TWI421339B - Method of fabricating three dimensional scaffolds and device thereof - Google Patents

Method of fabricating three dimensional scaffolds and device thereof Download PDF

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TWI421339B
TWI421339B TW98135199A TW98135199A TWI421339B TW I421339 B TWI421339 B TW I421339B TW 98135199 A TW98135199 A TW 98135199A TW 98135199 A TW98135199 A TW 98135199A TW I421339 B TWI421339 B TW I421339B
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preparation
bubbles
outer tube
inner tube
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TW201114890A (en
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Keng Hui Lin
Narayan Mishra
Yen Liang Liu
Chen Chi Wang
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Academia Sinica
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Description

三維支架之製備方法及其裝置Method and device for preparing three-dimensional stent

本發明係關於一種三維支架之製備方法及其裝置,特別係關於一種用於組織工程或細胞培養之三維支架之製備方法及其裝置。The invention relates to a method for preparing a three-dimensional stent and a device thereof, in particular to a method for preparing a three-dimensional stent for tissue engineering or cell culture and a device thereof.

今日,雖然生醫相關的研究及產業都已相當發達,許多以往認為是不治之症的頑疾也都在知識與技術的突破下一一被治癒,然而,對於那些源於先天或後天因素而導致器官組織缺陷或失去功能的患者,現行的醫療法卻仍只能依賴自體移植或器官捐贈等被動醫療方式,而無法提出任何主動且可信賴的療程規劃。Today, although biomedical research and industry are well developed, many of the ills that were previously considered to be incurable are also cured in the next breakthrough in knowledge and technology. However, for those derived from innate or acquired factors In patients with organ tissue defects or loss of function, current medical laws still rely on passive medical methods such as autologous transplantation or organ donation, and cannot propose any active and reliable treatment planning.

為解決此問題,專家學者們已致力於各方面的研究,其中,又以再生醫學(regenerative medicine)為最大宗。再生醫學的目的是希望能利用健康的細胞來取代已受損或具功能障礙的細胞,以達成拯救病患的目的。細胞培養及組織工程是再生醫學中的關鍵技術,其是藉由人為方式大量增殖,以提供足夠的細胞進行實驗分析,再模擬並提供組織細胞生長發育所需的條件,使經由培養所得之細胞能生長分化成具有專一性質的細胞或組織,甚至形成具完整功能的器官。In order to solve this problem, experts and scholars have devoted themselves to various aspects of research, among which regenerative medicine is the largest. The purpose of regenerative medicine is to use healthy cells to replace damaged or dysfunctional cells for the purpose of saving patients. Cell culture and tissue engineering are the key technologies in regenerative medicine. They are multiplied by human means to provide sufficient cells for experimental analysis, and then simulate and provide the conditions required for tissue cell growth and development. It can grow into cells or tissues with specific properties, and even form organs with complete functions.

雖然運用再生醫學不僅可解決病患等待器官捐贈的不確定性,更可消除器官移植後免疫系統可能發生排斥的潛在疑慮。然而,其發展卻受限於少數技術,例如細胞培養及立體支架。Although the use of regenerative medicine can not only solve the uncertainty of waiting for organ donation, but also eliminate the potential doubts that the immune system may be rejected after organ transplantation. However, its development has been limited by a few technologies, such as cell culture and stereo scaffolds.

習知的細胞培養技術,多在塑膠材質的培養皿上進行培養,故當細胞數目增加至一定量時,會導致彼此重疊而缺乏生長空間,故細胞培養以往都只能在二維的平面上進行,不僅處理次數頻繁,每次培養所能產生的細胞量亦十分有限,大大影響了供應例如組織工程等進一步研究實驗的發展。Conventional cell culture techniques are mostly cultured on plastic petri dishes. Therefore, when the number of cells is increased to a certain amount, the cells will overlap each other and lack growth space. Therefore, cell culture can only be performed on a two-dimensional plane. The progress is not only the frequency of treatment, but also the amount of cells that can be produced per culture is very limited, which greatly affects the development of further research experiments such as tissue engineering.

除了細胞培養外,為使經由培養所得的細胞最終能生長成為符合理想功能及型態的組織或器官,支架(scaffold)的運用扮演了極為重要的角色。支架的功能是提供一個適宜細胞生長的立體框架結構,也就是一般所稱的三維支架,其具有大量的孔洞供應細胞附著或接種,再藉此導引細胞朝依規劃的三維方向進行生長分化,產生擬似的再生組織或器官。習知的支架製備技術包括有鹽析法(salting-out process)、冷凍乾燥法(freeze drying process)以及固體自由成型法(solid freeform fabrication process)等。In addition to cell culture, the use of scaffolds plays an extremely important role in order to allow cells grown through culture to eventually grow into tissues or organs that conform to ideal functions and patterns. The function of the scaffold is to provide a three-dimensional framework suitable for cell growth, which is generally referred to as a three-dimensional scaffold, which has a large number of holes for cell attachment or inoculation, thereby guiding the cells to grow and differentiate in a three-dimensional direction according to the plan. Produce a pseudo-regenerative tissue or organ. Conventional stent preparation techniques include a salting-out process, a freeze drying process, and a solid freeform fabrication process.

然而,在實際運用上,此等製備技術卻普遍存在相當大的瓶頸,例如必須使用造價昂貴的機器設備進行控制或製備流程曠日費時等。不僅如此,在某些製備步驟中殘留在三維支架上的有機溶液,也會對細胞產生傷害。除此之外,以習知方法所製成的支架在內部孔徑的大小與形狀上存在有很大的差異,帶來許多實驗及研究上的不確定性,間接阻礙了細胞培養及組織工程的發展。However, in practice, such preparation techniques generally have considerable bottlenecks, such as the necessity of using expensive machine equipment for control or the preparation process, which takes time and time. Moreover, organic solutions that remain on the three-dimensional scaffold during certain preparation steps can also cause damage to the cells. In addition, the stents prepared by the conventional methods have great differences in the size and shape of the internal pore size, which brings many experimental and research uncertainties, which indirectly hinder cell culture and tissue engineering. development of.

有鑑於此,如何提供一種三維支架之製備方法,以製備適於細胞培養及組織工程的支架,且同時節省製作支架的成本開支與製程時數是為當前重要的課題之一。In view of this, how to provide a method for preparing a three-dimensional stent to prepare a stent suitable for cell culture and tissue engineering, and at the same time saving the cost and process time of manufacturing the stent is one of the current important issues.

有鑑於上述課題,本發明之目的為提供一種三維支架之製備方法及其裝置,運用此製備方法及其裝置可形成適於細胞培養及組織工程使用的立體支架,且同時增加細胞獲取量、節省製作支架的成本開支與製程所耗時數。In view of the above problems, an object of the present invention is to provide a method and a device for preparing a three-dimensional stent, which can form a stereo stent suitable for cell culture and tissue engineering, and simultaneously increase cell acquisition and save. The cost of making the rack and the time it takes to make the process.

為達上述目的,依據本發明之一種三維支架之製備方法,包含將一基質溶液及一氣流經由一氣泡產生器,形成複數氣泡;以及將此等氣泡進行一凝膠反應。To achieve the above object, a method for preparing a three-dimensional stent according to the present invention comprises: forming a plurality of bubbles by passing a substrate solution and a gas stream through a bubble generator; and performing a gel reaction on the bubbles.

為達上述目的,依據本發明之一種三維支架之製備裝置,包含一氣泡產生器、一基質溶液供應單元,以及一氣流供應單元。氣泡產生器包含一外管及一內管,外管具有管徑漸次縮小之一第一端,內管套設於外管內,並具有管徑漸次縮小之一第二端。基質溶液供應單元係與外管連接。氣流供應單元係與內管連接。To achieve the above object, a three-dimensional scaffold preparation apparatus according to the present invention comprises a bubble generator, a substrate solution supply unit, and an air flow supply unit. The bubble generator comprises an outer tube and a inner tube, wherein the outer tube has a first end gradually decreasing in diameter, the inner tube is sleeved in the outer tube, and the second end is gradually reduced in diameter. The matrix solution supply unit is connected to the outer tube. The air supply unit is connected to the inner tube.

另外,在本發明之三維支架之製備方法中,所形成的氣泡尺寸實質上是彼此相等。Further, in the method of producing a three-dimensional scaffold of the present invention, the bubble sizes formed are substantially equal to each other.

承上所述,因依據本發明之一種三維支架之製備方法及其裝置,僅需運用氣泡產生器將流過的基質溶液與氣流形成複數氣泡,再將氣泡凝膠,便可形成用於組織工程的細胞支架,是為一種簡易且快速的三維支架製備方式。此外,本發明之三維支架之製備裝置結構簡單且操作容易,不需花費過多的心力學習即可上手,並且易於攜帶及組裝,有利於組織工程技術的推廣。再者,本發明之三維支架之製備方法中所使用的基質溶液可依據使用者所需而輕易地置換,因而可產生不同尺寸的氣泡,進而客製化特定的三維支架。於本發明之部分實施例中,在適當的條件控制下,依據本發明之三維支架之製備方法所製成的支架可具有實質大小形狀一致的孔洞,可避免因為支架內各孔洞間的結構差異影響分析研究的結果。與習知技術相較,本發明之三維支架之製備方法及其裝置可取代複雜的作業流程與昂貴的機械設備,亦無使用有害有機溶劑的疑慮,故利用本發明之三維支架之備方法所製成的細胞培養及組織工程用支架不僅可簡化製程,更可以減少應用成本支出。As described above, according to the method and apparatus for preparing a three-dimensional stent according to the present invention, it is only necessary to use a bubble generator to form a plurality of bubbles in the flowing matrix solution and the gas stream, and then to form a bubble for gel formation. The engineered cell scaffold is a simple and fast way to prepare a three-dimensional scaffold. In addition, the apparatus for preparing a three-dimensional stent of the present invention has a simple structure and is easy to operate, can be used without excessive mental effort, and is easy to carry and assemble, and is advantageous for the promotion of tissue engineering technology. Furthermore, the matrix solution used in the method for preparing the three-dimensional scaffold of the present invention can be easily replaced according to the needs of the user, thereby producing bubbles of different sizes, thereby customizing a specific three-dimensional scaffold. In some embodiments of the present invention, the stent prepared according to the method for preparing a three-dimensional stent according to the present invention can have pores of substantially the same size and shape under the control of appropriate conditions, thereby avoiding structural differences between the pores in the stent. Influence the results of the analytical study. Compared with the prior art, the method and device for preparing the three-dimensional stent of the present invention can replace the complicated working process and expensive mechanical equipment, and have no doubt that the harmful organic solvent is used, so the method for preparing the three-dimensional stent of the present invention is utilized. The resulting cell culture and tissue engineering scaffolds not only simplify the process, but also reduce application costs.

組織工程是為再生醫療的核心技術,主要是由多個程序組合而成,概略是將適當的生醫材料進行加工而形成三維的基礎結構,也就是本文中所稱的「三維支架」一詞,其後將選用的細胞附著、或灌注或接種至此支架上,或三維支架本身即為細胞的培養基,讓細胞於支架中生長。之後,給予細胞合適的生長訊號及化學刺激,使細胞在模擬的環境下增殖、生長與分化,進而組成擬似治療標的再生組織或器官,當移植入病患體內後,即可取代原有之受損、或具功能障礙或壞死的組織器官以達成醫療的目的。Tissue engineering is the core technology for regenerative medicine. It is mainly composed of multiple programs. The outline is to process the appropriate biomedical materials to form a three-dimensional basic structure, which is the term "three-dimensional scaffold". Then, the selected cells are attached, or perfused or inoculated onto the scaffold, or the three-dimensional scaffold itself is the medium of the cells, allowing the cells to grow in the scaffold. After that, the cells are given appropriate growth signals and chemical stimulation, so that the cells can proliferate, grow and differentiate under the simulated environment, and then form a regenerative tissue or organ that is intended to be treated as a therapeutic target. When transplanted into the patient, it can replace the original one. Damage, or dysfunctional or necrotic tissue and organs for medical purposes.

本發明之三維支架之製備方法便是經過審慎考慮而可應用於上述定義之組織工程領域者,據此,凡是利用與上述作法相同或相似的步驟或程序以達成相同或相似之醫療目的者,皆涵蓋在本文中所稱之「組織工程」一詞內,從而所使用之三維支架、或支架或就其功能上而言可達到與三維支架相似或相同者皆為本發明之三維支架之製備方法所適用的對象。The preparation method of the three-dimensional scaffold of the present invention can be applied to the above-defined tissue engineering field after careful consideration, and accordingly, any steps or procedures identical or similar to those described above are used to achieve the same or similar medical purposes. They are all included in the term "tissue engineering" as used herein, so that the three-dimensional scaffold or scaffold used or the functionally equivalent to the three-dimensional scaffold is similar or identical to the preparation of the three-dimensional scaffold of the present invention. The object to which the method applies.

然而,需注意的是,組織工程三維支架的應用僅是為本發明之製備方法的一項非限制性實施例,而其他方式的運用,例如提供細胞培養使用的三維結構,亦是本發明之製備方法適用之對象。However, it should be noted that the application of the tissue engineering three-dimensional scaffold is only a non-limiting embodiment of the preparation method of the present invention, and other modes of application, such as providing a three-dimensional structure for cell culture, are also the present invention. The object to which the preparation method is applied.

本發明所稱之「支架」一詞,則是包含任何形狀、大小或組成的三維結構,可用作為至少一種細胞附著、依附或植入的結構,且能達成使細胞正常生長、及/或增殖及/或分化之目的者。在本發明之一實施例中,由於利用本發明揭露之製備方法及其裝置所製成的三維支架是以醫療用途為導向,使用上仍以具有生物包容性者為佳,並且在植入生物體內後會逐漸降解(degrade),避免造成生物體負擔。在本發明之另一實施例中,利用本發明揭露之製備方法及其裝置所製成之三維支架是用於細胞培養,並具有高度的透氣性及養分可滲透性(即具有較佳之比表面積)。The term "scaffold" as used in the present invention is a three-dimensional structure comprising any shape, size or composition, and can be used as at least one structure for attaching, attaching or implanting cells, and achieving normal growth and/or proliferation of cells. And/or the purpose of differentiation. In an embodiment of the present invention, since the three-dimensional scaffold made by using the preparation method and the apparatus disclosed by the present invention is guided by medical use, it is still preferably bio-inclusive in use, and implanted in the living organism. After the body will gradually degrade, to avoid the burden of the organism. In another embodiment of the present invention, the three-dimensional scaffold made by the preparation method and apparatus disclosed in the present invention is used for cell culture, and has high gas permeability and nutrient permeability (ie, has a preferred specific surface area). ).

在本發明之一實施例中,利用本發明揭露之製備方法及其裝置所製成的三維支架是用以附著或植入細胞,使其得以正常生長、及/或增殖及/或分化。而細胞種類可為任何天然取得的細胞、或人為進行生物工程處理的細胞或上述兩者再經繁殖所得者,使用上並無特別的限制,但若考量後續之應用價值,細胞較佳是為一種單效性幹細胞(unipotent stem cell)、或複效性幹細胞(pluripotent stem cell)、或全效性幹細胞(totipotent stem cell)或癌細胞株。詳細而言,可例如但不限於胚胎幹細胞(embryonic stem cell)、及臍帶血幹細胞(cord blood stem cell)、及造血幹細胞(hematopoietic stem cell)、及間葉系幹細胞(mesenchymal stem cell)、及內皮先驅細胞(endothelial progenitor cell)、及牙髓幹細胞(dental pulp stem cell)、人類子宮頸上皮細胞株(HeLa細胞)、及人類大腸癌細胞株(HCT116細胞)等;然而其他易於培養的細胞亦可使用,例如纖維母細胞。在本發明之一實施例中,本發明揭露之製備方法及其裝置是用於生產適於細胞培養的三維支架,而附著、或植入或灌注於其上/中的細胞為纖維母細胞。In one embodiment of the present invention, a three-dimensional scaffold made by the preparation method and apparatus of the present invention is used to attach or implant cells for normal growth, and/or proliferation and/or differentiation. The cell type may be any naturally obtained cell, or a human bioengineered cell or both of them, and there is no particular limitation on the use, but if the subsequent application value is considered, the cell is preferably A monopotent stem cell, or a pluripotent stem cell, or a totipotent stem cell or a cancer cell strain. In detail, for example, but not limited to, embryonic stem cells, cord blood stem cells, hematopoietic stem cells, mesenchymal stem cells, and endothelium Endogenous progenitor cells, dental pulp stem cells, human cervical epithelial cell lines (HeLa cells), and human colorectal cancer cell lines (HCT116 cells); however, other cells that are easy to culture may also Use, for example, fibroblasts. In one embodiment of the invention, the method of preparation of the present invention and apparatus therefor are for producing a three-dimensional scaffold suitable for cell culture, and the cells attached thereto, or implanted or perfused thereon, are fibroblasts.

以下將參照相關圖式,說明本發明之一種三維支架之製備方法,其中相同的元件將以相同的參照符號加以說明。Hereinafter, a method of preparing a three-dimensional stent of the present invention will be described with reference to the related drawings, in which the same elements will be described with the same reference numerals.

請參照圖1所示,其為本發明揭露之三維支架之製備方法之步驟流程圖。本發明揭露之三維支架之製備方法是包含下列步驟:將一基質溶液及一氣流經由一氣泡產生器,形成複數氣泡(S20);以及將該等氣泡進行一凝膠反應(S40)。Please refer to FIG. 1 , which is a flow chart of steps of a method for preparing a three-dimensional stent disclosed in the present invention. The method for preparing a three-dimensional stent disclosed in the present invention comprises the steps of: forming a plurality of bubbles (S20) by passing a substrate solution and a gas stream through a bubble generator; and performing a gel reaction (S40) on the bubbles.

於步驟S20中,基質溶液M在選用上並無特別之限制,而可以為一溶液、或一懸浮液或一混合液,主要是以能與氣流A互相搭配而形成適宜的氣泡者為佳。在本實施例中,基質溶液M是加入基質的水溶液,其中,基質可以是可降解之天然聚合物(biopolymer)、或可降解之合成聚合物(synthetic polymer)或不可降解之合成聚合物。就可降解之生物聚合物而言,可例如但不限於明膠(gelatin)、及洋菜膠(argarose)、及玻尿酸(hyaluronic acid)、及幾丁質(chitosan)、及海藻膠(alginate)、及膠原蛋白(collagen)、及纖維蛋白(fibrin)、及纖維素(cellulose)。可降解之合成聚合物則可例如但不限於聚酯醯胺(polyesteramide)(例如BAK 1095或聚酯醯胺C型)、及聚己內酯多元醇(polycaprolactone,PCL)、及聚乳酸(poly lactic acid,PLA)(例如型聚乳酸)、及烷基硫醇修飾之聚氧化乙烯(methoxy-terminated poly(ethylene oxide))。至於不可降解之合成聚合物,可例如但不限於聚雙甲基矽氧烷(poly(dimethylsiloxane),PDMS)、及熱塑性聚氨酯(thermoplastic polyurethane)(例如950)、及聚對苯二甲酸二乙酯(poly(ethylene terephthalate),PET)、及聚四氟乙烯(poly(tetrafluor ethylene),PTFE)及聚偏二氟乙烯(poly(vinylidene fluoride),PVDF)。當然,上述僅為舉例,任何可與上述達成相同目的與效果者皆可作為基質使用。In the step S20, the substrate solution M is not particularly limited in selection, and may be a solution, or a suspension or a mixed solution, and it is preferable to form a suitable bubble with the air flow A to form a suitable bubble. In the present embodiment, the matrix solution M is an aqueous solution added to the substrate, wherein the substrate may be a biodegradable biopolymer, or a degradable synthetic polymer or a non-degradable synthetic polymer. In the case of biodegradable biopolymers, for example, but not limited to, gelatin, argarose, hyaluronic acid, chitosan, and alginate, And collagen, fibrin, and cellulose. The degradable synthetic polymer can be, for example but not limited to, polyester amide (for example, BAK 1095 or polyester decyl C), and polycaprolactone (PCL), and polylactic acid (poly). Lactic acid, PLA) (for example Type polylactic acid) and methoxy-terminated poly(ethylene oxide). As for the non-degradable synthetic polymer, for example, but not limited to, poly(dimethylsiloxane), PDMS, and thermoplastic polyurethane (for example) 950), and polyethylene (poly (ethylene terephthalate), PET), and polytetrafluoroethylene (PTFE) and poly(vinylidene fluoride), PVDF ). Of course, the above is only an example, and any one that achieves the same purpose and effect as described above can be used as a substrate.

添加上述基質後,可使基質溶液M略呈稠狀而有助於氣泡形成。至於基質溶液M中的基質含量可依據氣泡形成所需而有所調整。一般而言,基質溶液M中的基質含量是約低於重量百分比的10%,在本發明之一實施例中,基質溶液M是以含有1%至2%的海藻膠。而在本發明之另一實施例中,基質溶液M是含有6%至10%的明膠。另外,為強化支架的製備,在本實施例中,基質溶液M可更含有一界面活性劑,界面活性劑的含量同樣可依形成氣泡所需而有所調整,在本發明之一實施例中,基質溶液M可含有生物可包容性(biocompatible)的界面活性劑,例如為重量百分比1%的F127。另外,在本發明之一實施例中,氣流A較佳是由化學穩定性佳的氣體產生流動所形成者,例如但不限於氮氣氣流或空氣氣流。After the addition of the above substrate, the matrix solution M can be made slightly thick to contribute to bubble formation. As for the content of the matrix in the matrix solution M, it can be adjusted depending on the formation of the bubble. In general, the matrix content in the matrix solution M is about 10% by weight. In one embodiment of the invention, the matrix solution M is comprised of 1% to 2% seaweed gum. In yet another embodiment of the invention, the matrix solution M is comprised of 6% to 10% gelatin. In addition, in order to enhance the preparation of the stent, in the present embodiment, the matrix solution M may further contain a surfactant, and the content of the surfactant may also be adjusted according to the requirements for forming bubbles, in an embodiment of the present invention. The matrix solution M may contain a biocompatible surfactant, for example, 1% by weight. F127. Additionally, in one embodiment of the invention, the gas stream A is preferably formed by a flow of a chemically stable gas such as, but not limited to, a nitrogen gas stream or an air stream.

在本發明之一實施例中,運用本發明之三維支架之製備方法所製成的三維支架是預備用於細胞培養及/或組織工程,故必須降低任何可能存在的污染風險。據此,在本實施例中,本發明之三維支架之製備方法在步驟S20前可更包含有將基質溶液M與氣流A進行過濾或殺菌之步驟S10,以除去基質溶液M或氣流A中可能存在的微生物、或孢子或有害物質,避免形成帶有污染或具有潛在污染風險的三維支架,影響後續的細胞培養及/或組織工程。In one embodiment of the present invention, the three-dimensional scaffold produced by the method for preparing a three-dimensional scaffold of the present invention is prepared for cell culture and/or tissue engineering, so that any possible risk of contamination must be reduced. Accordingly, in the present embodiment, the method for preparing the three-dimensional scaffold of the present invention may further include a step S10 of filtering or sterilizing the matrix solution M and the gas stream A to remove the matrix solution M or the gas stream A before the step S20. Microorganisms, or spores or harmful substances present, to avoid the formation of three-dimensional scaffolds with contamination or potential contamination risks, affecting subsequent cell culture and/or tissue engineering.

請同時參考圖1及圖2所示,本發明更提供一種三維支架製備裝置4,包含一氣泡產生器1、一基質溶液供應單元2以及一氣流供應單元3。在製備方法的步驟S20中,將基質溶液M及氣流A經由氣泡產生器1,形成複數氣泡,氣泡產生器1可將流過的基質溶液M與氣流A形成氣泡,因此,任何可達成此一目的之裝置或設備皆可用作為本發明所稱之氣泡產生器1,結構上可有多種變化。請參考圖2所示,在本發明之一實施例中,氣泡產生器1可為一具有雙管結構的氣泡產生器1,詳細而言,是為一雙毛細管或雙針管結構,其包含有一外管11與一內管12,內管12是套設於外管11內,且外管11是供基質溶液M流過,而內管12是供氣體A流過。內管12套設於外管11中的方式並無限制,但較佳是在套設完成後,外管11與內管12兩者於同一平面的截面上能具有相同的中心。Referring to FIG. 1 and FIG. 2 simultaneously, the present invention further provides a three-dimensional stent preparation device 4 comprising a bubble generator 1, a substrate solution supply unit 2 and an airflow supply unit 3. In step S20 of the preparation method, the matrix solution M and the gas stream A are passed through the bubble generator 1 to form a plurality of bubbles, and the bubble generator 1 can form the bubble of the flowing matrix solution M and the gas stream A, so that any one can be achieved. The device or apparatus of the present invention can be used as the bubble generator 1 of the present invention, and there are many variations in the structure. Referring to FIG. 2, in an embodiment of the present invention, the bubble generator 1 can be a bubble generator 1 having a double tube structure, and in detail, is a double capillary or double needle tube structure, which comprises a The outer tube 11 and an inner tube 12 are sleeved in the outer tube 11, and the outer tube 11 is for the matrix solution M to flow, and the inner tube 12 is for the gas A to flow. The manner in which the inner tube 12 is sleeved in the outer tube 11 is not limited, but it is preferred that both the outer tube 11 and the inner tube 12 have the same center in the same plane cross section after the sleeve is completed.

在本實施例中,外管11與內管12所使用的製成材質可分別為金屬、或玻璃或塑膠。然而,為營造適宜的細胞生長環境,氣泡產生器1所形成之氣泡直徑約是介於50微米至500微米間,而較佳的氣泡直徑約是介於50微米至100微米。此外,外管11與內管12的尖端較佳是由柱狀的玻璃毛細管加熱熔融後所拉製而成,而形成玻璃材質的外管11與內管12。在本實施例中,外管11是由方柱形玻璃毛細管(square capillary tube)所拉製而成,內管12則是由圓柱形玻璃毛細管(cylindrical capillary tube)所拉製而成,而拉製完成後兩者於氣泡形成的一端皆是成圓柱形。再者,請參考圖2所示,在本實施例中,外管11具有管徑漸次縮小之第一端111,而內管12則具有管徑逐漸縮小之第二端121。故,外管11與內管12在外觀上成為似滴管的形狀,而具有相對於管柱其他部分較為尖細的一尖端。利用毛細管所具有之微小尺寸的管徑,有利於產生較小尺寸的氣泡。除此之外,為形成適宜使用的氣泡,外管11與內管12之截面形狀較佳是能相同,且外管11的管徑僅略大於內管12的管徑。In this embodiment, the outer tube 11 and the inner tube 12 are made of metal, or glass or plastic. However, to create a suitable cell growth environment, the bubble generator 1 has a bubble diameter of between about 50 microns and 500 microns, and a preferred cell diameter of between about 50 microns and 100 microns. Further, the tips of the outer tube 11 and the inner tube 12 are preferably formed by heating and melting a columnar glass capillary tube to form an outer tube 11 and an inner tube 12 made of glass. In this embodiment, the outer tube 11 is drawn by a square capillary tube, and the inner tube 12 is drawn by a cylindrical capillary tube. After the completion of the system, both ends of the bubble are formed into a cylindrical shape. Furthermore, referring to FIG. 2, in the present embodiment, the outer tube 11 has a first end 111 whose diameter is gradually reduced, and the inner tube 12 has a second end 121 whose diameter is gradually reduced. Therefore, the outer tube 11 and the inner tube 12 are similar in appearance to the shape of a dropper, and have a pointed tip which is relatively thin with respect to other portions of the column. The use of a capillary tube having a small size for the capillary facilitates the generation of smaller sized bubbles. In addition, in order to form a suitable bubble, the cross-sectional shape of the outer tube 11 and the inner tube 12 is preferably the same, and the diameter of the outer tube 11 is only slightly larger than the diameter of the inner tube 12.

基質溶液供應單元2是用作於提供氣泡產生器1形成氣泡所需的基質溶液M,而可為任何能簡易補充基質溶液M並將基質溶液M流通至外管11者,其可例如但不限於具儲液功能的槽,且結構或形狀上都無特別的限制,基質溶液供應單元2較佳是可保持內部基質溶液M最低污染機率且具有可調整基質溶液M的輸出壓力、流動速度及/或單位時間輸出量等功能。The substrate solution supply unit 2 is used for providing the matrix solution M required for the bubble generator 1 to form a bubble, and may be any one that can easily replenish the matrix solution M and circulate the matrix solution M to the outer tube 11, which may be, for example, but not It is limited to a tank having a liquid storage function, and is not particularly limited in structure or shape. The substrate solution supply unit 2 preferably maintains the minimum contamination probability of the internal matrix solution M and has an output pressure and flow rate of the adjustable matrix solution M. / or unit time output and other functions.

氣流供應單元3則是用以提供氣泡產生器1形成氣泡所需的氣流A。同樣地,氣流供應單元3可為任何能簡易填充氣體並將氣體以氣流A的形式流通至內管12者,其可例如但不限於具儲氣功能的槽,結構或形狀上亦無特別的限制。其中,氣流供應單元3較佳是可保持內部氣體最低污染機率且具有可調整氣流A的噴出壓力、流動速度及/或氣體單位時間內輸出量等功能。The airflow supply unit 3 is for providing the airflow A required for the bubble generator 1 to form a bubble. Similarly, the airflow supply unit 3 can be any one that can easily fill the gas and circulate the gas to the inner tube 12 in the form of the airflow A, which can be, for example but not limited to, a tank having a gas storage function, and has no special structure or shape. limit. Among them, the airflow supply unit 3 preferably has a function of maintaining a minimum pollution probability of the internal gas and having a discharge pressure, a flow velocity, and/or a gas output per unit time of the adjustable airflow A.

為確保所形成的支架無污染之虞,請參考圖2所示,在本實施例中,氣泡產生器1在由基質溶液供應單元2與氣流供應單元3向外管11與內管12輸送乃至於最後到氣泡形成的流通途徑中,是為一封閉的管路或通道,可以達成降低污染風險的目的。In order to ensure that the formed stent is free from contamination, please refer to FIG. 2, in the present embodiment, the bubble generator 1 is transported to the outer tube 11 and the inner tube 12 by the substrate solution supply unit 2 and the air supply unit 3, and even In the last circulation path to bubble formation, it is a closed pipeline or passage, which can achieve the purpose of reducing the risk of pollution.

再請參考圖1所示,在本實施例中,製備三維支架的過程中,還需要考量氣泡的形成環境參數與操作條件,其中,環境參數與操作條件涵蓋的範圍由基質溶液供應單元2與氣流供應單元3到外管11與內管12都包含在內,例如基質溶液M的流速、及氣流A的噴出壓力、及氣泡產生器1中外管11與內管12的管徑與管口大小及外管11與內管12間管口的相對位置。換言之,在本實施例中,對氣泡產生有影響的相關環境參數與操作條件都要加以控制,以形成適宜使用的氣泡,其中,氣流A自內管12中的噴出壓力與基質溶液M的流速是為關鍵的影響因素,更應妥善設計而控制之。Referring to FIG. 1 again, in the embodiment, in the process of preparing the three-dimensional support, it is also necessary to consider the formation environment parameters and operating conditions of the air bubbles, wherein the environmental parameters and the operating conditions cover the range covered by the matrix solution supply unit 2 The air supply unit 3 is included in the outer tube 11 and the inner tube 12, for example, the flow rate of the matrix solution M, and the discharge pressure of the air stream A, and the tube diameter and nozzle size of the outer tube 11 and the inner tube 12 in the bubble generator 1. And the relative position of the nozzle between the outer tube 11 and the inner tube 12. In other words, in the present embodiment, the relevant environmental parameters and operating conditions that affect the bubble generation are controlled to form a suitable bubble, wherein the flow pressure A from the inner tube 12 and the flow rate of the substrate solution M It is a key influencing factor and should be properly designed and controlled.

要特別強調的是,調整氣泡產生器1的環境參數與操作條件,配合所使用的基質溶液M與氣流A,可以達到一形成氣泡的較佳參數設定。在此設定下,可使得所形成的氣泡之尺寸實質上相等,而此等氣泡亦是本發明之三維支架製備方法中較適宜使用的氣泡。在本實施例中,較佳的環境參數是外管11之第一端111的管口內徑約為62至75微米(μm),內管12之第二端121的管口內徑約為25至35微米,內管12之第二端121在相對於管口之另一側之管內徑為約350至450微米,且外管11與內管12管口相距約350至450微米(內管12較內縮)。It is particularly emphasized that adjusting the environmental parameters and operating conditions of the bubble generator 1 in combination with the substrate solution M and the gas stream A used can achieve a preferred parameter setting for forming bubbles. Under this setting, the sizes of the formed bubbles can be made substantially equal, and these bubbles are also suitable bubbles for use in the three-dimensional scaffold preparation method of the present invention. In the present embodiment, the preferred environmental parameter is that the inner diameter of the first end 111 of the outer tube 11 is about 62 to 75 micrometers (μm), and the inner diameter of the second end 121 of the inner tube 12 is about 25 to 35 microns, the second end 121 of the inner tube 12 has an inner diameter of about 350 to 450 microns with respect to the other side of the nozzle, and the outer tube 11 is spaced from the inner tube 12 with a nozzle of about 350 to 450 microns ( The inner tube 12 is more retracted).

如圖3所示,其為氣泡產生器1的操作設定與氣泡形成的關係圖。調整氣泡產生器1的操作條件控制,主要是藉由改變基質溶液M的流速與氣流A的噴出壓力來達成。圖3中,各個記號點為不同基質溶液流速與不同氣流噴出壓力的實驗結果,圓形實心/空心記號點表示產生均一尺寸的氣泡;三角形實心/空心記號點表示同時產生兩種不同尺寸的氣泡;交叉記號點表示無法產生氣泡;星形記號點表示同時產生多種不同尺寸的氣泡。另外,直線L1表示氣泡形成與液體之界限,於直線L1以上的區域中基質溶液M皆是以液體的形式流出,而無法形成任何氣泡;虛線L2則是代表形成的氣泡可穩定存在之下界限,而於虛線L2以下的區域是無法穩定的產生氣泡或所產生的氣泡無法穩定存在且脆弱易破,也就是說介於直線L1與虛線L2之間的操作設定,才是適合氣泡形成的操作設定。其範圍大約是基質溶液M流速介於約300微升/分鐘(μL/min)至1,050微升/分鐘;氣流A噴出壓力介於約3帕斯卡(psi)至10帕斯卡的範圍內。較佳地,當基質溶液M流速為500微升而壓力為5.96帕斯卡時,氣泡產生器1可產生尺寸大小實質上均勻一致的氣泡。如此一來,可避免因為支架內各孔洞間的結構差異影響分析研究的結果。As shown in FIG. 3, it is a relationship diagram between the operation setting of the bubble generator 1 and bubble formation. The control of the operating conditions of the bubble generator 1 is mainly achieved by changing the flow rate of the substrate solution M and the discharge pressure of the gas stream A. In Fig. 3, each mark point is an experimental result of different substrate solution flow rates and different gas flow discharge pressures, and the circular solid/hollow mark points indicate that bubbles of uniform size are generated; the triangle solid/hollow mark points indicate that two different sizes of bubbles are simultaneously generated. Cross-marking dots indicate that bubbles cannot be generated; star-shaped dots indicate that bubbles of different sizes are simultaneously produced. In addition, the straight line L1 indicates the boundary between the bubble formation and the liquid. In the region above the straight line L1, the matrix solution M flows out in the form of a liquid, and no bubble can be formed; the broken line L2 represents the boundary where the formed bubble can be stably existed. However, in the region below the dotted line L2, bubbles are not stably generated or the generated bubbles are not stable and fragile, that is, the operation setting between the straight line L1 and the broken line L2 is an operation suitable for bubble formation. set up. It ranges from about 300 microliters per minute (μL/min) to 1,050 microliters/minute of the substrate solution M; and the gas stream A discharge pressure is in the range of from about 3 Pascals (psi) to 10 Pascals. Preferably, when the substrate solution M has a flow rate of 500 microliters and a pressure of 5.96 pascals, the bubble generator 1 can produce bubbles of substantially uniform size. In this way, the results of the analytical study can be avoided due to structural differences between the holes in the stent.

再請參考圖1所示,本發明之三維支架之製備方法更可包含一收集氣泡的步驟(S30)。於步驟S30中,可放置一容器於氣泡產生器的下方,以承接剛形成出來的氣泡。且在此收集氣泡的過程中,氣泡會自動堆疊成緊密排列(如圖4A、4B及4C所示)。Referring to FIG. 1 again, the method for preparing the three-dimensional stent of the present invention may further comprise a step of collecting bubbles (S30). In step S30, a container may be placed under the bubble generator to receive the newly formed bubbles. And during the process of collecting bubbles, the bubbles are automatically stacked in a tight arrangement (as shown in Figures 4A, 4B and 4C).

再請參考圖1所示,於收集氣泡之步驟S30後,本發明之三維支架之製備方法更可包含將氣泡進行凝膠反應(S40)。於步驟S40中,凝膠反應是為在氣泡與氣泡間透過化學或物理的變化,使得氣泡的氣泡壁與氣泡壁之間得以相互連結,進而發生膠化,以固定相鄰兩氣泡間彼此的相對位置,而形成三維支架。巨觀來看,凝膠反應得以將原本堆疊的複數氣泡,較佳是為自動堆疊成緊密排列的複數氣泡的氣泡壁,由濃稠的液狀基質溶液形成一種三維的膠體結構,也就是三維支架。在本發明之一實施例中,完成凝膠反應的氣泡壁是為一類似海綿狀或蜂巢狀的結構,而內部具有大量適於附著或接種細胞的孔洞。依據基質溶液M所含有的物質不同,進行凝膠反應的條件亦有所差異。舉例來說,若基質溶液M中含有海藻膠,則產生膠化可藉由交聯(cross-link)作用,例如加入是適當量的二價金屬離子(例如鈣離子或鎂離子)。在本發明之一實施例中,例如是加入100毫莫耳濃度或濃度更高的氯化鈣溶液。而若是基質溶液M中含有明膠,則進行凝膠反應的條件則是為降低溫度後才進行化學凝膠反應(cross-link)。若是基質溶液M中含有幾丁質或膠原蛋白,則凝膠反應的條件則是為調整pH值至中性且同時升高溫度,而較佳是將溫度升高超過37℃。當然,在配合基質溶液M所含物質的情況下,其他可進行凝膠反應或達成與凝膠反應相同目的者亦可使用於本步驟中。Referring to FIG. 1 again, after the step S30 of collecting bubbles, the method for preparing the three-dimensional stent of the present invention may further comprise performing a gel reaction on the bubbles (S40). In step S40, the gel reaction is a chemical or physical change between the bubble and the bubble, so that the bubble wall and the bubble wall of the bubble are connected to each other, and gelation occurs to fix the adjacent two bubbles. Relative position, forming a three-dimensional stent. From a giant point of view, the gel reaction can form a plurality of bubbles that are originally stacked, preferably a bubble wall that is automatically stacked into closely packed plural bubbles, and a three-dimensional colloidal structure is formed from a thick liquid matrix solution, that is, three-dimensional. support. In one embodiment of the invention, the wall of the bubble that completes the gel reaction is a sponge-like or honeycomb-like structure with a large number of pores suitable for attachment or seeding of cells. The conditions for performing the gel reaction differ depending on the substances contained in the matrix solution M. For example, if the matrix solution M contains alginate, gelation can occur by cross-linking, for example by adding an appropriate amount of a divalent metal ion (e.g., calcium or magnesium). In one embodiment of the invention, for example, a calcium chloride solution having a concentration of 100 millimolar or higher is added. On the other hand, if the matrix solution M contains gelatin, the gel reaction is carried out under the condition that the temperature is lowered before the chemical cross-link is performed. If the matrix solution M contains chitin or collagen, the gel reaction conditions are to adjust the pH to neutral and simultaneously increase the temperature, and it is preferred to raise the temperature by more than 37 °C. Of course, in the case of blending the substance contained in the matrix solution M, other ones which can perform a gel reaction or achieve the same purpose as the gel reaction can also be used in this step.

另外,在本發明之一實施例中,本發明之三維支架製備方法再將氣泡進行凝膠反應的步驟S40後,可更包含移除氣泡中氣體的步驟(S50)。其中,氣泡中的氣體較佳是在一低壓環境下或真空環境下以抽氣方式移除,詳細而言,是將氣泡於一低壓環境下浸置於一液體中再以抽氣的方式移除氣泡中的氣體,其作法可以將氣泡進行凝膠作用後所形成的膠化結構浸置於液體中,由於外界環境的氣體壓力小於固化結構內氣泡中氣體的壓力,故氣體會自動從支架中釋放出來,而由液體充滿整個支架間的空隙,以達到保存支架的目的。其中,所使用的液體可例如一般的純水或去離子水,當然,其他具化學穩定性且能與固化結構相容的液體亦可選用之,而無特別的限制。需注意的是,在去除氣泡中的氣體之步驟S50中,最好是待膠化後的支架內部的空隙已完全填滿液體,以確保氣泡中的氣體有確實地被移除。In addition, in an embodiment of the present invention, the method for preparing a three-dimensional stent of the present invention may further comprise the step of removing the gas in the bubble (S50) after the step S40 of performing the gel reaction on the bubble. Wherein, the gas in the bubble is preferably removed by suction in a low pressure environment or in a vacuum environment; in detail, the bubble is immersed in a liquid in a low pressure environment and then pumped in a pumping manner. In addition to the gas in the bubble, the gelled structure formed by the gelation of the bubble can be immersed in the liquid. Since the gas pressure of the external environment is less than the pressure of the gas in the bubble in the solidified structure, the gas will automatically be removed from the stent. The medium is released, and the gap between the entire stent is filled by the liquid to achieve the purpose of preserving the stent. Among them, the liquid to be used may be, for example, general pure water or deionized water. Of course, other liquids which are chemically stable and compatible with the cured structure may be selected without particular limitation. It should be noted that in the step S50 of removing the gas in the bubble, it is preferable that the void inside the stent to be gelatinized is completely filled with the liquid to ensure that the gas in the bubble is surely removed.

請參考圖5及圖6所示,圖5是為三維支架經切片後,於掃瞄式電子顯微鏡下觀察到的結構,而圖6是為三維支架於掃瞄式電子顯微鏡下觀察到的立體結構。由圖中可知,支架是為一具有大量孔洞的三維結構,且支架的形狀大致上規律,且支架形成的孔洞尺寸則實質上大小一致。Please refer to FIG. 5 and FIG. 6. FIG. 5 is a structure observed under a scanning electron microscope after the three-dimensional stent is sliced, and FIG. 6 is a three-dimensional stent observed under a scanning electron microscope. structure. As can be seen from the figure, the stent is a three-dimensional structure having a large number of holes, and the shape of the stent is substantially regular, and the size of the holes formed by the stent is substantially the same size.

在本發明之一實施例中,運用本發明之三維支架之製備方法所製成的三維支架可保存於添加有1%抗生素的0.5M鈣離子或鎂離子溶液中,並於4℃保存,以避免微生物的污染,待要進行細胞接種時才取出。In one embodiment of the present invention, the three-dimensional scaffold prepared by the method for preparing the three-dimensional scaffold of the present invention can be stored in a 0.5 M calcium ion or magnesium ion solution supplemented with 1% antibiotic, and stored at 4 ° C to Avoid microbial contamination and remove it when cells are inoculated.

在本發明之一實施例中,用以接種的細胞為人類的纖維母細胞,待於培養液中的纖維母細胞數量大於106 後,即可將支架先以培養液於12孔盤內潤洗兩次,再利用注射的方式將細胞附著或接種於三維支架上,以於三維支架上進行進一步的細胞培養(如圖7所示,其中,內含有圓形小點而略成梭形者為纖維母細胞,其餘略成不規則三角形者則為三維支架結構)。需注意的是,在本發明之三維支架之製備方法中,附著或接種細胞並非一定是要於支架製備完成之後才進行,亦可以在將基質溶液M及氣流A流經氣泡產生器1,形成複數氣泡的步驟S20前,預先將細胞注射、或培養或混合於基質溶液M中,以完成附著或接種。以此方式製備而成的支架可以在支架形成後直接接續進行後續細胞生長分化的程序。也就是說,在本發明中,將待培養之細胞移植或接種於三維支架的時機,則可以是一開始便將細胞與構成三維支架材料的基質溶液混合,以讓細胞於三維支架內部開始生長;另一時機則是當三維支架製備完成後,再將細胞、或細胞懸浮液或是與培養基混合的細胞接種至三維支架上,俾使細胞得於三維支架的表面或三維支架所形成的孔洞中生長。In one embodiment of the present invention for human cells are seeded fibroblasts in culture until the number of fibroblasts was greater than 106, the stent can first culture solution in the 12-well plates Run Wash twice, then attach or inoculate the cells on the three-dimensional scaffold by injection to further culture the cells on the three-dimensional scaffold (as shown in Figure 7, where there are round dots and slightly fusiform) For fibroblasts, the rest of the irregular triangles are three-dimensional scaffold structures). It should be noted that in the preparation method of the three-dimensional scaffold of the present invention, the attachment or seeding of the cells is not necessarily performed after the preparation of the stent is completed, and the matrix solution M and the gas stream A may be flowed through the bubble generator 1 to form. Prior to the step S20 of the plural bubbles, the cells are previously injected, or cultured or mixed in the matrix solution M to complete attachment or inoculation. The scaffold prepared in this manner can directly follow the procedure of subsequent cell growth and differentiation after the scaffold is formed. That is to say, in the present invention, when the cells to be cultured are transplanted or inoculated into the three-dimensional scaffold, the cells may be mixed with the matrix solution constituting the three-dimensional scaffold material at the beginning to allow the cells to start growing inside the three-dimensional scaffold. Another timing is when the three-dimensional scaffold is prepared, and then the cells, or the cell suspension or the cells mixed with the medium are inoculated onto the three-dimensional scaffold, and the cells are obtained on the surface of the three-dimensional scaffold or the holes formed by the three-dimensional scaffold. Growing in.

綜上所述,因依據本發明之一種三維支架之製備方法,僅需運用氣泡產生器將流過的基質溶液與氣流形成複數氣泡,再將氣泡凝膠,便可形成用於細胞培養及/或組織工程的三維支架,是為一種簡易且快速的支架製備方式。此外,本發明之三維支架之製備方法中所使用的基質溶液可依據使用者所需而輕易地置換,因而可產生不同尺寸的氣泡,進而客製化特定的立體支架。在本發明之部分實施例中,利用適當的條件控制,依據本發明之三維支架之製備方法所製成的三維支架可具有實質大小形狀一致的孔洞,可避免因為支架內各孔洞間的結構差異影響分析研究的結果。與習知技術相較,本發明之三維支架之製備方法操作簡單,亦無使用有害有機溶劑的疑慮,故利用本發明之三維支架之製備方法所製成的三維支架不僅可簡化細胞培養或組織工程可利用之支架的製程,更可以減少在製作過程中的成本支出。In summary, according to the method for preparing a three-dimensional stent according to the present invention, it is only necessary to use a bubble generator to form a plurality of bubbles in the flowing matrix solution and the gas stream, and then to form a bubble gel to form a cell culture and/or Or a tissue-engineered three-dimensional stent is a simple and quick way to prepare a stent. In addition, the matrix solution used in the method for preparing the three-dimensional scaffold of the present invention can be easily replaced according to the needs of the user, so that bubbles of different sizes can be produced, thereby customizing a specific stereo scaffold. In some embodiments of the present invention, the three-dimensional scaffold made by the method for preparing the three-dimensional scaffold according to the present invention can have holes with substantially the same size and shape by appropriate condition control, thereby avoiding structural differences between the holes in the scaffold. Influence the results of the analytical study. Compared with the prior art, the preparation method of the three-dimensional stent of the present invention is simple in operation and has no doubt that harmful organic solvents are used, so that the three-dimensional stent prepared by the preparation method of the three-dimensional stent of the invention can not only simplify cell culture or tissue. The process of the rack that can be used in the project can reduce the cost in the production process.

本發明亦揭露一種三維支架之製備裝置,是為一結構簡單且輕便容易組裝製成的裝置,與習知用於製作組織工程支架所用之昂貴的機械設備相比,具有普及性廣且使用便利性高等特性。The invention also discloses a device for preparing a three-dimensional stent, which is a device which is simple in structure, light and easy to assemble, and has wide popularity and convenient use compared with the expensive mechanical equipment used for fabricating tissue engineering stents. High sexuality.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.

1...氣泡產生器1. . . Bubble generator

11...外管11. . . Outer tube

111...第一端111. . . First end

12...內管12. . . Inner tube

121...第二端121. . . Second end

2...基質溶液供應單元2. . . Matrix solution supply unit

3...氣流供應單元3. . . Air supply unit

4...三維支架製備裝置4. . . Three-dimensional stent preparation device

A...氣流A. . . airflow

M...基質溶液M. . . Matrix solution

L1...直線L1. . . straight line

L2...虛線L2. . . dotted line

S10~S50...步驟S10~S50. . . step

圖1為本發明較佳實施例之三維支架之製備方法之流程圖;1 is a flow chart of a method for preparing a three-dimensional stent according to a preferred embodiment of the present invention;

圖2為步驟S20中之氣泡產生器之示意圖;Figure 2 is a schematic view of the bubble generator in step S20;

圖3為步驟S20中氣泡產生器形成氣泡之操作設定實驗數據圖;3 is a diagram showing experimental data of operation setting of bubble formation in the bubble generator in step S20;

圖4A及圖4B為步驟S30中之氣泡堆疊之照片圖;4A and 4B are photographic views of the bubble stack in step S30;

圖4C為圖4B之部分放大圖;以及Figure 4C is a partial enlarged view of Figure 4B;

圖5為依據本發明較佳實施例之三維支架之製備方法所製成之支架,以掃瞄式電子顯微鏡觀察之剖面圖;5 is a cross-sectional view of a stent prepared by a scanning electron microscope according to a method for preparing a three-dimensional stent according to a preferred embodiment of the present invention;

圖6為依據本發明較佳實施例之三維支架之製備方法所製成之支架,以掃瞄式電子顯微鏡觀察之立體圖;以及6 is a perspective view of a stent prepared by a scanning electron microscope according to a method for preparing a three-dimensional stent according to a preferred embodiment of the present invention;

圖7為將細胞接種並培養於依據本發明較佳實施例之三維支架之製備方法製程的三維支架上的立體圖。Figure 7 is a perspective view of a three-dimensional scaffold prepared by inoculating cells and culturing the preparation method of the three-dimensional scaffold according to the preferred embodiment of the present invention.

S10~S50...步驟S10~S50. . . step

Claims (21)

一種三維支架之製備方法,包含:將一基質溶液及一氣流經由一氣泡產生器,形成複數氣泡;收集該等氣泡,且該等氣泡堆疊成緊密排列;將該等氣泡進行一凝膠反應;以及移除該等氣泡中之氣體,其中該氣泡產生器係包含一外管及一內管,該內管係套設於該外管內,且該基質溶液係由該外管流過,該氣流係由該內管流過。 A method for preparing a three-dimensional stent comprises: forming a plurality of bubbles by a matrix solution and a gas flow through a bubble generator; collecting the bubbles, and stacking the bubbles into a tight arrangement; performing a gel reaction on the bubbles; And removing the gas in the bubbles, wherein the bubble generator comprises an outer tube and an inner tube, the inner tube is sleeved in the outer tube, and the matrix solution flows through the outer tube, The air flow is passed through the inner tube. 如申請專利範圍第1項所述之製備方法,其中該基質溶液含有明膠、洋菜膠、玻尿酸、幾丁質、海藻膠、纖維素或膠原蛋白。 The preparation method of claim 1, wherein the substrate solution comprises gelatin, acacia, hyaluronic acid, chitin, algin, cellulose or collagen. 如申請專利範圍第1項所述之製備方法,其中該基質溶液含有一界面活性劑。 The preparation method of claim 1, wherein the substrate solution contains a surfactant. 如申請專利範圍第1項所述之製備方法,更包含:將該基質溶液進行過濾或殺菌。 The preparation method according to claim 1, further comprising: filtering or sterilizing the substrate solution. 如申請專利範圍第1項所述之製備方法,其中該氣流為氮氣氣流或空氣氣流。 The preparation method of claim 1, wherein the gas stream is a nitrogen gas stream or an air stream. 如申請專利範圍第1項所述之製備方法,其中該外管與該內管之材質係分別為金屬、或玻璃或塑膠。 The preparation method of claim 1, wherein the outer tube and the inner tube are made of metal, or glass or plastic. 如申請專利範圍第1項所述之製備方法,其中該外管之截面係為一方形,該內管之截面係為一圓形。 The preparation method according to claim 1, wherein the outer tube has a square cross section, and the inner tube has a circular cross section. 如申請專利範圍第1項所述之製備方法,其中該等氣 泡之尺寸係實質上相等。 The preparation method according to the first aspect of the patent application, wherein the gas is The dimensions of the bubbles are substantially equal. 如申請專利範圍第1項所述之製備方法,其中該等氣泡之直徑係介於50微米至100微米之間。 The preparation method of claim 1, wherein the diameter of the bubbles is between 50 micrometers and 100 micrometers. 如申請專利範圍第1項所述之製備方法,其中該凝膠反應係藉由加入一二價金屬離子、或調整溫度或調整pH值所產生。 The preparation method of claim 1, wherein the gel reaction is produced by adding a divalent metal ion, or adjusting the temperature or adjusting the pH. 如申請專利範圍第1項所述之製備方法,其中移除該等氣泡中之氣體係將該等氣泡置於一低壓環境下抽氣移除。 The preparation method of claim 1, wherein removing the gas system in the bubbles removes the bubbles in a low pressure environment. 如申請專利範圍第11項所述之製備方法,其中該等氣泡係於一低壓環境下浸置於一液體中抽氣移除該等氣泡內的氣體。 The preparation method according to claim 11, wherein the bubbles are immersed in a liquid in a low pressure environment to evacuate the gas in the bubbles. 一種三維支架之製備裝置,包含:一氣泡產生器,包含:一外管,具有管徑漸次縮小之一第一端,及一內管,套設於該外管內,並具有管徑漸次縮小之一第二端;一基質溶液供應單元,係與該外管連接;以及一氣流供應單元,係與該內管連接。 A device for preparing a three-dimensional stent comprises: a bubble generator, comprising: an outer tube having a first end gradually decreasing in diameter; and an inner tube disposed inside the outer tube and having a diameter gradually decreasing a second end; a substrate solution supply unit coupled to the outer tube; and a gas flow supply unit coupled to the inner tube. 如申請專利範圍第13項所述之製備裝置,其中該氣泡產生器係一雙毛細管結構或一雙針管結構。 The preparation device according to claim 13, wherein the bubble generator is a double capillary structure or a double needle structure. 如申請專利範圍第13項所述之製備裝置,其中該第一端及該第二端於同一截面上係具有相同之中心。 The preparation device of claim 13, wherein the first end and the second end have the same center on the same cross section. 如申請專利範圍第13項所述之製備裝置,其中該第 一端之管口內徑係62至75微米。 The preparation device of claim 13, wherein the The inner diameter of the nozzle at one end is 62 to 75 microns. 如申請專利範圍第13項所述之製備裝置,其中該第二端之管口內徑係25至35微米。 The preparation device of claim 13, wherein the second end has an inner diameter of 25 to 35 μm. 如申請專利範圍第13項所述之製備裝置,其中該第一端之管口與該第二端之管口相距係350至450微米。 The preparation device of claim 13, wherein the nozzle of the first end is spaced from the nozzle of the second end by 350 to 450 microns. 如申請專利範圍第13項所述之製備裝置,其中該第二端在相對於管口之另一側之管內徑係350至450微米。 The preparation device of claim 13, wherein the second end is 350 to 450 microns in inner diameter of the tube on the other side of the nozzle. 如申請專利範圍第13項所述之製備裝置,其中該外管與該內管之材質係分別為金屬、或玻璃或塑膠。 The preparation device of claim 13, wherein the outer tube and the inner tube are made of metal, or glass or plastic. 如申請專利範圍第13項所述之製備裝置,其中該外管之截面係為一方形,該內管之截面係為一圓形。 The preparation device according to claim 13, wherein the outer tube has a square cross section, and the inner tube has a circular cross section.
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