitter as well as the optical storage.

當金偶極天線受到皮秒雷射脈衝的照射時,除了在饋入間隙處將產生WLSC外,在天線臂間還會有雙光子光致發光(TPPL)現象。對於共振天線來說,其發射強度比尺寸相同但沒有饋入間隙的固態金質條紋的強度要高出1000倍以上。 When the gold dipole antenna is illuminated by a picosecond laser pulse, in addition to the WLSC being generated at the feed gap, there is also a two-photon photoluminescence (TPPL) phenomenon between the antenna arms. For a resonant antenna, the intensity of the solid gold streaks whose emission intensity is the same but not fed into the gap is more than 1000 times higher.

先前技術金偶極天線製作方法主要有光或電子束的光刻方法:首先,使用經過光罩或者掃描聚焦的輻射線或者電子束,輻射光阻劑組合物或光罩,上述輻射線或電子束將會改變被曝光區域的光阻劑的化學結構;然後,再通過蝕刻的方法除去被曝光區域或者被曝光區域外的光阻劑,從而獲得特定的圖案。 The prior art gold dipole antenna fabrication method mainly has a photolithography method of light or electron beam: first, using a reticle or scanning focused radiation or electron beam, a radiation photoresist composition or a reticle, the above radiation or electron The beam will change the chemical structure of the photoresist in the exposed area; then, the exposed area or the photoresist outside the exposed area is removed by etching to obtain a specific pattern.

雖然採用光或電子束的光刻方法可以製作出奈米尺度的金偶極天線,但是,複雜集成的光刻系統和特殊構造的光刻膠之類的化學材質、以及高精度光學對準要求等使製造成本較高;整個光刻過程造價非常昂貴;整個製造過程用時較長,即效率較低;奈米結構的高解析度要求,光刻技術難以得到預訂奈米尺度的奈米結構;制限於集成的光刻系統的繞射極限,難以得到大尺寸的奈米結構陣列。因此,無法適應大規模量產化的要求,限制了該技術的應用。 Although photo- or electron beam lithography can be used to fabricate nanoscale gold dipole antennas, chemical materials such as complex integrated lithography systems and specially constructed photoresists, as well as high-precision optical alignment requirements The manufacturing cost is high; the entire lithography process is very expensive; the entire manufacturing process takes a long time, that is, the efficiency is low; the high resolution of the nanostructure requires that the lithography technology is difficult to obtain the nanometer structure of the predetermined nanometer scale. The system is limited to the diffraction limit of an integrated lithography system, making it difficult to obtain a large-sized array of nanostructures. Therefore, it is unable to adapt to the requirements of mass production and limit the application of this technology.

有鑒於此,有必要提供一種工藝簡單,成本低,可大規模量產化的奈米光學天線陣列的製造方法。 In view of the above, it is necessary to provide a method for manufacturing a nano optical antenna array which is simple in process, low in cost, and mass-produced.

一種奈米光學天線陣列的製造方法,其包括以下步驟:提供一絕緣基底;對所述絕緣基底進行親水處理;將奈米微球分散於一混合物中,所述混合物中奈米微球由直徑偏差為3nm~5nm的奈米微球組成,將所述混合物中的奈米微球設置於所述絕緣基底上形成 單層奈米微球;於形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;去除奈米微球及被覆接觸於奈米微球上的金屬薄膜,保留填充在相鄰奈米微球之間的間隙內的金屬薄膜,形成奈米光學天線陣列。 A method for fabricating a nano-optical antenna array, comprising the steps of: providing an insulating substrate; performing hydrophilic treatment on the insulating substrate; dispersing the nanospheres in a mixture, wherein the nanospheres in the mixture are diameter-in-diameter a composition of nanospheres having a deviation of 3 nm to 5 nm, wherein the nanospheres in the mixture are formed on the insulating substrate Single-layer nanospheres; vapor-deposited metal film on an insulating substrate formed with single-layer nanospheres to fill a gap between adjacent nanospheres; removal of nanospheres and coating contact with nano The metal film on the microspheres retains a metal film filled in the gap between adjacent nanospheres to form a nano-optical antenna array.

一種奈米光學天線陣列的製造方法,其包括以下步驟:提供一絕緣基底;對所述絕緣基底進行親水處理;將奈米微球分散於一混合物中,所述混合物中奈米微球由直徑偏差為3nm~5nm的奈米微球組成,將所述混合物中的奈米微球設置在所述絕緣基底上形成單層奈米微球;對所述絕緣基底上的單層奈米微球進行裁剪,使鄰奈米微球之間的間隙增大;在形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;去除奈米微球及被覆接觸於奈米微球上的金屬薄膜,保留填充在相鄰奈米微球之間的間隙內的金屬薄膜,形成奈米光學天線陣列。 A method for fabricating a nano-optical antenna array, comprising the steps of: providing an insulating substrate; performing hydrophilic treatment on the insulating substrate; dispersing the nanospheres in a mixture, wherein the nanospheres in the mixture are diameter-in-diameter a composition of nanospheres having a deviation of 3 nm to 5 nm, wherein nanospheres in the mixture are disposed on the insulating substrate to form a single layer of nanospheres; and a single layer of nanospheres on the insulating substrate Cutting to increase the gap between the adjacent nanospheres; depositing a metal film on the insulating substrate on which the single layer of nanospheres are formed, so that the metal fills the gap between the adjacent nanospheres; The rice microspheres and the coating are in contact with the metal film on the nanospheres, and the metal film filled in the gap between the adjacent nanospheres is retained to form a nano-optical antenna array.

與先前技術相比較,本發明奈米光學天線陣列的製造方法中,由於首先在絕緣基底上形成單層奈米微球,再於單層奈米微球的間隙內填充金屬,並除去單層奈米微球後形成金屬奈米光學天線陣列。因此,相較於先前技術採用光或電子束的光刻方法,上述形成奈米光學天線陣列的製造方法工藝簡單;原料成本低;可以製造大尺寸的奈米光學天線陣列,即可以製造大面積的奈米光學天線陣列,進而實現量產化。另外,上述奈米光學天線陣列的製造方法用時較少,效率高,有利於進一步實現量產化。 Compared with the prior art, in the method for fabricating the nano-optical antenna array of the present invention, since a single-layer nanosphere is first formed on the insulating substrate, the metal is filled in the gap of the single-layer nanosphere, and the single layer is removed. A metal nano optical antenna array is formed after the nanospheres. Therefore, the above-described method for fabricating a nano-optical antenna array is simple in process and low in raw material cost compared to the prior art photolithography method using light or electron beam; a large-sized nano-optical antenna array can be manufactured, that is, a large area can be manufactured. The nano optical antenna array is further mass-produced. Further, the above-described method for manufacturing a nano-optical antenna array has less time and high efficiency, and is advantageous for further mass production.

圖1為本發明奈米光學天線陣列的製造方法的第一實施例的流程圖。 1 is a flow chart of a first embodiment of a method of fabricating a nano-optical antenna array of the present invention.

圖2為在絕緣基底低能排布之單層奈米微球的掃描電鏡照片。 Figure 2 is a scanning electron micrograph of a single layer of nanospheres arranged in a low energy arrangement on an insulating substrate.

圖3為本發明第一實施例的奈米光學天線陣列製造方法製造得到的奈米光學天線陣列的掃描電鏡照片。 3 is a scanning electron micrograph of a nano optical antenna array manufactured by the method for fabricating a nano optical antenna array according to the first embodiment of the present invention.

圖4為在絕緣基底高能排布之單層奈米微球的掃描電鏡照片。 Figure 4 is a scanning electron micrograph of a single layer of nanospheres arranged in high energy on an insulating substrate.

圖5為本發明奈米光學天線陣列的製造方法的第三實施例的流程圖。 5 is a flow chart of a third embodiment of a method of fabricating a nano-optical antenna array of the present invention.

圖6為圖2所示單層奈米微球經裁剪後形成的單層奈米微球的掃描電鏡照片。 6 is a scanning electron micrograph of a single-layer nanosphere formed by cutting a single-layer nanosphere as shown in FIG. 2.

圖7為本發明第三實施例的奈米光學天線陣列製造方法製造得到的奈米光學天線陣列的掃描電鏡照片。 7 is a scanning electron micrograph of a nano optical antenna array manufactured by a method for fabricating a nano optical antenna array according to a third embodiment of the present invention.

以下將結合附圖詳細說明本發明實施例的奈米光學天線的製造方法。 Hereinafter, a method of manufacturing a nano optical antenna according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

請參閱圖1,為本發明奈米光學天線陣列的製造方法的第一實施例的流程圖。所述奈米光學天線陣列的製造方法包括以下步驟:步驟S10,提供一絕緣基底;步驟S11,對該絕緣基底進行親水處理;步驟S12,於該絕緣基底上形成聚合物單層奈米微球;步驟S13,於形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;步驟S14,去除奈米微球,形成奈米光學天線陣列。 Please refer to FIG. 1 , which is a flow chart of a first embodiment of a method for fabricating a nano optical antenna array of the present invention. The manufacturing method of the nano optical antenna array includes the following steps: step S10, providing an insulating substrate; step S11, performing hydrophilic treatment on the insulating substrate; and step S12, forming polymer single-layer nano microspheres on the insulating substrate Step S13, vapor-depositing a metal film on the insulating substrate on which the single-layer nanospheres are formed, so that the metal fills the gap between the adjacent nanospheres; and step S14, removing the nanospheres to form a nano-optical antenna Array.

步驟S10,提供一絕緣基底。 In step S10, an insulating substrate is provided.

所述絕緣基底的材質為矽、二氧化矽(玻璃)、氮化鎵、聚對苯二 甲酸乙二酯(PET)或聚乙烯(PE)。所述絕緣基底的面積大於等於1cm2小於等於26cm2。本實施例中,所述絕緣基底為玻璃基底,其面積為1cm2The insulating substrate is made of tantalum, cerium oxide (glass), gallium nitride, polyethylene terephthalate (PET) or polyethylene (PE). The insulating substrate 1cm 2 area of less than or equal to 26cm 2. In this embodiment, the insulating substrate is a glass substrate having an area of 1 cm 2 .

步驟S11,對該絕緣基底進行親水處理。 In step S11, the insulating substrate is subjected to a hydrophilic treatment.

當所述絕緣基底的材質為矽或二氧化矽時,首先,清洗絕緣基底,清洗時採用超淨間標準工藝清洗。然後,在溫度為30℃~100℃,體積比為NH3‧H2O:H2O2:H2O=1:1:5的溶液中溫浴30~60min,進行親水處理,之後用去離子水沖洗2~3次。最後,提供一氣流吹乾絕緣基底,該氣流的主要成分為氮氣(N2),之後將絕緣基底浸泡在去離子水中備用。 When the material of the insulating substrate is tantalum or cerium oxide, first, the insulating substrate is cleaned, and the cleaning is performed by a clean process using a standard process. Then, in a solution having a temperature of 30 ° C to 100 ° C and a volume ratio of NH 3 ‧H 2 O:H 2 O 2 :H 2 O=1:1:5, a hydrophilic bath is carried out for 30 to 60 minutes for hydrophilic treatment, and then used. Rinse in deionized water for 2~3 times. Finally, a gas stream is provided to dry the insulating substrate, the main component of which is nitrogen (N 2 ), after which the insulating substrate is immersed in deionized water for use.

優選的,在溫度為70℃-80℃,體積比為NH3‧H2O:H2O2:H2O=0.6:1:5的溶液中溫浴30~60min,進行親水處理。 Preferably, the solution is subjected to a hydrophilic treatment in a solution having a temperature of 70 ° C to 80 ° C and a volume ratio of NH 3 ‧H 2 O:H 2 O 2 :H 2 O=0.6:1:5 for 30 to 60 minutes.

當所述絕緣基底的材質為氮化鎵、聚對苯二甲酸乙二酯或聚乙烯時,首先,清洗絕緣基底,清洗時採用超淨間標準工藝清洗。然後,將所述絕緣基底放置於微波電漿系統中,該微波電漿系統的一感應功率源產生氧電漿,氧電漿以較低的離子能量從產生區域擴散並漂移至所述絕緣基底表面,進而改善絕緣基底的親水性。氧電漿系統的功率為10瓦~150瓦,氧電漿的通入速率為10標況毫升每分(standard-state cubic centimeter per minute,sccm),形成的氣壓為2帕,採用氧電漿蝕刻時間為1秒~30秒,優選的為5秒~10秒。其中,絕緣基底的材質為聚乙烯時,採用氧電漿蝕刻時間最優為5秒~10秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 When the material of the insulating substrate is gallium nitride, polyethylene terephthalate or polyethylene, firstly, the insulating substrate is cleaned and cleaned by a clean process using a standard process. Then, the insulating substrate is placed in a microwave plasma system, an inductive power source of the microwave plasma system generates an oxygen plasma, and the oxygen plasma diffuses from the generation region and drifts to the insulating substrate with a lower ion energy. The surface, which in turn improves the hydrophilicity of the insulating substrate. The oxygen plasma system has a power of 10 watts to 150 watts, and the oxygen plasma has a rate of 10 kPa per minute (standard-state cubic centimeter per minute, sccm). The gas pressure is 2 Pa, and oxygen plasma is used. The etching time is from 1 second to 30 seconds, preferably from 5 seconds to 10 seconds. Wherein, when the material of the insulating substrate is polyethylene, the etching time of the oxygen plasma is optimally 5 seconds to 10 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

所述微波電漿系統的一感應功率源亦可產生氯電漿。氯電漿系統的功率是50瓦,氯電漿的通入速率為26標況毫升每分,形成的氣壓為2~10帕,採用氯電漿蝕刻時間為3秒~5秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 An inductive power source of the microwave plasma system can also produce chlorine plasma. The power of the chlorine plasma system is 50 watts, the access rate of the chlorine plasma is 26 standard milliliters per minute, the gas pressure is 2 to 10 Pa, and the etching time of the chlorine plasma is 3 seconds to 5 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

所述微波電漿系統的一感應功率源亦可產生氬電漿。氬電漿系統的功率是50瓦,氬電漿的通入速率為4標況毫升每分,形成的氣壓為2~10帕,採用氬電漿蝕刻時間為10秒~30秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 An inductive power source of the microwave plasma system can also produce argon plasma. The power of the argon plasma system is 50 watts, the inlet rate of the argon plasma is 4 standard milliliters per minute, the gas pressure is 2 to 10 Pa, and the argon plasma etching time is 10 seconds to 30 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

步驟S12,在絕緣基底上形成單層奈米微球。 In step S12, a single layer of nanospheres is formed on the insulating substrate.

在直徑為15mm的表面皿中依序加入150mL的純水、1~2wt%的奈米微球3~5μL、以及當量的2wt%的十二烷基硫酸鈉溶液(SDS)後形成混合物,將上述混合物靜置30~60分鐘。待奈米微球充分分散於混合物中後,再加入1~3μL的4wt%的SDS,以調節奈米微球的表面張力,有利於形成目標排列的單層奈米微球陣列。其中,奈米微球的直徑可為60nm~500nm,下列幾個具體的取值100nm、200nm、330nm或400nm,上述直徑偏差為3~5nm。優選的奈米微球的直徑為200nm。所述奈米微球的材質為聚苯乙烯(PS)或聚甲基丙烯酸甲酯(PMMA),可依實際需求可選用其他奈米微球,例如聚合物奈米微球或矽奈米微球等。可依實際需求表面皿亦可採用直徑為15mm~38mm的表面皿,所述表面皿中的混合物亦可依實際需求而按比例調製。 Adding 150 mL of pure water, 1-2 wt% of nanospheres 3 to 5 μL, and an equivalent of 2 wt% of sodium dodecyl sulfate solution (SDS) in a 15 mm diameter watch glass to form a mixture. The above mixture was allowed to stand for 30 to 60 minutes. After the nanospheres are sufficiently dispersed in the mixture, 1~3 μL of 4 wt% SDS is added to adjust the surface tension of the nanospheres, which is favorable for forming a single-layer nanosphere array of target alignment. The diameter of the nanospheres may be from 60 nm to 500 nm, and the following specific values are 100 nm, 200 nm, 330 nm or 400 nm, and the diameter deviation is 3 to 5 nm. Preferred nanospheres have a diameter of 200 nm. The nano microspheres are made of polystyrene (PS) or polymethyl methacrylate (PMMA), and other nano microspheres can be selected according to actual needs, such as polymer nanospheres or nanometer micrometers. Ball and so on. The surface dish can also be used with a diameter of 15mm~38mm, and the mixture in the surface dish can also be proportioned according to actual needs.

將經親水處理後的所述絕緣基底緩慢的傾斜的沿著表面皿的側壁滑入表面皿的混合物中,所述絕緣基底的傾斜角度為9°,其偏差 為±0.5°。然後,將所述絕緣基底由表面皿的混合物中緩慢的提取,上述滑下和提起速度相當均為5mm/h的速度緩慢進行。 The hydrophilically treated insulating substrate is slowly tilted along the side wall of the surface dish into the mixture of the watch glass, the insulating substrate having an inclination angle of 9°, and the deviation thereof It is ±0.5°. Then, the insulating substrate was slowly extracted from the mixture of the watch glass, and the above-described sliding down and lifting speeds were almost at a speed of 5 mm/h.

最後,將混合物中提取的分佈有奈米微球的絕緣基底進行乾燥後即可得到單層奈米微球目標陣列(請參考圖2)。本實施例中,所述單層奈米微球目標陣列中的奈米微球以能量最低的排布方式排布,所述單層奈米微球目標陣列排布最密集,佔空比最大,即所述單層奈米微球目標陣列中任意三個相鄰的奈米微球呈一等邊三角形。 Finally, the insulating substrate of the nanospheres extracted from the mixture is dried to obtain a single-layer nanosphere target array (refer to FIG. 2). In this embodiment, the nanospheres in the single-layer nano microsphere target array are arranged in the lowest energy arrangement, and the single-layer nano microsphere target array is arranged in the most densely arranged, and the duty ratio is the largest. That is, any three adjacent nanospheres in the target array of the single-layer nano microspheres are in an equilateral triangle.

上述步驟S12中,保持室內穩定的溫度和濕度,其溫度應保持在25℃±0.5℃。 In the above step S12, the indoor stable temperature and humidity are maintained, and the temperature thereof should be maintained at 25 ° C ± 0.5 ° C.

步驟S13,於形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙。 In step S13, a metal film is vapor-deposited on the insulating substrate on which the single-layer nanospheres are formed, so that the metal fills the gap between the adjacent nanospheres.

採用電子束蒸發金屬離子的方式,於形成有單層奈米微球的絕緣基底上,所述絕緣基底的形成有單層奈米微球的表面上垂直蒸鍍金屬薄膜。從而,於奈米微球表面及相鄰奈米微球之間的間隙中的絕緣基底表面形成金屬薄膜。該金屬薄膜的厚度為20~300nm,優選的,所述金屬薄膜的厚度為50nm。該金屬薄膜的材質可為金、銀、銅、鋁、鐵、鈷或鎳。該金屬薄膜可由金屬氧化物薄膜代替。 The electron beam is used to evaporate metal ions on the insulating substrate on which the single-layered nanospheres are formed, and the insulating substrate is formed with a vertically vapor-deposited metal film on the surface of the single-layered nanospheres. Thereby, a metal thin film is formed on the surface of the insulating substrate in the gap between the surface of the nanosphere and the adjacent nanosphere. The thickness of the metal thin film is 20 to 300 nm, and preferably, the thickness of the metal thin film is 50 nm. The metal film may be made of gold, silver, copper, aluminum, iron, cobalt or nickel. The metal film can be replaced by a metal oxide film.

步驟S14,去除奈米微球,形成奈米光學天線陣列。 In step S14, the nanospheres are removed to form a nano-optical antenna array.

請參考圖3,採用四氫呋喃(THF)、丙酮、丁酮、環己烷、正己烷、甲醇或無水乙醇等作為剝離劑,溶解奈米微球,去掉奈米微球和形成於奈米微球表面的金屬薄膜,保留形成在絕緣基底表面 的金屬薄膜,進而形成光學天線的金屬奈米結構陣列。如上所述單層奈米微球目標陣列中任意三個相鄰的奈米微球呈一等邊三角形,因此任意三個相鄰的奈米微球之間為類三角形的圖案。故,所述奈米光學金屬天線陣列中的每一金屬圖案呈類三角形。 Referring to FIG. 3, tetrahydrofuran (THF), acetone, methyl ethyl ketone, cyclohexane, n-hexane, methanol or absolute ethanol is used as a stripping agent to dissolve the nanospheres, remove the nanospheres and form the nanospheres. a metal film on the surface that remains on the surface of the insulating substrate The metal film, which in turn forms an array of metal nanostructures of the optical antenna. As described above, any three adjacent nanospheres in the single-layer nano microsphere target array are in an equilateral triangle, so that any three adjacent nanospheres have a triangular-like pattern. Therefore, each metal pattern in the nano-optical metal antenna array is triangular-like.

本發明第二實施例的奈米光學天線陣列的製造方法包括以下步驟:步驟S20,提供一絕緣基底;步驟S21,對該絕緣基底進行親水處理;步驟S22,於該絕緣基底上形成聚合物單層奈米微球;步驟S23,於形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;步驟S24,去除奈米微球,形成奈米光學天線陣列。 The manufacturing method of the nano optical antenna array of the second embodiment of the present invention includes the following steps: step S20, providing an insulating substrate; step S21, performing hydrophilic treatment on the insulating substrate; and step S22, forming a polymer sheet on the insulating substrate Layered nanospheres; step S23, vapor-depositing a metal film on the insulating substrate on which the single-layer nanospheres are formed, so that the metal fills the gap between the adjacent nanospheres; and step S24, removing the nanospheres, A nano optical antenna array is formed.

本發明第二實施例的奈米光學天線陣列的製造方法與本發明第一實施例的奈米光學天線陣列的製造方法有以下不同之處:步驟S21包括:步驟S211,對該絕緣基底進行親水處理;以及步驟S212,對該絕緣基底進一步親水化處理。其中,步驟S211的對該絕緣基底進行親水處理方式與本發明第一實施例的奈米光學天線陣列的製造方法的步驟S11的對該絕緣基底進行親水處理方式相同。步驟S212,對該絕緣基底進一步親水化處理方式如下:將親水處理過後的所述絕緣基底在2wt%的十二烷基硫酸鈉溶液中浸泡2~24小時,以使絕緣基底有利於後續的工序。即,於SDS中浸泡過後的絕緣基底有利於後續奈米微球的鋪展。 The manufacturing method of the nano optical antenna array of the second embodiment of the present invention is different from the manufacturing method of the nano optical antenna array of the first embodiment of the present invention. Step S21 includes: step S211, performing hydrophilicity on the insulating substrate. Processing; and step S212, further hydrophilizing the insulating substrate. The hydrophilic treatment of the insulating substrate in the step S211 is the same as the hydrophilic treatment of the insulating substrate in the step S11 of the method for manufacturing a nano optical antenna array according to the first embodiment of the present invention. Step S212, the hydrophilic substrate is further hydrophilized in the following manner: the hydrophilically treated insulating substrate is immersed in a 2 wt% sodium lauryl sulfate solution for 2 to 24 hours, so that the insulating substrate is beneficial to the subsequent process. . That is, the insulating substrate after soaking in the SDS is advantageous for the spreading of the subsequent nanospheres.

步驟S22,於該絕緣基底上形成聚合物單層奈米微球。 Step S22, forming polymer monolayer nanospheres on the insulating substrate.

該步驟具體處理方式與本發明第一實施例的奈米光學天線陣列的製造方法的步驟S12的具體處理方式相同,在此不再贅述。 The specific processing manner of the step is the same as that of the step S12 of the method for manufacturing the nano optical antenna array of the first embodiment of the present invention, and details are not described herein again.

請參閱圖4,於該絕緣基底上形成單層奈米微球前,將親水處理過後的所述絕緣基底在2wt%的十二烷基硫酸鈉溶液中浸泡2~24小時,因此,於絕緣基底上的單層奈米微球目標陣列以能量較高的排布方式排布,即所述單層奈米微球目標陣列中相鄰的奈米微球在縱軸方向以及橫軸方向上均共軸排布。 Referring to FIG. 4, before the single-layer nanospheres are formed on the insulating substrate, the hydrophilically treated insulating substrate is immersed in a 2 wt% sodium lauryl sulfate solution for 2 to 24 hours, thereby insulating The single-layer nano microsphere target array on the substrate is arranged in a higher energy arrangement, that is, adjacent nanospheres in the single-layer nano microsphere target array are in the vertical axis direction and the horizontal axis direction. All are arranged in a coaxial manner.

步驟S23,於形成有單層奈米微球的絕緣基底上蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙。 In step S23, a metal thin film is vapor-deposited on the insulating substrate on which the single-layer nanospheres are formed, so that the metal fills the gap between the adjacent nanospheres.

該步驟具體處理方式與本發明第一實施例的奈米光學天線陣列的製造方法的步驟S13的具體處理方式相同,在此不再贅述。 The specific processing manner of the step is the same as the specific processing manner of the step S13 of the method for manufacturing the nano optical antenna array of the first embodiment of the present invention, and details are not described herein again.

步驟S24,去除奈米微球,形成奈米光學天線陣列。 In step S24, the nanospheres are removed to form a nano-optical antenna array.

採用四氫呋喃、丙酮、丁酮、環己烷、正己烷、甲醇或無水乙醇等作為剝離劑,溶解奈米微球,去掉奈米微球和形成於奈米微球表面的金屬薄膜,保留形成在絕緣基底表面的金屬薄膜,進而形成光學天線的金屬奈米結構陣列。如上所單層奈米微球目標陣列中相鄰的奈米微球在縱軸方向以及橫軸方向上均共軸排布,因此任意四個相鄰的奈米微球之間為菱形的圖案。故,所述奈米光學金屬天線陣列中的每一金屬圖案呈菱形。 Using tetrahydrofuran, acetone, methyl ethyl ketone, cyclohexane, n-hexane, methanol or absolute ethanol as a stripping agent, the nanospheres are dissolved, and the nanospheres and the metal film formed on the surface of the nanospheres are removed, and are retained. A metal film on the surface of the insulating substrate, which in turn forms an array of metal nanostructures of the optical antenna. The adjacent nanospheres in the single-layer nanosphere target array are arranged coaxially in the vertical axis direction and the horizontal axis direction, so that any four adjacent nanospheres have a rhombic pattern. . Therefore, each of the metal patterns in the nano-optical metal antenna array has a diamond shape.

請參閱圖5,本發明第三實施例的奈米光學天線陣列的製造方法的流程圖。所述奈米光學天線陣列的製造方法包括以下步驟:步驟S30,提供一絕緣基底;步驟S31,對該絕緣基底進行親水處理;步驟S32,於該絕緣基底上形成單層奈米微球;步驟S33,對所述絕緣基底上的單層奈米微球進行裁剪,使鄰奈米微球之間的間隙增大;步驟S34,於形成有單層小尺寸奈米微球的絕緣基底上 蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;步驟S35,去除奈米微球,形成奈米光學天線陣列。 Referring to FIG. 5, a flowchart of a method of fabricating a nano-optical antenna array according to a third embodiment of the present invention. The manufacturing method of the nano optical antenna array includes the following steps: step S30, providing an insulating substrate; step S31, performing hydrophilic treatment on the insulating substrate; and step S32, forming a single layer of nanospheres on the insulating substrate; S33, cutting the single-layer nano microspheres on the insulating substrate to increase the gap between the adjacent nanospheres; and step S34, on the insulating substrate on which the single-layer small-sized nano microspheres are formed The metal film is vapor-deposited so that the metal fills the gap between the adjacent nano-spheres; in step S35, the nano-spheres are removed to form a nano-optical antenna array.

步驟S30,提供一絕緣基底。 In step S30, an insulating substrate is provided.

所述絕緣基底的材質為矽、二氧化矽(玻璃)、氮化鎵、聚對苯二甲酸乙二酯(PET)或聚乙烯(PE)。所述絕緣基底的面積大於等於1cm2小於等於26cm2。本實施例中,所述絕緣基底為玻璃基底,其面積為1cm2The insulating substrate is made of tantalum, cerium oxide (glass), gallium nitride, polyethylene terephthalate (PET) or polyethylene (PE). The insulating substrate 1cm 2 area of less than or equal to 26cm 2. In this embodiment, the insulating substrate is a glass substrate having an area of 1 cm 2 .

步驟S31,對該絕緣基底進行親水處理。 In step S31, the insulating substrate is subjected to a hydrophilic treatment.

當所述絕緣基底的材質為矽或二氧化矽時,首先,清洗絕緣基底,清洗時採用超淨間標準工藝清洗。然後,在溫度為30℃~100℃,體積比為NH3‧H2O:H2O2:H2O=1:1:5的溶液中溫浴30~60min,進行親水處理,之後用去離子水沖洗2~3次。最後,提供一氣流吹乾絕緣基底,該氣流的主要成分為氮氣(N2),之後將絕緣基底浸泡在去離子水中備用。 When the material of the insulating substrate is tantalum or cerium oxide, first, the insulating substrate is cleaned, and the cleaning is performed by a clean process using a standard process. Then, in a solution having a temperature of 30 ° C to 100 ° C and a volume ratio of NH 3 ‧H 2 O:H 2 O 2 :H 2 O=1:1:5, a hydrophilic bath is carried out for 30 to 60 minutes for hydrophilic treatment, and then used. Rinse in deionized water for 2~3 times. Finally, a gas stream is provided to dry the insulating substrate, the main component of which is nitrogen (N 2 ), after which the insulating substrate is immersed in deionized water for use.

優選的,在溫度為70℃-80℃,體積比為NH3‧H2O:H2O2:H2O=1:1:0.6的溶液中溫浴30~60min,進行親水處理。 Preferably, the solution is subjected to a hydrophilic treatment in a solution having a temperature of 70 ° C to 80 ° C and a volume ratio of NH 3 ‧H 2 O:H 2 O 2 :H 2 O=1:1:0.6 in a bath for 30 to 60 minutes.

當所述絕緣基底的材質為氮化鎵、聚對苯二甲酸乙二酯或聚乙烯時,首先,清洗絕緣基底,清洗時採用超淨間標準工藝清洗。然後,將所述絕緣基底放置於微波電漿系統中,該微波電漿系統的一感應功率源產生氧電漿,氧電漿以較低的離子能量從產生區域擴散並漂移至所述絕緣基底表面,進而改善絕緣基底的親水性。氧電漿系統的功率為10瓦~150瓦,氧電漿的通入速率為10標況毫升每分,形成的氣壓為2帕,採用氧電漿蝕刻時間為1秒~30秒。 When the material of the insulating substrate is gallium nitride, polyethylene terephthalate or polyethylene, firstly, the insulating substrate is cleaned and cleaned by a clean process using a standard process. Then, the insulating substrate is placed in a microwave plasma system, an inductive power source of the microwave plasma system generates an oxygen plasma, and the oxygen plasma diffuses from the generation region and drifts to the insulating substrate with a lower ion energy. The surface, which in turn improves the hydrophilicity of the insulating substrate. The oxygen plasma system has a power of 10 watts to 150 watts, and the oxygen plasma has a rate of 10 milliliters per minute. The gas pressure is 2 Pa, and the oxygen plasma etching time is 1 second to 30 seconds.

其中,絕緣基底的材質為聚乙烯時,採用氧電漿蝕刻時間最優為5秒~10秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 Wherein, when the material of the insulating substrate is polyethylene, the etching time of the oxygen plasma is optimally 5 seconds to 10 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

所述微波電漿系統的一感應功率源亦可產生氯電漿。氯電漿系統的功率是50瓦,氯電漿的通入速率為26標況毫升每分,形成的氣壓為2~10帕,採用氯電漿蝕刻時間為3秒~5秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 An inductive power source of the microwave plasma system can also produce chlorine plasma. The power of the chlorine plasma system is 50 watts, the access rate of the chlorine plasma is 26 standard milliliters per minute, the gas pressure is 2 to 10 Pa, and the etching time of the chlorine plasma is 3 seconds to 5 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

所述微波電漿系統的一感應功率源亦可產生氬電漿。氬電漿系統的功率是50瓦,氬電漿的通入速率為4標況毫升每分,形成的氣壓為2~10帕,採用氬電漿蝕刻時間為10秒~30秒。通過上述方法,改善絕緣基底的親水性,再將所述絕緣基底浸泡在純水中待用。 An inductive power source of the microwave plasma system can also produce argon plasma. The power of the argon plasma system is 50 watts, the inlet rate of the argon plasma is 4 standard milliliters per minute, the gas pressure is 2 to 10 Pa, and the argon plasma etching time is 10 seconds to 30 seconds. By the above method, the hydrophilicity of the insulating substrate is improved, and the insulating substrate is immersed in pure water for use.

步驟S32,於絕緣基底上形成單層奈米微球。 In step S32, a single layer of nanospheres is formed on the insulating substrate.

於直徑為15mm的表面皿中依序加入150mL的純水、1~2wt%的奈米微球3~5μL、以及當量的2wt%的十二烷基硫酸鈉溶液(SDS)後形成混合物,將上述混合物靜置30~60分鐘。待奈米微球充分分散於混合物中後,再加入1~3μL的4wt%的SDS,以調節奈米微球的表面張力,有利於形成目標排列的單層奈米微球陣列。其中,奈米微球的直徑可為60nm~500nm,下列幾個具體的取值100nm、200nm、330nm或400nm,上述直徑偏差為3~5nm。優選的奈米微球的直徑為200nm。所述奈米微球的材質為聚苯乙烯(PS)或聚甲基丙烯酸甲酯(PMMA),可依實際需求可選用其他奈米微球,例如聚合物奈米微球或矽奈米微球等。可依實際需求表面皿亦可採用直徑為15mm~38mm的表面皿,所述表面皿中的混合物亦可依實 際需求而按比例調製。 Adding 150 mL of pure water, 1-2 wt% of nanospheres 3 to 5 μL, and an equivalent of 2 wt% of sodium dodecyl sulfate solution (SDS) to form a mixture in a 15 mm diameter watch glass. The above mixture was allowed to stand for 30 to 60 minutes. After the nanospheres are sufficiently dispersed in the mixture, 1~3 μL of 4 wt% SDS is added to adjust the surface tension of the nanospheres, which is favorable for forming a single-layer nanosphere array of target alignment. The diameter of the nanospheres may be from 60 nm to 500 nm, and the following specific values are 100 nm, 200 nm, 330 nm or 400 nm, and the diameter deviation is 3 to 5 nm. Preferred nanospheres have a diameter of 200 nm. The nano microspheres are made of polystyrene (PS) or polymethyl methacrylate (PMMA), and other nano microspheres can be selected according to actual needs, such as polymer nanospheres or nanometer micrometers. Ball and so on. According to the actual needs, the watch glass can also be a surface dish with a diameter of 15mm~38mm, and the mixture in the surface dish can also be Proportional modulation for inter-demand.

將經親水處理後的所述絕緣基底緩慢的傾斜的沿著表面皿的側壁滑入表面皿的混合物中,所述絕緣基底的傾斜角度為9°,其偏差為±0.5°。然後,將所述絕緣基底由表面皿的混合物中緩慢的提取,上述滑下和提起速度相當均為5mm/h的速度緩慢進行。 The hydrophilically treated insulating substrate was slowly tilted and slid into the mixture of the watch glass along the side walls of the watch glass, the insulating substrate having an inclination angle of 9° with a deviation of ±0.5°. Then, the insulating substrate was slowly extracted from the mixture of the watch glass, and the above-described sliding down and lifting speeds were almost at a speed of 5 mm/h.

最後,將混合物中提取的分佈有奈米微球的絕緣基底進行乾燥後即可得到單層奈米微球目標陣列。本實施例中,所述單層奈米微球目標陣列中的奈米微球以能量最低的排布方式排布,所述單層奈米微球目標陣列排布最密集,佔空比最大,即所述單層奈米微球目標陣列中任意三個相鄰的奈米微球呈一等邊三角形。 Finally, the insulating substrate of the nanospheres extracted from the mixture is dried to obtain a single-layer nanosphere target array. In this embodiment, the nanospheres in the single-layer nano microsphere target array are arranged in the lowest energy arrangement, and the single-layer nano microsphere target array is arranged in the most densely arranged, and the duty ratio is the largest. That is, any three adjacent nanospheres in the target array of the single-layer nano microspheres are in an equilateral triangle.

步驟S33,對所述絕緣基底上的單層奈米微球進行裁剪,使鄰奈米微球之間的間隙增大。 In step S33, the single-layer nano microspheres on the insulating substrate are cut to increase the gap between the adjacent nanospheres.

請參閱圖6,採用電漿蝕刻的方法對單層奈米微球進行裁剪,使鄰奈米微球之間的間隙增大。具體地,將形成有單層奈米微球的絕緣基底放置於微波電漿系統中,該微波電漿系統的一感應功率源產生氧電漿,氧電漿以較低的離子能量從產生區域擴散並漂移至所述絕緣基底的單層奈米微球表面,此時該單層奈米微球被所述氧電漿蝕刻,形成更小直徑的奈米微球,即單層奈米微球中的每一奈米微球被蝕刻消減為更小直徑的奈米微球,進而增大鄰奈米微球之間的間隙。氧電漿系統的功率是10瓦,氧電漿的通入速率為10標況毫升每分,形成的氣壓為2帕,採用氧電漿蝕刻時間為5秒~10秒。 Referring to FIG. 6, the single-layer nanospheres are cut by plasma etching to increase the gap between the adjacent nanospheres. Specifically, an insulating substrate formed with a single layer of nanospheres is placed in a microwave plasma system, an inductive power source of the microwave plasma system generates an oxygen plasma, and the oxygen plasma is generated from the region with a lower ion energy. Diffusion and drift to the surface of the single-layer nanosphere of the insulating substrate, at which time the single-layer nanosphere is etched by the oxygen plasma to form a smaller diameter nanosphere, ie, a single layer of nano-micro Each nanosphere in the sphere is etched down to a smaller diameter nanosphere, which in turn increases the gap between the adjacent nanospheres. The oxygen plasma system has a power of 10 watts, the oxygen plasma feed rate is 10 standard milliliters per minute, the formed gas pressure is 2 Pa, and the oxygen plasma etching time is 5 seconds to 10 seconds.

步驟S34,於形成有單層小尺寸奈米微球的絕緣基底上蒸鍍金屬 薄膜,使金屬填充相鄰奈米微球之間的間隙。 Step S34, evaporating metal on an insulating substrate formed with a single layer of small-sized nano microspheres The film causes the metal to fill the gap between adjacent nanospheres.

採用電子束蒸發金屬離子的方式,在形成有單層小尺寸奈米微球的絕緣基底上,於絕緣基底的形成有單層小尺寸奈米微球的表面上垂直蒸鍍金屬薄膜。從而,在小尺寸奈米微球表面及相鄰小尺寸奈米微球之間的增大的間隙中,絕緣基底表面形成金屬薄膜。該金屬薄膜的厚度為20~300nm,優選的,所述金屬薄膜的厚度為50nm。該金屬薄膜的材質可為金、銀、銅、鋁、鐵、鈷或鎳。該金屬薄膜可由金屬氧化物薄膜代替。 The metal thin film is vertically vapor-deposited on the surface of the insulating substrate on which the single-layer small-sized nano microspheres are formed on the insulating substrate on which the single-layer small-sized nano microspheres are formed by electron beam evaporation of metal ions. Thus, in the increased gap between the surface of the small-sized nano microspheres and the adjacent small-sized nanospheres, a metal thin film is formed on the surface of the insulating substrate. The thickness of the metal thin film is 20 to 300 nm, and preferably, the thickness of the metal thin film is 50 nm. The metal film may be made of gold, silver, copper, aluminum, iron, cobalt or nickel. The metal film can be replaced by a metal oxide film.

步驟S35,去除奈米微球,形成奈米光學天線陣列。 In step S35, the nanospheres are removed to form a nano-optical antenna array.

請參閱圖7,採用四氫呋喃、丙酮、丁酮、環己烷、正己烷、甲醇或無水乙醇等作為剝離劑,溶解奈米微球,去掉奈米微球和形成於奈米微球表面的金屬薄膜,保留形成在絕緣基底表面的金屬薄膜,進而形成光學天線的金屬奈米結構陣列。如上所述單層奈米微球目標陣列中任意三個相鄰的奈米微球呈一等邊三角形,且通過裁剪奈米微球的尺寸減小了,因此任意三個相鄰的奈米微球之間為較大尺寸的類三角形的圖案。故,所述奈米光學金屬天線陣列中的每一金屬圖案呈較大尺寸的類三角形,且任意兩個相鄰類三角形金屬圖案之間的間隙變小甚至變為無間隙。當金屬圖案無間隙的連成一片時,為形成金屬圖案的圓洞可作為奈米光學天線陣列。 Referring to Figure 7, tetrahydrofuran, acetone, methyl ethyl ketone, cyclohexane, n-hexane, methanol or absolute ethanol is used as a stripping agent to dissolve the nanospheres, and the nanospheres and the metal formed on the surface of the nanospheres are removed. The film retains a metal film formed on the surface of the insulating substrate to form an array of metal nanostructures of the optical antenna. As described above, any three adjacent nanospheres in the single-layer nano microsphere target array are in an equilateral triangle, and the size of the nanospheres is reduced by cutting, so any three adjacent nanometers Between the microspheres is a larger triangular-like pattern. Therefore, each of the metal patterns in the nano-optical metal antenna array has a triangular-like shape of a larger size, and a gap between any two adjacent triangular-like metal patterns becomes smaller or even becomes no gap. When the metal patterns are joined together without a gap, a circular hole for forming a metal pattern can be used as a nano optical antenna array.

本發明所提供的奈米光學天線陣列的製造方法並不限於上述實施例所述,於絕緣基底上形成單層奈米微球的步驟亦可採用旋塗方法進行。在絕緣基底上形成單層奈米微球前,將親水處理過後的所述絕緣基底在2wt%的十二烷基硫酸鈉溶液中浸泡2~24小時, 在十二烷基硫酸鈉溶液中浸泡過的絕緣基底的一個表面旋塗3~5μL的聚苯乙烯,旋塗步驟要分步進行:首先,以旋塗轉速為400轉/分鐘的速度旋塗5~30秒後,再以旋塗轉速為800轉/分鐘的速度旋塗30秒~2分鐘後,最後將旋塗轉速提高至1400轉/分鐘,旋塗10秒,除去邊緣多餘的微球,在絕緣基底上形成單層奈米微球。另外,去掉奈米微球和形成於奈米微球上的金屬薄膜,形成奈米光學天線陣列的方法還可以採用3M等膠帶貼在奈米微球上的金屬薄膜表面,輕輕地撕去奈米微球及形成於奈米微球上的金屬薄膜,形成奈米光學天線陣列。另外,在絕緣基底上形成的單層奈米微球不僅限於呈球形分佈,亦可以呈類四邊形或六角形分佈,此時對應的奈米光學天線陣列中的金屬圖案呈菱形或四邊形。 The method for fabricating the nano-optical antenna array provided by the present invention is not limited to the above embodiments, and the step of forming a single-layer nanosphere on the insulating substrate may also be performed by a spin coating method. Before forming the single-layer nano microspheres on the insulating substrate, the hydrophilically treated insulating substrate is immersed in a 2 wt% sodium lauryl sulfate solution for 2 to 24 hours. Spinning 3~5μL of polystyrene on one surface of the insulating substrate soaked in sodium lauryl sulfate solution, the spin coating step is carried out step by step: first, spin coating at a speed of 400 rpm After 5~30 seconds, spin-coat at a speed of 800 rpm for 30 seconds~2 minutes, then finally increase the spin-coating speed to 1400 rpm, spin-coat for 10 seconds, remove the excess microspheres at the edge. A single layer of nanospheres is formed on the insulating substrate. In addition, the method of forming the nano optical antenna array by removing the nano microspheres and the metal thin film formed on the nano microspheres can also be applied to the surface of the metal thin film on the nanospheres by using a tape such as 3M, and gently peeling off. The nanospheres and the metal film formed on the nanospheres form a nano-optical antenna array. In addition, the single-layer nanospheres formed on the insulating substrate are not limited to being spherically distributed, and may be distributed in a quadrangular or hexagonal shape, and the metal pattern in the corresponding nano-optical antenna array is diamond-shaped or quadrangular.

本發明提供的奈米光學天線陣列的製造方法中,由於首先在絕緣基底上形成單層奈米微球,再在單層奈米微球的間隙內填充金屬,並除去單層奈米微球後形成金屬奈米光學天線陣列。因此,相較於先前技術採用光或電子束的光刻方法上述形成奈米光學天線陣列的製造方法工藝簡單,原料成本低,可以製造尺寸為1cm2~26cm2的奈米光學天線陣列,即可以製造大面積的奈米光學天線陣列,進而實現量產化。另外,上述奈米光學天線陣列的製造方法全過程用時較少,有利於進一步實現量產化。 In the method for fabricating a nano optical antenna array provided by the present invention, first, a single layer of nanospheres is formed on an insulating substrate, and then a metal is filled in a gap of the single layer of nanospheres, and the single layer of nanospheres is removed. A metal nano-optical antenna array is then formed. Therefore, the above-described method for fabricating a nano-optical antenna array is simpler in process and lower in raw material cost than the photolithography method using light or electron beam in the prior art, and a nano-optical antenna array having a size of 1 cm 2 to 26 cm 2 can be manufactured, that is, It is possible to manufacture a large-area nano optical antenna array, thereby achieving mass production. In addition, the manufacturing method of the above-described nano optical antenna array has less time in the whole process, which is advantageous for further mass production.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,自不能以此限制本案之請求項。舉凡習知本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下請求項內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and the claim of the present invention cannot be limited thereby. Equivalent modifications or variations made by those skilled in the art in light of the spirit of the invention are intended to be included in the following claims.

Claims (14)

一種奈米光學天線陣列的製造方法,其包括以下步驟:提供一絕緣基底;對所述絕緣基底進行親水處理;將奈米微球分散於一混合物中,所述混合物中奈米微球由直徑偏差為3nm~5nm的奈米微球組成,將所述混合物中的奈米微球設置於所述絕緣基底表面形成單層奈米微球;於形成有單層奈米微球的絕緣基底的表面蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;去除奈米微球及被覆接觸於奈米微球上的金屬薄膜,保留填充在相鄰奈米微球之間的間隙內的金屬薄膜,形成奈米光學天線陣列。 A method for fabricating a nano-optical antenna array, comprising the steps of: providing an insulating substrate; performing hydrophilic treatment on the insulating substrate; dispersing the nanospheres in a mixture, wherein the nanospheres in the mixture are diameter-in-diameter a composition of nanospheres having a deviation of 3 nm to 5 nm, wherein the nanospheres in the mixture are disposed on the surface of the insulating substrate to form a single layer of nanospheres; and on the insulating substrate on which the single layer of nanospheres are formed The surface is vapor-deposited with a metal film to fill the gap between the adjacent nanospheres; the nanospheres are removed and the metal film coated on the nanospheres is retained, and the film is filled between adjacent nanospheres. A thin metal film in the gap forms a nano-optical antenna array. 如請求項1所述的奈米光學天線陣列的製造方法,其中,所述奈米微球的直徑為60nm~500nm。 The method of manufacturing a nano-optical antenna array according to claim 1, wherein the nanospheres have a diameter of 60 nm to 500 nm. 如請求項1所述的奈米光學天線陣列的製造方法,其中,於所述絕緣基底表面形成單層奈米微球時,採用旋塗方法進行。 The method for producing a nano-optical antenna array according to claim 1, wherein the single-layered nanospheres are formed on the surface of the insulating substrate by a spin coating method. 如請求項3所述的奈米光學天線陣列的製造方法,其中,採用旋塗方法形成單層奈米微球時分以下三步進行:首先,以旋塗轉速為400轉/分鐘的速度旋塗5秒~30秒後,再以旋塗轉速為800轉/分鐘的速度旋塗30秒~2分鐘後,最後將旋塗轉速提高至1400轉/分鐘,旋塗10秒,除去邊緣多餘的奈米微球,於絕緣基底上形成單層奈米微球。 The method for manufacturing a nano-optical antenna array according to claim 3, wherein the single-layer nano-spheres are formed by a spin coating method in three steps: first, spin at a rotational speed of 400 rpm. After applying for 5 seconds to 30 seconds, spin-coat at a speed of 800 rpm for 30 seconds to 2 minutes, then finally increase the spin-coating speed to 1400 rpm, spin-coat for 10 seconds, remove the excess edge. Nanospheres form a single layer of nanospheres on an insulating substrate. 如請求項1所述的奈米光學天線陣列的製造方法,其中,於所述絕緣基底上形成單層奈米微球時,採用以下步驟進行:在直徑為15mm的表面皿中依序加入150mL的純水、1~2wt%的奈米微球3~5μL、以及2wt%的十二 烷基硫酸鈉溶液後形成混合物;待奈米微球充分分散於混合物中後,再加入1~3μL的4wt%的十二烷基硫酸鈉溶液;將經親水處理後的所述絕緣基底以傾斜角度為9°±0.5°緩慢放入表面皿的混合物中;將所述絕緣基底由表面皿的混合物中緩慢的提取,將混合物中提取的分佈有奈米微球的絕緣基底進行乾燥後,以形成單層奈米微球。 The method for fabricating a nano-optical antenna array according to claim 1, wherein when the single-layer nanospheres are formed on the insulating substrate, the following steps are performed: 150 mL is sequentially added to the surface dish having a diameter of 15 mm. Pure water, 1~2wt% of nanospheres 3~5μL, and 2wt% of twelve After the sodium alkyl sulfate solution is formed into a mixture; after the nanospheres are sufficiently dispersed in the mixture, 1 to 3 μL of a 4 wt% sodium lauryl sulfate solution is added; and the hydrophilically treated insulating substrate is tilted The angle is 9 ° ± 0.5 ° slowly into the mixture of the watch glass; the insulating substrate is slowly extracted from the mixture of the watch glass, and the insulating substrate of the nano microspheres extracted in the mixture is dried, and then A single layer of nanospheres is formed. 如請求項5所述的奈米光學天線陣列的製造方法,其中,在所述絕緣基底上形成單層奈米微球時,保持室內溫度為25℃±0.5℃。 The method of manufacturing a nano-optical antenna array according to claim 5, wherein, when the single-layered nanospheres are formed on the insulating substrate, the indoor temperature is maintained at 25 ° C ± 0.5 ° C. 如請求項1所述的奈米光學天線陣列的製造方法,其中,進一步包括:在該絕緣基底上形成單層奈米微球前,將親水處理過後的所述絕緣基底在2wt%的十二烷基硫酸鈉溶液中浸泡2~24h的步驟。 The method for fabricating a nano-optical antenna array according to claim 1, further comprising: before forming the single-layered nanospheres on the insulating substrate, the hydrophilically treated insulating substrate is at 2 wt% of twelve Soak for 2~24h in sodium alkyl sulfate solution. 如請求項1所述的奈米光學天線陣列的製造方法,其中,所述金屬薄膜的厚度為20nm~300nm。 The method of manufacturing a nano-optical antenna array according to claim 1, wherein the metal thin film has a thickness of 20 nm to 300 nm. 如請求項1所述的奈米光學天線陣列的製造方法,其中,所述金屬薄膜的厚度為50nm。 The method of manufacturing a nano-optical antenna array according to claim 1, wherein the metal thin film has a thickness of 50 nm. 如請求項1所述的奈米光學天線陣列的製造方法,其中,去除奈米微球時,採用四氫呋喃、丙酮、丁酮、環己烷、正己烷、甲醇或無水乙醇作為剝離劑,溶解奈米微球,去掉奈米微球和形成於奈米微球上的金屬薄膜。 The method for producing a nano-optical antenna array according to claim 1, wherein when the nanospheres are removed, tetrahydrofuran, acetone, methyl ethyl ketone, cyclohexane, n-hexane, methanol or absolute ethanol is used as a stripping agent to dissolve the naphthalene. The rice microspheres are removed from the nanospheres and the metal film formed on the nanospheres. 如請求項1所述的奈米光學天線陣列的製造方法,其中,去除奈米微球時,採用膠帶貼在奈米微球上的金屬薄膜表面,輕輕地撕去奈米微球及形成於奈米微球上的金屬薄膜。 The method for manufacturing a nano optical antenna array according to claim 1, wherein when the nanospheres are removed, the surface of the metal film on the nanospheres is taped, and the nanospheres are gently removed and formed. a thin metal film on a nanosphere. 如請求項1所述的奈米光學天線陣列的製造方法,其中,奈米光學天線陣列中的奈米結構呈類三角形、菱形或圓洞形。 The method of manufacturing a nano-optical antenna array according to claim 1, wherein the nanostructure in the nano-optical antenna array has a triangle-like shape, a diamond shape, or a circular hole shape. 一種奈米光學天線陣列的製造方法,其包括以下步驟:提供一絕緣基底; 對所述絕緣基底進行親水處理;將奈米微球分散於一混合物中,所述混合物中奈米微球由直徑偏差為3nm~5nm的奈米微球組成,將所述混合物中的奈米微球設置於所述絕緣基底表面形成單層奈米微球;對所述絕緣基底表面的單層奈米微球進行裁剪,使相鄰奈米微球之間的間隙增大;於形成有單層奈米微球的絕緣基底的表面蒸鍍金屬薄膜,使金屬填充相鄰奈米微球之間的間隙;去除奈米微球及被覆接觸於奈米微球上的金屬薄膜,保留填充在相鄰奈米微球之間的間隙內的金屬薄膜,形成奈米光學天線陣列。 A method of fabricating a nano optical antenna array, comprising the steps of: providing an insulating substrate; Performing a hydrophilic treatment on the insulating substrate; dispersing the nanospheres in a mixture, wherein the nanospheres in the mixture are composed of nanospheres having a diameter deviation of 3 nm to 5 nm, and the nanoparticles in the mixture are The microspheres are disposed on the surface of the insulating substrate to form a single layer of nanospheres; the single layer of nanospheres on the surface of the insulating substrate are cut to increase the gap between adjacent nanospheres; The surface of the insulating substrate of the single-layer nanospheres is vapor-deposited with a metal film to fill the gap between the adjacent nanospheres; the nanospheres are removed and the metal film coated on the nanospheres is coated to retain the filling A thin film of metal in the gap between adjacent nanospheres forms a nano-optical antenna array. 如請求項13所述的奈米光學天線陣列的製造方法,其中,對所述絕緣基底表面的單層奈米微球進行裁剪時,通過氧電漿蝕刻方法進行裁剪。 The method of manufacturing a nano-optical antenna array according to claim 13, wherein when the single-layered nanospheres on the surface of the insulating substrate are cut, the film is cut by an oxygen plasma etching method.
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