TWI415776B - The rack system of automatic storage and retrieval system for coil and method of manufacturing the same - Google Patents

Abstract

The present invention is about a system and the manufacture method of a rack system of automatic storage retrieval system for coils. The object is to provide a storage rack with light, easy and scalable structure. Molding the different standard module unit with specific distance has the flexibility for increasing the storage rack length and storage seat number. The manufacture method is to arrange the storage rack at designed location and then to mold with concrete up to the upper edge of the base of the storage rack. The concrete is set and combined with the storage racks as coil storage racks. The sections between these storage racks become the plural storage seats. Every section links together and then combines as an elongated and continuous storage rack system.

Description

Rolled object automatic logistics storage rack system and setting method thereof

The invention relates to a roll storage automatic storage storage rack system, and is particularly suitable for a roll storage article, such as a steel storage roll, an aluminum coil, a copper coil and a paper roll.

As shown in Fig. 1, the conventional rolled object (1) uses a V-shaped storage rack (2) as a storage system, and the rolled object (1) must be placed from the top to the bottom in a V-shaped storage. On the shelf (2). At this stage, only a large hanger can be used to extend into the eye ring of the rolled object (1), support the upper part of the eye ring and lift the rolled object (1), and then transport it to the upper space of the traditional storage rack, and descend the rolled object. And placed on the V-shaped storage rack (2). Most of these operations are carried out by manpower, which is not easy to automate and labor-saving.

As shown in Fig. 2, there is shown a roll storage rack of another conventional automated logistics system in which a steel frame (3) with a sloping seat is locked to a reinforced concrete pier (4). The ground anchor bolt (5) that locks the steel frame will bear a large tensile force and shearing force, and the steel bar in the reinforced concrete pier (4) is to be arranged and joined with the steel bar of the floor layer to strengthen the supporting force, and the construction is troublesome. The cost is high, and the elevation of the reinforced concrete piers protruding outwards or upwards is uneven, and the area will be changed for other purposes in the future, so that the plant area cannot be flexibly used. In the conventional automated logistics system for rolled objects, due to the structural elevation relationship of the rolled object transporting vehicle, taking the diameter of the rolled object ψ1,200~ψ2,100mm as an example, from the traveling track base of the conveying vehicle to the roll type The elevation difference of the V-shaped seat is about 1,500mm. Therefore, when planning and designing the general rolling object automation system, it will try to reduce the running track of the conveying vehicle as much as possible, and digging the foundation to make the civil construction more complicated and difficult. Construction costs have increased dramatically. Sometimes the depth of the foundation will be limited by other conditions, such as the basic interference of the plant pillars, and limit the depth of the foundation, but also increase the trouble of civil design and construction costs.

As shown in Fig. 3, it is another conventional technology of the automatic logistics system storage rack (6) of the roll object, because the load bearing frame will generate a large bending moment on the base (7), as shown in Figure 4. Shown as another modified automatic storage system (8) for continuous roll-shaped objects, the storage racks of Figure 3 and Figure 4 themselves need a strong and heavy base (7) to withstand the huge bending moment generated by the load. However, this heavy base (7) will not only increase the manufacturing cost of the storage rack, but also increase the number of anchor bolts (9) that lock the storage rack and the length of the anchor bolts (9) buried in the concrete. The cost will also increase.

SUMMARY OF THE INVENTION It is an object of the present invention to provide an automated storage storage rack system for a rolled object that is lightweight and expandable in construction.

According to the roll storage article automatic storage storage rack system of the present invention, the lower portion of the storage rack body is welded to two steel connecting members of moderate strength at a certain interval, and the steel connecting member is welded below the steel connecting member at a horizontal downward angle of 45 degrees. An anchoring plate or rod extending to the reinforced concrete, and a vertical spacer steel is welded between the two steel connecting members to form a base of the storage rack, and a hole is drilled at a suitable position of the base to be fitted with the anchor bolt . Place the set of roll-shaped object storage racks in the correct position of the automatic storage system of the rolled object, correct the horizontal orientation, and fill the upper edge of the steel connecting piece of cement to the base of the storage rack. After cement curing, lock and anchor The nut and the gasket on the bolt, the base of the automatic storage system of the rolled object can form a strong base with the reinforced concrete foundation, and the rigidity of the overall storage rack is very good, and can carry a very large load stress. When the left and right sides of the storage rack are subjected to the heavy load of the rolled object, the bending moment of the heavy load of the rolled object on the anchor bolt is greatly reduced because of the contribution of the anchoring plate or the rod to the combination of the reinforced concrete. In addition, the heavy load has zero net force in the horizontal direction of the storage rack, and the storage rack can be fixed in the automated logistics system very stably.

According to the roll storage automatic storage storage rack system of the present invention, it is possible to store and take out the rolled object with specific information, and the traveling track of the conveying vehicle does not need to be dug too deep, and it is no longer necessary to manufacture the convex reinforced concrete mound. The basic fee for civil engineering can be reduced sharply.

Referring to FIG. 5, it discloses an automatic storage storage rack system for a rolled object according to an embodiment of the present invention. The storage rack body (10) can be divided into three parts, namely an upper storage position (11), and a storage decision. The height of the frame body (12) and the lower storage frame base (13), the storage position (11) can be welded by H-beam, U-shaped channel steel, steel pipe, steel plate, etc., the above materials are welded The two beams have inclined ends at an angle of one end or one end thereof, and a cross plate (14) spanning the inclined end faces of the two beams forms a V-shaped notch for receiving the rolled object. To protect the rolled object, a soft cast nylon gasket (15) can be re-locked on the slope of the transverse plate (14). The frame body (12) may be welded by H-shaped steel, U-shaped channel steel, steel pipe, steel plate, angle iron, etc., according to the height of the roll conveying vehicle and the civil foundation of the vehicle and the storage body ( 10) The height of the civil foundation of the storage location (11) is determined, and the height of the frame body (12) is determined. The frame body (12) is welded to the middle portion of the beam of the storage space (11) to support the storage. The position, which transfers the load to the base, while providing the required clearance for the transport vehicle to remove and place the rolled object.

Referring to Figure 5 and Figure 6, Figure 6 is a schematic diagram of the storage frame with the civil foundation (21). The steel structure in which the storage position (11) and the frame body (12) are integrated is welded to the two steel connecting members (16) of moderate strength at a certain interval, and the steel connecting member (16) may be U-shaped channel steel (as shown in the figure), angle steel, steel plate, steel square tube, etc., and under this steel joint, there is an anchor plate or rod (17) which is extended to the reinforced concrete horizontally downward 45 degrees. Between the two steel connectors, a vertical spacer steel (18) is welded, that is, the storage base (13) is formed, and the appropriate position of the base is drilled to install the anchor bolt. (9) Place the set of roll-shaped object storage racks in the correct position of the automatic storage system of the rolled object, correct the horizontal orientation, and fill the upper edge of the steel connecting piece (16) of the base of the storage rack with cement. After curing, lock the nut (19) and the spacer (20) on the anchor bolt. The storage base (13) of the invention can form a strong storage base (13) with the reinforced concrete foundation, and the overall storage frame has very good rigidity and can carry a very large load stress. When the left and right sides of the storage rack are subjected to the heavy load of the rolled object, the bending load of the locking anchor bolt is greatly reduced due to the contribution of the anchoring plate or the rod (17) combined with the reinforced concrete. . In addition, the heavy load has zero net force in the horizontal direction of the rack body (10), and the rack body (10) can be fixed in the automated logistics system very stably.

Figure 7 is another embodiment of the present invention. The single side of the storage rack of the automatic storage system of the rolled object is designed as a separate storage rack (22). This embodiment can synthesize a continuous rolled object with the previous embodiment. The automated storage system, as shown in Figure 8, is a schematic diagram of a continuous storage rack extension system. The junctions of each section also form a storage location. Such a plurality of segments are connected in series to extend the overall storage shelf length of the rolled object.

Figure 9 shows the storage frame detail of the rolled object, which comprises a plurality of storage steel structures (10), a plurality of anchors for fixing the storage base (13) of the storage steel structure and the concrete. Fixed bolts (9), a plurality of nuts (19), a plurality of gaskets (20), and a four-fold storage number of cast nylon gaskets (15) are fixed on the plurality of storage steel structures (10), ten Six times of storage number of nylon spacer fixed countersunk bolts (23), a storage rack base (13), the storage base (13) is fixed on the concrete, the plurality of nuts (19) and the plurality of pads The piece (20) fixes the plurality of anchor bolts (9) on the storage base (13), and the cast nylon gasket (15) and the countersunk bolt (23) are fixed to the storage steel structure (10) The upper and lower storage steel structures (10) are welded to the storage base (13) at equal intervals. The main body of the storage rack can be welded by H-shaped steel, U-shaped steel trough, steel pipe, steel plate, flat iron, angle iron, square steel pipe and the like.

Figure 5, Figure 6, and Figure 7 are sample rack modules for roll-shaped objects. The storage number, the receiving angle of the rolled object, and the position of the reinforcing plate or reinforcing structure can be corrected for different considerations, but it does not affect. In the spirit of the present invention, when planning and designing the logistics system, these appropriate storage rack example modules can be selected, arranged in a fixed interval by means of segments, placed in a logistics system, and concrete grouted together, which forms a volume. Shaped parts automated storage system storage rack.

As explained above, the roll-shaped article automatic storage storage rack system of the present invention has the following features:

1. Simple shape, light, novel and low manufacturing cost.

2. After the reinforced concrete of the factory building and floor is cast together, it can form a base with a large strength and rigidity of the storage rack, so the load capacity of the storage rack is very large and light.

3. Different standard storage rack module units can be placed and cast at a certain distance, which is flexible in planning and arrangement, and it is convenient to extend the length of the storage rack and increase the storage number to form a complete logistics conveying system.

4. The length of the storage module unit can be manufactured according to the length limit of the transport, which is convenient for transportation.

While the present invention has been described in its preferred embodiments, it is not intended to limit the scope of the invention, and various modifications and changes can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

1. . . Roll object

2. . . V-shaped storage rack

3. . . Steel structure

4. . . Reinforced concrete pier

5. . . Ground anchor bolt

6. . . Shelf

7. . . Base

8. . . Shelf

9. . . Anchor bolt

10. . . Shelf body

11. . . Storage spaces

12. . . Body

13. . . Shelf base

14. . . The horizontal plate

15. . . Nylon gasket

16. . . Steel connector

17. . . Anchor plate or rod

18. . . Interval connecting steel

19. . . Nut

20. . . Gasket

twenty one. . . Shelf with civil foundation

twenty two. . . Shelf

twenty three. . . Countersunk bolt

Figure 1 is a schematic view of a conventional V-shaped storage rack for a rolled object.

Figure 2 is a schematic diagram of a conventional article of the automated logistics system roll-shaped object storage rack.

Figure 3 is another conventional automated logistics system roll object storage rack.

Figure 4 is another conventional continuous automated logistics system roll object storage rack.

Figure 5 is a schematic view of the automated storage storage rack system of the rolled object of the present invention.

Figure 6 is a schematic view of the automatic storage and storage rack system of the rolled object of the present invention in combination with the civil foundation.

Figure 7 is a schematic illustration of an automated storage and storage rack system for a rolled object according to another embodiment of the present invention.

FIG. 8 is a schematic diagram of a continuous storage rack lengthening system of the automatic storage storage rack system of the rolled object of the present invention.

Figure 9 is a detail structure of the storage rack of the automatic storage storage rack system of the rolled object of the present invention.

9. . . Anchor bolt

10. . . Shelf body

11. . . Storage spaces

12. . . Body

13. . . Shelf base

14. . . The horizontal plate

15. . . Nylon gasket

16. . . Steel connector

17. . . Anchor plate or rod

18. . . Interval connecting steel

19. . . Nut

20. . . Gasket

twenty one. . . Shelf with civil foundation

Claims (5)

An automatic storage storage rack system for a rolled object comprises: a plurality of storage rack bodies, wherein an upper part of each storage rack body is a storage position, and a lower body is a frame body, and the storage position and the body are welded to the storage body, the storage body Further welded to the two steel connecting members according to a certain interval; a plurality of connecting steels are vertically and intermittently welded between the two steel connecting members; a plurality of anchoring members are welded under the steel connecting members in a horizontal direction Lower 45 degrees to a reinforced concrete base to form a base of the storage rack; and a plurality of anchor bolts, nuts and washers, the base of the storage rack is anchored to the reinforced concrete base; wherein the storage rack body and The base of the storage rack is connected to form a storage unit, and the storage unit is combined with the concrete base, and is inserted into the reinforced concrete base by the anchoring piece, and after the concrete is solidified, a very rigid base is formed, and A solid and strong roll-shaped object storage rack is integrated. For example, in the patented scope item 1, the automatic storage storage rack system of the rolled object, the storage unit can be fixed and adjusted in the logistics system according to the planned length, and a storage position is also formed between the two storage units. Become a long and continuous storage rack system. The automatic storage storage rack system of the rolled object of claim 1, further comprising: a cast nylon gasket disposed on the two inclined surfaces of the storage position for buffering the impact of the rolled object in contact with the storage position. Force, and because the cast nylon gasket is slightly elastic, slightly compressed and deformed, and increases the contact area with the rolled object to make the weight distribution more average; and the gasket fixed countersunk bolt, which is used to fix the cast nylon gasket On the storage place. A method for setting up an automatic storage storage rack system for a roll-shaped object, comprising the steps of: providing a plurality of storage rack bodies, wherein each upper portion of the storage rack body is a storage space, and a lower portion is a storage body, and the storage body is welded at a certain interval On two steel connecting members; vertical spacing welding a plurality of connecting steels between the two steel connecting members to form a storage rack base, such that the storage rack body and the storage rack base are connected to form a storage rack unit; a plurality of anchors are welded under the steel connecting member and extend to the reinforced concrete base at a horizontal downward angle of 45 degrees; wherein the storage rack body and the base of the storage rack are connected to form a storage unit, the storage unit and The concrete base is combined and constructed, and after the concrete is solidified, it is integrated into a roll-shaped object storage and storage rack; and the upper edge of the steel connecting member which is filled with cement to the base of the storage rack, and after being cured by the cement, the anchor bolt is locked. Nuts and washers. For example, the method for setting the automatic storage storage rack system of the rolled object according to the fourth aspect of the patent application, wherein the storage unit can be fixed and adjusted in the logistics system according to the planned length, and the two storage units are also formed. A storage position becomes a long and continuous storage rack system.