TWI415324B - Method for making electrode material of lithium battery - Google Patents

Method for making electrode material of lithium battery Download PDF

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TWI415324B
TWI415324B TW099119363A TW99119363A TWI415324B TW I415324 B TWI415324 B TW I415324B TW 099119363 A TW099119363 A TW 099119363A TW 99119363 A TW99119363 A TW 99119363A TW I415324 B TWI415324 B TW I415324B
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lithium
iron phosphate
particles
vanadium
electrode material
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TW099119363A
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TW201145659A (en
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Gai Yang
Chang-Yin Jiang
Jian Gao
jie-rong Ying
Jian-Jun Li
xiang-ming He
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Hon Hai Prec Ind Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention relates to a method for making an electrode material of lithium battery. In the method, a lithium vanadium phosphate electrode material is provided. The lithium vanadium phosphate electrode material includes a plurality of lithium vanadium phosphate particles. A lithium iron phosphate electrode material is coated on the surface of the lithium vanadium phosphate particles to form the lithium iron phosphate/lithium vanadium phosphate composite electrode material.

Description

鋰電池電極材料的製備方法Method for preparing lithium battery electrode material

本發明涉及一種鋰電池電極材料的製備方法,尤其涉及一種磷酸鐵鋰/磷酸釩鋰複合電極材料的製備方法。The invention relates to a preparation method of a lithium battery electrode material, in particular to a preparation method of a lithium iron phosphate/vanadium phosphate composite electrode material.

磷酸鐵鋰(LiFePO4 )和磷酸釩鋰(Li3 V2 (PO4 )3 )電極材料以其結構穩定、安全性好、資源豐富等優點備受關注。同時,研究表明該兩種電極材料各自也存在其他固有的特點,磷酸鐵鋰電極材料高溫性能和循環性能好、理論比容量高,但由於其鋰離子的嵌入脫出是在一維方向上進行的,故離子電導性差、高倍率充放電性能和低溫性能差;磷酸釩鋰電極材料中鋰離子的擴散是在三維方向上進行的,故在低電壓範圍的離子擴散性能好、高倍率充放電性能和低溫性能優良,但電子電導率及理論比容量低。Lithium iron phosphate (LiFePO 4 ) and lithium vanadium phosphate (Li 3 V 2 (PO 4 ) 3 ) electrode materials have attracted much attention due to their structural stability, safety and resource. At the same time, studies have shown that the two electrode materials also have other inherent characteristics. The lithium iron phosphate electrode material has good high temperature performance and cycle performance, and has a high theoretical specific capacity, but its lithium ion insertion and extraction is performed in one dimension. Therefore, the ionic conductivity is poor, the high rate charge and discharge performance and the low temperature performance are poor; the lithium ion diffusion in the lithium vanadium phosphate electrode material is performed in the three-dimensional direction, so the ion diffusion performance in the low voltage range is good, and the high rate charge and discharge is performed. Excellent performance and low temperature performance, but low electronic conductivity and theoretical specific capacity.

對於磷酸鐵鋰的離子導電性差和磷酸釩鋰的理論比容量低的缺點,有文獻報導藉由採用將磷酸鐵鋰和磷酸釩鋰複合的方法獲得一種磷酸鐵鋰/磷酸釩鋰複合正極材料,從而實現二者優勢互補。請參見“Improving electrochemical properties of lithium iron phosphate by additon of vanadium”, Yang M R, Ke W, Wu S H. J Power Sources, 2007, 165: 646-650,該文獻藉由將磷酸鐵鋰和磷酸釩鋰的前驅體均勻混合並煅燒的方法形成一種體相複合的磷酸鐵鋰/磷酸釩鋰複合正極材料,經過電化學性能測試發現,由於離子導電性好的磷酸釩鋰的加入,使得該磷酸鐵鋰/磷酸釩鋰複合電極材料在高倍率下的比容量高於單一物相的磷酸鐵鋰和磷酸釩鋰。For the disadvantage that the ionic conductivity of lithium iron phosphate is poor and the theoretical specific capacity of lithium vanadium phosphate is low, it has been reported in the literature to obtain a lithium iron phosphate/lithium vanadium phosphate composite cathode material by a method of combining lithium iron phosphate and lithium vanadium phosphate. Thereby achieving the complementary advantages of the two. See "Improving electrochemical properties of lithium iron phosphate by additon of vanadium", Yang MR, Ke W, Wu S H. J Power Sources, 2007, 165: 646-650, by using lithium iron phosphate and lithium vanadium phosphate The precursor is uniformly mixed and calcined to form a bulk composite lithium iron phosphate/vanadium phosphate composite cathode material. After electrochemical performance test, it is found that the lithium iron phosphate is added due to the addition of lithium vanadium phosphate with good ion conductivity. The specific capacity of the lithium vanadium phosphate composite electrode material at a high rate is higher than that of the single phase of lithium iron phosphate and lithium vanadium phosphate.

然,當將該複合正極材料用於鋰電池中時,由於在該體相複合的磷酸鐵鋰/磷酸釩鋰複合正極材料中,磷酸鐵鋰和磷酸釩鋰均勻分佈,使得部分電解液不能與磷酸鐵鋰直接接觸,從而使得其中的鋰離子擴散性能差的磷酸鐵鋰與電解液接觸不充分,使得該磷酸鐵鋰/磷酸釩鋰複合正極材料中磷酸鐵鋰的鋰離子不容易充分擴散到電解液中,降低了整個磷酸鐵鋰/磷酸釩鋰複合正極材料的電化學性能。However, when the composite positive electrode material is used in a lithium battery, since lithium iron phosphate and lithium vanadium phosphate are uniformly distributed in the bulk lithium iron phosphate/vanadium phosphate composite positive electrode material, a part of the electrolyte cannot be combined with Lithium iron phosphate is directly contacted, so that lithium iron phosphate having poor lithium ion diffusion performance is insufficiently contacted with the electrolyte, so that lithium ions of lithium iron phosphate in the lithium iron phosphate/vanadium phosphate composite cathode material are not easily diffused sufficiently In the electrolyte, the electrochemical performance of the entire lithium iron phosphate/vanadium phosphate composite cathode material is lowered.

有鑒於此,提供一種磷酸鐵鋰/磷酸釩鋰複合電極材料的製備方法實為必要,藉由該製備方法使所獲得的磷酸鐵鋰/磷酸釩鋰複合電極材料中磷酸鐵鋰的鋰離子可充分擴散。In view of this, it is necessary to provide a method for preparing a lithium iron phosphate/vanadium phosphate composite electrode material, and the lithium ion of lithium iron phosphate in the obtained lithium iron phosphate/vanadium phosphate composite electrode material can be obtained by the preparation method. Fully spread.

一種鋰電池電極材料的製備方法,其包括以下步驟:製備一磷酸釩鋰電極材料,其包括複數磷酸釩鋰顆粒;以及在所述磷酸釩鋰顆粒的表面包覆一磷酸鐵鋰電極材料,從而形成一磷酸鐵鋰/磷酸釩鋰複合電極材料。A method for preparing a lithium battery electrode material, comprising the steps of: preparing a vanadium phosphate monophosphate electrode material comprising a plurality of lithium vanadium phosphate particles; and coating a surface of the lithium vanadium phosphate particles with a lithium iron phosphate electrode material, thereby A lithium iron phosphate/vanadium phosphate composite electrode material is formed.

一種鋰電池電極材料的製備方法,其包括以下步驟:提供一磷酸釩鋰電極材料,其包括複數磷酸釩鋰顆粒;提供一鐵鹽和一磷源,將所述鐵鹽和磷源溶於一溶劑中,以形成一混合液;將上述混合液按照100毫升/小時~150毫升/小時的流量連續輸入到一反應器中;調節該混合液的PH值為1.5~5,反應器的溫度為25℃~50℃,混合液在反應器中的反應時間為40分鐘至2小時,從而形成磷酸鐵前驅體顆粒;在一惰性氣體的氛圍下,在400℃~700℃的溫度範圍內加熱所述磷酸鐵前驅體顆粒2小時~24小時;提供一鋰源溶液和一還原劑,將該鋰源溶液、上述磷酸鐵前驅體顆粒和還原劑均勻混合,以形成一混合漿料;將所述磷酸釩鋰顆粒均勻分散於所述混合漿料中,使該混合漿料均勻包覆在所述磷酸釩鋰顆粒的表面,之後過濾並乾燥該表面包覆有混合漿料的磷酸釩鋰顆粒,使該磷酸釩鋰顆粒表面的混合漿料被固化,以形成一複合體;在一惰性氣體的氛圍中,在500℃~850℃的溫度下加熱所述複合體8小時~40個小時,從而形成磷酸鐵鋰/磷酸釩鋰複合電極材料。A method for preparing a lithium battery electrode material, comprising the steps of: providing a vanadium phosphate monophosphate electrode material comprising a plurality of lithium vanadium phosphate particles; providing an iron salt and a phosphorus source, and dissolving the iron salt and the phosphorus source a solvent is formed to form a mixed solution; the mixture is continuously fed into a reactor at a flow rate of 100 ml/hr to 150 ml/hr; the pH of the mixture is adjusted to 1.5 to 5, and the temperature of the reactor is 25 ° C ~ 50 ° C, the reaction time of the mixture in the reactor is 40 minutes to 2 hours, thereby forming iron phosphate precursor particles; in an inert gas atmosphere, in the temperature range of 400 ° C ~ 700 ° C Said iron phosphate precursor particles for 2 hours to 24 hours; providing a lithium source solution and a reducing agent, uniformly mixing the lithium source solution, the iron phosphate precursor particles and the reducing agent to form a mixed slurry; The lithium vanadium phosphate particles are uniformly dispersed in the mixed slurry, and the mixed slurry is uniformly coated on the surface of the lithium vanadium phosphate particles, and then the vanadium phosphate particles coated with the mixed slurry are filtered and dried. Make the phosphorus The mixed slurry on the surface of the vanadium lithium particles is solidified to form a composite; the composite is heated in an inert gas atmosphere at a temperature of 500 ° C to 850 ° C for 8 hours to 40 hours to form iron phosphate Lithium/vanadium phosphate composite electrode material.

相較於先前技術,該鋰電池電極材料的製備方法獲得的磷酸鐵鋰/磷酸釩鋰複合電極材料中,由於鋰離子擴散性能差的磷酸鐵鋰顆粒層位於“殼層”,從而使該磷酸鐵鋰/磷酸釩鋰複合電極材料用於鋰電池中時,電解液會與該磷酸鐵鋰顆粒層中的磷酸鐵鋰顆粒充分接觸,使其中的鋰離子可充分擴散到電解液中,有效提高了整個磷酸鐵鋰/磷酸釩鋰複合電極材料的電化學性能。Compared with the prior art, in the lithium iron phosphate/vanadium phosphate composite electrode material obtained by the method for preparing the lithium battery electrode material, the lithium iron phosphate particle layer having poor lithium ion diffusion property is located in the “shell layer”, thereby making the phosphoric acid When the iron lithium/vanadium phosphate composite electrode material is used in a lithium battery, the electrolyte is in sufficient contact with the lithium iron phosphate particles in the lithium iron phosphate particle layer, so that the lithium ions therein can be sufficiently diffused into the electrolyte, thereby effectively improving The electrochemical performance of the entire lithium iron phosphate/vanadium phosphate composite electrode material.

下面將結合附圖及具體實施例對本發明提供的鋰電池電極材料作進一步的詳細說明。The lithium battery electrode material provided by the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

請參閱圖1及圖2,本發明實施例提供一種磷酸鐵鋰/磷酸釩鋰(LiFePO4 /Li3 V2 (PO4 )3 )複合電極材料10,其包括複數均勻分佈的磷酸鐵鋰/磷酸釩鋰複合顆粒100,該每個磷酸鐵鋰/磷酸釩鋰複合顆粒100包括一磷酸釩鋰(Li3 V2 (PO4 )3 )顆粒102及均勻包覆於該磷酸釩鋰顆粒102表面的一磷酸鐵鋰(LiFePO4 )顆粒層104。Referring to FIG. 1 and FIG. 2, an embodiment of the present invention provides a lithium iron phosphate/lithium vanadium phosphate (LiFePO 4 /Li 3 V 2 (PO 4 ) 3 ) composite electrode material 10, which comprises a plurality of uniformly distributed lithium iron phosphate/ The lithium vanadium phosphate composite particles 100, each of the lithium iron phosphate/vanadium phosphate composite particles 100 comprising lithium vanadium phosphate (Li 3 V 2 (PO 4 ) 3 ) particles 102 and uniformly coated on the surface of the lithium vanadium phosphate particles 102 Lithium iron phosphate monophosphate (LiFePO 4 ) particle layer 104.

所述每個磷酸鐵鋰/磷酸釩鋰複合顆粒100中,該磷酸釩鋰顆粒102的形貌優選為球形或類球形,直徑為1微米~50微米,優選為5微米~20微米,本實施例中,該磷酸釩鋰顆粒102的直徑為10微米。所述磷酸鐵鋰顆粒層104包括複數磷酸鐵鋰顆粒1042,該每個磷酸鐵鋰顆粒1042的形貌優選為球形或類球形,且直徑為50奈米~10微米,優選為100奈米~500奈米,該磷酸鐵鋰顆粒1042的尺寸不能太大,太大容易脫落,本實施例中,該磷酸鐵鋰顆粒1042的直徑為100奈米~200奈米。該磷酸鐵鋰/磷酸釩鋰複合顆粒100中磷酸釩鋰顆粒102的外表面形成有複數磷酸鐵鋰顆粒1042,形成一“核殼結構”。In each of the lithium iron phosphate/vanadium phosphate composite particles 100, the vanadium phosphate vanadium particles 102 preferably have a spherical or spheroidal shape and a diameter of 1 micrometer to 50 micrometers, preferably 5 micrometers to 20 micrometers. In one example, the lithium vanadium phosphate particles 102 have a diameter of 10 microns. The lithium iron phosphate particle layer 104 includes a plurality of lithium iron phosphate particles 1042, and the morphology of each of the lithium iron phosphate particles 1042 is preferably spherical or spheroidal, and has a diameter of 50 nm to 10 μm, preferably 100 nm. At 500 nm, the size of the lithium iron phosphate particles 1042 is not too large, and is too large to fall off. In the present embodiment, the lithium iron phosphate particles 1042 have a diameter of 100 nm to 200 nm. The outer surface of the lithium vanadium phosphate particles 102 in the lithium iron phosphate/vanadium phosphate composite particles 100 is formed with a plurality of complex lithium iron phosphate particles 1042 to form a "core-shell structure".

在上述每個磷酸鐵鋰/磷酸釩鋰複合顆粒100中,所述磷酸鐵鋰顆粒層104與磷酸釩鋰顆粒102的質量比為大於或等於1.5。另,該磷酸鐵鋰顆粒層104的厚度不能太厚,太厚將增加鋰離子藉由該磷酸鐵鋰顆粒層104的遷移阻力,且容易造成其中的磷酸鐵鋰顆粒1042的團聚和脫落,且該磷酸鐵鋰顆粒層104的厚度不能太薄,太薄則難以使該磷酸鐵鋰顆粒層104在該磷酸鐵鋰/磷酸釩鋰複合電極材料10中發揮其作用。故,在滿足上述磷酸鐵鋰顆粒層104與磷酸釩鋰顆粒102的質量比大於或等於1.5的條件下,所述磷酸鐵鋰顆粒層104的厚度優選小於或等於10微米。本實施例中,該磷酸鐵鋰顆粒層104的厚度為2微米。In each of the lithium iron phosphate/vanadium phosphate composite particles 100 described above, the mass ratio of the lithium iron phosphate particle layer 104 to the lithium vanadium phosphate particles 102 is greater than or equal to 1.5. In addition, the thickness of the lithium iron phosphate particle layer 104 should not be too thick, and too thick will increase the migration resistance of lithium ions by the lithium iron phosphate particle layer 104, and easily cause agglomeration and shedding of the lithium iron phosphate particles 1042 therein, and The thickness of the lithium iron phosphate particle layer 104 is not too thin, and if it is too thin, it is difficult to cause the lithium iron phosphate particle layer 104 to function in the lithium iron phosphate/vanadium phosphate composite electrode material 10. Therefore, the thickness of the lithium iron phosphate particle layer 104 is preferably 10 μm or less under the condition that the mass ratio of the lithium iron phosphate particle layer 104 to the lithium vanadium phosphate particles 102 is 1.5 or more. In this embodiment, the lithium iron phosphate particle layer 104 has a thickness of 2 μm.

上述具有“核殼結構”的磷酸鐵鋰/磷酸釩鋰複合電極材料10中,位於“殼層”的磷酸鐵鋰顆粒層104包括複數磷酸鐵鋰顆粒1042,為一較薄的多孔結構,且其中的磷酸鐵鋰顆粒1042具有粒徑小、比表面積大的特點,故,在將該磷酸鐵鋰/磷酸釩鋰複合電極材料10用於鋰電池中時,鋰離子藉由該較薄的“殼層”的磷酸鐵鋰顆粒層104的擴散路程較短,且該具有多孔結構的“殼層”可充分與電解液接觸,使鋰離子擴散性能差的磷酸鐵鋰顆粒1042中的鋰離子可充分擴散到電解液中。而同時位於“核心”的磷酸釩鋰顆粒102的鋰離子遷移性能好,故該磷酸釩鋰顆粒102為位於“殼層”的磷酸鐵鋰顆粒層104提供了一個具有較高活性的支撐體,有利於鋰離子向該磷酸鐵鋰/磷酸釩鋰複合顆粒100中的深處擴散。In the above lithium iron phosphate/vanadium phosphate composite electrode material 10 having a "core-shell structure", the lithium iron phosphate particle layer 104 located in the "shell layer" includes a plurality of lithium iron phosphate particles 1042, which is a thin porous structure, and The lithium iron phosphate particles 1042 have the characteristics of small particle diameter and large specific surface area. Therefore, when the lithium iron phosphate/vanadium phosphate composite electrode material 10 is used in a lithium battery, lithium ions are made by the thinner one. The lithium iron phosphate particle layer 104 of the shell layer has a short diffusion path, and the "shell layer" having a porous structure can be sufficiently contacted with the electrolyte, so that lithium ions in the lithium iron phosphate particles 1042 having poor lithium ion diffusion properties can be Fully diffuse into the electrolyte. While the "core" lithium vanadium phosphate particles 102 have good lithium ion migration properties, the lithium vanadium phosphate particles 102 provide a highly active support for the "shell" lithium iron phosphate particle layer 104. It is advantageous for lithium ions to diffuse deep into the lithium iron phosphate/vanadium phosphate composite particles 100.

請參閱圖3,為進一步提高該磷酸鐵鋰/磷酸釩鋰複合電極材料10的電子導電性,可在該磷酸鐵鋰/磷酸釩鋰複合電極材料10中進一步摻雜入碳106,該碳106由無定型碳組成。所述碳106可摻入磷酸鐵鋰/磷酸釩鋰複合電極材料10中的磷酸釩鋰顆粒102和/或磷酸鐵鋰顆粒層104。具體為,所述磷酸釩鋰顆粒102的表面可包覆一碳層,或者所述磷酸鐵鋰顆粒層104中可摻雜有碳顆粒。該磷酸鐵鋰顆粒層104中摻入的碳顆粒可均勻分散在該磷酸鐵鋰顆粒層104中的磷酸鐵鋰顆粒1042之間,也可包覆在所述磷酸鐵鋰顆粒1042的表面。故,該碳摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料10的具體結構可包括:由碳層包覆的磷酸釩鋰顆粒102、包覆在該磷酸釩鋰顆粒102的表面的碳摻雜的磷酸鐵鋰顆粒層104,其中該磷酸鐵鋰顆粒層104中的碳106可包覆在每個磷酸鐵鋰顆粒的表面或均勻分散在磷酸鐵鋰顆粒之間。另,該碳106也可僅摻入磷酸鐵鋰顆粒層104中或者包覆在磷酸釩鋰顆粒102的表面。當所述磷酸釩鋰顆粒102的表面包覆一碳層,且所述磷酸鐵鋰顆粒層104中也同時摻入碳顆粒時,位於“殼層”的磷酸鐵鋰顆粒1042之間以及位於“殼層”的磷酸鐵鋰顆粒1042與位於“核心”的磷酸釩鋰顆粒102的表面之間都藉由碳106連接和固定在一起,從而形成了連續的導電網路,與單分散的磷酸鐵鋰顆粒1042相比,磷酸鐵鋰顆粒1042之間、以及磷酸鐵鋰顆粒1042和磷酸釩鋰顆粒102之間的接觸電阻更小,從而大大增加了整個磷酸鐵鋰/磷酸釩鋰複合電極材料10的電子導電性。然,由於碳的密度較低,摻入碳106太多,將會降低該磷酸鐵鋰/磷酸釩鋰複合電極材料10的能量密度和振實密度,故,在每個磷酸鐵鋰/磷酸釩鋰複合顆粒100中,所述磷酸釩鋰顆粒102和磷酸鐵鋰顆粒層104中摻入碳106的質量分別為該磷酸釩鋰顆粒102和磷酸鐵鋰顆粒層104質量的0.5%~ 10%,優選為2%~5%。Referring to FIG. 3, in order to further improve the electronic conductivity of the lithium iron phosphate/vanadium phosphate composite electrode material 10, the lithium iron phosphate/vanadium phosphate composite electrode material 10 may be further doped with carbon 106, the carbon 106. It consists of amorphous carbon. The carbon 106 may be doped with the lithium vanadium phosphate particles 102 and/or the lithium iron phosphate particle layer 104 in the lithium iron phosphate/vanadium phosphate composite electrode material 10. Specifically, the surface of the lithium vanadium phosphate particles 102 may be coated with a carbon layer, or the lithium iron phosphate particle layer 104 may be doped with carbon particles. The carbon particles doped in the lithium iron phosphate particle layer 104 may be uniformly dispersed between the lithium iron phosphate particles 1042 in the lithium iron phosphate particle layer 104, or may be coated on the surface of the lithium iron phosphate particles 1042. Therefore, the specific structure of the carbon-doped lithium iron phosphate/vanadium phosphate composite electrode material 10 may include: lithium vanadium phosphate particles 102 coated with a carbon layer, and carbon doped on the surface of the lithium vanadium phosphate particles 102. The hetero-lithium iron phosphate particle layer 104, wherein the carbon 106 in the lithium iron phosphate particle layer 104 may be coated on the surface of each of the lithium iron phosphate particles or uniformly dispersed between the lithium iron phosphate particles. Alternatively, the carbon 106 may be incorporated only into the lithium iron phosphate particle layer 104 or coated on the surface of the lithium vanadium phosphate particles 102. When the surface of the lithium vanadium phosphate particles 102 is coated with a carbon layer, and the lithium iron phosphate particle layer 104 is also doped with carbon particles, the lithium iron phosphate particles 1042 located in the "shell layer" are located between The "shell" lithium iron phosphate particles 1042 are connected and fixed together by the carbon 106 between the surface of the "core" lithium vanadium phosphate particles 102 to form a continuous conductive network, with monodisperse iron phosphate. Compared with the lithium particles 1042, the contact resistance between the lithium iron phosphate particles 1042 and the lithium iron phosphate particles 1042 and the lithium vanadium phosphate particles 102 is smaller, thereby greatly increasing the entire lithium iron phosphate/vanadium phosphate composite electrode material 10 Electronic conductivity. However, due to the low density of carbon, too much carbon 106 is incorporated, which will lower the energy density and tap density of the lithium iron phosphate/vanadium phosphate composite electrode material 10, so that each lithium iron phosphate/vanadium phosphate In the lithium composite particles 100, the mass of the carbon 106 doped into the lithium vanadium phosphate particles 102 and the lithium iron phosphate particle layer 104 is 0.5% to 10% of the mass of the lithium vanadium phosphate particles 102 and the lithium iron phosphate particle layer 104, respectively. It is preferably 2% to 5%.

為進一步提高“殼層”磷酸鐵鋰顆粒1042的鋰離子擴散係數,從而以提高整個磷酸鐵鋰/磷酸釩鋰複合電極材料10的倍率性能和循環性能,可在該磷酸鐵鋰顆粒層104中的磷酸鐵鋰顆粒1042的鐵位元摻雜金屬陽離子,如鎳離子(Ni2+ )、鈷離子(Co2+ )、鎂離子(Mg2+ ) 或釩離子(V3+ ),該金屬陽離子的摻雜可有效削弱磷酸鐵鋰顆粒1042中的鋰氧鍵(Li-O)的平均結合能,使鋰離子的嵌入和脫出更加自由,從而增加了鋰離子的擴散係數。該摻雜後得到的殼層材料的通式為LiFe1-x Mx PO4 (或稱M摻雜量為x的磷酸鐵鋰),其中M可為鎳(Ni)、鈷(Co)、鎂(Mg)或釩(V)等,且不限於此,x優選為0.01~0.08,即所述磷酸鐵鋰中摻雜有1%~8%的金屬陽離子。本實施例中,M為釩(V),x為0.03,即該摻雜後得到的殼層材料的分子式為LiFe0.97 V0.03 PO4In order to further increase the lithium ion diffusion coefficient of the "shell" lithium iron phosphate particles 1042, thereby improving the rate performance and cycle performance of the entire lithium iron phosphate/vanadium phosphate composite electrode material 10, in the lithium iron phosphate particle layer 104 The iron-site of the lithium iron phosphate particle 1042 is doped with a metal cation such as nickel ion (Ni 2+ ), cobalt ion (Co 2+ ), magnesium ion (Mg 2+ ) or vanadium ion (V 3+ ), the metal The doping of the cation can effectively weaken the average binding energy of the lithium-oxygen bond (Li-O) in the lithium iron phosphate particle 1042, making the insertion and extraction of the lithium ion more free, thereby increasing the diffusion coefficient of the lithium ion. The shell material obtained after the doping has the general formula LiFe 1-x M x PO 4 (or lithium iron phosphate with an M doping amount of x), wherein M can be nickel (Ni), cobalt (Co), Magnesium (Mg) or vanadium (V), etc., and are not limited thereto, and x is preferably 0.01 to 0.08, that is, the lithium iron phosphate is doped with 1% to 8% of a metal cation. In this embodiment, M is vanadium (V), and x is 0.03, that is, the shell material obtained after the doping has a molecular formula of LiFe 0.97 V 0.03 PO 4 .

請參閱圖4,本實施例測量了在2.5伏~4.3伏的電壓範圍下,且在0.1C的倍率下,磷酸鐵鋰/磷酸釩鋰複合電極材料與釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料的充放電性能,測得在0.1C倍率下,磷酸鐵鋰/磷酸釩鋰複合電極材料及釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料的充電比容量分別為140毫安培時/克和145毫安培時/克,而放電比容量分別為138.9毫安培時/克和145毫安培時/克。請參閱圖5,本實施例也測量了在2.5伏~4.3伏的電壓範圍下,不同倍率的比容量-循環曲線,測得釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料的比容量高於磷酸鐵鋰/磷酸釩鋰複合電極材料,這與磷酸鐵鋰顆粒層中摻入釩改善了鋰離子的擴散性能有關。Referring to FIG. 4, this embodiment measures a lithium iron phosphate/vanadium phosphate composite electrode material and a vanadium doped 3% lithium iron phosphate at a voltage range of 2.5 volts to 4.3 volts at a magnification of 0.1 C. The charge-discharge performance of lithium vanadium phosphate composite electrode material, the charge specific capacity of lithium iron phosphate/vanadium phosphate composite electrode material and vanadium doped 3% lithium iron phosphate/vanadium phosphate composite electrode material measured at 0.1C rate They were 140 mAh/g and 145 mAh/g, respectively, and the discharge specific capacities were 138.9 mAh/g and 145 mAh/g, respectively. Referring to FIG. 5, the specific capacity-cycle curve of different magnifications is also measured in the voltage range of 2.5 volts to 4.3 volts, and the cadmium-doped 3% lithium iron phosphate/vanadium phosphate composite electrode material is measured. The specific capacity is higher than the lithium iron phosphate/vanadium phosphate composite electrode material, which is related to the incorporation of vanadium in the lithium iron phosphate particle layer to improve the diffusion performance of lithium ions.

請參閱圖6,本發明第一實施例提供一種上述磷酸鐵鋰/磷酸釩鋰複合電極材料的製備方法,其包括:Referring to FIG. 6, a first embodiment of the present invention provides a method for preparing the above lithium iron phosphate/vanadium phosphate composite electrode material, which comprises:

步驟一:製備一磷酸釩鋰電極材料,其包括複數磷酸釩鋰顆粒;Step 1: preparing a vanadium phosphate monophosphate electrode material, which comprises a plurality of lithium vanadium phosphate particles;

步驟二:在所述磷酸釩鋰顆粒的表面包覆一磷酸鐵鋰電極材料,從而形成一磷酸鐵鋰/磷酸釩鋰複合電極材料。Step 2: coating a surface of the lithium vanadium phosphate particles with a lithium iron phosphate electrode material to form a lithium iron phosphate/vanadium phosphate composite electrode material.

以下將分別對上述各個步驟進行介紹。The above steps will be introduced separately below.

步驟一step one

所述磷酸釩鋰電極材料的製備方法可為高溫固相法、溶膠-凝膠法或微波法等。其中,所述高溫固相法可選擇氫氣還原法和高溫碳熱還原法,所述高溫碳熱還原法可選擇單純固相碳熱還原法、溶膠凝膠-碳熱還原法或噴霧造粒-碳熱還原法等。本實施例中,藉由噴霧造粒-碳熱還原法製備所述磷酸釩鋰電極材料。The preparation method of the lithium vanadium phosphate electrode material may be a high temperature solid phase method, a sol-gel method or a microwave method. Wherein, the high-temperature solid phase method may select a hydrogen reduction method and a high-temperature carbothermal reduction method, and the high-temperature carbothermal reduction method may select a pure solid phase carbothermal reduction method, a sol-gel-carbothermic reduction method or spray granulation- Carbothermal reduction method, etc. In this embodiment, the vanadium phosphate phosphate electrode material is prepared by a spray granulation-carbothermal reduction method.

該製備方法具體包括:S1,提供一鋰源、釩源和磷源,並將該鋰源、釩源和磷源溶於一溶劑中並形成一均勻的混合液;S2,提供一碳熱還原劑,並將該碳熱還原劑與上述混合液均勻混合以形成一溶膠;S3,噴霧乾燥上述溶膠,以獲得一前驅體顆粒;S4,熱處理該前驅體顆粒,從而獲得一磷酸釩鋰電極材料。The preparation method specifically includes: S1, providing a lithium source, a vanadium source and a phosphorus source, and dissolving the lithium source, the vanadium source and the phosphorus source in a solvent to form a uniform mixture; and S2, providing a carbon thermal reduction And uniformly mixing the carbon thermal reducing agent with the above mixture to form a sol; S3, spray drying the sol to obtain a precursor particle; and S4, heat treating the precursor particle to obtain a vanadium phosphate monophosphate electrode material .

其中,在上述S1步驟中,按照鋰元素、釩元素與磷元素的摩爾比(Li:V:P)為3:2:3至3.3:2:3的比例溶於該溶劑。所述鋰源和所述磷源均優選為可溶於水。所述鋰源可包括氫氧化鋰或鋰鹽,所述鋰鹽可包括碳酸鋰、硫酸鋰、硝酸鋰或氯化鋰等,且並不限於該所列舉的幾種。所述釩源可包括偏釩酸銨、五氧化二釩、二氧化釩或四氯化釩等。所述磷源可包括磷酸、磷酸二氫氨或磷酸氫二氨等。所述溶劑可為水、乙醇或丙酮等,該溶劑優選為水,且該水優選為去離子水或蒸餾水,從而避免引入其他雜質元素。In the above step S1, the solvent is dissolved in a ratio of lithium element, vanadium element and phosphorus element (Li:V:P) of from 3:2:3 to 3.3:2:3. Both the lithium source and the phosphorus source are preferably soluble in water. The lithium source may include lithium hydroxide or a lithium salt, and the lithium salt may include lithium carbonate, lithium sulfate, lithium nitrate or lithium chloride, and the like, and is not limited to the ones listed. The vanadium source may include ammonium metavanadate, vanadium pentoxide, vanadium dioxide or vanadium tetrachloride. The phosphorus source may include phosphoric acid, dihydrogen phosphate or diammonium hydrogen phosphate. The solvent may be water, ethanol or acetone, etc., the solvent is preferably water, and the water is preferably deionized water or distilled water to avoid introduction of other impurity elements.

本實施例中,所述鋰源為氫氧化鋰,所述釩源為偏釩酸銨,所述磷源為磷酸,將該三者按照鋰元素、釩元素與磷元素的摩爾比為3:2:3的比例溶於一去離子水中形成一混合液,為使該混合液達到均勻混合,可進一步採用磁力攪拌的方式攪拌上述混合液2小時。In this embodiment, the lithium source is lithium hydroxide, the vanadium source is ammonium metavanadate, the phosphorus source is phosphoric acid, and the molar ratio of the three elements according to lithium element, vanadium element and phosphorus element is 3: The ratio of 2:3 was dissolved in a deionized water to form a mixed solution. To uniformly mix the mixed solution, the mixture was further stirred by magnetic stirring for 2 hours.

在上述S2步驟中,所述碳熱還原劑為可裂解形成碳的有機化合物,該碳熱還原劑可包括蔗糖、葡萄糖、酚醛樹脂、聚丙烯酸、聚丙烯腈、聚乙二醇或聚乙烯醇等。該碳熱還原劑加入上述混合液中的量以可使所述偏釩酸銨中的五價釩離子(V5+ )完全還原成三價釩離子(V3+ )為宜,也可適當過量,優選為該碳熱還原劑按照鋰元素、釩元素、磷元素與碳元素的摩爾比為3:2:3:2~ 3.3:2:3:2.6的比例加入。且為形成一均勻穩定的溶膠,在向上述混合液中加入該碳源還原劑之前或者過程中,可進一步在60℃~85℃的溫度範圍內加熱所述混合液以蒸發部分溶劑,並在該加熱的過程中為使混合液中的鋰源、釩源、磷源和碳源還原劑均勻混合,可進一步採用磁力攪拌、球磨機球磨或超聲分散等方法處理上述混合溶液一定時間,直至所述碳源還原劑完全溶解並形成一溶膠。In the above step S2, the carbothermal reducing agent is an organic compound which is pyrolyzable to form carbon, and the carbothermal reducing agent may include sucrose, glucose, phenolic resin, polyacrylic acid, polyacrylonitrile, polyethylene glycol or polyvinyl alcohol. Wait. The amount of the carbothermal reducing agent added to the mixed solution may be such that the pentavalent vanadium ion (V 5+ ) in the ammonium metavanadate is completely reduced to the trivalent vanadium ion (V 3+ ), and is also suitable In excess, it is preferred that the carbothermal reducing agent is added in a ratio of lithium element, vanadium element, phosphorus element to carbon element in a ratio of 3:2:3:2 to 3.3:2:3:2.6. And in order to form a uniformly stable sol, the mixture may be further heated at a temperature ranging from 60 ° C to 85 ° C to evaporate part of the solvent before or during the addition of the carbon source reducing agent to the above mixture, and In the heating process, in order to uniformly mix the lithium source, the vanadium source, the phosphorus source and the carbon source reducing agent in the mixed liquid, the mixed solution may be further processed by magnetic stirring, ball mill ball milling or ultrasonic dispersion for a certain time until the The carbon source reducing agent completely dissolves and forms a sol.

本實施例中,該碳熱還原劑為蔗糖,該蔗糖按照鋰元素、釩元素、磷元素與碳元素的摩爾比為3:2:3:2.4的比例加入。在向上述混合液中加入該蔗糖之前,首先,80℃恒溫加熱上述混合液,並同時採用磁力攪拌的方法攪拌上述混合液2小時,直至形成一均勻穩定的溶膠後,向該溶膠中加入所述蔗糖,並繼續攪拌直至所述蔗糖完全溶解。In this embodiment, the carbothermal reducing agent is sucrose, and the sucrose is added in a ratio of lithium element, vanadium element, phosphorus element to carbon element ratio of 3:2:3:2.4. Before adding the sucrose to the above mixture, first, the mixture is heated at a constant temperature of 80 ° C, and the mixture is stirred by magnetic stirring for 2 hours until a uniform and stable sol is formed, and the sol is added thereto. Sucrose is described and stirring is continued until the sucrose is completely dissolved.

在上述S3步驟中,所述噴霧乾燥的過程採用氣流式噴霧乾燥器,該氣流式噴霧乾燥器具有一霧化裝置,該霧化裝置採用雙流式噴嘴,該氣流式噴霧乾燥器採用並流乾燥方式乾燥。In the above step S3, the spray drying process uses a gas flow spray dryer having an atomizing device using a dual flow nozzle, and the air flow spray dryer adopts a cocurrent drying method. dry.

具體為,採用一蠕動泵將所述溶膠在一熱空氣的氣流作用下輸入到所述氣流式噴霧乾燥器中;採用所述雙流式噴嘴霧化裝置霧化所述溶膠,從而形成霧狀液滴;所形成的霧狀液滴同熱空氣並流下降,在該熱空氣中,所述霧狀液滴被瞬間蒸發出幾乎全部的水份,從而形成複數球形或類球形前驅體顆粒。Specifically, the sol is used to input the sol into the airflow spray dryer under the action of a stream of hot air; the sol is atomized by the dual-flow nozzle atomizing device to form a misty liquid. The droplets formed are cocurrent with the hot air, and in the hot air, the mist droplets are instantaneously evaporated to almost all of the water, thereby forming a plurality of spherical or spheroidal precursor particles.

該噴霧乾燥的方法可使所述溶膠分散成極細的霧狀液滴,從而使該霧化後的溶膠具有很大的比表面積,當該霧狀液滴與熱空氣產生劇烈的熱交換後,在幾秒至幾十秒內迅速排除霧狀液滴內的水分便可獲得複數粒徑為5微米~20微米的多孔狀的球形前驅體顆粒。該複數多孔狀球形前驅體顆粒具有粒徑分佈較為均勻,流動性好、可加工性能好及形貌規則等優點。The spray drying method can disperse the sol into extremely fine mist droplets, so that the atomized sol has a large specific surface area, and when the mist droplets generate intense heat exchange with hot air, The porous spherical precursor particles having a plurality of particle diameters of 5 μm to 20 μm can be obtained by rapidly removing moisture in the mist droplets in a few seconds to several tens of seconds. The plurality of porous spherical precursor particles have the advantages of relatively uniform particle size distribution, good fluidity, good processability and regular morphology.

本實施例中,該每個球形前驅體顆粒為一由偏釩酸銨、氫氧化鋰、碳熱還原劑及磷酸均勻混合組成的複合顆粒。In this embodiment, each of the spherical precursor particles is a composite particle composed of ammonium vanadate, lithium hydroxide, a carbothermal reducing agent and phosphoric acid.

在上述S4步驟中,該熱處理的條件具體為:在惰性氣體氛圍下,在 500℃至1000℃的溫度範圍內加熱所述前驅體顆粒10小時至20個小時,從而獲得所述磷酸釩鋰電極材料。本實施例中,為在氮氣的保護氣氛下,在800℃加熱所述前驅體顆粒16個小時。在該熱處理過程中,所述蔗糖發生裂解形成碳,同時,由於該碳的存在,可進一步使上述前驅體顆粒中的五價釩離子被該碳還原成三價釩離子,從而形成了由複數磷酸釩鋰顆粒組成的磷酸釩鋰電極材料。可見,在該碳與所述五價釩離子發生反應的過程中,碳被逐漸氧化形成一氧化碳或二氧化碳,而當加入的碳源還原劑過量時,可在該形成的磷酸釩鋰正極材料中殘餘少量的碳。請參閱圖7,由於在該熱處理過程中,所述磷酸釩鋰顆粒為直接由上述球形或類球形的前驅體顆粒形成,故該磷酸釩鋰顆粒具有與上述前驅體顆粒相類似的形貌,即球形或類球形。In the above step S4, the heat treatment is specifically carried out by heating the precursor particles in a temperature range of 500 ° C to 1000 ° C for 10 hours to 20 hours under an inert gas atmosphere, thereby obtaining the vanadium phosphate electrode. material. In this example, the precursor particles were heated at 800 ° C for 16 hours under a protective atmosphere of nitrogen. During the heat treatment, the sucrose is cleaved to form carbon, and at the same time, due to the presence of the carbon, the pentavalent vanadium ions in the precursor particles can be further reduced by the carbon to trivalent vanadium ions, thereby forming a plurality A lithium vanadium phosphate electrode material composed of lithium vanadium phosphate particles. It can be seen that during the reaction of the carbon with the pentavalent vanadium ion, the carbon is gradually oxidized to form carbon monoxide or carbon dioxide, and when the added carbon source reducing agent is excessive, it can be residual in the formed lithium vanadium phosphate cathode material. A small amount of carbon. Referring to FIG. 7, since the vanadium phosphate particles are formed directly from the spherical or spheroidal precursor particles during the heat treatment, the lithium vanadium phosphate particles have a morphology similar to that of the precursor particles described above. That is spherical or spheroidal.

步驟二Step two

該步驟二具體可包括:A1,提供一磷酸鐵鋰前驅體混合漿料;A2,將所述磷酸鐵鋰前驅體混合漿料包覆於所述磷酸釩鋰顆粒的表面並固化形成一複合體;A3,熱處理上述乾燥後的複合體,從而形成磷酸鐵鋰/磷酸釩鋰複合電極材料。The second step may specifically include: A1, providing a lithium iron phosphate precursor mixed slurry; A2, coating the lithium iron phosphate precursor mixed slurry on the surface of the lithium vanadium phosphate particles and solidifying to form a composite A3, heat-treating the dried composite to form a lithium iron phosphate/vanadium phosphate composite electrode material.

上述步驟A1中,所述磷酸鐵鋰前驅體混合漿料的製備方法不限,可採用共沈澱法或溶膠凝膠法等製備。本實施例中,該製備方法包括以下步驟:In the above step A1, the preparation method of the lithium iron phosphate precursor mixed slurry is not limited, and it can be prepared by a coprecipitation method or a sol-gel method. In this embodiment, the preparation method comprises the following steps:

B1,提供一鐵鹽和一磷源,將所述鐵鹽和磷源溶於一溶劑中,以形成一混合液;B1, providing an iron salt and a phosphorus source, dissolving the iron salt and the phosphorus source in a solvent to form a mixed solution;

B2,向該混合液中添加複數微顆粒填料,使該複數微顆粒填料與該混合液均勻混合,在該均勻混合的過程中,調節該混合液的PH值為1.5~5以使混合液反應形成一磷酸鐵前驅體顆粒;B2, adding a plurality of microparticle fillers to the mixture, uniformly mixing the plurality of microparticle fillers with the mixture, and adjusting the pH of the mixture to 1.5 to 5 during the uniform mixing to react the mixture Forming iron phosphate precursor particles;

B3,提供一鋰源溶液和一還原劑,將該鋰源溶液、上述磷酸鐵前驅體顆粒和還原劑均勻混合,以形成一磷酸鐵鋰前驅體混合漿料。B3, providing a lithium source solution and a reducing agent, uniformly mixing the lithium source solution, the iron phosphate precursor particles and the reducing agent to form a lithium iron phosphate precursor mixed slurry.

以下將對該B1~B3的各步驟進行詳細說明。The respective steps of B1 to B3 will be described in detail below.

在B1步驟中,所述鐵鹽和磷源按照鐵元素與磷元素的摩爾比為1:0.8~1:1.2的比例溶於一溶劑中。所述鐵鹽可在所述溶劑中溶解,其可為氯化鐵、硝酸鐵及硫酸鐵中的一種或者幾種的混合物,且不限於該所列舉的幾種。所述磷源可溶於所述溶劑,且可形成磷酸根離子,其可為磷酸、磷酸銨、磷酸氫銨及磷酸二氫銨中的一種或幾種的混合物。所述溶劑可為水、乙醇或丙酮等,該溶劑優選為水,且該水優選為去離子水或蒸餾水,從而避免引入其他雜質元素。所述混合液中,所述鐵鹽和磷源的濃度優選為0.1mol/L~3mol/L。本實施例所述混合液中,所述鐵鹽為硝酸鐵,所述磷源為磷酸,所述溶劑為去離子水,且該硝酸鐵和磷酸的濃度均為0.2mol/L。In the step B1, the iron salt and the phosphorus source are dissolved in a solvent in a molar ratio of iron to phosphorus of 1:0.8 to 1:1.2. The iron salt may be dissolved in the solvent, which may be one or a mixture of iron chloride, iron nitrate, and iron sulfate, and is not limited to the ones listed. The phosphorus source is soluble in the solvent and may form a phosphate ion, which may be a mixture of one or more of phosphoric acid, ammonium phosphate, ammonium hydrogen phosphate, and ammonium dihydrogen phosphate. The solvent may be water, ethanol or acetone, etc., the solvent is preferably water, and the water is preferably deionized water or distilled water to avoid introduction of other impurity elements. The concentration of the iron salt and the phosphorus source in the mixed solution is preferably from 0.1 mol/L to 3 mol/L. In the mixed solution of the present embodiment, the iron salt is ferric nitrate, the phosphorus source is phosphoric acid, the solvent is deionized water, and the concentration of the ferric nitrate and phosphoric acid is 0.2 mol/L.

在B2步驟中,所述複數微顆粒填料由不溶於上述溶劑且不與上述鐵源和磷源發生反應的硬質材料組成。具體為,該複數微顆粒填料的材料可為陶瓷、石英及玻璃中的一種或者幾種,且並不限於此。該每個微顆粒填料的顆粒直徑優選為大於後續所形成的磷酸鐵前驅體顆粒的直徑,可為20微米~1毫米,該複數微顆粒填料的體積佔上述混合液體積的15%~50%。In the step B2, the plurality of microparticle fillers are composed of a hard material which is insoluble in the above solvent and does not react with the above iron source and phosphorus source. Specifically, the material of the plurality of microparticle fillers may be one or more of ceramics, quartz, and glass, and is not limited thereto. The particle diameter of each of the microparticle fillers is preferably larger than the diameter of the subsequently formed iron phosphate precursor particles, and may be 20 micrometers to 1 millimeter, and the volume of the plurality of microparticle fillers accounts for 15% to 50% of the volume of the mixture. .

該B2步驟具體可採用控制結晶工藝製備所述磷酸鐵前驅體顆粒,其具體可包括以下子步驟:The step B2 may specifically be performed by using a controlled crystallization process to prepare the iron phosphate precursor particles, which may specifically include the following substeps:

首先,將上述混合液按照一定的流量連續輸入到一反應器中,其中所述流量可為100毫升/小時~150毫升/小時,所述反應器可空置或預先注入一定量的溶劑。本實施例中,該流量為120毫升/小時,且所述反應器中注入60%體積的溶劑,該溶劑可為去離子水、蒸餾水或乙醇等,優選為,該溶劑與上述混合液中的溶劑相同,即去離子水。First, the above mixture is continuously fed to a reactor at a flow rate of 100 ml/hr to 150 ml/hr, and the reactor may be vacant or pre-filled with a certain amount of solvent. In this embodiment, the flow rate is 120 ml/hr, and the reactor is filled with 60% by volume of a solvent, and the solvent may be deionized water, distilled water or ethanol, etc., preferably, the solvent and the above mixture are The solvent is the same, ie deionized water.

其次,在向所述反應器中輸入上述混合液之前或過程中,將所述複數微顆粒填料添加至該反應器中,並使該混合液與該複數微顆粒填料均勻混合。具體為,採用攪拌方式使所述混合液和複數微顆粒填料均勻混合,該攪拌的具體方式不限,可為機械攪拌、磁力攪拌或超聲分散等,本實施例為採用磁力攪拌的方式以50~60瓦/升的功率攪拌上述混合液。Next, the plurality of microparticle fillers are added to the reactor before or during the introduction of the above mixture into the reactor, and the mixture is uniformly mixed with the plurality of microparticle fillers. Specifically, the mixing solution and the plurality of micro-particle fillers are uniformly mixed by a stirring method, and the specific manner of the stirring is not limited, and may be mechanical stirring, magnetic stirring or ultrasonic dispersion, etc., in this embodiment, a magnetic stirring method is adopted. The above mixture was stirred at a power of ~60 watts/liter.

再次,調節輸入所述反應器中的混合液的PH值為1.5~5,從而形成水合磷酸鐵前驅體顆粒。具體為,可在上述攪拌混合液且連續注入反應器該混合液的過程中,藉由向所述混合液中連續注入鹼性溶液以調節PH值,該鹼性溶液可為氨水、氫氧化鈉溶液等。本實施例中,所述鹼性溶液為氨水,所述反應器中混合液的PH值被調至2.3。在該整個反應過程中,由於所述混合液以一定的流量被連續地注入所述反應器中,故,當輸入反應器中的混合液反應一定時間之後,反應形成的水合磷酸鐵前驅體顆粒會由於混合液的連續輸入而自然溢出反應器外,收集所述溢出反應器外的水合磷酸鐵前驅體顆粒。Again, the pH of the mixture input to the reactor was adjusted to 1.5 to 5 to form hydrated iron phosphate precursor particles. Specifically, in the process of stirring the mixed liquid and continuously injecting the mixed liquid in the reactor, the pH may be adjusted by continuously injecting an alkaline solution into the mixed liquid, and the alkaline solution may be ammonia water or sodium hydroxide. Solution, etc. In this embodiment, the alkaline solution is ammonia water, and the pH of the mixed liquid in the reactor is adjusted to 2.3. During the entire reaction, since the mixed liquid is continuously injected into the reactor at a certain flow rate, the hydrated iron phosphate precursor particles formed by the reaction after the mixed liquid input to the reactor reacts for a certain period of time The hydrated iron phosphate precursor particles outside the overflow reactor are collected, which naturally overflows the reactor due to continuous input of the mixed liquid.

在上述攪拌的過程中,所述複數微顆粒填料與所形成的水合磷酸鐵沈澱產生互相摩擦、碰撞,從而增加了混合液中鐵鹽和磷源的混合強度,更有利於形成球形或類球形的水合磷酸鐵前驅體顆粒,且抑制了水合磷酸鐵前驅體顆粒的團聚和長大的作用。可以理解,該步驟若不加入該複數微顆粒,也可獲得所述水合磷酸鐵前驅體顆粒,且也可形成最終產物磷酸鐵鋰/磷酸釩鋰複合電極材料,其加入僅為在反應過程中更有效地控制水合磷酸鐵前驅體顆粒的形貌和粒徑尺寸等,進而優化該磷酸鐵鋰/磷酸釩鋰複合電極材料中作為“殼層”的磷酸鐵鋰材料的電化學性能。During the agitation process, the plurality of microparticle fillers and the formed hydrated iron phosphate precipitate collide and collide with each other, thereby increasing the mixing strength of the iron salt and the phosphorus source in the mixture, and is more favorable for forming a spherical or spheroidal shape. The hydrated iron phosphate precursor particles inhibit the agglomeration and growth of the hydrated iron phosphate precursor particles. It can be understood that if the step does not add the plurality of microparticles, the hydrated iron phosphate precursor particles can be obtained, and the final product lithium iron phosphate/vanadium phosphate composite electrode material can also be formed, which is added only during the reaction. The morphology and particle size of the hydrated iron phosphate precursor particles are more effectively controlled, and the electrochemical performance of the lithium iron phosphate material as the "shell" in the lithium iron phosphate/vanadium phosphate composite electrode material is optimized.

進一步地,為更好地控制所形成的水合磷酸鐵前驅體顆粒的粒徑,可控制輸入該反應器中混合液的溫度為25℃~50℃,藉由控制上述混合液的流量和反應器的體積大小以控制混合液在反應器中的反應時間,即停留時間為40分鐘至2小時之間。該反應溫度和反應時間會影響最終水合磷酸鐵前驅體顆粒的粒徑尺寸,反應溫度越高,反應時間越長,將會促進晶粒的長大,從而使所形成的磷酸鐵前驅體顆粒的粒徑尺寸較大。本實施例中,所述反應溫度控制在25℃,反應時間控制在1個小時。Further, in order to better control the particle size of the formed hydrated iron phosphate precursor particles, the temperature of the mixed liquid input into the reactor may be controlled to be 25 ° C to 50 ° C by controlling the flow rate of the mixed liquid and the reactor. The volume is sized to control the reaction time of the mixture in the reactor, i.e., the residence time is between 40 minutes and 2 hours. The reaction temperature and reaction time will affect the particle size of the final hydrated iron phosphate precursor particles. The higher the reaction temperature, the longer the reaction time will promote the growth of crystal grains, thereby forming the particles of the iron phosphate precursor particles. The diameter is large. In this embodiment, the reaction temperature is controlled at 25 ° C and the reaction time is controlled at 1 hour.

進一步,該B2步驟可進一步包括過濾、洗滌並乾燥所述磷酸鐵前驅體顆粒的過程。具體為,可藉由離心機將上述收集獲得的水合磷酸鐵前驅體顆粒篩分出,並採用去離子水或蒸餾水洗滌該篩分出的磷酸鐵前驅體顆粒,再將洗滌後的磷酸鐵前驅體顆粒在70℃ ~100℃的溫度下乾燥2~4個小時,從而獲得水合磷酸鐵前驅體顆粒,該水合磷酸鐵前驅體顆粒的顆粒直徑為20奈米~10微米。Further, the step B2 may further comprise the step of filtering, washing and drying the iron phosphate precursor particles. Specifically, the hydrated iron phosphate precursor particles obtained by the above collection may be sieved by a centrifuge, and the sieved iron phosphate precursor particles are washed with deionized water or distilled water, and then the washed iron phosphate precursor is washed. The bulk particles are dried at a temperature of 70 ° C to 100 ° C for 2 to 4 hours to obtain hydrated iron phosphate precursor particles having a particle diameter of 20 nm to 10 μm.

另,由於上述微顆粒填料並沒有參與反應,故,該水合磷酸鐵前驅體顆粒中仍存在該微顆粒填料,故,可進一步將該微顆粒填料篩分出,具體為,由於該微顆粒填料的顆粒直徑為20微米~1毫米,大於所形成的水合磷酸鐵前驅體顆粒的粒徑,故,可採用一孔徑小於微顆粒填料中的最小微顆粒的直徑並大於所形成的水合磷酸鐵前驅體顆粒中的最大微顆粒的直徑的過濾網將所述微顆粒填料篩分出,從而形成純的水合磷酸鐵前驅體顆粒。In addition, since the microparticle filler does not participate in the reaction, the microparticle filler is still present in the hydrated iron phosphate precursor particles, so the microparticle filler can be further sieved out, specifically, due to the microparticle filler. The particle diameter is 20 μm to 1 mm, which is larger than the particle size of the formed hydrated iron phosphate precursor particles. Therefore, a diameter smaller than the smallest microparticle in the microparticle filler can be used and is larger than the formed hydrated iron phosphate precursor. A filter of the diameter of the largest microparticles in the bulk particles screens the microparticulate filler to form pure hydrated iron phosphate precursor particles.

請參閱圖8和圖9,該控制結晶工藝藉由控制反應器中混合液的反應溫度、反應時間及向混合液中加入微顆粒填料等方式有效控制了水合磷酸鐵晶粒的生長過程,從而使最終形成的水合磷酸鐵前驅體顆粒直徑可達到20奈米~10微米的可控範圍,且該水合磷酸鐵前驅體顆粒的形貌均為球形或類球形,且具有不結塊、分散性好等特點。可以理解,該水合磷酸鐵前驅體顆粒的形貌、粒徑尺寸及分散性等特點與最終形成的磷酸鐵鋰電極材料的形貌、粒徑尺寸及分散性有關,該水合磷酸鐵前驅體顆粒的粒徑越小、分散性越好、形貌越接近球形或類球形,則最終形成的磷酸鐵鋰電極材料的粒徑也越小、分散性也越好、形貌也越接近球形或類球形,且該具有粒徑小、分散性好的球形或類球形磷酸鐵鋰電極材料更容易負載在上述球形磷酸釩鋰顆粒的表面。本實施例中,該水合磷酸鐵前驅體顆粒的直徑為100~200奈米。Referring to FIG. 8 and FIG. 9, the controlled crystallization process effectively controls the growth process of the hydrated iron phosphate crystal grains by controlling the reaction temperature of the mixed solution in the reactor, the reaction time, and adding the microparticle filler to the mixed solution. The final formed hydrated iron phosphate precursor particle diameter can reach a controllable range of 20 nm to 10 μm, and the morphology of the hydrated iron phosphate precursor particle is spherical or spheroidal, and has no agglomeration and dispersibility. Good and so on. It can be understood that the morphology, particle size and dispersibility of the hydrated iron phosphate precursor particles are related to the morphology, particle size and dispersibility of the finally formed lithium iron phosphate electrode material, and the hydrated iron phosphate precursor particles The smaller the particle size, the better the dispersibility, and the closer the morphology is to a spherical or spheroidal shape, the smaller the particle size of the finally formed lithium iron phosphate electrode material, the better the dispersibility and the closer the morphology to the sphere or class. It is spherical, and the spherical or spheroidal lithium iron phosphate electrode material having a small particle size and good dispersibility is more easily supported on the surface of the above spherical lithium vanadium phosphate particles. In this embodiment, the hydrated iron phosphate precursor particles have a diameter of 100 to 200 nm.

另,該步驟可進一步包括熱處理該水合磷酸鐵前驅體顆粒的步驟,即在一惰性氣體的氛圍下,在400℃~700℃的溫度範圍內加熱所述水合磷酸鐵前驅體顆粒2小時~24小時,本實施例為在氮氣的氛圍下,在520℃的溫度下加熱10個小時,從而去除水合磷酸鐵前驅體顆粒中的結晶水,以獲得無水磷酸鐵前驅體顆粒。In addition, the step may further include the step of heat-treating the hydrated iron phosphate precursor particles, that is, heating the hydrated iron phosphate precursor particles in a temperature range of 400 ° C to 700 ° C for 2 hours to 24 in an inert gas atmosphere. In the hour, this example was heated under a nitrogen atmosphere at a temperature of 520 ° C for 10 hours to remove crystal water in the hydrated iron phosphate precursor particles to obtain anhydrous iron phosphate precursor particles.

在上述B3步驟中,所述鋰源溶液為將一鋰鹽或氫氧化鋰(LiOH)溶於一溶劑中形成。該鋰鹽為一可溶性鋰鹽,可為碳酸鋰、硫酸鋰、硝酸鋰或氯化鋰等,且並不限於該所列舉的幾種。所述溶劑可為水、乙醇或丙酮等。該溶劑優選為水,且該水優選為去離子水或蒸餾水,從而避免引入其他雜質元素。所述還原劑可為抗壞血酸、氯化亞錫、硼氫化鈉或碳熱還原劑,優選為碳熱還原劑,其為可溶於上述溶劑中的還原性有機化合物,該類有機化合物均可裂解成碳,該碳熱還原劑按照鋰元素、磷元素與碳元素的摩爾比為1:1:1~ 1.2: 1:1.3的比例均勻混合。所述碳熱還原劑可為蔗糖、葡萄糖、酚醛樹脂、聚丙烯酸、聚丙烯腈、聚乙二醇或聚乙烯醇等。本實施例中,該鋰源溶液為氫氧化鋰溶液,該還原劑為蔗糖。In the above step B3, the lithium source solution is formed by dissolving a lithium salt or lithium hydroxide (LiOH) in a solvent. The lithium salt is a soluble lithium salt, and may be lithium carbonate, lithium sulfate, lithium nitrate or lithium chloride, and is not limited to the ones listed. The solvent may be water, ethanol or acetone or the like. The solvent is preferably water, and the water is preferably deionized water or distilled water to avoid introduction of other impurity elements. The reducing agent may be ascorbic acid, stannous chloride, sodium borohydride or a carbothermal reducing agent, preferably a carbothermal reducing agent, which is a reducing organic compound soluble in the above solvent, and the organic compound may be cleaved In the formation of carbon, the carbothermal reducing agent is uniformly mixed in a molar ratio of lithium element, phosphorus element and carbon element of 1:1:1 to 1.2:1:1. The carbothermal reducing agent may be sucrose, glucose, phenolic resin, polyacrylic acid, polyacrylonitrile, polyethylene glycol or polyvinyl alcohol. In this embodiment, the lithium source solution is a lithium hydroxide solution, and the reducing agent is sucrose.

為使上述鋰源溶液、還原劑和磷酸鐵前驅體顆粒均勻混合,可進一步攪拌該磷酸鐵鋰前驅體混合漿料一定時間,具體為藉由球磨、機械攪拌、磁力攪拌或超聲分散等方法攪拌該混合漿料。本實施例為藉由球磨方式球磨該混合漿料2小時。In order to uniformly mix the lithium source solution, the reducing agent and the iron phosphate precursor particles, the lithium iron phosphate precursor mixed slurry may be further stirred for a certain period of time, specifically by ball milling, mechanical stirring, magnetic stirring or ultrasonic dispersion. The mixed slurry. In this embodiment, the mixed slurry was ball milled by ball milling for 2 hours.

可見,藉由上述B1~B3步驟所獲得的磷酸鐵鋰前驅體混合漿料為磷酸鐵前驅體顆粒、鋰源溶液和還原劑三者構成的混合物。It can be seen that the lithium iron phosphate precursor mixed slurry obtained by the above steps B1 to B3 is a mixture of iron phosphate precursor particles, a lithium source solution and a reducing agent.

在上述A2步驟具體可包括:將所述磷酸釩鋰顆粒均勻分散於所述磷酸鐵鋰前驅體混合漿料中,使所述混合漿料均勻負載在該磷酸釩鋰顆粒的表面;過濾所述表面負載有混合漿料的磷酸釩鋰顆粒;乾燥所述表面負載有混合漿料的磷酸釩鋰顆粒,使磷酸釩鋰顆粒表面的混合漿料固化。該整個過程可重複進行,即進行複數次包覆,從而使所述磷酸鐵鋰前驅體混合漿料可充分包覆在所述磷酸釩鋰顆粒的表面。本實施例採用三次包覆,具體為:(一),將所述磷酸鐵鋰前驅體混合漿料均勻分成三等份,分別為第一、第二和第三混合漿料;(二),將所述磷酸釩鋰顆粒均勻分散於所述第一混合漿料中,使所述混合漿料均勻負載在該磷酸釩鋰顆粒的表面;(三),將所述表面負載有混合漿料的磷酸釩鋰顆粒過濾出,並在一溫度下乾燥一定時間,使其表面的混合漿料固化,以形成一第一複合體;(四)將該第一複合體分散在第二混合漿料中,使所述混合漿料均勻負載在該第一複合體的表面,之後重複上述步驟(三)以形成一第二複合體;(五)將該第二複合體分散在上述第三混合漿料中,使所述混合漿料均勻負載在該第二複合體的表面,之後重複上述步驟(三)以形成第三複合體。Specifically, the step A2 may include: uniformly dispersing the lithium vanadium phosphate particles in the lithium iron phosphate precursor mixed slurry, and uniformly loading the mixed slurry on the surface of the lithium vanadium phosphate particles; The surface is loaded with lithium vanadium phosphate particles mixed with a slurry; the vanadium phosphate particles loaded with the mixed slurry on the surface are dried to solidify the mixed slurry on the surface of the lithium vanadium phosphate particles. The entire process can be repeated by performing a plurality of coatings so that the lithium iron phosphate precursor mixed slurry can be sufficiently coated on the surface of the lithium vanadium phosphate particles. In this embodiment, the coating is three times, specifically: (1), the lithium iron phosphate precursor mixed slurry is evenly divided into three equal parts, which are respectively the first, second and third mixed slurry; (2) Dispersing the lithium vanadium phosphate particles uniformly in the first mixed slurry to uniformly load the mixed slurry on the surface of the lithium vanadium phosphate particles; (3) loading the surface with a mixed slurry The lithium vanadium phosphate particles are filtered and dried at a temperature for a certain period of time to solidify the mixed slurry on the surface to form a first composite; (4) dispersing the first composite in the second mixed slurry , the mixed slurry is uniformly supported on the surface of the first composite, and then the above step (3) is repeated to form a second composite; and (5) the second composite is dispersed in the third mixed slurry. The mixed slurry is uniformly supported on the surface of the second composite, and then the above step (3) is repeated to form a third composite.

在上述包覆過程中,所述混合漿料與磷酸釩鋰顆粒應按照使最終獲得的複合體中磷酸鐵前驅體顆粒與磷酸釩鋰顆粒的質量比為5.5:4~6.5:4提供。在上述步驟(二)、步驟(四)及步驟(五)中,為使所述混合漿料均勻負載在每個磷酸釩鋰顆粒的表面,可採用攪拌的方式攪拌該分散有磷酸釩鋰顆粒的混合漿料,該攪拌方式不限,可為磁力攪拌或超聲分散等,藉由該攪拌方式還可防止所述磷酸鐵前驅體顆粒之間互相黏連,從而使最終獲得的複合體具有較好的分散性。在上述步驟(三),可在60℃~90℃的溫度範圍內加熱所述表面包覆有混合漿料的磷酸釩鋰顆粒10分鐘~30分鐘,從而使所述混合漿料固化。In the above coating process, the mixed slurry and the lithium vanadium phosphate particles are supplied in a mass ratio of the iron phosphate precursor particles to the lithium vanadium phosphate particles in the finally obtained composite of 5.5:4 to 6.5:4. In the above step (2), the step (4) and the step (5), in order to uniformly load the mixed slurry on the surface of each of the vanadium phosphate particles, the lithium vanadium phosphate particles dispersed may be stirred by stirring. The mixed slurry, the stirring method is not limited, and may be magnetic stirring or ultrasonic dispersion, etc., and the stirring method can also prevent the iron phosphate precursor particles from sticking to each other, so that the finally obtained composite has a comparative Good dispersion. In the above step (3), the lithium vanadium phosphate particles coated with the mixed slurry may be heated in a temperature range of 60 ° C to 90 ° C for 10 minutes to 30 minutes to cure the mixed slurry.

藉由上述反復包覆,反復固化的方式,可使所述混合漿料固化後牢固地、均勻地包覆在所述磷酸釩鋰顆粒表面,從而形成一穩定的複合體。By repeating the above-mentioned repeated coating and repeated curing, the mixed slurry can be solidified and then firmly and uniformly coated on the surface of the lithium vanadium phosphate particles to form a stable composite.

另,為使所述漿料可牢固地黏結在所述磷酸釩鋰顆粒的表面,可進一步向所述混合溶膠中加入少量水溶性黏合劑,如澱粉黏合劑、聚胺酯黏合劑或樹脂黏合劑等。In addition, in order to firmly bond the slurry to the surface of the vanadium phosphate vanadium particles, a small amount of a water-soluble binder such as a starch binder, a polyurethane binder or a resin binder may be further added to the mixed sol. .

在上述A3步驟中,該熱處理的條件具體為:在一惰性氣體的氛圍中,在500℃~850℃的溫度下加熱所述複合體8小時~40個小時,從而使該複合體在還原劑的作用下發生還原反應,以形成由磷酸釩鋰顆粒與包覆在該磷酸釩鋰顆粒表面的磷酸鐵鋰電極材料組成的磷酸鐵鋰/磷酸釩鋰複合電極材料。本實施例為在700℃的氮氣保護氛圍下加熱16個小時。請參閱圖10,在該高溫加熱的過程中,所述複合體中的還原劑,即蔗糖便發生裂解產生碳,所述磷酸鐵前驅體顆粒中的鐵離子(Fe3+ )被該碳還原形成亞鐵離子(Fe2+ ),並與鋰源發生反應,形成磷酸鐵鋰,該高溫熱處理過程中生成的碳也可起到抑制晶粒長大和團聚的作用,從而使最終形成的磷酸鐵鋰顆粒粒徑較小且分散性較好,且若該碳有殘餘,該殘餘的碳可包覆在磷酸鐵鋰顆粒的表面,從而可進一步提高磷酸鐵鋰電極材料的電子導電性。同時,由於所述磷酸鐵前驅體顆粒具有粒徑小、球形或類球形等特點,故藉由該磷酸鐵前驅體顆粒反應生成的磷酸鐵鋰顆粒也具有粒徑小、球形或類球形的特點。In the above step A3, the heat treatment is specifically carried out by heating the composite at a temperature of 500 ° C to 850 ° C for 8 hours to 40 hours in an inert gas atmosphere, thereby allowing the composite to be in a reducing agent. The reduction reaction occurs to form a lithium iron phosphate/vanadium phosphate composite electrode material composed of lithium vanadium phosphate particles and a lithium iron phosphate electrode material coated on the surface of the lithium vanadium phosphate particles. This example was heated for 16 hours under a nitrogen atmosphere at 700 °C. Referring to FIG. 10, during the high-temperature heating, the reducing agent in the composite, ie, sucrose, is cracked to generate carbon, and the iron ions (Fe 3+ ) in the iron phosphate precursor particles are reduced by the carbon. Forming ferrous ions (Fe 2+ ) and reacting with a lithium source to form lithium iron phosphate. The carbon formed during the high-temperature heat treatment can also inhibit grain growth and agglomeration, thereby forming the finally formed iron phosphate. The lithium particles have a small particle size and good dispersibility, and if the carbon has a residue, the residual carbon can be coated on the surface of the lithium iron phosphate particles, thereby further improving the electronic conductivity of the lithium iron phosphate electrode material. At the same time, since the iron phosphate precursor particles have the characteristics of small particle size, spherical shape or spheroidal shape, the lithium iron phosphate particles formed by the reaction of the iron phosphate precursor particles also have the characteristics of small particle size, spherical shape or spheroidal shape. .

另,藉由該氧化還原法製備的磷酸鐵鋰材料不僅可作為上述磷酸鐵鋰/磷酸釩鋰複合電極材料的“殼層”,也可單獨作為鋰電池的電極材料用,單純製備該磷酸鐵鋰電極材料的方法僅需去除上述步驟二中的A2步驟,並乾燥上述混合漿料以使其中的水分完全蒸發掉,之後直接進行上述A3步驟即可。In addition, the lithium iron phosphate material prepared by the redox method can be used not only as a "shell layer" of the lithium iron phosphate/vanadium phosphate composite electrode material, but also as an electrode material for a lithium battery, and the iron phosphate can be simply prepared. The method of the lithium electrode material only needs to remove the step A2 in the above step 2, and dry the mixed slurry to completely evaporate the water therein, and then directly perform the above step A3.

由於藉由該氧化還原法製備的磷酸鐵鋰顆粒具有粒徑小、分散性好、球形或類球形的特點,從而有利於其作為鋰電池電極材料時,堆積密度的提高,且縮短了鋰離子在固相顆粒中的擴散路程。且該氧化還原法採用了較為廉價的碳源作為還原劑,成本較低且較安全,該整個製備過程所需時間較短,有利於實現產業化生產。請參閱圖11為顆粒直徑為100nm~200nm左右的磷酸鐵鋰電極材料在2.5~4.2伏的電壓範圍內,在1C倍率下的循環性能曲線。從圖中可看出,磷酸鐵鋰電極材料在1C倍率下的首次充放電比容量為106.4mAh/g,50次循環後可逆比容量下降為95mAh/g,容量保持率高達90%,表明磷酸鐵鋰電材料的顆粒細化後可保持優異的循環性能。Since the lithium iron phosphate particles prepared by the redox method have the characteristics of small particle size, good dispersibility, spherical or spheroidal shape, which is advantageous for use as a lithium battery electrode material, the bulk density is improved, and lithium ions are shortened. The diffusion path in the solid phase particles. Moreover, the redox method uses a relatively inexpensive carbon source as a reducing agent, which is low in cost and safer, and the entire preparation process takes a short time, which is advantageous for industrial production. Please refer to FIG. 11 for the cycle performance curve of the lithium iron phosphate electrode material with a particle diameter of about 100 nm to 200 nm in a voltage range of 2.5 to 4.2 volts at a 1 C rate. It can be seen from the figure that the first charge-discharge specific capacity of lithium iron phosphate electrode material at 10C rate is 106.4 mAh/g, the reversible specific capacity decreases to 95 mAh/g after 50 cycles, and the capacity retention rate is as high as 90%, indicating that phosphoric acid The fineness of the particles of the iron-lithium electric material maintains excellent cycle performance.

另,由於上述磷酸鐵鋰/磷酸釩鋰複合電極材料中作為“殼層”的磷酸鐵鋰材料具有上述優點,從而可進一步改善整個磷酸鐵鋰/磷酸釩鋰複合電極材料的電化學性能,且當該磷酸鐵鋰/磷酸釩鋰複合電極材料用於鋰電池中時,由於磷酸鐵鋰材料具有粒徑小、比表面積大、位於殼層等特點,從而可使其可與電解液充分接觸,使鋰離子可充分擴散,有效彌補了磷酸鐵鋰電材料導電性差的缺點。而同時位於“核心”的磷酸釩鋰又具有鋰離子擴散性能優良,從而使得整個磷酸鐵鋰/磷酸釩鋰複合電極材料的離子電導率和高倍率性能得到明顯的改善。請參閱圖12至圖15,本實施例測量了磷酸鐵鋰電極材料與磷酸鐵鋰/磷酸釩鋰複合電極材料在2.5V~4.3V的電壓範圍內,不同倍率下的放電曲線。可見,該磷酸鐵鋰/磷酸釩鋰複合電極材料在0.1C、1C、5C及10C的倍率下的放電比容量及放電電壓平台均明顯高於磷酸鐵鋰電極材料。In addition, since the lithium iron phosphate material as the "shell layer" in the lithium iron phosphate/vanadium phosphate composite electrode material has the above advantages, the electrochemical performance of the entire lithium iron phosphate/vanadium phosphate composite electrode material can be further improved, and When the lithium iron phosphate/vanadium phosphate composite electrode material is used in a lithium battery, since the lithium iron phosphate material has the characteristics of small particle diameter, large specific surface area, and being located in the shell layer, it can be sufficiently contacted with the electrolyte. Lithium ions can be fully diffused, which effectively compensates for the shortcomings of poor conductivity of lithium iron phosphate electrical materials. At the same time, the "core" lithium vanadium phosphate has excellent lithium ion diffusion performance, so that the ionic conductivity and high rate performance of the whole lithium iron phosphate / vanadium phosphate composite electrode material are significantly improved. Referring to FIG. 12 to FIG. 15 , the discharge curve of the lithium iron phosphate electrode material and the lithium iron phosphate/vanadium phosphate composite electrode material in the voltage range of 2.5V to 4.3V at different magnifications is measured. It can be seen that the lithium iron phosphate/vanadium phosphate composite electrode material has a significantly higher discharge specific capacity and discharge voltage platform at 0.1C, 1C, 5C and 10C ratios than the lithium iron phosphate electrode material.

本發明第二實施例提供一種上述磷酸鐵鋰/磷酸釩鋰複合電極材料的製備方法,其步驟一與上述第一實施例的步驟一相同,在此將不在贅述,其區別在於,本實施例的步驟二為製備釩摻雜的磷酸鐵鋰電極材料,從而形成一釩摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料。該步驟二具體包括以下步驟:C1,提供一釩摻雜的磷酸鐵鋰前驅體混合漿料;C2,將所述釩摻雜的磷酸鐵鋰前驅體混合漿料包覆於所述磷酸釩鋰顆粒的表面並固化形成一複合體;C3,熱處理上述複合體。The second embodiment of the present invention provides a method for preparing the lithium iron phosphate/vanadium phosphate composite electrode material, and the first step is the same as the first step of the first embodiment, and will not be described herein. The difference is that the embodiment The second step is to prepare a vanadium-doped lithium iron phosphate electrode material to form a vanadium-doped lithium iron phosphate/vanadium phosphate composite electrode material. The step 2 specifically includes the following steps: C1, providing a vanadium-doped lithium iron phosphate precursor mixed slurry; C2, coating the vanadium-doped lithium iron phosphate precursor mixed slurry on the lithium vanadium phosphate The surface of the particles is cured to form a composite; C3, the composite is heat treated.

上述步驟中,僅C1步驟與上述第一實施例的A1步驟不同,其他C2~C3步驟與上述第一實施例中的A2~A3步驟基本相同,在此不再贅述。In the above steps, only the step C1 is different from the step A1 in the first embodiment, and the other steps C2 to C3 are substantially the same as the steps A2 to A3 in the first embodiment, and are not described herein again.

在C1步驟中,進一步包括:D1,提供釩源、鐵鹽和磷源,將所述釩源、鐵鹽和磷源溶於一溶劑中,以形成一混合液;D2,使上述混合液均勻混合,在該均勻混合的過程中,調節該混合液的PH值為1.5~5以使混合液反應形成一釩摻雜的磷酸鐵前驅體顆粒;D3,提供一鋰源溶液和一還原劑,將該鋰源溶液、上述釩摻雜的磷酸鐵前驅體顆粒和還原劑均勻混合,以形成一釩摻雜的磷酸鐵鋰前驅體混合漿料。其中,所述D2~D3步驟與上述第一實施例中的B2~B3步驟相同,在此將不再贅述。其中,在所述D1步驟中,所述釩源、鐵鹽和磷源按照釩元素與鐵元素的摩爾數之和與磷元素的摩爾數之比為1:0.8~1:1.2的比例溶於所述溶劑中。所述釩源可為偏釩酸銨、五氧化二釩、二氧化釩或四氯化釩等,所述鐵鹽可為氯化鐵、硝酸鐵及硫酸鐵中的一種或者幾種的混合物。所述溶劑可為水、乙醇或丙酮等,該溶劑優選為水,且該水優選為去離子水或蒸餾水,從而避免引入其他雜質元素。本實施例所述混合液中,所述釩源為偏釩酸銨,所述鐵鹽為硝酸鐵,所述磷源為磷酸,所述溶劑為去離子水。該偏釩酸銨按照釩元素的摩爾分數X(V)為獲得的釩摻雜的磷酸鐵前驅體顆粒的1%~8%提供,本實施例X(V)分別按照1%、3%和5%提供該偏釩酸銨。In the step C1, further comprising: D1, providing a vanadium source, an iron salt and a phosphorus source, dissolving the vanadium source, the iron salt and the phosphorus source in a solvent to form a mixed solution; D2, making the mixed liquid uniform Mixing, during the uniform mixing, adjusting the pH of the mixture to 1.5 to 5 to react the mixture to form a vanadium-doped iron phosphate precursor particle; D3, providing a lithium source solution and a reducing agent, The lithium source solution, the vanadium-doped iron phosphate precursor particles and the reducing agent are uniformly mixed to form a vanadium-doped lithium iron phosphate precursor mixed slurry. The steps of D2 to D3 are the same as the steps B2 to B3 in the foregoing first embodiment, and will not be described again. Wherein, in the step D1, the vanadium source, the iron salt and the phosphorus source are dissolved in a ratio of a molar ratio of the vanadium element to the iron element to the molar number of the phosphorus element of 1:0.8 to 1:1.2. In the solvent. The vanadium source may be ammonium metavanadate, vanadium pentoxide, vanadium dioxide or vanadium tetrachloride, etc., and the iron salt may be one or a mixture of ferric chloride, iron nitrate and iron sulfate. The solvent may be water, ethanol or acetone, etc., the solvent is preferably water, and the water is preferably deionized water or distilled water to avoid introduction of other impurity elements. In the mixed solution of this embodiment, the vanadium source is ammonium metavanadate, the iron salt is ferric nitrate, the phosphorus source is phosphoric acid, and the solvent is deionized water. The ammonium metavanadate is provided in an amount of 1% to 8% of the vanadium-doped iron phosphate precursor particles obtained according to the molar fraction X (V) of the vanadium element, and X(V) in this embodiment is respectively 1%, 3% and The ammonium metavanadate is provided in 5%.

另,本實施例也可在D2步驟中,進一步向所述混合液中均勻摻入複數微顆粒填料,以更為有效的控制所形成的釩摻雜的磷酸鐵鋰前驅體顆粒的顆粒形貌、粒徑大小及分散性等特點。該具體的加入微顆粒填料的方法與第一實施例的B2步驟相同,在此不再贅述。In addition, in this embodiment, the plurality of microparticle fillers may be uniformly doped into the mixed liquid in the step D2 to more effectively control the particle morphology of the formed vanadium-doped lithium iron phosphate precursor particles. , particle size and dispersion characteristics. The specific method of adding the microparticle filler is the same as the step B2 of the first embodiment, and details are not described herein again.

請參閱圖16和圖17,從該圖中可發現,釩摻雜的水合磷酸鐵前驅體顆粒較不摻釩的水合磷酸鐵前驅體顆粒粒徑更小、分散性較好,這主要是因為釩的摻雜可抑制晶粒的長大,且可阻止釩摻雜的水合磷酸鐵前驅體顆粒形成過程中發生團聚。同時,由於本實施例同第一實施例相同,均是藉由控制結晶工藝製備,故,所獲得的釩摻雜的磷酸鐵前驅體顆粒也具有形貌為球形或類球形、粒徑較小、分散性較好的特點。另,由於所述釩源、鐵鹽和磷源為在一溶劑中均勻混合,從而可使得所述釩源、鐵鹽和磷源達到原子級的均勻混合,從而可使釩均勻地摻雜入所形成的磷酸鐵前驅體顆粒中,從而最終形成釩均勻摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料。Referring to FIG. 16 and FIG. 17, it can be seen that the vanadium-doped hydrated iron phosphate precursor particles have smaller particle size and better dispersion than the vanadium-doped hydrated iron phosphate precursor particles, mainly because The doping of vanadium inhibits grain growth and prevents agglomeration during vanadium-doped hydrated iron phosphate precursor particles. Meanwhile, since the present embodiment is the same as the first embodiment, both are prepared by controlling the crystallization process, so that the obtained vanadium-doped iron phosphate precursor particles also have a spherical or spheroidal shape and a small particle diameter. , the characteristics of better dispersion. In addition, since the vanadium source, the iron salt and the phosphorus source are uniformly mixed in a solvent, the vanadium source, the iron salt and the phosphorus source can be uniformly mixed at an atomic level, so that the vanadium can be uniformly doped into the chamber. The iron phosphate precursor particles are formed, thereby finally forming a lithium iron phosphate/vanadium phosphate composite electrode material uniformly doped with vanadium.

另,藉由該氧化還原法製備的釩摻雜的磷酸鐵鋰電極材料不僅可作為上述磷酸鐵鋰/磷酸釩鋰複合電極材料的“殼層”,也可單獨作為鋰電池的正極材料用,單純製備該釩摻雜的磷酸鐵鋰電極材料的方法僅需去除上述步驟二中的A2步驟,並乾燥上述混合漿料以使其中的水分完全蒸發掉,之後直接進行上述A3步驟即可。請參閱圖18,本實施例測量出了未經摻釩的磷酸鐵鋰材料與摻雜釩1%、3%和5%的磷酸鐵鋰材料的XRD譜圖,該譜圖顯示釩摻雜的磷酸鐵鋰材料與純相的磷酸鐵鋰譜圖一致,沒有雜峰出現,表明經過摻釩的磷酸鐵鋰材料中的釩被完全摻雜到鐵位,沒有額外的其他材料形成。In addition, the vanadium-doped lithium iron phosphate electrode material prepared by the redox method can be used not only as a "shell layer" of the lithium iron phosphate/vanadium phosphate composite electrode material, but also as a positive electrode material for a lithium battery. The method for simply preparing the vanadium-doped lithium iron phosphate electrode material only needs to remove the A2 step in the above step 2, and drying the mixed slurry to completely evaporate the water therein, and then directly performing the above step A3. Referring to FIG. 18, the XRD spectrum of the non-vanadium-doped lithium iron phosphate material and the doped vanadium 1%, 3% and 5% lithium iron phosphate materials is measured, and the spectrum shows vanadium doping. The lithium iron phosphate material is consistent with the pure phase lithium iron phosphate spectrum, and no hetero peaks appear, indicating that the vanadium in the vanadium-doped lithium iron phosphate material is completely doped to the iron level, and no additional materials are formed.

請參閱圖19至圖22,本實施例測量了釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料與釩摻雜3%的磷酸鐵鋰電極材料在2.5V~4.3V的電壓範圍內,在不同倍率下的放電曲線。釩摻雜3%的磷酸鐵鋰電極材料在0.1C、1C、5C和10C倍率的放電比容量分別為148.6mAh/g、135.3 mAh/g、105.0 mAh/g和74.3mAh/g,釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料在0.1C、1C、5C和10C倍率的放電比容量分別145. 0 mAh/g、136.2 mAh/g、115.0 mAh/g和 89.0 mAh/g。可見,在較低倍率(0.1C和1C)下,釩摻雜3%的磷酸鐵鋰電極材料與釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料的放電比容量基本一致,當充放電倍率增大到5C或10C時,釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料具有比釩摻雜3%的磷酸鐵鋰電極材料更高的比容量和放電電壓平台。Referring to FIG. 19 to FIG. 22, in this embodiment, a vanadium-doped 3% lithium iron phosphate/vanadium phosphate composite electrode material and a vanadium-doped 3% lithium iron phosphate electrode material are measured in a voltage range of 2.5V to 4.3V. Inside, the discharge curve at different magnifications. The discharge specific capacities of vanadium doped 3% lithium iron phosphate electrode materials at 0.1C, 1C, 5C and 10C ratios are 148.6mAh/g, 135.3 mAh/g, 105.0 mAh/g and 74.3mAh/g, respectively. The discharge specific capacities of 3% lithium iron phosphate/vanadium phosphate composite electrode materials at 0.1C, 1C, 5C and 10C ratios were 145.0 mAh/g, 136.2 mAh/g, 115.0 mAh/g and 89.0 mAh/g, respectively. It can be seen that at lower magnifications (0.1C and 1C), the discharge specific capacity of vanadium doped 3% lithium iron phosphate electrode material and vanadium doped 3% lithium iron phosphate/vanadium phosphate composite electrode material are basically the same. When the charge-discharge rate is increased to 5C or 10C, the vanadium-doped 3% lithium iron phosphate/vanadium phosphate composite electrode material has a higher specific capacity and discharge voltage platform than the vanadium-doped 3% lithium iron phosphate electrode material.

另,上述第一實施例和第二實施例的製備方法也可直接提供一磷酸鐵前驅體顆粒或釩摻雜的磷酸鐵前驅體顆粒,且該磷酸鐵前驅顆粒或釩摻雜的磷酸鐵前驅體顆粒不限於上述控制結晶工藝法製備,也可為溶膠凝膠法或共沈澱法等。In addition, the preparation methods of the first embodiment and the second embodiment may directly provide iron phosphate precursor particles or vanadium-doped iron phosphate precursor particles, and the iron phosphate precursor particles or vanadium-doped iron phosphate precursors The bulk particles are not limited to the above-described controlled crystallization process, and may be a sol-gel method or a coprecipitation method.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,自不能以此限制本案之申請專利範圍。舉凡習知本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by those skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

10‧‧‧磷酸鐵鋰/磷酸釩鋰複合電極材料10‧‧‧Lithium iron phosphate/vanadium phosphate composite electrode material

100‧‧‧磷酸鐵鋰/磷酸釩鋰複合顆粒100‧‧‧Lithium iron phosphate/vanadium phosphate composite particles

102‧‧‧磷酸釩鋰顆粒102‧‧‧Lithium vanadium phosphate particles

104‧‧‧磷酸鐵鋰顆粒層104‧‧‧ Lithium iron phosphate particle layer

1042‧‧‧磷酸鐵鋰顆粒1042‧‧‧Lithium iron phosphate particles

106‧‧‧碳106‧‧‧carbon

圖1為本發明實施例提供的磷酸鐵鋰/磷酸釩鋰複合電極材料的結構示意圖。1 is a schematic structural view of a lithium iron phosphate/vanadium phosphate composite electrode material according to an embodiment of the present invention.

圖2為本發明實施例提供的磷酸鐵鋰/磷酸釩鋰複合電極材料的掃描電鏡照片。2 is a scanning electron micrograph of a lithium iron phosphate/vanadium phosphate composite electrode material according to an embodiment of the present invention.

圖3為本發明實施例提供的碳摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料的結構示意圖。3 is a schematic structural view of a carbon-doped lithium iron phosphate/vanadium phosphate composite electrode material according to an embodiment of the present invention.

圖4為分別採用本發明實施例提供的磷酸鐵鋰/磷酸釩鋰複合電極材料和釩摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料作為正極的電池在0.1C倍率下充放電的比容量測試曲線圖。4 is a specific capacity of charge and discharge of a lithium iron phosphate/vanadium phosphate composite electrode material and a vanadium-doped lithium iron phosphate/vanadium phosphate composite electrode material as positive electrodes at a rate of 0.1 C, respectively, according to an embodiment of the present invention. Test the graph.

圖5為分別採用本發明實施例提供的磷酸鐵鋰/磷酸釩鋰複合電極材料和釩摻雜的磷酸鐵鋰/磷酸釩鋰複合電極材料作為正極的電池在不同倍率下的比容量-循環測試曲線圖。5 is a specific capacity-cycle test of a lithium iron phosphate/vanadium phosphate composite electrode material and a vanadium-doped lithium iron phosphate/vanadium phosphate composite electrode material as positive electrodes at different ratios, respectively, according to an embodiment of the present invention. Graph.

圖6為本發明第一實施例提供的磷酸鐵鋰/磷酸釩鋰複合電極材料的製備方法流程圖。6 is a flow chart of a method for preparing a lithium iron phosphate/vanadium phosphate composite electrode material according to a first embodiment of the present invention.

圖7為本發明第一實施例製備的磷酸釩鋰材料的掃描電鏡照片。Figure 7 is a scanning electron micrograph of a lithium vanadium phosphate material prepared in accordance with a first embodiment of the present invention.

圖8為本發明第一實施例製備的磷酸鐵前驅體顆粒的掃描電鏡照片。Figure 8 is a scanning electron micrograph of a ferric phosphate precursor particle prepared in accordance with a first embodiment of the present invention.

圖9為本發明第一實施例製備的磷酸鐵前驅體顆粒的透射電鏡照片。Figure 9 is a transmission electron micrograph of a ferric phosphate precursor particle prepared in accordance with a first embodiment of the present invention.

圖10為本發明第一實施例製備的磷酸鐵鋰材料的掃描電鏡照片。Figure 10 is a scanning electron micrograph of a lithium iron phosphate material prepared in accordance with a first embodiment of the present invention.

圖11為採用本發明第一實施例製備的磷酸鐵鋰材料作為正極的電池在1C倍率下的比容量-循環測試曲線圖。Fig. 11 is a graph showing a specific capacity-cycle test of a battery of lithium iron phosphate prepared as a positive electrode of the first embodiment of the present invention at a 1C rate.

圖12至圖15為分別採用本發明第一實施例製備的磷酸鐵鋰材料和磷酸鐵鋰/磷酸釩鋰複合電極材料作為正極的電池在不同倍率下的放電比容量測試曲線圖。12 to FIG. 15 are graphs showing discharge specific capacity tests of batteries of lithium iron phosphate prepared by the first embodiment of the present invention and lithium iron phosphate/vanadium phosphate composite electrode materials as positive electrodes at different magnifications.

圖16為本發明第一實施例製備的未摻雜釩的磷酸鐵前驅體顆粒的掃描電鏡照片。Figure 16 is a scanning electron micrograph of an undoped vanadium-doped iron phosphate precursor particle prepared in accordance with a first embodiment of the present invention.

圖17為本發明第二實施例製備的釩摻雜的磷酸鐵前驅體顆粒的掃描電鏡照片。Figure 17 is a scanning electron micrograph of a vanadium-doped iron phosphate precursor particle prepared in accordance with a second embodiment of the present invention.

圖18為本發明第一實施例製備的未摻雜釩的磷酸鐵鋰材料與第二實施例製備的釩摻雜1%、3%和5%的磷酸鐵鋰材料的XRD比較譜圖。Figure 18 is a XRD comparative spectrum of a vanadium-doped 1%, 3%, and 5% lithium iron phosphate material prepared by the first embodiment of the present invention.

圖19至圖22為分別採用本發明第二實施例製備的釩摻雜3%的磷酸鐵鋰材料與釩摻雜3%的磷酸鐵鋰/磷酸釩鋰複合電極材料在不同倍率下的放電比容量測試曲線圖。19 to FIG. 22 are discharge ratios of vanadium doped 3% lithium iron phosphate material prepared by using the second embodiment of the present invention and vanadium doped 3% lithium iron phosphate/vanadium phosphate composite electrode material at different ratios. Capacity test curve.

Claims (20)

一種鋰電池電極材料的製備方法,其包括以下步驟:提供一磷酸釩鋰電極材料,其包括複數磷酸釩鋰顆粒;以及在每個所述磷酸釩鋰顆粒的表面包覆形成一磷酸鐵鋰層,從而形成一磷酸鐵鋰/磷酸釩鋰複合電極材料。 A method for preparing a lithium battery electrode material, comprising the steps of: providing a vanadium phosphate monophosphate electrode material comprising a plurality of lithium vanadium phosphate particles; and coating a surface of each of the lithium vanadium phosphate particles to form a lithium iron phosphate layer Thereby, a lithium iron phosphate/vanadium phosphate composite electrode material is formed. 如請求項1所述的鋰電池電極材料的製備方法,其中,在所述磷酸釩鋰顆粒的表面包覆所述磷酸鐵鋰層的方法進一步包括以下步驟:提供一磷酸鐵鋰前驅體混合漿料;將所述磷酸鐵鋰前驅體混合漿料包覆於所述磷酸釩鋰顆粒的表面並固化形成一複合體;熱處理上述複合體,從而形成磷酸鐵鋰/磷酸釩鋰複合電極材料。 The method for preparing a lithium battery electrode material according to claim 1, wherein the method of coating the surface of the lithium iron phosphate particles with the lithium iron phosphate layer further comprises the step of: providing a lithium iron phosphate precursor mixed slurry The lithium iron phosphate precursor mixed slurry is coated on the surface of the lithium vanadium phosphate particles and solidified to form a composite; the composite is heat-treated to form a lithium iron phosphate/vanadium phosphate composite electrode material. 如請求項2所述的鋰電池電極材料的製備方法,其中,所述磷酸鐵鋰前驅體混合漿料的製備方法進一步包括以下步驟:提供一磷酸鐵前驅體顆粒;提供一鋰源溶液和一還原劑,將該鋰源溶液、上述磷酸鐵前驅體顆粒和還原劑均勻混合,以形成所述磷酸鐵鋰前驅體混合漿料。 The method for preparing a lithium battery electrode material according to claim 2, wherein the method for preparing the lithium iron phosphate precursor mixed slurry further comprises the steps of: providing iron phosphate precursor particles; providing a lithium source solution and a The reducing agent uniformly mixes the lithium source solution, the iron phosphate precursor particles and the reducing agent to form the lithium iron phosphate precursor mixed slurry. 如請求項3所述的鋰電池電極材料的製備方法,其中,所述磷酸鐵前驅體顆粒藉由溶膠凝膠法、共沈澱法或控制結晶工藝法製備。 The method for producing a lithium battery electrode material according to claim 3, wherein the iron phosphate precursor particles are prepared by a sol-gel method, a coprecipitation method or a controlled crystallization method. 如請求項4所述的鋰電池電極材料的製備方法,其中,採用所述控制結晶工藝法製備所述磷酸鐵前驅體顆粒進一步包括以下步驟:提供一鐵鹽和一磷源,將所述鐵鹽和磷源溶於一溶劑中,以形成一混合液;在上述混合的過程中,調節該混合液的PH值為1.5~5以使混合液反應形成磷酸鐵前驅體顆粒。 The method for preparing a lithium battery electrode material according to claim 4, wherein the preparing the iron phosphate precursor particles by using the controlled crystallization process further comprises the steps of: providing an iron salt and a phosphorus source, the iron The salt and phosphorus source are dissolved in a solvent to form a mixed solution; during the above mixing, the pH of the mixed solution is adjusted to 1.5 to 5 to react the mixed solution to form iron phosphate precursor particles. 如請求項5所述的鋰電池電極材料的製備方法,其中,按照鐵元素與磷元素的摩爾比為1:0.8~1:1.2的比例將所述鐵鹽和磷源溶於所述溶劑中。 The method for producing a lithium battery electrode material according to claim 5, wherein the iron salt and the phosphorus source are dissolved in the solvent in a ratio of a molar ratio of iron element to phosphorus element of 1:0.8 to 1:1.2. . 如請求項5所述的鋰電池電極材料的製備方法,其中,進一步向所述混合液中添加多個微顆粒填料,使該複數微顆粒填料與該混合液均勻混合。 The method for producing a lithium battery electrode material according to claim 5, wherein a plurality of fine particle fillers are further added to the mixed liquid to uniformly mix the plurality of fine particle fillers with the mixed liquid. 如請求項7所述的鋰電池電極材料的製備方法,其中,所述微顆粒填料由不溶於上述溶劑且不與上述鐵源和磷源發生反應的硬質材料組成。 The method for producing a lithium battery electrode material according to claim 7, wherein the fine particle filler is composed of a hard material which is insoluble in the above solvent and does not react with the iron source and the phosphorus source. 如請求項8所述的鋰電池電極材料的製備方法,其中,所述微顆粒填料的材料為陶瓷、石英及玻璃中的一種或者幾種。 The method for preparing a lithium battery electrode material according to claim 8, wherein the material of the microparticle filler is one or more of ceramic, quartz and glass. 如請求項7所述的鋰電池電極材料的製備方法,其中,所述微顆粒填料的直徑為20微米~1毫米。 The method for producing a lithium battery electrode material according to claim 7, wherein the microparticle filler has a diameter of 20 μm to 1 mm. 如請求項5所述的鋰電池電極材料的製備方法,其中,進一步控制混合液的反應溫度為25℃~50℃,反應時間為40分鐘~2小時。 The method for preparing a lithium battery electrode material according to claim 5, wherein the reaction temperature of the mixed solution is further controlled to be 25 ° C to 50 ° C, and the reaction time is 40 minutes to 2 hours. 如請求項5所述的鋰電池電極材料的製備方法,其中,該製 備磷酸鐵前驅體顆粒的步驟進一步包括:在一惰性氣體的氛圍下,在400℃~700℃的溫度範圍內加熱所述磷酸鐵前驅體顆粒2小時~24小時,從而獲得無水磷酸鐵前驅體顆粒的步驟。 A method for preparing a lithium battery electrode material according to claim 5, wherein the method The step of preparing the iron phosphate precursor particles further comprises: heating the iron phosphate precursor particles in an inert gas atmosphere at a temperature ranging from 400 ° C to 700 ° C for 2 hours to 24 hours, thereby obtaining an anhydrous iron phosphate precursor The step of granules. 如請求項3所述的鋰電池電極材料的製備方法,其中,所述還原劑為碳熱還原劑,該碳熱還原劑為還原性有機化合物。 The method for producing a lithium battery electrode material according to claim 3, wherein the reducing agent is a carbothermal reducing agent, and the carbothermal reducing agent is a reducing organic compound. 如請求項13所述的鋰電池電極材料的製備方法,其中,按照鋰元素、磷元素與碳元素的摩爾比為1:1:1~1.2:1:1.3的比例將所述鋰源溶液、磷酸鐵前驅體顆粒和碳熱還原劑均勻混合。 The method for producing a lithium battery electrode material according to claim 13, wherein the lithium source solution is in a ratio of a lithium element, a phosphorus element and a carbon element in a molar ratio of 1:1:1 to 1.2:1:1.3. The iron phosphate precursor particles and the carbothermal reducing agent are uniformly mixed. 如請求項3所述的鋰電池電極材料的製備方法,其中,該磷酸鐵前驅體顆粒為釩摻雜的磷酸鐵前驅體顆粒。 The method for producing a lithium battery electrode material according to claim 3, wherein the iron phosphate precursor particles are vanadium-doped iron phosphate precursor particles. 如請求項2所述的鋰電池電極材料的製備方法,其中,所述將酸鐵鋰前驅體混合漿料包覆於所述磷酸釩鋰顆粒的表面形成複合體的方法具體包括以下步驟:將所述磷酸釩鋰顆粒均勻分散於所述磷酸鐵鋰前驅體混合漿料中,使所述混合漿料均勻負載在該磷酸釩鋰顆粒的表面;過濾所述表面負載有混合漿料的磷酸釩鋰顆粒;乾燥所述表面負載有混合漿料的磷酸釩鋰顆粒,使磷酸釩鋰顆粒表面的混合漿料固化。 The method for preparing a lithium battery electrode material according to claim 2, wherein the method of coating the lithium iron phosphate precursor mixed slurry on the surface of the lithium vanadium phosphate particles to form a composite comprises the following steps: The lithium vanadium phosphate particles are uniformly dispersed in the lithium iron phosphate precursor mixed slurry, and the mixed slurry is uniformly supported on the surface of the lithium vanadium phosphate particles; and the vanadium phosphate loaded with the mixed slurry is filtered. Lithium particles; the vanadium phosphate particles loaded with the mixed slurry on the surface are dried to solidify the mixed slurry on the surface of the lithium vanadium phosphate particles. 如請求項16所述的鋰電池電極材料的製備方法,其中,在60℃~90℃的溫度範圍內加熱所述表面包覆有混合漿料的磷酸釩鋰顆粒10分鐘~30分鐘,從而使所述混合漿料固化。 The method for producing a lithium battery electrode material according to claim 16, wherein the lithium vanadium phosphate particles coated with the mixed slurry are heated in a temperature range of 60 ° C to 90 ° C for 10 minutes to 30 minutes, thereby The mixed slurry is cured. 如請求項2所述的鋰電池電極材料的製備方法,其中,上述 形成一複合體的步驟進一步包括以下過程:將所述混合漿料分成三等份,分別為第一、第二和第三混合漿料;將所述磷酸釩鋰顆粒均勻分散於所述第一混合漿料中,使所述混合漿料均勻負載在該磷酸釩鋰顆粒的表面;將所述表面負載有混合漿料的磷酸釩鋰顆粒過濾並乾燥,使所述表面的混合漿料固化,以形成一第一複合體;將該第一複合體分散在所述第二混合漿料中,使所述混合漿料均勻負載在該第一複合體的表面;將所述表面負載有混合漿料的第一複合體過濾並乾燥,使所述表面的混合漿料固化,以形成一第二複合體;將該第二複合體分散在所述第三混合漿料中,使所述混合漿料均勻負載在該第二複合體的表面;將所述表面負載有混合漿料的第二複合體過濾並乾燥,使所述表面的混合漿料固化,以形成第三複合體。 The method for preparing a lithium battery electrode material according to claim 2, wherein the above The step of forming a composite further includes the following steps: dividing the mixed slurry into three equal portions, respectively being first, second, and third mixed slurries; uniformly dispersing the vanadium phosphate vanadium particles in the first In the mixed slurry, the mixed slurry is uniformly supported on the surface of the lithium vanadium phosphate particles; the lithium vanadium phosphate particles loaded with the mixed slurry on the surface are filtered and dried to solidify the mixed slurry on the surface. Forming a first composite; dispersing the first composite in the second mixed slurry, uniformly loading the mixed slurry on a surface of the first composite; and loading the surface with a mixed slurry The first composite of the material is filtered and dried to solidify the mixed slurry of the surface to form a second composite; the second composite is dispersed in the third mixed slurry to make the mixed slurry The material is evenly supported on the surface of the second composite; the second composite loaded with the mixed slurry on the surface is filtered and dried to solidify the mixed slurry of the surface to form a third composite. 如請求項2所述的鋰電池電極材料的製備方法,其中,所述熱處理上述複合體的步驟為:在一惰性氣體的氛圍中,在500℃~850℃的溫度下加熱所述複合體8小時~40個小時。 The method for preparing a lithium battery electrode material according to claim 2, wherein the step of heat-treating the composite body is: heating the composite body 8 at a temperature of 500 ° C to 850 ° C in an inert gas atmosphere. Hours ~ 40 hours. 一種鋰電池電極材料的製備方法,其包括以下步驟:提供一磷酸釩鋰電極材料,其包括複數磷酸釩鋰顆粒;提供一鐵鹽和一磷源,將所述鐵鹽和磷源溶於一溶劑中,以形成一混合液;將上述混合液按照100毫升/小時~150毫升/小時的流量連續輸入到一反應器中;調節該混合液的PH值為1.5~5,反應器的溫度為25℃~50℃, 混合液在反應器中的反應時間為40分鐘至2小時,從而形成磷酸鐵前驅體顆粒;在一惰性氣體的氛圍下,在400℃~700℃的溫度範圍內加熱所述磷酸鐵前驅體顆粒2小時~24小時;提供一鋰源溶液和一還原劑,將該鋰源溶液、上述磷酸鐵前驅體顆粒和還原劑均勻混合,以形成一混合漿料;將所述磷酸釩鋰顆粒均勻分散於所述混合漿料中,使該混合漿料均勻包覆在每個所述磷酸釩鋰顆粒的表面;過濾並乾燥該表面包覆有混合漿料的磷酸釩鋰顆粒,使該磷酸釩鋰顆粒表面的混合漿料被固化,以形成一複合體;在一惰性氣體的氛圍中,在500℃~850℃的溫度下加熱所述複合體8小時~40個小時,使每個所述磷酸釩鋰顆粒的表面包覆一磷酸鐵鋰層,從而形成磷酸鐵鋰/磷酸釩鋰複合電極材料。 A method for preparing a lithium battery electrode material, comprising the steps of: providing a vanadium phosphate monophosphate electrode material comprising a plurality of lithium vanadium phosphate particles; providing an iron salt and a phosphorus source, and dissolving the iron salt and the phosphorus source a solvent is formed to form a mixed solution; the mixture is continuously fed into a reactor at a flow rate of 100 ml/hr to 150 ml/hr; the pH of the mixture is adjusted to 1.5 to 5, and the temperature of the reactor is 25 ° C ~ 50 ° C, The reaction time of the mixed solution in the reactor is 40 minutes to 2 hours to form iron phosphate precursor particles; the iron phosphate precursor particles are heated in an inert gas atmosphere at a temperature ranging from 400 ° C to 700 ° C. 2 hours to 24 hours; providing a lithium source solution and a reducing agent, uniformly mixing the lithium source solution, the iron phosphate precursor particles and the reducing agent to form a mixed slurry; uniformly dispersing the vanadium phosphate particles In the mixed slurry, the mixed slurry is uniformly coated on the surface of each of the vanadium phosphate particles; the vanadium phosphate particles coated with the mixed slurry are filtered and dried to make the vanadium phosphate The mixed slurry on the surface of the particles is solidified to form a composite; the composite is heated in an inert gas atmosphere at a temperature of 500 ° C to 850 ° C for 8 hours to 40 hours to make each of the phosphoric acid The surface of the vanadium lithium particles is coated with a lithium iron phosphate layer to form a lithium iron phosphate/vanadium phosphate composite electrode material.
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