TWI424910B - Shock attenuating device for a rotary impact tool - Google Patents
Shock attenuating device for a rotary impact tool Download PDFInfo
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- TWI424910B TWI424910B TW95136889A TW95136889A TWI424910B TW I424910 B TWI424910 B TW I424910B TW 95136889 A TW95136889 A TW 95136889A TW 95136889 A TW95136889 A TW 95136889A TW I424910 B TWI424910 B TW I424910B
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Description
本發明係關於旋轉衝擊工具。更特定言之,本發明係關於具有一提供於一錘機構與一驅動砧中間之暫態轉矩吸收驅動耦合之旋轉衝擊工具。The present invention relates to a rotary impact tool. More specifically, the present invention relates to a rotary impact tool having a transient torque absorbing drive coupling provided between a hammer mechanism and a drive anvil.
已知眾多設計用於製造旋轉衝擊工具。美國專利第2,285,638號、第3,661,217號及第6,491,111號揭示具有習知旋轉衝擊機構之旋轉衝擊工具之若干變化。該等機構經組態以經由一連串暫態衝擊傳遞旋轉力,此使得操作人員在以短持續時間衝擊傳遞相對之高扭力的同時能夠操作該衝擊扳手。藉由施加相對短持續時間之高轉矩衝擊,在給予相對高之扭力的同時,給予普通人類實體上固持住衝擊扳手之能力。若以連續方式傳遞此等力,則將需要操作人員對衝擊扳手給予相對連續之反應力,此將證實對於操作者而言過大。Numerous designs are known for the manufacture of rotary impact tools. Several variations of rotary impact tools having conventional rotary impact mechanisms are disclosed in U.S. Patent Nos. 2,285,638, 3,661,217, and 6,491,111. The mechanisms are configured to transmit rotational force via a series of transient shocks, which allows the operator to operate the impact wrench while transmitting relatively high torque with a short duration shock. By applying a relatively high duration of torque shock for a relatively short duration, the ability to hold an impact wrench on an ordinary human entity is imparted while giving relatively high torque. If such forces are delivered in a continuous manner, the operator will be required to give a relatively continuous reaction force to the impact wrench, which will prove to be too large for the operator.
關於上文所提及之旋轉衝擊工具之一個問題為不能以短持續時間衝擊傳遞相對高之扭力,同時減少旋轉衝擊機構內回應於衝擊所產生之峰值暫態力。One problem with the rotary impact tool mentioned above is that it is not possible to transmit a relatively high torque with a short duration shock while reducing the peak transient force generated by the impact in the rotary impact mechanism.
因此,控制或限制所產生之峰值暫態力經由旋轉衝擊工具之旋轉衝擊機構傳輸至砧將為有利的。Therefore, it may be advantageous to control or limit the resulting peak transient force transmitted to the anvil via the rotary impact mechanism of the rotary impact tool.
本發明提供一種用於一旋轉衝擊工具上介於一衝擊機構與一砧之間的減震耦合裝置。一彈性構件經組態以在一驅動軸與一從動軸之間相互作用以提供一插入一錘機構與一驅動砧之間的彈性旋轉耦合裝置。在某一狀況下,一壓縮帶提供於分別在該驅動軸之一第一耦合構件及該從動軸之一第二耦合構件上的一鼓筒與一蹄片組件之間。在此種狀況下,該衝擊機構可為任何已知形式,包括一單(或雙)擺重錘機構,以及一雙銷(或雙栓)錘機構。在該等狀況下,該彈性旋轉耦合裝置經組態以減弱自該錘機構至該驅動砧之衝擊。在某一狀況下,該衝擊機構為一旋轉衝擊機構。The present invention provides a shock absorbing coupling device for use on a rotary impact tool between an impact mechanism and an anvil. An elastic member is configured to interact between a drive shaft and a driven shaft to provide an elastic rotational coupling device for insertion between a hammer mechanism and a drive anvil. In some cases, a compression band is provided between a drum and a shoe assembly on one of the first coupling member of the drive shaft and the second coupling member of the driven shaft. In such a condition, the impact mechanism can be of any known form, including a single (or dual) pendulum weight mechanism, and a double pin (or double pin) hammer mechanism. In such conditions, the resilient rotational coupling is configured to attenuate the impact from the hammer mechanism to the drive anvil. In a certain situation, the impact mechanism is a rotary impact mechanism.
根據一態樣,提供一種用於一旋轉衝擊工具以將一錘機構驅動式連接至一驅動砧上之減震耦合裝置。該減震耦合裝置包括一第一耦合構件、一第二耦合構件、一鼓筒、一蹄片及一彈性材料體。該第一耦合構件具有一第一驅動部分。該第二耦合構件具有一第二驅動部分。該鼓筒經提供接近該第一驅動部分及該第二驅動部分且具有一徑向內嚙合表面。該蹄片提供於該鼓筒內且介於該第一驅動部分與該第二部分之間。該蹄片具有一能夠在徑向向外方向上展開之徑向外表面。該彈性材料體插入該鼓筒與該蹄片之間。該第一驅動部分及該第二驅動部分經組態以使該蹄片回應於該第一耦合構件與該第二耦合構件之間的扭轉移位而展開以壓縮與該鼓筒之內嚙合表面嚙合之彈性材料體。According to one aspect, a damper coupling device for a rotary impact tool to drively connect a hammer mechanism to a drive anvil is provided. The shock absorbing coupling device comprises a first coupling member, a second coupling member, a drum, a shoe and an elastic material body. The first coupling member has a first drive portion. The second coupling member has a second drive portion. The drum is provided proximate to the first drive portion and the second drive portion and has a radially intermeshing surface. The shoe is provided in the drum and between the first drive portion and the second portion. The shoe has a radially outer surface that is expandable in a radially outward direction. The body of elastic material is inserted between the drum and the shoe. The first drive portion and the second drive portion are configured to deploy the shoe in response to a torsional displacement between the first coupling member and the second coupling member to compress an intermeshing surface with the drum Engaged elastic material body.
根據另一態樣,提供一種具有一外殼、一錘機構、一驅動砧及一彈性旋轉耦合裝置之旋轉衝擊工具,該彈性旋轉耦合裝置具有至少一個蹄片、一鼓筒及一彈性材料體。該至少一個蹄片具有一經組態以在徑向向外方向上展開之徑向外表面。該鼓筒具有一徑向內嚙合表面。該彈性材料體插入該鼓筒與該蹄片之間。該蹄片中之一鼓筒經組態以由該錘機構驅動。該蹄片中之另一鼓筒經組態以由該驅動砧驅動。該彈性旋轉耦合裝置插入該錘機構與該驅動砧之間且經組態以減弱自該錘機構至該驅動砧之衝擊。According to another aspect, a rotary impact tool having a housing, a hammer mechanism, a drive anvil, and an elastic rotational coupling device is provided, the elastic rotary coupling device having at least one shoe, a drum, and an elastomeric body. The at least one shoe has a radially outer surface configured to expand in a radially outward direction. The drum has a radially inner meshing surface. The body of elastic material is inserted between the drum and the shoe. One of the drums is configured to be driven by the hammer mechanism. Another drum in the shoe is configured to be driven by the drive anvil. The resilient rotary coupling device is inserted between the hammer mechanism and the drive anvil and configured to attenuate the impact from the hammer mechanism to the drive anvil.
根據又一態樣,提供一種用於一旋轉衝擊工具之減震裝置。該減震裝置具有一錘柄、一驅動軸、一外殼、一壓縮構件及一可展開蹄片。該錘柄具有一第一耦合構件。該驅動軸具有一第二耦合構件。該外殼包含該第一耦合構件及該第二耦合構件。該壓縮構件提供於該外殼內。該可展開蹄片提供於該壓縮構件內且經組態以由該第一耦合構件及該第二耦合構件嚙合以使該蹄片回應於該錘柄與該驅動軸之間的扭轉移位而徑向向外展開。According to yet another aspect, a damper device for a rotary impact tool is provided. The damper device has a hammer handle, a drive shaft, a casing, a compression member and a deployable shoe. The hammer handle has a first coupling member. The drive shaft has a second coupling member. The outer casing includes the first coupling member and the second coupling member. The compression member is provided within the outer casing. The deployable shoe is provided within the compression member and configured to be engaged by the first coupling member and the second coupling member to cause the shoe to respond to a torsional displacement between the hammer handle and the drive shaft Expand radially outward.
本發明之此揭示內容係為促進美國專利法"促進科學及有用技術之進程"(第1項,第8節)之構成性目的而提出的。This disclosure of the present invention has been made to promote the constitutive purpose of the "Promoting the Process of Science and Useful Technologies" (Section 1, Section 8) of the U.S. Patent Law.
現將參看申請者之發明對於一具有一介於一衝擊機構與一砧之間的減震耦合裝置之旋轉衝擊工具之若干較佳實施例。儘管本發明藉助於一較佳實施例描述,但應瞭解該描述並不意欲將本發明限於該實施例,但意欲涵蓋可較該實施例更廣泛但包括於附加申請專利範圍之範疇內之替代物、均等物及修改。Reference will now be made to the applicant's invention for several preferred embodiments of a rotary impact tool having a shock absorbing coupling between an impact mechanism and an anvil. Although the present invention has been described with respect to a preferred embodiment, it is understood that the description is not intended to limit the invention to the embodiment, but is intended to cover alternatives that are broader than the embodiments but are included in the scope of the appended claims. Things, equals and modifications.
為防止當前使本發明難於理解,將僅詳細描述與實施本發明密切相關之細節,其中目前所瞭解之周邊細節如目前在此項技術中所瞭解按需要以引用的方式併入。In order to prevent the present invention from being difficult to understand, only the details that are closely related to the practice of the present invention will be described in detail, and the details of the presently known are now incorporated by reference.
圖1-11說明根據本發明之一態樣為一氣動衝擊扳手10形式之一旋轉衝擊工具。更特定言之,衝擊扳手10具備一提供於一衝擊機構或錘14與一砧16之間的彈性旋轉耦合裝置12(參見圖3-10)。根據一構造,該彈性耦合裝置在前向方向上提供彈性或減震旋轉耦合,但在相反、反向方向上不提供彈性。因此,當用於一轉矩扳手時,當以提供於該砧上之一驅動插槽(未圖示)緊固一扣件時,該彈性耦合裝置限制峰值暫態衝擊負載自該扳手產生且轉移至該砧。然而,當在反向或鬆開方向上操作時,該轉矩扳手產生較大峰值暫態衝擊負載,其確保產生較大力以鬆開一緊固扣件。1-11 illustrate a rotary impact tool in the form of a pneumatic impact wrench 10 in accordance with one aspect of the present invention. More specifically, the impact wrench 10 is provided with an elastic rotational coupling 12 (see Figures 3-10) provided between an impact mechanism or hammer 14 and an anvil 16. According to one configuration, the resilient coupling device provides elastic or shock absorbing rotational coupling in the forward direction, but does not provide resilience in the opposite, reverse directions. Therefore, when used in a torque wrench, the elastic coupling device limits the peak transient impact load from the wrench when a fastener is fastened to a drive slot (not shown) provided on the anvil. Transfer to the anvil. However, when operating in the reverse or release direction, the torque wrench produces a larger peak transient impact load that ensures a greater force to loosen a fastening fastener.
如圖1中所示,扳手10具有一包含一馬達外殼構件20及一錘外殼構件或測頭管殼26之工具外殼18。馬達外殼構件20包括一中空馬達套管22及一整體式形成之把手24。把手24視情況可由一緊固於套管22上之獨立件形成。一彈性前密封墊30經由四個螺桿36提供於構件20與26之間。砧16在末端處終止於一提供於一位於砧16周圍之凹座內的彈性o-環34周圍之砧套環32。當固持及釋放一來自砧16之衝擊插槽或工具時,促使砧套環32在徑向向內方向上壓縮。As shown in FIG. 1, the wrench 10 has a tool housing 18 that includes a motor housing member 20 and a hammer housing member or probe housing 26. Motor housing member 20 includes a hollow motor sleeve 22 and an integrally formed handle 24. The handle 24 can be formed from a separate piece that is fastened to the sleeve 22, as appropriate. A resilient front gasket 30 is provided between the members 20 and 26 via four screws 36. The anvil 16 terminates at an end with an anvil ring 32 provided around an elastic o-ring 34 located within a recess around the anvil 16. When the impact slot or tool from the anvil 16 is retained and released, the anvil collar 32 is urged to compress in a radially inward direction.
如圖1中所示,衝擊扳手10之把手24包括一被導引經由一壓入配合彈簧銷42壓縮及釋放之扳機38。此外,一潤滑脂嘴72提供於外殼構件26上以能夠將潤滑脂塗覆至衝擊扳手10之內部零件上。另一彈簧銷44提供於把手24中以錨定空氣入口配件或構件60。As shown in FIG. 1, the handle 24 of the impact wrench 10 includes a trigger 38 that is guided to be compressed and released via a press-fit spring pin 42. Additionally, a grease nipple 72 is provided on the outer casing member 26 to enable application of grease to the internal components of the impact wrench 10. Another spring pin 44 is provided in the handle 24 to anchor the air inlet fitting or member 60.
圖2說明圖1之衝擊扳手10之把手24內一供氣源、扳機機構及消音器之總成。更特定言之,一扳機機構由扳機38提供,扳機38經由銷42起作用以使一閥桿48相對於一襯套46移動且傾斜,同時抵抗一線圈座彈簧50起作用。當受壓時,扳機38將閥桿48相對於襯套46移動至打開未密封位置以將空氣自源傳遞至衝擊扳手中。該扳機機構包括o-環54、56及70,o-環70與一在一空氣入口構件60頂上之墊圈58相抵而固定,該空氣入口構件60經組態以容納來自一諸如壓縮空氣管線之供氣源(未圖示)之空氣。一消音器由兩堆各經組態為環狀以安裝於一排氣管66周圍之毛氈環62、64而提供於把手24內。來自衝擊扳手之廢氣經由氈環62、64、管66且經由一消音器68容納,在該消音器68中廢氣經由一排氣偏轉器52中之複數個孔排出把手24。圖3進一步說明此等特徵以及如下文所討論之另外構造細節。2 illustrates an assembly of a supply air source, a trigger mechanism, and a muffler in the handle 24 of the impact wrench 10 of FIG. More specifically, a trigger mechanism is provided by trigger 38, which acts via pin 42 to move and tilt a valve stem 48 relative to a bushing 46 while resisting the action of a coil spring 50. When pressed, the trigger 38 moves the valve stem 48 relative to the bushing 46 to an open, unsealed position to transfer air from the source into the impact wrench. The trigger mechanism includes o-rings 54, 56 and 70 that are secured against a washer 58 on top of an air inlet member 60 that is configured to receive from a line such as a compressed air line. Air supply (not shown). A muffler is provided in the handle 24 by two sets of felt rings 62, 64 each configured to be annularly mounted about an exhaust pipe 66. Exhaust gas from the impact wrench is received via felt rings 62, 64, tube 66 and via a muffler 68 in which exhaust gas exits handle 24 via a plurality of holes in an exhaust deflector 52. Figure 3 further illustrates these features and additional construction details as discussed below.
圖3進一步說明圖1-2之氣動衝擊扳手10之零件裝配。更特定言之,外殼構件20使用螺桿36(局部分離圖中展示若干)與外殼構件26接合,螺桿36擰入具有互補螺紋之插入件74中,插入件74擰入構件20中。容納彈性旋轉耦合裝置12之砧16以經由構件26內之一砧襯套28旋轉。裝置12直接與衝擊機構14接合。衝擊機構14包含一具有一錘76、一對錘銷78及一錘罩80之單錘構造。安裝錘罩80以旋轉至一氣動馬達93上,該氣動馬達93驅動罩80旋轉以在錘銷78與一錘柄122之間產生衝擊。一空氣閥95能夠使供氣源調節至馬達93以改變衝擊扳手10之操作參數。Figure 3 further illustrates the assembly of the parts of the pneumatic impact wrench 10 of Figures 1-2. More specifically, the outer casing member 20 is engaged with the outer casing member 26 using a screw 36 (shown in a partial separation view), the screw 36 being screwed into an insert 74 having complementary threads, and the insert 74 being screwed into the member 20. The anvil 16 that houses the elastic rotational coupling device 12 is rotated via an anvil bushing 28 within the member 26. The device 12 is directly engaged with the impact mechanism 14. The impact mechanism 14 includes a single hammer configuration having a hammer 76, a pair of hammer pins 78, and a hammer cover 80. The hammer cover 80 is mounted for rotation onto a pneumatic motor 93 that drives the cover 80 to rotate to create an impact between the hammer pin 78 and a hammer handle 122. An air valve 95 is capable of adjusting the supply air source to the motor 93 to change the operating parameters of the impact wrench 10.
馬達93包括一前端盤84、一轉子86、複數個轉子葉片88及一圓筒92。每一葉片88容納於一沿轉子86提供於沿圓周隔開之位置上的個別槽90中。(末端盤84容納一支撐轉子86之一前端之滾珠軸承組件82)。圓筒92亦容納一閥套密封墊94及一閥套96。閥套96容納一支撐轉子86之一後端之滾珠軸承組件98。一反向閥102、一o-環108、一後密封墊110及一墊圈112裝配於閥套96與馬達套管22之間。反向閥102支撐一彈簧銷100、一彈簧104及一鋼珠106。一空氣通道密封墊114亦安裝於馬達套管22內。Motor 93 includes a front end disk 84, a rotor 86, a plurality of rotor blades 88, and a cylinder 92. Each vane 88 is received in a respective slot 90 provided along the rotor 86 at circumferentially spaced locations. (The end disc 84 houses a ball bearing assembly 82 that supports one of the front ends of the rotor 86). The cylinder 92 also houses a valve sleeve gasket 94 and a valve sleeve 96. The valve sleeve 96 houses a ball bearing assembly 98 that supports one of the rear ends of the rotor 86. A reverse valve 102, an o-ring 108, a rear gasket 110 and a gasket 112 are fitted between the valve sleeve 96 and the motor sleeve 22. The reverse valve 102 supports a spring pin 100, a spring 104, and a steel ball 106. An air passage seal 114 is also mounted within the motor sleeve 22.
根據本發明之一實施例,彈性旋轉耦合裝置12包含一鉗夾部分116、一壓縮環彈簧組件118及另一鉗夾部分120。鉗夾部分120直接與一錘柄122耦合,由於罩80經由馬達93旋轉,因此錘柄122經由間歇衝擊與錘76一起驅動。在操作中,砧16容納一與一扣件耦合之衝擊插槽。在每一衝擊下,鉗夾部分120經驅動旋轉。當砧16因一緊固扣件而經受較大阻力時,鉗夾部分116抵抗旋轉而鉗夾部分120繼續由扭轉暫態衝擊負載。在該等狀況下,彈簧組件118扭轉式撓曲以便減弱錘衝擊機構14與砧16之間的峰值衝擊力傳輸。彈簧組件118提供旋轉衝擊工具或衝擊扳手10內之一減震耦合裝置之特徵。In accordance with an embodiment of the present invention, the resilient rotational coupling device 12 includes a jaw portion 116, a compression ring spring assembly 118, and another jaw portion 120. The jaw portion 120 is coupled directly to a hammer handle 122, and since the cover 80 is rotated via the motor 93, the hammer handle 122 is driven together with the hammer 76 via intermittent impact. In operation, the anvil 16 houses an impact slot that is coupled to a fastener. At each impact, the jaw portion 120 is driven to rotate. When the anvil 16 is subjected to greater resistance due to a fastening fastener, the jaw portion 116 resists rotation and the jaw portion 120 continues to be subjected to a torsional transient shock load. Under such conditions, the spring assembly 118 is twisted flexed to reduce peak impact transmission between the hammer impact mechanism 14 and the anvil 16. The spring assembly 118 provides the features of a rotary impact tool or a shock absorbing coupling within the impact wrench 10.
鉗夾部分116作為一第二耦合構件之部分提供且鉗夾部分120作為一第一耦合構件之部分提供。該第一耦合構件具有一縱向驅動部分,該縱向驅動部分具有一經組態以耦合用於隨一錘機構14旋轉之輸入端及一具有一第一鉗夾部分120之輸出端。該第二耦合構件具有一經組態以耦合用於隨一驅動砧16旋轉之輸出端及一具有一經組態以成縱向重疊及沿圓周隔開關係協作之第二鉗夾部分116的輸入端。彈簧組件118提供一插入一鼓筒125與一蹄片組件119、121之間的彈性材料體或壓縮帶123。該第一鉗夾部分120及該第二鉗夾部分116與蹄片組件119、121協作以驅動個別蹄片119及121分開以便在徑向向外方向上抵抗鼓筒125之一徑向內嚙合表面而壓縮壓縮帶123。因此,當一扳手在前向驅動方向上驅動時,壓縮帶123與蹄片119、121及鼓筒125協作以提供一扭轉彈簧。The jaw portion 116 is provided as part of a second coupling member and the jaw portion 120 is provided as part of a first coupling member. The first coupling member has a longitudinal drive portion having an input configured to couple for rotation with a hammer mechanism 14 and an output having a first jaw portion 120. The second coupling member has an input configured to couple with rotation of a drive anvil 16 and an input having a second jaw portion 116 configured to cooperate in a longitudinally overlapping and circumferentially spaced relationship. The spring assembly 118 provides a body of resilient material or compression strip 123 that is inserted between a drum 125 and a shoe assembly 119, 121. The first jaw portion 120 and the second jaw portion 116 cooperate with the shoe assemblies 119, 121 to drive the individual shoes 119 and 121 apart to resist radial intermeshing of one of the drums 125 in a radially outward direction. The compression belt 123 is compressed on the surface. Thus, when a wrench is driven in the forward drive direction, the compression band 123 cooperates with the shoes 119, 121 and the drum 125 to provide a torsion spring.
圖4說明在裝配中衝擊扳手10之零件,包括彈性旋轉耦合裝置12。更特定言之,展示耦合裝置12裝配於衝擊機構14與砧16之間。另外,亦展示馬達93及空氣閥95。除彈性旋轉耦合裝置12之新穎特徵以外,扳手10之其餘特徵目前在此項技術中已知。具有此等其餘特徵之衝擊扳手目前作為"複合衝擊扳手市售,但具有一雙錘,如來自Exhaust Technologies,Inc.,North 230 Division,Spokane,Washington 99202之型號#1000T M ,Aircat衝擊扳手。一雙錘機構之替代性構造之其他細節揭示於美國專利第6,491,111號中,該文獻以引用的方式併入本文中。關於圖11-12之實施例中所述之替代性錘構造,美國專利第3,414,065號揭示一雙銷錘或離合器總成之典型構造,該文獻以引用的方式併入本文中。Figure 4 illustrates the components of the impact wrench 10 in assembly, including the resilient rotational coupling device 12. More specifically, the display coupling device 12 is mounted between the impact mechanism 14 and the anvil 16. In addition, a motor 93 and an air valve 95 are also shown. In addition to the novel features of the elastic rotary coupling device 12, the remaining features of the wrench 10 are currently known in the art. Impact wrenches with these remaining features are currently available as "Composite impact wrenches are commercially available but have a pair of hammers, such as the model #1000 T M from the Exhaust Technologies, Inc., North 230 Division, Spokane, Washington 99202, Aircat impact wrench. Alternative construction of a double hammer mechanism The details are disclosed in U.S. Patent No. 6,491,111, the disclosure of which is incorporated herein by reference in its entirety in its entirety in its entirety in the the the the the the the A typical construction of the assembly is incorporated herein by reference.
圖5以分解透視圖說明彈性旋轉耦合裝置12,以較佳展示鉗夾部分116、壓縮環彈簧組件118及鉗夾部分120之間的協作。此協作提供錘柄122與砧16之間的旋轉順應性或彈簧變形。鉗夾部分120提供於一直接附著於一錘柄122上之第一耦合構件126上。回應於來自錘14(參見圖3-5)之錘衝擊,錘柄122驅動第一耦合構件126。5 illustrates the elastic rotational coupling device 12 in an exploded perspective view to better illustrate the cooperation between the jaw portion 116, the compression ring spring assembly 118, and the jaw portion 120. This cooperation provides rotational compliance or spring deformation between the hammer shank 122 and the anvil 16. The jaw portion 120 is provided on a first coupling member 126 that is directly attached to a hammer handle 122. The hammer handle 122 drives the first coupling member 126 in response to a hammer impact from the hammer 14 (see Figures 3-5).
第一耦合構件126包括一驅動掣爪134、一導向掣爪135及一圓柱形基底部分142,其協作以提供一第一扭轉耦合構件130。驅動掣爪134包括一驅動指狀物或犬蹄彎138。掣爪134、135及基底部分142自一驅動盤127整體式擴展以形成第一耦合構件126。根據一構造,掣爪134、135、基底部分142、盤127及錘柄122由一單片8260表面硬化鋼來用機械製造。The first coupling member 126 includes a drive pawl 134, a guide pawl 135, and a cylindrical base portion 142 that cooperate to provide a first torsional coupling member 130. The drive pawl 134 includes a drive finger or a dogleg bend 138. The pawls 134, 135 and the base portion 142 are integrally expanded from a drive plate 127 to form a first coupling member 126. According to one configuration, the pawls 134, 135, the base portion 142, the disk 127 and the hammer shank 122 are mechanically fabricated from a single piece of 8260 case hardened steel.
第二耦合構件128包括一從動掣爪136、一導向掣爪137及一與基底部分142之圓柱形外部分重疊之圓柱形凹座144,在裝配中,其協作以提供一第二扭轉耦合構件132。從動掣爪136包括一從動指狀物或犬蹄彎140。掣爪136、137自一從動盤129整體式延伸以形成第二耦合構件128。根據一構造,掣爪136、137、從動盤129、擴大軸124及砧16由一單片8260表面硬化鋼來用機械製造。The second coupling member 128 includes a driven pawl 136, a guide pawl 137, and a cylindrical recess 144 that overlaps the cylindrical outer portion of the base portion 142, which cooperate to provide a second torsional coupling during assembly. Member 132. The driven pawl 136 includes a driven finger or a dogleg bend 140. The pawls 136, 137 extend integrally from a driven disk 129 to form a second coupling member 128. According to one configuration, the pawls 136, 137, the driven disc 129, the enlarged shaft 124, and the anvil 16 are mechanically fabricated from a single piece of 8260 case hardened steel.
根據一構造,彈簧組件118包括一鼓筒或外殼帶125,其具有一內部容納彈性或彈性體材料壓縮帶123之徑向內嚙合表面。根據一構造,壓縮帶123由一單一圓柱片諸如Duralast、Nylon、橡膠或某些其他彈性及/或彈性體材料之彈性材料建構。彈簧組件118亦包括一蹄片組件,其包含一對具有一能夠在徑向向外方向上展開之徑向外表面之蹄片119及121。沿一間隙提供之每一蹄片119及121之自由端由引起該等蹄片在徑向向外方向上移動之指狀物138及140及鼓筒125內之壓縮帶123驅動打開。蹄片119及121之相對端接觸在一起以形成一樞軸點。According to one configuration, the spring assembly 118 includes a drum or outer casing band 125 having a radially inner engagement surface that internally receives a compression band 123 of elastomeric or elastomeric material. According to one configuration, the compression belt 123 consists of a single cylindrical piece such as Duralast Nylon Elastic material construction of rubber, or some other elastic and/or elastomeric material. The spring assembly 118 also includes a shoe assembly that includes a pair of shoes 119 and 121 having a radially outer surface that is expandable in a radially outward direction. The free ends of each of the shoes 119 and 121 provided along a gap are driven open by fingers 138 and 140 that cause the shoes to move in a radially outward direction and a compression band 123 within the drum 125. The opposite ends of the shoes 119 and 121 are brought together to form a pivot point.
根據一構造,蹄片119及121由一單片5160彈簧鋼建構,其具有在裝配中在掣爪134、135、136及137周圍,在指狀物138與140之間,及在帶123內適貼配合之大小。在裝配中,蹄片119及121具有一開放隙縫或開口部分,其在裝配中迫使指狀物138及140在一起。蹄片119及121之開口端上之斜面促進裝配。下文參看圖9展示及描述未經負載之總成組態之細節。暫態旋轉衝擊力引起耦合構件126與128之間的旋轉,此引起指狀物138及140進一步旋轉分開,藉此強制性地使蹄片119與121之間的開口隙縫或間隙進一步偏離開。此在徑向向外方向上對蹄片施加壓力抵抗鼓筒(或壓縮帶)125之徑向內嚙合表面壓縮壓縮帶123。以此方式,彈簧組件118提供耦合構件126與128之間的順應性,其減弱峰值暫態衝擊力自錘柄122至砧16之傳遞。根據可選構造,蹄片119及121可由諸如徑向內c-狀彈簧及徑向外c-狀彈簧之多個零件或由沿一共同軸互相層壓在一起之多個c-狀彈簧層壓。進一步視情況而言,蹄片119及121可由任何形式之彈簧材料建構,包括彈簧金屬及複合物,諸如玻璃纖維或碳纖維複合物。更進一步視情況而言,蹄片119及121可由硬化鋼形成以便具有少許或不具有彈簧特徵。According to one configuration, the shoe pieces 119 and 121 are constructed from a single piece of 5160 spring steel having an arrangement around the pawls 134, 135, 136 and 137, between the fingers 138 and 140, and within the belt 123. Suitable for the size of the fit. In assembly, the shoes 119 and 121 have an open slot or opening portion that forces the fingers 138 and 140 together during assembly. The bevel on the open end of the shoes 119 and 121 facilitates assembly. Details of the unloaded assembly configuration are shown and described below with reference to FIG. The transient rotational impact force causes rotation between the coupling members 126 and 128, which causes the fingers 138 and 140 to be further rotated apart, thereby forcibly shifting the open gap or gap between the shoes 119 and 121 further. This applies pressure to the shoe in a radially outward direction against the radially intermeshing surface of the drum (or compression band) 125 to compress the compression band 123. In this manner, the spring assembly 118 provides compliance between the coupling members 126 and 128 that attenuates the transfer of peak transient impact forces from the hammer shank 122 to the anvil 16. According to an alternative configuration, the shoes 119 and 121 may be comprised of a plurality of parts such as a radially inner c-shaped spring and a radially outer c-shaped spring or a plurality of c-shaped spring layers laminated to each other along a common axis. Pressure. Further depending on the situation, the shoes 119 and 121 may be constructed of any form of spring material, including spring metals and composites, such as fiberglass or carbon fiber composites. Still further, the shoes 119 and 121 may be formed of hardened steel to have little or no spring characteristics.
圖6說明呈裝配在一起之組態之彈性旋轉耦合裝置12及錘衝擊機構14,其以分解透視圖展示。展示彈性旋轉耦合裝置12附著於砧16上。錘76經支撐以繞銷78之一者樞轉移動,其給予錘76之一內表面與錘柄122上之一相應表面之間的衝擊。其餘銷78限制錘76之樞轉移動一衝擊循環。錘罩80經由與旋轉空氣馬達上之一外部齒槽耦合之一內部齒槽驅動旋轉。第一鉗夾部分120與第二鉗夾部分116經由c-狀彈簧118成彈性旋轉關係耦合。Figure 6 illustrates the resilient rotational coupling device 12 and hammer impact mechanism 14 in a configuration that is assembled together, shown in an exploded perspective view. The elastic rotational coupling device 12 is shown attached to the anvil 16. The hammer 76 is supported for pivotal movement about one of the pins 78, which imparts an impact between one of the inner surfaces of the hammer 76 and a corresponding surface on the hammer shank 122. The remaining pins 78 limit the pivoting movement of the hammer 76 to an impact cycle. The hammer cover 80 is driven to rotate via an internal cogging coupled to one of the outer slots on the rotary air motor. The first jaw portion 120 is coupled to the second jaw portion 116 in an elastic rotational relationship via a c-shaped spring 118.
圖7中展示彈性旋轉耦合裝置12與錘14裝配在一起。展示錘76處於恰在隨錘柄122(參見圖6)上一錘表面一起衝擊之前的位置。圖8中展示時間上稍後,恰在與錘柄上之錘表面一起衝擊之後的錘76,該衝擊引起錘76樞轉。The elastic rotary coupling device 12 is shown assembled with the hammer 14 in FIG. The display hammer 76 is in a position just prior to impact with a hammer surface on the hammer shank 122 (see Figure 6). The hammer 76, which is later in time, just after impact with the hammer surface on the hammer shank, is shown in Fig. 8, which causes the hammer 76 to pivot.
圖9描述裝配在一起,而在彈簧組件118上無任何衝擊負載之彈性旋轉耦合裝置12。彈簧組件118具有在掣爪134-137周圍適貼裝配在一起且與驅動指狀物138及從動指狀物140嚙合之大小。在此組態中,十度間隙提供於掣爪134、137與掣爪135、136之間。Figure 9 depicts the resilient rotational coupling device 12 assembled together without any impact load on the spring assembly 118. The spring assembly 118 has a size that fits snugly around the pawls 134-137 and engages the drive fingers 138 and the driven fingers 140. In this configuration, a ten degree gap is provided between the pawls 134, 137 and the pawls 135, 136.
圖10描述處於來自一衝擊錘之衝擊負載下之彈性旋轉耦合裝置12,當驅動指狀物138及從動指狀物140強制性地促使蹄片119與121之間的隙縫或間隙分開時,該衝擊負載引起彈簧組件118撓曲至更打開之位置。因此,彈簧組件118為第一耦合構件126之掣爪134、135提供充分順應性以相對於第二耦合構件128之掣爪136、137旋轉五度。暫態衝擊之後,彈簧組件118再壓縮以迫使第一耦合構件126及第二耦合構件128返回至圖9中所述之位置。Figure 10 depicts the resilient rotational coupling device 12 under an impact load from an impact hammer, when the drive fingers 138 and the driven fingers 140 forcibly urge the gaps or gaps between the shoes 119 and 121 apart, This impact load causes the spring assembly 118 to flex to a more open position. Thus, the spring assembly 118 provides sufficient compliance for the pawls 134, 135 of the first coupling member 126 to rotate five degrees relative to the jaws 136, 137 of the second coupling member 128. After the transient impact, the spring assembly 118 is recompressed to force the first coupling member 126 and the second coupling member 128 back to the position illustrated in FIG.
遵照法令,本發明已以或多或少特定關於結構及方法特徵之語言加以描述。然而,應瞭解由於本文所揭示之方式包含實施本發明之較佳形式,因此本發明並非限於所展示及描述之特定特徵。因此,根據均等論,本發明以其在附加申請專利範圍所適當解釋之適當範疇內的任何形式或修改來主張。In accordance with the Act, the present invention has been described in a language that is more or less specific to the features of the structure and method. However, it is to be understood that the invention is not limited to the particular features shown and described. Therefore, the invention is to be construed as being in any form or modification within the proper scope of the appended claims.
10...衝擊扳手/氣動衝擊扳手/扳手10. . . Impact wrench / pneumatic impact wrench / wrench
12...彈性旋轉耦合裝置/裝置12. . . Elastic rotary coupling device/device
14...錘衝擊機構/衝擊機構/錘/錘機構14. . . Hammer impact mechanism / impact mechanism / hammer / hammer mechanism
16...砧16. . . anvil
18...工具外殼18. . . Tool housing
20...馬達外殼構件/外殼構件/構件20. . . Motor housing member / housing member / member
22...中空馬達套管/馬達套管/套管twenty two. . . Hollow motor bushing / motor bushing / bushing
24...把手twenty four. . . handle
26...錘外殼構件/測頭管殼/外殼構件/構件26. . . Hammer shell member / probe shell / shell member / member
28...砧襯套28. . . Anvil bush
30...彈性前密封墊30. . . Elastic front gasket
32...砧套環32. . . Anvil ring
34...彈性o-環34. . . Elastic o-ring
36...螺桿36. . . Screw
38...扳機38. . . trigger
42...壓入協作彈簧銷/銷42. . . Press-in cooperative spring pin/pin
44...彈簧銷44. . . Spring pin
46...襯套46. . . bushing
48...閥桿48. . . Valve stem
50...線圈座彈簧50. . . Coil seat spring
52...排氣偏轉器52. . . Exhaust deflector
54...o-環54. . . O-ring
56...o-環56. . . O-ring
58...墊圈58. . . washer
60...空氣入口配件/空氣入口構件60. . . Air inlet fitting / air inlet member
62...毛氈環/氈環62. . . Felt ring/felt ring
64...毛氈環/氈環64. . . Felt ring/felt ring
66...排氣管/管66. . . Exhaust pipe/tube
68...消音器68. . . silencer
70...o-環70. . . O-ring
72...潤滑脂嘴72. . . Grease nozzle
74...插入件74. . . Insert
76...錘76. . . hammer
78...錘銷/銷78. . . Hammer pin/pin
80...錘罩/罩80. . . Hammer cover/hood
82...滾珠軸承組件82. . . Ball bearing assembly
84...前端盤/末端盤84. . . Front end disk / end disk
86...轉子86. . . Rotor
88...轉子葉片/葉片88. . . Rotor blade / blade
90...槽90. . . groove
92...圓筒92. . . Cylinder
93...氣動馬達/馬達93. . . Air motor/motor
94...閥套密封墊94. . . Valve sleeve gasket
95...空氣閥95. . . Air valve
96...閥套96. . . Valve sleeve
98...滾珠軸承組件98. . . Ball bearing assembly
100...彈簧銷100. . . Spring pin
102...反向閥102. . . Reverse valve
104...彈簧104. . . spring
106...鋼珠106. . . Steel ball
108...o-環108. . . O-ring
110...後密封墊110. . . Rear gasket
112...墊圈112. . . washer
114...空氣通道密封墊114. . . Air passage gasket
116...鉗夾部分/第二鉗夾部分116. . . Clamp section / second jaw section
118...壓縮環彈簧組件/彈簧組件/c-狀彈簧118. . . Compression ring spring assembly / spring assembly / c-spring
119...蹄片組件/蹄片119. . . Shoe assembly / shoe
120...鉗夾部分/第一鉗夾部分120. . . Clamp section / first jaw section
121...蹄片組件/蹄片121. . . Shoe assembly / shoe
122...錘柄122. . . Hammer handle
123...彈性材料體/壓縮帶/帶123. . . Elastic material body / compression belt / belt
124...擴大軸124. . . Expanding the axis
125...鼓筒/外殼帶/壓縮帶125. . . Drum/shell tape/compression tape
126...第一耦合構件/耦合構件126. . . First coupling member / coupling member
127...驅動盤/盤127. . . Drive disk/disk
128...第二耦合構件/耦合構件128. . . Second coupling member / coupling member
129...從動盤129. . . Driven disc
130...第一扭轉耦合構件130. . . First torsional coupling member
132...第二扭轉耦合構件132. . . Second torsional coupling member
134...驅動掣爪/掣爪134. . . Drive jaw/claw
135...導向掣爪/掣爪135. . . Guided paw/claw
136...從動掣爪/掣爪136. . . Passive claw / claw
137...導向掣爪/掣爪137. . . Guided paw/claw
138...驅動指狀物/犬蹄彎/指狀物138. . . Drive finger / canine shoe bend / finger
140...從動指狀物或犬蹄彎/指狀物140. . . Driven finger or dog's shoe bend/finger
142...圓柱形基底部分/基底部分142. . . Cylindrical base portion / base portion
144...圓柱形凹座144. . . Cylindrical recess
圖1為根據本發明之一實施例一具有一插入一旋轉衝擊機構與一砧之間的減震耦合裝置之旋轉衝擊工具的側面正視圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a side elevational view of a rotary impact tool having a shock absorbing coupling between a rotary impact mechanism and an anvil, in accordance with an embodiment of the present invention.
圖2為以垂直中心線截面展示圖1之該旋轉衝擊工具之一把手中所提供之一供氣源、扳機機構及消音器的放大局部圖。2 is an enlarged partial view showing a supply source, a trigger mechanism, and a muffler provided in one of the handles of the rotary impact tool of FIG. 1 in a vertical center line section.
圖3為圖1-2之旋轉衝擊工具之簡化分解透視圖。Figure 3 is a simplified exploded perspective view of the rotary impact tool of Figures 1-2.
圖4為以局部垂直中心線截面展示圖1-3之旋轉衝擊工具之一氣動閥、氣動馬達、旋轉衝擊機構、減震耦合裝置及砧的放大局部圖。4 is an enlarged partial view showing a pneumatic valve, a pneumatic motor, a rotary impact mechanism, a shock absorbing coupling device and an anvil of the rotary impact tool of FIGS. 1-3 in a partial vertical center line section.
圖5為圖4之減震耦合裝置之放大分解及透視圖。Figure 5 is an enlarged exploded and perspective view of the shock absorbing coupling of Figure 4;
圖6為圖1-4之旋轉衝擊工具之減震耦合裝置、砧及錘的放大局部分解及透視圖。Figure 6 is an enlarged partial exploded and perspective view of the shock absorbing coupling, anvil and hammer of the rotary impact tool of Figures 1-4.
圖7為處於裝配狀態之圖6之減震耦合裝置、砧及錘且說明擺重在第一位置上之單擺重錘總成的放大透視圖。Figure 7 is an enlarged perspective view of the damper coupling device, the anvil and the hammer of Figure 6 in an assembled state and illustrating the single pendulum weight assembly in the first position.
圖8為處於裝配狀態之圖7之減震耦合裝置、砧及錘且說明擺重在第二位置上之單擺重錘總成的放大透視圖。Figure 8 is an enlarged perspective view of the damper coupling device, the anvil and the hammer of Figure 7 in an assembled state and illustrating the single pendulum weight assembly in the second position.
圖9為沿圖5之線9-9所獲得之減震耦合裝置之截面圖,其說明在扭轉式負載來自一衝擊錘之衝擊之前的該裝置。Figure 9 is a cross-sectional view of the shock absorbing coupling device taken along line 9-9 of Figure 5 illustrating the device prior to the impact of the torsional load from an impact hammer.
圖10為沿圖5之線10-10所獲得之圖9之減震耦合裝置且說明當扭轉式負載來自一衝擊錘之衝擊至順應式移位位置上時之該裝置的截面圖。Figure 10 is a view of the damper coupling device of Figure 9 taken along line 10-10 of Figure 5 and illustrating the device when the torsional load is from an impact hammer impact to a compliant displacement position.
12...彈性旋轉耦合裝置/裝置12. . . Elastic rotary coupling device/device
16...砧16. . . anvil
32...砧套環32. . . Anvil ring
116...鉗夾部分/第二鉗夾部分116. . . Clamp section / second jaw section
118...壓縮環彈簧組件/彈簧組件/c-狀彈簧118. . . Compression ring spring assembly / spring assembly / c-spring
119...蹄片組件/蹄片119. . . Shoe assembly / shoe
120...鉗夾部分/第一鉗夾部分120. . . Clamp section / first jaw section
121...蹄片組件/蹄片121. . . Shoe assembly / shoe
122...錘柄122. . . Hammer handle
123...彈性材料體/壓縮帶/帶123. . . Elastic material body / compression belt / belt
124...擴大軸124. . . Expanding the axis
125...鼓筒/外殼帶/壓縮帶125. . . Drum/shell tape/compression tape
126...第一耦合構件/耦合構件126. . . First coupling member / coupling member
127...驅動盤/盤127. . . Drive disk/disk
128...第二耦合構件/耦合構件128. . . Second coupling member / coupling member
129...從動盤129. . . Driven disc
130...第一扭轉耦合構件130. . . First torsional coupling member
132...第二扭轉耦合構件132. . . Second torsional coupling member
134...驅動掣爪/掣爪134. . . Drive jaw/claw
135...導向掣爪/掣爪135. . . Guided paw/claw
136...從動掣爪/掣爪136. . . Passive claw / claw
137...導向掣爪/掣爪137. . . Guided paw/claw
138...驅動指狀物/犬蹄彎/指狀物138. . . Drive finger / canine shoe bend / finger
140...從動指狀物或犬蹄彎/指狀物140. . . Driven finger or dog's shoe bend/finger
142...圓柱形基底部分/基底部分142. . . Cylindrical base portion / base portion
144...圓柱形凹座144. . . Cylindrical recess
Claims (21)
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US76316606P | 2006-01-27 | 2006-01-27 |
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TW95136889A TWI424910B (en) | 2006-01-27 | 2006-10-04 | Shock attenuating device for a rotary impact tool |
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TW200728037A (en) | 2007-08-01 |
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