TWI401546B - A patterning agent for patterning and a method for forming a fine pattern using the same - Google Patents
A patterning agent for patterning and a method for forming a fine pattern using the same Download PDFInfo
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本發明係關於一種光微影技術領域之圖案微細化用被覆形成劑及使用其之微細圖案之形成方法。更詳細而言,係關於一種可對應近年來之半導體元件之高積體化、微小化的圖案微細化用被覆形成劑及使用其之微細圖案之形成方法。The present invention relates to a coating forming agent for pattern miniaturization in the field of photolithography, and a method of forming a fine pattern using the same. More specifically, the present invention relates to a coating forming agent for pattern refining which can be integrated and miniaturized in recent years, and a method for forming a fine pattern using the same.
半導體元件、液晶元件等電子零件之製造中,對基板實施蝕刻等處理時使用光微影技術。該光微影技術中,使用對活性放射線起感應之所謂光阻材料於基板上設置被膜(光阻層),繼而以活性放射線對該被膜進行選擇性照射使其曝光,進行顯影處理後,選擇性地溶解去除光阻層,於基板上形成圖像圖案(光阻圖案)。繼而,將該光阻圖案作為保護層(遮罩圖案)而進行蝕刻處理,藉此於基板上形成佈線圖案。In the manufacture of electronic components such as semiconductor elements and liquid crystal elements, photolithography is used when etching a substrate or the like. In the photolithography technique, a film (photoresist layer) is provided on a substrate by using a so-called photoresist material that induces active radiation, and then the film is selectively irradiated with active radiation to expose it, and after development processing, selection is performed. The photoresist layer is dissolved and removed to form an image pattern (resist pattern) on the substrate. Then, the photoresist pattern is etched as a protective layer (mask pattern) to form a wiring pattern on the substrate.
近年來,半導體元件之高積體化、微小化有提高之趨勢,該等光阻圖案之形成亦向微細化發展,現今業界需要圖案寬度為120 nm以下之超微細加工。另外,用於形成光阻圖案之活性光線,亦利用KrF、ArF準分子雷射光、EB(Electron Beam,電子束)、EUV(Extreme Ultraviolet,超紫外光)、軟X射線等短波長之照射光,對於作為光阻圖案形成材料之光阻材料,亦有進行對具有與該等照射光相對應之物性的材料類之研發。In recent years, the integration and miniaturization of semiconductor elements have been increasing, and the formation of such photoresist patterns has also progressed toward miniaturization. Nowadays, ultrafine processing with a pattern width of 120 nm or less is required in the industry. In addition, the active light used to form the photoresist pattern also uses short-wavelength illumination such as KrF, ArF excimer laser light, EB (Electron Beam), EUV (Extreme Ultraviolet), and soft X-ray. For the photoresist material which is a photoresist pattern forming material, development of materials having physical properties corresponding to the irradiation light is also performed.
除此類改良光阻材料方面的超微細化對應方法以外,於圖案形成方法方面,亦有進行對超過光阻材料所具有之解像度界限的圖案微細化技術之研發。In addition to the ultrafine refining method for improving the photoresist material, in the pattern forming method, development of a pattern miniaturization technique that exceeds the resolution limit of the photoresist material has been carried out.
例如,專利文獻1(日本特開平5-166717號公報)揭示有下述形成中空圖案之方法:塗佈在基板上之圖案形成用光阻中形成了中空圖案後,將與該圖案形成用光阻混合之混合生成用光阻塗佈於基板整個面後,進行烘烤,於圖案形成用光阻之側壁至表面上形成混合層,去除該混合生成用光阻之非混合部分,實現上述混合層尺寸部分之微細化。另外,專利文獻2(日本特開平5-241348號公報)揭示有下述圖案形成方法:於形成了含有酸產生劑之光阻圖案的基板上,被覆含有於酸存在時不溶化之樹脂的光阻後,進行熱處理,使酸自光阻圖案擴散而於光阻圖案之界面附近形成一定厚度之光阻膜後,進行顯影,去除未被酸擴散到之樹脂部分,藉此實現上述固定厚度尺寸部分之微細化。此外,專利文獻3(日本特開平10-073927號公報)揭示有下述方法:於含有酸產生劑之光阻圖案上,被覆含有酸存在時發生交聯之材料的材料,繼而藉由加熱或曝光處理而使光阻圖案中產生酸,使產生於界面之交聯層形成為光阻圖案之被覆層,藉由擴大光阻圖案來縮小光阻圖案之孔徑及分離寬度。For example, Patent Document 1 (JP-A-5-166717) discloses a method of forming a hollow pattern in which a pattern is formed in a photoresist for pattern formation coated on a substrate, and light is formed in the pattern. After the resist is mixed and applied to the entire surface of the substrate, baking is performed, and a mixed layer is formed on the sidewall of the pattern forming photoresist to the surface, and the non-mixed portion of the photoresist for mixing formation is removed to achieve the above mixing. The miniaturization of the layer size portion. In the method of forming a pattern on a substrate on which a photoresist pattern containing an acid generator is formed, a photoresist containing a resin which is insolubilized in the presence of an acid is coated in the patent document 2 (JP-A-H05-241348). Thereafter, heat treatment is performed to diffuse the acid from the photoresist pattern to form a photoresist film having a certain thickness in the vicinity of the interface of the photoresist pattern, and then develop to remove the resin portion not diffused by the acid, thereby realizing the above-mentioned fixed thickness portion The miniaturization. Further, Patent Document 3 (Japanese Laid-Open Patent Publication No. Hei 10-073927) discloses a method of coating a photoresist pattern containing an acid generator with a material containing a material which crosslinks in the presence of an acid, followed by heating or The exposure process causes an acid to be generated in the photoresist pattern, and the crosslinked layer formed at the interface is formed as a coating layer of the photoresist pattern, and the aperture pattern and the separation width of the photoresist pattern are reduced by enlarging the photoresist pattern.
然而,使用上述方法時,晶圓面內之熱依存性高達十數nm/℃左右、於大口徑化之晶圓面內,非常難以將形成於光阻圖案上之被膜的膜厚控制均勻,因此有微細化處理後之光阻圖案尺寸呈現顯著差異之問題。另外,有下述問題:難以抑制微細化處理後之缺陷(圖案缺陷)的產生,而且重新形成光阻圖案時難以進行二次加工處理(暫時將光阻圖案本身由晶圓上去除之處理)。However, when the above method is used, the thermal dependence of the wafer surface is as high as about ten nm/° C., and it is very difficult to control the film thickness of the film formed on the photoresist pattern in a large-diameter wafer surface. Therefore, there is a problem that the size of the photoresist pattern after the miniaturization treatment is significantly different. In addition, there is a problem that it is difficult to suppress the occurrence of defects (pattern defects) after the miniaturization process, and it is difficult to perform secondary processing when the photoresist pattern is newly formed (the process of temporarily removing the photoresist pattern itself from the wafer) .
另一方面,亦知有以熱處理等使光阻圖案流動化而使圖案尺寸微細化之方法。例如,專利文獻4(日本特開平1-307228號公報)中揭示有下述方法:於基板上形成光阻圖案後,進行熱處理,藉由使光阻圖案之剖面形狀變形來形成微細圖案。另外,專利文獻5(日本特開平4-364021號公報)中揭示有下述方法:光阻圖案形成後,將其加熱至其軟化溫度之前後,藉由光阻之流動化來改變其圖案尺寸以形成微細圖案。On the other hand, there is also known a method of making the pattern size fine by fluidizing the photoresist pattern by heat treatment or the like. For example, Patent Document 4 (JP-A-1-307228) discloses a method in which a photoresist pattern is formed on a substrate, and then heat treatment is performed to form a fine pattern by deforming a cross-sectional shape of the photoresist pattern. Further, Patent Document 5 (JP-A No. 4-364021) discloses a method in which after the photoresist pattern is formed, it is heated to a softening temperature thereof, and then the pattern size is changed by fluidization of the photoresist. To form a fine pattern.
然而,所述方法存在以下問題:難以控制由熱流動引起之微細化量,難以於微細化處理後獲得維持著良好之矩形形狀之光阻圖案,且難以將同時存在於晶圓面內之疏密圖案之微細化量控制為固定值。However, the method has the following problems: it is difficult to control the amount of miniaturization caused by the heat flow, and it is difficult to obtain a photoresist pattern that maintains a good rectangular shape after the miniaturization process, and it is difficult to simultaneously exist in the wafer surface. The amount of miniaturization of the dense pattern is controlled to a fixed value.
作為使上述方法進一步發展而成之方法,例如專利文獻6(日本特開平7-45510號公報)中揭示有下述方法:於在基板上形成有光阻圖案之基板上,形成用以防止光阻圖案過分流動之樹脂膜,繼而進行熱處理,使光阻劑流動化以改變圖案尺寸後,將樹脂去除以形成微細化光阻圖案。As a method of further developing the above method, for example, a method of preventing light from being formed on a substrate on which a photoresist pattern is formed on a substrate is disclosed in Patent Document 6 (JP-A-H07-45510). The resin film which is excessively flowed is blocked, and then heat-treated to fluidize the photoresist to change the pattern size, and then the resin is removed to form a fine photoresist pattern.
然而,該方法有下述問題:難以於微細化處理後獲得維持著良好之矩形形狀的光阻圖案,且難以將同時存在於晶圓面內之疏密圖案之微細化量控制為固定值,進而難以抑制相對於加熱溫度變動之光阻圖案的微細化量之變動。However, this method has a problem that it is difficult to obtain a photoresist pattern that maintains a good rectangular shape after the miniaturization process, and it is difficult to control the amount of miniaturization of the dense pattern existing in the wafer surface to a fixed value. Further, it is difficult to suppress the variation in the amount of refinement of the photoresist pattern with respect to the fluctuation in the heating temperature.
進而,本申請人於專利文獻7~12(日本特開2003-084459號公報、日本特開2003-084460號公報、日本特開2003-107752號公報、日本特開2003-142381號公報、日本特開2003-195527號公報、日本特開2003-202679號公報)等中提出圖案微細化用被覆形成劑及微細圖案之形成方法之相關技術。藉由該等專利文獻7~12等所示之技術,可提高圖案尺寸之控制性,獲得具有使微細化處理後之光阻圖案為良好之矩形形狀等半導體元件所要求之特性的微細圖案。In addition, Japanese Patent Application Laid-Open No. 2003-084459, JP-A-2003-084460, JP-A-2003-107752, JP-A-2003-142381, and JP-A-2003-142381 A related art of a coating forming agent for pattern refining and a method of forming a fine pattern is proposed in Japanese Laid-Open Patent Publication No. 2003-202679, and the like. According to the techniques shown in the above-mentioned Patent Documents 7 to 12, the controllability of the pattern size can be improved, and a fine pattern having characteristics required for a semiconductor element such as a rectangular shape having a fine resist pattern after the miniaturization can be obtained.
該等使用圖案微細化用被覆形成劑之微細圖案形成技術中,首先於基板上設置光阻層,對其進行曝光、顯影以形成光阻圖案。繼而將圖案微細化用被覆形成劑被覆於基板之整個面上後,進行加熱,利用該圖案微細化用被覆形成劑之熱收縮作用擴寬光阻圖案。藉此使光阻圖案間隔變狹窄,藉由該光阻圖案間隔所劃定之圖案寬度亦縮窄,而可以獲得微細化圖案。In the fine pattern forming technique using the pattern forming agent for pattern miniaturization, a photoresist layer is first provided on a substrate, and exposed and developed to form a photoresist pattern. Then, the pattern is made fine, and the coating agent is coated on the entire surface of the substrate, and then heated, and the pattern is made fine to refine the photoresist pattern by the heat shrinkage action of the coating agent. Thereby, the interval of the photoresist pattern is narrowed, and the width of the pattern defined by the interval of the photoresist pattern is also narrowed, whereby a fine pattern can be obtained.
亦即上述圖案微細化,受到光阻圖案形成階段(第1階段)、及圖案微細化用被覆形成劑之熱收縮階段(第2階段)之兩個階段之光阻圖案尺寸控制的影響。使用此類方法形成光阻圖案時,必須於第2階段之熱收縮步驟中,使第1階段中形成之光阻圖案形狀保持原狀並以均勻之熱收縮率使其收縮。In other words, the pattern is made fine, and it is affected by the size control of the resist pattern in the two stages of the heat-shrinking stage (second stage) of the resist pattern forming stage (first stage) and the pattern refining coating forming agent. When the photoresist pattern is formed by such a method, it is necessary to maintain the shape of the photoresist pattern formed in the first step in the heat shrinking step of the second stage and to shrink it at a uniform heat shrinkage rate.
然而,於圖案尺寸為120 nm以下級別之超微細化、高縱橫比化之光阻圖案的微細化處理中,需要更嚴格地控制微細化處理後之光阻圖案形狀、及更嚴格地管理微細化量,對於此類狀況,即便使用該等利用圖案微細化用被覆形成劑之微細圖案形成技術,於微細化處理後亦會發生光阻圖案之頂部與底部之形狀的少許圓化(Rounding、成為圓形)等形狀劣化,而且發生微細化量由於晶圓面內之加熱溫度之變動而變動等問題、或同時存在於晶圓面內之疏密圖案之微細化量變動等問題,而有難以對該等微細化處理進行奈米級精密控制之問題。必須於維持所需之微細化量的同時解決上述問題,而且亦必須消除此類塗佈圖案微細化用被覆形成劑後於晶圓面內產生細菌等所引起之不良狀況。本案發明係用以解決此等問題之發明。However, in the miniaturization process of the ultra-fine refinement and high aspect ratio photoresist pattern having a pattern size of 120 nm or less, it is necessary to more strictly control the shape of the photoresist pattern after the miniaturization process, and to manage the finer finer. In such a situation, even if such a fine pattern forming technique using a coating forming agent for refining the pattern is used, a slight rounding of the shape of the top and bottom of the resist pattern occurs after the miniaturization process (Rounding, However, the shape is deteriorated, and the amount of fineness is changed due to fluctuations in the heating temperature in the wafer surface, or the amount of miniaturization of the dense pattern existing in the wafer surface is changed. It is difficult to perform nano-scale precision control on these miniaturization processes. It is necessary to solve the above problems while maintaining the required amount of miniaturization, and it is also necessary to eliminate the problem caused by the generation of bacteria or the like in the wafer surface after the coating formation agent is refined. The invention of the present invention is an invention for solving such problems.
再者,專利文獻13(日本特開2001-281886號公報)中揭示有下述方法:將由含有水溶性樹脂之光阻圖案縮小化材料所形成之酸性被膜被覆於光阻圖案表面後,將光阻圖案表面層轉變為鹼可溶性,繼而以鹼性溶液去除該表面層及酸性被膜,使光阻圖案縮小;另外,專利文獻14(日本特開2002-184673號公報)中揭示有下述方法:於基板上形成光阻圖案,且於該光阻圖案上形成含有水溶性膜形成成分之塗膜,對該等光阻圖案及塗膜進行熱處理後,浸漬於氫氧化四甲銨水溶液中,不經由乾式蝕刻步驟而形成微細化光阻圖案,上述方法均係使光阻圖案本身微細化之方法,其目的與本案發明完全不同。Further, a method of coating an acid film formed of a photoresist pattern-reducing material containing a water-soluble resin on a surface of a resist pattern and then illuminating the light is disclosed in Patent Document 13 (JP-A-2001-281886). The surface layer of the resist pattern is converted into an alkali-soluble, and the surface layer and the acidic film are removed by an alkaline solution to reduce the resist pattern. Further, the following method is disclosed in Patent Document 14 (JP-A-2002-184673): Forming a photoresist pattern on the substrate, and forming a coating film containing a water-soluble film forming component on the photoresist pattern, and heat-treating the photoresist pattern and the coating film, and immersing in an aqueous solution of tetramethylammonium hydroxide, The fine photoresist pattern is formed by a dry etching step, and the above methods are all methods for miniaturizing the photoresist pattern itself, and the object thereof is completely different from the present invention.
[專利文獻1]日本特開平5-166717號公報[專利文獻2]日本特開平5-241348號公報[專利文獻3]日本特開平10-073927號公報[專利文獻4]日本特開平1-307228號公報[專利文獻5]日本特開平4-364021號公報[專利文獻6]日本特開平7-45510號公報[專利文獻7]日本特開2003-084459號公報[專利文獻8]日本特開2003-084460號公報[專利文獻9]日本特開2003-107752號公報[專利文獻10]日本特開2003-142381號公報[專利文獻11]日本特開2003-195527號公報[專利文獻12]日本特開2003-202679號公報[專利文獻13]日本特開2001-281886號公報[專利文獻14]日本特開2002-184673號公報[Patent Document 1] Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei. [Patent Document 5] Japanese Patent Laid-Open No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Japanese Laid-Open Patent Publication No. 2003-142381 [Patent Document 11] Japanese Laid-Open Patent Publication No. 2003-195527 [Patent Document 12] Japanese Laid-Open Patent Publication No. 2001-281673 (Patent Document No. 2001-184673)
本發明係鑒於上述情況研發而成,其目的在於提供一種圖案微細化用被覆形成劑及使用其之微細圖案形成方法,其於微細化處理後不會產生缺陷,尤其於120 nm以下之超微細化、高縱橫比化之光阻圖案的微細化處理中亦可抑制、管理微細化量之變動,可於維持所需之微細化量的同時將微細化處理後之光阻圖案形狀維持於良好狀態,而且亦可消除塗佈有圖案微細化用被覆形成劑後於晶圓面內產生細菌等所引起之不良狀況。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a coating forming agent for pattern miniaturization and a fine pattern forming method using the same, which does not cause defects after miniaturization, and is particularly finer than 120 nm. In the refinement treatment of the photoresist pattern having a high aspect ratio, it is possible to suppress and manage the variation in the amount of refinement, and to maintain the desired refinement amount while maintaining the shape of the photoresist pattern after the refining treatment is good. In addition, it is possible to eliminate the problem caused by the generation of bacteria or the like in the wafer surface after the coating forming agent for pattern refining is applied.
為解決上述問題,本發明提供一種圖案微細化用被覆形成劑,其被覆於具有光阻圖案之基板上,用以形成微細圖案,其特徵在於包含:(a)水溶性聚合物、及(b)自含有羧基之化合物或者其鹽類或酯化物、過氧化物、及過酸中所選擇之至少一種。In order to solve the above problems, the present invention provides a coating forming agent for pattern refining, which is coated on a substrate having a photoresist pattern for forming a fine pattern, comprising: (a) a water-soluble polymer, and (b) And at least one selected from the group consisting of a compound containing a carboxyl group or a salt or ester thereof, a peroxide, and a peracid.
另外,本發明提供一種圖案微細化用被覆形成劑,其被覆於具有光阻圖案之基板上,用於形成微細圖案,該圖案微細化用被覆形成劑之特徵在於含有:(a)水溶性聚合物、及(c)自氫氧化四級銨、氫氧化脂環式銨、及氫氧化啉鎓中所選擇的至少一種。Further, the present invention provides a coating forming agent for pattern refining, which is coated on a substrate having a photoresist pattern for forming a fine pattern, and the pattern forming agent for pattern refining is characterized by: (a) water-soluble polymerization And (c) from quaternary ammonium hydroxide, ammonium hydroxide, and hydroxide At least one selected from the group consisting of oxazolium.
另外,本發明提供一種微細圖案之形成方法,其特徵在於包括下述步驟:於具有光阻圖案之基板上,被覆上述圖案微細化用被覆形成劑後,藉由加熱處理使該圖案微細化用被覆形成劑熱收縮,繼而去除上述圖案微細化用被覆形成劑。Moreover, the present invention provides a method of forming a fine pattern, comprising the steps of: coating a pattern forming agent for pattern refining on a substrate having a photoresist pattern, and then miniaturizing the pattern by heat treatment The coating forming agent is thermally shrunk, and then the coating forming agent for pattern refinement is removed.
於具有光阻圖案之基板上設置由圖案微細化用被覆形成劑所形成之塗膜以形成微細圖案之技術中,微細化處理後不會產生缺陷,尤其於120 nm以下之超微細化、高縱橫比化之光阻圖案的微細化處理中,亦可抑制、管理晶圓面內之加熱處理溫度之變動、存在於晶圓面內之疏密圖案、以及製造批次間誤差或製造日間誤差等引起之微細化量之變動。另外,可於維持所需之微細化量之同時,將微細化處理後之光阻圖案形狀維持、控制於良好之狀態。而且亦可消除塗佈有被覆形成劑後於晶圓面內產生細菌等所引起之不良狀況。In a technique in which a coating film formed by a coating forming agent for pattern refining is provided on a substrate having a photoresist pattern to form a fine pattern, defects are not generated after the miniaturization treatment, and in particular, ultrafineness and highness of 120 nm or less are obtained. In the miniaturization process of the aspect ratio resist pattern, it is possible to suppress and manage variations in the heat treatment temperature in the wafer surface, a dense pattern existing in the wafer surface, and manufacturing batch error or manufacturing daytime error. Changes in the amount of miniaturization caused by the like. In addition, the shape of the photoresist pattern after the miniaturization treatment can be maintained and controlled in a good state while maintaining the required amount of miniaturization. Further, it is possible to eliminate the problem caused by the generation of bacteria or the like in the wafer surface after the application of the coating forming agent.
本發明之圖案微細化用被覆形成劑(以下,僅稱為「被覆形成劑」)係由含有(a)水溶性聚合物、及(b)自含有羧基之化合物或者其鹽類或酯化物、過氧化物、及過酸中所選擇之至少一種、或(c)自氫氧化四級銨、氫氧化脂環式銨、及氫氧化啉鎓中所選擇之至少一種之水溶液所構成。The coating forming agent for pattern refining of the present invention (hereinafter simply referred to as "coating forming agent") contains (a) a water-soluble polymer, and (b) a compound containing a carboxyl group or a salt or ester thereof, At least one selected from the group consisting of peroxides and peracids, or (c) from quaternary ammonium hydroxide, ammonium hydroxide, and hydroxide An aqueous solution of at least one selected from the group consisting of oxonium.
<(a)水溶性聚合物>作為(a)成分之水溶性聚合物,只要係於室溫可溶解於水之聚合物即可,並無特別限制。本發明可使用例如由自丙烯酸、丙烯酸甲酯、甲基丙烯酸、N,N-二甲基丙烯醯胺、N,N-二甲基胺基丙基甲基丙烯醯胺、N,N-二甲基胺基丙基丙烯醯胺、N-甲基丙烯醯胺、雙丙酮丙烯醯胺、甲基丙烯酸N,N-二甲基胺基乙酯、甲基丙烯酸N,N-二乙基胺基乙酯、丙烯酸N,N-二甲基胺基乙酯、N-丙烯醯基啉以及N-乙烯基吡咯啶酮、乙酸乙烯酯、及N-乙烯基咪唑啉酮中所選擇之至少一種單體所構成之聚合物或共聚物、或其等之混合聚合物。<(a) Water-Soluble Polymer> The water-soluble polymer as the component (a) is not particularly limited as long as it is a polymer which is soluble in water at room temperature. The present invention can be used, for example, from acrylic acid, methyl acrylate, methacrylic acid, N,N-dimethyl acrylamide, N,N-dimethylaminopropyl methacrylamide, N,N-di Methylaminopropyl acrylamide, N-methyl acrylamide, diacetone acrylamide, N,N-dimethylaminoethyl methacrylate, N,N-diethyl methacrylate Ethyl ethyl ester, N,N-dimethylaminoethyl acrylate, N-propylene fluorenyl And a mixed polymer of a polymer or a copolymer composed of at least one selected from the group consisting of N-vinylpyrrolidone, vinyl acetate, and N-vinylimidazolidinone.
此外,於本發明中,作為纖維素系樹脂,例如可使用羥丙基甲基纖維素鄰苯二甲酸酯、羥丙基甲基纖維素醋酸鄰苯二甲酸酯、羥丙基甲基纖維素六氫鄰苯二甲酸酯、羥丙基甲基纖維素醋酸琥珀酸酯、羥丙基甲基纖維素、羥丙基纖維素、羥乙基纖維素、纖維素醋酸六氫鄰苯二甲酸酯、羥甲基纖維素、乙基纖維素、甲基纖維素等。Further, in the present invention, as the cellulose resin, for example, hydroxypropylmethylcellulose phthalate, hydroxypropylmethylcellulose acetate phthalate, or hydroxypropylmethyl group can be used. Cellulose hexahydrophthalate, hydroxypropyl methylcellulose acetate succinate, hydroxypropyl methylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, cellulose hexahydroortho-benzene Dicarboxylate, hydroxymethylcellulose, ethylcellulose, methylcellulose, and the like.
其中,作為本發明中使用之(a)成份,以自N-乙烯基吡咯啶酮及乙烯醇中所選擇之至少一種單體之聚合物及/或共聚物為佳,特佳為聚乙烯吡咯啶酮之聚合物。Among them, as the component (a) used in the present invention, a polymer and/or a copolymer of at least one selected from the group consisting of N-vinylpyrrolidone and vinyl alcohol is preferred, and polyvinylpyrrole is particularly preferred. a polymer of ketone.
而且此類(a)成分之質量平均分子量以50000~300000為佳。Moreover, the mass average molecular weight of such a component (a) is preferably from 50,000 to 300,000.
於光阻圖案上設置被覆膜時,以可獲得使用時所必需之足夠膜厚之範圍加以適當調整本發明中(a)成分之調配量,但於被覆形成劑之總固形物中,以調整為1~99質量%左右為佳,更佳為40~99質量%左右,進而更佳為65~99質量%左右。When the coating film is provided on the photoresist pattern, the amount of the component (a) in the present invention is appropriately adjusted in such a range as to obtain a sufficient film thickness necessary for use, but in the total solid content of the coating forming agent, It is preferably adjusted to about 1 to 99% by mass, more preferably about 40 to 99% by mass, and still more preferably about 65 to 99% by mass.
<(b)自含有羧基之化合物或者其鹽類或酯化物、過氧化物、及過酸中所選擇之至少一種>作為上述含有羧基之化合物,可列舉:乙酸、反丁烯二酸、己二酸、山梨酸、苯甲酸、羥基苯甲酸、己酸、辛酸、癸酸、月桂酸等。另外,作為含有羧基之化合物之鹽類,可列舉:山梨酸、及苯甲酸之鈉鹽、鉀鹽。而且作為含有羧基之化合物之酯化物,可列舉:己酸、辛酸、癸酸、月桂酸等與甘油之酯;4-羥基苯甲酸甲酯、4-羥基苯甲酸乙酯、4-羥基苯甲酸丙酯、4-羥基苯甲酸異丙酯、4-羥基苯甲酸丁酯、4-羥基苯甲酸異丁酯、4-羥基苯甲酸苄基酯等。<(b) at least one selected from the group consisting of a compound containing a carboxyl group or a salt or an ester thereof, a peroxide, and a peracid> Examples of the compound containing a carboxyl group include acetic acid, fumaric acid, and Diacid, sorbic acid, benzoic acid, hydroxybenzoic acid, caproic acid, caprylic acid, capric acid, lauric acid, and the like. Further, examples of the salt of the compound containing a carboxyl group include sodium salt and potassium salt of sorbic acid and benzoic acid. Further, examples of the ester compound of the compound containing a carboxyl group include an ester of hexanoic acid, caprylic acid, capric acid, lauric acid and the like with glycerin; methyl 4-hydroxybenzoate, ethyl 4-hydroxybenzoate, and 4-hydroxybenzoic acid; Propyl ester, isopropyl 4-hydroxybenzoate, butyl 4-hydroxybenzoate, isobutyl 4-hydroxybenzoate, benzyl 4-hydroxybenzoate, and the like.
作為上述過氧化物,可列舉:過氧化氫、過氧化乙基羥基、過氧化第三丁基、過氧化二乙基、過氧化二第三丁基、過氧化二乙醯等。Examples of the peroxide include hydrogen peroxide, ethyl peroxide peroxide, tert-butyl peroxide, diethyl peroxide, dibutyl peroxide, and diethyl ruthenium peroxide.
作為上述過酸,可列舉過甲酸、過乙酸、過丙酸等。Examples of the peracid include performic acid, peracetic acid, perpropionic acid, and the like.
上述所例示之(b)成分中,最佳為過氧化氫及/或過乙酸。另外,此類(b)成分,相對於100質量份之上述(a)成分,以調配0.001~3質量份為佳,特佳為調配0.01~1質量份。Among the components (b) exemplified above, hydrogen peroxide and/or peracetic acid are most preferred. In addition, the component (b) is preferably 0.001 to 3 parts by mass, more preferably 0.01 to 1 part by mass, per 100 parts by mass of the component (a).
<(c)自氫氧化四級銨、氫氧化脂環式銨、及氫氧化啉鎓中所選擇之至少一種>作為(c)成分之自氫氧化四級銨、氫氧化脂環式銨、及氫氧化啉鎓中所選擇之至少一種,例如可列舉下述者。<(c) From quaternary ammonium hydroxide, ammonium hydroxide, and hydroxide At least one selected from the group consisting of: quaternary ammonium hydroxide, ammonium hydroxide, and hydroxide as component (c) At least one selected from the group consisting of oxanthene can be exemplified by the following.
作為上述氫氧化四級銨,可列舉以下述通式(c1)所表示之氫氧化四級銨。The quaternary ammonium hydroxide is quaternary ammonium hydroxide represented by the following formula (c1).
上述通式(c1)中,Rc1 、Rc2 、Rc3 、Rc4 表示分別獨立、碳原子數為1~4之烷基或羥烷基。In the above formula (c1), R c1 , R c2 , R c3 and R c4 each independently represent an alkyl group having 1 to 4 carbon atoms or a hydroxyalkyl group.
作為以此類以通式(c1)表示之氫氧化四級銨,具體可列舉:氫氧化四甲銨[=TMAH,Tetramethylammonium Hydroxide]、氫氧化四乙銨、氫氧化四丙銨、氫氧化四丁銨、氫氧化甲基三丙銨、氫氧化甲基三丁銨、氫氧化三甲基乙銨、氫氧化(2-羥乙基)三甲銨[=膽鹼]、氫氧化(2-羥乙基)三乙銨、氫氧化(2-羥乙基)三丙銨、氫氧化(1-羥丙基)三甲銨等。Specific examples of the quaternary ammonium hydroxide represented by the formula (c1) include tetramethylammonium hydroxide [=TMAH, Tetramethylammonium Hydroxide], tetraethylammonium hydroxide, tetrapropylammonium hydroxide, and tetrahydric hydroxide. Butylammonium, methyltripropylammonium hydroxide, methyltributylammonium hydroxide, trimethylethylammonium hydroxide, (2-hydroxyethyl)trimethylammonium hydroxide [=choline], hydrogen peroxide (2-hydroxyl) Ethyl)triethylammonium, (2-hydroxyethyl)tripropylammonium hydroxide, (1-hydroxypropyl)trimethylammonium hydroxide, and the like.
此外,作為上述氫氧化脂環式銨,可列舉以下述通式(c2)及(c3)表示之氫氧化脂環式銨。In addition, examples of the above-mentioned hydrogenated cyclic ammonium salt include a hydrogenated cyclic ammonium compound represented by the following general formulae (c2) and (c3).
上述通式(c2)及(c3)中,A及B表示碳原子數為1~6之烷基,k及i表示0~4之整數,n及m表示3~7之整數,Rc5 及Rc6 表示碳原子數為1~8之烷基。In the above formulae (c2) and (c3), A and B represent an alkyl group having 1 to 6 carbon atoms, k and i represent an integer of 0 to 4, n and m represent an integer of 3 to 7, and R c5 and R c6 represents an alkyl group having 1 to 8 carbon atoms.
作為以上述通式(c2)及(c3)表示之氫氧化脂環式銨的陽離子,具體可列舉:N,N-二甲基吡咯啶鎓離子、N,N-二乙基吡咯啶鎓離子、N,N-二正丙基吡咯啶鎓離子、N,N-二正丁基吡咯啶鎓離子、N,N-二甲基哌啶鎓離子、N,N-二乙基哌啶鎓離子、N,N-二正丙基哌啶鎓離子、N,N-二正丁基哌啶鎓離子、螺-(1,1’)-雙吖環丁基離子(biazacyclobutyl ion)、吖環戊烷-1-螺-1’-吖環丁基離子、吖環己烷-1-螺-1’-吖環丁基離子、吖環庚烷-1-螺-1’-吖環丁基離子、吖環辛烷-1-螺-1’-吖環丁基離子、螺-(1,1’)-雙吖環戊基離子、吖環己烷-1-螺-1’-吖環戊基離子、吖環庚烷-1-螺-1’-吖環戊基離子、吖環辛烷-1-螺-1’-吖環戊基離子、螺-(1,1’)-雙吖環己基離子、吖環庚烷-1-螺-1’-吖環己基離子、吖環辛烷-1-螺-1’-吖環己基離子、螺-(1,1’)-雙吖環庚基離子、吖環辛烷-1-螺-1’-吖環庚基離子、螺-(1,1’)-雙吖環辛基離子。Specific examples of the cation of the hydrogenated cyclic ammonium represented by the above formulas (c2) and (c3) include N,N-dimethylpyrrolidinium ion and N,N-diethylpyrrolidinium ion. , N,N-di-n-propylpyrrolidium ion, N,N-di-n-butylpyrrolidium ion, N,N-dimethylpiperidinium ion, N,N-diethylpiperidinium ion , N,N-di-n-propylpiperidinium ion, N,N-di-n-butylpiperidinium ion, spiro-(1,1')-bias cyclobutyl ion, fluorene cyclopentane Alken-1-spiro-1'-indenylbutyl ion, indole cyclohexane-1-spiro-1'-fluorenylbutyl ion, anthracene heptane-1-spiro-1'-fluorenylbutyl ion , anthracycline-1-oxa-1'-fluorenylbutyl ion, spiro-(1,1')-biguanide cyclopentyl ion, indole cyclohexane-1-spiro-1'-fluorene cyclopentane Base ion, anthracene heptane-1-spiro-1'-indolecyclopentyl ion, anthracycline-octane-1-spiro-1'-fluorenylcyclopentyl ion, spiro-(1,1')-biguanide Cyclohexyl ion, anthracene heptane-1-spiro-1'-nonylcyclohexyl ion, anthracene octane-1-spiro-1'-nonylcyclohexyl ion, spiro-(1,1')-biguanide ring Heptyl ion, anthracycline octane-1-spiro-1'-anthracene heptyl group Sub, spiro-(1,1')-biguanidinium cation.
此外,作為上述氫氧化啉鎓,可列舉以下述通式(c4)及(c5)表示之氫氧化啉鎓銨。In addition, as the above hydroxide Examples of the oxonium hydride include hydrogen hydroxide represented by the following general formulae (c4) and (c5). Ammonium hydride.
上述通式(c4)及(c5)中,A及B表示碳原子數為1~6之烷基,k及i表示0~4之整數,n表示3~7之整數,Rc7 及Rc8 表示碳原子數為1~8之烷基。In the above formulae (c4) and (c5), A and B represent an alkyl group having 1 to 6 carbon atoms, k and i represent an integer of 0 to 4, n represents an integer of 3 to 7, and R c7 and R c8 It represents an alkyl group having 1 to 8 carbon atoms.
作為此類以通式(c4)及(c5)表示之氫氧化啉鎓之陽離子,例如可列舉:N,N-二甲基啉鎓離子、N,N-二乙基啉鎓離子、N,N-二丙基啉鎓離子、N,N-二丁基啉鎓離子、N,N-二戊基啉鎓離子、N,N-二庚基啉鎓離子、N,N-二辛基啉鎓離子、N,N-乙基甲基啉鎓離子、N,N-丙基甲基啉鎓離子、啉-4-螺-1’-吖環丁基離子、啉-4-螺-1’-吖環戊基離子、啉-4-螺-1’-吖環己基離子、啉-4-螺-1’-吖環庚基離子、啉-4-螺-1’-吖環辛基離子。As such a hydroxide represented by the general formulae (c4) and (c5) Examples of the cation of oxonium include N,N-dimethyl Porphyrin ion, N,N-diethyl Porphyrin ion, N,N-dipropyl Ruthenium ion, N,N-dibutyl Ruthenium ion, N,N-dipentyl Porphyrin ion, N,N-diheptyl Ruthenium ion, N,N-dioctyl Porphyrin ion, N, N-ethyl methyl Porphyrin ion, N,N-propylmethyl Porphyrin ion, Porphyrin-4-spiro-1'-fluorenylbutyl ion, Porphyrin-4-spiro-1'-nonylcyclopentyl ion, Porphyrin-4-spiro-1'-nonylcyclohexyl ion, Porphyrin-4-spiro-1'-fluorenylheptyl ion, Porphyrin-4-spiro-1'-anthracycline ion.
上述氫氧化物中,以氫氧化四級銨為佳,特佳為自氫氧化四甲銨、氫氧化四丁銨、氫氧化四丙銨、氫氧化甲基三丁銨、氫氧化甲基三丙銨、及膽鹼中所選擇之至少一種。The above hydroxide is preferably tetraammonium hydroxide, particularly preferably tetramethylammonium hydroxide, tetrabutylammonium hydroxide, tetrapropylammonium hydroxide, methyltributylammonium hydroxide or methylated hydroxide. At least one selected from the group consisting of ammonium propylamine and choline.
對於100質量份之上述(a)成分,以調配0.001~3質量份之此類(c)成分為佳,特佳為調配0.01~1質量份。For 100 parts by mass of the above component (a), it is preferred to formulate 0.001 to 3 parts by mass of such component (c), and particularly preferably 0.01 to 1 part by mass.
本發明之被覆形成劑,通常係使用含有上述(a)成分及(b)成分、或上述(a)成分及(c)成分之水溶液。該被覆形成劑以使用其固形物質量濃度為3~50質量%之水溶液為佳,更佳為使用5~20質量%之水溶液。In the coating forming agent of the present invention, an aqueous solution containing the above component (a) and component (b) or the components (a) and (c) is usually used. The coating forming agent is preferably an aqueous solution having a solid content of 3 to 50% by mass, more preferably 5 to 20% by mass.
再者,本發明之被覆形成劑雖以使用水溶液為佳,但於不損及本發明之效果的範圍內,亦可使用水與醇系溶劑之混合溶劑。作為此類醇系溶劑,例如可列舉:甲醇、乙醇、丙醇、異丙醇、甘油、乙二醇、丙二醇、1,2-丁二醇、1,3-丁二醇、2,3-丁二醇等。對於100質量份之水,以30質量份為上限混合使用該等醇系溶劑。In addition, although the coating agent of the present invention is preferably an aqueous solution, a mixed solvent of water and an alcohol solvent may be used insofar as the effects of the present invention are not impaired. Examples of such an alcohol-based solvent include methanol, ethanol, propanol, isopropanol, glycerin, ethylene glycol, propylene glycol, 1,2-butanediol, 1,3-butanediol, and 2,3-. Butylene glycol and the like. These alcohol-based solvents are mixed and used in an amount of 30 parts by mass based on 100 parts by mass of water.
本發明之被覆形成劑,藉由含有上述(a)成分及(b)成分、或上述(a)成分及(c)成分,而可於微細化處理後不產生缺陷,尤其於120 nm以下之超微細化、高縱橫比化之光阻圖案的微細化處理中,亦可抑制、管理因晶圓面內之加熱處理溫度之變動、或同時存在於晶圓面內之疏密圖案、以及製造批次間誤差或製造日間誤差等引起之微細化量之變動。另外,可於維持所需微細化量之同時,將微細化處理後之光阻圖案形狀維持、控制於良好狀態。而且可以消除塗佈被覆形成劑後於晶圓面內產生細菌等所引起之不良狀況。The coating forming agent of the present invention can contain no defects after the refining treatment by containing the components (a) and (b) or the components (a) and (c), especially at 120 nm or less. In the miniaturization process of the ultra-fine and high aspect ratio photoresist pattern, it is possible to suppress and manage the variation of the heat treatment temperature in the wafer surface, or the dense pattern existing in the wafer surface, and the manufacturing. Variation in the amount of miniaturization caused by inter-batch errors or manufacturing daytime errors. Further, the shape of the photoresist pattern after the miniaturization treatment can be maintained and controlled in a good state while maintaining the required amount of miniaturization. Further, it is possible to eliminate the problem caused by the generation of bacteria or the like in the wafer surface after the application of the coating forming agent.
另外,本發明中,對於被覆形成劑,亦可於不損及本發明之效果的範圍內,對應所需而調配下述水溶性交聯劑、界面活性劑、水溶性氟化物、含有醯胺基之單體、至少具有氧原子及/或氮原子之雜環式化合物、至少於同一環內具有2個以上氮原子之雜環式化合物、水溶性胺化合物、非胺系水溶性有機溶劑等。作為此類任意添加之成分,例如可列舉下述者:.水溶性交聯劑作為水溶性交聯劑,以使用至少2個氫原子被羥烷基及/或烷氧基烷基取代、且含有胺基及/或亞胺基之含氮化合物為佳。作為該等含氮化合物,例如可列舉:胺基之氫原子被羥甲基或烷氧基甲基、或該兩者取代之三聚氰胺系衍生物、尿素系衍生物、胍胺系衍生物、乙胍系衍生物、苯胍系衍生物、琥珀醯胺系衍生物,或亞胺基之氫原子經取代之乙炔脲(glycoluril)系衍生物、伸乙脲系衍生物等。Further, in the present invention, the coating agent may be formulated with the following water-soluble crosslinking agent, surfactant, water-soluble fluoride, and guanamine-containing group as needed within a range that does not impair the effects of the present invention. a monomer, a heterocyclic compound having at least an oxygen atom and/or a nitrogen atom, a heterocyclic compound having at least two nitrogen atoms in the same ring, a water-soluble amine compound, and a non-aqueous water-soluble organic solvent. As such an optional component, for example, the following may be mentioned: The water-soluble crosslinking agent is preferably a water-soluble crosslinking agent, and a nitrogen-containing compound having at least two hydrogen atoms substituted with a hydroxyalkyl group and/or an alkoxyalkyl group and containing an amine group and/or an imide group is preferred. Examples of the nitrogen-containing compound include a melamine-based derivative in which a hydrogen atom of an amine group is substituted with a methylol group or an alkoxymethyl group, or both, a urea-based derivative, a guanamine-based derivative, and B. guanidine Derivatives A derivative, an amber amide derivative, or a acetylene halide derivative or a ketamine derivative substituted with a hydrogen atom of an imine group.
該等含氮化合物中,就交聯反應性之觀點而言,以至少2個氫原子經羥甲基、或碳原子數為1~6之低級烷氧基甲基、或該兩者所取代之具有胺基及/或亞胺基的苯胍系衍生物、胍胺系衍生物、三聚氰胺系衍生物等三衍生物、乙炔脲系衍生物、及尿素系衍生物中之一種以上為佳。Among the nitrogen-containing compounds, from the viewpoint of crosslinking reactivity, at least two hydrogen atoms are substituted with a methylol group or a lower alkoxymethyl group having 1 to 6 carbon atoms, or both. Benzoquinone having an amine group and/or an imine group a derivative, a guanamine derivative, a melamine derivative, etc. One or more of the derivative, the acetylene urea derivative, and the urea derivative are preferred.
添加此類水溶性交聯劑時之添加量,以調整為被覆形成劑之固形物中的1~35質量%左右為佳。The amount of addition of such a water-soluble crosslinking agent is preferably adjusted to about 1 to 35% by mass in the solid content of the coating forming agent.
.界面活性劑作為界面活性劑,需要具有對上述(a)水溶性聚合物溶解性高、不產生懸濁等特性。藉由使用滿足所述特性之界面活性劑,特別能抑制塗佈被覆形成劑時之氣泡(微泡沫)產生,從而可更有效地防止與該微泡沫產生有關連之缺陷的產生。根據上述觀點,以使用N-烷基吡咯啶酮系界面活性劑、四級銨鹽系界面活性劑、聚氧乙烯之磷酸酯系界面活性劑、非離子性界面活性劑中之一種以上為佳。. The surfactant is required to have a property of being highly soluble in the (a) water-soluble polymer and not causing a suspension as a surfactant. By using a surfactant which satisfies the above characteristics, generation of bubbles (microfoam) when the coating forming agent is applied can be suppressed, and generation of defects associated with the generation of the micro-foam can be more effectively prevented. From the above viewpoints, it is preferred to use one or more of an N-alkylpyrrolidone surfactant, a quaternary ammonium salt surfactant, a polyoxyethylene phosphate surfactant, and a nonionic surfactant. .
作為上述N-烷基吡咯啶酮系界面活性劑,以下述通式(1)所表示者為佳。The above N-alkylpyrrolidone-based surfactant is preferably represented by the following formula (1).
上述通式(1)中,R20 表示碳原子數為6以上之烷基。In the above formula (1), R 20 represents an alkyl group having 6 or more carbon atoms.
作為該N-烷基吡咯啶酮系界面活性劑,具體可列舉N-己基-2-吡咯啶酮、N-庚基-2-吡咯啶酮、N-辛基-2-吡咯啶酮、N-壬基-2-吡咯啶酮、N-癸基-2-吡咯啶酮、N-癸基-2-吡咯啶酮、N-十一烷基-2-吡咯啶酮、N-十二烷基-2-吡咯啶酮、N-十三烷基-2-吡咯啶酮、N-十四烷基-2-吡咯啶酮、N-十五烷基-2-吡咯啶酮、N-十六烷基-2-吡咯啶酮、N-十七烷基-2-吡咯啶酮、N-十八烷基-2-吡咯啶酮等。其中,以使用N-辛基-2-吡咯啶酮(「SURFADONE LP100」;ISP公司製造)為佳。Specific examples of the N-alkylpyrrolidone-based surfactant include N-hexyl-2-pyrrolidone, N-heptyl-2-pyrrolidone, N-octyl-2-pyrrolidone, and N. - mercapto-2-pyrrolidone, N-mercapto-2-pyrrolidone, N-decyl-2-pyrrolidone, N-undecyl-2-pyrrolidone, N-dodecane Base-2-pyrrolidone, N-tridecyl-2-pyrrolidone, N-tetradecyl-2-pyrrolidone, N-pentadecyl-2-pyrrolidone, N-ten Hexaalkyl-2-pyrrolidone, N-heptadecyl-2-pyrrolidone, N-octadecyl-2-pyrrolidone, and the like. Among them, N-octyl-2-pyrrolidone ("SURFADONE LP100"; manufactured by ISP) is preferred.
作為上述四級銨系界面活性劑,以下述通式(2)所表示者為佳。The quaternary ammonium-based surfactant is preferably represented by the following formula (2).
[化5]
上述通式(2)中,R21 、R22 、R23 、R24 分別獨立,表示烷基或羥烷基(但其中至少一個表示碳原子數為6以上之烷基或羥烷基),X- 表示氫氧化物離子或鹵素離子。In the above formula (2), R 21 , R 22 , R 23 and R 24 each independently represent an alkyl group or a hydroxyalkyl group (but at least one of them represents an alkyl group having 6 or more carbon atoms or a hydroxyalkyl group). X - represents a hydroxide ion or a halogen ion.
作為該四級銨系界面活性劑,具體可列舉:氫氧化十二烷基三甲銨、氫氧化十三烷基三甲銨、氫氧化十四烷基三甲銨、氫氧化十五烷基三甲銨、氫氧化十六烷基三甲銨、氫氧化十七烷基三甲銨、氫氧化十八烷基三甲銨等。其中,以使用氫氧化十六烷基三甲銨為佳。Specific examples of the quaternary ammonium-based surfactant include dodecyltrimethylammonium hydroxide, tridecyltrimethylammonium hydroxide, tetradecyltrimethylammonium hydroxide, and pentadecyltrimethylammonium hydroxide. Cetyltrimethylammonium hydroxide, heptadecyltrimethylammonium hydroxide, octadecyltrimethylammonium hydroxide, and the like. Among them, it is preferred to use cetyltrimethylammonium hydroxide.
作為上述聚氧乙烯之磷酸酯系界面活性劑,以下述通式(3)所表示者為佳。The phosphate ester surfactant of the above polyoxyethylene is preferably represented by the following formula (3).
上述通式(3)中,R25 表示碳原子數為1~10之烷基或烷基烯丙基,R26 表示氫原子或(CH2 CH2 O)R25 (R25 如上述之定義),x表示1~20之整數。In the above formula (3), R 25 represents an alkyl group having 1 to 10 carbon atoms or an alkylallyl group, and R 26 represents a hydrogen atom or (CH 2 CH 2 O)R 25 (R 25 is as defined above) ), x represents an integer from 1 to 20.
作為該聚氧乙烯之磷酸酯系界面活性劑,具體而言以使用「Plysurf A212E」、「Plysurf A210G」(以上均為第一工業製藥股份有限公司製造)等市售品為佳。Specific examples of the phosphate ester-based surfactant of the polyoxyethylene are commercially available products such as "Plysurf A212E" and "Plysurf A210G" (all of which are manufactured by Daiichi Kogyo Co., Ltd.).
作為上述非離子性界面活性劑,以聚氧化烯(polyoxyalkylene)之烷基醚化物或烷基氧化胺化合物為佳。As the nonionic surfactant, an alkyl ether compound or an alkyl amine oxide compound of polyoxyalkylene is preferred.
作為上述聚氧化烯之烷基醚化物,以使用下述通式(4)或(5)所表示之化合物為佳。As the alkyl etherate of the above polyoxyalkylene, a compound represented by the following formula (4) or (5) is preferably used.
上述通式(4)、(5)中,R27 及R28 表示碳原子數為1~22之直鏈狀、支鏈狀、或環狀的烷基,具有羥基之烷基,或烷基苯基。A0 係氧基伸烷基,以自氧基伸乙基(oxyethylene)、氧基伸丙基(oxypropylene)、及氧基伸丁基中所選擇之至少一種為佳。y為整數。In the above formulae (4) and (5), R 27 and R 28 each represent a linear, branched or cyclic alkyl group having 1 to 22 carbon atoms, an alkyl group having a hydroxyl group, or an alkyl group. Phenyl. The A 0 -oxyalkylene group is preferably at least one selected from the group consisting of oxyethylene, oxypropylene, and oxybutylene. y is an integer.
作為烷基氧化胺化合物,以使用下述通式(6)或(7)所表示之化合物為佳。As the alkylamine oxide compound, a compound represented by the following formula (6) or (7) is preferably used.
上述通式(6)、(7)中,R29 表示可由氧原子中斷之碳原子數為8~20之烷基或羥烷基,p及q表示1~5之整數。In the above formulae (6) and (7), R 29 represents an alkyl group or a hydroxyalkyl group having 8 to 20 carbon atoms interrupted by an oxygen atom, and p and q represent an integer of 1 to 5.
作為以上述通式(6)、(7)表示之烷基氧化胺化合物,可列舉:辛基二甲基氧化胺、十二烷基二甲基氧化胺、癸基二甲基氧化胺、月桂基二甲基氧化胺、十六烷基二甲基氧化胺、十八烷基二甲基氧化胺、異己基二乙基氧化胺、壬基二乙基氧化胺、月桂基二乙基氧化胺、異十五烷基甲基乙基氧化胺、十八烷基甲基丙基氧化胺、月桂基二(羥乙基)氧化胺、十六烷基二乙醇氧化胺、十八烷基二(羥乙基)氧化胺、十二烷基氧基乙氧基乙氧基乙基二(甲基)氧化胺、十八烷基氧基乙基二(甲基)氧化胺等。Examples of the alkylamine oxide compound represented by the above formulas (6) and (7) include octyldimethylamine oxide, dodecyldimethylamine oxide, decyldimethylamine oxide, and laurel. Methyl dimethyl amine oxide, cetyl dimethyl amine oxide, octadecyl dimethyl amine oxide, isohexyl diethyl amine oxide, mercapto diethyl amine oxide, lauryl diethyl amine oxide , isopentadecylmethylethylamine oxide, octadecylmethylpropylamine oxide, lauryl bis(hydroxyethyl) amine oxide, cetyl diethanol amine oxide, octadecyl di Hydroxyethyl) amine oxide, dodecyloxyethoxyethoxyethyl di(methyl) amine oxide, octadecyloxyethyl bis(methyl) amine oxide, and the like.
該等界面活性劑中,考慮到減少缺陷之因素,特佳為使用非離子性界面活性劑。Among these surfactants, it is particularly preferable to use a nonionic surfactant in consideration of factors for reducing defects.
添加此類界面活性劑時之添加量,於被覆形成劑之固形物中,以將添加量調整為1 ppm~10質量%左右為佳,更佳為將其調整為100 ppm~2質量%左右。The amount of addition of such a surfactant is preferably adjusted to about 1 ppm to 10% by mass in the solid content of the coating forming agent, and more preferably adjusted to about 100 ppm to 2% by mass. .
.水溶性氟化物作為水溶性氟化物,需要具有對上述(a)水溶性聚合物之溶解性高、不產生懸濁等之特性。藉由使用滿足此類特性之水溶性氟化物,可進一步提高流平性(被覆形成劑之擴展程度)。該流平性亦可藉由過量添加界面活性劑以降低接觸角來實現,但過量添加界面活性劑時,不僅無法確認一定程度以上之塗佈改善性,而且由於過量添加界面活性劑,會具有在塗佈時於被覆膜上產生氣泡(微泡沫)而成為導致缺陷之原因之問題。藉由調配該水溶性氟化物,不僅可抑制此類起泡,而且可降低接觸角,提高流平性。. The water-soluble fluoride is required to have a high solubility to the water-soluble polymer (a) and to exhibit no suspension or the like as a water-soluble fluoride. The leveling property (the degree of expansion of the coating forming agent) can be further improved by using a water-soluble fluoride which satisfies such characteristics. The leveling property can also be achieved by excessively adding a surfactant to reduce the contact angle. However, when the surfactant is excessively added, not only a certain degree of coating improvement property cannot be confirmed, but also due to excessive addition of the surfactant, At the time of coating, bubbles (microfoam) are generated on the coating film, which causes a problem of causing defects. By formulating the water-soluble fluoride, not only such foaming can be suppressed, but also the contact angle can be lowered and the leveling property can be improved.
作為該水溶性氟化物,以使用氟烷基醇類、氟烷基羧酸類等為佳。作為氟烷基醇類,可列舉:2-氟-1-乙醇、2,2-二氟-1-乙醇、三氟乙醇、四氟丙醇、八氟戊醇等。作為氟烷基羧酸類,可列舉三氟乙酸等。然而,並不限定於該等例示,只要係具有水溶性之氟化物,且可發揮上述效果,則不設限。尤其以使用碳原子數為6以下之氟烷基醇類為佳。其中,考慮到容易獲得等因素,特佳為三氟乙醇。As the water-soluble fluoride, fluoroalkyl alcohols, fluoroalkyl carboxylic acids and the like are preferably used. Examples of the fluoroalkyl alcohols include 2-fluoro-1-ethanol, 2,2-difluoro-1-ethanol, trifluoroethanol, tetrafluoropropanol, and octafluoropentanol. Examples of the fluoroalkylcarboxylic acid include trifluoroacetic acid. However, it is not limited to these examples, and it is not limited as long as it has a water-soluble fluoride and exhibits the above effects. In particular, a fluoroalkyl alcohol having 6 or less carbon atoms is preferably used. Among them, trifluoroethanol is particularly preferred in view of factors such as easy availability.
添加此類水溶性氟化物時之添加量,於被覆形成劑之固形物中,以將添加量調整為0.1~30質量%左右為佳,特佳為調整為0.1~15質量%左右。The amount of addition of such a water-soluble fluoride is preferably adjusted to about 0.1 to 30% by mass in the solid content of the coating forming agent, and particularly preferably from about 0.1 to 15% by mass.
.含有醯胺基之單體作為含有醯胺基之單體,並無特別限定,但必需具有對上述(a)水溶性聚合物溶解性高、不產生懸濁等特性。. The monomer containing a guanamine group is not particularly limited as the monomer having a guanamine group, but it is necessary to have high solubility to the above-mentioned (a) water-soluble polymer and to exhibit no characteristics such as suspension.
作為該含有醯胺基之單體,以使用下述通式(8)所表示之醯胺化合物為佳。As the amide group-containing monomer, a guanamine compound represented by the following formula (8) is preferably used.
上述通式(8)中,R30 表示氫原子、碳原子數為1~5之烷基、或羥基烷基,R31 表示碳原子數為1~5之烷基,R32 表示氫原子或甲基,z為0~5之整數。上述烷基、羥烷基包含直鏈、支鏈之任意者。In the above formula (8), R 30 represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a hydroxyalkyl group, R 31 represents an alkyl group having 1 to 5 carbon atoms, and R 32 represents a hydrogen atom or Methyl, z is an integer from 0 to 5. The above alkyl group or hydroxyalkyl group includes any of a straight chain and a branched chain.
以使用上述通式(8)中R30 表示氫原子、甲基、或乙基、且z為0之含有醯胺基之單體為佳。作為此類含有醯胺基之單體,具體可列舉:丙烯醯胺、甲基丙烯醯胺、N,N-二甲基丙烯醯胺、N,N-二甲基甲基丙烯醯胺、N,N-二乙基丙烯醯胺、N,N-二乙基甲基丙烯醯胺、N-甲基丙烯醯胺、N-甲基甲基丙烯醯胺、N-乙基丙烯醯胺、N-乙基甲基丙烯醯胺等。其中,特佳為丙烯醯胺、甲基丙烯醯胺。It is preferred to use a monomer having a hydrazine group in which R 30 represents a hydrogen atom, a methyl group or an ethyl group and z is 0 in the above formula (8). Specific examples of such a mercapto group-containing monomer include acrylamide, methacrylamide, N,N-dimethylpropenamide, N,N-dimethylmethacrylamide, and N. , N-diethyl acrylamide, N,N-diethyl methacrylamide, N-methyl acrylamide, N-methyl methacrylamide, N-ethyl acrylamide, N - Ethyl methacrylamide or the like. Among them, propylene amide and methacrylamide are particularly preferred.
添加此類含有醯胺基之單體時的添加量,於被覆形成劑之固形物中,以將添加量調整為0.1~30質量%左右為佳,特佳為將其調整為1~15質量%左右。When the amount of the monomer containing the guanamine group is added, it is preferable to adjust the addition amount to about 0.1 to 30% by mass in the solid content of the coating agent, and it is particularly preferable to adjust it to 1 to 15 mass. %about.
.至少含有氧原子及/或氮原子之雜環式化合物亦可調配至少含有氧原子及/或氮原子之雜環式化合物。作為此類雜環式化合物,以使用自具有唑啶骨架之化合物、具有唑啉骨架之化合物、具有唑啶酮骨架之化合物、及具有唑烷酮骨架的化合物中所選擇之至少一種為佳。. The heterocyclic compound containing at least an oxygen atom and/or a nitrogen atom may be formulated with a heterocyclic compound containing at least an oxygen atom and/or a nitrogen atom. As such a heterocyclic compound, a compound of the oxazolidine skeleton, having a compound of an oxazoline skeleton having a compound of an oxazolone skeleton, and having At least one selected from the compounds of the oxazolidinone skeleton is preferred.
作為上述具有唑啶骨架之化合物,除以下述化學式(9)所表示之唑啉之外,尚可列舉其取代物。As described above a compound of the oxazolidine skeleton, which is represented by the following chemical formula (9) In addition to the oxazoline, a substituent thereof can be cited.
作為該取代物,可列舉與以上述化學式(9)所表示之唑啉之碳原子或氮原子鍵結的氫原子,被碳原子數為1~6之經取代或未經取代之低級烷基、羧基、羥基、鹵基所取代的化合物。作為上述經取代之低級烷基,可列舉羥烷基、低級烷氧基烷基等,但並不限定於該等例示。The substituent may be represented by the above chemical formula (9). A hydrogen atom bonded to a carbon atom or a nitrogen atom of an oxazoline is substituted with a substituted or unsubstituted lower alkyl group, a carboxyl group, a hydroxyl group or a halogen group having 1 to 6 carbon atoms. The substituted lower alkyl group may, for example, be a hydroxyalkyl group or a lower alkoxyalkyl group, but is not limited to these examples.
作為上述具有唑啉骨架之化合物,除以下述化學式(8-1)表示之2-唑啉、以化學式(8-2)表示之3-唑啉、以化學式(8-3)表示之4-唑啉之外,尚可列舉其等之取代物。As described above a compound of the oxazoline skeleton, which is represented by the following formula (8-1): Oxazoline, represented by the chemical formula (8-2) 3- Oxazoline, represented by chemical formula (8-3) 4- In addition to the oxazoline, a substitute such as these may be mentioned.
作為該取代物,可列舉與以上述化學式(8-1)~(8-3)表示之具有唑啉骨架之化合物之碳原子或氮原子鍵結的氫原子被碳原子數為1~6之經取代或未經取代之低級烷基、羧基、羥基、鹵基所取代的化合物。作為上述經取代之低級烷基,可列舉羥基烷基、低級烷氧基烷基等,但並不限定於該等例示。Examples of the substituent include those represented by the above chemical formulas (8-1) to (8-3). A compound in which a carbon atom or a nitrogen atom bonded to a nitrogen atom of a compound of the oxazoline skeleton is substituted with a substituted or unsubstituted lower alkyl group, a carboxyl group, a hydroxyl group or a halogen group having 1 to 6 carbon atoms. The substituted lower alkyl group may, for example, be a hydroxyalkyl group or a lower alkoxyalkyl group, but is not limited to these examples.
上述具有唑啉骨架之化合物中,以使用以下述化學式(8-1-A)表示之2-甲基-2-唑啉為佳。Above In the compound of the oxazoline skeleton, 2-methyl-2- represented by the following chemical formula (8-1-A) is used. Oxazoline is preferred.
作為上述具有唑啶酮骨架之化合物,除以下述化學式(9-1)表示之5(4)-唑酮、以下述化學式(9-2)所表示之5(2)-唑酮、以下述化學式(9-3)表示之4(5)-唑酮、以下述化學式(9-4)所表示之2(5)-唑酮、以下述化學式(9-5)表示之2(3)-唑酮之外,尚可列舉其等之取代物。As described above The compound of the oxazolidinone skeleton is divided by 5(4)- represented by the following chemical formula (9-1) Oxazolone, 5(2)- represented by the following chemical formula (9-2) Oxazolone, 4(5)- represented by the following chemical formula (9-3) Oxazolone, 2(5)- represented by the following chemical formula (9-4) Oxazolone, 2(3)- represented by the following chemical formula (9-5) In addition to the oxazolone, a substitute such as these may be mentioned.
作為該取代物,可列舉與以上述化學式(9-1)~(9-5)表示之具有唑啶酮骨架之化合物之碳原子或氮原子鍵結的氫原子被碳原子數為1~6之經取代或未經取代之低級烷基、羧基、羥基、鹵基所取代的化合物。作為上述經取代之低級烷基,可列舉羥基烷基、低級烷氧基烷基等,但並不限定於該等例示。Examples of the substituent include those represented by the above chemical formulas (9-1) to (9-5). A compound in which a carbon atom or a nitrogen atom bonded to a nitrogen atom of a compound of the oxazolidinone skeleton is substituted with a substituted or unsubstituted lower alkyl group, a carboxyl group, a hydroxyl group or a halogen group having 1 to 6 carbon atoms. The substituted lower alkyl group may, for example, be a hydroxyalkyl group or a lower alkoxyalkyl group, but is not limited to these examples.
作為上述具有唑烷酮骨架之化合物(或具有2-唑啶酮骨架之化合物),除以下述化學式(10)表示之唑烷酮(或2-唑啶酮)之外,尚可列舉其取代物。As described above a compound of an oxazolidinone skeleton (or having 2 a compound of the oxazolidinone skeleton, which is represented by the following chemical formula (10) Azolidinone (or 2- In addition to the oxazolidinone, a substituent thereof can be cited.
作為該取代物,可列舉與以上述化學式(10)表示之唑烷酮(或2-唑啶酮)之碳原子或氮原子鍵結的氫原子被碳原子數為1~6之經取代或未經取代之低級烷基、羧基、羥基、鹵基所取代之化合物。作為上述經取代之低級烷基,可列舉羥烷基、(低級烷氧基)烷基等,但並不限定於該等例示。The substituent may be represented by the above chemical formula (10). Azolidinone (or 2- A hydrogen atom bonded to a carbon atom or a nitrogen atom of an oxazolone is substituted with a substituted or unsubstituted lower alkyl group, a carboxyl group, a hydroxyl group or a halogen group having 1 to 6 carbon atoms. The substituted lower alkyl group may, for example, be a hydroxyalkyl group or a (lower alkoxy)alkyl group, but is not limited to these examples.
該具有唑烷酮骨架之化合物中,以使用以下述化學式(10-1)表示之3-甲基-2-唑啶酮為佳。This has In the compound of the oxazolidinone skeleton, 3-methyl-2- represented by the following chemical formula (10-1) is used. Iazolidinone is preferred.
添加此類至少具有氧原子及/或氮原子之雜環式化合物時之添加量,以相對於上述(a)水溶性聚合物將添加量調整為1~50質量%為佳,更佳為將其調整為3~20質量%。The addition amount of the heterocyclic compound having at least an oxygen atom and/or a nitrogen atom is preferably adjusted to 1 to 50% by mass based on the amount of the water-soluble polymer (a), and more preferably The adjustment is 3 to 20% by mass.
.至少於同一環內具有2個以上氮原子之雜環式化合物作為至少於同一環內具有2個以上氮原子之雜環式化合物,可列舉:吡唑、3,5-二甲基吡唑、2-吡唑啉、5-吡唑酮、3-甲基-1-苯基-5-吡唑酮、2,3-二甲基-1-苯基-5-吡唑酮、2,3-二甲基-4-二甲基胺基-1-苯基-5-吡唑酮、苯幷吡唑等吡唑系化合物;咪唑、甲基咪唑、2,4,5-三苯基咪唑、4-(2-胺基乙基)咪唑、2-胺基-3-(4-咪唑基)丙酸等咪唑系化合物;2-咪唑啉、2,4,5-三苯基-2-咪唑啉、2-(1-萘基甲基)-2-咪唑啉等咪唑啉系化合物;咪唑啶、2-咪唑啉酮(2-imidazolidone)、2,4-咪唑啶二酮、1-甲基-2,4-咪唑啶二酮、5-甲基-2,4-咪唑啶二酮、5-羥基-2,4-咪唑啶二酮-5-羧酸、5-脲基-2,4-咪唑啶二酮、2-亞胺基-1-甲基-4-咪唑啉酮、2-硫酮基-4-咪唑啉酮等咪唑啶系化合物;苯幷咪唑、2-苯基苯幷咪唑、2-苯幷咪唑啉酮等苯幷咪唑系化合物;1,2-二、1,3-二、1,4-二、2,5-二甲基吡等二系化合物;2,4(1H,3H)嘧啶二酮、5-甲基尿嘧啶、5-乙基-5-苯基-4,6-全氫嘧啶二酮、2-硫酮基-4(1H,3H)-嘧啶酮、4-亞胺基-2(1H,3H)-嘧啶、2,4,6(1H,3H,5H)-嘧啶三酮等氫嘧啶系化合物;啉、酞、喹唑啉、喹啉、發光胺(Luminol)等苯幷二系化合物;苯幷啉、啡(phenazine)、5,10-二氫啡等二苯幷二系化合物;1H-1,2,3-三唑、1H-1,2,4-三唑、4-胺基-1,2,4-三唑等三唑系化合物;苯幷三唑、5-甲基苯幷三唑等苯幷三唑系化合物;1,3,5-三、1,3,5-三-2,4,6-三醇、2,4,6-三甲氧基-1,3,5-三、1,3,5-三-2,4,6-三硫醇、1,3,5-三-2,4,6-三胺、4,6-二胺基-1,3,5-三-2-醇等三系化合物等,但並不限定於該等例示。. A heterocyclic compound having at least two nitrogen atoms in the same ring as a heterocyclic compound having at least two nitrogen atoms in the same ring, and examples thereof include pyrazole and 3,5-dimethylpyrazole. 2-pyrazoline, 5-pyrazolone, 3-methyl-1-phenyl-5-pyrazolone, 2,3-dimethyl-1-phenyl-5-pyrazolone, 2,3 Pyrazole-based compounds such as dimethyl-4-dimethylamino-1-phenyl-5-pyrazolone and benzopyrazole; imidazole, methylimidazole, 2,4,5-triphenylimidazole , an imidazole compound such as 4-(2-aminoethyl)imidazole or 2-amino-3-(4-imidazolyl)propanoic acid; 2-imidazoline, 2,4,5-triphenyl-2- Imidazoline-based compound such as imidazoline or 2-(1-naphthylmethyl)-2-imidazoline; imidazolium, 2-imidazolidone, 2,4-imidazolidinone, 1-methyl Base-2,4-imidazolidinone, 5-methyl-2,4-imidazolidindione, 5-hydroxy-2,4-imidazolidindione-5-carboxylic acid, 5-ureido-2, Imidazole such as 4-imidazolidinone, 2-imino-1-methyl-4-imidazolidinone or 2-thioketo-4-imidazolidinone Compound; Bing benzene, 2-phenyl imidazole Bing benzene, 2-benzyl-imidazolidinone Bing Bing imidazole compounds such as benzene; 1,2-bis 1,3-two 1,4-two 2,5-dimethylpyridyl Wait two a compound; 2,4(1H,3H)pyrimidinedione, 5-methyluracil, 5-ethyl-5-phenyl-4,6-perhydropyrimidinedione, 2-thioketo-4 a hydrogen pyrimidine compound such as 1H,3H)-pyrimidinone, 4-imino-2(1H,3H)-pyrimidine or 2,4,6(1H,3H,5H)-pyrimidinetrione; Porphyrin Quinazoline, quinolin Phenanthine, such as bromine and luminescent amine (Luminol) Compound; benzoquinone Porphyrin, brown (phenazine), 5,10-dihydromorphine Diphenyl hydrazine a compound; a triazole compound such as 1H-1,2,3-triazole, 1H-1,2,4-triazole, 4-amino-1,2,4-triazole; benzotriazole, 5 - benzotriazole-based compounds such as methyl benzotriazole; 1,3,5-three 1,3,5-three -2,4,6-triol, 2,4,6-trimethoxy-1,3,5-three 1,3,5-three -2,4,6-trithiol, 1,3,5-three -2,4,6-triamine, 4,6-diamino-1,3,5-three -2-ol, etc. A compound or the like is not limited to these examples.
其中,考慮到易於使用、而且易於獲得等因素,以使用咪唑系化合物之單體為佳,特佳為使用咪唑。Among them, a monomer using an imidazole compound is preferable in view of factors such as ease of use and availability, and it is particularly preferable to use imidazole.
添加此類至少於同一環內具有2個以上氮原子之雜環式化合物時之添加量,以相對於上述(a)水溶性聚合物將添加量調整為1~15質量%左右為佳,更佳為將其調整為2~10質量%左右。When the amount of the heterocyclic compound having at least two nitrogen atoms in the same ring is added, the amount of addition is preferably from 1 to 15% by mass based on the amount of the water-soluble polymer (a). Jiawei adjusted it to about 2~10% by mass.
.水溶性胺化合物藉由使用此類水溶性胺化合物,可進一步防止雜質產生,調整pH值等。. The water-soluble amine compound can further prevent the generation of impurities, adjust the pH, and the like by using such a water-soluble amine compound.
作為該水溶性胺化合物,可列舉於25℃之水溶液中之pKa(酸解離常數)為7.5~13的胺類。具體而言,例如可列舉:單乙醇胺、二乙醇胺、三乙醇胺、2-(2-胺基乙氧基)乙醇、N,N-二甲基乙醇胺、N,N-二乙基乙醇胺、N,N-二丁基乙醇胺、N-甲基乙醇胺、N-乙基乙醇胺、N-丁基乙醇胺、N-甲基二乙醇胺、單異丙醇胺、二異丙醇胺、三異丙醇胺等烷醇胺類;二伸乙三胺、三伸乙四胺、伸丙二胺、N,N-二乙基伸乙二胺、1,4-伸丁二胺、N-乙基-伸乙二胺、1,2-伸丙二胺、1,3-伸丙二胺、1,6-伸己二胺等聚伸烷多胺類;2-乙基-己胺、二辛胺、三丁胺、三丙胺、三烯丙基胺、庚胺、環己胺等脂肪族胺類;苄基胺、二苯基胺等芳香族胺類;哌、N-甲基-哌、羥乙基哌等環狀胺類等。其中以沸點為140℃以上(760 mmHg下)之水溶性胺化合物為佳,例如以使用單乙醇胺、三乙醇胺等為佳。The water-soluble amine compound may, for example, be an amine having a pKa (acid dissociation constant) of 7.5 to 13 in an aqueous solution at 25 °C. Specific examples thereof include monoethanolamine, diethanolamine, triethanolamine, 2-(2-aminoethoxy)ethanol, N,N-dimethylethanolamine, N,N-diethylethanolamine, and N. N-dibutylethanolamine, N-methylethanolamine, N-ethylethanolamine, N-butylethanolamine, N-methyldiethanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine, etc. Alkanolamines; diethylenetriamine, triethylenetetramine, propylenediamine, N,N-diethylethylenediamine, 1,4-butanediamine, N-ethyl-extension a polyalkylene polyamine such as an amine, 1,2-propylene diamine, 1,3-propylene diamine, 1,6-exexylene diamine; 2-ethyl-hexylamine, dioctylamine, and tributyl An aliphatic amine such as an amine, a tripropylamine, a triallylamine, a heptylamine or a cyclohexylamine; an aromatic amine such as a benzylamine or a diphenylamine; N-methyl-piperidine Hydroxyethyl pipe Such as cyclic amines and the like. Among them, a water-soluble amine compound having a boiling point of 140 ° C or higher (at 760 mmHg) is preferred, and for example, monoethanolamine, triethanolamine or the like is preferably used.
添加此類水溶性胺化合物時之添加量,於被覆形成劑之固形物中,以將添加量調整為0.1~30質量%左右為佳,特佳為將其調整為2~15質量%左右。The amount of addition of such a water-soluble amine compound is preferably adjusted to about 0.1 to 30% by mass in the solid content of the coating forming agent, and it is particularly preferably adjusted to about 2 to 15% by mass.
.非胺系水溶性有機溶劑藉由調配非胺系水溶性有機溶劑,可進一步抑制缺陷之產生。. The non-amine-based water-soluble organic solvent can further suppress the occurrence of defects by blending a non-amine-based water-soluble organic solvent.
作為該非胺系水溶性有機溶劑,只要係與水具有混合性之非胺系有機溶劑即可,例如可列舉:二甲基亞碸等亞碸類;二甲基碸、二乙基碸、雙(2-羥乙基)碸、環丁碸(tetramethylene sulfone)等碸類;N,N-二甲基甲醯胺、N-甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基乙醯胺、N,N-二乙基乙醯胺等醯胺類;N-甲基-2-吡咯定酮、N-乙基-2-吡咯啶酮、N-丙基-2-吡咯啶酮、N-羥甲基-2-吡咯啶酮、N-羥乙基-2-吡咯啶酮等內醯胺類;1,3-二甲基-2-咪唑啶酮(1,3-dimethyl-2-imidazolidinone)、1,3-二乙基-2-咪唑啶酮、1,3-二異丙基-2-咪唑啶酮等咪唑啶酮類;乙二醇、乙二醇單甲醚、乙二醇單乙醚、乙二醇單丁醚、乙二醇單甲醚乙酸酯、乙二醇單乙醚乙酸酯、二乙二醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇、丙二醇單甲醚、甘油、1,2-丁二醇、1,3-丁二醇、2,3-丁二醇等多元醇類及其衍生物。其中考慮到抑制缺陷產生等因素,以多元醇類及其衍生物為佳,特佳為使用甘油。非胺系水溶性有機溶劑可使用1種或2種以上。The non-amine-based water-soluble organic solvent may be a non-amine organic solvent which is miscible with water, and examples thereof include an anthracene such as dimethyl hydrazine; dimethyl hydrazine, diethyl hydrazine, and a bis Anthraquinones such as (2-hydroxyethyl)hydrazine and tetramethylene sulfone; N,N-dimethylformamide, N-methylformamide, N,N-dimethylacetamide, N-methylacetamide, amide such as N,N-diethylacetamide; N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-propyl- Intrinsic amines such as 2-pyrrolidone, N-hydroxymethyl-2-pyrrolidone, N-hydroxyethyl-2-pyrrolidone; 1,3-dimethyl-2-imidazolidinone (1 , 3-dimethyl-2-imidazolidinone), 1,3-diethyl-2-imidazolidinone, 1,3-diisopropyl-2-imidazolidone, and the like, imidazolidinone; ethylene glycol, ethylene Alcohol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol, diethylene glycol monomethyl ether, Diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol, propylene glycol monomethyl ether, Gan Polyhydric alcohols, 1,2-butanediol, 1,3-butanediol, 2,3-butanediol and the like and derivatives thereof. Among them, polyhydric alcohols and derivatives thereof are preferred in view of factors such as suppression of defects, and glycerin is particularly preferred. The non-amine-based water-soluble organic solvent may be used alone or in combination of two or more.
添加此類非胺系水溶性有機溶劑時之添加量,以相對於上述(a)水溶性聚合物將添加量調整為0.1~30質量%左右為佳,特佳為將其調整為0.5~15質量%左右。The addition amount of such a non-amine-based water-soluble organic solvent is preferably adjusted to about 0.1 to 30% by mass based on the amount of the water-soluble polymer (a), and it is particularly preferably adjusted to 0.5 to 15%. About % by mass.
本發明之微細圖案之形成方法包括下述步驟:於具有光阻圖案之基板上被覆上述被覆形成劑後,進行加熱處理,使該被覆形成劑收縮,繼而去除上述被覆形成劑。The method for forming a fine pattern of the present invention includes the steps of coating the substrate having the photoresist pattern on the coating forming agent, performing heat treatment to shrink the coating forming agent, and then removing the coating forming agent.
製作具有光阻圖案之基板並無特別限定,可利用製造半導體元件、液晶顯示元件、磁頭(Magnetichead)或微透鏡(Microlens)等時所使用之通常方法來進行製造。例如,利用旋塗器(Spin coater)等於矽晶圓等基板上塗佈、乾燥化學增幅型等之光阻用組成物以形成光阻層後,利用縮小投影曝光裝置等,透過所需之遮罩圖案、於真空中或透過具有特定折射率之液體照射紫外線、深紫外光(Deep-UV)、準分子雷射光等活性光線,或藉由電子束進行描畫後,加熱基板,繼而使用顯影液、例如1~10質量%之氫氧化四甲銨(TMAH,Tetramethylammonium Hydroxide)水溶液等鹼性水溶液等對其進行顯影處理,藉此可於基板上形成光阻圖案。The substrate having the photoresist pattern is not particularly limited, and can be produced by a usual method used in the production of a semiconductor element, a liquid crystal display element, a magnetic head, or a microlens. For example, a photoresist composition such as a spin coater is coated on a substrate such as a tantalum wafer, and a resist composition for a chemically amplified type or the like is applied to form a photoresist layer, and then a desired projection is used by a reduced projection exposure apparatus or the like. Cover pattern, irradiating active light such as ultraviolet light, deep ultraviolet light (Deep-UV), excimer laser light, etc. in a vacuum or through a liquid having a specific refractive index, or by drawing with an electron beam, heating the substrate, and then using the developing solution For example, an alkaline aqueous solution such as a 1 to 10% by mass aqueous solution of tetramethylammonium hydroxide (TMAH, Tetramethylammonium Hydroxide) or the like is subjected to development treatment, whereby a photoresist pattern can be formed on the substrate.
再者,作為成為光阻圖案之材料的光阻用組成物,並無特別限定,可使用i線、g線用光阻組成物,KrF、ArF、F2 等準分子雷射用光阻組成物,進而可使用EB(Electron beam,電子束)用光阻組成物、EUV(Extreme ultraviolet,超紫外線)用光阻等通常被廣泛使用之光阻組成物。In addition, the composition for the photoresist which is a material of the photoresist pattern is not particularly limited, and a resist composition for i-line or g-line or a photoresist for excimer laser such as KrF, ArF or F 2 can be used. Further, a photoresist composition such as an EB (Electron Beam) or a photoresist for EUV (Extreme Ultraviolet), which is generally used, can be used.
a.被覆形成劑塗佈步驟繼而,於具有此類作為遮罩圖案之光阻圖案的基板之整個面上,塗佈被覆形成劑來加以被覆。再者,亦可於塗佈該被覆形成劑後以80~100℃之溫度對基板實施30~90秒之預烤。a. Coating Forming Agent Coating Step Next, a coating forming agent is applied and coated on the entire surface of the substrate having such a photoresist pattern as a mask pattern. Further, after the coating forming agent is applied, the substrate may be pre-baked for 30 to 90 seconds at a temperature of 80 to 100 ° C.
被覆方法可依照以往之熱流製程中通常使用之方法來進行。亦即,可使用例如棒塗(Bar coating)法、輥塗(Roll coating)法、狹縫式塗佈(Slitcoating)法、使用旋轉器之旋轉塗佈(Spin coating)等眾所周知之塗佈方法,將上述被覆形成劑之水溶液塗佈於基板上。The coating method can be carried out in accordance with a method generally used in the conventional heat flow process. That is, a well-known coating method such as a bar coating method, a roll coating method, a slit coating method, or a spin coating using a spinner can be used. The aqueous solution of the coating forming agent is applied onto a substrate.
b.加熱處理步驟繼而,進行加熱處理,使由被覆形成劑所形成之塗膜收縮。藉由該塗膜之收縮作用,與該塗膜相連之光阻圖案被擴寬、擴大為相當於塗膜收縮之部分,光阻圖案呈現彼此相互接近之狀態,而收窄光阻圖案間之間隔。b. Heat Treatment Step Next, heat treatment is performed to shrink the coating film formed by the coating forming agent. By the contraction of the coating film, the photoresist pattern connected to the coating film is widened and enlarged to correspond to a portion where the coating film shrinks, and the photoresist patterns are in a state of being close to each other, and the photoresist pattern is narrowed. interval.
加熱處理溫度係可使由被覆形成劑所形成之塗膜產生收縮之溫度,只要係足以進行圖案之微細化的溫度,則並無特別限定,以光阻圖案不產生熱流動之溫度加熱為佳。所謂光阻圖案不產生熱流動之溫度,係指對並未形成有由被覆形成劑所形成之塗膜、而僅形成有光阻圖案之基板進行加熱時,不會使該光阻圖案產生尺寸變化(例如,自然產生之流動所引起之尺寸變化等)之溫度。藉由於所述溫度之加熱處理,可更有效地形成輪廓良好之微細圖案,另外尤其係對晶圓面內之排列比例(Duty ratio)、亦即降低對晶圓面內圖案間隔之依賴性等方面而言極為有效。考慮到當前光微影技術中所使用之各種光阻組成物開始產生熱流動之溫度,較佳的加熱處理,通常是於80~180℃左右之溫度範圍內,但光阻並不產生熱流動之溫度下,進行30~90秒左右之加熱處理。The heat treatment temperature is a temperature at which the coating film formed by the coating forming agent shrinks, and is not particularly limited as long as it is sufficient to refine the pattern, and it is preferable to heat the temperature at which the photoresist pattern does not generate heat. . The temperature at which the photoresist pattern does not generate heat flows means that the substrate is formed without forming a coating film formed of the coating forming agent, and only the photoresist pattern is formed, and the photoresist pattern is not made to have a size. The temperature at which changes (eg, dimensional changes caused by naturally occurring flows, etc.). By the heat treatment of the temperature, a fine pattern having a good profile can be formed more effectively, and in particular, a ratio of the inside of the wafer surface, that is, a dependency on the pattern interval in the wafer surface, etc. Very effective in terms of aspects. Considering that the various photoresist compositions used in current photolithography technologies begin to generate heat flow temperatures, the preferred heat treatment is usually in the temperature range of about 80 to 180 ° C, but the photoresist does not generate heat flow. At a temperature of about 30 to 90 seconds, heat treatment is performed.
另外,作為被覆形成劑所形成之塗膜的厚度,以與光阻圖案之高度相同或將該光阻圖案覆蓋左右之高度為佳。Further, the thickness of the coating film formed as the coating forming agent is preferably the same as the height of the photoresist pattern or the height of the photoresist pattern covering the left and right.
c.被覆形成劑去除步驟其後,藉由水系溶劑、以純水為佳,對由殘留於具有光阻圖案之基板上的被覆形成劑所形成之塗膜,清洗10~60秒,以去除該塗膜。再者,亦可於水洗去除之前,視需要以鹼性水溶液(例如,氫氧化四甲銨(TMAH)、膽鹼等)進行沖洗處理。本發明之被覆形成劑可用水容易地洗去,且可自基板及光阻圖案完全去除。c. After the coating forming agent removing step, the coating film formed by the coating forming agent remaining on the substrate having the resist pattern is preferably washed by an aqueous solvent or pure water for 10 to 60 seconds to remove The coating film. Further, it may be rinsed with an alkaline aqueous solution (for example, tetramethylammonium hydroxide (TMAH), choline, or the like) as needed before washing with water. The coating forming agent of the present invention can be easily washed away with water and can be completely removed from the substrate and the photoresist pattern.
繼而,可獲得於基板上具有在擴寬、擴大之光阻圖案間劃定之已微小化之圖案的基板。Then, a substrate having a miniaturized pattern defined between the widened and enlarged photoresist patterns on the substrate can be obtained.
藉由本發明所得之微細圖案具備下述物性:具有較以往之方法所獲得之解析極限更微細的圖案尺寸,並且具有良好之光阻圖案形狀,可充分滿足所需之要求特性。The fine pattern obtained by the present invention has the following physical properties: it has a finer pattern size than the resolution limit obtained by the conventional method, and has a good resist pattern shape, and can sufficiently satisfy the required desired characteristics.
再者,亦可反覆實行多次上述a~c步驟。藉由如此反覆實行多次a~c步驟,可逐漸擴寬、擴大光阻圖案。Furthermore, the a~c steps described above may be repeated a plurality of times. By repeating the steps a to c as many times as described above, the photoresist pattern can be gradually widened and enlarged.
作為本發明所適用之技術領域,並不限定於半導體領域,可廣泛地用於液晶顯示元件、磁頭製造,以及微透鏡製造等。The technical field to which the present invention is applied is not limited to the field of semiconductors, and can be widely used for liquid crystal display elements, magnetic head manufacturing, and microlens manufacturing.
以下,藉由實施例進一步詳細說明本發明,但本發明並不限定於該等實施例。Hereinafter, the present invention will be described in further detail by way of examples, but the invention is not limited thereto.
[被覆形成劑A]於聚乙烯吡咯啶酮之4質量%水溶液中,調配相對於聚乙烯吡咯啶酮之總質量為400 ppm之過乙酸,製成被覆形成劑A。[Coating Agent A] Peracetic acid having a total mass of 400 ppm with respect to polyvinylpyrrolidone was blended in a 4% by mass aqueous solution of polyvinylpyrrolidone to prepare a coating forming agent A.
[被覆形成劑B]於聚乙烯吡咯啶酮之4質量%水溶液中,調配相對於聚乙烯吡咯啶酮之總質量為600 ppm之過乙酸,製成被覆形成劑B。[Coating Agent B] Peracetic acid having a total mass of 600 ppm with respect to polyvinylpyrrolidone was blended in a 4% by mass aqueous solution of polyvinylpyrrolidone to prepare a coating forming agent B.
[被覆形成劑C][Covering agent C]
於聚乙烯吡咯啶酮之4質量%水溶液中調配相對於聚乙烯吡咯啶酮之總質量為200 ppm之過乙酸,製成被覆形成劑C。A peracetic acid having a total mass of 200 ppm based on the polyvinylpyrrolidone was blended in a 4% by mass aqueous solution of polyvinylpyrrolidone to prepare a coating forming agent C.
[被覆形成劑D][Covering agent D]
於聚乙烯吡咯啶酮之4質量%水溶液中,調配相對於聚乙烯吡咯啶酮之總質量為400 ppm之氫氧化四甲銨,製成被覆形成劑D。A coating agent D was prepared by dissolving tetramethylammonium hydroxide in an amount of 400 ppm based on the total mass of the polyvinylpyrrolidone in a 4% by mass aqueous solution of polyvinylpyrrolidone.
[被覆形成劑E][Covering agent E]
於聚乙烯吡咯啶酮之4質量%水溶液中,調配相對於聚乙烯吡咯啶酮之總質量為600 ppm之氫氧化四甲銨,製成被覆形成劑E。A coating agent E was prepared by dissolving tetramethylammonium hydroxide in an amount of 600 ppm based on the total mass of the polyvinylpyrrolidone in a 4% by mass aqueous solution of polyvinylpyrrolidone.
[被覆形成劑F][Covering agent F]
於聚乙烯吡咯啶酮之4質量%水溶液中,調配相對於聚乙烯吡咯啶酮之總質量為400 ppm之氫氧化N,N-二甲基吡咯啶鎓,製成被覆形成劑F。In a 4% by mass aqueous solution of polyvinylpyrrolidone, N,N-dimethylpyrrolidinium hydroxide was added in an amount of 400 ppm based on the total mass of the polyvinylpyrrolidone to prepare a coating forming agent F.
[被覆形成劑G][Covering Agent G]
將7.0 g由丙烯酸/乙烯吡咯啶酮(AA/VP,Acrylic Acid/Vinyl Pyrrolidone)所構成之共聚物(AA:VP=2:1.3(聚合比))、6 g三乙胺、及1 g作為聚氧乙烯之磷酸酯系界面活性劑的「Plysurf A210G」(第一工業製藥股份有限公司製造)溶解於純水中,將總量調整為100 g,製成被覆形成劑G。7.0 g of a copolymer composed of acrylic acid/vinylpyrrolidone (AA/VP, Acrylic Acid/Vinyl Pyrrolidone) (AA: VP = 2: 1.3 (polymerization ratio)), 6 g of triethylamine, and 1 g were used. "Plysurf A210G" (manufactured by Daiichi Kogyo Co., Ltd.), a phosphate ester surfactant of polyoxyethylene, was dissolved in pure water, and the total amount was adjusted to 100 g to prepare a coating forming agent G.
[被覆形成劑H]調製聚乙烯醇之4質量%水溶液,製成被覆形成劑H。[Coating Agent H] A 4% by mass aqueous solution of polyvinyl alcohol was prepared to prepare a coating forming agent H.
另一方面,於8吋矽晶圓上旋轉塗佈作為正型光阻之TARF-P7066(東京應化工業股份有限公司製造),於135℃進行60秒烘烤處理,形成膜厚為200 nm之光阻層。On the other hand, TARF-P7066 (manufactured by Tokyo Ohka Kogyo Co., Ltd.), which is a positive-type photoresist, was spin-coated on a 8 吋矽 wafer, and baked at 135 ° C for 60 seconds to form a film thickness of 200 nm. The photoresist layer.
針對該光阻層,使用曝光裝置NSR-S306(尼康股份有限公司製造)或NSR-S203(尼康股份有限公司製造)進行曝光處理,於110℃實施60秒加熱處理,繼而使用2.38質量%之TMAH(氫氧化四甲銨)水溶液進行顯影處理,形成直徑為120 nm(孔圖案直徑:孔圖案間距離=1:1)之孔圖案。The photoresist layer was subjected to exposure treatment using an exposure apparatus NSR-S306 (manufactured by Nikon Co., Ltd.) or NSR-S203 (manufactured by Nikon Co., Ltd.), and subjected to heat treatment at 110 ° C for 60 seconds, followed by using 2.38 mass % of TMAH. An aqueous solution of (tetramethylammonium hydroxide) was subjected to development treatment to form a pore pattern having a diameter of 120 nm (hole pattern diameter: distance between pore patterns = 1:1).
繼而,於該形成有光阻圖案之矽晶圓上分別塗佈上述被覆形成劑A~E,形成膜厚200 nm之被覆膜,於150℃對該晶圓進行60秒加熱處理,以進行該孔圖案之微細化處理。繼而,於23℃使用純水去除被覆形成劑。Then, the coating forming agents A to E are applied onto the germanium wafer on which the photoresist pattern is formed, and a coating film having a thickness of 200 nm is formed, and the wafer is heat-treated at 150 ° C for 60 seconds. The micronization process of the hole pattern. Then, the coating forming agent was removed using pure water at 23 °C.
對該等微細化處理分別進行以下所示之評價1~6。將其結果示於表1。The evaluations 1 to 6 shown below were performed for each of the miniaturization processes. The results are shown in Table 1.
評價1:有無缺陷產生使用KLA(KLA Tencor公司製造)觀察上述微細化處理後之基板並對缺陷數進行計數。對於此時之缺陷數,將使用被覆形成劑E進行微細化處理之結果設為100%,相對於此,將使用其他被覆形成劑時之結果分別示於表1。Evaluation 1: Whether or not the defect was generated The substrate after the above-described micronization treatment was observed using KLA (manufactured by KLA Tencor Co., Ltd.) and the number of defects was counted. The number of defects at this time was 100% as a result of the refining treatment using the coating forming agent E. On the other hand, the results when other coating forming agents were used are shown in Table 1.
評價2:由加熱處理溫度之變動引起的微細化量之變動將上述微細化處理中之加熱處理,設為130℃、140℃、150℃、160℃四點,分別進行微細化處理。使用掃描型電子顯微鏡對該微細化處理後之光阻圖案尺寸進行測定。根據此時的微細化量之變化量算出每1℃的微細化量之變動量,分別示於表1。Evaluation 2: Variation in the amount of miniaturization caused by the fluctuation of the heat treatment temperature The heat treatment in the above-described miniaturization treatment was performed at four points of 130 ° C, 140 ° C, 150 ° C, and 160 ° C, and the respective refining treatments were performed. The size of the photoresist pattern after the miniaturization treatment was measured using a scanning electron microscope. The amount of change in the amount of miniaturization per 1 ° C was calculated from the amount of change in the amount of miniaturization at this time, and is shown in Table 1, respectively.
評價3:疏密圖案之微細化量之變動對使上述孔圖案之孔圖案間距離為孔圖案直徑的1倍(等倍)、1.5倍、2倍、5倍之圖案,分別進行微細化處理。使用掃描型電子顯微鏡對此時的微細化處理後之光阻圖案進行測定,將微細化量之最小量與最大量之差分別示於表1。Evaluation 3: The variation in the amount of miniaturization of the dense pattern is performed by minimizing the pattern in which the distance between the hole patterns of the hole pattern is one time (equal magnification), 1.5 times, two times, and five times the diameter of the hole pattern. . The photoresist pattern after the miniaturization treatment at this time was measured using a scanning electron microscope, and the difference between the minimum amount and the maximum amount of the miniaturization amount is shown in Table 1, respectively.
評價4:微細化處理後之光阻圖案形狀使用掃描型電子顯微鏡對上述微細化處理後之光阻圖案形狀進行觀察並加以評價。將光阻圖案為矩形形狀之良好光阻圖案記作A,將圖案形狀為非矩形形狀者記作B,將其結果示於表1。Evaluation 4: Shape of the photoresist pattern after the micronization treatment The shape of the photoresist pattern after the above-described refining treatment was observed and evaluated using a scanning electron microscope. A good photoresist pattern in which the photoresist pattern has a rectangular shape is referred to as A, and a pattern having a non-rectangular shape is referred to as B, and the results are shown in Table 1.
評價5:微細化量使用掃描型電子顯微鏡對上述微細化處理後之光阻圖案尺寸進行測定。將此時之自最初光阻圖案尺寸加以微細化時之微細化量分別示於表1。Evaluation 5: Micronization amount The size of the photoresist pattern after the above-described miniaturization treatment was measured using a scanning electron microscope. The amount of miniaturization when the size of the first resist pattern was miniaturized at this time is shown in Table 1, respectively.
評價6:有無細菌產生於上述被覆形成劑塗佈前,使用作為好氣性異養菌用過濾膜之Millpore MX00TT220進行過濾,將塗佈該被覆形成劑後之基板於室溫下放置3日後,目測評價有無細菌產生。將未產生細菌者記作A,將產生細菌者記作B,將其結果分別示於表1。Evaluation 6: The presence or absence of bacteria was filtered by Millpore MX00TT220 which is a filter film for aerobic heterotrophic bacteria before application of the above-mentioned coating agent, and the substrate coated with the coating agent was allowed to stand at room temperature for 3 days, and then visually observed. Evaluate the presence or absence of bacteria. Those who did not produce bacteria were referred to as A, and those who produced bacteria were designated as B, and the results thereof are shown in Table 1.
使上述實施例中之正型光阻劑為TARF-P7152(東京應化工業股份有限公司製造),除此以外用完全相同之方法進行微細化處理,而且進行與上述評價1~6相同之評價。將其結果示於表2。The positive-type photoresist of the above-mentioned embodiment was made into TARF-P7152 (manufactured by Tokyo Ohka Kogyo Co., Ltd.), and the same refinement treatment was carried out by the same method, and the same evaluation as the above evaluations 1 to 6 was performed. . The results are shown in Table 2.
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