TWI427418B - A positive-type photosensitive resin composition, and a liquid crystal alignment control protrusion formed - Google Patents

A positive-type photosensitive resin composition, and a liquid crystal alignment control protrusion formed Download PDF

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TWI427418B
TWI427418B TW98115061A TW98115061A TWI427418B TW I427418 B TWI427418 B TW I427418B TW 98115061 A TW98115061 A TW 98115061A TW 98115061 A TW98115061 A TW 98115061A TW I427418 B TWI427418 B TW I427418B
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liquid crystal
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resin composition
photosensitive resin
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TW201040665A (en
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Chi Mei Corp
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正型感光性樹脂組成物以及其所形成之液晶配向控制用突起Positive photosensitive resin composition and liquid crystal alignment control protrusion formed thereby

本發明係有關一種液晶顯示元件用正型感光性樹脂組成物。特別是提供一種感度佳,無殘影現象之液晶配向控制用突起用正型感光性樹脂組成物。The present invention relates to a positive photosensitive resin composition for a liquid crystal display element. In particular, a positive photosensitive resin composition for a projection for liquid crystal alignment control which is excellent in sensitivity and has no image sticking phenomenon is provided.

液晶顯示元件係為現今平面顯示器中最廣泛被使用者,近年來隨著個人電腦、文字處理機等辦公器材、液晶電視等之普及化,對於薄膜電晶體之液晶顯示器(TFT-LCD)之顯示品質而言,其性能要求亦日漸嚴苛。The liquid crystal display element is the most widely used user in today's flat panel displays. In recent years, with the popularization of office equipment such as personal computers and word processors, LCD TVs, etc., the display of liquid crystal displays (TFT-LCDs) for thin film transistors. In terms of quality, its performance requirements are becoming more stringent.

TFT-LCD中,目前最多被採用方式為TN(Twisted Nematic)型LCD。此一TN型LCD近年來因技術之改良,正面之對比、色彩再現性等已可媲美CRT,或在其之上。然而,TN型LCD存在有視野角過於狹窄之問題。Among the TFT-LCDs, the TN (Twisted Nematic) type LCD is currently used at the most. This TN-type LCD has been improved in technology in recent years, and the contrast of the front side, the color reproducibility, etc. are comparable to or above the CRT. However, the TN type LCD has a problem that the viewing angle is too narrow.

為解決此一問題,業界因而開發出MVA(Multi-domain Vertically Alignmented)型LCD(垂直配向型液晶顯示器)。MVA型LCD中,欲使一畫素區域中液晶能成為複數配向方向之區域方法,可於一畫素區域內光入射側之電極上設置狹縫(slit),同時於顯示側之電極基板上之同一畫素區域內,與電極狹縫錯開之位置上,形成具有斜面之突起(例如:三角錐狀、半凸鏡片形狀等)。In order to solve this problem, the industry has developed an MVA (Multi-domain Vertically Alignmented) type LCD (vertical alignment type liquid crystal display). In the MVA type LCD, in order to make the liquid crystal in the pixel region to be a region of the plurality of alignment directions, a slit may be provided on the electrode on the light incident side in the one pixel region, and on the electrode substrate on the display side. In the same pixel region, a projection having a slope (for example, a triangular pyramid shape or a semi-convex lens shape) is formed at a position shifted from the electrode slit.

由於該突起係為控制液晶之配向而形成,因此稱之為液晶配向控制用突起。該液晶配向用突起係在沿其表面局部提供液晶分子之配向狀態達成傾斜,即使在相對於LCD面之斜向觀察時,也能得到與正面觀察時之相同顯示狀態,而達到擴大視野角之目的。Since the protrusions are formed to control the alignment of the liquid crystal, they are referred to as protrusions for liquid crystal alignment control. The protrusion for liquid crystal alignment is tilted by providing an alignment state of liquid crystal molecules locally along the surface thereof, and even when viewed obliquely with respect to the LCD surface, the same display state as that of the front view can be obtained, and the expanded viewing angle can be obtained. purpose.

此一技術如日本特開2002-122858號公開特許公報揭示,使用酚醛清漆(phenol novolac)樹脂作為形成液晶配向控制用突起之技術。然而此類液晶配向控制用突起,於LCD長時間顯示時仍存在有容易發生殘影現象等問題。As disclosed in Japanese Laid-Open Patent Publication No. 2002-122858, a phenol novolac resin is used as a technique for forming protrusions for liquid crystal alignment control. However, such a liquid crystal alignment control protrusion has a problem that the image sticking phenomenon easily occurs when the LCD is displayed for a long time.

本發明之目的在於提供一種液晶顯示元件用正型感光性樹脂組成物。特別是提供一種感度佳,無殘影現象之液晶配向控制用突起用正型感光性樹脂組成物。An object of the present invention is to provide a positive photosensitive resin composition for a liquid crystal display device. In particular, a positive photosensitive resin composition for a projection for liquid crystal alignment control which is excellent in sensitivity and has no image sticking phenomenon is provided.

該組成物包含酚醛清漆樹脂(A)、鄰萘醌二疊氮磺酸類之酯化物感光劑(B)以及溶劑(C);其中,該酚醛清漆樹脂(A)以凝膠滲透色層分析法測得之分子量低於150,000以下,且將分子量介於200~150,000之樹脂訊號的積分總面積當作100重量%時,其分子量介於200~400者佔6重量%以下,分子量介於10,000~30,000者佔12重量%以上;且該酚醛清漆樹脂(A)以熱重量分析儀分析,於230℃30分鐘條件之下,其熱重量損失在10重量%以下。The composition comprises a novolac resin (A), an esterified sensitizer (B) of o-naphthoquinonediazidesulfonic acid, and a solvent (C); wherein the novolak resin (A) is analyzed by gel permeation chromatography When the measured molecular weight is less than 150,000, and the total integrated area of the resin signal having a molecular weight of 200 to 150,000 is regarded as 100% by weight, the molecular weight thereof is between 200 and 400, and the molecular weight is between 10,000 and 10,000. 30,000% or more; and the novolak resin (A) was analyzed by a thermogravimetric analyzer, and its thermal weight loss was 10% by weight or less under conditions of 230 ° C for 30 minutes.

以下逐一對本發明各組成做詳細的說明:The following is a detailed description of each component of the invention:

酚醛清漆樹脂(A)Novolak resin (A)

本發明之酚醛清漆樹脂(A),一般係由芳香族羥基化合物及醛(aldehyde)類,在酸性觸媒存在下經縮合反應而得。其中芳香族羥基化合物之具體例如:苯酚(phenol)、間-甲酚(m-cresol)、對-甲酚(p-cresol)、鄰-甲酚(o-cresol)、2,3-二甲苯酚(2,3-xylenol)、2,5-二甲苯酚(2,5-xylenol)、3,5-二甲苯酚(3,5-xylenol)、3,4-二甲苯酚(3,4-xylenol)等二甲酚類(xylenol);間-乙基苯酚(m-ethyl phenol)、對-乙基苯酚(p-ethyl phenol)、鄰-乙基苯酚(o-ethyl phenol)、2,3,5-三甲基苯酚(2,3,5-trimethyl phenol)、2,3,5-三乙基苯酚(2,3,5-triethyl phenol)、4-第三丁基苯酚(4-tert-butyl phenol)、3-第三丁基苯酚(3-tert-butyl phenol)、2-第三丁基苯酚(2-tert-butyl phenol)、2-第三丁基-4-甲基苯酚(2-tert-butyl-4-methylphenol)、2-第三丁基-5-甲基苯酚(2-tert-butyl-5-methylphenol)、6-第三丁基-3-甲基苯酚(6-tert-butyl-3-methylphenol)等之烷基苯酚類(alkyl phenol);對-甲氧基苯酚(p-methoxy phenol)、間-甲氧基苯酚(m-methoxy phenol)、對-乙氧基苯酚(p-ethoxy phenol)、間-乙氧基苯酚(m-ethoxy phenol)、對丙氧基苯酚(p-propoxy phenol)、間-丙氧基苯酚(m-propoxy phenol)等之烷氧基苯酚類(alkoxy phenol);鄰-異丙烯基苯酚(o-isopropenyl phenol)、對-異丙烯基苯酚(p-isopropenyl phenol)、2-甲基-4-異丙烯基苯酚(2-methyl-4-isopropenyl phenol)、2-乙基-4-異丙烯基苯酚(2-ethyl-4-isopropenyl phenol)等之異丙烯基苯酚類(isopropenyl phenol);苯基苯酚(phenyl phenol)之芳基苯酚類(aryl phenol);4,4’-二羥基聯苯(4,4’-dihydroxybiphenyl)、雙酚A(bisphenol A)、間-苯二酚(resorcinol)、對-苯二酚(hydroquinone)、1,2,3-苯三酚(pyrogallorl)等之聚羥基苯類(polyhydroxyphenol)。上述化合物可單獨使用,或併用2種以上。且前述芳香族羥基化合物中以鄰-甲酚、間-甲酚、對-甲酚、2,5-二甲苯酚、3,5-二甲苯酚、2,3,5-三甲基苯酚等為較佳。The novolak resin (A) of the present invention is generally obtained by a condensation reaction of an aromatic hydroxy compound and an aldehyde in the presence of an acidic catalyst. Specific examples of the aromatic hydroxy compound include phenol, m-cresol, p-cresol, o-cresol, 2,3-dimethyl Phenol (2,3-xylenol), 2,5-xylenol (2,5-xylenol), 3,5-xylenol (3,5-xylenol), 3,4-xylenol (3,4 -xylenol) xylenol; m-ethyl phenol, p-ethyl phenol, o-ethyl phenol, 2, 3,5-trimethyl phenol, 2,3,5-triethyl phenol, 4-tert-butylphenol (4- Tert-butyl phenol), 3-tert-butyl phenol, 2-tert-butyl phenol, 2-tert-butyl-4-methylphenol (2-tert-butyl-4-methylphenol), 2-tert-butyl-5-methylphenol, 6-tert-butyl-3-methylphenol (6 -alkyl phenol, such as -tert-butyl-3-methylphenol; p-methoxy phenol, m-methoxy phenol, p-ethoxy P-ethoxy phenol, m-ethoxy phenol, p-propyl Alkoxy phenol such as p-propoxy phenol or m-propoxy phenol; o-isopropenyl phenol, para-iso P-isopropenyl phenol, 2-methyl-4-isopropenyl phenol, 2-ethyl-4-isopropenylphenol (2-ethyl-4- Isopropenyl phenol (isopropenyl phenol); phenyl phenol aryl phenol; 4,4'-dihydroxybiphenyl, 4,4'-dihydroxybiphenyl Polyhydroxyphenol such as bisphenol A, resorcinol, hydroquinone, pyrogallorl or the like. These compounds may be used singly or in combination of two or more. And the above aromatic hydroxy compound is o-cresol, m-cresol, p-cresol, 2,5-xylenol, 3,5-xylenol, 2,3,5-trimethylphenol, etc. It is better.

本發明與芳香族羥基化合物縮合之醛(aldehyde)類的具體例如:甲醛(formaldehyde)、多聚甲醛(paraformaldehyde)、三聚甲醛(trioxane)、乙醛(acetaldehyde)、丙醛(propionaldehyde)、丁醛(butylaldehyde)、三甲基乙醛(trimethyl acetaldehyde)、丙烯醛(acrolein)、丁烯醛(crotonaldehyde)、環己醛(cyclohexanealdehyde)、呋喃甲醛(furfural)、呋喃基丙烯醛(furylacrolein)、苯甲醛(benzaldehyde)、對苯二甲醛(terephthalaldehyde)、苯乙醛(phenylacetaldehyde)、α-苯基丙醛(α-phenylpropylaldehyde)、β-苯基丙醛(β-phenylpropylaldehyde)、鄰-羥基苯甲醛、間-羥基苯甲醛、對-羥基苯甲醛、鄰-甲基苯甲醛、間-甲基苯甲醛、對-甲基苯甲醛、鄰-氯苯甲醛、間-氯苯甲醛、對-氯苯甲醛、肉桂醛等。上述舉例的醛類可單獨使用或者混合複數種使用,其中以甲醛為較佳。Specific examples of the aldehydes condensed with the aromatic hydroxy compound of the present invention include: formaldehyde, paraformaldehyde, trioxane, acetaldehyde, propionaldehyde, and butyl. Butyl aldehyde, trimethyl acetaldehyde, acrolein, crotonaldehyde, cyclohexanealdehyde, furfural, furyl acrolein, benzene Benzaldehyde, terephthalaldehyde, phenylacetaldehyde, α-phenylpropylaldehyde, β-phenylpropylaldehyde, o-hydroxybenzaldehyde, m-Hydroxybenzaldehyde, p-hydroxybenzaldehyde, o-methylbenzaldehyde, m-methylbenzaldehyde, p-methylbenzaldehyde, o-chlorobenzaldehyde, m-chlorobenzaldehyde, p-chlorobenzaldehyde , cinnamaldehyde and the like. The aldehydes exemplified above may be used singly or in combination of plural kinds, with formaldehyde being preferred.

本發明酸性觸媒之具體例如:鹽酸、硫酸、甲酸、醋酸、草酸、對甲苯磺酸等。Specific examples of the acidic catalyst of the present invention include hydrochloric acid, sulfuric acid, formic acid, acetic acid, oxalic acid, p-toluenesulfonic acid and the like.

該縮合反應所得之酚醛清漆樹脂(A),可以良溶媒加以溶解,其次再注入貧溶媒中加以沉澱,重複上述之步驟加以處理。The novolac resin (A) obtained by the condensation reaction can be dissolved in a good solvent, and then re-injected into a poor solvent to precipitate, and the above steps are repeated for treatment.

本發明之酚醛清漆樹脂酚醛清漆樹脂(A)以凝膠滲透色層分析法測得之分子量低於150,000以下,且將分子量介於200~150,000之樹脂訊號的積分總面積當作100重量%時,其分子量介於200~400者佔6重量%以下,較佳為5~0.05重量%,更佳為4~0.05重量%;分子量介於10,000~30,000者佔12重量%以上,較佳為12~50重量%,更佳為12~35重量%。特別是當分子量介於400~10,000者佔35~75重量%,且分子量介於30,000~150,000者佔1~10重量%時,對於達成本發明之目的及效果更佳。The novolak resin novolak resin (A) of the present invention has a molecular weight of less than 150,000 as measured by gel permeation chromatography and a total integrated area of a resin signal having a molecular weight of 200 to 150,000 as 100% by weight. The molecular weight of 200 to 400 is 6% by weight or less, preferably 5 to 0.05% by weight, more preferably 4 to 0.05% by weight; and the molecular weight is 10,000 to 30,000, and 12% by weight or more, preferably 12 ~50% by weight, more preferably 12 to 35% by weight. In particular, when the molecular weight is from 400 to 10,000, which is from 35 to 75% by weight, and the molecular weight is from 30,000 to 150,000, which is from 1 to 10% by weight, the object and effect of the present invention are further improved.

本發明中分子量介於200~400者佔6重量%以上時,所形成之液晶配向控制用突起使用於液晶顯示器中,容易發生殘影問題;分子量介於10,000~30,000者佔12重量%以下時,所形成之正型感光性樹脂組成物之感度過高,容易曝光過量,所形成之圖案形狀不佳。In the present invention, when the molecular weight is in the range of 200 to 400, the content of the liquid crystal alignment control protrusion is used in a liquid crystal display, and the image sticking problem is likely to occur. When the molecular weight is between 10,000 and 30,000, the weight is less than 12% by weight. The positive photosensitive resin composition formed has a high sensitivity, is easily exposed excessively, and has a poor pattern shape.

本發明之酚醛清漆樹脂(A)以熱重量分析儀分析,於230℃下加熱30分鐘,其熱重量損失在10重量%以下,較佳為8~0.2重量%,更佳為6~0.2重量%以下。當熱重量損失在10重量%以上時,所形成之液晶配向控制用突起使用於液晶顯示器中,容易發生殘影問題。The novolac resin (A) of the present invention is analyzed by a thermogravimetric analyzer and heated at 230 ° C for 30 minutes, and its thermal weight loss is 10% by weight or less, preferably 8 to 0.2% by weight, more preferably 6 to 0.2% by weight. %the following. When the thermal weight loss is 10% by weight or more, the formed liquid crystal alignment control protrusion is used in a liquid crystal display, and the image sticking problem easily occurs.

鄰萘醌二疊氮磺酸類之酯化物(B)本發明之感光性物質,係使用鄰萘醌二疊氮磺酸之酯化物(B),該酯化物沒有特別的限制,可選用經常使用者,其中,較佳者有:鄰萘醌二疊氮-5-磺酸、鄰萘醌二疊氮-4-磺酸、鄰萘醌二疊氮-6-磺酸等之鄰萘醌二疊氮磺酸與羥基化合物的酯化物,更佳者為上述鄰萘醌二疊氮磺酸與多元羥基化合物的酯化物。上述化合物可完全酯化或部份酯化,前述羥基化合物之種類如下所列。An ester of o-naphthoquinonediazidesulfonic acid (B) The photosensitive material of the present invention is an ester of the o-naphthoquinonediazidesulfonic acid (B), which is not particularly limited and can be optionally used. Among them, preferred are: o-naphthoquinone diazide-5-sulfonic acid, o-naphthoquinone diazide-4-sulfonic acid, o-naphthoquinone diazide-6-sulfonic acid, etc. An esterified product of azidesulfonic acid and a hydroxy compound is more preferably an esterified product of the above o-naphthoquinonediazidesulfonic acid with a polyvalent hydroxy compound. The above compounds may be completely esterified or partially esterified, and the kinds of the above hydroxy compounds are listed below.

(一)羥基苯甲酮類,例如:2,3,4-三羥基苯甲酮、2,4,4’-三羥基苯甲酮、2,4,6-三羥基苯甲酮、2,3,4,4’-四羥基苯甲酮、2,2’,4,4’-四羥基苯甲酮、2,3’,4,4’,6-五羥基苯甲酮、2,2’,3,4,4’-五羥基苯甲酮、2,2’,3,4,5’-五羥基苯甲酮、2,3’,4,5,5’-五羥基苯甲酮、2,3,3’,4,4’,5’-六羥基苯甲酮等。(a) hydroxybenzophenones, for example: 2,3,4-trihydroxybenzophenone, 2,4,4'-trihydroxybenzophenone, 2,4,6-trihydroxybenzophenone, 2, 3,4,4'-tetrahydroxybenzophenone, 2,2',4,4'-tetrahydroxybenzophenone, 2,3',4,4',6-pentahydroxybenzophenone, 2,2 ',3,4,4'-pentahydroxybenzophenone, 2,2',3,4,5'-pentahydroxybenzophenone, 2,3',4,5,5'-pentahydroxybenzophenone , 2,3,3',4,4',5'-hexahydroxybenzophenone and the like.

(二)一般式(I)(2) General formula (I)

式中R1 ~R2 為氫原子或低級之烷基(alkyl),R3 ~R9 為氫原子、鹵素原子、低級之烷基、低級之烷氧基(alkoxy)、低級之脂烯基(alkenyl)以及環烷基(cycloalkyl),R10 及R11 為氫原子、鹵素原子及低級之烷基,x、y及z為1~3的整數,n為0或1。Wherein R 1 to R 2 are a hydrogen atom or a lower alkyl group, and R 3 to R 9 are a hydrogen atom, a halogen atom, a lower alkyl group, a lower alkoxy group, a lower aliphatic alkenyl group. (alkenyl) and cycloalkyl, R 10 and R 11 are a hydrogen atom, a halogen atom and a lower alkyl group, and x, y and z are integers of 1 to 3, and n is 0 or 1.

上式羥基芳基化合物之具體例如:三(4-羥基苯基)甲烷、雙(4-羥基-3,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-3-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-3,4-二羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-3,4-二羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-2,4-二羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-2,4-二羥基苯基甲烷、雙(4-羥基苯基)-3-甲氧基-4-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-3-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-2-羥基苯基甲烷、雙(3-環己基-4-羥基苯基)-4-羥基苯基甲烷、雙(3-環己基-4-羥基-6-甲基芳基)-2-羥基苯基甲烷、雙(3-環己基-4-羥基-6-甲基苯基)-3-羥基苯基甲烷、雙(3-環己基-4-羥基-6-甲基苯基)-4-羥基苯基甲烷、雙(3-環己基-4-羥基-6-甲基苯基)-3,4-二羥基苯基甲烷、雙(3-環己基-6-羥基苯基)-3-羥基苯基甲烷、雙(3-環己基-6-羥基苯基)-4-羥基苯基甲烷、雙(3-環己基-6-羥基苯基)-2-羥基苯基甲烷、雙(3-環己基-6-羥基-4-甲基苯基)-2-羥基苯基甲烷、雙(3-環己基-6-羥基-4-甲基苯基)-4-羥基苯基甲烷、雙(3-環己基-6-羥基-4-甲基苯基)-3,4-二羥基苯基甲烷、1-[1-(4-羥基苯基)異丙基]-4-[1,1-雙(4-羥基苯基)乙基]苯、1-[1-(3-甲基-4-羥基苯基)異丙基]-4-[1,1-雙(3-甲基-4-羥基苯基)乙基]苯。Specific examples of the above-mentioned hydroxyaryl compound are, for example, tris(4-hydroxyphenyl)methane, bis(4-hydroxy-3,5-dimethylphenyl)-4-hydroxyphenylmethane, bis(4-hydroxy-) 3,5-Dimethylphenyl)-3-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-2-hydroxyphenylmethane, bis(4-hydroxy-2, 5-dimethylphenyl)-4-hydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-3-hydroxyphenylmethane, bis(4-hydroxy-2,5- Dimethylphenyl)-2-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-3,4-dihydroxyphenylmethane, bis(4-hydroxy-2,5 -Dimethylphenyl)-3,4-dihydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-2,4-dihydroxyphenylmethane, bis(4-hydroxyl -2,5-dimethylphenyl)-2,4-dihydroxyphenylmethane, bis(4-hydroxyphenyl)-3-methoxy-4-hydroxyphenylmethane, bis(3-cyclohexyl) 4-hydroxyphenyl)-3-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxyphenyl)-2-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxyphenyl)- 4-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxy-6-methylaryl)-2-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxy-6-methylphenyl -3-hydroxybenzene Methane, bis(3-cyclohexyl-4-hydroxy-6-methylphenyl)-4-hydroxyphenylmethane, bis(3-cyclohexyl-4-hydroxy-6-methylphenyl)-3,4 -dihydroxyphenylmethane, bis(3-cyclohexyl-6-hydroxyphenyl)-3-hydroxyphenylmethane, bis(3-cyclohexyl-6-hydroxyphenyl)-4-hydroxyphenylmethane, double (3-cyclohexyl-6-hydroxyphenyl)-2-hydroxyphenylmethane, bis(3-cyclohexyl-6-hydroxy-4-methylphenyl)-2-hydroxyphenylmethane, bis(3- Cyclohexyl-6-hydroxy-4-methylphenyl)-4-hydroxyphenylmethane, bis(3-cyclohexyl-6-hydroxy-4-methylphenyl)-3,4-dihydroxyphenylmethane , 1-[1-(4-hydroxyphenyl)isopropyl]-4-[1,1-bis(4-hydroxyphenyl)ethyl]benzene, 1-[1-(3-methyl-4 -Hydroxyphenyl)isopropyl]-4-[1,1-bis(3-methyl-4-hydroxyphenyl)ethyl]benzene.

(三)一般式(Ⅱ)(3) General formula (II)

式中之R12 及R13 為氫原子或低級烷基,x’及y’為1~3的整數。In the formula, R 12 and R 13 are a hydrogen atom or a lower alkyl group, and x' and y' are integers of 1 to 3.

上式之(羥基苯基)烴類之具體例如:2-(2,3,4-三羥基苯基)-2-(2’,3’,4’-三羥基苯基)丙烷、2-(2,4-二羥基苯基)-2-(2’,4’-二羥基苯基)丙烷、2-(4-羥基苯基)-2-(4’-羥基苯基)丙烷、雙(2,3,4-三羥基苯基)甲烷、雙(2,4-二羥基苯基)甲烷等。Specific examples of the (hydroxyphenyl) hydrocarbons of the above formula: 2-(2,3,4-trihydroxyphenyl)-2-(2',3',4'-trihydroxyphenyl)propane, 2- (2,4-dihydroxyphenyl)-2-(2',4'-dihydroxyphenyl)propane, 2-(4-hydroxyphenyl)-2-(4'-hydroxyphenyl)propane, double (2,3,4-trihydroxyphenyl)methane, bis(2,4-dihydroxyphenyl)methane, and the like.

(四)其他芳香族羥基化合物類,例如:苯酚、對-甲氧基苯酚、二甲基苯酚、對苯二酚、雙酚A、萘酚(naphthol)、鄰苯二酚(pyrocatechol)、1,2,3-苯三酚甲醚(pyrogallol monomethyl ether)、1,2,3-苯三酚-1,3-二甲基醚(pyrogallol-1,3-dimethyl ether)、3,4,5-三羥基苯甲酸(gallic acid)、部份酯化或部份醚化之3,4,5-三羥基苯甲酸等。前述羥基化合物以2,3,4-三羥基二苯甲酮、2,3,4,4’-四羥氧基二苯甲酮為較佳。前述羥基化合物可單獨使用或混合數種使用。(4) Other aromatic hydroxy compounds such as phenol, p-methoxyphenol, dimethyl phenol, hydroquinone, bisphenol A, naphthol, pyrocatechol, 1 , pyrogallol monomethyl ether, pyrogallol-1,3-dimethyl ether, 3,4,5 -gallic acid, partially esterified or partially etherified 3,4,5-trihydroxybenzoic acid, and the like. The above hydroxy compound is preferably 2,3,4-trihydroxybenzophenone or 2,3,4,4'-tetrahydroxyoxybenzophenone. The above hydroxy compounds may be used singly or in combination of several kinds.

本發明樹脂組成物中的感光性物質鄰萘醌二疊氮磺酸類之酯化物(B)可使用含有醌二疊氮基的化合物,例如:鄰萘醌二疊氮-4(或5)磺酸鹵鹽與上述(一)~(四)的羥基化合物經過縮合反應,可完全酯化或部份酯化而得,前述縮合反應通常係在二氧雜環己烷(dioxane)、N-吡咯烷酮(N-pyrrolidone)、乙醯胺(acetamide)等有機溶媒中進行,同時在三乙醇胺(triethanolamine)、鹼金屬碳酸鹽或鹼金屬碳酸氫鹽等鹼基性縮合劑存在下進行較有利。The photosensitive material of the ortho-naphthoquinonediazidesulfonic acid ester (B) in the resin composition of the present invention may be a compound containing a quinonediazide group, for example, o-naphthoquinonediazide-4 (or 5) sulfonate. The acid halide salt and the hydroxy compound of the above (1) to (4) are subjected to a condensation reaction, and may be completely esterified or partially esterified. The condensation reaction is usually carried out in dioxane or N-pyrrolidone. It is preferably carried out in an organic solvent such as (N-pyrrolidone) or acetamide, and in the presence of a base condensing agent such as triethanolamine, an alkali metal carbonate or an alkali metal hydrogencarbonate.

此時,相對於羥基化合物中之羥基合計100莫耳%而言,較佳為50莫耳%以上,最佳是在60莫耳%以上與鄰萘醌二疊氮-4(或5)磺酸鹵鹽縮合而成酯化物,亦即酯化度在50%以上,最好是在60%以上。In this case, it is preferably 50 mol% or more, more preferably 60 mol% or more and o-naphthoquinonediazide-4 (or 5) sulfonate, based on 100 mol% of the total of the hydroxyl groups in the hydroxy compound. The acid halide salt is condensed to form an esterified product, that is, the degree of esterification is 50% or more, preferably 60% or more.

相對於100重量份之酚醛清漆樹脂(A),本發明之鄰萘醌二疊氮磺酸類之酯化物(B)的使用量為1~100重量份,較佳為10~50重量份,更佳為20~40重量份。The ortho-naphthoquinone diazide sulfonic acid ester ester (B) of the present invention is used in an amount of 1 to 100 parts by weight, preferably 10 to 50 parts by weight, based on 100 parts by weight of the novolak resin (A). Good is 20~40 parts by weight.

溶劑(C)Solvent (C)

本發明所使用之溶劑需選用較易和其他有機成分互相溶解之有機溶劑。The solvent used in the present invention requires an organic solvent which is relatively easy to dissolve with other organic components.

以100重量份酚醛清漆樹脂(A)為基準,本發明感光性樹脂組成物之溶劑(C)的使用量為700~2,000重量份,較佳為800~1,800重量份,更佳為900~1,600重量份。The solvent (C) of the photosensitive resin composition of the present invention is used in an amount of 700 to 2,000 parts by weight, preferably 800 to 1,800 parts by weight, more preferably 900 to 1,600, based on 100 parts by weight of the novolak resin (A). Parts by weight.

本發明之溶劑(C)例如:醚類系或酯類系。其中,醚類系之具體例如:乙二醇丙醚(ethylene glycol monopropyl ether)、二甘醇二甲醚(diethylene glycol dimethyl ether)、乙二醇甲醚(ethylene glycol monomethyl ether)、乙二醇乙醚(ethylene glycol monoethyl ether)、二甘醇甲醚(diethylene glycol monomethyl ether)、二甘醇乙醚(diethylene glycol monoethyl ether)、二甘醇丁醚(diethylene glycol monobutyl ether)。而酯類系之具體例如:乙二醇甲醚醋酸酯(ethylene glycol monomethyl ether acetate)、乙二醇乙醚醋酸酯(ethylene glycol monoethyl ether acetate)、丙二醇單甲醚醋酸酯(propylene glycol monomethyl ether acetate)、丙二醇乙醚醋酸酯(propylene glycol ethyl ether acetate)、丙二醇丙醚醋酸酯(propylene glycol propyl ether acetate)以及乳酸乙酯(ethyl lactate)等。前述溶劑可一種單獨使用或併用2種或2種以上。前述溶劑中,以丙二醇單甲醚醋酸酯以及乳酸乙酯較佳。The solvent (C) of the present invention is, for example, an ether type or an ester type. Among them, specific examples of ethers are: ethylene glycol monopropyl ether, diethylene glycol dimethyl ether, ethylene glycol monomethyl ether, ethylene glycol ether (ethylene glycol monoethyl ether), diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether. Specific examples of the ester system are: ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate , propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate, and ethyl lactate. These solvents may be used alone or in combination of two or more. Among the above solvents, propylene glycol monomethyl ether acetate and ethyl lactate are preferred.

添加劑(D)Additive (D)

本發明之正型感光性樹脂組成物,可進一步添加芳香族羥基化合物,以調整組成物之感度或黏度。適合於本發明之芳香族羥基化合物之具體例如:日本本州化學工業株式會社商品名TPPA-1000P、TPPA-1100-2C、TPPA-1100-3C、TPPA-1100-4C、TPPA-1200-24X、TPPA-1200-26X、TPPA-1300-235T、TPPA-1600-3M6C、TPPA-MF等市售品,其中以商品名TPPA-1600-3M6C、TPPA-MF之商品為較佳,其可單獨或合併使用。以100重量份之酚醛清漆樹脂(A)作基準,該芳香族羥基化合物之用量一般為0~20重量份,較佳為0.5~18重量份,更佳為1.0~15重量份。In the positive photosensitive resin composition of the present invention, an aromatic hydroxy compound may be further added to adjust the sensitivity or viscosity of the composition. Specific examples of the aromatic hydroxy compound suitable for the present invention are, for example, Japan Honshu Chemical Industry Co., Ltd. trade names TPPA-1000P, TPPA-1100-2C, TPPA-1100-3C, TPPA-1100-4C, TPPA-1200-24X, TPPA Commercial products such as -1200-26X, TPPA-1300-235T, TPPA-1600-3M6C, TPPA-MF, among which the products of the trade name TPPA-1600-3M6C and TPPA-MF are preferred, which can be used alone or in combination. . The aromatic hydroxy compound is used in an amount of usually from 0 to 20 parts by weight, preferably from 0.5 to 18 parts by weight, more preferably from 1.0 to 15 parts by weight, based on 100 parts by weight of the novolak resin (A).

本發明之正型感光性樹脂組成物,可進一步添加密著助劑、表面平坦劑、稀釋劑以及相容性佳之染料,其中,可作為本發明之密著助劑者,例如:三聚氰胺(melamine)化合物及矽烷系化合物,作用在於增加正型感光性樹脂組成物與附著基板間的密著性,其中三聚氰胺之具體例如:市售之:Cymel-300,303(三井公司製造)、MW-30MH、MW-30、MS-11、MS-001、MX-750、MX-706(三和chemical)等。而矽烷(silane)系化合物之具體例如:乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-氨基乙基)-3-氨基丙基甲基二甲氧基矽烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基矽烷、3-氨基丙基三乙氧基矽烷、3-環氧丙醇丙基三甲氧基矽烷、3-環氧丙醇丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯氧基丙基三甲氧基矽烷、3-硫醇基丙基三甲氧基矽烷等。以100重量份之酚醛清漆樹脂(A)作基準,三聚氰胺(melamine)化合物之密著助劑之使用量一般為0~20重量份,較佳為0.5~18重量份,更佳為1.0~15重量份;矽烷(silane)系化合物之密著助劑之使用量一般為0~2重量份,較佳為0.001~1重量份,更佳為0.005~0.8重量份。The positive photosensitive resin composition of the present invention may further contain an adhesion promoter, a surface leveling agent, a diluent, and a dye having good compatibility, and among them, a auxiliaries of the present invention, for example, melamine (melamine) The compound and the decane-based compound function to increase the adhesion between the positive photosensitive resin composition and the attached substrate, and specific examples of the melamine are commercially available: Cymel-300, 303 (manufactured by Mitsui Co., Ltd.), MW-30MH, MW. -30, MS-11, MS-001, MX-750, MX-706 (Sanwa Chemical), etc. Specific examples of the silane compound are, for example, vinyltrimethoxydecane, vinyltriethoxydecane, vinyltris(2-methoxyethoxy)decane, and N-(2-aminoethyl). -3-aminopropylmethyldimethoxydecane, N-(2-aminoethyl)-3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, 3-epoxypropyl Alcohol propyl trimethoxy decane, 3-glycidyl propyl methyl dimethoxy decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, 3-chloropropylmethyl Dimethoxydecane, 3-chloropropyltrimethoxydecane, 3-methylpropoxypropyltrimethoxydecane, 3-thiolpropyltrimethoxydecane, and the like. The amount of the adhesion aid of the melamine compound is generally from 0 to 20 parts by weight, preferably from 0.5 to 18 parts by weight, more preferably from 1.0 to 15 based on 100 parts by weight of the novolak resin (A). The amount of the adhesion aid of the silane compound is usually 0 to 2 parts by weight, preferably 0.001 to 1 part by weight, more preferably 0.005 to 0.8 part by weight.

可使用於本發明之表面平坦劑例如:氟系界面活性劑、矽(Silicon)系界面活性劑等。其中氟系界面活性劑之具體例如:市售3M之Flourate FC-430、FC-431,Tochem product之F top EF122A、122B、122C、126及BL20等。而矽(Silicon)系界面活性劑之具體例如:市售Toray Dow Corning Silicon之SF8427、SH29PA等。以100重量份之酚醛清漆樹脂(A)作基準,上述界面活性劑之使用量一般為0~1.2重量份,較佳為0.025~1.0重量份,更佳為0.050~0.8重量份。The surface flattening agent which can be used in the present invention is, for example, a fluorine-based surfactant, a silicone-based surfactant, or the like. Specific examples of the fluorine-based surfactant include commercially available 3M Flourate FC-430, FC-431, Tochem product F top EF122A, 122B, 122C, 126, and BL20. Specific examples of the silicone surfactant are, for example, SF8427, SH29PA, and the like commercially available from Toray Dow Corning Silicon. The surfactant is used in an amount of usually from 0 to 1.2 parts by weight, preferably from 0.025 to 1.0 part by weight, more preferably from 0.050 to 0.8 part by weight, based on 100 parts by weight of the novolak resin (A).

可使用於本發明之稀釋劑如商品名RE801、RE802(帝國Ink製)之稀釋劑。A diluent which can be used in the present invention is a diluent such as trade name RE801, RE802 (manufactured by Imperial Ink).

可使用於本發明之相容性佳之染料例如:薑黃素(curcumin)、香豆素(coumarin)系、偶氮(azo)染料等,此外,本發明亦可依需要再添加其他的添加劑,例如:可塑劑、安定劑等。The dyes which are compatible for use in the present invention are, for example, curcumin, coumarin, azo dyes, etc. Further, the present invention may further add other additives as needed, for example : Plasticizer, stabilizer, etc.

<液晶配向控制用突起之形成方法><Method of Forming Protrusion for Liquid Crystal Alignment Control>

本發明之正型感光性樹脂組成物包含酚醛清漆樹脂(A)、鄰萘醌二疊氮磺酸類之酯化物(B)以及溶劑(C),於攪拌器中均勻混合成溶液狀態,必要時可同時加入密著助劑、界面活性劑、稀釋劑、相容性佳之染料、可塑劑、安定劑等添加劑(D)。最後以輥塗佈法、旋轉塗佈法、流延塗佈、噴墨法(ink-jet)等方法將該組成物塗佈在基板上。塗佈後以預烤(prebake)方式將溶劑去除而形成感光性組成物層。預烤之條件,依各成分之種類,配合比率而異,通常為溫度在90~110℃間,進行1分鐘~10分鐘。預烤後之感光性組成物層膜厚為1~3μm。The positive photosensitive resin composition of the present invention comprises a novolac resin (A), an ester of an o-naphthoquinonediazide sulfonic acid (B), and a solvent (C), which are uniformly mixed into a solution state in a stirrer, if necessary. Additives (D) such as adhesion aids, surfactants, diluents, compatible dyes, plasticizers, stabilizers, etc. may be added at the same time. Finally, the composition is applied onto a substrate by a roll coating method, a spin coating method, a cast coating method, an inkjet method, or the like. After coating, the solvent was removed by a prebake method to form a photosensitive composition layer. The pre-baking conditions vary depending on the type of each component and the blending ratio, and the temperature is usually between 90 and 110 ° C for 1 minute to 10 minutes. The film thickness of the photosensitive composition layer after prebaking is 1 to 3 μm.

預烤後,該感光性樹脂組成物層介於所指定之光罩(mask)間,以步進機(如Nikon 1755G7A)進行曝光,再於23±2℃浸漬於顯影液30秒-5分鐘進行顯影,不要之部分除去而形成圖案。曝光使用之光線:可為g線、h線、i線等之紫外線為佳,而紫外線裝置可為(超)高水銀燈及金屬鹵素燈。After pre-baking, the photosensitive resin composition layer is interposed between the designated masks, exposed by a stepper (such as Nikon 1755G7A), and immersed in a developer at 23±2 ° C for 30 seconds to 5 minutes. The development is carried out, and the portion is removed without being partially removed. Light for exposure: UV rays such as g-line, h-line, and i-line are preferable, and the ultraviolet device can be (ultra) high mercury lamp and metal halide lamp.

上述基板舉例而言係指:用於液晶顯示裝置等之無鹼玻璃、鈉鈣玻璃、硬質玻璃(派勒斯玻璃)、石英玻璃等等。The above-mentioned substrate is exemplified by an alkali-free glass, a soda-lime glass, a hard glass (Pyles glass), a quartz glass, or the like used for a liquid crystal display device or the like.

再者,顯影液係使用如0.1~5重量%之四甲基氫氧化銨(tetra methyl ammonium hydroxide)、碳酸鈉(Na2 CO3 )、碳酸氫鈉(Na2 HCO3 )、氫氧化鈉(NaOH)、氫氧化鉀(KOH)等。且使用此等鹼性水溶液所構成之顯影液時,一般係於顯影後再以水洗淨。Further, the developer is used, for example, 0.1 to 5% by weight of tetramethyl ammonium hydroxide, sodium carbonate (Na 2 CO 3 ), sodium hydrogencarbonate (Na 2 HCO 3 ), sodium hydroxide ( NaOH), potassium hydroxide (KOH), and the like. When a developer composed of such an alkaline aqueous solution is used, it is usually washed with water after development.

其次,再以壓縮空氣或壓縮氮氣將圖案風乾後,以加熱板或烘箱等加熱裝置作後烤(postbake)處理。所定溫為100~250℃,所定時間加熱板為2分鐘~60分鐘,烘箱為2分鐘~90分鐘。Next, the pattern is air-dried by compressed air or compressed nitrogen, and then post-baked by a heating device such as a hot plate or an oven. The set temperature is 100~250°C, the heating plate is 2 minutes~60 minutes for the given time, and the oven is 2 minutes~90 minutes.

<液晶顯示元件><Liquid crystal display element>

本發明之液晶顯示元件,係於彩色濾光片基板上形成透明導電膜、配向膜後,以上述<液晶配向控制用突起之形成方法>形成液晶配向控制用突起,以及在形成間隔體(spacer)之後,與設置有薄膜電晶體(TFT,Thin Film Transistor)之驅動基板貼合,注入液晶,封住注入孔而構成液晶晶胞(cell)。然後,在液晶晶胞的外表面上,貼合偏光板而製得液晶顯示元件。In the liquid crystal display device of the present invention, after the transparent conductive film and the alignment film are formed on the color filter substrate, the liquid crystal alignment control protrusion is formed by the above-described method for forming a liquid crystal alignment control protrusion, and a spacer is formed. After that, it is bonded to a driving substrate provided with a thin film transistor (TFT), injected with liquid crystal, and sealed with an injection hole to constitute a liquid crystal cell. Then, a polarizing plate is attached to the outer surface of the liquid crystal cell to obtain a liquid crystal display element.

本發明之技術內容、特點與功效,在以下配合實施例及比較例的說明,將可清楚的明白。The technical contents, features and effects of the present invention will be apparent from the following description of the embodiments and the comparative examples.

[酚醛清漆樹脂(A)之合成例][Synthesis Example of Novolak Resin (A)] 合成例A-1Synthesis Example A-1

在一容積1000毫升之四頸錐瓶上設置氮氣入口、攪拌器、加熱器、冷凝管及溫度計,並導入氮氣且依表一所示用量加入進料組成物,上述進料組成物包括:間-甲酚75.7g(0.7莫耳)、對-甲酚32.4g(0.3莫耳)、37重量%之甲醛水溶液52.8g(甲醛0.65莫耳)、草酸1.8g(0.02莫耳)。當四頸錐瓶之內容物被攪拌時,油浴之溫度被提升至100℃。聚縮合過程的反應溫度維持100℃,聚縮合時間6小時。聚縮合完成後,昇溫至180℃以10mmHg之壓力進行減壓乾燥,將溶劑脫揮,可得酚醛清漆樹脂(A-1)。所得酚醛清漆樹脂(A-1)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。A nitrogen inlet, a stirrer, a heater, a condenser and a thermometer were placed on a four-necked flask of 1000 ml volume, and nitrogen was introduced and the feed composition was added according to the amount shown in Table 1. The above feed composition included: - cresol 75.7 g (0.7 mol), p-cresol 32.4 g (0.3 mol), 37 wt% formaldehyde aqueous solution 52.8 g (formaldehyde 0.65 mol), oxalic acid 1.8 g (0.02 mol). When the contents of the four-necked flask were stirred, the temperature of the oil bath was raised to 100 °C. The reaction temperature of the polycondensation process was maintained at 100 ° C and the polycondensation time was 6 hours. After the completion of the polycondensation, the temperature was raised to 180 ° C and dried under reduced pressure at a pressure of 10 mmHg, and the solvent was devolatilized to obtain a novolak resin (A-1). The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolak resin (A-1) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-2~A-4Synthesis Example A-2 to A-4

同合成例A-1之操作方法,不同之處係改變芳香族羥基化合物之種類及混合用量、醛類之用量、酸性觸媒之用量,以及反應溫度,其配方及反應條件載於表一。所得酚醛清漆樹脂以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。The operation method of the synthesis example A-1 differs from the type and amount of the aromatic hydroxy compound, the amount of the aldehyde, the amount of the acidic catalyst, and the reaction temperature. The formulation and reaction conditions are shown in Table 1. The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolac resin and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-5Synthesis Example A-5

合成例1中所得酚醛清漆樹脂(A-1)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於乙苯(Ethylbenzene)2000重量份之中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,可得酚醛清漆樹脂(A-5)。所得酚醛清漆樹脂(A-5)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。100 parts by weight of the novolak resin (A-1) obtained in Synthesis Example 1 was dissolved in 300 parts by weight of a solvent of propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. Thereafter, the mixture was poured into 2000 parts by weight of ethylbenzene (Ethylbenzene), and stirring was continued for 30 minutes, and then the precipitate was taken out, and the solvent was devolatilized to obtain a novolak resin (A-5). The results of molecular weight distribution measured by gel permeation chromatography of the obtained novolak resin (A-5) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-6Synthesis Example A-6

合成例2中所得酚醛清漆樹脂(A-2)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於異丙苯(Isopropylbenzene)1500重量份之中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,可得酚醛清漆樹脂(A-6)。所得酚醛清漆樹脂(A-6)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。100 parts by weight of the novolak resin (A-2) obtained in Synthesis Example 2 was dissolved in 300 parts by weight of a solvent of propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. Thereafter, the mixture was poured into 1500 parts by weight of isopropylbenzene (Benzenebenzene), and stirring was continued for 30 minutes. Then, the precipitate was taken out, and the solvent was devolatilized to obtain a novolac resin (A-6). The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolac resin (A-6) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-7Synthesis Example A-7

合成例3中所得酚醛清漆樹脂(A-3)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於乙苯3000重量份之中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,可得酚醛清漆樹脂(A-7)。所得酚醛清漆樹脂(A-7)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。100 parts by weight of the novolak resin (A-3) obtained in Synthesis Example 3 was dissolved in 300 parts by weight of a solvent propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. Thereafter, the mixture was poured into 3000 parts by weight of ethylbenzene, and stirring was continued for 30 minutes. Then, the precipitate was taken out, and the solvent was devolatilized to obtain a novolak resin (A-7). The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolak resin (A-7) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-8Synthesis Example A-8

合成例4中所得酚醛清漆樹脂(A-4)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於乙苯1500重量份之中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,重複上述溶解、沉澱、脫揮之步驟一次後,可得酚醛清漆樹脂(A-8)。所得酚醛清漆樹脂(A-8)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。100 parts by weight of the novolak resin (A-4) obtained in Synthesis Example 4 was dissolved in 300 parts by weight of a solvent propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. Thereafter, it is injected into 1500 parts by weight of ethylbenzene, and stirring is continued for 30 minutes, and then the precipitate is taken out, and after the solvent is devolatilized, the steps of dissolving, precipitating, and devolatilizing are repeated once to obtain a novolak resin (A-8). . The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolak resin (A-8) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

合成例A-9Synthesis Example A-9

合成例3中所得酚醛清漆樹脂(A-3)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於異丙苯1000重量份之中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,重複上述溶解、沉澱、脫揮之步驟兩次後,可得酚醛清漆樹脂(A-9)。所得酚醛清漆樹脂(A-9)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二,該樹脂之重量平均分子量為9,800。100 parts by weight of the novolak resin (A-3) obtained in Synthesis Example 3 was dissolved in 300 parts by weight of a solvent propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. After injecting into 1000 parts by weight of cumene while stirring for 30 minutes, the precipitate is taken out, and after the solvent is devolatilized, the steps of dissolving, precipitating, and devolatilizing are repeated twice to obtain a novolak resin (A- 9). The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolac resin (A-9) and the thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2. The weight average molecular weight of the resin was 9,800. .

合成例A-10Synthesis Example A-10

合成例3中所得酚醛清漆樹脂(A-4)100重量份溶於溶劑丙二醇單甲醚醋酸酯300重量份中,於室溫下持續攪拌至完全溶解。之後注入於乙苯1000重量份/異丙苯1000重量份之共溶劑中,同時持續攪拌30分鐘後,取出沉澱物,將溶劑脫揮後,可得酚醛清漆樹脂(A-10)。所得酚醛清漆樹脂(A-10)以凝膠滲透色層分析法測得之分子量分佈結果,以及以熱重量分析儀測得之熱重量損失結果示於表二。100 parts by weight of the novolak resin (A-4) obtained in Synthesis Example 3 was dissolved in 300 parts by weight of a solvent propylene glycol monomethyl ether acetate, and stirring was continued at room temperature until completely dissolved. Thereafter, the mixture was poured into a cosolvent of 1000 parts by weight of ethylbenzene/1000 parts by weight of cumene, and stirring was continued for 30 minutes, and then the precipitate was taken out, and the solvent was devolatilized to obtain a novolak resin (A-10). The results of the molecular weight distribution measured by gel permeation chromatography of the obtained novolak resin (A-10) and the results of thermal weight loss measured by a thermogravimetric analyzer are shown in Table 2.

[感光性樹脂組成物之實施例及比較例][Examples and Comparative Examples of Photosensitive Resin Composition] 實施例1Example 1

表二所示之酚醛清漆樹脂A-7 100重量份、2,3,4-三羥基二苯甲酮與1,2-萘醌二疊氮-5-磺酸之酯化物(平均酯化度為85%,以下簡稱B-1)25重量份、2,3,4,4’-四羥基二苯甲酮與1,2-萘醌二疊氮-5-磺酸之酯化物(平均酯化度85%,以下簡稱B-2)10重量份及界面活性劑(商品名SF8427,Toray Dow Corning Silicone製)0.3重量份溶解於丙二醇單甲醚醋酸酯1100重量份溶劑中,即可製得正型感光性樹脂組成物。以下記之各測定評價方式進行評價,所得結果如表三所示。100 parts by weight of novolac resin A-7 shown in Table 2, esterified with 2,3,4-trihydroxybenzophenone and 1,2-naphthoquinonediazide-5-sulfonic acid (average degree of esterification) 85%, hereinafter referred to as B-1) 25 parts by weight, esterified with 2,3,4,4'-tetrahydroxybenzophenone and 1,2-naphthoquinonediazide-5-sulfonic acid (average ester 85% by weight, hereinafter referred to as B-2) 10 parts by weight, and a surfactant (trade name: SF8427, manufactured by Toray Dow Corning Silicone Co., Ltd.) 0.3 parts by weight dissolved in propylene glycol monomethyl ether acetate 1100 parts by weight of a solvent, which can be obtained. A positive photosensitive resin composition. The measurement evaluation methods described below were evaluated, and the results obtained are shown in Table 3.

【評價方式】[Evaluation method] (一)酚醛清漆樹脂(A)之分子量分佈測定(1) Determination of molecular weight distribution of novolak resin (A)

酚醛清漆樹脂(A)依據Waters Company之凝膠滲透色層分析法GPC,並依以下的條件測定:The novolac resin (A) was determined according to the GPC of the Waters Company by gel permeation chromatography, and was determined according to the following conditions:

管柱:GP-501/502/503/504(polymer laboratories公司製)檢出器:Waters RI-2410移動相:四氫呋喃(流速1.0ml/min)以標準分子量之聚苯乙烯作為測定標準。Column: GP-501/502/503/504 (manufactured by Polymer Laboratories) Detector: Waters RI-2410 mobile phase: tetrahydrofuran (flow rate 1.0 ml/min) using standard molecular weight polystyrene as a measurement standard.

本發明所指之樹脂分子量係由GPC測定而得,即在GPC的測定範圍,分子量介於200~150,000之樹脂訊號(intensity)的積分總面積當作100%,其中,分別測定分子量介於200~400,以及分子量介於10,000~30,000者佔全部樹脂之含量(重量%)。The molecular weight of the resin referred to in the present invention is determined by GPC, that is, in the measurement range of GPC, the total integrated area of the resin signal having a molecular weight of 200 to 150,000 is regarded as 100%, wherein the molecular weight is determined to be 200, respectively. ~400, and the content of the total resin (% by weight) of the molecular weight of 10,000 to 30,000.

(二)酚醛清漆樹脂(A)之熱重量分析(Thermal Gravimetric Analysis)(2) Thermal Gravimetric Analysis of Novolak Resin (A)

酚醛清漆樹脂(A)以熱重量分析儀(TA Instruments公司製,型號:2850),於氮氣環境下,230℃30分鐘測定其熱重量損失(重量%)。The novolac resin (A) was measured by a thermogravimetric analyzer (manufactured by TA Instruments, Model: 2850) under a nitrogen atmosphere at 230 ° C for 30 minutes to determine its thermal weight loss (% by weight).

(三)感度(three) sensitivity

將感光性樹脂組成物以旋轉塗佈的方式,塗佈在6吋Si wafer基板上,然後以溫度110℃、時間1.5分鐘進行預烤,可形成一膜厚1.5μm之預烤塗膜。再使用步進式曝光機(Nikon 1755G7A)以1ms間隔照射後,再浸漬於23℃之顯影液1分鐘顯影,將基板上曝光之部分除去,以純水洗淨。感度之評估為每個曝光區(0.5cmx0.5cm)可完全顯開所需之曝光時間(毫秒,ms)表示之。The photosensitive resin composition was spin-coated on a 6 吋 Si wafer substrate, and then prebaked at a temperature of 110 ° C for 1.5 minutes to form a pre-baked film having a film thickness of 1.5 μm. After further irradiation with a stepper (Nikon 1755G7A) at intervals of 1 ms, the solution was further immersed in a developing solution at 23 ° C for 1 minute to remove the exposed portion of the substrate, and washed with pure water. The sensitivity is estimated as the exposure time (milliseconds, ms) required for each exposure zone (0.5 cm x 0.5 cm) to be fully visible.

○:25≦曝光時間≦50○: 25≦ exposure time ≦50

╳:曝光時間≦25╳: Exposure time ≦25

(四)殘影(4) Afterimage

將感光性樹脂組成物以旋轉塗佈的方式,塗佈在具有配向膜及透明導電膜之彩色濾光片玻璃基板上,然後以溫度110℃、時間1.5分鐘進行預烤,可形成一膜厚1.5μm之預烤塗膜。該預烤塗膜介於所指定之光罩(mask)間,用步進機(Nikon 1755G7A)20mJ/cm2 的光量照射後,再浸漬於23℃之顯影液1分鐘顯影,將基板上曝光之部分除去,以純水洗淨,再以230℃、後烤30分鐘進行烘烤,即可在基板上形成液晶配向控制用突起(protrusion)。The photosensitive resin composition is applied to a color filter glass substrate having an alignment film and a transparent conductive film by spin coating, and then pre-baked at a temperature of 110 ° C for 1.5 minutes to form a film thickness. Pre-baked film of 1.5 μm. The pre-baked coating film is placed between the designated masks, irradiated with a light amount of 20 mJ/cm 2 by a stepping machine (Nikon 1755G7A), and then immersed in a developing solution at 23 ° C for 1 minute to develop and expose the substrate. The part was removed, washed with pure water, and baked at 230 ° C for 30 minutes, thereby forming a projection for liquid crystal alignment control on the substrate.

以上述步驟所製得之彩色濾光片玻璃基板塗以熱壓膠,另一片具有薄膜電晶體之驅動玻璃基板灑上4μm的間隔體(spacer),兩片玻璃進行貼合。注入向列型液晶後,再以紫外光(UV)硬化膠封住液晶注入口,即可製成液晶晶胞(cell)。The color filter glass substrate obtained by the above steps was coated with a thermocompression adhesive, and the other drive glass substrate having the thin film transistor was sprinkled with a spacer of 4 μm, and the two sheets of glass were bonded. After injecting the nematic liquid crystal, the liquid crystal injection port is sealed with ultraviolet (UV) hardening glue to form a liquid crystal cell.

所製得之液晶晶胞以10伏特之直流電壓、48小時施加之後,當該電壓施加解除時,以目視觀察顯示畫面有無殘影發生。After the obtained liquid crystal cell was applied at a DC voltage of 10 volts for 48 hours, when the voltage application was released, the presence or absence of image sticking on the display screen was visually observed.

○:無殘影現象發生。○: No image sticking occurred.

╳:有殘影現象發生。╳: There is a phenomenon of afterimages.

實施例2Example 2

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、添加劑(D)之種類及用量,其配方及評價結果載於表三。The operation method of the first embodiment differs from the type and amount of the novolak resin (A), the type and amount of the additive (D), and the formulation and evaluation results are shown in Table 3.

實施例3Example 3

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、鄰萘醌二疊氮磺酸類之酯化物(B)之用量、溶劑(C)之種類、添加劑(D)之種類及用量,其配方及評價結果載於表三。The operation method of the first embodiment is different from the type and amount of the novolak resin (A), the amount of the ester of the o-naphthoquinone diazide sulfonic acid (B), the kind of the solvent (C), and the additive ( The type and amount of D), the formulation and evaluation results are shown in Table 3.

實施例4Example 4

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、鄰萘醌二疊氮磺酸類之酯化物(B)之用量、溶劑(C)之種類及用量、添加劑(D)之種類,其配方及評價結果載於表三。The operation method of the first embodiment is different from the type and amount of the novolak resin (A), the amount of the ester of the o-naphthoquinone diazide sulfonic acid (B), the kind and amount of the solvent (C), The types of additives (D), their formulations and evaluation results are shown in Table 3.

實施例5Example 5

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類,其配方及評價結果載於表三。The operation method of Example 1 was different except that the type of the novolac resin (A) was changed, and the formulation and evaluation results are shown in Table 3.

實施例6Example 6

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、添加劑(D)之種類及用量,其配方及評價結果載於表三。The operation method of the first embodiment differs from the type and amount of the novolak resin (A), the type and amount of the additive (D), and the formulation and evaluation results are shown in Table 3.

實施例7Example 7

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、鄰萘醌二疊氮磺酸類之酯化物(B)之種類及用量、溶劑(C)之種類及用量、添加劑(D)之種類及用量,其配方及評價結果載於表三。The method of operation of Example 1 differs in that the type and amount of the novolac resin (A), the type and amount of the ester of the o-naphthoquinone diazide sulfonic acid (B), the type of the solvent (C), and The dosage and the type and amount of the additive (D), the formulation and evaluation results are shown in Table 3.

實施例8Example 8

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類及用量、鄰萘醌二疊氮磺酸類之酯化物(B)之種類及用量、溶劑(C)之用量,以及未添加添加劑(D),其配方及評價結果載於表三。The operation method of the first embodiment is different from the type and amount of the novolak resin (A), the type and amount of the ester of the o-naphthoquinone diazide sulfonic acid (B), and the amount of the solvent (C). And the additive (D) was not added, and the formulation and evaluation results are shown in Table 3.

比較例1Comparative example 1

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類,其配方及評價結果載於表三。The operation method of Example 1 was different except that the type of the novolac resin (A) was changed, and the formulation and evaluation results are shown in Table 3.

比較例2Comparative example 2

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類、添加劑(D)之種類及用量,其配方及評價結果載於表三。The operation method of the first embodiment differs from the type of the novolak resin (A), the type and amount of the additive (D), and the formulation and evaluation results are shown in Table 3.

比較例3Comparative example 3

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類、鄰萘醌二疊氮磺酸類之酯化物(B)之種類及用量、溶劑(C)之種類及用量、添加劑(D)之種類及用量,其配方及評價結果載於表三。The operation method of the first embodiment is different from the type of the novolac resin (A), the type and amount of the ester of the o-naphthoquinonediazidesulfonic acid (B), the kind and amount of the solvent (C), The types and amounts of additives (D), their formulations and evaluation results are shown in Table 3.

比較例4Comparative example 4

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類、鄰萘醌二疊氮磺酸類之酯化物(B)之種類及用量、溶劑(C)之用量,以及未添加添加劑(D),其配方及評價結果載於表三。The operation method of the first embodiment is different from the type of the novolac resin (A), the type and amount of the ester of the o-naphthoquinonediazidesulfonic acid (B), the amount of the solvent (C), and the The additive (D) was added, and the formulation and evaluation results are shown in Table 3.

比較例5Comparative Example 5

同實施例1之操作方法,不同之處係改變酚醛清漆樹脂(A)之種類,其配方及評價結果載於表三。The operation method of Example 1 was different except that the type of the novolac resin (A) was changed, and the formulation and evaluation results are shown in Table 3.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All should remain within the scope of the invention patent.

【附表說明】[Note to the attached table]

表一:本發明之酚醛清漆樹脂(A)各合成例的組成比例。Table 1: Composition ratio of each synthesis example of the novolak resin (A) of the present invention.

表二:本發明之酚醛清漆樹脂(A)各合成例之分子量分佈,以及熱重量損失結果。Table 2: Molecular weight distribution of each of the synthetic examples of the novolac resin (A) of the present invention, and the results of thermogravimetric loss.

表三:本發明之感光性樹脂組成物各實施例及比較例的組成比例及評價結果。Table 3: Composition ratios and evaluation results of the respective examples and comparative examples of the photosensitive resin composition of the present invention.

Claims (5)

一種正型感光性樹脂組成物,包含:酚醛清漆樹脂(A);鄰萘醌二疊氮磺酸類之酯化物感光劑(B);以及,溶劑(C);其中,該酚醛清漆樹脂(A)以凝膠滲透色層分析法測得之分子量低於150,000以下,且將分子量介於200~150,000之樹脂訊號的積分總面積當作100重量%時,其分子量介於200~400者佔0.05~4重量%,分子量介於10,000~30,000者佔12重量%以上;且該酚醛清漆樹脂(A)以熱重量分析儀分析,於230℃30分鐘條件之下,其熱重量損失在10重量%以下。 A positive photosensitive resin composition comprising: a novolac resin (A); an esterified sensitizer (B) of o-naphthoquinonediazidesulfonic acid; and a solvent (C); wherein the novolak resin (A) The molecular weight measured by the gel permeation chromatography method is less than 150,000, and the total integrated area of the resin signal having a molecular weight of 200 to 150,000 is regarded as 100% by weight, and the molecular weight thereof is between 200 and 400. ~4% by weight, the molecular weight of 10,000-30,000 is more than 12% by weight; and the novolac resin (A) is analyzed by a thermogravimetric analyzer, and the thermal weight loss is 10% by weight at 230 ° C for 30 minutes. the following. 如專利申請範圍第1項所述之正型感光性樹脂組成物,其中,將分子量介於200~150,000之樹脂訊號的積分總面積當作100重量%時,其分子量介於200~400者佔0.05~2重量%。 The positive photosensitive resin composition according to the first aspect of the invention, wherein the total integrated area of the resin signal having a molecular weight of 200 to 150,000 is regarded as 100% by weight, and the molecular weight thereof is between 200 and 400. 0.05~2% by weight. 一種液晶配向控制用突起,其特徵在於由專利申請範圍第1項所述之正型感光性樹脂組成物所形成。 A projection for liquid crystal alignment control, which is characterized in that it is formed of a positive photosensitive resin composition as described in claim 1 of the patent application. 一種液晶配向控制用突起製造方法,其特徵在於如專利申請範圍第1項所述之正型感光性樹脂組成物於基板上經塗佈、曝光、顯影後形成。 A method for producing a projection for liquid crystal alignment control, which is characterized in that a positive photosensitive resin composition as described in claim 1 of the patent application is formed by coating, exposing, and developing a substrate. 一種液晶顯示元件,其特徵在於具有如專利申請範圍第2項所述之液晶配向控制用突起。 A liquid crystal display element comprising the liquid crystal alignment control protrusion according to the second aspect of the patent application.
TW98115061A 2009-05-06 2009-05-06 A positive-type photosensitive resin composition, and a liquid crystal alignment control protrusion formed TWI427418B (en)

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Publication number Priority date Publication date Assignee Title
JP2004258099A (en) * 2003-02-24 2004-09-16 Tokyo Ohka Kogyo Co Ltd Positive photoresist composition and method for forming resist pattern

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004258099A (en) * 2003-02-24 2004-09-16 Tokyo Ohka Kogyo Co Ltd Positive photoresist composition and method for forming resist pattern

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