TWI401148B - Mold - Google Patents

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Publication number
TWI401148B
TWI401148B TW97100350A TW97100350A TWI401148B TW I401148 B TWI401148 B TW I401148B TW 97100350 A TW97100350 A TW 97100350A TW 97100350 A TW97100350 A TW 97100350A TW I401148 B TWI401148 B TW I401148B
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Taiwan
Prior art keywords
rotor
mold
template
mating portion
cavity
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TW97100350A
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Chinese (zh)
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TW200930547A (en
Inventor
yu han Lu
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Hon Hai Prec Ind Co Ltd
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Priority to TW97100350A priority Critical patent/TWI401148B/en
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Publication of TWI401148B publication Critical patent/TWI401148B/en

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Description

模具 Mold

本發明涉及一種模具,尤其涉及一種注射成型模具。 The present invention relates to a mold, and more particularly to an injection molding mold.

近年來,隨著多媒體技術之飛速發展,對搭載於數位相機、攝像機及帶有攝像功能之手機等電子裝置之光學元件之需求越來越大。光學元件通常採用注射成型模具成型。採用注射成型模具成型產品,極大地提高生產效率、產量及降低成本。Robert D.TeKolste等人於1995年SPIE系統、精密塑膠光學元件之設計、製造與應用會議(Design,Fabrication,and Applications of Precision Plastic Optics Proceedings)上發表之論文“Injection Molding of Binary Optical Elements”中揭示了一種光學元件之注射成型技術。 In recent years, with the rapid development of multimedia technology, there is an increasing demand for optical components of electronic devices such as digital cameras, video cameras, and mobile phones with camera functions. Optical components are typically formed using injection molding dies. Injection molding molds are used to shape products, greatly increasing production efficiency, production, and cost. Robert D. TeKolste et al. revealed in the paper "Injection Molding of Binary Optical Elements" published in the 1995 SPIE System, Fabrication, and Applications of Precision Plastic Optics Proceedings. An injection molding technique for optical components.

注射成型模具一般包括動模板、定模板、公模及母模。成型過程中,公模及母模閉合形成模腔,注塑機藉由噴嘴向模具內射入熔融態之原料,熔融態之原料經由澆注系統(通常包括主流道、分流道及澆口流道)進入模腔,以成型產品。當兩個或兩個以上之不同產品於同一注射成型模具上成型時,通常於公模上裝配一與主流道正對設置之轉子,該轉子僅設有一出料口,當成型一產品時,藉由旋轉該轉子,使得該轉子之出料口藉由分流道與用於成型該產品之模腔之進料口相連通,從而使得熔融態之原料進入用於成型該產品之模腔,以成型該產品。 Injection molding dies generally include moving stencils, stationary stencils, male dies, and master dies. During the molding process, the male mold and the female mold are closed to form a cavity, and the injection molding machine injects the molten material into the mold through the nozzle, and the molten material is passed through the pouring system (usually including the main flow path, the split flow path and the gate flow path). Enter the cavity to shape the product. When two or more different products are formed on the same injection molding die, a rotor disposed directly opposite to the main flow path is usually assembled on the male mold, and the rotor is provided with only one discharge opening, when forming a product, By rotating the rotor, the discharge port of the rotor is connected to the feed port of the cavity for molding the product through the branch passage, so that the molten material enters the cavity for molding the product, Mold the product.

然,先前技術中,裝配於公模上之轉子與公模之配合難以精確控制。如果 該轉子與公模配合過緊,則該轉子難以轉動,從而難以成型不同之產品;如果該轉子與公模配合不紧密,機械手夾取與所成型之產品相連接之料頭以將該產品取出過程中,由於該料頭與轉子接觸,從而使得該機械手藉由該料頭帶動該轉子轉動,進而造成該產品成型不良。 However, in the prior art, the cooperation of the rotor and the male mold assembled on the male mold is difficult to precisely control. in case If the rotor is too tightly fitted with the male mold, the rotor is difficult to rotate, so that it is difficult to mold different products; if the rotor is not tightly coupled with the male mold, the robot picks up the material attached to the formed product to the product. During the removal process, the head is in contact with the rotor, so that the robot drives the rotor to rotate by the material head, thereby causing poor molding of the product.

有鑒於此,提供一種能夠使得裝配於公模上之轉子易於轉動且避免造成產品成型不良之模具實為必要。 In view of the above, it is necessary to provide a mold capable of making the rotor mounted on the male mold easy to rotate and avoiding poor molding of the product.

一種模具,用於成型至少兩個結構不同之元件,其包括:一第一模板;一與該第一模板相對設置之第二模板,該第二模板設有一收容部;一容置於該第二模板之收容部之轉子,該轉子頂部僅設有一輸料通道;該模具閉合時,該第一模板與該第二模板配合形成一第一模腔及一第二模腔,以及一分別與該第一模腔、該第二模腔相連通之第一分流道、第二分流道,該第一模腔用於成型第一元件,該第二模腔用於成型第二元件;其中,該轉子底部設有第一配合部,該第二模板之收容部設有第二配合部,該轉子之第一配合部與該第二模板之第二配合部卡固,以限制該轉子圍繞其中心軸線轉動。 A mold for molding at least two structurally different components, comprising: a first template; a second template disposed opposite the first template, the second template being provided with a receiving portion; a rotor of the accommodating portion of the two templates, the top of the rotor is only provided with a feeding passage; when the mold is closed, the first template and the second template cooperate to form a first cavity and a second cavity, and a The first mold cavity and the second mold cavity are connected to each other, and the first mold cavity is used for molding a first component, and the second cavity is used for molding a second component; The bottom of the rotor is provided with a first mating portion, and the receiving portion of the second template is provided with a second mating portion, and the first mating portion of the rotor is engaged with the second mating portion of the second template to limit the rotor around the rotor The central axis rotates.

相對於先前技術,該模具之轉子底部設有第一配合部,該第二模板之收容部設有第二配合部,該轉子第一配合部與該第二模板之第二配合部卡固,以限制該轉子圍繞其中心軸線轉動,從而避免機械手夾取與所成型之產品相連接之料頭以將該產品取出過程中帶動該轉子轉動,進而避免造成該產品成型不良。 With respect to the prior art, the bottom of the rotor of the mold is provided with a first mating portion, and the receiving portion of the second template is provided with a second mating portion, and the first mating portion of the rotor is locked with the second mating portion of the second template. In order to limit the rotation of the rotor about its central axis, the robot is prevented from gripping the material head connected to the formed product to drive the rotor to rotate during the product removal process, thereby avoiding the formation of the product.

10‧‧‧模具 10‧‧‧Mold

12‧‧‧第一元件 12‧‧‧ first component

14‧‧‧第二元件 14‧‧‧second component

16,17‧‧‧料頭 16,17‧‧‧ material head

100‧‧‧第一模板 100‧‧‧ first template

102‧‧‧主流道 102‧‧‧mainstream

110‧‧‧第二模板 110‧‧‧ second template

112‧‧‧第二配合部 112‧‧‧Second Matching Department

114‧‧‧凹槽 114‧‧‧ Groove

1142‧‧‧底面 1142‧‧‧ bottom

120‧‧‧轉子 120‧‧‧Rotor

122‧‧‧通孔 122‧‧‧through hole

124‧‧‧輸料通道 124‧‧‧Drainage channel

126‧‧‧第一配合部 126‧‧‧First Matching Department

130‧‧‧頂桿 130‧‧‧Pole

140‧‧‧第一模腔 140‧‧‧First cavity

150‧‧‧第二模腔 150‧‧‧second cavity

160‧‧‧第一分流道 160‧‧‧First Shunt

170‧‧‧第二分流道 170‧‧‧Second runner

180‧‧‧螺栓 180‧‧‧ bolt

圖1係本發明實施例提供之一種模具之剖視圖。 1 is a cross-sectional view of a mold provided by an embodiment of the present invention.

圖2係圖1所示之模具之第二模板之局部剖視圖。 2 is a partial cross-sectional view of the second template of the mold shown in FIG. 1.

圖3係圖1所示之模具之轉子之立體圖。 Figure 3 is a perspective view of the rotor of the mold shown in Figure 1.

圖4係圖1所示之模具成型第一元件時之工作狀態示意圖。 Fig. 4 is a schematic view showing the working state of the mold shown in Fig. 1 when the first member is molded.

圖5係圖1所示之模具成型第二元件時之工作狀態示意圖。 Figure 5 is a schematic view showing the working state of the mold shown in Figure 1 when the second component is formed.

下面將結合圖式對本發明作進一步之詳細說明。 The invention will now be further described in detail in conjunction with the drawings.

請參閱圖1,為本發明實施例提供之一種模具10,其包括:一第一模板100,一與該第一模板100相對設置之第二模板110,一裝配於該第二模板110之轉子120,及一穿設於該轉子120之頂桿130。 Referring to FIG. 1 , a mold 10 according to an embodiment of the present invention includes: a first template 100 , a second template 110 disposed opposite the first template 100 , and a rotor mounted on the second template 110 . 120, and a ejector pin 130 disposed on the rotor 120.

當該模具10閉合時,該第一模板100與該第二模板110配合形成一第一模腔140及一第二模腔150,及一分別與該第一模腔140、第二模腔150相連通之第一分流道160、第二分流道170。該第一模腔140用於成型第一元件12(如圖4所示),該第二模腔150用於成型第二元件14(如圖5所示)。 When the mold 10 is closed, the first template 100 and the second template 110 cooperate to form a first cavity 140 and a second cavity 150, and a first cavity 140 and a second cavity 150, respectively. The first shunt channel 160 and the second shunt channel 170 are connected to each other. The first mold cavity 140 is used to form a first component 12 (shown in Figure 4) that is used to form a second component 14 (shown in Figure 5).

該頂桿130用於脫模時推頂與該第一元件12相連接之流道料頭16(如圖4所示)或與該第二元件14相連接之流道料頭17(如圖5所示),以將該第一元件12或該第二元件14頂出該模具10。 The jack 130 is used for demolishing the runner head 16 (shown in FIG. 4) connected to the first component 12 or the runner head 17 connected to the second component 14 during demolding (as shown in the figure) 5)) to eject the first component 12 or the second component 14 out of the mold 10.

該第一模板100設有一主流道102。 The first template 100 is provided with a main channel 102.

請參閱圖2,該第二模板110設有一用於收容該轉子120之凹槽114,該凹槽114之底面1142設有兩個第二配合部112。本實施例中,該第二配合部112為該凹槽114之底面1142沿該凹槽114之軸向方向延伸出之凸起。該凸起之截面形狀為矩形。可以理解,該凸起之截面形狀亦可以為其他形狀,例如弓形或三角形。 Referring to FIG. 2 , the second template 110 is provided with a recess 114 for receiving the rotor 120 . The bottom surface 1142 of the recess 114 is provided with two second mating portions 112 . In this embodiment, the second mating portion 112 is a protrusion extending from the bottom surface 1142 of the recess 114 along the axial direction of the recess 114. The shape of the cross section of the protrusion is a rectangle. It can be understood that the cross-sectional shape of the protrusion can also be other shapes, such as an arcuate shape or a triangular shape.

請參閱圖3,該轉子120設有一通孔122,該通孔122用於收容該頂桿130。 該轉子120之頂部設有一與該通孔122相連通之輸料通道124。該轉子120之底部設有兩個與該第二模板110之兩個第二配合部112相對應之第一配合部126。該轉子120之第一配合部126與該第二模板110之第二配合部112互相卡固,以限制該轉子120圍繞其中心軸線轉動。本實施例中,該第一配合部126為凹槽。 Referring to FIG. 3 , the rotor 120 is provided with a through hole 122 for receiving the jack 130 . A top of the rotor 120 is provided with a feed passage 124 communicating with the through hole 122. The bottom of the rotor 120 is provided with two first mating portions 126 corresponding to the two second mating portions 112 of the second template 110. The first mating portion 126 of the rotor 120 and the second mating portion 112 of the second template 110 are mutually locked to limit rotation of the rotor 120 about its central axis. In this embodiment, the first mating portion 126 is a groove.

優選地,該轉子120設有兩個螺栓180,當轉換所成型之元件時,將該螺栓180旋出以便於夾持,並施加外力使得該螺栓180帶動該轉子120沿遠離該第二模板110之方向移動,以使得該轉子120之第一配合部126與該第二模板110之第二配合部112脫離配合,以轉動該轉子120。 Preferably, the rotor 120 is provided with two bolts 180. When the formed component is converted, the bolt 180 is screwed out to facilitate clamping, and an external force is applied to cause the bolt 180 to drive the rotor 120 away from the second template 110. The direction is moved such that the first mating portion 126 of the rotor 120 is disengaged from the second mating portion 112 of the second template 110 to rotate the rotor 120.

請參閱圖4,當該模具10成型該第一元件12時,該轉子120之輸料通道124將該第一分流道160與該第一模板100之主流道102連通,以使得熔融態之原料先後經由該主流道102、該輸料通道124、該第一分流道160進入該第一模腔140,以成型該第一元件12。 Referring to FIG. 4, when the mold 10 forms the first component 12, the feed passage 124 of the rotor 120 communicates the first splitter passage 160 with the main flow passage 102 of the first template 100 to make the molten material. The first mold cavity 140 is inserted into the first mold cavity 140 through the main flow path 102, the feed channel 124, and the first flow channel 160 to form the first component 12.

請參閱圖5,當該模具10成型該第二元件14時,該轉子120之輸料通道124將該第一分流道170與該第一模板100之主流道102連通,以使得熔融態之原料先後經由該主流道102、該輸料通道124、該第二分流道170進入該第二模腔150,以成型該第二元件14。 Referring to FIG. 5, when the mold 10 forms the second component 14, the feed passage 124 of the rotor 120 communicates the first splitter passage 170 with the main flow passage 102 of the first template 100 to make the molten material. The second mold cavity 150 is inserted into the second mold cavity 150 through the main flow path 102, the feed channel 124, and the second flow channel 170 to form the second component 14.

可以理解,該轉子120之第一配合部與該第二模板110之第二配合部配合方式亦可以為:該第二模板110之第二配合部為凹槽,該轉子120之第一配合部為凸起。該轉子120之第一配合部與該第二模板110之第二配合部卡固,以限制該轉子120圍繞其中心軸線轉動。 It can be understood that the first mating portion of the rotor 120 and the second mating portion of the second template 110 can also be configured such that the second mating portion of the second template 110 is a groove, and the first mating portion of the rotor 120 It is raised. The first mating portion of the rotor 120 is engaged with the second mating portion of the second template 110 to restrict rotation of the rotor 120 about its central axis.

由於該模具10之轉子120之底部設有第一配合部126,該第二模板110之凹槽114之底面1142設有第二配合部112,該轉子120之第一配合部126與該第 二模板110之第二配合部112卡固,以限制該轉子120圍繞其中心軸線轉動,從而避免機械手夾取與所成型之產品相連接之料頭以將該產品取出過程中帶動該轉子120轉動,進而避免造成該產品成型不良。另外,該轉子120之第一配合部126與該第二模板110之第二配合部112卡固,使得該轉子120之輸料通道124將該第一分流道160或第二分流道170與該主流道102連通,從而實現該轉子120之精確定位。 Since the bottom of the rotor 120 of the mold 10 is provided with a first mating portion 126, the bottom surface 1142 of the recess 114 of the second template 110 is provided with a second mating portion 112, and the first mating portion 126 of the rotor 120 and the first portion The second mating portion 112 of the second template 110 is locked to restrict the rotation of the rotor 120 about its central axis, thereby preventing the robot from gripping the material head connected to the formed product to drive the rotor 120 during the product removal process. Rotate to avoid causing poor molding of the product. In addition, the first mating portion 126 of the rotor 120 is engaged with the second mating portion 112 of the second template 110 such that the feed passage 124 of the rotor 120 connects the first splitter passage 160 or the second split runner 170 with the The main flow path 102 is in communication to achieve precise positioning of the rotor 120.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

10‧‧‧模具 10‧‧‧Mold

100‧‧‧第一模板 100‧‧‧ first template

102‧‧‧主流道 102‧‧‧mainstream

110‧‧‧第二模板 110‧‧‧ second template

112‧‧‧第二配合部 112‧‧‧Second Matching Department

114‧‧‧凹槽 114‧‧‧ Groove

1142‧‧‧底面 1142‧‧‧ bottom

120‧‧‧轉子 120‧‧‧Rotor

122‧‧‧通孔 122‧‧‧through hole

124‧‧‧輸料通道 124‧‧‧Drainage channel

130‧‧‧頂桿 130‧‧‧Pole

140‧‧‧第一模腔 140‧‧‧First cavity

150‧‧‧第二模腔 150‧‧‧second cavity

160‧‧‧第一分流道 160‧‧‧First Shunt

170‧‧‧第二分流道 170‧‧‧Second runner

Claims (6)

一種模具,用於成型至少兩個結構不同之元件,其包括:一第一模板;一與該第一模板相對設置之第二模板,該第二模板設有一收容部;一容置於該第二模板之收容部之轉子,該轉子頂部僅設有一輸料通道;該模具閉合時,該第一模板與該第二模板配合形成一第一模腔及一第二模腔,以及一分別與該第一模腔、該第二模腔相連通之第一分流道、第二分流道,該第一模腔用於成型第一元件,該第二模腔用於成型第二元件;其改進在於:該轉子底部設有第一配合部,該第二模板之收容部設有第二配合部,該轉子之第一配合部與該第二模板之第二配合部卡固,以限制該轉子圍繞其中心軸線轉動;且該轉子頂部設有至少一螺栓,當轉換所成型之元件時,旋出並夾持該螺栓,並施加外力使得該螺栓帶動該轉子沿遠離該第二模板之方向移動,以使得該轉子之至少一第一配合部與該第二模板之至少一第二配合部脫離配合,以轉動該轉子。 A mold for molding at least two structurally different components, comprising: a first template; a second template disposed opposite the first template, the second template being provided with a receiving portion; a rotor of the accommodating portion of the two templates, the top of the rotor is only provided with a feeding passage; when the mold is closed, the first template and the second template cooperate to form a first cavity and a second cavity, and a The first mold cavity and the second mold cavity are connected to the first split flow channel and the second split flow channel, the first mold cavity is used for molding the first component, and the second cavity cavity is used for molding the second component; The bottom of the rotor is provided with a first mating portion, and the receiving portion of the second template is provided with a second mating portion, and the first mating portion of the rotor is engaged with the second mating portion of the second template to limit the rotor Rotating about its central axis; and the top of the rotor is provided with at least one bolt, when converting the formed component, unscrewing and clamping the bolt, and applying an external force to cause the bolt to move the rotor in a direction away from the second template To make the rotor to A first mating portion and the second template is at least a second mating portions disengaged, to rotate the rotor. 如申請專利範圍第1項所述之模具,其中,該第一配合部為至少兩個凹槽,該第二配合部為至少一凸起。 The mold of claim 1, wherein the first mating portion is at least two grooves, and the second mating portion is at least one protrusion. 如申請專利範圍第2項所述之模具,其中,該凹槽之截面形狀為矩形、弓形或三角形。 The mold of claim 2, wherein the groove has a cross-sectional shape of a rectangle, an arc or a triangle. 如申請專利範圍第1項所述之模具,其中,該第一配合部為至少一凸起,該第二配合部為至少兩個凹槽。 The mold of claim 1, wherein the first mating portion is at least one protrusion, and the second mating portion is at least two grooves. 如申請專利範圍第4項所述之模具,其中,該凸起之截面形狀為矩形、弓形或三角形。 The mold of claim 4, wherein the protrusion has a rectangular shape, an arcuate shape or a triangular shape. 如申請專利範圍第1項所述之模具,其中,該模具還包括至少一頂桿,該轉子設有一通孔,該頂桿穿設於該轉子之通孔,該頂桿用於脫模時將所 成型之元件頂出該模具。 The mold of claim 1, wherein the mold further comprises at least one ram, the rotor is provided with a through hole, the ejector is disposed through the through hole of the rotor, and the ejector is used for demoulding Will The molded component ejects the mold.
TW97100350A 2008-01-04 2008-01-04 Mold TWI401148B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4337027A (en) * 1980-08-06 1982-06-29 Montieth Royel F Injection mold valve
JPH0550468A (en) * 1991-08-23 1993-03-02 Olympus Optical Co Ltd Injection mold of thick article
TWI291402B (en) * 2004-03-31 2007-12-21 Sumitomo Heavy Industries Mold device, molded article, method and machine for molding the article

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4337027A (en) * 1980-08-06 1982-06-29 Montieth Royel F Injection mold valve
JPH0550468A (en) * 1991-08-23 1993-03-02 Olympus Optical Co Ltd Injection mold of thick article
TWI291402B (en) * 2004-03-31 2007-12-21 Sumitomo Heavy Industries Mold device, molded article, method and machine for molding the article

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