TWI434392B - Led device having light guide array with curved surface - Google Patents

Led device having light guide array with curved surface Download PDF

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Publication number
TWI434392B
TWI434392B TW099116628A TW99116628A TWI434392B TW I434392 B TWI434392 B TW I434392B TW 099116628 A TW099116628 A TW 099116628A TW 99116628 A TW99116628 A TW 99116628A TW I434392 B TWI434392 B TW I434392B
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Taiwan
Prior art keywords
light
light guide
curved
array
substrate
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TW099116628A
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Chinese (zh)
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TW201143021A (en
Inventor
liang shu Wang
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Compal Communications Inc
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Priority to TW099116628A priority Critical patent/TWI434392B/en
Priority to US13/084,520 priority patent/US20110292675A1/en
Priority to JP2011098333A priority patent/JP5361936B2/en
Publication of TW201143021A publication Critical patent/TW201143021A/en
Application granted granted Critical
Publication of TWI434392B publication Critical patent/TWI434392B/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/20Illuminated signs; Luminous advertising with luminescent surfaces or parts
    • G09F13/22Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4249Packages, e.g. shape, construction, internal or external details comprising arrays of active devices and fibres
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4298Coupling light guides with opto-electronic elements coupling with non-coherent light sources and/or radiation detectors, e.g. lamps, incandescent bulbs, scintillation chambers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • H01L33/60Reflective elements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Planar Illumination Modules (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)
  • Led Device Packages (AREA)
  • Optical Couplings Of Light Guides (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)

Description

具曲面光導陣列的發光二極體裝置Light-emitting diode device with curved light guide array

本發明係有關一種發光二極體裝置,尤指一種具有曲面光導陣列以模擬實際曲面光源的發光二極體裝置。The present invention relates to a light-emitting diode device, and more particularly to a light-emitting diode device having a curved light guide array to simulate an actual curved light source.

發光二極體(light emitting diode,LED)具有低耗電、高使用壽命的特性。隨著發光二極體技術的成熟,應用在照明(illumination)以及指示(indicating)光源的發光二極體裝置也越來越常見。為達特定面積的照明或指示,發光二極體在電路板上常以陣列的方式分佈,也由於使用硬板的電路板的緣故,目前發光二極體陣列皆侷限在平面的應用上。然而當平面分佈的發光二極體陣列光源應用於曲面外形的場合,例如機器人外表的指示顯示區域、交通號誌、曲面電子看板...等應用時,若觀看的角度不是正面對著發光二極體陣列,則會很明顯地發現發光二極體陣列是位在一個平面上,以致於失去了曲面設計的用意。The light emitting diode (LED) has the characteristics of low power consumption and high service life. As LED technology matures, light-emitting diode devices that are used in illumination and indicating light sources are becoming more common. In order to achieve a certain area of illumination or indication, the LEDs are often distributed in an array on the circuit board. Due to the use of a hard board, the current array of LEDs is limited to planar applications. However, when a planar distributed light-emitting diode array light source is applied to a curved surface shape, such as an indication display area of a robot exterior, a traffic sign, a curved electronic signboard, etc., if the viewing angle is not facing the light-emitting two In the polar body array, it is obvious that the array of light-emitting diodes is located on a plane, so that the intention of the surface design is lost.

目前針對部分較大型的曲面顯示看板,也有使用多塊電路板(其上分別具有多個發光二極體排列的陣列)拼接組合來模擬曲面的效果。但多塊電路板的組合設計也意味著成本的增加、電路板之間需以軟板或排線連接以進行訊號及電源的傳遞,而這樣的設計其可靠度也較單一電路板來得差。At present, for some of the larger curved surface display kanbans, there are also splicing combinations using multiple circuit boards (each having a plurality of arrays of light emitting diodes) to simulate the effect of the curved surface. However, the combined design of multiple boards also means an increase in cost, and the boards need to be connected by soft boards or cables for signal and power transmission, and such a design is less reliable than a single board.

本發明在發光二極體裝置中於電路基板與曲面殼體之間設置一配合曲面殼體的光導陣列,使曲面的發光二極體產品能呈現發光二極體陣列的效果,且從不同的角度觀看時,仍可模擬光線自曲面發出的效果,使產品的使用更為生動,提供更佳的發光體驗。In the light emitting diode device, a light guide array matching the curved shell is disposed between the circuit substrate and the curved shell, so that the curved light emitting diode product can exhibit the effect of the light emitting diode array, and different from When viewed from an angle, the effects of light from the surface can still be simulated, making the product more vivid and providing a better lighting experience.

本發明的實施例提供一種具曲面光導陣列的發光二極體裝置,其包含有一基板、一光導陣列以及一曲面殼體。該基板具有複數個發光二極體,分別沿一光軸發射出光線。該光導陣列具有複數個光導通道、一第一表面以及一第二表面,該複數個光導通道分別貫穿該第一表面以及該第二表面且與該光軸具有相同走向,該複數個發光二極體發射的光線自該第一表面進入該複數個光導通道內反射後自該第二表面射出。該光導陣列設置於該基板以及該曲面殼體之間。其中該第一表面位於該光導陣列面對該基板之一側,該第二表面位於該光導陣列面對該曲面殼體之一側,且該第一表面與該基板為平面,該第二表面與該曲面殼體為曲面。Embodiments of the present invention provide a light emitting diode device having a curved light guide array including a substrate, a light guide array, and a curved housing. The substrate has a plurality of light emitting diodes that respectively emit light along an optical axis. The light guide array has a plurality of light guide channels, a first surface, and a second surface. The plurality of light guide channels respectively penetrate the first surface and the second surface and have the same orientation with the optical axis. The plurality of light emitting diodes The light emitted by the body is reflected from the first surface into the plurality of light guiding channels and is emitted from the second surface. The light guide array is disposed between the substrate and the curved housing. The first surface is located on a side of the light guide array facing the substrate, the second surface is located on a side of the light guide array facing the curved shell, and the first surface is planar with the substrate, the second surface The curved shell is curved.

請參考第1圖,第1圖為本發明所揭露的具有曲面光導陣列的發光二極體裝置1之一實施例的分解示意圖。發光二極體裝置1包含有一平面基板10、一光導陣列20以及一曲面殼體30。平面基板10為硬板電路板,其上具有複數個發光二極體11,在本實施例中,發光二極體11在基板10上以陣列方式排列,以提供大面積的平面光源。曲面殼體30為配合發光二極體11陣列光源所應用的曲面外型的裝置而具有彎曲延伸的表面,可為透光的壓克力、塑膠或玻璃等材質。而光導陣列20則設置在基板10以及曲面殼體30之間,以將平面的發光二極體11陣列光源模擬為配合曲面殼體30的曲面光源。Please refer to FIG. 1 . FIG. 1 is an exploded perspective view of an embodiment of a light-emitting diode device 1 having a curved light guide array according to the present invention. The light emitting diode device 1 includes a planar substrate 10, a light guide array 20, and a curved housing 30. The planar substrate 10 is a hard-board circuit board having a plurality of light-emitting diodes 11 thereon. In the present embodiment, the light-emitting diodes 11 are arranged in an array on the substrate 10 to provide a large-area planar light source. The curved case 30 has a curved and extended surface for the curved surface type device to which the array light source of the light-emitting diode 11 is applied, and can be made of light-transmitting acrylic, plastic or glass. The light guide array 20 is disposed between the substrate 10 and the curved shell 30 to simulate the planar light-emitting diode 11 array light source as a curved light source that fits the curved shell 30.

請參考第2圖以及第3圖,第2圖為本發明實施例中的光導陣列20的正面示意圖,第3圖則為光導陣列20的側面示意圖。如圖所示,光導陣列20具有複數個光導通道23,每一個光導通道23分別貫穿光導陣列20的第一表面21以及第二表面22。在發光二極體裝置1中,光導通道23的數目可與基板10上的發光二極體11數目相同,且一對一對應排列,使每一個發光二極體11發出的光線自第一表面21進入其所對應的光導通道23而由第二表面22發出。光導通道23亦可以一對多個發光二極體11的方式排列設置,亦即多個發光二極體11所發出的光線自第一表面21進入其所共同對應的光導通道23而由第二表面22發出。Please refer to FIG. 2 and FIG. 3 . FIG. 2 is a front view of the light guide array 20 in the embodiment of the present invention, and FIG. 3 is a schematic side view of the light guide array 20 . As shown, the light guide array 20 has a plurality of light guide channels 23, each of which extends through the first surface 21 and the second surface 22 of the light guide array 20, respectively. In the light-emitting diode device 1, the number of the light guiding channels 23 is the same as the number of the light-emitting diodes 11 on the substrate 10, and is arranged in a one-to-one correspondence, so that the light emitted from each of the light-emitting diodes 11 is from the first surface. 21 enters its corresponding light guide channel 23 and is emitted by the second surface 22. The light guiding channel 23 can also be arranged in a manner of a pair of the plurality of light emitting diodes 11, that is, the light emitted by the plurality of light emitting diodes 11 enters the corresponding light guiding channel 23 from the first surface 21 and is second. Surface 22 is emitted.

請參考第4圖,第4圖為發光二極體裝置1的部份側面剖視圖。由於基板10以及其上所排列的發光二極體11陣列在剖視圖上為一平面,因此為有效接收發光二極體11沿著各自的光軸(如第4圖的L1 L2 軸線)所發出的光線,光導陣列20面對基板10一側的第一表面21亦為一平面(其上具有複數個光導通道23的貫穿口),而第一表面21與基板10具有等距離d1 ,且考慮對發光二極體11發出的光線的接收效率,距離d1 較佳地不大於各發光二極體11沿著各自光軸的長度(或高度)h1 的7倍,因此在光導陣列20的第一表面21以相當靠近基板10的距離設置時,可有效接收自發光二極體11陣列所發出的光線。Please refer to FIG. 4, which is a partial side cross-sectional view of the light-emitting diode device 1. Since the substrate 10 and the array of the light-emitting diodes 11 arranged thereon are a plane in a cross-sectional view, the light-emitting diodes 11 are effectively received along the respective optical axes (such as the L 1 L 2 axis of FIG. 4). The emitted light, the first surface 21 of the light guide array 20 facing the substrate 10 is also a plane (having a plurality of through holes of the plurality of light guiding channels 23), and the first surface 21 has an equidistance d 1 with the substrate 10. Considering the receiving efficiency of the light emitted from the light-emitting diode 11, the distance d 1 is preferably not more than 7 times the length (or height) h 1 of each of the light-emitting diodes 11 along the respective optical axes, and thus the light guide array When the first surface 21 of 20 is disposed at a relatively close distance from the substrate 10, the light emitted from the array of the self-luminous diodes 11 can be effectively received.

在光導陣列20中,各個光導通道23係與其所對應的一或多個發光二極體11的光軸具有相同的走向,而各光導通道23的表面為可反射光線的鏡面,其可以金屬電鍍或噴漆的方式對一具有多個通道的塑件進行處理,使經過處理後的塑件成為具有多個具有鏡面反射面的光導通道23的光導陣列20。當發光二極體11以L1 L2 軸線為光軸發出的光線自第一表面21的各光導通道23貫穿口進入後,光線在各光導通道23的鏡面表面發生反射,直到光線自光導通道23在第二表面22的貫穿口射出,使得在基板10上的發光二極體11陣列所具有的光源特性(尤其是在利用發光二極體陣列作為指示光源的應用場合)經過光導陣列20各對應的光導通道23後,仍可在射出的第二表面22保留相同或類似的光源特性。而經過前述金屬電鍍或噴漆處理的光導陣列20亦可確保光線僅能通過各光導通道23,不致讓各發光二極體11發出的光線發生混光的結果。In the light guide array 20, each light guide channel 23 has the same direction as the optical axis of one or more corresponding light-emitting diodes 11 corresponding thereto, and the surface of each light guide channel 23 is a mirror surface capable of reflecting light, which can be metal plated. Alternatively, the plastic part having a plurality of channels is treated in such a manner that the processed plastic part becomes a light guide array 20 having a plurality of light guide channels 23 having specular reflection surfaces. When the light emitted by the light-emitting diode 11 with the L 1 L 2 axis as the optical axis enters through the light-guiding channel 23 of the first surface 21, the light is reflected on the mirror surface of each light guide channel 23 until the light is transmitted from the light guide channel. 23 is emitted at the through opening of the second surface 22 such that the light source characteristics of the array of light emitting diodes 11 on the substrate 10 (especially in applications where the light emitting diode array is used as an indicator light source) pass through the light guide array 20 After the corresponding light guide channel 23, the same or similar light source characteristics can still be retained on the second surface 22 that is ejected. The light guide array 20 subjected to the above metal plating or painting process can also ensure that light can pass only through the respective light guide channels 23 without causing light of the light emitted from each of the light emitting diodes 11 to be mixed.

由於發光二極體裝置1最後呈現的表面為曲面殼體30所表示的曲面,因此為配合曲面之殼體30,光導陣列20面對曲面殼體30一側的第二表面22亦為與曲面殼體30具有相同走向的曲面(其上具有複數個光導通道23的貫穿口),而第二表面22與曲面殼體30具有等距離d2 ,且為維持各光導通道23出來的光線在曲面殼體30上所呈現的效果,距離d2 較佳地不大於光導陣列20中最長的光導通道23的長度h2 (即第3圖中光導陣列20的最大厚度)的1/3,使曲面殼體30以盡可能接近第二表面22的方式設置。以有效模擬曲面陣列光源的效果。Since the surface finally presented by the light-emitting diode device 1 is a curved surface represented by the curved shell 30, the second surface 22 of the light guide array 20 facing the curved shell 30 is also a curved surface for the curved shell 30. The housing 30 has a curved surface of the same direction (with a plurality of through holes of the plurality of light guiding channels 23), and the second surface 22 has an equidistance d 2 with the curved housing 30, and the light rays for maintaining the light guiding passages 23 are curved. upper housing 30 presented results, the distance d 2 is preferably not more than 20 in the light guide array longest length of the light guide channel h 2 23 1/3 (i.e., FIG. 3, the maximum thickness of the light guide array 20) of the curved surface The housing 30 is disposed as close as possible to the second surface 22. To effectively simulate the effect of a curved array source.

在上述的圖示中,光導陣列20的第二表面22的曲面形狀為配合圖示中的曲面殼體30外型以作說明的目的,本發明所揭露的發光二極體裝置1的光導陣列20以及曲面殼體30的外型當不受圖示的實施例所限制,凡在平面的發光二極體陣列光源以及曲面的外殼之間設置一具有對應的光反射通道的光導陣列,且光導陣列的第一表面與第二表面分別與發光二極體陣列的平面以及曲面外殼的曲面互相配合的發光二極體裝置,皆應屬本發明所揭露的技術的範圍。In the above illustration, the curved surface shape of the second surface 22 of the light guide array 20 is for the purpose of description of the curved housing 30 in the drawing, and the light guide array of the light emitting diode device 1 disclosed in the present invention is shown. 20 and the outer shape of the curved housing 30 is not limited by the illustrated embodiment, and a light guide array having a corresponding light reflecting channel is disposed between the planar light emitting diode array light source and the curved outer casing, and the light guide The light-emitting diode device in which the first surface and the second surface of the array respectively cooperate with the plane of the light-emitting diode array and the curved surface of the curved outer casing is within the scope of the technology disclosed in the present invention.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.

1...發光二極體裝置1. . . Light-emitting diode device

10...基板10. . . Substrate

11...發光二極體11. . . Light-emitting diode

20...光導陣列20. . . Light guide array

21...第一表面twenty one. . . First surface

22...第二表面twenty two. . . Second surface

23...光導通道twenty three. . . Light guide channel

30...曲面殼體30. . . Curved shell

第1圖為本發明具有曲面光導陣列的發光二極體裝置的分解示意圖。1 is an exploded perspective view of a light emitting diode device having a curved light guide array of the present invention.

第2圖為光導陣列的正面示意圖。Figure 2 is a front elevational view of the light guide array.

第3圖為光導陣列的側面示意圖。Figure 3 is a side view of the light guide array.

第4圖為發光二極體裝置的部份側面剖視圖。Figure 4 is a partial side cross-sectional view of the light emitting diode device.

1...發光二極體裝置1. . . Light-emitting diode device

10...基板10. . . Substrate

11...發光二極體11. . . Light-emitting diode

20...光導陣列20. . . Light guide array

23...光導通道twenty three. . . Light guide channel

30...曲面殼體30. . . Curved shell

Claims (7)

一種具曲面光導陣列的發光二極體裝置,其包含有:一基板,具有複數個發光二極體,分別沿一光軸發射出光線;一光導陣列,具有複數個光導通道、一第一表面以及一第二表面,該複數個光導通道分別貫穿該第一表面以及該第二表面且與該光軸具有相同走向,該複數個發光二極體發射的光線自該第一表面進入該複數個光導通道內反射後自該第二表面射出;以及一曲面殼體,該光導陣列設置於該基板以及該曲面殼體之間;其中該第一表面位於該光導陣列面對該基板之一側,該第二表面位於該光導陣列面對該曲面殼體之一側,且該第一表面與該基板為具有等距離之兩平面,該第二表面與該曲面殼體為具有等距離之兩曲面。 A light-emitting diode device with a curved light guide array, comprising: a substrate having a plurality of light-emitting diodes respectively emitting light along an optical axis; a light guide array having a plurality of light guide channels and a first surface And a second surface, the plurality of light guiding channels respectively penetrating the first surface and the second surface and having the same direction with the optical axis, and the light emitted by the plurality of light emitting diodes enters the plurality of light from the first surface The light guide channel is reflected from the second surface; and a curved housing disposed between the substrate and the curved housing; wherein the first surface is located on a side of the light guide array facing the substrate The second surface is located on a side of the light guide array facing the curved shell, and the first surface and the substrate are two planes equidistant, and the second surface and the curved shell are equidistant . 如請求項1所述的發光二極體裝置,其中該複數個光導通道於該第一表面上係以一對一對應的方式對應該複數個發光二極體。 The illuminating diode device of claim 1, wherein the plurality of light guiding channels correspond to the plurality of illuminating diodes in a one-to-one correspondence on the first surface. 如請求項1所述的發光二極體裝置,其中該複數個光導通道於該第一表面上係以一對多對應的方式對應該複數個發光二極體。 The illuminating diode device of claim 1, wherein the plurality of light guiding channels correspond to the plurality of illuminating diodes in a one-to-many correspondence on the first surface. 如請求項1所述的發光二極體裝置,其中該複數個光導通道表面為可反射之鏡面。 The illuminating diode device of claim 1, wherein the plurality of light guiding channel surfaces are reflective mirrors. 如請求項4所述的發光二極體裝置,其中該光導陣列為塑膠件,且該複數個光導通道表面為金屬電鍍或噴漆的鏡面。 The light-emitting diode device of claim 4, wherein the light guide array is a plastic member, and the surface of the plurality of light guide channels is a metal plated or painted mirror surface. 如請求項1所述的發光二極體裝置,其中該第一表面與該基板間具有一第一距離,該基板上的該複數個發光二極體沿該光軸具有一第一長度,且該第一距離不大於該第一長度的7倍。 The light emitting diode device of claim 1, wherein the first surface and the substrate have a first distance, the plurality of light emitting diodes on the substrate have a first length along the optical axis, and The first distance is no more than 7 times the first length. 如請求項1所述的發光二極體裝置,其中該第二表面與該曲面殼體間具有一第二距離,該光導陣列中最長之光導通道具有一第二長度,且該第二距離不大於該第二長度的1/3。The illuminating diode device of claim 1, wherein the second surface has a second distance from the curved housing, and the longest light guiding channel of the light guiding array has a second length, and the second distance is not Greater than 1/3 of the second length.
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