TWI407260B - Lithography system, sensor and measuring method - Google Patents

Lithography system, sensor and measuring method Download PDF

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TWI407260B
TWI407260B TW95132547A TW95132547A TWI407260B TW I407260 B TWI407260 B TW I407260B TW 95132547 A TW95132547 A TW 95132547A TW 95132547 A TW95132547 A TW 95132547A TW I407260 B TWI407260 B TW I407260B
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particle beam
sensor
charged particle
beams
pattern
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TW200712795A (en
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Pieter Kruit
Erwin Slot
Tijs Frans Teepen
Marco Jan-Jaco Wieland
Stijn Willem Karel Herman Steenbrink
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Mapper Lithography Ip Bv
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Abstract

Lithography system, sensor and method for measuring properties of a massive amount of charged particle beams of a charged particle beam system, in particular a direct write lithography system, in which the charged particle beams are converted into light beams by using a converter element, using an array of light sensitive detectors such as diodes, CCD or CMOS devices, located in line with said converter element, for detecting said light beams, electronically reading out resulting signals from said detectors after exposure thereof by said light beams, utilising said signals for determining values for one or more beam properties, thereby using an automated electronic calculator, and electronically adapting the charged particle system so as to correct for out of specification range values for all or a number of said charged particle beams, each for one or more properties,; based on said calculated property values.

Description

微影系統,感測器及測量方法Lithography system, sensor and measurement method

本發明係關於一種多重粒子束微影系統、一種感測器、以及一種方法。The present invention relates to a multiple particle beam lithography system, a sensor, and a method.

此等微影系統通常會根據一種用於將一圖案轉印於一目標物之表面上的方法來運作,因此,其通常會使用一所謂的粒子束器具來產生該等數道帶電粒子束,該等粒子束可藉由電子控制器而於一或多個方向中掃描。該等數道粒子束(於下文中亦稱為寫入束)會藉由一感測器而被校正。此等微影系統一般依據的方法包括下列步驟:產生複數道寫入束,用以將該圖案寫入於該目標物表面上,其中該目標物通常係一晶圓或光罩。較佳而言,一寫入束係由一寫入束源所射出的一電子束所組成,舉例來說,該寫入束源可能包括一陰極,並且可由寫入束成形構件(如一由複數個孔徑所組成之陣列)來增補其功能,用於將該寫入束源所射出的一粒子束轉換成大量的較小直徑束。另外,此種已知的微影系統還可能配備校準構件,用於導引一來源束或一組已產生的寫入束,使其彼此平行。Such lithography systems typically operate according to a method for transferring a pattern onto the surface of a target, and therefore, typically use a so-called particle beam device to produce the plurality of charged particle beams. The particle beams can be scanned in one or more directions by an electronic controller. The plurality of particle beams (hereinafter also referred to as write beams) are corrected by a sensor. The methods generally employed by such lithography systems include the steps of generating a plurality of write beams for writing the pattern onto the surface of the object, wherein the target is typically a wafer or reticle. Preferably, a write beam is composed of an electron beam emitted from a write beam source. For example, the write beam source may include a cathode and may be written by the beam shaping member (eg, by a plurality An array of apertures is added to supplement its function for converting a beam of particles emitted by the write beam source into a plurality of smaller diameter bundles. In addition, such known lithography systems may also be provided with calibration members for guiding a source beam or a set of generated write beams to be parallel to one another.

於此種已知的方法中,每道寫入束會於將該圖案寫入至該目標物表面上時被分開偏折,以便干擾該寫入製程。舉例來說,此作法係藉由一由複數個靜電偏折片與遮光片所組成之陣列來實施,該等寫入束會經由系統內通過該陣列。尤其是在根據本發明的多重寫入束系統的情況中,此等偏折片會具備由發信構件所產生之所謂的調變資訊。一用於將圖案寫於晶圓或光罩上的微影系統中的此部份於下文中稱為粒子束器具。此粒子束器具與此微影系統的更詳細資訊,舉例來說可從以本案申請人名義所申請的專利公開案WO2004038509中得知。In this known method, each write beam is separately deflected when the pattern is written onto the surface of the object to interfere with the writing process. For example, this is accomplished by an array of a plurality of electrostatic deflectors and visors that pass through the array via the system. In particular in the case of the multiple write beam system according to the invention, such deflecting sheets will have so-called modulation information generated by the transmitting means. This portion of the lithography system for writing patterns on a wafer or reticle is hereinafter referred to as a particle beam device. A more detailed information of the particle beam apparatus and the lithography system is known, for example, from the patent publication WO2004038509, which is incorporated herein by reference.

為進一步指出本文所討論之電子束微影的特點,其應用將會以高解析用途為主。現今的應用能夠使臨界尺寸低於圖形尺寸100nm的圖案成像。明確地說,於此項觀點中,多重束係關於所謂的多重粒子束系統,舉例來說,其所包括數個數量等級為10000道甚至更高的寫入束。於此項觀點中,本案申請人目前提出的一典型應用則包括13,000道寫入束。不過,進一步發展則將重點放在束數量等級為一百萬道的微影器具上,該等系統希望運用一理論上相同種類的感測器。To further point out the characteristics of electron beam lithography discussed in this paper, its application will be based on high resolution applications. Today's applications enable imaging of patterns with critical dimensions below the 100 nm of the pattern size. Specifically, in this view, the multiple beam system relates to a so-called multiple particle beam system, for example, which includes several number of write beams of the order of 10,000 or more. In this view, a typical application currently proposed by the applicant in this case includes 13,000 write bundles. However, further development will focus on lithography appliances with a beam count of one million, which systems hope to use a theoretically identical type of sensor.

此等曝光微影系統僅在至少能夠精確地控制所有該等電子束的位置時方具商業實用性。然而由於各種狀況的關係(如製造公差以及熱漂移),一微影系統的寫入束器具中所產生的一寫入束很容易產生一或多項誤差而使其無法用來進行寫入。此誤差可能係相對於一指定網格的定位誤差。一粒子束器具以及該微影系統的此等錯誤特點會嚴重地影響到要被寫入之圖案的品質。又位於該要曝光表面附近的一電子束的位置必須在數奈米的距離內便被得知且應該能夠被校正。於已知的微影系統中,此項智識係藉由頻繁地校正該粒子束位置所建立的。Such exposure lithography systems are only commercially useful when at least the position of all of the electron beams can be precisely controlled. However, due to various conditions (such as manufacturing tolerances and thermal drift), a write beam produced in a writing device of a lithography system can easily produce one or more errors that make it impossible to write. This error may be a positioning error relative to a given grid. A particle beam device and such erroneous characteristics of the lithography system can severely affect the quality of the pattern to be written. The position of an electron beam, which is again located near the surface to be exposed, must be known within a distance of a few nanometers and should be correctable. In known lithography systems, this intelligence is established by frequently correcting the position of the particle beam.

除了上述的特定特點以外,一寫入束的其它特點也必須於該粒子束器具的運作期間(尤其是在一晶圓的寫入期間)被精確且較佳而言多重狀況下快速地得知,以便能夠儘早調整一晶圓的寫入製程,從而提高被正確寫入之晶圓的數量以及機會,或是提高其產量。In addition to the specific features described above, other features of a write beam must also be known quickly and accurately in multiple instances during operation of the particle beam apparatus (especially during writing of a wafer). In order to be able to adjust the writing process of a wafer as early as possible, thereby increasing the number and chance of correctly written wafers or increasing the yield.

已知的校正方法通常包括至少三道步驟:一測量步驟,於該步驟中會測量該電子束的位置;一計算步驟,於該步驟中會將該電子束的經測得位置與該電子束的所希位置作比較;以及一補償步驟,於該步驟中會補償該經測得位置與該所希位置之間的差異,其補償可能係在該微影系統或其電子束器具的軟體或硬體中來實施。The known calibration method generally comprises at least three steps: a measuring step in which the position of the electron beam is measured; a calculating step in which the measured position of the electron beam and the electron beam are a comparison of the positions of the locations; and a compensation step in which the difference between the measured position and the determined position is compensated for, the compensation may be in the software of the lithography system or its electron beam apparatus or Implemented in hardware.

此等已知的測量或校正系統對特徵為處理量相對低(如於一小時內僅能圖案化一晶圓的一部份),或是特徵為相較於多重粒子束系統寫入束數量相對有限的電子束微影器具幾乎不造成任何限制。對針對高總處理量或是具本發明強調之多重粒子束系統的無光罩系統來說,該等已知的校正系統會對該所希的高容量與高總處理量的無光罩微影系統構成一限制因素。Such known measurement or correction system features are characterized by relatively low throughput (eg, only one portion of a wafer can be patterned in an hour), or characterized by a number of writes compared to a multi-particle beam system. The relatively limited electron beam lithography apparatus imposes almost no restrictions. For a maskless system with a high total throughput or a multi-particle beam system with the emphasis of the present invention, such known calibration systems would have a high-capacity and high total throughput of the maskless micro The shadow system constitutes a limiting factor.

利用該等已知的方法,一帶電粒子束系統(例如以電子束為主的系統)必須被校正非常多次。對一單束或是數束微影系統來說,此係可接受的;若要連續校正13000道甚至更多粒子束,這便成為一項問題。於此情況中,校正所需的時間可能會遠多於實際處理一晶圓上一場域所需的時間。所以,為提高該已知微影系統的處理量,且根據本發明的構想,應該大幅地加速該校正程序。With such known methods, a charged particle beam system (e.g., an electron beam based system) must be calibrated very many times. This is acceptable for a single beam or a number of lithography systems; this is a problem if 13000 or more particle beams are continuously calibrated. In this case, the time required for the correction may be much longer than the time required to actually process a field on a wafer. Therefore, in order to increase the throughput of the known lithography system, and in accordance with the teachings of the present invention, the calibration procedure should be substantially accelerated.

於本技術中已知數種用於電子束微影系統的校正方法。大部份使用位於該晶圓平台或該晶圓中或是位於兩者之中的標記。接著,一感測器便會偵測或定位一束。該感測器係一帶電粒子感測器,其會測量由該標記所創造的二次電子或反射電子的數量。Several correction methods for electron beam lithography systems are known in the art. Most of the tags are located on or in the wafer platform or both. Then, a sensor detects or locates a beam. The sensor is a charged particle sensor that measures the amount of secondary or reflected electrons created by the mark.

美國專利案第5929454號提供一種使用配合複數道帶電粒子束之帶電粒子感測器的方法的一範例。該專利案揭示一種方法,其係利用位於該晶圓或平台上之標記來偵測複數道電子束的位置。該標記係一平行直線圖案且用於進行數項測量。所有的測量均藉由偵測掃描時來自該排列的標記的二次電子或反射電子來實施。該排列標記的位置係取決於該等電子束的位移量以及偵測結果。此一電子偵測器的優點係能夠快速地測定任何一次電子或二次電子,不過,其體積卻相對非常龐大,落在毫米的範圍,因此並不適用於採用多重帶電粒子束(例如13000道甚至更多道粒子束)的微影系統之中。於後者的微影系統中,各粒子束之間的典型間距等級為十分之一毫米,舉例來說,於目前的13,000道粒子束的系統中,該間距通常係150μm。該已知感測器與校正系統除了上面的體積特點之外,該已知系統也非常昂貴,甚至無法以定性且夠快地校正大量的帶電粒子束。U.S. Patent No. 5,929,454 provides an example of a method of using a charged particle sensor that incorporates a plurality of charged particle beams. The patent discloses a method for detecting the position of a plurality of electron beams using a mark on the wafer or platform. The mark is a parallel straight line pattern and is used to make several measurements. All measurements are performed by detecting secondary or reflected electrons from the aligned marks at the time of scanning. The position of the alignment mark depends on the amount of displacement of the electron beams and the detection result. The advantage of this electronic detector is that it can quickly measure any primary or secondary electrons. However, its volume is relatively large and falls within the range of millimeters, so it is not suitable for multiple charged particle beams (for example, 13,000 channels). Even more of the particle beam) in the lithography system. In the latter lithography system, the typical pitch level between the particle beams is one tenth of a millimeter. For example, in the current system of 13,000 particle beams, the pitch is typically 150 μm. In addition to the above volume characteristics, the known sensor and correction system is also very expensive, and it is not even possible to correct a large number of charged particle beams qualitatively and quickly enough.

於一多重電子束微影系統中還有其它問題,舉例來說,相鄰的電子束不應該影響該位置偵測的精確性。另外,該已知方法與系統亦不清楚要如何在合理的時間限制內(即在遠低於寫入一晶圓所需之時間內)來對所有的寫入束來實施資料獲取與資料處理。因為在寫入一晶圓的過程期間會有必須頻繁地校正整個粒子束器具的額外要求(至少係本技術中常見的一項非常需要的特點),方能監視且適時地補償如前述之寫入束動態漂移,所以後項問題會特別嚴重。此種處理方式可避免經處理晶圓的過度損失,即可避免由一部昂貴機器所達功效的過度損失。There are other problems in a multiple electron beam lithography system. For example, adjacent electron beams should not affect the accuracy of the position detection. In addition, the known methods and systems are also unclear how to perform data acquisition and data processing for all write beams within a reasonable time limit (i.e., much less than the time required to write a wafer). . Since there is an additional requirement that the entire particle beam apparatus must be frequently corrected during the process of writing a wafer (at least a very desirable feature that is common in the art), it is possible to monitor and timely compensate for the writing as described above. The in-beam dynamic drift, so the latter problem will be particularly serious. This type of treatment avoids excessive loss of processed wafers and avoids excessive loss of efficacy by an expensive machine.

本發明可藉由下面方式來解決上述快速偵測多重粒子束之帶電粒子束特性的問題:使用一轉換元件(如螢光屏幕或是一摻有YAG(釔鋁石榴石)的材料)將該等帶電粒子束轉換成光束;接著藉一由複數個光敏偵測器(如二極體、CCD或CMOS裝置)組成之陣列或即一相機來偵測該等光束;接著再以電子方式讀出該相機的信號,即讀出該相機中各單元或偵測器的信號。於一實施例中,該相機中的信號(即其各單元或偵測器的信號)會於單次作業中被讀出,其可能係被連續讀出(較佳而言於高時脈速率處被讀出),或是被平行讀出(即同時讀出)。該等信號會於曝光時間預設時段之後被讀出,且會用於藉由一自動電子計算機來決定一或多項束特性的數值。該等經算出的特性數值可用於校正全部或數道該寫入束。此修正可藉由以電子方式修正圖案資料來實施,從而可考量實際的束特性,及/或可藉由影響該等寫入束本身來實施。根據較佳實施例,校正係藉修正該圖案資料而單獨實施於軟體。The present invention solves the above problem of rapidly detecting the characteristics of charged particle beams of a multi-particle beam by using a conversion element such as a fluorescent screen or a material doped with YAG (yttrium aluminum garnet). The charged particle beam is converted into a light beam; the light beam is then detected by an array of a plurality of photosensitive detectors (such as a diode, CCD or CMOS device) or a camera; and then electronically read out The signal of the camera reads the signals of the units or detectors in the camera. In one embodiment, the signals in the camera (ie, the signals of their units or detectors) are read out in a single operation, which may be continuously read (preferably at a high clock rate). The location is read) or read in parallel (ie, read simultaneously). The signals are read after the exposure time preset period and are used to determine the value of one or more beam characteristics by an automated computer. The calculated characteristic values can be used to correct all or several of the write beams. This correction can be implemented by electronically modifying the pattern data to take into account the actual beam characteristics and/or can be implemented by affecting the write beam itself. According to a preferred embodiment, the correction is performed separately on the software by modifying the pattern data.

此等光敏偵測器的表現在反應方面通常較差,因光敏感測器(如CCD(電荷耦合裝置))的反應非常慢。不過,本發明的優點係,儘管此反應相當慢,相較於運用一或數個已知電子束偵測器而言,根據本發明令人驚奇的感測器構成仍可達成相對非常快速的感測器。於此項觀點中,其有利的用法係因為能夠於單次作業中,以連續的方式(較佳而言於高時脈速率)或是同時進行來讀出大量的光敏偵測器(亦稱為單元)。於根據本發明的感測器中,較佳的係同時讀出所有的光敏偵測器。再者,本發明的感測器結構,尤指由複數個光偵測器組成之陣列組成,能夠測量多重光束中的非常小間距,而不需要於一微影系統的平台部區域中進行過多的結構性測量。The performance of such photodetectors is generally poor in response, as light sensitive sensors such as CCDs (charge coupled devices) react very slowly. However, an advantage of the present invention is that although the reaction is rather slow, the surprising sensor composition according to the present invention can achieve relatively very fast speeds compared to the use of one or several known electron beam detectors. Sensor. In this view, the advantageous use is because a large number of photodetectors can be read out in a single operation, in a continuous manner (preferably at a high clock rate) or simultaneously. For the unit). In the sensor according to the invention, it is preferred to read all of the photodetectors simultaneously. Furthermore, the sensor structure of the present invention, especially consisting of an array of a plurality of photodetectors, is capable of measuring very small spacings in multiple beams without the need to perform excessively in the platform portion of a lithography system. Structural measurement.

後者量測光信號(即光子)的特點本身可從數位相機視野中得知,於該視野中,同樣至少會有多個光偵測器以電子方式實質同時被讀出。藉由運用此種由複數個偵測器組成之陣列,根據本發明的束感測器的進一步優點係可非常有成本效益地實現。根據本發明之測量的目的係要測定寫入束的位置並且判斷它們是否在規格內。測量作業係以定時為基礎,在下面其中一條件下實施:一寫入束持續開啟;或是此寫入束被設定為開啟時。兩種測量類型可組合實施,用以決定下文提出的不同束特性的數值。於施行根據本發明的測量時,會決定出相對於每一寫入束之所謂的點散佈函數。一寫入束的上升與下降時間並不直接測出而係從此函數中推知。The latter characteristic of measuring the optical signal (ie photon) itself can be known from the field of view of the digital camera, in which at least a plurality of photodetectors are also electronically substantially simultaneously read out. A further advantage of the beam sensor according to the invention can be achieved very cost-effectively by using such an array of a plurality of detectors. The purpose of the measurement according to the invention is to determine the position of the write beam and to determine if they are within specifications. The measurement operation is based on timing and is implemented under one of the following conditions: a write beam is continuously turned on; or the write beam is set to on. Two types of measurements can be implemented in combination to determine the values of the different beam characteristics presented below. When performing the measurement according to the invention, a so-called point spread function with respect to each write beam is determined. The rise and fall times of a write beam are not directly measured and are inferred from this function.

值得注意的係,將帶電粒子束轉換成光束的概念本身亦可從另一技術領域中得知,亦即電子顯微鏡的領域。此技術領域的目標係精確性而非速度,就其本身來說已知的係利用一轉換元件將一電子束轉換成光。此轉換元件通常係藉由一所謂的YAG(釔鋁石榴石)屏幕來實現,不過亦可採用一螢光屏幕。而後,藉由此轉換所產生的光子便會被一所謂的光電倍增器接收,以於之後獲得放大電信號。此光電轉換係由單一轉換單元來實施。It is worth noting that the concept of converting charged particle beams into beams can also be known from another technical field, namely the field of electron microscopy. The object of this technical field is accuracy, not speed, which is known per se to convert an electron beam into light using a conversion element. This conversion element is usually realized by a so-called YAG (yttrium aluminum garnet) screen, but a fluorescent screen can also be used. The photons generated by this conversion are then received by a so-called photomultiplier to obtain an amplified electrical signal. This photoelectric conversion is implemented by a single conversion unit.

於後者觀點中,本發明的特徵還包括解決由一寫入束的大小理論上小於已知感測器之解析度的事實所造成的問題。另外,於掃描一標記時,該已知偵測器會大於目前改良的微影系統之兩道寫入束之間的間距,所以若使用該已知感測器,複數道寫入束的信號便會重疊。就該已知偵測器之大小有關的更進一步問題以及目前的解決方式來說,應該注意的係,根據本發明的掃描偵測系統(用於該多重束中)通常可套用於150μm(微米)的間距內。於此項觀點中,一寫入束的直徑通常會小於45nm(奈米)。相反地,本發明則可達成一種方法、系統、以及感測器並以之為目的,其中一帶電粒子束的粒子束點尺寸會小於該轉換元件的解析度。運用測量一光束的強度數值來決定各項束特性,尤其是結合一刀鋒(knife edge)便可達成上述目的,下文將會於各圖式的說明中舉例說明。此決定作業係基於一帶電粒子束之步進處理所產生的複數個信號來實施,該帶電粒子束每次會於一個方向掃描一標記或阻隔元件。In the latter aspect, the features of the present invention also include solving the problem caused by the fact that the size of a write beam is theoretically smaller than the resolution of a known sensor. In addition, when scanning a mark, the known detector will be larger than the spacing between the two write beams of the currently improved lithography system, so if the known sensor is used, the signal of the complex write beam is used. Will overlap. With regard to further problems related to the size of the known detector and the current solution, it should be noted that the scanning detection system (for use in the multiple beam) according to the present invention can generally be applied to 150 μm (micron) Within the spacing. In this view, the diameter of a write beam is typically less than 45 nm (nano). Conversely, the present invention achieves a method, system, and sensor for which the particle beam spot size of a charged particle beam will be less than the resolution of the conversion element. The above objectives can be achieved by measuring the intensity values of a beam to determine the characteristics of the beams, especially in combination with a knife edge, as exemplified in the description of each figure. This decision operation is performed based on a plurality of signals generated by a stepping process of a charged particle beam that scans a mark or barrier element in one direction at a time.

再者,根據本發明的光轉換方式可使用複數個非常廉價的光敏偵測器(即由它們所組成之陣列),如CCD(電荷耦合裝置)以及CMOS(互補型金屬氧化半導體)裝置。此等光偵測器會將光轉換成強度數,通常係以電子為主,而優點則係具有廣泛的實用性、其為已知的技術、而且有成本效益。它們的外形非常小巧則意謂著可達非常高的像素解析度。換言之,在大量的帶電粒子束轉換成光束之後可同時感測。與此項優點一致的係,此等個別的光或像素感測器會於單次作業中至少實質同時被讀出,其可能係被連續讀出(較佳係於高時脈速率處被讀出),或是被同時讀出。此項特點的其中一項範例可參見此等感測器於數位相機中的應用。Furthermore, the optical conversion method according to the present invention can use a plurality of very inexpensive photosensitive detectors (i.e., an array composed of them) such as a CCD (Charge Coupled Device) and a CMOS (Complementary Metal Oxide Semiconductor) device. These photodetectors convert light into intensity, usually based on electrons, while the advantages are broadly practical, known as a technology, and cost effective. Their very small form factor means very high pixel resolution. In other words, the large number of charged particle beams can be sensed simultaneously after being converted into a light beam. Consistent with this advantage, such individual light or pixel sensors will be read at least substantially simultaneously in a single operation, which may be read continuously (preferably at a high clock rate) Out), or read out at the same time. An example of this feature can be found in the application of such sensors to digital cameras.

藉由上述之至少實質同時讀出以及將帶電粒子轉換成光的特點,便可使用一比上述已知帶電粒子感測器還慢的光感測器來校正一多重帶電粒子束器具,相較於使用帶電粒子感測器,有兼具快速與成本低廉的優點,完全不需要過度的空間且又可達到多重粒子束系統所需要的解析度。儘管該新型感測器的建構元件數量以及其中運用的物理轉換法會使其較為複雜,該新型感測器、校正方法、以及微影系統可以非常經濟的方式來校正一多重帶電粒子束器具。By utilizing at least substantially simultaneous readout and conversion of charged particles into light, a multi-charged particle beam device can be calibrated using a light sensor that is slower than the known charged particle sensor described above. Compared with the use of charged particle sensors, it has the advantages of both fast and low cost, completely eliminating the need for excessive space and achieving the resolution required for multiple particle beam systems. Although the number of components of the new sensor and the physical conversion method used therein make it more complicated, the new sensor, calibration method, and lithography system can calibrate a multi-charged particle beam device in a very economical manner. .

於根據本發明的一感測器中,每一個單元處的累積電荷或強度會於一預設時間處被個別讀出。於一CCD裝置中,因光照射其上而於其光敏元件中誘發出來的電荷通常會傳輸跨越該晶片並且於一陣列的其中一個角落處被讀出。一類比數位轉換器會將每個像素的數值轉換成一數位數值。於CMOS裝置中,於每一個像素處通常會有數個電晶體,用以放大與移動此電荷,其會使用電線將該電荷傳輸至該裝置的一讀出部。In a sensor according to the present invention, the accumulated charge or intensity at each cell is individually read out at a predetermined time. In a CCD device, the charge induced in the photosensitive element due to the illumination thereof is typically transmitted across the wafer and read at one of the corners of an array. A type of digital converter converts the value of each pixel into a digit value. In CMOS devices, there are typically a number of transistors at each pixel that amplify and move the charge, which is used to transfer the charge to a readout of the device.

本發明優於已知的帶電粒子束器具感測器的一項有利特點係,除了使用散射電子或二次電子之外,該新型感測器還能夠直接測量一或多道寫入束,也就是,可將該感測器直接設置在一寫入束的投影處(即一晶圓的表面區域中),就該粒子束器具的設計來說,其具有顯著的空間優點。An advantageous feature of the present invention over known charged particle beam device sensors is that, in addition to using scattered electrons or secondary electrons, the new sensor is capable of directly measuring one or more write beams, That is, the sensor can be placed directly at the projection of the write beam (i.e., in the surface area of a wafer), which has significant spatial advantages in terms of the design of the particle beam device.

根據本發明之系統的更進一步優點係,儘管其具經濟性,但是於其單次測量期間不僅能測定該粒子束器具的位置,其還能夠測定該粒子束器具的多項特性,因而會提高該新型感測器以及該要被校正之粒子束器具兩者的效率。上述多項特性包含:粒子束位置、粒子束點的大小與粒子束電流,以及充當此等粒子束器具共用的一遮蔽元件,及其運作時的時間延遲。A further advantage of the system according to the invention is that, despite its economics, it is possible not only to determine the position of the particle beam apparatus during its single measurement, but also to be able to determine a plurality of characteristics of the particle beam apparatus, thus increasing the The efficiency of both the new sensor and the particle beam instrument to be calibrated. The above plurality of characteristics include: the position of the particle beam, the size of the particle beam spot and the beam current, and a shielding element that serves as a common sharing device for such particle beam devices, and the time delay in operation thereof.

本發明進一步關於藉由一具備刀鋒的阻隔元件來部份阻隔被送至該感測器的粒子束,從而可以有利且有效的方式來量測該粒子束於該感測器上所創造的一粒子束點的最大尺寸。實際上,該粒子束會相對於該感測器,從而相對於該刀鋒,以步進的方式來掃描,同時會視情況而於預設的時間間隔處開啟與關閉,從而產生有限數量的資料,以便有利於使用直線擬合軟體來推知各項束特性。根據本發明,此步進掃描可反覆執行一或多次,較佳的係每次均在遞增的時間間隔處執行。該等束特性會依照與該粒子束阻隔元件(即標記和帶電粒子束)彼此移動時所獲得的一組信號為根據來決定,從而可使用相對於該感測器中之轉換器的一已知位置處所含的一阻隔元件。The invention further relates to partially blocking a particle beam sent to the sensor by a barrier element having a blade, so that the particle beam created on the sensor can be measured in an advantageous and effective manner. The maximum size of the particle beam spot. In fact, the particle beam will be scanned in a stepwise manner relative to the blade relative to the blade, and will be turned on and off at predetermined time intervals depending on the situation, thereby producing a limited amount of data. In order to facilitate the use of straight line fitting software to infer the characteristics of each beam. In accordance with the present invention, this step scan can be performed one or more times, preferably at an incremental time interval each time. The beam characteristics are determined in accordance with a set of signals obtained when the particle beam blocking element (ie, the marker and the charged particle beam) move relative to each other, such that a transducer relative to the transducer in the sensor can be used Know the barrier element contained in the location.

一粒子束較佳而言會至少以三個方向步進通過上述刀鋒阻隔器或標記,從而可促成橢圓擬合效果。一標記較佳的係六角形,從而可藉由於其中一方向中在一掃描運動的來回方向中進行步進掃描與偵測而有利於最佳化感測時間。根據本發明,將此標記設置在相對於該感測器的一已知位置處會具有技術上與經濟上的好處,尤其是將其結構性整合於該處,也就是,將其安置在該感測器的頂端(即該感測器的表面)處。Preferably, a particle beam is stepped through the blade blocker or marker in at least three directions to facilitate an elliptical fitting effect. A mark is preferably a hexagonal shape to facilitate optimization of the sensing time by step scanning and detection in one of the directions in the back and forth direction of a scanning motion. According to the invention, it is technically and economically advantageous to arrange this marking at a known position relative to the sensor, in particular to integrate it structurally, that is, to place it in the At the top of the sensor (ie the surface of the sensor).

不過對某些測量來說,至少對測量寫入束電流來說,一寫入束會被導向該感測器表面上不會被該束阻隔標記截斷的一位置處。However, for some measurements, at least for the measurement write beam current, a write beam will be directed to a location on the surface of the sensor that will not be intercepted by the beam barrier mark.

依據此等自動推知的束特性數值為基礎來調整該系統係藉由下面至少其中一種方式來實施:以電子方式來修正要以該帶電粒子束系統成像的圖案的電子資料,尤指控制資料;修正線寬;以及以電子方式來影響該粒子束系統的一位置修正構件,用以修改一或多道帶電粒子束的位置,尤指藉由引入時間延遲來進行修正。Adjusting the system based on such automatically derived beam characteristic values is performed by at least one of the following methods: electronically correcting electronic data of a pattern to be imaged by the charged particle beam system, particularly control data; Correcting the line width; and a position correcting member that electronically affects the particle beam system for modifying the position of one or more charged particle beams, particularly by introducing a time delay.

尤其是在根據本發明的感測器中(不排除一CMOS裝置申請案的情況),可在該轉換器與該受體之間整合設置一光束調整器(如一光纖陣列或是一透鏡系統)用於進行光學調整,也就是增強或減弱一射出光束的影像,從而為該光敏受體最佳化內部產生之光束。Particularly in the sensor according to the invention (without precluding a CMOS device application), a beam adjuster (such as a fiber array or a lens system) can be integrated between the converter and the receptor. It is used for optical adjustment, that is, to enhance or attenuate the image of an outgoing beam, thereby optimizing the internally generated beam for the photoreceptor.

於根據本發明的一校正系統中,上述特點的數值係由一計算單元從一多重束感測器中得知。根據本發明,此單元所產生的修正信號可用於影響該束器具;或是用於影響一電腦構件中所儲存的一影像圖案,其中,該圖案實際上會構成該粒子束器具的一指令基礎。In a calibration system in accordance with the present invention, the values of the above features are known from a multi-beam sensor by a computing unit. According to the present invention, the correction signal generated by the unit can be used to affect the beam device; or it can be used to affect an image pattern stored in a computer component, wherein the pattern actually constitutes a command basis of the particle beam device. .

由於該新型感測器的尺寸的關係,可將其置放在且根據本發明會置放在一束器具中的多個位置處。如此一來便可提高校正頻率,不會因必須大幅地移動該目標物(即晶圓,尤指一和其相關的感測器)以使其相對於使用中的粒子束器具定位正確而浪費寶貴的操作時間。Due to the size of the new sensor, it can be placed and placed in a plurality of positions in a bundle of appliances in accordance with the present invention. In this way, the correction frequency can be increased without wasting the need to significantly move the target (ie, the wafer, especially one and its associated sensor) to position it correctly with respect to the particle beam device in use. Valuable operating time.

於根據本發明的方法與微影系統的進一步細節中,該帶電粒子束系統(至少其粒子束產生部)具備一光學感測器。該用於偵測粒子束特性(尤指其上之阻隔元件的圖案)的偵測器則係用於以光學方式偵測該系統相對於一獨立可移動平台的位置,該獨立可移動平台係用於固持一目標物表面且包括該偵測器。In a further detail of the method and lithography system according to the invention, the charged particle beam system (at least its particle beam generating portion) is provided with an optical sensor. The detector for detecting particle beam characteristics (especially the pattern of the blocking element thereon) is used to optically detect the position of the system relative to a separate movable platform. Used to hold a target surface and include the detector.

合適的話,本說明書中所述與所示的各項觀點與特點均可個別套用。該些個別觀點,尤指隨附申請專利範圍中依附項所述之觀點與特點,均可成為本案之專利申請分割案。Where appropriate, the various points and features described and illustrated in this specification can be applied individually. These individual opinions, especially the opinions and characteristics mentioned in the attached scope of the patent application, can be the patent application division case in this case.

本發明提供一種配備一電子束對齊感測器的微影系統設計,其適合以每小時10片晶圓甚至更多片晶圓的速度來轉印現今需求(例如45nm甚至更小)的圖案。本發明包含一新型感測器,用以偵測一微影系統(舉例來說,從以申請案WO04/038509中便可得知該微影系統本身)內或一多重粒子束檢測器具內的投影帶電粒子束(如電子束)的特性。該新型感測器包括一結合一CCD(電荷耦合裝置)(亦稱為相機)的一閃爍體,本文中其為所謂YAG(釔鋁石榴石)材料形式。本文中所應用的YAG屏幕係一摻有Ce的石榴石。一帶電粒子束的各項特點係在相對於一感測器來移動一帶電粒子束時,由自動電子測量部與計算部根據此感測器中所產生之信號的測量結果得知。於本發明的系統中,一寫入束通常會相對於該感測器來移動,其係藉由於一寫入束器具內讓其產生步進移動來達成,移動的距離範圍通常約略介於數百個nm至2.5μm之間。步進係於該粒子束器具之中,藉由影響兩片偏折片之上的電場,或是一片偏折片以及一晶圓平台之上的電場來實施。一粒子束可藉此於三個不同的方向中被掃描。於進行此掃描期間,配備所謂刀鋒的一粒子束阻隔部會保持在該系統的粒子束產生器具與該感測器之間的一已知位置處。於該新型感測器的一有利實施例中,該阻隔構件係被固定在該感測器的表面。The present invention provides a lithography system design equipped with an electron beam alignment sensor that is adapted to transfer patterns of today's needs (e.g., 45 nm or less) at a rate of 10 wafers per wafer or more. The present invention comprises a novel sensor for detecting a lithography system (for example, the lithography system itself is known from the application WO 04/038509) or within a multi-particle beam inspection apparatus. The characteristics of a projected charged particle beam (such as an electron beam). The novel sensor includes a scintillator in combination with a CCD (Charge Coupled Device) (also referred to as a camera), which is referred to herein as a so-called YAG (yttrium aluminum garnet) material. The YAG screen used herein is a garnet doped with Ce. Each of the characteristics of a charged particle beam is obtained by measuring the signal generated in the sensor by the automatic electronic measuring unit and the calculating unit when moving a charged particle beam with respect to a sensor. In the system of the present invention, a write beam is typically moved relative to the sensor by a stepwise movement within a write beam device, typically over a range of distances. Between 100 nm and 2.5 μm. The stepping is performed in the particle beam apparatus by affecting the electric field on the two deflecting sheets, or a piece of deflecting sheet and an electric field on a wafer platform. A particle beam can thereby be scanned in three different directions. During this scan, a particle beam barrier equipped with a so-called blade will remain at a known location between the particle beam generating instrument of the system and the sensor. In an advantageous embodiment of the novel sensor, the barrier member is attached to the surface of the sensor.

該阻隔部的已知位置係由一組手段中至少其中一者來獲得,且較佳的係由中所有手段組合來獲得,其中,該等手段包括:用於精確定位、校正該系統的良好製造慣例,即於安裝該部機器時於其內實施測量且較佳而言在規律時間間隔(遠大於對一晶圓進行寫入作業期間實施測量的間隔)實施測量;以及以光學方式測定該感測器與該晶圓相對於該粒子束器具的位置。關於後者,該感測器阻隔部的特殊形狀有利於運用在本發明之中。利用一晶圓上一已知的標記(尤指可光學偵測的標記)以及感測器上的該等標記,使用一本身已知的光學測量系統便可得知該晶圓相對於該感測器的位置。在依照下文解釋的方式來決定數道寫入束相對於根據本發明之感測器的位置之後,便可得知該等寫入束相對於該晶圓的位置。為提高測量的精確性,更進一步的手段包含製造儘可能小小且可併入該感測器中一低熱膨脹係數層(如玻璃,舉例來說,「zero dur」玻璃)之上的阻隔部。於本發明的一較佳實施例中,藉由根據本發明所達到的精確性,且利用寫入束相對於該感測器的已知位置,每一道寫入束均可被定位在該感測器上單一相關的標記上方。The known location of the barrier is obtained by at least one of a set of means, and preferably is obtained by a combination of all of the means, wherein the means include: for accurately positioning, correcting the system well Manufacturing practice of performing measurements within the machine when the machine is installed and preferably performing measurements at regular time intervals (much greater than the interval at which measurements are performed during a write operation on a wafer); and optically determining The position of the sensor and the wafer relative to the particle beam instrument. Regarding the latter, the special shape of the sensor block is advantageous for use in the present invention. Using a known mark on a wafer (especially an optically detectable mark) and the mark on the sensor, the wafer can be used to know the sense using an optical measurement system known per se. The position of the detector. After determining the position of the plurality of write beams relative to the sensor according to the present invention in a manner explained below, the position of the write beams relative to the wafer can be known. In order to improve the accuracy of the measurement, a further means comprises manufacturing a barrier that is as small as possible and can be incorporated into a layer of low thermal expansion coefficient (such as glass, for example, "zero dur" glass) in the sensor. . In a preferred embodiment of the invention, each of the write beams can be positioned at the sense of accuracy achieved in accordance with the present invention and utilizing the known position of the write beam relative to the sensor Above the single related marker on the detector.

利用根據本發明的系統、感測器、以及方法,本發明提供一種架構來偵測一本身已知的粒子束器具遮蔽器特性的功能,其任何的時間延遲,以及該粒子束器具所產生的所有粒子束的位置、電流、以及粒子束點尺寸。現在便可於一非常短的時段內(例如一分鐘內)偵測到一多重粒子束器具中所有粒子束的前述特點。於下文中將會說明,可藉由不同的測量方法分別使用與不使用一刀鋒來測量一寫入束的時間延遲以及定位誤差。於此方面,時間延遲係指對該粒子束器具發出「開啟」或「關閉」的指令瞬間與其在晶圓(尤指感測器層)處的發生作用之間的延遲。With the system, sensor, and method according to the present invention, the present invention provides a framework for detecting a function of a particle beam appliance shutter characteristic known per se, any time delay thereof, and the generation of the particle beam apparatus The position, current, and particle beam spot size of all particle beams. The aforementioned characteristics of all particle beams in a multi-particle beam device can now be detected in a very short period of time (for example within one minute). As will be explained hereinafter, the time delay of a write beam and the positioning error can be measured by using different measurement methods and without using a blade. In this regard, time delay refers to the delay between the instant of an "on" or "off" command to the particle beam appliance and its occurrence at the wafer (especially the sensor layer).

圖1所示的係一種系統部份與一種方法,其內含根據本發明的一感測器S。將一帶電粒子束4照射在感測器S時,明確地說係照射在其轉換元件1上,轉換器1便會發射一光束5,該光束會被相機2收到,也就是,至少會被一光子受體2收到。在經過受控於一電子系統計時器Cl的預設時間之後,該光子受體(即個別的單元)會以習知的方式被讀出,且資料會被送至該系統中的一計算單元Cu。該計算單元會從預設的粒子束特性(如位置與強度)數值來測定偏移量,並且提供修正數值Cor給一控制構件CM以控制該要被校正的帶電粒子束器具。此意謂著,用於產生一圖案的記憶體儲存資料以及該粒子束器具中任一者或兩者會由該控制構件來自動調整。因此,為於一多重帶電粒子束系統中測量帶電粒子束(如電子束)的各項特性,於一較佳實施例中,會利用覆蓋該轉換器(尤指YAG屏幕)的複數個寫入束阻隔標記6來實施一所謂的刀鋒掃描,經由此掃描所產生的圖案會從該YAG屏幕被成像至一相機上,較佳而言被成像至一CCD相機上。Figure 1 shows a system portion and a method incorporating a sensor S in accordance with the present invention. When a charged particle beam 4 is irradiated on the sensor S, specifically, it is irradiated on its conversion element 1, the converter 1 emits a light beam 5, which is received by the camera 2, that is, at least Received by a photon acceptor 2. After a predetermined time controlled by an electronic system timer C1, the photon acceptor (ie, individual cells) is read in a conventional manner and the data is sent to a computing unit in the system. Cu. The computing unit determines the offset from a predetermined particle beam characteristic (e.g., position and intensity) value and provides a modified value Cor to a control member CM to control the charged particle beam device to be corrected. This means that either or both of the memory storage material used to generate a pattern and the particle beam apparatus are automatically adjusted by the control member. Thus, in order to measure various characteristics of a charged particle beam (e.g., an electron beam) in a multiple charged particle beam system, in a preferred embodiment, a plurality of writes covering the converter (especially the YAG screen) are utilized. A so-called blade scan is applied to the beam barrier mark 6, and the pattern produced by this scan is imaged from the YAG screen onto a camera, preferably onto a CCD camera.

圖2、3、以及4所示的係根據本發明之實施例的示意圖。除了該束電流以及一粒子束的X與Y位置之外,還能夠偵測一個別帶電粒子束於x與y方向中的尺寸。轉換構件1係放置在光子接收構件2的頂端上。較佳的係,一含有一刀鋒的標記6(於圖2中稱為第一示範標記6)為在該帶電粒子束4之光學路徑中位於該轉換構件1前面的最鄰近處。如圖中所示,該標記6可以且係最佳地直接被設置在該轉換構件1的頂端上。不過,根據本發明,該標記6亦可被設置在遠離該轉換構件1的一已知位置處,舉例來說,可被設置在讓帶電粒子透過的一分離載板上。於一較佳實施例中,當於該感測器的頂端上固設一YAG屏幕時,那麼該YAG屏幕便同樣可被併入於此載板之上,從而允許依所希縮減該粒子束阻隔材料的厚度。於本範例中,該接收構件2係由複數個網格單元3所組成(即一組網格單元3),明確地說係由十六個單元3所組成,該等網格單元會被排列成一符合較佳實施例的方形框架。又,根據本發明所提出的基本原理,此框架亦可利用單一單元3來具體實現。2, 3, and 4 are schematic views of an embodiment of the present invention. In addition to the beam current and the X and Y positions of a particle beam, it is also possible to detect the size of an otherwise charged particle beam in the x and y directions. The conversion member 1 is placed on the top end of the photon receiving member 2. Preferably, a mark 6 (referred to as the first exemplary mark 6 in FIG. 2) containing a blade is located in the optical path of the charged particle beam 4 in the immediate vicinity of the front of the conversion member 1. As shown in the figure, the mark 6 can be and is optimally disposed directly on the top end of the conversion member 1. However, in accordance with the present invention, the indicia 6 can also be disposed at a known location remote from the conversion member 1, for example, on a separate carrier that allows charged particles to pass through. In a preferred embodiment, when a YAG screen is fixed on the top end of the sensor, the YAG screen can also be incorporated on the carrier, thereby allowing the particle beam to be reduced. The thickness of the barrier material. In this example, the receiving component 2 is composed of a plurality of grid cells 3 (ie, a group of grid cells 3), specifically consisting of sixteen cells 3, which are arranged A square frame conforming to the preferred embodiment. Moreover, in accordance with the basic principles set forth herein, the framework can also be embodied in a single unit 3.

雖然為清楚起見未顯示於圖2中,於該感測器中一電子束的路徑中,該感測器進一步包括一薄層,用以阻隔背景光,例如厚度範圍落在30與80nm之間的一鋁層,其係設置在該等感測器的一標記6或帶電粒子阻隔層與該轉換器之間。此背景光阻隔層會藉由防止背景光干涉該轉換器所產生的光(即一寫入束)而提高該感測器的品質。Although not shown in FIG. 2 for clarity, in the path of an electron beam in the sensor, the sensor further includes a thin layer for blocking background light, for example, the thickness ranges from 30 to 80 nm. An aluminum layer is disposed between a mark 6 or a charged particle barrier layer of the sensors and the converter. The background light blocking layer enhances the quality of the sensor by preventing background light from interfering with light generated by the converter (ie, a write beam).

根據本發明,該粒子束阻隔層或標記6應該夠厚而足以充份地阻隔一入射帶電粒子束,而另一方面,卻又應該夠薄而足以最小化失焦與邊緣粗糙效應。因此,一標記6會由一重金屬所組成,較佳而言由類鎢的材料所組成,其厚度範圍則通常會落在50與500nm之間。In accordance with the present invention, the particle beam barrier layer or indicia 6 should be thick enough to adequately block an incident charged particle beam and, on the other hand, should be thin enough to minimize out-of-focus and edge roughness effects. Thus, a mark 6 will consist of a heavy metal, preferably a tungsten-like material, typically having a thickness ranging between 50 and 500 nm.

根據圖3與4,實施例中的標記6係由兩個空間上分隔的部件6B1與6B2所組成,且圖中於掃描方向7中顯示出一被配向成垂直於該方向7的第一刀鋒E1,以及從俯視的方向看去分別被配向成與該方向7形成不同銳角的兩個後續刀鋒E2與E3。因為存在至少一個此銳角,所以僅需要一個掃描方向7便可測量粒子束點位置。因為納入各被配向成一不同角度的兩個尖銳邊緣E2與E3,所以,此測量效果可獲得改良而不需要大幅增加所需的掃描時間。圖6中則揭示另一感測器實施例,其包含一標記6C且需要較多的掃描時間,不過卻可提供非常優越的信號品質。According to Figures 3 and 4, the marking 6 in the embodiment consists of two spatially separated parts 6B1 and 6B2, and in the drawing shows a first blade which is aligned perpendicular to the direction 7 in the scanning direction 7. E1, and two subsequent blades E2 and E3, respectively, which are oriented differently from the direction 7 as viewed from the top view. Since there is at least one such acute angle, only one scanning direction 7 is required to measure the particle beam spot position. Since the two sharp edges E2 and E3 which are aligned to each other at different angles are incorporated, the measurement effect can be improved without greatly increasing the required scanning time. Another sensor embodiment is disclosed in Figure 6, which includes a mark 6C and requires more scan time, but provides very superior signal quality.

圖5中所示的係於圖4中所示的示範標記6B之一邊緣上於垂直方向中實施掃描的一可能結果,圖中所示的係於經過數個階段t之後的一被偵測計數值CI。於抵達該示範標記6的左邊緣E1之前,該光子接收構件2會計算整個光束中的光子數,也就是,每單位時間會偵測到恆定的光子數CI。當該帶電粒子束4朝右以方向7移動時,其右側於階段tA觸及該標記6的左邊緣E1,將會有少量的電子被轉換,因此該光子接收構件2會偵測到較少量的光子。藉由比較抵達該左邊緣E1的預期階段,便可根據本發明來決定該帶電粒子束4於該第一方向中的實際位置。當該帶電粒子束4於該方向7中進一步移動時,便會偵測到越來越少的光子。最後,於階段tB被偵測到的光子量會達最小值。現在該帶電粒子束4會被標記6B完全阻隔。對應於階段tB與階段tA之間的掃描長度便係該粒子束4於該第一方向7中的尺寸測量值。強度位於邊緣E1至E3中間的高位準與低位準間之中間值處的位置則被視為係該粒子束位置。沿該第一方向7移動,該粒子束將會通過下一邊緣E2,該邊緣E2的配向並未垂直於第一方向7。由於此第二邊緣E2的配向的關係,該寫入束4將於一不同階段tC抵達該邊緣E2,端視其在該感測器平面(及俯視之平面)上垂直該第一方向之方向上的位置而定。當繼續沿該第一方向7移動時,該光子接收構件2會偵測到越來越多光子。因此,於圖中所示的實施例中,藉由單方向掃描便可於多重方向中進行位置測量。不過,此偵測器與方法的一可能缺點則係由用於測量該等寫入束特性所需資料數量所造成。然而,隨著計算技術的演進目前的缺點預期將會隨之消失。Figure 5 shows a possible result of scanning in the vertical direction on one of the edges of the exemplary mark 6B shown in Figure 4, which is shown after a number of stages t being detected. Count value CI. Before reaching the left edge E1 of the exemplary mark 6, the photon receiving member 2 calculates the number of photons in the entire beam, that is, a constant photon number CI is detected per unit time. When the charged particle beam 4 is moved to the right in the direction 7, the right side touches the left edge E1 of the mark 6 at the stage tA, and a small amount of electrons are converted, so that the photon receiving member 2 detects a smaller amount. Photon. By comparing the expected phase of arrival to the left edge E1, the actual position of the charged particle beam 4 in the first direction can be determined in accordance with the present invention. As the charged particle beam 4 moves further in this direction 7, fewer and fewer photons are detected. Finally, the amount of photons detected at stage tB will reach a minimum. The charged particle beam 4 will now be completely blocked by the mark 6B. The scan length corresponding to phase tB and phase tA is the dimension measurement of the particle beam 4 in the first direction 7. The position at the intermediate value between the high level and the low level where the intensity is located between the edges E1 to E3 is regarded as the position of the particle beam. Moving in the first direction 7, the particle beam will pass through the next edge E2, the alignment of which is not perpendicular to the first direction 7. Due to the alignment of the second edge E2, the write beam 4 will arrive at the edge E2 at a different stage tC, looking at its direction perpendicular to the first direction on the sensor plane (and the plane of the plan view). Depending on the location. The photon receiving member 2 detects more and more photons as it continues to move in the first direction 7. Thus, in the embodiment shown in the figures, positional measurements can be made in multiple directions by single direction scanning. However, one possible disadvantage of this detector and method is caused by the amount of data required to measure the characteristics of the write beam. However, with the evolution of computing technology, the current shortcomings are expected to disappear.

為進行足夠的掃描,以利用平均法來消除本發明之方法與系統中所謂的測量雜訊,可使用一具有箱化(binning)功能的快速相機。必須實施一預設的最小掃描次數,方能以需求內所希的精確性來測定粒子束位置。利用本類型的偵測器便不需要無死角,而CCD相機與CMOS相機便均等效適用。該等兩種相機任一者的實際應用係以下面為依據:可用相機的精確性、箱化(binning)能力、以及非常重要的讀出速率與每秒的可能畫面數。In order to perform sufficient scanning to eliminate the so-called measurement noise in the method and system of the present invention by the averaging method, a fast camera having a binning function can be used. A preset minimum number of scans must be implemented in order to determine the position of the particle beam with the accuracy of the demand. With this type of detector, there is no need for dead angles, and both CCD cameras and CMOS cameras are equally suitable. The actual application of either of these cameras is based on the accuracy of the camera available, the binning capability, and the very important readout rate and the number of possible frames per second.

根據一較佳實施例,使用一刀鋒掃描及一適宜標記6不僅可決定單一寫入束的位置與電流,還可決定二或三個方向上的粒子束點尺寸。藉由於標記6B上進行掃描,該測量信號將會如圖5中所示;若套用圖6中的標記6C時,該測量信號則會如圖7中所示。從一信號的上升與下降便可獲得該高斯束的位置與標準差(sigma)。從最大信號中則可獲得粒子束電流。圖6中所示的係一可能且係目前較佳的標記6。根據本發明,利用該等刀鋒掃描,便可測量到所有的粒子束點位置、點尺寸、點電流、以及時間延遲、以及遮蔽器的功能,用以作為個別寫入束的主要特性。According to a preferred embodiment, the use of a blade scan and a suitable mark 6 not only determines the position and current of a single write beam, but also determines the particle beam spot size in two or three directions. By scanning on the mark 6B, the measurement signal will be as shown in FIG. 5; if the mark 6C in FIG. 6 is applied, the measurement signal will be as shown in FIG. The position and standard deviation (sigma) of the Gaussian beam can be obtained from the rise and fall of a signal. The beam current is obtained from the maximum signal. The one shown in Figure 6 is a possible and currently preferred mark 6. In accordance with the present invention, with these blade scans, all particle beam spot positions, spot sizes, point currents, and time delays, as well as the function of the shutter, can be measured as the primary characteristics of the individual write beam.

根據本發明細節可以有利方式來測量的一項特性係相對於該遮蔽資訊網格的粒子束位置。也就是,對應於一遮蔽信號的實際粒子束位置。被偵測到的寫入束位移會依照根據本發明的微影系統中的內部計時器Cl來進一步分割該寫入束之實際物理位移以及一遮蔽信號的相對時間延遲,其中,該帶電粒子束係由對一電子(遮蔽)信號上發揮作用的遮蔽構件來進行開啟與關閉。於校正單一粒子束時,兩者均會被修正。One characteristic that can be advantageously measured in accordance with the details of the present invention is relative to the particle beam position of the shading information grid. That is, the actual particle beam position corresponding to a masking signal. The detected write beam displacement further divides the actual physical displacement of the write beam and the relative time delay of a masking signal in accordance with an internal timer C1 in the lithography system according to the present invention, wherein the charged particle beam It is turned on and off by a shielding member that acts on an electronic (shadow) signal. Both are corrected for correcting a single particle beam.

校正該位置與時序誤差的最簡單方式係一次測量全部位移。根據本發明的另一項觀點係一次測量全部位移。此作業係藉由遮蔽該寫入束來實施。一寫入束4會於該感測器S上進行掃描並且在其位於一預設的佈局位置時被開啟。該寫入束4會在一段預定的時間內維持開啟。進行測量所需要的電子數量係藉在該偵測器6上實施多次掃描而獲得。因此測量方式有利於減低雜訊,該感測器S上一寫入束4的粒子束點便可藉由遮斷用於產生粒子束4的粒子束器具內的粒子束4來獲得,物理位移與時間延遲兩者均可被測出。於另一種測量中,優點係該粒子束4會於複數個不同的位置被開啟與關閉數次。The easiest way to correct this position and timing error is to measure all displacements at once. Another aspect of the invention is to measure the total displacement at a time. This operation is performed by masking the write beam. A write beam 4 is scanned on the sensor S and turned on when it is in a predetermined layout position. The write beam 4 will remain on for a predetermined period of time. The number of electrons required to perform the measurement is obtained by performing multiple scans on the detector 6. Therefore, the measurement method is advantageous for reducing noise, and the particle beam spot of the write beam 4 on the sensor S can be obtained by blocking the particle beam 4 in the particle beam device for generating the particle beam 4, physical displacement. Both time delay and time delay can be measured. In another measurement, the advantage is that the particle beam 4 is turned on and off several times at a plurality of different locations.

除了前述實施例之外,顯然還可進一步發展本發明範疇內的各種實施例。圖6所示係其中一例,圖中顯示根據本發明一感測器的頂表面顯示出多個具有相同配向的阻隔元件6,此圖中以6C來代表。該等阻隔元件包含至少三個銳利邊緣C1、C2、C3,彼此互成120度的角度。根據本發明依此方式,該等經測得的粒子束點特性便可擬合一橢圓形。或者,亦可使用60度的角度,從而形成一正三角形。依此方式,較佳的係可於至少三個方向中來進行掃描。不過,於本發明的進一步細節中,此阻隔元件6C會具有大於90度的角度。根據本發明的基本概念,利用此項手段便可最佳化一投影聚焦光束被該標記完全截斷的機會。換言之,在該標記的一邊緣部上進行掃描而中斷該量測信號的一粒子束點會被最小化。其次,藉由大於90度的角度,仍可於兩個以上的方向實施刀鋒掃描,從而提高決定粒子束點形狀與尺寸的能力。最佳的標記係一正六角形狀,其包括兩組銳利邊緣C1、C2、C3。依此方式,先前所述的兩項特點便會被整合於該標記之中,再者,該標記還提供可於前後移動中收集一信號的可能性。In addition to the foregoing embodiments, it is apparent that various embodiments within the scope of the invention may be further developed. An example of this is shown in Figure 6, which shows a top surface of a sensor according to the present invention showing a plurality of barrier elements 6 having the same alignment, which is represented by 6C. The barrier elements comprise at least three sharp edges C1, C2, C3 that are at an angle of 120 degrees to each other. In accordance with the present invention, the measured particle beam spot characteristics can be fitted to an elliptical shape. Alternatively, an angle of 60 degrees can also be used to form an equilateral triangle. In this manner, it is preferred that the scanning be performed in at least three directions. However, in further details of the invention, the barrier element 6C will have an angle greater than 90 degrees. According to the basic concept of the present invention, the opportunity for a projected focused beam to be completely cut by the mark can be optimized by this means. In other words, a particle beam spot that is scanned on one edge of the mark to interrupt the measurement signal is minimized. Secondly, with an angle greater than 90 degrees, the blade scan can still be performed in more than two directions, thereby improving the ability to determine the shape and size of the particle beam spot. The best marking is a regular hexagonal shape comprising two sets of sharp edges C1, C2, C3. In this way, the two features previously described are integrated into the tag, and the tag also provides the possibility to collect a signal in the forward and backward movement.

於該較佳感測器的進一步細節中,對要被校正的每一道粒子束來說,於一感測器的表面上含有複數個該等較佳的六角形形狀。依此方式,便可提高於正確位置處進行掃描的機會並且提高一方向中的多個獨立銳利邊緣的測量品質。於一使用此種感測器的方法中,較佳的係於圖中所示的多個方向D1至D3中前後地實施掃描,該等方向D1至D3中每一者均垂直於該等銳利邊緣C1至C3中其中一者。於該感測器表面上的所有標記均具有相同的空間配向。較佳的係,它們會被排列成當於垂直於一標記的一邊緣的一特殊方向中掃描一帶電粒子束時,不論該被掃描粒子束相對於該感測器的位置為何,其均會碰到一具有對應配向的邊緣。換言之,移動位置時不同標記中具有對應配向的邊緣會彼此接合。依此方式,一被掃描的粒子束便會處於其被開啟的位置附近,必定會碰到配向於相同方向中的一刀鋒,即接近相鄰的標記,即它們的刀鋒會於該平行方向中接合。一粒子束4的此等掃描方向D1、D2、或D3可能佔據該目標表面區域上約2.5μm的寬度。換言之,感測器(即其上的標記)與該粒子束器具之間的相互位置會讓在其中一方向中進行掃描時碰到一刀鋒的機會為一。有利的係,該等刀鋒邊緣會被測量數次,該等最大的預期粒子束點寬度會估為該寬度1至6倍範圍內;若是為一預期的圓形粒子束點形狀則會估為該直徑1至6倍範圍內。就每道寫入束的標記數量來說,可使用每道寫入束有複數個標記的比例,以便在掃描一帶電粒子束時提高在該掃描範圍內快速碰到一刀鋒的機會。不過,於根據本發明的一實施例中,當套用每道粒子束一個標記的比例時,可達到更快速的結果,該比例的優點在於可輕易地決定出一粒子束的絕對位置。於僅使用13000道寫入束(其典型的粒子束點尺寸為45nm)的本範例中,一刀鋒C1至C3的典型寬度約為270nm,於本範例中則提昇至300nm。In further detail of the preferred sensor, for each particle beam to be corrected, a plurality of such preferred hexagonal shapes are included on the surface of a sensor. In this way, the opportunity to scan at the correct location can be improved and the measurement quality of multiple independent sharp edges in one direction can be improved. In a method of using such a sensor, it is preferred to perform scanning in a plurality of directions D1 to D3 shown in the drawing, each of the directions D1 to D3 being perpendicular to the sharpness. One of the edges C1 to C3. All marks on the surface of the sensor have the same spatial alignment. Preferably, they are arranged such that when a charged particle beam is scanned in a particular direction perpendicular to an edge of a mark, regardless of the position of the scanned particle beam relative to the sensor, Encountered an edge with a corresponding alignment. In other words, the edges of the different marks with corresponding alignments when moving the position will engage each other. In this way, a scanned particle beam will be in the vicinity of its opened position, and it will surely encounter a blade that is aligned in the same direction, that is, close to adjacent marks, that is, their blades will be in the parallel direction. Engage. These scanning directions D1, D2, or D3 of a particle beam 4 may occupy a width of about 2.5 μm on the target surface area. In other words, the mutual position between the sensor (i.e., the indicia thereon) and the particle beam device will cause one chance to hit a blade when scanning in one of the directions. Advantageously, the edge of the blade is measured several times, and the maximum expected particle beam spot width is estimated to be in the range of 1 to 6 times the width; if it is an expected circular particle beam shape, it is estimated The diameter is in the range of 1 to 6 times. In terms of the number of marks per write beam, a ratio of a plurality of marks per write beam can be used to increase the chance of quickly hitting a blade within the scan range when scanning a charged particle beam. However, in an embodiment in accordance with the present invention, a faster result can be achieved when applying a ratio of one mark per particle beam, which ratio has the advantage that the absolute position of a particle beam can be easily determined. In this example using only 13,000 write beams (typically having a particle beam spot size of 45 nm), the typical width of a blade C1 to C3 is about 270 nm, which in this example is increased to 300 nm.

圖7以和圖5對應的方式利用複數個子彈點8來提供於其中一個方向中的複數個銳利邊緣上進行至少一次掃描的一示範測量資料組(如複數個邊緣C1),而擬合軌跡線9則係利用數學方式從該組測量資料中所推知者。因為用於測量多重寫入束的本感測器的速度非常慢,所以相較於顯微技術中所採用的測量頻率會非常低。後者中實施測量的頻率等級為kHz,而本例中實施測量的頻率等級則為Hz,或者當獲得一實質連續信號時,本測量系統會脫離基本概念,只要實施擬合便只要實施有限次數的測量(例如每秒6個讀數)即足夠,而並不需要一實質真實軌跡才足以達到推知上述粒子束器具特徵的目的。舉例來說,於後者中,擬合軌跡9的斜率便代表該掃描方向中的粒子束點尺寸。利用本發明所設計的感測器,於大部份情況中,偵測要被校正的一多重寫入束的特性數值將會遠快過重新定位該已知、非常快速的光單元與刀鋒感測器,從顯微技術中可知,一多重粒子束器具必須逐個粒子束來實施。從一已獲得的信號中,除了可推知時間延遲資訊以外,還可推知上升時間與下降時間,並且亦可推知一寫入束的粒子束電流。Figure 7 uses a plurality of bullet points 8 to provide an exemplary set of measurement data (e.g., a plurality of edges C1) for performing at least one scan on a plurality of sharp edges in one of the directions in a manner corresponding to Figure 5, and fitting the trajectory Line 9 is mathematically inferred from the set of measurements. Since the speed of the present sensor for measuring multiple write beams is very slow, the measurement frequency used in microscopy can be very low. The frequency level in which the measurement is implemented in the latter is kHz, and the frequency level in which the measurement is performed in this example is Hz, or when a substantially continuous signal is obtained, the measurement system is separated from the basic concept, and as long as the fitting is performed, only a limited number of times are implemented. Measurements (e.g., 6 readings per second) are sufficient, and a substantial real trajectory is not required to achieve the purpose of inferring the characteristics of the particle beam apparatus described above. For example, in the latter, the slope of the fitted trajectory 9 represents the particle beam spot size in the scanning direction. With the sensor designed by the present invention, in most cases, detecting the characteristic value of a multiple write beam to be corrected will be much faster than repositioning the known, very fast light unit and the blade. Sensors, as seen in microscopy, a multi-particle beam device must be implemented on a particle-by-particle beam basis. From the obtained signal, in addition to the time delay information, the rise time and the fall time can be inferred, and the beam current of a write beam can also be inferred.

當然,亦可採用上述以外的各種其它形狀在三個以上的方向中(即多重方向中)來施行銳利邊緣掃描。不過,就成本而言若較不考量所測定之粒子束點尺寸與形狀的精確性,,三個掃描方向被視為係一合理的掃描方向數量。因此,實際上係由在該感測器上步進移動而非以掃描來實施測量。於步進移動時,當一粒子束相對於該感測器被定位在其預期位置處時,該粒子束便會被開啟。從該推知信號相對於該預期信號的偏差中,便可推知粒子束點位置誤差與該粒子束器具遮蔽器的時序誤差。又根據本發明,當一粒子束於該感測器上所創造的粒子束點並非位在被一標記阻隔的部份上方時,該粒子束便會被開啟。Of course, sharp edge scanning can also be performed in more than three directions (ie, in multiple directions) using various other shapes than those described above. However, in terms of cost, the accuracy of the particle beam spot size and shape determined is less considered, and the three scanning directions are considered to be a reasonable number of scanning directions. Therefore, the measurement is actually performed by stepping on the sensor instead of scanning. During a step movement, the particle beam is turned on when a particle beam is positioned at its intended position relative to the sensor. From the deviation of the inferred signal from the expected signal, the particle beam point position error and the timing error of the particle beam device shutter can be inferred. According to the present invention, when a particle beam spot created on a sensor beam is not positioned above a portion blocked by a mark, the particle beam is turned on.

圖8以圖示根據本發明的一微影系統中所含的一晶圓的俯視圖。為簡化圖式起見,此圖中已經省略眾多場域F。由於根據本發明感測器的成本大幅降低,圖中顯示出可將複數個感測器11設置在根據本發明的微影系統內的晶圓位置10的鄰近位置處。舉例來說,一感測器可被設置在一起始位置處,如圖12之範例中所示之該晶圓位置10的左上方。後面的感測器則會依照場域F的數量,以規律的距離被分散在晶圓位置10上一粒子束投影器12的一軌道13上。圖中僅以數個箭頭來部份顯示該軌道13。該等感測器係被設置在該微影系統中一晶圓10的鄰近位置處,以便最小化該粒子束器具的移動距離。於本圖示範例中,一晶圓中每5或6個場域F後面便會設置感測器11。當該粒子束器具處置過最後一群場域F之後,便會移動至初始位置處(此為圖中的左上方),並且從該系統中卸下該晶圓。Figure 8 is a plan view showing a wafer included in a lithography system in accordance with the present invention. To simplify the drawing, a number of fields F have been omitted from this figure. Due to the substantial reduction in the cost of the sensor according to the present invention, it is shown that a plurality of sensors 11 can be placed adjacent to the wafer location 10 within the lithography system in accordance with the present invention. For example, a sensor can be placed together at the beginning position, as shown in the example of FIG. 12, at the upper left of the wafer position 10. The latter sensors are dispersed at a regular distance on a track 13 of a particle beam projector 12 at a regular distance in accordance with the number of fields F. The track 13 is partially shown by only a few arrows in the figure. The sensors are disposed adjacent to a wafer 10 in the lithography system to minimize the distance traveled by the particle beam apparatus. In the illustrated example, the sensor 11 is placed after every 5 or 6 fields F in a wafer. After the particle beam apparatus has disposed the last group of fields F, it moves to the initial position (this is the upper left in the figure) and the wafer is unloaded from the system.

就本發明的感測器所促成以及在本發明的方法中所實施的不同類型測量來說,應該注意的係,對一寫入束的電流測量來說,該等粒子束將會被設置在該偵測器的一YAG區域上方,並且會利用一連續的粒子束開啟測量作業來測量該電流。有複數次測量(其等級為10至20次)會被實施並且會從該些測量中測定出該平均電流。利用本發明的感測器,可於不到1秒的時間中完成所有13000道粒子束的作業。從所產生的資料中便可測定粒子束間的電流變異。此電流(1nA)測量所須時間通常係160μS。不過,通常在15μs之內便可填滿一CCD。因此,通常會實施數次測量,通常會實施約10至15次,並且會從該些測量中測定出該平均電流。對所有的粒子束來說,此作業可在不到1秒的時間中完成。從該資料中亦可決定粒子束間的電流變異。依據該電流測量結果,該粒子束器具系統便可判斷該等有效粒子束的平均電流是否在規格內。若否便會改變該寫入束源的各設定值,直到達成一合格測量結果為止;若無法改變設定值,則該系統便會判斷該電流是否預期會於後續的曝光中維持不變或者判斷是否需要置換寫入束源。利用一投影束的預設開/關比例來實施一定時切換電流測量便可測得脈衝持續時間變異。With regard to the different types of measurements facilitated by the sensors of the present invention and implemented in the method of the present invention, it should be noted that for current measurements of a write beam, the particle beams will be placed at The detector is above a YAG region and the current is measured using a continuous particle beam to turn on the measurement operation. A number of measurements (of which the rating is 10 to 20) will be implemented and the average current will be determined from the measurements. With the sensor of the present invention, all 13,000 particle beam operations can be completed in less than one second. The current variation between the particle beams can be determined from the generated data. The time required for this current (1nA) measurement is typically 160μS. However, a CCD can usually be filled within 15 μs. Therefore, several measurements are typically performed, typically about 10 to 15 times, and the average current is measured from the measurements. For all particle beams, this job can be completed in less than a second. From this data, the current variation between the particle beams can also be determined. Based on the current measurement, the particle beam instrument system can determine whether the average current of the effective particle beams is within specifications. If not, the set values of the write beam source will be changed until a qualified measurement result is reached; if the set value cannot be changed, the system will determine whether the current is expected to remain unchanged or judged in subsequent exposures. Whether to replace the write beam source. The pulse duration variation can be measured by performing a certain time switching current measurement using a preset on/off ratio of a projection beam.

如上面所述,就粒子束位置、DC(直流)相位雜訊、以及常見的高斯分佈點強度的點散佈函數來說,包含上升與下降時間在內,已經有人研發出兩種替代測量方式,在下文中將會作進一步詳細討論:其中一種測量方式係讓粒子束持續開啟;而另一種測量方式則係該粒子束僅於定時間隔開啟。藉由讓粒子束持續開啟,可以決定一個方向中的粒子束位置以及高斯分佈的點散佈函數(PSF)。藉由定時掃描,則可測量被掃描的PSF(包含上升或下降時間在內)以及被掃描的電子束位置的偏移(包含DC相位雜訊在內)。As mentioned above, in terms of particle beam position, DC (direct current) phase noise, and point spread function of common Gaussian distribution point strength, two alternative measurement methods have been developed including rise and fall times. This will be discussed in further detail below: one of the measurements is to keep the particle beam on continuously; the other is to open the particle beam only at regular intervals. By having the particle beam continuously open, the position of the particle beam in one direction and the point spread function (PSF) of the Gaussian distribution can be determined. By timing scanning, the scanned PSF (including the rise or fall time) and the offset of the scanned beam position (including DC phase noise) can be measured.

對該連續測量來說,可利用粒子束開啟來實施步進偏折。其會決定出刀鋒相對於該偏折片電壓的位置,用以測量相對於其標稱位置的粒子束位置變化。倘若現在已知該邊緣相對於該晶圓平台位置的確實位置,便可測定出確實的粒子束位置。其中一條測量軌跡代表該被積分的粒子束點。除了高斯束曲線之外,該條軌跡還代表該高斯函數的積分。其可用來將該測量結果擬合至一累進高斯。從該被擬合的高斯中便可決定出一PSF。倘若判斷出該粒子束點的形狀並非係高斯形狀的話,那麼便必須實施更精確的一次決定(one-time determination)來決定粒子束點形狀。接著,該等測量結果便會被擬合至先前所測得的粒子束點形狀。For this continuous measurement, the beam deflection can be utilized to perform step deflection. It determines the position of the blade relative to the deflector voltage to measure the change in beam position relative to its nominal position. If the exact position of the edge relative to the wafer platform position is now known, the exact particle beam position can be determined. One of the measurement trajectories represents the integrated particle beam spot. In addition to the Gaussian beam curve, this trajectory also represents the integral of the Gaussian function. It can be used to fit the measurement to a progressive Gaussian. A PSF can be determined from the fitted Gaussian. If it is determined that the shape of the particle beam spot is not Gaussian, then a more precise one-time determination must be performed to determine the particle beam spot shape. These measurements are then fitted to the previously measured particle beam spot shape.

圖9中的左手邊的圖所示的係上面所討論的一點強度A/m的連續測量以及高斯分佈,亦稱為點形狀,其係由一粒子束4在根據本發明的一感測器S上所創造的,或是由一粒子束4在另一目標物(如晶圓)上所創造的。右手邊的圖所示的則係兩道寫入束Bm與Bn的CCD信號讀出值Sccd相對於一粒子束偏折的關係圖,其中,粒子束的偏折係以該寫入束器具中的外加偏折電壓Vd來測量。反映在右手邊的每一種測量結果均對應於高斯下方的某一區域,從無限遠處積分至該粒子束點上一特定點,其代表的係該刀鋒的位置。因此,從圖中可以看出,右手邊關係圖中的軌跡(其係從測量資料所得)代表的係一積分高斯。於本範例中,該粒子束器具中具有13000道寫入束,用於決定一粒子束之位置的偏折範圍係設在300nm處,而該刀鋒則放置在一標稱的原點位置處。依此方式便可確保一最大位移約100nm的粒子束會跨越相關的刀鋒。為設定一測量的步進移動大小,必須背離用於擬合一高斯曲線所需的最小點數。測量每個點所需要的時間係取決於畫面讀出速度,其會設定每一次掃描的時間。The left-hand diagram in Figure 9 shows a continuous measurement of the intensity A/m discussed above and a Gaussian distribution, also referred to as a point shape, by a particle beam 4 in a sensor according to the invention. Created on S, or created by a particle beam 4 on another object (such as a wafer). The figure on the right hand side is a relationship diagram of the CCD signal readout value Sccd of the two write beams Bm and Bn with respect to a particle beam deflection, wherein the deflection of the particle beam is in the write beam device. The applied deflection voltage Vd is measured. Each measurement reflected on the right hand side corresponds to a region below the Gaussian, integrating from infinity to a specific point on the particle beam point, which represents the position of the blade. Therefore, it can be seen from the figure that the trajectory in the right-hand relationship diagram (which is derived from the measurement data) represents an integral Gaussian. In this example, the particle beam apparatus has 13,000 write beams, and the deflection range for determining the position of a particle beam is set at 300 nm, and the blade is placed at a nominal origin position. In this way it is ensured that a beam of particles with a maximum displacement of about 100 nm will cross the relevant blade. In order to set a measured step movement size, the minimum number of points required to fit a Gaussian curve must be deviated. The time required to measure each point depends on the screen read speed, which sets the time for each scan.

圖10與11所示的係一種定時測量,其為前文的替代例,且為一較佳的測量方法。利用定時測量方法,單次掃描的點數便會大幅地減少。圖10於此所示的係所謂的定時刀鋒原理,圖中以圖形表示一刀鋒以及一群個別寫入束B1至B3的必要「開啟」位置。「定位」一寫入束「開啟」係藉由每通道時間延遲來達成,其可從先前的曝光中取得且係於該系統內提供,較佳的係由該粒子束器具來實施,明確地說可由其控制單元達成。圖11中以雙箭頭14來代表時間延遲,而方塊則表示一粒子束被設為「開啟」模式的時段。後者係由該粒子束器具的遮蔽系統來實施,並且表示該感測器上有一粒子束點存在。對一寫入束測量來說,本文假設該寫入束並不會劇烈移動(相對於前一次測量的移動距離小於10nm),因此可使用前一次曝光的每通道時間延遲。因此,由於DC相位粒子束位置變化的關係,測量結果為掃描寫入束B1相對於前一次測量的位置偏移B1、S1至B1、S5。另外,利用此方法所測得的PSF還包含上升或下降時間。為實施此測量且在該刀鋒附近取得至少五個資料點,必須實施不同的掃描。粒子束開啟序列的寬度僅可覆蓋單一個刀鋒。粒子束開啟位置的位移可從資料系統中取得或是藉由調整平均偏折電壓來取得。Figures 10 and 11 show a timing measurement which is an alternative to the foregoing and is a preferred measurement method. With the timing measurement method, the number of points for a single scan is greatly reduced. Figure 10 shows the so-called timing blade principle shown in the figure, which graphically shows the necessary "open" position of a blade and a group of individual write beams B1 to B3. "Positioning" a write beam "on" is achieved by a time delay per channel, which can be taken from the previous exposure and provided within the system, preferably by the particle beam device, explicitly Said to be achieved by its control unit. In Fig. 11, the double arrow 14 represents the time delay, and the square represents the period in which the particle beam is set to the "on" mode. The latter is carried out by the screening system of the particle beam apparatus and indicates the presence of a particle beam spot on the sensor. For a write beam measurement, this paper assumes that the write beam does not move violently (relative to the previous measured travel distance of less than 10 nm), so the time delay per channel of the previous exposure can be used. Therefore, due to the change in the position of the DC phase particle beam, the measurement result is the positional shift B1, S1 to B1, S5 of the scan write beam B1 with respect to the previous measurement. In addition, the PSF measured using this method also includes a rise or fall time. To perform this measurement and take at least five data points near the blade, different scans must be performed. The width of the particle beam on sequence can only cover a single blade. The displacement of the particle beam on position can be taken from the data system or by adjusting the average deflection voltage.

除了前述以外,本發明的替代說明定義如下。於此可宣稱本發明係關於一種用於校正複數道帶電粒子束間之相對位置與正確性的感測器。該設備或粒子束器具包括一組帶電粒子偵測器,其具有一已知的相互相對位置。該帶電粒子偵測器具備一含有有限數量網格單元的偵測區域。該有限數量網格單元至少等於四個。該等帶電粒子偵測器會彼此牢牢地附接在一起。一寫入束的正確性係由根據本發明之系統的控制單元來決定,其係依照會被寫入束感測器測量的一組特性之預設值來判斷該組所有測定數值(即每一項個別特性的數值)是否落在為每一特性所定義的預設範圍內。In addition to the foregoing, alternative descriptions of the invention are defined below. It is claimed herein that the present invention relates to a sensor for correcting the relative position and correctness of a plurality of charged particle beams. The apparatus or particle beam apparatus includes a set of charged particle detectors having a known relative position. The charged particle detector has a detection area containing a finite number of grid elements. The finite number of grid cells is at least equal to four. The charged particle detectors are firmly attached to each other. The correctness of a write beam is determined by the control unit of the system according to the invention, which determines all measured values of the set according to a preset value of a set of characteristics that will be written to the beam sensor (ie each Whether the value of an individual characteristic falls within the preset range defined for each feature.

再者,該設備還包括一計算單元,用以:利用該組帶電粒子偵測器之間的已知相對位置來測定該等複數道帶電粒子束的設計位置以及由該組帶電粒子偵測器所偵測到的該等複數道帶電粒子束的位置之間的差異;以及計算修正數值以修正該測定出的差異。該設備還會被調整成用以依據該計算單元的計算來調整單束的個別影像圖案。同樣地,該設備會被調整成於以相同的方式來調整CD(臨界距離)控制。必要時,前述所有類型的調整均可於相同的設備中來施行。Furthermore, the apparatus further includes a computing unit for determining a design position of the plurality of charged particle beams and a charged particle detector by the known relative position between the set of charged particle detectors The difference between the detected positions of the plurality of charged particle beams; and calculating the correction value to correct the measured difference. The device is also tuned to adjust individual image patterns of a single bundle in accordance with calculations by the computing unit. As such, the device will be adjusted to adjust the CD (critical distance) control in the same manner. All of the aforementioned types of adjustments can be performed in the same device as necessary.

該設備的位置修正構件可能還包括複數個靜電偏折片。該帶電粒子偵測器可能包括:轉換構件,用以將一測得之帶電粒子轉換成至少一光子;光子接收構件,其係在該光學路徑上位於該轉換構件的後面,用以偵測該轉換構件所創造的至少一光子。The position correcting member of the device may further include a plurality of electrostatic deflecting sheets. The charged particle detector may include: a conversion member for converting a measured charged particle into at least one photon; and a photon receiving member disposed on the optical path behind the conversion member for detecting the Converting at least one photon created by the member.

該轉換構件可能包括一平板,其具備一螢光層用以實施該轉換,且該螢光板可能包括一YAG晶體。該光子接收構件可能包括有限數量的網格單元。於該轉換構件與該光子接收構件之間可設置一光學系統。此光學系統會被排列成用以將該轉換構件於特定位置處所創造的光子導向該光子接收構件中的一對應位置。於一實施例中,該光學系統係一放大光學系統。該標記係附著於該轉換構件。明確地說,該帶電粒子束器具會被具體實現成一電子束器具。更明確地說,該電子束器具係一微影系統。The conversion member may include a flat plate having a phosphor layer for performing the conversion, and the phosphor plate may include a YAG crystal. The photon receiving member may include a limited number of grid cells. An optical system may be disposed between the conversion member and the photon receiving member. The optical system is arranged to direct photons created at the particular location to a corresponding location in the photon receiving member. In one embodiment, the optical system is an amplifying optical system. The marking is attached to the conversion member. In particular, the charged particle beam device can be embodied as an electron beam device. More specifically, the electron beam apparatus is a lithography system.

除了前述的概念與所有相關細節之外,本發明還關於下文申請專利範圍中所定義的所有特點,以及關於熟習本技術的人士可從圖式中直接或明確推知之和本發明有關的所有細節。於下文申請專利範圍中,並不需要在意先前詞語的意義。下文申請專利項組中和圖式中之結構相對應的任何元件符號的目的係在支援該項申請專利範圍的讀取,其僅係該先前詞語的一示範意義。In addition to the foregoing concepts and all related details, the present invention is also to be construed as being limited by the scope of the appended claims. . In the scope of the patent application below, it is not necessary to care about the meaning of the preceding words. Any element symbol corresponding to the structure in the patent application group and the drawings below is intended to support the reading of the scope of the patent application, which is merely an exemplary meaning of the preceding word.

1...轉換元件1. . . Conversion element

2...相機2. . . camera

3...網格單元3. . . Grid unit

4...帶電粒子束4. . . Charged particle beam

5...光束5. . . beam

6...標記6. . . mark

6B...標記6B. . . mark

6B1...標記部件6B1. . . Marking component

6B2...標記部件6B2. . . Marking component

6C...標記6C. . . mark

7...掃描方向7. . . Scanning direction

8...子彈點8. . . Bullet point

9...擬合軌跡線9. . . Fit trajectory

10...晶圓10. . . Wafer

11...感測器11. . . Sensor

12...粒子束投影器12. . . Particle beam projector

13...軌道13. . . track

14...時間延遲14. . . time delay

C1...銳利邊緣C1. . . Sharp edge

C2...銳利邊緣C2. . . Sharp edge

C3...銳利邊緣C3. . . Sharp edge

C1-A...銳利邊緣C1-A. . . Sharp edge

C1-B...銳利邊緣C1-B. . . Sharp edge

Cl...電子系統計時器Cl. . . Electronic system timer

CM...控制構件CM. . . Control component

Cor...修正數值Cor. . . Corrected value

Cu...計算單元Cu. . . Computing unit

D1...掃描方向D1. . . Scanning direction

D2...掃描方向D2. . . Scanning direction

D3...掃描方向D3. . . Scanning direction

E1...刀鋒E1. . . Blade

E2...刀鋒E2. . . Blade

E3...刀鋒E3. . . Blade

F...場域F. . . Field

S...感測器S. . . Sensor

上文已經依照附圖中所示之根據本發明的一無光罩微影系統的示範實施例來解釋本發明,其中:圖1所示的係含有一根據本發明之感測器的一微影系統的校正部的代表圖;圖2所示的係根據本發明之感測器的一實施例的代表圖,用以決定一微影系統之一寫入束的各項特徵;圖3所示的係一感測器的另一實施例的代表圖,用以測定一微影系統之一寫入束的各項特徵;圖4所示的係根據圖3的感測器實施例的俯視圖;圖5所示的係從根據圖3與4的感測器中所得一信號的圖例;圖6所示的係要被納入一感測器之中的一規律形狀六角標記的替代的且為目前較佳實施例的俯視圖;圖7所示的係從跨越一標記(例如圖6中所示之標記)的粒子束點所得的信號,其係用以在粒子束點與標記(即感測器)間的彼此相對運動的方向中來決定粒子束點尺寸與位置;圖8所示的係一晶圓與晶圓夾盤,以及該晶圓上要由微影系統處理的部份場域的俯視圖,其藉由將本發明的感測器設置在該晶圓外面的複數個策略性選定位置而受到改良;圖9所示的係根據本發明的測量信號與一典型的每公尺安培數(A/m)相對於該粒子束點的尺寸X之高斯分佈圖之間的圖形關係圖;以及圖10與11所示的係根據本發明的一所謂的定時測量的示意圖,圖10中顯示出相對於一刀鋒的粒子束「開啟」以及「關閉」的所希位置,而圖11中則顯示出其針對一粒子束的後續時序以及時間延遲。The invention has been explained above in accordance with an exemplary embodiment of a reticle lithography system according to the invention as shown in the accompanying drawings, wherein: Figure 1 shows a micro-sensor according to the invention. A representative diagram of the correction portion of the shadow system; FIG. 2 is a representative diagram of an embodiment of the sensor according to the present invention for determining the characteristics of one of the lithographic systems to be written; FIG. A representative diagram of another embodiment of a sensor for determining the characteristics of a write beam of a lithography system; FIG. 4 is a top view of the sensor embodiment of FIG. Figure 5 shows an example of a signal obtained from the sensors according to Figures 3 and 4; the system shown in Figure 6 is to be incorporated into a regular shape hexagonal marker in a sensor and is A top view of the presently preferred embodiment; Figure 7 shows a signal from a particle beam spot spanning a mark (e.g., the mark shown in Figure 6) for use in particle beam spots and marks (i.e., sensing) Between the directions of relative motion of each other to determine the particle beam spot size and position; Figure 1 shows a wafer and wafer a chuck, and a top view of a portion of the field to be processed by the lithography system on the wafer, which is improved by placing the sensor of the present invention at a plurality of strategically selected locations outside the wafer; Figure 9 is a graphical diagram of the relationship between the measured signal according to the present invention and a typical Gaussian distribution of the size X per meter of amperage (A/m) relative to the particle beam spot; and Figures 10 and 11 Shown is a schematic diagram of a so-called timing measurement according to the present invention. FIG. 10 shows the position of the "open" and "closed" particle beams relative to a blade, and FIG. 11 shows that it is directed to one. Subsequent timing of the particle beam and time delay.

1...轉換元件1. . . Conversion element

2...相機2. . . camera

4...帶電粒子束4. . . Charged particle beam

5...光束5. . . beam

S...感測器S. . . Sensor

CM...控制構件CM. . . Control component

Cor...修正數值Cor. . . Corrected value

Cu...計算單元Cu. . . Computing unit

Cl...電子系統計時器Cl. . . Electronic system timer

Claims (39)

一種用以測量大量帶電粒子束之特性(尤指一直接寫入微影系統)的方法,其中:會使用一轉換元件將該等帶電粒子束轉換成光束;使用一由複數個光敏偵測器(如二極體、CCD或是CMOS裝置)所組成之陣列來偵測該等光束,其中該等光敏偵測器會與該轉換元件直線排列;於該等光束對其進行曝光之後以電子方式從該等偵測器中讀出結果信號;運用該等信號來決定一或多項粒子束特性的數值,從而使用一自動電子計算器;依據該等經算出的特性數值,以電子方式來調適該帶電粒子系統,用以修正該等帶電粒子束中全部或是其中數道帶電粒子束一或多項超出規格範圍的特性數值,其中,決定粒子束特性係依據由一經轉換帶電粒子束(4)所產生的信號來實施,從而使用位在相對於該轉換器之一已知位置處的阻隔元件,同時讓該阻隔元件與該帶電粒子束相對於彼此移動一或多個已知移動量,其中該帶電粒子阻隔元件(6)會整合於該轉換元件,而被設置在其頂端處。 A method for measuring characteristics of a large number of charged particle beams (especially a direct writing lithography system), wherein: a conversion element is used to convert the charged particle beam into a light beam; and a plurality of photosensitive detectors are used; An array of (eg, a diode, CCD, or CMOS device) that detects the beams, wherein the photodetectors are aligned with the conversion element; electronically after the beams are exposed Reading the result signals from the detectors; using the signals to determine the value of one or more particle beam characteristics, thereby using an automatic electronic calculator; electronically adapting the calculated characteristic values based on the values a charged particle system for correcting one or more characteristic values of one or more of the charged particle beams in the charged particle beam beyond a specification range, wherein determining the particle beam characteristics is based on a converted charged particle beam (4) The generated signal is implemented to use a blocking element positioned at a known position relative to one of the transducers while allowing the blocking element and the charged particle beam to be opposite each other Moving one or more known movement amount, wherein the charged particle blocking element (6) will be integrated in the conversion element is provided at its top end. 如申請專利範圍第1項之方法,其中該偵測器元件會整合於該轉換元件,而被設置在其底端處。 The method of claim 1, wherein the detector element is integrated in the conversion element and disposed at a bottom end thereof. 如申請專利範圍第1或2項之方法,其中係藉由以下至少一種方式來調整該系統: 以電子方式來修改要被該帶電粒子束系統成像的一圖案的電子資料,尤指修改該圖案的控制資料;修改線寬;以電子方式來影響該粒子束系統的一位置修正構件,用以修正一或多道帶電粒子束的位置,尤指藉引入時間延遲來進行。 The method of claim 1 or 2, wherein the system is adjusted by at least one of the following: Electronically modifying a pattern of electronic material to be imaged by the charged particle beam system, particularly modifying control data of the pattern; modifying line width; electronically affecting a position correction member of the particle beam system for Correcting the position of one or more charged particle beams, especially by introducing a time delay. 如申請專利範圍第3項之方法,其中係藉由修正該電子資料來單獨調整該系統。 For example, the method of claim 3, wherein the system is separately adjusted by modifying the electronic data. 如申請專利範圍第1項之方法,其中,該等帶電粒子束點尺寸小於該轉換元件的解析度。 The method of claim 1, wherein the charged particle beam spot size is smaller than the resolution of the conversion element. 如申請專利範圍第5項之方法,其中,一光束的強度會用來決定一粒子束特性數值。 The method of claim 5, wherein the intensity of a beam is used to determine a particle beam characteristic value. 如申請專利範圍第6項之方法,其中,會組合使用該光強度與一刀鋒來推知一粒子束點在一方向中的尺寸。 The method of claim 6, wherein the light intensity and a blade are used in combination to infer the size of a particle beam spot in one direction. 如申請專利範圍第7項之方法,其中,會使用至少兩個方向中的粒子束點尺寸,尤指三個方向來推知一粒子束點形狀。 The method of claim 7, wherein the particle beam spot size in at least two directions, in particular three directions, is used to infer a particle beam spot shape. 如申請專利範圍第1項之方法,其中,粒子束特性的測定係依據每次於該阻隔元件上其中一個方向中掃描一帶電粒子束的步進過程中所產生的複數個信號來實施。 The method of claim 1, wherein the particle beam characteristic is measured in accordance with a plurality of signals generated during a step of scanning a charged particle beam in one of the directions of the barrier element. 如申請專利範圍第9項之方法,其中,會於此掃描期間關閉與開啟粒子束,尤指於複數個預定時刻處關閉與開啟粒子束。 The method of claim 9, wherein the particle beam is turned off and on during the scanning, in particular, the particle beam is turned off and on at a plurality of predetermined times. 如申請專利範圍第9項之方法,其中,「關閉」與 「開啟」會在一個方向的多次掃描期間相對於掃描起始點被遞增延遲。 For example, the method of applying for the scope of patent item 9, wherein "closed" and "On" is incrementally delayed relative to the scan start point during multiple scans in one direction. 如申請專利範圍第1項之方法,其中,會使用一具有預設粒子束開啟/關閉時序的測量來決定脈衝持續時間變異。 The method of claim 1, wherein the measurement of the pulse duration is determined using a measurement having a preset particle beam on/off timing. 如申請專利範圍第1項之方法,其中,於該轉換器上照射一帶電粒子束所產生的光束會由該光敏偵測器(尤指由一透鏡系統)進行光學修正以供接收,更明確地說,會致使該等所生成的光束彼此保持隔離,即經過修正之後在該等所生成的光束之間不會出現任何重疊。 The method of claim 1, wherein the light beam generated by irradiating a charged particle beam on the converter is optically corrected by the photosensitive detector (especially by a lens system) for receiving, more specifically It is said that the generated beams are kept isolated from each other, that is, after correction, there is no overlap between the generated beams. 如申請專利範圍第1項之方法,其中,會使用一粒子束偵測器來推知數項粒子束特性,該粒子束偵測器包括一粒子束阻隔元件、一轉換元件、一可電子讀取光子接收元件、一電子束與一粒子束阻隔器的一相對移動、以及一電子計算單元(Cu),該等特性至少包含下列之一或多項:粒子束位置、作用於該粒子束之可能遮蔽裝置的時間延遲、粒子束點尺寸、粒子束電流以及遮蔽元件功能。 The method of claim 1, wherein a particle beam detector is used to infer a plurality of particle beam characteristics, the particle beam detector comprising a particle beam blocking element, a conversion element, and an electronically readable a photon receiving element, a relative movement of an electron beam and a particle beam blocker, and an electronic computing unit (Cu) having at least one or more of the following: a particle beam position, a possible masking effect on the particle beam Time delay of the device, particle beam spot size, particle beam current, and shielding element function. 如申請專利範圍第1項之方法,其中,該帶電粒子束系統(至少其粒子束產生部)具備一光學感測器,且其中用於偵測粒子束特性(尤指其上的阻隔元件的圖案)的偵測器係用於以光學方式來偵測該系統相對於一獨立可移動平台的位置,該獨立可移動平台係用於固持一目標物表面且包括該偵測器。 The method of claim 1, wherein the charged particle beam system (at least the particle beam generating portion thereof) is provided with an optical sensor, and wherein the particle beam characteristic is detected (especially the barrier element thereon) The pattern detector is used to optically detect the position of the system relative to a separate movable platform for holding a target surface and including the detector. 一種感測器,用以於一微影系統中以及於一多重粒 子束檢測器具中測量一或多道粒子束的一或多項特徵,其特徵為該感測器包括一轉換器,用以將一粒子束轉換成一光束;以及一光子受體,其會被排列成用以接收當一粒子束入射時由該轉換器所射出的一光束,並且將源自該被接收光束的光轉換成一電子信號,以便讓一電子控制系統從該感測器中讀出該信號。 a sensor for use in a lithography system and in a multi-particle Measuring one or more features of one or more particle beams in a beamlet inspection apparatus, the sensor comprising a transducer for converting a particle beam into a beam; and a photon acceptor arranged Forming a light beam emitted by the converter when a particle beam is incident, and converting light from the received beam into an electrical signal for an electronic control system to read from the sensor signal. 如申請專利範圍第16項之感測器,其中,會於該轉換器的表面設置一粒子束阻隔元件。 A sensor of claim 16, wherein a particle beam blocking element is disposed on a surface of the converter. 如申請專利範圍第17項之感測器,其特徵為,會為每一道粒子束提供一分離阻隔元件,明確地說,會設置在一已知的相對位置處。 A sensor according to clause 17 of the patent application, characterized in that a separate barrier element is provided for each particle beam, in particular, at a known relative position. 如申請專利範圍第16、17或18項之感測器,其中,該阻隔元件具備一垂直於該轉換構件之表面的銳利邊緣。 A sensor according to claim 16, 17 or 18, wherein the barrier element has a sharp edge perpendicular to a surface of the conversion member. 如申請專利範圍第17或18項之感測器,其中,該阻隔元件具備數個銳利邊緣。 A sensor of claim 17 or 18, wherein the barrier element has a plurality of sharp edges. 如申請專利範圍第17或18項之感測器,其中,該阻隔元件係由一沉重材料所組成,較佳而言由鎢組成,其厚度範圍較佳的係落在50到500nm之間,明確地說,應該夠厚而足以充份地阻隔一入射帶電粒子束,而另一方面卻又夠薄而足以最小化失焦效應與邊緣粗糙效應。 The sensor of claim 17 or 18, wherein the barrier element is composed of a heavy material, preferably consisting of tungsten, and the thickness range is preferably between 50 and 500 nm. In particular, it should be thick enough to adequately block an incident charged particle beam, while on the other hand thin enough to minimize defocusing and edge roughness effects. 如申請專利範圍第19項之感測器,其中,該感測器會在該刀鋒與該轉換器之間包含一薄的輕金屬層(如鋁),其厚度範圍係落在30與80nm之間。 The sensor of claim 19, wherein the sensor comprises a thin layer of light metal (such as aluminum) between the blade and the converter, and the thickness ranges between 30 and 80 nm. . 如申請專利範圍第17或18項之感測器,其中,該 感測器包含至少一阻隔元件,其具有互成六角形狀的三個銳利邊緣,尤指互成120度之標稱數值的角度。 a sensor as claimed in claim 17 or 18, wherein The sensor includes at least one barrier element having three sharp edges that are hexagonal in shape, particularly angles that are nominally 120 degrees apart. 如申請專利範圍第17或18項之感測器,其中,會於一轉換元件與一光敏偵測器之間設置一光學系統。 The sensor of claim 17 or 18, wherein an optical system is disposed between a conversion element and a photodetector. 一種微影系統,用於使用一帶電粒子束器具將一圖案轉印至一目標物的表面上,該器具能夠產生複數道帶電粒子束,用於將該圖案寫在該表面上,其中會套用申請專利範圍第1項之測量方法以及申請專利範圍第20項之感測器兩者中任一者。 A lithography system for transferring a pattern onto a surface of a target using a charged particle beam apparatus, the apparatus capable of generating a plurality of charged particle beams for writing the pattern on the surface, wherein the pattern is applied Any one of the measurement method of claim 1 and the sensor of claim 20 of the patent application. 一種微影系統,用於使用一帶電粒子束器具將一圖案轉印至一目標物的表面上,該器具能夠產生複數道帶電粒子束,用於將該圖案寫在該表面上,從而在將該圖案寫在該表面上時利用該系統的一遮蔽部來個別關閉與開啟每道粒子束,並且至少於一寫入動作之前會先使用設置在與該目標物表面分隔的位置的感測器來感測一寫入束的各項特徵,其特徵為,該感測器會被排列在該系統中用以直接同時偵測所有該等寫入束,其中,該感測器包括一轉換器,用以將每一道該等粒子束轉換成一光束,該感測器進一步包括一由複數個光敏元件(如光電二極體元件)所組成之陣列,用以偵測此等光束,並且用以在曝露於光中時來產生一電子電荷,該陣列會被一計算單元以至少實質同時的方式讀出,在進行讀出時,該計算單元會提供修正數值信號給該粒子束器具的一控制器及/或給該圖案的一控制器,用以修改代表該圖案的電子資料。 A lithography system for transferring a pattern onto a surface of a target using a charged particle beam apparatus, the apparatus capable of generating a plurality of charged particle beams for writing the pattern on the surface, thereby The pattern is written on the surface to individually close and open each particle beam with a mask of the system, and a sensor disposed at a position spaced from the surface of the target is used prior to at least one writing action. Sensing a feature of a write beam, wherein the sensor is arranged in the system for directly detecting all of the write beams simultaneously, wherein the sensor includes a converter For converting each of the particle beams into a light beam, the sensor further comprising an array of a plurality of photosensitive elements (such as photodiode elements) for detecting the light beams and for An electronic charge is generated when exposed to light, and the array is read by a computing unit in at least substantially simultaneous manner. When reading, the computing unit provides a corrected value signal to the particle beam device. And / or a pattern to a controller that, to modify the electronic data representing the pattern. 如申請專利範圍第26項之系統,其中該感測器進一步包括一阻隔元件,其係被設置在該轉換器的頂端。 The system of claim 26, wherein the sensor further comprises a barrier element disposed at a top end of the converter. 如申請專利範圍第26或27項之系統,其中,係藉由下列至少一種方式來調整該系統:以電子方式來修正要被該帶電粒子束系統成像的一圖案的電子資料,尤指控制資料;修正線寬;以電子方式來影響該粒子束系統的一位置修正構件,用以修正一或多道帶電粒子束的位置。 The system of claim 26 or 27, wherein the system is adjusted by at least one of the following: electronically correcting a pattern of electronic image to be imaged by the charged particle beam system, particularly control data Correcting the line width; electronically affecting a position correcting member of the particle beam system for correcting the position of one or more charged particle beams. 如申請專利範圍第26或27項之系統,其中,該計算單元會依據來自該感測器的資訊來提供修正數值,用以修正下面一或多項:一平面的兩個方向中一粒子束的位置,其中該平面較佳而言平行該目標區的平面;該粒子束的強度或電流;該粒子束之高斯分佈的粒子束點位置與粒子束點尺寸以及標準差。 The system of claim 26 or 27, wherein the calculating unit provides a correction value based on information from the sensor for correcting one or more of the following: a particle beam in two directions of a plane Position, wherein the plane is preferably parallel to the plane of the target zone; the intensity or current of the particle beam; the position of the particle beam spot of the Gaussian distribution of the particle beam and the particle beam spot size and standard deviation. 如申請專利範圍第26或27項之系統,其中,一粒子束會於該感測器上方進行掃描且會於其如預期位於一預設位置的狀況下開啟,明確地說,會從而決定一寫入束的位置與時序誤差。 The system of claim 26 or 27, wherein a particle beam is scanned over the sensor and is turned on if it is expected to be at a predetermined position, specifically, a decision is made The position and timing error of the write beam. 如申請專利範圍第30項之系統,其中,該粒子束會於一段預設的時段開啟維持,明確地說,會從而決定一脈衝持續時間變異誤差。 The system of claim 30, wherein the particle beam is turned on for a predetermined period of time, and specifically, a pulse duration variation error is determined. 如申請專利範圍第26或27項之系統,其中,會於該感測器上實施多次掃描。 A system as claimed in claim 26, wherein a plurality of scans are performed on the sensor. 如申請專利範圍第26或27項之系統,其中,一帶電粒子束會在該感測器上於三個不同方向進行掃描,較佳的係,該等三個方向會在對應角度下彼此分佈於一平面中。 The system of claim 26 or 27, wherein a charged particle beam is scanned in the three different directions on the sensor, preferably, the three directions are distributed to each other at a corresponding angle. In a plane. 如申請專利範圍第26或27項之系統,其中,一帶電粒子束會於一感測器上不同的位置單一方向中以多個階段掃描,其移動距離為該帶電粒子束之預期或經決定帶電粒子束直徑的至少三倍。 The system of claim 26 or 27, wherein a charged particle beam is scanned in a plurality of stages in a single direction at different positions on a sensor, the moving distance being the expected or determined of the charged particle beam. At least three times the diameter of the charged particle beam. 如申請專利範圍第26或27項之系統,其中會測量一粒子束點的物理位移以及用於遮蔽粒子束的一遮蔽部的時間延遲。 A system as claimed in claim 26, wherein the physical displacement of a particle beam spot and the time delay of a masking portion of the particle beam are measured. 一種微影系統,用於使用一帶電粒子束器具將一圖案轉印至一目標物的表面上,該器具能夠產生複數道帶電粒子束,用於將該圖案寫在該表面上。 A lithography system for transferring a pattern onto a surface of a target using a charged particle beam apparatus, the apparatus being capable of generating a plurality of charged particle beams for writing the pattern on the surface. 一種微影系統,其包括一平台,供一要由多重帶電粒子束器具來處理的物體(如晶圓或光罩)使用,該平台具備多部前述申請專利範圍中任一項之感測器,用以測量各項帶電粒子束特性,其中,該等多部感測器中的每一部感測器係用來一次測量該器具中的所有帶電粒子束,且其中,該等多部感測器中的感測器會分佈在該要被處理之物體附近的各位置處,它們彼此的分佈距離使得可於完全處置一晶圓時對該粒子束器具實施一次以上的校正,明確地說,會從而促使有效率地完成全部處置,即相較於單一感測器系統,並不會嚴重損失該系統的的總處理量。 A lithography system comprising a platform for use with an object (such as a wafer or a reticle) to be processed by a multi-charged particle beam device, the platform having a plurality of sensors of any of the aforementioned patent claims For measuring the characteristics of each charged particle beam, wherein each of the plurality of sensors is used to measure all charged particle beams in the device at a time, and wherein the plurality of senses The sensors in the detector are distributed at various locations near the object to be processed, and the distance between them is such that the particle beam apparatus can be corrected more than once when the wafer is completely disposed, specifically speaking This will result in efficient completion of all disposals, ie, no significant loss of the total throughput of the system compared to a single sensor system. 如申請專利範圍第37項之微影系統,其中,藉由將 至少兩個感測器分佈在該粒子束器具相對於該要被處理之物體所遵循的軌道中平均且至少對應的距離處,便可達到上述促使有效率地完成全部處置的目的。 For example, the lithography system of claim 37, wherein The above-described at least two sensors are distributed at an average and at least a corresponding distance in the orbit of the particle beam apparatus with respect to the object to be processed, thereby achieving the above-described purpose of facilitating efficient completion of the entire treatment. 如申請專利範圍第37或38項之微影系統,其中會套用申請專利範圍第1至15項中任一項之方法,申請專利範圍第16至25項中任一項之感測器,以及申請專利範圍第26至38項中任一項之微影系統。The lithography system of claim 37 or 38, wherein the method of any one of claims 1 to 15 is applied, and the sensor of any one of claims 16 to 25 is applied, and A lithography system of any one of claims 26 to 38.
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