TWI407175B - Device and method for center aligning - Google Patents
Device and method for center aligning Download PDFInfo
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- TWI407175B TWI407175B TW96129567A TW96129567A TWI407175B TW I407175 B TWI407175 B TW I407175B TW 96129567 A TW96129567 A TW 96129567A TW 96129567 A TW96129567 A TW 96129567A TW I407175 B TWI407175 B TW I407175B
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Abstract
Description
本發明涉及一種應用於鏡頭組裝裝置之中心對準治具以及中心對準方法。The present invention relates to a center alignment jig and a center alignment method applied to a lens assembly device.
隨著攝像技術之發展,鏡頭模組在各種用途之攝像裝置中得到廣泛之應用,鏡頭模組與各種攜帶電子裝置如手機、攝像機、電腦等之結合,更得到眾多消費者青睞。鏡頭模組之組裝過程一般為先將光學透鏡等組裝入鏡筒再將鏡筒旋入鏡座組成。With the development of camera technology, the lens module has been widely used in various types of camera devices. The combination of lens modules and various portable electronic devices such as mobile phones, video cameras, computers, etc., has been favored by many consumers. The assembly process of the lens module generally consists of first assembling an optical lens into the lens barrel and then screwing the lens barrel into the lens holder.
組裝時,鏡筒放置於組裝平臺上,並將鏡筒之中心軸與組裝平臺之組裝中心對準設置,然後利用吸嘴等取料裝置吸附光學透鏡等放入鏡筒中,鏡筒與光學透鏡等元件於組裝過程中以該組裝中心為參考點實現中心軸重合,稍有偏差,組裝後之鏡頭模組成像品質便會受到影響,Alpheus W.Burner等人於1995年SPIE系統圖像計量學第四次會議(Videometrics IV)上發表之論文zoom lens calibration for wind tunnel measurements中揭示了由於鏡頭模組中之各透鏡之光軸未對齊而對成像產生之影響。因此,吸嘴之中心軸與組裝中心之對準變得尤其重要。When assembling, the lens barrel is placed on the assembly platform, and the central axis of the lens barrel is aligned with the assembly center of the assembly platform, and then the optical lens or the like is sucked into the lens barrel by using a suction device such as a suction nozzle, the lens barrel and the optical lens. When the components are assembled in the assembly center, the central axis coincides with a slight deviation, and the image quality of the assembled lens module will be affected. Alpheus W. Burner et al. 1995 SPIE System Image Metrology The paper published in the fourth conference (Videometrics IV) zoom lens calibration for wind tunnel measurements reveals the effect on imaging due to the misalignment of the optical axes of the lenses in the lens module. Therefore, the alignment of the central axis of the nozzle with the assembly center becomes particularly important.
有鑒於此,有必要提供一種可將較好地將吸嘴之中心軸與組裝中心對準之中心對準治具及中心對準方法。In view of the above, it is necessary to provide a center alignment jig and center alignment method that can better align the center axis of the nozzle with the assembly center.
一種中心對準治具,用於實現鏡頭模組組裝機之吸嘴中心軸與組裝平臺之組裝中心之對準,其包括一定位板、一光線發生器及一反射體;該光線發生器嵌設於該定位板內,該光線發生器具有一發光部,用於發出一垂直於定位板表面之光線;該反射體為一頂角為90度之實心正圓錐體或中空正圓錐筒,該反射體之中心軸垂直於該定位板之靠近該反射體之表面,該反射體之側面為反射面,該反射面用於將光線發生器發出之光反射回該定位板之表面。A center alignment fixture for aligning a nozzle center axis of a lens module assembly machine with an assembly center of an assembly platform, comprising a positioning plate, a light generator and a reflector; the light generator is embedded The light generator is disposed in the positioning plate, and the light generator has a light emitting portion for emitting light perpendicular to the surface of the positioning plate; the reflector is a solid positive cone or a hollow positive cone having a 90 degree apex angle, the reflection The central axis of the body is perpendicular to the surface of the positioning plate adjacent to the reflector, and the side of the reflector is a reflecting surface for reflecting the light emitted by the light generator back to the surface of the positioning plate.
一種採用上述中心對準治具之中心對準方法,用於實現鏡頭模組組裝機之吸嘴與組裝平臺之組裝中心之對準,其包括以下步驟:該吸嘴吸附該反射體,使該反射體之頂點與吸嘴相對,該反射體之中心軸與吸嘴之中心軸重合;將該定位板定位於組裝平臺表面,使該發光部與該組裝中心相對;該光線發生器發出光線,該光線以垂直於該定位板表面之方向發射至反射體,經該反射體之反射後返回至該定位板之表面形成一光點;移動該吸嘴,直至經該反射體反射回之光線形成於該定位板之光點與該發光部重合。A center alignment method using the center alignment jig for realizing alignment of a nozzle of an assembly of a lens module assembly machine with an assembly center of an assembly platform, comprising the steps of: the nozzle adsorbing the reflector, so that the The apex of the reflector is opposite to the nozzle, and the central axis of the reflector coincides with the central axis of the nozzle; the positioning plate is positioned on the surface of the assembly platform such that the illuminating portion is opposite to the assembly center; the ray generator emits light, The light is emitted to the reflector in a direction perpendicular to the surface of the positioning plate, and reflected by the reflector returns to the surface of the positioning plate to form a light spot; the nozzle is moved until the light reflected by the reflector forms The light spot on the positioning plate coincides with the light emitting portion.
該中心對準治具通過定位板與組裝平臺之配合,以及光線發生器與反射體之配合,當反射體反射回之光線在定位板形成之光點與該發光部重合時,該光線經過反射體之頂點後反射,此時吸嘴之中心軸與組裝平臺之組裝中心達到了精確對準。The center is aligned with the fixture by the positioning plate and the assembly platform, and the light generator cooperates with the reflector. When the light reflected by the reflector is coincident with the light portion at the spot formed by the positioning plate, the light is reflected. The apex of the body is post-reflected, at which point the central axis of the nozzle is precisely aligned with the assembly center of the assembly platform.
下面將結合附圖對本發明作進一步詳細說明。The invention will now be described in further detail with reference to the accompanying drawings.
請參閱圖1和圖2,本發明第一實施例提供一中心對準治具100。該中心對準治具100包括一反射體10、一定位板12以及一光線發生器14,該中心對準治具100用於使吸嘴30之中心軸302與一組裝平臺20表面之組裝中心202對準。Referring to FIG. 1 and FIG. 2, a first embodiment of the present invention provides a center alignment jig 100. The center alignment jig 100 includes a reflector 10, a positioning plate 12, and a light generator 14 for assembling the center axis 302 of the nozzle 30 and the assembly surface of the assembly platform 20. 202 alignment.
該反射體10為一實體之正圓錐體,該正圓錐體之軸截面頂角為90度,其一般為材質較輕之聚合物材料等,如丙烯酸樹脂、聚碳酸樹脂或聚乙烯樹脂等。該反射體10之內側面102為一反射面,用於反射光線發生器14發出之光線。The reflector 10 is a solid ortho-conical body having a vertex angle of 90 degrees, which is generally a light-weight polymer material such as an acrylic resin, a polycarbonate resin or a polyethylene resin. The inner side surface 102 of the reflector 10 is a reflecting surface for reflecting the light emitted by the light generator 14.
該定位板12之一表面122開設有一開口126,該光線發生器14嵌設於定位板12內,本實施例之光線發生器14為一鐳射發生器,光線發生器14具有一發光部142,發光部142與開口126相對,發光部142發出之光線經過該圓形開口126射出該定位板12,該開口126之直徑優選小於1毫米,當然該開口126之形狀並不限於圓形。該定位板12之另一表面124具有一定位凸起128。該定位凸起128於定位板12之表面124之位置與表面122之發光部142之位置相對,本實施例之定位凸起128為一圓錐形凸起。The surface of the positioning plate 12 defines an opening 126. The light generator 14 is embedded in the positioning plate 12. The light generator 14 of the embodiment is a laser generator, and the light generator 14 has a light emitting portion 142. The light emitting portion 142 is opposite to the opening 126. The light emitted from the light emitting portion 142 is emitted from the positioning plate 12 through the circular opening 126. The diameter of the opening 126 is preferably less than 1 mm. Of course, the shape of the opening 126 is not limited to a circular shape. The other surface 124 of the positioning plate 12 has a positioning protrusion 128. The position of the positioning protrusion 128 on the surface 124 of the positioning plate 12 is opposite to the position of the light-emitting portion 142 of the surface 122. The positioning protrusion 128 of the embodiment is a conical protrusion.
該定位板12於使用時設置於組裝平臺20表面,該組裝平臺20表面處設置與定位凸起128配合之圓錐形定位凹陷204,該定位凹陷204之頂點與該組裝中心202重合,該定位凹陷204與定位凸起128之配合使得組裝中心202與發光部142之位置對準。可理解,該定位板12與組裝平臺20之定位還可為其他形式,只要可使該開口126與組裝中心202之位置相對即可,並不限於本實施例之定位凸起128與定位凹陷204之配合。The positioning plate 12 is disposed on the surface of the assembly platform 20 when in use. The surface of the assembly platform 20 is provided with a conical positioning recess 204 that cooperates with the positioning protrusion 128. The apex of the positioning recess 204 coincides with the assembly center 202. The cooperation of the 204 with the locating projection 128 aligns the assembly center 202 with the position of the illuminating portion 142. It can be understood that the positioning of the positioning plate 12 and the assembly platform 20 can be other forms, as long as the opening 126 can be opposite to the position of the assembly center 202, and is not limited to the positioning protrusion 128 and the positioning recess 204 of the embodiment. Cooperation.
請一併參閱圖3,採用該中心對準治具100之中心對準方法包括以下步驟:1)利用吸嘴30吸附起反射體10,使反射體10之頂點與吸嘴10相對,吸嘴10之中心軸302與定位板12之表面垂直,反射體10之底面104與該定位板12之表面122相對且平行;將定位板12設置於組裝平臺20之表面並使定位凸起128與定位凹陷204配合,以使發光部142與組裝平臺20之組裝中心202之位置相對。該反射體10之底面104之直徑大於該吸嘴30之開口之直徑,以使反射體10可固定於吸嘴30之開口處,因反射體10為正圓錐體,從而反射體10之中心軸與吸嘴30之中心軸重合。Referring to FIG. 3 together, the center alignment method using the center alignment jig 100 includes the following steps: 1) adsorbing the reflector 10 by the suction nozzle 30, so that the apex of the reflector 10 is opposite to the suction nozzle 10, and the nozzle The central axis 302 of the 10 is perpendicular to the surface of the positioning plate 12, and the bottom surface 104 of the reflector 10 is opposite and parallel to the surface 122 of the positioning plate 12; the positioning plate 12 is disposed on the surface of the assembly platform 20 and the positioning protrusion 128 is positioned The recess 204 cooperates such that the light emitting portion 142 is opposite the position of the assembly center 202 of the assembly platform 20. The diameter of the bottom surface 104 of the reflector 10 is larger than the diameter of the opening of the nozzle 30, so that the reflector 10 can be fixed to the opening of the nozzle 30, since the reflector 10 is a positive cone, so that the central axis of the reflector 10 It coincides with the central axis of the nozzle 30.
2)光線發生器14發出光線144從開口126處射出,該光線144垂直於定位板12之表面122,因反射體10之底面104與定位板12之表面平行,光線144垂直穿過該反射體10之底面104進入到反射體10內,經反射體10之內側面102兩次反射後返回定位板12之表面122。由於反射體10之頂角為90度,所以光線144經二次反射後之光線仍垂直於該定位板12之表面122。請參閱圖3,該定位板12之表面122設置了多條以開口126中心為原點之X,-Y座標刻度線130,該光線144被反射回定位板12之表面122形成光點(圖未示),從刻度線130可看出該光點之位置座標與該開口126之距離,根據光點之位置可知吸嘴10還需移動之方向和距離,例如當光點之座標為(2,2),則吸嘴10還需向X軸之負方向移動2個單位,再向Y軸之負方向移動2個單位。2) The light generator 14 emits light 144 from the opening 126 which is perpendicular to the surface 122 of the positioning plate 12. Since the bottom surface 104 of the reflector 10 is parallel to the surface of the positioning plate 12, the light ray 144 vertically passes through the reflector. The bottom surface 104 of the 10 enters the reflector 10, is reflected twice by the inner side surface 102 of the reflector 10, and returns to the surface 122 of the positioning plate 12. Since the apex angle of the reflector 10 is 90 degrees, the light after the secondary reflection of the light ray 144 is still perpendicular to the surface 122 of the positioning plate 12. Referring to FIG. 3, the surface 122 of the positioning plate 12 is provided with a plurality of X, -Y coordinate tick marks 130 originating from the center of the opening 126, and the light 144 is reflected back to the surface 122 of the positioning plate 12 to form a light spot (Fig. Not shown), the distance between the position coordinate of the light spot and the opening 126 can be seen from the tick mark 130. According to the position of the light spot, the direction and distance of the suction nozzle 10 need to be moved, for example, when the coordinates of the light spot are (2) 2), the nozzle 10 also needs to move 2 units in the negative direction of the X-axis and 2 units in the negative direction of the Y-axis.
3)移動該吸嘴30,直至光線144經反射體10反射回該定位板12之表面122之光點與開口126之位置重合,即光線144經過反射體10之頂點反射,此時吸嘴30之中心軸302與組裝平臺20表面之組裝中心202對準,即達到吸嘴30與組裝中心202之中心對準。記錄吸嘴30之位置座標,於組裝鏡頭模組時可控制吸嘴30移動至所記錄之座標位置再向下移動進行組裝。3) moving the nozzle 30 until the light spot 144 is reflected back to the surface 122 of the positioning plate 12 by the reflector 10 and coincides with the position of the opening 126, that is, the light 144 is reflected by the apex of the reflector 10, and the nozzle 30 is at this time. The central axis 302 is aligned with the assembly center 202 of the surface of the assembly platform 20, i.e., the nozzle 30 is aligned with the center of the assembly center 202. The position coordinates of the nozzle 30 are recorded, and when the lens module is assembled, the nozzle 30 can be controlled to move to the recorded coordinate position and then moved downward for assembly.
相較於先前技術,本實施例之中心對準治具100之採用之頂角為90度之正圓錐體反射體10與光線發生器14之配合,使吸嘴30與組裝平臺20之組裝中心202達到中心對準,從而於組裝過程中吸嘴30可使吸附於其上之光學元件精確定位,使各個光學元件之光軸相互重合。Compared with the prior art, the center-aligning jig 100 of the present embodiment adopts a positive-cone reflector 10 with a apex angle of 90 degrees and the light generator 14 to match the assembly center of the nozzle 30 and the assembly platform 20. 202 is centered so that the nozzle 30 can accurately position the optical elements adsorbed thereon during assembly so that the optical axes of the respective optical elements coincide with each other.
請參閱圖4,本發明第二實施例提供一中心對準治具200。該中心對準治具200與第一實施例之中心對準治具100基本相同,不同之處在於,該中心對準治具200用於反射光線發生器14發出光線之反射體22為一正圓錐筒,即一中空之正圓錐結構,該反射體22之內側圓錐面之軸截面頂角為90度。採用該中心對準治具200之中心對準方法與採用中心對準治具100之中心對準方法類似,這裏不再贅述。Referring to FIG. 4, a second embodiment of the present invention provides a center alignment jig 200. The center alignment jig 200 is substantially the same as the center alignment jig 100 of the first embodiment, except that the center alignment jig 200 is used to reflect the light source 14 to emit light. The conical cylinder, that is, a hollow positive conical structure, has an axial cross-sectional apex angle of 90 degrees on the inner conical surface of the reflector 22. The center alignment method using the center alignment jig 200 is similar to the center alignment method using the center alignment jig 100, and will not be described herein.
請參閱圖5,本發明第三實施例提供一中心對準治具300。該中心對準治具300與第一實施例之中心對準治具100基本相同,不同之處在於,該中心對準治具300之光線發生器34具有發光部342,定位板21之表面322具有一開口326,該發光部342穿過該開口326,優選該開口之直徑小於1毫米。Referring to FIG. 5, a third embodiment of the present invention provides a center alignment jig 300. The center alignment jig 300 is substantially the same as the center alignment jig 100 of the first embodiment, except that the light generator 34 of the center alignment jig 300 has a light emitting portion 342, and the surface 322 of the positioning plate 21 There is an opening 326 through which the light emitting portion 342 passes, preferably having a diameter of less than 1 mm.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
定位板...12,21Positioning plate. . . 12,21
表面...122,124,322surface. . . 122,124,322
光線發生器...14,34Light generator. . . 14,34
開口...126,326Opening. . . 126,326
反射體...10,22Reflector. . . 10,22
定位凸起...128Positioning bulge. . . 128
吸嘴...30Nozzle. . . 30
刻度線...130Tick. . . 130
組裝平臺...20Assembly platform. . . 20
發光部...142,342Light department. . . 142,342
中心對準治具...100,200,300Center alignment fixture. . . 100,200,300
光線...144Light. . . 144
內側面...102Inner side. . . 102
組裝中心...202Assembly center. . . 202
底面...104Bottom surface. . . 104
定位凹陷...204Positioning depression. . . 204
中心軸...302The central axis. . . 302
圖1係本發明第一實施例中心對準治具之立體示意圖。1 is a perspective view of a center alignment jig of a first embodiment of the present invention.
圖2係本發明圖1中心對準治具與吸嘴及組裝平臺配合之平面示意圖。2 is a plan view showing the alignment of the center alignment jig of FIG. 1 with the nozzle and the assembly platform.
圖3係圖1中之中心對準治具之定位板之平面示意圖。3 is a plan view showing the positioning plate of the center alignment jig in FIG.
圖4係本發明第二實施例中心對準治具之截面示意圖。4 is a schematic cross-sectional view showing a center alignment jig of a second embodiment of the present invention.
圖5係本發明第三實施例中心對準治具之截面示意圖。Figure 5 is a schematic cross-sectional view showing a center alignment jig of a third embodiment of the present invention.
定位板...12Positioning plate. . . 12
發光部...142Light department. . . 142
光線發生器...14Light generator. . . 14
光線...144Light. . . 144
反射體...10Reflector. . . 10
組裝平臺...20Assembly platform. . . 20
內側面...102Inner side. . . 102
組裝中心...202Assembly center. . . 202
底面...104Bottom surface. . . 104
定位凹陷...204Positioning depression. . . 204
表面...122surface. . . 122
吸嘴...30Nozzle. . . 30
開口...126Opening. . . 126
中心軸...302The central axis. . . 302
定位凸起...128Positioning bulge. . . 128
表面...322surface. . . 322
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US20070177842A1 (en) * | 2006-01-31 | 2007-08-02 | Stephan Clark | Method and apparatus for aligning optical components |
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