TWI432559B - Liquid crystal composition and liquid crystal display element using same - Google Patents
Liquid crystal composition and liquid crystal display element using same Download PDFInfo
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- TWI432559B TWI432559B TW101130399A TW101130399A TWI432559B TW I432559 B TWI432559 B TW I432559B TW 101130399 A TW101130399 A TW 101130399A TW 101130399 A TW101130399 A TW 101130399A TW I432559 B TWI432559 B TW I432559B
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Description
本發明係有關一種有用於作為液晶顯示材料之介電各向導性(△ε)顯示正值的向列型液晶組成物及使用其之液晶顯示元件。The present invention relates to a nematic liquid crystal composition having a positive dielectric (Δε) for liquid crystal display material and a liquid crystal display element using the same.
液晶顯示元件係以鐘錶、計算機為首,逐漸使用於各種測定儀器、汽車用面板、文字處理機、電子記事本、印表機、電腦、電視、鐘錶、廣告顯示板等。作為液晶顯示方式,其代表例係有使用TN(扭轉向列)型、STN(超扭轉向列)型、TFT(薄膜電晶體)之垂直配向型或IPS(面內切換,in-plane switching)型等。此等液晶顯示元件所使用的液晶組成物係要求對水分、空氣、熱、光等外部刺激呈穩定;及以室溫為中心,儘可能在廣泛溫度範圍內顯示液晶相、低黏性,且驅動電壓低。更且,以液晶組成物而言,為使其介電各向導性(△ε)或/及折射率各向異性(△n)等對於各個顯示元件達最佳值,係由數種至數十種的化合物構成。The liquid crystal display element is mainly used in various measuring instruments, automobile panels, word processors, electronic notebooks, printers, computers, televisions, clocks, advertisement display boards, etc., mainly including clocks and computers. Typical examples of the liquid crystal display method include a TN (twisted nematic) type, an STN (super twisted nematic) type, a TFT (thin film transistor) vertical alignment type, or an IPS (in-plane switching). Type and so on. The liquid crystal composition used in such liquid crystal display elements is required to be stable to external stimuli such as moisture, air, heat, light, etc.; and to exhibit a liquid crystal phase and low viscosity in a wide temperature range as much as possible at room temperature. The drive voltage is low. Further, in order to achieve optimum values for each display element, such as dielectric specificity (Δε) or/and refractive index anisotropy (Δn), the liquid crystal composition is composed of several kinds to several Ten kinds of compounds are composed.
垂直配向(VA)型顯示器中係使用△ε為負的液晶組成物,TN型、STN型或IPS(面內切換)型等的水平配向型顯示器中則使用△ε為正的液晶組成物。此外,亦有使△ε為正的液晶組成物在未施加電壓時垂直配向,並藉由施加橫電場來進行顯示之驅動方式的報導,△ε為正的液晶組成物的需要性進一步提高。另一方面,在所有驅動方式中均要求低電壓驅動、高速響應、廣泛工作溫度範圍。 亦即,係要求△ε為正且絕對值大、黏度(η)小,向列型相-等向性液體相轉移溫度(Tni)高。此外,必須由△n與晶胞間隙(d)的積△n×d的設定,將液晶組成物的△n調節成合乎晶胞間隙的適當範圍。加之,在將液晶顯示元件應用於電視等時,由於高速響應性極受重視,則要求旋轉黏性(γ1)小的液晶組成物。In the vertical alignment (VA) type display, a liquid crystal composition having a negative Δ ε is used, and in a horizontal alignment type display such as a TN type, an STN type, or an IPS (in-plane switching type), a liquid crystal composition having a positive Δ ε is used. Further, there is also a description of a driving method in which the liquid crystal composition having positive Δ ε is vertically aligned when no voltage is applied, and display is performed by applying a lateral electric field, and the necessity of the liquid crystal composition having positive Δ ε is further improved. On the other hand, low voltage drive, high speed response, and wide operating temperature range are required in all drive modes. That is, it is required that Δε is positive and the absolute value is large, the viscosity (η) is small, and the nematic phase-isotropic liquid phase transition temperature (Tni) is high. Further, it is necessary to adjust the Δn of the liquid crystal composition to an appropriate range in accordance with the cell gap by the setting of the product Δn × d of Δn and the cell gap (d). In addition, when a liquid crystal display element is applied to a television or the like, since high-speed responsiveness is highly valued, a liquid crystal composition having a small rotational viscosity (γ1) is required.
作為以高速響應性為目標之液晶組成物的構成,係有例如組合使用屬△ε為正的液晶化合物之以式(B)表示之化合物、及屬△ε為中性的液晶化合物之以式(A)表示之化合物或以式(C)表示之化合物的液晶組成物之揭示。就此等液晶組成物的特徵而言,△ε為正的液晶化合物具有-CF2 O-結構、△ε為中性的液晶化合物具有烯基,在此液晶組成物的領域中既已廣為人知。(專利文獻1至4)The composition of the liquid crystal composition which is aimed at high-speed responsiveness is, for example, a compound represented by the formula (B) in which a liquid crystal compound having a positive Δ ε is used in combination, and a liquid crystal compound having a Δ ε neutral property. The disclosure of the liquid crystal composition of the compound represented by (A) or the compound represented by the formula (C). With respect to the characteristics of such a liquid crystal composition, a liquid crystal compound having a positive Δ ε has a -CF 2 O- structure and a liquid crystal compound having a Δ ε neutral has an alkenyl group, and is well known in the field of liquid crystal compositions. (Patent Documents 1 to 4)
另一方面,以至於液晶顯示元件的用途擴大,其使用方法、製造方法亦可見到大的變化。為因應此等變化,便逐漸要求將如以往所知之基本物性值以外的特性最佳化。亦即,使用液晶組成物的液晶顯示元件以至於VA型、IPS型等經廣泛使用,其尺寸50吋以上之超大型尺寸的顯示元件亦達實用化而逐漸被使用。隨著基板尺寸的 大型化,液晶組成物向基板的注入方法亦由以往的真空注入法,至滴下注入(ODF:One Drop Fill)法成為注入方法的主流,惟將液晶組成物向基板滴下之際的滴下痕導致顯示品質降低的問題已浮上檯面。更者,在採用ODF法的液晶顯示元件製造步驟中,需依據液晶顯示元件的尺寸滴下最佳的液晶注入量。若注入量由最佳值大幅偏離,則預先設計之液晶顯示元件的折射率、驅動電場會失去平衡,而產生不均勻發生、對比不良等顯示不良。尤其是大量使用於近來流行的智慧型手機的小型液晶顯示元件由於其最佳液晶注入量少,將由最佳值的偏離控制於一定範圍內本身極為困難。因此,為了保持液晶顯示元件的高產率,則需有例如對液晶滴下時產生之滴下裝置內的劇烈壓力變化或衝擊的影響少、可長時間穩定持續滴下液晶的性能。On the other hand, as the use of the liquid crystal display element is expanded, a large change can be seen in the method of use and the method of manufacture. In response to such changes, it is increasingly required to optimize characteristics other than the basic physical property values known in the prior art. In other words, a liquid crystal display element using a liquid crystal composition has been widely used as a VA type, an IPS type, etc., and an ultra-large-sized display element having a size of 50 Å or more has been put into practical use and has been gradually used. With the size of the substrate In the method of injecting a liquid crystal composition into a substrate, a conventional vacuum injection method to an ODF (One Drop Fill) method is the mainstream of the implantation method, but a dripping mark when the liquid crystal composition is dropped onto the substrate is caused. The problem of reduced quality is already on the table. Furthermore, in the manufacturing process of the liquid crystal display element using the ODF method, it is necessary to drop the optimum liquid crystal injection amount depending on the size of the liquid crystal display element. If the amount of injection is largely deviated from the optimum value, the refractive index and the driving electric field of the liquid crystal display element which are designed in advance may be out of balance, and display defects such as uneven occurrence and poor contrast may occur. In particular, small liquid crystal display elements which are widely used in recent popular smart phones have extremely low liquid crystal injection amount, and it is extremely difficult to control the deviation of the optimum value within a certain range. Therefore, in order to maintain a high yield of the liquid crystal display element, for example, it is necessary to have little influence on the severe pressure change or impact in the dropping device generated when the liquid crystal is dropped, and it is possible to stably and continuously drip the liquid crystal for a long period of time.
如此,在以TFT元件等驅動之主動矩陣驅動液晶顯示元件所使用的液晶組成物中,便有要求開發考量到除了具有以往即受重視之高比電阻值或高電壓保持率,對光或熱等外部刺激呈穩定的特性之外,並可維持作為高速響應性能等的液晶顯示元件所要求之特性或性能之液晶顯示元件的製造方法。As described above, in the liquid crystal composition used for driving the liquid crystal display element by the active matrix driven by the TFT element or the like, there is a demand to develop a high specific resistance value or a high voltage holding ratio, which is light or hot, in addition to the prior art. In addition to the stable characteristics of external stimuli, it is possible to maintain a method of manufacturing a liquid crystal display element which is required for characteristics or performance of a liquid crystal display element such as high-speed response performance.
[專利文獻1]日本特開2008-037918號[Patent Document 1] Japanese Patent Laid-Open No. 2008-037918
[專利文獻2]日本特開2008-038018號[Patent Document 2] Japanese Patent Laid-Open No. 2008-038018
[專利文獻3]日本特開2010-275390號[Patent Document 3] Japanese Patent Laid-Open No. 2010-275390
[專利文獻4]日本特開2011-052120號[Patent Document 4] Japanese Special Open 2011052120
本發明所欲解決之課題,在於提供一種△ε為正的液晶組成物,即具有廣泛溫度範圍的液晶相、黏性小,低溫下的溶解性良好,比電阻或電壓保持率高,對熱或光呈穩定的液晶組成物,並進一步使用其來產率良好地提供一種顯示品質優良、烙印或滴下痕等顯示不良不易發生的TN型等的液晶顯示元件。The object of the present invention is to provide a liquid crystal composition having a positive Δ ε, that is, a liquid crystal phase having a wide temperature range, low viscosity, good solubility at low temperatures, high specific resistance or voltage retention, and heat resistance. Or a liquid crystal composition which is stable in light, and further used to provide a liquid crystal display element of a TN type or the like which exhibits excellent display quality, such as an imprinting or dripping mark, which is less likely to occur.
本發明人對各種液晶化合物及各種化學物質進行探討,發現藉由組合特定的液晶化合物可解決前述課題,終至完成本發明。The inventors of the present invention have studied various liquid crystal compounds and various chemical substances, and found that the above problems can be solved by combining specific liquid crystal compounds, and the present invention has been completed.
即,茲提供一種液晶組成物,係具有正的介電各向導性之液晶組成物,其中含有:作為介電性為正的成分的成分(A),其包含以式(1)
本發明之具有正的介電各向導性之液晶組成物由於可獲得極低之黏性、低溫下的溶解性良好,比電阻或電壓保持率因熱或光而受到的變化極小,因此製品的實用性高,使用其之TN型等的液晶顯示元件可達高速響應。又由於在液晶顯示元件製造步驟中可穩定地發揮性能,由步驟引起之顯示不良得以抑制而能夠高良率地製造,故極為有用。The liquid crystal composition having positive dielectric and inductive properties of the present invention has excellent viscosity and low solubility at low temperatures, and the specific resistance or voltage holding ratio is extremely small due to heat or light, so that the product is The utility model has high practicability, and a liquid crystal display element such as a TN type thereof can achieve high-speed response. Further, since the performance can be stably exhibited in the manufacturing process of the liquid crystal display element, display defects caused by the steps can be suppressed and can be manufactured with high yield, which is extremely useful.
本發明之具有正的介電各向導性之液晶組成物係含有作為介電性為正的成分的成分(A)。進而,成分(A)係含有以式(1)
本發明之液晶組成物在介電性為正的成分(A)中,可含有選自以式(4.1)或式(4.2)
本發明之液晶組成物在介電性為正的成分(A)中,又可含有選自以式(6.1)至式(6.4)
本發明之液晶組成物在介電性為正的成分(A)中,亦可進一步含有選自以式(7.1)至(7.3)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(11.1)至(11.7)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(13.1)至(13.4)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(14.1)或(14.2)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(15.1)至(15.3)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(18.1)至(18.5)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(19.1)至(19.5)
本發明之液晶組成物在介電性為正的成分(A)中還可進一步含有選自以式(20.1)至(20.3)
本發明之液晶組成物係含有作為介電性為中性的成分的成分(B)。進而,成分(B)含有以式(2.1)或(2.2)
本發明之液晶組成物在介電性為中性的成分(B)中,亦可含有選自以式(3.1)至(3.5)
本發明之液晶組成物在介電性為中性的成分(B)中,還可含有選自以式(5.1)至(5.4)
以式(5.1)表示之化合物具體可適用以下所例舉之化合物:
本發明之液晶組成物在介電性為中性的成分(B)中
,還可進一步含有選自以式(8.1)至(8.4)
溶解性會受到化合物兩端的烷基結構的影響而需留意。選擇之化合物的分子量分布較廣對於溶解性亦屬有效,因此,係以例如選擇以式(8.1)或(8.2)表示之化合物的1種、以式(8.3)或(8.4)表示之化合物的1種之化合物,並適當組合其等為佳。Solubility is affected by the alkyl structure at both ends of the compound. The molecular weight distribution of the selected compound is also effective for solubility, and therefore, for example, one of the compounds represented by the formula (8.1) or (8.2) and the compound represented by the formula (8.3) or (8.4) are selected. One type of compound is preferably combined as appropriate.
本發明之液晶組成物在介電性為中性的成分(B)中,還可進一步含有選自以式(9.1)至(9.5)
溶解性會受到化合物兩端的烷基結構的影響而需留意。選擇之化合物的分子量分布較廣對於溶解性亦屬有 效,因此,係以例如選擇以式(9.4)或(9.5)表示之化合物的1種、以式(9.2)或(9.3)表示之化合物的1種之化合物,並適當組合其等為佳。Solubility is affected by the alkyl structure at both ends of the compound. The molecular weight distribution of the selected compound is broader and the solubility is also For example, it is preferred to select one of the compounds represented by the formula (9.4) or (9.5) and one of the compounds represented by the formula (9.2) or (9.3), and to appropriately combine them.
本案發明之液晶組成物在介電性為中性的成分(B),還可進一步含有以式(10.1)至(10.3)
本案發明之液晶組成物在介電性為中性的成分(B),還可進一步含有選自以式(12.1)至(12.2)
本案發明之液晶組成物在介電性為中性的成分(B),還可進一步含有選自以式(16.1)至(16.3)
以式-(16.1)表示之化合物具體可適用以下所例舉之化合物:
本案發明之液晶組成物在介電性為中性的成分(B),還可進一步含有選自以式(17.1)或(17.2)
本案發明之液晶組成物在介電性為中性的成分(B)中,還可進一步含有選自以式(21.1)至(21.3)
以本發明之液晶組成物而言,含有73質量%以上之成分(A)、或含有81質量%以上之成分(B)時亦可合適地利用。When the liquid crystal composition of the present invention contains 73% by mass or more of the component (A) or 81% by mass or more of the component (B), it can be suitably used.
本發明之液晶組成物其25℃之△ε係為+3.5以上,較佳為+3.5至+20.0,更佳為+3.5至+15.0。其25℃之△n係為0.08至0.14,較佳為0.09至0.13。更詳言之,如對應薄的晶胞間隙時較佳為0.10至0.13,而對應厚的晶胞間隙時則較佳為0.08至0.10。其20℃之η係為10至45mPa‧s,較佳為10至25mPa‧s,尤佳為10至20mPa‧s。其Tni係為60℃至120℃,較佳為70℃至110℃,尤佳為75℃至90℃。The liquid crystal composition of the present invention has a Δε of 25 ° C of +3.5 or more, preferably +3.5 to +20.0, more preferably +3.5 to +15.0. The Δn at 25 ° C is from 0.08 to 0.14, preferably from 0.09 to 0.13. More specifically, it is preferably 0.10 to 0.13 corresponding to a thin cell gap, and preferably 0.08 to 0.10 corresponding to a thick cell gap. The η at 20 ° C is 10 to 45 mPa ‧ s, preferably 10 to 25 mPa ‧ s, and particularly preferably 10 to 20 mPa ‧ s. The Tni is 60 ° C to 120 ° C, preferably 70 ° C to 110 ° C, and more preferably 75 ° C to 90 ° C.
本發明之液晶組成物除上述化合物以外,還可含有一般的向列型液晶、層列型液晶、膽固醇型液晶等。The liquid crystal composition of the present invention may contain, in addition to the above compounds, a general nematic liquid crystal, a smectic liquid crystal, a cholesteric liquid crystal or the like.
本發明之液晶組成物中,為製作PS模式等的液晶顯示元件,可含有聚合性化合物。作為可使用之聚合性化合物,可例舉能利用光等能量射線進行聚合的光聚合性單體等,作為其結構,可例舉如聯苯衍生物、三苯衍生
物等具有連結多個六元環之液晶骨架的聚合性化合物等。更具體而言,較佳為以通式(V)
較佳為X51 及X52 皆表示氫原子的二丙烯酸酯衍生物、皆具有甲基的二甲基丙烯酸酯衍生物之任一者,又較佳為任一者表示氫原子、另一者表示甲基的化合物。就此等化合物的聚合速度而言,二丙烯酸酯衍生物最為快速,二甲基丙烯酸酯衍生物緩慢,不對稱化合物處於其之間;可視其用途使用較佳形態。於PSA顯示元件中,二甲基丙烯酸酯衍生物尤佳。Preferably, both of X 51 and X 52 represent a diacrylate derivative of a hydrogen atom, and a dimethacrylate derivative each having a methyl group, and preferably any of them represents a hydrogen atom and the other A compound representing a methyl group. In terms of the rate of polymerization of these compounds, the diacrylate derivative is the fastest, the dimethacrylate derivative is slow, and the asymmetric compound is in between; the preferred form can be used depending on its use. Among the PSA display elements, dimethacrylate derivatives are particularly preferred.
Sp1 及Sp2 係分別獨立表示單鍵、碳原子數1~8之伸烷基或-O-(CH2 )s -,於PSA顯示元件中,係以至少一者為單鍵為佳,較佳為皆表示單鍵的化合物或任一者表示單鍵、另一者表示碳原子數1~8之伸烷基或-O-(CH2 )s -之形態。此時較佳為1~4之烷基,s較佳為1~4。Sp 1 and Sp 2 each independently represent a single bond, an alkylene group having 1 to 8 carbon atoms or -O-(CH 2 ) s -, and it is preferred that at least one of the PSA display elements is a single bond. Preferably, the compound which represents a single bond or either represents a single bond, and the other represents a form of an alkylene group having 1 to 8 carbon atoms or -O-(CH 2 ) s -. In this case, it is preferably an alkyl group of 1 to 4, and s is preferably 1 to 4.
Z51 較佳為-OCH2 -、-CH2 O-、-COO-、-OCO-、-CF2 O-、-OCF2 -、-CH2 CH2 -、-CF2 CF2 -或單鍵,更佳為-COO-、-OCO-或單鍵,尤佳為單鍵。Z 51 is preferably -OCH 2 -, -CH 2 O-, -COO-, -OCO-, -CF 2 O-, -OCF 2 -, -CH 2 CH 2 -, -CF 2 CF 2 - or The key is more preferably -COO-, -OCO- or a single bond, and particularly preferably a single bond.
M51 表示任意氫原子可由氟原子取代之1,4-伸苯基、反-1,4-伸環己基或單鍵,較佳為1,4-伸苯基或單鍵。 當C表示單鍵以外之環結構時,Z51 較佳為單鍵以外之連結基,而M51 為單鍵時,Z51 較佳為單鍵。M 51 represents a 1,4-phenylene group, a trans-1,4-cyclohexylene group or a single bond in which any hydrogen atom may be substituted by a fluorine atom, preferably a 1,4-phenylene group or a single bond. When C represents a ring structure other than a single bond, Z 51 is preferably a linking group other than a single bond, and when M 51 is a single bond, Z 51 is preferably a single bond.
由此等各點,通式(V)中,Sp1 及Sp2 之間的環結構,具體而言較佳為以下所記載之結構。Among these points, in the general formula (V), the ring structure between Sp 1 and Sp 2 is specifically preferably the structure described below.
通式(V)中,當M51
表示單鍵且環結構由兩環形成時,係以表示式(Va-1)至式(Va-5)為佳,更佳為表示式(Va-1)至式(Va-3),表示式(Va-1)尤佳;
包含此等骨架之聚合性化合物其聚合後的配向限制力對於PSA型液晶顯示元件係最佳者,由於可獲得良好的配向狀態,顯示不均得以抑制、或者完全未發生。The alignment regulating force after polymerization of the polymerizable compound containing these skeletons is optimal for the PSA type liquid crystal display device, and since a good alignment state is obtained, display unevenness is suppressed or does not occur at all.
由以上所述,作為聚合性單體,尤佳為通式(V-1)~通式(V-4),其中最佳為通式(V-2);
於本發明之液晶組成物中添加單體時,在未存有聚合起始劑的情況下亦可進行聚合,而為了促進聚合,亦 可含有聚合起始劑。作為聚合起始劑,可例舉安息香醚類、二苯甲酮類、苯乙酮類、苯甲基縮酮類、醯基膦氧化物類等。When a monomer is added to the liquid crystal composition of the present invention, polymerization can be carried out without a polymerization initiator, and in order to promote polymerization, It may contain a polymerization initiator. The polymerization initiator may, for example, be a benzoin ether, a benzophenone, an acetophenone, a benzyl ketal or a mercaptophosphine oxide.
含有本發明之聚合性化合物的液晶組成物,可藉由其所含之聚合性化合物利用紫外線照射進行聚合而被賦予液晶配向能力,可使用於利用液晶組成物的雙折射來控制光的透光量的液晶顯示元件。其係有用於作為液晶顯示元件之AM-LCD(主動矩陣液晶顯示元件)、TN(向列型液晶顯示元件)、STN-LCD(超扭轉向列型液晶顯示元件)及OCB-LCD,惟特別有用於AM-LCD,可使用於穿透型或反射型液晶顯示元件。The liquid crystal composition containing the polymerizable compound of the present invention can be polymerized by ultraviolet irradiation by the polymerization of the polymerizable compound contained therein to impart liquid crystal alignment ability, and can be used for controlling light transmittance by utilizing birefringence of the liquid crystal composition. A quantity of liquid crystal display elements. It is an AM-LCD (active matrix liquid crystal display element), a TN (nematic liquid crystal display element), an STN-LCD (super twisted nematic liquid crystal display element), and an OCB-LCD for use as a liquid crystal display element, but particularly It is used in AM-LCDs and can be used for transmissive or reflective liquid crystal display elements.
液晶顯示元件所使用之液晶胞的2片基板可採用玻璃或如塑膠之具柔軟性的透明材料,另一方面亦可採用矽等的不透明材料。具有透明電極層之透明基板,例如可藉由在玻璃板等的透明基板上濺鍍氧化銦錫(ITO)而得到。The two substrates of the liquid crystal cell used for the liquid crystal display element may be made of glass or a transparent transparent material such as plastic, or an opaque material such as tantalum may be used. The transparent substrate having a transparent electrode layer can be obtained, for example, by sputtering indium tin oxide (ITO) on a transparent substrate such as a glass plate.
彩色濾光片可透過例如顏料分散法、印刷法、電沉積法或染色法等來作成。如以採用顏料分散法之彩色濾光片的作成方法作為一例進行說明,係將彩色濾光片用之硬化性著色組成物塗布於該透明基板上,並實施圖案化處理,其後利用加熱或光照射使其硬化。藉由對紅、綠、藍之3色分別進行該步驟,即可作成彩色濾光片用之畫素部。此外,亦可於該基板上設置設有TFT、薄膜二極體、金屬絕緣體金屬比電阻元件等主動元件的畫素電極。The color filter can be formed by, for example, a pigment dispersion method, a printing method, an electrodeposition method, a dyeing method, or the like. For example, a method of forming a color filter using a pigment dispersion method is applied to a transparent substrate by applying a curable coloring composition for a color filter to a transparent substrate, followed by heating or It is hardened by light irradiation. By performing this step for each of the three colors of red, green, and blue, a pixel portion for a color filter can be formed. Further, a pixel electrode provided with an active element such as a TFT, a thin film diode, or a metal insulator metal specific resistance element may be provided on the substrate.
使前述基板以透明電極層作為內側的方式對向。此時,可隔著間隔物來調整基板的間隔。此時,所得之調光層的厚度係以調整成1~100μm為佳。更佳為1.5至10μm,當使用偏光板時,係以調整液晶的折射率各向異性△n與晶胞厚d的積,以使對比達最大為佳。又,若有二片偏光板時,亦可調整各偏光板的偏光軸以將視角或對比調整得更良好。更者,還可使用供拓展視角的相位差薄膜。作為間隔物,可例舉如包含玻璃粒子、塑膠粒子、氧化鋁粒子、光阻材料等的柱狀間隔物等。其後,將環氧系熱硬化性組成物等密封劑,以設有液晶注入口的形式網版印刷於該基板上,將該基板彼此貼合並加熱,使密封劑熱硬化。The substrate is opposed to the inside of the transparent electrode layer. At this time, the interval of the substrate can be adjusted via the spacer. At this time, the thickness of the obtained light-adjusting layer is preferably adjusted to 1 to 100 μm. More preferably, it is 1.5 to 10 μm. When a polarizing plate is used, the product of the refractive index anisotropy Δn of the liquid crystal and the cell thickness d is adjusted so that the contrast is maximized. Moreover, if there are two polarizing plates, the polarizing axes of the respective polarizing plates can be adjusted to adjust the viewing angle or contrast better. Further, a retardation film for expanding the viewing angle can also be used. The spacer may, for example, be a columnar spacer containing glass particles, plastic particles, alumina particles, or a photoresist material. Thereafter, a sealing agent such as an epoxy-based thermosetting composition is screen-printed on the substrate in the form of a liquid crystal injection port, and the substrates are bonded to each other and heated to thermally cure the sealing agent.
使含有聚合性化合物之液晶組成物夾持於2片基板間之方法,可採用一般的真空注入法或ODF法等,惟在真空注入法中雖然不會產生滴下痕,但有殘留注入痕跡之課題,而在本案發明中,可藉由採用ODF法所製造的顯示元件而較佳地使用。於ODF法之液晶顯示元件製造步驟中,藉由在後板或前板之任一基板將環氧系光熱併用硬化性等的密封劑,利用分配器描繪成閉環堤防狀,在除氣下於其中滴下規定量的液晶組成物後,將前板與後板接合而可製造液晶顯示元件。本發明之液晶組成物由於可穩定進行ODF步驟中之液晶組成物的滴下,而能夠較佳地使用。A method of sandwiching a liquid crystal composition containing a polymerizable compound between two substrates can be carried out by a general vacuum injection method or an ODF method, but in the vacuum injection method, although no dripping marks are formed, there are residual injection marks. In the invention of the present invention, it can be preferably used by a display element manufactured by the ODF method. In the manufacturing process of the liquid crystal display element of the ODF method, the epoxy-based photothermal heat is used in any of the rear plate or the front plate to form a closed-loop embankment by a dispenser, and is degassed. After dropping a predetermined amount of the liquid crystal composition, the front plate and the rear plate are joined to each other to manufacture a liquid crystal display element. The liquid crystal composition of the present invention can be preferably used because it can stably carry out the dropping of the liquid crystal composition in the ODF step.
作為使聚合性化合物聚合之方法,為得到液晶的良好配向性能,期望有適度的聚合速度,因此較佳為藉由 單獨使用或併用、或依序照射紫外線或電子線等活性能量射線來進行聚合之方法。當使用紫外線時,可採用偏光光源,亦可採用非偏光光源。此外,在使含有聚合性化合物之液晶組成物夾持於2片基板間的狀態下進行聚合時,至少照射面側的基板必須對活性能量射線具有適當的透明性。又,亦可使用所謂「在光照射時利用遮罩僅使特定部分聚合後,藉由改變電場、磁場或溫度等條件,使未聚合部分的配向狀態改變,並進一步照射活性能量射線使其聚合」之手段。尤其在進行紫外線曝光之際,係以一面對含有聚合性化合物之液晶組成物施加交流電場一面進行紫外線曝光為佳。所施加之交流電場較佳為頻率10Hz至10kHz的交流,更佳為頻率60Hz至10kHz,電壓可依據液晶顯示元件的所要之預傾角來選擇。亦即,可藉由所施加之電壓來控制液晶顯示元件的預傾角。橫電場型MVA模式之液晶顯示元件中,由配向穩定性及對比觀點,係將預傾角控制於80度至89.9度為佳。As a method of polymerizing a polymerizable compound, in order to obtain a good alignment property of a liquid crystal, it is desirable to have a moderate polymerization rate, and therefore it is preferred to A method of performing polymerization by using an active energy ray such as an ultraviolet ray or an electron beam alone or in combination or sequentially. When ultraviolet rays are used, a polarized light source or a non-polarized light source may be used. In addition, when the liquid crystal composition containing the polymerizable compound is polymerized in a state of being sandwiched between the two substrates, at least the substrate on the irradiation surface side must have appropriate transparency to the active energy ray. Further, it is also possible to use a method in which only a specific portion is polymerized by a mask during light irradiation, and the alignment state of the unpolymerized portion is changed by changing conditions such as an electric field, a magnetic field, or a temperature, and further irradiated with active energy rays to be polymerized. Means. In particular, in the case of ultraviolet light exposure, it is preferred to perform ultraviolet exposure while applying an alternating electric field to the liquid crystal composition containing the polymerizable compound. The applied alternating electric field is preferably an alternating current having a frequency of 10 Hz to 10 kHz, more preferably a frequency of 60 Hz to 10 kHz, and the voltage can be selected depending on the desired pretilt angle of the liquid crystal display element. That is, the pretilt angle of the liquid crystal display element can be controlled by the applied voltage. In the liquid crystal display device of the transverse electric field type MVA mode, it is preferable to control the pretilt angle to 80 to 89.9 degrees from the viewpoint of alignment stability and contrast.
照射時的溫度,較佳為本發明之液晶組成物的液晶狀態係被保持的溫度範圍內。較佳為在接近室溫之溫度,即,典型地為15~35℃之溫度下進行聚合。作為使紫外線產生的燈,可使用金屬鹵化物燈、高壓水銀燈、超高壓水銀燈等。又作為所照射之紫外線的波長,係以照射非為液晶組成物之吸收波長區域的波長區域之紫外線為佳,較佳為視需求遮斷紫外線來使用。所照射之紫外線的強度較佳為0.1mW/cm2 ~100W/cm2 ,更佳為2mW/cm2 ~50W/cm2 。所照射之紫外線的能量可適當調整,惟較佳 為10mJ/cm2 至500J/cm2 ,更佳為100mJ/cm2 至200J/cm2 。 當照射紫外線之際,亦可改變強度。照射紫外線的時間可根據所照射的紫外線強度來適當選擇,惟較佳為10秒至3600秒,更佳為10秒至600秒。The temperature at the time of irradiation is preferably within a temperature range in which the liquid crystal state of the liquid crystal composition of the present invention is maintained. It is preferred to carry out the polymerization at a temperature close to room temperature, that is, typically at a temperature of from 15 to 35 °C. As the lamp for generating ultraviolet rays, a metal halide lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp or the like can be used. Further, as the wavelength of the ultraviolet ray to be irradiated, it is preferred to irradiate ultraviolet rays in a wavelength region which is not an absorption wavelength region of the liquid crystal composition, and it is preferred to use ultraviolet rays as needed. The intensity of the ultraviolet ray to be irradiated is preferably from 0.1 mW/cm 2 to 100 W/cm 2 , more preferably from 2 mW/cm 2 to 50 W/cm 2 . The energy of the irradiated ultraviolet rays can be appropriately adjusted, but is preferably from 10 mJ/cm 2 to 500 J/cm 2 , more preferably from 100 mJ/cm 2 to 200 J/cm 2 . The intensity can also be changed when ultraviolet rays are irradiated. The time for irradiating the ultraviolet rays can be appropriately selected depending on the intensity of the ultraviolet rays to be irradiated, but it is preferably from 10 seconds to 3600 seconds, more preferably from 10 seconds to 600 seconds.
使用本發明之液晶組成物的液晶顯示元件,係有用於兼具高速響應與抑制顯示不良,尤其係有用於主動矩陣驅動用液晶顯示元件,可應用於VA模式、PSVA模式、或TN模式用液晶顯示元件。The liquid crystal display element using the liquid crystal composition of the present invention is used for both high-speed response and suppression of display failure, and particularly for a liquid crystal display element for active matrix driving, and can be applied to VA mode, PSVA mode, or liquid crystal for TN mode. Display component.
以下,一面參照圖式,一面詳細地說明關於本發明之液晶顯示裝置的較佳實施形態。Hereinafter, a preferred embodiment of the liquid crystal display device of the present invention will be described in detail with reference to the drawings.
第1圖係表示具備相互對向的兩基板、設於前述基板間的密封材、及被封入於前述密封材所包圍之密封區域的液晶的液晶顯示元件的剖面圖。Fig. 1 is a cross-sectional view showing a liquid crystal display element including two substrates facing each other, a sealing material provided between the substrates, and a liquid crystal sealed in a sealing region surrounded by the sealing material.
具體而言,係表示具備:後板,其係於基板a100上設有TFT層102、畫素電極103,而由其上方起設有鈍化膜104及配向膜a105;前板,係於基板b200上設有黑色矩陣202、彩色濾光片203、平坦化膜(外覆層)201、透明電極204,而由其上方起設有配向膜b205,並與前述後板相對向;設於前述基板間之密封材301;及被封入於前述密封材所包圍的密封區域之液晶層303,而前述密封材301相接之基板面上設有突起304之液晶顯示元件的具體形態。Specifically, it is provided with a rear plate on which a TFT layer 102 and a pixel electrode 103 are provided, and a passivation film 104 and an alignment film a105 are provided from above; a front plate is attached to the substrate b200. a black matrix 202, a color filter 203, a planarization film (overcoat layer) 201, and a transparent electrode 204 are disposed thereon, and an alignment film b205 is disposed from above and opposed to the rear plate; and is disposed on the substrate A sealing material 301; and a liquid crystal display element 303 sealed in a sealing region surrounded by the sealing material, and a specific form of a liquid crystal display element having protrusions 304 provided on a surface of the substrate on which the sealing material 301 is in contact with each other.
前述基板a或前述基板b只要實質上係透明則其材質並未特別限定,可使用玻璃、陶瓷、塑膠等。作為塑膠基板可使用纖維素、三乙酸纖維素、二乙酸纖維素等纖 維素衍生物、聚環烯烴衍生物、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯、聚丙烯、聚乙烯等聚烯烴、聚碳酸酯、聚乙烯醇、聚氯乙烯、聚偏二氯乙烯、聚醯胺、聚醯亞胺、聚醯亞胺醯胺、聚苯乙烯、聚丙烯酸酯、聚甲基丙烯酸酯、聚醚碸、聚芳香酯、甚而玻璃纖維-環氧樹脂、玻璃纖維-丙烯酸樹脂等無機-有機複合材料等。The material of the substrate a or the substrate b is not particularly limited as long as it is substantially transparent, and glass, ceramics, plastic, or the like can be used. As the plastic substrate, cellulose, cellulose triacetate, cellulose diacetate or the like can be used. Polyesters such as vitamin derivatives, polycycloolefin derivatives, polyethylene terephthalate, polyethylene naphthalate, polyolefins such as polypropylene and polyethylene, polycarbonate, polyvinyl alcohol, and polychlorinated Ethylene, polyvinylidene chloride, polyamine, polyimine, polyamidamine, polystyrene, polyacrylate, polymethacrylate, polyether oxime, polyaryl ester, even glass fiber - Inorganic-organic composite materials such as epoxy resin, glass fiber-acrylic resin, and the like.
此外當使用塑膠基板之際,係以設置阻隔膜為佳。阻隔膜的功能,在於降低塑膠基板所具有的透濕性,並提高液晶顯示元件的電氣特性的可靠度。作為阻隔膜,只要是各自透明性高且水蒸氣穿透性小者即可,並未特別限定,一般係使用採用氧化矽等無機材料,利用蒸鍍或濺鍍、化學氣相沉積法(CVD法)所形成的薄膜。In addition, when a plastic substrate is used, it is preferable to provide a barrier film. The function of the barrier film is to reduce the moisture permeability of the plastic substrate and to improve the reliability of the electrical characteristics of the liquid crystal display element. The barrier film is not particularly limited as long as it has high transparency and low water vapor permeability. Generally, an inorganic material such as cerium oxide is used, and vapor deposition or sputtering, chemical vapor deposition (CVD) is used. The film formed by the method).
本發明中,作為前述基板a或前述基板b,可使用同一材質或使用不同材質,並未特別限定。若使用玻璃基板,可製作耐熱性、尺寸穩定性優良的液晶顯示元件而較佳。又若為塑膠基板,則適於採用連續滾壓法(roll-to-roll)的製造方法且適於輕量化或撓性化而較佳。又,如以賦予平坦性及耐熱性為目的,則若組合塑膠基板與玻璃基板係可獲得良好結果。In the present invention, the substrate a or the substrate b may be the same material or a different material, and is not particularly limited. When a glass substrate is used, a liquid crystal display element excellent in heat resistance and dimensional stability can be produced. Further, in the case of a plastic substrate, it is preferably a roll-to-roll manufacturing method and is suitable for weight reduction or flexibility. Moreover, for the purpose of imparting flatness and heat resistance, good results can be obtained by combining a plastic substrate and a glass substrate.
另外,後述實施例中,作為基板a100或基板b200之材質係使用基板。以後板而言,係於基板a100上設置TFT層102及畫素電極103。此等係以一般的陣列步驟來製造。於其上設置鈍化膜104及配向膜a105即可製得後板。Further, in the later-described embodiment, a substrate is used as the material of the substrate a100 or the substrate b200. In the subsequent board, the TFT layer 102 and the pixel electrode 103 are provided on the substrate a100. These are manufactured in the usual array steps. A backing plate can be obtained by disposing the passivation film 104 and the alignment film a105 thereon.
鈍化膜104(亦稱為無機保護膜)係一種用於保護TFT 層的膜,一般係使氮化膜(SiNx)、氧化膜(SiOx)等藉由化學氣相沉積(CVD)技術等來形成。The passivation film 104 (also referred to as an inorganic protective film) is a type for protecting the TFT The film of the layer is generally formed by a chemical vapor deposition (CVD) technique or the like for a nitride film (SiNx), an oxide film (SiOx) or the like.
此外,配向膜a105係一種具有使液晶配向之功能的膜,一般大多使用如聚醯亞胺之類的高分子材料。塗布液係使用包含高分子材料與溶劑的配向劑溶液。由於配向膜有可能阻礙與密封材的接著力,因此係圖案塗布於密封區域內。塗布係使用如柔版印刷法之類的印刷法、如噴墨法之類的液滴排出法。所塗布之配向劑溶液經暫時乾燥使溶劑蒸發後,藉由烘烤而交聯硬化。此後,為了顯出配向功能,而進行配向處理。Further, the alignment film a105 is a film having a function of aligning liquid crystals, and a polymer material such as polyimine is generally used. As the coating liquid, an alignment agent solution containing a polymer material and a solvent is used. Since the alignment film may hinder the adhesion to the sealing material, the pattern is applied in the sealing region. The coating method uses a printing method such as a flexographic printing method, a droplet discharge method such as an inkjet method. The applied alignment agent solution is temporarily dried to evaporate the solvent, and then cross-linked and hardened by baking. Thereafter, alignment processing is performed in order to display the alignment function.
配向處理一般係以摩擦法進行。將如前述所形成的高分子膜上,藉由使用包含如嫘縈之纖維的磨擦布沿一方向摩擦,而產生液晶配向能力。The alignment treatment is generally performed by a rubbing method. The polymer film formed as described above is subjected to rubbing in one direction by using a rubbing cloth containing fibers such as ruthenium to produce a liquid crystal alignment ability.
又,有時亦使用光配向法。光配向法,係一種藉由在包含具感光性之有機材料的配向膜上照射偏光來產生配向能力之方法,不會引起摩擦法所致之基板的擦痕或塵埃的發生。作為光配向法中的有機材料的實例,係有含有二色性染料之材料。作為二色性染料,可使用具有發生成為液晶配向能力起源之光反應的基(以下簡稱為光配向性基)者。前述之光反應係如藉由光二色性所產生之魏格特效應(Weigert’s effect)之分子的配向誘發或異構化反應(例:偶氮苯基)、二聚反應(例:桂皮醯基)、光交聯反應(例:二苯甲酮基)、或者光分解反應(例:聚醯亞胺基)等。所塗布之配向劑溶液經暫時乾燥使溶劑蒸發後,可藉由照射具有任意偏向的光(偏光),而得到沿任 意方向具有配向能力的配向膜。另一前板係於基板b200上設置黑色矩陣202、彩色濾光片203、平坦化膜201、透明電極204、配向膜b205。Also, the light alignment method is sometimes used. The photo-alignment method is a method of producing an alignment ability by irradiating a polarized light on an alignment film containing a photosensitive organic material, and does not cause scratches or dust of the substrate due to the rubbing method. As an example of the organic material in the photo-alignment method, there is a material containing a dichroic dye. As the dichroic dye, those having a photoreaction which is a photoreaction originating in the liquid crystal alignment ability (hereinafter simply referred to as a photo-alignment group) can be used. The photoreaction described above is an alignment induction or isomerization reaction of a molecule of Weigert's effect produced by photochromism (eg, azophenyl), dimerization reaction (eg, cinnamyl thiol) ), a photocrosslinking reaction (for example, a benzophenone group), or a photodecomposition reaction (for example, a polyfluorenylene group). After the applied alignment agent solution is temporarily dried to evaporate the solvent, it can be obtained by irradiating light having any deviation (polarization). An alignment film with an orientation capability. The other front plate is provided with a black matrix 202, a color filter 203, a planarizing film 201, a transparent electrode 204, and an alignment film b205 on the substrate b200.
黑色矩陣202係以例如顏料分散法製作。具體而言,係於設有阻隔膜201的基板b200上塗布均勻分散有黑色矩陣形成用之黑色著色劑的著色樹脂液,而形成著色層。其次,烘烤著色層使其硬化。於其上塗布光阻,將其預烘烤。使光阻透過遮罩圖案曝光後,進行顯影而將著色層圖案化。其後,將光阻層剝離,並烘烤著色層即完成黑色矩陣202。The black matrix 202 is produced by, for example, a pigment dispersion method. Specifically, a colored resin liquid in which a black colorant for forming a black matrix is uniformly dispersed is applied onto a substrate b200 provided with a barrier film 201 to form a colored layer. Next, the colored layer is baked to harden it. The photoresist is coated thereon and pre-baked. After the photoresist is exposed through the mask pattern, development is performed to pattern the colored layer. Thereafter, the photoresist layer is peeled off, and the colored layer is baked to complete the black matrix 202.
或者,亦可使用光阻型顏料分散液。此時,在塗布光阻型顏料分散液並預烘烤後,在透過遮罩圖案曝光之後,進行顯影而將著色層圖案化。其後,將光阻層剝離,並烘烤著色層即完成黑色矩陣202。彩色濾光片203係以顏料分散法、電沉積法、印刷法或染色法等作成。若以顏料分散法為例,將均勻分散有(例如紅色)顏料的著色樹脂液塗布於基板b200上,烘烤硬化後,於其上塗布光阻並預烘烤。透過遮罩圖案對光阻曝光後進行顯影,而圖案化。其後藉由將光阻層剝離,再次進行烘烤,而完成(紅色)彩色濾光片203。所作成之色彩順序並未特別限定。以同樣方式形成綠色彩色濾光片203、藍色彩色濾光片203。透明電極204係設置於前述彩色濾光片203上(為了使表面平坦化,視需求於前述彩色濾光片203上設置外覆層(201))。透明電極204其穿透率愈高愈佳,電阻則愈小愈佳。透明電極204係利用濺鍍法等形成ITO等氧化 膜。Alternatively, a photoresist type pigment dispersion liquid can also be used. At this time, after the photoresist type pigment dispersion liquid is applied and prebaked, after being exposed through the mask pattern, development is performed to pattern the colored layer. Thereafter, the photoresist layer is peeled off, and the colored layer is baked to complete the black matrix 202. The color filter 203 is formed by a pigment dispersion method, an electrodeposition method, a printing method, a dyeing method, or the like. In the case of the pigment dispersion method, a colored resin liquid in which a pigment (for example, a red pigment) is uniformly dispersed is applied onto a substrate b200, and after baking hardening, a photoresist is applied thereon and pre-baked. After the photoresist is exposed through the mask pattern, it is developed and patterned. Thereafter, the (red) color filter 203 is completed by peeling off the photoresist layer and baking again. The order of the colors made is not particularly limited. The green color filter 203 and the blue color filter 203 are formed in the same manner. The transparent electrode 204 is provided on the color filter 203 (in order to flatten the surface, an overcoat layer (201) is provided on the color filter 203 as needed). The transparent electrode 204 has a higher penetration rate, and the smaller the resistance, the better. The transparent electrode 204 is formed by oxidation such as ITO by sputtering or the like. membrane.
再者,以保護前述透明電極204為目的,有時亦於透明電極204上設置鈍化膜。Further, for the purpose of protecting the transparent electrode 204, a passivation film may be provided on the transparent electrode 204.
配向膜b205係與前述配向膜a105相同。以上雖已對本發明中所使用之前述後板及前述前板敘述其具體形態,惟本案中並未限定於該具體形態,可依據所要的液晶顯示元件自由變更該形態。前述柱狀間隔物的形狀並未特別限定,其水平剖面可為圓形、四邊形等的多邊形等各種形狀,惟考量到步驟時的錯準空白(misalign margin),將水平剖面作成圓形或正多邊形尤佳。又該突起形狀較佳為圓錐臺或角錐臺。前述柱狀間隔物的材質只要是密封材或不溶解於密封材所使用之有機溶劑、或液晶的材質則未特別限定,由加工及輕量化方面言之較佳為合成樹脂(硬化性樹脂)。另一方面,前述突起可以藉由採用光微影之方法或液滴排出法,而設置於第一基板上之密封材所相接的面上。出於此種原因,較佳為使用適於採用光微影之方法或液滴排出法的光硬化性樹脂。The alignment film b205 is the same as the alignment film a105 described above. Although the specific form of the rear plate and the front plate used in the present invention has been described above, the present embodiment is not limited to this specific form, and the form can be freely changed depending on the desired liquid crystal display element. The shape of the columnar spacer is not particularly limited, and the horizontal cross section may be various shapes such as a polygon such as a circle or a quadrangle, but the misalign margin at the step is considered, and the horizontal section is made circular or positive. Polygons are especially good. Further, the shape of the protrusion is preferably a truncated cone or a truncated cone. The material of the columnar spacer is not particularly limited as long as it is a sealing material or an organic solvent or a liquid crystal which is not dissolved in the sealing material, and is preferably a synthetic resin (curable resin) in terms of processing and weight reduction. . On the other hand, the protrusions may be provided on the surface on which the sealing material on the first substrate meets by means of photolithography or droplet discharge. For this reason, it is preferred to use a photocurable resin suitable for a method using photolithography or a droplet discharge method.
作為實例,係對利用光微影法製得前面柱狀間隔物的情況進行說明。As an example, a case where the front columnar spacer is obtained by photolithography will be described.
於前述前板的透明電極204上塗布柱狀間隔物形成用之(不含著色劑的)樹脂液。接著,對該樹脂層進行烘烤使其硬化。於其上塗布光阻,將其預烘烤。透過遮罩圖案對光阻曝光後,進行顯影而將樹脂層圖案化。其後,將光阻層剝離,烘烤樹脂層即完成柱狀間隔物。A resin liquid for forming a columnar spacer (without a colorant) is applied onto the transparent electrode 204 of the front plate. Next, the resin layer is baked to be cured. The photoresist is coated thereon and pre-baked. After the photoresist is exposed through the mask pattern, development is performed to pattern the resin layer. Thereafter, the photoresist layer is peeled off, and the columnar spacer is completed by baking the resin layer.
柱狀間隔物的形成位置可根據遮罩圖案而決定於所 要的位置。因此,可同時作成液晶顯示元件的密封區域內部與密封區域外部(密封材塗布部分)兩者。又為了防止密封區域的品質降低,柱狀間隔物係以位於黑色矩陣上的方式形成為佳。係將如此利用光微影法所製作的柱狀間隔物稱為「柱間隔物」或「光間隔物」。The position at which the column spacer is formed may be determined according to the mask pattern. The location you want. Therefore, both the inside of the sealing region of the liquid crystal display element and the outside of the sealing region (the sealing material coating portion) can be simultaneously formed. Further, in order to prevent deterioration in the quality of the sealing region, it is preferable that the column spacers are formed on the black matrix. The column spacers produced by the photolithography method are referred to as "column spacers" or "photo spacers".
前述間隔物的材質,係採用PVA-芪偶氮(stilbazo)感光性樹脂等負型水溶性樹脂或多官能丙烯酸系單體、丙烯酸共聚物、三唑系起始劑等的混合物。或有使用聚醯亞胺樹脂中分散有著色劑之著色樹脂的方法。本發明中並未特別限定,可依據與所使用之液晶或密封材的相容性,以周知之材質來製得間隔物。The material of the spacer is a mixture of a negative-type water-soluble resin such as a PVA-strolbazo photosensitive resin, a polyfunctional acrylic monomer, an acrylic copolymer, a triazole-based initiator, or the like. There may be a method of using a coloring resin in which a coloring agent is dispersed in a polyimide resin. The present invention is not particularly limited, and a spacer can be obtained from a known material depending on the compatibility with the liquid crystal or the sealing material to be used.
如此,於作為前板上的密封區域的面設置柱狀間隔物後,在與該後板的密封材相接的面上塗布密封材(第1圖中的301)。In this manner, after the columnar spacer is provided on the surface of the sealing region on the front plate, a sealing material (301 in FIG. 1) is applied to the surface in contact with the sealing material of the rear plate.
密封材的材質並未特別限定,可使用於環氧系或丙烯酸系之光硬化性、熱硬化性、光熱併用硬化性樹脂中添加有聚合起始劑的硬化性樹脂組成物。此外,為控制透濕性或彈性係數、黏度等,有時係添加包含無機物或有機物的填料類。此等填料類的形狀並未特別限定,係有球形、纖維狀、無定形等。更者,為了良好控制晶胞間隙,且為了混合具單分散直徑的球形或纖維狀間隙材、或進一步強化與基板的接著力,亦可混合容易與基板上突起交絡的纖維狀物質。此時所使用之纖維狀物質的直徑較佳為晶胞間隙的1/5~1/10以下左右,期望纖維狀物質的長度短於密封塗布寬度。The material of the sealing material is not particularly limited, and a curable resin composition in which a polymerization initiator is added to an epoxy-based or acrylic-based photocurable resin, a thermosetting resin, or a photocurable resin can be used. Further, in order to control moisture permeability, elastic modulus, viscosity, and the like, a filler containing an inorganic substance or an organic substance may be added. The shape of these fillers is not particularly limited, and is spherical, fibrous, amorphous, or the like. Further, in order to favorably control the cell gap, and to blend a spherical or fibrous spacer material having a monodisperse diameter or to further strengthen the adhesion to the substrate, a fibrous substance which easily entangles with the protrusion on the substrate may be mixed. The diameter of the fibrous material used at this time is preferably about 1/5 to 1/10 of the cell gap, and the length of the fibrous material is desirably shorter than the seal coating width.
此外,以纖維狀物質的材質而言,只要可得到既定的形狀則未特別限定,可適當選擇纖維素、聚醯胺、聚酯等合成纖維或玻璃、碳等無機材料。In addition, the material of the fibrous material is not particularly limited as long as a predetermined shape can be obtained, and synthetic fibers such as cellulose, polyamide or polyester, or inorganic materials such as glass and carbon can be appropriately selected.
作為塗布密封材的方法,係有印刷法或分配(dispense)法,較佳為密封材的用量較少的分配法。密封材的塗布位置一般設於黑色矩陣上,以防對密封區域造成不良影響。為了形成下一步驟的液晶滴下區域(為了防止液晶漏洩),密封材塗布形狀係設為閉環形狀。As a method of applying the sealing material, there is a printing method or a dispensing method, and a dispensing method in which the amount of the sealing material is small is preferable. The coating position of the sealing material is generally set on the black matrix to prevent adverse effects on the sealing area. In order to form the liquid crystal dropping region of the next step (to prevent liquid crystal leakage), the sealing material coating shape is set to a closed loop shape.
對塗布有前述密封材之前板的閉環形狀(密封區域)滴下液晶。通常係使用分配器。為使滴下的液晶量與液晶胞容積一致,基本上係與柱狀間隔物的高度與密封塗布面積相乘得到的體積等量。惟,為防止晶胞貼合步驟中發生液晶漏洩或使顯示特性最佳化,有時亦適當調整滴下的液晶量、或使液晶滴下位置分散。The liquid crystal was dropped on the closed-loop shape (sealing region) of the sheet before the application of the aforementioned sealing material. Usually a dispenser is used. In order to make the amount of the dropped liquid crystal coincide with the liquid crystal cell volume, it is basically the same amount as the volume obtained by multiplying the height of the columnar spacer by the seal coating area. However, in order to prevent liquid crystal leakage or optimize display characteristics during the cell bonding step, the amount of liquid crystal dropped may be appropriately adjusted or the liquid crystal dropping position may be dispersed.
其次,在塗布前述密封材並滴下液晶而成的前板上貼合後板。具體而言,係使前述前板與前述後板吸附於具有如靜電夾頭等可使基板吸附之機構的基臺上,使前板的配向膜b與後板的配向膜a相對向,而配置於密封材不與另一基板相接的位置(距離)。於此狀態下將系統內部減壓。減壓結束後,一面確認前板與後板的貼合位置一面調整兩基板位置(對準操作)。當貼合位置的調整結束時,使基板靠近至前板上的密封材與後板相接的位置。於此狀態下對系統內部填充惰性氣體,緩緩釋放減壓同時回升至常壓。此時,因大氣壓使前板與後板貼合,而以柱狀間隔物的高度位置形成晶胞間隙。於此狀態下 藉由對密封材照射紫外線將密封材硬化,而形成液晶胞。其後,視情況而定加入加熱步驟,以促進密封材硬化。為使密封材的接著力強化或電氣特性可靠度的提升,多有加入加熱步驟之情況。Next, the back plate was bonded to the front plate on which the sealing material was applied and the liquid crystal was dropped. Specifically, the front plate and the rear plate are attracted to a base having a mechanism for adsorbing the substrate such as an electrostatic chuck, so that the alignment film b of the front plate faces the alignment film a of the rear plate, and It is disposed at a position (distance) where the sealing material does not contact another substrate. In this state, the internal pressure of the system is reduced. After the decompression is completed, the positions of the two substrates are adjusted while the bonding positions of the front plate and the rear plate are confirmed (alignment operation). When the adjustment of the bonding position is completed, the substrate is brought close to the position where the sealing material on the front plate is in contact with the rear plate. In this state, the inside of the system is filled with an inert gas, and the pressure is gradually released while returning to normal pressure. At this time, the front plate and the rear plate are bonded together by the atmospheric pressure, and the cell gap is formed at the height position of the columnar spacer. In this state The sealing material is cured by irradiating ultraviolet rays to the sealing material to form a liquid crystal cell. Thereafter, a heating step is added as the case may be to promote the hardening of the sealing material. In order to enhance the adhesion of the sealing material or to improve the reliability of the electrical characteristics, there are many cases where a heating step is added.
以下茲舉出實施例以進一步詳述本發明,惟本發明並非限定於此等實施例。此外,以下實施例及比較例之組成物中的「%」係指『質量%』。The following examples are given to further illustrate the invention, but the invention is not limited to the examples. In addition, "%" in the composition of the following examples and comparative examples means "% by mass".
實施例中,所測定之特性係如以下所示:In the examples, the measured characteristics are as follows:
轉移轉(Tni):向列型相-等向性液體相轉移溫度(℃)Transfer to (Tni): nematic phase-isotropic liquid phase transfer temperature (°C)
雙折射率(△n):25℃下之折射率各向異性Birefringence (Δn): refractive index anisotropy at 25 ° C
介電各向導性(△ε):25℃下之介電各向導性Dielectrical conductivity (△ε): Dielectric conductivity at 25 °C
黏度(η):20℃下之黏度(mPa‧s)Viscosity (η): viscosity at 20 ° C (mPa ‧ s)
旋轉黏性(γ1):25℃下之旋轉黏性(mPa‧s)Rotational viscosity (γ1): Rotational viscosity at 25 ° C (mPa ‧ s)
電壓保持率(VHR):在頻率60Hz、施加電壓1V條件下60℃下之電壓保持率(%)Voltage holding ratio (VHR): Voltage holding ratio at 60 ° C at a frequency of 60 Hz and an applied voltage of 1 V (%)
烙印:brand:
液晶顯示元件的烙印評定,係於顯示區域內使既定的固定圖案顯示1000小時後,以目視觀察進行全螢幕均勻顯示時之固定圖案的殘像的程度,依以下4階段評定來進行。The imprinting evaluation of the liquid crystal display element was carried out by displaying the predetermined fixed pattern for 1000 hours in the display region, and visually observing the degree of the afterimage of the fixed pattern when the full screen was uniformly displayed, according to the following four-stage evaluation.
◎無殘像◎ no afterimage
○有極少之殘像,仍為可容許之程度○ There are very few afterimages, which are still tolerable
△有殘像,為無法容許之程度△ There is an afterimage, which is unacceptable
×有殘像,極差× has afterimage, very poor
滴下痕:Drop marks:
液晶顯示裝置之滴下痕的評定,係以目視將全黑顯示時之泛白浮起的滴下痕,依以下4階段評定來進行。The evaluation of the drip marks of the liquid crystal display device was carried out by visually observing the dripping marks which were whitened and floated in the case of all black display, according to the following four-stage evaluation.
◎無殘像◎ no afterimage
○有極少之殘像,仍為可容許之程度○ There are very few afterimages, which are still tolerable
△有殘像,為無法容許之程度△ There is an afterimage, which is unacceptable
×有殘像,極差× has afterimage, very poor
製程適合性:Process suitability:
製程適合性,係於ODF製程中利用定容積計量泵,將每1次各滴下50pL之液晶,進行100000次,並依以下4階段評定下列之「0~100次、101~200次、201~300次、…99901~100000次」的各100次所滴下之液晶量的變化。For process suitability, a fixed-volume metering pump is used in the ODF process, and 50 pL of liquid crystal is dropped every 100 times for 100,000 times, and the following "0-100 times, 101-200 times, 201~ are evaluated according to the following four stages. 300 times, ...99901~100000 times, the change in the amount of liquid crystal dropped every 100 times.
◎變化極小(可穩定製造液晶顯示元件)◎ Very small change (stable manufacturing of liquid crystal display elements)
○有些微變化,仍為可容許之程度○ Some slight changes are still tolerable
△有變化,為無法容許之程度(因產生不均勻以致產率惡化)△ There is a change, which is unacceptable (the yield is deteriorated due to unevenness)
×有變化,極差(液晶漏洩、產生真空氣泡)×Change, very poor (liquid crystal leakage, vacuum bubble generation)
低溫下的溶解性:Solubility at low temperatures:
低溫下的溶解性評定,係於調製液晶組成物後,在2mL之試樣瓶中秤量1g之液晶組成物,對其在溫度控制式試驗槽中,將下列作為1循環「-20℃(保持1小時)→升溫(0.1℃/分鐘)→0℃(保持1小時)→升溫(0.1℃/分鐘)→20℃(保持1小時)→降溫(-0.1℃/分鐘)→0℃(保持1小時)→降溫(-0.1℃/分鐘)→-20℃」而持續給予溫度變化,以目視觀察來自液晶組成物之析出物的產生,進行以下之4 階段評定。The solubility evaluation at low temperature was carried out by modulating the liquid crystal composition, and weighing 1 g of the liquid crystal composition in a 2 mL sample bottle, and in the temperature-controlled test tank, the following was taken as 1 cycle "-20 ° C (maintained) 1 hour)→temperature (0.1°C/min)→0°C (for 1 hour)→temperature (0.1°C/min)→20°C (for 1 hour)→cooling (-0.1°C/min)→0°C (keep 1) Hour) → cooling (-0.1 ° C / min) → -20 ° C" and continuously giving a temperature change to visually observe the generation of precipitates from the liquid crystal composition, and perform the following 4 Stage assessment.
◎600小時以上未觀察到析出物。◎ No precipitate was observed for 600 hours or more.
○300小時以上未觀察到析出物。○ No precipitate was observed for 300 hours or more.
△150小時以內觀察到析出物。A precipitate was observed within Δ150 hours.
×75小時以內觀察到析出物。The precipitate was observed within ×75 hours.
尚且,實施例中對於化合物的記載係使用以下的簡稱記號。Further, in the examples, the following abbreviations are used for the description of the compounds.
(環結構)(ring structure)
(側鏈結構及連結結構)(side chain structure and joint structure)
茲調製以下所示之液晶組成物LC-1。The liquid crystal composition LC-1 shown below was prepared.
LC-1的物性值如下:
相對於液晶組成物LC-1的初始VHR為99.0%,於150℃高溫放置1小時後的VHR為98.5%。對低溫下的溶解性進行評定的結果,係顯示如下表所示之優良性能。此外,使用液晶組成物LC-1,透過ODF製程製作TN液晶顯示元件,並利用前述方法對烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The initial VHR with respect to the liquid crystal composition LC-1 was 99.0%, and the VHR after standing at a high temperature of 150 ° C for 1 hour was 98.5%. The results of evaluation of the solubility at low temperatures show excellent properties as shown in the following table. Further, using the liquid crystal composition LC-1, a TN liquid crystal display element was produced by an ODF process, and the results of the imprinting, dropping marks, and process suitability were examined by the above methods, and the results as shown below were shown.
茲調製不含以式(1)表示之化合物的以下所示之液晶組成物LC-2。The liquid crystal composition LC-2 shown below which does not contain the compound represented by the formula (1) is prepared.
LC-2的物性值如下:
不含以式(1)表示之化合物的液晶組成物LC-2,相較於含有以式(1)表示之化合物的液晶組成物LC-1,係顯示黏度及旋轉黏性上升。相對於液晶組成物LC-2的初始VHR為99.0%,於150℃高溫放置1小時後的VHR為98.4%。對低溫下的溶解性進行評定的結果,係如下表所示,相較於LC-1,觀察到於早期之析出。The liquid crystal composition LC-2 which does not contain the compound represented by the formula (1) exhibits an increase in viscosity and rotational viscosity as compared with the liquid crystal composition LC-1 containing the compound represented by the formula (1). The initial VHR with respect to the liquid crystal composition LC-2 was 99.0%, and the VHR after leaving at 150 ° C for 1 hour was 98.4%. The results of evaluation of the solubility at low temperature are shown in the following table, and early precipitation was observed as compared with LC-1.
此外,使用液晶組成物LC-2製作TN液晶顯示元件,並利用前述方法測定烙印、滴下痕及製程適合性的結果,係如以下所示顯示出較實施例1為差之結果。Further, the TN liquid crystal display element was produced using the liquid crystal composition LC-2, and the results of the imprinting, the dripping marks, and the process suitability were measured by the above-described methods, and the results shown below were inferior to those in the first embodiment.
茲調製以下所示之液晶組成物LC-3。The liquid crystal composition LC-3 shown below was prepared.
LC-3的物性值如下:
相對於液晶組成物LC-3的初始VHR為99.6%,於150℃高溫放置1小時後的VHR為98.8%。對低溫下的溶解性進行評定的結果,係顯示如下表所示之優良性能。此外,使用液晶組成物LC-3,透過ODF製程製作TN液晶顯示元件,並利用前述方法對烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The initial VHR with respect to the liquid crystal composition LC-3 was 99.6%, and the VHR after standing at a high temperature of 150 ° C for 1 hour was 98.8%. The results of evaluation of the solubility at low temperatures show excellent properties as shown in the following table. Further, using the liquid crystal composition LC-3, a TN liquid crystal display element was produced by an ODF process, and the results of the imprinting, dripping marks, and process suitability were examined by the above methods, and the results as shown below were shown.
茲調製不含以式(1)表示之化合物的以下所示之液晶組成物LC-4。The liquid crystal composition LC-4 shown below which does not contain the compound represented by the formula (1) is prepared.
LC-4的物性值如下:
不含有以式(1)表示之化合物的液晶組成物LC-4,相較於含有以式(1)表示之化合物的液晶組成物LC-3,顯示出旋轉黏性上升。相對於液晶組成物LC-4的初始VHR為99.5%,於150℃高溫放置1小時後的VHR為98.5%。對低溫下的溶解性進行評定的結果,係如下表所示,相較於LC-3,觀察到於早期之析出。The liquid crystal composition LC-4 which does not contain the compound represented by the formula (1) exhibits a rotational viscosity increase as compared with the liquid crystal composition LC-3 containing the compound represented by the formula (1). The initial VHR with respect to the liquid crystal composition LC-4 was 99.5%, and the VHR after standing at a high temperature of 150 ° C for 1 hour was 98.5%. The results of evaluation of the solubility at low temperature are shown in the following table, and early precipitation was observed as compared with LC-3.
此外,使用液晶組成物LC-4製作TN液晶顯示元件,並利用前述方法測定烙印、滴下痕及製程適合性的結果,係顯示如以下所示之較實施例2為差之結果。Further, the TN liquid crystal display element was produced by using the liquid crystal composition LC-4, and the results of the imprinting, the dropping mark, and the process suitability were measured by the above-described method, and the results shown in the following Example 2 were inferior.
茲調製以下所示液晶組成物LC-5,並測定其物性值。將其結果示於下表。The liquid crystal composition LC-5 shown below was prepared, and its physical property value was measured. The results are shown in the table below.
LC-5的物性值如下:
相對於液晶組成物LC-5的初始VHR為99.2%,於150℃高溫放置1小時後的VHR為98.4%。對低溫下的溶解性進行評定的結果,係顯示如下表所示之優良性能。此外,使用液晶組成物LC-5,透過ODF製程製作TN液晶顯示元件,並利用前述方法對烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The initial VHR with respect to the liquid crystal composition LC-5 was 99.2%, and the VHR after leaving at 150 ° C for 1 hour was 98.4%. The results of evaluation of the solubility at low temperatures show excellent properties as shown in the following table. Further, using the liquid crystal composition LC-5, a TN liquid crystal display element was produced by an ODF process, and the results of the imprinting, dropping marks, and process suitability were examined by the above methods, and excellent results as shown below were shown.
茲調製不含以式(2.1)或(2.2)表示之化合物的以下所示之液晶組成物LC-6。The liquid crystal composition LC-6 shown below which does not contain the compound represented by the formula (2.1) or (2.2) is prepared.
LC-6的物性值如下:
不含有以式(2.1)或(2.2)表示之化合物的液晶組成物LC-6,相較於含有以式(2.1)表示之化合物的液晶組成物LC-5,顯示出旋轉黏性上升。相對於液晶組成物LC-6的初始VHR為99.5%,於150℃高溫放置1小時後的VHR為98.5%。對低溫下的溶解性進行評定的結果,係如下表所示,相較於LC-5,觀察到於早期之析出。The liquid crystal composition LC-6 which does not contain the compound represented by the formula (2.1) or (2.2) exhibits a rotational viscosity increase as compared with the liquid crystal composition LC-5 containing the compound represented by the formula (2.1). The initial VHR with respect to the liquid crystal composition LC-6 was 99.5%, and the VHR after standing at a high temperature of 150 ° C for 1 hour was 98.5%. The results of evaluation of the solubility at low temperature are shown in the following table, and early precipitation was observed as compared with LC-5.
此外,使用液晶組成物LC-6製作TN液晶顯示元件,並利用前述方法測定烙印、滴下痕及製程適合性的結果,係如以下所示顯示出較實施例3為差之結果。Further, the TN liquid crystal display element was produced using the liquid crystal composition LC-6, and the results of the imprinting, the dripping marks, and the process suitability were measured by the above-described methods, and the results shown below were inferior to those in the third embodiment.
茲調製以下所示液晶組成物LC-7,並測定其物性值。將其結果示於下表。The liquid crystal composition LC-7 shown below was prepared and its physical property value was measured. The results are shown in the table below.
LC-7的物性值如下:
相對於液晶組成物LC-7的初始VHR為99.5%,於150℃高溫放置1小時後的VHR為98.6%。對低溫下的溶解性進行評定的結果,係顯示如下表所示之優良性能。此外,使用液晶組成物LC-7,透過ODF製程製作TN液晶顯示元件,並利用前述方法對烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The initial VHR with respect to the liquid crystal composition LC-7 was 99.5%, and the VHR after standing at 150 ° C for 1 hour was 98.6%. The results of evaluation of the solubility at low temperatures show excellent properties as shown in the following table. Further, the liquid crystal composition LC-7 was used to produce a TN liquid crystal display element by an ODF process, and the results of the imprinting, dropping marks, and process suitability were examined by the above methods, and the results as shown below were shown.
茲調製不含有以式(2.1)或(2.2)表示之化合物的以下所示之液晶組成物LC-8。The liquid crystal composition LC-8 shown below which does not contain the compound represented by the formula (2.1) or (2.2) is prepared.
LC-8的物性值如下:
不含有以式(2.1)或(2.2)表示之化合物的液晶組成物LC-8,相較於含有以式(2.2)表示之化合物的液晶組成物LC-7,顯示出旋轉黏性上升。相對於液晶組成物LC-8的初始VHR為99.0%,於150℃高溫放置1小時後的VHR為98.1%。對低溫下的溶解性進行評定的結果,係如下表所示,相較於LC-7,觀察到於早期之析出。The liquid crystal composition LC-8 which does not contain the compound represented by the formula (2.1) or (2.2) exhibits a rotational viscosity increase as compared with the liquid crystal composition LC-7 containing the compound represented by the formula (2.2). The initial VHR with respect to the liquid crystal composition LC-8 was 99.0%, and the VHR after leaving at 150 ° C for 1 hour was 98.1%. As a result of evaluating the solubility at a low temperature, as shown in the following table, an early precipitation was observed as compared with LC-7.
此外,使用液晶組成物LC-8製作TN液晶顯示元件,並利用前述方法測定烙印、滴下痕及製程適合性的結果,係如以下所示顯示出較實施例4為差之結果。Further, the TN liquid crystal display element was produced by using the liquid crystal composition LC-8, and the results of the imprinting, the dripping marks, and the process suitability were measured by the above-described methods, and the results shown below were inferior to those in the fourth embodiment.
茲調製以下所示液晶組成物LC-9~LC-12,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-9 to LC-12 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-9~LC-12的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR雖可見些微變化,係為可容許的變化。此外,對使用液晶組成物LC-9~LC-12所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal compositions LC-9 to LC-12 have good low-temperature solubility, and the initial VHR and the VHR after being placed at a high temperature of 150 ° C for one hour are slightly changed, which is an allowable change. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-9 to LC-12, the results shown below are excellent.
茲調製以下所示液晶組成物LC-13~LC-16,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-13 to LC-16 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-13~LC-16的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR雖可見些微變化,係為可容許的變化。此外,測定使用液晶組成物LC-13~LC-16所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性的結果,係顯示如以下所示之優良結果。The liquid crystal compositions LC-13 to LC-16 have good low-temperature solubility, and the initial VHR and the VHR after being placed at a high temperature of 150 ° C for one hour are slightly changed, which is an allowable change. Further, the results of the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-13 to LC-16 were measured, and excellent results as shown below were shown.
茲調製以下所示液晶組成物LC-17~LC-20,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-17 to LC-20 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-17~LC-20的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR幾無變化。此外,對使用液晶組成物LC-17~LC-20所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal composition LC-17~LC-20 had good low-temperature solubility, and the VHR of the initial VHR and the high temperature of 150 ° C for 1 hour did not change. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-17 to LC-20, the results shown below are excellent.
茲調製以下所示液晶組成物LC-21~LC-24,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-21 to LC-24 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-21~LC-24的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR雖可見些微變化,係為可容許的變化。此外,對使用液晶組成物LC-21~LC-24所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal compositions LC-21 to LC-24 have good low-temperature solubility, and the initial VHR and the VHR after being placed at a high temperature of 150 ° C for one hour are slightly changed, and are allowable changes. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-21 to LC-24, the following results show excellent results.
茲調製以下所示液晶組成物LC-25~LC-28,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-25 to LC-28 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-25~LC-28的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR幾無變化。此外,對使用液晶組成物LC-25~LC-28所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal composition LC-25~LC-28 has good low-temperature solubility, and the VHR of the initial VHR and the high temperature of 150 ° C for 1 hour does not change. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-25 to LC-28, the results are as follows.
茲調製以下所示液晶組成物LC-29~LC-32,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-29 to LC-32 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-29~LC-32的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR幾無變化。此外,對使用液晶組成物LC-29~LC-32所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal compositions LC-29 to LC-32 had good low-temperature solubility, and the VHR of the initial VHR and the high temperature of 150 ° C for 1 hour did not change. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-29 to LC-32, the results shown below are excellent.
茲調製以下所示液晶組成物LC-33~LC-35,並測定其物性值。將其結果示於下表。The liquid crystal compositions LC-33 to LC-35 shown below were prepared and their physical property values were measured. The results are shown in the table below.
液晶組成物LC-33~LC-35的低溫溶解性良好,其初始VHR及於150℃高溫放置1小時後的VHR之間幾乎未見到變化。此外,對使用液晶組成物LC-33~LC-35所製作之TN液晶顯示元件的烙印、滴下痕及製程適合性進行探討的結果,係顯示如以下所示之優良結果。The liquid crystal compositions LC-33 to LC-35 had good low-temperature solubility, and almost no change was observed between the initial VHR and the VHR after standing at a high temperature of 150 ° C for 1 hour. Further, as a result of examining the imprinting, dripping marks, and process suitability of the TN liquid crystal display element produced using the liquid crystal compositions LC-33 to LC-35, the results shown below are excellent.
藉由對99.7%之實施例2所示之向列型液晶組成物LC-1添加0.3%之以式(V-2)
(前板(front plane)的製作)(production of front plane)
(黑色矩陣的形成)(formation of black matrix)
在液晶顯示元件用之硼矽酸玻璃基板(日本電氣硝子公司製OA-10)上,將下述組成之黑色矩陣形成用組成物,於濕潤狀態下利用模具塗布機塗布為厚度10μm,乾燥後,在溫度為90℃的條件下預烘烤2分鐘,而形成厚度2μm之黑色矩陣層。The composition for forming a black matrix having the following composition was applied to a borosilicate glass substrate for liquid crystal display device (OA-10 manufactured by Nippon Electric Glass Co., Ltd.) in a wet state by a die coater to a thickness of 10 μm, and dried. Prebaking at a temperature of 90 ° C for 2 minutes to form a black matrix layer having a thickness of 2 μm.
(黑色矩陣形成用塗料組成物)(Black matrix forming coating composition)
‧甲基丙烯酸苯甲酯/甲基丙烯酸共聚物(莫耳比=73/27)300份‧ Benzyl methacrylate / methacrylic acid copolymer (Morby = 73 / 27) 300 parts
‧二新戊四醇六丙烯酸酯 160份‧ dipentaerythritol hexaacrylate 160 parts
‧碳黑分散液 300份‧carbon black dispersion 300 parts
‧光聚合起始劑(2-苯甲基-2-二甲胺基-1-(4-N-啉基苯基)丁酮-1) 5份‧Photopolymerization initiator (2-benzyl-2-dimethylamino-1-(4-N-) Polinylphenyl)butanone-1) 5 parts
‧丙二醇單甲醚乙酸酯 1200份‧ Propylene glycol monomethyl ether acetate 1200 parts
※份數均為質量基準※The number of copies is the quality standard
其後,將上述得到的附黑色矩陣層之玻璃基板導入具備由上游側運送基板至下游側之裝置的曝光裝置中,運送至曝光部。Then, the glass substrate with the black matrix layer obtained above is introduced into an exposure apparatus including a device that transports the substrate from the upstream side to the downstream side, and is transported to the exposure unit.
分別調整使曝光裝置本體的溫度成為23℃±0.1℃,又使相對濕度成為60%±1%。The temperature of the main body of the exposure apparatus was adjusted to 23 ° C ± 0.1 ° C, and the relative humidity was made 60% ± 1%.
將上述附黑色矩陣層之玻璃基板吸附固定於曝光台上後,自動調整玻璃基板的塗膜表面與光罩圖案的間隔( 間隙)成為100μm。又玻璃基板的曝光位置,係自動檢測由玻璃基板端面的距離,並自動調整由玻璃基板至光罩圖案位置成為一定距離後進行曝光。使用高壓水銀燈作為光源,以200mm×200mm作為曝光面積,利用I線(波長:365nm),以15mW/cm2 之照度進行曝光20秒,採用300mJ/cm2 之曝光量。After the glass substrate with the black matrix layer was adsorbed and fixed on the exposure stage, the interval (gap) between the surface of the coating film of the glass substrate and the mask pattern was automatically adjusted to 100 μm. Further, the exposure position of the glass substrate is automatically detected by the distance from the end surface of the glass substrate, and the exposure from the glass substrate to the position of the mask pattern is automatically adjusted to a predetermined distance. A high-pressure mercury lamp was used as a light source, and an exposure area of 200 mm × 200 mm was used, and exposure was performed for 20 seconds with an I line (wavelength: 365 nm) at an illuminance of 15 mW/cm 2 , and an exposure amount of 300 mJ/cm 2 was used.
顯影處理係於曝光機的下游側設置顯影裝置來進行。以400mm/min的一定速度運送曝光處理後的玻璃基材,得到積層有既定圖案的黑色矩陣之附有黑色矩陣層的基板(1)。The development processing is performed by providing a developing device on the downstream side of the exposure machine. The exposed glass substrate was conveyed at a constant speed of 400 mm/min to obtain a black matrix layer-attached substrate (1) in which a black matrix having a predetermined pattern was laminated.
將與黑色矩陣以相同材質所形成的對準標記,以尺寸測定機(Nikon製NEXIV VMR-6555)於溫度23℃±0.1℃、相對濕度60%±1%之條件下,測定於運送方向、與運送方向垂直之方向上之尺寸變化的結果,相對於光罩的尺寸值運送方向:100.000mm、垂直方向:100.000mm,實際形成於玻璃基材上之圖案的尺寸為運送方向:99.998mm、垂直方向:100.001mm。The alignment mark formed of the same material as the black matrix was measured in a transport direction by a size measuring machine (NEXIV VMR-6555 manufactured by Nikon) under the conditions of a temperature of 23 ° C ± 0.1 ° C and a relative humidity of 60% ± 1%. As a result of the dimensional change in the direction perpendicular to the transport direction, the transport direction of the size value of the reticle is 100.000 mm, and the vertical direction is 100.000 mm, and the size of the pattern actually formed on the glass substrate is the transport direction: 99.998 mm, Vertical direction: 100.001mm.
其後,於烘烤爐進行220℃、30分鐘的後烘烤將黑色矩陣熱硬化。將所得之黑色矩陣,以前述相同條件(溫度:23℃±0.1℃、相對濕度:60%±1%)進行測定的結果,形成於基板(1)上之圖案的尺寸為運送方向:99.998mm、垂直方向:100.001mm。Thereafter, the black matrix was thermally cured by post-baking at 220 ° C for 30 minutes in a baking oven. The obtained black matrix was measured under the same conditions as described above (temperature: 23 ° C ± 0.1 ° C, relative humidity: 60% ± 1%), and the size of the pattern formed on the substrate (1) was the transport direction: 99.998 mm. Vertical direction: 100.001mm.
(RGB著色層的形成)(formation of RGB colored layer)
在前述附有黑色矩陣層之基板(1)上,將下述組成之著色圖案形成用組成物,於濕潤狀態下利用模具塗布機 塗布為厚度10μm,乾燥後,在溫度為90℃的條件下預烘烤2分鐘,而得到厚度2μm之附有黑色矩陣層‧著色圖案形成用組成物的基板(1)。On the substrate (1) having the black matrix layer, a composition for forming a color pattern of the following composition is used, and a mold coater is used in a wet state. The film was applied to a thickness of 10 μm, dried, and prebaked at a temperature of 90 ° C for 2 minutes to obtain a substrate (1) having a thickness of 2 μm and a black matrix layer ‧ coloring pattern forming composition.
以下,出示紅色著色圖案形成用組成物之組成,惟將紅色顏料改為任意的綠色顏料時可得到GREEN之著色圖案形成用組成物,改為藍色顏料時則可得到BLUE之著色圖案形成用組成物。紅色、綠色、藍色之各著色顏料,係有時包含以提高發色或輝度為目的之樹脂組成物。作為此種目的之樹脂組成物,係大多使用與具一級、二級或三級胺基之甲基丙烯酸的嵌段共聚物,具體可例舉如BYK公司之「BYK6919」等。In the following, the composition of the composition for forming a red coloring pattern is shown. When the red pigment is changed to an arbitrary green pigment, a composition for forming a color pattern of GREEN can be obtained. When the color is changed to a blue pigment, a pattern for forming a color pattern of BLUE can be obtained. Composition. Each of the red, green, and blue coloring pigments may contain a resin composition for the purpose of improving color development or brightness. As a resin composition for such a purpose, a block copolymer of methacrylic acid having a primary, secondary or tertiary amine group is often used, and specifically, "BYK 6919" by BYK Corporation or the like can be exemplified.
(紅色著色圖案形成用組成物)(Red coloring pattern forming composition)
‧甲基丙烯酸苯甲酯/甲基丙烯酸共聚物(莫耳比=73/27)50份‧ 50 parts of benzyl methacrylate / methacrylic acid copolymer (Morby = 73 / 27)
‧三羥甲基丙烷三丙烯酸酯 40份‧Trimethylolpropane triacrylate 40 parts
‧紅色顏料(C.I.顏料紅254) 90份‧Red pigment (C.I. Pigment Red 254) 90 parts
‧光聚合起始劑(2-甲基-1-[4-(甲硫基)苯基]-2-N-啉基丙酮-1) 1.5份‧Photopolymerization initiator (2-methyl-1-[4-(methylthio)phenyl]-2-N- Polinylacetone-1) 1.5 parts
‧丙二醇單甲醚乙酸酯 600份‧ Propylene glycol monomethyl ether acetate 600 parts
※份數皆為質量基準※The number of copies is the quality standard
(綠色著色圖案之情況)(in the case of a green coloring pattern)
除於紅色著色圖案形成用組成物中使用綠顏料(例如C.I.顏料綠58)來代替紅色顏料以外,係以與紅色著色圖案形成用組成物同樣的方式進行製造。A green pigment (for example, C.I. Pigment Green 58) is used in the red coloring pattern forming composition instead of the red pigment, and is produced in the same manner as the red coloring pattern forming composition.
(藍色著色圖案之情況)(in the case of a blue coloring pattern)
除於紅色著色圖案形成用組成物中使用藍顏料(例如C.I.顏料藍15.6)來代替紅色顏料以外,係以與紅色著色圖案形成用組成物同樣的方式進行製造。The blue pigment (for example, C.I. Pigment Blue 15.6) is used in the red coloring pattern forming composition instead of the red pigment, and is produced in the same manner as the red coloring pattern forming composition.
將上述得到的附有黑色矩陣層‧著色圖案形成用組成物之基板(1)導入由上游側至下游側具備有運送裝置的曝光裝置中,運送至曝光部。The substrate (1) having the black matrix layer ‧ coloring pattern forming composition obtained as described above is introduced into an exposure apparatus including a transport device from the upstream side to the downstream side, and is transported to the exposure unit.
分別調整使曝光裝置本體的溫度成為23℃±0.1℃,又使相對濕度成為60%±1%。The temperature of the main body of the exposure apparatus was adjusted to 23 ° C ± 0.1 ° C, and the relative humidity was made 60% ± 1%.
將附有黑色矩陣層‧著色圖案形成用組成物之基板(1)吸附固定於曝光台上後,自動調整附有黑色矩陣層‧著色圖案形成用組成物之基板(1)的塗膜表面與光罩圖案的間隔(間隙)成為100μm。又附有黑色矩陣層‧著色圖案形成用組成物之基板(1)的曝光位置係自動檢測由附有黑色矩陣層‧著色圖案形成用組成物之基板(1)端面的距離,並自動調整由附有黑色矩陣層‧著色圖案形成用組成物之基板(1)至光罩圖案位置成為一定距離後,利用在前述黑色矩陣形成時同時形成的對準標記,與RED用光罩進行對準之後進行曝光。使用高壓水銀燈作為光源,以200mm×200mm作為曝光面積,利用I線(波長:365nm),以15mW/cm2 之照度進行曝光20秒,採用100mJ/cm2 之曝光量。顯影係於曝光機的下游側設置顯影裝置來進行。以400mm/min的一定速度運送曝光處理後的附有黑色矩陣層‧著色圖案形成用組成物之基板(1),得到在玻璃基材上之黑色矩陣之開口部的既定位置積層有RED著色層的基板(1)。其後,於烘烤爐進行220℃、30分鐘的後 烘烤將RED著色層熱硬化。以與上述RED同樣的方法重複進行GREEN、BLUE之著色層的形成,得到在基板(1)上形成有黑色矩陣及RGB之著色層的彩色濾光片。再者,於BLUE著色層的後烘烤處理後,對黑色矩陣以與前述相同的條件(溫度:23℃±0.1℃、相對濕度:60%±1%)進行測定的結果,形成於玻璃基板上之圖案的尺寸為運送方向:99.999mm、垂直方向:100.002mm。黑色矩陣的尺寸變化,由第1層(黑色矩陣層)的顯影後至第4層(BLUE層)的後烘烤後的製造步驟中為10ppm,藉此,便可於玻璃基材上以4吋大小、解析度為200ppi(BM線寬7μm,間距42μm),不產生畫素偏移地形成彩色濾光片。After the substrate (1) having the composition of the black matrix layer and the coloring pattern forming composition is adsorbed and fixed on the exposure stage, the surface of the coating film of the substrate (1) having the black matrix layer and the coloring pattern forming composition is automatically adjusted. The interval (gap) of the mask pattern was 100 μm. Further, the exposure position of the substrate (1) with the black matrix layer and the coloring pattern forming composition is automatically detected by the distance between the end faces of the substrate (1) with the black matrix layer and the colored pattern forming composition, and is automatically adjusted by After the substrate (1) with the black matrix layer and the coloring pattern forming composition is at a certain distance from the position of the mask pattern, the alignment mark formed at the same time when the black matrix is formed is aligned with the RED mask. Exposure. A high-pressure mercury lamp was used as a light source, and an exposure area of 200 mm × 200 mm was used, and exposure was performed for 20 seconds with an I line (wavelength: 365 nm) at an illuminance of 15 mW/cm 2 , and an exposure amount of 100 mJ/cm 2 was used. The development is performed by providing a developing device on the downstream side of the exposure machine. The substrate (1) having the black matrix layer and the coloring pattern forming composition after the exposure treatment was conveyed at a constant speed of 400 mm/min, and a RED colored layer was laminated at a predetermined position of the opening of the black matrix on the glass substrate. Substrate (1). Thereafter, the RED colored layer was thermally cured by post-baking at 220 ° C for 30 minutes in a baking oven. The formation of the color layers of GREEN and BLUE was repeated in the same manner as the above RED, and a color filter in which a black matrix and a RGB color layer were formed on the substrate (1) was obtained. Further, after the post-baking treatment of the BLUE colored layer, the black matrix was formed on the glass substrate under the same conditions as described above (temperature: 23 ° C ± 0.1 ° C, relative humidity: 60% ± 1%). The size of the pattern above is the transport direction: 99.999 mm, and the vertical direction: 100.002 mm. The dimensional change of the black matrix is 10 ppm in the manufacturing step after the post-baking of the first layer (black matrix layer) to the fourth layer (BLUE layer), whereby the glass substrate can be used as 4 The size of the crucible, the resolution is 200 ppi (BM line width: 7 μm, pitch: 42 μm), and a color filter is formed without generating a pixel shift.
(ITO電極層的形成)(Formation of ITO electrode layer)
接著,將該彩色濾光片導入濺鍍裝置中,利用DC濺鍍,以用氧為反應氣體的反應性濺鍍,使用ITO(indium tin oxide)作為靶材,於黑色矩陣及RGB之著色層上進行膜厚150nm之ITO的成膜,並將其作為ITO電極層。如此製作之ITO電極的薄片電阻值為45Ω/□。Next, the color filter is introduced into a sputtering apparatus, and DC sputtering is used to perform reactive sputtering using oxygen as a reactive gas, and ITO (indium tin oxide) is used as a target for the black matrix and the RGB color layer. Film formation of ITO having a film thickness of 150 nm was performed thereon, and this was used as an ITO electrode layer. The sheet resistance of the thus produced ITO electrode was 45 Ω/□.
(柱狀間隔物的形成)(formation of column spacers)
(乾膜的製備)(Preparation of dry film)
就柱狀間隔物形成用之乾膜而言,係在厚度為25μm之PET基膜上,將包含負型感光性樹脂的柱狀間隔物形成用組成物,於濕潤狀態下利用模具塗布機塗布為厚度20μm,乾燥後,在溫度90℃的條件下預烘烤2分鐘,形成4.5μm之厚度。其後,於其上積層厚度25μm之PET覆膜,而作成柱狀間隔物形成用乾膜。In the dry film for forming a columnar spacer, a composition for forming a columnar spacer containing a negative photosensitive resin is applied onto a PET base film having a thickness of 25 μm, and coated in a wet state by a die coater. The thickness was 20 μm, and after drying, it was prebaked at a temperature of 90 ° C for 2 minutes to form a thickness of 4.5 μm. Thereafter, a PET film having a thickness of 25 μm was laminated thereon to form a dry film for forming a columnar spacer.
(積層基板的作成)(production of laminated substrate)
在形成有上述得到之黑色矩陣、RGB著色層及ITO電極層的基板(1)上,以柱狀間隔物形成用組成物與ITO電極層相向的方式,積層預先剝離覆膜的圖案間隔物形成用乾膜,並以輥壓5kg/cm2 、輥表面溫度120℃及速度800mm/min的條件連續轉印柱狀間隔物形成用組成物層。此時,以未剝離基膜,附於柱狀間隔物形成用組成物上的狀態,朝下一曝光步驟前進。In the substrate (1) on which the black matrix, the RGB colored layer, and the ITO electrode layer obtained as described above are formed, the spacer spacer forming layer is formed so as to face the ITO electrode layer. The columnar spacer-forming composition layer was continuously transferred by a dry film under the conditions of a roll pressure of 5 kg/cm 2 , a roll surface temperature of 120 ° C, and a speed of 800 mm/min. At this time, the base film is attached to the columnar spacer-forming composition in a state where the base film is not peeled off, and proceeds to the next exposure step.
(曝光處理步驟)(exposure processing step)
將上述得到的積層基板,導入由上游側至下游側具備有運送裝置的曝光裝置中,運送至曝光部。The laminated substrate obtained as described above is introduced into an exposure apparatus including a transport device from the upstream side to the downstream side, and is transported to the exposure unit.
分別調整使曝光裝置本體的溫度成為23℃±0.1℃,又使相對濕度成為60%±1%。The temperature of the main body of the exposure apparatus was adjusted to 23 ° C ± 0.1 ° C, and the relative humidity was made 60% ± 1%.
將上述積層基板吸附固定於曝光台上後,自動調整積層基板的基膜與光罩圖案的間隔(間隙)成為30μm。此時所使用的光罩圖案,係設計成於黑色矩陣上要形成的間隔物圖案。After the laminated substrate was adsorbed and fixed on the exposure stage, the interval (gap) between the base film of the laminated substrate and the mask pattern was automatically adjusted to 30 μm. The mask pattern used at this time is designed as a spacer pattern to be formed on a black matrix.
又,積層基板的圖案的曝光位置,係自動檢測由積層基板端面的距離,並依此檢測結果自動調整積層基板至光罩圖案位置成為一定距離後,利用在前述黑色矩陣形成時同時形成的對準標記,與柱狀間隔物用光罩進行對準之後進行曝光。使用高壓水銀燈作為光源,以200mm×200mm作為曝光面積,利用I線(波長:365nm),以15mW/cm2 之照度進行曝光20秒,採用300mJ/cm2 之曝光量。Further, the exposure position of the pattern of the laminated substrate is automatically detected by the distance between the end faces of the laminated substrate, and the laminated substrate is automatically adjusted to a certain distance from the position of the mask pattern based on the detection result, and then the pair formed at the same time when the black matrix is formed is used. The alignment mark is exposed after being aligned with the column spacer with a photomask. A high-pressure mercury lamp was used as a light source, and an exposure area of 200 mm × 200 mm was used, and exposure was performed for 20 seconds with an I line (wavelength: 365 nm) at an illuminance of 15 mW/cm 2 , and an exposure amount of 300 mJ/cm 2 was used.
(顯影處理‧後烘烤處理步驟)(development processing, post-baking processing step)
顯影處理係於曝光機的下游側設置顯影裝置,一面在該顯影裝置內由曝光後的積層基板剝離基膜,一面以400mm/min的一定速度運送來進行。如此一來,便得到在形成有前述黑色矩陣、RGB著色層及ITO電極層之基板(1)之黑色矩陣的格子圖案部的既定位置,形成有圖案間隔物的彩色濾光片。其後,於烘烤爐進行220℃、30分鐘的後烘烤處理將柱狀間隔物熱硬化。如此即得到使用前述間隔物圖案,於基板(1)上形成有黑色矩陣、RGB著色層、ITO電極層、柱狀間隔物的前板。In the development processing, a developing device is disposed on the downstream side of the exposure machine, and the base film is peeled off from the laminated substrate after the exposure in the developing device, and is carried at a constant speed of 400 mm/min. As a result, a color filter in which a pattern spacer is formed at a predetermined position of the lattice pattern portion of the black matrix of the substrate (1) on which the black matrix, the RGB colored layer, and the ITO electrode layer are formed is obtained. Thereafter, the columnar spacer was thermally cured by performing a post-baking treatment at 220 ° C for 30 minutes in a baking oven. Thus, a front plate in which a black matrix, an RGB colored layer, an ITO electrode layer, and a columnar spacer were formed on the substrate (1) was obtained by using the spacer pattern.
(後板的作成)(production of the rear panel)
(TFT電極層的形成)(Formation of TFT electrode layer)
使用液晶顯示元件用之玻璃板(日本電氣硝子公司製OA-10)作為透明基板,依循日本特開2004-140381號公報所記載之方法,於透明基板上形成TFT電極層。A glass plate for liquid crystal display elements (OA-10 manufactured by Nippon Electric Glass Co., Ltd.) was used as a transparent substrate, and a TFT electrode layer was formed on a transparent substrate in accordance with the method described in JP-A-2004-140381.
亦即,於玻璃基板上將非晶矽層形成為厚度100nm之後,利用真空成膜法形成氧化矽層(SiOx)。其後,於上述氧化矽層上,採用光微影法及蝕刻法形成TFT層及畫素電極,而得到作為後板之附有TFT陣列的玻璃基板。That is, after the amorphous germanium layer was formed to a thickness of 100 nm on the glass substrate, a hafnium oxide layer (SiOx) was formed by a vacuum film formation method. Thereafter, a TFT layer and a pixel electrode were formed on the above-mentioned ruthenium oxide layer by photolithography and etching, and a glass substrate with a TFT array as a rear plate was obtained.
(液晶顯示元件的製造)(Manufacture of liquid crystal display element)
(配向膜形成)(alignment film formation)
在如上述所製作的前板及後板上形成液晶配向膜。將兩基板均以純水清洗後,利用液晶配向膜塗布用印刷機(柔版印刷機)塗布含有聚醯亞胺的液晶配向劑,於 180℃之烘箱內乾燥20分鐘,而於前板之形成有ITO的面及後板之形成有TFT電極層的面上形成乾燥平均膜厚600Å之塗膜。對該塗膜利用具備捲繞有嫘縈製之布的輥的摩擦裝置,以輥的旋轉數400rpm、基臺的移動速度30mm/秒、布毛壓入長度0.4mm進行摩擦處理,進行水洗後,於120℃之烘箱上乾燥10分鐘。於前板的密封材塗布部分,利用分配器,以描繪密封材成閉環的方式進行塗布。A liquid crystal alignment film was formed on the front and rear plates prepared as described above. After both substrates are washed with pure water, a liquid crystal alignment agent containing polyimine is applied by a printing machine for a liquid crystal alignment film coating (flexographic printing machine). The film was dried in an oven at 180 ° C for 20 minutes, and a coating film having a dry average film thickness of 600 Å was formed on the surface on which the ITO was formed on the front plate and the surface on which the TFT electrode layer was formed on the back plate. This coating film was rubbed by a friction device having a roll wound with a cloth made of tantalum, and subjected to rubbing treatment at a rotation number of the roll of 400 rpm, a moving speed of the base of 30 mm/sec, and a cloth press-in length of 0.4 mm. Dry on an oven at 120 ° C for 10 minutes. The sealant coating portion of the front plate is coated by means of a dispenser to draw a seal material in a closed loop.
使用含有雙酚A型甲基丙烯酸變性環氧樹脂之光熱併用硬化型樹脂組成物作為密封材,並於密封材中,相對於樹脂成分,以0.5質量%混合與前述所形成之柱狀間隔物大小大致相同的球狀間隔物。密封材的塗布量係調製為使液晶顯示元件的密封寬度成為如0.7mm。接著,在密封材閉環內的既定位置處,利用定容積計量泵式分配器,將實施例20所示之液晶組成物(LC-21)對每1片前板,分90次,每1次各滴下24.7pL(合計2230pL)。A photothermal heat-curing resin composition containing a bisphenol A type methacrylic acid-denatured epoxy resin is used as a sealing material, and the columnar spacer formed as described above is mixed with the resin component at 0.5% by mass. A spherical spacer of approximately the same size. The coating amount of the sealing material is adjusted so that the sealing width of the liquid crystal display element becomes, for example, 0.7 mm. Next, the liquid crystal composition (LC-21) shown in Example 20 was dispensed 90 times for each front plate at a predetermined position in the closed loop of the sealing material by a constant volume metering pump type dispenser. Each drop was 24.7 pL (total of 2230 pL).
使液晶滴下後的前板與後板吸附於靜電夾頭上。茲配置成前板與後板彼此相向,並將後板緩緩降下,在與前板的距離為300μm的距離處使其靜止。於此狀態下將真空腔室內部減壓至100Pa。利用預先形成的對準標記來調整前板與後板的貼合位置。對準結束後,使前板與後板更加靠近,以密封材與TFT電極層相接的高度保持兩基材。於此狀態下對真空腔室內部導入惰性氣體,使系統內回升至大氣壓。藉由大氣壓使前板與後板受壓迫,而以柱狀間隔物的高度形成晶胞間隙。接著對密封材塗 布部分照射紫外線(365nm,30kJ/m2 )使密封材硬化,以將兩基板固定。於此狀態下將加入有液晶組成物的基板運送至加熱裝置,以表面溫度為120℃的狀態保持1小時,加熱結束後藉由空氣冷卻,即得到主動矩陣驅動用液晶顯示元件。The front plate and the rear plate after the liquid crystal is dropped are adsorbed on the electrostatic chuck. The front plate and the rear plate are arranged to face each other, and the rear plate is gradually lowered, and is allowed to stand at a distance of 300 μm from the front plate. In this state, the inside of the vacuum chamber was depressurized to 100 Pa. The position of the front panel and the rear panel is adjusted by using a pre-formed alignment mark. After the alignment is completed, the front plate and the rear plate are brought closer together, and the two substrates are held at a height at which the sealing material is in contact with the TFT electrode layer. In this state, an inert gas is introduced into the interior of the vacuum chamber to bring the system back to atmospheric pressure. The front plate and the rear plate are pressed by atmospheric pressure, and a cell gap is formed at a height of the column spacer. Next, the sealing material coated portion irradiated with ultraviolet light (365nm, 30kJ / m 2) hardening of the sealing member, is fixed to the two substrates. In this state, the substrate to which the liquid crystal composition was added was transferred to a heating device, and the surface temperature was maintained at 120 ° C for 1 hour. After the completion of the heating, the substrate was cooled by air to obtain an active matrix driving liquid crystal display element.
100‧‧‧基板a100‧‧‧Substrate a
102‧‧‧TFT層102‧‧‧TFT layer
103‧‧‧畫素電極103‧‧‧ pixel electrodes
104‧‧‧鈍化膜104‧‧‧passivation film
105‧‧‧配向膜a105‧‧‧Alignment film a
200‧‧‧基板b200‧‧‧substrate b
201‧‧‧平坦化膜(外覆層)201‧‧‧Flating film (overlay)
202‧‧‧黑色矩陣202‧‧‧Black matrix
203‧‧‧彩色濾光片203‧‧‧Color filters
204‧‧‧透明電極204‧‧‧Transparent electrode
205‧‧‧配向膜b205‧‧‧Alignment film b
301‧‧‧密封材301‧‧‧ sealing material
302‧‧‧柱狀間隔物302‧‧‧ Column spacers
303‧‧‧液晶層303‧‧‧Liquid layer
304‧‧‧突起304‧‧‧ Protrusion
401‧‧‧柱狀間隔物圖案光罩401‧‧‧ Column spacer pattern mask
402‧‧‧柱狀間隔物形成用組成物402‧‧‧ Column spacer forming composition
第1圖係本發明之液晶顯示元件的剖面圖。具備100~105之基板係稱為「後板」、具備200~205之基板則稱為「前板」。Fig. 1 is a cross-sectional view showing a liquid crystal display element of the present invention. A substrate having 100 to 105 is called a "back plate", and a substrate having 200 to 205 is called a "front plate."
第2圖係使用作為光罩圖案之形成於黑色矩陣上之柱狀間隔物作成用圖案的曝光處理步驟的圖。Fig. 2 is a view showing an exposure processing procedure using a pattern of columnar spacers formed on a black matrix as a mask pattern.
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